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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
TRANSMITTAL LETTER
This is a complete re-issue of the manual. Discard the old manual upon
receipt of this re-issued manual.
Check:
Check 11 5002, Revise ADL,
5006, 5007 Revise illustration pages
PART NOS.
740-0002 745-0002
COMPONENT MAINTENANCE MANUAL
AND
ILLUSTRATED PARTS LIST
RDN 607
Initial Issue: February 1/09
Revised: Nov 1/14
Copyright License:
Customer is authorized to copy these materials for its own use only, provided that all copyright notices, proprietary legends, confidential markings, and other
restrictive notices appearing on the original materials are preserved on all such copies.
78-30-00
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
RECORD OF REVISIONS
RETAIN THIS RECORD IN THE FRONT OF THE MANUAL. UPON RECEIPT OF REVISION,
INSERT REVISED PAGES IN THE MANUAL AND ENTER REVISION NUMBER, ISSUE DATE,
DATE INSERTED, AND INITIALS.
Check 031 5001 Nov 1/14 Check 035 5001 Nov 1/14
5002 Nov 1/14 5002 Nov 1/14
5003 Nov 1/14 5003 Nov 1/14
5004 Nov 1/14 5004 Nov 1/14
5005 Nov 1/14 5005 Nov 1/14
5006 Nov 1/14 5006 BLANK
5007 Nov 1/14
5008 Nov 1/14 Check 036 5001 Nov 1/14
5009 Nov 1/14 5002 Nov 1/14
5010 Nov 1/14 5003 Nov 1/14
5011 Nov 1/14 5004 Nov 1/14
5012 Nov 1/14
5013 Nov 1/14 Check 037 (N)5001 Nov 1/14
5014 BLANK (N)5002 Nov 1/14
(N)5003 Nov 1/14
Check 032 5001 Nov 1/14 (N)5004 Nov 1/14
5002 Nov 1/14
5003 Nov 1/14 General Repair 6001 Nov 1/14
5004 Nov 1/14 6002 Nov 1/14
5005 Nov 1/14 6003 Nov 1/14
Repair 040 6001 Nov 1/14 Repair 045 6001 Nov 1/14
6002 Nov 1/14 6002 Nov 1/14
6003 Nov 1/14 6003 Nov 1/14
6004 Nov 1/14 6004 Nov 1/14
6005 Nov 1/14 6005 Nov 1/14
6006 BLANK 6006 BLANK
Repair 041 6001 Nov 1/14 Repair 046 6001 Nov 1/14
6002 Nov 1/14 6002 Nov 1/14
6003 Nov 1/14 6003 Nov 1/14
6004 Nov 1/14 6004 Nov 1/14
6005 Nov 1/14 6005 Nov 1/14
6006 Nov 1/14 6006 Nov 1/14
6007 Nov 1/14
6008 Nov 1/14 Repair 047 6001 Nov 1/14
6002 Nov 1/14
Repair 042 6001 Nov 1/14 6003 Nov 1/14
(Cancelled) 6002 BLANK 6004 Nov 1/14
6005 Nov 1/14
Repair 043 6001 Nov 1/14 6006 Nov 1/14
6002 Nov 1/14 6007 Nov 1/14
6003 Nov 1/14 6008 Nov 1/14
6004 Nov 1/14 6009 Nov 1/14
6005 Nov 1/14 6010 Nov 1/14
6006 Nov 1/14 6011 Nov 1/14
6012 Nov 1/14
Repair 044 6001 Nov 1/14 6013 Nov 1/14
6002 Nov 1/14 6014 Nov 1/14
6003 Nov 1/14
Repair 049 6001 Nov 1/14 Repair 086 6001 Nov 1/14
6002 Nov 1/14 6002 Nov 1/14
6003 Nov 1/14 6003 Nov 1/14
6004 Nov 1/14 6004 Nov 1/14
6005 Nov 1/14 6005 Nov 1/14
6006 Nov 1/14 6006 BLANK
Repair 051 6001 Nov 1/14 Repair 096 6001 Nov 1/14
6002 Nov 1/14 6002 Nov 1/14
6003 Nov 1/14 6003 Nov 1/14
6004 Nov 1/14 6004 Nov 1/14
6005 Nov 1/14 6005 Nov 1/14
6006 Nov 1/14 6006 Nov 1/14
6007 Nov 1/14
6008 Nov 1/14 Repair 097 6001 Nov 1/14
6009 Nov 1/14 6002 Nov 1/14
6010 Nov 1/14 6003 Nov 1/14
6011 Nov 1/14 6004 Nov 1/14
6012 BLANK 6005 Nov 1/14
6006 Nov 1/14
Repair 072 6001 Nov 1/14 6007 Nov 1/14
6002 Nov 1/14 6008 Nov 1/14
6003 Nov 1/14 6009 Nov 1/14
6004 Nov 1/14 6010 Nov 1/14
6005 Nov 1/14
6006 Nov 1/14 Repair 100 6001 Nov 1/14
6007 Nov 1/14 (Cancelled) 6002 BLANK
6008 Nov 1/14
Repair 119 6001 Nov 1/14 Repair 149 6001 Nov 1/14
6002 Nov 1/14 6002 Nov 1/14
6003 Nov 1/14 6003 Nov 1/14
6004 Nov 1/14 6004 Nov 1/14
6005 Nov 1/14 6005 Nov 1/14
6006 Nov 1/14 6006 Nov 1/14
6007 Nov 1/14
Repair 120 6001 Nov 1/14 6008 Nov 1/14
6002 Nov 1/14
6003 Nov 1/14 Repair 150 6001 Nov 1/14
6004 Nov 1/14 6002 Nov 1/14
6005 Nov 1/14 6003 Nov 1/14
6006 Nov 1/14 6004 Nov 1/14
6007 Nov 1/14 6005 Nov 1/14
6008 Nov 1/14 6006 Nov 1/14
6009 Nov 1/14 6007 Nov 1/14
6010 BLANK 6008 BLANK
Repair 145 6001 Nov 1/14 Repair 151 6001 Nov 1/14
6002 Nov 1/14 6002 Nov 1/14
6003 Nov 1/14 6003 Nov 1/14
6004 Nov 1/14 6004 Nov 1/14
6005 Nov 1/14 6005 Nov 1/14
6006 Nov 1/14 6006 Nov 1/14
6007 Nov 1/14 6007 Nov 1/14
6008 Nov 1/14 6008 Nov 1/14
Repair 146 6001 Nov 1/14 Repair 154 6001 Nov 1/14
6002 Nov 1/14 6002 Nov 1/14
6003 Nov 1/14 6003 Nov 1/14
6004 Nov 1/14 6004 Nov 1/14
6005 Nov 1/14 6005 Nov 1/14
TABLE OF CONTENTS
Title Page
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . INTRO-1
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . 3001
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
Check 007 Examine the Seals and Retainers of the Lower Track
on the C-Duct Fixed Structure . . . . . . . . . . . . 5001
Check 009 Examine the Hinge Access Panel Seal and Retainer of
the Left or Right C-Duct Fixed Structure . . . . . . 5001
Title Page
Check 012 Examine the Rub Strip of the Torque Ring of the Left
or Right C-Duct Fixed Structure . . . . . . . . . . . 5001
Check 015 Examine the Upper Hoist Point Nutplate of the Left
or Right C-Duct Fixed Structure . . . . . . . . . . . 5001
Check 016 Examine the Left or Right Aft Cascade Ring . . . . . 5001
Check 019 Examine the Aft Latch Area of the Left or Right
Translating Cowl Assembly . . . . . . . . . . . . . 5001
Check 021 Examine the Blocker Door Hinges of the Left or Right
Translating Sleeve Assembly . . . . . . . . . . . . . 5001
Check 022 Examine the Seal and Retainer of the Left or Right
Translating Sleeve Assembly . . . . . . . . . . . . . 5001
Check 023 Examine the Blocker Door Link Assembly on the Left
or Right c-Duct Fixed Structure . . . . . . . . . . . 5001
Title Page
Check 027 ACC Duct and Seals Right Hand C-Duct Fixed Structure 5001
Check 028 Inspect the Inner Aluminum Fairing and the Forward
Frame of the Torque Ring Assembly on the C-Duct
Fixed Structure . . . . . . . . . . . . . . . . . . . 5001
Check 029 Torque Ring Assembly, Left and Right C-Duct Fixed
Structure (Inspection of the Composite Sub-
Assemblies) . . . . . . . . . . . . . . . . . . . . . 5001
Check 030 Examine the Right Hand C-Duct Bond Panel Upper
Section Around the 7th Stage Bleed Port Cutout . . . 5001
Check 031 Examine the Blocker Door Assembly on the Left and
Right C-Duct . . . . . . . . . . . . . . . . . . . . 5001
Check 033 Thrust Reverser, C-Duct, Torque Ring Tie-in Bracket 5001
Check 035 Left Hand and Right Hand Upper Track Beam (Hinge 5001
Fitting) . . . . . . . . . . . . . . . . . . . . . .
Check 037 Examine the ACAC Duct and Seal of the left C-Duct 5001
Fixed Structure . . . . . . . . . . . . . . . . .
Title Page
Title Page
Title Page
Title Page
Repair 158 (VRS2080) Replace the Pressure Relief Door Latch . 6001
Title Page
Title Page
Title Page
Title Page
INTRODUCTION 0
Task 78-30-00-830-001
1. General
(1) Introduction
(3) Disassembly
(4) Cleaning
(5) Check
(6) Repairs
V2500-A1/A5 INTRODUCTION
78-30-00 Page 1
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
B. Manual Use
(2) All weights and measurements are in U.S. units with S.I. metric
units in parentheses.
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
C. Alphanumerical Index
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
78-30-00 Page 4
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
78-30-00 Page 5
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
D. Materials Index
COMAT SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
01-001 1.1.1 MIL-T-81533 To clean VIAE124
Trichloroethane surfaces VK6835
V96717
01-070 Primary cleaner TURCO #5948-R To clean V0BYN5
surfaces VD8908
VIAE247
07-076 Methyl ethyl Technical To clean VU1185
ketone grade surfaces VK3504
VK6835
Local
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
COMAT SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
02-156 Lockwire MS20995N32 To lock with V0B491
wire V58401
Local
02-158 Release agent FREKOTE 33 To protect V51257
components V51563
V52096
02-160 Teflon tape TYNAFLOR PTFE To prevent VK0680
02-161 leakage VK6835
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
COMAT SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
02-170 Silicone rubber 0.125 in. To repair V51563
sheet (3,2 mm) components Local
thick
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
COMAT SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
03-226 Welding 3/32 in. dia. To weld VIAE136
electrode components VK6835
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
COMAT SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
05-151 Silicone carbide Grit size 80 To contour V3A054
abrasive disc repairs V51563
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
COMAT SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
07-097 Catalyst X-310A Catalyst V51563
component of V98502
coating
system
07-098 Clear 683-3-2 To protect V51563
polyurethane surfaces V98502
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
COMAT SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
08-030 Sealant, 2-part DC 90-006 To seal V71984
pack components VK6835
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
COMAT SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
10-058 Penetrating oil To soak IAE311
threaded K6835
parts for
easier
removal
10-077 Approved engine Mobil Jet II To lubricate V19135
oil or Aeroshell components VK1932
Turbine OIl VK1315
500 or Exxon V29700
2380 or VK1274
Castrol 5000 V2H517
V2R128
V37995
VK0132
12-024 Sealant Bag Sealant To seal V51563
Tacky Tape bagging V53309
material
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
78-30-00 Page 17
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
Introduction
78-30-00-830-001 78-30-00-830-001
Description & Operation
78-30-00-830-02 78-30-00-830-02
Disassembly
78-30-00-000-00 78-30-00-000-00
78-30-00-000-002 78-30-00-000-002
78-30-00-010-050 78-30-00-010-050
78-30-00-020-001 78-30-00-020-050
78-30-00-020-003 78-30-00-020-051
78-30-00-020-002 78-30-00-020-052
78-30-00-020-004 78-30-00-020-053
78-30-00-000-003 78-30-00-000-003
78-30-00-020-005 78-30-00-020-054*
78-30-00-020-006 78-30-00-020-054*
78-30-00-020-007 78-30-00-020-055
78-30-00-020-008 78-30-00-020-056
78-30-00-020-009 78-30-00-020-057
78-30-00-020-010 78-30-00-020-058*
78-30-00-020-010 78-30-00-020-058*
78-30-00-020-011 78-30-00-020-059
78-30-00-020-012 78-30-00-020-060*
78-30-00-020-012 78-30-00-020-060*
78-30-00-020-013 78-30-00-020-061
78-30-00-020-014 78-30-00-020-062*
78-30-00-020-015 78-30-00-020-062*
78-30-00-020-016 78-30-00-020-063
78-30-00-020-017 78-30-00-020-064
78-30-00-020-018 78-30-00-020-065
78-30-00-000-003 78-30-00-000-003
78-30-00-020-019 78-30-00-020-066
78-30-00-000-004 78-30-00-000-004
V2500-A1/A5 INTRODUCTION
78-30-00 Page 28
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
78-30-00-020-020 78-30-00-020-067*
Disassembly (Cont)
78-30-00-020-021 78-30-00-020-067*
78-30-00-020-022 78-30-00-020-068
78-30-00-020-023 78-30-00-020-069
78-30-00-020-024 78-30-00-020-070
78-30-00-020-025 78-30-00-020-071*
78-30-00-020-025 78-30-00-020-071*
78-30-00-020-026 78-30-00-020-072
78-30-00-020-027 78-30-00-020-073
78-30-00-020-028 78-30-00-020-074
78-30-00-020-029 78-30-00-020-075*
78-30-00-020-030 78-30-00-020-075*
78-30-00-020-031 78-30-00-020-076
78-30-00-020-032 78-30-00-020-077
78-30-00-020-033 78-30-00-020-078
78-30-00-020-034 78-30-00-020-079
78-30-00-000-005 78-30-00-000-005
78-30-00-020-035 78-30-00-020-080*
78-30-00-020-080*
78-30-00-020-036 78-30-00-020-081*
78-30-00-020-037 78-30-00-020-081*
78-30-00-020-043 78-30-00-020-082
78-30-00-020-048 78-30-00-020-083
78-30-00-020-039 78-30-00-020-084
78-30-00-020-038 78-30-00-020-085
78-30-00-020-049 78-30-00-020-086
78-30-00-020-050 78-30-00-020-087
Clean
78-30-00-100-001 78-30-00-100-001
78-30-00-110-070 78-30-00-110-050
78-30-00-110-071 78-30-00-110-051
78-30-00-110-072 78-30-00-110-052
78-30-00-110-073 78-30-00-110-053
78-30-00-110-074 78-30-00-110-054
78-30-00-110-075 78-30-00-110-055
V2500-A1/A5 INTRODUCTION
78-30-00 Page 29
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
78-30-00-110-076 78-30-00-110-056
Clean (Cont)
78-30-00-100-001 78-30-00-100-001
78-30-00-110-077 78-30-00-110-057
78-30-00-110-078 78-30-00-110-058
78-30-00-110-079 78-30-00-110-059
Check 001
78-30-00-200-001 78-30-00-200-001
78-30-00-220-001 78-30-00-220-050
78-30-00-220-002 78-30-00-220-051
78-30-00-220-003 78-30-00-220-052
78-30-00-220-004 78-30-00-220-053
78-30-00-220-005 78-30-00-220-054
78-30-00-220-185 78-30-00-220-055
Check 002
78-30-00-200-002 78-30-00-200-002
78-30-00-220-006 78-30-00-220-056
78-30-00-220-007 78-30-00-220-057
78-30-00-220-008 78-30-00-220-058
78-30-00-220-009 78-30-00-220-059
Check 003
78-30-00-200-003 78-30-00-200-003
78-30-00-220-010 78-30-00-220-060
78-30-00-220-011 78-30-00-220-061
Check 004
78-30-00-200-004 78-30-00-200-004
78-30-00-220-013 78-30-00-220-062
78-30-00-220-014 78-30-00-220-063
78-30-00-220-015 78-30-00-220-064
Check 005
78-30-00-200-005 78-30-00-200-005
78-30-00-220-016 --
Check 006
78-30-00-200-006 78-30-00-200-006
V2500-A1/A5 INTRODUCTION
78-30-00 Page 30
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
78-30-00-220-017 --
Check 007
78-30-00-200-007 78-30-00-200-007
78-30-00-220-018 78-30-00-220-065
78-30-00-220-019 78-30-00-220-066
Check 008
78-30-00-200-008 78-30-00-200-008
78-30-00-220-020 --
Check 009
78-30-00-200-009 78-30-00-200-009
78-30-00-220-021 78-30-00-220-067
78-30-00-220-022 78-30-00-220-068
Check 010
78-30-00-200-010 78-30-00-200-010
78-30-00-220-023 78-30-00-220-069
78-30-00-220-024 78-30-00-220-070
78-30-00-220-025 78-30-00-220-071
78-30-00-220-026 78-30-00-220-072
78-30-00-220-027 78-30-00-220-073
78-30-00-220-028 78-30-00-220-074
78-30-00-220-029 78-30-00-220-075
78-30-00-220-030 78-30-00-220-076
Check 011
78-30-00-200-011 78-30-00-200-011
78-30-00-220-031 78-30-00-220-077
78-30-00-220-032 78-30-00-220-078
78-30-00-220-033 78-30-00-220-079
78-30-00-220-034 78-30-00-220-080
78-30-00-220-035 78-30-00-220-081
78-30-00-220-036 78-30-00-220-082
78-30-00-220-037 78-30-00-220-083
78-30-00-220-038 78-30-00-220-084
78-30-00-220-039 78-30-00-220-085
78-30-00-220-040 78-30-00-220-086
78-30-00-220-041 78-30-00-220-087
V2500-A1/A5 INTRODUCTION
78-30-00 Page 31
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
Check 012
78-30-00-200-012 78-30-00-200-012
78-30-00-200-042 --
Check 013
78-30-00-200-013 78-30-00-200-013
78-30-00-220-043 --
Check 014
78-30-00-200-014 78-30-00-200-014
78-30-00-220-044 78-30-00-220-088
78-30-00-220-045 78-30-00-220-089
78-30-00-220-046 78-30-00-220-090
78-30-00-220-047 78-30-00-220-091
78-30-00-220-048 78-30-00-220-092
78-30-00-220-049 78-30-00-220-093
78-30-00-220-050 78-30-00-220-094
Check 015
78-30-00-200-015 78-30-00-200-015
78-30-00-220-137 --
Check 016
78-30-00-200-016 78-30-00-200-016
78-30-00-220-138 78-30-00-220-095
78-30-00-220-139 78-30-00-220-096
78-30-00-220-140 78-30-00-220-097
78-30-00-220-141 78-30-00-220-096
78-30-00-220-142 78-30-00-220-099
Check 017
78-30-00-200-017 78-30-00-200-017
78-30-00-220-145 78-30-00-220-145
78-30-00-220-146 78-30-00-220-146
Check 018
78-30-00-200-018 78-30-00-200-018
78-30-00-220-147 78-30-00-220-100
78-30-00-220-148 78-30-00-220-101
78-30-00-220-149 78-30-00-220-102
78-30-00-220-150 78-30-00-220-103
V2500-A1/A5 INTRODUCTION
78-30-00 Page 32
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
Check 019
78-30-00-200-019 78-30-00-200-019
78-30-00-220-151 --
Check 020
78-30-00-200-020 78-30-00-200-020
78-30-00-220-152 --
Check 021
78-30-00-200-021 78-30-00-200-021
78-30-00-220-153 --
Check 022
78-30-00-200-022 78-30-00-200-022
78-30-00-220-154 78-30-00-220-104
78-30-00-220-155 78-30-00-220-105
Check 023
78-30-00-200-023 78-30-00-200-023
78-30-00-220-156 78-30-00-220-106
78-30-00-220-157 78-30-00-220-107
Check 024
78-30-00-200-024 78-30-00-200-024
78-30-00-220-158 --
Check 025
78-30-00-200-025 78-30-00-200-025
78-30-00-220-159 78-30-00-220-108
78-30-00-220-160 78-30-00-220-109
78-30-00-220-161 78-30-00-220-110
78-30-00-220-162 78-30-00-220-111
78-30-00-220-163 78-30-00-220-112
78-30-00-220-164 78-30-00-220-113
Check 026
78-30-00-200-026 78-30-00-200-026
78-30-00-220-165 --
Check 027
78-30-00-200-027 78-30-00-200-027
78-30-00-220-168 78-30-00-220-114
V2500-A1/A5 INTRODUCTION
78-30-00 Page 33
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
78-30-00-220-169 78-30-00-220-115
Check 028
78-30-00-200-028 78-30-00-200-028
78-30-00-220-170 78-30-00-220-116
78-30-00-220-171 78-30-00-220-117
Check 029
78-30-00-200-029 78-30-00-200-029
78-30-00-220-172 78-30-00-220-118
78-30-00-220-173 78-30-00-220-119
78-30-00-220-174 78-30-00-220-120
78-30-00-220-175 78-30-00-220-121
78-30-00-220-176 78-30-00-220-122
78-30-00-220-177 78-30-00-220-123
Check 030
78-30-00-200-030 78-30-00-200-030
78-30-00-220-178 --
Check 031
78-30-00-200-031 78-30-00-200-031
78-30-00-220-179 78-30-00-220-124
78-30-00-220-180 78-30-00-220-125
78-30-00-220-181 78-30-00-220-126
78-30-00-220-186 78-30-00-220-127
78-30-00-220-189 78-30-00-220-128
78-30-00-220-190 78-30-00-220-129
Check 032
78-30-00-200-032 78-30-00-200-032
78-30-00-220-183 78-30-00-220-130
78-30-00-220-184 78-30-00-220-131
Check 033
78-30-00-200-033 78-30-00-200-033
78-30-00-220-187 78-30-00-220-132
78-30-00-220-188 78-30-00-220-133
Check 034
78-30-00-200-034 78-30-00-200-034
78-30-00-220-190 --
V2500-A1/A5 INTRODUCTION
78-30-00 Page 34
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
Repair 000
78-30-00-300-000 78-30-00-300-000
Repair 001
78-30-00-300-001 78-30-00-300-001
Repair 002
78-30-00-300-002 78-30-00-300-002
Repair 003
78-30-00-300-003 78-30-00-300-003
Repair 007
78-30-00-300-007 78-30-00-300-007
78-30-00-020-059 78-30-00-020-088
78-30-00-020-060 78-30-00-350-050
78-30-00-350-061 78-30-00-420-050
78-30-00-220-056 78-30-00-210-050
78-30-00-850-056 78-30-00-850-050
Repair 008
78-30-00-300-008 78-30-00-300-008
78-30-00-350-062 78-30-00-020-089
78-30-00-350-063 78-30-00-350-051
78-30-00-350-064 78-30-00-420-099
78-30-00-220-057 78-30-00-210-051
78-30-00-850-057 78-30-00-850-051
Repair 019
78-30-00-300-019 78-30-00-300-019
78-30-00-360-063 78-30-00-350-052
78-30-00-220-067 78-30-00-210-051
78-30-00-850-067 78-30-00-850-052
Repair 020
78-30-00-300-020 78-30-00-300-020
78-30-00-350-091 78-30-00-350-053
78-30-00-350-092 78-30-00-350-054
78-30-00-310-051 78-30-00-310-050
78-30-00-350-093 78-30-00-350-055
V2500-A1/A5 INTRODUCTION
78-30-00 Page 35
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
78-30-00-350-094 78-30-00-350-056
Repair 020 (Cont)
78-30-00-300-020 78-30-00-300-020
78-30-00-310-052 78-30-00-310-051
78-30-00-220-068 78-30-00-210-053
78-30-00-360-064 78-30-00-390-050
78-30-00-220-069 78-30-00-210-105
78-30-00-850-068 78-30-00-850-053
Repair 022
78-30-00-300-022 78-30-00-300-022
78-30-00-350-099 78-30-00-020-090
78-30-00-350-100 78-30-00-420-052
78-30-00-220-071 78-30-00-210-054
78-30-00-850-070 78-30-00-850-054
Repair 024
78-30-00-300-024 78-30-00-300-024
78-30-00-350-104 78-30-00-020-091
78-30-00-350-105 78-30-00-020-092
78-30-00-110-051 78-30-00-110-060
78-30-00-350-106 78-30-00-420-053
78-30-00-350-107 78-30-00-420-054
78-30-00-220-073 78-30-00-210-055
78-30-00-850-072 78-30-00-850-055
Repair 025
78-30-00-300-025 78-30-00-300-025
78-30-00-350-108 78-30-00-350-058
78-30-00-350-109 78-30-00-020-093
78-30-00-220-074 78-30-00-210-056
78-30-00-850-073 78-30-00-850-056
Repair 026
78-30-00-300-026 78-30-00-300-026
78-30-00-350-110 78-30-00-020-094
78-30-00-110-052 78-30-00-110-061
78-30-00-350-111 78-30-00-350-059
78-30-00-350-112 78-30-00-420-055
78-30-00-220-076 78-30-00-210-057
V2500-A1/A5 INTRODUCTION
78-30-00 Page 36
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
78-30-00-850-074 78-30-00-850-057
Repair 027
78-30-00-300-027 78-30-00-300-027
78-30-00-350-113 78-30-00-020-095
78-30-00-110-053 78-30-00-110-062
78-30-00-350-114 78-30-00-350-060
78-30-00-350-115 78-30-00-420-100
78-30-00-210-058 78-30-00-210-058
78-30-00-850-075 78-30-00-850-078
Repair 028
78-30-00-300-028 78-30-00-300-028
78-30-00-350-116 78-30-00-350-116
78-30-00-110-054 78-30-00-110-054
78-30-00-350-117 78-30-00-350-117
78-30-00-350-118 78-30-00-420-118
78-30-00-220-077 78-30-00-220-077
78-30-00-850-076 78-30-00-850-076
Repair 029
78-30-00-300-029 78-30-00-300-029
78-30-00-350-119 78-30-00-020-097
78-30-00-110-055 78-30-00-110-081
78-30-00-350-120 78-30-00-350-062
78-30-00-350-121 78-30-00-420-097
78-30-00-220-078 78-30-00-210-059
78-30-00-850-077 78-30-00-850-060
Repair 030
78-30-00-300-030 78-30-00-300-030
78-30-00-350-122 78-30-00-020-098
78-30-00-110-056 78-30-00-110-065
78-30-00-350-123 78-30-00-350-063
78-30-00-350-124 78-30-00-420-058
78-30-00-220-079 78-30-00-210-060
78-30-00-850-078 78-30-00-850-061
Repair 031
78-30-00-300-031 78-30-00-300-031
78-30-00-350-125 78-30-00-020-099
V2500-A1/A5 INTRODUCTION
78-30-00 Page 37
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
78-30-00-110-057 78-30-00-110-066
Repair 031 (Cont)
78-30-00-300-031 78-30-00-300-031
78-30-00-350-126 78-30-00-350-064
78-30-00-350-127 78-30-00-420-059
78-30-00-220-080 78-30-00-210-061
78-30-00-850-079 78-30-00-850-062
Repair 032
78-30-00-300-032 78-30-00-300-032
78-30-00-350-128 78-30-00-020-100
78-30-00-350-129 78-30-00-420-060
78-30-00-220-081 78-30-00-210-062
78-30-00-850-080 78-30-00-850-063
Repair 033
78-30-00-300-033 78-30-00-300-033
78-30-00-350-130 78-30-00-020-101
78-30-00-110-058 78-30-00-110-067
78-30-00-350-131 78-30-00-350-065
78-30-00-350-132 78-30-00-420-061
78-30-00-220-082 78-30-00-210-063
78-30-00-850-081 78-30-00-850-064
Repair 034
78-30-00-300-034 78-30-00-300-034
78-30-00-350-133 78-30-00-020-102
78-30-00-350-134 78-30-00-420-062
78-30-00-220-083 78-30-00-210-064
78-30-00-850-082 78-30-00-850-065
Repair 036
78-30-00-300-036 78-30-00-300-036
78-30-00-350-140 78-30-00-020-103
78-30-00-110-059 78-30-00-110-069
78-30-00-350-141 78-30-00-350-066
78-30-00-350-142 78-30-00-420-063
78-30-00-220-085 78-30-00-210-065
78-30-00-850-084 78-30-00-850-066
V2500-A1/A5 INTRODUCTION
78-30-00 Page 38
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
Repair 037
78-30-00-300-037 78-30-00-300-037
78-30-00-350-143 78-30-00-020-104
78-30-00-110-060 78-30-00-110-082
78-30-00-350-144 78-30-00-350-067
78-30-00-350-145 78-30-00-420-064
78-30-00-210-086 78-30-00-210-066
78-30-00-850-086 78-30-00-850-067
Repair 038
78-30-00-300-038 78-30-00-300-038
78-30-00-350-146 78-30-00-020-105
78-30-00-110-061 78-30-00-110-069
78-30-00-350-147 78-30-00-350-068
78-30-00-350-148 78-30-00-420-065
78-30-00-210-087 78-30-00-210-067
78-30-00-850-086 78-30-00-850-068
Repair 039
78-30-00-300-039 78-30-00-300-039
78-30-00-350-163 78-30-00-350-069
78-30-00-380-057 78-30-00-380-051
78-30-00-380-058 78-30-00-380-052
78-30-00-220-095 78-30-00-210-068
78-30-00-850-094 78-30-00-850-069
Repair 040
78-30-00-300-040 78-30-00-300-040
Repair 041
78-30-00-300-041 78-30-00-300-041
Repair 042
78-30-00-300-042 78-30-00-300-042
78-30-00-020-106 78-30-00-020-106
78-30-00-420-066 78-30-00-420-066
78-30-00-210-069 78-30-00-220-190
78-30-00-850-070 78-30-00-850-089
V2500-A1/A5 INTRODUCTION
78-30-00 Page 39
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
Repair 043
78-30-00-300-043 78-30-00-300-043
Repair 044
78-30-00-300-044 78-30-00-300-044
78-30-00-350-157 78-30-00-020-107
78-30-00-350-158 78-30-00-420-101
78-30-00-210-070 78-30-00-210-070
78-30-00-850-071 78-30-00-850-071
Repair 045
78-30-00-300-045 78-30-00-300-045
Repair 046
78-30-00-300-046 78-30-00-300-046
78-30-00-350-161 78-30-00-020-108
78-30-00-350-162 78-30-00-420-068
78-30-00-220-094 78-30-00-210-071
78-30-00-850-093 78-30-00-850-071
Repair 047
78-30-00-300-047 78-30-00-300-047
78-30-00-350-164 78-30-00-350-070
78-30-00-350-165 78-30-00-350-071
78-30-00-350-166 78-30-00-350-072
78-30-00-380-059 78-30-00-350-073
78-30-00-220-096 78-30-00-210-072
78-30-00-850-095 78-30-00-850-073
Repair 048
78-30-00-300-048 78-30-00-300-048
78-30-00-350-167 78-30-00-350-074
78-30-00-360-065 78-30-00-350-075
78-30-00-350-168 78-30-00-350-076
78-30-00-220-197 78-30-00-210-073
78-30-00-850-096 78-30-00-850-074
Repair 049
78-30-00-300-049 78-30-00-300-049
78-30-00-350-169 78-30-00-020-109
78-30-00-350-170 78-30-00-420-069
V2500-A1/A5 INTRODUCTION
78-30-00 Page 40
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
V2500-A1/A5 INTRODUCTION
78-30-00 Page 41
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
78-30-00-350-186 78-30-00-350-080
Repair 096 (Cont)
78-30-00-300-096 78-30-00-300-096
78-30-00-350-187 78-30-00-420-074
78-30-00-220-103 78-30-00-210-077
78-30-00-850-102 78-30-00-850-079
Repair 097
78-30-00-300-097 78-30-00-300-097
78-30-00-160-051 78-30-00-160-050
78-30-00-120-051 78-30-00-020-115
78-30-00-350-188 78-30-00-350-081
78-30-00-160-052 78-30-00-160-051
78-30-00-110-065 78-30-00-110-074
78-30-00-350-189 78-30-00-420-075
78-30-00-350-190 78-30-00-350-082
78-30-00-310-053 78-30-00-310-052
78-30-00-350-191 78-30-00-020-116
78-30-00-230-052 78-30-00-230-050
78-30-00-850-103 78-30-00-850-080
Repair 100
78-30-00-300-100 78-30-00-300-100
78-30-00-350-195 78-30-00-350-195
78-30-00-360-068 78-30-00-360-068
78-30-00-380-060 78-30-00-380-060
78-30-00-210-106 78-30-00-210-106
78-30-00-850-105 78-30-00-850-105
Repair 109
78-30-00-300-109 78-30-00-300-109
78-30-00-350-195 78-30-00-350-084
78-30-00-350-227 78-30-00-350-084
78-30-00-350-228 78-30-00-350-085
78-30-00-360-078 78-30-00-360-086
78-30-00-350-229 78-30-00-350-087
78-30-00-220-113 78-30-00-210-079
78-30-00-850-112 78-30-00-850-082
V2500-A1/A5 INTRODUCTION
78-30-00 Page 42
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
Repair 110
78-30-00-300-110 78-30-00-300-110
78-30-00-380-061 78-30-00-370-050
78-30-00-280-051 78-30-00-370-051
78-30-00-380-062 78-30-00-370-052
78-30-00-280-052 78-30-00-210-080
78-30-00-850-113 78-30-00-850-083
Repair 111
78-30-00-300-111 78-30-00-300-111
78-30-00-350-230 78-30-00-020-117
78-30-00-350-231 78-30-00-350-088
78-30-00-350-232 78-30-00-420-076
78-30-00-220-114 78-30-00-210-081
78-30-00-850-114 78-30-00-850-084
Repair 112
78-30-00-300-112 78-30-00-300-112
78-30-00-350-233 78-30-00-020-118
78-30-00-350-234 78-30-00-420-077
78-30-00-220-115 78-30-00-210-082
78-30-00-850-115 78-30-00-850-085
Repair 113
78-30-00-300-113 78-30-00-300-113
78-30-00-350-235 78-30-00-020-119
78-30-00-350-236 78-30-00-020-119
78-30-00-220-116 78-30-00-420-078
78-30-00-380-063 78-30-00-210-083
78-30-00-350-237 78-30-00-380-054
78-30-00-850-116 78-30-00-350-089
Repair 114
78-30-00-300-114 78-30-00-300-114
78-30-00-380-061 78-30-00-370-050
78-30-00-280-051 78-30-00-370-051
78-30-00-380-062 78-30-00-370-052
78-30-00-280-052 78-30-00-210-080
78-30-00-850-113 78-30-00-850-083
V2500-A1/A5 INTRODUCTION
78-30-00 Page 43
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
Repair 116
78-30-00-300-116 78-30-00-300-116
78-30-00-350-243 78-30-00-350-091
78-30-00-350-244 78-30-00-350-092
78-30-00-350-245 78-30-00-350-093
78-30-00-380-065 78-30-00-380-055
78-30-00-220-119 78-30-00-210-104
78-30-00-850-119 78-30-00-850-088
Repair 117
78-30-00-300-117 78-30-00-300-117
78-30-00-350-246 78-30-00-350-094
78-30-00-350-247 78-30-00-420-080
78-30-00-220-120 78-30-00-210-084
78-30-00-850-120 78-30-00-850-089
Repair 118
78-30-00-300-118 78-30-00-300-118
78-30-00-350-248 78-30-00-020-120
78-30-00-350-249 78-30-00-420-081
78-30-00-220-121 78-30-00-210-085
78-30-00-850-121 78-30-00-850-090
Repair 119
78-30-00-300-119 78-30-00-300-119
78-30-00-350-250 78-30-00-020-121
78-30-00-350-251 78-30-00-350-095
78-30-00-110-066 78-30-00-110-075
78-30-00-350-252 78-30-00-350-096
78-30-00-220-122 78-30-00-210-086
78-30-00-380-066 78-30-00-380-063
78-30-00-850-122 78-30-00-850-091
Repair 120
78-30-00-300-120 78-30-00-300-120
78-30-00-350-253 78-30-00-350-097
78-30-00-350-254 78-30-00-320-122
78-30-00-220-123 78-30-00-220-135
78-30-00-350-255 78-30-00-350-098
V2500-A1/A5 INTRODUCTION
78-30-00 Page 44
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
78-30-00-110-067 78-30-00-110-076
Repair 120 (Cont)
78-30-00-300-120 78-30-00-300-120
78-30-00-220-124 78-30-00-210-087
78-30-00-380-067 78-30-00-380-064
78-30-00-850-123 78-30-00-850-092
Repair 145
78-30-00-300-145 78-30-00-300-145
78-30-00-350-256 78-30-00-020-123
78-30-00-350-257 78-30-00-420-082
78-30-00-350-258 78-30-00-350-099
78-30-00-280-053 78-30-00-280-051
78-30-00-850-124 78-30-00-850-093
Repair 146
78-30-00-300-146 78-30-00-300-146
78-30-00-350-259 78-30-00-350-100
78-30-00-350-068 78-30-00-380-056
78-30-00-350-069 78-30-00-380-057
78-30-00-220-125 78-30-00-210-088
78-30-00-850-125 78-30-00-850-094
Repair 149
78-30-00-300-149 78-30-00-300-149
78-30-00-350-260 78-30-00-350-100
78-30-00-350-261 78-30-00-380-056
78-30-00-220-126 78-30-00-380-057
78-30-00-850-126 78-30-00-210-088
Repair 150
78-30-00-300-150 78-30-00-300-150
78-30-00-350-262 78-30-00-160-052
78-30-00-380-071 78-30-00-380-058
78-30-00-380-059 78-30-00-380-059
78-30-00-210-127 78-30-00-210-090
78-30-00-850-127 78-30-00-850-095
Repair 151
78-30-00-300-151 78-30-00-300-151
78-30-00-350-263 78-30-00-020-125
V2500-A1/A5 INTRODUCTION
78-30-00 Page 45
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
78-30-00-350-264 78-30-00-420-084
Repair 151 (Cont)
78-30-00-300-151 78-30-00-300-151
78-30-00-220-128 78-30-00-210-091
78-30-00-850-128 78-30-00-850-096
Repair 154
78-30-00-300-154 78-30-00-300-154
78-30-00-350-265 78-30-00-350-101
78-30-00-350-266 78-30-00-420-085
78-30-00-220-129 78-30-00-210-092
78-30-00-850-129 78-30-00-850-097
Repair 155
78-30-00-300-155 78-30-00-300-155
78-30-00-350-267 78-30-00-350-102
78-30-00-350-268 78-30-00-420-086
78-30-00-220-130 78-30-00-210-093
78-30-00-850-130 78-30-00-850-098
Repair 156
78-30-00-300-156 78-30-00-300-156
78-30-00-350-267 78-30-00-350-269
78-30-00-350-268 78-30-00-350-270
78-30-00-220-130 78-30-00-220-131
78-30-00-850-130 78-30-00-850-131
Repair 157
78-30-00-300-157 78-30-00-300-157
78-30-00-350-271 78-30-00-160-053
78-30-00-350-272 78-30-00-350-103
78-30-00-380-072 78-30-00-380-060
78-30-00-380-073 78-30-00-380-061
78-30-00-220-132 78-30-00-210-095
78-30-00-850-132 78-30-00-850-100
Repair 158
78-30-00-300-158 78-30-00-300-158
78-30-00-350-273 78-30-00-020-127
78-30-00-350-274 78-30-00-420-088
78-30-00-220-133 78-30-00-210-096
V2500-A1/A5 INTRODUCTION
78-30-00 Page 46
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
78-30-00-850-133 78-30-00-850-101
Repair 159
78-30-00-300-159 78-30-00-300-159
78-30-00-350-275 78-30-00-020-128
78-30-00-110-068 78-30-00-110-077
78-30-00-350-276 78-30-00-420-089
78-30-00-220-134 78-30-00-210-108
78-30-00-850-134 78-30-00-850-102
Repair 161
78-30-00-300-161 78-30-00-300-161
78-30-00-350-278 78-30-00-020-129
78-30-00-110-069 78-30-00-110-078
78-30-00-350-279 78-30-00-420-090
78-30-00-350-280 78-30-00-420-091
78-30-00-220-136 78-30-00-210-097
78-30-00-850-136 78-30-00-850-103
Repair 162
78-30-00-300-162 78-30-00-300-162
Repair 163
78-30-00-300-163 78-30-00-300-163
Repair 164
78-30-00-300-164 78-30-00-300-164
78-30-00-020-130
78-30-00-020-131
78-30-00-210-098
78-30-00-350-104
78-30-00-420-092
78-30-00-210-099
78-30-00-420-093
78-30-00-850-104
Repair 165
78-30-00-300-165 78-30-00-300-165
78-30-00-110-070 78-30-00-110-079
78-30-00-220-137 78-30-00-220-136
78-30-00-220-138 78-30-00-230-052
78-30-00-350-281 78-30-00-350-105
V2500-A1/A5 INTRODUCTION
78-30-00 Page 47
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
78-30-00-350-252 78-30-00-350-106
Repair 165
78-30-00-300-165 78-30-00-300-165
78-30-00-350-253 78-30-00-380-062
78-30-00-350-254 78-30-00-210-100
78-30-00-350-255 78-30-00-420-094
78-30-00-350-256 78-30-00-420-095
78-30-00-220-139 78-30-00-210-101
78-30-00-850-137 78-30-00-850-105
Repair 166
78-30-00-300-166 78-30-00-300-166
78-30-00-350-053 78-30-00-020-132
78-30-00-350-057 78-30-00-230-051
78-30-00-350-054 78-30-00-350-107
78-30-00-350-058 78-30-00-350-108
78-30-00-350-055 78-30-00-420-096
78-30-00-220-056 78-30-00-220-037
78-30-00-350-257 78-30-00-210-102
Assembly & Storage
78-30-00-400-000 78-30-00-400-000
78-30-00-400-001 78-30-00-400-001
78-30-00-410-001 78-30-00-420-103
78-30-00-410-002* 78-30-00-420-051*
78-30-00-410-003* 78-30-00-420-051*
78-30-00-410-050
78-30-00-410-051
78-30-00-410-005 78-30-00-420-104
78-30-00-410-047 78-30-00-420-105
78-30-00-400-002 78-30-00-400-002
78-30-00-410-006 78-30-00-420-106
78-30-00-410-007 78-30-00-420-056*
78-30-00-410-008 78-30-00-420-056*
78-30-00-410-009 78-30-00-420-052
78-30-00-410-010 78-30-00-420-058
78-30-00-410-048 78-30-00-420-124
V2500-A1/A5 INTRODUCTION
78-30-00 Page 48
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
V2500-A1/A5 INTRODUCTION
78-30-00 Page 49
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
IAE Goodrich
TASK SUBTASK TASK SUBTASK
V2500-A1/A5 INTRODUCTION
78-30-00 Page 50
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Task 78-30-00-830-002
The thrust reverser system has four primary parts: the C-ducts (1), the
translating sleeves (2), the blocker doors (3) and the cascades (4).
A. The C-ducts (1) are doors hinged to the pylon, one on each side of
the engine. When open, the C-ducts permit access to the engine.
When closed, the two C-ducts surround the engine and are latched
together below the engine.
Each C-duct is formed of two walls. The inner wall covers the
engine and contains the engine compartment. The outer wall forms
the outside surface of the engine nacelle. The space between the
two walls form a duct to compress the air from the fan and guide it
to the common nozzle at the rear of the engine.
B. The translating sleeve (2) forms the outer surface of each C-duct.
In the forward thrust mode, the translating sleeve is held against
the form of the C-duct. This gives an aerodynamically smooth
surface to the engine nacelle.
C. Five blocker doors are installed side by side on the inside surface
of the outer wall of each C-duct. The forward edges of the blocker
doors are hinged to the translating sleeve and travel back with the
sleeve. The aft edges of the blocker doors are attached to the
inner wall of the C-duct by a drag link. In forward thrust mode,
the blocker doors are in line with the outer wall and give a smooth
surface for the flow of air through the duct.
In the reverse thrust mode, the blocker door hinge moves aft with
the translating sleeve. The aft edge of the blocker door is pulled
down against the inner wall. The five doors are shaped to fit
together to form a completed barrier across the air duct and block
the flow of air through the duct.
D. In the forward thrust mode, the cascades, which are in the outer
wall of the C-duct, are covered by the translating sleeve on the
outer surface and by the blocker doors on the inner surface.
In the reverse thrust mode, the cascades are uncovered when the
translating sleeve moves aft and the blocker doors are pulled down.
The flow of air in the C-duct, stopped by the blocker doors, is
forced through the cascades. The vanes of the cascades are angled
to send the air forward and outward. This creates a reverse thrust
against the movement of the aircraft.
3. Actuation Description
The HCU uses hydraulic fluid, at approximately 1000 psi (6895 kPa),
from the aircraft hydraulic system. The HCU contains two hydraulic
control valves: an isolation valve, which connects the thrust
reverser system to, or isolates it from, the aircraft hydraulic
system; and a directional valve, which connects hydraulic pressure
either to the extend or the retract side of the actuators.
The actuator base is attached to a torque ring and the end of the
piston is attached to the translating sleeve (2). As hydraulic
pressure builds up in the actuator, the piston extends. This moves
the translating sleeve aft to the deploy position. In the retract
mode, the piston retracts which moves the translating sleeve back
to the stow position.
The flexible shafts are installed inside the extend (deploy) tube
assembly. The shaft engages a worm gear at the base of the actuator
that changes into a turning action the linear movement of the
actuator piston. A cross-over shaft connects the two non-locking
actuators. Another shaft connects the non-locking and locking
actuators on each side.
4. Position Indicating
5. Controls Description
The two valves in the HCU 4101KS are operated from the EEC. The
hydraulic isolation valve in the HCU opens and pressurizes the
reverser system. At the same time, the EEC selects the deploy position
and sends the hydraulic pressure to extend the actuators 3003KM1,
3003KM2. The pressure in the actuators unlocks the actuator stow locks
and causes the actuators to extend and deploy the translating sleeve.
As the sleeve goes from the stow position, the correct indication shows
in the flight station. The LVDTs send continuous signals in proportion
to the piston position of each of the non-locking actuators. The
translating sleeves must rearward, uncover the cascades and move the
blocker doors down. The blocker doors block the fan duct and force the
fan air out through the cascades to produce reverse thrust. As the
sleeve comes to the full deploy position, the correct indication shows
in the flight station.
The isolation valve and the directional valve in the HCU stay energized
as long as the sleeve is in full deploy position. When the command to
stow the thrust reverser is received from the EEC, the HCU switches the
direction control valve to stow which sends the hydraulic pressure to
the retract side of the actuators.
As the sleeve goes from the deploy position, the correct indication
shows in the flight station and hydraulic pressure in the extend
chamber of the actuator goes through the HCU to the aircraft system.
The LVDTs send continuous signals in proportion to the stroke position
of each of the non-locking actuators. The translating sleeves move
forward, cover the cascades, and move the blocker doors up in line with
the outer wall. As the sleeve comes to the full stow position, the
correct indication shows in the flight station.
In the stow position, the locking actuator stow locks engage. After
five seconds the HCU isolation valve closes and pressure in the thrust
reverser system goes to the aircraft system return.
6. System Lockouts
There are three locations where the thrust reverser system can be
locked out for safety: the HCU 4101KS, the actuators, and the
translating sleeve.
A. The HCU 4101KS has a manual lockout lever that moves a shuttle in
the HCU which blocks hydraulic pressure to the translating sleeve
actuators. When the aircraft is on the ground for maintenance, the
lever is moved manually and held in place by a lockout pin to
prevent accidently operation of the translating sleeve. The
lockpin used to lock out the HCU for ground maintenance has a red
flag and is not the lockpin HCU.
B. The locking actuator on each side has a lock that prevents movement
of the actuator. It is released automatically by hydraulic
pressure and can be released manually.
(1) The lock holds the actuator in the stow position while the
system is isolated from hydraulic pressure. This prevents
accidental movement of the translating sleeve. When the system
is energized. the hydraulic pressure moves the lock to the
unlock position for normal operation. When the sleeve goes back
to the stow position and hydraulic pressure is removed, the
lock again holds the actuator in the stow position.
(2) The manual lock release is used only for ground maintenance. It
is controlled by a lever below the base of the actuator. The
lever is set to the unlock position and a lockpin is put in to
hold it. The actuator is unlocked and can be moved by a
manually operated drive shaft put into a recess below the
actuator base.
C. The left and right translating sleeves have a mechanism to lock the
translating sleeve so that it cannot deploy. This in-flight
lockout mechanism is used when the thrust reverser is not to be
operated when the aircraft lands. Two fittings are located on the
side of the translating sleeve near the middle. The upper fitting
is the lockout assembly. When the thrust reverser is used, this is
kept in the pin stowage bracket assembly. To lock out the
translating sleeve, the position of the lockout pin and the plug
are reversed.
When the lockout pin is put in the lockout assembly, it engages the
fixed structure of the C-duct and prevents movement of the
translating sleeve. The flexible drive shafts prevent movement of
the right translating sleeve. The outer end of the lockout pin
extends out from the surface of the sleeve where it can be seen.
When this lockout system is used, the HCU should also be manually
locked out. In this case the lockpin kept in the HCU should be
used, not the one with the red flag, which is used for ground
maintenance.
7. Manual Operation
The locking actuator on each side has a manual drive mechanism mounted
in the actuator base. The translating sleeve can be moved when a 0.190
in. (4.83 mm) square drive is put into the socket of the manual drive
mechanism and by manually cranking the manual drive mechanism. Power
tools must not be used to turn this manual drive mechanism.
(4) CASCADES
NON-LOCKING
ACTUATOR
ACTUATOR
ACCESS
INNER BARREL PANEL
LOCKOUT ASSEMBLY
PIN STOWAGE
BRACKET ASSEMBLY
LOCKING ACTUATOR
A5C659
DISASSEMBLY 0
Task 78-30-00-000-000
1. General
C. Apply the approved CoMat 01-058 penetrating oil before the removal
of threaded parts with an interface fit. Let the parts soak before
removal.
E. Discard all rubber seal rings, cotter pins and seal washers removed
in this procedure.
F. Reference to the item numbers in text agree with the same item
numbers in the Illustrated Parts List.
H. Consumable Materials -
I. Special Tools
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3001
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Task 78-30-00-000-002
1. General
Subtask 78-30-00-010-050
CAUTION: DO NOT USE POWER TOOLS IN THE MANUAL DRIVE SOCKETS TO MOVE
THE THRUST REVERSER TRANSLATING SLEEVE. TOO MUCH TORQUE CAN
CAUSE DAMAGE TO THE TRANSLATING SLEEVE MECHANISM. THE
MAXIMUM TORQUE PERMITTED DURING EXTENSION IS 275 LB IN.
(31,07 N·M).
A. Push the lock lever of the locking actuator to the unlock position
and install the IAE1N0010 lock pin to hold the lock lever in
position.
B. Put a 0.190 in. (4,83 mm) square drive in the manual drive socket
of the thrust reverser half. Push the square drive in to engage the
manual drive mechanism.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3002
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
LOCKING
ACTUATOR
MANUAL
DRIVE
B
A LOCK
LEVER
FORWARD
PROXIMITY
SENSOR
LOCK PIN
UNLOCK
POSITION
LOCK
POSITION
LOCK LEVER B FORWARD
A5C303
Left Translating Sleeve Manual Extension, Right Side Opposite
Figure 301
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3003
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-050
3. Remove the Cascades from the Left Thrust Reverser Half, Engine No. 1,
Figure 302
A. Remove the bolts (IPL Fig. 3, items 10, 20 and 30) and washers (40)
that attach the cascade (50) to the C-duct at position no. 1.
B. Remove the bolts (10, 20 and 30) and washers (40) that attach the
cascades (100) to the C-duct at positions no. 2 and 6.
C. Remove the bolts (10 and 20) and washers (40) that attach the
cascades (130) to the C-duct at positions no. 3 and 7.
D. Remove the bolts (10 and 20) and washers (40) that attach the
cascade (160) to the C-duct at positions no. 4.
E. Remove the bolts (10 and 20) and washers (40) that attach the blank
panel (190) to the C-duct at position no. 5.
F. Remove the bolts (10 and 20) and washers (40) that attach the
cascade (270) to the C-duct at position no. 8.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3004
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-051
4. Remove the Cascades from the Right Thrust Reverser Half, Engine No. 1,
Figure 302
A. Remove the bolts (IPL Fig. 4, items 10, 20 and 30) and washers (40)
that attach the cascade (50) to the C-duct at position no. 16.
B. Remove the bolts (10, 20 and 30) and washers (40) that attach the
cascade (100) to the C-duct at position no. 15.
C. Remove the bolts (10 and 20) and washers (40) that attach the
cascade (130) to the C-duct at position no. 14.
D. Remove the bolts (10 and 20) and washers (40) that attach the
cascade (160) to the C-duct at position no. 13.
E. Remove the bolts (10 and 20) and washers (40) that attach the blank
panel (190) to the C-duct at position no. 12.
F. Remove the bolts (10 and 20) and washers (40) that attach the
cascade (270) to the C-duct at position no. 11.
G. Remove the bolts (10 and 20) and washers (40) that attach the
cascade (300) to the C-duct at position no. 10.
H. Remove the bolts (10 and 20) and washers (40) that attach the blank
panel (330) to the C-duct at position no. 9.
Subtask 78-30-00-020-052
5. Remove the Cascades from the Left Thrust Reverser Half, Engine No. 2,
Figure 302
A. Remove the bolts (IPL Fig. 5, items 10, 20 and 30) and washers (40)
that attach the cascade (50) to the C-duct at position no. 1.
B. Remove the bolts (10, 20 and 30) and washers (40) that attach the
cascade (100) to the C-duct at position no. 2.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3005
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
C. Remove the bolts (10 and 20) and washers (40) that attach the
cascade (130) to the C-duct at position no. 3.
D. Remove the bolts (10 and 20) and washers (40) that attach the
cascade (160) to the C-duct at position no. 4.
E. Remove the bolts (10 and 20) and washers (40) that attach the blank
panel (190) to the C-duct at position no. 5.
F. Remove the bolts (10 and 20) and washers (40) that attach the
cascade (270) to the C-duct at position no. 6.
G. Remove the bolts (10 and 20) and washers (40) that attach the
cascade (300) to the C-duct at position no. 7.
H. Remove the bolts (10 and 20) and washers (40) that attach the blank
panel (330) to the C-duct at position no. 8.
Subtask 78-30-00-020-053
6. Remove the Cascades from the Right Thrust Reverser Half, Engine No. 2,
Figure 302
A. Remove the bolts (IPL Fig. 6, items 10, 20 and 30) and washers (40)
that attach the cascade (50) to the C-duct at position no. 16.
B. Remove the bolts (10, 20 and 30) and washers (40) that attach the
cascades (100) to the C-duct at position no. 15 and 11.
C. Remove the bolts (10 and 20) and washers (40) that attach the
cascade (130) to the C-duct at position no. 14 and 10.
D. Remove the bolts (10 and 20) and washers (40) that attach the
cascade (160) to the C-duct at position no. 13.
E. Remove the bolts (10 and 20) and washers (40) that attach the blank
panel (190) to the C-duct at position no. 12.
F. Remove the bolts (10 and 20) and washers (40) that attach the
cascade (270) to the C-duct at position no. 9.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3006
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
POSITION 1 POSITION 16
POSITION 2 POSITION 15
POSITION 3 POSITION 14
POSITION 4 POSITION 13
LOOKING FORWARD
POSITION 5 POSITION 12
POSITION 6 POSITION 11
POSITION 7 POSITION 10
POSITION 8 POSITION 9
CASCADE
A5C896
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3007
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Task 78-30-00-000-003
1. General
Subtask 78-30-00-020-054
E. Remove the nuts (IPL Fig. 13, item 130), washers (80) and screws
(40) which attach the 901J receptacle to the bracket.
F. Remove the nuts (120), washers (60), screws (20) and clamps (150
and 160) which attach the electrical harness (170) to the C-duct.
G. Remove the screws (50), washers (60), spacers (90) and clamps (160)
which attach the electrical harness (170) to the brackets.
H. Remove the nuts (120), washers (60, 70 and 90), screws (20 and 30),
spacers (100 and 110) and clamps (140, 150 and IPL Fig. 17, item
160) with attach the lower hydraulic tube (IPL Fig. 17, item 270)
and the electrical harness (IPL Fig. 13, item 170) to the brackets
on both sides of the non-locking actuator.
I. Remove the electrical harness (IPL Fig. 13, item 170) from the
C-duct.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3008
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-054
E. Remove the nuts (IPL Fig. 13, item 130), washers (80) and screws
(40) which attach the 901J receptacle to the bracket.
F. Remove the nuts (120), washers (60), screws (20) and clamps (150
and 160) which attach the electrical harness (170) to the C-duct.
G. Remove the screws (50), washers (60), spacers (90) and clamps (160)
which attach the electrical harness (170) to the brackets.
H. Remove the nuts (120), washers (60, 70 and 90), screws (20 and 30),
spacers (100 and 110) and clamps (140, 150 and IPL Fig. 17, item
160) with attach the lower hydraulic tube (IPL Fig. 17, item 270)
and the electrical harness (IPL Fig. 13, item 170) to the brackets
on both sides of the non-locking actuator.
I. Remove the nut (IPL Fig. 13, item 120), washer (60), screw (20) and
clamps (140 and 150) which attach the electrical harness (170) to
the lower hydraulic tube (IPL Fig. 17, item 270) near the
non-locking actuator.
J. Remove the electrical harness (IPL Fig. 13, item 170) from the
C-duct.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3009
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
A
G D
FORWARD
F D
J
B
D
B
D
H
D
E
A
A5C306
Remove the Electrical Harness
Figure 305 (Sheet 1 of 5)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3010
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
LOCKING NON-LOCKING
ELECTRICAL
ACTUATOR
HARNESS ACTUATOR
905P
CONNECTOR
C
J
E F
FORWARD
903P
CONNECTOR
SCREW
(4 off)
WASHER
(4 off)
NUT
(4 off) 901J
RECEPTACLE
901P
BRACKET
CONNECTOR
G A5C307A
Remove the Electrical Harness
Figure 305 (Sheet 2 of 5)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3011
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
SPACER ELECTRICAL
(2 off) HARNESS
WASHER
(2 off)
SCREW
(2 off)
CLAMP
(2 off)
SCREW
(5 off)
CLAMP
(5 off)
ELECTRICAL
HARNESS
WASHER
(5 off) NUT
(5 off)
D
A5C308
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3012
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
SCREW
ELECTRICAL SCREW
HARNESS
CLAMP SPACER
CLAMP
SPACER
CLAMP
CLAMP
WASHER
WASHER
NUT
LOWER
NUT HYDRAULIC TUBE
Pre-SBN 78-0021
C
CLAMP
SBN 78-0021
A5C309
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3013
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
WASHER
SCREW CLAMP
NUT
WASHER
ELECTRICAL
HARNESS
CLAMP
WASHER
LOWER SCREW
HYDRAULIC NUT
TUBE CLAMP
SBN 78-0021
A5C310A
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3014
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-055
A. Remove the screws (IPL Fig. 15, item 10), washers (40) and clamps
(50) which attach the lower tube assembly (200) and the lower tube
assembly (210) to the brackets.
(1) Loosen the locknut at the bottom end of the lower tube assembly
(200).
(2) Disconnect the bottom tube nut of the lower nut assembly (200)
from the locking actuator (180) and pull the telescoping end
fitting of the lower tube assembly up.
(3) Drain the hydraulic fluid from the lower tube assembly (200).
CAUTION: DO NOT TURN THE FLEXSHAFT MORE THAN ONE EIGHTH TURN
WHEN ONE END IS ENGAGED, OR DAMAGE TO THE ACTUATOR
CAN OCCUR.
(4) Remove the flexshaft (190) from the socket of the locking
actuator (180).
(5) Remove the flexshaft (190) from the lower tube assembly (200).
(1) Disconnect the upper tube nut of the lower tube assembly (200)
from the non-locking actuator (170).
(2) Remove the lower tube assembly (200) from the non-locking
actuator (170).
D. Install caps on the ends of the lower tube assembly (200) and the
openings of the locking actuator (180) and the non-locking
actuator (170).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3015
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
(1) Disconnect the bottom tube nut of the lower tube assembly (210)
from the locking actuator (180).
(2) Drain the hydraulic fluid from the lower tube assembly (210).
(3) Disconnect the upper tube nut of the lower tube assembly (210)
from the non-locking actuator (170).
F. Install caps on the ends of the lower tube assembly (210) and the
openings of the locking actuator (180) and the non-locking
actuator (170).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3016
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
NON-LOCKING
ACTUATOR
A
LOWER
HYDRAULIC
TUBE ASSY
BRACKET LOWER
01-190 HYDRAULIC
TUBE ASSY B
C
CLAMP
(3 off) F LOWER
TUBE ASSY
LOWER SCREW
WASHER
TUBE (6 off)
(6 off)
B
B Pre-SBN 78-0043
B
D
WASHER LOCKING
(3 off) ACTUATOR
A
CLAMP SCREW
(3 off) (3 off)
SBN 78-0043
A5C311
Remove the Flexible Synchronous Cable and Tubes
Figure 306 (Sheet 1 of 2)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3017
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
NON-LOCKING
ACTUATOR
LOWER
HYDRAULIC
TUBE ASSY
C
LOWER
FLEXSHAFT LOWER
TUBE ASSY TUBE ASSY
FORWARD
LOWER E
TUBE ASSY
LOWER
FLEXSHAFT LOCKNUT HYDRAULIC
TUBE ASSY
TUBE NUT
LOCKING
ACTUATOR
TELESCOPING
END FITTING
E
D A5C312
Remove the Flexible Synchronous Cable and Tubes
Figure 306 (Sheet 2 of 2)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3018
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-056
A. Remove the openings actuator manifold (IPL Fig. 17, item 250).
(1) Disconnect the tube nut of the lower hydraulic tube assembly
(270) from the union (240) on the manifold (250).
(2) Remove the lower hydraulic tube assembly (270) from the
manifold (250).
(3) Remove the bolts (10) and the washers (70 and 100) which attach
the manifold (250) to the bracket.
(5) Remove the union (240) and the packing (230) from the manifold
(250).
(1) Remove the screws, washers and clamps (140) which attach the
lower hydraulic tube assembly (270) to the brackets.
(2) Remove the screw (40), washer (90) and clamp (160) which attach
the lower hydraulic tube assembly (270) to the bracket above
the non-locking actuator (IPL Fig. 15, item 170).
(3) Disconnect the tube nut of the lower hydraulic tube assembly
(IPL Fig. 17, item 270) from the fitting (220).
(1) Disconnect the lower tube nut of the upper hydraulic tube
assembly (280) from the fitting (220).
(2) Disconnect the upper tube nut of the upper hydraulic tube
assembly (280) from the elbow (210).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3019
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
(3) Remove the nuts (130), the washers (90), the screws (40) and
the clamps (160) which attach the upper hydraulic tube assembly
(280) to the C-duct.
(1) Remove the screw and washer that attach the lower end cover to
the C-duct.
(2) Raise the end cover on its flex-hinge and disconnect the hose
nut from the elbow (210).
(3) Remove the clamp (170) which attach the hose cover elbow to the
precooler port.
(4) Remove the nut (120), the washer (60), the screw (20) and the
clamp (165) which attaches the hose cover to the C-duct near
the precooler.
(5) Remove the clamp (140) which attaches the end cover to the
opening actuator (IPL Fig. 51 or 52, item 480).
(6) Separate the halves of the end cover on its flex-hinge and
disconnect the hose nut from the opening actuator (480).
(7) Remove the hydraulic hose (IPL Fig. 17, item 260) with the
flexible hose cover.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3020
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
D HYDRAULIC
UPPER
F HOSE
HYDRAULIC
TUBE
LOWER
HYDRAULIC
B TUBE
A5C313
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3021
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
BRACKET
LANYARD MANIFOLD
LOWER HYDRAULIC
TUBE
TUBE NUT
BOLT
UNION
(2 off)
PACKING
WASHER
(2 off)
A
BRACKET
LOWER HYDRAULIC
TUBE
CLAMP
(2 off)
SCREW
(2 off) WASHER
B
(2 off)
A5C314
Remove the Thrust Reverser Opening Tubes, Hose and Manifold
Figure 307 (Sheet 2 of 5)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3022
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
UPPER
HYDRAULIC
TUBE
FITTING
FRAME
WASHER
TUBE NUT
NUT
TUBE NUT
SCREW
LOWER
HYDRAULIC
TUBE
WASHER
CLAMP
BRACKET
A5C315
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3023
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
SCREW WASHER
SCREW CLAMP
WASHER
CLAMP NUT
BRACKET
NUT
SCREW
WASHER
FLEXIBLE
D END COVER HOSE COVER
FORWARD
HYDRAULIC HOSE
HOSE NUT
FRAME
NUT
ELBOW
TUBE NUT
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3024
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
CLAMP
G
WASHER
CLAMP
F
SCREW
OPENING
ACTUATOR
CLAMP
HOSE
COVER
ELBOW
PRE-COOLER
PORT END
COVER
G HOSE NUT
FLEXIBLE
HYDRAULIC HOSE COVER
HOSE
H
A5C317
Remove the Thrust Reverser Opening Tubes, Hose and Manifold
Figure 307 (Sheet 5 of 5)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3025
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-057
A. Remove the screws (IPL Fig. 11, item 60) which attach the non-
locking actuator access panel (50) to the translating sleeve.
B. Remove the screws (40) which attach the locking actuator access
panel (30) to the translating sleeve.
Subtask 78-30-00-020-058
A. Remove the bolt (IPL Fig. 15, item 80) and the bushing (90) which
attach the non-locking actuator (170) to the translating sleeve.
Do not turn the non-locking actuator rod end.
B. Disconnect the non-locking actuator (170) from the forward and aft
supports.
(2) Remove the actuator pins (70) from the non-locking actuator
(170) and the forward support.
(3) Make a mark on cushion (120, 130, 140 and 150) to align them on
installation.
NOTE: A new cushion is one piece and is cut in half for ease
of the installation.
(4) Remove the nuts (IPL Fig. 19, item 140 and 150), washers (70
and 80), clamp (190), and the cushion half.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3026
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
(1) Move the non-locking actuator (170) away from the aft support
ring.
(3) Carefully move the seal (110) to the rear, off the non-locking
actuator (170).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3027
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
TRANSLATING
A SLEEVE
D
AFT SUPPORT
B
NON-LOCKING
ACTUATOR
F
FORWARD
NON-LOCKING
B ACTUATOR
SCREW
(4 off)
FORWARD SEAL
C SUPPORT
ACCESS PANEL
CLIP
(2 off) ACTUATOR
A PIN
SCREW
(6 off)
ACCESS PANEL C
F A5C318
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3028
Nov 1/14
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COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
NUT
(2 off)
WASHER
(2 off)
CLAMP
BOLT
BUSHING
CUSHION
HALF
NON-LOCKING
ACTUATOR TRANSLATING
SLEEVE
BRACKET
CLAMP
FORWARD
CUSHION ALIGNMENT
HALF MARKS
E A5C319
Remove the Actuator Access Panels and Non-Locking Actuator
Figure 308 (Sheet 2 of 2)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3029
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-058
A. Remove the bolt (IPL Fig. 15, item 80) and the bushing (90) which
attach the non-locking actuator (170) to the translating sleeve.
Do not turn the non-locking actuator rod end.
B. Disconnect the non-locking actuator (170) from the forward and aft
supports.
(2) Remove the actuator pins (70) from the non-locking actuator
(170) and the forward support.
(3) Make a mark on cushion (120, 130, 140 and 150) to align them on
installation.
NOTE: A new cushion is one piece and is cut in half for ease
of the installation.
(4) Remove the nuts (IPL Fig. 19, item 140 and 150), washers (70,
75, 80 and 85), bolts (25 and 35), clamp (175), and the cushion
half.
(1) Move the non-locking actuator (170) away from the aft support
ring.
(3) Carefully move the seal (110) to the rear, off the non-locking
actuator (170).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3030
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
TRANSLATING
A SLEEVE
D
AFT SUPPORT
B
NON-LOCKING
ACTUATOR
F
FORWARD
NON-LOCKING
B ACTUATOR
SCREW
(4 off)
FORWARD SEAL
C SUPPORT
ACCESS PANEL
CLIP
(2 off) ACTUATOR
A PIN
SCREW
(6 off)
ACCESS PANEL C
F A5C318
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3031
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
NUT
(2 off)
WASHER
(2 off)
CLAMP
BOLT
BUSHING
CUSHION
HALF
NON-LOCKING
ACTUATOR TRANSLATING
SLEEVE
BRACKET
CLAMP
FORWARD
CUSHION ALIGNMENT
HALF MARKS
E A5C319
Remove the Actuator Access Panels and Non-Locking Actuator
Figure 308 (Sheet 2 of 4)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3032
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
NUT NUT
WASHER
WASHER
CAP
RETAINER
AFT SUPPORT
RING
RIVETS
NUT
PRE SBN 78-0199 NUT
WASHER
WASHER
CLAMP HALF
WASHED
AFT
SUPPORT
RING BOLT
WASHER
BOLT
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3033
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
WASHER
NUT WASHER
NUT
CLAMP
ASSEMBLY
CLAMP HALF
VIEW LOOKING AFT
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3034
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-059
A. Disconnect the b-nut of the manual drive mechanism (IPL Fig. 15,
item 160) from the locking actuator (180).
B. Remove the screws (30) which attach the manual drive mechanism
(160) to the C-duct.
Subtask 78-30-00-020-060
A. Remove the bolt (IPL Fig. 15, item 80) and the bushing (90) which
attach the locking actuator (180) to the translating sleeve. Do not
turn the rod end.
B. Disconnect the locking actuator (180) from the forward and aft
supports.
(2) Remove the actuator pins (70) from the locking actuator (180)
and the forward support.
(3) Make a mark on cushion (120, 130, 140 and 150) to align them on
installation.
NOTE: A new cushion is one piece and is cut in half for ease
of the installation.
(4) Remove the nuts (IPL Fig. 19, item 140 and 150), washers (70
and 80), clamp (190), and the cushion.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3035
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
(1) Move the locking actuator (180) away from the aft support ring.
(2) Move the locking actuator (180) forward and remove it through
the C-duct fixed structure.
(3) Carefully move the seal (110) to the rear, off the locking
actuator (180).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3036
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-060
A. Remove the bolt (IPL Fig. 15, item 80) and the bushing (90) which
attach the locking actuator (180) to the translating sleeve. Do not
turn the rod end.
B. Disconnect the locking actuator (180) from the forward and aft
supports.
(2) Remove the actuator pins (70) from the locking actuator (180)
and the forward support.
(3) Make a mark on cushion (120, 130, 140 and 150) to align them on
installation.
NOTE: A new cushion is one piece and is cut in half for ease
of the installation.
(4) Remove the nuts (IPL Fig. 19, item 140 and 150), washers (70,
75, 80 and 85), bolts (25 and 35), clamp (175), and cushion
half.
(1) Move the locking actuator (180) away from the aft support ring.
(2) Move the locking actuator (180) forward and remove it through
the C-duct fixed structure.
(3) Carefully move the seal (110) to the rear, off the locking
actuator (180).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3037
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
MANUAL
DRIVE
MECHANISM
C
B LOCKING
ACTUATOR
A
ACTUATOR PIN
SCREW
CLIP
A
FORWARD SUPPORT
ACTUATOR GIMBAL
SEAL
FORWARD
C
A5C320
Remove the Manual Drive Mechanism and the Locking Actuator
Figure 309 (Sheet 1 of 4)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3038
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
D
TRANSLATING
SLEEVE
BRACKET
CUSHION
HALF
BUSHING
BOLT
CLAMP
WASHER ALIGNMENT
(2 off) MARKS
NUT
(2 off)
B
CUSHION
HALF
CLAMP
A5C321
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3039
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
NUT NUT
WASHER
WASHER
CAP
RETAINER
AFT SUPPORT
RING
RIVETS
NUT
PRE SBN 78-0199 NUT
WASHER
WASHER
CLAMP HALF
WASHED
AFT
SUPPORT
RING BOLT
WASHER
BOLT
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3040
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
WASHER
NUT WASHER
NUT
CLAMP
ASSEMBLY
CLAMP HALF
VIEW LOOKING AFT
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3041
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-134
A. Remove the nut, washer, bushings, washer and bolt (IPL Fig. 19,
item 130, 060, 110, and 030) from the upper end of the aft cascade
support ring (item 220).
B. Remove the nut, washer, bushings, washer and bolt (IPL Fig. 19,
item 120, 050, 100, and 020) from the lower end of the aft cascade
support ring (item 220).
C. Remove the aft support ring (IPL Figure 19, item 220).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3042
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3043
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-061
A. Remove the hydraulic hose (IPL Fig. 17, item 260). Refer to Subtask
78-30-00-020-058.
B. Remove the nut (IPL Fig. 51 or 52, item 470), washers (460), bolts
(420 or 430), and bushing (440 or 450) that attach the opening
actuator (480) to the C-duct.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3044
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
OPENING ACTUATOR
NUT
WASHER
BUSHING
WASHER
BOLT
A5C322B
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3045
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-062
A. Remove the cotter pins (IPL Fig. 7, item 40), washers (70 and 90)
and pins (20) or bolts (25) which attach the link assemblies (150)
to the fittings on the C-duct. Use tape to hold the blocker doors
(IPL Fig. 11, items 180, 280 and 370) and the link assemblies
against the translating sleeve (IPL Fig. 7, item 200).
Subtask 78-30-00-020-062
A. Remove the cotter pins (IPL Fig. 7, item 40), nuts (120), washers
(70) and bolts (25) which attach the link assemblies (150) to the
fittings on the C-duct. Use tape to hold the blocker doors (IPL
Fig. 11, items 180, 280 and 370) and the link assemblies against
the translating sleeve (IPL Fig. 7, item 200).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3046
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
BLOCKER
DOOR
WASHER
NUT
WASHER
COTTER
LINK PIN COTTER PIN
FITTING
PIN
SBN 78-0032
Pre-SBN 78-0032 A5C323B
Remove the Translating Sleeve
Figure 311 (Sheet 1 of 2)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3047
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
TRANSLATING
SLEEVE
LEFT TRANSLATING
SLEEVE HANDLING TOOL
IAE 1N20011
A5C324A
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3048
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-063
A. Remove the cotter pin (IPL Fig. 19, item 380), pin (390) and washer
(400) which attach the forward hold-open rod (550) to the C-duct.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3049
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
CLIP ASSEMBLY
A
FORWARD
HOLD-OPEN ROD
LATCH
COTTER PIN
A
WASHER B
BRACKET
PIN
B
A5C325
Remove the Forward Hold-Open Rod
Figure 312
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3050
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-064
A. Remove the nut (IPL Fig. 19, item 440), bushing (450), washer (410)
and spring washer (420) which attach the aft hold-open rod (560) to
the C-duct.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3051
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
B
AFT HOLD-OPEN ROD
A
CLIP ASSEMBLY
BRACKET
STRUT
SPRING LATCH
WASHER
BUSHING
WASHER
NUT
B
A5C326
Remove the Aft Hold-Open Rod
Figure 313
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3052
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-065
A. Remove the cotter pin (IPL Fig. 39, item 5), nut (290), washers
(215) and bolt (10) which attach the auxiliary latch assembly (355)
to the C-duct.
B. Pull the auxiliary latch assembly (355) from the retention clip
(315) and remove the auxiliary latch assembly.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3053
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
SBN 78-0020
COTTER PIN
NUT
WASHER
FORWARD
RETENTION
CLIP
AUXILIARY
LATCH
ASSEMBLY
WASHER
A BOLT
Pre-SBN 78-0020
A5C327A
Remove the Auxiliary Latch Assembly
Figure 314
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3054
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-066
19. Remove the Lower Bifurcation Latch Hook Assemblies, Figure 315
A. Remove the latch hook assembly (IPL Fig. 39, item 350).
(1) Remove the nut (295), washer (225), bolt (20) and bushings
(300) which attach the latch hook assembly (350) to the latch
hook housing.
B. Remove the front latch hook assembly (IPL Fig. 31, item 606).
(1) Remove the nut (15), washer (291), bolt (3) and bushings (363)
which attach the front latch hook assembly (606) to the latch
hook housing.
(3) Remove the spring (462) from the latch hook assembly (606).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3055
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
A
NUT A
A
WASHER B
BUSHING
BUSHING
LATCH HOOK
HOUSING
A5C328
Remove the Lower Bifurcation Latch Hook Assemblies
Figure 315 (Sheet 1 of 2)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3056
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
NUT
WASHER
LATCH HOOK
HOUSING
BUSHING
BUSHING
SPRING BOLT
SPRING
SUPPORT
PLATE
C
FORWARD
LATCH
HANDLE
LATCH
LATCH HOOK
B HANDLE
FORWARD SPRING
LATCH
INDICATOR
ARM
C
A5C329
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3057
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Task 78-30-00-000-004
1. General
Subtask 78-30-00-020-067
E. Remove the nuts (IPL Fig. 14, item 130), washers (80) and screws
(40) which attach the 901J receptacle to the bracket.
F. Remove the nuts (120), washers (60), screws (20) and clamps (150
and 160) which attach the electrical harness (170) to the C-duct.
G. Remove the screws (50), washers (60), spacers (90) and clamps (160)
which attach the electrical harness (170) to the brackets.
H. Remove the nuts (120), washers (60, 70 and 90), screws (20 and 30),
spacers (100 and 110) and clamps (140, 150 and IPL Fig. 18, item
160) with attach the lower hydraulic tube (270) and the electrical
harness (IPL Fig. 14, item 170) to the brackets on both sides of
the non-locking actuator.
I. Remove the electrical harness (IPL Fig. 14, item 170) from the
C-duct.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3058
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-067
E. Remove the nuts (IPL Fig. 14, item 130), washers (80) and screws
(40) which attach the 901J receptacle to the bracket.
F. Remove the nuts (120), washers (60), screws (20) and clamps (150
and 160) which attach the electrical harness (170) to the C-duct.
G. Remove the bolts (50), washers (60), spacers (90) and clamps (160)
which attach the electrical harness (170) to the brackets.
H. Remove the nuts (120), washers (60, 70 and 90), screws (20 and 30),
spacers (100 and 110) and clamps (140, 150 and IPL Fig. 18, item
160) with attach the lower hydraulic tube (270) and the electrical
harness (IPL Fig. 14, item 170) to the brackets on both sides of
the non-locking actuator.
I. Remove the nut (IPL Fig. 14, item 120), washer (60), screw (20) and
clamps (140 and 150) which attach the electrical harness (170) to
the lower hydraulic tube (IPL Fig. 17, item 270) near the
non-locking actuator.
J. Remove the electrical harness (IPL Fig. 14, item 170) from the
C-duct.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3059
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
D G A
D F
FORWARD
B J
B D
D
H
D
E
A
A5C330
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3060
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
LOCKING NON-LOCKING
ACTUATOR ACTUATOR
D
D C
904P
CONNECTOR
F
E FORWARD
902P
CONNECTOR
SCREW
(4 off)
WASHER
(4 off)
NUT
900J (4 off)
RECEPTACLE
900P
BRACKET
CONNECTOR
G
A5C331
Remove the Electrical Harness
Figure 316 (Sheet 2 of 5)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3061
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
ELECTRICAL
SPACER
HARNESS (2 off)
WASHER
(2 off)
SCREW
(2 off)
CLAMP
(2 off)
SCREW
(7 off)
CLAMP
(7 off)
ELECTRICAL
HARNESS
WASHER
NUT (7 off)
(7 off)
D
A5C332
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3062
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
SCREW
SCREW ELECTRICAL
HARNESS
CLAMP
SPACER
CLAMP
SPACER
CLAMP
CLAMP
WASHER
WASHER
NUT
LOWER
HYDRAULIC TUBE NUT
Pre-SBN 78-0021
C
CLAMP
SBN 78-0021
A5C333
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3063
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
WASHER
CLAMP SCREW
NUT
WASHER
CLAMP
WASHER
CLAMP SCREW
NUT
ELECTRICAL HARNESS
SBN 78-0021
J A5C334
Remove the Electrical Harness
Figure 316 (Sheet 5 of 5)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3064
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-068
A. Remove the screws (IPL Fig. 16, item 10), washers (40) and clamps
(50) which attach the lower tube assembly (200) and the lower
hydraulic tube assembly (210) to the brackets.
(1) Loosen the locknut at the bottom end of the lower tube assembly
(200).
(2) Disconnect the bottom tube nut of the lower tube assembly (200)
from the locking actuator (180) and pull the telescoping end
fitting of the lower tube assembly up.
(3) Drain the hydraulic fluid from the lower tube assembly (200).
CAUTION: DO NOT TURN THE FLEXSHAFT MORE THAN ONE EIGHTH TURN
WHEN ONE END IS ENGAGED.
(4) Remove the flexshaft (190) from the socket of the locking
actuator (180).
(5) Remove the flexshaft (190) from the lower tube assembly (200).
(1) Disconnect the upper tube nut of the lower tube assembly (200)
from the non-locking actuator (170).
(2) Remove the lower tube assembly (200) from the non-locking
actuator (170).
D. Install caps on the ends of the lower tube assembly (200) and the
openings of the locking actuator (180) and the non-locking
actuator (170).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3065
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
(1) Disconnect the bottom tube nut of the lower hydraulic tube
assembly (210) from the locking actuator (180).
(2) Drain the hydraulic fluid from the lower hydraulic tube
assembly (210).
(3) Disconnect the upper tube nut of the lower hydraulic tube
assembly (210) from the non-locking actuator (170).
F. Install caps on the ends of the lower hydraulic tube assembly (210)
and the openings of the locking actuator (180) and the non-locking
actuator (170).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3066
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
NON-LOCKING FORWARD
ACTUATOR
A
LOWER
HYDRAULIC
TUBE ASSY
BRACKET
LOWER
B C HYDRAULIC
TUBE ASSY
LOWER
TUBE ASSY F CLAMP
(3 off)
Pre-SBN 78-0043
B
D
WASHER
LOCKING
ACTUATOR
A (3 off)
SCREW CLAMP
(3 off) (3 off)
SBN 78-0043
B A5C335
Remove the Flexible Synchronous Cable and Tubes
Figure 317 (Sheet 1 of 2)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3067
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
NON-LOCKING
ACTUATOR
LOWER
HYDRAULIC
TUBE ASSY
C
LOWER
TUBE LOWER FLEXSHAFT FORWARD
TUBE ASSY
E
LOWER
TUBE ASSY
LOWER
HYDRAULIC FLEXSHAFT
TUBE ASSY LOCKNUT
TUBE NUT
LOCKING
ACTUATOR
TELESCOPING
END FITTING
E
D
A5C336
Remove the Flexible Synchronous Cable and Tubes
Figure 317 (Sheet 2 of 2)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3068
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-069
A. Remove the opening actuator manifold (IPL Fig. 18, item 250).
(1) Disconnect the tube nut of the lower hydraulic tube assembly
(270) from the union (240) on the manifold (250).
(2) Remove the lower hydraulic tube assembly (270) from the
manifold (250).
(3) Remove the bolts (10) and the washers (70 and 100) which attach
the manifold (250) to the bracket.
(5) Remove the union (240) and the packing (230) from the manifold
(250).
(1) Remove the screws, washers and clamps (140) which attach the
lower hydraulic tube assembly (270) to the brackets.
(2) Remove the screw (40), washer (90) and clamp (160) which attach
the lower hydraulic tube assembly (270) to the bracket above
the non-locking actuator (IPL Fig. 16, item 170).
(3) Disconnect the tube nut of the lower hydraulic tube assembly
(IPL Fig. 18, item 270) from the fitting (220).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3069
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
(1) Disconnect the lower tube nut of the upper hydraulic tube
assembly (280) from the fitting (220).
(2) Disconnect the upper tube nut of the upper hydraulic tube
assembly (280) from the elbow (210).
(3) Remove the nuts (130), washers (90), screws (40) and clamps
(160) which attach the upper hydraulic tube assembly (280) to
the C-duct.
(1) Remove the screw and washer that attach the lower rend cover to
the C-duct.
(2) Raise the end cover on its flex-hinge and disconnect the hose
nut from the elbow (210).
(3) Remove the clamp (170) which attaches the hose cover elbow to
the precooler port.
(4) Remove the nut (120), washer (60), screw (20) and clamp (165)
which attach the hose cover to the C-duct near the precooler.
(5) Remove the clamp (140) which attaches the end cover to the
opening actuator (IPL Fig. 51 or 52, item 480).
(6) Separate the halves of the end cover on its flex-hinge and
disconnect the hose nut from the opening actuator (480).
(7) Remove the hydraulic hose (IPL Fig. 18, item 260) with the
flexible hose cover.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3070
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
HYDRAULIC D
HOSE F
UPPER
HYDRAULIC
TUBE
LOWER
HYDRAULIC
TUBE B
B
A5C337
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3071
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
BRACKET
LANYARD
MANIFOLD
LOWER HYDRAULIC
TUBE
TUBE NUT
BOLT
UNION (2 off)
PACKING
WASHER
(2 off)
A
BRACKET
LOWER HYDRAULIC
TUBE
CLAMP
(2 off)
SCREW
WASHER (2 off)
(2 off)
B
A5C338
Remove the Thrust Reverser Opening Tubes, Hose and Manifold
Figure 318 (Sheet 2 of 5)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3072
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
UPPER
HYDRAULIC
TUBE
UNION
FRAME
WASHER
TUBE NUT
NUT
TUBE NUT
LOWER
SCREW HYDRAULIC
TUBE
WASHER
CLAMP
BRACKET
C
A5C339
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3073
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
WASHER SCREW
CLAMP SCREW
WASHER
NUT CLAMP
BRACKET
SCREW
FLEXIBLE WASHER
HOSE
END COVER
COVER
D
FORWARD
HYDRAULIC HOSE
HOSE NUT
FRAME
NUT
ELBOW
TUBE NUT
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3074
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
CLAMP
G
CLAMP
F WASHER
SCREW
OPENING
ACTUATOR
CLAMP
HOSE
COVER
ELBOW
END
PRE-COOLER
COVER
PORT
HOSE NUT G
FLEXIBLE
HOSE COVER HYDRAULIC
HOSE
H
A5C341
Remove the Thrust Reverser Opening Tubes, Hose and Manifold
Figure 318 (Sheet 5 of 5)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3075
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-070
A. Remove the screws (IPL Fig. 12, item 60) which attach the
non-locking actuator access panel (50) from the translating
sleeve.
B. Remove the screws (40) which attach the locking actuator access
panel (30) from the translating sleeve.
Subtask 78-30-00-020-071
A. Remove the bolt (IPL Fig. 16, item 80) and the bushing (90) which
attach the non-locking actuator (170) to the translating sleeve.
Do not turn the non-locking actuator rod end.
B. Disconnect the non-locking actuator (170) from the forward and aft
supports.
(2) Remove the actuator pins (70) from the non-locking actuator
(170) and the forward support.
(3) Make a mark on cushion half (120, 130, 140 and 150) to align
them on installation.
NOTE: A new cushion is one piece and is cut in half for ease
of the installation.
(4) Remove the nuts (Fig. 20, item 140 and 150) washers (70 and
80), clamp (190), and cushion.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3076
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
(1) Move the non-locking actuator (170) away from the aft support
ring.
(3) Carefully move the seal (110) to the rear, off the non-locking
actuator (170).
Subtask 78-30-00-020-071
A. Remove the bolt (IPL Fig. 16, item 80) and the bushing (90) which
attach the non-locking actuator (170) to the translating sleeve.
Do not turn the non-locking actuator rod end.
B. Disconnect the non-locking actuator (170) from the forward and aft
supports.
(2) Remove the actuator pins (70) from the non-locking actuator
(170) and the forward support.
(3) Make a mark on cushion half (120, 130, 140 and 150) to align
them on installation.
NOTE: A new cushion is one piece and is cut in half for ease
of the new installation.
(4) Remove the nuts (IPL Fig. 20, items 140 and 150), washers (70,
75, 80 and 85) bolts (25 and 35), clamp (175) and cushion half.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3077
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
(1) Move the non-locking actuator (170) away from the aft support
ring.
(3) Carefully move the seal (110) to the rear, off the non-locking
actuator (170).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3078
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
TRANSLATING
D SLEEVE
A
AFT SUPPORT
B
NON-LOCKING
ACTUATOR
F
FORWARD
NON-LOCKING B
ACTUATOR
SCREW
(4 off)
SEAL FORWARD
SUPPORT
C
ACCESS PANEL
CLIP
ACTUATOR (2 off)
PIN A
SCREW
(6 off)
C
ACCESS PANEL
F A5C342
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3079
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
NUT
(2 off)
WASHER
(2 off)
CLAMP
BOLT
BUSHING
CUSHION
HALF
NON-LOCKING
TRANSLATING ACTUATOR
SLEEVE
BRACKET
CLAMP
FORWARD
D
ALIGNMENT CUSHION
MARKS HALF
E
A5C343
Remove the Actuator Access Panels and Non-Locking Actuator
Figure 319 (Sheet 2 of 4)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3080
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
NUT NUT
WASHER
WASHER
CAP
RETAINER
AFT SUPPORT
RING
RIVETS
NUT
PRE SBN 78-0199 NUT
WASHER
WASHER
CLAMP HALF
WASHED
AFT
SUPPORT
RING BOLT
WASHER
BOLT
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3081
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
WASHER
NUT WASHER
NUT
CLAMP
ASSEMBLY
CLAMP HALF
VIEW LOOKING AFT
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3082
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-072
A. Disconnect the b-nut of the manual drive mechanism (IPL Fig. 16,
item 160) from the locking actuator (180).
B. Remove the screws (30) which attach the manual drive mechanism
(160) to the C-duct.
Subtask 78-30-00-020-073
A. Remove the bolt (IPL Fig. 16, item 80) and the bushing (90) which
attach the locking actuator (180) to the translating sleeve. Do not
turn the rod end.
B. Disconnect the locking actuator (180) from the forward and aft
supports.
(2) Remove the actuator pins (70) from the locking actuator (180)
and the forward support.
(3) Make a mark on cushion (120, 130, 140 and 150) to align them on
installation.
NOTE: A new cushion is one piece and is cut in half for ease
of the installation.
(4) Remove the nuts (Fig. 20, item 150) washers (80), clamp (190),
and cushion.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3083
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
(1) Move the locking actuator (180) away from the aft support ring.
(2) Move the locking actuator (180) forward add remove it through
the C-duct structure.
(3) Carefully move the seal (110) to the rear, off the locking
actuator (180).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3084
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
MANUAL
C DRIVE
MECHANISM
B
LOCKING
ACTUATOR
A
ACTUATOR PIN
SCREW
A CLIP
FORWARD SUPPORT
ACTUATOR GIMBAL
SEAL
C FORWARD
A5C344
Remove the Manual Drive Mechanism and the Locking Actuator
Figure 320 (Sheet 1 of 2)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3085
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
D
TRANSLATING
SLEEVE
BRACKET
CUSHION
HALF
BUSHING
BOLT
CLAMP
WASHER
ALIGNMENT
(2 off)
MARKS B NUT
(2 off)
CUSHION
HALF
CLAMP
D
A5C345
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3086
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-074
A. Remove the hydraulic hose (IPL Fig. 18, item 260). Refer to Subtask
78-30-00-020-071.
B. Remove the nut (IPL Fig. 51 or 52, item 470), washers (460), bolt
(420 or 430), and bushing (440) or 450) that attach the opening
actuator (480) to the C-duct.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3087
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
OPENING ACTUATOR
NUT
WASHER
BUSHING
WASHER
BOLT
A5C346B
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3088
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-075
A. Remove the cotter pins (IPL Fig. 8, item 40), washers (70 and 90)
and bolts (20) which attach the link assemblies (150) to the
fittings on the C-duct. Use tape to hold the blocker doors (IPL
Fig. 12, items 180, 280 and 370) and the link assemblies against
the translating sleeve (IPL Fig. 8, item 210).
Subtask 78-30-00-020-075
A. Remove the cotter pins (IPL Fig. 8, item 40), nuts (120), washers
(70) and bolts (20) which attach the link assemblies (150) to the
fittings on the C-duct. Use tape to hold the blocker doors (IPL
Fig. 12, items 180, 280 and 370) and the link assemblies against
the translating sleeve (IPL Fig. 8, item 210).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3089
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
BLOCKER DOOR
COTTER PIN
LINK
COTTER PIN
NUT
WASHER
WASHER
FITTING WASHER
WASHER BOLT PIN
SBN 78-0032 Pre-SBN 78-0032
A5C347A
Remove the Translating Sleeve
Figure 322 (Sheet 1 of 2)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3090
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
TRANSLATING
SLEEVE
RIGHT TRANSLATING
SLEEVE HANDLING TOOL
1N20012
A5C348
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3091
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-076
A. Remove the cotter pin (IPL Fig. 20, item 380), pin (390) and washer
(400) which attach the forward hold-open rod (550) to the C-duct.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3092
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
CLIP ASSEMBLY
A
FORWARD
HOLD-OPEN ROD
LATCH
COTTER PIN
A
WASHER
B
BRACKET
PIN
B
A5C349
Remove the Forward Hold-Open Rod
Figure 323
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3093
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-077
A. Remove the nut (IPL Fig. 20, item 440), bushing (450), washer (410)
and spring washer (420) which attach the aft hold-open rod (560) to
the C-duct.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3094
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
B
AFT HOLD-OPEN ROD
A
CLIP ASSEMBLY
BRACKET
STRUT
LATCH SPRING
WASHER
BUSHING
WASHER
NUT
B A5C350
Remove the Aft Hold-Open Rod
Figure 324
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3095
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-078
A. Remove the nut (IPL Fig. 10, item 80), washers (60) and bolt (30)
which attach the lanyard assembly (120) to the pressure relief door
(160).
B. Remove the cotter pins (10), washers (50) and pins (20) which
attach the pressure relief door (160) to the C-duct.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3096
Nov 1/14
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
A
C
LANYARD WASHER
C ASSEMBLY
B
WASHER
FORWARD A NUT
BOLT
B
PRESSURE RELIEF DOOR PIN
WASHER
C
COTTER PIN WASHER
A5C351
Remove the Pressure Relief Door
Figure 325
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3097
Nov 1/14
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Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-079
(1) Use a 5/32 in. hexagonal wrench to turn the latch fitting
adjustment nut in a clockwise direction. Turn the adjustment
nut until the latch fitting (275) is free.
(2) Remove the latch fitting and the adjustment nut from the latch
fitting housing.
B. Remove the front latch fitting (See IPL Fig. 32, item 509).
(1) Remove the set screw from the threaded end of the front latch
fitting (509).
(2) Use a 5/32 in. hexagonal wrench to turn the latch fitting
adjustment nut in a clockwise direction. Turn the adjustment
nut until the latch fitting (509) is free.
(3) Remove the screws which attach the adjustment nut assembly to
the latch fitting (509).
V2500-A1/A5 DISASSEMBLY
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FITTING
ADJUSTMENT
NUT
A
A
B A
FITTING
ADJUSTMENT
NUT
ADJUSTING
TOOL
45 °
LATCH FITTING
FORWARD
LATCH
A FITTING
HOUSING
A5C352
V2500-A1/A5 DISASSEMBLY
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FITTING MOUNT
PAD
LATCH FITTING
FITTING
ADJUSTMENT
NUT
SET SCREW
45° SCREW
(2 off)
ADJUSTMENT
TOOL
A5C353
V2500-A1/A5 DISASSEMBLY
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Task 78-30-00-000-005
1. General
Subtask 78-30-00-020-080
NOTE: For Config-01 (IPL Fig. 11 and 12, unless otherwise specified)
continue to paragraph 2.
NOTE: For Config-02 (IPL Fig. 11 and 12, unless otherwise specified)
continue to paragraph 3.
A. Remove the nut (IPL Fig. 11 and 12, item 150), washers (120, 130
and 140), bolt (110) and bushings (160 and 170) which attach the
upper hinge of the blocker doors (180, 280 and 370) to the upper
blocker door hinges (IPL Fig. 21 and 22, item 489).
B. Remove the nut (150), washers (120, 130 and 140), bolt (110) and
bushing (170) which attach the blocker doors (180, 280 and 370) to
the lower blocker door hinges (IPL Fig. 21 and 22, item 492).
C. Remove the blocker doors (180, 280 and 370) with the links
attached.
Subtask 78-30-00-020-080
A. Remove the nut (IPL Fig. 11 and 12, item 150), washers (120, 130
and 140), bolt (110) and bushings (160 and 170) which attach the
blocker doors (285, 375, 11-185, 12-182) to the upper blocker door
hinges (IPL Fig. 23, item 576 and Figure 24, item 561).
B. Remove the nut (150), washers (120, 130 and 140), bolt (110) and
bushing (170) which attach the blocker doors (285,375 and 11-185,
12-182) to the lower blocker door hinges (IPL Figure 23, item 582
and Figure 24, item 567).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3101
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
C. Remove the blocker doors (11-185, 12-182, 285 and 375) with the
links attached.
Subtask 78-30-00-020-081
A. Remove the nut (IPL Fig. 7 and 8, item 110), washers (60) and bolts
(30) which attach the links (150) to the blocker doors (IPL Fig. 11
and 12, items 180, 280 and 370).
Subtask 78-30-00-020-081
A. Remove the nut (IPL Fig. 7 and 8, item 110), washers (60 and 80),
bolts (30) and spacers (100) which attach the links (150) to the
blocker doors (IPL Fig. 11 and 12, items 180, 280 and 370).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3102
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
HINGE WASHER
BOLT
NUT WASHER
HINGE
WASHER BUSHING
BUSHING
NUT
FORWARD
BOLT BUSHING
BUSHING WASHER
NUT
LINK
A
WASHER WASHER
BOLT
Pre-SBN 78-0013
WASHER
BLOCKER
DOOR WASHER
LINK
NUT
BOLT
LINK SPACER
SPACER
WASHER SBN 78-0013
A A5C354A
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3103
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
HINGE WASHER
BOLT
NUT WASHER
x
y
z
HINGE
WASHER BUSHING
BUSHING
NUT
x
z
y
FORWARD
BOLT BUSHING
BUSHING WASHER
NUT
LINK
A
WASHER WASHER
BOLT
Pre-SBN 78-0013
WASHER
BLOCKER
DOOR WASHER
LINK
NUT
BOLT
LINK SPACER
SPACER
WASHER SBN 78-0013
A A5C1023B
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3104
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-082
A. Use a 5/32 in. (4 mm) hexagonal wrench (adjusting tool) to turn the
fitting adjustment nuts on the latch fittings (IPL Fig. 22, item
570 or IPL Fig. 24, item 558) in a clockwise direction. Turn the
adjustment nuts until the latch fittings are free, then remove
them.
B. Remove the screws (IPL Fig. 22, item 27 of IPL Fig. 24, item 15)
that attach the adjustment nut assemblies to the latch fitting
housing (IPL Fig. 22, item 573 or IPL Fig. 24, item 585) and remove
the adjustment nut assemblies.
V2500-A1/A5 DISASSEMBLY
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FITTING
ADJUSTMENT
A NUT
LATCH FITTING
HOUSING
FORWARD
FITTING
ADJUSTMENT
NUT
FITTING SCREW
ADJUSTMENT
NUT
ADJUSTING
TOOL
45° SCREW
LATCH LATCH
FITTING FITTING
A
A5C358
Remove the Latch Fittings
Figure 331
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3106
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-083
7. Remove the Left Translating Sleeve Latch Hook Assemblies, Figure 328
A. Remove the cotter pins (IPL Fig. 21, item 327 and Fig 22, item 180
or IPL Fig. 23, item 3 and Fig. 24, item 330) from the pin (IPL
Fig. 21, item 330 or IPL Fig. 23, item 21).
B. Remove the pin (IPL Fig. 21, item 330 or IPL Fig. 23, item 21) and
the washers (IPL Fig. 21, item 333 or IPL Fig. 23, item 267) from
the latch hook assemblies (IPL Fig. 21, item 570 or IPL Fig. 23,
item 573).
C. Remove the latch hook assemblies (IPL Fig. 21, item 570 or IPL Fig.
23, item 573) from the latch housing (IPL Fig. 21, item 573 or IPL
Fig. 23, item 600).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3107
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
WASHER (4 off)
LATCH HOOK
HOUSING
FORWARD
COTTER PIN
(4 off)
PIN
LATCH HOOK
ASSEMBLY
A
A5C355
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3108
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-084
A. Remove the nut (IPL Fig. 21, item 348 and Fig. 22, item 345 or IPL
Fig. 23, item 279 and Fig. 24, item 264) and the washer (IPL Fig.
21, item 339 and Fig. 22, item 336 or IPL Fig. 23, item 273 and
Fig. 24, item 258) which attach the shear pin (IPL Fig. 21, item
177 and Fig. 22, item 180 or IPL Fig. 23, item 348 and Fig. 24,
item 330) to the translating sleeve (1).
B. Remove the shear pin (IPL Fig. 21, item 177 and Fig. 22, item 180
or IPL Fig. 23, item 348 and Fig. 24, item 330).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3109
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
A A
SHEAR-PIN
NUT
WASHER
A5C356A
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3110
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-085
A. Remove the pin (IPL Fig. 21, item 252 and Fig. 22, item 255 or IPL
Fig. 23, item 126 and Fig. 24, item 117) and the COllars (IPL Fig.
21, item 366 and Fig. 22, item 363 or IPL Fig. 23, item 300 and
Fig. 24, item 282) which attach the Lockout Clevis (IPL Fig. 21 and
22, item 444 or IPL Fig. 23, item 369 and Fig. 24, item 351) and
Shim (IPL fig. 23, item 372 and Fig. 24, item 354) to the
translating sleeve (IPL Fig. 21, 22, 23 and 24, item 1).
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3111
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
A
PIN
A (9 OFF)
SHIM COLLAR
(CONFIG-2 ONLY) (9 OFF)
LOCKOUT
CLEVIS
LOCKOUT
CLEVIS
TRANSLATING SLEEVE B
OUTER BARREL SHIM
(CONFIG-2 ONLY)
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3112
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-136
10. Remove the Seal Assemblies from the ACAC Duct, Figure 335
A. Remove the nuts (IPL Fig. 41, item 60), washers (IPL Fig. 41, item
50) and bolts (IPL Fig. 41, item 20) that attach the seal assembly
(IPL Fig. 41, items 100) to the ACAC Duct (IPL Fig. 41, item 140).
Subtask 78-30-00-020-137
11. Remove the ACAC Duct from the C-Duct Fixed Structure, Figure 335
A. Remove the collars (IPL Fig. 41, item 70), and the pins (IPL Fig.
41, item 30) that attach the ACAC duct (IPL Fig. 41, item 140) from
the C-duct Fixed Structure.
B. Remove the ACAC Duct (IPL Fig. 41, item 140) from the C-Duct fixed
structure.
V2500-A1/A5 DISASSEMBLY
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
SEALANT
FAYING
~ SURFACE
SEALANT
FAYING
SURFACE SEALANT
FAYING
SURFACE
SEAL
ASSEMBLY
A5C1128
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3114
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-086
12. Remove the Seal Assemblies from the ACC Duct, Figure 332
A. Remove the nuts (IPL Fig. 42, item 60), washers (IPL Fig. 42, item
50) and screws (IPL Fig. 42, item 10) that attach the seal
assemblies (IPL Fig. 42, items 90 and 130) to the C-Duct Fixed
Structure.
B. Remove the seal assemblies (IPL Fig. 42, items 90 and 130).
Subtask 78-30-00-020-087
13. Remove the ACC Duct from the C-Duct Fixed Structure, Figure 332
A. Remove the screws (IPL Fig. 42, item 20) and washers (IPL Fig. 42,
item 50) attaching the aft end of the ACC Duct (IPL Fig. 42, item
170) to the C-Duct fixed structure.
B. Remove the rivets (IPL Fig. 42, item 30) attaching the ACC Duct
(IPL Fig. 42, item 170) to the C-Duct fixed structure.
C. Remove the ACC Duct (IPL Fig. 42, item 170) from the C-Duct fixed
structure.
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3115
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
FORWARD
A AERODYNAMIC
SEALANT
RIVET
item 30
ACC INLET B
DUCT
item 170
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3116
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
SEALANT NUT
RIGHT C-DUCT FAYING item 60 (4x)
FIXED STRUCTURE (ref) SURFACE
SCREW
WASHER
item 20
item 50 (4x)
WASHER
item 50
RIVET
item 40
SEAL ASSY
item 130
SCREW
ACC item 10 (4x)
INLET
DUCT
item 170
SEALANT
FAYING
SURFACE
NUT
item 60 (4x) SCREW
item 10 (4x)
SUPPORT
WASHER BRACKET
item 50 (4x)
SEAL ASSY
item 90
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3117
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-020-088
14. Remove the Precooler Duct on the Left C-Duct Fixed Structure, Figure 334
Sheet 1 of 2
A. Remove the bolts (IPL Fig 43, item 20), washers (IPL Fig 43, item 50)
and nut (IPL Fig 43, item 60) attaching the Precooler Duct on the support
(IPL Fig 43, item 100).
B. Remove the bolts (IPL Fig 43, item 10), pins (IPL Fig 43, item 30),
collar (IPl Fig 43, item 40), nutplate (IPL Fig 43, item 80) and
rivets (IPL Fig 43, item 90)) attaching the Precooler Duct (IPL
Fig. 43, item 170) to the C-Duct fixed structure.
C. Remove the Precooler Duct (IPL Fig. 43, item 110) from the C-Duct
fixed structure.
Subtask 78-30-00-020-089
15. Remove the Precooler Duct on the Right C-Duct Fixed Structure, Figure 334
Sheet 2 of 2
A. Remove the bolts (IPL Fig 44, item 20), washers (IPL Fig 44, item 50)
and nut (IPL Fig 44, item 60) attaching the Precooler Duct on the support
(IPL Fig 44, item 100).
B. Remove the bolts (IPL Fig 44, item 10), pins (IPL Fig 44, item 30),
collar (IPl Fig 44, item 40), nutplate (IPL Fig 44, item 80) and
rivets (IPL Fig 44, item 90)) attaching the Precooler Duct (IPL
Fig. 44, item 170) to the C-Duct fixed structure.
C. Remove the Precooler Duct (IPL Fig. 44, item 110) from the C-Duct
fixed structure.
V2500-A1/A5 DISASSEMBLY
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COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3119
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COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 DISASSEMBLY
78-30-00 Page 3120
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Task 78-30-00-100-001
1. General
A. This TASK gives the procedure for standard cleaning of the thrust
reverser assembly. This assembly includes the crossover beam
assembly, the left and right C-duct fixed structure, the left and
right translating sleeve assemblies, left and right blocker door
link assemblies, the pressure relief door assembly and the cascade
assembly.
B. The inner thrust reverser area must be cleaned and rinsed by hand
on and around the heatshields. This will prevent water or cleanser
from causing damage to the heatshield insulation.
2. Effectivity
NOTE: See the Illustrated Parts List (IPL) Section for item
locations of specific part numbers.
A. Standard Equipment
V2500-A1/A5 CLEANING
78-30-00 Page 4001
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COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
B. Consumable Materials
Subtask 78-30-00-110-050
CAUTION: PARTS MUST BE FREE OF CORROSION, DIRT, GREASE, OIL AND OTHER
CONTAMINANTS BEFORE CLEANING IS COMPLETE OR DAMAGE TO THE
COMPONENT CAN OCCUR.
NOTE: See the Illustrated Parts List (IPL) section, Figure 54 for
item locations of specific part numbers.
A. Clean the crossover beam with CoMat 01-070 primary cleaner and a
pressure wash air/water gun.
B. Use the pressure wash air/water gun to flush the beam with warm,
140 deg F (59 deg C).
V2500-A1/A5 CLEANING
78-30-00 Page 4002
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COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-110-051
CAUTION: PARTS MUST BE FREE OF CORROSION, DIRT, GREASE, OIL AND OTHER
CONTAMINANTS BEFORE CLEANING IS COMPLETE OR DAMAGE TO THE
COMPONENT CAN OCCUR.
A. Clean the cascades with CoMat 01-070 primary cleaner and a pressure
wash air/water gun.
B. Use the pressure wash air/water gun to flush the cascades with warm
water, 140 deg F (59 deg C).
Subtask 78-30-00-110-052
CAUTION: PARTS MUST BE FREE OF CORROSION, DIRT, GREASE, OIL AND OTHER
CONTAMINANTS BEFORE CLEANING IS COMPLETE OR DAMAGE TO THE
COMPONENT CAN OCCUR.
A. Clean the C-duct with CoMat 01-070 primary cleaner and a pressure
wash air/water gun.
B. Use the pressure wash air/water gun to flush the C-duct with warm
water, 140 deg F (59 deg C).
V2500-A1/A5 CLEANING
78-30-00 Page 4003
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-110-053
CAUTION: PARTS MUST BE FREE OF CORROSION, DIRT, GREASE, OIL AND OTHER
CONTAMINANTS BEFORE CLEANING IS COMPLETE OR DAMAGE TO THE
COMPONENT CAN OCCUR.
A. Clean the fixed duct with CoMat 01-070 primary cleaner and a
pressure wash air/water gun.
B. Use the pressure wash air/water gun to flush the fixed duct with
warm water, 140 deg F (59 deg C).
V2500-A1/A5 CLEANING
78-30-00 Page 4004
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-110-054
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON
HOW YOU MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Hand clean the heatshield with CoMat 02-099 lint free cloth or a
CoMat 02-175 brush soaked in CoMat 01-438 solvent.
B. Flush the heatshield by hand with clean CoMat 01-438 solvent. Use a
CoMat 02-099 lint free cloth or a CoMat 02-175 brush soaked in
CoMat 01-438 solvent.
V2500-A1/A5 CLEANING
78-30-00 Page 4005
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COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
C. Dry the heat shield using a CoMat 02-099 lint free cloth. Rub dry
before the solvent dries.
NOTE: Fluids can collect under the component parts. Blow the area
with clean dry compressed air. If you find unwanted
solvent, remove it with a clean lint-free cloth.
Subtask 78-30-00-110-055
B. Use the pressure wash air/water gun to flush the translating sleeve
assembly with warm water, 140 deg F (59 deg C).
Subtask 78-30-00-110-056
A. Clean the blocker door link assembly with CoMat 01-070 primary
cleaner and a pressure wash air/water gun.
B. Use the pressure wash air/water gun to flush the blocker door link
assembly with warm water, 140 deg F (59 deg C).
V2500-A1/A5 CLEANING
78-30-00 Page 4006
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COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-110-057
A. Clean the blocker door assembly with CoMat 01-070 primary cleaner
and a pressure wash air/water gun.
B. Use the pressure wash air/water gun to flush the blocker door
assembly with water, 140 deg F (59 deg C).
Subtask 78-30-00-110-058
NOTE: See the Illustrated Parts List (IPL) Section, Figure 10 for
item locations of specific part numbers.
A. Clean the pressure relief door assembly with CoMat 01-070 primary
cleaner and a pressure wash air/water gun.
B. Use the pressure wash air/water gun to flush the pressure relief
door assembly with warm water, 140 deg F (59 deg C).
V2500-A1/A5 CLEANING
78-30-00 Page 4007
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Subtask 78-30-00-110-059
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Clean the detailed parts with a CoMat 02-099 lint free cloth or a
CoMat 02-175 brush soaked in CoMat 01-438 solvent.
B. Flush the detailed parts with clean CoMat 01-438 solvent. Use a
CoMat 02-099 lint free cloth or a CoMat 02-175 brush soaked in
clean CoMat 01-438 solvent.
C. Dry the detailed part using a CoMat 02-099 lint free cloth. Rub dry
before the solvent dries.
D. Flush the detailed parts with a CoMat 02-099 lint free cloth soaked
with clean hot water 176 deg F (80 deg C).
E. Remove the remaining water and dry the detailed parts with clean
dry compressed air or use a CoMat 02-099 lint free cloth.
V2500-A1/A5 CLEANING
78-30-00 Page 4008
Nov 1/14
Rohr, Inc., a subsidiary of Goodrich Corporation, operating as Goodrich Aerostructures; Goodrich Proprietary
Information subject to the limitation contained in the title page section of the manual.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Task 78-30-00-200-001
1. General
A. This section has the procedures necessary to examine the cross over
beam, Seals, Corner Seals, Plug Seals, Retainers, Shields,
Bearings, Fittings and Guide Pins (Tangs).
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
Defects that are not identified in the procedure must be referred
to Goodrich.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
2. References
B. Some data on these items are contained in this TASK. For more data
on these items refer to the SPPM.
Chemical Processes, TASK 70-11-00-110-501
Surface Treating, TASK 70-38-00-380-501
Subtask 78-30-00-220-050
3. Examine the Seals, Corner Seals, and Plug Seals, Figure 501
C. Rips or tears
Subtask 78-30-00-220-051
A. Abrasions - Accept
B. Gouges - Accept
C. Scratches - Accept
D. Cracks
Subtask 78-30-00-220-052
A. Abrasions - Accept
B. Gouges - Accept
C. Scratches - Accept
D. Cracks
Subtask 78-30-00-220-053
A. Bearing wear
Subtask 78-30-00-220-054
(1) Repair damage per SRM 54-30-00, Crossover Beam Allowable Damage
Limits
(1) Repair damage per SRM 54-30-00, Crossover Beam Allowable Damage
Limits
Subtask 78-30-00-220-055
(1) Repair damage per SRM 54-30-00, Crossover Beam Allowable Damage
Limits
(1) Repair damage per SRM 54-30-00, Crossover Beam Allowable Damage
Limits
CROSSOVER BEAM
FITTING
DAMAGE AREA THAT
CAN BE BLENDED
0.020 IN (0.508mm)
ZONE 3 MINIMUM
(REF)
Task 78-30-00-200-002
Cascades - Inspection/Check
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-056
2. Examine the Vanes (Location 1), Figure 501
A. Surface damage
(1) Less than or equal to 0.02 in. (0,51 mm) deep and 0.75 in.
(19,1 mm) in diameter - Accept
(2) Larger than (1) - Reject
B. Crack/delamination
(1) Less than 1.00 in. (25,4 mm) in length - Reject
Subtask 78-30-00-220-057
3. Examine the Mounting Flange or Side Wall (Location 2), Figure 501
A. Surface damage
(1) Less than or equal to 0.050 in. (1,27 mm) deep and 1.00 in.
(25,4 mm) in diameter - Accept
(2) Larger than (1) - Reject
B. Crack/delamination
(1) Less than 0.050 in. (1,27 mm) in length and does not reduce
fastener edge distance - Accept
(2) Greater than (1) - Reject
C. Hole damage
(1) Less than 0.315 in. (8,0 mm) in diameter - Accept
(2) Greater than (1) - Reject
Subtask 78-30-00-220-058
4. Examine the Titanium Fairings
A. Surface damage (any size) - Accept
B. Cracks - Refer to REPAIR 008 (VRS2256)
Subtask 78-30-00-220-059
5. Examine the Side Wall Corner (Location 3)
A. Surface damage
(1) No damage allowed - Contact Goodrich
SIDE WALL
CORNER
(Location 3)
(Typical) MOUNTING
FLANGE
FAIRING (Location 2)
SIDE
WALL
(Location 2)
SIDE
WALL
(Location 2)
CASCADE
BODY
(Location 1)
MOUNTING
FLANGE
(Location 2)
A5C433
Cascade Assembly
Figure 501
Task 78-30-00-200-003
1. Effectivity
3. General
A. Material of Component
B. Notes
(1) This TASK gives the procedure for the inspection of the
Aluminum Alloy Blank Cascade Panel Assembly.
(4) All parts must be cleaned before the parts are examined. Refer
to the TASK 78-30-00-100-001.
(5) All the parts must be visually examined for damage, corrosion
and wear in accordance with SPPM TASK 70-21-00-200-501. All
defects that are not identified in this procedure must be
referred to Goodrich.
(6) Do not discard any part until you are sure there are no repairs
available. Refer to the instructions in the repair before a
discarded part is used again or oversized parts are installed.
(8) All parts must be examined to make sure that all the repairs
have been completed satisfactorily.
4. References
B. Some data on these items are contained in this TASK. For more data
on these items refer to the SPPM.
Subtask 78-30-00-220-060
5. Examine the Aluminum Alloy Blank Cascade Panel (Location 1 and 2),
Figure 501
A. Surface damage
(1) Less than or equal to 0.02 in. (0,51 mm) deep and 1.00 in.
(25,4 mm) in diameter.
B. Crack
(a) Repair per CMM 78-30-00, REPAIR 165 (VRS2096) Blank Cascade
Crack Repair
Subtask 78-30-00-220-061
A. Edge damage
(1) Less than or equal to 0.02 in. (0,51 mm) deep and 1.00 in
(25,4 mm) in length. 2D fastener edge distance is maintained.
TYPICAL EDGE
FAIRING SUPPORTS EXIST ON -505 AND -506 (LOCATION 4)
THE -501 DOES NOT HAVE SUPPORTS
(LOCATION 2)
SUPPORT
TYPICAL
MOUNTING FLANGE
(LOCATION 3)
BLANK CASCADE
(LOCATION 1)
MOUNTING FLANGE
(LOCATION 3)
A5C955
Task 78-30-00-200-004
Examine the Acoustic Skin Panel on the Left or Right C-Duct Fixed
Structure
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-062
A. Tears
(1) Less than 0.25 in. (6,35 mm) in length, by less than 100
percent for the wire thickness (no cut wire), separated from
the other cut wires or damage by 3.0 in. (76,2 mm) - Accept
B. Scratches
(1) Less than 1.5 in. (38,1 mm) in length, by 0.005 in. (0,13 mm)
in depth. No separation of woven wire from the perforated skin.
Separated from other scratches or damage by 3.0 in. (76.2 mm).
Minimum of 1.5 in. (38,1 mm) from end closures - Accept
Subtask 78-30-00-220-063
A. Dents
(1) Less than 2.00 in. (50,80 mm) in length, by 1.00 in. (25,4 mm)
in width, by 0.12 in. (3,04 mm) in depth, with 0.25 in.
(6,35 mm) minimum radius. Separated from other damage by
3.00 in. (76,20 mm) - Accept
B. Nicks
(1) Less than 0.50 in. (12,70 mm) in length, by 0.10 in. (2,54 mm)
in width, by 0.010 in. (0,254 mm) in depth. Separated from
other damage by 2.00 in. (50,80 mm) - Accept
(1) Less than 1.50 in. (38,10 mm) in length, by 0.10 in. (2,54 mm)
in width, by 0.010 in. (0,254 mm) in depth. Separated from
other damage by 3.00 in. (76,20 mm) - Accept
D. Cracks
E. Holes
(1) Hole through one side less than 1.0 in. (25,4 mm) in diameter
F. Bond separation
(1) Bond separation less than 1.50 in. (38,10 mm) in diameter.
Separated from other voids or damage by four times the diameter
of the void. A maximum of two voids for each square foot is
allowed - Accept
Subtask 78-30-00-220-064
A. Dents
(1) Less than 2.0 in. (50,8 mm) in length, by 1.0 in. (25,4 mm) in
width, by 0.12 in. (3,04 mm) in depth, with 0.25 in. (6,35 mm)
minimum radius. Separated from other damage by 3.0 in. (76,2
mm) other damage by 3.0 in. (76,2 mm) - Accept
B. Nicks
(1) Less than 0.5 in. (12,7 mm) in length, by 0.10 in. (2,54 mm) in
width, by 0.010 in. (0,254 mm) in depth. Separated from other
damage by 2.0 in. (50,8 mm) - Accept
(1) Less than 1.5 in. (38,1 mm) in length, by 0.10 in. (2,54 mm) in
width, by 0.010 in. (0,254 mm) in depth. Separated from other
damage by 3.00 in. (76,2 mm) - Accept
D. Cracks
E. Holes
(1) Hole through one side of the panel less than 1.0 in. (25,4 mm)
in diameter
F. Bond separation
(1) Bond separation void less than 1.5 in. (38,1 mm) in diameter.
Separated from other voids or damage by four times the diameter
of the void. A maximum of two voids for each square foot is
allowed - Accept
Task 78-30-00-200-005
Examine the Heat Shield of the Left or Right C-Duct Fixed Structure
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-016
A. Abrasions - Accept
B. Dents - Accept
G. Heatshield Damage
(10)Heatshield at location 9
(11)Heatshield at location 10
FORWARD 1 2 8
3
6
5 4 7 10
A5C435
8 2 11 2 1
FORWARD
3
6
5
9 4
10 7
A5C450A
Task 78-30-00-200-006
Examine the Blocker Door Pivot Fitting of the Left or Right C-Duct
Fixed Structure
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-017
A. Abrasions
(1) Less than 0.40 in. (10,16 mm) in length by 0.03 in. (0,76 mm)
in width by 0.025 in. (0,63 mm) in depth. Unlimited number of
abrasions - Accept
B. Gouges
(1) Less than 0.40 in. (10,16 mm) in length by 0.03 in. (0,76 mm)
in width by 0.02 in. (0,508 mm) in depth - Accept
C. Bushing wear
D. Crack - Reject
BLOCKER DOOR
PIVOT FITTING
(5 off)
A5C436
BLOCKER DOOR
PIVOT FITTING
(5 off)
A5C460
Task 78-30-00-200-007
Examine the Seals and Retainers of the Lower Track on the C-Duct
Fixed Structure
1. General
A. This section has the procedures necessary to examine the Seals and
Retainers of the Lower Track on the C-Duct Fixed Structure.
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-065
A. Abrasions
B. Gouges
C. Rip/Tear
Subtask 78-30-00-220-066
A. Abrasions
B. Cracks
(1) Less than 1.0 in. (25,45 mm) in length. Maximum of two cracks -
Accept
FORWARD
C
D
FORWARD
D
B
A5C437
RETAINER
SEAL
SECTION
D-D
RETAINER
SEAL
SEAL
RETAINER
G
C A5C438
RETAINER
RETAINER
RETAINER
F
E
RETAINER
SECTION
F-F
SEAL
RETAINER
G
A5C439
FORWARD
B
E
A D
E
B
D
C A5C452
RETAINER
RETAINER
SEAL
SEAL
RETAINER
SEAL
RETAINER
SEAL
SECTION D - D A5C453
F
SECTION E - E
RETAINER SEAL
SECTION F - F
RETAINER
RETAINER
RETAINER
G
A5C454
Task 78-30-00-200-008
Examine the Pressure Seals of the Inner Barrel of the C-Duct Fixed
Structure
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-020
A. Wear
(1) Not more than the thickness of the seal material. Holes are not
permitted within wear area - Accept
B. Abrasion
(1) Less than 0.0625 in. (1,588 mm) in depth. Holes are not
permitted - Accept
C. Gouge
(1) Less than 0.060 in. (1,524 mm) in depth. No holes are permitted
- Accept
SEALS
FORWARD
A5C440
SEALS
FORWARD
A5C457
Task 78-30-00-200-009
Examine the Hinge Access Panel Seal and Retainer of the Left or Right
C-Duct Fixed Structure
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-067
A. Gouge
B. Abrasion
C. Rip/Tear
Subtask 78-30-00-220-068
A. Abrasion
B. Crack
(1) Less than 0.50 in. (12,70 mm) long. Maximum of one crack -
Accept
A
FORWARD
SEAL
RETAINER
A
FORWARD
SEAL
RETAINER
SECTION A-A
A5C451
Task 78-30-00-200-010
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-069
(1) Less than 0.010 in. (0,25 mm) in depth - Accept and visually
inspect every 6000 flight hours, or 4500 flight cycles or 20
months whichever occur first.
(2) Larger than (1) and as deep as 0.035 in. (0,889 mm)
(1) Less than 0.020 in. (0,508 mm) in depth - Accept and visually
inspect every 6000 flight hours, or 4500 flight cycles or 20
months whichever occur first.
(2) Larger than (1) and max. depth 0.035 in. (0,889 mm)
Subtask 78-30-00-220-070
A. Abrasion
B. Gouge
Subtask 78-30-00-220-071
C. Rip/tear
Subtask 78-30-00-220-072
Subtask 78-30-00-220-073
Subtask 78-30-00-220-074
7. Examine the Lanyard Bracket, (Reference IPL Figure 40 item no. 450)
Subtask 78-30-00-220-075
Subtask 78-30-00-220-076
AFT
NUTPLATE
RUBSTRIP
FORWARD
NUTPLATE
AFT TEFLON
SEAL NUTPLATE RUBSTRIP
FORWARD
TORQUE RING
MANIFOLD SUPPORT
BRACKET
ACTUATOR FITTING
NUTPLATES
INNER FAIRING
OUTER FAIRING
RETAINER
SECTION A - A
A5C445
Task 78-30-00-200-011
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-077
A. Looseness
B. Wear
Subtask 78-30-00-220-078
Subtask 78-30-00-220-079
A. Rip/Tear
Subtask 78-30-00-220-080
Subtask 78-30-00-220-081
Subtask 78-30-00-220-82
A. Wear
Subtask 78-30-00-220-083
Subtask 78-30-00-220-084
A. Damage or looseness
Subtask 78-30-00-220-085
Subtask 78-30-00-220-086
Subtask 78-30-00-220-087
NUTPLATE 1
HELICOIL INSERT
ENGINE BUMPER
PANDOWN
INSERT
DEFLECTOR
ACTUATOR FITTING
BUSHING
FAIRING
RETAINER
A5C443A
NUTPLATE
1
HELICOIL INSERT
ENGINE BUMPER
PANDOWN
INSERT
DEFLECTOR
ACTUATOR FITTING
BUSHING
FAIRING
RETAINER
A5C456A
Task 78-30-00-200-012
Examine the Rubstrip of the Torque Ring of the Left or Right C-Duct
Fixed Structure
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
A. Abrasions
RUBSTRIP
A5C444
RUBSTRIP
A5C458
Task 78-30-00-200-013
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Task 78-30-00-200-014
Examine the Torque Ring of the Left or Right C-Duct Fixed Structure
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-088
(1) Less than 6.0 in. (152 mm) long or wide, no more than four
graphite plies deep on one side (Zones Y and Z), or no more
than a total of four graphite plies deep in the same area on
the two sides (Zones Y and Z).
(2) Less than 6.0 in. (152 mm) long or wide, no more than four
graphite plies deep on one side (Zones Y and Z), or no more
than a total of four graphite plies deep in the same area on
the two sides (Zones Y and Z).
(1) Less than 6.0 in. (152 mm) long or wide within Zone Y or Z.
Subtask 78-30-00-220-089
Subtask 78-30-00-220-090
(1) Less than 6.0 in. (152 mm) long or wide, no more than four
graphite plies deep.
(2) Less than 6.0 in. (152 mm) long or wide, no more than four
graphite plies deep.
(1) Less than 6.0 in. (152 mm) long or wide within Zone Y or Z.
Subtask 78-30-00-220-091
Subtask 78-30-00-220-092
A. Cracked
Subtask 78-30-00-220-093
A. Cracked
Subtask 78-30-00-220-094
A. Crack
(1) Less than 1.0 in. (25,4 mm) long or stopped at an adjacent
rivet head. Maximum of two cracks - Accept
TORQUE RING
MANIFOLD SUPPORT
BRACKET
ACTUATOR FITTING
NUTPLATES
INNER FAIRING
OUTER FAIRING
RETAINER
SECTION A - A
A5C445
TORQUE RING
MANIFOLD SUPPORT
BRACKET
ACTUATOR FITTING
NUTPLATES
INNER FAIRING
OUTER FAIRING
RETAINER
SECTION A - A
A5C459
Task 78-30-00-200-015
Examine the Upper Hoist Point Nutplate of the Left or Right C-Duct
Fixed Structure
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
A. Nutplates
NUTPLATES
FORWARD
A5C446
Task 78-30-00-200-016
Examine the Left and Right Aft Cascade Rings, Actuator Retainers,
Nutplates, Lockout Lugs, Lockout Holes and Translating Sleeve Clevis
Fittings on the Thrust Reverser
1. Effectivity
FIG/ITEM PART NO.
19-220 740-0409-501
20-220 740-0409-502
19-220A 740-0409-503
20-220A 740-0409-504
19-220B 740-0409-505
20-220B 740-0409-506
21-444 740-0039-501
22-444
23-369A
24-351A
23-369B 740-0039-503
24-351B
23-369D 740-0039-505
24-351D
23-369C 740-0039-507
24-351C
A. Standard equipment
Vernier calipers
Micrometer
3. General
A. This TASK gives the procedure for the inspection of the left and
right aft cascade rings that include the actuator retainers, the
nutplates, the lockout lugs, the lockout holes of the left and
right aft cascade rings. This TASK also includes the inspection of
the clevis fitting on the translating sleeve as it relates to the
interface between the AFT cascade ring lockout lug and the clevis
fitting.
E. All parts must be cleaned before the parts are examined. Refer to
the TASK 78-30-00-110-073.
F. All the parts must be visually examined for damage, corrosion and
wear. All defects that are not identified in this procedure must be
referred to Goodrich.
G. Do not discard any part until you are sure there are no repairs
available. Refer to the instructions in the repair before a
discarded part is used again or oversized parts are installed.
I. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
4. References
B. Some data on these items are contained in this TASK. For more data
on these items refer to the SPPM.
Subtask 78-30-00-220-095
A. Nutplates
Subtask 78-30-00-220-096
Subtask 78-30-00-220-097
7. Examine the AFT Cascade Ring Lockout Lug and Clevis Fitting, Figure 501
(Sheet 4 and 5)
A. Pre SBN 78-0199: Worn areas on the AFT Cascade Ring Lockout Lug.
(2) Thickness is less than 0.310 in. (7,87 mm) - Reject the part
A. Post SBN 78-0199: Worn areas on the AFT Cascade Ring Lockout Lug.
(2) Thickness is less than 0.150 in. (3,81 mm) - Reject the part
(2) The thickness of the upper lug or lower lug is less than 0.135
in. (3,43 mm) - Reject the part
(1) Damage less than or equal to 0.015 in. (0,381 mm) deep and 1.0
in. (25,4 mm) long with smooth edges. Minimum remaining
thickness after blend out for “R” is 0.160 in. (4.06 mm) and
“P” is 0.120 in. (3.05 mm) - Accept
Subtask 78-30-00-220-098
8. Examine the AFT Cascade Ring Lockout and Clevis Fitting Lug Holes,
Figure 501 (Sheet 4 and 5)
B. The elongated diameter of the AFT cascade ring hole is larger than
0.554 in. (14,07 mm) - Reject
C. The elongated diameter of the holes in the Clevis fitting lugs are
equal to or less than 0.405 in. (10,29 mm) - Accept
D. The elongated diameter of the holes in the Clevis fitting lugs are
larger than 0.405 in. (10,29 mm) - Reject
Subtask 78-30-00-220-099
A. Cracks
(1) All
E
E
WORN
AREA
H = 0.150 INCH
(3,81 mm)
E
H = 0.310 INCH
WORN AREA
E
(7,87 mm)
MINIMUM LUG H = 0.150 INCH
THICKNESS (3,81 mm)
MINIMUM LUG
THICKNESS
D D
PRE SB 78-0199
D D
POST SB 78-0199
HOLE
N M
K
NOTE
J
0.135 in. TRANSLATING
0.160 in. (3,43 mm)
(4,06 mm) SLEEVE CLEVIS
MINIMUM FITTING
THICKNESS AFT SURFACE AREA
G G
R PRE SB 78-0199
P 0.120 in.
(3,05 mm)
J J
MAXIMUM
DIAMETER
0.135 in. NOTE 2 PLACES J
(3,43 mm) 2.0 in.
MINIMUM (50,8 mm) 2.0 in.
THICKNESS 0.6 in. (50,8 mm)
AFT
CASCADE (15 mm)
RING
N M
K
NOTE
0.135 in. J
(3,43 mm)
MINIMUM TRANSLATING
THICKNESS SLEEVE CLEVIS
FITTING
0.160 in.
(4,06 mm)
P 0.120 in.
(3,05 mm)
J J
A5C113a
Task 78-30-00-200-017
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-145
(1) Less than 10.00 in. (254,00 mm) in length, by 0.10 in.
(2,54 mm) in width, by 0.010 in. (0,25 mm) in depth. Maximum of
14 nicks in 1.0 sqft (0,093 sqm) - Accept
(1) Less than 10.00 in. (254,00 mm) in length, by 0.10 in.
(2,54 mm) in width, by 0.010 in. (0,25 mm) in depth. Separated
from other damage by 10.00 in. (254,00 mm). Maximum of 10
gouges and 10 scratches in each barrel half - Accept
(1) Panel - Less than 3.00 in. (76,20 mm), leading edge, Zone 1
only - 1.00 in. (25,40 mm)
D. Holes: zones 1, 3, 4, 5
(1) Hole through one side - less than 1.00 in. (25,40 mm) in
diameter, honeycomb core damage, Zones 4 and 5.
(3) Hole through both sides. Zones 1, 4 and 5; less than 1.00 in.
(2,540 mm) in diameter. Zone 3; less than 3.00 in. (76,20 mm)
in diameter.
(1) Less than 6.00 in. (152,40 mm) in diameter. Distance from other
bond separations or damaged by 10.00 in. (254,00 mm). Maximum
of five bond separations on the barrel.
F. No groove: Zone 6
Subtask 78-30-00-220-146
(1) Less than 0.25 in. (6,35 mm) in length, by 100 percent of wire
thickness. Separated from other damage by 3.00 in. (76,20 mm)
and a minimum of 1.50 in. (38,1 mm) from the honeycomb core
edge. No delamination from the face sheet - Accept
(1) Less than 0.25 in. (6.35 mm) in length, by less than 100
percent of wire thickness (no cut wire). No separation of the
woven wire from the perforated skin. Separated from other
scratches by 3.00 in. (76,20 mm), and a minimum of 1.50 in.
(38,10 mm) from the honeycomb core edge - Accept
(1) Less than 10.00 in. (254,00 mm) in length, by 0.10 in.
(2,54 mm) in width, by 0.010 in. (0,25 mm) in depth. Maximum of
14 nicks in 1.0 sqft (0,093 sqm) of the panel - Accept
(1) Less than 10.00 in. (254,00 mm) in length, by 0.10 in. (2,54
mm) in width, by 0.010 in. (0,25 mm) in depth. Separated from
other damage by 10.00 in. (254,0 mm). Maximum of 10 gouges and
10 scratches in each barrel half - Accept
(2) Larger than (1) but less than 12.00 in. (304,80 mm).
F. Hole: Zone 2
(1) Hole through one side - Less than 1.00 in. (25,40 mm) in
diameter, honeycomb core damage
(3) Hole through both sides - Less than 1.00 in. (25,40 mm) in
diameter.
(4) Larger than (3) but less than 12.00 in. (304,80 mm) - Reject
(1) Less than 6.00 in. (152,40 mm) in diameter. Distance from other
bond separations or damage by 10.00 in. (254,00 mm). Maximum of
five bond separations on the barrel.
DYNAROHR
ACOUSTIC SKIN
A
FROM PAN DOWN
TO EDGE
ZONE 1
UPPER
SLIDERS
A
CARBON
COMPOSITE
OUTER AFT
SKIN
CARBON
COMPOSITE
LOWER OUTER FORWARD
SLIDERS SKIN
ZONE 6
ZONE 1
SECTION A - A
A5C464
DYNAROHR
ACOUSTIC SKIN
UPPER
SLIDERS
A
CARBON
COMPOSITE
OUTER AFT
SKIN
CARBON
COMPOSITE
OUTER FORWARD
SKIN LOWER
SLIDERS
ZONE 6
ZONE 1
SECTION A - A
A5C468
Task 78-30-00-200-018
Examine the Nutplates, Lockout Assembly, Lockout Pin Stowage, and Nut
Inserts of the Left or Right Translating Sleeve Assembly.
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-100
Subtask 78-30-00-220-101
Subtask 78-30-00-220-102
Subtask 78-30-00-220-103
(1) Obvious damage to the nut inserts including rivets loose or not
there, or nutplates not there
1 8 10
3
5
6
2
(Typical)
5
4
A5C465
10 8 1
3
5
6
2
(Typical)
5
4
A5C469
Task 78-30-00-200-019
Examine the Aft Latch Area of the Left or Right Translating Cowl
Assembly.
1. General
A. This section has the procedures necessary to examine the Aft Latch
Area of the Left or Right Translating Cowl Assembly.
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Task 78-30-00-200-020
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Task 78-30-00-200-021
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
A. Abrasions
(1) Less than 0.40 in. (10,16 mm) long by 0.03 in. (0,76 mm) wide
by 0.025 in. (0,64 mm) deep. Maximum of two abrasions - Accept
B. Gouges
(1) Less than 0.40 in. (10,16 mm) long by 0.03 in. (0,76 mm) wide
by 0.020 in. (0,508 mm) deep. Maximum of two gouges - Accept
C. Bushing wear
D. Cracks
HINGE
CENTERLINE
BETWEEN HINGES
HINGE
A-A
A5C466
HINGE
CENTERLINE
BETWEEN HINGES
HINGE
A-A
A5C470
Task 78-30-00-200-022
Examine the Seal and Retainer of the Left or Right Translating Sleeve
Assembly.
1. General
A. This section has the procedures necessary to examine the Seal and
Retainer of the Left or Right Translating Sleeve Assembly.
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-104
A. Gouge
B. Abrasion
C. Rip/Tear
Subtask 78-30-00-220-105
A. Gouge
B. Crack
(1) Less than 0.050 in. (12,588 mm) in depth maximum of one crack -
Accept
SEAL
A
SEAL
B
A-A
RETAINER
B-B
A5C471
Translating Sleeve Seal and Retainer (Right Side Shown, Left Same)
Figure 501
Task 78-30-00-200-023
Examine the Blocker Door Link Assembly on the Left or Right C-Duct
Fixed Structure.
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-106
A. Abrasion/gouge (zones 1, 2, 3, 4)
(1) Less than 0.40 in. (10,16 mm) in length by 0.03 in. (0,76 mm)
in width by 0.020 in. (0,508 mm) in depth in Zones 1, 2, 3, or
4 - Accept
(2) Larger than or equal to 0.40 in. (10,16 mm) in length by 0.03
in. (0,76 mm) in width. Maximum of 0.020 in. (0,508 mm) in
depth in Zones 1, 2, 3, or 4
B. Bushing wear
(1) Free play between the ball and the race maximum of 0.0015 in.
(0,038 mm) in radius - Accept
C. Crack - Reject
Subtask 78-30-00-220-107
A. Abrasion/gouge (Zone 1)
(1) Maximum of 0.125 in. (3,17 mm) in depth. Not deeper than one
half the original thickness at location in Zone 2.
(1) Maximum of 0.125 in. (3,17 mm) in depth. Maximum blend of 0.127
in. (3,2 mm).
2.0 in.
BEARING
(50,8 mm)
ZONE 1
ZONE 2
BEARING
ZONE 4
ZONE 3
2.0 in.
(50,8 mm)
REF. REMAINING
THICKNESS
FOR ZONE 1
CENTER LINE
ZONE 3 ZONE 1
OF LINK
ZONE 2
SURFACE DAMAGE LIMITS
MINIMUM MAXIMUM
0.035 in. REMAINING DEPTH OF
0.127 in. (3,26 mm) (0,9 mm) MAX. THICKNESS DAMAGE
MAXIMUM BLEND DEPTH
(One side only) 0.170 in.
ZONE 1 N/A
(4,32 mm)
MAXIMUM BLEND
DEPTH 0.035 in. 0.125 in.(3,17 mm)
(0,9 mm) AND NOT TO EXCEED
ZONE 2 N/A
(All around) HALF THE ORIGINAL
THICKNESS
0.125 in.
ZONE 3 N/A
(3,17 mm)
Task 78-30-00-200-024
Examine the Blocker Door Bushing on the Left or Right C-Duct Fixed
Structure.
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
A. Wear
A
BLOCKER DOOR
BUSHING
DETAIL AT A
.040 OVERALL
WEAR
LOCAL WEAR
.040 WALL
THICKNESS
.250 WIDE
.040 WALL
THICKNESS .030 THICK
LOCALLY
A5C475
Task 78-30-00-200-025
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-108
(1) Less than 3.00 in. (76,20 mm) in length, by 0.90 in. (22,86 mm)
in width, by 0.05 in. (1,27 mm) in depth. Maximum of two
abrasions - Accept
B. Gouges
(1) Less than 1.00 in. (25,40 mm) in length, by 0.30 in. (7,62 mm)
in width, by 0.05 in. (1,27 mm) in depth. Maximum of three
gouges - Accept
C. Rips or tears
(1) Less than 1.00 in. (25,40 mm). Maximum of two rips or tears -
Accept
D. Bond separations
(1) Less than 1.50 in. (38,10 mm) separation at each end, or less
than 2.00 in. (50,80 mm) separation in between. Maximum of two
separations - Accept
Subtask 78-30-00-220-109
A. Abrasions
(1) Less than 1.00 in. (25,40 mm) in length, by 0.20 in. (5,80 mm)
in width, by 0.03 in. (0,76 mm) in depth. Maximum of two
abrasions - Accept
B. Gouges
(1) Less than 0.60 in. (15,24 mm) in length, by 0.10 in. (2,54 mm)
in width, by 0.04 in. (1,02 mm) in depth. Maximum of two gouges
- Accept
C. Cracks on seals
(1) Cracks in bulb root area less than 1.00 in. (25,40 mm) in
length at each end, and less than 1.25 in. (31,75 mm) in
between. Maximum of two cracks with a total length less than
2.50 in. (63,50 mm) - Accept
D. Separations
E. Rips or Tears
Subtask 78-30-00-220-110
A. Abrasions
(1) Less than 1.50 in. (38,10 mm) in length, by 0.80 in. (20,32 mm)
in width, by 0.025 in. (0,64 mm) in depth. Maximum of two
abrasions - Accept
B. Cracks
(1) Less than 1.50 in. (38,10 mm) in length. Maximum of two cracks
- Accept
C. Separations
Subtask 78-30-00-220-111
A. Abrasions
(1) Less than 0.50 in. (12,70 mm) in length, by 0.40 in. (10,16 mm)
in width, by 0.025 in. (0,64 mm) in depth. Maximum of three
abrasions - Accept
(1) Less than 0.50 in. (12,70 mm) in length, by 0.30 in. (7,62 mm)
in width, by 0.08 in. (2,03 mm) in depth. Maximum of two gouges
- Accept
Subtask 78-30-00-220-112
A. Abrasions
(1) Less than 0.60 in. (15,24 mm) in length, by 0.30 in. (7,62 mm)
in width, by 0.03 in. (0,76 mm) in depth - Accept
B. Gouge
(1) Less than 0.60 in. (15,24 mm) in length, by 0.40 in. (10,16 mm)
in width, by 0.03 in. (0,76 mm) in depth - Accept
Subtask 78-30-00-220-113
A. Damage
(2) Damaged
HINGE
LATCH
SEAL AND
RETAINERS
LANYARD BRACKET
RUBSTRIP
LATCH
A5C477
Task 78-30-00-200-026
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
A
A
1
2 3 4
FWD
A-A
A5C410
MARKING IS LOCATED ON
1 LATCH ACCESS PANEL PRESSURE RELIEF DOOR-
5 2 EXTERIOR SURFACE
1
CAUTION: USE ONLY AS FOLLOWS
4 MARKING IS LOCATED ON
1. UNSTOW AUX LATCH. REDUCE TO MIN
LENGTH UNTIL BOTH ENDS BOTTOM PRESSURE RELIEF DOOR-
6 1 2. LENGTHEN BY HOLDING CROSSBAR END INTERIOR SURFACE
8 AND ROTATING BODY ONLY
CENTER LETTERING
3. ENGAGE HOOK; CLOSE C-DUCT BY
ROTATING BODY AND ENGAGE LATCHES APPROXIMATELY
4. DISENGAGE FROM HOOK, REPEAT STEP 1
A5C411A
Task 78-30-00-200-027
Examine the ACC Duct and Seals of the Right C-Duct Fixed Structure.
1. General
A. This section has the procedures necessary to examine the ACC Duct
and Seals of the Right C-Duct Fixed Structure.
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-114
A. Gouge - Accept
B. Abrasion - Accept
C. Rip/tear of rubber
Subtask 78-30-00-220-115
A. Gouge - Accept
B. Scratches - Accept
C. Abrasion - Accept
D. Cracks
(1) 4.0 in. (101,6 mm) long or less (stop drilled) - Accept
E. Holes
ACC DUCT
SEAL
A5C908
ACC Duct
Figure 501
Task 78-30-00-200-028
Inspect the Inner Aluminum Fairing and the Forward Frame of the
Torque Ring Assembly on the C-Duct Fixed Structure.
1. General
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-116
(1) Any size, less than 6.0 in (152 mm) from the forward edge of
the inner fairing
(2) Any size, between the actuator fittings, and more than 2.0 in.
(51 mm) from the actuator fittings
Subtask 78-30-00-220-117
I
N
B
D
OUTER
FAIRING
(REF)
TORQUE
TORQUE RING
RING
CONE (REF)
FORWARD
FRAME
Task 78-30-00-200-029
1. General
F. All the parts must be cleaned before any part is examined. Refer to
TASK 78-30-00-100-000.
G. All parts must be visually examined from damage and wear. Any
defects that are not identified in the procedure must be referred
to TASK.
H. Do not discard any part until you are sure there are no repairs
available. Refer to the instructions in Repair before a discarded
part is used again or oversized parts are installed.
J. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-118
A. Effectivity
Subtask 78-30-00-220-119
A. Standard equipment
Subtask 78-30-00-220-120
4. References
B. Some data on these items are contained in this TASK. For more data
on these items refer to the SPPM.
Subtask 78-30-00-220-121
Subtask 78-30-00-220-122
(1) Less than 6.0 in. (152 mm) long or wide, no more than four
graphite plies deep
(2) Less than 6.0 in. (152 mm) long or wide, more than four
graphite plies deep.
Subtask 78-30-00-220-123
(1) Less than 6.0 in. (152 mm) long or wide, no more than four
graphite plies deep on one side (Zones Y and Z), or no more
than a total of four graphite plies deep in the same area on
the two sides (Zones Y and Z)
(2) Less than 6.0 in. (152 mm) long or wide, no more than four
graphite plies deep on one side (Zones Y and Z), or no more
than a total of your graphite plies deep in the same area on
the two sides (Zones Y and Z).
(1) Less than 6.0 in. (152 mm) long or wide within Zone Y or Z.
TORQUE
RING
0.5 in.
ZONE Y (13 mm)
OUTER FAIRING ZONE Z
0.5 in. I
(13 mm) N
B
0.5 in. D
(13 mm)
ZONE X
CONE
0.5 in.
INNER (13 mm)
FAIRING
Task 78-30-00-200-030
Examine the Right Hand C-Duct Bond Panel Upper Section Around the 7th
Stage Bleed Port Cutout.
1. Effectivity
32-515 740-0515-587
32-515A 740-0515-591
32-515B 740-0515-595
32-515C 740-0515-597
32-515D 740-0515-601
A. Standard equipment
B. Consumable materials
D. Material of Component
3. General
A. This task provides the procedure for the inspection of the area
around the 7th stage bleed port cutout and the edge sealant around
the cutout on the acoustic panel. The acoustic panel is a bonded
panel located on the right hand of the C-Duct Fixed Structure Inner
Barrel.
C. Fig/Item numbers in the procedure agree with those used in the IPL.
Only the primary Fig/Item numbers are used. For the service
bulletin alpha variants, refer to the IPL.
E. All the parts must be visually examined for cracks, corrosion, and
wear. Defects that are not identified in the procedure must be
referred to Goodrich.
F. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the repair before a
discarded part is used again or oversized parts are installed.
H. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
4. References
B. Some data on these items are contained in this TASK. For more data
on these items, refer to the SPPM:
Subtask 78-30-00-220-178
5. Examine the Upper 7th Stage Bleed Port Cutout Surroundings of the
Acoustic Bond Panel and the Edge Sealant Around the Cutout, Figure 501
A. Crack
C. Heat Damage
D. Disbond
Acceptable readings for 2024-T42 are between 28.5 and 34 percent IACS
Acceptable readings for 2219-T62/T82 are between 31 and 35 percent IACS
(VRS2338 Doubler)
Examine the Blocker Door Assembly on the Left and Right C-Duct
1. Effectivity
All
D. Material of Component
PART IDENTIFICATION MATERIAL
Blocker Door Aluminum Alloy
3. General
A. This task gives the procedure for the inspection of the blocker
door on the left and right C-duct fixed structure.
D. All the parts must be cleaned before any part is examined. Refer to
the TASK 78-32-45-100-00.
E. All the parts must be visually examined for damage, corrosion, and
wear. Any defects that are not identified in the procedure must be
referred to Goodrich.
F. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the repair before a
discarded part is used again or oversized parts are installed.
H. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
4. References
B. Some data on these items are contained in this TASK. For more data
on these items, refer to the SPPM:
Surface protection.
Subtask 78-30-00-220-124
A. Abrasion
(1) Less than 1.00 in. (25,4 mm) in length by 0.30 in. (7,6 mm) in
width by 0.05 in. (1,27 mm) in depth. Maximum of two abrasions
- Accept
B. Gouge
(1) Less than 0.50 in. (12,7 mm) in length by 0.25 in. (6,35 mm) in
width by 0.05 in. (1,27 mm) in depth. Maximum of two gouges -
Accept.
C. Nicks
(1) Less than 0.30 in. (7,62 mm) in length by 0.25 in. (0,63 mm) in
depth. A nick within 0.5 in. (12,7 mm) radius of a bearing or
bushing is not allowed. Maximum of two nicks - Accept
D. Bearing wear
E. Crack
Subtask 78-30-00-220-125
A. Abrasion.
(3) Zone 2 - 0.05 in. (1,27 mm) minimum remaining thickness after
repair
(7) Zone 6 = 0.020 in. (0,0508 mm) maximum blend depth (except
within 3.00 in. (76,22 mm) radius area arc
(8) Larger than (7) or within 3.00 in. (76,22 mm) radius area arc -
Reject.
B. Gouge
(7) Zone 5 - 0.020 in. (0,76 mm) maximum blend depth (except within
3.00 in. (76,22 mm) radius area arc)
(8) Larger than (7) or within 3.00 in (76,22 mm) radius area arc -
Reject
C. Wear
(1) Zone 4 - 0.060 in. (1,52 mm) maximum slot width after repair.
(3) Zone 6 - 0.150 in. (3,81 mm) minimum remaining thickness for
each lug
Subtask 78-30-00-220-126
7. Examine the Blocker Door Bushing Hole and Pin Hole Wear, Figure 501
(Sheets 2 and 3)
Subtask 78-30-00-220-127
8. Examine the Blocker Door Bushings for Looseness, Figure 501 (Sheet 1)
Subtask 78-30-00-220-128
9. Examine the Blocker Door for Corrosion, Figure 501 (Sheets 1 and 4)
(1) For 01-010 and 01-170 blocker doors: After damage removal, the
maximum depth is less than 0.030 in. (0,76 mm)
(2) For 01-340 blocker doors: After damage removal, the thickness
of the remaining material at the thinnest point is more than
0.080 in. (2,03 mm)
(1) After corrosion removal, use the limits for abrasion, nicks,
and gouges to repair or reject - Accept
Subtask 78-30-00-220-129
A E BEARING
BLOCKER DOOR
11-180B
11-180C
11-280B
11-370B
BEARING
A
E BEARING
BUSHING
(REF)
E
BLOCKER DOOR
11-180 11-280E
11-180A 11-280F
11-180D 11-285
BEARING 11-180E 11-370 SPRING
11-180F 11-370A (REF)
11-185 11-370C
11-280 11-370D
11-280A 11-370E
11-280C 11-375
11-280D
A5C921B
Blocker Door
Figure 501 (Sheet 1 of 6)
A E BEARING
BLOCKER DOOR
12-180B
12-180C
12-280B
12-370B
BEARING
A
E BEARING
BUSHING
(REF)
E
BLOCKER DOOR
12-180 12-280E
12-180A 12-280F
BEARING 12-180D 12-285
12-180E 12-370 SPRING
12-180F 12-370A (REF)
12-185 12-370C
12-280 12-370D
12-280A 12-370E
12-280C 12-375
12-280D A5C1102
Blocker Door
Figure 501 (Sheet 2 of 6)
0.75 in.
3.00 in. (19,05 mm)
1.25 in. (Typical)
(31,75 mm) (76,2 mm)
RADIUS AREA
ARC
Blocker Door
Figure 501 (Sheet 3 of 6)
STIFFENER
ZONE 5
0.020 in.
(0,51 mm)
MAXIMUM BLEND
DEPTH
SECTION B-B
TYPICAL (Except within
3.00 in. (76,2 mm)
radius area arc) DIMENSION X3
REMAINING THICKNESS
D BETWEEN THE HOLES
DIMENSION X1 MUST BE MORE THAN
AT THE THINNEST POINT 0.020 in. (0,51 mm)
THIS DIMENSION MUST BE
MORE THAN
0.120 in. (3,05 mm)
DIMENSION X4
PIN HOLE DIAMETER
AVERAGE MUST BE
LESS THAN
0.210 in. (5,33 mm)
MINIMUM DIMENSION X2
THICKNESS D BUSHING HOLE DIAMETER
0.150 in. AVERAGE MUST BE
(3,81 mm) LESS THAN
1.150 in. (29,21 mm)
WEAR IS
ACCEPTABLE ZONE 6 DETAIL AT C
ON EITHER
FACE
SECTION D-D
TYPICAL FOR EACH
CLEVIS A5C924
Blocker Door
Figure 501 (Sheet 4 of 6)
Blocker Door
Figure 501 (Sheet 5 of 6)
BLOCKER DOOR
12-180 THICKNESS AT THE THINNEST
12-180A POINT AFTER CORROSION REMOVAL
12-180B (MUST BE MORE THAN 0.080 in. (2,03 mm))
12-180C
12-180D
12-180E
12-180F
12-185
BLOCKER DOOR
12-280 12-370 MAXIMUM DEPTH AFTER
12-280A 12-370A CORROSION REMOVAL
12-280B 12-370B (MUST BE LESS THAN
12-280C 12-370C 0.030 in. (0,76 mm))
12-280D 12-370D
12-280E 12-370E CORROSION REMOVAL
12-280F 12-375 (MUST BE LESS THAN
12-285 0.030 in. (0,76 mm))
VIEW E-E
SPRING NOT SHOWN FOR CLARITY A5C1103
Blocker Door
Figure 501 (Sheet 6 of 6)
Examine the Actuator Cover and End Fittings on the C-Duct Assembly.
1. Effectivity
19-570C 740-0552-503
20-570C
19-570D 740-0552-505
20-570D
19-570E 740-0552-507
20-570E
3. General
A. This task gives the procedure for the inspection of the Actuator
Covers on the Left hand and Right hand Thrust Reverser.
B. Material of component
C. Fig/Item numbers in the procedure agree with those used in the IPL.
Only the primary Fig/Item numbers are used. For the service
bulletin alpha variants, refer to the IPL.
E. All the parts must be cleaned before any part is examined. Refer to
the TASK 78-32-45-100-001.
F. All the parts must be visually examined for damage, corrosion, and
wear. Refer to SPPM TASK 70-21-00-200-501.
G. All parts must meet the allowable damage limits. Defects that
exceed the limits must be replaced, repaired or referred to
Goodrich.
H. Do not discard any part until you are sure there are no repairs
available. Refer to the instructions in the repair before a
discarded part is used again or oversize parts are installed.
J. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
4. References
Subtask 78-30-00-220-130
(1) Damage is less than 0.010 in. (0.254 mm) deep and less than
2.50 in. (63,5 mm) diameter. There is more than 3D (diameter)
between the edges of cleaned up damage areas. There is more
than 0.5 in. (12,7 mm) from the edge of part to the edge of
cleaned up damage.
Subtask 78-30-00-220-131
Inspect the Tie-in Bracket on the Torque Ring Assembly of the Fixed
Structure of the Thrust Reverser. There are two tie-in brackets on
each Thrust Reverser half, one on the upper and one on the lower.
1. General
C. Examine the tie-in bracket surface for corrosion, wear, and crack
damage.
D. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-132
(a) Remove Aluminum doubler and repair SRM 54-30-00 REPAIR 051
(VRS2328). Inspect repair every 6000 Flight hours, 4500
Flight cycles or 20 months, whichever occurs first.
(a) Remove Aluminum doubler and repair per SRM 54-30-00 REPAIR
051 (VRS2328). Inspect repair every 6000 Flight hours, 4500
Flight cycles or 20 months, whichever occurs first.
Subtask 78-30-00-220-133
A. Cracks
1. Effectivity
D. Material of Component
PART IDENTIFICATION MATERIAL
Blank Cascade Assembly Graphite Fabric
Honeycomb Core Graphite
Fabric
3. General
B. Only the primary Fig/Item numbers are used. For the service
bulletin alpha variants refer to the IPL.
D. All the parts must be cleaned before any part is examined. Refer to
the CMM TASK 78-30-00-100-000.
E. All the parts must be visually examined for dents, nicks, gouges,
scratches and holes in accordance with SPPM TASK 70-20-00-200-501.
If damage is found, check allowable damage section of SRM for
disposition. All defects that are not identified in the procedure
must be referred to Goodrich.
F. Do not discard a part until you are sure there are no repairs
available.
G. Repaired parts must be examined to make sure that all the repairs
have been completed satisfactorily.
4. References
Subtask 78-30-00-220-190
A. Delamination/Disbond
(1) Examine the blank cascade panels for bond separation. Inspect
visually and using tap test method per SRM 54-01-00
B. Crack
Cascade Installation
Figure 501 (Sheet 1 of 2)
Inspect the left hand and right hand upper track beam (hinge fitting)
of the Thrust Reverser. There is one upper track beam on each Thrust
Reverser half located on the upper bifurcation area of the C-Duct.
1. General
C. Examine the Upper Track Beam on the C-Duct of the Thrust Reverser.
Refer to Figure 501.
NOTE: For Upper Track Aft Cascade Ring Lug Hole damage, refer to
VRS2347 - Upper Track, Aft Cascade Ring Lug, Hole Repair.
Subtask 78-30-00-220-191
A. Visually inspect forward and aft face of Zones 1 and 2. Reject the
part if there is a crack of any size.
B. Visually inspect Zone 1, forward and aft face of hinge lugs nos. 1,
2, 3 and 4
(a) For a maximum depth of 0.040 in. (1,02 mm) of any length,
repair in reference to SRM 54-30-00 Repair 57 (VRS2349/
VRS2350).
C. Visually inspect Zone 2, forward and aft face of aft cascade ring
lugs.
(a) For a maximum depth of 0.040 in. (1,02 mm) of any length,
repair in reference to SRM 54-30-00 Repair 58 (VRS2347).
NOTE: After repair to Zone 3 Alignment Tabs, the upper track beam
No. 4 Hinge Tangs help to locate the V-Blade into the
V-groove. It is important to do a visual inspection when
closing the Thrust Reverser Halves to make sure V-blade is
properly engaged into the V-groove before locking any
latches
(a) For a maximum: 0.35 in. (8,89 mm) depth, 0.25 in. (6,35 mm)
length and 0.16 in. (4,06 mm) width. Repair in reference to
SRM 54-30-00 Repair 57 (VRS2349/VRS2350).
(a) For a maximum: 0.35 in. (8,89 mm) depth, 0.25 in. (6,35 mm)
length and 0.16 in. (4,06 mm) width. Repair in reference to
SRM 54-30-00 Repair 57 (VRS2349/VRS2350).
(3) Cracks
1. General
C. Examine the Pre-cooler Duct for leading edge erosion damage. See
Figure 201.
D. All parts must be examine to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-191
2. Examine the Leading Edge of the Pre-Cooler Duct (See Figure 501)
(2) If the erosion damage length is less than 0.50 in. (12,70 mm)
and remaining thickness is greater than .053 in (1,35 mm),
repair in reference to SRM 54-30-00 Repair 044 (VRS2324).
(3) If the erosion damage length is greater than 0.50 in. (12,70
mm) and remaining thickness is less than .053 in (1,35 mm),
repair in reference to SRM 54-30-00 Repair 049 (VRS2331).
(2) Refer to SRM 54-30-00 Repair 044 (VRS2324) for any sign of
wear.
A B
THRUST
REVERSER
740-0459
PRE-COOLER
DUCT
TYPICAL EROSION
C DAMAGE AREA
B
A5C1105
A A
LEADING EDGE
TYPICAL DAMAGE AREA
LEADING EDGE
TYPICAL DAMAGE AREA
MIN. REMAINING
THICKNESS OF
VIEW A-A 0.053 IN. (1,35 mm)
AND 0.05 IN. (12,7 mm)
MAX. LENGTH THAT
CAN BE REPAIRED
A5C1104
Task 78-30-00-200-037
Examine the ACAC Duct and Seal of the Left C-Duct Fixed Structure.
1. General
A. This section has the procedures necessary to examine the ACC Duct
and Seals of the Right C-Duct Fixed Structure.
B. Examine all parts and surfaces for corrosion, wear, and damage.
Remove corrosion and repair worn or damaged parts as necessary.
D. Do not discard a part until you are sure there are no repairs
available. Refer to the instructions in the Repair section before a
removed part is installed again or other parts are installed.
F. All parts must be examined to make sure that all the repairs have
been completed satisfactorily.
Subtask 78-30-00-220-192
(1) Damage to the inner cloth material not allowed. Remove and
replace the seal.
Subtask 78-30-00-220-193
ACAC DUCT
O
SEAL
ROTATED 180
FOR CLARITY
A5C1136
ACAC Duct
Figure 501
GENERAL REPAIR 0
Task 78-30-00-300-000
1. General Repair
A. This section gives the repair procedures for the Thrust Reverser
Assembly. Refer to Table 601 for a list of repairs by repair
number. Refer to Table 602 for a list of repairs by VRS number.
D. Make sure the surface smoothness is 125 microinches (3,2 µm) RMS
minimum.
3. Repair Definitions
(2) Minor repairs are those required to return the assembly to the
original design configuration. These repairs are accomplished
by Standard Practice repair, or by replacing worn or damaged
parts. This manual contains repairs of this type.
Repair VRS
Number Number Title
Repair 001 VRS2064 Replace Seals of Forward Crossover Beam.
Replace Seal Retainer of Forward Crossover
Repair 002 VRS2136 Beam.
Replace Fire Shields of Forward Crossover
Repair 003 VRS2137 Beam.
Repair 005 VRS2257 Removed from manual.
Repair 006 VRS2254 Removed from manual.
Replace Blank Cascade Panel Fairing
Repair 007 VRS2300 Support.
Table 601
Repair Number to VRS Number
Repair VRS
Number Number Title
Repair 008 VRS2256 Replace Cascade Panel Fairing Support.
Repair 014 VRS2013/ DELETED-Repair Bond Separation on C-Duct
2014 Fixed Structure Acoustic Skin Panel. REFER
To V2500-NAC-78-0231 FOR DISPOSITION.
Repair 018 VRS2025/ DELETED-Repair Bond Separation on C-Duct
2026 Fixed Structure. REFR TO V2500-NAC-78-0231
FOR DISPOSITION.
Repair 019 VRS2001/ Repair Small Hole on C-Duct Fixed
2002 Structure Heatshield.
Repair 020 VRS2003/ DELETED (Refer to SRM 54-30-00 Repair 35)
2004 - Weld Repair Large Hole in the C-Duct
Fixed Structure Heatshield.
Repair 022 VRS2053/ Replace Seals and Retainers of C-Duct
2054 Fixed Structure.
Repair 023 VRS2052/ Remove and Placed in SRM Chapter 54-30-00,
2057 Repair No. 42.
Repair 024 VRS2076/ Replace Pressure Seal of C-Duct Fixed
2077 Structure.
Repair 025 VRS2056/ Replace Pressure Seal of C-Duct Fixed
2061 Structure.
Repair 026 VRS2101/ Replace Lower Bifurcation Heatshield of
2102 C-Duct Fixed Structure.
Repair 027 VRS2103/ Replace Mid-Bottom Heatshield of C-Duct
2104 Fixed Structure.
Repair 028 VRS2105/ Replace Bottom Heatshield of C-Duct Fixed
2106 Structure.
Repair VRS
Number Number Title
Repair 029 VRS2107/ Replace Bottom Aft Heatshield of C-Duct
2108 Fixed Structure.
Repair 030 VRS2109/ Replace Bottom Forward Heatshield of
2110 C-Duct Fixed Structure.
Repair 031 VRS2115/ Replace Lower Heatshield, Expanded
2116 Bifurcation of C-Duct Fixed Structure.
Repair 032 VRS2092/ Replace Rubstrip of C-Duct Fixed
2093 Structure.
Repair 033 VRS2099/ Replace Large Forward Heatshield of C-Duct
2100 Fixed Structure.
Repair 034 VRS2118/ Replace Hinge Access Panel Seal and
2119 Retainer of C-Duct Fixed Structure.
Repair 036 VRS2097/ Replace Large Aft Heatshield of C-Duct
2098 Fixed Structure.
Repair 037 VRS2111/ Replace Upper Bifurcation Heatshield of
2112 C-Duct Fixed Structure.
Repair 038 VRS2113/ Replace Upper Heatshield, Expanded
2114 Bifurcation of C-Duct Fixed Structure
Repair 039 VRS2197/ Blend Lower Track of C-Duct Fixed
2198 Structure.
Repair 040 VRS2199 Replace Lower Track Rubstrip of C-Duct
Fixed Structure.
Table 601
Repair Number to VRS Number
Repair VRS
Number Number Title
Repair 041 VRS2191/ Replace Lower Track Seal of C-Duct Fixed
2192 Structure.
Repair 042 VRS2195/ DELETED (Refer to SRM 54-30-00 Repair 41)
2196 - Replace Lower Track Nutplate of C-Duct
Fixed Structure with Blind Nut.
Repair 043 VRS2201/ Replace Lower Track Teflon Rubstrip of
2202 C-Duct Fixed Structure.
Repair 044 VRS2260/ Replace Lower Track Nutplate of C-Duct
2261 Fixed Structure.
Repair 045 VRS2074/ Replace Hinge Access Panel Nutplate of
2075 C-Duct Fixed Structure.
Repair 046 VRS2078/ Replace Seal of C-Duct Fixed Structure.
2079
Repair 047 VRS2270/ Renew Identification Markings of C-Duct
2271 Fixed Structure.
Repair 048 VRS2193/ Repair Surface Damage on Outer Fairing of
2194 Torque Ring of C-Duct Fixed Structure.
Repair 049 VRS2183/ Replace Nutplate on Torque Ring of C-Duct
2184 Fixed Structure.
Repair 051 VRS2320/ Replace Actuator Manifold Support Bracket
2321 of C-Duct Fixed Structure.
Repair 072 VRS2117 Replace Pandown Heatshield of Right C-Duct
Fixed Structure.
Table 601
Repair Number to VRS Number
Repair VRS
Number Number Title
Repair 085 VRS2200 Replace Lower Track Bushing of Right
C-Duct Fixed Structure.
Repair 086 VRS2203 Replace Lower Track Lanyard Bracket of
Right C-Duct Fixed Structure.
Repair 096 VRS2297 Replace Lower Bumper Shims of Right C-Duct
Fixed Structure.
Table 601
Repair Number to VRS Number
Repair VRS
Number Number Title
Repair 116 VRS2268/ Renew Identification Markings of
2269 Translating Sleeve.
Repair 117 VRS2070/ Replace Seal of Translating Sleeve.
2071
Repair 118 VRS2275/ Replace Lower Forward Hoist Point Insert
2276 of Translating Sleeve.
Repair VRS
Number Number Title
Repair 163 VRS2360/ Left/Right Blocker Door Assembly - Repair
2361 the Bushing Anti Rotation Mechanism
Repair 164 VRS2358/ Left/Right Blocker Door Assembly - Repair
2359 the Corrosion under the Spring.
DELETED (Refer to SRM 54-30-00 Repair 064)
Repair 165 VRS2096 Blank Cascade Panel Assembly Repair -
Doubler Repair.
DELETED (Refer to SRM 54-30-00 Repair 061)
Repair 166 VRS2141 Blocker Door Assembly - Replace the
Bearing Assembly Repair.
DELETED (Refer to SRM 54-30-00 Repair 057)
Repair 167 VRS2349/ C-Duct Fixed Structure - Upper Track Blend
2350 Repair.
DELETED (Refer to SRM 54-30-00 Repair 058)
Repair 168 VRS2347 C-Duct Fixed Structure - Upper Track Beam,
Aft CAscade Ring Lug Hole Damage Repair.
Table 601
Repair Number to VRS Number
VRS Repair
Number Number Title
VRS2001/ Repair 019 Repair Small Hole on C-Duct Fixed
2002 Structure Heatshield.
VRS2003/ Repair 020 DELETED (Refer to SRM 54-30-00 Repair 35)
2004 - Weld Repair Large Hole in the C-Duct
Fixed Structure Heatshield.
VRS2013/ Repair 014 DELETED-Repair Bond Separation on C-Duct
2014 Fixed Structure Acoustic Skin Panel. REFER
TO V2500-NAC-78-0231 FOR DISPOSITION.
VR2025/ Repair 018 DELETED-Repair Bond Separation of C-Duct
2026 Fixed Structure. REFER TO
V2500-NAC-78-0231 FOR DISPOSITION.
VRS2037/ Repair 100 DELETED (Refer to SRM 54-30-00 Repair 17)
2038 - Repair Bond Separation of Composite Skin
of Translating Sleeve.
VRS2045/ Repair 109 DELETED (Refer to SRM 54-30-00 Repair 21)
2046 - Repair Bond Separation of Acoustic Panel
of Translating Sleeve.
VRS2049/ Repair 110 DELETED (Refer to SRM 54-30-00 Repair 23)
2058 - Replace External Paint of Translating
Sleeve.
VRS2051 Repair 154 Replace Rubstrip of Pressure Relief Door.
VRS2052/ Repair 023 Replace Pivot Fitting of C-Duct Fixed
2057 Structure.
VRS2053/ Repair 022 Replace Seals and Retainers of C-Duct
2054 Fixed Structure.
VRS2056/ Repair 025 Replace Heatshield Velcro Strips of C-Duct
2061 Fixed Structure
Table 602
VRS Number to Repair Number
VRS Repair
Number Number Title
VRS2064 Repair 001 Replace Seals of Forward Crossover Beam.
VRS2068/ Repair 159 Replace Nutplate of Aft Cascade Ring of
2069 C-Duct Fixed Structure.
VRS2070/ Repair 117
2071 Replace Seal of Translating Sleeve.
VRS2074/ Repair 045 Replace Hinge Access Panel Nutplate of
2075 C-Duct Fixed Structure.
VRS2076/ Repair 024 Replace Pressure Seal of C-Duct Fixed
2077 Structure.
VRS2078/ Repair 046 Replace Seal of C-Duct Fixed Structure.
2079
VRS2080 Repair 158 Replace Latch of Pressure Relief Door.
VRS2081 Repair 156 Replace Lanyard Bracket of Pressure Relief
Door.
VRS2084 Repair 155 Replace Seal and Retainer of Pressure
Relief Door.
VRS2086/ Repair 145 Replace Bearings of Blocker Door Link.
2087
VRS2088/ Repair 111 Replace Blocker Door Hinge of Translating
2089 Sleeve.
VRS2090/ Repair 113 Replace Lockout Assembly of Translating
2091 Sleeve.
VRS2092/ Repair 032 Replace Rubstrip of C-Duct Fixed
2093 Structure.
Table 602
VRS Number to Repair Number
VRS Repair
Number Number Title
VRS2096 Repair 165 DELETED (Refer to SRM 54-30-00 Repair 064)
Blank Cascade Panel Assembly Repair -
Doubler Repair.
VRS2097/ Repair 036 Replace Large Aft Heatshield of C-Duct
2098 Fixed Structure.
VRS2099/ Repair 033 Replace Large Forward Heatshield of C-Duct
2100 Fixed Structure.
VRS2101/ Repair 026 Replace Lower Bifurcation Heatshield of
2102 C-Duct Fixed Structure.
VRS2103/ Repair 027 Replace Mid-Bottom Heatshield of C-Duct
2104 Fixed Structure
VRS2105/ Repair 028 Replace Bottom Heatshield of C-Duct Fixed
2106 Structure.
VRS2107/ Repair 029 Replace Bottom Aft Heatshield of C-Duct
2108 Fixed Structure.
VRS2109/ Repair 030 Replace Bottom Forward Heatshield of
2110 C-Duct Fixed Structure.
VRS2111/ Repair 037 Replace Upper Bifurcation Heatshield of
2112 C-Duct Fixed Structure.
VRS2113/ Repair 038 Replace Upper Heatshield, Expanded
2114 Bifurcation of C-Duct Fixed Structure.
VRS2115/ Repair 031 Replace Lower Heatshield, Expanded
2116 Bifurcation of C-Duct Fixed Structure.
Table 602
VRS Number to Repair Number
VRS Repair
Number Number Title
VRS2117 Repair 072 Replace Pandown Heatshield of Right C-Duct
Fixed Structure.
VRS2118/ Repair 034 Replace Hinge Access Panel Seal and
2119 Retainer of C-Duct Fixed Structure.
VRS2121/ Repair 149 Replace Spring of Blocker Door
2122
VRS2136 Repair 002 Replace Seal Retainer of Forward Crossover
Beam.
VRS2137 Repair 003 Replace Fire Shields of Forward Crossover
Beam.
VRS2141 Repair 166 DELETED (Refer to SRM 51-30-00 Repair 061)
Blocker DOor Assy-Replace the Bearing
Assy.
VRS2150/ Repair 114 Replace Pin Stowage Bracket of Translating
2151 Sleeve.
VRS2158/ Repair 112 Replace Nutplate of Translating Sleeve.
2159
VRS2163 Repair 166 Aft Cascade Blend Repair. (Not Approved,
Removed)
VRS2183/ Repair 049 Replace Nutplate on Torque Ring of C-Duct
2184 Fixed Structure.
VRS2191/ Repair 041 Replace Lower Track Seal of C-Duct Fixed
2192 Structure.
VRS2193/ Repair 048 Repair Surface Damage on Outer Fairing of
2194 Torque Ring of C-Duct Fixed Structure.
Table 602
VRS Number to Repair Number
VRS Repair
Number Number Title
DELETED (Refer to SRM 54-30-00 Repair 41)
VRS2195/ Repair 042 - Replace Lower Track Nutplate of C-Duct
2196 Fixed Structure with Blind Nut.
VRS2197/ Repair 039 Blend Lower Track of C-Duct Fixed
2198 Structure.
VRS2199 Repair 040 Replace Lower Track Rubstrip of C-Duct
Fixed Structure.
VRS2200 Repair 085 Replace Lower Track Bushing of Right
C-Duct Fixed Structure.
VRS2201/ Repair 043 Replace Lower Track Teflon Rubstrip of
2202 C-Duct Fixed Structure.
VRS2203 Repair 086 Replace Lower Track Lanyard Bracket of
Right C-Duct Fixed Structure.
VRS2205 Repair 097 Weld Repair Crack in ACC Duct of Right
C-Duct Fixed Structure.
VRS2254 Repair 006 Removed from manual.
VRS2256 Repair 008 Replace Cascade Panel Fairing Support.
VRS2257 Repair 005 Removed from manual.
VRS2260/ Repair 044 Replace Lower Track Nutplate of C-Duct
2261 Fixed Structure.
VRS2268/ Repair 116 Renew Identification Markings of
2269 Translating Sleeve.
Table 602
VRS Number to Repair Number
VRS Repair
Number Number Title
VRS2270/ Repair 047 Renew Identification Markings of C-Duct
2271 Fixed Structure.
VRS2272 Repair 157 Renew Identification Markings of Pressure
Relief Door.
VRS2275/ Repair 118 Replace Lower Forward Hoist Point Insert
2276 of Translating Sleeve.
VRS2278/ Repair 146 Blend Repair of Blocker Door Link.
2280
VRS2279/ Repair 150 Blend Repair of Blocker Door.
2281
VRS2285 Repair 151 Replace Blocker Door Bushing.
VRS2297 Repair 096 Replace Lower Bumper Shims of Right C-Duct
Fixed Structure.
VRS2300 Repair 007 Replace Blank Cascade Panel Fairing
Support.
VRS2301 Repair 160 DELETED
VRS2302 Repair 162 Replace the Engine Bumper Pandown.
VRS2307/ Repair 161 Replace Actuator Retainer of C-Duct Fixed
2308 Structure.
VRS2313/ Repair 120 Repair or Restore Outer Skin Joint Groove
2314 of Translating Sleeve.
Table 602
VRS Number to Repair Number
VRS Repair
Number Number Title
VRS2316/ Repair 119 Replace Fairing Fasteners of Translating
2317 Sleeve.
VRS2320/ Repair 051 Replace Actuator Manifold Support Bracket
2321 of C-Duct Fixed Structure.
VRS2347 Repair 168 DELETED (Refer to SRM 54-30-00 Repair 58)
C-Duct Fixed Structure-Upper Track Beam,
Aft CAscade Ring Lug Hole Damage Repair.
VRS2349/ Repair 167 DELETED (Refer to SRM 54-30-00 Repair 57)
2350 C-Duct Fixed Structure - Upper Track Blend
Repair.
VRS2358/ Repair 164 Left/Right Blocker Door Assembly - Repair
2359 the Corrosion Under the Spring.
VRS2360/ Repair 163 Left/Right Blocker Door Assembly - Repair
2361 the Bushing Anti-Rotation Mechanism.
Table 602
VRS Number to Repair Number
REPAIR 001
THRUST REVERSER
FORWARD CROSSOVER BEAM - REPLACE THE SEALS
(VRS2064) 0
Task 78-30-00-300-001
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 54 for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-116 Thinner
CoMat 07-139 Catalyst
CoMat 07-140 Epoxy primer
CoMat 08-031 Silicone rubber compound
PR-1200 Primer, adhesion/promoter
E. Repair Parts
FIG/ITEM PART NO. PART IDENTIFICATION QTY
54-090 740-0386-503 Corner Seal 1
54-090A 740-0386-505 Corner Seal 1
54-100 740-0386-504 Corner Seal 1
54-100A 740-0386-506 Corner Seal 1
54-110 HL94DU5 Pin 2
54-120 HL40-5-4 Collar 2
54-210 740-0076-501 Plug Seal 2
54-220 740-0445-1 Seal 1
54-230 740-0445-2 Seal 1
3. General
A. Material of Component
PART IDENT MATERIAL
Seal Silicone Rubber
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Remove the 54-110 pins and use a HLH 128 collar removal tool to
remove the 54-120 collars. Remove the 54-090 or 54-100 corner
seal from the crossover beam. Pull the 54-220 or 54-230 seal
from the retainer.
(1) Use a palette knife to remove unwanted sealant from the repair
area.
(1) Clean the repair area with CoMat 02-099 lint free cloth made
moist with CoMat 01-438 solvent. Rub the surface clean before
the solvent becomes dry.
(1) Align the corner seal bracket on the crossover beam. Use a
drill and drilling equipment. Back drill the 0.166 to 0.171 in.
(4,216 to 4,343 mm) fastener holes.
(1) Put the 54-090 or 54-100 corner seal on the crossover beam and
wet install the 54-110 pins and 54-120 collars with the epoxy
primer mixture. Measure the distance between the corner seal
and the 54-270 fitting assembly. Make sure the distance is not
more than 0.030 in (0,76 mm).
(1) Make the mating surfaces of the seal rough. Use a medium grit
abrasive paper. Remove unwanted material with CoMat 02-099 lint
free cloth made moist with CoMat 01-438 solvent.
(1) Put the 54-210 seal plug into the 54-220 or 54-230 seal. Put
the seal into the retainer.
NOTE: You do not have to let the sealant fully cure under
repair conditions. The uncured sealant is structurally
and functionally acceptable.
N. Visually examine
COLLAR
54-120
SEAL
54-230
FITTING
ASSEMBLY
54-270 CORNER SEAL
54-100
COLLAR
54-120
0.166-0.171 in.
(4,22-4,34 mm)
DIAMETER HOLES
CORNER SEAL
PLUG SEAL 54-090
54-210 CORNER SEAL
PIN 54-110
BRACKET (REF)
SEAL 54-220
A5C482B
REPAIR 002
THRUST REVERSER
FORWARD CROSSOVER BEAM - REPLACE THE SEAL RETAINER
(VRS2136) 0
Task 78-30-00-300-002
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 54 for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-116 Thinner
CoMat 07-139 Catalyst
CoMat 07-140 Epoxy primer
E. Repair Parts
FIG/ITEM PART IDENTIFICATION QTY
54-240 Retainer 1
54-250 Retainer 1
54-260A Rivet A/R
3. General
A. Material of Component
PART IDENT MATERIAL
Retainer CRES 321
C. To remove the seal retainer, you must remove the seal and the
corner seal from the forward crossover beam. Refer to REPAIR 001
(VRS2064).
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Remove the seal and the corner seal. Refer to REPAIR 001
(VRS2064).
(1) Use drill and drilling equipment to remove the 54-260 rivets.
Do not make the rivet holes larger. Remove the retainer.
(1) Use a palette knife to remove unwanted seal from the repair
area.
(1) Clean the repair area with CoMat 02-099 lint free cloth made
moist with CoMat 01-438 solvent. Rub the surface clean before
the solvent becomes dry.
(1) Align the 54-240 or 54-250 retainer on the crossover beam. Use
clamps to hold the retainer in position. Use drill and drilling
equipment to back drill the 54-260 rivet holes.
(1) Put the 54-240 or 54-250 retainer on the crossover beam. Wet
install the 54-260 rivets with the epoxy primer mixture. Remove
the unwanted primer with a CoMat 02-099 lint free cloth made
moist with the CoMat 01-438 solvent. Rub the surface dry before
the solvent becomes gas.
(1) Install the seal and the corner seal. Refer to REPAIR 001
(VRS2064).
J. Visually examine
CROSSOVER
BEAM
RETAINER
54-250
PIN
(2 OFF)
(REF)
RETAINER
54-240
A5C483B
REPAIR 003
THRUST REVERSER
FORWARD CROSSOVER BEAM - REPLACE THE FIRE SHIELDS
(VRS2137) 0
Task 78-30-00-300-003
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 54 for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-116 Thinner
CoMat 07-139 Catalyst
CoMat 07-140 Epoxy primer
E. Repair Parts
FIG/ITEM PART IDENTIFICATION QTY
54-10 Fire Shield Assembly 1
54-10A Fire Shield Assembly 1
54-20 Fire Shield Assembly 1
54-20A Fire Shield Assembly 1
54-25 Rivet A/R
54-190 Seal Shield 2
54-200 Rivet A/R
3. General
A. Material of Component
PART IDENT MATERIAL
Fire Shield Assembly CRES 321
D. To remove the fire shield assembly, you must remove the seal and
the corner seal from the forward crossover beam. Refer to
REPAIR 001 (VRS2064).
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Remove the seal and the corner seal. Refer to REPAIR 001
(VRS2064).
(1) Using a drill and drilling equipment. Drill out the 54-025 or
54-200 rivets. Do not make the rivet holes larger.
(1) Remove the 54-010, 54-020 or 54-190 seal shield from the
crossover beam.
(1) Use a palette knife to remove the sealant from the repair area.
(1) Clean the repair area with CoMat 02-099 lint free cloth made
moist with CoMat 01-438 solvent. Rub the surface clean before
the solvent becomes dry.
(1) Put the 54-010 or 54-020 fire shield assembly on the crossover
beam and wet install the 54-025 rivets with the epoxy primer
mix. Put the 54-190 seal shield on the crossover beam. Wet
install the 54-200 rivets with epoxy primer mixture. Remove any
unwanted primer with a CoMat 02-099 lint-free cloth made moist
with CoMat 01-438 solvent. Rub the surface dry before the
solvent becomes gas.
(1) Install the seal and the corner seal. Refer to REPAIR 001
(VRS2064).
K. Visually examine
CROSSOVER
BEAM
FIRE SHIELD
ASSEMBLY
54-010
SEAL SHIELD
54-190
FIRE SHIELD
54-020
PIN
RIVET RIVET (REF)
54-200 54-025
(2 OFF) (2 OFF)
SEAL SHIELD
54-190 NOTE: TO INSTALL THE PIN
REFER TO REPAIR 001
(VRS2064)
A5C484B
REPAIR 007
THRUST REVERSER
BLANK CASCADE PANEL ASSEMBLY - FAIRING SUPPORT REPLACEMENT
(VRS2300) 0
Task 78-30-00-300-007
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 4 or 5, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative
to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-091 Wiping cloth
CoMat 02-097 Lint-free gloves
CoMat 06-131 Marking pen
CoMat 07-071 Primer base
CoMat 07-072 Primer converter
CoMat 07-095 Thinner
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Blank cascade panel Aluminum alloy
assembly 2024-T62
Subtask 78-30-00-020-088
A. Remove rivets
C. Examine cascade
Subtask 78-30-00-350-050
A. Install supports
(1) Use existing panel and fairing holes as a guide. Back drill
0.160 to 0.165 in. (4,1 to 4,2 mm) diameter holes in support.
Use drill and drilling equipment.
C. Clean
Subtask 78-30-00-420-050
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Wet install rivets with the primer mix as applicable. Remove
any unwanted primer using a CoMat 02-099 lint-free cloth made
moist with CoMat 01-438 solvent. Rub the surface dry before the
solvent becomes gas.
Subtask 78-30-00-210-050
A. Visually examine
Subtask 78-30-00-850-050
SUPPORT
(3 off) FAIRING
SUPPORT
ASSEMBLY
SUPPORT
SUPPORT ASSEMBLY
OPPOSITE FAIRING A5C488
(3 off)
REPAIR 008
THRUST REVERSER
CASCADE PANEL ASSEMBLY - FAIRINGS AND SUPPORT REPLACEMENT
(VRS2256) 0
Task 78-30-00-300-008
1. Effectivity
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative
to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-091 Wiping cloth
CoMat 02-097 Lint-free gloves
CoMat 06-131 Marking pen
CoMat 07-137 Catalyst
CoMat 07-138 Primer base
CoMat 07-095 Thinner
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Cascade panel Composite
assembly (graphite/carbon)
Subtask 78-30-00-020-089
A. Remove rivets
C. Remove fairing
D. Examine cascade
Subtask 78-30-00-350-051
A. Install fairing
(1) Use existing holes in the panel as a guide. Back drill 0.160 to
0.165 in. (4,1 to 4,2 mm) diameter holes in fairing. Use drill
and drilling equipment.
(1) Use existing panel and fairing holes as a guide. Back drill
0.160 to 0.165 in. (4,1 to 4,2 mm) diameter holes in support.
Use drill and drilling equipment.
(1) Mark and drill holes in supports and fairing. Drill 0.160 to
0.165 in. (4,1 to 4,2 mm) diameter holes in support. Use drill
and drilling equipment.
F. Clean
(1) Remove clamps. Clean drilling debris from fairing and supports.
Deburr.
Subtask 78-30-00-420-099
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Where supports are installed, wet install rivets with the
primer mix. Remove all unwanted primer. Where supports are not
installed, wet install rivets with the primer mix. Remove all
unwanted primer using a CoMat 02-099 lint-free cloth made moist
with CoMat 01-438 solvent. Rub the surface dry before the
solvent becomes gas.
Subtask 78-30-00-210-051
A. Visually examine
Subtask 78-30-00-850-051
INSTALL
INSTALL
RIVETS
RIVETS
(8 off)
(9 off)
2.25 in.
(57,15 mm) INSTALL
RIVETS
A (8 off)
0.38 in.
(9,65 mm) A
0.47 in. DRILL 0.161-0.165 in. (4,1-4,2 mm)
(11,93 mm) DIA. HOLES TYPICAL
FAIRING
SUPPORT
SECTION A-A
TYPICAL FAIRING AND SUPPORT INSTALLATION A5C489
THIS CMM REPAIR HAS BEEN CANCELLED AND SHOULD NO LONGER BE APPLIED. IF
PREVIOUSLY ACCOMPLISHED, REFER TO V2500-NAC-78-0231 FOR DISPOSITION. 0
THIS CMM REPAIR HAS BEEN CANCELLED AND SHOULD NO LONGER BE APPLIED. IF
PREVIOUSLY ACCOMPLISHED, REFER TO V2500-NAC-78-0231 FOR DISPOSITION. 0
REPAIR 019
THRUST REVERSER
C-DUCT FIXED STRUCTURE HEATSHIELD - REPAIR THE SMALL HOLE
(VRS2001/2002) 0
Task 78-30-00-300-019
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 31 or 32, for item
locations of specific part numbers.
A. Standard Equipment
Palette knife
B. Consumable Materials
CoMat 01-438 Solvent
CoMat 01-457 Methylisobutylketone
(alternative to CoMat 01-438)
CoMat 02-099 Lint-free cloth
CoMat 05-021 Waterproof abrasive paper
CoMat 06-131 Marking pen
CoMat 08-030 90-006 sealant
PR-1200 Primer, adhesion/promoter
3. General
A. Material of Component
PART IDENT MATERIAL
Heatshield skin Rigidized CRES foil,
0.003 in. (0,076 mm)
thick
Fiber filler Min-K insulation
material
B. Holes or punctures in the heatshield less than 0.50 in. (12,7 mm)
can be repaired with a silicone sealant put into the holes or
crack.
Subtask 78-30-00-350-052
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Lightly rub the foil with CoMat 05-021 waterproof abrasive
paper to make the foil rough.
(1) Use a CoMat 02-099 lint-free cloth made moist with the CoMat
01-438 solvent. Rub the surface before the solvent becomes gas.
(1) Apply a thin coat of PR-1200 primer to the repair area. Let the
primer dry for 30 minutes before you apply the CoMat 08-030
sealant.
(1) Use palette knife to apply the sealant mixture to the damaged
area on the heatshield.
(1) Cure the sealant for two hours at room temperature, 72 deg F
(22 deg C), before it is moved. Allow 24 hours at room
temperature cure fully.
Subtask 78-30-00-210-052
A. Visually examine
Subtask 78-30-00-850-052
REPAIR 022
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE SEALS AND RETAINERS
(VRS2053/2054) 0
Task 78-30-00-300-022
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 39 or 40, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Retainer AL SHT CLAD 2024-0
4. Safety Precautions
Subtask 78-30-00-020-090
5. Remove the Worn or Damaged Seal/Retainer, Figure 601 thru Figure 606
(1) Drill out the rivets and remove the seal. To remove the
retainer, drill out the rivets and remove the retainer. Do not
make the rivet holes larger.
Subtask 78-30-00-420-052
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use the applicable repair part. Cut the repair part to the
correct size.
(1) For the retainer and seal, align the seal and retainer on the
lower track and back drill the rivet holes 0.125 to 0.129 in.
(3,175 to 3,277 mm). Use drill and drilling equipment.
(1) To install the retainer and seal, put the seal and retainer on
the lower track and wet install the rivets with primer mix.
Remove any unwanted primer with CoMat 02-099 lint-free cloth
made moist with CoMat 01-438 solvent. Rub the surface dry
before the solvent becomes gas.
(1) To install the seal, put the seal into the retainer. Cut any
unwanted seal material from the retainer edge.
Subtask 78-30-00-210-054
A. Visually examine
Subtask 78-30-00-850-054
FORWARD
B
A
C
FORWARD
A5C507
RETAINER
SEAL
SEAL
A-A RETAINER
SEE DETAIL E
RETAINER
SEAL
B-B A5C508
RETAINER
RETAINER
RETAINER
C-C D
D-D
SEAL
RETAINER
DETAIL E A5C509
FORWARD
A B D
E B
D
C A5C577
RETAINER
RETAINER
SEAL
SEAL
RETAINER
SEAL
RETAINER
SEAL SECTION D - D
A5C578
F
SECTION E - E
RETAINER SEAL
SECTION F - F
RETAINER
RETAINER
RETAINER
G A5C579
THIS CMM REPAIR HAS BEEN REMOVED FROM THE CMM AND PLACED IN
SRM 54-30-00, REPAIR 042. 0
REPAIR 024
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE PRESSURE SEAL
(VRS2076/2077) 0
Task 78-30-00-300-024
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 45 or 46 for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
CoMat 08-031 Silicone rubber compound
PR-1200 Primer, adhesion/promoter
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Plug Rubber (silicone)
Seal Rubber (silicone)
Subtask 78-30-00-020-091
4. Remove the Worn or Damaged Seals and Corner Seals, Figure 601 thru 606
CAUTION: THE SEALS AND CORNER SEALS ARE BONDED TO THE ADJACENT SEALS
AND TO THE RETAINER WITH SILICONE RUBBER COMPOUND. CAREFULLY
REMOVE THE DAMAGED SEAL OR CORNER SEAL TO PREVENT DAMAGE TO
THE ADJACENT SEALS.
NOTE: All of the seals and corner seals in this SUBTASK are removed
using the procedure which follows.
(1) Carefully remove the seal from the retainer and the adjacent
seals as applicable.
Subtask 78-30-00-020-092
CAUTION: THE SEAL BLOCKS AND SEAL ASSEMBLIES ARE BONDED TO ADJACENT
SEALS WITH ADHESIVE. CAREFULLY REMOVE THE DAMAGED SEAL BLOCK
OR SEAL ASSEMBLY TO PREVENT DAMAGE TO THE ADJACENT SEALS.
(1) Drill out the rivets and remove the seal block. Use drill and
drilling equipment. Do not make the rivet holes larger.
(1) Drill out the rivets and remove the seal block. use drill and
drilling equipment. Do not enlarge the rivet holes.
(1) Drill out the rivets and remove the seal assembly.
Subtask 78-30-00-110-060
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Clean the repair area with CoMat 02-099 lint-free cloth made
moist with CoMat 01-438 solvent. Rub the surface dry before the
solvent becomes gas.
Subtask 78-30-00-420-053
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
NOTE: All of the seals and corner seals in this SUBTASK are
installed using the procedure which follow.
(1) Apply CoMat 08-031 silicone rubber compound to the ends of the
seal which will contact the primed surfaces of the retainer; to
the end of the seals which will attach to adjacent seals; to
the plugs required to join seals and to the primed surfaces of
the retainer. Install the seal into the retainer. Make sure the
seal vent holes face forward and that the seal is bonded to the
retainer and to the plugs or adjacent seals as applicable. Let
the silicone rubber compound cure for eight hours at a minimum
of 59 deg F (15 deg C).
Subtask 78-30-00-420-054
8. Install the New Seal Blocks, Figure 601 thru Figure 606
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Hold the seal blocks on the structure and backdrill the rivet
holes 0.192 to 0.195 in. (4,876 to 4,953 mm) with drill and
drilling equipment.
(1) Hold the seal assembly on the structure and backdrill the rivet
holes 0.192 to 0.195 in. (4,876 to 4,953 mm) and two rivet
holes 0.161 to 0.164 in. (4,089 to 4,166 mm) with drill and
drilling equipment.
(1) Hold the seal blocks on the structure and wet install the rivet
with the primer mix. Remove unwanted primer mix with a CoMat
02-099 lint-free cloth made moist with CoMat 01-438 solvent.
Rub the surface dry before the solvent becomes gas.
(1) Hold the seal assembly in position on structure and wet install
the rivets with the primer mix. Remove unwanted primer with a
CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
(1) Bond the seal block or seal assembly to the adjacent seals with
CoMat 08-031 silicone rubber compound as applicable. Let the
silicone rubber compound cure for eight hours at a minimum of
59 deg F (15 deg C).
Subtask 78-30-00-210-055
A. Visually examine
Subtask 78-30-00-850-055
A
C
G
C
A
G
B
D
D
B
E-E
SEAL BLOCK
RIVET (2 off) E
C-C
A5C513
SEAL ASSEMBLY
RIVET
SEAL
H H
SEAL
PLUG
CORNER SEAL
OPP
PLUG
SEAL
A-A
H-H
H H
D-D
SEAL BLOCK
RIVET F
SEAL
CORNER SEAL
F
CORNER SEAL
B-B
LOOKING FWD
F-F A5C515
A
C
G
C
A
G
B
D
D
B
E-E
SEAL BLOCK
E RIVET (2 off)
C-C
A5C588
SEAL ASSEMBLY
RIVET
SEAL
SEAL ASSEMBLY
SCREW
SEAL
H H
SEAL
PLUG
CORNER SEAL
OPP
PLUG
SEAL
A-A
H-H
H H
D-D
SEAL BLOCK
F RIVET
SEAL
CORNER SEAL
F CORNER SEAL
B-B
LOOKING FWD
F-F A5C590
REPAIR 025
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE HEATSHIELD VELCRO STRIPS
(VRS2056/2061) 0
Task 78-30-00-300-025
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 31 or 32, for item
locations of specific part numbers.
A. Standard Equipment
Paint brush
Palette knife
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-091 Wiping cloth
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-030 Sealant
PR-1200 Primer, adhesion/promoter
CoMat 08-152 Velcro hook
3. General
A. Material of Component
Subtask 78-30-00-350-058
NOTE: The new heatshield has both the hooks and loops of
velcro mounted. Peel of the outer strip before mounting
the heatshield and if necessary, use the removed strip
to replace a damaged strip on the C-duct fixed
structure.
(1) Make sure that the velcro strips on the structure align with
strips on the heatshield.
V2500-A1/A5 REPAIR 025
78-30-00 Page 6002
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
(1) Mark all velcro strips on the structure that do not align with
the strips on the heatshield.
Subtask 78-30-00-020-093
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOU EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.
(1) Use a palette knife to remove the damaged velcro strip from the
C-duct fixed structure.
(1) Use CoMat 05-074 aluminum oxide abrasive paper to smooth the
area. Use a CoMat 02-091 wiping cloth made moist with
CoMat 01-438 solvent. Rub the surface dry before the solvent
becomes gas.
(1) Apply the sealant mix to the primed area on the C-duct fixed
structure. Bond the new CoMat 08-152 velcro strip by joining
the faying surfaces in proper alignment. Keep sufficient
pressure to assure a firm hold.
Subtask 78-30-00-210-056
A. Visually examine
(1) Examine to make sure all velcro strips are in proper alignment
with the heatshield strips and that the sealant is properly
cured.
Subtask 78-30-00-850-056
REPAIR 026
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE LOWER BIFURCATION HEATSHIELD
(VRS2101/2102) 0
Task 78-30-00-300-026
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 31 or 32, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 02-119 Lockwire
CoMat 02-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-030 Sealant
PR-1200 Primer, adhesion/promoter
E. Repair Parts
3. General
A. Material of Component
Subtask 78-30-00-020-094
(1) Use a palette knife to remove the sealant from around the hold-
open rod clips, bumpers and the outer edge of the heatshield.
(1) Remove the attach bolts and nuts for the hold-open rod clips.
Save the clips for reinstallation.
(1) Remove the several lockwires from the heatshield and pull
steadily on the heatshield to separate the velcro strips.
Dispose of the damaged heatshield.
Subtask 78-30-00-110-061
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 05-074 aluminum oxide abrasive paper to remove the
sealant that remained from the repair area.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-350-059
6. Drill Fastener Holes in the Heatshield, Figure 601 thru Figure 602
(1) If any velcro strips are satisfactory, locate the six hold-open
rod clip holes and drill matching holes in the heatshield. Use
drill and drilling equipment.
Subtask 78-30-00-420-055
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON
HOW YOU MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Attach the hold-open rod clips with the bolts and the nuts.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Apply a thin layer of PR-1200 primer around the outer edge of
the heatshield, as required. Let the primer dry for a minimum
of 30 minutes before you apply the sealant.
Subtask 78-30-00-210-057
A. Visually examine
Subtask 78-30-00-850-057
PT. A
PT. B
SEALANT
REQUIRED HEATSHIELD POSITION OF
BOLT
0.199 in. (5,05 mm)
DO NOT SEAL EITHER SIDE NUT
0.193 in. (4,90 mm) (6 places)
HOLES, 6 PLACES
FOR HOLD-OPEN
ROD CLIPS
PT. A
PT. B
SEALANT
HEATSHIELD REQUIRED
POSITION OF
BOLT
NUT DO NOT SEAL EITHER SIDE
(6 places) 0.199 in. (5,05 mm)
0.193 in. (4,90 mm)
HOLES, 6 PLACES
FOR HOLD-OPEN
ROD CLIPS
REPAIR 027
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE MID-BOTTOM HEATSHIELD
(VRS2103/2104) 0
Task 78-30-00-300-027
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 31 or 32, for item
locations of specific part numbers.
A. Standard Equipment
Palette knife
Hole finder
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-030 Sealant
PR-1200 Primer, adhesion/promoter
E. Repair Parts
3. General
A. Material of Component
Subtask 78-30-00-020-095
(1) Use a palette knife to remove the sealant from around the outer
edge of the heatshield.
(1) Drill out the attach rivets through the damaged heatshield. Do
not enlarge the existing holes in the fixed structure. Use
drill and drilling tools.
Subtask 78-30-00-110-062
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 05-074 aluminum oxide abrasive paper to remove the
sealant that remained from the repair area.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-350-060
(1) Back drill the rivet holes to 0.143 to 0.146 in. (3,63 to 3,71
mm) diameter. Use drill and drilling tools.
Subtask 78-30-00-420-100
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Apply PR-1200 primer to the rivet. Let dry for 30 minutes. Wet
install the rivets with CoMat 08-030 sealant mix.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
(1) Apply a thin layer of PR-1200 primer around the outer edge of
the heatshield, as require. Let the primer dry for a minimum of
30 minutes before you apply the sealant.
Subtask 78-30-00-210-058
A. Visually examine
Subtask 78-30-00-850-058
PT. A A PT. B
RIVET
(4 off)
X X SEALANT
SEALANT
PT.D X
X PT.C
A
0.146 in. (3,71 mm) EDGE OF
DRILL 0.143 in. (3,63 mm) DIAMETER
INSULATION INSTALL
HOLES (6 off) RIVET
DO NOT SEAL BETWEEN (2 off)
PTS. C AND D
A5C517
Left Mid-Bottom Heatshield
Figure 601
HEATSHIELD
RIVET
SECTION A-A
A5C655
PT. A PT. B
HEATSHIELD
SEALANT
REQUIRED
SEALANT
REQUIRED
SEAL INSTALL
RIVET
DRILL INSIDE AREAS (4 places)
0.133 in. (3,38 mm) A
0.129 in. (3,28 mm) DO NOT SEAL
HOLES (7 places) THIS EDGE (2 places)
A5C564
HEATSHIELD
SEALANT
SECTION A-A
A5C565
REPAIR 028
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE BOTTOM HEATSHIELD
(VRS2105/2106) 0
Task 78-30-00-300-028
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 31 or 32, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-030 Sealant
PR-1200 Primer, adhesion/promoter
E. Repair Parts
3. General
A. Material of Component
Subtask 78-30-00-350-116
(1) Use a palette knife to remove the sealant from around the outer
edge of the heatshield. Remove flag mechanism if necessary.
(1) Drill out the attach rivets through the damaged heatshield. Do
not enlarge the existing holes in the fixed structure. Remove
flag mechanism if necessary. Use drill and drilling tools.
Subtask 78-30-00-110-054
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 05-074 aluminum oxide abrasive paper to remove the
sealant that remained from the repair area.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-350-117
(1) Back drill the rivet holes to 0.1290 to 0.1320 in. (3,28 to
3,38 mm) diameter. Use drill and drilling tools.
Subtask 78-30-00-350-118
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Apply PR-1200 primer to the rivet. Let dry for 30 minutes. Wet
install the rivets with CoMat 08-030 sealant mix.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
(1) Apply a thin layer of PR-1200 primer around the outer edge of
the heatshield, as necessary. Let the primer dry for a minimum
of 30 minutes before you apply the sealant.
Subtask 78-30-00-210-103
A. Visually examine
Subtask 78-30-00-850-076
DO NOT SEAL
DO NOT SEAL
DRILL INSTALL
0.146 in. (3,71 mm) RIVET
0.143 in. (3,63 mm) (9 off)
HOLES (9 off)
A5C518
Left Bottom Heatshield
Figure 601
HEATSHIELD
CRES FOIL
SECTION A-A
A5C519
INSTALL
RIVET
(2 places)
HEATSHIELD
SEALANT
REQUIRED
SEAL AROUND
PT. C HEATSHIELD
B
A DO NOT SEAL BETWEEN
PT. D PTS. C AND D
DRILL
0.133 in. (3,38 mm)
0.129 in. (3,28 mm)
A5C566
HOLES (2 places)
HEATSHIELD
SEALANT
SECTION A-A
HEATSHIELD
SEALANT
SECTION B-B
A5C567
REPAIR 029
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE BOTTOM AFT HEATSHIELD
(VRS2107/2108) 0
Task 78-30-00-300-029
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 31 or 32, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-030 Sealant
PR-1200 Primer, adhesion/promoter
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Aluminum skin Aluminum sheet
Heatshield skin Rigidized CRES foil
Subtask 78-30-00-020-097
(1) Use a palette knife to remove the sealant from around the outer
edge of the heatshield.
(1) Drill out the attach rivets through the damaged heatshield. Do
not enlarge the existing holes in the fixed structure. Remove
flag mechanism if necessary. Use drill and drilling tools.
Subtask 78-30-00-110-081
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 05-074 aluminum oxide abrasive paper to remove the
sealant that remained from the repair area.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-350-062
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Back drill the rivet holes to 0.1290 to 0.1320 in. (3,28 to
3,38 mm) diameter. Use drill and drilling tools.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-420-097
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Apply PR-1200 primer to the rivet sleeves. Let dry for 30
minutes. Wet install the rivets with CoMat 08-030 sealant mix.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
(1) Apply a thin layer of PR-1200 primer around the outer edge of
the heatshield, as required. Let the primer dry for a minimum
of 30 minutes before you apply the sealant.
Subtask 78-30-00-210-059
A. Visually examine
Subtask 78-30-00-850-060
SEAL AROUND
HEATSHIELD DRILL
0.133 in. (3,38 mm)
INSTALL 0.129 in. (3,28 mm)
RIVET DIAMETER
(3 off) HOLE (8 off)
CUTOUT FOR HI-LOK COLLARS
(Typical)
DO NOT SEAL
RETAINER EDGE
SEAL THIS
END
INSTALL
WASHER ATTACH BRACKET
RIVET (Typical)
(3 off)
HEATSHIELD
SEAL THESE AREAS INSTALL
RIVET
(2 off)
A5C520
Left Bottom Aft Heatshield
Figure 601
DRILL
0.133 in. (3,38 mm)
0.129 in. (3,28 mm)
DIAMETER
HOLES (10 off)
CUTOUT FOR SEAL AROUND
HI-LOK COLLARS HEATSHIELD
(Usual)
INSTALL
DO NOT SEAL RIVET
(3 off)
RETAINER EDGE
SEAL
THIS END
INSTALL
ATTACH BRACKET WASHER
(Usual) RIVET
(3 off)
HEATSHIELD
SEAL THESE AREAS
INSTALL
RIVET A5C568
(2 off)
REPAIR 030
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE BOTTOM FORWARD HEATSHIELD
(VRS2109/2110) 0
Task 78-30-00-300-030
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 31 or 32, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-030 Sealant
PR-1200 Primer, adhesion/primer
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Aluminum skin Aluminum sheet
Heatshield skin Rigidized CRES foil
Subtask 78-30-00-020-098
(1) Use a palette knife to remove the sealant from around the outer
edge of the heatshield.
(1) Drill out the attach rivets through the damaged heatshield. Do
not enlarge the existing holes in the fixed structure.
Subtask 78-30-00-110-065
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 05-074 aluminum oxide abrasive paper to remove the
sealant that remained from the repair area.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-350-063
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Back drill the rivet holes to 0.1290 to 0.1320 in. (3,28 to
3,38 mm) diameter. Use drill and drilling tools.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-420-058
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Apply PR-1200 primer to the rivet sleeves. Let dry for 30
minutes. Wet install the rivets with CoMat 08-030 sealant mix.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
(1) Apply a thin layer of PR-1200 primer around the outer edge of
the heatshield, as required. Let the primer dry for a minimum
of 30 minutes before you apply the sealant.
Subtask 78-30-00-210-060
A. Visually examine
Subtask 78-30-00-850-061
DRILL
0.133 in. (3,38 mm)
0.129 in. (3,28 mm)
HOLES (4 places)
SEAL AROUND
HEATSHIELD
ATTACH BRACKETS
INSTALL
RIVET
(4 places)
HEATSHIELD
A5C521
Left Bottom Forward Heatshield
Figure 601
DRILL
0.133 in. (3,38 mm)
0.129 in. (3,28 mm)
HOLES (4 places)
SEAL AROUND
HEATSHIELD
ATTACH BRACKETS
INSTALL
RIVET
(4 places)
HEATSHIELD
A5C569
REPAIR 031
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE LOWER HEATSHIELD
EXPANDED BIFURCATION
(VRS2115/2116) 0
Task 78-30-00-300-031
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 50, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-030 Sealant
PR-1200 Primer, adhesion/promoter
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Aluminum skin Aluminum sheet
Heatshield skin Rigidized CRES foil
Subtask 78-30-00-020-099
(1) Use a palette knife to remove the sealant from around the outer
edge of the heatshield.
(1) Drill out the attach rivets through the damaged heatshield. Do
not enlarge the existing holes in the fixed structure. Use
drills and drilling equipment.
Subtask 78-30-00-110-066
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 05-074 aluminum oxide abrasive paper to remove the
sealant residue from the repair area.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-350-064
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Back drill the rivet holes to 0.129 to 0.132 in. (3,28 to 3,38
mm) diameter. Use drill and drilling equipment.
(1) Use a CoMat 02-099 lint-free made moist with Comat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-420-059
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Apply PR-1200 primer to the rivet sleeves. Let the primer dry
for a minimum of 30 minutes. Wet install the rivets with CoMat
08-030 sealant mix.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
(1) Apply a thin layer of PR-1200 primer around the outer edge of
the heatshield, as required. Let the primer dry for a minimum
of 30 minutes before you apply the sealant.
(1) Apply a bead of CoMat 08-030 sealant around the outer edge of
the heatshield.
Subtask 78-30-00-210-061
A. Visually examine
Subtask 78-30-00-850-062
DRILL
0.133 in. (3,38 mm)
0.129 in. (3,28 mm)
ATTACH BRACKET
HOLES (4 places)
SEAL AROUND
HEATSHIELD
INSTALL
RIVET INSTALL
(4 places) HEATSHIELD
RIVET
(4 places)
A5C522
DRILL
0.133 in. (3,38 mm)
0.129 in. (3,28 mm)
ATTACH BRACKET
HOLES (4 places)
SEAL AROUND
HEATSHIELD
INSTALL
INSTALL RIVET
HEATSHIELD (4 places)
RIVET
(4 places)
A5C570
Lower Heatshield, Right Expanded Bifurcation
Figure 602
REPAIR 032
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE RUBSTRIP
(VRS2092/2093) 0
Task 78-30-00-300-032
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 7 or 8, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Rubstrip 2024-T3 aluminum
Subtask 78-30-00-020-100
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Drill out the rivets which attach the rubstrip to the torque
ring. Do not enlarge the rivet holes. Use drills and drilling
equipment.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-420-060
(1) Make a template 12.0 in. (304,8 mm) long by 1.0 in. (25,4 mm)
wide. Transfer the hole pattern for the translating sleeve
manual drive socket and its two attach screw holes to the
template. Cut a length of the rubstrip material to size.
Transfer the hole locations from the template to the lower end
of the new rubstrip. Countersink the two screw holes between
0.371 and 0.385 in. (9,423 and 9,779 mm) diameter by 100
degrees.
(1) Align the three drilled holes in the rubstrip with the holes of
the manual drive socket and its two attach screw holes on the
torque ring. Clamp the entire length of the rubstrip to the
torque ring. Use only enough pressure to hold the rubstrip
firmly.
(1) Use drill and drilling equipment. Back drill the two rivet
holes which are next to the two manual drive socket attach
screw holes. Back drill them between 0.129 and 0.132 in. (3,27
and 3,35 mm). Install two clamps. Back drill the rest of the
rivet holes between 0.129 and 0.132 in. (3,27 and 3,35 mm).
Countersink the rivet holes between 0.1884 and 0.1957 in.
(4,785 and 4,791 mm) by 100 degrees.
(1) Back drill the two master gage point holes in the rubstrip.
(1) Install the rivets at the upper and lower ends of the rubstrip
only. Install the rivets at the rest of the rivet hole
locations. Use the rivet squeezer. Remove the clamps.
Subtask 78-30-00-210-062
Subtask 78-30-00-850-063
MANUAL
DRIVE
SOCKET
SCREW
(2 off)
SECTION
RIVET
(2 off)
MASTER GAGE
POINT HOLE
RUBSTRIP
MASTER GAGE
POINT HOLE
RIVET
(2 off) RIVET
(60 off)
A5C523A
MANUAL
DRIVE
SOCKET
SCREW
(2 off)
SECTION
RIVET
(2 off)
MASTER GAGE
POINT HOLE
RUBSTRIP
MASTER GAGE
POINT HOLE
RIVET
(2 off)
RIVET
(60 off)
A5C572A
REPAIR 033
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE LARGE FORWARD HEATSHIELD
(VRS2099/2100) 0
Task 78-30-00-300-033
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 50, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 02-119 Lockwire
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-030 Sealant
PR-1200 Primer, adhesion/promoter
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Heatshield skin Rigidized CRES foil
Subtask 78-30-00-020-101
(1) Use a palette knife to remove the sealant from around the outer
edges of the heatshield.
(1) Drill out the rivets which attach the heatshield. Do not
enlarge the fastener holes. Save the retainers for
reinstallation. Use drills and drilling equipment.
(1) Remove the lockwire from the heatshield and pull continuously
on the heatshield to separate the shield from the velcro
strips. Remove and discard the damaged heatshield.
NOTE: The sealant can be removed from around the vent hole
after the deflector has been removed.
Subtask 78-30-00-110-067
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-350-065
(1) Align the heatshield in place on the C-duct. The velcro strips
should match those on the C-duct. The heatshield edge land
should cover existing holes. If any of the velcro strips
mounted in the C-duct are damaged or do not align with the
strips on the heatshield, refer to REPAIR 025 (VRS2056/2061).
(1) Use a hole finder to locate the fastener holes. Drill the holes
in the heatshield land to match the hole pattern of the C-duct.
Match drill the holes for the deflector. Cut holes in the
heatshield for access to the Hi-Lok collars. Use drill and
drilling equipment.
Subtask 78-30-00-420-061
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Apply PR-1200 primer to the rivet sleeves. Let the primer dry
for a minimum of 30 minutes. Wet install the rivets with Comat
08-030 sealant mix. Use riveting tools.
(1) Use CoMat 02-119 lockwire in several places to fasten the new
heatshield to the existing heatshield, refer to Figures 604 and
605.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent to clean the rivet head locations. Rub the surface dry
before the solvent becomes gas.
(1) Apply a thin layer of PR-1200 primer around the outer edge of
the heatshield and the vent hole. Let the primer dry for a
minimum of 30 minutes before you apply the sealant.
(1) Apply a bead of CoMat 08-030 sealant around the outer edge of
the heatshield.
(1) Apply PR-1200 primer to the rivet sleeves. Let the primer dry
for a minimum of 30 minutes. Wet install the rivets with CoMat
08-030 sealant mix. Use riveting tools. Apply a thin layer of
PR-1200 primer around the edges of the deflector and let dry
for 30 minutes. Apply a bead of CoMat 08-030 sealant around the
edges of the deflector.
Subtask 78-30-00-210-063
(1) Do a check for loose rivets and a complete seal all around the
heatshield.
Subtask 78-30-00-850-064
SEALANT
SEALANT
VENT
D
SEALANT
A5C524
DRILL
0.133 in. (3,38 mm)
0.129 in. (3,28 mm)
HOLE (17 off)
RIVET
(17 off)
HEATSHIELD
RETAINER
(Example)
(2 off)
SEALANT
AROUND
VENT HOLE
VIEW A
A5C525
DRILL
0.133 in. (3,38 mm)
0.129 in. (3,28 mm)
DEFLECTOR HOLE (3 off)
RIVET
(3 off)
HEATSHIELD
RIVET
(7 off)
DRILL
0.133 in. (3,38 mm)
0.129 in. (3,28 mm) VIEW C
HOLE (7 off) A5C526
B
SEALANT REQUIRED
SEALANT REQUIRED
A
SEALANT REQUIRED
AROUND BUMPERS
AND FITTINGS
VELCRO STRIP (Typical)
(Typical)
SEALANT REQUIRED
AROUND VENT HOLE SEALANT REQUIRED
SEALANT REQUIRED
A5C573
DRILL HEATSHIELD
0.133 in. (3,38 mm)
0.129 in. (3,28 mm) RETAINER
HOLE (36 off)
SECTION C-C
HEATSHIELD
RIVET
(36 off)
RETAINER
(Typical 5 off)
VELCRO STRIP
D (Typical)
VENT HOLE
LOCKWIRE
(Typical) VIEW A
FLAT PATTERN A5C574
DRILL
DEFLECTOR 0.133 in. (3,38 mm)
0.129 in. (3,28 mm)
HOLE (3 off)
RIVET
(3 off)
HEATSHIELD
RIVET
(6 off)
DRILL
VIEW B 0.133 in. (3,38 mm)
0.129 in. (3,28 mm)
HOLE (6 off) A5C575
REPAIR 034
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE HINGE ACCESS PANEL SEAL AND RETAINER
(VRS2118/2119) 0
Task 78-30-00-300-034
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 35 or 36, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat** PR-1200 Primer, adhesion/promoter
CoMat 08-031 Silicone rubber compound
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Seal S700S1010
Seal Silicone rubber
S700F0421-3
Silicone
Subtask 78-30-00-020-102
(1) Drill out the rivets and remove the retainer. Do not make the
rivet holes larger. Use drill and drilling equipment.
Subtask 78-30-00-420-062
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Align the retainer on the pressure bulkhead and back drill the
rivet holes 0.125 to 0.129 in. (3,175 to 3,277 mm). Use drill
and drilling equipment.
(1) Put the retainer on the pressure bulkhead and wet install the
rivets with the PR-1200 primer. Remove any unwanted primer with
a CoMat 02-099 lint-free cloth made moist with
CoMat 01-438 solvent. Rub the surface dry before the solvent
becomes gas.
(1) Apply a thin layer of the CoMat 08-031 silicone rubber compound
to the inside of the retainer. Put the seal into the retainer
before the silicone compound cures. Cut any unwanted seal
material from the retainer edge.
Subtask 78-30-00-210-064
Subtask 78-30-00-850-065
(1) Do a check for loose rivets and a completed seal all around the
heatshield.
FORWARD
SEAL
RETAINER
SECTION A-A
A5C527
A
FORWARD
SEAL
RETAINER
SECTION A-A
A5C582
REPAIR 036
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE LARGE AFT HEATSHIELD
(VRS2097/2098) 0
Task 78-30-00-300-036
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 50, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 02-119 Lockwire
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-030 Sealant
PR-1200 Primer, adhesion/promoter
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Heatshield skin Rigidized CRES foil
Subtask 78-30-00-020-103
(1) Use a palette knife to remove the sealant from around the outer
edge of the heatshield.
(1) Drill out the rivets which attach the heatshield. Do not
enlarge the rivet holes. Save the retainers for reinstallation.
Use the drill and drilling equipment.
Subtask 78-30-00-110-069
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 05-074 aluminum oxide abrasive paper to remove the
sealant residue from the repair area.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-350-066
(1) Align the heatshield in place on the C-duct. The velcro strips
should match those on the C-duct. The heatshield edge land
should cover existing holes. If any of the velcro strips
mounted in the C-duct are damaged or do not align with the
strips on the heatshield, refer to REPAIR 025.
(1) Use a hole finder to locate the rivet holes. Drill the holes
between 0.129 and 0.133 in. (3,28 and 3,38 mm) in the
heatshield land to match the hole pattern of the C-duct. Match
drill the holes for the deflector. Cut holes in the heatshield
for access to the Hi-Lok collars. Use a drill and drilling
equipment.
Subtask 78-30-00-420-063
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Apply PR-1200 primer to the rivet sleeves. Let the primer dry
for a minimum of 30 minutes. Wet install the rivets with CoMat
08-030 sealant. Use riveting tools.
(1) Use the CoMat 02-119 lockwire in several places to fasten the
new heatshield to the adjacent heatshield.
(1) Use a CoMat 02-119 lint-free cloth made moist with CoMat 01-438
solvent to clean the rivet head locations. Rub the surface dry
before the solvent becomes gas.
(1) Apply a thin layer of the PR-1200 primer around the outer edge
of the heatshield. Let the primer dry for a minimum of 30
minutes before you apply the sealant.
(1) Apply a bead of CoMat 08-030 sealant around the outer edges of
the heatshield.
Subtask 78-30-00-210-065
Subtask 78-30-00-850-066
SEALANT
REQUIRED
SEALANT REQUIRED
AROUND LOAD VELCRO
SHARE PANDOWN STRIP
(Typical)
B
SEALANT
REQUIRED
SEALANT HEATSHIELD
REQUIRED
AROUND BUMPERS
AND FITTINGS
(Typical)
LOCKWIRE
(Typical)
A5C530
SEAL
SPLIT-
LINE
0.129-0.133 IN.
(3,28-3,38 mm)
DIAMETER HOLE
(23 off)
PANDOWN
HEATSHIELD
(Typical)
RIVET
(23 off)
DETAIL A
0.129-0.133 IN.
(3,28-3,38 mm) RETAINER
DIAMETER HOLE (Typical)
(4 off)
RIVET
(4 off)
SEAL AROUND
HI-LOK CUTOUTS
CUTOUT FOR
HI-LOK COLLAR
HEATSHIELD (Typical)
DETAIL B
A5C531
SEALANT
REQUIRED
SEALANT REQUIRED
VELCRO AROUND LOAD
STRIP SHARE PANDOWN
(Typical)
B
SEALANT
REQUIRED
HEATSHIELD SEALANT
REQUIRED
AROUND BUMPERS
AND FITTINGS
(Typical)
LOCKWIRE
(Typical)
A5C593
Large Aft Heatshield, Right C-Duct Fixed Structure
Figure 603
SEAL
SPLIT-
LINE
PANDOWN
(Typical)
RIVET
(19 off)
HEATSHIELD
0.129-0.133 IN.
(3,28-3,38mm)
DIAMETER HOLE
(19 off)
RIVET
(4 off)
SEAL AROUND
HI-LOK CUTOUTS
CUTOUT FOR
HI-LOK COLLAR
(Typical) HEATSHIELD
DETAIL B A5C594
Large Aft Heatshield, Right C-Duct Fixed Structure
Figure 604
REPAIR 037
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE UPPER BIFURCATION HEATSHIELD
(VRS2111/2112) 0
Task 78-30-00-300-037
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 50, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-030 Sealant
PR-1200 Primer, adhesion/promoter
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Heatshield skin Rigidized CRES foil
Subtask 78-30-00-020-104
(1) Use a palette knife to remove the sealant from around the edges
of the heatshield.
(1) Remove the rivets which attach the heatshield. Do not enlarge
the rivet holes in the C-duct.
Subtask 78-30-00-110-082
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 05-074 aluminum oxide abrasive paper to remove the
sealant residue from the repair area.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-350-067
6. Drill the Rivet Holes in the Heatshield, Figures 601 thru 602
(1) Use a hole finder to locate the rivet holes. Drill the rivet
holes in the retainer to match the rivet hole pattern in the
C-duct. Use drill and drilling equipment.
Subtask 78-30-00-420-064
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Coat the rivet sleeves with the PR-1200 primer and let dry for
30 minutes. Wet install the rivets with the CoMat 08-030
sealant.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent to clean the rivet head locations. Rub the surface dry
before the solvent becomes gas.
(1) Apply a thin layer of the PR-1200 primer around the outer edges
of the heatshield. Let the primer dry for a minimum of 30
minutes before you apply the sealant.
(1) Apply a bead of CoMat 08-030 sealant around the edges of the
heatshield.
Subtask 78-30-00-210-066
Subtask 78-30-00-850-067
SEAL EDGE
AFT HEATSHIELD
SEAL BETWEEN
PT. C
PTS. C AND D A5C532
DRILL
0.133 in. (3,38 mm)
0.129 in. (3,28 mm)
HOLES (4 PLACES)
INSTALL RIVETS
PT. A SEAL BETWEEN
PTS. A AND B
SEAL EDGE
THIS PAGE INTENTIONALLY LEFT BLANK
AFT HEATSHIELD
SEAL BETWEEN
PT. D PTS. C AND D A5C580
REPAIR 038
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE UPPER HEATSHIELD, EXPANDED BIFURCATION
(VRS2113/2114) 0
Task 78-30-00-300-038
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 50, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-030 Sealant
PR-1200 Primer, adhesion/promer
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Heatshield skin Rigidized CRES foil
Subtask 78-30-00-020-105
(1) Use a palette knife to remove the sealant from around the outer
edge of the heatshield.
(1) Drill out the rivets that attach the damaged heatshield to the
fixed structure. Do not enlarge the existing holes in the fixed
structure. Use drills and drilling equipment.
Subtask 78-30-00-110-070
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 05-074 aluminum oxide abrasive paper to remove the
sealant residue from the repair area.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-350-068
6. Drill the Rivet Holes in the Heatshield, Figures 601 thru 603
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use a hole finder to locate the rivet holes. Drill the rivet
holes in the heatshield to match the rivet hole pattern of the
C-duct. Use drill and drilling equipment.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-420-065
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Apply PR-1200 primer to the rivet sleeves. Let the primer dry
for a minimum of 30 minutes. Wet install the rivets with CoMat
08-030 sealant.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent to clean the rivet head locations. Rub the surface dry
before the solvent becomes gas.
(1) Apply a thin layer of the PR-1200 primer around the outer edges
of the heatshield. Let the primer dry for a minimum of 30
minutes before you apply the sealant.
(1) Apply a bead of CoMat 08-030 sealant around the outer edge of
the heatshield.
Subtask 78-30-00-210-067
Subtask 78-30-00-850-068
INSTALL
(2 off)
A
B HEATSHIELD
RIVET
RIVET (2 off)
(1 off) A5C533
HEATSHIELD
SEALANT
SECTION A - A
HEATSHIELD
CRES FOIL
SEALANT (TYPICAL)
SECTION B - B
A5C534
Upper Heatshield, Left Expanded Bifurcation
Figure 602
INSTALL
(2 off)
DRILL
0.133 in. (3,38 mm)
0.129 in. (3,28 mm)
HOLES (5 off)
A
HEATSHIELD B
RIVET
(2 off) RIVET
(1 off)
A5C656
Upper Heatshield, Right Expanded Bifurcation
Figure 603
HEATSHIELD
SEALANT
SECTION A - A
HEATSHIELD
CRES FOIL
SEALANT (TYPICAL)
SECTION B - B
A5C581
REPAIR 039
THRUST REVERSER
C-DUCT FIXED STRUCTURE - LOWER TRACK BLEND
(VRS2197/2198) 0
Task 78-30-00-300-039
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 39 or 40, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-073 Aluminum oxide abrasive paper
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 07-028 Chromate conversion coating for aluminum
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
E. Repair Parts
3. General
Repair Inspection
Category Initial Inspection Methods Inspection Intervals
B. Material of Component
C. This type of damage can be repaired by blending out the damage and
the application of a surface treatment to the repaired area.
(1) Maximum depth of the blended area should not exceed 0.035 in.
(0,899 mm).
Subtask 78-30-00-350-069
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON
HOW YOU MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.
C. Use a CoMat 02-099 lint free cloth made moist with CoMat 01-438
solvent to clean the repair area. Rub surface dry before the
solvent evaporates.
Subtask 78-30-00-380-051
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.
Subtask 78-30-00-380-052
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.
Subtask 78-30-00-210-068
Subtask 78-30-00-850-069
REPAIR 040
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE LOWER TRACK RUBSTRIP
(VRS2199) 0
Task 78-30-00-300-040
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 39, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-438 Solvent
CoMat 01-457 Methyllisobutylketone
(alternative for CoMat 01-438)
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-139 Sealant
CoMat 07-140 Epoxy primer
E. Repair Parts
FIG/ITEM PART IDENTIFICATION QTY
39-165 Rivet A/R
39-465 Rubstrip A/R
3. General
A. Material of Component
PART IDENT MATERIAL
Rubstrip CRES SH Type 321
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Drill out the rivets and remove the rubstrip. Do not make the
rivet holes larger. Use drills and drilling equipment.
(1) Clean the repair area with a CoMat 02-099 lint-free cloth made
moist with CoMat 01-438 solvent. Rub the surface clean before
the solvent becomes dry.
(1) Use the existing lower track rubstrip holes for location. Clamp
the new rubstrip into position. Use drill and drilling
equipment to back drill the rivet holes between 0.098 and 0.101
in. (2,489 and 2,565 mm) in diameter. Remove the burrs.
(1) Wet install the rivets with the primer mixture. Remove any
unwanted primer with a CoMat 02-099 lint-free cloth made moist
with CoMat 01-438 solvent. Rub the surface clean before the
solvent becomes dry. Remove the clamps.
F. Visually examine
RUBSTRIP
39-465
RIVETS
39-165
RUBSTRIP
39-465
RIVETS
39-165
A5C353A
REPAIR 041
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE LOWER TRACK SEAL
(VRS2191/2192) 0
Task 78-30-00-300-041
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 39 or 40, for item
locations of specific part numbers.
B. Consumable Materials
CoMat 01-438 Solvent
CoMat 01-457 Methylisobutylketone (alternative
for CoMat 01-438)
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 08-031 Silicone rubber compound
PR-1200 Primer, adhesion/promoter
E. Repair Parts
FIG/ITEM PART IDENTIFICATION QTY
39-415 Seal 1
39-420A Seal 1
39-640 Seal 1
40-285 Seal 1
40-290 Seal 1
40-295A Seal 1
40-525 Seal 1
3. General
A. Material of Component
PART IDENT MATERIAL
Seal Flurosilicone Rubber
Seal Molded Silicone Rubber
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Clean the repair surface with a CoMat 02-099 lint-free cloth
made moist with the CoMat 01-438 solvent. Rub the surface clean
before the solvent becomes dry.
(1) Cure the primer for 30 minutes at 72 deg F (22 deg C), before
you touch the retainer.
(1) Cure the silicone rubber compound for 8 hours at 72 deg F (22
deg C), before you touch the repair area.
G. Visually examine
A5C903
A5C904
RETAINER
40-330
SEAL
40-290
A5C905
LH SHOWN
RH OPPOSITE
RETAINER
39-645
40-530
SEAL RETAINER
39-640 39-425
40-525 40-300
RETAINER
39-445
40-320
LH SHOWN
RH OPPOSITE
SEAL
39-420
40-295
RETAINER
39-440
40-315
RETAINER
39-430
40-305
SEAL
39-415
40-285
LH SHOWN
RH OPPOSITE
A5C906
Replacement of Seals on Left Lower Track and Fairing Assembly
Figure 604
REPAIR 043
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE LOWER TRACK ALUMINUM RUBSTRIP
(VRS2201/2202) 0
Task 78-30-00-300-043
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 39 or 40, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-438 Solvent
Methyllisobutylketone
CoMat 01-457 (alternative for CoMat 01-438)
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
E. Repair Parts
FIG/ITEM PART IDENTIFICATION QTY
39-160A Rivet 3
39-460A Rubstrip 1
39-170 Rivet 3
39-345 Clip 1
3. General
A. Material of Component
PART IDENT MATERIAL
Rubstrip AL SH CLad
2024-T3 0.040
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use drill and drilling equipment. Drill out the rivets and
remove the damaged rubstrip. Do not make the rivet holes
larger.
(1) Clean the repair area with a CoMat 02-099 lint-free cloth made
moist with the CoMat 01-438 solvent. Rub the surface clean
before the solvent becomes dry.
(1) Clamp the new aluminum rubstrip into position. Use drill and
drilling equipment. Back drill the rivet holes between 0.161
and 0.163 in. (4,064 and 4,140 mm) in diameter.
(1) Countersink the holes in the rubstrip 0.243 in. (6,17 mm)
diameter by 100 degrees.
(1) Wet install the rivets with the primer mixture. Remove the
clamps. Remove any unwanted primer with a CoMat 02-099 lint-
free cloth made moist with the CoMat 01-438 solvent. Rub the
surface clean before the solvent becomes dry.
SHIM
39-462
RUBSTRIP
39-460
RIVET
39-160
A5C416A
SHIM
40-347
RUBSTRIP
40-345
RIVET
40-170
A5C418A
REPAIR 044
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE LOWER TRACK NUTPLATE
(VRS2260/2261) 0
Task 78-30-00-300-044
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 39 or 40, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-438 Solvent
CoMat 01-457 Methyllisobutylketone
(alternative for CoMat 01-438)
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
E. Repair Parts
FIG/ITEM PART NO. PART IDENTIFICATION QTY
39-520 MS20427M4 Rivet A/R
39-525 MA12700-02 Nutplate A/R
40-415 MS20426AD3 Rivet A/R
40-425 MA12700-02 Nutplate A/R
3. General
A. Material of Component
PART IDENT SYMBOL MATERIAL
Pressure relief door --- Aluminum alloy
Subtask 78-30-00-020-107
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use drill and drilling equipment. Drill out the rivets and
remove the nutplate. Do not make the rivet holes larger.
(1) Clean the repair surface with a CoMat 02-099 lint-free cloth
made moist with the CoMat 01-438 solvent. Rub the surface dry
before the solvent becomes gas.
Subtask 78-30-00-420-101
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Put the new nutplate into position. Wet install the rivets with
the primer mix with a CoMat 02-099 lint-free cloth made moist
with the CoMat 01-438 solvent. Rub the surface dry before the
solvent becomes gas.
Subtask 78-30-00-210-070
Subtask 78-30-00-850-071
SCREW
40-025
BLOCK
40-340
SCREW SCREW
40-025 40-025
BLOCK BLOCK RIVET 40-415 (2 off)
40-340 40-340 NUTPLATE 40-425
A5C901
Nutplate, Left C-Duct Fixed Structure Lower Track
Figure 601
SCREW
39-035 BLOCK
RIVET 39-520 (2 off) 39-455
NUTPLATE 39-525
SCREW
39-035
BLOCK
39-455
A5C902
REPAIR 045
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE HINGE ACCESS PANEL NUTPLATE
(VRS2074/2075) 0
Task 78-30-00-300-045
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 31 or 32, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative
to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-091 Wiping cloth
CoMat 06-131 Marking pen
CoMat 07-139 Catalyst
CoMat 07-140 Epoxy primer
E. Repair Parts
FIG/ITEM PART IDENTIFICATION QTY
35-120, 36-120 Nutplate A/R
35-260, 36-260 Nutplate A/R
35-310, 36-310 Nutplate A/R
35-370, 36-370 Nutplate A/R
35-420, 36-420 Nutplate A/R
35-470, 36-470 Nutplate A/R
35-520, 36-520 Nutplate A/R
35-570, 36-570 Nutplate A/R
35-620, 36-620 Nutplate A/R
35-80, 36-80 Rivet A/R
35-250, 36-250 Rivet A/R
35-300, 36-300 Rivet A/R
35-360, 36-360 Rivet A/R
35-410, 36-410 Rivet A/R
35-460, 36-460 Rivet A/R
35-510, 36-510 Rivet A/R
35-560, 36-560 Rivet A/R
35-610, 36-610 Rivet A/R
3. General
A. Material of Component
PART IDENT MATERIAL
Thrust Reverser Aluminum alloy
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use drill and drilling equipment. Drill out the rivets and
remove the nutplate. Do not make the rivet holes larger.
(1) Clean the repair surface with a CoMat 02-091 wiping cloth made
moist with the CoMat 01-438 solvent. Rub the surface clean
before the solvent becomes dry.
(1) Put the nutplate into position and wet install the rivets with
the primer mix. WIpe off any unwanted primer with a CoMat 02-
091 wiping cloth made moist with the CoMat 01-438 solvent. Rub
the surface clean before the solvent becomes dry.
A5C539A
REPAIR 046
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE SEAL
(VRS2078/2079) 0
Task 78-30-00-300-046
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 31 or 32, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative
to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-091 Wiping cloth
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Seal Rubber (silicone)
Subtask 78-30-00-020-108
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Drill out the rivets and remove the shield. Do not make the
rivet holes larger. Use drills and drilling equipment.
(1) Drill out the rivets and remove the seal. Do not make the rivet
holes larger. Use drills and drilling equipment.
(1) Use a CoMat 02-091 wiping cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-420-068
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use drill and drilling equipment. Put the new seal into
position. Back drill the rivet holes between 0.161 and 0.164
in. (4,089 and 4,166 mm) diameter.
(1) Put the seal into position and wet install the rivets with the
primer mix. Remove unwanted primer with a CoMat 02-091 wiping
cloth made moist with CoMat 01-438 solvent. Rub the surface dry
before the solvent becomes gas.
(1) Put the shields into position and wet install the rivets with
the primer mix. Remove unwanted primer with a CoMat 02-091
wiping cloth made moist with CoMat 01-438 solvent. Rub the
surface dry before the solvent becomes gas.
Subtask 78-30-00-210-071
Subtask 78-30-00-850-072
REPAIR 047
THRUST REVERSER
C-DUCT FIXED STRUCTURE - RENEW THE IDENTIFICATION MARKINGS
(VRS2270/2271) 0
Task 78-30-00-300-047
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 31 or 32, for item
locations of specific part numbers.
A. Standard Equipment
Plastic spatula
Brush
Explosion-proof heat lamp
Spray gun
B. Consumable Materials
CoMat 01-438 Solvent
CoMat 01-457 Solvent, (alternative to CoMat 01-438)
CoMat 02-091 Wiping cloth
CoMat 02-099 Lint-free cloth
CoMat 02-174 Cotton swabs
CoMat 02-178 Masking tape
CoMat 05-020 Waterproof silicon carbide abrasive paper
CoMat 06-131 Marking pen
CoMat 07-076 Thinner
CoMat 07-077 Catalyst
CoMat 07-078 Gloss base
CoMat 07-096 Thinner
3. General
A. Material of Component
PART IDENT MATERIAL
Left C-duct fixed Aluminum Alloy
structure
Subtask 78-30-00-350-070
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Clean the repair area with a CoMat 02-091 wiping cloth made
moist with CoMat 01-438 solvent. Rub the surface clean before
the solvent dries.
(1) Use CoMat 02-178 masking tape to prevent causing damage to the
areas adjacent to the repair.
(1) Use the CoMat 05-020 waterproof silicon carbide abrasive paper
and the plastic spatula to remove the damaged markings. Do not
remove the paint under the markings.
(1) Clean the repair area with a CoMat 02-091 wiping cloth made
moist with CoMat 01-438 solvent. Rub the surface clean before
the solvent dries.
Subtask 78-30-00-350-071
(1) Make the stencils. Make the distance between the lines of text
the same as the height of the letters.
Subtask 78-30-00-350-072
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
WARNING: YOU MUST LET THE PAINT AIR DRY FOR 15 MINUTES BEFORE YOU
CURE THE PAINT WITH THE EXPLOSION-PROOF HEAT LAMP. IF YOU
DO NOT DO THIS, THE PAINT CAN IGNITE AND CAUSE INJURY.
(1) Use the stencils and the paint to make new markings. Use a
brush or spray gun to apply the paint. Use a CoMat 02-174
cotton swab to remove unwanted paint.
(1) Let the paint air dry for 15 minutes before you cure the paint
with the explosion-proof heat lamp.
(1) Cure the paint for one hour between 140 and 180 deg F (60 and
82 deg C) with the explosion-proof heat lamp.
Subtask 78-30-00-350-073
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
WARNING: YOU MUST LET THE POLYURETHANE AIR DRY FOR 15 MINUTES BEFORE
YOU CURE THE POLYURETHANE WITH THE EXPLOSION-PROOF HEAT
LAMP. IF YOU DO NOT DO THIS, THE POLYURETHANE CAN IGNITE AND
CAUSE INJURY.
(1) Apply one layer of the protective finish over the new
identification markings with a brush or spray gun.
(1) Let the polyurethane air dry for 15 minutes before you cure the
polyurethane with the explosion-proof heat lamp.
(1) Cure the polyurethane for one hour between 140 and 180 deg F
(60 and 82 deg C) with the explosion-proof heat lamp.
Subtask 78-30-00-210-072
A. Visually examine
Subtask 78-30-00-850-073
(1) Use a CoMat 06-131 marking pen of a color that contrasts. Write
VRS2271 on the left C-duct, or VRS2270 on the right C-duct.
B C C
A
B
A
8
4
14
4
A A
7
6
B B
A5C541A
Left C-Duct Fixed Structure Identification Marking Locations
Figure 601
2 1 3
2 1 13
9 11
2 1 13
10 12
C C
A5C998
A5C542A
Pressure Relief Door Identification Markings Locations
Figure 603
1
2
PANEL DE ACCESO
MARKING IS LOCATED ON
10 HINGE ASSESS PANEL -
1 REMUEVA TORNILLOS QUE SUJETAN EL PANEL PARA L/H EXTERIOR SURFACE
8 ACCESAR PERNOS QUE ASEGURAN EL DUCTO - C (LAN CHILE ONLY)
1
2 PRECAUCION: DESCONECTE SISTEMAS HYDARAULICO
Y ELECTRICO ANTES DE ABRIR DUCTOS -C MARKING IS LOCATED ON
AND HINGE ASSESS PANEL -
11 L/H EXTERIOR SURFACE
1 (TACA ONLY)
8
1
2 PRECAUCION: DESCONECTE SISTEMAS HYDARAULICO MARKING IS LOCATED ON
12 Y ELECTRICO ANTES DE REMOVER DUCTO - C HINGE ASSESS PANEL -
AND
L/H EXTERIOR SURFACE
1 (LAN CHILE ONLY)
8
1
2 CAUTION: DISCONNECT HYDRAULIC AND ELETRICAL
SYSTEMS PRIOR TO C - DUCT REMOVAL
13 MARKING IS LOCATED ON
AND
HINGE ASSESS PANEL -
L/H EXTERIOR SURFACE
1
8
1
2 PUNTO DE APOYO: MARKING IS LOCATED ON
FIXED DUCT ASSEMBLY
14 EXTERIOR SURFACE AT
1 LOWER HOIST POINTS
DUCTO - C
4 (TACA AND LAN CHILE)
A5C999
Pressure Relief Door Identification Markings Locations
Figure 604
C C
B
A
B
A
8
4
14
4
7 A-A
5
B-B
A5C591A
3
1 2
13 1 2
11 9 1 2
12 13 10
C C
A5C1001
A5C592A
Right C-Duct Fixed Structure Identification Marking Locations
Figure 607
1
2
PANEL DE ACCESO
MARKING IS LOCATED ON
10 HINGE ASSESS PANEL -
1 REMUEVA TORNILLOS QUE SUJETAN EL PANEL PARA R/H EXTERIOR SURFACE
8 ACCESAR PERNOS QUE ASEGURAN EL DUCTO - C (LAN CHILE ONLY)
1
2 PRECAUCION: DESCONECTE SISTEMAS HYDARAULICO
Y ELECTRICO ANTES DE ABRIR DUCTOS -C MARKING IS LOCATED ON
AND HINGE ASSESS PANEL -
11 R/H EXTERIOR SURFACE
1 (TACA ONLY)
8
1
2 PRECAUCION: DESCONECTE SISTEMAS HYDARAULICO MARKING IS LOCATED ON
12 Y ELECTRICO ANTES DE REMOVER DUCTO - C HINGE ASSESS PANEL -
AND
R/H EXTERIOR SURFACE
1 (LAN CHILE ONLY)
8
1
2 CAUTION: DISCONNECT HYDRAULIC AND ELETRICAL
SYSTEMS PRIOR TO C - DUCT REMOVAL
13 MARKING IS LOCATED ON
AND
HINGE ASSESS PANEL -
R/H EXTERIOR SURFACE
1
8
1
2 PUNTO DE APOYO: MARKING IS LOCATED ON
FIXED DUCT ASSEMBLY
14 EXTERIOR SURFACE AT
1 LOWER HOIST POINTS
DUCTO - C
4 (TACA AND LAN CHILE)
A5C1002
Pressure Relief Door Identification Markings Locations
Figure 608
REPAIR 048
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPAIR THE SURFACE DAMAGE ON THE OUTER
FAIRING OF THE TORQUE RING
(VRS2193/2194) 0
Task 78-30-00-300-048
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 32 or 48, for item
locations of specific part numbers.
A. Standard Equipment
Explosion-proof heat lamp
B. Consumable Materials
Methyl ethyl ketone
CoMat 01-076 (alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 02-160 Teflon tape
CoMat 05-020 Waterproof silicon carbide abrasive paper
CoMat 05-081 Waterproof silicon carbide abrasie paper
CoMat 06-131 Marking pen
CoMat 08-028 Two-part epoxy adhesive
3. General
A. Material of Component
PART IDENT MATERIAL
Outer fairing Graphite/Composite
skin
Subtask 78-30-00-350-074
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Clean the repair surface with a CoMat 02-099 lint-free cloth
made moist with CoMat 01-438 solvent. Rub the surface dry
before the solvent becomes gas.
(1) Apply the CoMat 02-160 teflon tape around the damaged surface.
(1) Use the CoMat 05-081 waterproof silicon carbide abrasive paper,
150 grit, and the CoMat 05-020 waterproof silicon carbide
abrasive paper, 320 grit, to make smooth any defects on the
damaged surface.
Subtask 78-30-00-350-075
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Cure the adhesive for one hour between 180 and 200 deg F (82
and 93 deg C) with the explosion-proof heat lamp.
(1) Remove the CoMat 02-160 teflon tape from the surface.
Subtask 78-30-00-350-076
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use the CoMat 05-081 waterproof silicon carbide abrasive paper,
150 grit, and the CoMat 05-020 waterproof silicon carbide
abrasive paper, 320 grit, to make the adhesive smooth with the
adjacent surface.
(1) Clean the repaired surface with a CoMat 02-099 lint-free cloth
made moist with CoMat 01-438 solvent. Rub the surface dry
before the solvent becomes gas.
Subtask 78-30-00-210-073
A. Visually examine
Subtask 78-30-00-850-074
REPAIR 049
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE NUTPLATE ON THE TORQUE RING
(VRS2183/2184) 0
Task 78-30-00-300-049
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 31 or 42, for item
locations of specific part numbers.
A. Standard Equipment
Drill and drilling equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
CoMat 08-029 Primer base
E. Repair Parts
NOTE: To identify the repair or replacement parts, refer to the
IPL section.
3. General
A. Material of Component
PART IDENT MATERIAL
Inner fairing Graphite composite
Inner fairing Aluminum alloy 2024-T6-2
Outer fairing Graphite composite
Torque ring box cone Graphite composite
Subtask 78-30-00-020-109
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use drill and drilling equipment. Drill out the rivets and
remove the nutplate. Do not make the rivet holes larger.
(1) Clean the repair surface with a CoMat 02-099 lint-free cloth
made moist with the CoMat 01-438 solvent. Rub the surface dry
before the solvent becomes gas.
Subtask 78-30-00-420-069
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Put the nutplates into position and wet install the rivets with
the primer mix. Remove unwanted primer with a CoMat 02-099
lint-free cloth made moist with the CoMat 01-438 solvent. Rub
the surface dry before the solvent becomes gas.
Subtask 78-30-00-210-106
A. Visually examine
Subtask 78-30-00-850-075
NUTPLATE
A
C
RIVET
B
A
RIVET
RIVET
NUTPLATE
NUTPLATE
B
(Typical)
C A5C543
NUTPLATE
A
RIVET C
B
A
RIVET
NUTPLATE
NUTPLATE
B
(Typical)
C A5C598
REPAIR 051
THRUST REVERSER
ACTUATOR MANIFOLD, REPLACE THE SUPPORT BRACKET PLATE
(VRS2320/2321) 0
Task 78-30-00-300-051
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 47 or 48, for item
locations of specific part numbers.
A. Standard Equipment
Drill and drilling equipment
Temporary fasteners
Rivet equipment
Explosion-proof heat lamps
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 02-217 Release agent
CoMat 05-128 Aluminum oxide abrasive paper
CoMat 05-129 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
CoMat 08-021 Adhesive
E. Repair Parts
NOTE: To identify the repair or replacement parts, refer to the
IPL section.
3. General
A. Material of Component
PART IDENT MATERIAL
Manifold support 2024-T42 Aluminum
bracket
Subtask 78-30-00-020-110
(1) Remove the two bolts and washers that attach the manifold to
the damaged support bracket. Use standard workshop equipment to
remove the bolts and washers. Keep the bolts and washers.
(1) Remove the two screws and washers that hold the two clamps to
the damaged support bracket. Use standard workshop equipment to
remove the screws and washers. Keep the screws and washers.
C. Move the manifold and harness from the damaged support bracket
Subtask 78-30-00-110-071
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Clean the base bracket around the damaged support bracket. use
CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-020-111
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
V2500-A1/A5 REPAIR 051
78-30-00 Page 6003
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
(1) Use CoMat 06-131 marking pen to mark the location of the
damaged support bracket on the base bracket.
(1) Use drill and drilling equipment to drill out the four rivets
that attach the damaged support bracket to the base bracket.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-350-077
(1) Locate the two nutplates on the manifold support brackets. Use
drills and drilling equipment to drill attachment pilot holes.
Use temporary fasteners to install the nutplates.
Subtask 78-30-00-350-078
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Remove the new support bracket and apply CoMat 02-217 release
agent to the faying surface of the new support bracket.
(1) Use clamps to position and align with the marks on the base
bracket and the manifold.
(1) Cure adhesive at room temperature for one hour, then at 190 to
210 deg F (88 to 99 deg C) for two hours.
Subtask 78-30-00-420-070
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Check for correct edge distance. Use drill and drilling
equipment to drill four 0.190 to 0.199 in. (4,826 to 5,055 mm)
diameter holes. Use the rivet holes in the base bracket to back
drill the holes in the new support bracket.
(1) Use drill and drilling equipment to drill the bolt holes for
the nutplates 0.283 to 0.291 in. (7,19 to 7,39 mm) in diameter.
Drill and counter sink the nutplate attach holes 0.097 to 0.100
in. (2,463 to 2,540 mm) in diameter.
(1) Use standard workshop equipment to remove burrs from the new
support and base brackets.
(1) Mix the CoMat 07-140 epoxy primer and CoMat 07-139 thinner per
the manufacturer’s instructions.
(1) Remove the unwanted primer with a CoMat 02-099 lint-free cloth.
(1) Remove the unwanted primer with a CoMat 02-099 lint-free cloth.
Subtask 78-30-00-420-102
10. Install the Manifold and Harness, Figures 601 and 602
Subtask 78-30-00-210-074
Subtask 78-30-00-850-076
REMOVE
RIVETS
(4 PLACES)
OUTER
FAIRING
BASE
BRACKET
ELECTRICAL HARNESS
HELD IN PLACE
WITH TWO CLAMPS
ITEM 1
MANIFOLD SUPPORT MANIFOLD ASSY
BRACKET ATTACHED TO
BRACKET WITH TWO
BOLTS AND TWO
WASHERS
A5C545
Replace the Support Bracket Plate Left C-Duct
Figure 601
REMOVE
RIVETS
(4 PLACES)
OUTER
SUPPORT FAIRING
BRACKET
ELECTRICAL HARNESS
HELD IN PLACE
WITH TWO CLAMPS
A5C479
ITEM 4
BOLT
(4 PLACES)
MEASURED
DISTANCE
ITEM 2
NUTPLATE 1.200 in. (30,48 mm)
(2 PLACES)
0.283-0.291 in.
(7,19-7,39 mm)
(2 PLACES)
ITEM 3
RIVET
(4 PLACES)
MEASURED
ITEM 1 DISTANCE
PLATE
SUPPORT
BRACKET
0.190-0.199 in.
(4,826-5,055 mm)
(4 PLACES)
ITEM 5
WASHER
(4 PLACES)
ITEM 6
NUT
(4 PLACES)
A5C478
REPAIR 072
THRUST REVERSER
RIGHT C-DUCT FIXED STRUCTURE - REPLACE THE PANDOWN HEATSHIELD
(VRS2117) 0
Task 78-30-00-300-072
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 50, for item
locations of specific part numbers.
A. Standard Equipment
Drill and drilling equipment
Riveting tools
Palette knife
Hole finder
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-030 Sealant
PR-1200 Primer, adhesion/promoter
E. Repair Parts
NOTE: To identify the repair or replacement parts, refer to the
IPL section.
3. General
A. Material of Component
PART IDENT MATERIAL
Aluminum skin Aluminum sheet
Heatshield skin Rigidized CRES foil
Subtask 78-30-00-020-112
(1) Use a palette knife to remove the sealant from around the outer
edge of the heatshield.
(1) Drill out the rivets through the damaged heatshield. Do not
make the fastener holes larger. Save the retainers for
reinstallation. Use drill and drilling equipment.
Subtask 78-30-00-110-083
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 05-074 aluminum oxide abrasive paper to remove the
remaining sealant from the repair area.
(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-350-079
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Hold the heatshield in its place on the fixed structure. The
velcro strips should match those on the fixed structure and the
heatshield land should cover existing holes. If any of the
velcro strips mounted in the C-duct are damaged or do not align
with the strips on the heatshield. Refer to REPAIR 025,
(VRS2056/2061), TASK 78-30-00-300-025.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-420-072
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Apply PR-1200 primer to the rivet sleeves. Let the primer dry
for a minimum of 30 minutes. Wet install the rivets with CoMat
08-030 sealant mixture. Use riveting tools.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent to clean the rivet heat locations and around the three
duct openings. Rub the surface dry before the solvent becomes
gas.
(1) Apply a thin layer of PR-1200 primer around the outer edge of
the three duct openings, at the bottom edge of the heatshield
and around the cutouts for the Hi-Lok collars as indicated in
Figure 71-30-00-990-098. Let the primer dry for a minimum of 30
minutes before you apply the sealant.
(1) Apply a bead of CoMat 08-030 sealant around the outer edge of
the three duct openings, at the bottom edge of the heatshield
and around the cutouts for the Hi-Lok collars.
Subtask 78-30-00-210-075
Subtask 78-30-00-850-077
DRILL
0.133 in. (3,38 mm)
0.129 in. (3,28 mm)
HOLES (30 places)
CUTOUT FOR
HI-LOK COLLARS
(Typical)
RETAINER
HEATSHIELD
SECTION A-A
SEAL AROUND
THIS PAGE INTENTIONALLY LEFT BLANK
DUCT OPENINGS
HEATSHIELD
INSTALL
RIVET
(30 places)
RETAINER
(Typical 4 places)
A A
SEAL AROUND
HI-LOK CUTOUTS
REPAIR 085
THRUST REVERSER
RIGHT C-DUCT FIXED STRUCTURE - REPLACE THE LOWER TRACK BUSHING
(VRS2200) 0
Task 78-30-00-300-085
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 40, for item
locations of specific part numbers.
A. Standard Equipment
Explosion-proof heat lamp
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone
(alternative to CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
CoMat 08-021 Adhesive
E. Repair Parts
NOTE: To identify the repair or replacement parts, refer to the
IPL section.
3. General
A. Material of Component
PART IDENT MATERIAL
Bushing CRES
Subtask 78-30-00-020-113
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Push out the damaged bushing. If you can not push out the
bushing, use a drill and drilling equipment to drill out the
damaged bushing. Do not make the bushing hole larger.
(1) Remove burrs or foreign matter from the surface that makes
contact with the bushing.
(1) Clean the repair surface with a CoMat 02-099 lint-free cloth
made moist with CoMat 01-438 solvent. Rub the surface dry
before the solvent becomes gas.
Subtask 78-30-00-420-073
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Apply a layer of the primer mix to the surface that makes
contact with the bushing. Remove unwanted primer with a Comat
02-099 lint-free cloth made moist with CoMat 01-438 solvent.
Rub the surface dry before the solvent becomes gas.
(1) Cure the primer for 40 minutes between 140 and 180 deg F (60
and 82 deg C) with an explosion-proof heat lamp or for four
hours at room temperature, approximately 72 deg F (22 deg C).
(1) Apply the CoMat 08-021 adhesive to the hole and the surface
that makes contact with the bushing.
(1) Wet install the new bushing with CoMat 08-021 adhesive. Push
the bushing into the hole until the bushing flange makes
contact with the lug surface. Remove unwanted adhesive with a
CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-210-076
A. Visually examine
Subtask 78-30-00-850-078
FORWARD
A
THIS PAGE INTENTIONALLY LEFT BLANK
A BUSHING
B
A5C584
REPAIR 086
THRUST REVERSER
RIGHT C-DUCT FIXED STRUCTURE - REPLACE THE LOWER TRACK LANYARD BRACKET
PRE SBN78-0195
(VRS2203) 0
Task 78-30-00-300-086
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 40, for item
locations of specific part numbers.
A. Standard Equipment
Drill and drilling equipment
Palette knife
Standard shop tools
B. Consumable Materials
CoMat 01-438 Solvent
Methylisobutylketone (alternative for
CoMat 01-457 CoMat 01-438)
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
E. Repair Parts
FIG/ITEM PART NO. PART IDENTIFICATION QTY
40-125 HL11VAZ6-26 Pin (standard) 1
40-150 HL12VAZ6-32 Pin (standard) 1
40-240 HL94LP6 Collar 2
40-450A 740-0412-79 Bracket 1
3. General
A. Material of Component
PART IDENT MATERIAL
Lanyard bracket AL 2024-T42
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use the HLH-128 collar removal tool to remove the collars. Use
a punch to remove the pins. Remove the damaged bracket.
(1) Clean the repair surface with a CoMat 02-099 lint-free cloth
made moist with CoMat 01-438 solvent. Rub the surface dry
before the solvent becomes gas.
(1) Use the existing lanyard bracket holes for location. Clamp the
new bracket into position. Use drill and drilling equipment to
back drill fastener holes between 0.1865 and 0.1885 in. (4,7
and 4,8 mm) in diameter. Remove the burrs.
(1) Wet install the fasteners with the primer mixture. Remove the
clamps. Remove unwanted primer mixture with a CoMat 02-099 lint
free cloth made moist with CoMat 01-438 solvent. Rub the
surfaces clean before the solvent becomes dry.
PIN
40-125
COLLAR
40-240
UP
PIN
40-150
COLLAR
40-240
LANYARD
BRACKET
40-450
A5C585B
REPAIR 096
THRUST REVERSER
RIGHT C-DUCT FIXED STRUCTURE - REPLACE THE LOWER BUMPER SHIMS
(VRS2297) 0
Task 78-30-00-300-096
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 20, for item
locations of specific part numbers.
A. Standard Equipment
Drill and drilling equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-081 Silicon carbide abrasive paper
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Shims CRES sheet, type 302
Annealed, MIL-S-5059
Subtask 78-30-00-020-114
(1) Use drill and drilling equipment. Drill out the rivets and
remove the damaged shims. Do not make the rivet holes larger.
Subtask 78-30-00-110-073
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Clean the lower bumper with CoMat 02-099 lint-free cloth made
moist with the CoMat 01-438 solvent. Rub the surface dry before
the solvent becomes gas.
Subtask 78-30-00-350-080
(1) Use the drill and drilling equipment. Put the shims into
position on the lower bumper. Back drill the holes between
0.160 and 0.164 in. (4,06 and 4,17 mm) diameter.
(1) Countersink the mounting holes in the shims between 0.240 and
0.246 in. (6,09 and 6,25 mm) diameter with a 100 degree
countersink.
Subtask 78-30-00-420-074
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Put the shims into position and wet install the rivets with the
primer mix. Remove any unwanted primer with CoMat 02-099 lint-
free cloth made moist with Comat 01-438 solvent. Rub the
surface dry before the solvent becomes gas.
Subtask 78-30-00-210-077
Subtask 78-30-00-850-079
SHIM
(1 off each place)
RIVET
(2 off each place)
SHIM
RIVET
(2 off)
SHIM
RIVET
(2 off)
SHIM LOWER
THIS PAGE INTENTIONALLY LEFT BLANK
BUMPER
RIVET
0.160-0.164 in.
(4,06-4,17 mm)
DIAMETER HOLES
0.240-0.246 in.
(6,09-6,25 mm)
DIAMETER x 100°
COUNTERSINK
(Typical 5 places)
A5C600
REPAIR 097
THRUST REVERSER
RIGHT C-DUCT FIXED STRUCTURE - WELD REPAIR THE CRACK IN THE ACC DUCT
(VRS2205) 0
Task 78-30-00-300-097
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 20 or 32, for item
locations of specific part numbers.
A. Standard Equipment
B. Consumable Materials
E. Repair Parts
3. General
A. Material of Component
B. Cracks in the ACC duct can be repaired by a fusion weld. The fusion
weld is applied with manual gas tungsten arc welding equipment.
Refer to MIL-STD-1595 or equivalent. The weld repair must be
performed in a clean/closed area to prevent contamination and
argon gas leakage during the purge and weld cycles.
Subtask 78-30-00-160-050
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Clean the edges of the crack and the surfaces adjacent to the
crack with using CoMat 02-099 lint-free cloth made moist with
CoMat 01-438 solvent. Rub the surface until dry. Manually
remove scale with a stainless steel wire brush. Do not use a
mechanical brush. Use CoMat 03-010 argon gas to blow metal
particles from the surface. Remove all protective finishes,
oil, grease, dirt, scale and other foreign materials with Comat
01-438 solvent and CoMat 02-099 lint-free cloth. Rub the
surface clean before the solvent dries.
Subtask 78-30-00-020-115
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Make the damaged area rough with CoMat 05-081 waterproof
silicon carbide abrasive paper.
(1) Rub the damaged area with CoMat 05-151 silicon carbide abrasive
cloth disc to prepare the surface for the crack weld.
(1) Clean the damaged area with CoMat 02-099 lint-free cloth made
moist with CoMat 01-438 solvent. Clean the area until no metal
particles or stains remain on the cloth.
Subtask 78-30-00-350-081
(1) Drill between 0.080 and 0.100 in. (2,3 and 2,5 mm) diameter
hole at each end of the crack. Remove the sharp edges from the
crack with a carbide draw file or carbide burr.
Subtask 78-30-00-160-051
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Clean the area with CoMat 02-099 lint-free cloth made moist
with CoMat 01-438 solvent. Rub the surface clean before the
solvent dries. Use CoMat 03-010 argon gas to blow the particles
from the surfaces.
Subtask 78-30-00-110-074
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Clean the shielding fixtures with CoMat 02-099 lint-free cloth
made moist with CoMat 01-438 solvent. Rub the surface clean
before the solvent dries.
Subtask 78-30-00-420-075
(1) Put the fixtures over the repair area, on the inner and outer
surfaces of the ACC duct. Hold the fixtures in position with
COMat 02-213 high temperature tape. Seal the clearance between
the fixtures and the ACC duct with high temperature aluminum
foil/glass cloth tape.
NOTE: 1. Install the fixture with the open side over the area
of the ACC duct to be welded. Install the fixture
with the closed side on the opposite side.
Subtask 78-30-00-350-082
10. Purge the Repair Area with Argon Gas, Figure 601
(1) Connect the CoMat 03-010 argon gas to both fixtures. Put the
chill bars into the fixture and set them adjacent to the crack
to be welded. Purge the repair area for a minimum of 45 minutes
at a flow rate of 50 to 80 CFM (23,600 to 37,760 CU CMS/SEC)
before you begin to weld. Purge the repair area while you weld.
Purge the repair area after the procedure is completed until
the weld is cool.
Subtask 78-30-00-310-052
(1) Install a CoMat 03-226 welding electrode into the GTAW torch.
Connect the CoMat 03-010 argon gas to the torch, and adjust to
a flow rate of 15 to 25 CFM (7,080 to 11,800 CU CMS/SEC). Use
GTAW with CoMat 03-288 welding filler wire to weld the crack.
The weld must go into the crack fully.
2. You must keep the hot end of the filler metal in the
argon gas to prevent oxidation. If the end of the
filler metal becomes oxidized, remove the oxidized
end before you begin to weld.
Subtask 78-30-00-020-116
(1) After the weld repair has cooled, turn off the CoMat 03-010
argon gas. Remove the fixtures from the ACC duct.
Subtask 78-30-00-230-050
(1) Penetrant inspect the weld to find surface defects. The weld is
not satisfactory if there are any of these indications:
Surface porosity
Surface cracks
Sharp terminations
Sharp edges
Tails
Crack like indications.
(1) Visually inspect the surface color of the weld to find out if
the weld repair is satisfactory or unsatisfactory. The range of
surface colors in titanium welds are:
Bright silver and gold,
Satisfactory
Light straw, satisfactory
Light blue, satisfactory
Medium blue, unsatisfactory
Dark blue, unsatisfactory
Grey powdery scale, unsatisfactory
If the surface color of the area adjacent to the weld is dark
blue or violet or lighter, you can clean the welded area. You
must visually inspect the weld again after you clean it. If the
surface color of the area adjacent to the weld is darker than a
dark blue or violet, the weld is unsatisfactory.
Subtask 78-30-00-850-080
EXTERIOR SIDE
INTERNAL SIDE
WELDING FIXTURE
CRACK
TITANIUM DUCT
WELDING FIXTURE
REPAIR 111
THRUST REVERSER
TRANSLATING SLEEVE - REPLACE THE BLOCKER DOOR HINGE
(VRS2088/2089) 0
Task 78-30-00-300-111
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 21, 22, 23 or 24,
for item locations of specific part numbers.
A. Standard Equipment
Drills and drilling equipment
Explosion-proof heat lamp
Pilot drill bushing
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 02-158A Release agent
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 08-021 Adhesive
CoMat 07-140 Epoxy primer
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Hinge CRES
Subtask 78-30-00-020-117
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Remove the bolt, washer, bushings and nut at each of the two
hinges. Hardware can be used again if not worn or damaged.
(1) Remove the seal on the translating sleeve above the hinge to
get access to the hinge hardware.
(1) Remove the four pins and collars. If there is a shim between
the hinge and the translating sleeve, do not remove the shim.
Subtask 78-30-00-350-088
(1) Hold the hinge in place on the translating sleeve with its one
hole over the appropriate hole in the translating sleeve. Be
sure the hinge is pointing in exactly the right direction and
install a temporary fastener. Make a temporary installation of
the blocker door to the two hinges. Make sure the clearance is
even all around the blocker door in its cavity.
(1) Install the blocker door on the hinges. Make sure that there is
an even clearance all around the blocker door within its cavity
in the translating sleeve.
(1) Use a pilot drill bushing to hold the drill straight. Use the
existing holes in the translating sleeve as a guide. Drill
three 0.062 in. (1,58 mm) pilot holes in the hinge fitting. Use
drill and drilling equipment. Remove the blocker door from the
two hinges.
Subtask 78-30-00-420-076
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Put the hinge in place on the translating sleeve assembly. Wet
install the four pins and collars using the primer mix.
(1) Fill the cavity, with the pin installed and tightened, with the
adhesive mix.
(1) Cure the adhesive in the cavity for one hour between 200 deg F
(94 deg C) with explosion-proof heat lamp.
(1) Wet install the two bushings, the bolt, nut and washer with the
primer mix.
(1) Install the rubber bulb seal on the translating sleeve above
the hinge.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-210-081
A. Visually examine
Subtask 78-30-00-850-084
B
C
B
C
B
C
B
C
B
C
A5C613
B B
CL
BLOCKER DOOR A
TRANSLATING SLEEVE
SEAL
BLOCKER DOOR
A-A
BOLT
NUT
WASHER FORWARD
BUSHING
A5C614
FORWARD D D
TRANSLATING
SLEEVE TOPMOST
HINGE
CENTERLINE
BETWEEN HINGES
PIN AND
COLLAR C C
B-B
SHOWN WITHOUT
BLOCKER DOOR
TEMPORARY HINGE
FASTENER
IN EXISTING
HOLE
SHIM
PIN AND
COLLAR
C-C HINGE
A5C615
PILOT
DRILL .093 in.
BUSHINGS (2.36 mm)
1.00 in. 0.28 in.
(25.4 mm)
(7.1 mm)
O.D.
0.1795-0.1835 in.
I.D. (4.559-4.661 mm)
0.057-0.063 in.
(1.45-1.60 mm)
POTTING COMPOUND
D-D
TOPMOST HINGE
A5C616
TRANSLATING SLEEVE
HINGE
BOLT
NUT
BUSHING
TRANSLATING SLEEVE
HINGE
NUT BOLT
WASHER
WASHER
C
BUSHING
BLOCKER DOOR
A5C617
Hinge Replacement, Blocker Door
Figure 605
REPAIR 112
THRUST REVERSER
TRANSLATING SLEEVE - REPLACE THE NUTPLATE
(VRS2158/2159) 0
Task 78-30-00-300-112
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 21 or 22, for item
locations of specific part numbers.
A. Standard Equipment
Drills and drilling equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Translating sleeve Aluminum Alloy
Subtask 78-30-00-020-118
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use drill and drilling equipment. Drill out the rivets and
remove the nutplate. Do not make the rivet holes larger. Keep
the shim when you remove the nutplate.
(1) Clean the repair surface with a CoMat 02-099 lint-free cloth
made moist with CoMat 01-438 solvent. Rub the surface dry
before the solvent becomes gas.
Subtask 78-30-00-420-077
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) For the nutplate, put the nutplate into position and wet
install the rivets with the primer mix. For the shimmed
nutplate, put the nutplate and shim into position and wet
install the rivet with the primer mix. Remove any unwanted
primer with a CoMat 02-099 lint-free cloth made moist with
CoMat 01-438 solvent. Rub the surface dry before the solvent
becomes gas.
Subtask 78-30-00-210-082
A. Visually examine
Subtask 78-30-00-850-085
C A
E
F
B
(Typical)
D
D
E
A
NUTPLATE
(6 off)
RIVET
A
ACCESS DOOR
(2 off) A5C618
RIVET
NUTPLATE
(3 off)
BLOCKER DOOR
NUTPLATE
RIVET
B RIVET
NUTPLATE
UPPER RETAINER
C A5C619
RIVET
SHIM NUTPLATE
(2 off)
D-D
LOWER AFT HOIST POINTS
RIVET
NUTPLATE
RIVET NUTPLATE
(2 off)
F-F
UPPER CENTER HOIST POINTS
A5C620
REPAIR 113
THRUST REVERSER
TRANSLATING SLEEVE - REPLACE THE LOCKOUT ASSEMBLY
(VRS2090/2091) 0
Task 78-30-00-300-113
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 21 or 22, for item
locations of specific part numbers.
A. Standard Equipment
Drills and drilling equipment
Riveting tools
Brush
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-078 Waterproof silicon carbide abrasive paper
CoMat 05-081 Waterproof silicon carbide abrasive paper
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
CoMat 08-021 Adhesive
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Lockout assembly Aluminum Alloy
Subtask 78-30-00-020-119
4. Remove the Damaged Lockout Assembly, Figure 601 and Figure 602
(1) Use the CoMat 05-081 waterproof silicon carbide abrasive paper
and the CoMat 05-078 waterproof silicon carbide abrasive paper
to remove the surface finish from a 3.0 in. (76,2 mm) diameter
area around the hole in the lockout assembly to find the four
rivets.
(1) Drill out the rivets and remove the lockout assembly. Use drill
and drilling equipment. Do not make the rivet holes larger.
Subtask 78-30-00-420-078
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 02-099 lint-free cloth made moist with the
CoMat 01-438 solvent. Rub the surface dry before the solvent
becomes gas.
(1) Back drill the rivet holes 0.144 to 0.148 in. (3,66 to 3,76
mm). Use drill and drilling equipment.
(1) Apply a 0.005 to 0.010 in. (0.127 to 0.254 mm) layer of the
adhesive to all the mating surfaces of the lockout assembly and
the translating sleeve.
(1) Wet install the rivets with the primer mix. Clean any unwanted
primer mix or sealant with the CoMat 02-099 lint-free cloth
made moist with the CoMat 01-438 solvent. Rub the surface dry
before the solvent becomes gas.
Subtask 78-30-00-210-083
Subtask 78-30-00-380-054
Subtask 78-30-00-350-089
Subtask 78-30-00-850-086
(1) Use a CoMat 06-131 marking pen of a color that contrasts. Write
VRS2091 on the left translating sleeve, or VRS2090 on the right
translating sleeve.
RIVET
RIVET
A
RIVET
RIVET
0.144-0.148 in
(3,66-3,76 mm)
DIAMETER HOLES
4 PLACES
A
RIVET
A
RIVET
RIVET
RIVET
0.144-0.148 in
(3,66-3,76 mm)
DIAMETER HOLES
4 PLACES
CAUTION
LOCKOUT ASSEMBLY
RED PIN THRUST
REVERSER MANUALLY
DEACTIVATED
LOCKOUT PIN
REPAIR 114
THRUST REVERSER
TRANSLATING SLEEVE - REPLACE THE PIN STOWAGE BRACKET
(VRS2150/2151) 0
Task 78-30-00-300-114
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 21 or 22, for item
locations of specific part numbers.
A. Standard Equipment
Drills and drilling equipment
Riveting tools
Brush
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-078 Waterproof silicon carbide abrasive paper
CoMat 05-081 Waterproof silicon carbide abrasive paper
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
CoMat 08-021 Adhesive
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Pin stowage bracket Aluminum Alloy
Shim Aluminum clad 2024-0
Subtask 78-30-00-020-135
4. Remove the Damaged Pin Stowage Bracket, Figure 601 and Figure 602
(1) Use the CoMat 05-081 waterproof silicon carbide abrasive paper
and the CoMat 05-078 waterproof silicon carbide abrasive paper.
Remove the surface finish from a 4.00 in. (101,4 mm) diameter
area around the hole of the pin stowage bracket to find the
eight rivets.
(1) Use drill and drilling equipment. Drill out the rivets and
remove the pin stowage bracket and the shim. Do not make the
rivet holes larger.
Subtask 78-30-00-420-079
5. Install the New Pin Stowage Bracket and Shim, Figure 601 or Figure 602
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Clean the repair surface with a CoMat 02-099 lint-free cloth
made moist with the CoMat 01-438 solvent. Rub the surface dry
before the solvent becomes gas.
(1) Put the new pin stowage bracket and the new shim into position
on the translating sleeve. Make sure the alignment hole faces
forward. Install the lockout pin to help center the pin stowage
bracket. Clamp the pin stowage bracket and the shim in
position.
V2500-A1/A5 REPAIR 114
78-30-00 Page 6003
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
(1) Use drill and drilling equipment. Back drill the rivet holes
between 0.176 and 0.180 in. (4,47 and 4,57 mm) diameter through
the pin stowage bracket and the shim.
(1) Apply a 0.005 to 0.010 in. (0,127 to 0,254 mm) thick layer of
the CoMat 08-021 adhesive to all the mating surfaces of the pin
stowage bracket, the shim, and the translating sleeve.
(1) Wet install the rivets with the primer mix. Wipe off any
unwanted primer mix or sealant with the CoMat 02-099 lint-free
cloth made moist with the CoMat 01-438 solvent. Rub the surface
dry before the solvent becomes gas.
Subtask 78-30-00-210-107
Subtask 78-30-00-370-053
Subtask 78-30-00-350-090
Subtask 78-30-00-850-087
A SHIM
B B
PIN STOWAGE
BRACKET
ALIGNMENT
HOLE
RIVET
(8 off)
B-B
A5C389
Left Translating Sleeve - Pin Stowage Bracket
Figure 601
SHIM A
B B
PIN STOWAGE
BRACKET
ALIGNMENT
HOLE
RIVET
(8 off)
B-B
A5C390
Right Translating Sleeve - Pin Stowage Bracket
Figure 602
REPAIR 116
THRUST REVERSER
TRANSLATING SLEEVE - RENEW THE IDENTIFICATION MARKINGS
(VRS2268/2269) 0
Task 78-30-00-300-116
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 11 or 12, for item
locations of specific part numbers.
A. Standard Equipment
Plastic spatula
Brush
Explosion-proof heat lamp
Paint spray gun
Disposable stencil sets - #3 Alternative Gothic Style
Standard shop tools
B. Consumable Materials
CoMat 01-438 Solvent
CoMat 01-457 Solvent, (alternative to CoMat 01-438
Solvent)
CoMat 02-091 Wiping cloth
CoMat 02-099 Lint free cloth
CoMat 02-174 Cotton swabs
CoMat 02-178 Masking tape
CoMat 05-020 Waterproof silicon carbide abrasive paper
CoMat 06-131 Marking pen
CoMat 07-076 Thinner
CoMat 07-077 Catalyst
CoMat 07-078 Gloss base
CoMat 07-096 Thinner
CoMat 07-097 Catalyst
CoMat 07-098 Clear polyurethane coating
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Translating sleeve Graphite fabric
outer skin
Subtask 78-30-00-350-091
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
WARNING: PUT ON LINT FREE GLOVES WHEN YOU TOUCH THE CLEANED OR
TREATED SURFACES. THIS WILL HELP PREVENT CONTAMINATION.
(1) Clean the repair area with a CoMat 02-091 wiping cloth made
moist with CoMat 01-438 solvent. Rub the surface clean before
the solvent becomes dry.
(1) Use CoMat 02-178 masking tape to prevent causing damage to the
areas adjacent to the repair.
(1) Use the CoMat 05-020 waterproof silicon carbide abrasive paper
and the plastic spatula to remove the damaged markings.
Do not remove the paint under the markings.
(1) Clean the repair area with a CoMat 02-091 wiping cloth made
moist with CoMat 01-438 solvent. Rub the surface clean before
the solvent becomes dry.
Subtask 78-30-00-350-092
(1) Make the stencils. Make the distance between the lines of text
the same as the height of the letters.
Subtask 78-30-00-350-093
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use the stencils and the paint to make the new markings. Use a
brush or spray gun to apply the paint. Use the CoMat 02-174
cotton swab to remove unwanted paint.
WARNING: YOU MUST LET THE PAINT AIR DRY FOR 15 MINUTES BEFORE YOU CURE
THE PAINT WITH THE EXPLOSION-PROOF HEAT LAMP. IF YOU DO NOT
DO THIS, THE PAINT CAN IGNITE AND CAUSE INJURY.
(1) Let the paint dry for 15 minutes before you cure the paint with
the explosion-proof heat lamp.
(1) Remove the masking tape. Use a CoMat 02-099 lint free cloth
made moist with CoMat 01-438 solvent. Rub the surface clean
before the solvent dries.
(1) Cure the paint for one hour between 140 and 180 deg F (60 and
80 deg C). Use the explosion proof heat lamp.
Subtask 78-30-00-380-055
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Apply one layer of the protective finish over the new
identification markings with a brush or spray gun.
WARNING: YOU MUST LET THE POLYURETHANE AIR DRY FOR 15 MINUTES BEFORE
YOU CURE THE POLYURETHANE WITH THE EXPLOSION-PROOF HEAT
LAMP. IF YOU DO NOT DO THIS, THE POLYURETHANE CAN IGNITE AND
CAUSE INJURY.
(1) Let the polyurethane air dry for 15 minutes before you cure the
polyurethane with the explosion-proof heat lamp.
(1) Cure the polyurethane for one hour between 140 and 180 deg F
(60 and 82 deg C) with the explosion-proof heat lamp.
Subtask 78-30-00-210-104
Subtask 78-30-00-850-088
TRANSLATING
SLEEVE
1 2
3
11
4
2
9
10
3
5
11 11
7
12
13 1 2 3
12
13
6 8
A5C991
LOC. LTR
MARKING GENERAL REMARKS
NO. HGT
MARKING IS LOCATED ON
1 ACTUATOR TRANSLATING SLEEVE
1 ACCESS PANEL
4 EXTERIOR SURFACE OF
ACCESS PANEL
1 MARKING IS LOCATED ON
2 HOIST POINT L/H TRANSLATING SLEEVE
2
EXTERIOR SURFACE
MARKING IS LOCATED ON
1 TRANSLATING SLEEVE ONLY
3 L/H TRANSLATING SLEEVE
4
EXTERIOR SURFACE
1
2 CAUTION
MARKING IS LOCATED ON
4 L/H TRANSLATING SLEEVE
1 RED PIN THRUST
EXTERIOR SURFACE
4 REVERSER MANUALLY
DEACTIVATED
MARKING IS LOCATED ON
5 1
L/H TRANSLATING SLEEVE
4
PIN STOWAGE EXTERIOR SURFACE
1
2 CAUTION
REMOVE PYLON FAIRING
1 BEFORE DEPLOYING
4 MARKING IS LOCATED ON
WITH C-DUCT OPEN
L/H TRANSLATING SLEEVE
3 MAX TORQUE EXTERIOR SURFACE,
6 16 275 IN. LBS NEAR SIMILAR MARKING
DEPLOY ON C-DUCT INTERIOR
CANTED BULKHEAD
3 STOW
16 MAX TORQUE
350 IN. LBS
A5C992
Right Translating Sleeve Identification Marking Specifications
Figure 602
LOC. LTR
MARKING GENERAL REMARKS
NO. HGT
MARKING IS LOCATED ON
1 L/H TRANSLATING SLEEVE
7 COMPARTIMIENTO DE PIN
4 EXTERIOR SURFACE
(TACA AND LAN CHILE)
MARKING IS LOCATED ON
1 PANEL DE ACCESO TRANSLATING SLEEVE
8 4 EXTERIOR SURFACE OF
AL ACTUADOR
ACCESS PANEL
(TACA AND LAN CHILE)
1
PRECAUCION MARKING IS LOCATED ON
2
L/H TRANSLATING SLEEVE
9 PIN ROJO - REVERSIBLE EXTERIOR SURFACE
1 MANUALMENTE (TACA ONLY)
4 DESACTIVADA
1
PRECAUCION MARKING IS LOCATED ON
2
L/H TRANSLATING SLEEVE
10 PIN ROJO - REVERSOR EXTERIOR SURFACE
1 MANUALMENTE (LAN CHILE ONLY)
4 DESACTIVADO
MARKING IS LOCATED ON
1 L/H TRANSLATING SLEEVE
11 2 PUNTO DE APOYO EXTERIOR SURFACE
(TACA AND LAN CHILE)
MARKING IS LOCATED ON
1 PARA CUBIERTA DESLIZANTE DEL L/H TRANSLATING SLEEVE
12 4 INVERSOR DE EMPUJE SOLAMENTE EXTERIOR SURFACE
(TACA ONLY)
MARKING IS LOCATED ON
1 PARA CUBIERTA DESLIZANTE DEL L/H TRANSLATING SLEEVE
13 4 REVERSOR SOLAMENTE EXTERIOR SURFACE
(LAN CHILE ONLY)
A5C993
TRANSLATING
SLEEVE
2 1
3
11
8
12
13 4
2
9
10
3
5
11 11
7
12
3 1 13
2
12
13
8 6
A5C994
LOC. LTR
MARKING GENERAL REMARKS
NO. HGT
MARKING IS LOCATED ON
1 ACTUATOR TRANSLATING SLEEVE-
1 ACCESS PANEL
4 EXTERIOR SURFACE OF
ACCESS PANEL
1 MARKING IS LOCATED ON
2 HOIST POINT
2 L/H TRANSLATING SLEEVE-
EXTERIOR SURFACE
MARKING IS LOCATED ON
1 TRANSLATING SLEEVE ONLY
3 L/H TRANSLATING SLEEVE-
4
EXTERIOR SURFACE
1
CAUTION
2
MARKING IS LOCATED ON
4 L/H TRANSLATING SLEEVE-
1 RED PIN THRUST EXTERIOR SURFACE
4 REVERSER MANUALLY
DEACTIVATED
MARKING IS LOCATED ON
5 1
L/H TRANSLATING SLEEVE-
4
PIN STOWAGE EXTERIOR SURFACE
1
2 CAUTION
REMOVE PYLON FAIRING
1 BEFORE DEPLOYING
4 MARKING IS LOCATED ON
WITH C-DUCT OPEN
L/H TRANSLATING SLEEVE-
3 MAX TORQUE EXTERIOR SURFACE,
6 16 275 IN. LBS NEAR SIMILAR MARKING
DEPLOY ON C-DUCT INTERIOR
CANTED BULKHEAD
3 STOW
16 MAX TORQUE
350 IN. LBS
A5C995
Right Translating Sleeve Identification Marking Specifications
Figure 605
LOC. LTR
MARKING GENERAL REMARKS
NO. HGT
MARKING IS LOCATED ON
1 COMPARTIMIENTO DE PIN L/H TRANSLATING SLEEVE
7
4 EXTERIOR SURFACE
(TACA AND LAN CHILE)
MARKING IS LOCATED ON
1 PANEL DE ACCESO TRANSLATING SLEEVE
8 4 EXTERIOR SURFACE OF
AL ACTUADOR
ACCESS PANEL
(TACA AND LAN CHILE)
1
PRECAUCION MARKING IS LOCATED ON
2
L/H TRANSLATING SLEEVE
9 PIN ROJO - REVERSIBLE EXTERIOR SURFACE
1 MANUALMENTE (TACA ONLY)
4 DESACTIVADA
1
PRECAUCION MARKING IS LOCATED ON
2
L/H TRANSLATING SLEEVE
10 PIN ROJO - REVERSOR EXTERIOR SURFACE
1 MANUALMENTE (LAN CHILE ONLY)
4 DESACTIVADO
MARKING IS LOCATED ON
1 L/H TRANSLATING SLEEVE
11 2 PUNTO DE APOYO EXTERIOR SURFACE
(TACA AND LAN CHILE)
MARKING IS LOCATED ON
1 PARA CUBIERTA DESLIZANTE DEL L/H TRANSLATING SLEEVE
12 4 INVERSOR DE EMPUJE SOLAMENTE EXTERIOR SURFACE
(TACA ONLY)
MARKING IS LOCATED ON
1 PARA CUBIERTA DESLIZANTE DEL L/H TRANSLATING SLEEVE
13 4 REVERSOR SOLAMENTE EXTERIOR SURFACE
(LAN CHILE ONLY)
A5C996
REPAIR 117
THRUST REVERSER
TRANSLATING SLEEVE - REPLACE THE SEAL
(VRS2070/2071) 0
Task 78-30-00-300-117
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 25 or 26, for item
locations of specific part numbers.
A. Standard Equipment
Drill and drilling equipment
B. Consumable Materials
Methyl ethyl ketone (alternative to
CoMat 01-076 CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint free cloth
CoMat 06-131 Marking pen
CoMat 08-031 Silicone rubber compound
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Seal Block Rubber (Silicone)
Seal Rubber (Silicone)
End Plug Rubber (Silicone)
Subtask 78-30-00-350-094
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
CAUTION: THE SEAL AND SEAL BLOCK ARE BONDED TO EACH OTHER WITH
SILICONE RUBBER COMPOUND. CAREFULLY SEPARATE THE SEAL AND
THE SEAL BLOCK TO AVOID DAMAGE TO THE UNDAMAGED PART.
(1) Remove the screw. Remove the seal block from the seal.
(1) Clean the area with CoMat 02-099 lint-free cloth made moist
with CoMat 01-438 solvent. Rub the surface dry before the
solvent becomes gas.
Subtask 78-30-00-420-080
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Install the seal in the retainer. Make sure that the vent holes
point inboard and are adjacent to the retainer flange along the
retainer inner edge.
(1) Apply CoMat 08-031 silicone rubber compound to the end plug and
the seal block. install the end plug in to the seal. Install
the seal block in to the seal. Install the seal block on the
structure with the screw. Remove unwanted silicone rubber
compound with CoMat 02-099 lint-free cloth.
(1) Let the silicone rubber compound cure for a minimum of 8 hours
at 59 deg f (15 deg C) before you handle it.
Subtask 78-30-00-210-084
Subtask 78-30-00-850-089
D
D B
E
E
SEAL
RETAINER
4.99 in. RIVET
(126,74 mm) D-D
E-E
A5C401
SEAL BLOCK
SCREW
SEAL
SEAL
REPAIR 118
THRUST REVERSER
TRANSLATING SLEEVE - REPLACE THE LOWER FORWARD HOIST POINT INSERT
(VRS2275/2276) 0
Task 78-30-00-300-118
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 21 or 22, for item
locations of specific part numbers.
A. Standard Equipment
Drill and drilling equipment
Explosion proof heat lamp Angle tool
Vacuum cleaner
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
CoMat 08-021 Adhesive
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Translating sleeve Graphite skin and aluminum
core in repair area
Subtask 78-30-00-020-120
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use drill and drilling equipment. Drill out the insert. Do not
make the hole larger. Use a maximum drill size of 0.687 in.
(17,45 mm).
(1) Remove the particles from the insert hole with a vacuum.
(1) Clean the repair surface with CoMat 02-099 lint-free cloth made
moist with CoMat 01-438 solvent. Rub the surface dry before the
solvent becomes gas.
Subtask 78-30-00-420-081
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Apply the primer to the edges of the insert that touch the
graphite skin.
(1) Put adhesive into the insert hole. Leave space for the insert.
(1) Put the insert into the hole until the adhesive tab contacts
the outer skin of the translating sleeve.
(1) Put adhesive into one of the insert injection holes until the
adhesive flows form the other injection hole.
(1) Cure the adhesive at 150 deg F (65.5 deg C) for two hours with
the explosion-proof heat lamp.
Subtask 78-30-00-210-085
A. Visually examine
Subtask 78-30-00-850-090
TRANSLATING
SLEEVE
FORWARD
DRILL AND
CUTTING TOOL
CORE
INSERT SETSCREW
NEW
ADHESIVE
A5C621
TRANSLATING
SLEEVE
FORWARD
DRILL AND
CUTTING TOOL
CORE
SETSCREW INSERT
NEW
ADHESIVE
A5C649
Right Translating Sleeve Lower Forward Hoist Point Insert Replacement
Figure 602
REPAIR 119
THRUST REVERSER
TRANSLATING SLEEVE - REPLACE THE FAIRING FASTENERS
(VRS2316/2317) 0
Task 78-30-00-300-119
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 21 left hand or
Figure 22 right hand, for item locations of specific part
numbers.
A. Standard Equipment
Standard workshop equipment
Drills and drilling equipment
Riveting equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 05-129 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-021 Adhesive
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Translating sleeve
outer skin Graphite fabric
Fairing Graphite fabric
Subtask 78-30-00-020-121
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
CAUTION: DO NOT SAND INTO THE GRAPHITE FIBERS. DAMAGE TO THE FAIRING
WILL OCCUR.
(1) Remove the surface finish and the surface filler to show the
fastener head. Use CoMat 05-074 aluminum oxide abrasive paper.
(1) Drill out the loose fastener. Use drill and drilling equipment.
(1) Remove any loose fibers and make the skin edges smooth. Use
CoMat 05-129 aluminum oxide abrasive paper.
Subtask 78-30-00-350-095
Subtask 78-30-00-110-075
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-350-096
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS..
(1) Wet install the applicable fastener with the adhesive. Refer to
the IPL section for rivets. Use riveting equipment.
Subtask 78-30-00-210-086
A. Visually examine
Subtask 78-30-00-380-063
Subtask 78-30-00-850-091
FAIRING
A5C622A
Repair Details (LH Shown)
Figure 601
REPAIR 120
THRUST REVERSER
TRANSLATING SLEEVE - REPAIR OR RESTORE THE OUTER SKIN JOINT GROOVE
(VRS2313/2314) 0
Task 78-30-00-300-120
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 11, 12, 21 or 22,
for item locations of specific part numbers.
A. Standard Equipment
Standard workshop equipment
Drills and drilling equipment
Riveting equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 02-158 Release agent
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 05-129 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-027 Sealing and coating compound
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Translating sleeve
outer skin Graphite fabric
Subtask 78-30-00-350-097
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
CAUTION: DO NOT SAND INTO THE GRAPHITE FIBERS. DAMAGE TO THE FAIRING
WILL OCCUR.
(1) Find the joint groove between the forward and aft skins. Remove
the surface finish and surface filler. The black color of the
forward and aft skins will appear 1.0 in. (25,4 mm) on each
side of the filled groove. The groove can contain a gray
material. Use CoMat 05-074 aluminum oxide abrasive paper.
NOTE: From the aft latch up for approximately 12.0 in. (30,5
mm) there is a 1.7 in. (43,2 mm) wide glass/resin
filled area on the aft skin. The area will be through
the forward edge of this filler material.
Subtask 78-30-00-020-122
(1) Remove loose fibers and smooth the skin edges. Use CoMat 05-129
aluminum oxide abrasive paper.
Subtask 78-30-00-220-135
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Measure the mismatch between the forward and aft skins. If the
mismatch is more than 0.025 in. (0,64 mm) into the wind or
0.040 in. (1,12 mm) out of the wind, continue to the next step.
If mismatch is acceptable, refer to subtask 78-30-00-110-076.
Use standard workshop tools.
Subtask 78-30-00-350-098
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Make a tool
(1) Make a tool to keep the filler material out of the groove. The
tool can be made from aluminum sheet the thickness of the
groove and about 2.00 in. (50,8 mm) wide. Cut the tool to the
radius of the translating sleeve.
(1) Apply the CoMat 02-158 release agent to the tool. Put the tool
into the groove and build up the lower skin with the sealant
mix to the level of the higher.
(1) Smooth the repair area to the adjacent contour. Remove sharp
edges from the sealant filler. Use CoMat 05-129 aluminum oxide
abrasive paper.
Subtask 78-30-00-110-076
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-220-124
A. Visually examine
Subtask 78-30-00-210-064
Subtask 78-30-00-850-092
A B
B
FILLER
GROOVE
FORWARD
AFT SKIN
THIS PAGE INTENTIONALLY LEFT BLANK SKIN
PUSH PUSH
BOTTOM
SPLIT LINE
AFT LATCH
A A5C623
Repair Details
Figure 601
FORWARD SKIN
MISMATCH
AFT
SKIN
FORWARD SKIN
UNWANTED
SURFACE
FILLER
AFT
SKIN
BEFORE
SECTION B-B
FORWARD SKIN
0.065 in. (1,65 mm)
MAXIMUM
GROOVE
AFT
SKIN
AFTER
SECTION B-B
A5C624
Repair Details
Figure 602
REPAIR 145
THRUST REVERSER
BLOCKER DOOR LINK ASSEMBLY - REPLACE THE BEARING
(VRS2086/2087) 0
Task 78-30-00-300-145
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 07, for item
locations of specific part numbers.
A. Standard Equipment
Cutting tool
Roller staking tool
Bearing insertion tool
Arbor press
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 04-012 Aeroshell Grease 7
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Spherical Bearing 17-4PH CRES
Subtask 78-30-00-020-123
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
CAUTION: DO NOT PERMIT THE CUTTIONG TOOL TO TOUCH THE LINK. THIS WILL
CAUSE DAMAGE TO THE LINK. REMOVE ALL OF THE STAKING LIP
PIECES BEFORE YOU PRESS THE BEARING OUT OR THE LINK BORE
COULD BE DAMAGED.
(1) Support the link outside of the bearing race. Cut a groove in
the bearing outer race. Use a cutting tool.
(1) Support the link outside of the bearing race. Push on the side
where the staking lip has been removed. Use a continuous
pressure mechanism. Do not use a hammer or any tool that
produces a shock to the bearing.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
(1) If nicks exist, remove them with very fine abrasive paper and
repeat step C.
Subtask 78-30-00-420-082
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
CAUTION: DO NOT PRESS ON THE BALL OF THE BEARING. DO NOT USE A HAMMER
OR ANY TOOL THAT PRODUCES A SHOCK TO THE BEARING.
(1) Support the link outside of the bearing race. Mount the bearing
into the bearing insertion tool with pilot.
(1) Use a brush to apply a coat of the CoMat 07-140 epoxy primer
base to the outside surface of the bearing.
(1) Use the arbor press to press the bearing into the link bore.
(1) Rub off any excess primer with a CoMat 02-099 lint-free cloth.
(1) Make sure that the bearing races are centered in the link bore
and are even with the surface of the link to 0.010 in. (0,254
mm) above the link.
Subtask 78-30-00-350-099
(1) Install roller staking tool in a drill press. Support the link
outside of the bearing race. Lubricate the staking tool roolers
with CoMat 04-012 aeroshell grease 7.
(1) Lower the staking tool rollers to touch the outer race of the
bearing. Apply gradual pressure with arbor press as the staking
tool rotates. Form a retention lip on the outer bearing race
until it contacts the link bore chamfer. A maximum gap of 0.005
in. (0,13 mm) is permissible on 40 percent of the
circumference.
Subtask 78-30-00-280-051
(1) Make sure that there is free movement of the bearing within the
race. Make sure that there is no movement between the outer
race of the bearing and the link.
B. Proof load
(1) Support the link tightly. Apply an axial proof load to the
outer race of the bearing:
Subtask 78-30-00-850-093
BEARING
BEARING
CUT GROOVE
45oCHAMFER
LINK
BEARING RACE
BOTTOM OF CHAMFER
SUPPORT
A5C413
ROLLER
CENTERLINE
LINK
THIS PAGE INTENTIONALLY LEFT BLANK
A5C480
REPAIR 146
THRUST REVERSER
BLOCKER DOOR LINK ASSEMBLY - BLEND REPAIR
(VRS2278/2280) 0
Task 78-30-00-300-146
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 07, for item
locations of specific part numbers.
A. Standard Equipment
Explosion-proof heat lamp
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-073 Aluminum oxide abrasive paper
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 07-028 Chromate conversion coating for aluminum
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Blocker door link 2024-T6 Aluminum
B. This type of damage can be repaired by blending out the damage and
the application of surface treatment to the repaired area.
Damage within areas defined in item (1), (2), (3), and (4) below
should be addressed to the manufacturer for repair instructions on
an individual basis.
Zone 2 - 0.127 in. (3,26 mm) maximum blend depth and not more than
one half the original thickness (one side only) or 0.035
in. (0,9 mm) all around.
Zone 3 - 0.127 in. (3,26 mm) maximum blend depth (one side only) or
0.035 in. (0,90 mm) all around.
Subtask 78-30-00-350-100
4. Blend Out the Blocker Door Link Surface Damage, Figure 601
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use the CoMat 05-174 aluminum oxide abrasive paper to blend the
damaged area to a 10 to 1 taper.
(1) Use the CoMat 05-073 aluminum oxide abrasive paper to smooth
and polish the repair area.
(1) Clean the repair area with a CoMat 02-099 lint-free cloth made
moist with CoMat 01-438 solvent. Rub the link dry before the
solvent becomes gas.
Subtask 78-30-00-380-056
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
Subtask 78-30-00-380-057
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Cure the primer for 7 hours at room temperature or for forty
minutes between 140 and 180 deg F (60 and 82 deg C) with an
explosion proof heat lamp.
NOTE: You can touch the primer after you have cured it as
described in C. The primer is fully cured after 7 days
at room temperature.
Subtask 78-30-00-210-088
Subtask 78-30-00-850-094
2.0 in.
(50,8 mm)
ZONE 1
ZONE 2
ZONE 3
ZONE 4
2.0 in.
(50,8 mm)
REF. REMAINING
THICKNESS
FOR ZONE 1
MAXIMUM BLEND
DEPTH 0.035 in. 0.165 in.
ZONE 1 N/A
(0,9 mm) (4,2 mm)
(All around) 0.127 in.(3,26 mm)
AND NOT TO EXCEED
ZONE 2 N/A
HALF THE ORIGINAL
THICKNESS
0.127 in.(3,26 mm)
0.035 in. ZONE 3 N/A (One side only)
(0,9 mm) MAX. 0.035 in.(0,9 mm)
TYPICAL SECTION (All around)
FOR ZONES 2 & 3
N/A 0.022 in.
ZONE 4
ALTERNATE SECTION (0,56 mm)
FOR ZONES 2 & 3
A5C415
REPAIR 149
THRUST REVERSER
BLOCKER DOOR SPRING REPLACEMENT
(VRS2121/2122) 0
Task 78-30-00-300-149
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 11 or 12, for item
locations of specific part numbers.
A. Standard Equipment
Plastic spatula
Carbide tip drills
Drilling equipment
Standard shop tools
B. Consumable Materials
CoMat 01-438 Solvent
CoMat 01-457 Methylisobutylketon (alternative for
CoMat 01-438)
CoMat 02-091 Wiping cloth
CoMat 06-131 Marking pen
CoMat 07-139 Catalyst
CoMat 07-140 Epoxy primer
CoMat 08-115 Sealant
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Spring Inconel 718 SH AMS 5596
Subtask 78-30-00-020-124
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Disconnect the blocker door flap link from the pivot fitting.
Disconnect the blocker door from the two hinge fittings.
Disconnect the flap link from the blocker door. Keep the
hardware.
(1) The spring will fall away from the blocker door.
(1) Clean the repair area with a CoMat 02-091 wiping cloth made
moist with the CoMat 01-457 solvent. Rub the surface clean
before the solvent dries.
Subtask 78-30-00-420-083
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use the holes in the blocker door as a guide. Use a carbide tip
drill. Make the holes 0.160 to 0.164 in. (4,064 to 4,165 mm) in
diameter. Remove the burrs.
(1) Apply the CoMat 08-115 adhesive to the mating surfaces of the
spring and the blocker door.
(1) Put the spring into the position on the blocker door. Use
clamps to hold the spring in position on the blocker door.
(1) Wet install the rivets with the CoMat 08-115 adhesive. Remove
the clamps. Remove the unwanted adhesive with a CoMat 02-091
wiping cloth. Remove the unwanted adhesive before the solvent
dries.
(1) Wet install the spacers into the replacement spring with the
primer mixture. Remove the unwanted primer mixture with a CoMat
02-091 wiping cloth. Remove the unwanted primer mixture before
the solvent dries.
(1) Connect the flap link to the blocker door. Connect the blocker
door to the hinge fitting. Connect the flap link to the pivot
fitting.
Subtask 78-30-00-210-089
Subtask 78-30-00-850-106
BLOCKER DOOR
BLOCKER DOOR
(SBN 70-0103)
A5C894
SPRING
11-350
11-440
SPRING 12-350
11-260 12-440
12-260
RIVET
RIVET
11-240
11-330
12-240
11-420
12=330
RIVET 12-420
11-230 RIVET RIVET
12-230 11-250 11-340
12-250 11-430
12-340
12-430
THIS PAGE INTENTIONALLY LEFT BLANK
SPACER
07-100
08-100 SPACER
07-100
08-100
A5C895
REPAIR 150
THRUST REVERSER
BLOCKER DOOR ASSEMBLY - BLEND REPAIR
(VRS2279/2281) 0
Task 78-30-00-300-150
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 11, for item
locations of specific part numbers.
A. Standard Equipment
Explosion-proof heat lamp
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 05-073 Aluminum oxide abrasive paper
CoMat 05-074 Aluminum oxide abrasive paper
CoMat 06-131 Marking pen
CoMat 07-028 Chromate conversion coating for aluminum
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Blocker door 2024-T351 Aluminum
B. This type of damage can be repaired by blending out the damage and
the application of a surface treatment to the repaired area. Damage
within areas defined in terms (1), (2), (3), (4), (5) and (6) below
should be addressed to the manufacturer for repair instructions on
an individual basis.
Subtask 78-30-00-160-052
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 05-074 aluminum oxide abrasive paper to blend the
damaged area to a 10 to 1 taper.
(1) Use CoMat 05-073 aluminum oxide abrasive paper to smooth and
polish the repair area.
(1) Clean the repair area with a CoMat 02-099 lint-free cloth made
moist with CoMat 01-438 solvent. Rub the surface dry before the
solvent becomes gas.
Subtask 78-30-00-380-058
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
Subtask 78-30-00-380-059
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Cure the primer for 7 hours at room temperature or for forty
minutes between 140 and 180 deg F (60 and 82 deg C) with an
explosion proof heat lamp.
NOTE: You can touch the primer after you have cured it as
described in C. The primer is fully cured after 7 days
at room temperature.
Subtask 78-30-00-210-090
Subtask 78-30-00-850-095
A
LAND AREA
ZONE 1
0.05 in.
LAND AREA (1,27 mm)
A MINIMUM
ZONE 2
0.05 in. (1,27 mm) MATERIAL
MINIMUM MATERIAL THICKNESS AFTER
THICKNESS AFTER REPAIR
REPAIR
MINIMUM
THICKNESS
0.150 in. 0.75 in.
3.00 in. (19,05 mm)
(3,81 mm)
(76,2 mm) (Typical)
1.25 in.
RADIUS AREA
(31,75 mm) ARC
WEAR IS
ACCEPTABLE ZONE 6
ON EITHER 0.030 in. HINGE OUTER 0.030 in.
FACE (0,76 mm) EDGE AREA (0,76 mm)
MAXIMUM ZONE 3 MAXIMUM
BLEND DEPTH BLEND DEPTH
B
SECTION B-B
TYPICAL FOR EACH CLEVIS END
CLEVIS TO LINK AREA
B
ZONE 3
REPAIR 151
THRUST REVERSER
BLOCKER DOOR ASSEMBLY - REPLACE THE BUSHING
(VRS2285) 0
Task 78-30-00-300-151
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 11, for item
locations of specific part numbers.
A. Standard Equipment
Palette knife
Explosion-proof heat lamp
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 03-026 Liquid nitrogen
CoMat 06-131 Marking pen
CoMat 08-021 Adhesive
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Bushing CRES
Subtask 78-30-00-020-125
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Remove the pins and the washers from the blocker door.
(1) Remove the adhesive and the bushing with a palette knife and
CoMat 03-026 liquid nitrogen.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface clean before the solvent becomes dry.
Subtask 78-30-00-420-084
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Install the pin and the washers. Safety the bushing with a pin.
(1) Cure the adhesive for two hours at 250 deg F (121 deg C) with
an explosion-proof heat lamp.
Subtask 78-30-00-210-091
Subtask 78-30-00-850-096
(1) Use a CoMat 06-131 marking pen of a color that contrasts. Write
VRS2285 adjacent to the assembly number.
A
BLOCKER DOOR
ADHESIVE
BUSHING
BUSHING
PIN
WASHERS
COTTER PIN
SPRING
A
A5C406
LAND AREA
B ZONE 1
LAND AREA 0.05 in.
ZONE 2 B
(1,27 mm)
0.05 in. MINIMUM
(1,27 mm) MATERIAL
MINIMUM THICKNESS
MATERIAL AFTER
THICKNESS REPAIR
AFTER
REPAIR
0.75 in.
3.00 in. (19,05 mm)
(76,2 mm) (Typical)
1.25 in.
(31,75 mm) RADIUS AREA
ARC
LAND AREA
ZONE 1
B 0.05 in.
LAND AREA
(1,27 mm)
ZONE 2 B MINIMUM
0.05 in.
MATERIAL
(1,27 mm)
THICKNESS
MINIMUM
AFTER
MATERIAL
REPAIR
THICKNESS
AFTER
REPAIR
0.75 in.
(19,05 mm)
3.00 in.
(Typical)
1.25 in. (76,2 mm)
(31,75 mm) RADIUS AREA
ARC
HINGE
SLOT AREA OUTER
ZONE 4 0.030 in.
(0,76 mm) EDGE
MAXIMUM AREA
BLEND ZONE 3
DEPTH CLEVIS
END
TO LINK
0.060 in. AREA
(1,52 mm) ZONE 3
MAXIMUM DEPTH
AFTER REPAIR,
TYPICAL
C
A5C474
Blocker Door Bushing Replacement
Figure 602
STIFFENER
ZONE 5
0.020 in.
(0,51 mm)
MAXIMUM BLEND
DEPTH
SECTION B-B
TYPICAL (Except within
3.00 in. (76,2 mm)
radius area arc)
DIMENSION X3
D REMAINING THICKNESS
DIMENSION X1 BETWEEN THE HOLES
AT THE THINNEST POINT MUST BE MORE THAN
THIS DIMENSION MUST BE 0.020 in. (0,51 mm)
MORE THAN
0.120 in. (3,05 mm)
DIMENSION X4
PIN HOLE DIAMETER
AVERAGE MUST BE
LESS THAN
0.210 in. (5,33 mm)
DIMENSION X2
MINIMUM D BUSHING HOLE DIAMETER
THICKNESS
AVERAGE MUST BE
0.150 in.
LESS THAN
(3,81 mm)
1.150 in. (29,21 mm)
WEAR IS
ACCEPTABLE DETAIL AT C
ZONE 6
ON EITHER
FACE
SECTION D-D
TYPICAL FOR EACH
CLEVIS A5C926
Blocker Door Bushing Replacement
Figure 603
REPAIR 154
THRUST REVERSER
PRESSURE RELIEF DOOR - REPLACE THE RUBSTRIP
(VRS2051) 0
Task 78-30-00-300-154
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 10, for item
locations of specific part numbers.
A. Standard Equipment
Explosion-proof heat lamp
B. Consumable Materials
CoMat 01-393D Solvent
CoMat 01-438 Solvent (Alternate to CoMat 01-393D)
CoMat 02-099 Lint-free cloth
CoMat 05-081 Waterproof silicon carbide abrasive paper
CoMat 06-131 Marking pen
CoMat 08-021 Epoxy Paste Adhesive
Epoxy Paste Adhesive (Alternate to CoMat
CoMat 08-104 08-021)
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Rub strip (PTFE) Film Resin
B. To repair, remove the damaged rub strip and replace it with a new
rub strip.
Subtask 78-30-00-350-101
4. Prepare the Pressure Relief Door Surface, Figure 601 and 602
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Remove the damaged rub strip from the pressure relief door.Do not
gouge or scratch the base metal of the pressure relief door when
rub strips are removed.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-393D
solvent. Make the repair surface rough with the CoMat 05-081
waterproof silicon carbide abrasive paper. Clean again with
CoMat 01-393D the methyl ethyl ketone and the lint-free cloth.
Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-420-085
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Lightly abrade the faying surface of the PTFE rub strips with CoMat
05-081 medium grit abrasive paper. Refer to V2500S RM 54-30-00
General Repairs.
B. Clean the faying surface of the new PTFE rub strips with Material
no. V01-393D solvent and the V02-099 lint free cloth. Wipe the
surface before the solvent becomes gas.
(1) Apply the adhesive to the faying surfaces of the rub strip and
the pressure relief door.
(1) Put a plate of aluminum against the entire length of the rub
strip. Clamp both ends of the aluminum plate. Use only enough
pressure to secure the rub strip against the door. Remove the
forced-out adhesive.
Subtask 78-30-00-210-092
Subtask 78-30-00-850-097
(1) Use a CoMat 06-131 marking pen of a color that contrasts. Write
VRS2051 adjacent to the assembly number.
B
A
A5C1126
Rub Strip Replacement On The Pressure Relief Door
Figure 601
RUB STRIP
RUB STRIP
A5C1127
REPAIR 155
THRUST REVERSER
PRESSURE RELIEF DOOR - REPLACE THE SEAL AND RETAINER
(VRS2084) 0
Task 78-30-00-300-155
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 10, for item
locations of specific part numbers.
A. Standard Equipment
Drill and drilling equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Retainer Inconel 625
Seal Silicone Rubber
B. To repair, remove the damaged seal and retainer and replace them
with new parts.
Subtask 78-30-00-35102
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Remove the damaged seal and retainer from the pressure relief door
(1) Drill out the rivets with drill and drilling equipment as
necessary. Do not make the rivet holes larger.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-420-086
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Clamp the seal and the retainer in place against the door. Use
the existing door holes as a guide. Drill the holes 0.098 to
0.102 in. (2,5 to 2,6 mm) with drill and drilling equipment
through the seal and retainer. Countersink the retainer holes
0.185 to 0.189 in. (4,7 to 4,8 mm). Remove burrs from the
holes.
(1) Use CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-210-093
(1) Visually examine the repair for tightness of the rivets and to
make sure all requirements of this repair procedure are done.
Subtask 78-30-00-850-098
(1) Use a CoMat 06-131 marking pen of a color that contrasts. Write
VRS2285 adjacent to the assembly number.
SEAL
RETAINER
RIVET
A5C408
REPAIR 156
THRUST REVERSER
PRESSURE RELIEF DOOR - REPLACE THE LANYARD BRACKET
(VRS2081) 0
Task 78-30-00-300-156
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 10, for item
locations of specific part numbers.
A. Standard Equipment
Drill and drilling equipment
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Pressure relief door Aluminum alloy
Subtask 78-30-00-020-126
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Drill out the rivets and remove the lanyard bracket and the
doubler. Do not make the rivet holes larger. Use a drill and
drill equipment.
(1) Clean the repair area with a CoMat 02-099 lint-free cloth made
moist with CoMat 0-438 solvent. Rub the surface dry before the
solvent becomes gas.
Subtask 78-30-00-420-087
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Put the lanyard bracket into position and back drill the rivet
holes between 0.205 and 0.209 in. (5,206 and 5,309 mm)
diameter. Use drill and drilling equipment.
(1) Put the doubler and lanyard bracket into position and wet
install the rivets with the primer mix. Remove any unwanted
primer with CoMat 02-099 lint-free cloth made moist with
CoMat 01-438 solvent. Rub the surface dry before the solvent
becomes gas.
Subtask 78-30-00-210-094
Subtask 78-30-00-850-099
(1) Use a CoMat 06-131 marking pen of a color that contrasts. Write
VRS2285 adjacent to the assembly number.
RIVET
(4 off)
LANYARD BRACKET
DOUBLER
A5C409
REPAIR 157
THRUST REVERSER
PRESSURE RELIEF DOOR - RENEW THE IDENTIFICATION MARKINGS
(VRS2272) 0
Task 78-30-00-300-157
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 10, for item
locations of specific part numbers.
A. Standard Equipment
Plastic spatula
Brush
Explosion-proof heat lamp
Paint spray gun
Disposable stencil sets - #3 Alternative Gothic Style
Standard shop tools
B. Consumable Materials
CoMat 01-438 Solvent
CoMat 01-457 Solvent, (alternative to CoMat 01-438
Solvent)
CoMat 02-091 Wiping cloth
CoMat 02-099 Lint-free cloth
CoMat 02-174 Cotton swabs
CoMat 02-178 Masking tape
CoMat 05-020 Waterproof silicon carbide abrasive paper
CoMat 06-131 Marking pen
CoMat 07-076 Thinner
CoMat 07-077 Catalyst
CoMat 07-078 Gloss base
CoMat 07-096 Thinner
CoMat 07-097 Catalyst
CoMat 07-098 Clear polyurethane coating
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Pressure relief door Aluminum alloy
Subtask 78-30-00-160-053
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Clean the repair area with a CoMat 02-091 wiping cloth made
moist with the CoMat 01-438 solvent. Rub the surface clean
(1) Apply the CoMat 02-178 masking tape around the damaged marking.
The tape will help prevent damage to the adjacent areas.
(1) Use the CoMat 05-020 waterproof silicon carbide abrasive paper
and the plastic spatula to remove the damaged markings. Do not
remove the paint under the markings.
(1) Clean the repair area with a CoMat 02-091 wiping cloth made
moist with the CoMat 01-438 solvent. Rub the surface clean
before the solvent dries.
Subtask 78-30-00-350-103
(1) Make the stencils. Make the distance between the lines of the
text the same as the height of the letters.
Subtask 78-30-00-380-060
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use the stencils and the paint to make the new markings. Use a
CoMat 02-174 cotton swab to remove unwanted paint. Use a brush
or paint spray gun to apply the paint.
WARNING: YOU MUST LET THE PAINT AIR DRY FOR 15 MINUTES BEFORE YOU CURE
THE PAINT WITH THE EXPLOSION-PROOF HEAT LAMP. IF YOU DO NOT
DO THIS, THE PAINT CAN IGNITE AND CAUSE INJURY.
(1) Let the paint air dry for 15 minutes before you cure the paint
with the explosion-proof heat lamp.
(1) Cure the paint for one hour between 140 and 180 deg F (60 and
82 deg C) with the explosion-proof heat lamp.
Subtask 78-30-00-380-061
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Apply one layer of the protective finish over the new
identification markings with a brush or paint-spray gun.
WARNING: YOU MUST LET THE POLYURETHANE AIR DRY FOR 15 MINUTES BEFORE
YOU CURE THE POLYURETHANE WITH THE EXPLOSION-PROOF HEAT
LAMP. IF YOU DO NOT DO THIS, THE POLYURETHANE CAN IGNITE AND
CAUSE INJURY.
(1) Let the polyurethane air dry for 15 minutes before you cure the
polyurethane with the explosion proof heat lamp.
(1) Cure the polyurethane for one hour between 140 and 180 deg F
(60 and 82 deg C) with the explosion proof heat lamp.
Subtask 78-30-00-210-095
Subtask 78-30-00-850-100
6 2 5 3 4
A A
A
A
5
6
1
12 2
12
A A
8
9 5 10
6
2 7
1 12
A A 12
A5C410A
MARKING IS LOCATED ON
1 LATCH ACCESS PANEL PRESSURE RELIEF DOOR-
5 2 EXTERIOR SURFACE
1
CAUTION: USE ONLY AS FOLLOWS
4 MARKING IS LOCATED ON
1. UNSTOW AUX LATCH. REDUCE TO MIN
LENGTH UNTIL BOTH ENDS BOTTOM PRESSURE RELIEF DOOR-
6 1 2. LENGTHEN BY HOLDING CROSSBAR END INTERIOR SURFACE
8 AND ROTATING BODY ONLY
CENTER LETTERING
3. ENGAGE HOOK; CLOSE C-DUCT BY
ROTATING BODY AND ENGAGE LATCHES APPROXIMATELY
4. DISENGAGE FROM HOOK, REPEAT STEP 1
A5C411A
LOC. LTR
MARKING GENERAL REMARKS
NO. HGT
MARKING IS LOCATED ON
1 PRESSURE RELIEF DOOR
7 PANEL DE ACCESO A SEGUROS
2 EXTERIOR SURFACE
(TACA AND LAN CHILE)
1
PRECAUCION
2 MARKING IS LOCATED ON
PRESSURE RELIEF DOOR
8 CIERRE Y ASEGURE EXTERIOR SURFACE
1
DUCTO - C ANTES DE (TACA ONLY)
4 ACTIVAR REVERSIBLE
1
2 PRECAUCION MARKING IS LOCATED ON
PRESSURE RELIEF DOOR
9 CIERRE Y ASEGURE EXTERIOR SURFACE
1
4 DUCTO - C ANTES DE (LAN CHILE ONLY)
ACTIVAR REVERSORES
1
2 PRECAUCION
MARKING IS LOCATED ON
LA UNIDAD DE ACERCAMIENTO PRESSURE RELIEF DOOR
10 EXTERIOR SURFACE
1 DEBE SER LIBERADA
Y GUARDADA DESPUES (TACA ONLY)
4 DE CERRAR SEGUROS
DE DUCTO - C
1
2 PRECAUCION
MARKING IS LOCATED ON
11 EL DISPOSITIVO DE ACERCAMIENTO PRESSURE RELIEF DOOR
1 DEBE SER LIBERADO EXTERIOR SURFACE
Y GUARDADO DESPUES (LAN CHILE ONLY)
4
DE CERRAR SEGUROS
DE DUCTO - C
A5C997
REPAIR 158
THRUST REVERSER
PRESSURE RELIEF DOOR - REPLACE LATCH
(VRS2080) 0
Task 78-30-00-300-158
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 9 and 10, for item
locations of specific part numbers.
A. Standard Equipment
Drill and drilling equipment
Riveting tools
B. Consumable Materials
CoMat 01-076 Methyl ethyl ketone (alternative to
CoMat 01-438)
CoMat 01-438 Solvent
CoMat 02-099 Lint-free cloth
CoMat 06-131 Marking pen
CoMat 07-139 Thinner
CoMat 07-140 Epoxy primer
CoMat 08-073 Aerodynamic smoothing compound
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Pressure relief door Aluminum alloy
Subtask 78-30-00-020-127
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Drill out the rivets and remove the latch. Do not make the
rivet holes larger. Use drill and drilling equipment.
(1) Clean the repair area with a CoMat 02-099 lint-free cloth made
moist with CoMat 01-438 solvent. Rub the surface dry before the
solvent becomes gas.
Subtask 78-30-00-420-088
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Put the latch into position with the alignment pin in the
alignment hole. Install the rivets with the primer mix. Remove
any unwanted primer with a CoMat 02-099 lint-free solvent. Rub
the surface dry before the solvent becomes gas.
(1) Apply the primer to any exposed metal in the repair area.
(1) Fill the alignment hole with CoMat 08-073 aerodynamic smooth
compound.
Subtask 78-30-00-210-096
Subtask 78-30-00-850-101
(1) Use a CoMat 06-131 marking pen of a color that contrasts. Write
VRS2285 adjacent to the assembly number.
LATCH
LATCH
A
RIVET
(4 off) LATCH
ALIGNMENT HOLE
ALIGNMENT PIN
A
A5C412
Pressure Relief Door Latch Replacement
Figure 601
REPAIR 159
THRUST REVERSER
C-DUCT FIXED STRUCTURE - NUTPLATE REPLACEMENT,
AFT CASCADE RING
(VRS2068/2069) 0
Task 78-30-00-300-159
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 19 or 20, for item
locations of specific part numbers.
A. Standard Equipment
Drill and drilling equipment
Riveting tools
Standard shop tools
B. Consumable Materials
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Aft Cascade Ring Aluminum alloy, 2024-T62
Subtask 78-30-00-020-128
(1) Locate nutplate rivet locations. Drill out the rivets using a
drill and drilling equipment. Do not make the rivet holes
larger.
(1) Remove the damaged nutplate(s), nut spacer(s) and rivets from
the cascade ring.
Subtask 78-30-00-110-077
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use CoMat 02-091 wiping cloth made moist with CoMat 01-438
solvent. Rub the surface dry before the solvent becomes gas.
Subtask 78-30-00-420-089
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Mix the CoMat 07-140 epoxy primer and the CoMat 07-139 thinner
according to manufacturer’s instructions. Let mixture become
stable for 30 minutes.
(1) Place the nutplate(s) and nut spacer(s) into the correct
position. Wet install the rivets with the primer mixture.
Remove unwanted primer with a CoMat 02-091 wiping cloth.
Subtask 78-30-00-210-108
A. Visually examine
(1) Examine the completed repair to make sure there are no loose or
missing rivets.
Subtask 78-30-00-850-102
(1) Use a CoMat 06-131 marking pen of a color that contrasts. Write
VRS2285 adjacent to the assembly number.
RIVET
(TYPICAL)
NUT SPACER
(TYPICAL)
NUTPLATE
(TYPICAL)
RIVET
(TYPICAL)
NUT SPACER
(TYPICAL) THIS PAGE INTENTIONALLY LEFT BLANK
NUTPLATE
(TYPICAL)
REPAIR 161
THRUST REVERSER
C-DUCT FIXED STRUCTURE - REPLACE THE ACTUATOR RETAINER,
(VRS2307/2308) 0
Task 78-30-00-300-161
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 19 or 20, for item
locations of specific part numbers.
A. Standard Equipment
Drill and drilling equipment
Riveting tools
Standard shop tools
B. Consumable Materials
E. Repair Parts
3. General
A. Material of Component
PART IDENT MATERIAL
Retainer 718 Inconel
Ring Assembly 2024 Aluminum Bar
Subtask 78-30-00-020-129
(1) Remove the two nuts and washers holding the clamp assembly and
actuator to the damaged retainer. Remove the clamp assembly.
Remove the two nuts, washers and bolts holding the actuator
cover at the forward end. Remove the bolt and bushing that
attach the actuator rod end to the translating sleeve bracket.
Retain the clamp assembly and fasteners for reuse. Use standard
workshop tools.
(1) Rotate the actuator just enough to remove the actuator cover.
Retainer the cover for reuse.
(1) Drill out the two rivets. Use drill and drilling equipment.
Subtask 78-30-00-110-078
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Clean the repair area with a CoMat 02-099 lint-free cloth made
moist with CoMat 01-438 solvent. Rub the surface dry before the
solvent becomes gas.
Subtask 78-30-00-420-090
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
V2500-A1/A5 REPAIR 161
78-30-00 Page 6003
Nov 1/14
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
(1) Place the retainer into position. Wet install the rivets
through the retainer and ring assembly with the primer mixture.
Use riveting tools.
Subtask 78-30-00-420-091
(1) Place the actuator into the original position. Install the
clamp assembly over the actuator and the retainer. Install the
actuator using the washers and nuts saved from the removal
steps. Install the actuator rod end with the saved bushing and
bolt. Use standard workshop equipment.
Subtask 78-30-00-210-097
Subtask 78-30-00-850-103
(1) Use a CoMat 06-131 marking pen of a color that contrasts. Write
VRS2285 adjacent to the assembly number.
RIVETS
RETAINER
ACTUATOR
RING ASSEMBLY
TRANSLATING
SLEEVE
BRACKET
ACTUATOR
COVER
BUSHING
CLAMP
ASSEMBLY BOLT
WASHER
WASHER
NUT
NUT
A5C723
RIVETS
RETAINER
ACTUATOR
RING ASSEMBLY
TRANSLATING
SLEEVE
BRACKET
ACTUATOR
COVER
BUSHING
CLAMP
BOLT ASSEMBLY
WASHER
WASHER
NUT
NUT
A5C724
REPAIR 162
THRUST REVERSER
FIXED DUCT ASSEMBLY - REPLACE THE ENGINE BUMPER PANDOWN,
(VRS2302) 0
Task 78-30-00-300-162
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 31, for item
locations of specific part numbers.
A. Standard Equipment
Drill and drilling equipment
Hi-Lok installation tool
Hole finder
B. Consumable Materials
E. Repair Parts
FIG/ITEM PART IDENTIFICATION QTY
31-381 Pandown, LH 1
32-321 Pandown, RH 1
31-321/32-261 Collar 20
31-129/32-114 Pin 9
31-132/32-117 Pin 11
3. General
A. Material of Component
PART IDENT MATERIAL
Pandown Titanium alloy sheet 6AL-4V
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use the HLH-128 collar removal tool to remove the collars
(31-321 or 32-261).
(1) Remove all remaining sealant around the edges of the heat
blanket.
(1) Clean the repair area with CoMat 02-099 lint free cloth made
moist with CoMat 01-438 solvent. Rub the surface clean before
the solvent becomes dry.
(1) Use drill guides, drills and drilling equipment. Drill the
holes 0.1640 to 0.1645 in. (4,17 to 4,18 mm) diameter in the
new pandown.
(1) Remove the metal shavings and the other unwanted materials. Use
a CoMat 02-099 lint free cloth made moist with CoMat 01-438
solvent. Rub the surfaces clean before the solvent becomes dry.
(1) Lightly abrade the faying surfaces of the new pandown using
CoMat 05-081 waterproof silicone carbide abrasive paper.
(1) Use a CoMat 02-099 lint free cloth made moist with CoMat 01-438
solvent. Rub the surfaces clean before the solvent becomes dry.
(1) Apply a thin layer PR-1200 primer around the outer edge of the
pandown. Be sure to extend the primer at least 0.25 in. (6,35
mm) beyond the sealant area.
(1) Allow the primer to dry at least 25-30 minutes before applying
the sealant.
(1) Apply a thin layer of DAPCO 2100 sealant to the faying surface,
0.010 to 0.015 in. (0,25 to 0.38 mm) thick.
(1) Install the new pandown. Use the collars (31-321 or 32-261).
Seal around the edges of the pandown using DAPCO 2100 sealant.
(1) Remove excess sealant with CoMat 02-099 lint free cloth.
HEAT SHIELD
(Ref) PIN
31-132
32-117
COLLAR
31-321
32-261
(11 off)
PIN
31-129
32-114
COLLAR
31-321
32-261
(9 off)
PANDOWN
31-381
32-321
A5C907
REPAIR 163
THRUST REVERSER
LEFT/RIGHT BLOCKER DOOR ASSEMBLY -
REPAIR THE BUSHING ANTI ROTATION MECHANISM
(VRS2361/2360) 0
Task 78-30-00-300-163
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 11 and 12, for item
locations of specific part numbers.
A. Standard Equipment
Clamps
Cutting tools
Drill and drilling equipment
Grinding tools
Heat lamps
Nylon brush
Rivet tools
Standard shop tools
Temporary fasteners
B. Consumable Materials
E. Repair Parts
PART IDENTIFICATION
NAS1200M-4-8 Rivet
NOTE: You must make the repair plates from A286 CRES or 301 CRES
1/4 Hard or higher, 0.120 in. (3,048 mm) thickness. Refer
to Fig 78-30-00-990-170 for dimensions.
3. General
A. Material of Component
PART IDENT MATERIAL
Blocker door assembly Aluminum alloy
4. Remove and Replace the Anti Rotation Mechanism on the Left BLocker Door
Assembly, Figure 601 thru Figure 602
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
CAUTION: 1. USE COMAT 02-097 LINT FREE GLOVES WHEN YOU TOUCH THE
CLEANED OR PREPARED SURFACES. THIS PREVENTS
CONTAMINATION.
(1) Use CoMat 05-128 Aluminum oxide abrasive paper to remove the
sharp edges.
(1) Clean the repair area with CoMat 02-099 lint free cloth made
moist with CoMat 01-438 solvent. Rub the surface clean before
the solvent becomes dry.
(1) Use cutting and grinding tools to cut the two bushings. Refer
to Figure 602. Remove the burrs.
(1) Make two repair plates, one for each side. Refer to Figure 602
for material and dimensions. Remove the burrs.
(1) Make a mark of 3 holes on each side of the repair plates. Refer
to Figure 603 for spacing requirements.
(1) Use drills and drilling tools. Drill pilot holes at the marked
locations on the plates. Remove the burrs.
(1) Use drills and drilling tools. Countersink the repair holes on
the inner surface of the lugs and on the outer surface of the
repair plates.
(1) Use a CoMat 02-099 lint free cloth made moist with CoMat 01-438
solvent. Clean the repair area, and the repair parts. Rub the
surface clean before the solvent becomes dry.
(1) Use a nylon brush or CoMat 02-099 lint free cloth. Apply CoMat
07-106 conversion coating to the cleaned, bare aluminum
surface. Keep the surfaces wet with fresh solution for 2 to 5
minutes.
(1) Rinse the surfaces thoroughly with demineralized water. Air dry
for 30 minutes. The surfaces must be colorless with no visible
difference between parts.
NOTE: Make sure the cut edges of the bushings will be in line
with the edges of the repair plates when installed.
(1) Remove the CoMat 08-021 adhesive from cold storage and bring to
room temperature. Use the manufacturer’s instructions to mix
the adhesive.
(1) Apply a thin layer of the adhesive to the mating surfaces. Put
the repair plates in position and align the holes. Wet install
the fasteners with the adhesive. Apply more adhesive if
necessary to fill the space between the plates and the
bushings.
(1) Remove the unwanted adhesive with a CoMat 02-099 lint free
cloth made moist with CoMat 01-438 solvent. Do not let the
solvent go into the joint. Rub the surface clean before the
solvent becomes dry.
(1) Use an explosion proof heat lamp. Cure for one hour between 190
and 210 deg F (88 and 99 deg C).
X. Visually examine
(1) Examine the completed repair to make sure that the procedures
in this repair are done.
BLOCKER DOOR
BUSHING
ANTI ROTATION
PIN (Ref)
BLOCKER DOOR
SPRING (Ref)
A5C913
BUSHING
BLOCKER
DOOR
BLOCKER
RIVET DOOR
C C
F F
C
L
RADIUS
REPAIR PLATE 0.10 in. (2,5 mm)
(typical) MODIFIED BUSHING
BLOCKER
DOOR LUG
45°
45°
REPAIR 164
THRUST REVERSER
LEFT/RIGHT BLOCKER DOOR ASSEMBLY - REPAIR THE CORROSION UNDER THE SPRING
(VRS2358/2359) 0
Task 78-30-00-300-164
1. Effectivity
NOTE: See the Illustrated Parts List (IPL), Figure 11 and 12, for item
locations of specific part numbers.
A. Standard Equipment
Sander and sanding tools
Drill and drilling equipment
Hole finders
Nylon brush
Rivet tools
Standard shop tools
Temporary fasteners
B. Consumable Materials
E. Repair Parts
NOTE: If the depth of the damage is more than the limits of this
repair, you must use a spacer. The size of the spacer must
agree with the size of the removed material. You can make
the spacer from aluminum alloy 2024-T3 (sheet) or 2024-T351
(plate).
3. General
A. Material of Component
PART IDENT MATERIAL
Blocker door assembly Aluminium alloy
Subtask 78-30-00-020-130
Subtask 78-30-00-020-131
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Use sanders and sanding tools. Remove all of the corrosion from
the blocker door. Use CoMat 05-128 Aluminum oxide abrasive
paper to remove the sharp edges.
(1) Use a CoMat 02-099 lint free cloth made moist with CoMat 01-438
solvent. Rub the surface clean before the solvent becomes dry.
Subtask 78-30-00-210-098
Subtask 78-30-00-350-104
7. Prepare the Blocker Door Assembly for Repair, Figure 601 thru Figure
604
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
CAUTION: USE COMAT 02-097 LINT FREE GLOVES WHEN YOU TOUCH THE
CLEANED OR PREPARED SURFACES. THIS PREVENTS CONTAMINATION.
B. Machine or spotface the damaged area (for liquid shim and spacer
repairs)
(1) Make the spacer. The size of the spacer must agree with the
size of the removed material. Remove the burrs.
(1) Put the spacer in position. Find the hole(s) from the spring
mounting surface and make a mark on the spacer.
(1) Use drills and drilling tools. Drill 0.160 to 0.164 in. (4,06
to 4,17 mm) diameter holes in the spacer to align with the
holes in the blocker door. Remove the burrs.
(1) Use a CoMat 02-099 lint free cloth made moist with CoMat 01-438
solvent. Clean the repair area, and the spacer, if used. Rub
the surfaces clean before the solvents become dry.
(1) Use a nylon brush or CoMat 02-099 lint free cloth. Apply
CoMat 07-106 conversion coating to the cleaned, bare aluminum
surfaces. Do not let the solution dry on the surface. Keep the
surfaces wet with fresh solution for 2 to 5 minutes.
(1) Rinse the surfaces thoroughly with demineralized water. Air dry
for 30 minutes. The surfaces must be colorless with no visible
difference between parts.
NOTE: The CoMat 08-093 I Primer class M must be used with the
CoMat 07-115 I Primer class M and the CoMat 07-166
thinner. The alternative CoMat 07-126 water soluble
primer must be used with CoMat 07-127 water soluble
primer converter and the CoMat 07-128 water soluble
primer thinner. Do not mix the two primer systems.
(1) Use an explosion proof heat lamp. Cure the primer for one hour
between 190 and 210 deg F (88 and 99 deg C).
Subtask 78-30-00-420-092
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
CAUTION: 1. USE COMAT 02-097 LINT FREE GLOVES WHEN YOU TOUCH THE
CLEANED OR PREPARED SURFACES. THIS PREVENTS
CONTAMINATION.
2. DO NOT SOLVENT CLEAN THE FASTENERS. SOME FASTENERS CAN
BE LUBRICATED. THE LUBRICANT MUST NOT BE REMOVED.
(1) Remove the CoMat 08-021 adhesive/liquid shim from cold storage
and bring to room temperature. Use the manufacturer’s
instructions to mix the liquid shim.
(1) Apply the liquid shim to the repair area. Use sufficient
quantity to fill the space of the removed material. Go to step
8.D.
C. Apply the liquid shim and install the spacer (for liquid shim and
spacer repairs)
(1) Apply a thin layer of the liquid shim to the mating surfaces of
the repair area and the spacer. Put the spacer in position and
align the hole(s). Apply more liquid shim to fill the space
around the spacer.
(1) Apply the CoMat 02-158 release agent to the mating surface of
the spring and to the inside of the holes. Do not let the
release agent go into the joint.
(1) Put the spring in position. Remove the unwanted liquid shim
from the holes. Use temporary fasteners to install the spring.
Wet install the fasteners with the release agent.
(1) Remove the unwanted liquid shim with a CoMat 02-099 lint free
cloth made moist with CoMat 01-438 solvent. Do not let the
solvent go into the joint. Rub the surface clean before the
solvent becomes dry.
(1) Use an explosion proof heat lamp. Cure for one hour between 190
and 210 deg F (88 and 99 deg C).
(1) Remove the spring. Clean the repair area and the spring. Use a
CoMat 02-099 lint free cloth made moist with CoMat 01-438
solvent. Rub the surface clean before the solvent becomes dry.
Subtask 78-30-00-210-099
A. Visually examine
(1) Examine the completed repair to make sure that the procedures
in this repair are done.
Subtask 78-30-00-420-093
Subtask 78-30-00-850-104
BLOCKER DOOR
BLOCKER DOOR
A5C917
B B
C C
VIEW A-A
LOOKING FORWARD
(SPRING NOT SHOWN FOR CLARITY) A5C918
E E
MACHINE OR SPOTFACE,
THEN USE THE LIQUID DO NOT APPLY
SHIM-AND-SPACER LIQUID SHIM IN
REPAIR THIS AREA AFTER
YOU APPLY THE
PRIMER
VIEW C-C
VIEW OF TYPICAL DAMAGE
D D
MACHINE OR SPOTFACE
VIEW B-B
THEN USE THE LIQUID
SHIM-AND-SPACER VIEW OF TYPICAL DAMAGE
REPAIR
A5C919
LIQUID SHIM
10X
SECTION E-E X
SECTION F-F
Task 78-30-00-400-000
1. General
A. Reference to the item number in text agree with the same item
numbers in the Illustrated Parts List.
C. Lubricate all threads and abutment faces of nuts and bolts with
CoMat 10-039 engine oil, unless other lubricants are referred to in
the procedure.
D. After assembly, apply CoMat 07-038 air drying enamel to any damaged
surface protection, joint flanges and attached parts. Use the
correct color of air drying enamel.
Task 78-30-00-400-001
1. General
Subtask 78-30-00-420-123
A. Install the Aft Cascade Support Ring (IPL Figure 19, item 220) on
the C-duct Fixed structure..
B. Attach the upper end aft cascade support ring with bolt, washer,
bushings and nut (IPL Figure 19 items 220, 030, 060, 110, 130).
C. Attach the upper end aft cascade support ring with bolt, washer,
bushings and nut (IPL Figure 19 items 220, 020, 050, 100, 120).
D. Torque the nut (IPL Figure 19 item 130) to between 160 and
190 lbf-in (18.1-21.5 N-m).
E. Torque the nut (IPL Figure 19 item 120) to between 100 and
140 lbf-in (11.3-15.8 N-m)).
Subtask 78-30-00-420-103
3. Install the Left Translating Sleeve Latch Hook Assemblies, Figure 701
A. Put the latch hook assemblies (IPL Fig. 21, item 570 or IPL Fig.
23, item 573) in the latch housing (IPL Fig. 21, item 573 or IPL
Fig. 23, item 600) and hold them in position.
B. Install the pin (IPL Fig. 21, item 330 or IPL Fig. 23, item 21) and
the washers (IPL Fig. 21, item 333 or IPL Fig. 23, item 267) in the
latch hook assemblies (IPL Fig. 21, item 570 or IPL Fig. 23, item
573) and the latch housing (IPL Fig. 21, item 573 or IPL Fig. 23,
item 600).
C. Install the cotter pins (IPL Fig. 21, item 327 or IPL Fig. 23, item
3) in the pin (IPL Fig. 21, item 330 or IPL Fig. 23, item 21).
WASHER (4 off)
LATCH HOOK
HOUSING
FORWARD
COTTER PIN
(4 off)
PIN
LATCH HOOK
ASSEMBLY
A
A5C355
Subtask 78-30-00-420-051
A. Put the links (IPL Fig. 7, item 150) into position on the blocker
doors (IPL Fig. 11, item 180, 280 and 370).
NOTE: Install the link with the thick end facing forward.
B. Attach the links (IPL Fig. 7, item 150) to the blocker doors (IPL
Fig. 11, items 180, 280 and 370) with the bolts (IPL Fig. 7, item
30) and the nuts (110).
C. Torque the nuts (110) to between 50 and 70 in. lb. (5,6 and 7,9
N·m).
Subtask 78-30-00-420-051
A. Put the links (IPL Fig. 7, item 150) into position on the blocker
doors (IPL Fig. 11, item 180, 280 and 370).
NOTE: Install the link with the thick end facing forward.
B. Attach the links (IPL Fig. 7, item 150) to the blocker doors (IPL
Fig. 11, items 180, 280 and 370) with the bolts (IPL Fig. 7, item
30), spacers (100), washers (60 and 80) and nuts (110).
C. Torque the nuts (110) to between 50 and 70 in. lb. (5,6 and 7,9
N·m).
Subtask 78-30-00-410-050
NOTE: For Config-01 (IPL Fig. 11 and 12, unless otherwise specified)
continue to paragraph 5.
NOTE: For Config-02 (IPL Fig. 11 and 12, unless otherwise specified)
continue to paragraph 6.
A. Attach the blocker doors (IPL Fig. 11 and 12, items 180, 280 and
370) to the upper blocker door hinges (IPL Fig. 21 and 22, item
489) with the bolts (110), washers (120, 130, and 140), bushings
(160 and 170) and nuts (150).
B. Attach the blocker doors (180, 280 and 370) to the lower blocker
door hinges (IPL Figure 21 and 22, item 492) with the bolts (110),
washers (120, 130 and 140), bushings (170) and nuts (150).
C. Torque the nuts (150) to between 50 and 70 in. lb. (5,6 and 7,9
N·m).
Subtask 78-30-00-410-051
A. Attach the blocker doors (IPL Fig. 11 and 12, items 285, 375,
11-185, 12-182) to the upper blocker door hinges (IPL Figure 23,
item 576 and Figure 24, item 561) with the bolts (110), washers
(120, 130 and 140), bushings (160 and 170) and nuts (150).
B. Attach the blocker doors (11-185, 12-182, 285 and 375) to the lower
blocker door hinges (IPL Figure 23, item 582 and Figure 24, item
567) with the bolts (110), washers (120, 130 and 140), bushings
(170) and nuts (150).
C. Torque the nuts (150) to between 50 and 70 in. lb. (5,6 and 7,9
N·m).
HINGE WASHER
BOLT
NUT WASHER
HINGE
WASHER BUSHING
BUSHING
NUT
FORWARD
BOLT BUSHING
BUSHING WASHER
NUT
LINK
A
WASHER WASHER
BOLT
Pre-SBN 78-0013
WASHER
BLOCKER
DOOR WASHER
LINK
NUT
BOLT
LINK SPACER
SPACER
WASHER SBN 78-0013
A A5C354A
HINGE WASHER
BOLT
NUT WASHER
x
y
z
HINGE
WASHER BUSHING
BUSHING
NUT
x
z
y
FORWARD
BOLT BUSHING
BUSHING WASHER
NUT
LINK
A
WASHER WASHER
BOLT
Pre-SBN 78-0013
WASHER
BLOCKER
DOOR WASHER
LINK
NUT
BOLT
LINK SPACER
SPACER
WASHER SBN 78-0013
A A5C1023B
Subtask 78-30-00-420-104
A. Put the shear pin (IPL Fig. 21, item 177 or IPL Fig. 23, item 348)
on the translating sleeve (1).
B. Attach the shear pin (IPL Fig. 21, item 177 or IPL Fig. 23, item
348) to the translating sleeve (1) with the washer (IPL Fig. 21,
item 339 or IPL Fig. 23, item 273) and the nut (IPL Fig. 21, item
348 or IPL Fig. 23, item 279).
C. Torque the nut (IPL Fig. 21, item 348 or IPL Fig. 23, item 279) to
between 290 and 410 in. lb. (32,8 and 46,3 N·m).
NUT
WASHER SHEAR-PIN
A
A5C356B
Subtask 78-30-00-420-105
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Remove any liquid shim residue from the translating sleeve (1). Use
a lint free cloth (CoMat 02-099) made moist with solvent (CoMat 01-
438). Rub the surface clean before the solvent becomes dry.
B. Put the Clevis (IPL Fig. 21, item 444) in position on the
Translating Sleeve (IPL Fig. 21, item 1). Align the holes on Clevis
with the existing holes on the Translating Sleeve. Continue to
paragraph 8.D.
C. Put the Shim (IPL Fig. 23, item 372) and Clevis (IPL Fig. 23, item
369) in position on the Translating Sleeve (IPL Fig. 23, Item 1).
Align the holes on the Shim and Clevis with the existing hotels on
the Translating Sleeve. Continue to step 8.E.
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Prepare the liquid shim (CoMat 08-021). Remove the cold storage
and bring to room temperature. Use the manufacturer’s
instructions to mix the liquid shim.
(2) Apply a thin layer of the liquid shim to the mating surfaces of
Clevis (IPL Fig. 21). Put the Clevis in position and align the
holes. Apply more liquid shim to fill the space around the
clevis.
(3) Apply the release agent (CoMat 02-158) to the mating surface of
the Translating Sleeve and to the inside of the holes.
(4) Install the Pins (IPL Fig. 21, item 252) and Collars (IPL Fig.
21, item 366).
(5) Remove the unwanted liquid shim with a lint free cloth (CoMat
02-099) made moist with Solvent (CoMat 1-0439). Rub the surface
clean before the solvent becomes dry.
(6) Use an explosion proof heat lamp. Cure for one hour between 190
and 210 deg F (88 and 99 deg C).
E. Install the Pins (IPL Fig. 23, item 126) and Collars (IPL Fig. 23,
item 300).
PIN
(9 OFF)
SHIM
(CONFIG-2 ONLY) COLLAR
(9 OFF)
LIQUID SHIM
(CONFIG-1 ONLY)
LOCKOUT
CLEVIS
LOCKOUT
CLEVIS
SHIM
TRANSLATING SLEEVE (CONFIG-2 ONLY)
OUTER BARREL
LIQUID SHIM
(CONFIG-1 ONLY)
Task 78-30-00-400-002
1. General
Subtask 78-30-00-420-106
B. Engage the threaded ends of the latch fittings (IPL Fig. 22, item
570 or IPL Fig. 24, item 558) in the threads of the adjustment nut
assemblies.
C. Use a 5/32 in. (4 mm) hexagonal wrench (adjusting tool) to turn the
latch fitting adjustment nuts in a counterclockwise direction.
This pulls the latch fittings (IPL Fig. 22, item 570 or IPL Fig.
24, item 558) into the latch fitting housing (IPL Fig. 22, item 573
or IPL Fig. 24, item 585).
FITTING
ADJUSTMENT
A NUT
LATCH FITTING
HOUSING
FORWARD
FITTING
ADJUSTMENT
NUT
FITTING SCREW
ADJUSTMENT
NUT
ADJUSTING
TOOL
45° SCREW
LATCH LATCH
FITTING FITTING
A
A5C358
Install the Latch Fittings
Figure 705
Subtask 78-30-00-420-056
A. Put the links (IPL Fig. 8, item 150) into position on the blocker
doors (IPL Fig. 12, item 180, 280 and 370).
NOTE: Install the link with the thick end facing forward.
B. Attach the links (IPL Fig. 8, item 150) to the blocker doors (IPL
Fig. 12, item 180, 280 and 370) with the bolts (IPL Fig. 8, item
30) and the nuts (110).
C. Torque the nuts (110) to between 50 and 70 in. lb. (5,6 and 7,9
N·m).
Subtask 78-30-00-420-056
A. Put the links (IPL Fig. 8, item 150) into position on the blocker
doors (IPL Fig. 12, item 180, 280 and 370).
NOTE: Install the link with the thick end facing forward.
B. Attach the links (IPL Fig. 8, item 150) to the blocker doors (IPL
Fig. 12, item 180, 280 and 370) with the bolts (IPL Fig. 8, item
30), spacers (100), washers (60 and 80) and nuts (110).
C. Torque the nuts (110) to between 50 and 70 in. lb. (5,6 and 7,9
N·m).
Subtask 78-30-00-410-052
A. Attach the upper hinge of the blocker doors (IPL Fig. 12, item 180,
280, and 370) to the translating sleeve (460) with the bolts (110),
washers (120, 130 and 140), bushings (160 and 170) and nuts (150).
B. Attach the upper hinge of the blocker doors (180, 280 and 370) to
the translating sleeve (460) with the bolts (110), washers (120,
130 and 140), bushings (170) and nuts (150).
C. Torque the nuts (150) to between 50 and 70 in. lb. (5,6 and 7,9
N·m).
WASHER HINGE
BOLT
NUT
HINGE
BUSHING WASHER
WASHER
WASHER
NUT
BUSHING
WASHER
FORWARD
BUSHING BOLT
WASHER BUSHING
NUT
LINK
A
WASHER WASHER
BOLT
Pre-SBN 78-0013
WASHER BLOCKER
WASHER DOOR
LINK
NUT
BOLT LINK
SPACER
SPACER
SBN 78-0013 WASHER
A A5C357A
Subtask 78-30-00-420-058
A. Put the shear pin (IPL Fig. 22, item 180 or IPL Fig. 24, item 330)
on the translating sleeve (1).
B. Attach the shear pin (IPL Fig. 21, item 177 or IPL Fig. 23, item
348) to the translating sleeve (1) with the washer (IPL Fig. 21,
item 339 or IPL Fig. 23, item 273) and the nut (IPL Fig. 21, item
348 or IPL Fig. 23, item 279).
C. Torque the nuts (IPL Fig. 21, item 348 or IPL Fig. 23, item 279) to
between 290 and 410 in. lb. (32,8 and 46,3 N·m).
SHEAR-PIN
NUT
WASHER
A
A5C359
Subtask 78-30-00-420-124
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Remove any liquid shim residue from the translating sleeve (1). Use
a lint free cloth (CoMat 02-099) made moist with solvent (CoMat 01-
438). Rub the surface clean before the solvent becomes dry.
B. Put the Clevis (IPL Fig. 22, item 444) in position on the
Translating Sleeve (IPL Fig. 22). Align the holes on Clevis with
the existing holes on the Translating Sleeve. Continue to
paragraph 8.D.
C. Put the Shim (IPL Fig. 24, item 354) and Clevis (IPL Fig. 24, item
351) in position on the Translating Sleeve (IPL Fig. 24, Item 1).
Align the holes on the Shim and Clevis with the existing holes on
the Translating Sleeve. Continue to step 8.E.
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
(1) Prepare the liquid shim (CoMat 08-021). Remove from cold
storage and bring to room temperature. Use the manufacturer’s
instructions to mix the liquid shim.
(2) Apply a thin layer of the liquid shim to the mating surfaces of
Clevis (IPL Fig. 22, item 444). Put the Clevis in position and
align the holes. Apply more liquid shim to fill the space
around the clevis.
(3) Apply the release agent (CoMat 02-158) to the mating surface of
the Translating Sleeve and to the inside of the holes.
(4) Install the Pins (IPL Fig. 22, item 255) and collars (IPL Fig.
22, item 363).
(5) Remove the unwanted liquid shim with a lint free cloth (CoMat
02-099) made moist with Solvent (CoMat 01-439). Rub the surface
clean before the solvent becomes dry.
(6) Use an explosion proof heat lamp. Cure for one hour between 190
and 210 deg F (88 and 99 deg C).
E. Install the Pins (IPL Fig. 24, item 117) and Collars (IPL Fig. 24,
item 282).
PIN
(9 OFF)
SHIM
(CONFIG- 2 ONLY)
COLLAR
(9 OFF)
LIQUID SHIM
(CONFIG-1 ONLY)
LOCKOUT
CLEVIS
LOCKOUT
CLEVIS
SHIM
(CONFIG-2 ONLY) TRANSLATING SLEEVE
OUTER BARREL
LIQUID SHIM
(CONFIG-1 ONLY)
TRANSLATING SLEEVE
SECTION INNER BARREL
A A A5C934
Task 78-30-00-400-003
1. General
Subtask 78-30-00-420-107
A. Install the three latch hook assemblies (IPL Fig. 39, item 350).
(1) Install the latch hook assemblies (350) in the latch hook
housings with the bushings (300), bolts (20), washers (225) and
nuts (295).
(2) Torque the nuts (295) to between 425 and 475 in. lb. (48,0 and
53,7 N·m).
B. Install the front latch hook assembly (IPL Fig. 31, item 606).
(1) Install the spring in the front latch hook assembly (606).
(2) Put the front latch hook assembly (606) in the latch hook
housing and hold it in position. Make sure that the latch
indicator arm is above the latch handle. This makes sure that
the indicator will move when the latch handle is closed.
(3) Install the bushings (363), bolt (3), washer (291) and nut (15)
which attach the front latch hook assembly (606) to the latch
hook housing.
(4) Torque the nut (15) to between 375 and 425 in. lb. (42,4 and
48,0 N·m).
FORWARD
A
NUT A
A
WASHER B
BUSHING
BUSHING
LATCH HOOK
HOUSING
A5C328
Install the Lower Bifurcation Latch Hook Assemblies
Figure 709 (Sheet 1 of 2)
NUT
WASHER
LATCH HOOK
HOUSING
BUSHING
BUSHING
SPRING BOLT
SPRING
SUPPORT
PLATE
C
FORWARD
LATCH
HANDLE
LATCH
LATCH HOOK
B HANDLE
FORWARD SPRING
LATCH
INDICATOR
ARM
C
A5C329
Subtask 78-30-00-420-108
A. Put the auxiliary latch assembly (IPL Fig. 39, item 335) in the C-
duct and install the bolt (10), washer (215), nut (290) and cotter
pin (5).
B. Torque the nut (290) to between 50 and 70 in. lb. (5,6 and 7,9
N·m).
C. Put the auxiliary latch assembly (355) into the retention clip
(315).
COTTER PIN
NUT
WASHER
FORWARD
RETENTION
CLIP
AUXILIARY
LATCH
ASSEMBLY
WASHER
A BOLT
A5C327
Install the Lockout Clevis
Figure 710
Subtask 78-30-00-420-109
A. Put the spring washer (IPL Fig. 19, item 420) and the bushing (450)
on the strut of the aft hold-open rod (560).
B. Install the strut, the spring washer (420) and the bushing (450) in
the bracket of the C-duct.
C. Install the washer (410) and the nut (440) which attach the aft
hold-open rod (560) to the C-duct.
D. Tighten the nut (440) until the space between the face of the strut
and the bracket is 0.063 in. (1,60 N·m).
E. Put the aft hold-open rod (560) in the clip assembly (460) and
close the latch.
FORWARD
C
CLIP ASSEMBLY
A
LATCH
BRACKET
BRACKET
STRUT
SPRING
WASHER
0.063 in. STRUT
(1,60 mm) BUSHING
WASHER
NUT
B
VIEW C-C A5C420
Install the Aft Hold-Open Rod
Figure 711
Subtask 78-30-00-420-110
A. Put the forward hold-open rod (IPL Fig. 19, item 550) in the
bracket.
B. Install the pin (390), the washer (400) and the cotter pin (380)
which attach the forward hold-open rod (550) to the bracket.
C. Put the forward hold-open rod (550) in the clip assembly (470) and
close the latch.
FORWARD
CLIP ASSEMBLY
A
FORWARD
HOLD-OPEN ROD
LATCH
COTTER PIN
A
WASHER B
BRACKET
PIN
B
A5C325
Install the Forward Hold-Open Rod
Figure 712
Subtask 78-30-00-420-111
A. Put the opening actuator (IPL Fig. 51 or 52, item 480) into
position in the mount on the C-duct.
B. Install the bushing (440 or 450), bolt (420 and 430), washers (460)
and nut (470) which attach the opening actuator to the C-duct.
C. Torque the nut (470) to between 160 and 190 in. lb. (18,0 and 21,5
N·m).
D. Install the hydraulic hose (IPL Fig. 17, item 260) on the opening
actuator (IPL Fig. 51 or 52, item 480). Refer to
Subtask 78-30-00-410-053.
OPENING ACTUATOR
NUT
WASHER
BUSHING
WASHER
BOLT
A5C322B
Subtask 78-30-00-420-112
(1) Install the seal over the end of the locking actuator (180).
Put the seal against the plate at the base of the actuator
gimbal.
(2) Align the rod end mount hole so that it is parallel with the
actuator pin mount holes in the locking actuator (180). Keep
the rod end in this position during the remaining installation
procedure.
(3) Manually move the locking actuator (180) to the fully retracted
(stowed) position.
B. Connect the locking actuator (180) to the forward and aft supports.
(1) Push the locking actuator (180) to the rear to compress the
seal. Install the actuator pins (70) which attach the locking
actuator to the forward support.
(2) Install the safety pins (60) in the forward support (Detail D).
(3) Apply sealant USA AMS 3374 to safety pins (60) and safety pin
holes to reduce vibration induced wear. Do not apply sealant to
threaded area.
(4) Install the loose cushion half on the locking actuator (180).
NOTE: New is one piece and may be cut in half for ease of
installation.
(5) Align the marks on the cushion halves (120, 130, 140 and 150).
(6) Install the clamp (IPL Fig. 19, item 190) with the washers (80)
and the nuts (150).
Subtask 78-30-00-420-112
(1) Install the seal over the end of the locking actuator (180).
Put the seal against the plate at the base of the actuator
gimbal.
(2) Align the rod end mount hole so that it is parallel with the
actuator pin mount holes in the locking actuator (180). Keep
the rod end in this position during the remaining installation
procedure.
(3) Manually move the locking actuator (180) in the C-duct. Put it
carefully through the structure and keep the correct rod end
position.
B. Connect the locking actuator (180) to the forward and aft supports.
(1) Push the locking actuator (180) to the rear to compress the
seal. Install the actuator pins (70) which attach the locking
actuator to the forward support.
(2) Install the safety pins (60) in the forward support (Detail D).
(3) Apply sealant USA AMS 3374 to safety pins (60) and safety pin
holes to reduce vibration induced wear. Do not apply sealant to
threaded area.
(4) Install the loose cushion half on the locking actuator (180).
NOTE: New is one piece an may be cut in half for the ease of
installation.
(5) Align the marks on the cushion halves (120, 130, 140 and 150).
(6) Install the clamp (IPL Fig. 19 item 175) with bolts (25 and
35), washers (70, 75, 80, and 85) and nuts (140 and 150).
(7) TORQUE the nut (140) to between 75 and 90 lbs-in (0.84 and 1.01
m.daN). (Ref. TASK 70-23-11-911-013)
(8) TORQUE the nut (150) to between 30 and 35 lbs-in (0.33 and 0.39
m.daN). (Ref. TASK 70-23-11-911-013)
Subtask 78-30-00-420-113
A. Attach the manual drive mechanism (IPL Fig. 15, item 160) to the
torque ring (IPL Fig. 31, item 660) with the screws (IPL Fig. 15,
item 30).
FORWARD
MANUAL
DRIVE
MECHANISM
C
B LOCKING
ACTUATOR
A
ACTUATOR PIN
SCREW
CLIP
A
FORWARD SUPPORT
ACTUATOR GIMBAL
SEAL
FORWARD
C
A5C320
Install the Locking Actuator and the Manual Drive Mechanism
Figure 714 (Sheet 1 of 4)
FORWARD
D
TRANSLATING
SLEEVE
BRACKET
CUSHION
HALF
BUSHING
BOLT
CLAMP
WASHER ALIGNMENT
(2 off) MARKS
NUT
(2 off)
B
CUSHION
HALF
CLAMP
A5C321
NUT NUT
WASHER
WASHER
CAP
RETAINER
AFT SUPPORT
RING
RIVETS
NUT
PRE SBN 78-0199 NUT
WASHER
WASHER
CLAMP HALF
WASHED
AFT
SUPPORT
RING BOLT
WASHER
BOLT
WASHER
NUT WASHER
NUT
CLAMP
ASSEMBLY
CLAMP HALF
VIEW LOOKING AFT
Subtask 78-30-00-420-067
(1) Install the seal over the end of the non-locking actuator
(170). Put the seal against the plate at the base of the
actuator gimbal.
(2) Align the rod end mount hole so that it is parallel with the
actuator pin mount holes in the non-locking actuator (170).
Keep the rod end in this position during the remaining
installation procedure.
(3) Manually move the non-locking actuator (170) in the C-duct. Put
it carefully through the structure and keep the correct rod end
position.
(1) Push the non-locking actuator (170) to the rear to compress the
seal. Install the actuator pins (70) which attach the non-
locking actuator to the forward support.
(2) Install the safety pins (60) in the forward support (Detail C).
(3) Apply sealant USA AMS 3374 to safety pins (60) and safety pin
holes to reduce vibration induced wear. Do not apply sealant to
threaded area.
NOTE: Cushion is one piece and may be cut in half for ease of
installation.
(5) Align the marks on the cushion halves (120, 130, 140 and 150).
(6) Install the clamp (IPL Fig. 19 item 190) with the washers (80)
and the nuts (150).
TRANSLATING
SLEEVE
C
AFT SUPPORT
A
NON-LOCKING
ACTUATOR
FORWARD
A
NON-LOCKING
ACTUATOR
B
FORWARD SEAL
SUPPORT
RETAINER PIN
ACTUATOR
(2 off) PIN
(2 off)
B A5C421
Install the Non-Locking Actuator
Figure 715 (Sheet 1 of 4)
NUT
(2 off)
WASHER
(2 off)
CLAMP
BOLT
BUSHING
CUSHION
HALF
NON-LOCKING
ACTUATOR TRANSLATING
SLEEVE
BRACKET
CLAMP
FORWARD
CUSHION ALIGNMENT
HALF MARKS
D A5C422
Install the Non-Locking Actuator
Figure 715 (Sheet 2 of 4)
NUT NUT
WASHER
WASHER
CAP
RETAINER
AFT SUPPORT
RING
RIVETS
NUT
PRE SBN 78-0199 NUT
WASHER
WASHER
CLAMP HALF
WASHED
AFT
SUPPORT
RING BOLT
WASHER
BOLT
WASHER
NUT WASHER
NUT
CLAMP
ASSEMBLY
CLAMP HALF
VIEW LOOKING AFT
Subtask 78-30-00-420-067
(1) Install the seal over the end of the non-locking actuator
(170). Put the seal against the plate at the base of the
actuator gimbal.
(2) Align the rod end mount hole so that it is parallel with the
actuator pin mount holes in the non-locking actuator (170).
Keep the rod end in this position during the remaining
installation procedure.
(1) Push the non-locking actuator (170) to the rear to compress the
seal. Install the actuator pins (70) which attach the non-
locking actuator to the forward support.
(2) Install the safety pins (60) in the forward support (Detail C).
(3) Apply sealant USA AMS 3374 to safety pins (60) and safety pin
holes to reduce vibration induced wear. Do not apply sealant to
threaded area.
NOTE: Cushion is one piece and may be cut in half for ease of
installation.
(5) Align the marks on the cushion halves (120, 130, 140 and 150).
(6) Install the clamp (IPL Fig. 19 item 175) with bolts (25 and
35), washers (70, 75, 80, and 85) and nuts (140 and 150).
(7) TORQUE the nut (140) to between 75 and 90 lbs-in (0.84 and 1.01
m.daN). (Ref. TASK 70-23-11-911-013).
(8) TORQUE the nut (150) to between 30 and 35 lbs-in (0.33 and 0.39
m.daN). (Ref. TASK 70-23-11-911-013).
Subtask 78-30-00-410-053
12. Install the Thrust Reverser Opening Tubes, Hose and Manifolds,
Figure 716
A. Install the opening actuator manifold (IPL Fig. 17, item 250).
(2) Install the union (240) into the opening on the manifold (250).
(3) Torque the union (240) into the opening on the manifold (250).
(5) Install the bolts (10) and the washers (70 and 100) which
attach the manifold (250) to the bracket.
(6) Torque the bolts (10) to between 63 and 70 in. lb. (7,1 and 7,9
N·m).
(1) Put the hydraulic hose (260) into the flexible hose cover.
(2) Put the hydraulic hose (260) with the flexible hose cover on
the opening actuator (IPL Fig. 51 or 52, item 480) and put the
flexible hose cover elbow over the precooler port.
(3) Separate the halves of the end cover on its flex-hinge and
install the hose on the opening actuator (480).
(4) Raise the end cover at its flex-hinge and install the hose nut
on the elbow (IPL Fig. 17, item 210).
(5) Torque the hose nuts to between 100 and 120 in. lb. (11,3 and
13,6 N·m).
(6) Close the upper end cover and install the clamp (140) which
attaches the upper end cover to the opening actuator (IPL Fig.
51 or 52, item 480).
(7) Install the clamp (IPL Fig. 17, item 165), the screws (20) and
the washers (60) which attach the hydraulic hose (260) to the
C-duct near the precooler.
(8) Install the clamp (170) which attaches the flexible hose cover
elbow to the precooler port.
(9) Install the screw and the washer which attach the lower end
cover to the C-duct.
(1) Put the upper hydraulic hose assembly (280) into position.
(2) Connect the upper tube nut of the upper hydraulic tube assembly
(280) on the elbow (210). Do not torque the tube nut at this
time.
(3) Connect the lower tube nut of the upper hydraulic tube assembly
(280) on the fitting (220). Do not torque the tube nut at this
time.
(4) Install the clamps (160), screws (40), washers (90) and nuts
(130) which attach the upper hydraulic tube assembly (280) to
the C-duct.
(5) Torque the tube nuts on both ends of the upper hydraulic tube
assembly (280) to between 135 and 145 in. lb. (15,3 and 16,4
N·m)
(1) Put the lower hydraulic hose assembly (270) into position.
(2) Connect the upper tube nut of the lower hydraulic tube assembly
(270) to the fitting (220). Do not torque the tube nut at this
time.
(3) Connect the lower tube nut of the lower hydraulic tube assembly
(270) to the union (240). Do not torque the tube nut at this
time.
(4) Install the clamp (160), the screws (40), the washers (90) and
the nuts (130) which attach the lower hydraulic tube assembly
(270) to the bracket above the non-locking actuator (IPL Fig.
15, item 170).
(5) Install the clamps (IPL Fig. 17, item 140), the screws and the
washers which attach the lower hydraulic tube assembly (270) to
the brackets.
(6) Torque the tube nuts on both ends of the lower hydraulic tube
assembly (270) to between 135 and 145 in. lb. (15,3 and 16,4
N·m).
D HYDRAULIC
UPPER
F HOSE
HYDRAULIC
TUBE
LOWER
HYDRAULIC
B TUBE
A5C313
BRACKET
LANYARD MANIFOLD
LOWER HYDRAULIC
TUBE
TUBE NUT
BOLT
UNION
(2 off)
PACKING
WASHER
(2 off)
A
BRACKET
LOWER HYDRAULIC
TUBE
CLAMP
(2 off)
SCREW
(2 off) WASHER
B
(2 off)
A5C314
Install the Thrust Reverser Opening Tubes, Hose and Manifold
Figure 716 (Sheet 2 of 5)
UPPER
HYDRAULIC
TUBE
FITTING
FRAME
WASHER
TUBE NUT
NUT
TUBE NUT
SCREW
LOWER
HYDRAULIC
TUBE
WASHER
CLAMP
BRACKET
A5C315
SCREW WASHER
SCREW CLAMP
WASHER
CLAMP NUT
BRACKET
NUT
SCREW
WASHER
FLEXIBLE
D END COVER HOSE COVER
FORWARD
HYDRAULIC HOSE
HOSE NUT
FRAME
NUT
ELBOW
TUBE NUT
FORWARD
CLAMP
G
WASHER
CLAMP
F
SCREW
OPENING
ACTUATOR
CLAMP
HOSE
COVER
ELBOW
PRE-COOLER
PORT END
COVER
G HOSE NUT
FLEXIBLE
HYDRAULIC HOSE COVER
HOSE
H
A5C317
Install the Thrust Reverser Opening Tubes, Hose and Manifold
Figure 716 (Sheet 5 of 5)
Subtask 78-30-00-410-054
13. Install the Flexible Synchronous Cables and Tubes, Figure 717
(1) Remove the caps from the ends of the lower tube assembly (IPL
Fig. 15, item 200).
(2) Remove the caps from the lower tube assembly openings on the
non-locking actuator (170) and the locking actuator (180).
(1) Install the lower tube assembly (200) with the telescoping end
fitting at the bottom.
(2) Attach the upper tube nut of the lower tube assembly (200) to
the non-locking actuator (170). Do not torque the tube nut at
this time.
(1) Use a 0.190 in. square drive to move the locking and non-
locking actuators (170 and 180) to the fully retracted (stowed)
position. You must keep both actuators in this position while
you install the flexshaft (190). U se tape to make a mark on
the shafts of the actuators to indicate the fully retracted
(stowed) position.
(2) Put the flexshaft (190) into the lower tube assembly (200).
(3) Put the flexshaft (190) up through the lower tube assembly
(200) and into the socket of the non-locking actuator (170).
(4) Make sure that the non-locking actuator (170) and the locking
actuator (180) are in the fully retracted (stowed) position.
(5) Pull the lower tube assembly telescoping end fitting tube nut
up and put the flexshaft into the socket of the locking
actuator (180).
(6) Pull the lower tube assembly telescoping end fitting tube nut
down and engage the locknut.
(7) Torque the locknut to between 120 and 150 in. lb. (13,6 and
16,9 N·m).
(8) Connect the lower tube assembly telescoping end fitting tube
nut to the locking actuator (180)
(9) Torque the tube nuts at both ends of the lower tube assembly
(200) to between 852 and 936 in. lb. (96 and 105 N·m).
(1) Remove the caps from the ends of the lower hydraulic tube
(210).
(2) Remove the caps from the lower hydraulic tube openings on the n
on-locking actuator (170) and the locking actuator (180).
(1) Connect the upper tube nut of the lower hydraulic tube (210) to
the non-locking actuator (170).
(2) Connect the lower tube nut of the lower hydraulic tube (210) to
the locking actuator (180).
(3) Torque the tube nuts at both ends of the lower hydraulic tube
(210) to between 210 and 240 in. lb. (24,4 and 27,1 N·m).
F. Attach the lower tube assembly (200) and lower hydraulic tube (210)
to the brackets with the clamps (50), screws (10) and washers (40).
FORWARD
NON-LOCKING
ACTUATOR
A
LOWER
HYDRAULIC
TUBE ASSY
BRACKET LOWER
01-190 HYDRAULIC
TUBE ASSY B
C
CLAMP
(3 off) F LOWER
TUBE ASSY
LOWER SCREW
WASHER
TUBE (6 off)
(6 off)
B
B Pre-SBN 78-0043
B
D
WASHER LOCKING
(3 off) ACTUATOR
A
CLAMP SCREW
(3 off) (3 off)
SBN 78-0043
A5C311
Install the Flexible Synchronous Cable and Tubes
Figure 717 (Sheet 1 of 2)
NON-LOCKING
ACTUATOR
LOWER
HYDRAULIC
TUBE ASSY
C
LOWER
FLEXSHAFT LOWER
TUBE ASSY TUBE ASSY
FORWARD
LOWER E
TUBE ASSY
LOWER
FLEXSHAFT LOCKNUT HYDRAULIC
TUBE ASSY
TUBE NUT
LOCKING
ACTUATOR
TELESCOPING
END FITTING
E
D A5C312
Install the Flexible Synchronous Cable and Tubes
Figure 717 (Sheet 2 of 2)
Subtask 78-30-00-410-055
B. Install the 901J receptacle on the C-duct with the screws (IPL Fig.
13, item 40), washers (80) and nuts (130). Torque the nuts to
between 12 and 15 in. lb. (0,6 and 0,8 N·m).
F. Install the clamps (IPL Fig. 13, items 150 and 160), the screws
(20), washers (60) and nuts (120) which attach the electrical
harness (170) to the C-duct.
G. Install the clamps (160), screws (50), spacers (90) and washers
(60) which attach the electrical harness (170) to the brackets.
H. Attach the electrical harness (170) and the lower hydraulic tube
(IPL Fig. 15, item 210) to the brackets on both sides of the non-
locking actuator (170) with the clamps (IPL Fig. 13, items 140, 150
and IPL Fig. 17, item 160), screws (IPL Fig. 13, items 20 and 30),
spacers (100 and 110), washers (60, 70 and 80) and nuts (120).
Subtask 78-30-00-410-055
B. Install the 901J receptacle on the C-duct with the screws (IPL Fig.
13, item 40), washers (80) and nuts (130). Torque the nuts to
between 12 and 15 in. lb. (0,6 and 0,8 N·m).
F. Install the clamps (IPL Fig. 13, items 150 and 160), screws (20),
washers (60) and nuts (120) which attach the electrical harness
(170) to the C-duct.
G. Install the clamps (160), screws (50), spacers (90) and washers
(60) which attach the electrical harness (170) to the brackets.
H. Attach the electrical harness (170) and the lower hydraulic tube
(IPL Fig. 15, item 210) to the brackets on both sides of the non-
locking actuator (170) with the clamps (IPL Fig. 13, items 140, 150
and IPL Fig. 17, item 160), screws (IPL Fig. 13, items 20 and 30),
spacers (100 and 110), washers (60, 70 and 80) and nuts (120).
I. Attach the electrical harness (170) and the lower hydraulic tube
(IPL Fig. 15, item 210) with the clamps (IPL Fig. 13, item 140 and
150), screw (20), washer (60) and nut (120) near the non-locking
actuator (IPL Fig. 15, item 170).
A
G D
FORWARD
F D
J
B
D
B
D
H
D
E
A
A5C306
Install the Electrical Harness
Figure 718 (Sheet 1 of 5)
LOCKING NON-LOCKING
ELECTRICAL
ACTUATOR
HARNESS ACTUATOR
905P
CONNECTOR
E F
FORWARD
903P
CONNECTOR
SCREW
(4 off)
WASHER
(4 off)
NUT
(4 off) 901J
RECEPTACLE
901P
BRACKET
CONNECTOR
G A5C307
Install the Electrical Harness
Figure 718 (Sheet 2 of 5)
SPACER ELECTRICAL
(2 off) HARNESS
WASHER
(2 off)
SCREW
(2 off)
CLAMP
(2 off)
SCREW
(5 off)
CLAMP
(5 off)
ELECTRICAL
HARNESS
WASHER
(5 off) NUT
(5 off)
D
A5C308
SCREW
ELECTRICAL SCREW
HARNESS
CLAMP SPACER
CLAMP
SPACER
CLAMP
CLAMP
WASHER
WASHER
NUT
LOWER
NUT HYDRAULIC TUBE
Pre-SBN 78-0021
C
CLAMP
SBN 78-0021
A5C309
A5C310
Install the Electrical Harness
Figure 718 (Sheet 5 of 5)
Subtask 78-30-00-410-056
D. Move the translating sleeve (200) forward until both actuator rod
ends can be engaged in the translating sleeve brackets. If both rod
ends can not be engaged, adjust the actuators.
E. Adjust the locking actuator (IPL Fig. 15, item 180) and the non-
locking actuator (170).
(1) Remove the wire from the locknut near the rod end of the
actuator.
(2) To increase the length of the actuator, turn the rod end
counterclockwise.
(3) To decrease the length of the actuator, turn the rod end
clockwise.
NOTE: One full turn of the rod end will change the actuator
length by 0.056 in. (1,42 mm).
(4) Engage the rod end lock ring on the actuator. Make sure that
the locking tang is engaged in the piston rod notch.
(1) Attach the non-locking actuator (IPL Fig. 15, item 170) to the
translating sleeve (IPL Fig. 7, item 200) with the bushing
(Fig. 15, item 90) and the bolt (80). Do not torque the bolt at
this time.
NOTE: If alignment of the actuator rod end will not allow the
bolt (80) to engage, adjustments may be required per
para G or subtask 78-30-00-420-071.
NOTE: If alignment of the actuator rod end will not allow the
bolt (80) to engage, adjustments may be required per
para G or subtask 78-30-00-420-071.
H. Torque the rod end locknuts to 690 in. lb. (78 N·m).
I. Safety the rod end locknuts with the CoMat 02-147 lockwire.
J. Torque the bolts (IPL Fig. 15, item 80) to between 60 and 85 in.
lb. (6,8 and 9,6 N·m).
K. Pre SBN 78-0032: Attach the links (IPL Fig. 7, item 150) to the
fittings on the C-duct with the Pins (20) or bolts (25), washers
(70 and 90) and cotter pins (40).
L. Post SBN 78-0032: Attach the links (IPL Fig. 7, item 150) to the
fittings on the C-duct with the bolts (25), washers (70), nuts
(120). Torque the nut (120) to 20-25 lbf (2.6 -2.8 nm). Install the
cotter pins (40) into the end of bolt (25).
N. Check that the lockout pin (IPL Fig. 11, item 20) can be installed
when the translating sleeve (IPL Fig. 7, item 200) is fully
retracted.
(1) Remove the plug (IPL Fig. 11, item 10) from the lockout
retainer assembly (IPL Fig. 21, item 393).
(2) Remove the lockout pin (IPL Fig. 11, item 20) from the pin
stowage bracket assembly.
(3) Install the lockout pin (20) in the lockout retainer assembly
(IPL Fig. 21, item 393).
NOTE: Between 0.8 and 0.86 in. (20 and 22 mm) of the lockout
pin will be above the lockout retainer assembly when
the lockout pin is completed installed.
(4) Remove the lockout pin (IPL Fig. 11, item 20) from the lockout
retainer assembly (IPL Fig. 21, item 393).
(5) Install the lockout pin (IPL Fig. 11, item 20) in the pin
stowage bracket assembly.
(6) Install the plug (10) in the lockout retainer assembly (IPL
Fig. 21, item 393).
TRANSLATING
SLEEVE
LEFT TRANSLATING
SLEEVE HANDLING TOOL
1N20011
A5C324
1.50 in.
(38.1 mm)
LOCK RING
LOCKING TANG
ACTUATOR ADJUSTABLE
LOCKNUT ROD END
1.60 in.
(40,6 mm)
TAPE MARK AT MAXIMUM
LOCKWIRE
THE FULLY RETRACTED
(STOWED) POSITION PISTON ROD
1.50 in.
(38.1 mm)
LOCKING ACTUATOR
MASTER GAGE POINTS ON
THE TRANSLATING SLEEVE
TORQUE RING OUTER SKIN AND THE TORQUE
RING OUTER SURFACE
A5C423A
FORWARD
BLOCKER
DOOR
WASHER
NUT
WASHER
COTTER
LINK PIN COTTER PIN
FITTING
PIN
SBN 78-0032
Pre-SBN 78-0032 A5C323B
Install the Translating Sleeve
Figure 719 (Sheet 3 of 4)
LOCKOUT ASSEMBLY
LOCKOUT PIN
PIN STOWAGE
BRACKET ASSEMBLY
FORWARD
PLUG
A5C424
Subtask 78-30-00-410-057
A. Install the non-locking actuator access panel (IPL Fig. 11, item
50) with the screws (60).
B. Install the locking actuator access panel (30) with the screws
(40).
SCREW
(4 off)
FORWARD
ACCESS PANEL
SCREW
(6 off)
ACCESS PANEL
B
A5C425
Task 78-30-00-400-004
1. General
Subtask 78-30-00-410-058
(1) Put the latch fitting adjustment nut assemblies in the latch
keeper housing and hold them in position.
(2) Put the threaded end of the latch fitting (275) through the
latch fitting housing and engage it in the threads of the latch
fitting adjustment nut.
(3) Use a 5/32 in. hexagonal wrench and turn the latch fitting
adjustment nut in a counterclockwise direction. This will pull
the latch fitting shaft into the adjustment nut assembly.
B. Install the front latch fitting (IPL Fig. 32, item 509).
(1) Install the adjustment nut assembly on the fitting mount pad
with the screws.
(2) Engage the threaded end of the front latch fitting (509) in the
threads of the adjustment nut.
(3) Install the set screw in the threaded end of the front latch
fitting (509).
FITTING
ADJUSTMENT
NUT
A
A
B A
FITTING
ADJUSTMENT
NUT
ADJUSTING
TOOL
45 °
LATCH FITTING
FORWARD
LATCH
A FITTING
HOUSING
A5C352
FITTING MOUNT
PAD
LATCH FITTING
FITTING
ADJUSTMENT
NUT
SET SCREW
45° SCREW
(2 off)
ADJUSTMENT
TOOL
A5C353
Subtask 78-30-00-420-114
A. Put the pressure relief door (IPL Fig. 10, item 160) into position
on the C-duct.
B. Align the hinges of the pressure relief door (160) with the hinges
on the C-duct.
C. Install the washers (50) and the pin (20) and the cotter pin (10)
at each hinge position.
D. Attach the lanyard assembly to the pressure relief door (160) with
the bolt (30), washers (60) and nut (80).
E. Torque the nut (80) to between 20 and 25 in. lb. (2,3 and 2,8 N·m).
A
C
LANYARD WASHER
C ASSEMBLY
B
WASHER
FORWARD A NUT
BOLT
B
PRESSURE RELIEF DOOR PIN
WASHER
C
COTTER PIN WASHER
A5C351
Install the Pressure Relief Door
Figure 722
Subtask 78-30-00-420-069
A. Put the spring washer (IPL Fig. 20, item 420) and the bushing (450)
on the strut of the aft hold-open rod (560).
B. Install the strut, the spring washer (420) and the bushing (450) in
the bracket of the C-duct.
C. Install the washer (410) and the nut (440) which attach the aft
hold-open rod (560) to the C-duct.
D. Tighten the nut (440) until the space between the face of the strut
and the bracket is 0.063 in. (1,60 mm).
E. Put the aft hold-open rod (560) in the clip assembly (460) and
close the latch.
FORWARD
CLIP ASSEMBLY
A
LATCH
BRACKET
SPRING NUT
WASHER BRACKET
STRUT
SPRING
WASHER
BUSHING
STRUT 0.063 in.
(1,60 mm) WASHER
NUT
B
Subtask 78-30-00-420-115
A. Put the forward hold-open rod (IPL Fig. 20, item 550) in the
bracket.
B. Install the pin (390), the washer (400) and the cotter pin (380)
which attach the forward hold-open rod (550) to the bracket.
C. Put the forward hold-open rod (550) in the clip assembly (470) and
close the latch.
FORWARD
CLIP ASSEMBLY
A
FORWARD
HOLD-OPEN ROD
LATCH
COTTER PIN
A
WASHER
B
BRACKET
PIN
B
A5C349
Install the Forward Hold-Open Rod
Figure 724
Subtask 78-30-00-420-116
A. Put the opening actuator (IPL Fig. 51 or 52, item 480) into
position in the mount on the C-duct.
B. Install the bushing (440 or 450), bolt (420) or 430), washers (460)
and nut (470) which attach the opening actuator to the C-duct.
C. Torque the nut (470) to between 160 and 190 in. lb. (18,0 and 21,5
N·m).
D. Install the hydraulic hose (IPL Fig. 18, item 260) on the opening
actuator. Refer to Subtask 78-30-00-410-060.
OPENING ACTUATOR
NUT
WASHER
BUSHING
WASHER
BOLT
A5C346B
Subtask 78-30-00-420-071
(1) Install the seal (110) over the end of the locking actuator
(180). Put the seal against the plate at the base of the
actuator gimbal.
(2) Align the rod end mount hole so that it is parallel with the
actuator pin mount holes in the locking actuator (180). Keep
the rod end in this position during the remaining installation
procedure.
(3) Manually move the locking actuator (180) to the fully retracted
(stowed) position.
B. Connect the locking actuator (180) to the forward and aft supports.
(1) Push the locking actuator (180) to the rear to compress the
seal (110). Install the actuator pins (70) which attach the
locking actuator to the forward support.
(2) Install the clips (60) in the forward support (Detail D).
(3) Apply sealant USA AMS 3374 to safety pins (60) and safety pin
holes to reduce vibration induced wear. Do not apply sealant to
threaded area.
NOTE: Cushion is one piece and may be cut in half for ease of
installation.
(5) Align the marks on the cushion (120, 130, 140 and 150).
(6) Install the clamp (IPL Fig. 20, item 190) with the washers (80)
and the nuts (150).
Subtask 78-30-00-420-071
A. Put the spring washer (IPL Fig. 20, item 420) and the bushing (450)
on the strut of the aft hold-open rod (560).
(1) Install the seal (110) over the end of the locking actuator
(180). Put the seal against the plate at the base of the
actuator gimbal.
(2) Align the rod end mount hole so that it is parallel with the
actuator pin mount holes in the locking actuator (180). Keep
the rod end in this position during the remaining installation
procedure.
(3) Manually move the locking actuator (180) to the fully retracted
(stowed) position.
B. Connect the locking actuator (180) to the forward and aft supports.
(1) Push the locking actuator (180) to the rear to compress the
seal (110). Install the actuator pins (70) which attach the
locking actuator to the forward support.
(2) Install the clips (60) in the forward support (Detail D).
(3) Apply sealant USA AMS 3374 to safety pins (60) and safety pin
holes to reduce vibration induced wear. Do not apply sealant to
threaded area.
NOTE: Cushion is one piece and may be cut in half for ease of
installation.
(5) Align the marks on the cushion (120, 130, 140 and 150)
(6) Install the clamp (IPL Fig. 20 item 175) with bolts (25 and
35), washers (70, 75, 80 and 85) and nuts (140 and 150).
(7) TORQUE the nut (140) to between 75 and 90 lbs-in (0.84 and 1.01
m.daN). (Ref. TASK 70-23-11-911-013).
(8) TORQUE the nut (150) to between 30 and 35 lbbs0in (0.33 and
0.39 m.daN). (Ref. TASK 70-23-11-911-013).
Subtask 78-30-00-420-117
A. Attach the manual drive mechanism (IPL Fig. 16, item 160) to the
torque ring (IPL Fig. 32, item 560) with the screws (IPL Fig. 16,
item 30).
FORWARD
MANUAL
C DRIVE
MECHANISM
B
LOCKING
ACTUATOR
A
ACTUATOR PIN
SCREW
A CLIP
FORWARD SUPPORT
ACTUATOR GIMBAL
SEAL
C FORWARD
A5C344
Install the Locking Actuator and the Manual Drive Mechanism
Figure 726 (Sheet 1 of 4)
FORWARD
D
TRANSLATING
SLEEVE
BRACKET
CUSHION
HALF
BUSHING
BOLT
CLAMP
WASHER
ALIGNMENT
(2 off)
MARKS B NUT
(2 off)
CUSHION
HALF
CLAMP
D
A5C345
NUT NUT
WASHER
WASHER
CAP
RETAINER
AFT SUPPORT
RING
RIVETS
NUT
PRE SBN 78-0199 NUT
WASHER
WASHER
CLAMP HALF
WASHED
AFT
SUPPORT
RING BOLT
WASHER
BOLT
WASHER
NUT WASHER
NUT
CLAMP
ASSEMBLY
CLAMP HALF
VIEW LOOKING AFT
Subtask 78-30-00-420-118
(1) Install the seal (110) over the end of the non-locking actuator
(170). Put the seal against the plate at the base of the
actuator gimbal.
(2) Align the rod end mount hole so that it is parallel with the
actuator pin mount holes in the non-locking actuator (170).
Keep the rod end in this position during the remaining
installation procedure.
(3) Manually move the non-locking actuator (170) in the C-duct. Put
it carefully through the structure and keep the correct rod end
position.
(1) Push the non-locking actuator (170) to the rear to compress the
seal (110). Install the actuator pins (70) which attach the
non-locking actuator to the forward support.
(2) Install the clips (60) in the forward support (Detail C).
(3) Apply sealant USA AMS 3374 to safety pins (60) and safety pin
holes to reduce vibration induced wear. Do not apply sealant to
threaded area.
NOTE: Cushion is one piece and may be cut in half for ease of
installation.
(5) Align the marks on the cushion halves (120, 130, 140 and 150).
(6) Install the clamp (IPL Fig. 20, item 190) with the washers (80)
and the nuts (150).
TRANSLATING
SLEEVE
C
AFT SUPPORT
A
NON-LOCKING
ACTUATOR
FORWARD
A
NON-LOCKING
ACTUATOR
B
SEAL FORWARD
SUPPORT
RETAINER PIN
ACTUATOR
PIN (2 off)
(2 off)
B A5C427
Install the Non-Locking Actuator
Figure 727 (Sheet 1 of 2)
NUT
(2 off)
WASHER
(2 off)
CLAMP
BOLT
BUSHING
CUSHION
HALF
NON-LOCKING
TRANSLATING ACTUATOR
SLEEVE
BRACKET
CLAMP
FORWARD
ALIGNMENT CUSHION
MARKS HALF
D A5C428
Install the Non-Locking Actuator
Figure 727 (Sheet 2 of 2)
Subtask 78-30-00-420-118
(1) Install the seal (110) over the end of the non-locking actuator
(170). Put the seal against the plate at the base of the
actuator gimbal.
(2) Align the rod end mount hole so that it is parallel with the
actuator pin mount holes in the non-locking actuator (170).
Keep the rod end in this position during the remaining
installation procedure.
(1) Push the non-locking actuator (170) to the rear to compress the
seal (110). Install the actuator pins (70) which attach the
non-locking actuator to the forward support.
(2) Install the clips (60) in the forward support (Detail C).
(3) Apply sealant USA AMS 3374 to safety pins (60) and safety pin
holes to reduce vibration induced wear. Do not apply sealant to
threaded area.
NOTE: Cushion is one piece and may be cut in half for ease of
installation.
(5) Align the marks on the cushion halves (120, 130, 140 and 150).0
(6) Install the clamp (IPL Fig. 20, item 175) with bolts (25 and
35), washers (70, 75, 80 and 85) and nuts (140 and 150).
(7) TORQUE the nut (140) to between 75 and 90 lbs-in. (0.84 and
1.01 m.daN). (Ref. TASK 70-23-11-911-013).
(8) TORQUE the nut (150) to between 30 and 35 lbs-in (0.33 and 0.39
m.daN). (Ref. TASK 70-23-11-911-013).
TRANSLATING
SLEEVE
C
AFT SUPPORT
A
NON-LOCKING
ACTUATOR
FORWARD
A
NON-LOCKING
ACTUATOR
B
SEAL FORWARD
SUPPORT
RETAINER PIN
ACTUATOR
PIN (2 off)
(2 off)
B A5C427
Install the Non-Locking Actuator
Figure 727 (Sheet 1 of 4)
NUT
(2 off)
WASHER
(2 off)
CLAMP
BOLT
BUSHING
CUSHION
HALF
NON-LOCKING
TRANSLATING ACTUATOR
SLEEVE
BRACKET
CLAMP
FORWARD
ALIGNMENT CUSHION
MARKS HALF
D A5C428
Install the Non-Locking Actuator
Figure 727 (Sheet 2 of 4)
NUT NUT
WASHER
WASHER
CAP
RETAINER
AFT SUPPORT
RING
RIVETS
NUT
PRE SBN 78-0199 NUT
WASHER
WASHER
CLAMP HALF
WASHED
AFT
SUPPORT
RING BOLT
WASHER
BOLT
WASHER
NUT WASHER
NUT
CLAMP
ASSEMBLY
CLAMP HALF
VIEW LOOKING AFT
Subtask 78-30-00-410-060
12. Install the Thrust Reverser Opening Tubes, Hose and Manifold,
Figure 728
A. Install the opening actuator manifold (IPL Fig. 18, item 250).
(2) Install the union (240) into the opening on the manifold (250).
(3) Torque the union (240) to between 125 and 135 in. lb. (14,1 and
15,3 N·m).
(5) Install the bolts (10) and the washers (70 and 100) which
attach the manifold (250) to the bracket.
(6) Torque the bolts (10) to between 63 and 70 in. lb. (7,1 and 7,9
N·m).
(1) Put the hydraulic hose (260) into the flexible hose cover.
(2) Put the hydraulic hose (260) with the flexible hose cover on
the opening actuator (IPL Fig. 51 or 52, item 480) and put the
flexible hose cover elbow over the precooler port.
(3) Separate the halves of the end cover on its flex-hinge and
install the hose on the opening actuator (480).
(4) Raise the end cover at its flex-hinge and install the hose nut
on the elbow (IPL Fig. 18, item 210).
(5) Torque the hose nuts to between 100 and 120 in. lb. (11,3 and
13,6 N·m).
NOTE: Hold the actuator fitting and the bulkhead elbow (210)
with a wrench.
(6) Close the upper end cover and install the clamp (140) which
attaches the upper end cover to the opening actuator (IPL Fig.
51 or 52, item 480).
(7) Install the clamp (IPL Fig. 18, item 165), the screws (20) and
the washers (60) which attach the hydraulic hose (260) to the
C-duct near the precooler port.
(8) Install the clamp (170) which attaches the flexible hose cover
elbow to the precooler port.
(9) Install the screw and the washer which attach the lower end
cover to the C-duct.
(1) Put the upper hydraulic hose assembly (280) into position.
(2) Connect the upper tube nut of the upper hydraulic tube assembly
(280) on the elbow (210). Do not torque the tube nut at this
time.
(3) Connect the lower tube nut of the upper hydraulic tube assembly
(280) on the fitting (220). Do not torque the tube nut at this
time.
(4) Install the clamps (160), screws (40), washers (90) and nuts
(130) which attach the upper hydraulic tube assembly (280) to
the C-duct.
(5) Torque the tube nuts on both ends of the upper hydraulic tube
assembly (280) to between 135 and 145 in. lb. (15,3 and 16,4
N·m).
NOTE: Hold the fitting (220) and the bulkhead elbow (210)
with a wrench.
(1) Put the lower hydraulic hose assembly (270) into position.
(2) Connect the upper tube nut of the lower hydraulic tube assembly
(270) to the fitting (220). Do not torque the tube nut at this
time.
(3) Connect the lower tube nut of the lower hydraulic tube assembly
(270) to the union (240). Do not torque the tube nut at this
time.
(4) Install the clamps (160), the screws (40) and the washers (90)
which attach the lower hydraulic tube assembly (270) to the
bracket above the non-locking actuator (IPL Fig. 15, item 170).
(5) Torque the tube nuts on both ends of the lower hydraulic tube
assembly (270) to between 135 and 145 in. lb. (15,3 and 16,4
N·m).
NOTE: Hold the union (240) and the fitting (220) with a
wrench.
HYDRAULIC D
HOSE F
UPPER
HYDRAULIC
TUBE
LOWER
HYDRAULIC
TUBE B
B
A5C337
BRACKET
LANYARD
MANIFOLD
LOWER HYDRAULIC
TUBE
TUBE NUT
BOLT
UNION (2 off)
PACKING
WASHER
(2 off)
A
BRACKET
LOWER HYDRAULIC
TUBE
CLAMP
(2 off)
SCREW
WASHER (2 off)
(2 off)
B
A5C338
Install the Thrust Reverser Opening Tube, Hose and Manifold
Figure 728 (Sheet 2 of 5)
UPPER
HYDRAULIC
TUBE
UNION
FRAME
WASHER
TUBE NUT
NUT
TUBE NUT
LOWER
SCREW HYDRAULIC
TUBE
WASHER
CLAMP
BRACKET
C
A5C339
WASHER SCREW
CLAMP SCREW
WASHER
NUT CLAMP
BRACKET
SCREW
FLEXIBLE WASHER
HOSE
END COVER
COVER
D
FORWARD
HYDRAULIC HOSE
HOSE NUT
FRAME
NUT
ELBOW
TUBE NUT
FORWARD
CLAMP
G
CLAMP
F WASHER
SCREW
OPENING
ACTUATOR
CLAMP
HOSE
COVER
ELBOW
END
PRE-COOLER
COVER
PORT
HOSE NUT G
FLEXIBLE
HOSE COVER HYDRAULIC
HOSE
H
A5C341
Install the Thrust Reverser Opening Tube, Hose and Manifold
Figure 728 (Sheet 5 of 5)
Subtask 78-30-00-410-061
13. Install the Flexible Synchronous Cables and Tubes, Figure 729
(1) Remove the caps from the ends of the lower tube assembly (IPL
Fig. 16, item 200).
(2) Remove the caps from the lower tube assembly openings on non-
locking actuator (170) and the locking actuator (180).
(1) Install the lower tube assembly (200) with the telescoping end
fitting at the bottom.
(2) Attach the upper tube nut of the lower tube assembly (200) to
the n on-locking actuator (170). Do not torque the tube nut at
this time.
(1) Use a 0.190 in. square drive to move the locking and non-
locking actuators (170 and 180) to the fully retracted (stowed)
position. You must keep both actuators in this position while
you install the flexshaft (190). Use tape to make a mark on the
shafts of the actuators to indicate the fully retracted
(stowed) position.
(2) Put the flexshaft (190) into the lower tube assembly (200).
(3) Put the flexshaft (190) up through the lower tube assembly
(200) and into the socket of the non-locking actuator (170).
(4) Make sure that the non-locking actuator (170) and the locking
actuator (180) are in the fully retracted (stowed) position.
(5) Pull the lower tube assembly telescoping end fitting tube nut
up and put the flexshaft into the socket of the locking
actuator (180).
(6) Pull the lower tube assembly telescoping end fitting tube nut
down and engage the locknut.
(7) Torque the locknut to between 120 and 150 in. lb. (13,6 and
16,9 N·m)
(8) Connect the lower tube assembly telescoping end fitting tube
nut to the locking actuator (180).
(9) Torque the tube nuts at both ends of the lower tube assembly
(200) to between 852 and 936 in. lb. (96 and 105 N·m).
(1) Remove the caps from the ends of the lower hydraulic tube
(210).
(2) Remove the caps form the lower hydraulic tube openings on the
non-locking actuator (170) and the locking actuator (180).
(1) Connect the upper tube nut of the lower hydraulic tube (210) to
the non-locking actuator (170).
(2) Connect the lower tube nut of the lower hydraulic tube (210) to
the locking actuator (180).
(3) Torque the tube nuts at both ends of the lower hydraulic tube
(210) to between 210) to between 210 and 240 in. lb. (24,4 and
27,1 N·m).
F. Attach the lower tube assembly (200) and lower hydraulic tube (210)
to the brackets with the clamps (50), screws (10) and washers (40).
NON-LOCKING FORWARD
ACTUATOR
A
LOWER
HYDRAULIC
TUBE ASSY
BRACKET
LOWER
B C HYDRAULIC
TUBE ASSY
LOWER
TUBE ASSY F CLAMP
(3 off)
Pre-SBN 78-0043
B
D
WASHER
LOCKING
ACTUATOR
A (3 off)
SCREW CLAMP
(3 off) (3 off)
SBN 78-0043
B A5C335
Install the Flexible Synchronous Cable and Tubes
Figure 729 (Sheet 1 of 2)
NON-LOCKING
ACTUATOR
LOWER
HYDRAULIC
TUBE ASSY
C
LOWER
TUBE LOWER FLEXSHAFT FORWARD
TUBE ASSY
E
LOWER
TUBE ASSY
LOWER
HYDRAULIC FLEXSHAFT
TUBE ASSY LOCKNUT
TUBE NUT
LOCKING
ACTUATOR
TELESCOPING
END FITTING
E
D
A5C336
Install the Flexible Synchronous Cable and Tubes
Figure 729 (Sheet 2 of 2)
Subtask 78-30-00-410-062
B. Install the 901J receptacle on the c-duct with the screws (IPL Fig.
14, item 40), washers (80) and nuts (130). Torque the nuts to
between 12 and 15 in. lb. (0,6 and 0,8 N·m).
F. Install the clamps (IPL Fig. 14, items 150 and 160), the screws
(20), washers (60) and nuts (120) which attach the electrical
harness (170) to the C-duct.
G. Install the clamps (160), bolts (50), spacers (90) and washers (60)
which attach the electrical harness (170) to the brackets.
H. Attach the electrical harness (170) and the lower hydraulic tube
(IPL Fig. 16, item 210) to the brackets on both sides of the non-
locking actuator (170) with the clamps (IPL Fig. 14, items 140, 150
and IPL Fig. 18, item 160), screws (IPL Fig. 14, items 20 and 30),
spacers (100 and 110), washers (60, 70 and 80) and nuts (120).
Subtask 78-30-00-410-062
B. Install the 901J receptacle on the c-duct with the screws (IPL Fig.
14, item 40), washers (80) and nuts (130). Torque the nuts to
between 12 and 15 in. lb. (0,6 and 0,8 N·m).
F. Install the clamps (IPL Fig. 14, items 150 and 160), the screws
(20), washers (60) and nuts (120) which attach the electrical
harness (170) to the C-duct.
G. Install the clamps (160), screws (50), spacers (90) and washers
(60) which attach the electrical harness (170) to the brackets.
H. Attach the electrical harness (170) and the lower hydraulic tube
(IPL Fig. 16, item 210) to the brackets on both sides of the non-
locking actuator (170) with the clamps (IPL Fig. 14, items 140, 150
and IPL Fig. 18, item 160), screws (IPL Fig. 14, items 20 and 30),
spacers (100 and 110), washers (60, 70 and 80) and nuts (120).
D G A
D F
FORWARD
B J
B D
D
H
D
E
A
A5C330
LOCKING NON-LOCKING
ACTUATOR ACTUATOR
D
D C
904P
CONNECTOR
F
E FORWARD
902P
CONNECTOR
SCREW
(4 off)
WASHER
(4 off)
NUT
900J (4 off)
RECEPTACLE
900P
BRACKET
CONNECTOR
G
A5C331
Install the Electrical Harness
Figure 730 (Sheet 2 of 5)
ELECTRICAL
SPACER
HARNESS (2 off)
WASHER
(2 off)
SCREW
(2 off)
CLAMP
(2 off)
SCREW
(7 off)
CLAMP
(7 off)
ELECTRICAL
HARNESS
WASHER
NUT (7 off)
(7 off)
D
A5C332
SCREW
SCREW ELECTRICAL
HARNESS
CLAMP
SPACER
CLAMP
SPACER
CLAMP
CLAMP
WASHER
WASHER
NUT
LOWER
HYDRAULIC TUBE NUT
Pre-SBN 78-0021
C
CLAMP
SBN 78-0021
A5C333
WASHER
CLAMP SCREW
NUT
WASHER
CLAMP
WASHER
CLAMP SCREW
NUT
ELECTRICAL HARNESS
SBN 78-0021
J A5C334
Install the Electrical Harness
Figure 730 (Sheet 5 of 5)
Subtask 78-30-00-410-063
D. Move the translating sleeve (210) forward until both actuator rod
ends can be engaged in the translating sleeve brackets. If both rod
ends can not be engaged, adjust the actuators.
E. Adjust the locking actuator (IPL Fig. 16, item 180) and the non-
locking actuator (170).
(1) Remove the wire from the locknut near the rod end of the
actuator.
(2) To increase the length of the actuator, turn the rod end
counterclockwise.
(3) To decrease the length of the actuator, turn the rod end
clockwise.
NOTE: One full turn of the rod end will change the actuator
length by 0.56 in. (14,2 mm).
(4) Engage the rod end lock ring on the actuator. Make sure that
the locking tang is engaged in the piston rod notch.
(1) Attach the non-locking actuator (IPL fig. 16, item 170) to the
translating sleeve (IPL Fig. 8, item 210) with the bushing (IPL
Fig. 16, item 90) and the bolt (80). Do not torque the bolt at
this time.
NOTE: If alignment of the actuator rod end will not allow the
bolt (80) to engage, adjustments may be required per
para G or Subtask 78-30-00-420-071.
H. Torque the rod end locknuts to 690 in. lb. (78,0 N·m).
I. Safety the rod end locknuts with the CoMat 02-147 lockwire.
J. Torque the bolts (IPL Fig. 16, item 80) to between 60 and 85 in.
lb. (6,8 and 9,6 N·m).
K. Pre SBN 78-0032: Attach the links (IPL Fig. 7, item 150) to the
fittings on the C-duct with the bolts (20), washers (70 and 90) and
cotter pins (40).
L. Post SBN 78-0032: Attach the links (IPL Fig. 7, item 150) to the
fittings on the C-duct with the bolts (20), washers (70 and 90),
nuts (120) and cotter pins (40).
N. Check that the lockout pin (IPL Fig. 12, item 20) can be installed
when the translating sleeve (IPL Fig. 8, item 210) is fully
retracted.
(1) Remove the plug (IPL Fig. 12, item 10) from the lockout
retainer assembly (IPL Fig. 22, item 390).
(2) Remove the lockout pin (IPL Fig. 12, item 20) from the pin
stowage bracket assembly.
(3) Install the lockout pin (20) in the lockout retainer assembly
(IPL Fig.22, item 390).
NOTE: Between 0.8 and 0.86 in. (20 and 22 mm) of the lockout
pin will be above the lockout retainer assembly when
the lockout pin is completely installed.
(4) Remove the lockout pin (IPL Fig. 12, item 20) from the lockout
retainer assembly (IPL Fig. 22, item 390).
(5) Install the lockout pin (IPL Fig. 12, item 20) in the pin
stowage backed assembly.
(6) Install the plug (10) in the lockout retainer assembly (IPL
Fig.22, item 390).
TRANSLATING
SLEEVE
RIGHT TRANSLATING
SLEEVE HANDLING TOOL
1N20012
A5C348
1.50 in.
(38.1 mm)
LOCK RING
LOCKING TANG
ADJUSTABLE ACTUATOR
ROD END LOCKNUT
1.60 in.
(40,6 mm)
MAXIMUM TAPE MARK AT
LOCKWIRE
THE FULLY RETRACTED
PISTON ROD (STOWED) POSITION
1.50 in.
(38.1 mm)
LOCKING ACTUATOR
FORWARD
BLOCKER DOOR
COTTER PIN
LINK
COTTER PIN
NUT
WASHER
WASHER
FITTING WASHER
WASHER BOLT PIN
SBN 78-0032 Pre-SBN 78-0032
A5C347A
Install the Translating Sleeve
Figure 731 (Sheet 3 of 4)
LOCKOUT ASSEMBLY
LOCKOUT PIN
PIN STOWAGE
BRACKET ASSEMBLY
FORWARD
PLUG
A5C430
Subtask 78-30-00-410-063
A. Install the non-locking actuator access panel (IPL Fig. 12, item
50) with the screws (60).
B. Install the locking actuator access panel (30) with the screws
(40).
SCREW
(4 off)
FORWARD
ACCESS PANEL
SCREW
(6 off)
ACCESS PANEL
B
A5C431
Task 78-30-00-400-005
1. General
Subtask 78-30-00-410-064
2. Install the Left Thrust Reverser Cascades, Engine No. 1, Figure 733
A. Install the bolts (IPL Fig. 3, items 10, 20 and 30) and washers
(40) that attach the cascade (50 and 55) to the C-duct at position
no.1.
B. Install the bolts (10, 20 and 30) and washers (40) that attach the
cascades (100) to the C-duct at positions no. 2 and 6.
C. Install the bolts (10, 20 and 30) and washers (40) that attach the
cascades (130) to the C-duct at positions no. 3 and 7.
D. Install the bolts (10 and 20) and washers (40) that attach the
cascades (160) to the C-duct at position no. 4.
E. Install the bolts (15 and 25) and washers (40) that attach the
blank panel (190 and 195) to the C-duct at position no. 5.
F. Install the bolts (10, 18, 20 and 30) and washers (40) that attach
the cascades (270) to the C-duct at position no. 8.
NOTE: Do not torque the bolts until all bolts in a cascade are
installed.
G. Install the bolts (10, 15, 18, 20, 25 and 30) for each cascade to
between 50 and 70 in. lb. (5,6 and 7,9 N·m). Use the torque
sequence shown in Figure 731.
Subtask 78-30-00-420-119
3. Install the Left Thrust Reverser Cascades Half Cascades, Engine No. 2,
Figure 733
A. Install the bolts (IPL Fig. 5, items 10, 20 and 30) and washers
(40) that attach the cascade (50 and 55) to the C-duct at position
no. 1.
B. Install the bolts (10, 20 and 30) and washers (40) that attach the
cascades (100) to the C-duct at position no. 2.
C. Install the bolts (10 and 20) and washers (40) that attach the
cascades (130) to the C-duct at position no. 3.
D. Install the bolts (10 and 20) and washers (40) that attach the
cascades (160) to the C-duct at position no. 4.
E. Install the bolts (15 and 25) and washers (40) that attach the
blank panel (190 and 195) to the C-duct at position no. 5.
F. Install the bolts (10 and 20) and washers (40) that attach the
cascades (270) to the C-duct at position no. 6.
G. Install the bolts (10, 20 and 30) and washers (40) that attach the
cascade (300) to the C-duct at position no. 7.
H. Install the bolts (15, 17, 25 and 35) and washers (40) that attach
the blank panel (330 and 335) to the C-duct at position no. 8.
I. Torque all bolts (10, 15, 17, 20, 25, 30 and 35) for each cascade
to between 50 and 70 in. lb. (5,6 and 7,9 N·m). Use the torque
sequence shown in Figure 731.
POSITION 1 POSITION 16
POSITION 2 POSITION 15
POSITION 3 POSITION 14
POSITION 4 POSITION 13
LOOKING FORWARD
POSITION 5 POSITION 12
POSITION 6 POSITION 11
POSITION 7 POSITION 10
TORQUE
SEQUENCE
POSITION 8 POSITION 9
1
3
4
2
CASCADE
6 A5C304A
Subtask 78-30-00-420-120
CAUTION: DO NOT USE POWER TOOLS IN THE MANUAL DRIVE SOCKETS TO MOVE
THE THRUST REVERSER TRANSLATING SLEEVE. TOO MUCH TORQUE
COULD CAUSE DAMAGE TO THE TRANSLATING SLEEVE MECHANISM. THE
MAXIMUM TORQUE PERMITTED DURING EXTENSION IS 165 LB. IN.
(18,6 N·M).
A. Remove the IAE1N20010 lockpin and move the lock lever of the
locking actuator forward to the locked position.
B. Put a 0.375 in. square drive in the manual drive socket of the
thrust reverser half. Push the square drive in to engage the manual
drive mechanism.
LOCKING
ACTUATOR
MANUAL
DRIVE
B
A LOCK
LEVER
FORWARD
PROXIMITY
SENSOR
LOCK PIN
UNLOCK
POSITION
LOCK
POSITION
LOCK LEVER B FORWARD
A5C303
Translating Sleeve Manual Retraction
Figure 734
Task 78-30-00-400-006
1. General
Subtask 78-30-00-410-065
A. Install the bolts (IPL Fig. 4, items 10, 20 and 30) and washers
(40) that attach the cascade (50 and 55) to the C-duct at position
no. 16.
B. Install the bolts (10, 20 and 30) and washers (40) that attach the
cascades (100) to the C-duct at position no. 15.
C. Install the bolts (10 and 20) and washers (40) that attach the
cascades (130) to the C-duct at position no. 14.
D. Install the bolts (10 and 20) and washers (40) that attach the
cascades (160) to the C-duct at position no. 13.
E. Install the bolts (15 and 25) and washers (40) that attach the
blank panel (190 and 195) to the C-duct at position no. 12.
F. Install the bolts (10 and 20) and washers (40) that attach the
cascades (270) to the C-duct at position no. 11.
G. Install the bolts (10, 20 and 30) and washers (40) that attach the
cascade (300) to the C-duct at position no. 10.
H. Install the bolts (15, 17, 25 and 35) and washers (40) that attach
the cascade (330 and 335) to the C-duct at position no. 9.
NOTE: Do not torque the bolts until all bolts in a cascade are
installed.
I. Torque all bolts (10, 15, 17, 20, 25, 30 and 35) for each cascade
to between 50 and 70 in. lb. (5,6 and 7,9 N·m). Use the torque
sequence shown in Figure 733.
Subtask 78-30-00-420-121
A. Install the bolts (IPL Fig. 6, items 10, 20 and 30) and washers
(40) that attach the cascade (50 and 55) to the C-duct at position
no. 16.
B. Install the bolts (10, 20 and 30) and washers (40) that attach the
cascades (100) to the C-duct at positions no. 15 and 11.
C. Install the bolts (10, 20 and 30) and washers (40) that attach the
cascades (130) to the C-duct at position no. 14 and 10.
D. Install the bolts (10 and 20) and washers (40) that attach the
cascades (160) to the C-duct at position no. 13.
E. Install the bolts (10, 15 and 25) and washers (40) that attach the
blank panel (190 and 195) to the C-duct at position no. 12.
F. Install the bolts (10, 18, 20 and 30) and washers (40) that attach
the cascades (270) to the C-duct at position no. 9.
NOTE: Do not torque the bolts until all bolts in a cascade are
installed.
G. Torque all bolts (10, 15, 18, 20, 25, and 30) for each cascade to
between 50 and 70 in. lb. (5,6 and 7,9 N·m). Use the torque
sequence shown in Figure 733.
POSITION 1 POSITION 16
POSITION 2 POSITION 15
POSITION 3 POSITION 14
POSITION 5 POSITION 12
POSITION 6 POSITION 11
POSITION 7 POSITION 10
TORQUE
SEQUENCE POSITION 8 POSITION 9
1
3
4
2
CASCADE
6 A5C305A
Subtask 78-30-00-420-122
CAUTION: DO NOT USE POWER TOOLS IN THE MANUAL DRIVE SOCKETS TO MOVE
THE THRUST REVERSER TRANSLATING SLEEVE. TOO MUCH TORQUE
COULD CAUSE DAMAGE TO THE TRANSLATING SLEEVE MECHANISM. THE
MAXIMUM TORQUE PERMITTED DURING EXTENSION IS 165 LB. IN.
(18,6 N·M).
A. Remove the IAE1N20010 lockpin and move the lock lever of the
locking actuator forward to the locked position.
B. Put a 0.375 in. (9,53 mm) square drive in the manual drive socket
of the thrust reverser half. Push the square drive in to engage the
manual drive mechanism.
LOCKING
ACTUATOR
MANUAL
DRIVE
B
A LOCK
LEVER
FORWARD
PROXIMITY
SENSOR
LOCK PIN
UNLOCK
POSITION
LOCK
POSITION
LOCK LEVER B FORWARD
A5C303
Translating Sleeve Manual Retraction
Figure 736
Subtask 78-30-00-420-125
5. Install the ACAC Duct on the C-Duct Fixed Structure, Figure 740
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Clean surface of the C-Duct fixed structure. Use a lint free cloth
(CoMat 02-099) made moist with solvent (CoMat 01-438). Rub surface
clean before solvent becomes dry.
B. Apply PR-2001 sealant to the faying surface of the ACAC Duct (IPL
Fig. 41 item 140). Refer to the manufacturer’s instructions.
C. Put the ACAC Duct (IPL Fig. 41, item 140) in position on the C-Duct
fixed structure. Install the pins (IPL Fig. 41, item 30) and the
collars (IPL Fig. 41, item 70) that attach the ACAC Duct to the
C-duct fixed structure.
SEALANT
FAYING
~ SURFACE
SEALANT
FAYING
SURFACE SEALANT
FAYING
SURFACE
SEAL
ASSEMBLY
A5C1128
Subtask 78-30-00-420-126
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Clean surface of the ACAC Duct (IPL Fig. 41, item 140). Use a lint
free cloth (CoMat 02-099) made moist with solvent (CoMat 01-438).
Rub surface clean before solvent becomes dry.
B. Apply DAPCO 2100 sealant to the faying surface of the ACAC Duct.
Refer to the manufacturer’s instructions.
C. Put the seal assembly in position (IPL Fig. 41, item 100) in
position to the ACAC Duct (IPL Fig. 41, item 140).
D. Attach the seal assembly (IPL Fig 41, item 100) to the ACAC Duct
(IPL Fig. 41 item 140) with the bolts (IPL Fig 41, item 20),
washers (IPL Fig 41, item 50) and nuts (IPL Fig 41, item 60).
Subtask 78-30-00-420-126
7. Install the ACC Duct on the C-Duct Fixed Structure, Figure 737
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Clean surface of the C-Duct fixed structure. Use a lint free cloth
(CoMat 02-099) made moist with solvent (CoMat 01-438). Rub surface
clean before solvent becomes dry.
B. Put the ACC Duct (IPL Fig. 42, Item 170) in position on the C-Duct
fixed structure. Install rivets (IPL Fig. 42, Item 30).
C. Install screws (IPL Fig. 42, Item 20), washers (IPL Fig., Item 50).
Torque screws to 10 to 25 in-lbs (1,1 to 2,8 N·m).
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
D. Clean around periphery of the ACC Duct (IPL Fig. 42, Item 170). Use
a lint free cloth (COMat 02-099) made moist with solvent
(CoMat 01-438). Rub clean before solvent becomes dry.
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
FORWARD
A AERODYNAMIC
SEALANT
RIVET
item 30
ACC INLET B
DUCT
item 170
SEALANT NUT
RIGHT C-DUCT FAYING item 60 (4x)
FIXED STRUCTURE (ref) SURFACE
SCREW
WASHER
item 20
item 50 (4x)
WASHER
item 50
RIVET
item 40
SEAL ASSY
item 130
SCREW
ACC item 10 (4x)
INLET
DUCT
item 170
SEALANT
FAYING
SURFACE
NUT
item 60 (4x) SCREW
item 10 (4x)
SUPPORT
WASHER BRACKET
item 50 (4x)
SEAL ASSY
item 90
Subtask 78-30-00-420-078
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Clean faying surface of the ACC Duct (IPL Fig 42, Item 170). Use a
lint free cloth (CoMat 02-099) made moist with solvent
(CoMat 01-438). Rub surface clean before solvent becomes dry.
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
D. Put the seal assemblies (IPL Fig. 42, Items 90 and 130) in position
on the ACC Duct (IPL Fig. 42, Item 170).
E. Install screws (IPL Fig. 42, Item 10), washers (IPL Fig. 42, Item
50) and nuts (IPL Fig. 42, Item 60). Torque nuts to 30 to 35 in-lbs
(3,4 to 4,0 N·m).
Subtask 78-30-00-420-079
9. Install the Precooler Duct on the Left C-Duct Fixed Structure, Figure 738
(Sheet 1 of 2)
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Remove any liquid shim residue from the C-duct fixed structure. Use
a lint free cloth (CoMat 02-099) made moist with solvent (CoMat 01-
438). Rub surface clean before solvent becomes dry.
B. Remove any liquid shim residue from the precooler duct flange. Use
a lint free cloth (CoMat 02-099) made moist with solvent (CoMat 01-
438). Rub surface clean before solvent becomes dry.
C. Put the precooler duct (IPL Fig 43, item 110) in position on the
C-duct fixed structure.
NOTE: For gaps of less than 0.30 in (0.76 mm)use liquid shim. For
gaps of 0.30-.090 in (2.29 mm) use combination of solid and
liquid shim. The liquid shim must be limited to 0.30 in (0.76
mm).
E. Install bolts (IPL Fig 43, item 20), washers (IPL Fig 43, item 50) and nut
(IPL Fig 43, item 60).
F. Install bolts (IPL Fig 43, item 10), pins (IPL Fig 43, item 30),
collar (IPl Fig 43, item 40), nutplate (IPL Fig 43, item 80) and
rivets (IPL Fig 43, item 90) .
Subtask 78-30-00-420-080
10. Install the Precooler Duct on the Right C-Duct Fixed Structure, Figure 738
(Sheet 2 of 2)
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USED, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP AND DISCARD CHEMICALS.
A. Remove any liquid shim residue from the C-duct fixed structure. Use
a lint free cloth (CoMat 02-099) made moist with solvent (CoMat
01-438). Rub surface clean before solvent becomes dry.
B. Remove any liquid shim residue from the precooler duct flange. Use
a lint free cloth (CoMat 02-099) made moist with solvent (CoMat
01-438). Rub surface clean before solvent becomes dry.
C. Put the precooler duct (IPL Fig 44, item 110) in position on the C-
duct fixed structure.
NOTE: For gaps of less than 0.30 in (0.76 mm)use liquid shim. For gaps
of 0.30-.090 in (2.29 mm) use combination of solid and liquid
shim. The liquid shim must be limited to 0.30 in (0.76 mm).
E. Install bolts (IPL Fig 44, item 20), washers (IPL Fig 44, item 50)
and nut (IPL Fig 43, item 60).
F. Install bolts (IPL Fig 44, item 10), pins (IPL Fig 44, item 30),
collar (IPl Fig 44, item 40), nutplate (IPL Fig 44, item 80) and
rivets (IPL Fig 44, item 90) .
A. Clean faying surface of the ACC Duct (IPL Fig 42, Item 170). Use a
lint free cloth (CoMat 02-099) made moist with solvent (CoMat 01-
438). Rub surface clean before solvent becomes dry.
(1) Write “Thrust Reverser Assembly” and the applicable part number
on two CoMat 01-233 identification tags.
Task 78-30-00-700-001
1. General
(1) See Table 801 for diametral tolerances and assembly tolerances.
Refer to the IPL for identification of parts. The assembly
clearances given is total diametral clearance, radial
clearance is one-half of the diametral clearance.
2. Torque Values
A. Bolts tightened from the head end must be tightened to the high
value of the torque. Necessary torques are included in the Assembly
text.
Task 78-30-00-800-001
1. General
NOTE: Equivalent items can be used for the items listed in Table 901.
TRANSLATING
SLEEVE
LEFT TRANSLATING
SLEEVE HANDLING TOOL
1N20011
A5C324
TRANSLATING SLEEVE
HANDLING TOOL
1N20012
A5C658
Task 78-30-00-830-003
(1) This section has the illustration and breakdown of the parts
for the assembly which can be disassembled, repaired, or
replaced and reassembled.
(1) The FIGURE and ITEM column gives the figure number and the
item number for each detailed part. The figure number is
given once at the top of the column. Each part is called out
by an item number. Any part which is not illustrated will
have an item number preceded by a dash (-).
V2500-A1/A5 INTRODUCTION
78-30-00 Page 10001.1
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
Top Assembly
. Detail Parts for Top Assembly
. Sub-Assembly
. Attaching Parts
***
Detail Parts
. . Detail Parts for Sub-Assembly
. . Sub-Sub-Assembly
. . Attaching Parts
***
. . . Detail Parts for Sub-Sub-Assembly
(6) The UNITS PER ASSEMBLY column shows the total quantity of
each part required. The abbreviation AR indicates that the
quantity required will be determined during assembly
procedures. The abbreviation RF indicates that the item is
listed for reference purposes only.
V2500-A1/A5 INTRODUCTION
78-30-00 Page 10001.2
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
C. Abbreviations
V2500-A1/A5 INTRODUCTION
78-30-00 Page 10001.3
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
D. Replacement Data
One-Way Interchangeable
SUPSDS OR SUPSD BY The old part number may be used as
a replacement only where the old
part number was installed. The
new part number is an acceptable
replacement for either the old or
new part.
Two-way Interchangeable
REPLS OR REPL BY The old and new part number are
each acceptable replacement for
both the old and new part numbers.
E. Service Bulletins
V2500-A1/A5 INTRODUCTION
78-30-00 Page 10001.4
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
F. Vendor Information
(1) The vendor information that follows contains the name and
address of each vendor whose CODE number is used in the
NOMENCLATURE column of the illustrated parts list, in
alphanumerical sequence.
V2500-A1/A5 INTRODUCTION
78-30-00 Page 10001.5
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
78-30-00 Page 10001.6
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
78-30-00 Page 10001.7
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
78-30-00 Page 10001.8
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
78-30-00 Page 10001.9
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
V2500-A1/A5 INTRODUCTION
78-30-00 Page 10001.10
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part Nos. 740-0002 and 745-0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
A3080−2 19 560 1 12 −230A RF
20 560 1 AF3222−5−08 11 −240A RF
A3080−4 19 −560A 1 12 −240A RF
20 −560A 1 AF3223−5−03 27 −210A RF
A3081−1 19 550 1 28 −210A RF
20 550 1 29 −160A RF
A3081−2 19 −550A 1 30 −160A RF
20 −550A 1 AF3223−5−04 21 −039A RF
ABK4VCRPL3 11 −263C 2 22 −039A RF
11 −353C 2 49 −065B RF
11 −443C 2 AF3223−5−07 49 −090A RF
12 −272C 2 AF3223−5−10 35 −050A RF
12 −362C 2 AF3223−6−02 23 −177A RF
12 −452C 2 24 −168A RF
ABY4VCR 39 385 1 AF3224−6−03 23 −180A RF
ADB3V 07 −160A RF 24 −171A RF
08 −160A RF AF3253−5−02 31 −685A RF
AE2463584G0232 55 210 1 32 −585A RF
AE2463584G0253 55 220 1 AF3522−4−03 50 −025A RF
AE709994−1 55 −210A 1 AF3522−6−02 21 −081F RF
AE709994−2 55 −220A 1 22 −084F RF
AF3213−4−02 47 −020A RF AF3522−6−03 21 −084F RF
48 −020A RF 22 −087F RF
AF3213−5−12 21 −030A RF AF3522−6−05 21 −090F RF
22 −030A RF 22 −093F RF
AF3214−5−02 21 −033A RF AF3522P5 09 −100A RF
22 −033A RF AF3523−4−01 50 −030A RF
39 −050A RF AF3523−4−02 35 −070A RF
40 −045A RF 50 −040A RF
AF3214−5−04 21 −036A RF 50 −045A RF
22 −036A RF AF3523−4−03 35 −060A RF
39 −055A RF 35 −065A RF
40 −050A RF 50 −050A RF
AF3222−5−02 49 −070A RF 50 −055A RF
AF3222−5−03 11 −330A RF AF3523−4−04 31 −039A RF
11 −420A RF 32 598A RF
12 −330A RF 35 −075A RF
12 −420A RF 36 −075A RF
49 −080A RF 50 −060A RF
AF3222−5−05 11 −230A RF 50 −065A RF
Page 10003.1
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
AF3523−5−01 31 −042A RF 47 −460A RF
32 −036A RF 48 −460A RF
AF3523−5−02 31 −045A RF AF3524−5−04 21 −054A RF
31 −046A RF 22 −054A RF
32 −039A RF AF3524−5−05 21 −057A RF
32 −040A RF 22 −057A RF
AF3523−5−03 31 −048A RF 31 −060A RF
31 −049A RF 32 −054A RF
32 −042A RF AF3524−5−06 47 −470A RF
32 −043A RF 48 −470A RF
AF3523−5−04 21 −042A RF AF3524−6−03 47 −480A RF
22 −042A RF 48 −480A RF
31 −051A RF AF3524−6−04 47 −490A RF
31 −052A RF 48 −490A RF
32 −045A RF AF3524−6−05 21 −060A RF
32 −046A RF 22 −060A RF
AF3523−5−05 31 −054A RF 47 −500A RF
32 −048A RF 48 −500A RF
AF3523−6−05 45 −030C RF AF3524−6−06 21 −063A RF
46 −030C RF 22 −063A RF
AF3523−6−06 45 −030A RF AF3524−6−08 21 −066A RF
46 −030A RF 22 −069A RF
AF3523P4 09 −110A RF 47 −510A RF
09 −170A RF 48 −510A RF
AF3524−4−02 21 −045A RF AF3524P4−04 23 −237A RF
22 −045A RF 24 −228A RF
AF3524−4−03 07 −050A RF AF3524P5−02 23 −240A RF
07 −055A RF 24 −231A RF
08 −050A RF AF3524P5−03 23 −243A RF
08 −055A RF 24 −234A RF
AF3524−4−04 02 −180A RF AF3524P5−04 23 −231A RF
51 −110B RF 23 −246A RF
AF3524−5−02 21 −048A RF 24 −222A RF
22 −048A RF 24 −237A RF
31 −057A RF AF3524P5−05 23 −234A RF
32 −051A RF 23 −249A RF
47 −450A RF 24 −225A RF
48 −450A RF 24 −240A RF
AF3524−5−03 21 −051A RF AF3524P5−06 23 −252A RF
22 −051A RF 24 −243A RF
Page 10003.2
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
AF3524P5−07 23 −255A RF AF3852−4−03 21 −069A RF
24 −246A RF 22 −072A RF
AF3524P6−04 23 −258A RF AF3852−4−04 21 −072A RF
24 −249A RF 22 −075A RF
AF3524P6−05 23 −261A RF AF3852−4−06 21 −075A RF
24 −252A RF 22 −078A RF
29 −060A RF AF3852−4−07 21 −078A RF
30 −060A RF 22 −081A RF
AF3524P6−07 23 −264A RF AF3852−5−02 21 −081A RF
24 −255A RF 22 −084A RF
AF3552−5−02 21 −081C RF AF3852−5−03 21 −084A RF
22 −084C RF 21 −085A RF
AF3552−5−03 21 −084C RF 22 −087A RF
22 −087C RF 22 −088A RF
AF3552−5−05 21 −090C RF AF3852−5−04 21 −087A RF
22 −093C RF 22 −090A RF
AF3552−6−02 21 −081J RF AF3852−5−05 21 −090A RF
22 −084J RF 22 −093A RF
AF3552−6−03 21 −084J RF AF3852−5−07 21 −093A RF
22 −087J RF 22 −096A RF
AF3552−6−05 21 −090J RF AF3852−6−02 27 −050A RF
22 −093J RF 28 −050A RF
AF3553−4−02 47 −120A RF AF3852−6−05 27 −020A RF
48 −120A RF 28 −020A RF
AF3553−5−02 47 −520A RF AF3853−5−03 21 −096A RF
48 −520A RF 22 −099A RF
AF3553−5−04 47 −530A RF AF3853−6−03 27 −035A RF
48 −530A RF 27 −040A RF
AF3553−5−05 47 −540A RF 28 −035A RF
48 −540A RF 28 −040A RF
AF3553−5−06 31 −063A RF AF3853−6−05 27 −025A RF
32 −057A RF 27 −030A RF
AF3553−6−02 47 −550A RF 28 −025A RF
48 −550A RF 28 −030A RF
AF3553−6−03 47 −560A RF AMB4−0418 11 −353A RF
48 −560A RF 12 362A RF
AF3553−6−04 43 −070A RF 12 452A RF
44 −070A RF AMB4−4018 11 −263A RF
AF3555−4−01 50 −070A RF 11 −443A RF
AF3555−4−02 50 −075A RF 12 −272A RF
Page 10003.3
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
AN100C4 10 100 2 16 040 6
10 140 2 17 060 2
AN316−4 33 −060A 1 17 090 5
33 230 1 18 060 2
AN316−4R 33 −060B RF 18 090 5
33 −230A RF 19 270 13
AN42BC3A 09 020 2 19 400 2
AN737TW58 17 −140C 1 20 270 13
18 −140C 1 20 400 2
AN924−4 17 110 2 37 090 2
AN924−4S 18 110 2 38 090 2
AN960−10 07 070 5 39 700 14
08 −070B 5 40 570 2
AN960−10L 07 −070A 5 42 050 10
08 070 5 43 050 3
AN960−416 33 040 2 44 050 3
33 210 2 47 050 2
AN960−416L 55 070 10 47 646 4
AN960C10 13 070 1 47A 050 2
14 070 1 47A 603 4
31 282 4 48 050 2
32 222 4 48 646 4
41 050 8 48A 050 2
47 380 6 48A 603 4
47A 340 6 51 160 28
48 380 6 55 060 4
48A 340 6 AN960C4 19 500 2
AN960C1016 51 −125A 2 20 500 2
52 120 4 39 330 2
AN960C10L 10 040 2 45 140 4
10 190 8 46 140 4
11 210 2 50 095 AR
11 310 2 AN960C416 17 050 1
11 400 2 17 070 3
12 210 AR 18 050 1
12 310 AR 18 070 3
12 400 AR 31 288 3
13 060 12 32 231 2
14 060 14 32 236 2
15 040 6 39 210 11
Page 10003.4
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
40 195 16 AN960JD416 07 −060A 10
AN960C416L 11 130 10 08 060 10
12 130 10 AN960KD10 49 120 4
17 100 1 AN960KD616L 19 410 2
18 100 1 20 410 2
31 285 32 AN960PD10 39 230 6
32 228 32 40 210 6
39 215 14 AN960PD416 31 279 3
40 200 8 32 225 6
40 201 6 AN960XC10LL 10 050 4
47 090 2 AS8623A 02 −240A 1
47A 090 2 13 −130A RF
48 090 2 14 −130A RF
48A 090 2 51 −230A RF
55 −070A 10 ASPFFDT06−13NL 23 030 6
AN960C4L 13 080 4 24 021 6
14 080 4 ASPFFDT06−15NL 23 033 12
AN960C5 50 −093 AR 24 024 12
AN960C516 19 050 2 ASPFFDT06−17NL 23 036 4
20 050 2 24 027 4
AN960C516L 21 333 4 ASPFFDT06−19NL 23 039 4
39 220 6 24 030 4
40 205 6 ASPFFDT06−20NL 23 042 3
AN960C616 19 060 2 24 033 3
20 060 2 ASPFFDT06−21NL 23 045 2
51 460 8 24 036 2
52 460 8 ASPFFDT06−23NL 23 048 2
AN960C616L 21 336 2 24 039 2
33 220 1 ASPFFDT6−14NL 21 297 22
AN960C716 17 080 1 22 300 22
18 080 1 ASPFFDT6−15NL 21 300 4
31 291 1 22 303 4
39 225 3 ASPFFDT6−16NL 21 301 16
AN960C816L 21 339 1 22 304 16
22 336 1 ASPFFDT6−17NL 21 303 8
AN960C8L 21 342 6 22 306 8
22 339 6 ASPFFDT6−18NL 21 306 2
35 110 2 22 309 2
36 110 2 ASPFFDT6−19NL 21 309 4
AN960D416 07 060 10 22 312 20
Page 10003.5
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
ASPFFDT6−20NL 21 312 16 24 042 2
ASPFFDT6−21NL 21 −315B 2 ASPPFDT06−22NL 23 054 1
22 −315B 2 24 045 1
ASPFFDT6−22NL 21 318 8 ASPPFDT6−20NL 21 −315A 2
22 318 8 22 −315A 2
ASPFFDT6−24NL 21 321 4 ASPPFV06−14 21 324 2
22 321 4 22 324 2
ASPFSDT06 31 453 41 BACN10EJ8HS 23 −745B RF
32 381 41 24 −725B RF
ASPFSDT06NL 21 −314A RF BB302−6−11 31 005A 2
22 −314A RF 32 −005A 2
23 327 39 BB302−6−9 31 005 2
24 309 39 32 005 2
ASPFSDT08 31 456 2 47 130 2
ASPFSDT6NL 21 −314 2 47A 130 2
21 537 63 48 130 2
22 −314 2 48A 130 2
22 537 63 BB322−6−11 32 −240A 2
ASPFSV06 21 540 2 BB322−6−9 31 300 2
22 540 2 32 240 2
ASPFSV06−312 23 −324B 3 47 150 2
24 −306B 3 47A 150 2
ASPFSV06N7 23 324 3 48 150 2
24 306 3 48A 150 2
ASPLC2AC06 23 318 39 BB330PB1032−1 10 230 1
23 319 3 BB341−6 31 352 2
24 300 39 32 292 2
24 301 3 47 140 2
31 315 41 47A 140 2
32 258 41 48 140 2
ASPLC2AC08 31 318 2 48A 140 2
ASPLC2AC6 21 −313A 2 BH00597M3 31 −304A 4
21 381 62 31 311 14
22 −313B 2 31 −346A 4
22 378 62 32 −247A 4
ASPLCMV06 21 384 2 32 250 15
22 381 2 32 −286A 2
23 −319A 3 39 −262A 3
24 −301A 3 40 −242A 3
ASPPFDT06−16NL 23 051 2 BH00597M4 31 −306A 9
Page 10003.6
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GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
31 −309B 1 16 190 1
31 −348A 24 CH1543−0001−03 55 240 1
31 −349A 11 CH1543−0003−01 15 −190A 1
32 −249A 9 16 −190A 1
32 −252B 1 CH1543−0003−02 55 −240A 1
32 −288A 29 CH1543−0028 55 230 2
32 −289A 11 CH1543A0011 15 200 1
BH01227−08L 03 317 13 15 200B RF
06 317 13 16 200 1
BN341PB1032−1 10 220 1 16 200B RF
BN360−632−6 39 −525A RF CH1543A0029 55 200 1
40 −425A RF CH1543A0034 55 200A 1
CB6007CR4−1 35 −260A 1 CR2163−3−2 22 006 2
35 −310A 1 CR2163−6−03 39 −205B RF
35 −370A 1 CR2163−6−3 39 −205A RF
35 −420A 1 CR2249−5−4 45 −050A RF
35 −470A 1 46 −050A RF
35 −520A 1 CR2249−5−6 45 −060A RF
35 −570A 1 46 −060A RF
35 −620A 1 CR2538−6 04 −350B RF
36 −260A 1 05 −350B RF
36 −310A 1 CR2539−5 04 −360B RF
36 −370A 1 05 −360B RF
36 −420A 1 CR2539−6 04 −370B RF
36 −470A 1 05 −370B RF
36 −520A 1 CR2563M5−3 45 −110A RF
36 −570A 1 46 −110A RF
36 −620A 1 CR2563M5−6 45 −100A RF
CCR264CS3−6 27 060 AR 46 −100A RF
28 060 AR CR2563M5−7 45 −090A RF
CCR264CS3−7 27 −060A RF 46 −090A RF
28 −060A RF CR2563M6−3 10 −270A RF
CCR264CS6−02 29 150 8 CR2662−3−06 29 020 4
30 150 8 30 020 4
CCR274CS3−02 01 −050B RF CR2662−3−6 23 174 4
11 −490B RF 24 165 4
12 −490B RF CR2663−3−02 01 050A 4
CH1542−0015 15 182 1 01 −150A 4
16 182 1 02 −050A RF
CH1543−0001−01 15 190 1 11 −490A 4
Page 10003.7
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
12 −490A 4 32 024 1
21 006 2 CR2839−4−1 50 −092A RF
48 −042A RF CR2839−5−2 21 −740A RF
50 −042A 20 22 −745A RF
CR2663−3−1 26 040 5 CR2839−5−3 31 030 2
CR2663−3−2 01 050 4 32 027 2
01 −150 0 CR2839−5−4 31 033 2
02 050 4 32 030 2
11 −490 4 CR2839−5−5 31 036 2
12 −490 4 32 033 2
48 042 20 CR3213−4−02 47A 020A 4
50 −042 20 48A 020A 4
CR2663−3−3 26 −040A 5 CR3213−4−2 47 020 4
CR2664−6−3 47 430 2 47A 020 4
48 430 2 48 020 4
CR2664−6−7 47 440 4 48A 020 4
48 440 4 CR3213−5−02 47A 402A 53
CR2672−3−02 35 −250A 2 48A−402A 53
35 −300A 2 CR3213−5−03 47A−412A 3
35 −360A 2 47A 414A 15
35 −410A 2 48A−412A 3
35 −460A 2 48A−414A 15
35 −510A 2 CR3213−5−12 21 030 4
35 −560A 2 22 030 4
35 −610A 2 CR3213−6−02 47A 404A 56
36 −250A 2 48A−404A 56
36 −300A 2 CR3213−6−03 47A−410A 8
36 −360A 2 48A−410A 8
36 −410A 2 CR3214−4−4 51 564 8
36 −460A 2 51 566 1
36 −510A 2 52 535 8
36 −560A 2 52 540 1
36 −610A 2 CR3214−5−02 23 −242A 5
CR2838−5−3 31 021 12 24 −232A 5
32 018 12 39 050B 9
CR2838−5−4 42 −030A RF 39 051 1
CR2838−5−5 31 024 1 40 045B 9
32 021 1 47A 400A 134
CR2838−6−4 42 −040A RF 47A 402B 53
CR2838−6−8 31 027 1 47A 404B 56
Page 10003.8
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
47A 742A 24 48A 420A 32
48A 400A 134 CR3214−6−05 47A 430A 4
48A 402B 53 48A 430B 4
48A 404B 56 CR3214−6−4 47A 420 32
48A 742A 24 48A 420 32
CR3214−5−03 47A 408A 29 CR3214−6−5 47A 430 4
47A 410B 8 48A 430 4
47A 412B 3 CR3222−5−2 49 070 34
47A−414B 15 CR3222−5−3 11 330 2
48A 408A 29 11 342 2
48A 410B 8 11 420 2
48A 412B 3 11 432 2
48A 414B 15 12 330 2
CR3214−5−04 39 055B 6 12 337 2
40 −050B 6 12 420 2
CR3214−5−2 21 033 16 12 432 2
22 033 16 49 080 25
39 050 9 49 081 2
40 045 9 CR3222−5−5 11 230 1
47A 400 134 11 251 1
47A 402 53 12 230 1
47A 404 56 12 252 1
47A 742 24 CR3222−5−8 11 240 1
48A 400 134 11 252 1
48A 402 53 12 240 1
48A 404 56 12 254 1
48A 742 24 CR3222PR5−02 39 −163B 3
CR3214−5−3 47A 408 29 40 −173B 3
47A 410 8 CR3222PR5−03 39 −161B 2
47A 412 3 40 −171B 2
47A 414 15 CR3222PR5−04 09 −310B 8
48A 408 29 39 −162B 1
48A 410 8 40 −172B 1
48A 412 3 CR3222PR5−05 09 −315B 4
48A 414 15 CR3222PR5−2 39 −163A 3
CR3214−5−4 21 036 1 40 −173A 3
22 036 1 CR3222PR5−3 39 −161A 2
39 055 6 40 −171A 2
40 050 6 CR3222PR5−4 39 −162A 1
CR3214−6−04 47A 420A 32 40 −172A 1
Page 10003.9
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
CR3223−4−04 35 −085A 16 32 −585 AR
36 −085A 16 CR35223−5−4 49 −061A 4
CR3223−5−02 49 070B 34 49 −065A 1
CR3223−5−03 29 160 20 CR3522−4−03 50 025B 3
30 160 20 CR3522−4−3 50 025 3
49 −051A 3 CR3522−5−03 45 −080A 4
49 080B 25 46 −080A 4
49 −081A 2 CR3522−5−04 42 −030B 38
CR3223−5−10 35 050 2 CR3522−6−2 21 −081E RF
36 050 2 22 −084E RF
CR3223−5−3 27 210 20 CR3522−6−3 21 −084E RF
28 210 20 22 −087E RF
35 405 3 CR3522−6−5 21 −090E RF
36 405 3 22 −093E RF
CR3223−5−4 21 039 3 CR3522P5 09 100 9
22 039 3 CR3522PR5−03 39 −202B 1
35 −730A 3 40 −191A 1
36 −730A 3 CR3522PR5−3 39 −202A 1
CR3223−5−5 35 −750A 5 40 −191J 1
35 −770A 5 CR3523−4−01 50 030B 176
36 −750A 5 50 035B 8
36 −770A 5 CR3523−4−02 47A 120A 10
49 041 3 48A 120A 14
CR3223−5−6 35 −095A 5 50 016 2
35 −790A 1 50 045B 17
36 −095A 5 50 063A 1
36 −790A 1 50 077A 8
CR3223−5−7 35 −810A 2 50 327 13
35 −830A 2 CR3523−4−03 50 050B 15
36 −810A 2 50 055B 4
36 −830A 2 CR3523−4−04 50 060B 5
49 053 4 50 065B 9
49 090 2 CR3523−4−1 50 030 176
CR3223−5−8 35 −850A 1 50 035 8
36 −850A 1 CR3523−4−2 35 070 21
CR3223−6−02 23 177 4 35 −075B 10
24 168 4 36 070 21
CR3224−6−03 23 180 4 36 −075B 10
24 171 4 47A 120 10
CR3253−5−2 31 −685 AR 48A 120 14
Page 10003.10
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
50 045 17 CR3523−5−3 31 048 6
50 063 1 31 049 29
50 077 8 32 042 6
CR3523−4−3 35 060 4 32 043 29
35 065 2 47A 450 10
36 060 4 48A 450 10
36 065 2 CR3523−5−4 21 042 49
50 050 15 22 042 49
50 055 4 31 051 31
CR3523−4−4 31 039 3 31 052 1
32 598 3 32 045 31
35 075 10 32 046 1
36 075 10 47A 460 2
50 060 5 48A 460 2
50 065 9 CR3523−5−5 31 054 2
CR3523−5−02 39 −050C 9 32 048 2
40 −045C 9 47A 470 3
47 −570A 2 48A 470 3
47A 440A 2 CR3523−6−02 47A 480A 8
48 −570A 2 48A 480A 8
48A 440A 2 CR3523−6−03 47A 490A 9
CR3523−5−03 35 103 3 47A 492C 1
36 103 3 48A 490A 9
47A 450B 10 48A 492C 1
48A 450A 10 CR3523−6−05 39 −195B 2
CR3523−5−04 39 −055C 6 47A 500C 1
40 −042B 2 48A 500C 1
40 −050C 6 CR3523−6−2 47A 480 8
47A 460A 2 48A 480 8
48A 460A 2 CR3523−6−3 47A 490 9
CR3523−5−05 47A 470A 3 47A 492 1
48A 470A 3 48A 490 9
CR3523−5−1 31 042 7 48A 492 1
32 036 7 CR3523−6−5 45 −030B 6
CR3523−5−2 31 045 10 46 −030B 6
31 046 9 47A 500 1
32 039 10 48A 500 1
32 040 9 CR3523−6−6 45 030 6
47A 440 2 46 030 6
48A 440 2 CR3523P4 09 110 7
Page 10003.11
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
09 170 20 22 054 7
CR3524−4−03 07 050 54 23 −231C RF
07 055 33 23 −237C RF
08 050 54 23 −246C RF
08 055 33 24 −237C RF
51 110 44 CR3524−5−5 21 057 4
52 110 44 22 057 4
CR3524−4−04 02 180 22 31 060 2
07 −050B RF 32 054 2
07 −055B RF CR3524−5−6 47 470 54
08 −050B RF 48 470 54
08 −055B RF CR3524−5−7 47A 510 51
51 −110A 44 48A 510 51
CR3524−4−2 21 045 14 CR3524−6−07 23 −264C 1
22 045 14 24 −255C 1
CR3524−5−04 23 −247B 2 47A 520A 4
24 238B 2 48A 520A 4
CR3524−5−05 23 −249C 2 CR3524−6−3 47 480 8
24 −240C 2 48 480 8
CR3524−5−06 23 253B 2 CR3524−6−4 47 490 6
24 244B 2 48 490 6
45 −040A AR CR3524−6−5 21 060 8
46 −040A AR 22 060 8
CR3524−5−07 23 −255C 5 47 500 15
24 −246C 5 48 500 15
47A 510A 51 CR3524−6−6 21 063 1
48A 510A 51 22 063 1
CR3524−5−2 21 048 10 CR3524−6−7 47A 520 4
22 048 10 48A 520 4
31 057 7 CR3524−6−8 21 066 1
32 051 7 22 069 1
47 450 14 47 510 2
48 450 14 48 510 2
CR3524−5−3 21 051 7 CR3524P4−04 23 −237B RF
22 051 7 24 −228B RF
23 −243C RF CR3524P5−02 23 −240B RF
24 −234C RF 24 −231B RF
47 460 78 CR3524P5−03 23 −243B RF
48 460 78 24 −234B RF
CR3524−5−4 21 054 7 CR3524P5−04 23 −231B RF
Page 10003.12
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
23 −246B RF 32 057 2
24 −222B RF CR3553−5−7 49 −052B 5
24 −237B RF CR3553−6−2 47 550 6
CR3524P5−05 23 −234B RF 48 550 6
23 −249B RF CR3553−6−3 47 560 8
24 −225B RF 48 560 8
24 −240B RF CR3553−6−4 43 070 2
CR3524P5−06 23 −252B RF 44 070 2
24 −243B RF CR3553M5−4 43 190 4
CR3524P5−07 23 −255B RF 44 190 3
24 −246B RF CR3555−4−01 50 070B 5
CR3524P6−04 23 −258B RF CR3555−4−02 47A 530A 42
24 −249B RF 48A 530A 42
CR3524P6−05 23 −261B RF 50 −075B 3
24 −252B RF CR3555−4−1 50 070 5
29 −060B RF CR3555−4−2 47A 530 42
30 −060B RF 48A 530 42
CR3524P6−07 23 −264B RF 50 075 3
24 −255B RF CR3852−4−3 21 069 1
CR3552−5−2 21 081B 42 22 072 1
22 −084B 46 CR3852−4−4 21 072 1
CR3552−5−3 21 −084B 34 22 075 1
22 −087B 169 CR3852−4−6 21 075 1
CR3552−5−5 21 −090B 7 22 078 1
22 −093B 8 CR3852−4−7 21 078 1
CR3552−6−2 21 −081H RF 22 081 1
22 −084H RF CR3852−5−2 21 081 42
CR3552−6−3 21 −084H RF 22 084 44
22 −087H RF CR3852−5−3 21 084 34
CR3552−6−5 21 −090H RF 21 085 123
22 −093H RF 22 087 169
CR3553−4−2 47 120 10 22 088 123
48 120 14 CR3852−5−4 21 087 9
CR3553−5−2 47 520 10 22 090 9
48 520 10 CR3852−5−5 21 090 7
CR3553−5−4 47 530 2 22 093 8
48 530 2 CR3852−5−7 21 093 8
CR3553−5−5 47 540 3 22 096 8
48 540 3 CR3852−6−2 27 050 AR
CR3553−5−6 31 063 2 28 050 AR
Page 10003.13
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
CR3852−6−5 27 020 AR 22 168 53
28 020 AR CT430−5−150 21 168 1
CR3853−5−3 21 096 51 22 171 1
22 099 51 CT430−5−200 21 171 8
CR3853−6−3 27 040 AR 22 174 8
28 035 1 CT430−5−350 21 174 1
28 040 AR 22 177 1
CR3853−6−5 27 025 1 CT430S5−200 27 070 58
27 030 AR 28 070 58
28 025 1 D38999−26KA98SN 13 240 1
28 030 AR 14 240 1
CSR903B5−6 03 −080A 7 E0500−055−3000S 31 462 1
03 −290A 8 32 387 1
04 −080A 7 F1T7186−10 39 025 6
05 −080A 7 40 020 6
06 −080A 7 F1T7186−11 40 010 6
06 −290A 8 F1T7263 15 080 2
CSR903B5−7 03 300A 5 16 080 2
06 −300A 5 FR3223−5−10 36 −050A RF
CSR903B5−8 03 −310A 8 FR3523−4−2 36 −070A RF
06 −310A 8 FR3523−4−3 36 −060A RF
CSR904B5−5 21 099 2 36 −065A RF
21 100 2 FS2046−11 40 005 6
22 103 2 FS2046−9 39 030 6
CSR904B6−5 21 −099A RF G9312A10BM 13 290 1
CSR924−5−3 31 066 8 14 290 1
32 060 8 G9312A16BM 13 280 1
CT420−5−200 21 147 1 14 280 1
22 150 1 H2884−21 09 340 2
CT420−5−250 21 150 1 10 240 2
22 153 1 H3269−11 39 350 3
CT420−5−300 21 153 3 H3269−9 31 606 1
22 156 3 H3271−5 32 509 1
CT420−5−350 21 156 3 40 275 3
22 159 3 H3271K3844 32 511 1
CT420−5−400 21 159 3 40 277 3
22 162 3 H3272−3845 22 572 1
CT420−5−450 21 162 2 24 560 1
22 165 2 H3272−5 22 570 2
CT430−5−100 21 165 53 24 558 2
Page 10003.14
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
H3273−5 21 570 2 HL10V5−11 35 040 2
23 570 2 36 040 2
HL1013AZ6−23 31 −243A RF HL10V5−14 35 030 2
32 −186A RF 36 030 2
HL1013AZ6−24 31 −245A RF HL10V6−13 21 186 1
HL1013AZ6−26 31 −249A RF 22 189 1
31 −250A RF HL10V6−3 47 160 60
31 −251A RF 48 160 60
32 −189A RF HL10V6−31 21 −189A 10
32 −190A RF 22 −192A 10
32 −191A RF HL10V6−32 21 189 10
HL1013AZ6−27 31 −250C RF 21 192 9
31 −252A RF 22 192 10
32 −190C RF 22 195 9
32 −192A RF HL10V6−4 35 −010A 1
35 −045A RF 36 −010A 1
36 −045A RF HL10V6−7 47 170 48
HL1013AZ6−28 31 −251C RF 48 170 47
32 −191C RF HL10V6−8 21 195 20
HL1013AZ6−29 31 −255A RF 22 198 20
31 −270C RF 47 180 4
32 −195A RF 47 182 2
32 −213C RF 48 180 4
39 −155A RF 48 182 2
40 −160A RF HL10VAZ5−10 23 057 3
HL1013AZ8−23 31 −258A RF 24 048 3
32 −198A RF HL10VAZ5−3 39 060 4
HL1013AZ8−24 31 261A RF 40 060 4
31 −262A RF 50 020 2
32 −201A RF HL10VAZ5−4 39 −060A 4
32 −202A RF 40 −060A 4
HL1013AZ8−25 31 −264A RF HL10VAZ5−5 47A−492B 1
32 −204A RF 47A−500B 1
HL1013AZ8−26 31 −267A RF 48A−492B 1
31 −268A RF 48A−500B 1
32 −207A RF HL10VAZ5−6 35 042 1
32 −208A RF 35 −812A RF
HL1013AZ8−27 32 −210A RF 36 042 1
HL1013AZ8−28 31 −270A RF 36 −812A RF
32 −213A RF HL10VAZ5−9 23 060 44
Page 10003.15
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
24 051 44 HL10VAZ6−9 31 127 4
HL10VAZ6−11 23 063 38 32 113 5
24 054 38 HL10VAZ8−30 37 050 4
HL10VAZ6−25 37 020 28 38 050 4
38 020 28 HL11V5−21 21 198 3
HL10VAZ6−26 37 030 14 22 201 3
38 030 14 HL11V6−13 31 198 2
HL10VAZ6−27 31 128 1 32 159 3
32 110 1 HL11V6−15 31 201 2
37 040 8 32 162 6
38 040 8 HL11V6−23 31 204 4
HL10VAZ6−3 39 065 8 HL11V6−24 32 165 1
40 065 8 HL11V6−25 31 207 4
HL10VAZ6−4 31 121 6 HL11V6−28 21 201 1
31 123 8 22 204 1
31 124 1 HL11V6−7 31 213 2
32 107 5 32 168 2
32 108 7 HL11V6−9 31 216 2
32 109 1 HL11V8−18 21 204 7
39 070 1 22 207 7
39 −125A 4 HL11V8−20 21 180 6
40 070 1 22 183 6
40 −130A 4 23 069 6
HL10VAZ6−5 23 066 20 24 060 6
24 057 20 HL11V8−22 21 183 1
HL10VAZ6−6 39 075 2 22 186 1
39 −130A 1 HL11V8−23 21 207 1
40 075 2 22 210 1
40 −135A 1 HL11V8−25 21 210 1
HL10VAZ6−7 31 125 2 22 213 1
31 126 6 HL11V8−27 21 213 1
32 111 8 22 216 1
32 112 3 HL11V8−28 21 216 1
HL10VAZ6−8 31 −126A 7 22 219 1
39 080 2 HL11VAZ5−10 23 072 1
40 080 2 24 063 1
47 185 1 HL11VAZ5−12 31 129 9
47A−232A 1 32 114 9
48 185 1 HL11VAZ5−13 31 132 11
48A−232A 1 32 117 11
Page 10003.16
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
HL11VAZ5−14 23 −075A 1 39 115 11
24 066A 1 39 117 3
HL11VAZ5−15 23 075 1 40 115 11
24 066 1 40 117 3
HL11VAZ5−17 23 −078A 1 HL11VAZ6−25 37 060 1
24 069A 1 38 060 1
HL11VAZ5−18 23 078 1 39 120 26
24 069 1 40 120 25
HL11VAZ5−21 39 085 4 40 122 26
40 085 4 HL11VAZ6−26 23 082 6
HL11VAZ5−22 39 090 2 24 073 6
40 090 2 40 125 1
HL11VAZ5−3 39 095 6 HL11VAZ6−28 37 070 2
40 095 6 38 070 2
HL11VAZ5−9 23 −072A 1 HL11VAZ6−3 47 190 6
23 081 2 47A 160 3
24 −063A 1 48 190 6
24 072 2 48A 160 3
HL11VAZ6−10 39 −100A 2 HL11VAZ6−30 31 159 1
40 −100A 2 32 132 1
HL11VAZ6−13 31 −198A 2 HL11VAZ6−4 39 125 4
32 −159A 3 40 130 4
HL11VAZ6−14 31 135 9 HL11VAZ6−5 37 080 2
32 120 9 38 080 2
HL11VAZ6−15 31 −201A 2 HL11VAZ6−6 31 161 2
32 −162A 6 32 133 2
HL11VAZ6−22 31 138 5 39 130 1
32 123 5 40 135 1
39 105 2 HL11VAZ6−7 31 162 1
40 105 2 HL11VAZ6−8 31 168 48
HL11VAZ6−23 31 144 4 32 135 32
31 147 5 HL11VAZ6−9 39 100 2
31 148 2 40 100 2
32 126 4 HL11VAZ8−15 31 171 2
32 127 2 32 138 2
39 110 7 HL11VAZ8−16 31 −171A 2
40 110 7 32 −138A 2
HL11VAZ6−24 31 150 2 HL11VAZ8−20 23 084 1
32 129 2 24 075 1
32 −165A 1 HL11VAZ8−22 23 087 1
Page 10003.17
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
24 078 1 HL12V6−17 21 234 2
HL11VAZ8−23 23 090 1 22 237 2
24 081 1 HL12V6−2 47 210 5
HL11VAZ8−24 31 −177 1 48 210 5
32 144 1 HL12V6−21 47 280 4
HL11VAZ8−25 23 093 1 48 280 4
24 084 1 HL12V6−23 47 290 2
HL11VAZ8−26 23 096 1 48 290 2
24 087 1 HL12V6−24 47 300 1
31 183 2 48 300 1
31 −183A 2 HL12V6−26 47 310 3
32 147 2 48 310 3
HL11VAZ8−27 23 099 1 HL12V6−3 47 220 1
24 090 1 48 220 1
31 186 2 HL12V6−33 21 237 2
32 150 2 22 240 2
HL11VAZ8−28 31 192 2 HL12V6−37 21 240 2
32 153 2 22 243 2
HL11VAZ8−29 31 −192A 2 HL12V6−4 35 010 1
32 −153A 2 36 010 1
HL11VAZ8−30 31 195 1 47 230 24
32 156 1 48 230 24
HL12V5−2 47 200 16 HL12V6−5 47 240 4
48 200 16 48 240 4
HL12V5−4 03 305 5 HL12V6−6 47 250 6
06 305 5 48 250 6
35 020 1 HL12V6−9 47 270 18
36 020 1 48 270 18
HL12V5−6 03 315 8 HL12VAZ5−2 47A 170 16
06 315 8 48A 170 16
HL12V6−12 21 219 14 HL12VAZ5−21 39 −085A 4
22 222 14 40 −085A 4
HL12V6−13 21 222 7 HL12VAZ5−22 39 090A 2
22 225 7 40 −090A 2
HL12V6−14 21 225 14 HL12VAZ5−3 39 −095A 6
22 228 14 40 −095A 6
HL12V6−15 21 228 1 HL12VAZ5−4 03 −305A 5
22 231 1 06 −305A 5
HL12V6−16 21 231 10 HL12VAZ5−6 03 −315A 8
22 234 10 06 −315A 8
Page 10003.18
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
HL12VAZ6−10 47 275 6 48A 290 3
47A 250 10 50 019 1
48 275 6 50 023 1
48A 250 10 HL12VAZ6−29 31 −222A 1
HL12VAZ6−12 23 102 5 31 225 5
24 093 5 31 −228A 5
HL12VAZ6−13 23 105 8 32 −171A 1
24 096 8 32 174 5
HL12VAZ6−14 23 108 6 32 −177A 5
24 099 6 HL12VAZ6−3 47A 180 8
HL12VAZ6−17 23 111 8 47A−492A 1
24 102 8 48A 180 8
HL12VAZ6−21 39 135 2 48A−492A 1
40 140 2 HL12VAZ6−30 31 228 5
HL12VAZ6−22 39 −105A 2 31 229 1
40 −105A 2 32 177 5
47A 260 4 32 178 1
48A 260 4 HL12VAZ6−31 39 140 16
50 017 1 40 145 17
50 021 1 40 147 18
HL12VAZ6−23 39 −110A 7 HL12VAZ6−32 39 145 2
40 −110A 7 40 150 1
HL12VAZ6−24 39 −115A 11 HL12VAZ6−4 47A 190 40
40 −115A 11 48A 190 40
HL12VAZ6−25 39 −120A 26 HL12VAZ6−5 47A 200 22
40 −120A 25 47A 202 2
47A 270 2 47A−500A 1
48A 270 2 48A 200 22
50 018 1 48A 202 2
50 022 1 48A−500A 1
HL12VAZ6−26 31 −234A 1 HL12VAZ6−6 47A−202A 2
47A 280 1 47A 210 13
48A 280 1 48A−202A 2
HL12VAZ6−27 31 222 1 48A 210 13
32 171 1 HL12VAZ6−7 47A 220 54
49 032 1 48A 220 54
HL12VAZ6−28 31 −225A 5 HL12VAZ6−8 47 260 7
32 −174A 5 47A 225 2
32 −183A 1 47A 230 11
47A 290 3 47A 232 1
Page 10003.19
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
48 260 7 HL13V6−25 21 267 22
48A 225 2 22 270 22
48A 230 11 HL13V6−26 21 270 3
48A 232 1 22 273 3
HL12VAZ6−9 47A 240 14 HL13V6−27 21 273 1
48A 240 14 22 276 1
HL12VAZ8−13 31 231 1 HL13V6−28 21 276 2
32 180 1 22 279 2
HL12VAZ8−26 31 234 1 HL13V6−30 21 279 2
32 183 1 22 282 2
HL12VAZ8−32 39 150 4 HL13V6−32 21 282 2
40 155 4 22 285 2
HL13V5−17 21 243 6 HL13V6−33 21 285 1
22 246 6 22 288 1
HL13V6−16 21 246 3 HL13V6−34 21 288 1
22 249 3 22 291 1
23 114 4 HL13V6−35 21 291 1
23 116 2 22 294 1
24 105 4 HL13V6−5 47 320 2
24 106 2 48 320 2
HL13V6−17 21 249 3 HL13V6−6 47 330 1
22 252 3 48 330 1
HL13V6−18 27 080 4 HL13VAZ5−18 23 117 6
28 080 4 24 108 6
29 070 24 HL13VAZ5−3 23 120 2
30 070 24 24 111 2
HL13V6−20 21 252 57 HL13VAZ6−18 29 −070A RF
21 315 2 HL13VAZ6−19 23 123 3
22 255 57 23 −127A 9
22 315 2 24 114 3
HL13V6−21 21 255 24 24 −118A 9
22 258 24 HL13VAZ6−20 23 126 26
HL13V6−22 21 258 7 23 127 9
22 261 7 24 117 26
HL13V6−23 21 261 40 24 118 9
22 264 40 HL13VAZ6−21 23 129 21
HL13V6−24 21 264 53 24 120 21
22 267 53 HL13VAZ6−22 23 132 27
27 090 28 24 123 27
28 090 28 HL13VAZ6−23 23 135 47
Page 10003.20
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
24 126 47 32 −191B 1
31 −148A 2 HL13VAZ6−29 23 153 1
31 243 3 24 144 1
32 −127A 2 31 255 1
32 186 3 31 −270B 1
HL13VAZ6−24 23 138 43 32 195 1
24 129 43 32 −213B 1
31 −150A 2 39 155 3
31 245 2 40 160 3
32 −129A 2 HL13VAZ6−30 23 156 1
39 −117A 3 24 147 1
40 −117A 3 31 159A 1
HL13VAZ6−25 23 141 1 32 −132A 1
24 132 1 HL13VAZ6−31 23 159 1
HL13VAZ6−26 23 144 21 24 150 1
23 145 2 HL13VAZ6−32 23 162 2
24 135 21 24 153 2
24 136 2 HL13VAZ6−33 23 165 12
31 249 3 23 167 4
31 250 2 24 156 12
31 251 1 24 157 4
32 189 3 HL13VAZ6−34 23 168 3
32 190 2 24 159 3
32 191 1 HL13VAZ6−36 23 171 1
HL13VAZ6−27 23 147 3 24 162 1
23 148 1 HL13VAZ6−7 47A 300 1
24 138 3 48A 300 1
24 139 1 HL13VAZ8−15 31 −171B 2
31 −231A 1 32 −138B 2
31 −250B 2 HL13VAZ8−16 31 −171C 2
31 252 1 32 −138C 2
32 −180A 1 HL13VAZ8−23 31 258 13
32 −190B 2 32 198 11
32 192 1 HL13VAZ8−24 31 −177A 1
35 045 2 31 261 4
36 045 2 31 262 6
49 036 1 32 −144A 1
HL13VAZ6−28 23 150 1 32 201 10
24 141 1 32 202 6
31 −251B 1 HL13VAZ8−25 31 264 11
Page 10003.21
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
32 204 11 HL40−6−7 19 250 5
HL13VAZ8−26 31 267 2 20 250 5
31 268 6 HL40−8−3 31 277 3
32 −147A 2 HL40−8−7 31 −278A 1
32 207 8 HL40−8−8 40 −005A 6
32 208 6 HL41−5−4 41 030 14
HL13VAZ8−27 31 −186A 2 43 030 22
32 −150A 2 43 170 25
32 210 2 43 172 22
HL13VAZ8−28 31 270 1 44 030 22
32 213 1 44 170 25
HL13VAZ8−30 31 −195A 1 44 172 22
32 −156A 1 HL70−5 21 363 9
HL13VAZ8−31 31 −195B 1 22 360 9
32 −156B 1 23 297 59
HL18PB5−2 09 220 2 24 279 59
HL18PB5−8 49 040 2 31 321 20
HL18PB5−9 49 −040A 2 32 261 20
HL18PB8−7 31 278 1 35 130 1
33 020 1 35 −815A RF
33 180 1 36 130 1
HL20PB6−4 45 020 1 36 −815A RF
46 020 1 39 235 10
HL20PB8−26 31 273 1 39 250 4
32 216 1 40 215 10
HL20PB8−29 31 −273A 1 40 230 4
31 276 8 47A 310 16
32 −216A 1 48A 310 16
32 219 8 49 100 2
HL22−5−6 35 812 2 50 105 2
36 812 2 HL70−6 21 −313 2
HL34−8−4−7 40 168A 1 21 345 10
HL34−8−4−9 40 165 3 21 366 257
40 168 1 22 −313 2
HL40−10−8 40 −010A 6 22 342 10
HL40−5−4 54 120 4 22 363 257
HL40−6−4 19 230 4 23 299 9
20 230 4 23 300 197
HL40−6−6 19 240 4 23 301 6
20 240 4 24 281 9
Page 10003.22
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
24 282 267 40 −215A RF
24 283 6 50 −105A RF
24 286 4 HL70D6 21 −345A 10
27 100 32 21 −366A RF
28 100 32 22 −313A RF
29 090 24 22 −342A RF
30 090 24 22 −363A RF
31 324 49 23 −299A RF
32 264 49 23 −300A RF
35 140 1 24 −281A RF
36 140 1 24 −282A RF
39 240 18 27 −100A RF
40 220 18 28 −100A RF
47 340 AR 29 −090A RF
47A 320 30 30 −090A RF
47A 322 10 31 −324A RF
47A 325 70 32 −264A RF
47A 328 2 35 −140A 1
47A−350A 6 36 −140A 1
48 340 AR 39 −240A RF
48A 320 30 40 −220A RF
48A 322 10 47 −340A RF
48A 325 70 48 −340A RF
48A 328 2 HL70D8 22 −366A RF
48A−350A 6 23 −303A RF
HL70−8 21 369 6 24 −285A RF
22 366 6 31 −330A RF
23 303 6 32 −270A 1
24 285 6 HL75−6AKW 47A−330A 63
31 330 1 47A−332A 1
32 270 1 48A−330A 63
HL70D5 21 −363A RF 48A−332A 1
22 −360A RF HL75−6AW 39 245 3
23 −297A RF 40 225 3
24 −279A RF HL75−8AW 31 336 2
31 −321A RF 32 276 2
32 −261A RF HL75DU5ADW 23 306 1
35 −130A RF 24 288 1
36 −130A 1 HL75DU6AWU 47 345 13
39 −235A RF 47A−322A 10
Page 10003.23
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
47A−330B 63 HL82−8AWU 23 315 6
47A−332B 1 24 297 6
47A 335 18 HL86−6 45 160 1
48 345 13 46 160 1
48A−322A 10 HL86DU5 35 142 1
48A−330B 63 36 142 1
48A−332B 1 HL89DU6ADW 21 378 27
48A 335 18 22 375 27
50 106 3 HL94−5 43 040 22
HL75K6AWU 23 −299B 9 43 180 25
23 309 17 43 182 22
24 −281B 9 44 040 22
24 291 17 44 180 25
HL75V5A 47 350 16 44 182 22
48 350 16 HL94−6 47 365 1
HL75V6 47A 330 63 47A−332C 1
47A 332 1 48 365 1
48A 330 63 48A−332C 1
48A 332 1 HL94DU5 54 110 4
HL75V6A 47 360 57 HL94LP5 39 235B 10
48 360 57 39 255 6
HL77−5 35 815 2 40 215B 10
36 815 2 40 235 6
HL78EG5 41 070 14 HL94LP6 31 342 15
HL82−6 21 372 26 31 343 1
22 369 26 32 282 15
HL82−6AKW 47A−325A 70 32 283 1
47A−328A 2 39 260 46
48A−325A 70 39 262 3
48A−328A 2 40 240 46
HL82−6AWU 23 312 20 40 242 3
24 294 20 HL94LP8 39 265 4
47A−325B 70 40 245 4
47A−328B 2 HL97−6 19 260 13
48A−325B 70 20 260 13
48A−328B 2 31 345 38
HL82−8ADW 21 375 6 31 346 4
22 372 6 31 −347A 3
HL82−8AW 31 339 2 32 285 38
32 279 2 32 286 2
Page 10003.24
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
32 −287A 3 M39029−5−115 13 210 5
35 145 2 14 210 5
36 145 2 M39029−56−351 13 250 1
37 110 51 14 250 1
38 110 51 M83723− 13 220 1
49 105 2 83K1610NLC
HL97−8 31 −309 1 14 220 1
31 347 3 M83723− 13 200 1
31 348 24 95K1005NLC
31 349 11 14 200 1
32 252 1 MA12700−02 39 525 4
32 287 3 40 425 4
32 288 29 MAFFDT6−21NL 22 −315C RF
32 289 11 MAFFDT6−22NL 22 −318A RF
37 120 6 MAFFDT6−24NL 22 −321A RF
38 120 6 MAFFFDT06−13NL 23 −030A RF
HL97V6 47 370 3 24 −021A RF
48 370 3 MAFFFDT06−15NL 23 −033A RF
HT3V 07 160 1 24 −024A RF
08 160 1 MAFFFDT06−17NL 23 −036A RF
JM44LC22WH7R 13 140 1 24 −027A RF
14 140 1 MAFFFDT06−19NL 23 −039A RF
KFN305E4 40 −255A 6 24 −030A RF
KFN305E5 40 −260A 6 MAFFFDT06−20NL 23 −042A RF
LCN12−820 51 −210A 2 24 −033A RF
52 210 2 MAFFFDT06−21NL 23 −045A RF
LNG04E827 11 −263E RF 24 −036A RF
11 −353E RF MAFFFDT06−23NL 23 −048A RF
11 −443F RF 24 −039A RF
12 −272E RF MAFFFDT6−14NL 21 −297A RF
12 −362F RF 22 −300A RF
12 −452F RF MAFFFDT6−15NL 21 −300A RF
LNG04E828 11 −263F RF 22 −303A RF
11 −353F RF MAFFFDT6−16NL 21 −301A RF
11 −443G RF 22 −304A RF
12 −272F RF MAFFFDT6−17NL 21 −303A RF
12 −362G RF 22 −306A RF
12 −452G RF MAFFFDT6−18NL 21 −306A RF
M39029−4−112 13 230 10 22 −309A RF
14 230 10 MAFFFDT6−19NL 21 −309A RF
Page 10003.25
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
22 −312A RF 22 −150A 1
MAFFFDT6−20NL 21 −312A RF MBF2113−5−250 21 018 1
MAFFFDT6−21NL 21 −315C RF 21 019 1
MAFFFDT6−22NL 21 −318A RF 21 −150A 1
MAFFFDT6−24NL 21 −321A RF 22 018 2
MAFFSDT06 31 −453A RF 22 −153A 1
32 −381A RF MBF2113−5−300 21 −153A 3
MAFFSDT08 31 −456A RF 22 −156A 3
MAFFSDT6NL 21 −314B RF MBF2113−5−350 21 −156A 3
21 −537A RF 22 −159A 3
22 −314B RF MBF2113−5−400 21 −159A 3
22 −537A RF 22 −162A 3
MAFFSV06 21 −540A RF MBF2113−5−450 21 −162A 2
22 −540A RF 22 −165A 2
MAFFSV06N7 23 −324A RF MBF2113−6−150 21 −015A RF
24 −306A RF 21 −016A RF
MAFLC2AC06 23 −318A RF 22 −015A RF
24 −300A RF 22 −016A RF
31 −315A RF 22 −019A RF
32 −258A RF MBF2113−6−250 21 −018A RF
MAFLC2AC08 31 −318A RF 21 −019A RF
MAFLC2AC6 21 −313B RF 22 −018A RF
21 −381A RF MDP22075 09 040 1
22 −378A RF MS14101−3 07 −160B RF
MAFLCMV06 21 −384A RF 08 −160B RF
22 −381A RF MS14101−5A 19 305 1
MBF2111−5−100 21 −165A 53 20 305 1
22 −168A 53 MS14101−6 19 315 1
MBF2111−5−150 21 −168A 1 20 315 1
22 −171A 1 MS14101−9 54 280 2
MBF2111−5−200 21 −171A 8 MS14101−9T 54 −280A RF
22 −174A 8 MS14101−9U 54 −280B RF
MBF2111−5−350 21 −174A 1 MS148066−53 12 010 1
22 −177A 1 MS16555−640 19 040 4
MBF2113−5−150 21 015 1 20 040 4
21 016 1 MS16843−1 10 090 2
22 015 2 10 130 2
22 016 2 MS18066−53 11 010 1
22 019 2 MS20392−1C25 19 490 2
MBF2113−5−200 21 −147A 1 20 490 2
Page 10003.26
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
39 325 2 36 560 2
MS20392−2C26 19 390 2 36 610 2
20 390 2 36 880 16
MS20392−2P39 10 020 2 40 415 8
MS20426A3 10 310 6 43 090 6
MS20426AD3 10 −310A 6 43 220 6
21 102 AR 44 090 6
21 477 4 44 220 6
21 498 AR 47 622 8
21 519 AR 47 632 8
22 105 AR 47 643 8
22 477 4 47A −550 8
22 498 AR 47A −570 8
22 519 AR 47A −595 8
23 201 2 47A −885 8
25 100 1 48 622 8
25 150 4 48 632 8
25 230 4 48 643 8
26 140 1 48A −550 8
26 190 4 48A −570 8
26 270 4 48A −595 8
31 485 4 48A −885 8
32 404 4 MS20426AD3−5 39 −520A RF
35 080 6 40 −415A 8
35 250 2 MS20426AD3−7 19 330 AR
35 300 2 20 330 AR
35 360 2 MS20426AD4 21 105 AR
35 410 2 22 108 AR
35 460 2 23 183 9
35 510 2 24 174 9
35 560 2 47A 890 2
35 610 2 48A 890 2
35 880 16 50 085 AR
36 080 6 MS20426AD5 09 305 8
36 250 2 09 310 8
36 300 2 09 315 4
36 360 2 11 250 AR
36 410 2 11 254 2
36 460 2 11 340 2
36 510 2 11 345 2
Page 10003.27
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
11 430 2 47A −650 2
11 435 2 48 672 2
12 250 AR 48A −650 2
12 256 2 MS20426D5 52 −563 1
12 335 2 MS20426E3 09 200 2
12 341 2 MS20427−6M 03 210 16
12 430 2 04 210 16
12 436 2 05 210 16
19 580 4 06 210 16
19 −595A 2 MS20427F3 39 555 AR
20 580 4 55 180 4
20 −595A 2 MS20427F3−4 51 510 2
23 186 63 52 510 2
24 177 63 MS20427F63 40 470 8
39 052 1 MS20427M3 09 210 2
39 160 AR 21 111 AR
39 161 2 22 114 AR
39 162 1 23 765 20
39 163 3 24 755 20
39 429 4 37 195 4
40 042 2 38 195 4
40 170 AR 39 165 AR
40 171 2 47 420 64
40 172 1 47A −380 64
40 173 3 48 420 64
40 304 4 48A −380 64
49 050 2 MS20427M4 09 180 1
49 051 3 21 114 AR
49 052 5 21 432 2
MS20426AD5−5 09 −305A 8 21 450 2
09 −310A 8 22 117 AR
MS20426AD5−6 39 160A AR 22 429 2
MS20426AD5−7 09 −315A 4 22 450 2
MS20426AD5−9 11 −070A 2 23 357 2
12 −070A 2 23 378 2
MS20426AD6 21 108 AR 24 339 2
22 111 AR 24 360 2
MS20426AD8−11 11 070 2 31 561 3
12 070 2 31 573 15
MS20426D3 47 672 2 32 488 3
Page 10003.28
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
32 492 15 10 381 2
37 180 4 19 590 2
38 180 4 19 595 2
39 520 12 20 590 2
40 410 8 20 595 2
MS20427M4−10 19 170 4 23 189 206
20 170 4 24 180 8
41 040 9 31 627 AR
MS20427M4C6 37 −180A 4 32 530 AR
38 −180A 4 35 090 6
MS20427M5 21 117 AR 35 095 5
22 102 2 35 097 1
22 120 AR 35 240 4
23 760 48 35 −290 9
24 750 48 35 350 9
39 170 AR 35 400 8
45 −040 AR 35 405A 3
46 −040 AR 35 500 4
MS20427M6 04 350 16 35 550 6
05 350 16 35 600 6
MS20470A4 39 175 AR 35 730 3
40 175 AR 35 750 5
50 090 8 35 770 5
MS20470AD4 31 072 AR 35 790 1
32 066 AR 35 810 2
35 −070B 21 35 830 2
35 085 16 35 850 1
36 085 16 36 090 6
39 180 AR 36 095 5
40 180 AR 36 097 1
47 644 4 36 240 4
47A 598 2 36 −290 9
47A 600 4 36 350 9
47A 895 4 36 400 8
48 644 4 36 405A 3
48A 598 2 36 500 4
48A 600 4 36 550 6
48A 895 4 36 600 6
MS20470AD5 10 361 9 36 730 3
10 373 4 36 750 5
Page 10003.29
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
36 770 5 24 −720A 2
36 790 1 MS20615−4M6 39 −190A 1
36 810 2 54 025 4
36 830 2 54 260 8
36 850 1 MS20615−5M 04 360 38
39 051A 1 05 360 38
39 052A 1 19 597 4
39 185 AR 21 126 AR
39 −685 4 22 129 AR
40 −042A 2 47 815 20
40 185 AR 47 840 6
47A 535 2 48 815 20
48A 535 2 48 840 6
49 −052A 5 MS20615−5M6 23 −740B 2
49 060 9 24 −720B 2
49 061 4 MS20615−6M 03 220 20
49 065 1 04 220 20
MS20470AD8 31 098 2 04 370 20
MS20470DD5 21 120 AR 05 220 20
21 396 AR 05 370 20
21 501 AR 06 220 20
22 123 AR 39 195 2
22 393 AR MS20615−6M8 39 −195A 2
22 501 AR MS20615M4 43 200 4
23 700 2 44 200 4
24 675 2 MS21042−3 23 285 1
MS20470DD6 21 123 AR 24 267 1
22 126 AR 39 −270A 2
MS20470E4 09 190 2 40 −250A 2
MS20470T5−7 03 −080B 7 42 060 8
04 −080B 7 MS21042−5 19 120 1
05 −080B 7 20 120 1
06 −080B 7 MS21042−6 19 130 1
MS20615−4M 21 414 AR 20 130 1
22 411 AR MS21042L3 19 430 6
23 740 2 20 430 6
24 720 2 31 303 2
39 190 1 31 304 4
54 200 4 32 246 2
MS20615−4M5 23 −740A 2 32 247 4
Page 10003.30
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
MS21042L4 07 110 5 MS21043−4 10 197 4
08 110 5 11 150 10
31 306 9 12 150 10
32 249 9 19 −150A RF
MS21042L6 19 440 1 20 −150A RF
20 440 1 31 −309A 1
MS21043−04 02 240 1 31 312 6
13 130 4 31 314 3
14 130 4 32 −252A 1
51 230 2 33 050 2
MS21043−08 09 230 2 33 240 2
MS21043−3 09 025 1 39 275 6
09 030 2 39 290 1
10 080 2 40 255 6
11 215 4 47 100 2
11 315 4 47A 100 2
11 405 4 48 100 2
12 215 4 48A 100 2
12 315 4 MS21043−5 39 280 6
12 405 4 40 260 6
13 120 10 MS21043L3 43 060 3
14 120 12 44 060 3
17 120 2 47 390 6
18 120 2 48 390 6
19 −140A RF 49 130 2
20 −140A RF MS21045−4 39 285 2
21 −345B 10 40 265 2
22 −342B 10 MS21048L3 23 294 1
23 288 6 24 276 1
24 270 6 MS21055L5 21 435 1
37 100 2 21 453 1
38 100 2 22 432 1
39 270 2 22 453 1
40 250 2 23 360 1
41 060 8 23 381 1
47 647 4 24 342 1
47A 604 4 24 363 1
48 647 4 MS21059L3 21 354 11
48A 604 4 21 480 2
55 080 4 21 504 4
Page 10003.31
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
21 522 4 28 110 2
22 351 11 MS21060L8 23 −705A RF
22 480 2 23 −745A 1
22 504 4 24 −680A RF
22 522 4 24 −725A 1
37 200 2 MS21062−4 47 400 1
38 200 2 47A 360 1
MS21059L4 21 357 10 48 400 1
22 354 10 48A 360 1
23 770 10 MS21062L3 39 −525B RF
24 760 10 40 −425B RF
MS21060−3 31 484 4 MS21062L4 09 240 2
32 403 4 MS21071−3 25 160 2
MS21060−4 19 320 32 25 240 2
20 320 32 26 200 2
MS21060L03 43 210 3 26 280 1
44 210 3 MS21072L3 51 500 1
MS21060L3 29 170 4 52 500 1
30 170 4 MS21073−4 55 170 2
43 080 3 MS21073L3 47 671 1
44 080 3 47A 645 1
47 621 4 48 671 1
47 631 4 48A 645 1
47 642 2 MS21074−3 39 560 2
47A 545 4 39 565 4
47A 565 4 40 475 4
47A 590 2 MS21075L3 47A 880 2
47A 875 2 48A 880 2
48 621 4 MS21075L4 47 641 2
48 631 4 47A 585 2
48 642 2 48 641 2
48A 545 4 48A 585 2
48A 565 4 MS21076−4 35 120 3
48A 590 2 36 120 3
48A 875 2 47 −400B 1
MS21060L4 21 360 2 47 410 31
22 357 2 47A 364 1
23 291 2 47A 370 31
24 273 2 48 −400B 1
27 110 2 48 410 31
Page 10003.32
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
48A 364 1 MS21141U0806 31 076 3
48A 370 31 32 069 3
MS21076−4N 47A−364A 1 MS21141U0807 31 078 6
47A−370A 31 32 070 6
48A−364A 1 MS211U41U0604 47 585 8
48A−370A 31 MS211U41U0605 47 595 4
MS21076L4N 35 −260B 1 MS21209F1−25 37 190 2
35 −310B 1 38 190 2
35 −370B 1 MS21225−3 07 120 5
35 −420B 1 07 120A 5
35 −470B 1 08 120 5
35 −520B 1 08 −120A 5
35 −570B 1 MS21225−4 39 −290A 1
35 −620B 1 MS21340−05 15 188 1
36 −260B 1 16 188 1
36 −310B 1 MS21860L4 29 080 2
36 −370B 1 30 080 2
36 −420B 1 MS21902J4 17 240 1
36 −470B 1 18 240 1
36 −520B 1 MS21902J6 55 100 1
36 −570B 1 MS21908J4 17 210 1
36 −620B 1 18 210 1
MS21141U0502 47 570 2 MS21913−5S 11 −010D RF
47 575 2 12 −010D RF
48 570 2 MS21913J5 11 −010B 1
48 575 2 11 012 1
MS21141U0604 48 585 8 12 −010B 1
MS21141U0605 47 580 14 12 012 1
48 580 14 MS21913K5 11 −010C RF
48 595 4 12 −010C RF
MS21141U0606 47 590 6 MS21914−6J 15 100 1
48 590 6 16 100 1
MS21141U0608 47 184 2 MS21924J4 17 220 1
47A 538 2 18 220 1
48 184 2 MS24665−151 19 380 2
48A 538 2 19 480 2
MS21141U0610 47 610 4 20 380 2
48 610 4 20 480 2
MS21141U0805 31 074 3 39 320 2
32 068 3 MS24665−153 39 −005A 1
Page 10003.33
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
MS24665−300 21 −327A 4 11 190 1
22 327 4 11 290 1
23 003 4 11 380 1
33 190 1 12 190 1
MS24665−304 39 005 1 12 290 1
51 105 2 12 380 1
52 105 2 MS9245−24 10 010 2
MS24665−317 21 327 4 MS9245−27 07 −040A 5
MS24665−69 09 120 6 07 −040B 5
MS25081−05 15 186 1 08 −040A 5
16 186 1 08 −040B 5
MS27039−1−10 10 180 8 MS9390−453 39 −370A 1
MS27039C1−10 39 040 4 MS9593−006 17 −190A 1
40 030 4 18 −190A 1
MS27488−16 13 190 3 MS9593−010 18 190 1
14 190 3 MS9593−054 17 200 1
MS27488−20 13 180 1 MS9593−245 17 190 1
14 180 1 MS9593−246 17 −200A 1
MS29512−04 17 230 1 18 200 1
18 230 1 MS9596−050 55 −110A 2
MS35842−10 17 −170A 1 MS9596−058 55 110 2
18 −170A 1 MS9600−050 09 090 1
MS35842−12 17 −140A 1 MS9600−087 47 030 2
18 −140A 1 47A 030 2
MS39086−248 39 −360A 2 48 030 2
MS51031−149 11 −010A 1 48A 030 2
12 −010A 1 MS9844−21 11 200 1
MS51496−55 19 080 2 11 300 1
19 085 2 11 390 1
20 080 2 12 200 1
20 085 2 12 300 1
MS51844−22 09 070 2 12 390 1
MS51958−63 40 035 3 NAS1003−18A 15 −010B 3
MS51958−64 32 015 2 16 −010B 3
MS51958−65 10 030 2 NAS1022C3 19 140 2
MS51B44−22 09 050 1 20 140 2
MS90353U0609 32 072 1 NAS1022C4 19 150 2
MS9200−03 01 170 1 20 150 2
MS9245−23 07 040 5 NAS1031A8 21 399 1
08 040 5 22 396 1
Page 10003.34
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
NAS1031P8 23 705 1 NAS1149C0363R 31 −282A 4
24 680 1 32 −222A 4
NAS1081C484 23 −673 2 35 115 2
NAS1081C4A4 02 120 4 36 115 2
21 673 2 47 −380A RF
22 676 2 47A−340A 6
51 040 8 48 −380A RF
NAS1096−3−6 17 −040A 5 48A−340A 6
18 −040A 5 NAS1149C0432R 11 −130A 10
NAS1096−3−7 17 −040B 5 12 −130A 10
18 −040B 5 17 −100A 1
55 −030A 4 18 −100A 1
NAS1096−3−8 55 −040A 4 47 −090A RF
NAS1097AD5 21 129 AR 47A−090A 2
22 132 AR 48 −090A RF
23 192 18 48A−090A 2
24 183 18 50 100 AR
NAS1097B3−4−6 10 315 12 NAS1149C0463R 10 193 8
NAS1097DD4−8 12 −185 AR 17 −070A 3
NAS1097KE5−6 23 195 2 18 −070A 3
24 186 2 31 289 3
NAS1097U5−6 23 198 4 31 293 3
24 189 4 31 295 4
NAS1102E04−7 02 −140A 1 32 237 1
51 −070A 2 NAS1149C0532R 21 −333A 4
NAS1149C0316B 10 −050A 4 23 267 4
NAS1149C0332B 19 090 8 NAS1149C0563R 19 −050A 2
20 090 8 20 −050A 2
NAS1149C0332R 02 190 24 NAS1149C0632R 23 270 2
02 200 2 NAS1149C0663R 19 −060A 2
09 023 1 20 −060A 2
10 190A 8 NAS1149C0763R 17 −080A 1
17 −090A 5 18 −080A 1
18 −090A 5 NAS1149C0832R 23 273 1
47 −050A RF 24 258 43
47A−050A 2 NAS1149CN416R 02 210 1
48 −050A RF 51 150 2
48A−050A 2 NAS1149CN532R 50 103 9
51 130 2 NAS1149CN816R 35 −110A 2
52 130 2 36 −110A 2
Page 10003.35
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
NAS1149D0363J 23 276 43 NAS1200M4−3 39 635 6
23 277 18 39 636 2
23 278 4 39 637 4
24 259 4 40 520 6
24 261 47 40 521 2
24 262 18 40 522 4
NAS1149D0432J 40 −201A 6 NAS1200M4−4 39 −636A 2
NAS1149D0463J 07 −060B 10 40 −521A 2
08 −060A 10 NAS1200M4−6 39 −637A 4
31 −279A 3 40 −522A 4
NAS1149D0532J 40 −205A 6 NAS1200M5 19 585 4
NAS1149D0663K 01 160 1 20 585 4
NAS1149D1165J 23 −277A 18 31 087 AR
24 −262A 18 32 078 AR
NAS1149E0316R 11 206 4 39 200 11
11 306 4 39 202 1
11 396 4 40 190 11
12 206 4 40 191 1
12 306 4 NAS1200M5−5 21 135 2
12 396 4 22 138 2
NAS1149F0332P 07 −070B 5 NAS1200M5−6 09 320 8
08 −070A 5 10 250 8
NAS1189−06P8 39 −035A RF NAS1200M6−5 21 −135A RF
40 −025A RF 22 −138A RF
NAS1198−5−6 03 080 7 NAS1291C3M 19 160 4
03 290 8 20 160 4
04 080 7 NAS1291C6M 51 220 6
05 080 7 52 220 6
06 080 7 NAS1291C8M 21 348 1
06 290 8 22 345 1
NAS1198−5−7 03 300 5 23 279 1
06 300 5 24 264 1
NAS1198−5−8 03 310 8 NAS1398B4−3 31 695 2
06 310 8 32 595 1
NAS1200M3 21 132 1 NAS1398C4−3 31 090 2
22 135 1 32 081 2
43 130 4 NAS1398C5−4 45 130 1
44 130 4 46 130 1
NAS1200M4 31 084 AR NAS1398C5−6 31 093 4
32 075 AR 32 084 4
Page 10003.36
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
NAS1398C6−4 31 −093A 4 NAS1738B5−4 45 050 1
32 −084A 4 46 050 1
NAS1398C6−5 31 −096A 1 NAS1738B5−6 45 060 1
31 097 7 46 060 1
32 −087A 1 NAS1738C4−1 50 −092 AR
32 −088 7 NAS1738C5−2 21 −740 AR
NAS1398C6−9 31 096 1 22 −745 AR
32 087 1 NAS1738C5−3 32 −027A RF
NAS1398D3−2 21 −006A RF NAS1738C5−4 32 −030A RF
22 −006A RF NAS1738C5−5 32 −033A RF
NAS1398D6−3 39 205 2 NAS1738E5−4 45 −050C 1
NAS1398M5−3 45 110 1 45 −060B 1
46 110 1 46 −050C 1
NAS1398M5−6 45 100 1 46 −060B 1
46 100 1 NAS1738E5−7 45 −050B 1
NAS1398M5−7 45 090 1 46 −050B 1
46 090 1 NAS1738M5 04 −360A RF
NAS1399M5−8 45 080 4 05 −360A RF
46 080 4 NAS1738M5−2 21 138 4
NAS1403−3 21 027 2 22 141 4
22 024 2 NAS1738M5−3 35 100 5
NAS1581C3H3 43 020 3 35 106 2
44 020 3 36 100 5
NAS1581C3H4 43 010 3 36 106 2
44 010 3 NAS1738M5−5 45 −070A 1
NAS1587−4L 03 040 64 46 −070A 1
04 040 64 NAS1738M6 04 −370A RF
05 040 64 05 −370A RF
06 040 64 NAS1738M6−3 10 270 4
NAS1669−3L10 31 009 1 21 141 70
32 009 1 22 144 70
NAS1669−3L7 31 012 2 NAS1738M6−4 21 144 5
32 012 2 22 147 5
NAS1671−3L3 27 −025B 1 NAS1738M6−5 45 070 1
27 −035B 1 46 070 1
28 −025B 1 NAS1739C5−3 31 −021A RF
28 −035B 1 32 −018A RF
NAS1738−5−3 31 −030A RF NAS1739C5−4 42 030 38
NAS1738−5−4 31 −033A RF NAS1739C5−5 31 −024A RF
NAS1738−5−5 31 −036A RF 32 −021A RF
Page 10003.37
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
NAS1739C6−4 42 040 2 48 060 2
NAS1739C6−8 31 −027A RF 48A 060 2
32 −024A RF 48A 350 6
NAS1739M6 04 −350A RF NAS1805−6 21 351 2
05 −350A RF 23 282 2
NAS1774C4 39 −530A 2 51 470 4
40 −420A 4 52 470 4
NAS1789C3M 40 −475A 4 NAS1805−7 31 015 1
NAS1789C4 35 260 1 NAS1805−8L 51 210 2
35 310 1 NAS1922−0050−3 17 −170B 1
35 370 1 18 −170B 1
35 420 1 NAS20426AD3 24 192 2
35 470 1 NAS20615−5M 20 597 4
35 520 1 NAS42−3DD8A 25 110 1
35 570 1 26 150 1
35 620 1 NAS42DD3−8A 25 −110A 1
35 870 8 26 −150A 1
36 260 1 NAS42DD5−17 49 110 3
36 310 1 NAS43DD4−55FC 31 297 2
36 370 1 NAS43HT3−16 10 070 2
36 420 1 NAS43HT3−36 13 100 1
36 470 1 13 110 1
36 520 1 14 100 1
36 570 1 14 110 1
36 620 1 NAS43HT3−41 13 −100A 1
36 870 8 14 −100A 1
NAS1789C4M 47 −400A 1 NAS43HT3−8 13 090 2
47A 362 1 14 090 2
48 −400A 1 NAS463XDD416H 19 340 32
48A 362 1 20 340 32
NAS1802−04−5 13 040 4 NAS509−4 33 060 1
14 040 4 NAS509−9 53 020 2
NAS1802−3−12 51 050 2 NAS514P1032−10P 15 −030A 2
52 050 2 16 −030A 2
NAS1802−4−28 31 013 2 NAS514P1032−8 15 030 2
NAS1805−3 17 130 2 16 030 2
18 130 2 NAS514P428−12P 51 −100A 22
47 060 2 52 −100A 22
47A 060 2 NAS514P440−10 21 021 4
47A 350 6 22 023 4
Page 10003.38
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
NAS514P440−6 21 −020A 4 NAS623−3−1 15 010 3
21 −021A 4 15 020 3
22 −022A 4 16 010 3
NAS514P440−6P 23 015 2 16 020 3
24 012 6 17 040 5
NAS514P440−7 21 024 2 18 040 5
22 021 2 NAS623−3−18 15 −010A 3
NAS514P440−8 21 020 4 16 −010A 3
22 022 4 NAS623−3−2 15 −020A 3
NAS514P440−9P 23 018 4 16 −020A 3
NAS561C8−14 39 370 1 NAS623−3−3 25 010 1
NAS603−12P 22 027 2 26 010 1
NAS603−18 13 030 2 NAS623−3−4 25 020 2
14 030 2 26 020 2
NAS603−7 55 030 4 NAS623−3−5 25 030 2
NAS603−8 55 040 4 26 030 2
NAS604−11 02 130 2 NAS628−80 51 020 2
51 060 4 NAS6303−2 17 020 2
NAS604−8 17 030 3 18 020 2
18 030 3 NAS6303−8 19 −040A 4
NAS604−8P 17 −030A 3 20 −040A 4
18 −030A 3 NAS6303U1 13 020 8
NAS604U4 52 100 22 14 020 10
NAS6203−11D 07 −025 5 NAS6303U13 13 −030B 2
07 −025A 5 14 −030B 2
08 −025 5 NAS6303U2 47 040 2
08 −025A 5 47A 040 2
NAS6203−13 13 −030A 2 48 040 2
14 −030A 2 48A 040 2
NAS6203−6 13 050 2 NAS6303U3 31 482 1
14 050 2 32 401 1
NAS6204−14 55 −010A 4 47 645 4
NAS6204−16 55 020 6 47A 602 4
NAS6204−18 17 −010A 2 48 645 4
18 −010A 2 48A 602 4
NAS6204−20 55 010 4 NAS6303U4 13 −050A 2
NAS620B10L 19 070 2 14 −050A 2
19 075 2 49 020 1
20 070 2 NAS6303U5 11 203 4
20 075 2 11 303 4
Page 10003.39
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
12 203 4 04 017 1
12 303 4 04 020 21
12 393 4 04 025 7
17 205 1 04 030 3
18 205 1 04 035 1
25 −030A 2 05 010 24
26 −030A 2 05 015 7
49 030 1 05 017 1
NAS6304A22 31 014 2 05 020 21
NAS6304U13 39 010 1 05 025 7
NAS6304U13D 39 −010A 1 05 030 3
NAS6304U18 17 −010B 2 05 035 1
18 −010B 2 06 010 25
NAS6304U27 39 015 2 06 015 4
40 015 2 06 018 3
NAS6304U3 13 010 2 06 020 24
14 010 2 06 025 4
47 080 2 06 030 4
47A 080 2 NAS6404U11 03 −018B 3
48 080 2 03 −020A 24
48A 080 2 03 −025A 4
NAS6304U9 10 185 4 03 −030A 4
NAS6305U15 19 020 1 04 −020A 21
20 020 1 04 −025A 7
NAS6306U22 19 030 1 04 −030A 3
20 030 1 04 −035A 1
NAS6403U11 23 006 3 05 −020A 21
24 003 3 05 −025A 7
NAS6403U13 23 009 3 05 −030A 3
24 006 3 05 −035A 1
NAS6403U21 19 025 2 06 −018B 3
20 025 2 06 −020A 24
NAS6404U10 03 010 25 06 −025A 4
03 015 4 06 −030A 4
03 018 3 11 110 10
03 020 24 12 110 10
03 025 4 NAS6404U19 04 −017C 1
03 030 4 05 −017C 1
04 010 24 NAS6404U21 03 −015B 4
04 015 7 03 −025B 4
Page 10003.40
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
04 −015B 7 NAS7304−5 21 009 2
04 −017B 1 22 009 2
04 −025B 7 NAS7304U4 27 010 2
04 −035B 1 28 010 2
05 −015B 7 29 010 2
05 −017B 1 30 010 2
05 −025B 7 NAS7304U5 23 012 2
05 −035B 1 24 009 2
06 −015B 4 NAS73−3−003 31 354 4
06 −025B 4 31 −360A 2
19 035 2 32 294 4
20 035 2 32 −300A 2
NAS6404U9 03 −010A 25 35 147 2
03 −015A 4 36 147 2
03 −018A 3 49 145 2
04 −010A 24 NAS73−3−005 31 357 1
04 −015A 7 32 297 1
04 −017A 1 NAS73−4−003 31 360 2
05 −010A 24 32 300 2
05 −015A 7 NAS75004−04 02 140 1
05 −017A 1 51 070 2
06 −010A 25 NAS75−3−14 10 200 1
06 −015A 4 NAS7604U3 11 040 6
06 −018A 3 11 060 4
NAS6604−17 17 010 2 12 040 6
18 010 2 12 060 4
NAS6604−45 07 −030A 5 NAS7604U4 51 100 22
08 −030A 5 NAS76A3−014P 10 205 1
NAS6604−46 07 030 5 NAS7703−3 21 −027A RF
08 030 5 22 −024A RF
NAS6706U17 51 420 2 NAS7703−7 45 −010A 1
52 420 2 46 −010A 1
NAS6706U21 51 430 2 NAS77−3−7 31 428 2
52 430 2 32 353 2
NAS679C3 02 220 24 NAS77−6−24P 21 438 2
02 230 2 21 456 1
39 705 14 22 435 2
40 575 2 22 456 1
51 240 28 23 363 2
NAS679C7 39 295 3 23 384 1
Page 10003.41
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
24 345 2 NAS9301E5−04 23 210 1
24 369 1 24 201 1
NAS7803−3 41 020 8 NAS9301E6−02 29 040 7
NAS7803LU2 41 010 3 30 040 7
42 020 2 NAS9301E6−03 23 208A 4
NAS7803U2 29 140 4 23 213 13
30 140 4 23 214 11
42 010 8 24 199A 4
NAS8103U10 24 015 2 24 204 13
NAS8404U26 33 030 1 29 050 11
33 200 1 30 050 11
NAS8603−2 21 012 17 NAS9301E6−12 23 216 6
22 012 17 24 207 6
NAS8603−7 45 010 1 NAS9303E5−02 23 219 24
46 010 1 24 210 24
NAS8703U1 31 483 2 NAS9303E5−03 23 222 35
32 402 2 24 213 35
NAS8703U3 31 481 1 NAS9303E5−04 23 225 14
32 400 1 24 216 14
NAS8703U4 43 160 3 NAS9303E5−05 23 228 1
44 160 3 24 219 1
NAS8703U5 02 150 12 NAS9303U5 11 393 4
02 160 2 NAS9307MP5−04 23 231 7
39 690 2 24 222 7
40 565 2 NAS9307MP5−05 23 234 11
51 080 16 24 225 11
NAS8703U8 02 170 12 NAS9308M6−02 21 −081G RF
39 695 12 22 −084G RF
51 090 12 NAS9308M6−03 21 −084G RF
NAS8803−18 19 370 6 22 −087G RF
20 370 6 NAS9308M6−05 21 −090G RF
NAS9301E4−02 27 270 4 22 −093G RF
NAS9301E5−02 23 204 25 NAS9309MP4−03 21 −069B RF
24 195 25 23 680 1
NAS9301E5−03 23 207 58 24 650 1
23 208 4 NAS9309MP4−04 21 −072B RF
24 198 54 23 237 11
24 199 4 23 685 1
29 030 58 24 228 11
30 030 58 24 655 1
Page 10003.42
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
NAS9309MP4−06 21 −075B RF NAS9311M5−03 21 −084D RF
23 690 2 22 −087D RF
24 660 2 NAS9311M5−05 21 −090D RF
NAS9309MP4−07 21 −078B RF 22 −093D RF
NAS9309MP5−02 23 240 16 NAS9311M6−02 21 −081K RF
23 242 5 22 −084K RF
24 231 16 NAS9311M6−03 21 −084K RF
24 232 5 22 −087K RF
NAS9309MP5−03 23 243 86 NAS9311M6−05 21 −090K RF
23 −720A 8 22 −093K RF
24 234 86 NAS9313AD4−5 51 564A 8
24 −700A 8 52 535A 8
NAS9309MP5−04 23 246 73 NAS9313KE3 09 −200A RF
23 247 2 NAS93601E4−02 28 270 4
23 −247A 2 NC4DG2 11 −263D RF
23 720 8 11 −353D RF
24 237 74 11 −443E RF
24 238 2 12 −272D RF
24 238A 2 12 −362E RF
24 700 8 12 −452E RF
NAS9309MP5−05 23 249 2 NULL 34 001 RF
24 240 2 P2A1100 11 263 2
NAS9309MP5−06 23 252 1 11 353 2
23 253 2 11 443 2
23 253A 2 11 −443D RF
24 243 1 12 272 2
24 244 2 12 362 2
24 244A 2 12 −362D RF
NAS9309MP5−07 23 255 5 12 452 2
24 246 5 12 −452D RF
NAS9309MP6−04 23 258 3 P2A1101 11 264 RF
24 249 3 11 354 RF
NAS9309MP6−05 23 261 1 11 444 RF
24 252 1 12 273 RF
29 060 78 12 363 RF
30 060 78 12 453 RF
NAS9309MP6−07 23 264 1 P2A1102 11 266 RF
24 255 1 11 356 RF
NAS9311M5−02 21 −081D RF 11 446 RF
22 −084D RF 12 275 RF
Page 10003.43
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
12 365 RF S700B1029−501 51 440 2
12 455 RF 52 440 2
P2A1106 11 265 RF S700B1029−503 15 090 2
11 355 RF 16 090 2
11 445 RF S700B1029−507 51 450 2
12 274 RF 52 450 2
12 364 RF S700B1029−511 15 −090A 2
12 454 RF 16 −090A 2
S202N0003−2 01 040 1 S700B1127A14B101 37 220 2
02 040 1 38 220 2
11 480 1 S700B1152−1 51 −030A 6
12 −480 1 52 030 6
S700B0114−7C48 47 695 2 S700B1152−1D 51 030 6
48 695 2 S700B1191 51 −020A 2
S700B0114−8C014 47A 675 2 52 020 2
48A 675 2 S700B1274−6U18 15 −080A 2
S700B0115P5D017 19 100 2 16 −080A 2
20 100 2 S700B1291A9F028 37 230 6
S700B0115P6D029 19 110 2 38 230 6
20 110 2 S700B1436 15 −080B 2
S700B0115P7D023 31 363 2 16 −080B 2
S700B0115P7D43 39 300 6 S700C0985 39 310 1
S700B0116−4D012 11 160 5 S700C0985−2 39 −310A 1
12 160 5 S700C1064−1 19 540 1
S700B0116−4D014 11 170 10 20 540 1
12 170 10 S700C1065−1 19 530 1
S700B0116−6C14 19 450 1 20 530 1
20 450 1 S700C1072−1 19 510 1
S700B0116−6F016P 19 −450A 1 20 510 1
20 −450A 1 39 335 1
S700B0455−3A028 40 430 4 S700C1072−3 19 520 1
S700B0455−4B007 21 490 1 20 520 1
22 490 1 39 340 1
S700B0455−6B018 31 594 1 S700C1354−3 09 080 1
S700B0968−1 11 220 2 S700C1354−3B069 09 060 1
11 320 2 S700C1417 39 345 1
11 410 2 S700H1388−1 09 350 2
12 220 2 S700H1388−3 09 360 1
12 320 2 S700H1388−5 09 350A 2
12 410 2 S700H1388−7 09 360A 1
Page 10003.44
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
S700N0064 21 003 1 S700S0497−66 31 525 1
22 003 1 32 453 1
S700S0497−1 31 495 1 S700S0497−67 31 528 2
32 423 1 32 456 2
S700S0497−114 09 250 1 S700S0497−68 31 531 1
S700S0497−12 31 498 1 32 459 1
32 426 1 S700S0497−69 31 534 1
S700S0497−14 23 −372A 1 32 462 1
24 −354A 1 S700S0497−72 47 −850 1
S700S0497−158 39 −480A 1 48 −850 2
40 −360A 1 S700S0497−83 31 537 2
S700S0497−173 39 490 2 32 465 2
40 380 2 41 090 3
S700S0497−19 31 501 1 S700S0497−93 49 140 2
32 429 1 S700S1215−6 55 090 1
S700S0497−23 31 504 1 S700T1080−1 39 615 1
32 432 1 40 500 1
S700S0497−288 07 125 AR S700T1080−10 37 −160B 1
08 125 AR 38 −160B 1
S700S0497−293 47A 800 6 S700T1080−2 37 150 1
48A 800 6 38 150 1
S700S0497−294 47A 810 4 S700T1080−3 37 160 1
48A 810 4 38 160 1
S700S0497−295 47A 820 2 S700T1080−4 39 −615A 1
48A 820 2 40 −500A 1
S700S0497−298 49 135 1 S700T1080−5 37 −150A 1
S700S0497−36 31 507 1 S700T1080−6 38 −160A 1
32 435 1 S700T1080−7 38 −150A 1
S700S0497−40 31 510 1 S700T1080−8 37 −160A 1
32 438 1 S700T1080−9 37 −150B 1
47A 825 1 38 −150B 1
48A 825 1 S700W0029−8 31 368 3
S700S0497−43 31 513 4 32 302 3
32 441 4 S700W0110−6C16G 51 140 6
S700S0497−62 31 516 5 52 140 6
32 444 5 S700W0131J4E11 11 140 10
S700S0497−64 31 519 6 12 140 10
32 447 6 S700W0131R3L12 10 060 4
S700S0497−65 31 522 2 S700W0131R4H18 07 080 10
32 450 2 S700W0131R4L12 31 296 3
Page 10003.45
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
S700W0131R8L20 51 120 2 TA028006PH14WC 17 −165A 2
51 −122 2 18 150 1
52 122 4 18 −165A 2
S700W131R4H18 08 080 10 TA028008−14 17 150 1
S700W131R8L20 52 −120A 4 18 −150A 1
S700W1352−3 07 090 5 TA03008C2−9 17 170 1
08 090 5 18 170 1
S700W1352−8 51 −120A 2 TA03010C2−22 17 140 1
51 −125C 2 18 140 1
52 −120B 4 TA06111C216WC 17 165 2
52 −122A 4 18 165 2
S700Y0838 13 220 1 TA06311C016TF 17 180 1
14 220 1 18 180 1
S700Y0847 13 200 1 TA07303PH02−13WC 55 140 2
14 200 1 TA1671−06HB0700 15 050 3
S702Y0031 13 270 1 16 050 3
S702Y0042 37 220 2 TA4066D0706 47 110 5
38 220 2 47A 110 5
S702Y0071 55 140 2 48 110 7
S702Y0503 14 270 1 48A 110 7
S703Y00046 19 −450A 1 TA716WH12B 55 −120A RF
20 −450A 1 TA716WH15B 55 −130A RF
SL601−3−4C 42 070 2 TA716WH4HB 17 −140D RF
SL601−3−7C 41 080 3 17 160 6
SPS81799−8 11 020 1 18 −140D RF
12 020 1 18 160 6
T3K1209−98SN 13 −240A RF TY1541−22 15 170 1
14 −240A RF 16 170 1
TA02112C2−04HB 17 −160B 6 TY1541−50 15 −170A 1
18 −160B 6 16 170A 1
TA02112C2−12HB 55 120 2 TY1541−51 15 −170B 1
TA02112C2−15HB 55 130 2 16 170B 1
TA027001PHL02WC 13 150 10 TY1542−22 15 180 1
14 150 12 16 180 1
TA027001PHL02WD 13 −150A 10 TY1542−50 15 −180A 1
14 −150A 12 16 180A 1
TA027001PHL05WC 13 160 2 TY1544−20 15 160 1
14 160 2 16 160 1
TA027001PHL05WD 13 −160A 2 TY2805−01 15 200A 1
14 −160A 2 16 200A 1
Page 10003.46
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
U500−0210S 19 420 1 38 010 4
20 420 1 16KS3 17 −140B 1
UDB444401 15 060 4 18 −140B 1
16 060 4 2600HT080 21 −417A 1
VN936NP8C 51 125 2 22 414 1
51 −125B 2 23 745 1
52 125 30 24 725 1
VTB13460 11 −263B RF 275B0308−88 51 −020B 2
11 −353B RF 52 −020A 2
11 −443B RF 2ASPFFDT06−13 32 090 4
12 −272B RF 2ASPFFDT06−14NL 23 027 7
12 362B RF 24 018 7
12 452B RF 2ASPFFDT06−15 32 093 2
03−825−04E005 07 170 1 2ASPFFDT06−22 31 102 2
08 170 1 32 096 2
11 262 2 2ASPFFDT06−25 31 108 2
11 352 2 32 099 2
11 442 2 2ASPFFDT06−7 31 111 2
12 271 2 31 −114B 33
12 361 2 32 −102B 33
12 451 2 2ASPFFDT06−8 31 114 33
10717HSS2−04SF 17 −160C RF 32 102 33
18 −160C RF 2ASPFFDT06−9 31 117 2
10717HSS2−12SF 55 −120B RF 2ASPFFDT08−23 31 105 2
10717HSS2−15SF 55 −130B RF 2MAFFFDT06−13 32 −090A RF
11042−00 37 140 1 2MAFFFDT06−14NL 23 −027A RF
38 140 1 24 −018A RF
39 610 1 2MAFFFDT06−15 32 −093A RF
40 495 1 2MAFFFDT06−22 31 −102A RF
11309 15 −050A 3 32 −096A RF
16 −050A 3 2MAFFFDT06−25 31 −108A RF
116244−5 32 510 1 32 −099A RF
40 276 3 2MAFFFDT06−7 31 −111A RF
116246−5 22 571 1 2MAFFFDT06−8 31 −114A RF
24 559 1 32 −102A RF
11771 15 −050C 3 2MAFFFDT06−9 31 −117A RF
16 −050C 3 2MAFFFDT08−23 31 −105A RF
122555−6 39 035 4 31E5−52−777 13 260 7
40 025 4 14 260 7
122555−8 37 010 4 3282982−3 51 480 2
Page 10003.47
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
52 480 2 740−0001−577 51 −010D RF
3282984−2 17 250 1 740−0001−579 51 −001E RF
18 250 1 740−0001−581 51 −010E RF
380HA003M0903A98T 13 270 1 740−0001−587 51 −001F RF
380HB003M0903A98T 14 270 1 740−0001−589 51 −010F RF
42FW820 21 417 1 740−0001−591 51 −001G RF
463HE428−08 21 −674A 2 740−0001−593 51 −010G RF
22 −677A 2 740−0001−599 51 −001H RF
23 −674A 2 740−0001−601 51 −010J RF
463HF428−12 31 351 2 740−0001−603 51 −001J RF
32 291 2 740−0001−605 51 −010K RF
465HF428−08 21 674 2 740−0002−1001 01 −001S RF
22 677 2 51 −610S 1
23 −674 2 740−0002−1003 01 −020R RF
4W2143 02 −140B 1 51 −630R 1
51 −070B RF 740−0002−1005 01 −010L RF
59000K09−98SN 13 −240B RF 51 −620L 1
14 −240B RF 740−0002−1007 01 −030K RF
63605−048Q 37 210 2 51 −640M 1
38 210 2 740−0002−1009 01 −010M RF
63715−048Q 39 530 2 51 −620M 1
40 420 4 740−0002−1011 01 −030L RF
713658−101 17 260 1 51 −640N 1
713658−103 18 260 1 740−0002−529 01 −001 RF
713658−501 17 −260A 1 51 610 1
713658−503 18 −260A 1 740−0002−531 01 −010 RF
713658−701 17 −260B 1 51 620 1
713658−703 18 −260B 1 740−0002−533 01 −020 RF
713815−505 17 −260C 1 51 630 1
713815−507 18 −260C 1 740−0002−535 01 −030 RF
713815−515 17 −260D 1 51 640 1
740−0001−515 51 −001 RF 740−0002−537 01 −001A RF
740−0001−517 51 −010 RF 51 −610A 1
51 −010B RF 740−0002−539 01 −010A RF
740−0001−523 51 −001A RF 51 −620A 1
740−0001−525 51 −010A RF 740−0002−541 01 −020A RF
740−0001−567 51 −001B RF 51 −630A 1
740−0001−571 51 −001C RF 740−0002−543 01 −030A RF
740−0001−573 51 −010C RF 51 −640A 1
740−0001−575 51 −001D RF 740−0002−545 01 −001B RF
Page 10003.48
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
51 −610B 1 51 −630G 1
740−0002−547 01 −010B RF 740−0002−675 01 −030F RF
51 −620B 1 51 −640F 1
740−0002−549 01 −020B RF 740−0002−677 01 −010F RF
51 −630B 1 51 −620F 1
740−0002−551 01 −030B RF 740−0002−679 01 −030G RF
51 −640B 1 51 −640G 1
740−0002−559 01 −030C RF 740−0002−681 01 −001J RF
51 −640C 1 51 −610J 1
740−0002−561 01 −001C RF 740−0002−683 01 −020H RF
51 −610C 1 51 −630H 1
740−0002−563 01 −020C RF 740−0002−685 01 −001K RF
51 −630C 1 51 −610K 1
740−0002−565 01 −001D RF 740−0002−687 01 −020J RF
51 −610D 1 51 −630J 1
740−0002−567 01 −020D RF 740−0002−689 01 −001L RF
51 −630D 1 51 −610L 1
740−0002−569 01 −001E RF 740−0002−691 01 −020K RF
51 −610E 1 51 −630K 1
740−0002−653 01 −001F RF 740−0002−693 01 −010G RF
51 −610F 1 51 −620G 1
740−0002−655 01 −010C RF 740−0002−695 01 −030H RF
51 −620C 1 51 −640H 1
740−0002−657 01 −020E RF 740−0002−697 01 −001M RF
51 −630E 1 51 −610M 1
740−0002−659 01 −030D RF 740−0002−699 01 −020L RF
51 −640D 1 51 −630L 1
740−0002−661 01 −001G RF 740−0002−701 01 −001N RF
51 −610G 1 51 −610N 1
740−0002−663 01 −010D RF 740−0002−703 01 −020M RF
51 −620D 1 51 −630M 1
740−0002−665 01 −020F RF 740−0002−705 01 −010K RF
51 −630F 1 51 −620H 1
740−0002−667 01 −030E RF 740−0002−707 01 −030J RF
51 −640E 1 51 −640J 1
740−0002−669 01 −001H RF 740−0002−709 01 −001P RF
51 −610H 1 51 −610P 1
740−0002−671 01 −010E RF 740−0002−711 01 −020N RF
51 −620E 1 51 −630N 1
740−0002−673 01 −020G RF 740−0002−713 01 −001Q RF
Page 10003.49
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
51 −610Q 1 08 −001G RF
740−0002−715 01 −020P RF 740−0003−665 01 −100H 1
51 −630P 1 07 −001J RF
740−0002−717 01 −001R RF 740−0003−667 01 −100J 1
51 −610R 1 07 −001K RF
740−0002−719 01 −020Q RF 740−0003−669 01 −100K 1
51 −630Q 1 07 −001L RF
740−0003−1 07 130 AR 740−0003−671 01 −110G 1
08 130 AR 08 −001H RF
740−0003−515 01 100 1 740−0003−673 01 −100L 1
07 001 RF 07 −001M RF
740−0003−517 01 110 1 740−0003−675 01 −110H 1
08 −001 RF 08 −001J RF
740−0003−519 01 −100A 1 740−0003−677 01 −100M 1
07 001A RF 07 −001N RF
740−0003−521 01 −110A 1 740−0003−679 01 −110J 1
08 −001A RF 08 −001R RF
740−0003−523 01 −100B 1 740−0003−681 01 −100N 1
07 001B RF 07 −001U RF
740−0003−525 01 −110B 1 740−0004−1AS 19 −220C 1
08 −001B RF 740−0004−2AS 20 −220C 1
740−0003−609 01 −110C 1 740−0004−517 07 250 1
08 −001C RF 19 −001 RF
740−0003−615 01 −100C 1 740−0004−519 08 260 1
07 −001C RF 20 −001 RF
740−0003−633 01 −100D 1 740−0004−521 07 −250A 1
07 −001D RF 19 −001A RF
740−0003−635 01 −100E 1 740−0004−583 08 −260A 1
07 −001E RF 20 −001A RF
740−0003−647 08 −001D RF 740−0004−587 07 −250B 1
740−0003−649 01 −110D 1 19 −001B RF
08 −001E RF 740−0004−603 08 −260B 1
740−0003−653 07 −001F RF 20 −001B RF
740−0003−657 01 −110E 1 740−0004−605 07 −250C 1
08 −001F RF 19 −001C RF
740−0003−659 01 −100F 1 740−0004−613 07 −250D 1
07 −001G RF 740−0004−615 07 −250E 1
740−0003−661 01 −100G 1 19 −001E RF
07 −001H RF 740−0004−617 08 −260C 1
740−0003−663 01 −110F 1 20 −001C RF
Page 10003.50
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0004−619 07 −250F 1 740−0010−551 01 080 1
19 −001F RF 05 −001 RF
740−0004−621 07 −250G 1 740−0010−553 01 −060A 1
19 −001G RF 02 060 1
740−0004−625 08 −260D 1 03 −001A RF
20 −001D RF 740−0010−555 01 070A 1
740−0004−627 07 −250H 1 02 070 1
19 −001H RF 04 −001A RF
740−0004−629 08 −260E 1 740−0010−557 01 −080A 1
20 −001E RF 02 080 1
740−0004−631 07 −250J 1 05 −001A RF
19 −001J RF 740−0010−559 01 −090A 1
740−0004−633 08 −260K 1 02 090 1
20 −001L RF 06 −001A RF
740−0004−635 07 −250Q 1 740−0010−561 01 −060B 1
19 −001Q RF 02 −060A 1
740−0006−509 07 200 1 03 −001B RF
11 001 RF 740−0010−563 01 −070B 1
740−0006−511 08 210 1 02 −070A 1
12 001 RF 04 −001B RF
740−0006−517 07 −200A 1 740−0010−565 01 −080B 1
11 −001A RF 02 −080A 1
740−0006−519 08 −210A 1 05 −001B RF
12 −001A RF 740−0010−567 01 −090B 1
740−0006−541 07 −200B 1 02 −090A 1
11 −001B RF 06 −001B RF
740−0006−543 08 −210B 1 740−0010−569 01 060C 1
12 −001B RF 02 −060B 1
740−0006−7 11 120 5 03 −001C RF
12 120 5 740−0010−571 01 −070C 1
740−0008−515 19 360 1 02 −070B 1
740−0008−516 20 360 1 04 −001C RF
740−0008−517 19 −360A 1 740−0010−573 01 −080C 1
740−0008−518 20 −360A 1 02 −080B 1
740−0010−541 01 060 1 05 −001C RF
03 −001 RF 740−0010−575 01 −090C 1
740−0010−547 01 090 1 02 −090B 1
06 −001 RF 06 −001C RF
740−0010−549 01 070 1 740−0011−13 07 −140A 1
04 −001 RF 08 −140A 1
Page 10003.51
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0011−15 07 135 1 740−0012−123 32 414 1
07 136 4 740−0012−125 31 −600B 1
08 135 1 740−0012−127 02 300 1
08 136 4 51 −310A 1
740−0011−17 07 −140B 1 740−0012−129 02 290 2
07 145 1 51 340 2
08 −140B 1 740−0012−131 02 310 2
08 145 1 51 320 2
740−0011−3 07 140 1 740−0012−133 02 330 6
08 140 1 51 280 6
48 755 1 740−0012−135 02 350 2
740−0011−5 47 720 1 51 300 2
47A 700 1 740−0012−137 31 636 1
48 720 1 740−0012−138 32 539 1
48A 700 1 740−0012−139 31 −636A 1
740−0011−507 31 660 1 740−0012−140 32 −539A 1
47 −001 RF 740−0012−141 31 −585A 1
740−0011−508 32 560 1 740−0012−142 32 −497A 1
48 −001 RF 740−0012−143 31 −636B 1
740−0011−509 31 −660A 1 740−0012−144 32 −539B 1
47 −001A RF 740−0012−145 31 −488A 1
740−0011−510 32 −560A 1 740−0012−146 32 −407A 1
48 −001A RF 740−0012−1JZ 50 −400A 2
740−0012−101 02 280 1 740−0012−2JZ 50 −401 1
51 330 1 740−0012−3JZ 50 −402 1
740−0012−105 31 582 1 740−0012−515 19 650 1
740−0012−106 32 496 1 31 001 RF
740−0012−107 31 585 1 740−0012−517 20 650 1
740−0012−108 32 497 1 32 001 RF
740−0012−111 31 −600A 1 740−0012−603 19 −650A 1
740−0012−113 31 491 1 31 −001A RF
32 410 1 740−0012−605 20 −650A 1
740−0012−115 31 459 2 32 −001A RF
32 384 2 740−0012−607 20 −650B 1
740−0012−117 31 639 1 32 −001B RF
32 542 1 740−0012−609 20 −650C 1
740−0012−119 31 492 2 32 −001C RF
32 411 2 740−0012−611 19 −650B 1
740−0012−121 02 −340A 1 31 −001B RF
51 −290A 1 740−0012−613 19 −650C 1
Page 10003.52
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
31 −001C RF 32 −001R RF
740−0012−615 19 −650D 1 740−0012−677 19 −650X 1
31 −001D RF 31 −001X RF
740−0012−617 19 −650E 1 740−0012−679 20 −650U 1
31 −001E RF 32 −001U RF
740−0012−635 20 −650D 1 740−0012−681 19 655 1
32 −001D RF 31 −002 RF
740−0012−637 19 −650F 1 740−0012−69 31 488 1
31 −001F RF 740−0012−70 32 407 1
740−0012−639 20 −650E 1 740−0012−71 31 465 63
32 −001E RF 740−0012−73 31 600 1
740−0012−641 19 −650G 1 740−0012−77 51 310 1
31 −001G RF 740−0012−79 32 417 1
740−0012−643 19 −650H 1 740−0012−81 51 270 3
31 −001H RF 740−0012−85 02 340 1
740−0012−645 19 −650J 1 51 290 1
31 −001J RF 740−0012−95 02 320 3
740−0012−647 20 −650F 1 51 −270A 3
32 −001F RF 740−0012−97 32 420 3
740−0012−649 19 −650K 1 740−0022−513 31 612 1
31 −001K RF 32 524 1
740−0012−651 19 −650L 1 740−0022−514 31 618 1
31 −001L RF 32 525 1
740−0012−659 20 −650G 1 740−0022−515 31 621 1
32 −001G RF 740−0022−516 32 526 1
740−0012−661 19 −650M 1 740−0024−503 31 642 1
31 −001M RF 32 545 1
740−0012−663 20 −650H 1 740−0024−505 31 −642A 1
32 −001H RF 32 −545A 1
740−0012−665 19 −650N 1 740−0025−109 21 588 1
31 −001N RF 22 588 1
740−0012−667 20 −650J 1 740−0025−111 21 591 1
32 −001J RF 22 591 1
740−0012−669 19 −650P 1 740−0025−139 21 390 1
31 −001P RF 740−0025−140 22 387 1
740−0012−671 20 −650Q 1 740−0025−143 21 387 1
32 −001Q RF 22 384 1
740−0012−673 19 −650W 1 740−0025−149 21 708 1
31 −001W RF 740−0025−15 21 495 4
740−0012−675 20 −650R 1 22 495 4
Page 10003.53
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0025−150 22 711 1 22 555 1
740−0025−161 21 699 1 740−0025−239 21 597 1
740−0025−162 22 702 1 22 597 1
740−0025−17 21 530 1 740−0025−245 21 687 1
740−0025−173 21 594 1 740−0025−246 22 690 1
22 594 1 740−0025−247 21 684 1
740−0025−177 21 714 1 740−0025−248 22 687 1
740−0025−178 22 717 1 740−0025−249 21 696 1
740−0025−179 21 690 1 22 699 1
22 693 1 740−0025−250 22 660 1
740−0025−18 22 530 1 740−0025−251 21 657 1
740−0025−181 21 645 2 740−0025−253 21 651 1
22 645 2 22 651 1
740−0025−19 21 549 4 740−0025−254 22 654 1
22 549 4 740−0025−255 21 585 1
740−0025−194 21 401 RF 740−0025−256 22 585 1
22 398 RF 740−0025−257 21 567 1
740−0025−195 21 393 1 740−0025−258 22 567 1
740−0025−196 22 390 1 740−0025−263 21 654 1
740−0025−207 21 516 1 740−0025−264 22 657 1
740−0025−208 22 516 1 740−0025−265 21 558 1
740−0025−213 21 564 1 22 558 1
740−0025−214 22 564 1 740−0025−267 21 678 1
740−0025−217 21 664 2 740−0025−268 22 681 1
22 668 2 740−0025−269 21 −684A 1
740−0025−219 21 711 1 740−0025−270 22 −687A 1
740−0025−220 22 714 1 740−0025−271 21 681 1
740−0025−221 21 720 1 740−0025−272 22 684 1
740−0025−222 22 723 1 740−0025−273 21 702 1
740−0025−223 21 693 1 740−0025−274 22 705 1
22 696 1 740−0025−275 21 705 1
740−0025−225 21 648 1 740−0025−276 22 708 1
22 648 1 740−0025−277 21 600 1
740−0025−229 21 474 1 22 600 1
740−0025−230 22 474 1 740−0025−279 21 603 1
740−0025−233 21 483 RF 22 603 1
22 483 RF 740−0025−281 21 606 1
740−0025−235 21 552 1 22 606 1
740−0025−236 22 552 1 740−0025−283 21 609 1
740−0025−237 21 555 1 22 609 1
Page 10003.54
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0025−287 21 543 1 22 −621A RF
740−0025−288 22 543 1 740−0025−41 21 642 1
740−0025−289 21 −678A 1 22 642 1
740−0025−290 22 −681A 1 740−0025−513 11 460 1
740−0025−291 21 546 1 21 −001 RF
740−0025−292 22 546 1 740−0025−515 12 460 1
740−0025−295 21 −444A RF 22 001 RF
22 −444A RF 740−0025−521 11 −460A 1
23 369 1 21 −001A RF
24 351 1 740−0025−523 12 −460A 1
740−0025−297 21 465 2 22 −001A RF
22 465 2 740−0025−537 11 −460B 1
740−0025−299 21 525 RF 21 −001B RF
22 525 RF 740−0025−539 12 −460B 1
740−0025−301 21 −693A 1 22 −001B RF
22 −696A 1 740−0025−541 11 −460C 1
740−0025−303 21 405 1 21 −001C RF
22 402 1 740−0025−543 12 −460C 1
740−0025−305 21 −294A 2 22 −001C RF
22 −297A 2 740−0025−545 11 −460D 1
740−0025−307 21 612 1 21 −001D RF
22 612 1 740−0025−547 12 −460D 1
740−0025−309 21 615 1 22 −001D RF
22 615 1 740−0025−549 11 −460E 1
740−0025−31 21 507 RF 21 −001E RF
22 507 RF 740−0025−551 12 −460E 1
740−0025−311 21 −465A 2 22 −001E RF
22 −465A 2 740−0025−553 11 −460F 1
740−0025−313 21 723 1 21 −001F RF
740−0025−314 22 726 1 740−0025−555 12 −460F 1
740−0025−315 21 528 RF 22 −001F RF
22 528 RF 740−0025−557 11 −460G 1
740−0025−321 21 −657A 1 21 −001G RF
740−0025−323 21 408 1 740−0025−559 12 −460G 1
22 405 1 22 −001G RF
740−0025−327 21 675 1 740−0025−561 11 −460H 1
740−0025−328 22 678 1 21 −001H RF
740−0025−33 21 510 RF 740−0025−563 12 −460H 1
22 510 RF 22 −001H RF
740−0025−333 21 −621A RF 740−0025−565 11 −460J 1
Page 10003.55
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
21 −001J RF 12 030 1
740−0025−567 12 −460J 1 12 050 1
22 −001J RF 740−0030−503 11 −050A 1
740−0025−569 11 −460L 1 12 −050A 1
21 −001K RF 740−0030−7 11 −090A 1
740−0025−57 21 330 1 12 −090A 1
740−0025−571 12 −460L 1 740−0030−9 11 −090B RF
22 −001K RF 12 −090B RF
740−0025−61 21 294 2 740−0031−505 21 426 1
22 297 2 23 330 1
740−0025−63 21 636 2 740−0031−506 22 423 1
22 636 2 24 312 1
740−0025−65 21 639 1 740−0032−503 21 468 1
22 639 1 23 396 1
740−0025−87 21 618 1 740−0032−504 22 466 1
22 618 1 24 381 1
740−0025−89 21 621 2 740−0032−505 21 −468B RF
22 621 2 23 −396B RF
740−0025−9 21 663 2 740−0032−506 24 −381B RF
22 666 2 740−0032−507 21 −468A RF
740−0025−91 21 624 1 23 −396A RF
22 624 1 740−0032−508 22 −466A RF
740−0025−93 21 627 1 24 −381A RF
22 627 1 740−0033−504 22 468 1
740−0025−95 21 630 1 740−0033−505 21 471 1
22 630 1 740−0033−506 22 −468B RF
740−0025−97 21 633 10 22 471 1
22 633 10 740−0033−507 23 333 1
740−0027−517 21 666 1 740−0033−508 22 −468A RF
740−0027−518 22 669 1 24 315 1
740−0029−507 21 669 1 740−0033−509 23 −333A RF
740−0029−508 22 672 1 740−0033−510 24 −315A RF
740−0030−1 11 080 1 740−0034−505 21 534 1
12 080 1 23 393 1
740−0030−3 11 090 1 740−0034−506 22 534 1
12 090 1 24 378 1
740−0030−5 11 100 1 740−0035−10 26 100 1
12 100 1 740−0035−11 25 040 2
740−0030−501 11 030 1 26 050 2
11 050 1 740−0035−13 26 080 1
Page 10003.56
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0035−15 26 090 1 24 −351D RF
740−0035−17 25 050 2 740−0039−507 23 −369C 1
26 060 2 24 −351C 1
740−0035−19 26 070 1 740−0040−501 21 717 1
740−0035−3 25 080 1 740−0040−502 22 720 1
740−0035−4 26 120 1 740−0041−507 22 489 5
740−0035−509 21 423 1 740−0041−508 21 489 5
23 585 1 740−0041−509 21 492 5
25 001 RF 740−0041−510 22 492 5
740−0035−511 22 420 1 740−0041−515 22 −489A 5
24 570 1 740−0041−516 21 −489A 5
26 001 RF 740−0041−517 21 −492A 5
740−0035−9 25 060 1 740−0041−518 22 −492A 5
740−0036−503 21 447 1 740−0042−501 11 180 1
23 375 1 740−0042−502 12 180 1
740−0036−504 22 447 1 740−0042−503 11 −180A 1
24 357 1 740−0042−504 12 −180A 1
740−0036−505 21 −447A RF 740−0042−511 11 −180B 1
23 −375A RF 740−0042−512 12 −180B 1
740−0036−506 22 −447A RF 740−0042−513 11 −180C 1
24 −357A RF 740−0042−514 12 −180C 1
740−0038−3 21 419 RF 740−0042−515 11 −180D 1
22 416 RF 740−0042−516 12 −180D 1
23 750 1 740−0042−517 11 −180E 1
24 730 1 740−0042−518 12 −180E 1
740−0038−503 21 411 1 740−0042−519 11 −180F 1
22 408 1 740−0042−520 12 −180F 1
740−0038−505 21 −411A 1 740−0042−521 11 185 1
22 −408A 1 740−0042−522 12 182 1
23 735 1 740−0043−501 11 280 3
24 715 1 12 280 3
740−0038−507 23 −735A RF 740−0043−505 11 370 1
24 −715A RF 740−0043−506 12 370 1
740−0039−501 21 444 1 740−0043−507 11 −280A 3
22 444 1 740−0043−519 11 −280B 3
23 −369A 1 12 −280A 3
24 −351A 1 740−0043−521 11 −370A 1
740−0039−503 23 −369B 1 740−0043−522 12 −370A 1
24 −351B 1 740−0043−523 11 −280C 3
740−0039−505 23 −369D RF 12 −280B 3
Page 10003.57
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0043−525 11 −370B 1 12 −440A 1
740−0043−526 12 −370B 1 740−0050−507 11 −256B 1
740−0043−527 11 −280D 3 11 −346B 1
12 −280C 3 11 −437B 1
740−0043−529 11 −370C 1 12 −258B 1
740−0043−530 12 −370C 1 12 −350B 1
740−0043−531 11 −280E 3 12 −440B 1
12 −280D 3 740−0050−509 11 258 2
740−0043−533 11 −370D 1 11 348 2
740−0043−534 12 −370D 1 11 439 2
740−0043−535 11 −280F 3 12 260 2
12 −280E 3 12 353 2
740−0043−537 11 −370E 1 12 442 2
740−0043−538 12 −370E 1 740−0052−501 07 150 1
740−0043−539 11 285 3 08 150 5
12 285 3 740−0053−507 47 −750B 1
740−0043−541 11 375 1 740−0053−508 48 −750B 1
740−0043−542 12 375 1 740−0053−509 47 −750C 1
740−0044−507 21 429 1 740−0053−510 48 −750C 1
23 354 1 740−0053−513 47 750 1
740−0044−508 22 426 1 740−0053−514 48 750 1
24 336 1 740−0053−515 47 −750A 1
740−0044−509 21 −429A RF 740−0053−516 48 −750A 1
23 −354A RF 740−0054−1 47 800 1
740−0044−510 22 −426A 1 740−0054−10 48 830 1
24 −336A RF 740−0054−11 47 835 1
740−0048−511 21 573 1 740−0054−12 48 835 1
740−0048−513 21 −573A RF 740−0054−13 47 845 1
740−0049−509 22 576 1 48 845 1
740−0050−503 11 256 1 740−0054−2 48 800 1
11 346 1 740−0054−3 47 805 1
11 437 1 740−0054−4 48 805 1
12 258 1 740−0054−5 47 810 1
12 350 1 740−0054−501 47 825 1
12 440 1 740−0054−502 48 825 1
740−0050−505 11 −256A 1 740−0054−503 47 795 1
11 −346A 1 740−0054−504 48 795 1
11 −437A 1 740−0054−6 48 810 1
12 −258A 1 740−0054−7 47 820 2
12 −350A 1 48 820 2
Page 10003.58
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0054−9 47 830 1 740−0104−123 35 440 RF
740−0055−503 47 770 1 740−0104−124 36 440 RF
740−0055−504 48 770 1 740−0104−125 35 390 1
740−0058−503 47 −780B 1 740−0104−126 36 390 1
740−0058−504 48 −780B 1 740−0104−129 35 450 1
740−0058−507 47 780 1 740−0104−130 36 450 1
47A 770 1 740−0104−131 51 250 4
740−0058−508 48 780 1 51 255 4
48A 770 1 740−0104−133 35 220 1
740−0058−509 47 −780A 1 740−0104−134 36 220 1
47A−770A 1 740−0104−135 35 150 1
740−0058−510 48 −780A 1 36 150 1
48A−770A 1 740−0104−137 35 160 1
740−0059−515 47 690 1 36 160 1
48 690 1 740−0104−139 35 690 1
740−0059−517 47 −690A RF 740−0104−140 36 690 1
48 −690A RF 740−0104−141 35 170 1
740−0060−501 47 765 1 36 170 1
740−0060−502 48 765 1 740−0104−145 35 680 1
740−0071−501 31 423 1 740−0104−146 36 680 1
32 348 1 740−0104−147 35 180 1
740−0071−503 31 −423A RF 740−0104−148 36 180 1
32 −348A RF 740−0104−151 35 490 1
740−0071−505 31 −423B 1 740−0104−152 36 490 1
32 −348B 1 740−0104−155 35 540 1
740−0071−507 31 −423C RF 740−0104−156 36 540 1
32 −348C RF 740−0104−159 35 590 1
740−0076−501 54 210 2 740−0104−160 36 590 1
740−0076−503 45 230 1 740−0104−163 35 340 1
46 230 1 740−0104−164 36 340 1
740−0082−503 45 240 1 740−0104−181 35 280 1
46 240 1 740−0104−182 36 280 1
740−0082−504 45 250 1 740−0104−183 35 700 1
46 250 1 740−0104−184 36 700 1
740−0087−507 45 260 1 740−0104−187 35 −540A 1
740−0087−508 46 260 1 740−0104−188 36 −540A 1
740−0092−501 19 310 1 740−0104−191 35 −590A 1
740−0092−502 20 310 1 740−0104−192 36 −590A 1
740−0104−121 35 230 1 740−0104−193 35 −700A 1
740−0104−122 36 230 1 740−0104−194 36 −700A 1
Page 10003.59
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0104−197 35 −590B 1 51 200 6
740−0104−198 36 −590B 1 52 200 6
740−0104−199 35 910 3 740−0104−251 35 −450B 1
36 910 3 740−0104−252 36 −450B 1
51 390 6 740−0104−253 35 −230B 1
52 390 6 740−0104−254 36 −230B 1
740−0104−201 51 260 8 740−0104−255 35 −490B 1
52 260 8 740−0104−256 36 −490B 1
740−0104−203 51 −250A 4 740−0104−257 35 −280B 1
51 −255A 4 740−0104−258 36 −280B 1
52 250 4 740−0104−259 35 −340B 1
52 255 4 740−0104−260 36 −340B 1
740−0104−205 35 −590C 1 740−0104−261 35 −540C 1
740−0104−206 36 −590C 1 740−0104−262 36 −540C 1
740−0104−211 35 −690A 1 740−0104−263 35 −590E 1
740−0104−212 36 −690A 1 740−0104−264 36 −590E 1
740−0104−213 35 −450A 1 740−0104−265 35 −390B 1
740−0104−214 36 −450A 1 740−0104−266 36 −390B 1
740−0104−215 35 −230A 1 740−0104−281 35 −440B RF
740−0104−216 36 −230A 1 740−0104−282 36 −440B RF
740−0104−217 35 −490A 1 740−0104−283 35 −220A 1
740−0104−218 36 −490A 1 740−0104−284 36 −220A 1
740−0104−219 35 −280A 1 740−0104−287 35 −680A 1
740−0104−220 36 −280A 1 740−0104−288 36 −680A 1
740−0104−221 35 −340A 1 740−0104−289 35 −180A 1
740−0104−222 36 −340A 1 740−0104−29 35 640 1
740−0104−223 35 −540B 1 36 640 1
740−0104−224 36 −540B 1 740−0104−290 36 −180A 1
740−0104−225 35 −590D 1 740−0104−291 35 −190A 1
740−0104−226 36 −590D 1 36 −190A 1
740−0104−227 35 −390A 1 740−0104−292 35 200 1
740−0104−228 36 −390A 1 36 200 1
740−0104−243 35 −440A RF 740−0104−293 35 −210A 1
740−0104−244 36 −440A RF 36 −210A 1
740−0104−245 51 190 8 740−0104−295 35 −700B 1
52 190 8 740−0104−296 36 −700B 1
740−0104−247 51 180 8 740−0104−297 35 −690B 1
52 180 8 740−0104−298 36 −690B 1
740−0104−249 35 900 3 740−0104−299 35 −700C 1
36 900 3 740−0104−300 36 −700C 1
Page 10003.60
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0104−309 35 −450C 1 740−0104−341 35 760 1
740−0104−310 36 −450C 1 36 760 1
740−0104−311 35 −490C 1 740−0104−343 35 780 1
740−0104−312 36 −490C 1 36 780 1
740−0104−313 35 −540D 1 740−0104−345 35 800 1
740−0104−314 36 −540D 1 36 800 1
740−0104−315 35 −590F 1 740−0104−347 35 820 1
740−0104−316 36 −590F 1 36 820 1
740−0104−317 51 −260A 8 740−0104−349 35 840 1
52 −260A 8 36 840 1
740−0104−319 51 −250B 4 740−0104−35 35 650 1
51 −255B 4 36 650 1
52 −250A 4 740−0104−351 35 860 1
52 −255A 4 36 860 1
740−0104−321 51 −190A 8 740−0104−353 35 −910A RF
52 −190A 8 36 −910A RF
740−0104−323 51 −180A 8 740−0104−355 35 −910B RF
52 −180A 8 36 −910B RF
740−0104−325 35 665 1 740−0104−357 35 −910C RF
36 665 1 36 −910C RF
740−0104−327 35 −665A 1 740−0104−359 35 −920A RF
36 −665A 1 36 −920A RF
740−0104−329 51 252 12 740−0104−361 35 −920B RF
52 252 12 36 −920B RF
740−0104−33 35 660 1 740−0104−363 35 −920C RF
36 660 1 36 −920C RF
740−0104−331 51 262 4 740−0104−365 35 −920D RF
52 262 4 36 −920D RF
740−0104−333 35 920 6 740−0104−367 35 −930A RF
36 920 6 36 −930A RF
51 −252A 12 740−0104−369 35 −930B RF
52 −252A 12 36 −930B RF
740−0104−335 35 930 2 740−0104−371 35 −660A 1
36 930 2 36 −660A 1
51 −262A 4 740−0104−397 35 −695 1
52 −262A 4 740−0104−398 36 −695 1
740−0104−337 35 720 1 740−0104−433 35 920E 6
36 720 1 36 −920E 6
740−0104−339 35 740 1 740−0104−435 35 930C 2
36 740 1 36 930C 2
Page 10003.61
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0104−459 35 −920F RF 35 −001F RF
36 −920F RF 740−0104−546 32 −518F 1
740−0104−461 35 −920G RF 36 −001F RF
36 −920G RF 740−0104−73 35 210 1
740−0104−463 35 −920H RF 36 210 1
36 −920H RF 740−0105−507 03 −090 1
740−0104−465 35 −920J RF 03 100 2
36 −920J RF 03 −115 1
740−0104−467 35 −930D RF 04 −090 1
36 −930D RF 04 100 1
740−0104−469 35 −930E RF 04 −120 1
36 −930E RF 05 −090 1
740−0104−47 35 190 1 05 100 1
36 190 1 05 −120 1
740−0104−502 36 330 RF 06 −090 1
740−0104−533 31 609 1 06 100 2
35 −001 RF 06 −120 1
740−0104−534 32 518 1 740−0105−509 03 −090A 1
36 −001 RF 03 −115A 1
740−0104−535 31 −609A 1 04 −090A 1
35 −001A RF 04 −120A 1
740−0104−536 32 −518A 1 05 −090A 1
36 −001A RF 05 −120A 1
740−0104−537 31 −609B 1 06 −090A 1
35 −001B RF 06 −120A 1
740−0104−538 32 −518B 1 740−0106−507 04 130 1
36 −001B RF 04 −150 1
740−0104−539 31 −609C 1 06 130 2
35 −001C RF 06 −150 1
740−0104−540 32 −518C 1 740−0106−508 03 130 2
36 −001C RF 03 −150 1
740−0104−541 31 −609D 1 03 −180 1
35 −001D RF 05 130 1
740−0104−542 32 −518D 1 05 −150 1
36 −001D RF 05 −180 1
740−0104−543 31 −609E 1 740−0106−509 04 −150A 1
35 −001E RF 06 −150A 1
740−0104−544 32 −518E 1 740−0106−510 03 −150A 1
36 −001E RF 03 −180A 1
740−0104−545 31 −609F 1 05 −150A 1
Page 10003.62
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
05 −180A 1 740−0135−21 41 220 1
740−0107−507 04 160 1 740−0135−23 41 210 1
04 −180 1 740−0135−25 41 200 1
06 160 1 740−0135−503 41 140 1
06 −180 1 740−0136−19 33 160 1
06 −340 1 740−0136−23 33 320 1
740−0107−508 03 160 1 740−0136−25 33 150 1
03 −340 1 740−0136−35 33 −150A 1
05 160 1 740−0136−37 33 −160A 1
740−0107−509 04 −180A 1 740−0136−39 51 540 1
06 −180A 1 740−0136−41 51 550 1
06 −340A 1 740−0136−43 02 270 1
740−0107−510 03 −340A 1 51 265 2
740−0110−519 31 669 1 740−0136−47 51 −540A 1
37 −001 RF 740−0136−48 51 −550A 1
740−0110−520 32 569 1 740−0136−49 02 260 1
38 001 RF 51 −540B 1
740−0110−523 31 −669A 1 740−0136−50 02 250 1
37 −001A RF 51 −550B 1
740−0110−524 32 −569A 1 740−0136−525 31 411 1
38 −001A RF 33 001 RF
740−0110−525 31 −669B 1 740−0136−527 31 414 1
37 −001B RF 33 −010 RF
740−0110−526 32 −569B 1 740−0136−529 31 417 1
38 −001B RF 33 170 RF
740−0110−527 31 −669C 1 740−0136−543 31 −417A 1
37 −001C RF 33 −170A RF
740−0110−528 32 −569C 1 740−0138−501 33 120 1
38 −001C RF 740−0138−507 33 290 1
740−0110−529 31 −669D 1 740−0138−509 33 −290A 1
37 −001D RF 740−0138−513 33 −120A 1
740−0110−530 32 −569D 1 740−0138−515 33 −120B 1
38 −001D RF 740−0144−1 42 080 1
740−0115−503 39 355 1 740−0144−5 42 −080A 1
740−0119−503 39 550 1 740−0144−505 42 −001 RF
740−0119−507 39 −550A RF 740−0144−507 42 −001A RF
740−0134−505 39 510 1 740−0144−509 31 648 1
40 400 1 32 360 1
740−0134−509 39 −510A 1 42 −001B RF
40 −400A 1 740−0144−7 42 −080B 1
Page 10003.63
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0144−9 42 −080C 1 740−0169−504 39 505 1
740−0145−509 42 170 1 740−0169−505 39 −500A 1
740−0145−513 42 −170A 1 740−0169−506 39 −505A 1
740−0145−515 42 −170B 1 740−0169−507 39 −500B RF
740−0145−517 42 −170C 1 740−0169−508 39 −505B RF
740−0151−507 39 620 1 740−0173−507 40 395 3
740−0151−508 40 505 1 740−0173−509 40 −395A 3
740−0157−503 47 730 1 740−0173−511 40 −395B RF
47A 710 1 740−0179−503 31 426 5
48 730 1 31 −426B RF
48A 710 1 32 351 5
740−0159−1 31 633 RF 740−0179−505 31 −426A 5
32 536 RF 32 −351A 5
740−0159−11 31 −633D RF 32 −351B RF
740−0159−12 32 −536D RF 740−0179−513 31 −426C 5
740−0159−13 31 −630A 1 32 351C 5
32 −533A 1 740−0180−501 07 020 5
740−0159−3 31 630 1 08 020 5
32 533 1 740−0181−505 19 300 1
740−0159−5 31 −633A RF 740−0181−506 20 300 1
32 −536A RF 740−0184−507 04 300 1
740−0159−503 31 624 1 05 270 1
32 527 1 740−0184−508 04 270 1
740−0159−505 31 −624A 1 04 −290 1
740−0159−506 32 −527A 1 04 −320 1
740−0159−507 31 −624B 1 05 −290 1
740−0159−508 32 −527B 1 05 300 1
740−0159−509 31 −624C 1 05 −320 1
740−0159−510 32 −527C 1 740−0184−509 04 −320A 1
740−0159−511 31 625 1 05 −290A 1
740−0159−512 32 528 1 740−0184−510 04 −290A 1
740−0159−7 31 −633B RF 05 −320A 1
32 −536B RF 740−0187−501 33 070 1
740−0159−9 31 −633C RF 33 250 1
32 −536C RF 740−0188−503 33 080 1
740−0160−509 31 381 1 740−0188−505 33 090 1
740−0160−510 32 321 1 740−0188−507 33 260 1
740−0165−505 40 465 1 740−0189−503 33 280 1
740−0165−507 40 −465A RF 740−0189−505 33 110 1
740−0169−503 39 500 1 740−0192−503 33 100 1
Page 10003.64
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0192−504 33 270 1 740−0220−130 50 315 1
740−0194−1AK 45 −270A 1 740−0220−133 50 420 1
740−0194−2AK 46 −270A RF 740−0220−135 50 220 1
740−0194−505 45 270 1 740−0220−137 50 225 1
740−0194−506 46 270 1 740−0220−139 50 230 1
740−0207−505 47 660 1 740−0220−141 50 235 1
740−0207−506 48 660 1 740−0220−149 50 295 1
740−0214−503 31 −429A RF 740−0220−15 50 545 1
740−0214−505 31 429 1 740−0220−150 50 305 1
740−0214−507 31 430 1 740−0220−17 50 550 1
740−0215−503 32 −354A RF 50 −550A 1
740−0215−505 32 354 1 740−0220−191 50 170 1
740−0215−507 32 355 1 740−0220−193 50 155 1
740−0217−501 25 090 1 740−0220−195 50 180 1
740−0217−502 26 130 1 740−0220−197 50 160 1
740−0218−505 19 570 2 740−0220−199 50 140 1
20 570 2 740−0220−200 50 145 1
740−0218−507 19 −570A 2 740−0220−201 50 450 1
20 −570A 2 740−0220−207 50 535 1
740−0219−501 47 −740A 1 740−0220−209 50 515 1
740−0219−502 48 −740A 1 740−0220−211 50 330 1
740−0219−507 47 740 1 740−0220−212 50 335 1
47A 720 1 740−0220−213 50 575 1
740−0219−508 48 740 1 740−0220−214 50 580 1
48A 720 1 740−0220−219 50 240 1
740−0220−101 50 385 1 50 −240B RF
740−0220−103 50 408 1 740−0220−221 50 350 1
740−0220−105 50 365 1 740−0220−223 50 455 1
740−0220−107 50 375 1 740−0220−227 50 340 1
740−0220−111 50 505 1 740−0220−233 50 465 1
740−0220−113 50 125 1 740−0220−234 50 470 1
740−0220−115 50 130 1 740−0220−235 50 255 1
740−0220−117 50 135 1 740−0220−236 50 260 1
740−0220−121 50 485 1 740−0220−243 50 495 1
740−0220−122 50 490 1 740−0220−244 50 500 1
740−0220−123 50 555 1 740−0220−253 50 435 1
740−0220−125 50 510 1 740−0220−255 50 445 1
740−0220−127 50 190 2 740−0220−257 50 520 1
740−0220−129 50 310 1 740−0220−259 50 540 1
740−0220−13 50 525 1 740−0220−261 50 530 1
Page 10003.65
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0220−265 50 475 1 740−0220−337 50 −445C 1
740−0220−267 50 480 1 740−0220−341 50 −135A 1
740−0220−269 50 −455A 1 740−0220−343 50 −450C 1
740−0220−271 50 −435A 1 740−0220−345 50 −455D 1
740−0220−273 50 185 1 740−0220−347 50 −435F 1
740−0220−275 50 460 1 740−0220−349 50 −445D 1
740−0220−281 50 −450A 1 740−0220−351 50 −535B 1
740−0220−283 50 −455B 1 740−0220−353 50 −550B 1
740−0220−285 50 410 1 740−0220−355 50 590 1
740−0220−286 50 415 1 740−0220−356 50 595 1
740−0220−287 50 −400B 1 740−0220−357 50 600 1
740−0220−289 50 −520A 1 740−0220−358 50 605 1
740−0220−29 50 355 1 740−0220−359 50 108 1
740−0220−291 50 −530A 1 740−0220−361 50 107 1
740−0220−293 50 395 1 740−0220−365 50 −505A 1
740−0220−295 50 390 1 740−0220−367 50 −450D 1
740−0220−297 50 −435B 1 740−0220−369 50 −455E 1
740−0220−299 50 −400C 1 740−0220−37 40 385 1
740−0220−301 50 425 1 50 565 1
740−0220−303 50 430 1 740−0220−39 40 390 1
740−0220−305 50 −400D 1 50 570 1
740−0220−307 50 −525A 1 740−0220−41 50 320 1
740−0220−309 50 −535A 1 740−0220−42 50 325 1
740−0220−31 39 495 1 740−0220−43 50 285 1
50 560 1 740−0220−47 50 290 1
740−0220−311 50 300 1 740−0220−55 50 150 1
740−0220−313 50 −435C 1 740−0220−551 31 657 1
740−0220−315 50 −170A 1 50 −001 RF
740−0220−317 50 −155A 1 740−0220−553 32 557 1
740−0220−319 50 −500A 1 50 −010 RF
740−0220−321 50 −170B 1 740−0220−569 31 −657A 1
50 −185A 1 50 −001A RF
740−0220−323 50 −155B 1 740−0220−57 50 165 1
50 −460A 1 740−0220−571 32 −557A 1
740−0220−325 50 −450B 1 50 −010A RF
740−0220−327 50 −455C 1 740−0220−573 31 −657B 1
740−0220−329 50 −435D 1 50 −001B RF
740−0220−331 50 −435E 1 740−0220−575 32 −557B 1
740−0220−333 50 −445A 1 50 −010B RF
740−0220−335 50 −510A 1 740−0220−577 31 −657C 1
Page 10003.66
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
50 −001C RF 740−0220−86 50 270 1
740−0220−583 32 −557C 1 740−0220−93 50 345 1
50 −010C RF 740−0220−95 50 370 1
740−0220−585 31 −657D 1 740−0220−97 50 360 1
50 −001D RF 740−0220−99 50 380 1
740−0220−587 31 −657E 1 740−0225−503 51 −170A 2
50 −001E RF 52 170 2
740−0220−589 31 −657P 1 740−0225−505 51 170 2
50 −001R RF 740−0226−1 45 190 1
740−0220−591 32 −557D 1 46 190 1
50 −010D RF 740−0226−13 45 220 1
740−0220−593 31 −657F 1 46 220 1
50 −001F RF 740−0226−15 45 −220A 1
740−0220−595 32 −557E 1 46 −220A 1
50 −010E RF 740−0226−17 45 −220B 1
740−0220−597 31 −657G 1 46 −220B 1
50 −001G RF 740−0226−3 45 200 1
740−0220−599 32 −557F 1 46 200 1
50 −010F RF 740−0226−5 45 210 1
740−0220−601 31 −657H 1 46 210 1
50 −001H RF 740−0226−515 31 489 1
740−0220−603 08 270 1 45 −001 RF
50 −010G RF 740−0226−516 32 408 1
740−0220−605 07 260 1 46 −001 RF
50 −001J RF 740−0226−7 45 170 2
740−0220−611 50 −240A 1 46 170 2
740−0220−63 50 245 1 740−0226−9 45 180 2
740−0220−69 50 110 1 46 180 2
740−0220−70 50 115 1 740−0229−503 21 177 1
740−0220−71 50 195 3 22 180 1
740−0220−73 50 120 3 23 348 1
740−0220−75 50 200 1 24 330 1
740−0220−77 50 205 2 740−0230−505 21 579 1
740−0220−79 50 210 2 740−0230−506 22 579 1
50 215 3 740−0230−507 21 −579A RF
740−0220−8001 50 −445B 1 740−0230−508 22 −579A RF
740−0220−81 50 400 1 740−0232−501 31 367 3
740−0220−83 50 275 1 32 301 3
740−0220−84 50 280 1 740−0233−501 32 366 1
740−0220−85 50 265 1 740−0234−517 31 −408A RF
Page 10003.67
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0234−518 32 −342A RF 740−0235−530 04 −050A 1
740−0234−519 31 408 1 06 −050A 1
740−0234−520 32 342 1 740−0235−531 04 130A 1
740−0235−1 03 070 1 06 −130A 2
05 070 1 740−0235−532 03 −130A 2
740−0235−10 06 −330A 1 05 −130A 1
740−0235−11 03 −070A 1 740−0235−533 04 160A 1
05 −070A 1 06 −160A 1
740−0235−12 04 −070A 1 740−0235−534 03 −160A 1
06 −070A 1 05 −160A 1
740−0235−13 03 −320A 4 740−0235−535 04 −300A 1
06 −320A 4 05 −270A 1
740−0235−15 03 −330B 1 740−0235−536 04 −270A 1
740−0235−16 06 −330B 1 05 −300A 1
740−0235−17 03 −070B 1 740−0235−537 03 −270A 1
05 −070B 1 740−0235−538 06 −270A 1
740−0235−18 04 −070B 1 740−0235−539 03 −100B 2
06 −070B 1 04 −100B 1
740−0235−19 03 −070C 1 05 −100B 1
05 −070C 1 06 −100B 2
740−0235−2 04 070 1 740−0235−541 03 −050B 1
06 070 1 05 −050B 1
740−0235−20 04 −070C 1 740−0235−542 04 −050B 1
06 −070C 1 06 −050B 1
740−0235−3 03 330 1 740−0235−543 04 −130B 1
740−0235−4 06 330 1 06 −130B 2
740−0235−5 03 320 4 740−0235−544 03 −130B 2
06 320 4 05 −130B 1
740−0235−521 03 050 1 740−0235−545 04 −160B 1
05 050 1 06 −160B 1
740−0235−522 04 050 1 740−0235−546 03 −160B 1
06 050 1 05 −160B 1
740−0235−523 03 270 1 740−0235−547 04 −300B 1
740−0235−524 06 270 1 05 −270B 1
740−0235−527 03 −100A 2 740−0235−548 04 −270B 1
04 100A 1 05 −300B 1
05 −100A 1 740−0235−549 03 −270B 1
06 −100A 2 740−0235−550 06 −270B 1
740−0235−529 03 −050A 1 740−0235−561 03 −270C 1
05 −050A 1 740−0235−562 06 −270C 1
Page 10003.68
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0235−575 03 055 1 740−0243−512 36 −710A RF
05 055 1 740−0245−509 21 561 1
740−0235−576 04 055 1 740−0245−510 22 561 1
06 055 1 740−0246−503 31 435 1
740−0235−577 03 −050C 1 41 −001 RF
05 −050C 1 740−0248−13 41 110 1
740−0235−578 04 −050C 1 740−0248−15 41 120 1
06 −050C 1 740−0248−17 41 130 1
740−0235−579 03 −270D 1 740−0248−505 41 100 1
740−0235−580 06 −270D 1 740−0250−533 07 210 RF
740−0235−9 03 −330A 1 740−0250−535 08 220 RF
740−0237−505 31 540 1 740−0250−537 07 −210A RF
32 471 1 740−0250−539 08 −220A RF
740−0237−507 31 543 1 740−0250−541 07 −210B RF
32 474 1 740−0250−543 08 −220B RF
740−0237−511 54 240 1 740−0250−545 07 −210C RF
740−0237−512 54 250 1 740−0250−547 08 −220C RF
740−0237−515 31 546 1 740−0251−525 07 240 RF
32 477 1 17 −001 RF
740−0237−516 31 549 1 740−0251−527 08 −250 RF
32 480 1 18 −001 RF
740−0237−519 35 670 1 740−0251−529 07 −240A RF
36 670 1 17 −001A RF
740−0237−525 31 552 1 740−0251−531 08 250A RF
32 483 1 18 −001A RF
740−0237−526 31 555 1 740−0251−533 07 −240B RF
32 486 1 17 −001B RF
740−0237−529 31 −552A 1 740−0251−535 08 250B RF
32 −483A 1 18 −001B RF
740−0237−530 31 −555A 1 740−0251−537 07 −240C RF
32 −486A 1 17 −001C RF
740−0237−531 31 −552B 1 740−0252−1 15 −050B 3
31 −555B 1 16 −050B 3
32 −483B 1 740−0252−509 15 −001 RF
32 −486B 1 740−0252−510 08 240 RF
740−0241−501 21 672 1 16 −001 RF
740−0241−502 22 675 1 740−0252−511 07 −230A RF
740−0243−509 35 710 RF 15 −001A RF
740−0243−510 36 710 RF 740−0252−512 08 −240A RF
740−0243−511 35 −710A RF 16 −001A RF
Page 10003.69
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0252−513 07 −230B RF 740−0267−501 15 070 4
15 −001B RF 16 070 4
740−0252−514 08 −240B RF 740−0267−503 15 −070A 4
16 −001B RF 16 −070A 4
740−0252−515 07 −230C RF 740−0271−501 15 110 2
15 −001C RF 16 110 2
740−0252−516 08 −240C RF 740−0271−503 15 −110A 2
16 −001C RF 16 −110A 2
740−0254−513 07 220 RF 740−0273−5 47A 555 1
13 001 RF 740−0273−505 47 620 1
740−0254−515 08 230 RF 47A 540 1
14 001 RF 740−0273−506 48 620 1
740−0256−507 51 410 1 48A 540 1
52 410 1 740−0273−6 48A 555 1
740−0258−513 55 −001 RF 740−0274−5 47A 575 1
740−0258−515 55 −001A RF 740−0274−505 47 630 1
740−0258−517 55 −001B RF 47A 560 1
740−0260−505 18 270 1 740−0274−506 48 630 1
740−0260−506 17 270 1 48A 560 1
740−0260−507 17 280 1 740−0274−6 48A 575 1
740−0260−508 18 280 1 740−0275−15 47 648 1
740−0260−509 17 −280A 1 47A 605 1
740−0260−510 18 −280A 1 740−0275−16 48 648A 1
740−0260−511 17 −270A 1 48A 605 1
740−0260−512 18 −270A 1 740−0275−17 47 649 1
740−0260−513 17 −280B 1 47A 610 1
740−0260−514 18 −280B 1 740−0275−18 48 649 1
740−0261−3 47A 655 1 48A 610 1
48A−655A 1 740−0275−19 47A 615 1
740−0261−4 47A−655A 1 48A 615 1
48A 655 1 740−0275−1P 47 −640A RF
740−0261−503 47 670 1 47A−580A RF
47A 640 1 740−0275−2P 48 −640A RF
48A−640A 1 48A−580A RF
740−0261−504 47 −670A 1 740−0275−3 48 648 1
47A−640A 1 740−0275−509 47 640 1
48 670 1 47A 580 1
48A 640 1 740−0275−510 48 640 1
740−0265−507 15 210 1 48A 580 1
740−0265−508 16 210 1 740−0277−501 55 150 1
Page 10003.70
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0277−503 55 −150A 1 740−0358−5 51 568 1
740−0277−504 55 160 1 52 545 1
740−0278−501 55 190 1 740−0358−507 51 560 1
740−0279−501 55 050 2 52 525 1
740−0284−501 47 070 1 52 560 1
47A 070 1 740−0358−508 52 530 1
48 070 1 52 570 1
48A 070 1 740−0358−509 51 −560A 1
740−0293−501 35 330 RF 52 525A 1
740−0296−501 47 010 1 52 −560A 1
47A 010 1 740−0358−510 51 562 1
740−0296−503 48 010 1 51 570 1
48A 010 1 52 530A 1
740−0352−1 39 360 2 52 −570A 1
740−0352−503 39 −355A 1 740−0359−47 43 120 1
740−0352−505 39 −355B 1 44 120 1
740−0353−503 39 395 1 740−0359−509 43 110 1
740−0353−505 39 −395A 1 43 270 1
740−0354−501 39 365 1 740−0359−510 44 110 1
740−0354−505 39 −365A RF 44 270 1
740−0354−507 39 −365B 1 740−0360−1 42 100 1
740−0355−501 39 380 1 740−0360−11 42 160 1
740−0355−505 39 380A RF 740−0360−13 42 −110A 1
740−0355−507 39 380B 1 740−0360−15 42 −150A 1
740−0356−503 47 −680A RF 740−0360−17 42 −120A 1
740−0356−504 48 −680A RF 740−0360−19 42 −160A 1
740−0356−505 47 680 1 740−0360−21 42 −100A 1
740−0356−506 48 680 1 740−0360−23 42 −140A 1
740−0357−503 47 −715A RF 740−0360−25 42 −110B 1
740−0357−504 48 −715A RF 740−0360−27 42 −150B 1
740−0357−505 47 715 1 740−0360−29 42 −100B 1
740−0357−506 48 715 1 740−0360−3 42 140 1
740−0358−17 52 −561 1 740−0360−31 42 −140B 1
740−0358−18 52 −571 1 740−0360−33 42 −110C 1
740−0358−19 52 −562 1 740−0360−35 42 −150C 1
740−0358−20 52 −572 1 740−0360−5 42 110 1
740−0358−23 51 570A 1 740−0360−513 42 090 1
52 550 1 740−0360−515 42 130 1
740−0358−25 51 572 1 740−0360−517 42 −090A 1
52 555 1 740−0360−519 42 −130A 1
Page 10003.71
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0360−7 42 150 1 740−0377−9 10 370 1
740−0360−9 42 120 1 740−0378−501 15 120 2
740−0362−505 39 640 1 16 120 2
740−0362−506 40 525 1 740−0378−503 15 130 2
740−0363−509 21 582 1 16 130 2
740−0363−510 22 582 1 740−0378−505 15 140 2
740−0363−511 23 591 1 16 140 2
740−0363−512 24 576 1 740−0378−507 15 150 2
740−0363−513 23 −591A 1 16 150 2
740−0363−514 24 −576A 1 740−0379−501 31 490 1
740−0363−515 23 −591B RF 740−0379−502 32 409 1
740−0363−516 24 −576B RF 740−0382−503 19 210 2
740−0367−515 39 515 1 20 210 2
740−0367−517 39 −515A 1 740−0384−501 31 −474A 1
740−0369−509 40 405 1 740−0384−502 32 −393A 1
740−0369−511 40 −405A 1 740−0386−503 54 090 1
740−0371−513 37 170 1 740−0386−504 54 100 1
740−0371−514 38 170 1 740−0386−505 54 −090A 1
740−0371−517 37 −170A 1 740−0386−506 54 −100A 1
740−0371−518 38 −170A 1 740−0393−21 31 487 1
740−0371−521 37 −170B 1 740−0393−23 31 480 1
740−0371−522 38 −170B 1 32 399 1
740−0371−523 37 −170C 1 740−0393−3 31 486 1
740−0371−524 38 −170C 1 32 405 1
740−0371−525 37 −170D 1 740−0393−515 31 476 1
740−0371−526 38 −170D 1 740−0393−516 32 396 1
740−0371−527 37 −170E 1 740−0393−517 31 420 1
740−0371−528 38 −170E 1 740−0393−518 32 345 1
740−0376−501 10 170 2 740−0393−519 31 479 1
740−0377−13 10 320 2 740−0393−520 32 398 1
740−0377−17 10 330 1 740−0393−521 31 477 1
740−0377−23 10 400 2 740−0393−522 32 406 1
740−0377−25 10 350 1 740−0393−523 31 478 1
740−0377−37 10 −330A 1 740−0393−524 32 397 1
740−0377−39 10 −350A 1 740−0394−1 11 500 2
740−0377−41 10 340 1 12 500 2
740−0377−44 10 −340A 1 740−0394−101 11 530 1
740−0377−49 10 −350B 1 12 530 1
740−0377−501 10 160 1 740−0394−103 11 560 1
740−0377−503 10 −160A 1 11 −560B 1
Page 10003.72
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
12 560 1 12 −006A 1
12 −560B 1 740−0394−145 10 −440A 1
740−0394−105 10 490 1 740−0394−147 12 −004B 1
740−0394−107 11 027 1 740−0394−149 11 −004B 1
12 027 1 740−0394−15 51 574 1
740−0394−109 51 660 1 52 574 1
52 660 1 740−0394−151 12 −005A 1
740−0394−11 11 022 1 740−0394−153 11 −005A 1
12 022 1 740−0394−155 51 −576C 2
740−0394−111 10 510 1 52 −576C 2
740−0394−113 10 520 1 740−0394−157 51 −574B 1
740−0394−115 51 680 1 51 −575B 1
52 680 1 52 −574B 1
740−0394−117 11 520 2 52 −575B 1
12 520 2 740−0394−159 09 470 2
740−0394−119 11 570 1 10 −450A 2
11 −570B 1 740−0394−161 09 480 1
12 570 1 740−0394−163 11 −540A 1
12 −570B 1 12 −540A 1
740−0394−121 11 −500A 2 740−0394−165 11 550 1
12 −500A 2 12 550 1
740−0394−123 51 −578A 2 740−0394−167 11 −026A 1
52 −578A 2 12 −026A 1
740−0394−125 11 −580A 1 740−0394−169 51 −650A 1
11 585 1 52 −650A 1
12 −580A 1 740−0394−171 11 −590A 1
12 585 1 12 −590A 1
740−0394−127 11 −025A 1 740−0394−173 11 −023A 1
12 −025A 1 12 −023A 1
740−0394−129 11 −022A 1 740−0394−175 11 −046A 2
12 −022A 1 12 −046A 2
740−0394−13 10 460 1 740−0394−177 10 −500A 1
740−0394−131 10 −460A 1 740−0394−179 10 −530A 1
740−0394−133 10 −480A 1 740−0394−181 10 −515A 1
740−0394−135 10 −470A 1 740−0394−183 51 −670A 1
740−0394−137 11 −045A 2 52 −670A 1
12 −045A 2 740−0394−185 11 −510A 2
740−0394−139 11 −007A 1 12 −510A 2
12 −007A 1 740−0394−187 11 −530A 1
740−0394−141 11 −006A 1 12 −530A 1
Page 10003.73
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0394−189 11 −560A 1 740−0394−235 12 −004C 1
12 −560A 1 740−0394−237 11 −004C 1
740−0394−19 10 480 1 740−0394−239 51 −576D 2
740−0394−191 10 −490A 1 52 −576D 2
740−0394−193 11 −027A 1 740−0394−241 51 −574C 1
12 −027A 1 51 −575C 1
740−0394−195 51 −660A 1 52 −574C 1
52 −660A 1 52 −575C 1
740−0394−197 10 −510A 1 740−0394−243 10 −450B 2
740−0394−199 10 −520A 1 740−0394−245 11 −540B 1
740−0394−201 51 −680A 1 12 −540B 1
52 −680A 1 740−0394−247 11 582 1
740−0394−203 11 −520A 2 11 587 1
12 −520A 2 12 582 1
740−0394−205 11 −570A 1 12 588 1
12 −570A 1 740−0394−249 11 583 1
740−0394−207 10 540 1 11 588 1
740−0394−209 11 008 1 12 583 1
12 008 1 12 589 1
740−0394−21 10 470 1 740−0394−251 11 −500C 2
740−0394−211 12 009 1 12 −500C 2
740−0394−213 11 009 1 740−0394−253 51 578C 2
740−0394−215 11 −500B 2 52 578C 2
12 −500B 2 740−0394−255 11 −580C 1
740−0394−217 51 −578B 2 11 −585C 1
52 −578B 2 12 −580D 1
740−0394−219 11 −580B 1 12 −585C 1
12 −580B 1 740−0394−257 11 −025C 1
740−0394−221 11 −025B 1 12 −025C 1
12 −025B 1 740−0394−259 11 −022C 1
740−0394−223 11 −022B 1 12 022C 1
12 −022B 1 740−0394−261 10 −460C 1
740−0394−225 10 −460B 1 740−0394−263 10 480C 1
740−0394−227 10 −480B 1 740−0394−265 10 −470C 1
740−0394−229 10 −470B 1 740−0394−267 11 −045C 2
740−0394−23 11 045 2 12 −045C 2
12 045 2 740−0394−269 10 −440C 1
740−0394−231 11 −045B 2 740−0394−27 51 −576A 2
12 −045B 2 52 −576A 2
740−0394−233 10 −440B 1 740−0394−271 12 −004D 1
Page 10003.74
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0394−273 11 −004D 1 52 −660B 1
740−0394−275 51 −576E 2 740−0394−315 10 −510B 1
52 −576E 2 740−0394−317 10 −520B 1
740−0394−277 51 −574D 1 740−0394−319 51 −680B 1
51 −575D 1 52 −680B 1
52 −574D 1 740−0394−321 11 −520B 2
52 −575D 1 12 −520B 2
740−0394−279 09 −470C 2 740−0394−323 11 −570C 1
10 −450C 2 12 −570C 1
740−0394−281 09 −480B 1 740−0394−325 10 −540A 1
740−0394−283 11 −540C 1 740−0394−337 11 −500D 2
12 −540C 1 12 −500D 2
740−0394−285 11 −550B 1 740−0394−339 51 −578D 2
12 −550B 1 52 −578D 2
740−0394−287 11 −026B 1 740−0394−341 11 −580D 1
12 −026B 1 11 −585B 1
740−0394−289 51 −650B 1 12 −580C 1
52 −650B 1 12 −585B 1
740−0394−291 11 −590B 1 740−0394−343 11 −025D 1
12 590B 1 12 −025D 1
740−0394−293 11 −023B 1 740−0394−345 11 −022D 1
12 023B 1 12 −022D 1
740−0394−295 11 −046B 2 740−0394−347 10 −460D 1
12 −046B 2 740−0394−349 10 −480D 1
740−0394−297 10 −500B 1 740−0394−351 10 −470D 1
740−0394−299 10 −530B 1 740−0394−353 11 −045D 2
740−0394−3 51 576 2 12 −045D 2
52 576 2 740−0394−355 10 −440D 1
740−0394−301 10 −515B 1 740−0394−357 12 −004E 1
740−0394−303 51 −670B 1 740−0394−359 11 −004E 1
52 −670B 1 740−0394−361 51 −576F 2
740−0394−305 11 −510B 2 52 −576F 2
12 −510B 2 740−0394−363 51 −574E 1
740−0394−307 11 −530B 1 51 −575E 1
12 −530B 1 52 −574E 1
740−0394−309 11 −560C 1 52 −575E 1
12 −560C 1 740−0394−365 09 −470B 2
740−0394−311 11 −027B 1 10 −450D 2
12 −027B 1 740−0394−367 11 −540D 1
740−0394−313 51 −660B 1 12 −540D 1
Page 10003.75
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0394−369 11 −026C 1 740−0394−41 11 006 1
12 −026C 1 12 006 1
740−0394−37 11 004 1 740−0394−411 11 −022E 1
740−0394−371 51 −650C 1 12 −022E 1
52 −650C 1 740−0394−413 10 −460E 1
740−0394−373 11 −590C 1 740−0394−415 10 −480E 1
12 −590C 1 740−0394−417 10 −470E 1
740−0394−375 11 −023C 1 740−0394−419 11 −045E 2
12 −023C 1 12 −045E 2
740−0394−377 11 −046C 2 740−0394−421 10 −440E 1
12 −046C 2 740−0394−423 12 −004F 1
740−0394−379 10 −500C 1 740−0394−425 11 −004F 1
740−0394−381 10 −530C 1 740−0394−427 51 −576G 2
740−0394−383 10 −515C 1 52 −576G 2
740−0394−385 51 −670C 1 740−0394−429 51 −574F 1
52 −670C 1 51 −575F 1
740−0394−387 11 −510C 2 52 −574F 1
12 −510C 2 52 −575F 1
740−0394−389 11 −530C 1 740−0394−431 10 −450E 2
12 −530C 1 740−0394−433 11 −540E 1
740−0394−39 11 007 1 12 −540E 1
12 007 1 740−0394−45 12 004 1
740−0394−391 11 −027C 1 740−0394−5 51 578 2
12 −027C 1 52 578 2
740−0394−393 51 −660C 1 740−0394−51 51 575 1
52 −660C 1 52 575 1
740−0394−395 10 −510C 1 740−0394−53 10 440 1
740−0394−397 10 −520C 1 740−0394−57 10 430 1
740−0394−399 51 −680C 1 740−0394−59 12 −004A 1
52 −680C 1 740−0394−61 11 −004A 1
740−0394−401 11 −520C 2 740−0394−63 12 005 1
12 −520C 2 740−0394−65 11 005 1
740−0394−403 11 −500E 2 740−0394−67 51 −576B 2
12 −500E 2 52 −576B 2
740−0394−405 51 −578E 2 740−0394−69 51 −574A 1
52 −578E 2 51 −575A 1
740−0394−407 11 −580E 1 52 −574A 1
12 −580E 1 52 −575A 1
740−0394−409 11 −025E 1 740−0394−7 11 580 1
12 −025E 1 11 −585A 1
Page 10003.76
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
12 580 1 740−0404−501 47 760 1
12 −585A 1 740−0404−502 48 760 1
740−0394−71 09 −470A 2 740−0409−1 19 280 AR
10 450 2 20 280 AR
740−0394−73 09 −480A 1 740−0409−3 19 290 AR
740−0394−77 11 540 1 20 290 AR
12 540 1 740−0409−501 19 220 1
740−0394−79 11 −550A 1 740−0409−502 20 220 1
12 −550A 1 740−0409−503 19 −220A 1
740−0394−81 11 026 1 740−0409−504 20 −220A 1
12 026 1 740−0409−505 19 −220B 1
740−0394−83 51 650 1 740−0409−506 20 −220B 1
52 650 1 740−0409−507 19 225 1
740−0394−85 11 590 1 740−0409−508 20 225 1
12 590 1 740−0410−10 32 494 1
740−0394−87 11 023 1 740−0410−501 19 350 RF
12 023 1 740−0410−502 20 350 RF
740−0394−89 11 046 2 740−0410−503 19 −350A RF
12 046 2 740−0410−504 20 −350A RF
740−0394−9 11 025 1 740−0410−505 19 −350B RF
12 025 1 740−0410−506 20 −350B RF
740−0394−91 10 500 1 740−0410−507 19 355 RF
740−0394−93 10 530 1 740−0410−508 20 355 RF
740−0394−95 10 515 1 740−0411−11 04 380 3
740−0394−97 51 670 1 05 380 3
52 670 1 740−0411−12 04 390 3
740−0394−99 11 510 2 05 390 3
12 510 2 740−0411−13 04 400 3
740−0401−1 10 110 1 05 400 3
10 150 1 740−0411−14 04 410 3
740−0401−3 10 120 1 05 410 3
740−0401−503 08 190 1 740−0411−15 04 420 1
10 −001 RF 05 420 1
740−0401−505 08 −190A 1 740−0411−16 04 430 1
10 −001A RF 05 430 1
740−0403−501 10 260 1 740−0411−17 04 440 1
740−0403−503 10 −260A 1 740−0411−18 05 440 1
740−0403−505 10 −260B 1 740−0411−19 04 −440A 1
740−0404−1J 47 −760B RF 740−0411−20 05 −440A 1
740−0404−2J 48 −760B RF 740−0411−3 03 230 1
Page 10003.77
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
04 230 1 40 −320A 1
05 230 1 740−0412−129 40 −330A 1
06 230 1 740−0412−13 39 675 1
740−0411−5 03 240 1 740−0412−133 39 −485A 1
04 240 1 40 −365A 1
05 240 1 740−0412−135 39 −605A 1
06 240 1 740−0412−136 40 −490A 1
740−0411−501 03 190 1 740−0412−137 39 −420A 1
04 190 1 40 −295A 1
05 190 1 740−0412−139 39 −670A 1
06 190 1 740−0412−14 40 560 1
740−0411−503 04 330 1 740−0412−140 40 −555A 1
740−0411−504 05 330 1 740−0412−141 39 −605B 1
740−0411−505 04 −330A 1 740−0412−142 40 −490B 1
740−0411−506 05 −330A 1 740−0412−143 39 −595B 1
740−0411−7 03 250 4 740−0412−149 02 380 6
04 250 4 39 715 6
04 450 4 51 370 6
05 250 4 740−0412−15 39 665 1
05 450 4 740−0412−151 02 390 6
06 250 4 39 720 6
740−0412−1 39 410 1 51 380 6
40 280 1 740−0412−153 02 360 2
740−0412−103 39 465 2 39 725 2
740−0412−109 40 350 1 40 580 2
740−0412−11 39 425 1 51 350 2
40 300 1 740−0412−155 02 370 2
740−0412−111 39 545 1 39 730 2
740−0412−112 40 440 1 40 585 2
740−0412−113 39 605 1 51 360 2
740−0412−114 40 490 1 740−0412−157 40 −445A 1
740−0412−115 39 590 1 740−0412−159 40 −350A 1
740−0412−117 39 595 1 740−0412−16 40 550 1
740−0412−119 39 −590A 1 740−0412−161 39 −605C 1
740−0412−121 39 −595A 1 740−0412−162 40 −490C 1
740−0412−123 39 470 1 740−0412−163 39 −675A 1
740−0412−124 40 375 1 740−0412−164 40 −560A 1
740−0412−125 39 −545A 1 740−0412−167 39 −485B 1
740−0412−126 40 −440A 1 40 −365B 1
740−0412−127 39 −445A 1 740−0412−169 39 −460A 1
Page 10003.78
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
40 −345A 1 39 −001A RF
740−0412−171 39 462 AR 740−0412−537 31 −672B 1
40 347 AR 39 −001B RF
740−0412−173 39 −305B 1 740−0412−539 31 −672C 1
740−0412−174 40 −270B 1 39 −001C RF
740−0412−175 39 680 1 740−0412−541 32 −572B 1
740−0412−177 39 −670B 1 40 −001B RF
740−0412−178 40 −555B 1 740−0412−543 31 −672D 1
740−0412−179 39 −045A 1 39 −001D RF
740−0412−181 40 −040A 1 740−0412−545 32 −572C 1
740−0412−183 39 −490A 2 40 −001C RF
40 −380A 2 740−0412−55 39 480 1
740−0412−185 39 −670C 1 40 360 1
740−0412−186 40 −555C 1 740−0412−563 31 −672E 1
740−0412−19 39 670 1 39 −001E RF
740−0412−20 40 555 1 740−0412−565 32 −572D 1
740−0412−21 40 290 1 40 −001D RF
740−0412−23 40 330 1 740−0412−567 31 −672F 1
740−0412−27 39 585 1 39 −001F RF
740−0412−3 39 415 1 740−0412−569 32 −572E 1
40 285 1 40 −001E RF
740−0412−39 39 305 1 740−0412−57 39 440 1
740−0412−40 40 270 1 40 315 1
740−0412−43 39 625 1 740−0412−571 31 −672G 1
740−0412−44 40 510 1 39 −001G RF
740−0412−45 39 −305A 1 740−0412−573 32 −572F 1
740−0412−46 40 −270A 1 40 −001F RF
740−0412−5 39 420 1 740−0412−575 31 −672H 1
40 295 1 39 −001H RF
740−0412−509 31 672 1 740−0412−577 31 −672J 1
39 −001 RF 39 −001J RF
740−0412−51 39 460 1 740−0412−579 32 −572G 1
40 345 1 40 −001G RF
740−0412−525 32 572 1 740−0412−581 31 −672K 1
40 −001 RF 39 −001K RF
740−0412−529 32 −572A 1 740−0412−583 31 −672L 1
40 −001A RF 39 −001L RF
740−0412−53 39 445 1 740−0412−585 32 −572H 1
40 320 1 40 −001H RF
740−0412−535 31 −672A 1 740−0412−587 31 −672M 1
Page 10003.79
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
39 −001M RF 740−0414−3 27 220 1
740−0412−589 31 −672N 1 28 220 1
39 −001N RF 740−0414−5 27 230 1
740−0412−61 40 450 1 28 230 1
740−0412−63 39 485 1 740−0414−501 27 200 1
740−0412−65 40 365 1 740−0414−502 28 200 1
740−0412−67 39 475 1 740−0414−503 27 180 1
40 370 1 28 180 1
740−0412−69 39 045 1 740−0414−507 27 190 1
740−0412−7 39 435 1 28 190 1
740−0412−71 40 040 1 740−0414−511 27 160 1
740−0412−73 39 540 1 740−0414−512 28 160 1
740−0412−79 40 −450A 1 740−0414−515 27 −200A 1
740−0412−8 40 310 1 740−0414−516 28 −200A 1
740−0412−83 40 445 1 740−0414−517 27 170 1
740−0412−85 02 400 6 740−0414−518 28 170 1
39 710 6 740−0414−519 27 −200B 1
51 400 6 740−0414−520 28 −200B 1
740−0412−9 39 430 1 740−0414−521 27 −200C 1
40 305 1 740−0414−522 28 −200C 1
740−0413−501 19 460 1 740−0414−7 27 240 1
20 460 1 28 240 1
740−0413−503 19 470 1 740−0414−9 27 250 1
20 470 1 28 250 1
740−0413−505 19 −460A 1 740−0415−1 27 120 2
20 −460A 1 28 120 2
740−0413−507 19 −470A 1 740−0415−3 27 130 AR
20 −470A 1 28 130 AR
740−0413−509 19 −460B 1 740−0415−5 27 140 AR
20 −460B 1 28 140 AR
740−0414−1 27 260 1 740−0415−501 27 001 RF
740−0414−11 27 −260A 1 740−0415−502 28 001 RF
740−0414−12 28 −260A 1 740−0415−503 27 −001A RF
740−0414−13 27 −260B 1 740−0415−504 28 −001A RF
740−0414−14 28 −260B 1 740−0415−505 21 726 1
740−0414−15 27 −230A 1 27 −001B RF
740−0414−16 28 −230A 1 740−0415−506 22 729 1
740−0414−17 27 −260C 1 28 −001B RF
740−0414−18 28 −260C 1 740−0415−7 27 150 AR
740−0414−2 28 260 1 28 150 AR
Page 10003.80
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0416−505 25 070 1 740−0424−508 32 −560B 1
26 110 1 48 −001B RF
740−0419−501 47 700 2 740−0424−509 31 −660C 1
48 700 2 47 −001C RF
740−0420−17 39 645 1 740−0424−510 32 −560C 1
740−0420−18 40 530 1 48 −001C RF
740−0420−25 39 660 1 740−0424−513 31 −660D 1
740−0420−26 40 545 1 47 −001D RF
740−0420−27 39 −660A 1 740−0424−514 32 −560D 1
740−0420−28 40 −545A 1 48 −001D RF
740−0420−29 39 −660B 1 740−0425−505 39 450 1
740−0420−3 39 655 1 740−0425−506 40 335 1
740−0420−30 40 −545B 1 740−0425−507 39 −450A RF
740−0420−31 39 648 1 740−0425−508 40 −335A RF
40 533 1 740−0429−5 25 −220 1
740−0420−4 40 540 1 740−0429−501 25 200 1
740−0420−513 39 −630 1 740−0429−502 26 240 1
740−0420−514 40 −515 1 740−0429−6 26 260 1
740−0420−515 39 −630A 1 740−0433−501 47 650 1
740−0420−516 40 −515A 1 740−0433−502 48 650 1
740−0420−7 39 650 1 740−0433−503 47 710 1
740−0420−8 40 535 1 740−0433−504 48 710 1
740−0421−509 31 390 1 740−0437−503 45 280 1
740−0421−510 32 324 1 740−0437−504 46 280 1
740−0421−511 31 −390A RF 740−0437−505 45 285 2
740−0421−512 32 −324A RF 46 285 2
740−0422−501 37 130 4 740−0438−503 45 290 1
38 130 4 740−0438−504 46 290 1
39 455 1 740−0439−501 31 432 1
40 340 4 740−0439−502 32 357 1
740−0422−503 37 −130A 4 740−0439−503 31 −432A RF
38 −130A 4 740−0439−504 32 −357A RF
39 −455A 1 740−0440−507 49 370 1
40 −340A 4 740−0440−508 49 380 1
740−0422−507 37 −130B 4 740−0440−509 49 −370A 1
38 −130B 4 740−0440−510 49 −380A 1
39 −455B 4 740−0440−511 49 −370B 1
40 −340B 4 740−0440−512 49 −380B 1
740−0424−507 31 −660B 1 740−0440−513 49 −370C 1
47 −001B RF 740−0440−514 49 −380C 1
Page 10003.81
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0441−18 49 320 1 49 −001C RF
740−0441−1AG 49 155 1 740−0441−512 32 −563B 1
740−0441−21 49 350 1 49 −010C RF
740−0441−22 49 360 1 740−0441−52 49 260A 1
740−0441−25 49 190 1 740−0441−53 49 −290A 1
740−0441−26 49 200 1 740−0441−54 49 −300A 1
740−0441−27 49 210 1 740−0441−55 49 −310A 1
740−0441−28 49 220 1 740−0441−56 49 −320B 1
740−0441−29 49 230 1 740−0441−57 49 −330B 1
740−0441−3 49 180 1 740−0441−58 49 −340B 1
740−0441−30 49 240 1 740−0441−59 49 −350B 1
740−0441−31 49 250 1 740−0441−60 49 −360B 1
740−0441−32 49 260 1 740−0441−61 49 −150A 1
740−0441−33 49 270 1 740−0441−63 49 161 1
740−0441−34 49 280 1 740−0441−64 49 171 1
740−0441−35 49 290 1 740−0441−65 49 251 1
740−0441−36 49 300 1 740−0441−66 49 261 1
740−0441−39 49 330 1 740−0441−67 49 165 1
740−0441−40 49 340 1 740−0441−68 49 175 1
740−0441−41 49 150 1 740−0441−69 49 166 1
740−0441−43 49 160 1 740−0441−70 49 176 1
740−0441−44 49 170 1 740−0441−71 49 162 1
740−0441−45 49 310 1 740−0441−72 49 172 1
740−0441−46 49 −320A 1 740−0445−1 54 220 1
740−0441−47 49 −330A 1 740−0445−2 54 230 1
740−0441−48 49 −340A 1 740−0445−507 51 600 1
740−0441−49 49 −350A 1 54 −001 RF
740−0441−50 49 −360A 1 740−0445−509 51 −600A 1
740−0441−505 49 −001 RF 52 600 1
740−0441−506 49 −010 RF 54 −001A RF
740−0441−507 31 663 1 740−0448−509 31 369 1
49 −001A RF 32 303 1
740−0441−508 32 563 1 740−0449−501 31 666 1
49 −010A RF 740−0449−502 32 566 1
740−0441−509 31 663A 1 740−0449−505 31 −666A RF
49 −001B RF 740−0449−506 32 −566A RF
740−0441−51 49 −250A 1 740−0450−511 31 645 1
740−0441−510 32 −563A 1 740−0450−512 32 548 1
49 −010B RF 740−0450−513 31 −645A 1
740−0441−511 31 −663B 1 740−0450−514 32 −548A 1
Page 10003.82
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0451−1 31 597 1 740−0466−507 51 −590A 1
740−0451−3 31 −597A 1 52 590 2
740−0451−501 31 591 1 53 −010A RF
740−0451−503 31 −591B RF 740−0466−7 53 070 2
740−0451−505 31 −591A 1 740−0468−501 31 393 3
740−0451−507 31 −591C RF 32 327 3
740−0452−505 32 503 1 740−0468−503 31 −393A 3
740−0452−507 32 506 1 32 −327A 3
740−0458−507 45 300 1 740−0468−505 31 −393B 3
740−0458−508 46 300 1 32 −327B 3
740−0458−509 45 −300A 1 740−0469−501 53 030 2
740−0458−510 46 −300A 1 740−0470−509 54 270 RF
740−0458−511 45 −300B 1 740−0472−501 31 396 1
740−0458−512 46 −300B 1 740−0472−502 32 330 1
740−0458−513 45 −300C 1 740−0473−501 31 399 1
740−0458−514 46 −300C 1 740−0473−502 32 333 1
740−0458−515 45 −300D 1 740−0474−503 31 402 1
740−0458−516 46 −300D 1 740−0474−504 32 336 1
740−0459−503 43 300 1 740−0478−501 31 405 1
740−0459−504 44 300 1 740−0478−502 32 339 1
740−0459−505 43 −300A 1 740−0480−503 54 010 1
740−0459−506 44 −300A 1 740−0480−504 54 020 1
740−0459−7 43 310 1 740−0480−505 54 −010A 1
44 310 1 740−0480−506 54 −020A 1
740−0465−1 43 100 1 740−0481−501 45 340 1
740−0465−2 44 100 1 740−0481−502 46 340 1
740−0465−505 31 −437 1 740−0481−503 45 −340A 1
43 −001 RF 740−0481−504 46 −340A 1
740−0465−506 32 −362 1 740−0481−505 45 −340B 1
44 −001 RF 740−0481−506 46 −340B 1
740−0466−13 53 −040A 1 740−0482−501 45 350 1
740−0466−15 53 −070A 2 740−0482−502 46 350 1
740−0466−5 53 040 1 740−0482−503 45 360 1
740−0466−501 51 580 1 740−0482−504 46 360 1
53 −001 RF 740−0483−503 54 190 2
740−0466−503 51 590 1 740−0483−505 45 370 1
53 −010 RF 740−0483−507 45 −370A 1
740−0466−505 51 −580A 1 740−0483−508 46 370 1
52 580 1 740−0484−505 45 380 1
53 −001A RF 740−0484−506 46 380 1
Page 10003.83
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0484−507 45 390 1 740−0499−502 26 180 1
740−0484−508 46 390 1 740−0499−503 25 −140A 1
740−0485−501 32 306 1 740−0499−504 26 −180A 1
740−0485−503 31 375 1 740−0502−501 03 110 1
32 309 1 04 −110 1
740−0486−501 31 387 1 05 110 1
32 602 1 06 110 1
740−0495−1 43 230 2 740−0502−503 03 060 1
44 230 2 05 060 1
740−0495−3 43 240 2 740−0502−505 04 060 1
44 240 2 06 060 1
740−0495−501 31 438 1 740−0502−507 03 140 1
43 −150 RF 05 140 1
740−0495−502 32 363 1 740−0502−509 04 −140 1
44 −150 RF 06 140 1
740−0495−503 31 −438A 1 740−0502−511 03 170 1
43 −150A RF 05 170 1
740−0495−504 32 −363A 1 740−0502−513 04 170 1
44 −150A RF 06 170 1
740−0496−505 31 588 1 740−0502−515 04 310 1
740−0496−506 32 500 1 05 280 1
740−0496−507 31 −588A 1 740−0502−517 04 280 1
740−0496−508 32 −500A 1 05 310 1
740−0497−5 43 280 1 740−0502−519 03 280 1
44 280 1 740−0502−521 06 280 1
740−0497−501 43 270A 1 740−0502−523 03 200 1
740−0497−502 44 270A 1 03 205 1
740−0497−503 43 −270B 1 04 200 1
740−0497−504 44 −270B 1 04 205 1
740−0497−505 43 275 1 05 200 1
740−0497−506 44 275 1 05 205 1
740−0497−507 43 −275A 1 06 200 1
740−0497−508 44 −275A 1 06 205 1
740−0498−501 43 250 1 740−0502−525 04 340 1
740−0498−502 44 250 1 04 345 1
740−0498−503 43 260 1 05 340 1
740−0498−504 44 260 1 05 345 1
740−0498−505 43 −250A 1 740−0502−527 05 −345A 1
740−0498−506 44 −250A 1 740−0504−501 47 790 1
740−0499−501 25 140 1 740−0504−502 48 790 1
Page 10003.84
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0504−503 47 −790A 1 11 −351A RF
740−0504−504 48 −790A 1 740−0526−504 12 −262 RF
740−0504−505 47 −790B 1 740−0526−505 11 −260 RF
47A 780 1 11 −349 RF
740−0504−506 48 −790B 1 740−0526−506 12 −263 RF
48A 780 1 740−0526−507 11 −261 RF
740−0510−11 31 576 1 11 −350 RF
740−0510−12 32 493 1 740−0526−508 12 −266 RF
740−0510−3 31 567 1 740−0527−501 12 −357 RF
32 490 1 740−0527−503 12 −357A RF
740−0510−503 31 558 1 740−0527−505 12 −357B RF
740−0510−504 32 487 1 740−0527−507 12 −359 RF
740−0510−511 31 468 1 740−0528−501 11 −440 RF
740−0510−512 32 390 1 740−0528−502 12 −443 RF
740−0510−513 31 570 1 740−0528−503 11 −440A RF
740−0510−514 32 491 1 740−0528−504 12 −443A RF
740−0510−515 31 471 1 740−0528−505 11 −440B RF
740−0510−516 32 391 1 740−0528−506 12 −444 RF
740−0510−517 31 −570A 1 740−0528−507 11 −441 RF
32 −491A 1 740−0528−508 12 −446 RF
740−0510−7 31 564 1 740−0530−501 07 100 10
740−0510−8 32 489 1 08 100 10
740−0510−9 31 579 1 740−0535−501 09 150 1
740−0512−501 09 300 1 740−0535−503 09 160 1
740−0515−585 31 615 1 740−0536−1 09 270 1
740−0515−587 32 515 1 740−0536−3 09 280 1
740−0515−589 31 −615A 1 740−0536−5 09 290 1
740−0515−591 32 −515A 1 740−0536−501 08 200 1
740−0515−595 32 −515B 1 09 −010 RF
740−0515−597 32 −515C 1 740−0536−503 07 190 1
740−0515−599 31 −615B 1 09 −001 RF
740−0515−601 32 −515D 1 740−0536−505 07 −190A 1
740−0515−603 31 −615C 1 09 −001A RF
740−0515−605 32 −515E 1 740−0540−501 09 330 1
740−0522−501 32 312 1 740−0540−503 09 −330A 1
740−0522−503 31 603 1 740−0540−505 09 −330B 1
740−0526−501 11 −259 RF 740−0541−501 09 130 3
11 −351 RF 740−0541−503 09 −130A 3
740−0526−502 12 −261 RF 740−0541−505 09 −130B 3
740−0526−503 11 −259A RF 740−0542−501 32 468 AR
Page 10003.85
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
740−0543−1 09 430 1 20 640 1
740−0543−11 09 460 1 740−0552−11 19 630A 1
740−0543−13 09 370 1 20 630A 1
740−0543−15 09 380 1 740−0552−13 19 −640A 1
740−0543−17 09 390 1 20 −640A 1
740−0543−19 09 −400A 1 740−0552−15 19 −620A 1
740−0543−2 09 420 1 20 −620A 1
740−0543−21 09 −430A 1 740−0552−17 19 625 2
740−0543−22 09 −420A 1 20 625 1
740−0543−23 09 445 1 740−0552−19 19 635 1
740−0543−25 09 415 1 20 635 1
740−0543−27 09 −450A 1 740−0552−21 19 645 1
740−0543−3 09 450 1 20 645 1
740−0543−5 09 440 1 740−0552−3 19 620 1
740−0543−501 09 −300A 1 20 620 1
740−0543−503 09 −300B 1 740−0552−5 19 630 1
740−0543−7 09 400 1 20 630 1
740−0543−9 09 410 1 740−0552−501 19 −570B 2
740−0544−501 09 140 3 20 −570B 2
740−0545−501 09 260 1 740−0552−503 19 −570C 2
740−0546−501 39 315 1 20 −570C 2
740−0546−503 39 −315A 1 740−0552−505 19 −570D 2
740−0547−503 31 474 1 20 −570D 2
740−0547−504 32 393 1 740−0552−507 19 −570E 2
740−0548−505 51 490 2 20 −570E 2
52 490 2 740−0552−509 19 575 2
740−0549−501 31 366 1 20 575 2
740−0549−502 31 441 1 740−0552−7 19 610 1
32 369 1 20 610 1
740−0549−503 31 444 1 740−0552−9 19 600 AR
32 372 1 20 600 AR
740−0549−507 31 447 1 740−0554−1 19 175 2
32 375 1 19 190 1
740−0549−509 31 450 1 20 175 2
32 378 1 20 190 1
740−0550−501 31 372 1 740−0554−3 19 200 1
740−0550−503 31 378 1 20 200 1
32 318 1 740−0554−501 19 180 2
740−0550−505 31 384 1 20 180 2
740−0552−1 19 640 1 740−7500−501 31 −680 1
Page 10003.86
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
32 −580 1 51 −640S 1
740−7502−501 21 −730 1 740M0150−1 50 −405 1
22 −735 1 740M0150−3 50 −406 1
740−7503−501 21 −735 1 740M0150−5 50 −403 1
22 −740 1 740M0150−7 50 −404 1
740M0007−501 01 −001T RF 740W0287−503 13 170 1
51 −610T 1 740W0287−505 13 −170A 1
740M0007−503 01 −010N RF 740W0288−503 14 170 1
51 −620N 1 740W0288−505 14 −170A 1
740M0007−505 01 −020S RF 740W0288−507 14 −170B 1
51 −630S 1 745−0001−501 52 −001 RF
740M0007−507 01 −030P RF 745−0001−503 52 −010 RF
51 −640P 1 745−0002−501 01 190 RF
740M0007−509 01 −001U RF 02 −001 RF
51 −610U 1 52 610 1
740M0007−511 01 −010P RF 745−0002−503 01 −010H RF
51 −620P 1 02 −010 RF
740M0007−513 01 −001V RF 51 −620J 1
51 −610V 1 52 620 1
740M0007−515 01 −020T RF 745−0002−505 01 200 RF
51 −630T 1 02 −020 RF
740M0007−517 01 −030Q RF 52 630 1
51 −640Q 1 745−0002−507 01 −030M RF
740M0007−519 01 −020U RF 02 −030 RF
51 −630U 1 51 −640K 1
740M0007−521 01 −010Q RF 52 640 1
51 −620Q 1 745−0002−509 01 −010J RF
740M0007−523 01 −030R RF 02 −010A RF
51 −640R 1 51 −620K 1
740M0007−525 01 −001W RF 52 −620A 1
51 −610W 1 745−0002−511 01 −030N RF
740M0007−527 01 −001X RF 02 −030A RF
51 −610X 1 51 −640L 1
740M0007−529 01 −010R RF 52 −640A 1
51 −620R 1 745−0002−513 01 −190A RF
740M0007−531 01 −020V RF 02 −001A RF
51 −630V 1 52 −610A 1
740M0007−533 01 −020W RF 745−0002−515 01 −200A RF
51 −630W 1 02 −020A RF
740M0007−535 01 −030S RF 52 −630A 1
Page 10003.87
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
745−0002−517 01 −010S RF 19 −001M RF
02 −010B RF 745−0004−513 08 −260H 1
51 −620S 1 20 −001J RF
52 −620B 1 745−0004−515 07 −250N 1
745−0002−519 01 −030T RF 19 −001N RF
02 −030B RF 745−0004−517 08 −260J 1
51 −640T 1 20 −001K RF
52 −640B 1 745−0004−519 07 −250P 1
745−0003−501 02 100 1 19 −001P RF
07 −001P RF 745−0006−501 07 −200C 1
745−0003−503 02 110 1 11 −001C RF
08 −001K RF 745−0006−503 08 −210C 1
745−0003−505 02 −110A 1 12 −001C RF
08 −001L RF 745−0006−7 11 −120A 5
745−0003−507 02 −100A 1 12 −120A 5
07 −001Q RF 745−0012−501 19 −650Q 1
745−0003−509 02 −110B 1 31 −001Q RF
08 −001M RF 745−0012−503 20 −650K 1
745−0003−511 02 −100B 1 32 −001K RF
07 −001R RF 745−0012−505 19 −650R 1
745−0003−513 02 −110C 1 31 −001R RF
08 −001N RF 745−0012−509 20 −650L 1
745−0003−515 02 −100C 1 32 −001L RF
07 −001S RF 745−0012−511 19 −650S 1
745−0003−517 02 −110D 1 31 −001S RF
08 −001P RF 745−0012−513 20 −650M 1
745−0003−519 02 −100D 1 32 −001M RF
07 −001T RF 745−0012−515 19 −650T 1
745−0003−521 02 −110E 1 31 −001T RF
08 −001Q RF 745−0012−517 20 −650N 1
745−0004−501 07 −250K 1 32 −001N RF
19 −001K RF 745−0012−519 19 −650U 1
745−0004−503 20 −001F RF 31 −001U RF
745−0004−505 07 −250L 1 745−0012−521 20 −650P 1
19 −001L RF 32 −001P RF
745−0004−507 08 −260F 1 745−0012−523 19 −650V 1
20 −001G RF 31 −001V RF
745−0004−509 08 −260G 1 745−0012−525 20 −650S 1
20 −001H RF 32 −001S RF
745−0004−511 07 −250M 1 745−0012−527 19 −650Y 1
Page 10003.88
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
31 −001Y RF 745−0025−15 23 420 1
745−0012−529 20 −650T 1 24 405 1
32 −001T RF 745−0025−17 23 522 2
745−0012−531 19 −650Z 1 24 507 2
31 −001Z RF 745−0025−19 23 423 1
745−0014−1 29 230 1 24 408 1
745−0014−11 29 180 1 745−0025−21 23 426 1
30 180 1 24 411 1
745−0014−3 29 200 1 745−0025−23 23 429 1
30 200 1 24 414 1
745−0014−5 29 210 1 745−0025−25 23 432 1
745−0014−501 29 130 1 24 417 1
745−0014−502 30 130 1 745−0025−27 23 435 1
745−0014−6 30 210 1 24 420 1
745−0014−7 29 220 1 745−0025−29 23 438 1
30 220 1 24 423 1
745−0014−9 29 190 1 745−0025−3 23 402 1
30 190 1 24 387 1
745−0015−11 29 110 3 745−0025−31 23 441 1
30 110 3 24 426 1
745−0015−1J 27 280 1 745−0025−33 23 444 1
28 280 1 24 429 1
745−0015−501 23 645 1 745−0025−35 23 447 1
29 001 RF 24 432 1
745−0015−502 24 630 1 745−0025−37 23 450 1
30 001 RF 24 435 1
745−0015−7 29 120 3 745−0025−39 23 453 1
30 120 3 24 438 1
745−0015−9 29 100 2 745−0025−41 23 456 1
30 100 2 24 441 1
745−0017−501 45 −280A 1 745−0025−43 23 459 1
745−0017−502 46 −280A 1 24 444 1
745−0017−503 45 −285A 2 745−0025−45 23 462 2
46 −285A 2 24 447 2
745−0018−501 45 −290A 1 745−0025−47 23 465 2
745−0018−502 46 −290A 1 24 450 2
745−0025−1 23 399 1 745−0025−49 23 468 1
24 384 1 24 453 1
745−0025−13 23 417 1 745−0025−5 23 405 1
24 402 1 24 390 1
Page 10003.89
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
745−0025−501 11 −460K 1 745−0025−81 23 507 9
23 001 RF 24 492 9
745−0025−503 12 −460K 1 745−0025−83 23 510 11
24 001 RF 24 495 11
745−0025−505 11 −460M 1 745−0025−87 23 516 1
23 −001A RF 24 501 1
745−0025−507 12 −460M 1 745−0025−89 23 790 1
24 −001A RF 745−0025−9 23 411 1
745−0025−51 23 471 1 24 396 1
24 456 1 745−0025−90 24 555 1
745−0025−53 23 474 1 745−0025−91 23 519 1
24 459 1 24 504 1
745−0025−55 23 477 1 745−0025−93 23 414 1
24 462 1 24 399 1
745−0025−57 23 480 1 745−0025−95 23 513 1
24 465 1 24 498 1
745−0025−59 23 483 1 745−0025−97 23 −489A 1
24 468 1 24 −474A 1
745−0025−61 23 336 1 745−0026−501 23 666 1
24 318 1 745−0026−502 24 600 1
745−0025−63 23 372 1 745−0026−503 23 −666A 1
24 354 1 745−0026−504 24 −600A 1
745−0025−65 23 339 1 745−0030−501 23 351 1
24 321 1 745−0030−502 24 333 1
745−0025−67 23 486 1 745−0031−501 23 594 1
24 471 1 745−0031−502 24 579 1
745−0025−69 23 489 1 745−0031−503 23 −594A RF
24 474 1 745−0031−504 24 −579A RF
745−0025−7 23 408 1 745−0031−505 23 −594B 1
24 393 1 745−0031−506 24 −579B 1
745−0025−71 23 492 1 745−0031−507 23 −594C RF
24 477 1 745−0031−508 24 −579C RF
745−0025−73 23 495 1 745−0032−503 23 588 1
24 480 1 745−0032−504 24 573 1
745−0025−75 23 498 1 745−0033−501 23 597 1
24 483 1 745−0033−502 24 582 1
745−0025−77 23 501 1 745−0037−501 23 618 1
24 486 1 745−0037−502 24 603 1
745−0025−79 23 504 1 745−0037−503 23 −618A 1
24 489 1 745−0037−504 24 −603A 1
Page 10003.90
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
745−0041−501 24 567 4 745−0070−501 23 642 1
745−0041−502 23 582 4 745−0070−502 24 627 1
745−0041−503 24 −567A RF 745−0071−501 23 630 1
745−0041−504 23 −582A RF 745−0071−502 24 615 1
745−0042−501 23 579 1 745−0072−501 23 342 2
745−0042−502 24 564 1 24 324 2
745−0042−503 23 −579A RF 745−0073−501 23 345 1
745−0042−504 24 −564A RF 745−0073−502 24 327 1
745−0043−503 23 567 1 745−0073−503 23 561 1
745−0043−504 24 552 1 745−0073−504 24 546 1
745−0050−501 23 672 1 745−0074−501 23 549 1
745−0050−502 24 640 1 24 534 1
745−0059−501 23 639 1 745−0075−501 23 624 1
745−0059−502 24 624 1 745−0075−502 24 609 1
745−0060−501 23 636 1 745−0076−501 23 627 1
745−0060−502 24 621 1 745−0076−502 24 612 1
745−0061−501 23 525 1 745−0076−503 24 612A 1
24 510 1 745−0077−501 01 180 1
745−0061−503 23 528 1 745−0079−501 23 552 1
745−0061−504 24 513 1 745−0079−502 24 537 1
745−0061−505 23 531 1 24 −537A 1
745−0061−506 24 516 1 745−0079−503 23 −552A 1
745−0061−507 23 534 1 745−0080−501 21 −687A 1
745−0061−508 24 519 1 23 612 1
745−0061−509 23 537 1 745−0080−502 22 −690A 1
745−0061−510 24 522 1 24 597 1
745−0061−511 23 540 1 745−0080−503 21 −687B RF
745−0061−512 24 525 1 23 −612A RF
745−0061−513 23 543 1 745−0080−504 22 −690B RF
745−0061−514 24 528 1 24 −597A RF
745−0064−501 23 800 1 745−0081−501 21 −330A 1
745−0064−502 24 618 1 23 021 1
745−0065−501 23 555 1 745−0082−1 23 710 1
745−0065−502 24 540 1 745−0082−2 24 685 1
745−0066−501 23 558 1 745−0082−501 21 −393A 1
745−0066−502 24 543 1 23 695 1
745−0066−503 23 −558A 1 745−0082−502 22 −390A 1
745−0066−504 24 −543A 1 24 670 1
745−0067−501 23 573 1 745−0083−501 23 603 1
745−0068−503 24 585 1 745−0083−502 24 588 1
Page 10003.91
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
745−0083−505 23 609 1 12 −030A 1
745−0083−506 24 594 1 745−0090−503 11 −050B 1
745−0083−507 23 606 1 12 −050B 1
745−0083−508 24 591 1 745−0104−501 35 890 1
745−0084−501 23 564 1 745−0104−502 36 890 1
745−0084−502 24 549 1 745−0107−501 47A 670 2
745−0085−501 21 −408A 1 48A 670 2
22 −405A 1 745−0107−503 47A−670A RF
23 780 1 48A−670A RF
24 770 1 745−0107−505 47A−670B 2
745−0085−503 21 −405A 1 48A−670B 2
22 −402A 1 745−0107−507 47A−670C RF
23 775 1 48A−670C RF
24 765 1 745−0109−501 03 195 1
745−0085−505 21 −615A 1 04 195 1
22 −615A 1 05 195 1
23 723 1 06 195 1
24 703 1 745−0109−503 04 335 1
745−0085−507 23 730 AR 745−0109−504 05 335 1
24 710 AR 745−0109−505 04 −335A 1
745−0085−509 23 725 AR 745−0109−506 05 −335A 1
24 705 AR 745−0109−507 03 −195A 1
745−0086−501 21 −294B 2 04 −195A 1
22 −297B 2 05 −195A 1
23 024 2 06 −195A 1
745−0087−501 23 546 1 745−0207−501 47 −665 1
745−0087−502 24 531 1 47A 620 1
745−0087−503 23 −546A RF 745−0207−502 48 −665 1
745−0087−504 24 −531A RF 48A 620 1
745−0088−501 23 578 1 745−0207−503 47A 630 1
24 563 1 48A 630 1
745−0089−501 23 576 5 745−0220−1 50 440 1
745−0089−502 24 561 5 745−0220−11 50 −440C 1
745−0090−1 11 −080A 1 745−0220−13 50 −445F 1
12 −080A 1 745−0220−24 50 346 1
745−0090−3 11 −090C 1 745−0220−27 50 −440D 1
12 −090C 1 745−0220−29 50 −445G 1
745−0090−5 11 −100A 1 745−0220−3 50 −440A 1
12 −100A 1 745−0220−33 50 508 1
745−0090−501 11 −030A 1 745−0220−5 50 −440B 1
Page 10003.92
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
745−0220−501 31 −657J 1 745−0374−501 10 367 1
50 −001K RF 745−0374−503 10 376 1
745−0220−503 32 −557G 1 745−0374−505 10 386 1
50 −010H RF 745−0375−501 10 175 2
745−0220−505 31 −657K 1 745−0377−1 10 −330B 1
50 −001L RF 745−0377−3 10 −340B 1
745−0220−509 32 −557H 1 745−0377−5 10 355 1
50 −010J RF 745−0377−501 10 165 1
745−0220−511 31 −657L 1 745−0377−7 10 364 1
50 −001M RF 745−0377−9 10 358 1
745−0220−513 32 −557J 1 745−0378−501 11 225 2
50 −010K RF 11 325 2
745−0220−515 31 −657M 1 11 415 2
50 −001N RF 12 225 2
745−0220−517 32 −557K 1 12 325 2
50 −010L RF 12 415 2
745−0220−519 31 −657N 1 745−0378−503 11 −225A RF
50 −001P RF 11 −325A RF
745−0220−521 07 −260A 1 11 −415A RF
50 −001Q RF 12 −225A RF
745−0220−523 08 −270A 1 12 −325A RF
50 −010M RF 12 −415A RF
745−0220−525 08 −270B 1 745−0401−501 08 −190B 1
50 −010P RF 10 −005 RF
745−0220−7 50 −285A 1 745−0404−10 48A 744 1
745−0220−9 50 −445E 1 745−0404−11 47A 746 1
745−0275−1 47 649A 1 745−0404−12 48A 746 1
47A 900 1 745−0404−501 47A 740 1
745−0275−2 48 649A 1 745−0404−502 48A 740 1
48A 900 1 745−0404−503 47A−740A 1
745−0275−3 47 648A 1 745−0404−504 48A−740A 1
47A 905 1 745−0404−505 47A−740B 1
745−0275−4 48 648B 1 745−0404−506 48A−740B 1
48A 905 1 745−0404−7 47A 748 1
745−0275−5 47A 910 1 745−0404−8 48A 748 1
48A 910 1 745−0404−9 47A 744 1
745−0275−501 47 −640B 1 745−0405−501 47A 750 1
47A 870 1 745−0405−502 48A 750 1
745−0275−502 48 −640B 1 745−0406−501 47A 830 3
48A 870 1 48A 830 3
Page 10003.93
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
745−0406−503 47A 840 3 745−0522−507 32 −312B 1
48A 840 3 745−0550−501 31 −372A 1
745−0407−501 47A 730 1 745−0550−503 31 −378A 1
745−0407−503 48A 730 1 745−0550−505 32 −318A 1
745−0408−501 47A 760 1 745−0550−507 31 −384A 1
745−0408−502 48A 760 1 745−0614−503 39 −620A 1
745−0408−503 47A−760A 1 745−0614−504 40 −505A 1
745−0408−504 48A−760A 1 745−0661−503 48 −670A 1
745−0409−501 47A 660 1 745M0002−1 01 140 1
745−0409−502 48A 660 1 745M0002−501 01 −120 RF
745−0410−501 47A 690 1 745M0002−503 01 −130 RF
745−0410−502 48A 690 1 745M0004−1 01 144 1
745−0411−501 47A 790 6 745M0004−3 01 146 1
48A 790 6 745M0005−501 47 −760A RF
745−0412−501 47A 680 2 745M0005−502 48 −760A RF
48A 680 2 745M0007−11 10 −165A RF
745−0412−503 47A−680A 2 745M0007−501 01 −010T RF
48A−680A 2 02 −010C RF
745−0424−1 47A 850 1 51 −620T 1
48A 850 1 52 −620C 1
745−0424−3 47A 860 2 745M0007−503 01 −030U RF
48A 860 2 02 −030C RF
745−0424−501 31 −660E 1 51 −640U 1
47A −001 RF 52 −640C 1
745−0424−503 32 −560E 1 745M0007−505 01 −190B RF
48A −001 RF 02 −001B RF
745−0430−501 31 690 1 52 −610B 1
745−0430−503 32 590 1 745M0007−507 01 −200B RF
745−0431−501 21 689 1 02 −020B RF
23 615 1 52 −630B 1
745−0431−502 22 692 1 745M0007−7 50 −535C RF
24 599 1 77711−7−30 31 003 1
745−0485−501 32 −306A 1 77711−7−38 39 020 3
745−0485−503 31 −375A 1 80562C820W 51 −210B 2
32 −309A 1 52 −210A 2
745−0515−501 23 321 1 81799−8 11 −020A 1
24 303 1 12 −020A 1
745−0522−501 32 −312A 1 8−527−01 15 184 1
745−0522−503 31 −603A 1 16 184 1
745−0522−505 31 −603B 1 8−527−01T 15 −184A 1
Page 10003.94
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
NUMERICAL INDEX
AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
16 −184A 1
986WSS4SFX 17 −140E RF
17 −160A RF
18 −140E RF
18 −160A RF
Page 10003.95
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
Page 10004.0
Printed in U.S.A.
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Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
Page 10004.1
Printed in U.S.A.
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Document Part No. 740−0002, 745−0002
50 CR2663−3−2 DELETED
50A CR2663−3−02 .RIVET 4
V11815
ALTERNATE PART: CCR274CS3−02
−50B CCR274CS3−02 .RIVET RF
V11815
ALTERNATE PART: CR2663−3−02
−−−−−−−−−−−−
60 740−0010−541 .CASCADE INSTL A−D 1
(ENG. 1
LH SIDE)
FOR DETAILS SEE: FIG. 3
−60A 740−0010−553 .CASCADE INSTL E−K 1
(ENG. 1
LH SIDE)
PRE SERVICE BULLETIN: N70−0838
FOR DETAILS SEE: FIG. 3
−60B 740−0010−561 .CASCADE INSTL L 1
(ENG. 1
LH SIDE)
SUPSD BY: 740−0010−569
POST SERVICE BULLETIN:
N70−0838
PRE SERVICE BULLETIN: N78−0199
FOR DETAILS SEE: FIG. 3
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Document Part No. 740−0002, 745−0002
50 CR2663−3−2 .RIVET 4
V11815
OPTIONAL PART: CR2663−3−2
−50A CR2663−3−02 .RIVET RF
V11815
OPTIONAL PART: CR2663−3−2
−−−−−−−−−−−−
60 740−0010−553 .CASCADE INSTL 1
(ENG. 1
LH SIDE)
SUPSD BY: 740−0010−561
PRE SERVICE BULLETIN: N70−0838
FOR DETAILS SEE: FIG. 3
Page 10005.9
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COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
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COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
80 NAS1198−5−6 ..RIVET A 7
VRS2256
−80A CSR903B5−6 ..RIVET B 7
V11815
−80B MS20470T5−7 ..RIVET B 7
USE WITH 740−0235−19
−−−−−−−−−−−−
−90 740−0105−507 ..CASCADE A,B 1
SUPSD BY: 740−0105−509
USED ON PART NUMBER:
740−0235−521, 740−0235−529
−90A 740−0105−509 ..CASCADE B 1
SUPSDS: 740−0105−507
USED ON PART NUMBER:
740−0235−541
100 740−0105−507 .CASCADE A 2
(POSN 2 AND POSN 6)
PRE SERVICE BULLETIN: N78−0027
−100A 740−0235−527 .CASCADE ASSY B 2
(POSN 2 AND POSN 6)
POST SERVICE BULLETIN:
N78−0027
PRE SERVICE BULLETIN: N70−0100
−100B 740−0235−539 .CASCADE ASSY − (POSN 15) B−D 2
(POSN 2 AND POSN 6)
POST SERVICE BULLETIN:
N78−0027
POST SERVICE BULLETIN:
N70−0100
Page 10006.8
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COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
Page 10006.9
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80 NAS1198−5−6 ..RIVET A 7
VRS2256
−80A CSR903B5−6 ..RIVET B 7
V11815
−80B MS20470T5−7 ..RIVET B 7
USED WITH: 740−0235−19
−−−−−−−−−−−−
−90 740−0105−507 ..CASCADE A−B 1
SUPSD BY: 740−0105−509
USED ON PART NUMBER:
740−0235−521, 740−0235−529
−90A 740−0105−509 ..CASCADE B−D 1
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USED ON PART NUMBER:
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80 NAS1198−5−6 ..RIVET A 7
VRS2256
−80A CSR903B5−6 ..RIVET B 7
V11815
−80B MS20470T5−7 ..RIVET B 7
USED WITH: 740−0235−20
−−−−−−−−−−−−
−90 740−0105−507 ..CASCADE A,B 1
SUPSD BY: 740−0105−509
USED ON PART NUMBER:
740−0235−522, 740−0235−530
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USED ON PART NUMBER:
740−0235−542, 740−0235−576,
740−0235−578
100 740−0105−507 .CASCADE A 2
(POSN 15 AND POSN 11)
PRE SERVICE BULLETIN: N78−0027
−100A 740−0235−527 .CASCADE ASSY B 2
(POSN 15 AND POSN 11)
POST SERVICE BULLETIN:
N78−0027
PRE SERVICE BULLETIN: N70−0100
−100B 740−0235−539 .CASCADE ASSY − (POSN 15) B−D 2
(POSN 15 AND POSN 11)
POST SERVICE BULLETIN:
N70−0100
110 740−0502−501 ..LABEL B−D 1
POST SERVICE BULLETIN:
N78−0027
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40 NAS7604U3 .SCREW 6
−−−−−−−−−−−−
45 740−0394−23 .MARKING − ACTUATOR ACCESS 2
PANEL (BLACK)
REPL BY: 740−0394−267
PRE SERVICE BULLETIN: N70−1008
VRS2270
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60 NAS7604U3 .SCREW 4
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70 MS20426AD8−11 ..RIVET 2
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PANEL (BLACK)
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70 MS20426AD8−11 ..RIVET 2
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Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
Page 10035.21
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
Page 10035.22
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
Page 10035.23
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002
Page 10035.24
Printed in U.S.A.
78−30−00 Nov 01/2014
Rohr, Inc., operating as Goodrich Aerostructures.
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−0002, 745−0002