Cab use box assemb y Chass s use box assemb y

A B

1 2 1 2 3

C E G
D
4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 3 4

1 2 3 1 2
30 30 30 30 30 30 30

86
87a
85 86
87a
85 86
87a
85 86
87a
85 86
87a
85 86
87a
85 86
87a
85 H K L M
87 87 87 87 87 87 87 3 4 7 8 9 10 11 12
5 4 3 2 1
1 2 3 4
1 2 10 9 8 7 6 1 2 3 4 5 6
5 6 7 8
87 87 87 87 87 87 87

87a 87a 87a 87a 87a 87a 87a P Q R

85 86 85 86 85 86 85 86 85 86 85 86 85 86
N T
30 30 30 30 30 30 30 5 6 7 8 3 4 3 4

1 2 3 4 1 2 3 4 1 2 1 2 1 2 3 4 5

V 3722010-92W/C

A.3
CA4251P66K25T1E5_Z00014_01

20161208
CA4251P66K2T1A2E4_Z00002_04

20160922

ns rumen assemb y d agram R gh chass s w ng ha ness assemb y

ＤＪ４３１－６Ｃ

CA4250P66K24T1A7E5_Z00008_01

20170223

Le doo ha ness assemb y R gh doo ha ness assemb y

A cond on ng w e ha ness assemb y W ng ha ness assemb y o ea ax e

Evaporator temperature sensor Internal and external loop steering Water valve motor

Side defrost motor Front defrost motor

Ventilator and speed control resistor

Control panel 1
Sheath:

Terminals:

Observation Direction and Measuring Point of Sheath

sheath
Outlet end Inlet end
View Direction Wireway

Dimensional boundaries
Speed regulating module

Dimension measuring point

Semi-overlapping coating of wear-resistant cloth-based tape for conductors

Semi-overlapping tape gluing for wire，Flannel tape according to Q/CAM-371

Unprotected wires
Conductor for surface binding of PVC tape，PVC tape according to JF03-76
(Leave bare line on head over 100 mm, 50 mm on head below 100 mm, 30 mm on head below 100 mm)
Connect the car body with a wire beam.

Except for special requirements for bellows diameter，The filling rate of conductor relative bellows is 70%-80%.

Except for special provisions，Wires wrapped with bellows，The bellows are wrapped in the following way ("L" means the length of the bellows):
1、L〉100mmUse spacer coating，The distance between coatings is 50mm, with at least 3 windings.

2、L≤100mmUse spacer coating，The encapsulation position is in the middle of the dimension, winding at least 3 circles.
Solder joints are the joints of the same functional conductor.

Distribution of line number connectors in corresponding sheaths，Look from the end of the line
Line number
Length measurement refers to the measurement point to the measurement point.，
Or the distance from the measuring point to the conductor terminal Body wire harness Speed regulating module Control panel1

The dimension of the injection is the length dimension of the wire after straightening out.， Control panel1 Body wire harness
One end is the connector.，Its length is measured from the root of the socket inlet end.
Body wire harness Speed regulating module Control panel1
Blind plugging is needed for unused holes in waterproof connectors
Speed regulating module Control panel1
At the end of the insulating pipe and the branch of the conductor, tie with tape
Control panel1 Water valve motor
One-point welding of trunk lines and their branches (except CAN lines)
Twisted pair pitch (27-33) twist/m Control panel1 Control panel1 Water valve motor

Conductor and terminal are crimped Control panel1 Control panel1 Body wire harness
Single-layer V-type heat-shrinkable tube for compression joint of single (special) terminal and conductor
Control panel1 Control panel1 Speed regulating module

Double-layer heat-shrinkable pipe protection for wire solder joint in wire harness Control panel1 Control panel1 Water valve motor

Plug in QC/T 417,Among them, the surface of the metal terminal is tin plated, Control panel1 Contro Body wire harness
copper/Ep.Sn9, according to Q/CAYT-4.12.
Control panel1 Body wire harness Body wire harness
Thin-walled polyvinyl chloride conductors are used for all conductors，According to QC/T 730, B
Control panel1 Body wire harness
Technical conditions according to QC/T 29106
Control panel1
Samples must be re-examined by product design department before starting supply.
Control panel1 Water valve motor

Trailer socket harness assembly for ABS Beam Assembly in front of cab
Dashboard wire harness
Line number Core cross sectional area(mm²) colour remarks
（green）
（gray）
Inner core:
Inner core:

Cover Observation Direction and Measurement Point

Cover.
Outlet Line End

View Direction wire

Size Limits

Brake light switch Clutch switch

Dimension measuring point Right door wire harness （gray）
Cover：
Tail protection：
Left door wire harness
Trailer power outlet for ABS Location card： Cover:
Tail protection:
Air-conditioning Location card:
low-voltage switches Scratching motor
Distribution of line number connectors in corresponding sheaths，Look from the end of the line (Shenzhen Jijia Baowei Co. , Ltd. )
Length measurement refers to the measurement point to the measurement point.， Water level alarm switch

Or the distance from the measuring point to the conductor terminal Chassis harness
Cover Observation Direction and Measurement Point
The dimension of the injection is the length dimension of the wire after straightening out.， Outlet
Cover.
Line End
One end is the connector.，Its length is measured from the root of the socket inlet end. View Direction
wire

Blind plugging is needed for unused holes in waterproof connectors Size Limits

Plug-in feature number(corresponding to the selection relationship list)

No special instructions for plug-in Hebi Tianhai Electric Appliance Co. , Ltd. , Zhengzhou Lianming Electric The wire beam label, the label content is shown in "XXXXX", the label content is clear,
Appliance Co. , Ltd. and Ningbo Zhengyao Automobile Electric Appliance Co. , Ltd. Paste position(30-100) mm away from the end of the branch socket feed

Size measurement point

Single-layer V-type heat-shrinkable tube for compression joint of single (special) terminal and conductor Semi-laminated tape with wear-resistant cloth for wires

Thin-walled polyvinyl chloride conductors are used for all conductors，According to QC/T 730, C After the wire is covered with a semi-overlapping type of wear-resistant cloth base tape,
tie the open corrugated pipe;

Unprotected wires
Plug in QC/T 417,Among them, the surface of the metal terminal is tin plated,
copper/Ep.Sn9, according to Q/CAYT-4.12. Traverse with PVC tape semi-overlapping plastic, more than 100mm head left bare line 50mm,
100mm below the head 30mm Scrubbers
At the end of the insulating pipe and the branch of the conductor, tie with tape Wire bound with PVC sleeve Line number Wire function Conductor cross-sectional area(mm²) colour remarks Line number Wire function Conductor cross-sectional area(mm²) colour remarks code number number remarks

Dashboard wire harness Left door, wire harness. Dashboard wire harness Left door, wire harness.
Bind wires with open bellows Left door, wire harness.
If there is a clear manufacturer's note on the connector,
soldered dot Right door, wire harness. Dashboard wire harness

Dashboard wire harness Right door, wire harness. Dashboard wire harness Right door, wire harness.
After the wire is semi-stacked with wear-resistant cloth base tape, bind the open corrugated pipe,
it should be followed, for example: and use the wear-resistant cloth base tape semi-overlapping tape outside the corrugated pipe. soldered dot Left door, wire harness. Dashboard wire harness Right door, wire harness.

1928 40 4195 (Bosch Company), etc In addition to the special requirements for corrugated tubes and zippered PVC tubes,
the required lead to the corrugated pipe, zippered PVC tube fill rate of more than 50 <UNK>
soldered dot Water level alarm switch Dashboard wire harness Left door, wire harness.

Except for special provisions, wires protected by a bellows or PVC zipper tubes are covered both inside soldered dot Scratching motor Dashboard wire harness Left door, wire harness.

Conductor and terminal are crimped

and outside the bellows or PVC zipper tubes as follows(`` L "indicates the length of the bellows): soldered dot Brake light switch
1, L 〉100Mm with interval plastic, plastic spacing 50mm, at least winding 3 laps;
Left door, wire harness.

Trailer socket harness assembly for ABS

Dashboard wire harness Water level alarm switch Dashboard wire harness

Technical conditions according to QC/T 29106 name 2, L ≤ 100mm with interval adhesive, adhesive position in the middle of the size, winding at least 3 laps
Dashboard wire harness Brake light switch Dashboard wire harness Left door, wire harness.
Welding point refers to the connection point of the same function wire
Dashboard wire harness Left door, wire harness. Dashboard wire harness Right door, wire harness.
The position of each line number socket in the corresponding sheath is viewed from the qualifying end
Samples must be re-examined by product design Length measurement refers to the distance from the point of measurement to the point of measurement,
Dashboard wire harness Left door, wire harness. Dashboard wire harness Right door, wire harness.

Left door, wire harness.

soldered dot Right door, wire harness. Dashboard wire harness
department before starting supply. or the distance from the point of measurement to the end of the wire
The size of the injection is the length of the wire after straightening. When one end is a plug, its length is measured from the end of the plug. Dashboard wire harness Left door, wire harness. soldered dot Right door, wire harness.

Holes not used for waterproof plugs need to be blocked with blind plugs Dashboard wire harness Right door, wire harness. Dashboard wire harness Left door, wire harness.
Security Number Processing Widget Document
At the end and branch of the insulated tube, bind with tape Dashboard wire harness Scrubbers Dashboard wire harness Left door, wire harness.
Drawing matters. of items methods version Version Diagram A total of 1 card
Main line and its branch lines are welded at one point(except CAN lines) soldered dot Scratching motor Dashboard wire harness Left door, wire harness.

Product Flower Drawing The twisted pair pitch is (27~33) twist / m Dashboard wire harness Scratching motor Dashboard wire harness Left door, wire harness.

Design XuiFeng reinspection nonmetal pattern Shade. categories Comparison The wire and terminal are connected by compression Dashboard wire harness Scratching motor Dashboard wire harness Left door, wire harness.

Single V-shaped heat condenser for single(special) terminals and wire compression Dashboard wire harness Scratching motor Dashboard wire harness Left door, wire harness.
heat Surface Drawing
PVC tape is F-PVC / 105 / R-Tx according to the specification in QC/T 29106 Appendix C Dashboard wire harness Scrubbers Dashboard wire harness Left door, wire harness.
Proofreading ZhangJinBo Weight treatment protection software
The bellows are UFW type bellows, according to Category A in Appendix D of QC/T 29106 Dashboard wire harness Air-conditioning low-voltage switches Dashboard wire harness Left door, wire harness.

Change of PVC casing in line with JF03-117 Dashboard wire harness Air-conditioning low-voltage switches Dashboard wire harness Right door, wire harness.

To examine LiGuoHui Notice Number In the abrasion-resistant tape, the tape size is P-PET/105 / R-TP according to the specification in Appendix C of QC/T 29106, Dashboard wire harness Right door, wire harness.

Wear resistance: When a = 10mm, the number of cycles & GT; 2000 times, when a = 5 mm, the number of cycles & GT; 1,000 times, Dashboard wire harness Left door, wire harness. Dashboard wire harness Left door, wire harness.
name Beam Assembly in front of cab
Number

Production
At the time of testing, take a length of about 10cm tape and stick it along the shaft to a steel rod with a diameter. Dashboard wire harness Left door, wire harness. soldered dot Right door, wire harness.
General layout ZhangYanHui material Impact swaps tag of posts date The test method and equipment press 9.3 in GB/T 25085, in which the diameter of the scratch needle is 0.45 mm. Security Number Processing Widget Document
Dashboard wire harness Left door, wire harness. Dashboard wire harness Clutch switch Establishment Tangchao matters. of items methods version Version Diagram A total of 1 card
Double layer heat condensation pipe protection at wire soldering point in wire beam, according to Category C in Appendix B of QC/T 29106 Product Flower Drawing
Correction. reinspection nonmetal pattern Shade. categories Comparison
soldered dot Right door, wire harness. Dashboard wire harness Clutch switch

preparation
Plug pressQC/T 417
Standardization YangChaoYang Review Weight
heat
treatment
Surface
protection
Drawing
software
Dashboard wire harness Left door, wire harness. Dashboard wire harness Brake light switch
China First Automobile Co., Ltd. Technology Center All conductors are PVC thin-walled conductors, press GB/T 25085 B
soldered dot Right door, wire harness.
General layout
Change of
Notice Number

Technical conditions QC/T 29106 standardization material Impact swaps tag

Number
of posts date

Approval JiaoXueMing Subcode Samples must be re-examined by the Product Design Department before starting supply Dashboard wire harness Right door, wire harness.
Jointly sign
FAW Jiefang Qingdao Automobile Co., Ltd
Dashboard wire harness Right door, wire harness. Approval Subcode

Transition harness assembly of

Elevated Box Wire Bundle Assembly 24 V power supply socket
Line number Wire function Cross sectional area of conductor (mm²) colour remarks

Left body wire harness Drive Log

Left body wire harness Drive Log
Left body wire harness Left front profile light
soldered dot Drive Log
Left body wire harness Drive Log
Left body wire harness Drive Log
Left body wire harness
Indoor lighting1
Door, alarm light.
soldered dot
Connected to instrument
Indoor lighting2
Left front profile light
soldered dot
soldered dot
panel wiring harness
Elevated box light1 soldered dot
Elevated box light2 soldered dot
Elevated box light3 soldered dot
Drive Log soldered dot
Left body wire harness Drive Log
Left body wire harness Door, alarm light.
Left body wire harness Door, alarm light.
Left body wire harness Left room light
(green） Left body wire harness Right room light
Left body wire harness Drive Log
Left body wire harness Door, alarm light.
soldered dot Elevated box light1
soldered dot Elevated box light2
soldered dot Elevated Box Light 2
Left body wire harness Drive Log
Left body wire harness Drive Log
Left body wire harness Left body wire harness
Twisted pair
Left body wire harness Left body wire harness
soldered dot Drive Log
Twisted pair
soldered dot Drive Log
Left body wire harness Drive Log
Left front profile light Left body wire harness Drive Log
Left body wire harness Drive Log

code number number remarks

Sheath:
terminal：
24 V power supply socket

Cover Observation Direction and Measurement Point

Cover Observation Direction and Measurement Point

Cover
Outlet
Cover
Outlet Line End Wire Cross sectional area
Line End

View Direction wire

Size Limits number Wire function of conductor (mm²) colour colour

View Direction wire
Door open alarm light Connected to instrument
Interior light on left Indoor light, right
Size measurement point 24 V power supply socket wire harness
Size Limits Connected to instrument
Unprotected wires 24 V power supply socket wire harness

Traverse with PVC tape semi-overlapping plastic, more than 100mm head left bare line 50mm, 100mm below the head 30mm

Bind wires with open bellows Dimension measuring point

In addition to the special requirements for corrugated tubes and zippered PVC tubes, the required lead to the corrugated pipe, zippered PVC tube fill rate of more than 50 <UNK>
Except for special provisions, wires protected by a bellows or PVC zipper tubes are covered both inside and outside the bellows or PVC zipper tubes as follows(`` L "indicates the length of the bellows): Unprotected wires
1, L 〉 100Mm with interval plastic, plastic spacing 50mm, at least winding 3 laps;
2, L ≤ 100mm with interval adhesive, adhesive position in the middle of the size, winding at least 3 laps
Welding point refers to the connection point of the same function wire
For the conductor bound with bellows, the bellows shall be UFW type bellows according to jf03-159 (class B)
The position of each line number socket in the corresponding sheath is viewed from the qualifying end
Length measurement refers to the distance from the point of measurement to the point of measurement, or the distance from the point of measurement to the end of the wire
The size of the injection is the length of the wire after straightening. When one end is a plug, its length is measured from the end of the plug. Except for special requirements for bellows diameter，The filling rate of conductor relative bellows is 70%-80%.
Holes not used for waterproof plugs need to be blocked with blind plugs
At the end and branch of the insulated tube, bind with tape
Main line and its branch lines are welded at one point(except CAN lines) Except for special provisions，Wires wrapped with bellows，The bellows are wrapped in the following way ("L" means the length of the bellows):
The twisted pair is(27 ~ 33) twist / M
The wire and terminal are connected by compression 1、L〉100mmUse spacer coating，The distance between coatings is 50mm, with at least 3 windings.
Single V-shaped heat condenser for single(special) terminals and wire compression
PVC tape is F-PVC / 105 / R-Tx according to the specification in QC/T 29106 Appendix C 2、L≤100mmUse spacer coating，The encapsulation position is in the middle of the dimension, winding at least 3 circles.
Elevated Box Wire Bundle Assembly
name

The bellows are UFW type bellows, according to Category A in Appendix D of QC/T 29106
Double layer heat condensation pipe protection at wire soldering point in wire beam, according to Category C in Appendix B of QC/T 29106 Drawing
Security
matters.
Number
of items
Processing
methods
Widget
version
Document
Version Diagram A total of 1 card Distribution of line number connectors in corresponding sheaths，Look from the end of the line
Plug press QC/T 417
Product Flower Drawing
Establishment Tangchao reinspection nonmetal pattern Shade. categories Comparison

All conductors are PVC thin-walled conductors, press GB/T 25085 B

heat Surface Drawing

Transition harness assembly of 24 V

Correction. Weight treatment protection software

Technical conditions QC/T 29106 Review

Change of
Notice Number Length measurement refers to the measurement point to the measurement point.，Or the distance from the measuring point to the conductor terminal
name
Number

Samples must be re-examined by the Product Design Department before starting supply
General layout Impact swaps tag of posts date

power supply socket

material
standardization

Approval Subcode
FAW Jiefang Qingdao Automobile Co., Ltd
The dimension of the injection is the length dimension of the wire after straightening out.，One end is the connector.，Its length is measured from the root of the socket inlet end.

Conductor and terminal are crimped Security is Number Processing Component Document
Drawing important of items method version version Picture A total of 1 sheet 1
Product ree Decorative Drawing
Plug in QC/T 417,Among them, the surface of the metal terminal is tin plated, copper/Ep.Sn9, according to Q/CAYT-4.12. Design xamination Nonmetal pattern Color Categories Proportion

heat Surface Drawing

Thin-walled polyvinyl chloride conductors are used for all conductors，According to QC/T 730, B Correction. Weight treatment protection software

Change Notice
Review
Technical conditions according to QC/T 29106 Number

Number
General layout Impact swap sign of places date
Material
Samples must be re-examined by product design department before starting supply. Science
standardization
Technology center of China First Automobile Co., Ltd
Approval Code

Wiring harness assembly for air horn Left body wiring harness assembly
Line number
Dashboard wire harness
Dashboard wire harness
Dashboard wire harness
Dashboard wire harness
Dashboard wire harness
soldered dot
Dashboard wire harness
Side turn light
Sleeping light
Dashboard wire harness
Dashboard wire harness
Dashboard wire harness
Dashboard wire harness
Wire function Conductor cross-sectional area(mm²） colour remarks
Elevated box wire harness
Elevated box wire harness
Elevated box wire harness
Elevated box wire harness
Side turn light
Elevated box wire harness
Elevated box wire harness
soldered dot
soldered dot
Elevated box wire harness
Elevated box wire harness
Elevated box wire harness
Sleeping light

Dashboard wire harness Elevated box wire harness

Dashboard wire harness Elevated box wire harness
Dashboard wire harness Elevated box wire harness
Dashboard wire harness Elevated box wire harness
Dashboard wire harness Elevated box wire harness
Dashboard wire harness Elevated box wire harness
Dashboard wire harness Elevated box wire harness
Chassis wire harness Dashboard wire harness Elevated box wire harness
Dashboard wire harness Elevated box wire harness

code number number remarks

Air horn solenoid valve

Dashboard wire harness

（gray）

Cover Observation Direction and Measurement Point

Cover Observation Direction and Measurement Point Outlet

Cover
Line End
（green）
View Direction wire
Cover
Outlet Line End Size Limits

Plug feature number(corresponding to the selection relationship list)

View Direction wire Wire beam label, label content as shown in "XXXXX", label content is clear,
Paste position from branch socket end(30-100) mm
Size Limits Size measurement point
Side turn light

Semi-laminated tape with wear-resistant cloth for wires

After the wire is covered with a semi-overlapping type of wear-resistant cloth base tape, tie the open corrugated pipe;
Wire beam label, label content as shown in "XXXXX", label content is clear,
Paste position from branch socket end(30-100) mm Unprotected wires

Traverse with PVC tape, half laminated plastic, more than 100 mm head left bare line 50mm, 100mm below the left head 30mm

Bind wire with closed bellows Wire bound with PVC sleeve
All connectors connected to the bellows must have rear protection that matches the bellows Bind wires with open bellows

The position of each line number socket in the corresponding sheath is viewed from the qualifying end After the wire is semi-stacked with wear-resistant cloth base tape, bind the open corrugated pipe, and use the wear-resistant cloth base tape semi-overlapping tape outside the corrugated pipe.
Sleeping light
Length measurement refers to the distance from the point of measurement to the point of measurement, In addition to special requirements for corrugated tubes, diameter of zipper PVC tubes, required wire relative corrugated tubes, zipper PVC tube fill rate is more than 50 %
Except for special provisions, wires protected by a bellows or PVC zipper tubes are covered both inside and outside the bellows or PVC zipper tubes as follows(L represents the length of the bellows):
or the distance from the point of measurement to the end of the wire 1、L〉100Mm with spacing plastic, plastic spacing 50mm, winding at least 3 laps;
The size of the injection is the length of the wire after straightening. When one end is a plug, its length is measured from the end of the plug. Line number Wire function Conductor cross-sectional area(mm²） colour remarks 2、L≤100Mm with an interval coating, the adhesive position in the middle of the size, winding at least 3 laps;
Welding point refers to the connection point of the same function wire
At the end and branch of the insulated tube, bind with tape The position of each line number socket in the corresponding sheath is viewed from the qualifying end
Chassis wire harness Air horn solenoid valve
Length measurement refers to the distance from the point of measurement to the point of measurement, or the distance from the point of measurement to the end of the wire
The wire and terminal are connected by compression Chassis wire harness Air horn solenoid valve The size of the injection is the length of the wire after straightening. When one end is a plug, its length is measured from the end of the plug.
Holes not used for waterproof plugs need to be blocked with blind plugs
PVC tape is F-PVC / 105 / R-Tx according to the specification in QC/T 29106 Appendix C At the end and branch of the insulated tube, bind with tape

Air horn wire harness assembly

Main lines and their branch lines are welded at one point(except CAN lines)
The bellows are UFW type bellows, according to Category A in Appendix D of QC/T 29106 Double twisted distance(27 ~ 33) twist / M
name
The wire and terminal are connected by compression
Plug press QC/T 417 Single V-shaped heat condenser for single(special) terminals and wire compression
Security Number Processing Widget Document PVC tape is F-PVC / 105 / R-Tx according to the specification in QC/T 29106 Appendix C
A total of 1 card
All conductors are PVC thin-walled conductors, press GB/T 25085 B Establishment matters. of items methods version Version Diagram
The bellows are UFW type bellows, according to Category A in Appendix D of QC/T 29106
Product Flower Drawing
Correction. reinspection nonmetal pattern Shade. categories Comparison PVC casing in line with JF03-117
Technical conditions QC/T 29106 heat Surface Drawing In the abrasion-resistant tape, the tape size is P-PET/105R-Tp according to the specification in Appendix C of QC/T 29106.
Review Weight treatment protection software Wear resistance: a = 10mm, the number of cycles > 2000 times, a = 5mm, the number of cycles > 1000 times, Left Body Wire Assembly
Samples must be re-examined by the Product Design Department before starting supply
name

Change of At the time of testing, take a length of about 10cm tape and stick it along the shaft to a steel rod with a diameter. The test method and equipment press 9.3 in GB/T 25085, in which the diameter of the scratch needle is 0.45 mm.
General layout Notice Number Drawing
Security
matters.
Number
of items
Processing
methods
Widget
version
Document
Version Diagram A total of 1 card

Number Double layer heat condensation pipe protection at wire soldering point in wire beam, according to Category C in Appendix B of QC/T 29106 Establishment Tangchao
Product
reinspection nonmetal
Flower
pattern Shade.
Drawing
categories Comparison
standardization material Impact swaps tag of posts date Plug press QC/T 417 Correction. Weight
heat
treatment
Surface
protection
Drawing
software

All conductors are PVC thin-walled conductors, press GB/T 25085 B Review
Change of
Notice Number

Jointly sign Technical conditions QC/T 29106 Number

FAW Technology Center

General layout material Impact swaps tag of posts date

Samples must be re-examined by the Product Design Department before starting supply standardization
Faw Jiefang Qingdao automobile co., ltd
Approval Subcode
Approval Subcode

Right body wiring harness assembly Instrument panel wiring harness assembly
Butt connector for
instrument panel
Wire number Wire function Cross sectional area of conductor(mm²) colour remarks wire harness and
Trend diagram of communication CAN lines (E35, E34,C1,C2): the minimum distance between nodes is 100 chassis wire harness Function switch

Instrument cluster
Instrument panel wiring harness Right front end marker lamp Instrument cluster
Instrument panel wire harness Chassis wire harness
Indoor lighting control switch Hydraulic turnover control switch Danger alarm switch Front fog lamp switch Rear fog lamp switch Fuel preheating switch Horn change-over switch Inter axle differential lock switch Inter wheel differential lock switch Multi state switch Work light control switch
fuse box
Engine ECU Yellow Blue

Instrument panel wiring harness Side turn lamp

terminal resistance

terminal resistance

ABS controller

Instrument panel wiring harness Right front end marker lamp

（black）

（brown）

Vehicle information
service terminal Diagnostic socket Body controller Retarder ABS controller NOx sensor
Side turn lamp Solder joint
Instrument panel wire
harness and left
body wire harness
inverter Solder joint Label the hydraulic turnover Attach the front fog lamp Attach the rear fog Label the fuel Label the horn Label the inter axle Label the inter wheel Label the work light
Butt connector Label the interior lighting symbol control switch symbol Label the hazard switch symbol switch symbol label lamp switch symbol label preheating switch symbol transfer switch symbol differential lock switch symbol differential lock switch symbol Label the multi state switch symbol control switch symbol

Instrument panel wiring harness inverter

Oil saving
The terminals are:
Left body electric

Instrument panel wiring harness inverter

（green）

wire harness
(Orange)

（blue）
(gray)

Connect to
H connector Connect to
Connect to
E connector
G connector

Code name number number remarks

Left body wire harness and Cab fuse box 1

Overhead box wire harness (green)

Butt connector Attach the parking power take-off switch symbol label
Attach the power take-off switch symbol label

Cover Observation Direction and Measurement Point

Right front end marker lamp Vehicle information service terminal

Cover Overhead box wire harness

Outlet Line End (injection cable)
Instrument panel wiring harness
(yellow) (green) （blue）

Driving recorder Power take-off switch

OBD diagnostic socket Park power take-off switch
View Direction wire The connector is installed on the connector bracket according to the position
shown in the figure, and the outlet direction is shown in the figure
The tightening torque of dj431-8e is 11 ± 1n · M
Door controller

Size Limits

Radio player
Connector feature number (list of corresponding optional relations)

Black PVC tape is tightly wrapped and The size is the cable length, When leaving the factory, C1, C2, C3 connectors are connected to each other and locked firmly

Wiring harness label, the label content is shown as "xxxxx", the label content is clear,
water is not allowed to penetrate The length of connector and rear protection is not included 24 V power socket
The cigarette lighter

The pasting position is (30-100) mm away from the inlet end of branch connector

Dimension measuring point

Automatic air conditioning
（green）

Body controller x1
Semi laminated coating of wear resistant cloth base tape for conductor
Cover Observation Direction and Measurement Point

Cover

After the conductor is wrapped with wear-resistant cloth base tape, the open bellows are bound;
Outlet
Line End
（yellow）

View Direction wire

Body controller x2

Size Limits
accelerator pedal

(black) (brown)
Unprotected conductor Connector feature number (list of corresponding optional relations)

Wire harness length (list of corresponding optional relations) Body controller x3-a

Wiring harness label, the label content is shown as "xxxxx", the label content is clear,

The conductor is bound with PVC sleeve The pasting position is (30-100) mm away from the inlet end of branch connector

The branch line shall be buried in the trunk line of the arrow by 100 mm, and then the PVC tape shall be used for semi stack coating

Dimension measuring point Body controller x3-b

Opening wire binding Conductor durable ground cloth base tape semi laminated coating

The ignition switch

After the conductor is wrapped with wear-resistant cloth base tape, the open bellows are bound;

The size here is shown in the package method shown in the figure, and the outer half stacked adhesive tape is used Right body wiring harness
After the wire is semi-laminated with wear-resistant duct tape, the open corrugated pipe is bundled, Headlamp and dimmer switch Wiper and auxiliary brake switch Cruise switch
90 degree elbow
and the corrugated pipe is semi-laminated with wear-resistant duct tape
Multifunction steering wheel switch
Wrap the mark with green PVC tape (gray)

In addition to the special requirements for the diameter of corrugated pipe and zipper PVC pipe, the filling rate of wire relative to corrugated pipe and zipper PVC pipe is required to be more than 50% Direction mark of lead wire in connector
Left body wiring harness

Unless otherwise specified, the wires protected by corrugated pipe or PVC zipper pipe shall be coated with the following
inverter
The conductor shall be wrapped with open braided polyester sleeve, and the external part shall be wrapped with PVC tape.
(green) (gray) (Orange) (blue)
The PVC tape shall be f-pvc / 105 / r-tx according to Appendix C of QC / T 29106
glue inside and outside the corrugated pipe or PVC zipper pipe ("L" indicates the length of the corrugated pipe):
Chassis wiring harness
1. when l > 100mm, use interval encapsulation, the encapsulation interval is 50mm, and at least three turns are wound; Wire Cross sectional Wire Cross sectional Wire Cross sectional Wire Cross sectional Code
Wire Cross sectional Wire Cross sectional Wire Cross sectional Wire Cross sectional
Unprotected conductor
number Wire function area of conductor(mm²) colour remarks number Wire function area of conductor(mm²) colour remarks number Wire function area of conductor(mm²) colour remarks number Wire function area of conductor(mm²) colour remarks number Wire function area of conductor(mm²) colour remarks number Wire function area of conductor(mm²) colour remarks number Wire function area of conductor(mm²) colour remarks number Wire function area of conductor(mm²) colour remarks name number number remarks
2. When L≤100mm, it shall be coated at intervals, and the coating position shall be in the middle of this size, and it shall be wound at least 3 times. Side turn lamp The conductor shall be semi laminated with PVC tape, and the bare wire shall be reserved by
Chassis wiring harness

The ignition switch

fuse box

fuse box
Function switch

Solder joint
fuse box

Body controller × 3
Function switch

Function switch
Solder joint

Solder joint
Solder joint

fuse box
Vehicle information service terminal

Automatic air conditioning

fuse box

Solder joint
Function switch

Right body wiring harness

fuse box

fuse box
Door controller

Door controller
accelerator pedal

Function switch
Chassis wiring harness

Chassis wiring harness

50 mm at the head exceeding 100 mm and 30 mm below 100 mm
Solder joint refers to the connection point of the same functional wire Solder joint fuse box Chassis wiring harness fuse box Multi function steering wheel Solder joint fuse box Solder joint Solder joint Body controller × 3 fuse box Door controller×1 accelerator pedal Chassis wiring harness

The conductor is bound with PVC sleeve Chassis wiring harness fuse box fuse box Chassis wiring harness Function switch Solder joint Chassis wiring harness Automatic air conditioning Solder joint fuse box fuse box Chassis wiring harness accelerator pedal Chassis wiring harness

The distribution position of connectors of each wire number in the corresponding sheath is viewed from the outlet end Solder joint fuse box1 Chassis wiring harness Vehicle information service terminal Function switch Solder joint fuse box fuse box OBD diagnostic socket fuse box Function switch Chassis wiring harness accelerator pedal Chassis wiring harness On demand Strapping antenna

The conductor shall be wrapped with wear-resistant cloth base tape, and then the closed bellows shall be bound Starting switch fuse box Combination switch Body controller × 3-A Function switch Solder joint Solder joint Left body wiring harness Function switch Body controller × 3 Instrument cluster Chassis wiring harness Combination switch Chassis wiring harness

Length measurement refers to measuring point or the distance between measuring point and wire terminal Starting switch Chassis wiring harness Body controller × 1 Chassis wiring harness Function switch Solder joint Automatic air conditioning fuse box Function switch Chassis wiring harness fuse box1 Chassis wiring harness Function switch Solder joint Supplied with electrical harness

Opening wire binding Chassis wiring harness Instrument cluster Right body wiring harness Solder joint Instrument cluster Chassis wiring harness Instrument cluster ABS controller Function switch Multi function steering wheel? Yingxia? Instrument cluster Chassis wiring harness accelerator pedal Chassis wiring harness

The noted dimensions are all the length dimensions of the wire after straightening. When one end is a connector, its length is measured from the root of the incoming end of the connector Combination switch fuse box Left body wiring harness Solder joint ABS controller Chassis wiring harness Chassis wiring harness Instrument cluster fuse box Chassis wiring harness Instrument cluster Chassis wiring harness Instrument cluster Chassis wiring harness

The conductor is bound with closed bellows Solder joint Body controller × 3 Combination switch Body controller×3-A The cigarette lighter Chassis wiring harness Chassis wiring harness Instrument cluster Solder joint Left body wiring harness Function switch fuse box Instrument cluster Chassis wiring harness

The unused holes of waterproof connectors need to be blocked with blind plugs fuse box Chassis wiring harness 24 V power socket Solder joint Chassis wiring harness Instrument cluster Solder joint Body controller×2 Function switch Solder joint Cab fuse box1 Chassis wiring harness

Wire shall be covered with flannel tape according to QC / t29106 Function switch Solder joint Body controller × 1 Chassis wiring harness Automatic air conditioning Chassis wiring harness Chassis wiring harness Instrument cluster Function switch fuse box Function switch Chassis wiring harness

At the end of the insulating tube and the branch of the conductor, tie it with adhesive tape fuse box Chassis wiring harness Left body wiring harness Solder joint Automatic air conditioning Solder joint fuse box Chassis wiring harness fuse box Chassis wiring harness Function switch Chassis wiring harness Left body wiring harness Chassis wiring harness
Twisted pair

After the conductor is wrapped with wear-resistant cloth base tape, Solder joint Left body wiring harness The ignition switch fuse box Instrument cluster Chassis wiring harness fuse box Chassis wiring harness Function switch Chassis wiring harness Solder joint Fleet Management Left body wiring harness Chassis wiring harness
the open corrugated pipe is bound, and then PVC tape is used to wrap the corrugated pipe
Main line and its branch line are welded at one point (except CAN line) Combination switch fuse box Instrument cluster Chassis wiring harness Chassis harness meter Solder joint Automatic air conditioning Door controller Chassis wiring harness Body controller×1 Chassis wiring harness OBD diagnostic socket Solder joint
Twisted pair

After the wire is semi-laminated with wear-resistant duct tape, the open corrugated pipe is bundled, Solder joint Body controller × 3 Instrument cluster Chassis wiring harness Chassis harness Power take-off switch Instrument cluster Chassis wiring harness Door controller Chassis wiring harness Body controller×1 Chassis wiring harness OBD diagnostic socket Solder joint
and the corrugated pipe is semi-laminated with wear-resistant duct tape
The twist of twisted pair is (27～33) twist/m. fuse box Chassis wiring harness ABS controller Chassis wiring harness Chassis harness Park power take-off switch fuse box ABS controller Door controller Chassis wiring harness
Vehicle information
service terminal
fuse box
Vehicle information
service terminal
Solder joint
In addition to the special requirements for the diameter of corrugated pipe and zipper PVC pipe, Twisted pair
Vehicle information
the filling rate of wire relative to corrugated pipe and zipper PVC pipe is required to be more than 50% fuse box Chassis wiring harness Body ground Chassis wiring harness Chassis wiring harness Body controller×1 fuse box ABS controller Door controller Chassis wiring harness Left body wiring harness Solder joint Solder joint
service terminal
List of optional relationships
Wires and terminals are connected by crimping List of optional relationships Unless otherwise specified, the wires protected by corrugated pipe or PVC zipper pipe shall be coated
Instrument cluster Solder joint fuse box1 Chassis wiring harness Chassis wiring harness Chassis wiring harness Instrument cluster Chassis wiring harness Door controller Chassis wiring harness Door controller Chassis wiring harness Team management of Jiefang bank Solder joint
with the following glue inside and outside the corrugated pipe or PVC zipper pipe ("L" indicates the length of the corrugated pipe): Twisted pair
Connector feature number
1. when L>100mm, use interval encapsulation, the encapsulation interval is 50mm, and at least three turns are wound; Left body wiring harness Solder joint Solder joint Body controller×3-B fuse box Chassis wiring harness Door controller Chassis wiring harness Door controller Chassis wiring harness Team management of Jiefang bank Solder joint

Single-layer V-shaped heat shrinkable tube is used at the pressure joint between single (special) terminal and wire 2. When L≤100mm, it shall be coated at intervals, and the coating position shall be in the middle of this size, and it shall be wound at least 3 times. Combination switch fuse box OBD diagnostic socket Solder joint Solder joint Left body wiring harness ABS controller Chassis wiring harness Chassis wiring harness Chassis wiring harness Door controller Chassis wiring harness X3 body controller Solder joint
Twisted pair

Solder joint refers to the connection point of the same functional wire Solder joint Body controller × 3 OBD diagnostic socket Solder joint Door controller Body controller×3 ABS controller Chassis wiring harness Door controller Chassis wiring harness Door controller Chassis wiring harness X3 body controller Solder joint Wire number
The PVC tape is F-PVC/105/R-Tx according to the specification in appendix c of QC/T 29106 Connector feature number
fuse box Chassis wiring harness Vehicle information service terminal Solder joint Door controller Body controller×3 ABS controller Chassis wiring harness Door controller Chassis wiring harness Door controller Chassis wiring harness OBD diagnostic socket Chassis wiring harness
The distribution position of connectors of each wire number in the corresponding sheath is viewed from the outlet end
Part version Twisted pair

Instrument cluster Solder joint Fleet Management Solder joint Body controller×1 Left body wiring harness ABS controller Chassis wiring harness Chassis wiring harness Chassis wiring harness Door controller Chassis wiring harness OBD diagnostic socket Chassis wiring harness
Length measurement refers to measuring point or the distance between measuring point and wire terminal
UFW corrugated pipe is used as corrugated pipe, which is classified as class a in appendix d of QC/T 29106 Wire number
Vehicle information service terminal Solder joint Body controller×1 Solder joint Body controller×1 Left body wiring harness ABS controller Chassis wiring harness Door controller Chassis wiring harness Door controller Chassis wiring harness Fleet management module Solder joint
The noted dimensions are all the length dimensions of the wire after straightening. When one end is a connector,

Right body wiring harness assembly

Twisted pair
its length is measured from the root of the incoming end of the connector Left body wiring harness Solder joint Chassis wiring harness Chassis wiring harness Door controller Chassis wiring harness ABS controller Chassis wiring harness Door controller Chassis wiring harness Door controller Chassis wiring harness Fleet management module Solder joint
PVC casing shall comply with JF03-117 Drawing No Description of options The unused holes of waterproof connectors need to be blocked with blind plugs Car entertainment
Function switch Solder joint Combination switch Solder joint Door controller Chassis wiring harness ABS controller Chassis wiring harness Multifunction steering wheel switch Analog input Door controller Chassis wiring harness X3 body controller Solder joint
terminal
ABS line Twisted pair Drawing No Description of options
At the end of the insulating tube and the branch of the conductor, tie it with adhesive tape Car entertainment
Without power take-off
In the wear-resistant duct tape, the duct tape specification is P-PET/105/R-Tp according to the specification in appendix c of QC/T 29106.
Automatic air conditioning Solder joint Combination switch Solder joint Left body wiring harness Chassis wiring harness ABS controller Chassis wiring harness terminal Multifunction steering wheel switch Door controller Chassis wiring harness X3 body controller Solder joint
With power supply of 200V Ground wire

Main line and its branch line are welded at one point (except CAN line) Function switch Solder joint Function switch Solder joint Solder joint Body controller×3 ABS controller Chassis wiring harness Vehicle information service terminalChassis wiring harness Door controller Chassis wiring harness Installation of power take-off
No power supply 220 V The twist of twisted pair is (27 ~ 33) twist/m. Note: "X" means no selection
Function switch Solder joint Left body wiring harness Solder joint fuse box Function switch ABS controller Chassis wiring harness Vehicle information service terminalChassis wiring harness The ignition switch Chassis wiring harness
Wear resistance: when a=10mm, the cycle times are more than 2000 times; when a=5mm, the cycle times are more than 1000 times. Wires and terminals are connected by crimping
Note: "x means no selection"
Left body wiring harness assembly
name Function switch Solder joint Right body wiring harness Solder joint Solder joint Function switch ABS controller Chassis wiring harness Vehicle information service terminalChassis wiring harness The ignition switch Solder joint

Single-layer V-shaped heat shrinkable tube is used at the pressure joint between single (special) terminal and wire Vehicle information

During the test, an adhesive tape with a length of about 10cm was taken and adhered to a steel bar with a diameter along the axial direction. The PVC tape is F-PVC/105/R-Tx according to the specification in appendix c of QC/T 29106
Function switch Solder joint Brake light switch Solder joint Left body wiring harness Chassis wiring harness ABS controller Chassis wiring harness Vehicle information service terminalChassis wiring harness service terminal Left body wiring harness

The test method and equipment were in accordance with 9.3 in GB/T 25085, in which the diameter of the scraping needle was 0.45 mm. Function switch Solder joint Door controller Solder joint Solder joint Body controller×3 ABS controller Chassis wiring harness Instrument cluster fuse box fuse box Body controllerX1 Combination switch Chassis wiring harness

UFW corrugated pipe is used as corrugated pipe, which is classified as class a in appendix d of QC/T29106
Function switch Solder joint Door controller Solder joint fuse box Chassis wiring harness ABS controller Chassis wiring harness Instrument cluster Chassis wiring harness Chassis wiring harness Body controllerX1
Security Number Processing Widget Document PVC casing shall comply with JF03-117
Wire welding spots in wire harness shall be protected by double-layer heat shrinkable tube, according to Class C in Appendix B of QC/T 29106 Establishment matters. of items methods version Version Diagram A total of 1 card Function switch Solder joint Function switch Solder joint fuse box Chassis wiring harness ABS controller Chassis wiring harness Instrument cluster Chassis wiring harness Body controllerX3 Function switch Cab fuse box Chassis wiring harness
In the wear-resistant duct tape, the duct tape specification is P-PET/105/R-Tp according to the specification in appendix c of QC/T 29106.
Function switch Solder joint Function switch Solder joint Solder joint Body controller×3 ABS controller Chassis wiring harness Vehicle information service terminal Instrument cluster Body controllerX3 Function switch Chassis wiring harness Chassis wiring harness Part
Product Flower Drawing version

Press QC/T 417 for connector Correction. reinspection nonmetal pattern Shade. categories Comparison Wear resistance: when a=10mm, the cycle times are more than 2000 times; when a=5mm, the cycle times are more than 1000 times.
Multi function steering wheel Solder joint Function switch Solder joint fuse box Chassis wiring harness Solder joint Left body wiring harness Body controllerX3 fuse box Combination switch Chassis wiring harness
During the test, an adhesive tape with a length of about 10cm was taken and adhered to a steel bar with a diameter along the axial direction. Instrument panel wiring harness assembly
heat Surface Drawing The test method and equipment were in accordance with 9.3 in GB/T25085, in which the diameter of the scraping needle was 0.45 mm. Chassis wiring harness Solder joint Function switch Solder joint fuse box Chassis wiring harness ABS controller OBD diagnostic socket fuse box Right body wiring harness Body controllerX3 Function switch Combination switch Chassis wiring harness
The wires are made of PVC thin-walled wires according to GB/T 25085 Grade B. Review Weight treatment protection software Vehicle information
Technical conditions of cables for ABS solenoid valves and sensors shall be in accordance with GB/T 25087 Function switch Solder joint Function switch Solder joint Combination switch Body controller×3-A Solder joint Chassis wiring harness fuse box Chassis wiring harness Left body wiring harness service terminal Combination switch Chassis wiring harness

Change of Vehicle information

Technical conditions are in accordance with QC/T 29106 General layout Notice Number
The wire core in the cable shall be in accordance with GB/T 25085, Grade B. Function switch Solder joint Function switch Solder joint Combination switch fuse box ABS controller OBD diagnostic socket Left body wiring harness service terminal Combination switch Chassis wiring harness name
Instrument panel wiring harness assembly
Vehicle information
The connector size of ABS solenoid valve shall meet the requirements of code 1 in ISO 15170.1, and the test and requirements shall meet the requirements of ISO 15170.2 Function switch Solder joint Function switch Solder joint Combination switch fuse box fuse box Chassis wiring harness fuse box1 fuse box1 Left body wiring harness service terminal Cab fuse box Chassis wiring harness
Number
standardization material tag date
Before starting the supply, the samples must be reinspected by the product design department
Security Number Processing Widget
Impact swaps
Document
of posts Wire welding spots in wire harness shall be protected by double-layer heat shrinkable tube, according to Class C in Appendix B of QC/T 29106 Chassis wiring harness fuse box Function switch Solder joint Body controller×3-A Solder joint Chassis wiring harness Instrument cluster fuse box Chassis wiring harness Independent warm air fuse box Establishment Tang Chao matters. of items methods version Version Diagram A total of 1 card

Product Flower Drawing

Correction. reinspection pattern Shade. Comparison
Press QC/T 417 for connector Right body wiring harness Solder joint Function switch Solder joint Combination switch Body controller×3-B fuse box Function switch fuse box Body controller x3-b Instrument cluster Chassis wiring harness nonmetal categories

Jointly sign Weight

heat Surface Drawing
Review treatment protection

FAW Technology Center

software
The wires are made of PVC thin-walled wires according to GB/T 25085B Grade B. Function switch fuse box Function switch Solder joint Solder joint Chassis wiring harness Chassis wiring harness Function switch fuse box Door controller Function switch fuse box
Change of
General layout
Notice Number

Approval Subcode Technical conditions are in accordance with QC/T 29106 Function switch Solder joint Function switch Solder joint fuse box Automatic air conditioning Chassis wiring harness Function switch fuse box Left body wiring harness Chassis wiring harness fuse box Number
standardization material Impact swaps tag of posts date

Before starting the supply, the samples must be reinspected by the product design department Function switch Solder joint fuse box 24 V power socket Chassis wiring harness Function switch fuse box Left body wiring harness Cab fuse box1 Chassis wiring harness Jointly sign

FAW Jiefang Qingdao Automobile Co., Ltd

Function switch Solder joint fuse box The cigarette lighter Chassis wiring harness Function switch Solder joint Fleet Management accelerator pedal Chassis wiring harness Approval Subcode