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L2 Trouble Shooting TCL Communication Ltd.

General L2 trouble shooting

Content
1. General L2 trouble shooting notes .......................................................................................................3
1) Tools introduction ........................................................................................................................................... 3
2) Interchange method ....................................................................................................................................... 4
3) Battery boost method .................................................................................................................................... 4
4) PCBA power consumption check method .................................................................................................. 6
2. General L2 trouble shooting failures ....................................................................................................8
2.1 Power on issue ................................................................................................................................................ 8
2.2 Charge issue .................................................................................................................................................... 9
2.3 Display issue ..................................................................................................................................................10
2.4 TP issue ..........................................................................................................................................................11
2.5 Vibrator issue .................................................................................................................................................12
2.6 SIM/TF recognition issue..............................................................................................................................13
2.7 NFC recognition issue ..................................................................................................................................14
2.8 Rear/Front Camera issue .............................................................................................................................15
2.9 MIC issue ........................................................................................................................................................16
2.10 Speaker issue ..............................................................................................................................................17
2.11 Receiver issue..............................................................................................................................................18
2.12 Headset/FM issue .......................................................................................................................................19
2.13 Fingerprint Module issue ............................................................................................................................20
2.14 WIFI/BT/GPS issue .....................................................................................................................................21
2.15 Ambient Light + Proximity Sensor issue ..................................................................................................22
2.16 USB recognition issue ................................................................................................................................23
2.17 Calling issue .................................................................................................................................................24
2.18 Device power consumption issue .............................................................................................................25

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Add some notes in part 1and SW


V1.2 2019-1-22 Lianqing. XU GTS team GTS team
upgrade steps in trouble shooting

V1.1 2018-04-09 Update NFC issue Lianqing. XU GTS team GTS team

V1.0 2018-03-20 Preliminary Draft Lianqing. XU GTS team GTS team

Rev. Date Modification description Prepared By Checked By Approved By

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1. General L2 trouble shooting notes

1) Tools introduction

No Item Picture Working conditions Comment

1. It is used for the welding


Temperature: components of wire solder,
1 Solder iron
330±10℃ capacitor and inductor;
2. Prepare locally

Temperature:
330±10℃;
1. For connectors;
2 Hot wind gun Air Level: 1~2;
2. Prepare locally
Height: around
10mm

(Suggested Model for L2 trouble


shooting---HG2310)

1. It is used for battery


boost;
2. As battery connector
battery boost jig
3 NA varies on jig, please select
(General tools)
a connector in correct size
& polarity;
3. PN: WAA0000GM001

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1. Valid Voltage
range for repair
process: 0V~4.2V 1. It is used to provide
2. In order to do power for phone or battery
4 Power supply
PCBA consumption boost;
check, the Minimum 2. Prepare locally
Current unit should
be 0.1 mA

1. It is used for Voltage


/Current/Resistance check
5 Multimeter NA
during repair process;
2. Prepare locally

2) Interchange method

Interchange method means verifying whether the original component is defective by exchanging a

new component to test its function.

3) Battery boost method

For the battery without cosmetic defect (such as scratches, wrinkle, blurred logo…) but with power on
failure, please refer to following guidance to activate it (Battery boost method).

Step 1: Check the battery voltage value by using multimeter and then do diagnose upon the testing result.

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Item First battery Voltage check(V) Conclusion


1 >3.58 OK

2 ≤3.58 Need to do battery activation

3 0 Need to do battery activation

Step 2: Connect <battery boost jig> to a power supply in the correct polarity (“+” to “+”; “-” to “-”); set DC
power to 3.6V first, assemble the battery on an appropriate battery connector in the correct polarity
(“+” to “+”; “-” to “-”) and adjust the power voltage to ensure charging voltage & current are in safe
range as below.

The maximum charging current should


be ≤ battery capacity*0.2C

The Power supply value should


be ≤ charging limit voltage
- +

-
+ -

Note: For battery capacity and Charging limit voltage value, please refer to battery part (Accessory
chapter) in L1/L2 repair document and adjust the Power supply value in safe range.
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Step 3: Wait about 15 minutes, separate the battery from <battery boost jig> and check the battery
voltage value as step 1, then diagnose upon the 2nd battery voltage as below.
First Battery Battery Voltage check
Item Judgment Conclusion
Voltage check(V) after boost(V)
>3.58 OK
1 ≤3.58 Need to do
≤3.58 NG
battery
0 NG
2 0 activation
>3.58 OK

Table of Voltage and Residual Capacity of Lithium Batteries:


Voltage(V) Residual Capacity (%)
4.16~4.22 100%
4.08 90%
3.97 80%
3.90 70%
3.84 60%
3.79 50%
3.76 40%
3.73 30%
3.71 20%
3.65 10%
3.58 0%

4) PCBA power consumption check method

In order to improve the power consumption of a device, we can check the power consumption of the device
by simulating a battery using power supply as follows:
Step 1. Please prepare a battery connector assembly and a standard power supply cables as shown in the
picture below;

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Note: You can find the battery connector assembly inside a battery ready to be scrapped.

Step 2. Set the voltage of the power supply at 4.0V, connect the battery connector assembly to the device
and power supply (Keep the mobile on switch off mode).

Step 3. Read the consumption of the device on power supply.

Value on power supply Conclusion


0mA~0.2mA PCBA is OK
>0.2mA PCBA is NOK(Overconsumption)

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2. General L2 trouble shooting failures

2.1 Power on issue

Power on failure

Charge the phone more than 20


minutes and check whether it
can power on

Make a factory reset/software


upgrade and then check whether the
device is normal
(Refer to L1 repair document)
N

Make a disassembly process


to check whether Main & sub
PCBA appearance is normal
(electric shocks, copper skins
and etc.)

Firstly activate the battery by


Check whether battery using <battery boost jig> ,
status is normal N then replace a new Battery if
(Check voltage & resistance the original one doesn’t work.
by using a multimeter) (Refer to above battery boost
method)
Y

Check whether battery Reweld or replace battery


N
connector is normal connector

Check whether side key/side Reweld or replace side key/


key Connector(spring) is N
side key Connector(spring)
normal

Replace PCBA

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2.2 Charge issue

Charging failure
(Power-on status)

Replace a new USB cable to


check whether the charging
function is normal

Make a factory reset/software


upgrade and then check whether the
charging function is normal
(Refer to L1 repair document)
N

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

Check whether battery


status is normal N Replace a new Battery
(Check voltage & resistance
by using a multimeter)

N Check whether the connection Reassemble/replace Main-


between Main PCBA & Sub N sub FPC or reweld/replace
PCBA is good mani-sub FPC connector

Check whether USB Reweld or replace USB


N
connector is normal connector

Replace PCBA

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2.3 Display issue

Display failure
(Power on status)

Make a factory reset/software


upgrade and then check whether the
device is normal (Refer to L1 repair
document)

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

Reassemble LCD or
Check whether the connection
N reweld/replace LCD
between LCD and LCD connector
connector
N is good

Check whether LCD is normal N Replace LCD


(interchange method)

Replace PCBA

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2.4 TP issue

Touch screen
failure

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

N Reassemble TP or
Check whether the connection
N reweld/replace TP
between TP and TP connector is
connector
good

Check whether TP is normal N Replace TP


(interchange method)

Replace PCBA

Note: If your product’s LCD and TP are integrated together, please pay attention the LCD connector and

the TP connector are shared when doing the LCD/TP issue;

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2.5 Vibrator issue

Vibrating function
failure

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

N
Check whether the connection between
N Reweld Vibrator
Vibrator and PCBA is good

Check whether Vibrator is N Repalce Vibrator


normal

Replace PCBA

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2.6 SIM/TF recognition issue

SIM/TF card can’t be


recognized
Y

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)

Check whether SIM/TF card is Reassemble or replace


N
normal SIM/TF card

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

N Check whether SIM/TF card connector Reweld or replace SIM/TF


N
is normal card connector

Replace PCBA

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2.7 NFC recognition issue

NFC can’t be recognized

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)
N

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

Check whether the connection


N Reassemble NFC ANT or
between NFC ANT and NFC
clean NFC antenna spring
antenna spring is good

N Y

Check whether NFC ANT is normal N Replace NFC ANT

Check whether NFC antenna spring is Reweld or replace NFC


N
normal antenna spring

Replace PCBA

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2.8 Rear/Front Camera issue

Rear/Front camera
function failure
Y

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)
N

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

N
Check whether the connection Reassemble Rear/Front
between Rear/Front camera and N
camera or reweld/
Rear/Front camera connector is replace Rear/Front
good camera connector

Check whether Rear/Front camera


Replace Rear/Front
is normal N
camera
(interchange method)

Replace PCBA

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2.9 MIC issue

No sound emitting/noises were


heard by other side during the call
/recording function failure

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)
N

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

Check whether the connection Reassemble/replace main-sub


between main-sub FPC and main- N FPC or reweld or replace
sub FPC connector is good main-sub FPC connector
N

Check whether MIC rubber is Reassemble or replace MIC


N
normal and assembled correctly rubber

Check whether MIC is normal N Reweld or replace MIC

Replace PCBA

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2.10 Speaker issue

No ringing/paly music
failure

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)
N

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

Check whether the connection Reassemble/reweld


N
between speaker and PCBA is N speaker or reassemble/
good replace speaker FPC

Check whether speaker is N Replace speaker


normal

Replace PCBA

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2.11 Receiver issue

Receiver not working or


having noise

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

N
Check whether the connection Reassemble receiver or
N
between receiver and PCBA is clean receiver contact
good

Check whether receiver is N Replace receiver


normal

Replace PCBA

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2.12 Headset/FM issue

Headset can’t be
recognized/no voice/FM
failure
Y

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)
N

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

Check whether headset is


normal N
Reassemble or replace
(interchange method) headset

Check whether headset Reweld or repalce headset


N
connector is normal connector

Replace PCBA

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2.13 Fingerprint Module issue

Fingerprint can’t be
recognized

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

N Reassemble Fingerprint
Check whether the connection
or reweld or replace
between Fingerprint Module N
Fingerprint Module
and Fingerprint Module
connector
connector is good

Check whether Fingerprint Replace Fingerprint


N
Module is normal Module

Replace PCBA

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2.14 WIFI/BT/GPS issue

WIFI/BT/GPS
function failure

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

Check whether the connection Reassemble or replace


between WIFI/BT/GPS antenna N
WIFI/BT/GPS antenna
and antenna spring is good

Check whether WIFI/BT/GPS Reweld or replace WIFI/


N
antenna spring is normal BT/GPS antenna spring

Replace PCBA

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2.15 Ambient Light + Proximity Sensor issue

Ambient Light /Proximity


Sensor function failure

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

Check whether P-sensor rubber(FPC) is


assembled correctly Reassemble or replace P-
N
(refer to the reassembly process) sensor rubber(FPC)

Reweld or replace Light/


Check whether Light/Proximity sensor
N Proximity sensor FPC/
FPC/connector is normal
connector

Replace PCBA

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2.16 USB recognition issue

USB can’t be recognized

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

Check whether USB Clean/reweld/replace USB


N
connector is normal connector

Check whether the connection Reassemble or replace


N
between main PCBA and sub main-sub FPC
PCBA is good

Check whether main-Sub FPC Reweld or replace main-


N
connector is normal sub FPC connector

Replace PCBA

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2.17 Calling issue

No signal/call
function failure

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)

Make a disassembly process to


check whether Main & sub PCBA
appearance is normal(electric
shocks, copper skins and etc.)

Check whether the connection Reassemble/repalce


between main antenna and N main antenna or clean
antenna spring is good antenna spring

Check whether antenna Reweld or replace


N
spring is normal antenna spring

Check whether the


connection between RF cable Reassemble or replace
N
line and coaxial connector is RF cable line
good

Check whether coaxial Reweld or replace coaxial


N
connector is normal connector

Replace PCBA

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2.18 Device power consumption issue

Device power
consumption issue

Make a factory reset/software


upgrade and then check whether
the device is normal
(Refer to L1 repair document)

Make a disassembly process to


check whether Main & sub PCBA Replace Main/sub
N
appearance is normal(electric PCBA
shocks, copper skins and etc.)

Check whether the consumption of


the Main PCBA is normal N Replace PCBA
(PCBA consumption check method)

Check whether the battery


status is normal
(Check voltage & resistance N Replace a new battery
parameter by using a multimeter)

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