Standard for: Variant

CB_radio_FFU_GME_TX4500
Department / Group Position Takt time (s)

MZEPF 6581D
Order of procedure

Issued by Date Reg.nr /

Issue

SNLTOA 2018.04.1 1
Element nr.

Element time

Element time

Element time

Element time

Element time

Element time
Important / to remember / Safety

Acc. Time

Acc. Time

Acc. Time

Acc. Time

Acc. Time

Acc. Time
Activity / Element name
alternatively, Tool symbol

1 2638327 radio location

2 2638327 pre-assembly
3 2638327 fitting frame
4 2638327 A-pillar cover / dashboard cover
5 2638327 disassembling dashboard
6 2638327 disassembling dashboard
7 2638327 disassembling dashboard
8 2638327 cable routing
mic holder dashboard
9 2638327 disassembly/assembly
10 2638327 mic holder
11 2638327 fit and test
12 - After market Partlist
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
SV Approval TL Approval Sum. of Required Protective Equipment: Sum. Sum. Sum. Sum. Sum. Sum.

The variant proportion of the total volume (%):

Work that is incidentally done on the position

What: How: Why: When: Frequency:
Eng Approval

Purpose of Standard: Base for training and follow-up. The basis for improvement. How: Shows what happens at the position including variants, in what order and the right time

6581D_CB_radio_FFU_GME_TX4500_2018.04.1 TD - SPS Industrial Development 2012-11-14

 Element name - task headline radio location MECO/Proj nr.
Variant/Type ECO nr. 6581D
Task nr. 1 Issued by SNLTOA Tools Global Elt nr. 2638327
Task location on product Element nr. 2638327 Date 3-7-17 Issuer snltoa
Issue 2 Page 1/11 Protection equipments required:
Global eng.
Element time 0,0 s Date 3-7-17

Picture Nr What How Why

1 the radio will be placed in the depending on the roof height, the
upper cupboard radio is placed in the position where
the connector is located

Approval by each shift, name & date

Legal
Supervisor requirement
s / Safety
TL
Equipment
Process engineer Product engineer

6581D_CB_radio_FFU_GME_TX4500_2018.04.1 TD - SPS Industrial Development 2012-08-31

 Element name - task headline pre-assembly MECO/Proj nr.
Variant/Type ECO nr. 6581D
Task nr. 2 Issued by SNLTOA Tools Global Elt nr. 2638327
Task location on product Element nr. 2638327 Date 3-7-17 Issuer snltoa
Issue 2 Page 2/11 Protection equipments required:
Global eng.
Element time 0,0 s Date 3-7-17

Picture Nr What How Why

1 fit the connector to the power red to position 1
cable black to position 2

2 plug the white connector into see picture

the back of the radio

3 connect the antenna cable see picture

using the adapter

Approval by each shift, name & date

Legal
Supervisor requirement
s / Safety
TL
Equipment
Process engineer Product engineer

6581D_CB_radio_FFU_GME_TX4500_2018.04.1 TD - SPS Industrial Development 2012-08-31

 Element name - task headline fitting frame MECO/Proj nr.
Variant/Type ECO nr. 6581D
Task nr. 3 Issued by SNLTOA Tools Global Elt nr. 2638327
Task location on product Element nr. 2638327 Date 3-7-17 Issuer snltoa
Issue 2 Page 3/11 Protection equipments required:
Global eng.
Element time 0,0 s Date 3-7-17

Picture Nr What How Why

1 fit inner frame place the inner frame around the
radio and secure it with the
supplied bolts (circled in red)

2 fit outer frame place the outer (DIN) frame in the

upper cupboard

3 secure press out as many hooks as

possible (yellow arrows)

Approval by each shift, name & date

Legal
Supervisor requirement
s / Safety
TL
Equipment
Process engineer Product engineer

6581D_CB_radio_FFU_GME_TX4500_2018.04.1 TD - SPS Industrial Development 2012-08-31

 Element name - task headline A-pillar cover / dashboard cover MECO/Proj nr.
Variant/Type ECO nr. 6581D
Task nr. 4 Issued by SNLTOA Tools Global Elt nr. 2638327
Task location on product Element nr. 2638327 Date 3-7-17 Issuer snltoa
Issue 2 Page 4/11 Protection equipments required:
Global eng.
Element time 0,0 s Date 3-7-17

Picture Nr What How Why

1 remove the A-pillar covers

2 remove the top of the as shown on drawings provided on

dashboard the following pages

Approval by each shift, name & date

Legal
Supervisor requirement
s / Safety
TL
Equipment
Process engineer Product engineer

6581D_CB_radio_FFU_GME_TX4500_2018.04.1 TD - SPS Industrial Development 2012-08-31

 Element name - task headline disassembling dashboard MECO/Proj nr.
Variant/Type ECO nr. 6581D
Task nr. 5 Issued by SNLTOA Tools Global Elt nr. 2638327
Task location on product Element nr. 2638327 Date 3-7-17 Issuer snltoa
Issue 2 Page 5/11 Protection equipments required:
Global eng.
Element time 0,0 s Date 3-7-17

Picture Nr What How Why

1 if necessary, remove the as shown in drawing
sensors

Approval by each shift, name & date

Legal
Supervisor requirement
s / Safety
TL
Equipment
Process engineer Product engineer

6581D_CB_radio_FFU_GME_TX4500_2018.04.1 TD - SPS Industrial Development 2012-08-31

 Element name - task headline disassembling dashboard MECO/Proj nr.
Variant/Type ECO nr. 6581D
Task nr. 6 Issued by SNLTOA Tools Global Elt nr. 2638327
Task location on product Element nr. 2638327 Date 3-7-17 Issuer snltoa
Issue 2 Page 6/11 Protection equipments required:
Global eng.
Element time 0,0 s Date 3-7-17

Picture Nr What How Why

1 to remove sheet metal screw
first remove cover on the side

Approval by each shift, name & date

Legal
Supervisor requirement
s / Safety
TL
Equipment
Process engineer Product engineer

6581D_CB_radio_FFU_GME_TX4500_2018.04.1 TD - SPS Industrial Development 2012-08-31

 Element name - task headline disassembling dashboard MECO/Proj nr.
Variant/Type ECO nr. 6581D
Task nr. 7 Issued by SNLTOA Tools Global Elt nr. 2638327
Task location on product Element nr. 2638327 Date 3-7-17 Issuer snltoa
Issue 2 Page 7/11 Protection equipments required:
Global eng.
Element time 0,0 s Date 3-7-17

Picture Nr What How Why

1 remove all sheet metal screws as shown in drawing
from the top cover

4 do not forget the two in the

dashboard storage
compartment!

Approval by each shift, name & date

Legal
Supervisor requirement
s / Safety
TL
Equipment
Process engineer Product engineer

6581D_CB_radio_FFU_GME_TX4500_2018.04.1 TD - SPS Industrial Development 2012-08-31

 Element name - task headline cable routing MECO/Proj nr.
Variant/Type ECO nr. 6581D
Task nr. 8 Issued by SNLTOA Tools Global Elt nr. 2638327
Task location on product Element nr. 2638327 Date 3-7-17 Issuer snltoa
Issue 2 Page 8/11 Protection equipments required:
Global eng.
Element time 0,0 s Date 3-7-17

Picture Nr What How Why

1 route the cable downwards as indicated by the red line

2 route the cable behind the do not connect the mic (circled in
panel red)

Approval by each shift, name & date

Legal
Supervisor requirement
s / Safety
TL
Equipment
Process engineer Product engineer

6581D_CB_radio_FFU_GME_TX4500_2018.04.1 TD - SPS Industrial Development 2012-08-31

 Element name - task headline mic holder dashboard disassembly/assembly MECO/Proj nr.
Variant/Type ECO nr. 6581D
Task nr. 9 Issued by SNLNTOA Tools Global Elt nr. 2638327
Task location on product Element nr. 2638327 Date 3-7-17 Issuer snltoa
Issue 2 Page 9/11 Protection equipments required:
Global eng.
Element time 0,0 s Date 3-7-17

Picture Nr What How Why

1 detach the dashboard and as shown in drawing
remove the cabinet

2 fit the plate with telephone

holder where the cabinet was

Approval by each shift, name & date

Legal
Supervisor requirement
s / Safety
TL
Equipment
Process engineer Product engineer

6581D_CB_radio_FFU_GME_TX4500_2018.04.1 TD - SPS Industrial Development 2012-08-31

 Element name - task headline mic holder MECO/Proj nr.
Variant/Type ECO nr. 6581D
Task nr. 10 Issued by SNLTOA Tools Global Elt nr. 2638327
Task location on product Element nr. 2638327 Date 3-7-17 Issuer snltoa
Issue 2 Page 10/11 Protection equipments required: Global eng.
Element time 0,0 s Date 3-7-17

Picture Nr What How Why

1 fit the holder in the middle of the telephone
holder; see photo

2 the top must be flush with the

edge

3 fit the USB connection if

required or fit blind cover in
the plate

4 reassemble reassemble dashboard in reverse

order; see tasks 5 to 7

Approval by each shift, name & date

Legal
Supervisor requirement
s / Safety
TL
Equipment
Process engineer Product engineer

6581D_CB_radio_FFU_GME_TX4500_2018.04.1 TD - SPS Industrial Development 2012-08-31

 Element name - task headline fit and test MECO/Proj nr.
Variant/Type ECO nr. 6581D
Task nr. 11 Issued by SNLTOA Tools Global Elt nr. 2638327
Task location on product Element nr. 2638327 Date 3-7-17 Issuer snltoa
Issue 2 Page 11/11 Protection equipments required: Global eng.
Element time 0,0 s Date 3-7-17

Picture Nr What How Why

1 fit the radio in the holder

2 check whether the radio has by turning the volume knob, and
power then switch it off again

3 secure the radio with four see top photo (circled in red)
screws

4 supply the following in the :remaining mounting parts

cab: :manual

5 supply remaining parts put the parts in the original radio

box, and place it in one of the upper
cupboards

Approval by each shift, name & date

Legal
Supervisor requirement
s / Safety
TL
Equipment
Process engineer Product engineer

6581D_CB_radio_FFU_GME_TX4500_2018.04.1 TD - SPS Industrial Development 2012-08-31

 ECO nr. / FPC code: 6581D
Partlist Valid from p. period: 2018.04.1

Issue: 2
Description of adaptation:
CB_radio_FFU_GME_TX4500 Date: 3-7-2017
Disc. parts Intro. parts
Part nr: QTY Part nr: QTY Description Conditions Remarks
2638327 Mounting instruction
2295555 1 GME UHF radio kit
1730351 1 Plug / verloop
816143 2 Kabel schoentjes
1443350 1 Stekker
1409444 1 clip
1434720 1 Houder
1881590 1 houder
1850873 2 plak clip
2554703 1 blanking piece usb en aux 6499Z
2167571 1 bracket mop ip corner RHD
2322650 1 cover mop ip corner pos RHD