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AIRCRAFT DESIGN
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AIRCRAFT DESIGN
Prepared by
Lokesharun D
Research Associate
AVIATION
1. Design
2. Development
3. Production
4. Operation
5. Use of Aircraft
Aviation
Civil Military
Civil aviation
Civil aviation includes all non-military flying, both general aviation and scheduled
air transport.
Military Aviation
Military aviation is the use of military aircraft and other flying machines for the
purposes of
1. Conducting or enabling aerial warfare,
2. Including national airlift (air cargo) capacity to provide logistical supply to
forces.
Helpis also needed from research laboratories to try out and give new ideas and for
testing of different components. For example,
Laboratories of NASA (NationalAeronautics and Space Administration) in USA;
ARC(Aeronautical ResearchCouncil) in UK;
ONERA (Office National d’Etudes et de ResearchesAerospatiales) in France;
DFVLR (Deutsche Forschongs and Versuchsanstalt furLuft-und Raumfahrt, now
DLR) in Germany;
NAL (National AerospaceLaboratories) in India, are some of the agencies
carrying out Aerospaceresearch.
However, the work of all these must be coordinated by the designbureau. The final
design is a compromise between conflicting requirements sothat optimum results are
obtained from the point of view of design criteria.
STAGES IN AIRPLANE DESIGN
The design process can be divided into the following three stages.
a) Project feasibility study.
b) Preliminary design.
c) Design project
The aim of this study is to evolve a complete set of specifications for the airplane.
It involves the following steps.
1) Comprehensive market survey to assess the number of airplanes needed.
2) Study of the operating conditions for the proposed airplane. These conditions
include
(a) landing field length,
(b) type of landing field,
(c) weather conditions inflight and near landing sites
(d) visibility.
3) Study of the relevant design requirements as laid down by the civil and military
regulating agencies.
Some of the regulating agency for civil airplanes are:
FAA(Federal Aviation Administration) in USA;
EASA (European Aviation Safety Agency)in Europe;
DGCA (Director General of Civil Aviation) in India.
The military airplanes are governed by more stringent regulations called MIL
specifications in USA.
4) Evaluation of existing designs of similar airplanes and possibility ofincorporating new
concepts.
5) Collection of data on relevant power plants.
6) Laying down preliminary specifications which may consist of the following.
a) Performance:
Maximum speed,
Maximum rate of climb,
Range,
Endurance,
Rate of turn,
Radius of turn,
Take-off and landing distances.
b) Payload.
c) Operating conditions at the destinations.
d) Maneuverability.
b) Preliminary design
This stage of design process aims at producing a brochure containingpreliminary
drawings and stating the estimated operational capabilities of the airplane. This is used
for seeking approval by the manufacturer or the customer.
This stage includes the following steps.
i) Selection of geometrical parameters of main components based on designcriteria.
ii) Arrangement of equipment, and control systems.
iii) Selection of power plant.
iv) Aerodynamic and stability calculations.
v) Preliminary structural design of main components.
vi) Weight estimation and c.g. travel.
vii) Preparation of 3-view drawing.
viii) Performance estimation.
ix) Preparation of brochure.
It is also called aircraft type specification.
C) Design project
After the preliminary design has been approved by the manufacturer /customer. The
detailed design studies are carried out.
These include thefollowing stages.
CLASSIFICATION OF AIRPLANES
An aircraft is a vessel that is able to fly by gaining support from the air. It counters
the force of gravity by using either static lift or by using the dynamic lift of an airfoil.
Method of Lift
Propulsion Based
3. Wing
Planform shape
4. Horizontal tail surface
7. Landing gear
Type of landing gear*:
Number and size of wheels:
Tire pressure:
Wheel base* (m):
Wheel tread* (m):
Location of landing gears:
Means to reduce landing run and other details:
Length/span: Height/span:
Tread/span:
9. Weights
Pay load* (kgf):
Empty weight* (kgf):
Fuel weight (kgf):
Structural weight (kgf):
Disposable load* (kgf):
Landing weight (kgf):
Normal gross weight (kgf):
Maximum gross weight (kgf):
Payload/gross weight:
Empty weight/gross weight:
Fuel weight/gross weight:
Structural weight/gross weight:
Wing loading*:
Power (or thrust) loading*:
10. Performance
Maximum speed (kmph) at sea level:
Maximum speed (kmph) at altitude:
Landing speed (kmph):
Cruise speed (kmph) and altitude (km):
Maximum sea level rate of climb (m/min):
Service ceiling (km):
Range* or radius of action* (km):
Endurance* (hours):
Take-off run* (m):
Landing run* (m):
Incidence of wing (iw): Angle between reference chord of the wing and the
fuselage reference line.
• Landing distance: Horizontal distance covered in descending fromscreen height and
come to a halt.
• Landing gear types: a) tricycle or nose wheel, (b) tail wheel andc) bicycle.
• Landing run: Horizontal distance covered from the point where the mainwheels touch
the ground to the point where the airplane comes to a halt.
• Maximum ramp weight: Maximum weight permissible for an aircraft. Itequals MTOW
(Maximum Takeoff Weight) plus fuel allowance for runningmain engines and APU
(Auxiliary Power Unit) during start, run-up and taxing operations.
Mean aerodynamic chord (c): It is given by:
4. From data collection on similar airplanes the aspect ratio (A) of the wing
ischosen. Consequently, the wing span (b) is given by:b = (S × A)1/2
5. The planform of the wing is chosen from the data collection. Let the taper ratiobe
λ.Since, S = b / 2 (cr+ ct) andλ = c t /cr , yields :c r= 2S / b (1+λ) and ct= CrλAlso
the sweep angle (Λ) of the wing can be chosen from the data on similarairplanes.
6. 6. From the data on similar airplanes, choose the ratio (lf / b);lf = length of
fuselage. Then:lf = b × (lf / b)
7. From the data collection on similar airplanes, choose the cross-sectional sizeof
the fuselage and the position where payload is located. Also find the ratiosl nose/ lf
,lcockpit/ lf and ltailcone/ lf . Obtain lnose, lcockpitandltailconeas lf is known fromstep 6.
Obtain the length of the payload section as difference between l f and thesum of
the lengths of lnose, lcockpitandltailcone.
8. From the data on similar airplanes choose the values of S ht/ S, Svt/ S. Alsochoose
the values of aspect ratio, taper ratio and sweep for the horizontal andthe vertical
tails. In this step, the suffixes “ht” and “vt” refer to the horizontal tailand the
vertical tail respectively.
9. From the data collection on similar airplanes, choose the values of Selevator/ St,Srudder/
Svt,Saileron/S , Sflap / S , celevator/ cht, crudder/ cvt, caileron/ cwing,cflap/ cwing. Obtain the areas and
chords of elevator, rudder, flap and aileron.
10. From the data collection on similar airplanes, choose the value of T/ W orW/ P; T
is the engine thrust and P is the engine power.Hence, T = (T / W) × W or P = W / (W /
P)
Choose the number of engines to be used and obtain the rating of engine (s).
Obtain approximate dimensions of the engine and the size(s) of thepropellers/intake as
appropriate.
11. From the data collection on similar airplanes, choose the locations of thewing, the
horizontal tail and the vertical tail on the fuselage.
12. From the data on similar airplanes, choose the landing gear type and obtain(wheel
base) / lf and (wheel tread)/ lf. Obtain wheel base and wheel tread as lf isknown.
Dependence of airplane performance on airplane parameters and
atmospheric characteristics
The airplane performance parameters like maximum speed, maximum rate ofclimb,
ceiling, range, endurance, rate of turn, take-off distance and landingdistance, depend on
weight of airplane (W) wing area (S), drag polar, thrust /power available, fuel weight etc.
This dependence is examined in the followingsubsections.
Steady level flight – maximum flight speed (Vmax)
The equations of motion, in standard notations, for this flightare:
Steady Climb – maximum rate of climb (R/C)max
Figure 3.2 shows the forces on an airplane and the velocity vector in a steadyclimb.
where, PrLis the power required in level flight at a flight velocity V and P a is thepower
available at the same speed.Hence, R/C is proportional to excess power. For a piston
enginedairplane,V(R/C)max is approximately equal to Vmp; where Vmpis the speed
corresponding tominimum power in level flight. For a jet airplane, the ratio of V (R/C)max to
Vmdisgreater than one and depends on the thrust to weight ratio(T/W); V mdisthespeed
corresponding to the minimum drag in level flight.The expressions for D L and PrLare
given in the previous subsection. Further,(R/C)max is generally prescribed at sea level
and hence ρ in Eq.(3.2) and (3.2a)is equal to that at sea level. Keeping these factors in
view the dependence of (R/C)maxfor a jet airplane can be expressed as :
(R/C)max= f(W, W/S, Ta/W, drag polar)
Absolute ceiling (Hmax):
From the engine characteristics, it is known that the thrust horse power available(THP a)
and the thrust available (Ta) decrease with altitude. Further, at a chosenaltitude the
thrust horse power required (THPr) and the thrust required (Tr) areminimum at flight
speeds which are decided by the drag polar of the airplane.Keeping these in view it can
be stated that (i) for an airplane with enginepropeller combination, at absolute ceiling or
Hmax, the power available (THPa)equals the minimum power required in level flight
(Prmin) and (ii) for an airplanewith jet engine, at Hmax, the thrust available (Ta) equals the
minimum thrust
required (Trmin) in level flight.
i.e.AtHmax, (THPa ) = (Pr)min or (Ta) = (Tr)min
From performance analysis, it is known that,
(Tr) min and (Pr) min in level flight occur respectively at CL corresponding to CLmdand CLmp.
If the drag polar is parabolic,
Range and endurance for airplanes with engine-propeller combinationand with jet
engine
Based on the performance analysis the Breguet formulae for range andendurance for
airplanes with engine-propeller combination or jet engine, instandard notation, are given
below. The range is in km and the endurance is inhours.
(a) For an airplane with engine-propeller combination the range (REP) and
endurance (EEP) are:
3.2.5. Turning – minimum radius of turn (rmin) and maximum rate of turn
(ψ max)
turn is greater than that required in level flight (Trturn>Trlevel) and (c) the loadfactor (n = L /
W) is more than unity. We note that an airplane (a) is designed fora prescribed value of
nmax, (b) has a value of CLmaxdepending on its wing designand (c) has a certain value of
(THPa)max or (Ta)max depending on the engineinstalled. Thus, a turn is limited by CLmax,
nmaxand the available thrust or power.
Take off distance (st0)
Figure 3.4 shows the phases of take-off flight. It also shows the forces on theairplane
during the ground run.The equation of motion during the ground run is:
where, k = 1.1 to 1.3. Hence, higher the value of V t.o, longer is the takeoff
run.Consequently, for reducing the take off run, low W/S, high C Lmaxand high T/W or
(P/W) are suggested. The take-off distance (sto) is proportional to take-off run
(s1).Hence, for a jet airplane,
For an airplane with engine-propeller combination,
sto= f (W/Pa, CLmax, polar, W/S,μ )
It may be noted that the take-off distance is generally prescribed at sea level.
Landing distance(Sland)
Figure 3.5 shows the phases of landing flight. The estimation of landing distance(s land) is
more complicated than that of st0. However, it depends on the square ofstalling speed in
landing configuration (Vs) and the type of braking system.
where, W 0 = Take- off gross weight in kgf. The quantities A and c depend on thetype of
the airplane.
3.5.1Mission profile
a) Simple mission: For a transport airplane the mission profile would generallyconsist
of (a) warm up and take off, (b) climb, (c) cruise, (d) descent, (e) loiterand (f)
landing(Fig.3.6). Sometimes the airplane may be required to go toalternate airport if the
permission to land is refused. Allowance also has to bemade for head winds
encountered en-route.
As additional examples of the mission profiles the following three cases can becited.
(a) A trainer airplane, after reaching the specified area, may perform variousmaneuvers
and return to the base.
(b) An airplane on a humanitarian mission may go to the desired destination,drop food
and relief supplies and return to the base.
(c) In some advanced countries the doctors from cities fly to the remote areas,examine
the patients and fly back.
ii) The various segments of the mission can be grouped into the following
fivecategories.
(a) Warm up, taxing and take-off.
(b) Climb to cruise altitude.
(c) Cruise according to a specified flight plan. This item is covered under the
topic of “Range” in “Performance analysis”.
(d) Loiter over a certain area for a specified period of time. This item is covered
under the topic “Endurance” in”Performance analysis”.
(e) Descent and landing.
Weight fractions for various segments of mission
The fuel required in a particular phase of the mission depends on (a) the weight
of the airplane at the start of that phase and (b) the distance covered or theduration of
time for the phase. Keeping these in view, the approach to estimatefuel fraction for
chosen mission profile is, as follows.
i) Let the mission consist of ‘n’ phases.
ii) The fuel fractions for the phase ‘i’ is denoted as Wi / Wi-1.
iii) Let W 0 be the weight at the start of the flight (say warm up) and W n be the
weight at the end of last phase (say landing). Then, W n/W o is expressed as:
VA = 1.3 (Vs)land
Guidelines for values of CLmaxof wings with various high lift devices
The value of CLmaxdepends on the following.
a) The geometry of the wing i.e. aspect ratio (A), taper ratio and sweep.
b) Airfoil shape.
c) Flap type, ratio of flap area to wing area (Sflap/S) and flap deflection ( flap).
where, suffix ‘To’ refers to the take-off condition and T = sea level static thrust.Based on
this data the BFL in feet, when W/S in lbs/ft2
For two engined airplane, BFL (in m) = 0.2613 TOP (in N/m 2) (4.63)
For three engined airplane, BFL (in m) = 0.2387 TOP (in N/m 2) (4.64)
For four engined airplane, BFL (in m) = 0.2196 TOP (in N/m2) (4.65)
Wing loading based on consideration of wing weight
The aim of airplane design is to arrive at a configuration, which satisfies thedesign
requirements, with minimum gross weight. This is achieved by minimizingthe weights of
components like wing, fuselage, etc. It (W w) depends on wing parameters likeaspect
ratio, taper ratio, sweep, airfoil thickness etc. But it is also proportional toS n where ‘n’
lies between 0.62 to 0.76 depending on the type of airplane. Thus,higher the wing area,
larger is the wing weight and in turn the airplane weight.Thus, a smaller wing area or
higher (W/S) is suggested by this consideration.
Introductory remarks on selection of wing loading based on specificexcess
power and turn rate
Specific excess energy:
Consider an airplane in an accelerated climb. The equations of motion are:
Energy height and specific excess power
1) Turboprop engine
It is observed from Table 4.3 that ηp will be low if a pure jet engine is used at low
speeds. Analysis of Eqs. (4.136) and (4.137) points out that for having adequate thrust
and high propulsive efficiency at low flight speeds, a small increment in velocity should
be given to a large mass of air. This is effectively done by a propeller. Thus for airplanes
with flight Mach number less than about 0.5, a turboprop engine is used.
In this case, the turbine drives the compressor and also the propeller through a
gearbox (Fig.4.19). The gear box is needed because the turbine r.p.m. would be around
15000-20000 whereas, the propeller rotates at about 1000 to 3000 r.p.m. For practical
reasons, the expansion of the gases coming out of the combustion chamber is not
allowed to take place completely in the turbine and a part of the expansion is carried out
in the nozzle. Hence, in a turboprop engine, about 80 to 90% of the total output is
produced through the propeller and the rest 20 to 10% as output from the jet coming out
of the nozzle.
ii) Turbofan engine
As the flight Mach number increases beyond 0.7, the propeller efficiency
decreases rapidly due to the formation of shock waves at the tip of the propeller blade.
Hence, for airplanes flying near Mach number of unity, a turbo-fan engine is used
(Fig.4.20).In this engine a major portion of the power output (about 60%) is obtained as
jet thrust and the rest as thrust from the fan. A fan has a smaller diameter as compared
to the propeller and it is generally placed inside a duct. A ducted fan has a higher
propulsive efficiency than a propeller. It is observed in Fig.4.20 that all the air taken in
by the fan does not go through the turbine. Incidentally the part of the engine consisting
of the compressor, combustion chamber, turbine and nozzle is called ‘Gas generator’.
The ratio of the mass of the air that passes through the fan to the mass of air that
passes through the gas generator is called ‘Bypass ratio’. Early turbofan engines had
bypass ratio of 1:1. At present, it is around 6.5:1 and is likely to increase in future.
iii) Turbojet engine
At supersonic Mach numbers, up to three, a turbo-jet engine is used. In this
engine entire power output is through the jet thrust.
Note:
(i) For the purpose of defining ESHP, the value of η ρ is taken as 0.8. The ESHP
and SHP are in kW.
(ii) Equation would not be able to account for the contribution, to ESHP, of the
thrust produced when the flight velocity (V) is zero or the static condition. In this case
and when V < 100 knots (or 185 kmph), the convention is to define ESHP as follows
ESHP = SHP + (Tj / 14.92) (4.140)
where, ESHP and SHP are in kW and Tj is in N.
For example, a turboprop engine developing SHP of 746 kW and jet thrust of 503
N, under sea level static condition, would have:
ESHP = 746 + (503/14.92) = 780 kW.
Characteristics of a typical turbo-prop engine are shown in Fig.4.21. It is
observed that the power output increases with flight speed. This increase is due to two
factors viz. (a) the mass flow through the engine (mi =ρ Ai Vi , Ai and Vi being the area of
intake, and the velocity at the intake) increases with flight speed and (b) the pressure
rise due to the deceleration of the flow in the inlet diffuser also increases with flight
Mach number.
Deducing output and SFC of engines where these characteristics are not
available directly
The detailed information about engine performance (i.e. variations with altitude
and flight velocity of the thrust (or power) and TSFC (or BSFC) is generally available
only in a limited number of cases. To get the performance of an engine with other rating,
scaling of the available data is carried out. For this purpose, the values of thrust(or
power) of the engine, whose characteristics are known, are multiplied by a suitable
factor which will bring the output of the existing engine equal to the output of the desired
engine. It is assumed that the SFC values will be the same for the two engines. This
kind of scaling is generally applicable for outputs within ± 25% of the output of the
known engine
Remarks:
i) In Figs. 4.23 a to d the true airspeed is given in knots; one knot is equal to
1.852 kmph. Further, the speed of sound at h = 0, 15000’, 30000’ and 45000’ is
respectively 661, 627, 589 and 574 knots.
ii) Bypass supersonic turbofan engines are also being considered for supersonic
flight. Reference 1.18, gives, in Appendix E, typical curves for an engine with sea level
static thrust of 30000 lb (133 kN). Similarly Ref.1.16, chapter 8 also presents curves for
an engine with 33000 lb (146.3 kN) sea level static thrust. Figures 4.23a to d also
indicate the values of specific fuel consumption (TSFC) and the air flow rate.
iii) Figure 4.18b shows an after burner duct between the turbine exit and the
entry of the nozzle. The same figure also shows the fuel spray bars and the flame
holder. An after burner is used to increase the thrust output for a short duration. When
the fuel is burnt in the after burner, the temperature of the gases goes up and the thrust
increases, when these gases subsequently expand in thenozzle. However, the specific
fuel consumption also goes up considerably and the after burner operation is resorted to
only for a short duration like during takeoff or transonic acceleration.
1. Overall efficiency ηo: This quantity is the product of (a) thermodynamic cycle
efficiency ηt (b) combustion efficiency ηc (c) mechanical efficiency ηm and (d)
propulsive efficiency ηp.
The thermodynamic efficiency depends on the thermodynamic cycle on which
the engine operates. The details regarding estimation of ηt are available in books on
thermodynamics. However, it is of the order of 40 to 50%. The combustion efficiency
and mechanical efficiency would be around 95. It has been pointed out there that ηp
depends on flight speed or Mach number.
The specific fuel consumption (SFC) is an indication of the overall efficiency. The
piston engine propeller combination would have lowest SFC for Mach number (M) upto
about 0.3. The turboprop engine would have lowest SFC in the range of Mach number
from 0.3 to 0.6 which may extend to M 0.7 with the use of a transonic propeller. The
high bypass ratio turbofans have lowest SFC between for M 0.7 to 1.0 and the low by-
pass ratio ones between M 1 to1.6. Turbojets are more suited for M 1.6 to about 3.5 and
ramjets later upto M 8. It may be recapitulated that a ramjet engine requires another
powerplant to bring it to Mach number of about 1.5.
P/Psl = σ where, σ is the density ratio and the suffix ‘sl’ denotes a quantity at sea level.
For a turboprop engine
(T/Tsl) for turbofan and turbojet engines is also roughly proportional to σ 0.7.
4. Frontal area:
The frontal area of an engine contributes to the parasite drag of the airplane.
Hence, a lower frontal area is a desirable feature of the engine. For a given output the
piston engine-propeller combination generally has the highest frontal area. Turboprop,
turbofan and turbojet follow in the decreasing order of the frontal area.
5. Other considerations:
Gas turbine engines have mechanical simplicity as compared to a piston engine.
However, gas turbine engines are costlier than the piston engines as some of the
components of the gas turbine engines operate at higher temperature and RPM. This
requires special materials and fabrication techniques.
Keeping these factors in view, the different types of engine are used in the speed
range / application as given in Table.
Power plant
Pusher configuration
Assuming the engine cannot be run in the reverse direction, the "handedness" of
the propeller must be reversed. The loads on the thrust race (bearings that prevent fore
and aft movement of the crankshaft) are also reversed, because the pusher propeller is
pushing into the engine rather than pulling away from it as in a tractor.
Some modern engines designed for light aircraft are fitted with a thrust race
suitable for both "pushing" and "pulling", but others require a different part depending in
which sense they are operating. Power-plant cooling design is more complex than for
the tractor configuration, where the propeller forces air through the system.
Conventional layout
Conventional aircraft layout has a rear tail (empennage) for stabilization and control.
The propeller may be close to the engine, as the usual direct drive:
The engine may be buried in a forward remote location, driving the propeller by
drive shaft or belt:
The propeller may be located ahead of the tail, behind the wing or inside the
airframe.
The propeller may be located inside the tail, either cruciform or ducted fan
The propeller may be located at the rear, behind a conventional tail, a T, an inverted
V-tail, a Y-tail or a cruciform tail.
The propeller may be located above the fuselage such as a glider with a retractable
propeller.
Canard layout
In canard designs a smaller wing is present at the front of the aircraft. This class
mainly uses a direct drive, either single engine, axial propeller or twin engines with a
symmetrical layout or an in line layout (push-pull) as the famous.
Flying wing and tailless layout
In these installations, the engines are either mounted in nacelles or the fuselage
on tailless aircraft, or buried in the wing on flying wings, driving propellers behind the
trailing edge of the wing, often by extension shaft.
Advantages
Placing the cockpit forward of the wing to balance the weight of the engine(s) aft
improves visibility for the crew.
Aircraft where the engine is carried by, or very close to, the pilot place the engine
behind the pilot to minimize the danger to the pilot's arms and legs. These two
factors mean that this configuration was widely used for early combat aircraft,
and remains popular today among ultralight aircraft, unmanned aerial
vehicles (UAV) and FPV radio-controlled planes.
A pusher may have a shorter fuselage and hence a reduction in both fuselages
wetted area and weight.
In contrast to tractor layout, a pusher propeller at the end of the fuselage is
stabilizing.
When there is no tail within the slipstream, unlike a tractor there is no rotating
prop wash around the fuselage inducing a side force to the fin. At takeoff, a
canard pusher pilot does not have to apply rudder input to balance this moment.
Efficiency can be gained by mounting a propeller behind the fuselage, because it
re-energizes the boundary layer developed on the body, and reduces the form
drag by keeping the flow attached to the fuselage.
Disadvantages
To maintain a workable center of gravity (CG) position, there is a limit to how far
aft an engine can be installed. The forward location of the crew may balance the
engine weight and will help determine the CG. As the CG location must be kept
within defined limits for safe operation load distribution must be evaluated before
each flight.
When a propeller is mounted in front of the tail, changes in engine power alter
the airflow over the tail and can give strong pitch or yaw changes.
Pusher engines mounted on the wing may obstruct sections of the wing trailing
edge, reducing the total width available for control surfaces such as flaps and
ailerons.
Push-pull configuration
Push-pull designs have the engines mounted above the wing as Dornier flying
boats or more commonly on a shorter fuselage than conventional one.
Benefits
While pure pushers decreased in popularity during the First World War, the push-
pull configuration has continued to be used. The advantage it provides is the ability to
mount two propellers on the aircraft's centerline, thereby avoiding the increased drag
that comes with twin wing-mounted engines. It is also easier to fly if one of the two
engines fails, as the thrust provided by the remaining engine stays in the centerline. In
contrast, a conventional twin-engine aircraft will yaw in the direction of the failed engine
and become uncontrollable below a certain airspeed, known as VMC.
Design problems
The rear engine operates in the disturbed air from the forward engine, which may
reduce its efficiency to 85% of the forward engine. In addition, the rear engine can
interfere with the aircraft's rotation during takeoff if installed in the tail, or they require
additional compromise to be made to ensure clearance. This is why they are more
common on seaplanes, where this is not a concern.
Engine location
The type of engine mounting and its location play a major role in deciding the
overall drag coefficient of the airplane. A conventional wing mounted engine is chosen
as it facilitates periodic engine maintenance. This is important in airline industry where
an unscheduled downtime could mean considerable loss to the company. The engines
are attached to the lower side of the wing using pylons to reduce drag. The other reason
for choosing a wing mounted engine is that the fuel is stored in the wing and this
reduces the length of the fuel lines. From the data collection of similar airplanes, the
engine location is fixed at 34% of the semi span.
C.G LOCATION &TRAVEL
For the case of full payload and no fuel, the fuel contribution to the weight is not
present. However, it has been assumed that the fuel tanks are located such that the c.g
of the fuel is at the quarter chord of m.a.c. of wing. Since the c.g. of the entire airplane is
also at the quarter chord of wing m.a.c., there is no shift in the c.g. when the fuel has
been consumed. Hence, the C.G shift is 0%
The cowlings are the removable/ openable parts of the nacelle, as depicted in
green in the image below. The parts in blue are not openable, hence they are just called
the nacelle.
A pylon is a rigid structure used to hold the heavy aircraft engine in its place and
position under (or over, occasionally) an aircraft's wing, without interfering with the
airflow over and under the aircraft wing that is needed for lift and control. The nacelle is
the streamlined housing that supports, contains and protects the aircraft engine.
A podded engine is a jet engine in a pod, typically attached below the wing or to the tail
of the aircraft. .The further the engines are away from the fuselage the greater
the wing bending relief so engines buried in the wing root provide little relief.
Some Disadvantages
May require longer landing gear
More chances of ingestion of debris from the runway during Take Off.
Some Disadvantages
Less chances of ingestion of debris from the runway during
Take Off
Disturbed air flow (shock waves possible and also possible
wing boundary layer ingestion) to the inlet possible especially at high angles of
attack
Less accessible for engine repair and overhaul
Some Disadvantages
Disturbed air flow to the inlet possible especially at high
angles of attack
More engine noise
Maybe smaller aircraft W-CG limits constraints
No structure weight saving due to inertial relief
Usually requires a T-tail which is heavier in construction and
has the potential for dangerous stall characteristics (deep stall)
Discussion:
Why are the engines so far in front of the wings on modern airliners? What
advantages does it provide over putting the engines under the wings? Doesn’t
the exhaust damage the wing?
Wing mounted engines have always been placed in front of the wing. The engine
nacelle of a piston engine or turbine engine propeller driven airplane has the engine
mounted completely in front of the wing. The rest of the engine nacelle contains fuel and
luggage/cargo. This is for balance (for and aft ).
If the wings are at the middle ( for and aft ) . The wings and the fuselage above
and around the centre section of the wing contain the fuel tanks. As fuel is consumed
the airplane becomes lighter but the balance is unaffected because all the fuel weight
just comes out of the centre ( for and aft ) of the airplane. The passenger cabin between
the cockpit and tail plane is evenly balanced by seat allocation. The cargo bays below
the passenger cabin are balanced ( for and aft ) by the load controller before loading
commences. So we are left with a very light cockpit to counterbalance a heavy tailplane.
Ain’t gonna work. Fortunately the very heavy engines are placed slightly forward of the
wing to counterbalance the lighter weight of the tail, a long way back, and everything is
in balance.
In flight the centre of gravity ( weight of the airplane) should be slightly further
forward than the centre of lift. So that in a wing stall situation the slightly nose heavy
front of the airplane will nose down, causing the airplane to descend and speed up and
unstall the wings. If the centre of gravity is aft of the wing it will be impossible to recover
from a stall, and everybody dies. [ sorry I know that I’ve stolen that line from someone
else on Quora, but I love it so much I can’t help myself]
All airplanes are balanced with the centre of gravity (CofG) forward of the centre
of lift. With larger airliners with wing mounted engines, just looking at them in profile, it is
visually obvious. With airliners that have rear mounted engines the wings are mounted
further back, and load controllers have a harder job to get the balance right.
With smaller airplanes it is not as visually obvious. It looks like there is a lot of
airplane behind the wing and not much in front, but when you consider that the rear
fuselage and tail plane is hollow, empty, and light; and the engine is solid and heavy,
you realize that, though it doesn’t look it, the airplane really is properly balanced around
the wing. Singles have the engine in front of the cockpit and thus fairly forward of the
wing. Twins have two engines forward of the wing. Not as far forward as singles but
there are 2 of them, so twice the weight.
All the other answers provided give valid secondary reasons, but the main
reason for mounting wing mounted engines forward of the wing is for balance, plain and
simple.
With the mounting position of the engines decided, the designers then have to
ensure that issues like what happens to the hot exhaust, etc, are all remedied before
the design is finalized.
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
Types of airfoil:
1) Symmetrical Airfoil:
The symmetrical airfoil is distinguished by having identical upper and lower surfaces.
2) Nonsymmetrical Airfoil (Cambered):
The nonsymmetrical airfoil has different upper and lower surfaces, with a greater curvature
of the airfoil above the chord line than below.
and its location as fraction of chord (Xyt max/C) are the important parameters of the thickness
distribution.
Airfoil nomenclature:
Early airfoils were designed by trial and error. Royal Aircraft Establishment (RAE),
UK and Gottingen laboratory of the German establishment which is now called DLR
(Deutsches Zentrum fϋr Luft-und Raumfahrt – German Centre for Aviation and Space Flight)
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
were the pioneers in airfoil design. the developments in airfoil theory and boundary layer
theory, NACA (National Advisory Committee for Aeronautics) of USA systematically
designed and tested a large number of airfoils in 1930’s. These are designated as NACA
airfoils
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
low drag airfoils or laminar flow airfoils were designed 1 to 7 series (NACA 662 - 015)
would have the minimum pressure at x/c = 0.6 when producing zero lift. The suffix ‘2’
indicates that the drag bucket extends ±0.2around CL opt. The digit ‘2’ after the dash
indicates that CL opt is 0.2. Thus in this case, drag bucket extends for CL = 0.0 to 0.4.
The last two digits”15” indicate that the thickness ratio is 15%.
NASA airfoils:
NASA has developed airfoil shapes for special applications. For example, GA (W)
series airfoils were designed for general aviation aircraft. The ‘LS’ series of airfoils among
these are for low speed airplanes. (Ex: LS (1) - 0417. In this designation, the digit ‘1’ refers
to first series, the digits ‘04’ indicate CL opt of 0.4 and the digits ‘17’ indicate the thickness
ratio of 17 %.)
How I select the airfoils? First we find the characters.
What is the maximum airfoil thickness you can afford? A thicker airfoil makes for a
lighter wing with more internal volume for flaps and fuel. However, if you want to
operate your design at high subsonic speeds, thickness needs to be controlled.
What is the lowest cruise lift coefficient and the highest lift coefficient for a clean wing
and with flaps down? Does your design need flaps at all?
If the aircraft is small: What Reynolds number is flown at which lift coefficient?
What is the desired stall behaviour? Docile (as preferred for training aircraft) or snappy.
What construction technique is used for the wing? Wooden frame and fabric? All metal
with countersunk or exposed rivets? To be built on a jig or on a flat table? Composite, in
a mould or positive over a foam core? All of them have subtle consequences for airfoil
selection
2) Sweep
A swept wing is a wing that angles either backward or occasionally forward from its root
rather than in a straight sideways direction. The characteristic "sweep angle" is normally
measured by drawing a line from root to tip, typically 25% of the way back from the leading
edge, and comparing that with the perpendicular to the longitudinal axis of the aircraft.
Typical sweep angles vary from 0 for a straight-wing aircraft, to 45 degrees or more for
fighters and other high-speed designs, whether swept forward, swept backward, angle of
sweep, cranked wing or variable sweep.
3) Taper ratio:
From these considerations, a taper ratio between 0.3 and 0.5 is common for low
speed airplanes. Some airplane wings have straight central portion.
4) Twist:
Twist is closely coupled to the wing's sweep angle, airfoil camber, taper ratio and the
desired level of static longitudinal stability. Other factors are the desired span wise lift
distribution and maneuverability.
5) Wing incidence:
The wing will pick the angle of attack that is appropriate for the given speed, air
density and the needed lift. This will result in a slightly positive incidence angle. On high
performance airplanes the incidence is set to optimize the lift to drag ratio.
6) Wing area (S):
This is calculated from the wing loading and gross weight. Which have been already
decided i.e. S= W / (W / S)
7) Location of the wing on fuselage: High, Low or mid-wing
8) Aerofoil: Thickness ratio, camber and shape.
9) High lift devices: Type of flaps and slats; values of CL max, S flap/S.
10) Ailerons and spoilers : Values of S aileron/S ; S spoiler/S
11) Leading edge strakes if any.
12) Dihedral angle (Γ).
13) Other aspects: Variable camber, plan form tailoring, area ruling, braced wing,
aerodynamic coupling (intentionally adding a coupling lifting surface like canard).
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
Lift coefficient (CL) vs angle of attack (α), This curve has four important features viz.
(a) angle of zero lift (α0l ), (b) slope of the lift curve denoted by d CL / d α (or) a 0 or
CLα , (c) maximum lift coefficient (CL max ) and (d) angle of attack (α stall )
corresponding to CL max .
Drag coefficient (Cd) vs CL. This curve has two important features viz. (a) minimum
drag coefficient (Cd min) and (b) lift coefficient (CL opt) corresponding to Cd min. In
some airfoils, called laminar flow airfoils or low-drag airfoils, the minimum drag
coefficient extends over a range of lift coefficients (Fig.5.1b). This feature is called
‘Drag bucket’. The extent of the drag bucket and the lift coefficient at the middle of
this region are also characteristic features of the airfoil. It may be added that the
camber decides CL and thickness ratio decides the extent of the drag bucket.
coefficient (Cd min), lift coefficient corresponding to Cd min which is also called optimum lift
coefficient (CL opt), extent of drag bucket for low drag airfoils, moment coefficient about
aerodynamic centre (Cmac) and critical Mach number. At subsonic speeds these
characteristics are affected by geometrical parameters viz. camber, thickness ratio (t/c),
airfoil shape, Reynolds number and roughness.
These effects can be summarized as follows.
The camber decides α0l, CL opt and Cmac. For a given family of airfoils, with increase
of camber, α0l and Cmac become more negative whereas CL opt increases.
(ii) The thickness ratio influences Cd min and Cl max. For a given family of airfoils, the
minimum drag coefficient (Cd min) increases with (t/c). The maximum lift coefficient
(Cl max) is highest for (t/c) between 12 to 16%. The stall pattern is also gradual for
these thickness ratios.
(iii) The Reynolds number (Re) mainly influences CL max and Cd min. The former (CL
max) increases with Re and the latter generally decreases with Re. the extent of drag
bucket indicated by the nomenclature of the airfoil is at Re = 9 x 106.
(iv)The surface roughness influences CL max and Cd min. With increase of
roughness CL max decreases and Cd min increases.
(v)The critical Mach number, in connection with the airfoil, is defined as the “Free
stream Mach number at which the maximum Mach number on the airfoil is unity”.
This quantity can be obtained theoretically by calculating the pressure distribution on
the airfoil, but cannot be determined experimentally. However, when the critical Mach
number is exceeded, the drag coefficient starts to increase. Making use of this
behaviour, the term ‘Drag divergence Mach number (MD) is defined as the Mach
number at which the drag coefficient shows an increase of 0.002 over the subsonic
drag value.
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
Where, δ depends on wing geometry i.e. aspect ratio, taper ratio and sweep.
In turn the span decides the hangar space needed for the airplane. Hence, for
personal airplanes, a moderate aspect ratio of 6 to 7 is generally chosen. Further, the
ride in turbulent weather is poor for a high aspect ratio wing. Hence, agricultural and
other airplanes, which fly in proximity of ground, are subjected to air turbulence and
have moderate aspect ratio of 6 to 7.
4.3.2) Choice of sweep
The wing sweep affects the slope of the lift curve (CLα), the maximum lift coefficient C
CL max, the induced drag coefficient (CDi), the drag divergence Mach number (MD), the wing
weight and the tip stalling.
a) Effect of sweep on slope of lift curve
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
From this equation, it is seen that CLα decreases as sweep increases. It can be
shown that CLα of a wing of aspect ratio 9, operating at Mach number 0.8, would decrease
by about 20% when sweep increases from 0oto 30o.
It is observed that K and in turn the induced drag coefficient increases as angle of
sweep increases.
d) Effect of sweep on divergence Mach number (MD)
For a swept wing the change in drag divergence Mach number due to sweep angle,
is given approximately by the following equation
where, (M D ) Λ = 0 and (MD ) Λ are the drag divergence Mach numbers of the un
swept and the swept wing respectively; As an illustration consider a wing employing a
supercritical airfoil with MD of 0.78. Ignoring the effects of aspect ratio on MD the value of
MD would be 0.78 for a wing with Λ = 0. The increase in MD due to sweep is very significant.
Further, when M < MD, the lift to drag ratio (L/D) is high. Thus, when MD increases the high
value of (L/D) can continue up to higher values of Mach numbers or flight speeds. For jet
airplanes the range increases as flight speed increases. In other words, when MD increases,
the range would increase.
4.3.4) Twist
A wing is said to have a twist when the chord lines of airfoils at different spanwise
stations are not parallel to each other. The difference between the angles of attack of the
airfoil sections at the root and near the tip is called geometric twist. the aerodynamic twist is
the difference between zero lift lines of airfoils at root and near the tip. Twist is given to
prevent tip stalling
Tip stalling
It is a phenomenon in which the stalling on the wing begins in the region near the
wing tip. This is because the distribution of local lift coefficient (CL) is not uniform along the
span and as the angle of attack of the wing increases, the stalling will begin at a location
where the local lift coefficient exceeds the maximum lift coefficient (CL max) there. To
understand this phenomenon better, an un swept tapered wing is considered. The lift
distribution on such a wing has a maximum at the root and goes to zero at the tip. This
distribution is also known as lift distribution. Further, the local lift (ΔL) can be equated to (1/2
ρV2c CL Δy), where c is the local chord and CL is the local lift coefficient over an element (Δy
) of span. Thus, lift distribution is proportional to the product c Cl. The local distribution along
the span can be approximately obtained by Schrenk’s method. According to this method, c
Cl distribution is roughly midway between the chord distribution of the actual wing and that of
an elliptic wing of the same area. It can be proved, that for a wing with taper ratio λ , and
Clmax constant along span, the local maximum of CL will occur at a spanwise location (y)
where: y/(b/2) = 1- λ
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
Schrenk’s Method
Typical distribution of Cl
It is known that the maximum lift coefficient (CL max) of an airfoil depends on the airfoil
shape, surface roughness and Reynolds number. For simplicity, it is assumed that CL max is
approximately constant along the span. Then from the distribution of CL, it is observed that
as the angle of attack of the wing increases, the stalling will begin at the span-wise location
where local CL equals local CL max. Subsequently, stalling will progress along the wing span
and finally the wing will stall (i.e. CL of wing will reach a maximum and then decrease). The
beginning of stall near the tip is undesirable as ailerons are located in the tip region. Stalling
there would reduce aileron effectiveness. For a wing of a taper ratio 0.3, the stall is likely to
begin around y / (b/2) of 0.7.
The mean aerodynamic chord is the reference line of the wing. Fuselage reference
line (FRL) is the reference line for the entire airplane. The angle between fuselage reference
line and the wing reference line is called wing incidence and denoted by iw.
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
For the economy in fuel consumption, the drag should be minimum during cruise.
The fuselage has a minimum drag when its angle of attack is zero. However, during cruise,
the wing should produce sufficient lift to support the weight of the airplane. Keeping these
factors in view, the wing is mounted on the fuselage in such a manner that it produces the
required amount of lift in cruise while the fuselage is at zero angle of attack.
During the preliminary design phase, iw can be obtained as follows.
α0L = α0lr
where, is the zero lift angle of the airfoil at the root. α olr
the following procedure for a wing with aerodynamic twist of . ε
α = α + J.ε
Where, ε is positive when the airfoil at the tip is at an angle of attack higher than at
root. The quantity J has a weak dependence on aspect ratio and taper ratio of the wing.
However, a value of -0.4 can be taken for the first estimate of α0L. For more accurate
estimate of α0L.
e) Calculate iw from the following equation :
/
4.3.6) Dihedral
Its value is decided after the lateral dynamic stability calculations have been done for the
airplane. For preliminary design purposes a value based on data collection can be used.
4.3.8) Flaps
The flaps are high lift devices. These devices are deployed to increase the maximum
lift coefficient (CL max) during take-off and landing. The flaps are generally located near the
trailing edge. The flaps in common use are : plain flap, split flap, zap flap, single slotted flap,
double slotted flap, triple slotted flap and fowler flap. Along with flaps, the medium speed
airplanes and the jet airplanes have slats near the leading edge.
4.3.9) Ailerons
The main purpose of the ailerons is to create rolling moment and provide adequate rate of
roll. Federal Aviation Regulations prescribe rates of roll for different types of airplanes.
However, these calculations can be done at a later stage. At this stage of preliminary design,
guidelines from similar airplanes can be taken regarding
(i) Ratio of aileron chord to wing chord (ca / cw)
(ii) Extent of aileron span to wing span (ba / b).
These load factors are called as limit load factors. These diagrams are used
primarily in the determination of combinations of flight condition and load
factors to which the airplane structure must be designed.
For purposes of structural sizing, analysis is performed at four extreme
loading conditions on the V-n diagram.
2) V- n Gust diagram
The gust envelope is four lines overlaid on the flight envelope, usually the plus/minus
of maximum gust at design cruising speed (Vc) and half maximum gust at maximum speed
(Vd) as required by the certifying authority. This is usually +-50ft/sec (15.2m/sec) and +-
25ft/sec (7.6m/sec).
Where,
“n” is the normal acceleration in a sharp edged gust
“K” is the tail plane gust alleviation factor. In a canard this is an aggravation factor.
“U” is the airplane mass ratio
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
Elements of Structures
• Three common structural elements are used: – skins, stiffeners, and beams
Function of aircraft structures:
Skin:
Resists the applied torsion and shear forces by ttransmitting aerodynamic forces to
the longitudinal and transverse supporting members
Supports the longitudinal members in resisting the applied bending and axial loads
Supports the transverse members in resisting the hoop, or circumferential, load
when the structure is pressurize
Ribs and Frames:
The skeleton
1. Structural integration of the wing and fuselage
2. Keep the wing in its aerodynamic profile
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
Stiffener or Stringers:
Resist bending and axial loads along with the skin.
Divide the skin into small panels and thereby increase its buckling and failing
stresses.
Act with the skin in resisting axial loads caused by pressurization.
Semi Monocoque: thin shell structures where the outer surface is usually supported by
– Longitudinal stiffening members
– Transverse frames to enable it to resist bending,
Compressive and torsion loads without buckling.
• Materials may experience both tension, and compression
– Compression can cause the elements to buckle and requires determination of air
loads. Requires determination of mass properties (weights) and check for parts exceeding
yield stress.
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
Schematic side view and plan view of the fuselage of a four seater general aviation aircraft with low wing and tractor propeller
(a) Side view (b) Plan view
The cabin accommodates the pilot and the passengers. Its internal dimensions are
decided by human factors. The passengers must be comfortable and the pilot should be able
to fly the airplane efficiently without undue strain.
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
It is observed that the propeller is located ahead of the fuselage. A spinner is located
just ahead of the propeller. It is a streamlined fairing over the propeller hub and enables
smooth entry of air flow in the propeller. The length of the spinner is roughly 20% of the
diameter of the propeller.
The engine is located inside the engine compartment. The engine is attached to the
fuselage by an engine mounting.
The length of the engine compartment is approximately 1.5 times the length of the
engine.
The width of the engine compartment is approximately 1.2 times the width of the
engine.
The rest of airplane is separated from the engine compartment by a fire- wall which is
a fire-resistant sheet attached to a bulk head.
When the airplane has a nose wheel type landing gear, the nose wheel strut is attached
to the frame inside the engine compartment.
The cabin is the portion of fuselage that extends from the firewall to the end of the
baggage compartment. This definition of cabin appears to be the practice followed by
Cessna Aircraft Company.
The cabin consists of
a) The portion of fuselage including rudder pedals and instrument panel
(b) The seats of pilot and passengers
In this type of airplane, the tail cone is the portion of the fuselage aft of the baggage
compartment. The length of the tail cone is obtained as a compromise between the
aerodynamic, structural and stability considerations. The aerodynamic consideration, for this
type of airplane, requires that the drag of the fuselage should be minimum. In this context,
instead of the length of the fuselage, the fineness ratio of the fuselage (Af) is used as the
parameter. It is defined as:
The drag coefficient of fuselage (CDf), for low speed airplanes, is the sum of the
pressure drag coefficient and the skin friction drag coefficient. Wind tunnel test on bodies of
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
different fineness ratios indicated that the drag coefficient is minimum for Af between 3 and
4. This led to the pod and boom configuration of the airplane. However, for the conventional
Configuration, with horizontal tail behind the wing and located on the rear fuselage, the
length of the fuselage is decided based on the tail length (lt).
The quantity (lt) is the distance between the c.g. of the airplane and the aerodynamic
centre of the horizontal tail.
It may be recalled that the contribution of the horizontal tail to the longitudinal static
stability ( mαt C ) depends mainly on the product lt.Sht ; where, Sht is the area of the
horizontal tail.
A large value of lt would reduce Sht but that would require a long fuselage. This would
increase the structural weight of fuselage and result in higher skin friction drag.
As a compromise, the value of lt lies between (2.5 to 3) c for the general aviation
aircraft with conventional tail. The quantity c is the mean aerodynamic chord of the
wing.
1. The size of passenger doors, emergency exits and the numbers of cabin
attendants depend on the number of passengers in the airplane. The FAA (Federal
Aviation Agency) has set guidelines for these.
2. Seating arrangement
Some of the parameters are defined below.
Seat pitch: It is the distance between the back of one seat to the back of the next
seat. It includes the seat length and the leg room. The terms (a) seat width, (b) aisle width,
(c) elbow gap, (d) gap between seat and wall of cabin (e) head room, (f) aisle height, (g)
cabin width and (h) fuselage width.
The carry-on baggage of the passengers is stored in the overhead racks. The
checked-in baggage is stored in the front and the aft cargo compartments. For ease of
loading and unloading and for segregation of cargo intended for different destinations, the
cargo in large airplanes is stored in pallets. The shapes and sizes of pallets have been
standardised.
Another cabin layout with six seats and different type of cargo pallet
The types of seating arrangements are classified as first class, business class, economy
class and tourist class. The dimensions of seat width, seat pitch and aisle width are the
highest for the first class and are the lowest for the tourist class. Very important persons
(VIP), like the President and Prime minister, generally have airplanes with special features.
3. Dimensions of cabin :
The width of the cabin at the level of elbow rest (W cer) can be expressed as:
W cer = (No. of seats abreast) x seat width + (No. of aisles) x aisle width + (No. of
elbow gaps) x elbow gap + 2 x (gap between seat and cabin wall)
The pitch of seats also depends on the duration/range of flight - larger pitch in
airplanes having longer range.
The pitch of seats is between 0.76 to 0.81 m for economy/tourist class; 0.84
to 0.91 m for business class and 0.97 to 1.02 m for first class seating
arrangement.
The seat width lies between 0.41 to 0.46 m for economy/tourist class; 0.43 to
0.51 m for business class and 0.51 to 0.71 m for first class seating
arrangement.
The aisle width should be greater than 0.3 m for economy class; between
0.46 to 0.51 m for business class and between 0.51 to 0.71 m for first class
seating arrangement. The aisle height is between 1.5 to 1.93 m.
The elbow rest needs to be provided on both sides of the seats. Its width is
0.0375 to 0.05 m (1.5 to 2.0 inches) in economy class and could be double
this width in first class seating arrangement. A gap of 1 to 4 cm is provided
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
between the elbow rest near the wall and the wall of the fuselage. Wide body
airplanes have larger radius of fuselage and may require a smaller gap.
The cabin width is arrived at considering (a) W cer, (b) head room (c) aisle height, (d)
height of seat above cabin floor and (e) shape of cabin.
4) Cargo volume:
It may be pointed out that the airplanes with up to about 70 passengers and with four
abreast seating arrangement, the diameter of the fuselage is less than 3m. In such cases,
the depth of fuselage below the cabin floor is not adequate for the cargo compartment.
Consequently, the cargo compartment is located ahead and / or behind the passenger
compartment.
5) Thickness of cabin:
The wall thickness of the fuselage includes
(a) thickness of structural members (bulkhead),
(b) sound proofing
(c) interior decoration. The thickness is between 6.2 to 10 cm (2.5 to 4 inches) for the
fuselage with the two and three abreast seating arrangement respectively. The thickness
would increase roughly by 1.25 cm (1/2 inch) as the number of seats abreast increases by
one i.e. for a four abreast seating arrangement, the wall thickness would be 11.4 cm (4.5
inches) and for a ten abreast seating, it would be 19.00 cm (7.5 inches).
Almost all of the loads of the fuselage pass through the skin, the surface of the cylinder.
The frames and stringers are mostly to keep the "paper thin" tube from buckling or
collapsing. As a compressed air cylinder, pressurization loads are also absorbed by the skin
in tension, like a balloon.
The fuselage usually has a big cut-out on bottom to accommodate the wing box and
landing gear, which puts this great big notch in the structure right at the point in the cylinder
where the compression buckling loads are highest. The wing box itself may form part of the
fuselage structure there, but farther back the cut-out usually continues, to make space for
the landing gear. There is usually a massive beam, called a keel beam, to bridge the cut out
aft of the wing box and absorb the compression loads along that section.
The fuselage is a particularly critical part of the aeroplane and it is also the part in which
all the loads are acting. Indeed, the fuselage loads include:• Landing gear loads; • Wing
loads; • Empennage loads; • Fuselage aerodynamic loads; • Pressurization loads; • Inertial
loads. •Landing Gears, Wing and Empennage Loads.
once all these loads have already been discussed, they only have to be transmitted
to the fuselage in the attachments between these structures and the fuselage structure.
Pressurization Loads:
An aeroplane structure must be strong enough to withstand the flight loads combined
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
with pressure differentials loads from zero up to the maximum relief valve setting. This
relieving valve works as a safety device that enables a decrease in the cabin pressure
whenever the pressure difference between the fuselage outer and inner skins surpasses a
given admissible threshold for a particular fuselage. Available on aeroplanes flight manuals
is the Pressurization Chart that provides guidance on the difference between inner and outer
skin pressure for each aeroplane operating altitude. The critical loading conditions arise
when no pressure difference is felt or when the maximum admissible pressure difference is
reached, which corresponds to the relief valve setting. This maximum pressure difference
can also be obtained by computing the difference between the minimum acceptable
pressure for human comfort and ISA’s atmosphere pressure at the aeroplane’s ceiling
operation.
Inertial Loads
These loads are of particular relevance in the case of a fuselage, since almost all the
payload is carried on the fuselage. They will depend on the flight condition under analysis as
well as on the amount of payload being lifted. Figure 4 identifies all the limit conditions that
have to be studied. These limit conditions refer to a combination of equivalent airspeed and
load factor.
The highest loads on the fuselage are usually compression buckling stress just aft of the
rear spar wing attachments when in flight, or the gear attachments when on the ground, and
are highest on landing touchdown. A fuselage is a structural body not intended to generate
lift (although it may) whose purpose is to contain engine, fuel, occupants, baggage, and
mission-related equipment, although not always simultaneously.
The primary loads on the fuselage are concentrated around the wing-box, wing
connections, landing gear and payload. During flight the upward loading of wings coupled
with the tail plane loads usually generates a bending stress along the fuselage. The lower
part of the fuselage experiences a compressive stress whereas the upper fuselage (called
the crown) is subject to tension. Shear loads are generated along the sides of the fuselage
and torsion loads when the aircraft rolls and turns. Pressurisation of the cabin for high-
attitude flying exerts an internal tensile (hoop) stress on the fuselage.
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
The many types of airplane tail design include, but are by no means limited to,
The conventional,
T-tail
Cruciform-tail,
Dual-tail, triple-tail,
v-tail,
Inverted v-tail,
Inverted y-tail,
Twin-tail,
Boom-tail,
High boom-tail
Multiple-plane tail designs.
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
In this position, the horizontal stabilizer is moved up and away from the jet
exhaust and wing wake.
The lifting of the horizontal stabilizer also exposes the lower part of the vertical
stabilizer, as well as the rudder, to undisturbed airflow. Undisturbed airflow on the
rudder is important, particularly in the recovery from spins.
4. Dual-Tail Design
The dual-tail design, in which the two vertical stabilizers are placed at the
ends of the horizontal stabilizers, was at one time fairly common on large
flying boats and twin-engine propeller-driven bombers; this arrangement is
attractive, because it places the vertical stabilizers in the prop wash of
wing-mounted propellers.
The result is the maintenance of good directional control during low-speed
operations.
The positioning of the two vertical stabilizers at the ends of the horizontal
stabilizers allows for a smaller, lighter, and more aerodynamically efficient
horizontal stabilizer.
However, the overall weight of a plane with a dual-tail design is greater
than that of a plane with the single conventional-tail design.
5. Triple-Tail Design
The triple-tail design, with two vertical stabilizers placed at the ends of
the horizontal stabilizers and one mounted on the fuselage, is attractive when the height
of the vertical stabilizer must meet certain restrictions, such as hangar-door height.
6. V-Tail Design
The V-Tail, sometimes called the “butterfly” tail, has had limited application in
airplane design, the most significant of which has been by the Beech Company in the
Beech-craft Bonanza V-35. Clearly, the usual definition of horizontal and vertical stabilizers
has no application to the V tail.
The intended advantage of the V-tail design is that two surfaces might serve the
same function as the three required in the conventional tail and its variants. Removal of one
surface then would reduce the drag of the tail surfaces as well as the weight of the tail
region.
However, wind tunnel studies by the National Advisory Committee on Aeronautics
(NACA) have shown that for the V tail to achieve the same degree of stability as a
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
conventional tail, the area of the V tail would have to be about the same size as that of the
conventional tail.
Advantages
Ideally, with fewer surfaces than a conventional three-aerofoil tail or a T-tail, the V-tail
is lighter and has less wetted surface area, so thus produces less induced and parasitic
drag. However, produce a net reduction in drag through elimination of some interference
drag.
Disadvantages
V-tailed aircraft require longer rear fuselages than aircraft with conventional
empennages to prevent yawing. This tendency, called “snaking”, was apparent on taking off
and landing on the Fouga CM.170 Magister, which has a relatively short fuselage.
8. Twin-Tail Design
The twin tail is a feature of various air superiority fighters used by both
the U.S. Navy (the F-14 Tomcat) and the U.S. Marine Corps (the F/A-18 Hornet). Although
both the F-14 and F/A-18 designs have a superficial resemblance, they also have important
differences. The tilt angle of the vertical stabilizer of the F-14 is more pronounced than that
of the F-18, so much so that it approaches that of the V tail on the Beech model V-35
Bonanza. With two vertical stabilizers, the twin tail is more effective than the conventional
single tail of the same height.
9. Boom-Tail Design
Boom tails are used when an aircraft’s fuselage does not extend entirely
back to the horizontal stabilizer. In both the Lockheed P-38 Lightning fighter of World War
II and the Fairchild C-119 cargo plane, engines were mounted on the booms. In the case of
the C-119, the twin boom allowed easy access to the rear of the fuselage for loading and
removing cargo. The twin boom has also been used for an airplane with engines mounted in
the fuselage, with one engine, known as the tractor, in the nose of the airplane and one
engine, known as the pusher, in the rear of the airplane. Because the thrust of both engines
is along the centreline of the airplane, it is much easier in this arrangement to compensate
for the loss of one engine than it is in the wing-mounted engine installation. Both the Cessna
Sky master and the new Adam 309 have fuselage-mounted engines. In the case of the
Adam 309 the horizontal stabilizer is raised to avoid propeller wake from the pusher, or rear-
mounted, engine.
2) While carrying out calculations leading to the preliminary three view drawing, the areas
of horizontal tail and vertical tails were based on the ratios (Sht / S) and (Svt/S) for
similar airplanes. Here, these areas are refined based on the tail volume ratios (Cht and
Cvt) of the similar airplanes. These ratios are defined as:
where, c, bw and Sw are mean aerodynamic chord, span and area of the wing, Sht and
Svt are areas of horizontal and vertical tails ; lht is distance between c.g. of airplane and
aerodynamic centre of the horizontal tail and lvt is distance between c.g. of airplane and
a.c. of the vertical tail.
3) From the 3 - view drawings of the similar airplanes, the values of lht and lvt are obtained.
The area, span and mean aerodynamic chord of the wing are already known. Hence,
the areas of the tails are given by the following equations.
4) The aspect ratio, taper ratio, sweep, airfoil section and incidence of the horizontal tail
are selected based on the following considerations. It may be pointed out that the
shapes of the horizontal tail and vertical tail are like that of a wing. In such shapes,
especially for subsonic airplanes, the span is much larger than the chord and in turn the
chord is much larger than the airfoil thickness. For example, in case of subsonic
airplanes the span is 6 to 10 times the average chord and the average chord in turn is 6
to 10 times the thickness of the airfoil.
Choice of aspect ratio for horizontal tail
The induced drag is low for λ between 0.3 and 0.5, structural weight decreases as λ
decreases and fabrication is easier for untapered wing ( λ =1.0 ). Keeping these factors in
view, a tail with λ =1 is used for the low subsonic airplanes where cost of fabrication is the
prime consideration. For the general aviation aircraft and the medium speed airplanes, the
taper ratio of the horizontal tail is lower than that of the wing.
For the high subsonic airplanes with swept wings having λ around 0.2, the horizontal
tail has a taper ratio between 0.3 to 0.6. Subsection 5.3.4 may be referred to for the adverse
effects, of the low values of λ , like tip stalling.
Choice of sweep for horizontal tail
That sweep has adverse effect of (a) lower CLα , (b) lower CLmax , (c) higher CDi and
(d) higher structural weight.
The advantage of sweep is to increase the drag divergence Mach number (MD). At
flight Mach number less than 0.7, drag divergence Mach number is not a consideration.
Hence, airplanes flying at low and medium subsonic Mach numbers generally have unswept
wing and horizontal tail. However, some airplanes in these categories (e.g. XAC Y-7, AN-
140) have tails with moderate quarter chord sweep (< 10 o). This would increase the tail arm
slightly and may be resorted to, if such an increase is required at a later stage of design. In
the case of high subsonic airplanes the tail should have a value of drag divergence Mach
number (MD) equal to higher than that of the wing. Hence, the sweep angle of the horizontal
tail is equal to that of the wing or slighter higher
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
Where, hvt and Svt are the height and area of the vertical tail respectively.
Due to prevalence of various types of vertical tails and different shapes of fuselage in
the region where vertical tails are located, the definitions of hvt and Svt have been
standardised.
UNIT 4 - DESIGN OF WING, FUSELAGE AND EMPHANAGE
Effective vertical tail geometry (a) Fuselage with horizontal upper surface, (b) Fuselage with curved upper surface
Figures a and b present two commonly observed arrangements of vertical tails. In the
configuration shown in Fig. a, the upper portion of fuselage, on which the vertical tail is
attached, is parallel to the fuselage axis.
The hatched area in the figure is taken as the vertical tail area (Svt). Figure 6.9a also
shows the root chord (Cr vt) tip chord (Ct vt), quarter chord sweep and the height (hvt) of the
vertical tail.
Figure b, shows a configuration in which the vertical tail has a dorsal fin and is
attached to the fuselage with curved upper surface. The hatched area is the area Svt.
The area of the dorsal fin is not included in the area of the vertical tail. The root chord
of the vertical tail lies along the centre line of the rear end of the fuselage. Figure 6.9b also
shows root chord (Cr vt), tip chord (Ct vt), quarter chord sweep and height (hvt) of the vertical
tail. In subsection 6.3.1, while discussing the effect of aspect ratio on horizontal tail, it is
pointed out that an increase in the aspect ratio results in (a) higher lift curve slope (b) lower
drag and (c) higher structural weight. These aspects are applicable to vertical tail also. In
addition, an increase in the aspect ratio has the following effects.
(a) Increases the height of vertical tail and in turn the height of the airplane
(b) Lower lateral control as the moment of inertia about longitudinal axis increases.
(c) Higher directional control as the moment arm (lvt) increases.
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4.10) Cross check (Nose wheel lift-off) – Adequacy of elevator to develop sufficient
pitching moment to enable nose wheel lift-off
During the ground run, the airplane starts from rest and accelerates to the takeoff
speed (VT0 or V1 ). The flaps and engine(s) are adjusted for their take-off settings. In the
case of an airplane with tricycle type of landing gear, all the three wheels remain in contact
with the ground till a speed of about 85% of the VT0 is reached. This speed is called ‘Nose
wheel lift-off speed’. At this speed the pilot pulls the stick back and increases the angle of
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attack of the airplane so as to attain a lift coefficient corresponding to take-off (CLT0). At this
stage, the nose wheel is off the ground and the speed of the airplane continues to increase.
As the speed exceeds the take-off speed the airplane gets airborne and the main landing
gear wheels also leave the ground.
When the airplane has a tail wheel type of landing gear, the angle of attack is high at
the beginning of the take-off run. However, the tail wheel is lifted-off the ground as soon as
some speed is gained and the deflection of elevator can rotate the airplane about the main
wheels. This action reduces the angle of attack and consequently the drag of the airplane
during most of the ground run. As the take-off speed is approached the tail wheel is lowered
to get the incidence corresponding to CLT0. When VT0 is exceeded, the airplane gets
airborne. The point at which all the wheels have left the ground is called ‘Unstick point’.
The requirement of the elevator in the case of airplane with tricycle landing gear is
that it should produce enough pitching moment to cause rotation of airplane at V = 0.85 VTO
so that it (airplane) attains angle of attack corresponding to CLTO. The angular acceleration
for rotation of the airplane is about the main landing gear. This angular acceleration depends
on : (a) Elevator power (C ), mδe
(b) Area of h.tail (S ),
(c) H.tail arm (l t t),
(d) Distance between airplane c.g. and main landing gear,
(e) Airplane weight,
(f) Coefficient of friction between ground and tyres
(g) Moment of inertia of the airplane about y-axis.
The low speed general aviation aircraft usually have a single engine. Similarly,
military airplanes in light weight and medium weight category also have a single engine.
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The transport airplanes have two or more engines from the considerations of safety in the
event of failure of one engine.
In a tractor configuration the propeller is in front of the engine and is driven by a shaft
in tension. Below Figure shows such a configuration. In a pusher configuration the propeller
is mounted behind the engine so that the drive shaft is in compression.
An amphibian airplane can land and take-off both on land and on water. In such airplanes
the propeller should be away from the surface of water. In some amphibian airplanes the
propeller is mounted on a pod above the fuselage.
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(i) Suggests other possible locations for single engine with propeller. Like engine
nacelle mounted on top of vertical tail with either tractor or pusher configuration
(ii) The relative advantages and disadvantages of tractor and pusher propeller
configurations are as follows. For obvious reasons a tractor installation moves the c.g. of the
airplane forward and pusher installations moves the c.g. rearwards.
(a) The contribution of a tractor propeller is destabilizing to longitudinal, directional
and lateral stability. Whereas, the contribution of a pusher propeller is stabilizing
(b) A pusher propeller is in the wake of the wing and fuselage. Consequently, it is
slightly less efficient than a tractor propeller
(iii) Many military airplanes have a single jet engine. In these cases the engine is
located in the rear part of the fuselage. The air intakes are generally located on the sides of
fuselage. The location of engine, in military airplanes, inside the fuselage has two
advantages. (a) The engine is less vulnerable to enemy attack.(b) The fuselage is elongated
which results in slender fuselage and provides longer tail arms for horizontal and vertical
tails.
Image of a jet airplane with four engines mounted on pylons near the rear end of fuselage
Configuration with engines under the wing seems to be the most preferred
one. The advantages and disadvantages of the above three configurations are pointed
out below.
Landing Gear Types Aircraft landing gear supports the entire weight of an aircraft
during landing and ground operations. They are attached to primary structural members of
the aircraft. The type of gear depends on the aircraft design and its intended use.
Most landing gear has wheels to facilitate operation to and from hard surfaces, such
as airport runways. The landing gear is also called undercarriage or alighting gear.
The following three types of landing gears are mainly used on airplanes.
(i) Tail wheel type landing gear (also known as conventional gear),
(ii) tricycle-type landing gear.
(iii) Bicycle with outrigger wheels on wings.
(iv)Tandem landing gear
i) Tail Wheel-Type Landing Gear
Tail wheel-type landing gear is also known as conventional gear because many early
aircraft use this type of arrangement. The main gear are located forward of the center of
gravity, causing the tail to require support from a third wheel assembly. A few early aircraft
designs use a skid rather than a tail wheel. This helps slow the aircraft upon landing and
provides directional stability. The resulting angle of the aircraft fuselage, when fitted with
conventional gear, allows the use of a long propeller that compensates for older,
underpowered engine design. The increased clearance of the forward fuselage offered by
tail wheel-type landing gear is also advantageous when operating in and out of non-paved
runways.
Today, aircraft are manufactured with conventional gear for this reason and for the
weight savings accompanying the relatively light tail wheel assembly. The proliferation of
hard surface runways has rendered the tail skid obsolete in favour of the tail wheel.
Directional control is maintained through differential braking until the speed of the aircraft
enables control with the rudder. A steerable tail wheel, connected by cables to the rudder or
rudder pedals, is also a common design. Springs are incorporated for dampening.
Image of an airplane with bicycle type landing gear; the outrigger wheel on right wing is also seen
UNIT V - DESIGN OF LANDING GEAR AND CONTROL SURFACE
Other important parameters: i) Other types of landing gears (ii) retraction mechanism (iii) tyre
sizes and pressures (iv)Height of landing gear, wheel base and wheel track and (v) books on
landing gear design.
Rigid type
c) Bungee Cord
The use of bungee cords on non-shock absorbing landing gear is common. The
geometry of the gear allows the strut assembly to flex upon landing impact. Bungee cords
are positioned between the rigid airframe structure and the flexing gear assembly to take up
the loads and return them to the airframe at a non-damaging rate. The bungees are made of
many individual small strands of elastic rubber that must be inspected for condition. Solid,
donut-type rubber cushions are also used on some aircraft landing gear.
UNIT V - DESIGN OF LANDING GEAR AND CONTROL SURFACE
d) Shock Struts
True shock absorption occurs when the shock energy of landing impact is converted
into heat energy, as in a shock strut landing gear. This is the most common method of
landing shock dissipation in aviation. It is used on aircraft of all sizes. Shock struts are self-
contained hydraulic units that support an aircraft while on the ground and protect the
structure during landing. They must be inspected and serviced regularly to ensure proper
operation.
UNIT V - DESIGN OF LANDING GEAR AND CONTROL SURFACE
There are many different designs of shock struts, but most operate in a similar
manner. A typical pneumatic/hydraulic shock strut uses compressed air or nitrogen
combined with hydraulic fluid to absorb and dissipate shock loads. It is sometimes referred
to as an air/oil or oleo strut. A shock strut is constructed of two telescoping cylinders or tubes
that are closed on the external ends. The upper cylinder is fixed to the aircraft and does not
move. The lower cylinder is called the piston and is free to slide in and out of the upper
cylinder. Two chambers are formed. The lower chamber is always filled with hydraulic fluid
and the upper chamber is filled with compressed air or nitrogen.
An orifice located between the two cylinders provides a passage for the fluid from
the bottom chamber to enter the top cylinder chamber when the strut is compressed. Most
shock struts employ a metering pin similar to that shown for controlling the rate of fluid flow
from the lower chamber into the upper chamber. During the compression stroke, the rate of
fluid flow is not constant. It is automatically controlled by the taper of the metering pin in the
orifice. When a narrow portion of the pin is in the orifice, more fluid can pass to the upper
chamber. As the diameter of the portion of the metering pin in the orifice increases, less fluid
passes. Pressure build-up caused by strut compression and the hydraulic fluid being forced
through the metered orifice causes heat. This heat is converted impact energy. It is
dissipated through the structure of the strut.
On some types of shock struts, a metering tube is used. The operational concept is
the same as that in shock struts with metering pins, except the holes in the metering tube
control the flow of fluid from the bottom chamber to the top chamber during compression.
Upon lift off or rebound from compression, the shock strut tends to extend rapidly. This could
result in a sharp impact at the end of the stroke and damage to the strut.
It is typical for shock struts to be equipped with a damping or snubbing device to
prevent this. A recoil valve on the piston or a recoil tube restricts the flow of fluid during the
extension stroke, which slows the motion and prevents damaging impact forces.
UNIT V - DESIGN OF LANDING GEAR AND CONTROL SURFACE
Most shock struts are equipped with an axle as part of the lower cylinder to provide
installation of the aircraft wheels. Shock struts without an integral axle have provisions on
the end of the lower cylinder for installation of the axle assembly. Suitable connections are
provided on all shock strut upper cylinders to attach the strut to the airframe.
The upper cylinder of a shock strut typically contains a valve fitting assembly. It is
located at or near the top of the cylinder. The valve provides a means of filling the strut with
hydraulic fluid and inflating it with air or nitrogen as specified by the manufacturer. A packing
gland is employed to seal the sliding joint between the upper and lower telescoping
cylinders. It is installed in the open end of the outer cylinder. To keep the piston and wheels
aligned, most shock struts are equipped with torque links or torque arms. One end of the
links is attached to the fixed upper cylinder. The other end is attached to the lower cylinder
(piston) so it cannot rotate. This keeps the wheels aligned. The links also retain the piston
in the end of the upper cylinder when the strut is extended, such as after takeoff.
UNIT V - DESIGN OF LANDING GEAR AND CONTROL SURFACE
Elements of CAD
CAD consist of 3levels namely drafting modelling analysis and blended of two main
factors i.e. Machine and human factor, working together to achieve the optimum design, the
computer graphic capability and computer power allows the design to test their ideas.
Interactively in real time without creating a real prototype as in traditional methods of design.
Human Factor:
The human factors are the key factor in their success of CAD system. This concern the
training of the designer or the engineer, without whom the CAD system becomes redundant.
The trained designer may be actively involved in CAD process due to the following factors
The effecting visualization not only saves time money effort but also improves the
quality of work. The designer not only looks at product from one points but is free to look for
all the possible directions.
The synthesis process is carried out with the help of the computer is carried out with
the help of the computer. The preliminary design ideas for similar products are created in a
common database. This common database can be used by other elements of CAE to
perform the computer aided synthesis. The evaluation of the various preliminary design need
to develop the various model for the problem and thus computer aided synthesis helps to
develop the model in real time and evaluate the performance of the design.
System Factor: The system of Cad consist of two components namely hardware and the
software.
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Advantages of CAD
Increases productivity
Higher quality designs
Reuse and easily change designs
Designing physical objects in a virtual workspace.
Disadvantage of CAD
Application
Aircraft stability deals with the ability to keep an aircraft in the air in the
chosen flight attitude. Aircraft control deals with the ability to change the flight direction and
attitude of an aircraft. Both these issues must be investigated during the preliminary design
process.
FLIGHT MECHANICS:
AIRCRAFT DESCRIPTION:
The pilot has direct control only of the flight control system. However, he tailor his
inputs to the FCS by observing the airplane’s response while always keeping an eye on the
task at hand.
CONTROL SURFACES:
AILERONS:
Ailerons are mounted on the trailing edge of each wing near the wingtips and move in
opposite directions. When the pilot moves the stick left, or turns the wheel counter-
clockwise, the left aileron goes up and the right aileron goes down. A raised aileron reduces
lift on that wing and a lowered one increases lift, so moving the stick left causes the left wing
to drop and the right wing to rise. This causes the aircraft to roll to the left and begin to turn
to the left. Centering the stick returns the ailerons to neutral maintaining the bank angle.
The aircraft will continue to turn until opposite aileron motion returns the bank angle to zero
to fly straight.
ELEVATORS:
The elevator is the moveable part of the horizontal stabilizer, hinged to the back of
the fixed part of the horizontal tail. The elevators move up and down together.
When the pilot pulls the stick backward, the elevators go up. Pushing the stick
forward causes the elevators to go down. Raised elevators push down on the tail and cause
the nose to pitch up. This makes the wings fly at a higher angle of attack, which generates
more lift and more drag. Centering the stick returns the elevators to neutral and stops the
change of pitch.
In the canard arrangement, the elevators are hinged to the rear of the fore plane and
move in the opposite sense, for example when the pilot pulls the stick back the elevators go
down to increase the lift at the front and lift the nose up.
RUDDER:
The rudder is typically mounted on the trailing edge of the vertical stabilizer, part of
the empennage. When the pilot pushes the left pedal, the rudder deflects left. Pushing the
right pedal causes the rudder to deflect right. Deflecting the rudder right pushes the tail left
and causes the nose to yaw to the right. Centering the rudder pedals returns the rudder to
neutral and stops the yaw.
UNIT V - DESIGN OF LANDING GEAR AND CONTROL SURFACE
OTHER DEVICES:
AXES OF MOTION:
An aircraft is free to rotate around three axes that are perpendicular to each other
and intersect at its center of gravity (CG). To control position and direction a pilot must be
able to control rotation about each of them.
TRANSVERSE AXIS:
The transverse axis, also known as lateral axis passes through an aircraft from
wingtip to wingtip. Rotation about this axis is called pitch. Pitch changes the vertical direction
that the aircraft’s nose is pointing. The elevators are the primary control surfaces for pitch.
LONGITUDINAL AXIS:
The longitudinal axis passes through the aircraft from nose to tail. Rotation about this
axis is called roll. The angular displacement about this axis is called bank. The pilot changes
bank angle by increasing the lift on one wing and decreasing it on the other. This differential
lift causes rotation around the longitudinal axis. The ailerons are primary control of bank. The
rudder also has the secondary effect on bank.
VERTICAL AXIS:
The vertical axis passes through an aircraft from top to bottom. Rotation about this
axis is called yaw. Yaw changes the direction the aircraft’s nose is pointing, left or right. The
primary control of yaw is with the rudder. Ailerons also have a secondary effect on yaw.
3 displacements
x: horizontal motion
y: side motion
z:vertical motion
3 rotations
x: roll
y:pitch
z:yaw
STATIC STABILITY:
Most aircraft (apart from higher performance fighters) are statically stable
Static stability implies:
All the forces and moments around the aircraft’s cg at a fixed flight condition and
attitude are balanced
After any small perturbation in flight attitude the aircraft returns to its
equilibrium position
The equilibrium position is usually called the trim position and is adjusted
using the trim tabs
Centre of pressure (cp): The point at which the resultant aerodynamic forces
F acts. There is no aerodynamic moment around the cp.
Half-chord: The point at which the aerodynamic force due to camber, Fc, acts
Quarter-chord ( or aerodynamic centre ): The point at which the aerodynamic
force due to angle of attack , Fa, acts. The aerodynamic moment around the
quarter-chord, Mo, is constant with the angle of attack.
AIRPLANE GEOMETRY:
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By placing all of the lift and drag on the aerodynamic centre we move the lift and drag
due to camber from the half-chord to the quarter chord. This is balanced by the moment Mo.
EQUILIBRIUM EQUATIONS:
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STABLE OR UN STABLE ?
DEGREE OF STABILITY:
STABILITY MARGIN:
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As with controls fixed stability margin, the controls free stability margin is
positive when the aircraft is stable.
Similaly, the centre of gravity position must be ahead of the contols free
nuetral point if the aircraft is to be stable.
LATERAL STABLITY:
There is no active stabilizing mechanism for lateral stability (e.g. tail for
longitudinal stabilty, rudder for yaw stability)
Wing dihedral, Γ , is the only stabilizing mechanism
The higher the dihedral angle, the more stable the aircraft
As usual, too much stability can be a bad thing
ROLL MOTION:
SIDESLIP ANGLE:
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DIHEDRAL:
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RESTORING MOMENT:
ROLL STABILITY:
ROLL CONTROL:
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FRISE AILERONS:
This idea is counteract the higher lift induced drag of the down wing with
higher profile drag on the up wing. Frise ailerons are especially designed to create very high
profile drag when deflected upwards. When deflected downwards the profile drag is kept
low. Thus, they alleviate or, even, eliminate adverse yaw.
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The roll rate of the aircraft depends on the mean aileron deflection angle. The
YAW STABILITY:
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FIN MOMENT:
YAW STABILITY:
Note that, in this case, it makes no sense to differentiate the yawing moment by the lift
since the two are independent.
SIDEWASH FACTOR:
YAW CONTROL:
During most flight conditions the yaw angle must be zero-this minimizes drag
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This quantity must be large enough to maintain zero yaw even at the most extreme flight
conditions.
During cruise, aircraft tend to turn towards the wind in order to minimize their drag.
Therefore, the objective is to achieve 0̊ yaw.
At take-off and landing this is not possible. The aircraft must remain aligned with the
runway, even in the presence of a very strong side wind.
Therefore, the rudder must be able to provide a moment that can keep the aircraft
aligned with the runway.
ROLL-YAW COUPLING:
PHUGOID OSCILLATIONS:
Phugoids are long period oscillations that occur only in the longitudinal direction
The angle of attack is constant; the aircraft climbs and descends in an oscillatory
manner.
Phugoids are also very lightly damped.
Phugoid periods:
Microlight aircraft: 15-25s
Light aircraft: over 30s
Jet aircraft: minutes
Phugoids are neutralized by re-trimming the aircraft in the new flight condition.
PHUGOID APPROXIMATION:
The lanchester approximation states that the phugoid damping ratio and frequency
are given by:
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The period generally decreases with airspeed. The damping can either decrease or
increase
Compressibility effects
Period and damping for Boeing 747 at several altitudes and Mach numbers
SPIRAL MODE:
This mode is quite visible in the impulse response of the lateral equations
It is the non-oscillatory mode with large time constant
It is mainly a yaw movement with a little roll
This mode can be stable or unstable. It is unstable quit often but that is not a problem
because of its large time constant
The typically half-life of the spiral is of the order of a minute
The spiral movement is usually stopped by a corrective control input
ROLL SUBSIDENCE:
DUTCH ROLL:
The name Dutch roll is due to the fact that the phenomenon resembles an ice skating
figure called Dutch roll.
The centre of gravity remains on a straight trajectory while the roll and yaw angles
oscillates.
The roll velocity also oscillates but the yaw velocity is very low.
The Dutch roll damping increases with airspeed while its period first increases and
then decreases with airspeed.
The typical period of a Dutch roll is in the order of 5 to 10 seconds.
Ailerons do not contribute stability. Furthermore, they control the roll rate, not the roll
angle. There is no moment balance the effect of the ailerons: they provide a constant
moment that causes continuous roll rotation, whose rate also depends on the
moment of inertia of the aircraft.
Elevons contribute to stability and control of both pitch and roll. They are ailerons
that can also move up or down in unison, just like elevators
Flaperons contribute to stability and control of both pitch and roll. They are ailerons
that can also move downwards only, just like flaps.
Spoilerons contribute to stability and control of both pitch and roll. They are ailerons
that can also move upwards only, just like spoilers.
The loads imposed on the landing gear has become increasingly important in the
structural design of airplanes . Prediction of dynamic structural loads on the landing gear and
on the airplane is possible by a number of methods of dynamic analysis which permit
reasonable accuracy in the calculation of the dynamic response when the forcing functions
are known.
In order to obtain information on these forcing functions, the ground forces imposed
on the main landing gear of a large airplane under actual landing conditions were measured.
The main landing gear of this airplane was equipped with strain gages and linear and
angular accelerometers in order to measure ground-reaction forces during landing impacts.
The airplane was equipped with various types of special and standard flight
instruments to determine the landing- impact and landing-approach conditions. Symbols
UNIT V - DESIGN OF LANDING GEAR AND CONTROL SURFACE
The quantities measured for the purpose of defining both the landing-approach
conditions and the impact and spin-up conditions are as follows :
UNIT V - DESIGN OF LANDING GEAR AND CONTROL SURFACE
UNIT V - DESIGN OF LANDING GEAR AND CONTROL SURFACE
The strain gages were also located in the same lateral position in the horizontal
plane. The strain-gage bridges located in the vertical plane measure the bending moment at
UNIT V - DESIGN OF LANDING GEAR AND CONTROL SURFACE
stations 1 and 2 due to the vertical component of force applied at the axle and the moment
due to side force.
Similarly, the strain gages in the horizontal plane measure the bending moments due
to the horizontal component of force at the axle and the moment contributed by the side
force when it is out of the vertical plane. The linear accelerometers mounted on the outer
brake shoe were used to determine the horizontal and vertical inertia forces. Angular
accelerometers mounted inside the outboard wheels were used to measure angular
acceleration of the outboard wheels.
The mean tire deflections for each pair of wheels were obtained by means of a slide-
wire position recorder connected to a trailing arm which was mounted between the wheels.
The vertical velocity of each truck was measured by an electromagnetic generator attached
to the trailing arm, similar to the arrangement described in reference 1. The angular velocity
of each wheel was measured by a tachometer mounted on the outer brake shoe and geared
to the wheel. The instruments used to measure the approach conditions presented in the
foregoing table, except for drift angle, were standard NACA flight recording instruments. The
drift angle was measured by means of a 16- millimetre motion-picture camera mounted on
the bottom of the airplane fuselage to photograph the runway directly below the camera. The
shutter to appear as streaks on the film when the airplane was in motion. The angle of these
streaks relative to the edge of the picture was a measure of drift angle.
The magnitude of a force, regardless of its lateral position , could be determined by
measuring the moment at two positions located a known distance apart . As a result of inter
action (effects of vertical forces on horizontal strain gages and vice versa) and misalignment
of the strain gages, the final equations for measuring axle forces had the form :
The ground-reaction forces, both vertical and drag, were obtained by adding inertia
corrections to the axle forces. The inertia term was the product of the mass outboard of the
strain-gage stations (wheel, brakes, instruments, etc.) and the vertical or horizontal
acceleration of the center of this mass. The accelerometers used to measure the vertical and
horizontal accelerations could not be located at the mass center but were located as close
as possible to the mass center on the vertical axis and horizontal axis, respectively. Owing to
the frequency response
UNIT V - DESIGN OF LANDING GEAR AND CONTROL SURFACE
characteristics of the instrumentation, the inertia corrections are in error when the
force is changing very rapidly, such as occurs in some cases of spring back when the drag
force goes from a large positive (rearward) value to some negative (forward) value. Because
of the nature of the axle and housing structure it was virtually impossible to locate strain
gages which were primarily sensitive to side force. It became necessary to evaluate the side
force Fs for each wheel by means of the bending moment Mv, 2 produced by the side force
and the vertical force on the axle.
data for the inboard wheels were considered unreliable in magnitude but usable to indicate
the shape of the drag-force time history for the impact. In presenting the coefficient-of-friction
data, only Fh obtained by the angular-accelerometer method was used.
Vertical Force
an unequal division of vertical force Fv between two wheels of the same truck, which
is a result of one or more factors, such as airplane roll attitude, landing-gear inclination (in
roll plane) due to wing bending, or differences in tire diameter. During this particular landing,
the value of Fv was low and only the inboard wheel spun up during the first impact while the
outboard wheel partially spun up and then spun up completely during the second impact.
This landing, in which one wheel completed its spin-up during the second impact, was typical
of a number of landings encountered in this test program.
The effect of the sudden release of the shock strut on the vertical force time history is
to decrease the rate of vertical-force build-up and in some cases even to reduce the vertical
force for a short time.
The variation of maximum vertical force on the truck with vertical velocity was
calculated by a numerical integration method similar to that discussed. In order to simplify
the calculations, a symmetrical impact was assumed, the airplane was assumed to be rigid,
the lower or unsprung mass was neglected, the pneumatic force was assumed to be
constant, and a linear approximation of the actual static-force-deflection characteristics of
the tire was used. The physical characteristics of the shock strut of the airplane used in
these tests were used in these calculations,
Drag Force
Typical time histories of drag force, which are presented in figure 4 for a range of
vertical velocities, show that in most cases the drag force builds up to a maximum value as
the wheel comes up to 80 or 90 percent of the free rolling speed. The drag force then drops
rapidly to zero and then negative as the wheel comes up to and then overshoots the free
rolling speed . In some cases, for the left inboard wheel, the drag force starts to build up,
then to decrease, and then to increase again. This type of variation was found in s everal
other impacts, not shown here, in which the drag force near the middle of the spin-up period
was greater than that when the wheel was near 80 or 90 percent of the free rolling speed.
Since the changes in drag force are generally attributable to corresponding vertical-force
variations.
The unequal division of vertical force on two wheels of the same truck results in
unsymmetrical drag forces, particularly at the time when one wheel has spun up and its drag
force has decreased while the other wheel is approaching maximum drag force. This
UNIT V - DESIGN OF LANDING GEAR AND CONTROL SURFACE
distribution of drag force results in a severe yawing moment about the vertical axis of the
truck and the resulting yawing oscillation has been observed in slow-motion pictures of the
trucks during impact.
Coefficient of friction:
At the instant of contact the angular velocity of the wheel was zero and the slip ratio
was 1 .0; as the wheel velocity approaches the free rolling velocity, the slip ratio approaches
O. The forces were too small to give reliable values of ~ until the slip ratio had decreased to
approximately 0.9. As the wheel comes up to free rolling speed, the value of ~ gradually
increases to a maximum value of 0.73 at a slip ratio of 0.11. The variation from ~max to zero
slip ratio is not shown because the drag force dropped so rapidly in this range that the
values of ~ are unreliable and the slip ratio is difficult to measure accurately in this range.
The mean value of ~ for the dry runway increased gradually from a value of 0.40
near the beginning of spin-up (slip ratio of 0.90) to a maximum value of 0 .72 at a slip ratio of
0.13. The mean value of ~ for the wet runway varied from 0. 20 near the beginning of spin-
up to a maximum value of 0.41 at a slip ratio of 0.07.
The differences in the variation of ~ among landings is believed to be caused
primarily by differences in the condition of the runway surface - for example , for the dry
runway the presence of skid marks, oil, dirt, etc. and for the wet runway by these same
effects and the amount of water present on the runway.
Side Force
The side force builds up gradually during the first part of the spin-up, and, as the
wheel approaches the free rolling speed, the side force increases more rapidly to the full
value after spin-up. The data indicate that generally at the time of maximum drag force the
side force is about 30 to 50 per cent of the maximum value. There were cases where
maximum side force and maximum vertical force occurred Simultaneously and there were
several instances in which maximum drag force and maximum vertical force occurred
Simultaneously . However, it would appear unlikely that all three forces would reach their
maximum value simultaneously.
The side force after spin-up is almost the same for each wheel of the truck while the
vertical load is much greater for the outboard wheel; this indicates, for this higher range of
Fv, that the side force is dependent on drift angle rather than on vertical load. This fact is
more clearly indicated in which presents the variation of side force with drift angle for
constant values of vertical force.