SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 4 COS 03/31/2010

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of API Tanks SATIP-W-017-01 31-Aug-11 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.

Welding Procedure
1.1 Specifications/Welding Procedure SAIC-W-2075 SAIC-W-2075 RH RH
Qualification Record (WPS/WPQR)

Welder & Welding Operator

1.2 SAIC-W-2035 SAIC-W-2035 RH R
Certifications (and Issuance of JCC)

Method Statement & WPS for Weld

1.3 SAIC-W-2076 SAIC-W-2076 RH RH
Repair

1.4 Weld Joint Identification System SAIC-W-2008 SAIC-W-2008 RH RH

Post Weld Heat Treatment (PWHT)

1.5 SAIC-W-2078 SAIC-W-2078 RH RH Use SATR-W-2004
Procedure

Production Weld Hardness Testing

1.6 SAIC-W-2012 SAIC-W-2012 RH RH
Procedure

Positive Material Identification Procedure

1.7 SAIC-L-2004 SAIC-L-2004 RH RH
(Alloy Verification)

A) NDE Proc. (Technique)

Refer to respective SATIP for NDE. (SATIP-NDE-UT-01,
B) NDE Process Control Proc.
1.8 See Remarks See Remarks LPT-01 MPT-01, RT-01) *QA/QC Mgr. action!
C) NDE Specification Review
SEE NOTICE IN GENERAL NOTES SECTION!
D) NDE Kickoff Meeting

Review of Procedure for Control of

1.9 SAIC-W-2080 SAIC-W-2080 RH R
Welding Consumables

2.0 MATERIAL RECEIVING

Receiving Inspection and Verification of S. Aramco shall verify and inspect the first batch of
2.1 Welding Consumables-(Properties, Type, SAIC-W-2081 SAIC-W-2081 H W delivered consumables, then random inspection
approve source, storage, etc.) thereafter.

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 4 COS 03/31/2010

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of API Tanks SATIP-W-017-01 31-Aug-11 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL

Welding PROCESS
Equipment (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES.
Calibration PROPOSE
Use SATR-W-2009 BEST METHODS.
& SATR-W-2011 - Random
2.2 SAIC-W-2082 SAIC-W-2082 H W
Verification witnessing by S. Aramco at each calibration cycle.

Positive Material Identification of Low Use SATR-L-2012 & SATR-L-2013 - Refer to Note 1
2.3 Alloy, Stainless Steel, Nickel & Copper SAIC-L-2010 SAIC-L-2010 H W General Notes for SA Inspection responsibility, after
Based Materials (If Required) which pre-arranged witness is agreed upon.

3.0 INSTALLATION

Welding of Overlays & Clad Materials

3.1 See SATIP No: W-014-01
(If Required)

Welding of Strip Linings See SATIP N0: W-016-01 or other SATIP-W series as
3.2
(If Required) required

Welding of Special Corrosion-Resistant

3.3 Materials See SATIP No: W-016-01
(If Required)

3.4 Welding of piping appurtenances See SATIP-W-011-01

Control of Welding Consumables-

3.5 SAIC-W-2083 SAIC-W-2083 H S Use SATR-W-2010
Storage, Handling, Issue, Conditioning

Use SATR-W-2006 - Saudi Aramco inspection

responsibility varies from H to W:
a) "W" -for build-up thickness not exceeding 1/3
3.6 Buttering or Weld Build-Up of Joints SAIC-W-2084 SAIC-W-2084 H W/H of the metal thickness or 10mm whicever is
less.
b) "H" - for build-up thickness exceeding the above and
requiring CSD's approval.

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 4 COS 03/31/2010

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of API Tanks SATIP-W-017-01 31-Aug-11 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.
Use SATR-W-2006
W/H S. Aramco's responsibilities varies as follows:
See a) "W" - for Welding on normal services at normal
3.7 Pre-Welding Inspection SAIC-W-2085 SAIC-W-2085 H remarks conditions, refer to Note 1 of the General Notes.
& See b) "H" - for critical welds, ie.; Tie-Ins, buttering, Hot Taps,
NOTICE NDE-In-Lieu of Hydro & others as determined by project
requirements.

Use SATR-W-2007
S. Aramco's responsibilities varies as follows:
S/W
a) "S" - Generally is a surveillance activity for Saudi
See
Aramco, except in welding of stainless steel piping and
3.8 In-Process Weld Inspection SAIC-W-2086 SAIC-W-2086 W Remarks
piping in low temp service.
&
b) "W" - S. Aramco inspects and verifies Heat Input at
NOTICE
random or on routine basis for low temp service and for
stainless steel welding.

3.9 Post-Welding Visual Inspection SAIC-W-2087 SAIC-W-2087 H W

Use SATR-W-2007
3.10 Selection of Weld Joints for NDE (Tanks) SAIC-W-2088 SAIC-W-2088 H R
S. Aramco reviews on weekly basis.

Use SATR-W-2005 - Refer to Note 1 General Notes for

Post Weld Heat Treatment Inspection (If
3.11 SAIC-W-2089 SAIC-W-2089 H W/R S.Aramco Inspection responsibility, after which pre-
Required)
arranged witnessing shall be agreed upon.

* Use the applicable SATIPS & NDE Process Control

Procedures:
Verify NDE Method Application and a) SATIP-D-100-01
3.12 Evaluation, Documentation & See Remarks See Remarks W/RH* W/R* b) SATIP-NDE-LPT-01
Reporting of Results* c) SATIP-NDE-MPT-01
d) SATIP-NDE-RT-01
e) SATIP-NDE-UT-01

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 4 COS 03/31/2010

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of API Tanks SATIP-W-017-01 31-Aug-11 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW Weekly

SPECIAL
Reporting
PROCESS
of the (WELDING)
following: REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.
a) Production Weld and Welder
Use SATR-W-2013, SATR-W-2018, SATR-W-2019
3.13 b) Welder Repair Rate SAIC-W-2090 SAIC-W-2090 H R
SA reviews on weekly basis.
c) Welder Repair Assessment & Tracer
Welds

3.14 Weld Repair Verification & Inspection SAIC-W-2091 SAIC-W-2091 H W/ R In conjunction with NDE Process Control Procedure

Use SATR-W-2012 -Refer to Note 1 General Notes for

Verification of Hardness Testing
3.15 SAIC-W-2014 SAIC-W-2014 H W/ R SA Inspection responsibility, after which pre-arranged
Application and Results (If Required)
witnessing shall be agreed upon.

Positive Material Identification (PMI) of Use SATR-L-2012 & SATR-L-2013 - Refer to Note 1
3.16 Deposited Weld for alloyed materials SAIC-L-2010 SAIC-L-2010 H W/ R General Notes for SA Inspection responsibility, after
within the scope of SAES-A-206. which pre-arranged witness is agreed upon.

4.0 PRE-COMMISSIONING

Use DATABASE or SATR-W-2008

Final Welding Insp & Documentation
4.1 (Database Report, Welding Summary/
Record & Weld Map) per SAEP-1160
Refer to Applicable SATIP for Pressure Testing. Test Pkg
SAIC-W-2008 SAIC-W-2008 H R
Documentation (per weld) shall contain final welding &
special process acceptance docs.

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 4 COS 03/31/2010

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of API Tanks SATIP-W-017-01 31-Aug-11 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.
GENERAL NOTES

NOTICE (SAEP-1160, Section 9.2): Use of Welding and NDT SAICS 9.2.1 One SAIC per day per activity is required for production welding on a daily or continual basis, e.g., fit-up, in-process, and final
inspection. Applicable weld numbers must be entered in the Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and
temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR
with the exception of the start of NDT activities. START OF NEW WELDING ACTIVITIES IN NEW AREAS REQUIRES NOTIFICATION.

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1
levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

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