25-34-77 - R5 - Coffee Maker

REVISION TRANSMITTAL SHEET
TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL 25-34-77 P/N HFA2000-10
This letter transmits Revision 05, dated April 19/2016, to CMM ATA 25-34-77. Replace
revised pages, and add and remove the pages as shown below.
REVISED PAGES DATED
All pages APRIL 19/2016
ADD PAGES DATED
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COMPONENT MAINTENANCE MANUAL
PART NUMBER HFA2000-10
TO: HOLDERS OF COFFEE MAKER P/N HFA2000-10 COMPONENT

MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-34-77.
REVISION NO. 05 DATED APRIL 19/2016
HIGHLIGHTS
Pages which have been revised, added, or removed are shown below with the reasons for the
changes. Add or remove these pages and record the revision number and the date on the
Record of Revisions page.
SECTION PAGE DESCRIPTION OF CHANGE
Company logo updated: was

HEADING ALL PAGES Iacobucci HF; now is Iacobucci HF
Aerospace
Date changed for this revision.
TITLE TP-1 – TP-2
Company address and logo updated
Changed for this revision. The
RECORD OF
ROR-1 sentence at the end of the table
REVISIONS
added
RECORD OF TEMP.
RTR-1 TR 25-40 added
REVISIONS
SERVICE BULLETIN
SBL-1 Applicable SBs added
LIST
LIST OF EFFECTIVE
LEP-1-LEP-3 Changed for this revision
PAGES
TABLE OF CONTENT TOC-1-TOC-4 Changed for this revision
Company name and address updated.

INTRODUCTION INTRO-1-INTRO-4
Para.5 and 8 updated.
DESCRIPTION AND
2-15 Section updated
OPERATION
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TESTING AND FAULT

1001-1011 Tables 1001 and 1002 updated
ISOLATION
SCHEMATIC AND Figure 2001 updated. Wiring list
2003-2007
WIRING DIAGRAMS updated
Section updated as consequence of
DISASSEMBLY 3001-3007
IPL revision
CLEANING 4001-4003 Section totally updated
CHECK 5001-5002 Section updated
REPAIR 6001-6002 Section updated
Section totally updated as

ASSEMBLY 7001-7009
consequence of IPL revision
SPECIAL TOOLS,
FIXTURES,
9001-9002 Section updated
EQUIPMENT AND
CONSUMABLE
ILLUSTRATED PARTS
ALL PAGES MTOSS to all IPL figures added.
LIST
10001 Para. 1 (A) updated
10002-10003 Company name and address updated
Equipment Designator Index and

10004-10014.1
Numerical Index revised
10021 DPL Figure 2 updated for item 10
10031-10032 Figure 5 updated
DPL Figure 5 updated for items

10033-10034
125,160, 190 and 200
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DPL Figure 8 updated for item 100

10045-10046
and 110A. Items 300 and 310 added
DPL Figure 13 updated adding the

10066.1
dash (-) to items 420 and 430
DPL Figure 16 updated for items 30

10077
and 40. Item 60 added
DPL Figure 17 updated adding item

10081
120
10091-10092 Figure 20 updated.
10093 DPL Figure 20 updated for items
20,60 and 100
10095-10096 Figure 21 updated.
DPL Figure 25 updated adding items

10113
50,60,70,80,90 and 100
DPL Figure 26 updated adding item
10117
200
STORAGE INCLUDING Note in Para. 3 updated. Table 15001
15001
TRANSPORTATION updated
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25-34-77 April 19/2016
AEAA2
Strada SC ASI 1/S nn.16-18
03013 Ferentino (FR) ITALY
Tel: +39 0775 39251
Fax: +39 0775 390009

WITH
ILLUSTRATED PARTS LIST
COFFEE MAKER
P/N HFA2000-10
Initial Issue: TP-1

March 10/2007 25-34-77 Rev. 05 April 19/2016
PNR HFA2000
IACOBUCCI HF Aerospace S.p.A.
PROPRIETARY
This document and the information contained herein are the property of IACOBUCCI HF Aerospace S.p.A. Recipient
agrees to hold all such information in confidence and agrees it shall be used only for recipient’s internal purposes to
maintain recipient’s equipment or as may otherwise be permitted in an applicable agreement between recipient and
IACOBUCCI HF Aerospace S.p.A. This document and the information contained herein shall not be used for any other
purpose, including the creation, manufacture, development or derivation of any repairs, modifications, spare parts,
design, or configuration changes, or to obtain FAA or any other government or regulatory approval for same. Recipient
agrees not to disclose such information to any third party, except as may otherwise be provided for in an applicable
agreement between recipient and IACOBUCCI HF Aerospace S.p.A. Copying or disclosure of this document and the
information contained herein by anyone without IACOBUCCI HF Aerospace’s prior written permission is not authorized
and may result in criminal and/or civil liability.
TP-2
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
RECORD OF REVISIONS
Rev Inserted Rev Inserted

Issue Date Issue Date
N°. Date By N°. Date By
00 10 March 2007
01 08 July 2010
02 29 September 2010
03 09 September 2011
04 13 November 2012
05 April 19/2016
Retain this record in the front of the CMM.

On receipt of revisions, insert revised page in the CMM and enter revision number, date and initials.
PAGE ROR- 1
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE ROR- 2
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
RECORD OF TEMPORARY REVISIONS
TEMPORARY ISSUE DATE INSERTED/ DATE REMOVED/ DATE

REVISION NUMBER DATE INSERTED BY REMOVED BY INCORPORATED
TR 25-01 02/03/2010 09/09/2011
TR 25-40 Oct 16/2013 April 19/2016
RTR- 1
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
RTR- 2
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
SERVICE BULLETIN LIST
DATE
SERVICE BULLETIN /
ISSUE DATE INCORPORATED TITLE
REVISION NUMBER
OR NO EFFECT
HFA2000-02SB REV NEW June 25/2001 INSTALLATION OF AN IMPROVED

SPOUT OUTLET
HFAM-25-01SB REV 02 Jan 08/2010 REPLACEMENT OF THE DRIVER

AND SUPPLY BOARD
HFAM-25-02SB REV NEW Jan 08/2009 REPLACEMENT OF THE ARRESTER

LEVER AND MICROSWITCH
BUTTON
HFA-AM-12SB REV B May 24/2010 REPLACEMENT OF THE DRAWER

ASSEMBLY AND PIPING UPDATING
HFA-AM-11SB REV A May 27/2008 REPLACEMENT OF THE DRAIN

ASSEMBLY
HFA-AM-02SB REV 02 Sept 7/2010 INSTALLATION OF AN ALTERNATIVE

SPOUT OUTLET
HFMM-25-06SB REV NEW Nov 25/2013 April 19/2016 REPLACEMENT OF THE

ULTRASOUND SENSOR SUPPORT
HFMM-25-07SB REV NEW March 02/2015 April 19/2016 REPLACEMENT OF THE CPU
BOARD
HFAM-25-23SB REV NEW Oct 02/2015 April 19/2016 REPLACEMENT OF THE

ELECTROVALVES
HFMM-25-07SB REV 01 Feb 08/2016 April 19/2016 REPLACEMENT OF THE CPU

BOARD
SBL 1
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SBL 2
Rev. 05 April 19/2016
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LIST OF EFFECTIVE PAGES
TITLE PAGE DATE TITLE PAGE DATE
TITLE TP-1 April 19/2016 1006 April 19/2016

TP-2 April 19/2016 1007 April 19/2016
1008 April 19/2016
RECORD OF ROR-1 April 19/2016
1009 April 19/2016
REVISION ROR-2 Blank
1010 April 19/2016
RECORD OF RTR-1 April 19/2016 1011 April 19/2016
TEMPORARY RTR-2 Blank 1012 Blank
REVISION
SCHEMATICS AND 2001 April 19/2016
SERVICE BULLETIN SBL-1 April 19/2016 WIRING DIAGRAMS 2002 Blank
LIST SBL-2 Blank
2003-2004 April 19/2016
LIST OF EFFECTIVE LEP-1 April 19/2016 2005 April 19/2016
PAGES LEP-2 April 19/2016 2006 April 19/2016
LEP-3 April 19/2016 2007 April 19/2016
LEP-4 Blank 2008 Blank
TABLE OF CONTENTS TOC-1 April 19/2016 DISASSEMBLY 3001 April 19/2016

TOC-2 April 19/2016 3002 April 19/2016
TOC-3 April 19/2016 3003 April 19/2016
TOC-4 April 19/2016 3004 April 19/2016
3005 April 19/2016
INTRODUCTION INTRO-1 April 19/2016
3006 April 19/2016
INTRO-2 April 19/2016
3007 April 19/2016
3008 Blank
CLEANING 4001 April 19/2016
DESCRIPTION 1 April 19/2016
4002 April 19/2016
AND OPERATION 2 April 19/2016
4003 April 19/2016
3 April 19/2016
4004 Blank
4 April 19/2016
5 April 19/2016 CHECK 5001 April 19/2016
6 April 19/2016 5002 April 19/2016
7 April 19/2016
REPAIR 6001 April 19/2016
8 April 19/2016
6002 April 19/2016
9 April 19/2016
10 April 19/2016 ASSEMBLY 7001 April 19/2016
11 April 19/2016 7002 April 19/2016
12 April 19/2016 7003 April 19/2016
13 April 19/2016 7004 April 19/2016
14 April 19/2016 7005 April 19/2016
15 April 19/2016 7006 April 19/2016
16 Blank 7007 April 19/2016
7008 April 19/2016
TESTING AND 1001 April 19/2016 7009 April 19/2016
FAULT ISOLATION 1002 April 19/2016 7010 Blank
1003 April 19/2016
1004 April 19/2016 FITS AND 8001 April 19/2016
1005 April 19/2016 CLEARANCES 8002 Blank
LEP 1
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SPECIAL TOOLS, 9001 April 19/2016 10050 April 19/2016
FIXTURE, 9002 April 19/2016 FIGURE 10 10051-10052 April 19/2016
EQUIPMENT AND 10053 April 19/2016
CONSUMABLE 10054 Blank
FIGURE 11 10055-10056 April 19/2016
ILLUSTRATED 10001 April 19/2016
10057 April 19/2016
PARTS LIST 10002 April 19/2016
10058 Blank
10003 April 19/2016
FIGURE 12 10059-10060 April 19/2016
10004 April 19/2016
10061 April 19/2016
NUMERICAL INDEX 10005 April 19/2016
10062 Blank
10006 April 19/2016
FIGURE 13 10063-10064 April 19/2016
10007 April 19/2016
10065 April 19/2016
10008 April 19/2016
10066 April 19/2016
10009 April 19/2016
10066.1 April 19/2016
10010 April 19/2016
10066.2 Blank
10011 April 19/2016
FIGURE 14 10067-10068 April 19/2016
10012 April 19/2016
10069 April 19/2016
10013 April 19/2016
10070 Blank
10014 April 19/2016
FIGURE 15 10071-10072 April 19/2016
10014.1 April 19/2016
10073 April 19/2016
10014.2 Blank
10074 Blank
FIGURE 1 10015-10016 April 19/2016
FIGURE 16 10075-10076 April 19/2016
10017 April 19/2016
10077 April 19/2016
10018 Blank
10078 Blank
FIGURE 2 10019-10020 April 19/2016
FIGURE 17 10079-10080 April 19/2016
10021 April 19/2016
10081 April 19/2016
10022 Blank
10082 Blank
FIGURE 3 10023-10024 April 19/2016
FIGURE 18 10083-10084 April 19/2016
10025 April 19/2016
10085 April 19/2016
10026 Blank
10086 Blank
FIGURE 4 10027-10028 April 19/2016
FIGURE 19 10087-10088 April 19/2016
10029 April 19/2016
10089 April 19/2016
10030 Blank
10090 Blank
FIGURE 5 10031-10032 April 19/2016
FIGURE 20 10091-10092 April 19/2016
10033 April 19/2016
10093 April 19/2016
10034 April 19/2016
10094 Blank
FIGURE 6 10035-10036 April 19/2016
FIGURE 21 10095-10096 April 19/2016
10037 April 19/2016
10097 April 19/2016
10038 Blank
10098 April 19/2016
FIGURE 7 10039-10040 April 19/2016
FIGURE 22 10099-10100 April 19/2016
10041 April 19/2016
10101 April 19/2016
10042 Blank
10102 Blank
FIGURE 8 10043-10044 April 19/2016
FIGURE 23 10103-10104 April 19/2016
10045 April 19/2016
10105 April 19/2016
10046 April 19/2016
10106 Blank
FIGURE 9 10047-10048 April 19/2016
FIGURE 24 10107-10108 April 19/2016
10049 April 19/2016
LEP 2
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25-34-77
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10109 April 19/2016
10110 Blank
FIGURE 25 10111-10112 April 19/2016
10113 April 19/2016
10114 Blank
FIGURE 26 10115-10116 April 19/2016
10117 April 19/2016
10118 Blank
STORAGE INCLUDING 15001 April 19/2016

TRANSPORTATION 15002 Blank
LEP 3
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PNR HFA2000
LEP 4
Rev. 05 April 19/2016
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PNR HFA2000
TABLE OF CONTENTS
INTRODUCTION ............................................................................................................................................... INTRO-1
1. GENERAL ........................................................................................................................................... INTRO-1
2. MANUFACTURING ............................................................................................................................. INTRO-1
3. LAYOUT OF THE MANUAL ................................................................................................................ INTRO-1
4. REVISION SERVICE ........................................................................................................................... INTRO-1
5. SHOP VERIFICATION ........................................................................................................................ INTRO-1
6. WARNINGS, CAUTIONS, NOTES ...................................................................................................... INTRO-2
7. MAINTENANCE TASK ORIENTED SUPPORT SYSTEM (MTOSS) ................................................... INTRO-2
8. LIST OF ABBREVIATIONS ................................................................................................................. INTRO-4
DESCRIPTION AND OPERATION ............................................................................................................................... 1
1. GENERAL ........................................................................................................................................................ 1
2. MECHANICAL DESCRIPTION ......................................................................................................................... 1
3. ELECTRICAL DESCRIPTION .......................................................................................................................... 1
4. TECHNICAL SPECIFICATIONS ...................................................................................................................... 3
5. PLUMBING SYSTEM DESCRIPTION .............................................................................................................. 8
6. FRONT PANEL DESCRIPTION ..................................................................................................................... 10
7. SAFETY INSTRUCTION ................................................................................................................................ 11
8. START-UP...................................................................................................................................................... 11
9. PERFORMANCE ............................................................................................................................................ 11
10. NECESSARY CONDITIONS FOR A CORRECT FUNCTIONING .................................................................. 12
11. OPERATION .................................................................................................................................................. 13
TESTING AND FAULT ISOLATION ........................................................................................................................ 1001
1. GENERAL INFORMATION ........................................................................................................................ 1001
2. TEST EQUIPMENT AND MATERIALS ...................................................................................................... 1001
3. TESTING .................................................................................................................................................... 1001
4. FAULT ISOLATION .................................................................................................................................... 1004
SCHEMATIC AND WIRING DIAGRAMS ................................................................................................................ 2001
1. GENERAL .................................................................................................................................................. 2001
TOC 1
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DISASSEMBLY ....................................................................................................................................................... 3001
1. GENERAL .................................................................................................................................................. 3001
2. LIST OF SPECIAL TOOLS, FIXTURES AND EQUIPMENTS .................................................................... 3001
3. PROCEDURE ............................................................................................................................................. 3001
CLEANING .............................................................................................................................................................. 4001
1. GENERAL .................................................................................................................................................. 4001
2. LIST OF MATERIALS ................................................................................................................................. 4002
3. PROCEDURE ............................................................................................................................................. 4002
CHECK .................................................................................................................................................................... 5001
1. GENERAL .................................................................................................................................................. 5001
2. VISUAL INSPECTION ................................................................................................................................ 5001
3. TEST AND INSPECTIONS......................................................................................................................... 5002
4. FUNCTIONAL CHECK (OPERATING CYCLE AND SAFETY TEST) ........................................................ 5002
REPAIR ................................................................................................................................................................... 6001
1. GENERAL .................................................................................................................................................. 6001
2. PROCEDURE ............................................................................................................................................. 6001
3. SPECIAL PROCEDURE............................................................................................................................. 6001
ASSEMBLY ............................................................................................................................................................. 7001
1. GENERAL .................................................................................................................................................. 7001
4. ASSEMBLY PROCEDURE ........................................................................................................................ 7002
FITS AND CLEARANCES ....................................................................................................................................... 8001
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLE ....................................................................... 9001
1. GENERAL .................................................................................................................................................. 9001
ILLUSTRATED PARTS LIST ..................................................................................................................................10001
1. INTRODUCTION ...................................................................................................................................... 10001
TOC 2
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2. LIST OF VENDORS ................................................................................................................................. 10003
3. EQUIPMENT DESIGNATORS INDEX ..................................................................................................... 10004
NUMERICAL INDEX ......................................................................................................................................... 10005
FIGURE 1: COFFEE MAKER ..................................................................................................................... 10015
FIGURE 2: DRAWER ASSEMBLY ............................................................................................................. 10019
FIGURE 3: MAIN ASSEMBLY .................................................................................................................... 10023
FIGURE 4: UPPER COVER ASSEMBLY ................................................................................................... 10027
FIGURE 5: STRUCTURE ASSEMBLY ....................................................................................................... 10031
FIGURE 6: FRONT PANEL ASSEMBLY .................................................................................................... 10035
FIGURE 7: BACK ASSEMBLY ................................................................................................................... 10039
FIGURE 8: BOARD SUPPORT ASSEMBLY .............................................................................................. 10043
FIGURE 9: INTERFACE ASSEMBLY......................................................................................................... 10047
FIGURE 10: MECHANICAL ASSEMBLY ................................................................................................... 10051
FIGURE 11: BASE ASSEMBLY ................................................................................................................. 10055
FIGURE 12: LATCH ASSEMBLY ............................................................................................................... 10059
FIGURE 13: CORE ASSEMBLY ................................................................................................................ 10063
FIGURE 14: FLOWMETER ASSEMBLY .................................................................................................... 10067
FIGURE 15: JUG PRESENCE MICROSWITCH ASSEMBLY .................................................................... 10071
FIGURE 16: RIGHT PUMP ASSEMBLY .................................................................................................... 10075
FIGURE 17: LEFT PUMP ASSEMBLY ....................................................................................................... 10079
FIGURE 18: RELIEF VALVE ASSEMBLY .................................................................................................. 10083
FIGURE 19: MAIN MANIFOLD ASSEMBLY .............................................................................................. 10087
FIGURE 20: SECONDARY MANIFOLD ASSEMBLY ................................................................................. 10091
FIGURE 21: HEATER ASSEMBLY ............................................................................................................ 10095
FIGURE 22: ACTUATOR ASSEMBLY ....................................................................................................... 10099
FIGURE 23: LEFT GUIDE ASSEMBLY ...................................................................................................... 10103
FIGURE 24: RIGHT GUIDE ASSEMBLY ................................................................................................... 10107
FIGURE 25: WIRING INSTALLATION DRAWING ..................................................................................... 10111
FIGURE 26: WATER LINE 3-D DRAWING ................................................................................................ 10115
TOC 3
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SPECIAL PROCEDURES ......................................................................................................................................... N/A
REMOVAL ................................................................................................................................................................. N/A
INSTALLATION ......................................................................................................................................................... N/A
SERVICING ............................................................................................................................................................... N/A
STORAGE INCLUDING TRANSPORTATION .......................................................................................................15001
1. GENERAL ................................................................................................................................................ 15001
2. LIST OF MATERIALS ............................................................................................................................... 15001
3. PROCEDURE ........................................................................................................................................... 15001
REWORK .................................................................................................................................................................. N/A
TOC 4
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INTRODUCTION
TASK 25-34-77-871-801
1. GENERAL
This manual has been issued in compliance with the specification ATA I-Spec 2200. It provides data as
necessary for operator’s personnel to restore and unserviceable Coffee Maker to a serviceable condition. The
manual provides component maintenance instruction with ‘ILLUSTRATED PARTS LIST’ for Coffee Maker
PNR: HFA2000-10
TASK 25-34-77-871-802
2. MANUFACTURING
A. The HFA2000-10 Coffee Maker is manufactured and product supported by:
IACOBUCCI HF Aerospace Spa

Strada SC ASI 1/S nn.16-18
03013 Ferentino (FR) Italy
CAGE: AEAA2
Tel: +39-0775-39251
Fax: +39-0775-390009
e-mail: techpub@iacobucci.aero
TASK 25-34-77-871-803
3. LAYOUT OF THE MANUAL
A. This manual contains
(1) Technical data
(2) Functional description
(3) Description of operation principles
(4) Data for testing and repair
(5) ‘ILLUSTRATED PARTS LIST’
TASK 25-34-77-871-804
4. REVISION SERVICE
This manual will be updated when necessary to reflect any changes.
TASK 25-34-77-871-805
5. SHOP VERIFICATION
The procedures in this manual are verified by actual performance on the unit using the CMM.
Testing and Fault Isolation March 07/2016
Disassembly March 07/2016
Assembly March 07/2016
Engineering Technical Review Completed on March 15/2016
INTRO-1
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TASK 25-34-77-879-801
6. WARNINGS, CAUTIONS, NOTES
A. WARNING
Warnings call attention to use of materials, processes, methods, procedures or limits which must be
precisely adhered to in order to avoid injury or death of persons.
B. CAUTION
Cautions call attention to use of materials, processes, methods, procedures or limits which must be
precisely adhered to in order to prevent damage of equipment.
C. NOTE
Notes call attention to methods which make the job easier.
TASK 25-34-77-879-802
7. MAINTENANCE TASK ORIENTED SUPPORT SYSTEM (MTOSS)
A. GENERAL
The Maintenance Task Oriented Support System (MTOSS) is designed to organise the maintenance data
in a logical manner, and provide the potential for automated data retrieval and Electronic Data Processing
(EDP).
The system uses standard and unique number combinations to identify maintenance tasks and subtasks.
B. STRUCTURE OF TASK/SUBTASK NUMBERS

The MTOSS numbering system in this CMM includes the ATA chapter-section-subject number as well as a
function code and unique identifiers.
FORM TAG NAME XX-XX-XX XXX XXX
TASK,
MTOSS FUNCTION CODE
SUB-TASK, CMM ATA
ELEMENT FUNCTION CODE SEQUENCE NUMBER
or NUMBER
(For Details see Para. C) (For Details see Para. D)
GRAPHIC
INTRO-2
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C. MTOSS FUNCTION CODE
The MTOSS Function Code (three digits) is used to indicate the particular maintenance function involved.
Here is a numerically sorted list of the MTOSS function codes used in this CMM.
FUNCTION CODE DESCRIPTION
000 Removal and Disassembly

040 Disassemble subassemblies
100 Cleaning
210 Check
220 Visual/Dimensional
300 Repair
400 Installation and Assembly
440 Assemble subassemblies
550 Storage
700 Testing/Checking
750 Electrical/Return to service
870 Description and Operation
871 General
878 Schematic and Wiring Diagrams
879 How to use
Special Tools, Equipment and Consumables Listing, Fits
940
and Clearances
94B Special Tools/ Non Std Tools
950 IPL Figures
960 IPL Equipment Designation Index
970 IPL Numerical Index
980 IPL Vendor Index
991 Graphic/Illustration
994 Consumable Materials Table
D. FUNCTION CODE SEQUENCE NUMBER

The Function Code Sequence Number (three digits) enables a unique identification number to be given to
each Task/Subtask.
Tasks and Subtasks are numbered differently:
 Task numbers start at 801 and rise, sequentially to 999 (maximum);

 Subtask numbers start at 001 and rise, sequentially, to 800 (maximum) in the Task;
 Illustrations and Tables are considered as Tasks. These Task numbers start at 001 and rise,
sequentially to 999 (maximum) in the Task.
NOTE If a particular Task or Subtask is deleted, the Task/Subtask number will not be re-used.
INTRO-3
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TASK 25-34-77-879-803
8. LIST OF ABBREVIATIONS
Amps AMPERE
AR AS REQUIRED
ASSY or ASY ASSEMBLY
ATA AIR TRANSPORTATION ASSOCIATION
BKDN BREAKDOWN
°C CELSIUS
CAGE COMMERCIAL AND GOVERMENT ENTITY
CLE CLEANING
CMM COMPONENT MAITENANCE MANUAL
DET DETAILS
DIN GERMAN INSTITUTE FOR STANDARDIZATION
DPL DETAIILED PART LIST
EFF EFFECTIVITY
ESD ELECTROSTATIC SENSITIVE DEVICES
°F FAHRENHEIT
FH FLIGHT HOUR(s)
FIG( s ) FIGURE( s )
FSCM FEDERAL SUPPLY CODE FOR MANUFACTURERS
Hz HERTZ
in INCHES
IPL ILLUSTRATED PARTS LIST
kg KILOGRAM
lb POUNDS
LED LIGHT EMITTING DIODE
LH LEFT HAND
Mm MILLIMETER
MTOSS MAINTENANCE TASK ORIENTED SUPPORT SYSTEM
N/A NOT APPLICABLE
NHA NEXT HIGHER ASSEMBLY
OEM ONLY ORIGINAL EQUIPMENT MANUFACTURER
PNR or P/N PART NUMBER
R REVISED
REP REPAIR
REQ REQUIRED
RF REFERENCE
RH RIGHT HAND
SB SERVICE BULLETIN
SPT SPECIAL TOOLS
STO STORAGE
SUPSDS SUPERSEDES
SUPSD SUPERSEDED
TOT TOTAL
UNI ITALIAN ORGANIZATION FOR STANDARDIZATION
W WATTS
INTRO-4
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DESCRIPTION AND OPERATION
TASK 25-34-77-870-801
1. GENERAL
The Coffee Maker P/N HFA2000-10 has been developed to produce maximum 1.1 liter of coffee per cycle
using a coffee pillow pack (70 g/ 2.46 oz) with standard dimensions for on board passenger service. It can
produce the same amount of hot water per cycle to do tea or other hot beverage. It also offers the possibility to
obtain hot and cold water externally.
TASK 25-34-77-870-802
2. MECHANICAL DESCRIPTION
This section specifies the characteristics of the main mechanical parts of the Coffee Maker.
The Coffee Maker is closed on the sides, back and top using black anodized plates attached by screws.
Attached to the top plate there is a recessed handle for transporting the Coffee Maker when not installed in the
galley.
On the back there is a reset button for the circuit breaker. On the lower part of the back there is the electrical
and water interface.
The front panel with all keys for the functions of the Coffee Maker is placed on its top front.
Below the front panel there is a drawer where the coffee bags (pillow pack) are placed. Below the pillow pack
drawer there is an opening for the insertion of the jug. Within the opening there is a latch to keep the pillow
pack drawer locked in position, the outlet for the coffee (on the bottom of the pillow pack drawer), outlet for hot
water for making tea, external outlet for hot and cold water, handle to be used for the removal of the Coffee
Maker from the galley compartment, jug presence sensor knob, ultrasound sensor to check the level of liquid in
the jug, jug retainer and the latch device which locks the Coffee Maker into place in the galley compartment.
The above general description can be visualized in Fig.1 through 3 as follows.
The Coffee Maker, for its dimensions, weight, electrical and water line couplings, is interchangeable and
compatible with other coffee makers currently in service and because of the absence of a pressurized boiler
there is no danger of explosion.
All applicable placards, identification tags, particular instructions for operation and the warnings of potential
danger are in compliance with the applicable regulations.
All materials used are of aeronautical type and treated to withstand corrosion.
All sharp corners and angles of the Coffee Maker are rounded to avoid injury.
Particular attention has been taken to guarantee the highest hygiene and a rapid and easy cleaning of its parts.
In general, given that the Coffee Maker is designed for aeronautical use, the mechanical functions are in
compliance with the highest quality standards.
In order to minimize electrolytic corrosion between aluminum alloy parts and stainless steel structures, all light
alloy parts are anodized prior to assembly.
TASK 25-34-77-870-803
3. ELECTRICAL DESCRIPTION
All electrical components are in compliance with MIL or other internationally recognized standards
A. Heating elements
To boil the water there are three mono-phase heating elements.
B. Electrovalves
To ensure the corresponding flow of the water for each function there are eight Electrovalves driven with
a 115Vac obtained from the Driver Board. The electrovalves control the water flow by opening and
closing, and provides a path for the waste water to exit the system.
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C. Flowmeter
A flowmeter is used to measure the exact quantity of water per cycle.
D. Temperature Probe
The feed-back signal for the heating process from the Heating Assembly to the Controller Board is
obtained from a Temperature Probe mounted on top of the Heating Assembly.
E. Circuit Breaker
To protect the galley electrical system against an overload due to possible failure of the Coffee Maker,
there is a three phase circuit breaker (10Amps per phase) mounted between the electrical wiring of the
unit and the supply connector. The reset knob of the circuit breaker is positioned on the back of the unit
that can be manually rearmed.
F. EMI Filter
Positioned as near as possible to the supply connector, the EMI Filter avoids conducted electromagnetic
emissions out of the limits defined by RTCA DO-160D.
G. Thermal circuit breaker

To protect the unit against an over-temperature condition, on top of the Heating Assembly there is a
Thermal Circuit Breaker which shuts down the unit if the measured temperature of the Heating Assembly
reaches a value of 200°C/392°F. It is only possible to reset the Circuit Breaker in the workshop.
H. Run-Time Indicator
The run-time indicator counts and displays the total ON-state time of the unit.
I. Supply Board
This board receives the three phase 115Vac/400Hz power supply from the electrical connector, which is
filtered and then sent to the Driver Board via a relay enabled by a signal coming from the Controller
Board. The supply board converts 115V/400Hz into a 5Vdc through a transformer and a rectifier.
J. Driver Board
This board contains the high power electronic components which are used to drive the heat exchanger
elements, the pumps and the solenoid valves. The switching of the components is controlled by signals
coming from the Controller Board.
K. Controller Board (CPU)

This board receives low power signals from the flowmeter, jug presence microswitch, ultrasound board,
pressure sensor, temperature probe, ram microswitch, drawer microswitch, front panel and sends out low
power signals to command the supply board and driver board according to the software installed in the
microcontroller.
L. Pumps
The two vibration pumps are driven alternatively (to avoid over-heating).
M. Ultrasound Sensor
The Ultrasound Sensor is installed in the inner upper side of the jug compartment. It checks the presence
of liquid inside the jug. If present, the Coffee Maker does not operate until the jug is not empty.
N. Drawer Microswitch
The coffee function is only admitted if the coffee drawer is completely inserted. The complete insertion of
the drawer will change the state of the Drawer Microswitch.
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O. Jug Presence Sensor Knob
The Coffee, Hot Water/Tea functions are only admitted if the jug is completely inserted.
P. Ultrasound board
This board receives an analogue signal from the Ultrasound Sensor, processes signal and sends a digital
signal to the Controller Board (CPU).
Q. Ram Microswitch
It is mounted on the ram support and indicates (by opening) the complete stroke of the ram so to ensure
a tight closure of the drawer chamber during the coffee function.
TASK 25-34-77-870-804
4. TECHNICAL SPECIFICATIONS
A. All dimensions respect maximum tolerances of 0.8 mm ( 0.03 in) and angular tolerances of a maximum
of 2°.
B. All materials used are of aeronautical type and are treated to withstand corrosion.
C. The Coffee Maker is for dimensions, weight and electrical couplings, generally interchangeable and
compatible with coffee makers currently in service.
D. The uniqueness of the Coffee Maker is that it does not have a pressurized boiler.
E. The Coffee Maker has an indicator for recording the total amount of in service hours.
F. Minimum gaps around coffee maker: 10 mm (0.39 in) on TOP, 5 mm (0.19 in) ON EACH SIDE.
G. 25.4 mm (1 in) air gap between water supply and drain system required to be provided by galley supplier
to meet USPHS requirements.
General dimension
Overall Length: Max 351.1 mm (13.82 in)
Base Length: Max 304.6 mm (11.99 in)
Width: Max 160.4 mm (6.31 in)
Height: Max 304.8 mm (12.00 in)
TECHNICAL DATA
TABLE 1
General weight
Empty weight Max 10.7 kg (23.59 lb)
Max weight of water inside Max 0.3 kg (0.66 lb)
Gross weight Max 13.4 kg (29.5 lb)
Max jug full Max 2.3 kg (5.07 lb)
TECHNICAL DATA
TABLE 2
Electrical characteristics
Power Supply: 115V/200V, Three Phase +Neutral, 400 Hz
Power Consuption: Max. 3000 W
Connector: HFE07-139
Ph_A: 8.4 Amps
Max Amps per Phase Ph_B: 8.4 Amps
Ph_C: 6.9. Amps
TECHNICAL DATA
TABLE 3
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NOTE The electrical interchange ability of the Coffee Maker onto the galley with other equivalent
coffee maker is fully guaranteed.
Water supply
From 0.3 Bar (4.35 psi) to 3.0 Bar (43.5 psi)
Water pressure range: Preferred from 1.5 Bar (21.8 psi) to 2 Bar
(29.0 psi)
Water temperature range: From 4°C (39°F) to 38°C (100°F) [preferred
from 10°C (50°F) to 25°C (77°F)]
Preferred water pH value: From 6.8 to 7.3
Inlet connector: HFE07-09 (Hansen 2KLF16)
TECHNICAL DATA
TABLE 4
Accessories
Rail P/N CA2-01, CA2-02 or CA2-05
Jug P/N NSSJ00 or HFJ100-()() or HFJ500-01
or HFJ600-01
Pillow pack
70 g / 2.46 oz
(with standard dimensions)
TECHNICAL DATA
TABLE 5
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Front panel
Run time indicator
Pillow pack
drawer
Pillow pack
drawer latch Hot/Cold Water
outlet
Coffee outlet
Hot Water/Tea
Ultrasound outlet
sensor
Removal handle
Jug presence
sensor knob
Jug retention
bar
Latch device
FRONT VIEW
FIGURE 1/GRAPHIC 25-34-77-991-001
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LH SIDE VIEW
FIGURE 2/GRAPHIC 25-34-77-991-002
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CIRCUIT
BREAKER
WATER
COUPLING
P/N HFE07-09
ELECTRICAL
(Hansen 2KLF16)
CONNECTOR
P/N HFE07-139
BACK VIEW
FIGURE 3/GRAPHIC 25-34-77-991-003
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TASK 25-34-77-870-805
5. PLUMBING SYSTEM DESCRIPTION
The schematic diagram of the internal plumbing system of the unit is illustrated below in Fig. 4.
CAUTION In Figure 4 is shown the plumbing schematic diagram in the POST-SB HFA-AM-12SB configuration.
(1) Inlet 2-way electrovalve.

(2) Pump
(3) Pump
(4) Flowmeter.
(5) 3-way electrovalve.
(6) Heat Exchanger
(7) 2- way electrovalve.
(10) 3-way electrovalve (third way* is closed)
(11) Unidirectional valve
(13) 3-way electrovalve
(14) Actuator assembly
(15) Pressure sensor
SCHEMATIC PLUMBING DIAGRAM

FIGURE 4//GRAPHIC 25-34-77-991-004
*Valve third way is closed by means of a cap.

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TASK 25-34-77-870-806
A. WATER PRESSURE LINE DATA
(Refer to Schematic Plumbing Diagram Fig. 4)

To heat the water, this type of Coffee Maker uses a compact Heater (6) instead of the normally used boiler.
To ensure that the unit only functions in the normal range of line pressure the unit is equipped with Pressure
Sensor (15).
To control the incoming water the Inlet Valve (1) opens with each brew request.
The feedback from the Flowmeter (4) and the Pressure Sensor (15) is processed by software in order to control
the water flow with respect to the variations in the inlet water pressure.
The water is pumped alternatively by the two pumps (2) and (3).
For the Coffee Function the electrovalves (1, 5, 7, 12 and 13) must be opened.
For the Tea Function the electrovalves (1,5 and 8) must be opened.
For the Hot Water function the electrovalves (1, 5 and 9) must be opened.
For the Cold Water the electrovalves (1 and 10) must be opened.
To avoid overpressure in case one of the electrovalves fail to operate, the unidirectional valve (11) opens to the
drain.
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TASK 25-34-77-870-807
6. FRONT PANEL DESCRIPTION
The key to startup/shutdown the Coffee Maker, the 4 keys to activate the different function (each one with an
in-progress light indicator), the light indicators for the out of range line pressure, fail situation, ready to brew,
drawer locked/ unlocked and run-time indicator are all positioned on the front panel.
ITEM DESCRIPTION FUNCTION INDICATOR LIGHT

1 ELECTRICAL SWITCH ON/OFF RED
2 ELECTRICAL SWITCH COFFEE YELLOW
3 ELECTRICAL SWITCH HOT WATER TEA YELLOW
4 ELECTRICAL SWITCH HOT WATER YELLOW
5 ELECTRICAL SWITCH COLD WATER YELLOW
6 LED LOCK (drawer locked position) GREEN
7 LED LOCK (drawer unlocked position) RED
8 LED READY YELLOW
9 LED NO WATER RED
10 LED FAIL RED
11 COUNTER RUN TIME INDICATOR -
TABLE 6: CONTROL PANEL LEDS
1 2 3 4 5 6
7
8
9 10
11
CONTROL PANEL
FIGURE 5/GRAPHIC 25-34-77-991-005
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TASK 25-34-77-870-808
7. SAFETY INSTRUCTION
A. Read the instructions carefully before use and keep them for future reference.
B. See that the system voltage corresponds to that indicated on the rating plate of the Coffee Maker
(115V/400Hz).
C. Do not use the unit if the water connector is not attached properly.
D. The unit should be disconnected:
(1) if any anomaly occurs while the water is flowing;

(2) before each cleaning or maintenance operation.
TASK 25-34-77-870-809
8. START-UP
NOTE Before operating, make sure that the Coffee Maker is attached properly.
A. Turn the machine on by pressing the ON/OFF key. The machine will perform a self-check and all the
LEDs will blink.
NOTE If the Coffee Maker does not perform as stated above, or if the NO WATER LED illuminates , see
chapter” Testing and Fault Isolation ” page 1001 of this manual.
B. After about 1 minute and 10 seconds the READY indicator light will illuminate, signifying the machine is
ready to operate (the working temperature has been reached).
C. Execute each function as in “Operation”.
NOTE If the Coffee Maker automatically shuts down three times in a row while attempting to start it (due to
the same cause), the last time it will go into a fail state. If this occurs, turn the Coffee Maker off
immediately and send it to the workshop.
TASK 25-34-77-870-810
9. PERFORMANCE
A. Coffee
1.1 liter ±10% in 3 minutes and 30 seconds ±15 seconds at a brewing temperature of 85°C (185°F) ± 5°C
(9°F).
B. Hot Water Tea
1.1 liter ±10% in 2 minutes and 30 seconds ±15 seconds at a brewing temperature of 85°C (185°F)
±5°C(9°F).
C. Hot water
0.12 liter ±5% in 15 sec ±3 seconds at a temperature of 85°C (185°F) ±5°C(9°F).
D. Cold water
0.16 liter ±5% in 15 sec ±3 seconds at the line temperature.
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TASK 25-34-77-870-811
10. NECESSARY CONDITIONS FOR A CORRECT FUNCTIONING
A. Coffee function
The Coffee function is admitted if all the following conditions are fulfilled:
(1) The COFFEE key on the Front Panel has been pressed for at least 0.5 seconds.
(2) The line pressure read by the Pressure Sensor is between 0.3 and 3 Bar (the NO WATER LED is
off).
(3) The temperature of the Heater read by the Temperature Probe at the beginning of the cycle is at
least 98°C (208°F) (the READY LED is on).
(4) The jug has been inserted, its presence checked by the Presence Sensor.
(5) The drawer has been completely inserted, its presence checked by the drawer microswitch.
(6) The ram has completed the stroke in 2 seconds after the Coffee key has been pressed, closing
the coffee drawer chamber tightly. The complete stroke is checked by the ram microswitch.
(7) The jug must be empty or the cycle will not begin as the liquid in the jug will be detected by the
ultrasound sensor.
NOTE The completion of the cycle is checked by counting the number of impulses given by the
flowmeter and by comparing with a preset value. If this value is not reached in four minutes,
the cycle will be stopped by a time-out condition.
NOTE During the coffee cycle, if one of the above conditions is not fulfilled, the cycle stops
immediately.
NOTE The operator can stop the cycle at any time by pressing the COFFEE key a second time.
B. Hot Water Tea function
The Hot Water Tea function is admitted if all the following conditions are fulfilled:
(1) The HOT WATER TEA key on the Front Panel has been pressed for at least 0.5 seconds.
off).
(4) The jug has been inserted, its presence checked by the Presence Sensor.
(5) The jug must be empty or the cycle will not begin as the liquid in the jug will be detected by the
ultrasound sensor.
NOTE The completion of the cycle is checked by counting the number of impulses given by the
flowmeter and by comparing with a preset value. If this value is not reached in four minutes,
the cycle will be stopped by a time-out condition.
NOTE During the Hot Water Tea cycle, if one of the above conditions is not fulfilled, the cycle stops
immediately.
NOTE The operator can stop the cycle at any time by pressing the HOT WATER TEA key a second
time.
C. Hot Water function
The Hot Water function is admitted if all the following conditions are fulfilled:
(1) The HOT WATER key on the Front Panel has been pressed for at least 0.5 seconds.
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off).
NOTE During the Hot Water cycle, if one of the above conditions is not fulfilled, the cycle stops
immediately.
NOTE The cycle has a time-out limit of 15 sec ±3 seconds.
NOTE The operator can stop the cycle at any time by pressing the HOT WATER key a second time.
D. Cold Water function
The Cold Water function is admitted if all the following conditions are fulfilled:
(1) The COLD WATER key on the Front Panel has been pressed for at least 0.5 seconds.
(2) The line pressure read by the Pressure Sensor is between 0.3 and 3 Bar (the NO WATER LED is off).
NOTE During the Cold Water cycle, if one of the above conditions is not fulfilled, the cycle stops
immediately.
NOTE The cycle has a time-out limit of 15 sec ±3 seconds.
NOTE The operator can stop the cycle at any time by pressing the COLD WATER key a second
time.
TASK 25-34-77-870-812
11. OPERATION
WARNING IF YOU ARE USING THE MACHINE FOR THE FIRST TIME, IT MUST BE THROUGHLY
CLEANED BEFORE USE.
CAUTION AT THE FIRST OPERATION OF THE UNIT AFTER INSTALLATION, PERFORM A CYCLE OF
EACH FUNCTION (COFFEE, HOT WATER TEA AND HOT/COLD WATER) IN ORDER TO
FILL THE PIPING OF THE COFFEE MAKER. THE COFFEE FUNCTION SHOULD BE DONE
WITHOUT THE COFFEE PILLOW PACK.
CAUTION THE PILLOW PACK MUST BE REMOVED FROM DRAWER AFTER USE AS IT WILL DRY
AND STICK TO THE SEAL OF THE COFFEE MAKER. FORCING DRAWER OPEN WILL
RESULT IN LEAKAGE FROM DAMAGED SEAL.
NOTE The operator can stop any cycle at any time by pressing the function key again.
NOTE If the Coffee Maker fails to operate during any of the above mentioned procedure, see “Testing
and Fault isolation” section.
CAUTION
A. MAKING COFFEE
(1) Execute the Start Up as in section 8 of this chapter.

(2) Press the drawer latch down and pull out the drawer.
(3) Gently pat or fluff the coffee pillow pack to loosen coffee powder, then place it into the drawer.
(4) Slide the drawer back into the Coffee Maker and press firmly until it snaps into place. The red
unlocked indicator shall turn off and the green locked indicator shall turn on.
(5) Place an empty jug into the Coffee Maker. The spring-loaded retention bar will block it
(6) Press the COFFEE key (Figure 5) on the Front Panel. The COFFEE LED will light, indicating
that the brewing cycle has begun.
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(7) After the completion of the function and when the relevant LED is off, remove the jug.
NOTE To extract the jug, press the spring-loaded retention bar down.
(8) Remove the pillow pack from the drawer and rinse from eventual coffee powder.
NOTE The brewing cycle will stop after 3 minutes and 30 seconds approximately, as defined in this
section in Para. 9 “Performance”. If the duration of the cycle is out of these limits, or the
quantity is much different than quantity per cycle defined in “Performance”, see ”Testing and
Fault Isolation” section on page 1001.
NOTE If the Coffee Maker does not perform as stated above, see chapter “Testing and Fault
Isolation” page 1001 of this manual
NOTE If for any reason you want to stop the function during the cycle, press the COFFEE key
again.
NOTE The interruption of the typical sound of the unit during the brewing does not indicate a
malfunctioning of the Coffee Maker.
B. MAKING HOT WATER TEA
NOTE Before each Hot Water/Tea function (after coffee function has been made) extract the
drawer, remove the wet pillow pack and rinse the drawer.
NOTE It is recommended to close the drawer before starting the HOT WATER TEA function.
(2) Place an empty jug into the Coffee Maker. The spring-loaded retention bar will block it.
(3) Press the HOT WATER TEA key (Figure 5) on the Front Panel. The HOT WATER TEA LED
(Figure 5) will light, indicating that the brewing cycle has begun.
(4) After the completion of the function and when the relevant LED is off, extract the jug by pressing
the spring-loaded retention bar down.
NOTE The brewing cycle will stop after 2 minutes and 30 seconds approximately, as defined earlier
in this section in Para. 9 “Performance”. If the duration of the cycle is out of these limits, or
the quantity is much different than quantity per cycle defined in “Performance” see chapter
”Testing and fault isolation” page 1001.
NOTE If the Coffee Maker does not perform as stated above, see chapter “Testing and Fault
Isolation” page 1001 of this manual
NOTE If for any reason you want to stop the function during the cycle, press the Hot Water Tea key
again.
NOTE The interruption of the typical sound of the unit during the brewing does not indicate a
malfunctioning of the Coffee Maker.
C. OBTAINING HOT WATER (external outlet)

NOTE It is recommended to close the drawer before starting the HOT WATER function.
(2) Rotate the curved outlet for external water supply to a convenient position and hold the cup under
its tip.
(3) Press the HOT WATER key (Figure 5) on the front panel. The HOT WATER LED (Figure 5) shall
turn on, indicating that the cycle has begun.
NOTE The cycle will stop after approximately 15 seconds. If the cycle time, or the quantity of
supplied water is much different than quantity per cycle defined in this section in Para. 9
“Performance”., see “Testing and Fault Isolation” section of this manual.
NOTE If, for any reason you want to stop the function during the cycle, press the HOT WATER key
again.
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NOTE It is recommended to rotate the curved outlet for external water supply into the Coffee Maker,
when not used.
D. OBTAINING COLD WATER (external outlet)

NOTE There is no need to wait for the READY LED indicator on.
(2) Rotate the curved outlet for external water supply to a convenient position and hold the cup under
its tip.
(3) Press the COLD WATER key (Figure 5) on the Front Panel. The COLD WATER LED (Figure 5)
shall turn on, indicating that the cycle has begun.
NOTE The cycle will stop after approximately 15 seconds. If the cycle time, or the quantity of
supplied water is much different than quantity per cycle defined in this section in Para. 9
“Performance”, see section “Testing and fault isolation”.
NOTE If, for any reason you want to stop the function during the cycle, press the COLD WATER key
again.
NOTE It is recommended to rotate the curved outlet for external water supply into the Coffee Maker,
when not used.
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TESTING AND FAULT ISOLATION
TASK 25-34-77-700-801
1. GENERAL INFORMATION
This section gives the procedure necessary to do a full test of the functions of the unit. This section also
includes the troubleshooting procedures for the component.
Do all the tests at a ambient temperature, pressure and humidity. Do the tests in the given sequence. When a
test fails, correct the fault before the next test.
Refer to Table 1001 for a list of recommended tools, fixtures and equipment that are necessary to do the tests
and to correct the faults.
TASK 25-34-77-940-801
2. TEST EQUIPMENT AND MATERIALS
This section contains bench test and fault isolation procedures. Test equipment and materials required are
listed in Table 1001.
NOTE. Equivalent items may be used.
PART NUMBER or
NOMENCLATURE SOURCE
SPECIFICATION
Power supply, AC 115Vac, 400Hz Tree phase Commercially available
Water supply 0-20 bari (0-290 PSI)
Commercially available
(recommended)
Stopwatch 0-60 minutes - Commercially available
Multimeter - Commercially available
Megohmmeter - Commercially available
Test Box HFATB0001 IACOBUCCI HF Aerospace Spa (AEAA2)
Rail CA2-01, CA2-02, CA2-05 IACOBUCCI HF Aerospace Spa (AEAA2)
SPECIAL TOOLS, FIXTURES AND EQUIPMENT LIST
TABLE 1001
TASK 25-34-77-750-801
3. TESTING
A. GENERAL
Perform the tests before disassembly to identify damaged or worn parts, and after reassembly to verify
performance. Testing of the Coffee Maker consists of operating the unit through its function and observing
any abnormal operation. If any abnormal symptoms are observed, refer to Table 1002 in this section.
SUB-TASK 25-34-77-750-001
B. FUNCTIONAL TEST
(1) Install the Coffee Maker onto the test bench.
(2) Connect the Coffee Maker to a 3-phase 115V, 400 Hz generator and to the water line system.
(3) Push the ON/OFF switch.
NOTE On the front panel there is a FAIL LED which should not illuminate during any of the brewing
cycles, except during the initial self-check phase. If this FAIL LED illuminates the machine will
automatically stop since it indicates a fault somewhere in the Coffee Maker system.
 After the lights blink make sure that the ON/OFF red indicator light is ON.
 Make sure that no other LED indicators are on, except the DRAWER LOCK LED indicator (red
or green).
 Make sure that the READY LED turns on after a about 1 minutes and 10 seconds.
 Make sure that the red NO WATER LED indicator is OFF.
PAGE 1001
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(4) Checking of the Coffee function:
(a) Put a coffee pillow pack in the drawer.
(b) Close the drawer completely.
 Make sure that the green DRAWER LOCK LED indicator is on.
(c) Put an empty jug in the Coffee Maker.
(d) Hold the COFFEE key for 0.5 seconds.
 Make sure that the yellow COFFEE LED indicator is on and the coffee function starts
brewing.
(e) Before the end of the function, push the COFFEE key a second time.
 Make sure that the cycle stops.
 Make sure that the yellow COFFEE LED indicator is off.
 Make sure that the red FAIL LED indicator is off.
(5) Checking of the Hot Water Tea function:
 Make sure that the red NO WATER LED indicator is off.
(a) Put an empty jug in the Coffee Maker.
(b) Push the HOT WATER TEA key for 0.5 seconds.
 Make sure that the yellow HOT WATER TEA LED indicator is on.
(c) Before the end of the function, push the HOT WATER TEA key a second time.
 Make sure that the water stops.
 Make sure that the yellow HOT WATER TEA LED indicator is off.
 Make sure that the red FAIL indicator light is off.
(6) Checking of the Hot Water function:
 Make sure that the red NO WATER LED indicator is off.
(a) Put an empty cup below the external outlet.
(b) Push the HOT WATER key for 0.5 seconds.
 Make sure that the yellow HOT WATER LED indicator is on.
 Make sure that the cup fills with hot water.
(c) Before the end of the function, push the HOT WATER key a second time.
 Make sure that the yellow HOT WATER LED indicator is off.
(7) Checking of the Cold Water function:

(a) Make sure that the red NO WATER LED indicator is off.
(b) Put an empty cup below the external outlet.
(c) Hold the COLD WATER key for 0.5 seconds.
 Make sure that the yellow COLD WATER LED indicator is on.
(d) Before the end of the function, push the COLD WATER key a second time.
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 Make sure that the yellow COLD WATER LED indicator is off.
(8) Checking of the jug presence microswitch:

(a) Without inserting the jug in the Coffee Maker, push the COFFEE or HOT WATER TEA key.
 Make sure the desired function does not start.
(b) Insert an empty jug in the Coffee Maker.
(c) Push the COFFEE or HOT WATER TEA key.
(d) During the function remove the jug.
 Make sure the function stops.
(9) Checking of the ultrasound sensor:

(a) Put a jug in the Coffee Maker with half of water.
(b) Push the COFFEE or HOT WATER TEA key.
 Make sure the desired function does not start.
(c) Insert an empty jug in the Coffee Maker.
(d) Push the COFFEE or HOT WATER TEA key.
 Make sure the desired function starts.
(10) Checking of the drawer microswitch:

(a) Insert an empty jug in the Coffee Maker.
(b) Without closing the drawer completely, push the COFFEE key.
 Make sure the coffee function does not start.
(c) Close the drawer completely, then push the COFFEE key.
 Make sure the coffee function starts.
(11) Turn off the unit by pushing the ON/OFF switch.
SUB-TASK 25-34-77-750-001
C. INSULATION TEST
By using a megohmmeter, measure the electrical insulation between the chassis and the terminals B,C,D
and E of the electrical power connector: the resistance measurement should be higher than 200 MOhms
(500 VDC).
i
It’s recommended to perform the functional test from 1.5 – 2.0 bar (21.76 – 29.01 PSI)
PAGE 1003
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TASK 25-34-77-750-802
4. FAULT ISOLATION
Faults which may arise during an operation are listed in Table 1002 here below, together with indications of
their probable cause and corrective action that should be taken.
Refer to the Electrical Schematic Diagram (Figure 2001) and Schematic Plumbing Diagram (Figure 4) as aid in
fault isolation. For circuit board testing use the Test Box P/N HFATB0001.
ISOLATION
TROUBLE PROBABLE CAUSE CORRECTIVE ACTION
PROCEDURES
Power not reaching the Check power supply in
-
On/Off LED does not unit the galley
light Electrical connector J1
Check electrical Adjust so that the
not properly fitted into
connector and socket connector properly fits
the socket
Electrical connector J1 Replace electrical
Check connector
broken connector
Circuit breaker (CBK)
Check circuit breaker Reset circuit breaker
opened
Ph_C doesn’t arrive to Check wire to pin D of
Adjust the wire properly
unit electrical connector
Flat cable (FC3) from
front panel (FP) to Check cable and
Replace Flate cable (FC3)
controller board (EB4) connectors
defective
Flate cable (FC1) from
Supply board (EB2) to Check cable and
Replace Flate cable (FC1)
controller board (EB4) connectors
defective
Examine Front panel
Front panel (FP)
(FP) for any damaged Replace front panel (FP)
defective
components or parts.
Supply board (EB2) Check the board using
Replace supply board
defective the test box HFATB0001
Controller board (EB4) Check the board using
Replace controller board
Water not reaching the Check water supply
-
NO WATER LED is lit unit system
Water connector not
Check water connector Adjust so that the water
properly fitted into the
and socket connector properly fits
socket
Water pressure lower Measure inlet water Adjust water pressure to
than 0.3 bar pressure at least 0.3 bar
Air inside the piping Check hydraulic Remove the unit from the
connector rail. Push the center ball
of the hydraulic connector
with a suitable rounded
pin. Re-install the unit
onto the rail. Make one or
two coffee functions to fill
the piping completely.
Water connector broken Check water connector Replace water connector
Connector J14-EB6 (or Check connector and/or
Replace/connect wires
relevant wires) defective wires
Pressure sensor assy - Replace pressure sensor
EB6 defective assy
Water pressure higher Measure inlet water Adjust water pressure to
NO WATER LED is than 3 bar pressure lower than 3 bar
PAGE 1004
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
ISOLATION
PROCEDURES
blinking Connector J14-EB6 (or Check connector and/or
relevant wires) detective wires
Pressure sensor assy - Replace pressure sensor
(EB6) defective assy
Controller board (EB4) Check the board using Replace controller board
defective the test box HFATB0001 (EB4)
-
Coffee Maker shuts Ram down microswitch Start-up the unit. If the
down automatically (T3) does not turn on trouble repeats three
times, the unit will go into
Abnormal temperature - fail. . In this case, refer to
in the heat exchanger “Fail LED is lit” in this fault
Ph_A and Ph_B does - isolation table.
not arrive to the unit
Check wires from
Fail LED is lit connector J1 to Circuit Replace/connect wires
Breaker (CBK)
Check wires from Circuit
Breaker (CBK) to the EMI Replace/connect wires
Ph_A and Ph_B missing
Filter (EB1)
Check wires from the
EMI Filter (EB1) to the
Power Supply board
(EB2)
Ram down microswitch Push down the heat
(T3) doesn’t go ON at exchanger and check if Replace ram down
the start of coffee Ram down microswitch microswitch (T3)
function (T3) turns on
Thermal circuit breaker Manually reset Thermal
Check thermal breaker
(OHTP) open circuit breaker ( OTHP)
Check temperature probe
Abnormal temperature
(S1) with an ohmmeter.
while coffee, Hot Water Replace temperature
Resistance must be in a
Tea or hot water is probe (S1)
range from 1980 ohm to
running
2020 ohm at 25°C (77°F)
Flat Cable (FC1) and
relevant connectors Check flat cable (FC1) Replace Flat cable (FC1)
defective
Check EV1 with an
ohmmeter from pin 5
Electrovalve (EV1) (wire no.31) to pin 4 (wire
Replace (EV1)
defective no.40) of P3 connector of
driver board (resistance
is 660 ohm ±10%)
Check EV7 with an
ohmmeter from pin 11
Electrovalve (EV7) (wire no.37) to pin 4 (wire
Replace (EV7)
defective no.40) of P3 connector of
is 660 ohm ±10%)
Actuator Assy (IPL
Actuator Ram Assy Replace Actuator Assy
Fig.21-320) defective
PAGE 1005
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
ISOLATION
PROCEDURES
Check pump WP1 with
an ohmmeter from pin 1
(negative wire no.21) to
Pump (WP1) defective pin 2 (positive wire Replace pump (WP1)
no.23) of P3 connector of
is 1.85 Mohm ± 5%)
Check pump WP2 with
(negative wire no.22) to
Pump (WP2) defective pin 2 (positive wire Replace pump (WP2)
no.23) of P3 connector of
is 1.85 Mohm ±5%)
Supply board (EB2) Check the board using
Replace supply board
Driver board (EB3) Check the board using
Replace driver board
Circuit breaker (CBK) Check the electrical
Replace circuit breaker
defective circuit breaker continuity
EMI Filter (EB1)
Check EMI Filter Replace EMI Filter
defective
Check temperature probe
Ready LED does not (S1) with a ohmmeter.
Temperature probe (S1) Replace Temperature
light after more than Resistance must be in a
broken probe
2 min and 30 sec from range from 1980 ohm to
the start-up 2020 ohm at 25°C(77°F)
Flat cable (FC2) from
controller board (EB4) Check cable and
Replace FC2
to driver board (EB3) connectors
defective
Heating element/s (R1),
Check heating element/s Replace heating
(R2) and/or (R3)
(R1), (R2), (R3) element/s (R1), (R2), (R3)
defective
Check if amperage is at
Driver Board (EB3) least 8.4 amps for Ph_B Replace driver board
defective and Ph_A and 6.9 amps (EB3)
for Ph_C
Check for water inside
Water inside the jug Empty the jug
Coffee function is not the jug
admitted (COFFEE Ultrasound sensor (US) Check ultrasound sensor Clean/Dry ultrasound
LED blinks) with dirty/wet (US) sensor (US)
Ready LED on
Drawer not properly
Check for unlock drawer
inserted into the Insert the drawer properly
LED indicator (red)
machine
Check the electrical
continuity (from pin 1 to
Drawer-in microswitch Replace drawer-in
pin 2 of T4) of drawer
(T4) defective microswitch (T4)
microswitch (T4) with the
drawer inserted
Jug not properly
Insert the jug into the
inserted into the Check jug insertion
machine
machine
PAGE 1006
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
ISOLATION
PROCEDURES
Jug presence continuity (from pin 1 to
Replace jug presence
microswitch (T1) pin 2 of T1) of jug
microswitch (T1)
defective presence microswitch
(T1) with the jug inserted
Ultrasound board (EB5) Check the board using Replace Ultrasound board
Coffee function does connector rail. Push the center ball
not brew (COFFEE of the hydraulic connector
LED is on) with a suitable rounded
pin. Re-install the unit
Clean/replace
Electrovalve(s) (EV6), Check electrovalve(s)
electrovalve(s) (EV6)
(EV3) (EV8) clogged (EV6), (EV3) (EV8)
(EV3)(EV8)
Main manifold clogged Check main manifold Clean/replace main
(IPL Fig. 13-320) (IPL Fig. 13-320) manifold (IPL Fig. 13-320)
Heat exchanger (EHW) Check heat exchanger Clean/replace heat
clogged (EHW) exchanger (EHW)
Flowmeter (FLM)
Check flowmeter (FLM) Replace Flowmeter (FLM)
clogged
Hydraulic Piping
Check piping Clean/replace piping
clogged
Check electrovalve (EV6)
with an ohmmeter from
pin 10 (wire no. 36) to pin
Electrovalve (EV6) does Replace electrovalve
4 (wire no. 40) of P3
not open (EV6)
connector of driver board
(resistance is 225 ohm
±10%)
not open (EV3)
±10%)
not open (EV8)
±10%)
Check pump (WP1) with
(negative wire no. 21) to
Pump (WP1) does not
pin 2 (positive wire no. Replace pump (WP1)
work
23) of P3 connector of
is 1.85 Mohm ± 5%)
PAGE 1007
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
ISOLATION
PROCEDURES
Pump (WP2) does not
work
is 1.85 Mohm ± 5%)
Power supply board Check the board using Replace power supply
(EB2) defective the test box HFATB0001 board (EB2)
Driver board (EB3) Check the board using Replace driver board
Control Board (EB4) Check the board using Replace control board
Check for water inside
Water inside the jug Empty the jug
Hot Water Tea the jug
function is not Ultrasound sensor (US) Check ultrasound sensor Clean/Dry ultrasound
admitted (HOT dirty/wet (US) sensor (US)
WATER TEA LED
Jug not properly
blinks) with READY Insert the jug into the
inserted into the Check jug insertion
LED on machine
machine
Jug presence continuity (from pin 1 to
Replace jug presence
microswitch (T1) pin 2 of T1) of jug
microswitch (T1)
defective presence microswitch
with the jug inserted
Ultrasound board (EB5) Check the board using Replace Ultrasound board
defective the test box HFATB0001 (EB5).
Hot Water Tea connector rail. Push the center ball
function does not of the hydraulic connector
brew (HOT WATER with a suitable rounded
TEA LED is on) pin. Re-install the unit
Clean/replace
Electrovalve(s) (EV5), Check electrovalve(s)
electrovalve(s) (EV5),
(EV3) (EV8) clogged (EV5), (EV3) (EV8)
(EV3) (EV8)
Clean/replace main
Main manifold assy (IPL Check main manifold
manifold assy (IPL Fig.
Fig. 13-320) clogged assy (IPL Fig. 13-320)
13-320)
Flowmeter (FLM)
Check flowmeter (FLM) Replace Flowmeter (FLM)
clogged
Piping clogged Check piping Clean/replace piping
Electrovalve (EV5) does Clean/replace electrovalve
not open (EV5)
±10%)
PAGE 1008
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
ISOLATION
PROCEDURES
not open (EV3)
±10%)
not open (EV8)
±10%)
Check pump (WP1with
Pump (WP1) does not
work
is 1.85 Mohm ± 5%)
Pump (WP2) does not
work
is 1.85 Mohm ± 5%)
Power supply board Check the board using Replace power supply
(EB2) defective the test box HFATB0001 board (EB2)
Driver board (EB3) Check the board using Replace driver board
Flat cable (FC3) and/or
Check flat cable (FC3)
relevant connectors Replace flat cable (FC3)
and/or connectors
defective
Hot water function is
Front panel (FP)
not admitted with Check front panel (FP) Replace front panel (FP)
detective
Ready LED on
Air inside the piping Check hydraulic connector Remove the unit from the rail.
Hot water function Push the center ball of the
(external outlet) does not hydraulic connector with a
brew (HOT WATER LED suitable rounded pin. Re-
is on) install the unit onto the rail.
Make one or two coffee
functions to fill the piping
completely.
Electrovalve(s) (EV4), Check electrovalve(s) (EV4), Clean/replace electrovalve/s
(EV3), (EV8) clogged (EV3), (EV8) (EV4), (EV3), (EV8)
Main manifold assy (IPL Check main manifold assy
Clean/replace main manifold
Fig. 13-320) clogged (IPL Fig. 13-320)
Flowmeter (FLM) clogged Check flowmeter (FLM) Replace flowmeter (FLM)
PAGE 1009
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
ISOLATION
PROCEDURES
Check electrovalve
(EV4)with an ohmmeter from
pin 10 (wire no. 36) to pin 4
Electrovalve (EV4) does
(wire no. 40) of P3 Replace electrovalve (EV4)
not open
±10%)
Check electrovalve
(EV3)with an ohmmeter from
pin 7 (wire no. 33) to pin 4
not open
±10%)
with an ohmmeter from pin
12 (wire no. 38) to pin 4
not open
±10%)
Check pump (WP1) with an
ohmmeter from pin 1
Hot water function (negative wire no. 21) to pin
Pump (WP1) does not
(external outlet) does not 2 (positive wire no. 23) of P3 Replace pump (WP1)
work
brew (HOT WATER LED connector of driver board
is on) (resistance is 1.85 Mohm ±
5%)
Check pump WP2 with an
ohmmeter from pin 1
(negative wire no. 21) to pin
Pump (WP2) does not
2 (positive wire no. 23) of P3 Replace pump (WP2)
work
(resistance is 1.85 Mohm ±
5%)
ohmmeter from pin 1
Pump (WP2) does not
work
5%)
Power supply board (EB2) Check the board using the Replace power supply board
defective test box HFATB0001 (EB2)
Driver board (EB3) Check the board using the
Replace driver board (EB3)
defective test box HFATB0001
Control Board (EB4) Check the board using the
Replace control board (EB4)
Flat cable (FC3) and/or
Check flat (FC3) cable
Cold water function is relevant connectors Replace flat cable (FC3)
and/or connectors
not admitted defective
Front panel (FP) detective Check front panel (FP) Replace front panel (FP)
Control Board (EB4) Check the board using the
Replace control board (EB4)
Air inside the piping Check hydraulic connector
Cold water function does Remove the unit from the rail.
not brew Push the center ball of the
hydraulic connector with a
suitable rounded pin. Re-
install the unit onto the rail.
Make one or two coffee
functions to fill the piping
completely.
PAGE 1010
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
ISOLATION
PROCEDURES
Electrovalve(s) (EV2), Check electrovalve(s) (EV2) Clean/replace electrovalve(s)
and/or (EV8) clogged and/or (EV8) (EV2) and/or (EV8)
Clean/replace secondary
Secondary manifold assy Check Secondary manifold
manifold assy (IPL Fig.13-
(IPL Fig.13-340) clogged assy (IPL Fig.13-340)
340)
with an ohmmeter from pin 5
Electrovalve (EV2) does (wire no.31) to pin 4 (wire
Replace electrovalve (EV2)
not open no. 40) of P3 connector of
driver board (resistance is
660 ohm ±10%)
with an ohmmeter from pin
12 (wire no. 38) to pin 4
not open
±10%)
ohmmeter from pin 1
Pump (WP1) does not
work
5%)
ohmmeter from pin 1
Pump (WP2) does not
work
5%)
Power supply board (EB2) Check the board using the Replace power supply board
defective test box HFATB0001 (EB2)
Driver board (EB3) Check the board using the
Heating element(s) (R1)
Check connections from
(R2) and/or (R3) are not Adjust connections
driver board to resistor(s)
powered
Unbalanced power
consumption Driver board (EB3) Check the board using the
Water leakage from the Plumbing system

Check internal tubes Replace interrupted tube(s)
machine interrupted
TROUBLE SHOOTING
TABLE 1002
PAGE 1011
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
PAGE 1012
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
SCHEMATIC AND WIRING DIAGRAMS
TASK 25-34-77-878-801
1. GENERAL
This section includes schematic diagrams and wiring list to show the flow and the position of all components.
A. WIRING
(1) Electrical schematic diagram

(2) Wiring list
PAGE 2001
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 2002
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
NOTE: ELECTRONIC BOARDS INSTALLED ON THIS GAIN

ARE ESD DEVICES.
ELECTRICAL SCHEMATIC DIAGRAM

FIGURE 2001/GRAPHIC 25-34-77-991-006
PAGE 2003-2004
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
WIRING LIST
ITEM FROM PIN TO PIN COLOUR AWG

1 J1 B CBK C1 WHITE 16
2 J1 C CBK B1 WHITE 16
3 J1 D CBK A1 WHITE 16
4 J1 E P1(EB1) 4 WHITE 16
5 CBK C2 P1(EB1) 1 WHITE 16
6 CBK B2 P1(EB1) 2 WHITE 16
7 CBK A2 P1(EB1) 3 WHITE 16
8 P2(EB1) 1 P1(EB2) 1 WHITE 16
9 P2(EB1) 2 P1(EB2) 2 WHITE 16
10 P2(EB1) 3 P1(EB2) 3 WHITE 16
11 P2(EB1) 4 P1(EB2) 4 WHITE 16
12 P2(EB2) 1 P2(EB3) 4 WHITE 16
13 P2(EB2) 2 P2(EB3) 5 WHITE 16
14 P2(EB2) 3 P2(EB3) 1 WHITE 16
15 P2(EB2) 4 P2(EB3) 2 WHITE 16
16 P2(EB2) 5 P2(EB3) 3 WHITE 16
17 Not used
18 Not used
19 Not used
20 Not used
21 P3(EB3) 1 WP1 1 WHITE 22
22 P3(EB3) 3 WP2 1 WHITE 22
23 P3(EB3) 2 WP2 2 WHITE 22
24 WP1 2 WP2 2 WHITE 22
25 Not used
26 Not used
27 Not used
28 Not used
29 Not used
30 Not used
31 P3(EB3) 5 EV1 1 WHITE 22
32 P3(EB3) 6 EV2 1 WHITE 22
33 P3(EB3) 7 EV3 1 WHITE 22
34 P3(EB3) 8 EV4 1 WHITE 22
35 P3(EB3) 9 EV5 1 WHITE 22
36 P3(EB3) 10 EV6 1 WHITE 22
37 P3(EB3) 11 EV7 1 WHITE 22
38 P3(EB3) 12 EV8 1 WHITE 22
39 Not used
40 P3(EB3) 4 EV1 2 WHITE 22
41 EV1 2 EV7 2 WHITE 22
PAGE 2005
25-34-77 Rev. 05 April 19/2016
PNR HFA2000

42 EV7 2 EV2 2 WHITE 22
43 EV2 2 EV5 2 WHITE 22
44 EV5 2 EV4 2 WHITE 22
45 EV4 2 EV6 2 WHITE 22
46 EV6 2 EV3 2 WHITE 22
47 EV3 2 EV8 2 WHITE 22
48 Not used
49 Not used
50 Not used
51 P3(EB3) 13 R3 1 WHITE 16
52 P3(EB3) 14 R2 1 WHITE 16
53 P3(EB3) 15 R1 1 WHITE 16
54 P3(EB3) 16 R1 2 WHITE 16
55 P3(EB3) 17 R2 2 WHITE 16
56 P3(EB3) 18 R3 2 WHITE 16
57 Not used
58 Not used
59 Not used
60 Not used
61 JN2 13 T1 1 WHITE 22
62 JN2 3 T1 2 WHITE 22
63 JN2 9 EB5 (P1) VCC WHITE 22
64 JN2 10 EB5 (P1) OUT WHITE 22
65 JN2 22 EB5 (P1) GND WHITE 22
66 JN2 20 J14 1 WHITE 22
67 JN2 8 J14 2 WHITE 22
68 JN2 21 J14 3 WHITE 22
69 Not used
70 JN2 15 FLM + WHITE 22
71 JN2 4 FLM Ω WHITE 22
72 JN2 16 FLM - WHITE 22
73 JN2 1 T3 1 WHITE 22
74 JN2 2 T3 2 WHITE 22
75 JN2 6 T4 2 WHITE 22
76 JN2 18 T4 1 WHITE 22
77 JN2 7 S1 2 WHITE 22
78 JN2 19 S1 1 WHITE 22
79 JN2 11 OHTP 2 WHITE 22
80 JN2 23 OHTP 1 WHITE 22
81 J1 G GROUND - BROWN 16
82 J1 F P1(EB1) 5 WHITE 16
83 P1(EB1) 5 GROUND - BROWN 10
PAGE 2006
25-34-77 Rev. 05 April 19/2016
PNR HFA2000

84 P2(EB1) 5 GROUND - BROWN 10
85 P2(EB1) 5 P1(EB2) 5 WHITE 16
86 EHW 1 GROUND - BLACK 10
87 EV1 3 GROUND - BROWN 16
95 EB5 - GROUND - BROWN 10
96 Not used
97 Not used
98 Not used
99 Not used
FC1 EB4 P3-1..10 EB2 P3-1..10 FLAT CABLE -
FC2 EB4 P2-1..16 EB3 P1-1..16 FLAT CABLE -
FC3 EB4 P1-1..20 FP P1-1..20 FLAT CABLE -
PAGE 2007
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 2008
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
DISASSEMBLY
TASK 25-34-77-000-801
1. GENERAL
A. This section gives instructions for the disassembly of the Coffee Maker.
B. Disassemble the unit only when repair is necessary restricting the action only to the part to be
repaired.
C. Make a test of the Coffee Maker as described in chapter “TESTING AND FAULT ISOLATION”.
D. For numbers in parenthesis following item names in the below procedures, refer to the figures and to
the item numbers in the ILLUSTRATED PARTS LIST starting from page 10001.
TASK 25-34-77-94B-801
2. LIST OF SPECIAL TOOLS, FIXTURES AND EQUIPMENTS
The listed tools are required to maintain the component.
NOTE Equivalent substitutes may be used for listed items.
ITEM IDENTIFICATION SUPPLIER’S CODE
Disconnecting pipe tool ST006 IACOBUCCI HF Aerospace Spa (AEAA2)
Piping pliers ST009 IACOBUCCI HF Aerospace Spa (AEAA2)
LIST OF SPECIAL TOOLS

TABLE 3001
TASK 25-34-77-000-802
3. PROCEDURE
CAUTION WHERE APPLICABLE, DISCONNECT TUBES AND WIRES BEFORE THE DISASSEMBLY
OF EACH ASSEMBLY. USE TOOL ST006 AND ST009 TO DISCONNECT THE TUBES.
CAUTION IF REQUIRED, REMOVE THE PLASTIC CLAMPS TO FREE CABLES AND TUBES.
TASK 25-34-77-040-801
A. Removal of the Covers
(1) Remove the Upper Cover Assembly (FIGURE 3-20) by removing the 4 screws (FIGURE 3-30),
the 4 screws (FIGURE 3-40), the 2 screws (FIGURE 3-50).
(2) Remove the Left Cover (FIGURE 3-60) by removing the 6 screws (FIGURE 3-70) and the screw
(FIGURE 3-80).
(3) Remove the Right Cover (FIGURE 3-90) by removing the 6 screws (FIGURE 3-100).
TASK 25-34-77-040-802
B. Removal of the Complete Handle
(1) Remove the Upper Cover Assembly as in Para. A, step (1).
(2) Remove the Complete Handle (FIGURE 4-20) by removing the 4 screws (FIGURE 4-50), the 4
washers (FIGURE 4-40) and the 4 self locking nuts (FIGURE 4-30).
PAGE 3001
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
TASK 25-34-77-040-803
C. Removal of the Front Panel Assembly and Ultrasound Sensor
(1) Remove Covers as in Para. A.
(2) Remove the Front Panel Assembly (FIGURE 5-210) by removing the 4 screws (FIGURE 5-220A)
and sliding it up.
(3) Remove the ultrasound sensor (FIGURE 5 -180) by removing the 2 screws (FIGURE 5-170 ) and
the 4 screws (FIGURE 5-190A).
TASK 25-34-77-040-804
D. Removal of the Back Assembly
(1) Remove all the covers as per Para. A.
(2) Remove the Back Assy (FIGURE 5-20) from the Mechanical Assy (FIGURE 5-10A) by removing
the 4 screws (FIGURE 5-30) and the 2 screws (FIGURE 5-100).
TASK 25-34-77-040-805
E. Removal of the Core Assembly
(1) Remove all the Covers as per Para. A.
(2) Remove the Core Assy (FIGURE 10-10) from the Base assy (FIGURE 10-20A) by means of the 4
screws (FIGURE 10-30), the screw (FIGURE 10-70), the nut (FIGURE 10-60) and the self locking
nut (FIGURE 10-50).
(3) Save the block (FIGURE 10-40).
TASK 25-34-77-040-806
F. Removal of the Drawer Assembly
(1) Pull the drawer latch down and pull the Drawer Assy (FIGURE 1-20A) out.
TASK 25-34-77-040-807
G. Removal of the Flowmeter
(1) Remove Covers as per Para. A.
(2) Remove Back Assy as per Para. D.
(3) Remove the Flowmeter Assy (FIGURE 13-20) from the Core Assy (FIGURE 13-1) by means of
the 2 screws (FIGURE 13-30).
TASK 25-34-77-040-808
H. Removal of the Jug Presence Microswitch Assembly
(3) Remove the Jug Presence Microswitch Assy (FIGURE 13-40) by means of its attaching parts
from inside of the jug compartment.
TASK 25-34-77-040-809
I. Removal of the Relief Valve Assembly
(3) Remove the Relief Valve Assy (FIGURE 13-160) from the Core Assy (FIGURE 13-1) by means of
the 2 screws (FIGURE 13-170).
PAGE 3002
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
TASK 25-34-77-040-810
J. Removal of the Main Manifold Assembly
(3) Remove the Main Manifold (FIGURE 13-320) by unscrewing the 5 screws (FIGURE 13-330).
TASK 25-34-77-040-811
K. Removal of the Secondary Manifold Assembly
(3) Remove the Secondary Manifold (FIGURE 13-340) by unscrewing the 4 screws (FIGURE 13-350).
TASK 25-34-77-040-812
L. Removal of the Heater Assembly
(1) Remove Upper Cover as per Para. A. step (1).
(2) Remove Front Panel as per Para. C step (2).
(3) Remove the Heater Assy (FIGURE 13-360) by means of the 8 screws (FIGURE 13-370).
TASK 25-34-77-040-813
M. Removal of the Right Pump Assembly
(3) Remove of the Right Pump Assy (FIGURE 13-80) from the Core Assy (FIGURE 13-1) by means
of the 2 screws (FIGURE 13-110), the 2 washers (FIGURE 13-100) and the 2 self locking nuts
(FIGURE 13-90).
TASK 25-34-77-040-814
N. Removal of the Left Pump Assembly
(3) Remove the Left Pump Assy (FIGURE 13-120) from the Core Assy (FIGURE 13-1) by means of
the 2 screws (FIGURE 13-150), the 2 washers (FIGURE 13-140) and the 2 self locking nuts
(FIGURE 13-130).
TASK 25-34-77-040-815
O. Removal of the outlet
(1) Remove the outlet (FIGURE 13-380B or 380C) by pushing up the metal ring of the straight
adapter, then pull down the outlet.
SUB-TASK 25-34-77-040-001
P. Disassembly of the Front Panel Assembly
(1) Remove the Front Panel Assembly as per Para. C.
(2) Remove the Front Panel (FIGURE 6-13), the right and left brackets (FIGURE 6-50 and 60) and
the spacer (FIGURE 6-70A) by removing the 4 self locking nuts (FIGURE 6-90), the 4 washers
PAGE 3003
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
(FIGURE 6-80), the 4 washers lock (FIGURE 6-30), and the nuts (FIGURE 6-20).
(3) To remove the runtime indicator (FIGURE 6-15), unsolder the 4 pins.
SUB-TASK 25-34-77-040-002
Q. Disassembly of the Back Assembly
(1) Remove the Back Assy as per Para. D.
(2) Remove the Boards Support Assy (FIGURE 7-10) from the Interface Assy (FIGURE 7-20) by
means of the 2 screws (FIGURE 7-30) and the 2 screws (FIGURE 7-40).
SUB-TASK 25-34-77-040-003
R. Disassembly of the Drawer Assembly
(1) Remove the Drawer Assy as per Para. F.
(2) Remove the drawer plate (FIGURE 2-90) from the drawer (FIGURE 2-10A) by removing the 4
screws (FIGURE 2-100).
(3) Remove the 2 screws (FIGURE 2-80). Save the spring (FIGURE 2-50), the pin (FIGURE 2-60)
and the block (FIGURE 2-70).
(4) Remove the ball (FIGURE 2-30) from the lever (FIGURE 2-20) by removing the screw (FIGURE
2-40A).
SUB-TASK 25-34-77-040-004
S. Disassembly of the Board Support Assembly
(2) Remove the Driver Board (FIGURE 8-200A) and the spacer (FIGURE 8-245) by removing the 2
screws (FIGURE 8-240A), the 4 washers (FIGURE 8-230 and 220), the 2 self locking nuts
(FIGURE 8-210) and by unscrewing the 2 spacers (FIGURE 8-250) with their relevant washers
(FIGURE 8-255).
(3) Remove the 2 board supports (FIGURE 8-150 and 170) by removing the 4 screws (FIGURE 8-
160 and 180).
(4) Remove the clip (FIGURE 8-194) by means of the screw (FIGURE 8-195), the spring washer
(FIGURE 8-196) and the washer (FIGURE 8-197).
(5) Remove the protection board (FIGURE 8-90), the controller board (FIGURE 8-100A) and the 8
spacers (FIGURE 8-80) by removing the 4 screws (FIGURE 8-120), the 4 washers (FIGURE 8-
140) and the 4 self locking nuts (FIGURE 8-130).
(6) Remove the power supply board (FIGURE 8-40A), the protection board (FIGURE 8-30), the
spacer (FIGURE 8-190) the washer (FIGURE 8-191) and the 8 spacers (FIGURE 8-20) by
removing the 4 screws (FIGURE 8-50), the 3 washers (FIGURE 8-60) and the 3 self locking nuts
(FIGURE 8-70).
(7) Remove the circuit breaker (FIGURE 8-270) by removing its relevant attaching parts.
SUB-TASK 25-34-77-040-005
T. Disassembly of the Interface Assembly
(2) Remove the ultrasound sensor board (FIGURE 9-220) by removing the 3 self locking nuts
(FIGURE 9-310), the washer (FIGURE 9-290) and the 2 washers (FIGURE 9-300).
(3) Remove the 2 screws (FIGURE 9-360) to get access to the EMI filter board (FIGURE 9-190).
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(4) Remove the EMI filter board (FIGURE 9-190), by removing the 2 self locking nuts (FIGURE 9-
250), the 2 washers (FIGURE 9-240), the 2 spacers (FIGURE 9-180A) and the 2 screws
(FIGURE 9-230).
(5) Remove the support (FIGURE 9-320) and the 3 spacers (FIGURE 9-210) from the ultrasound
board plate (FIGURE 9-200) by removing the 2 screws (FIGURE 9-350), the 4 washers (FIGURE
9-330 and 340), the 3 screws (FIGURE 9-260A) and 4 washers (FIGURE 9-270 and 280).
(6) Remove the water connector (FIGURE 9-100) by removing the elbow adapter (FIGURE 9-170),
the electrovalve (FIGURE 9-160A), the pressure sensor (FIGURE 9-150), the nipple (FIGURE 9-
140), the Adapter T (FIGURE 9-130) and the nipple (FIGURE 9-120).
(7) Remove the electrical connector (FIGURE 9-20) by removing the 2 screws (FIGURE 9-90), the 4
washers (FIGURE 9-70 and 80) and the 2 self locking nuts (FIGURE 9-60), the spacer (FIGURE
9-50), the 2 O-Rings (FIGURE 9-40) and the flange connector (FIGURE 9-30).
SUB-TASK 25-34-77-040-006
U. Disassembly of the Base Assembly
(1) Remove the Core Assembly as per Para. E.
(2) Remove the arrester (FIGURE 11-70A) by removing the 2 screws (FIGURE 11-120), the left
support (FIGURE 11-110), the 2 screws (FIGURE 11-100), the right support (FIGURE 11-90) and
the 2 springs (FIGURE 11-80).
(3) Remove the Latch Assembly (FIGURE 11-50) by removing the 2 screws (FIGURE 11-60).
(4) Remove the Drain Plate (FIGURE 11-20A) by removing the 3 self locking nuts (FIGURE 11-40A)
and the 3 washers (FIGURE 11-30).
SUB-TASK 25-34-77-040-007
V. Disassembly of the Latch Assembly
(1) Remove the Latch Assembly as per Para. U, step (3).
(2) Remove the latch (FIGURE 12-10) and the latch lever (FIGURE 12-20) by removing the screw set
(FIGURE 12-30).
(3) Remove the spring (FIGURE 12-40) and the latch pin (FIGURE 12-50) by removing the screw set
(FIGURE 12-60).
SUB-TASK 25-34-77-040-008
W. Disassembly of the Flowmeter Assembly
(1) Remove the Flowmeter Assy as per Para. G.
(2) Remove the flowmeter (FIGURE 14-10) from the bracket (FIGURE 14-20) by means of the 3 screws
(FIGURE 14-50A), the 3 lock washers (FIGURE 14-40) and the 3 washers (FIGURE 14-30).
(3) Remove the 2 adapter elbows (FIGURE 14-60A) from the flowmeter (FIGURE 14-10).
SUB-TASK 25-34-77-040-009
X. Disassembly of the Jug Presence Microswitch Assembly
(1) Remove the Jug Presence Microswitch Assy as per Para. H.
(2) Remove the Microswitch (FIGURE 15-90) by means of the 2 screws (FIGURE 15-130), the 2 lock
washers (FIGURE 15-120) and the 2 washers (FIGURE 15-110), and the 2 spacers (FIGURE 15-
100).
(3) Remove the microswitch pivot (FIGURE 15-10) by untightening the microswitch button (FIGURE
15-80). Remove the spring (FIGURE 15-70), the 3 relevant nuts (FIGURE 15-20, 40, 60) and the
bushing (FIGURE 15-50).
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SUB-TASK 25-34-77-040-010
Y. Disassembly of the Main Manifold Assembly
(1) Remove the Main Manifold Assembly as per Para. J.
(2) Remove one of the 3 solenoids valve (FIGURE 19-20A) by removing the relevant 4 screws
(FIGURE 19-50), the 4 washers (FIGURE 19-30) and the 4 washers lock (FIGURE 19-40). This
procedures is the same for the other 2 electrovalves (FIGURE 19-20A).
(3) Remove the solenoid valve (FIGURE 19-60) by removing the 4 screws (FIGURE 19-90), the 4
washers (FIGURE 19-70) and the 4 lock washers (FIGURE 19-80) and remove the elbow
(FIGURE 19-150) and the T adapter (FIGURE 19-155).
(4) Remove the microswitch (FIGURE 19-100) by removing the 2 screws (FIGURE 19-130A), the 2
washers (FIGURE 19-110) and the 2 washers lock (FIGURE 19-120).
(5) Remove the 5 elbow adapters (FIGURE 19-170A), the elbow adapter (FIGURE 19-180A) and the
terminal (FIGURE 19-160). Remove the 2 plugs (FIGURE 19-140A).
SUB-TASK 25-34-77-040-011
Z. Disassembly of the Secondary Manifold Assembly
(1) Remove the Secondary Manifold Assy as per Para. K.
(2) Remove the 3 electrovalves (FIGURE 20-20A, 60A, 100A) by unscrewing the 6 screws (FIGURE
20-50, 80, 120), the 6 washers lock (FIGURE 20-40, 70, 110).
(3) Remove the tap (FIGURE 20-30) from the electrovalve (FIGURE 20-20A) and the elbow adapters
(FIGURE 20-90, 130) form the electrovalves (FIGURE 20-60A, 100A), respectively.
(4) Remove the elbow adapters (FIGURE 20-150A, 160, 180).
(5) Remove the straight adapter (FIGURE 20-140) and the tee adapter (FIGURE 20-170).
SUB-TASK 25-34-77-040-012
AA. Disassembly of the Right Pump Assembly
(1) Remove the Right Pump Assembly as in Para. M.
(2) Disconnect the elbow adapter (FIGURE 16-20) and the 2 tee adapters (FIGURE 16-30A, 40A).
(3) Remove the 2 pump supports (FIGURE 16-50) from the right pump (FIGURE 16-10).
SUB-TASK 25-34-77-040-013
BB. Disassembly of the Left Pump Assembly
(1) Remove the Left Pump Assembly as per Para. N.
(2) Remove the elbow adapter (FIGURE 17-90A), the joint (FIGURE 17-80A), the elbow adapter (17-
70A) and the tee adapter (FIGURE 17-60).
(3) Remove the pump support (FIGURE 17-110).
(4) Remove the joint (FIGURE 17-50), the elbow adapter (FIGURE 17-40A), the tee adapter
(FIGURE 17-30) and the elbow adapter (FIGURE 17-20).
(5) Remove the 2 pump supports (FIGURE 17-100) from the left pump (FIGURE 17-10).
SUB-TASK 25-34-77-040-014
CC. Disassembly of the Heater Assembly
(1) Remove the Heater Assy as per Para. L.
(2) Remove the Actuator Assy (FIGURE 21-320) by means of the 4 screws (FIGURE 21-330).
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(3) Remove the 2 Guides Assy (FIGURE 21-300, 310) with the springs (FIGURE 21-290) and the 4
washers (FIGURE 21-280) by pulling them down.
(4) Disassemble the heater cover (FIGURE 21-110), the heater body (FIGURE 21-10A) and the
heater base (FIGURE 21-50) by removing the 8 screws (FIGURE 21-140), the 8 lock washers
(FIGURE 21-130) and the 8 washers (FIGURE 21-120).
(5) Remove the shower (FIGURE 21-70) by means of the 4 screws (FIGURE 21-80).
(6) Remove the spacer (FIGURE 21-85) by means of the 2 screws (FIGURE 21-86)
(7) Remove the 6 O-rings (FIGURE 21-30, 90) and the bearings (FIGURE 21-20) from the heater
body (FIGURE 21-10A). Remove also the 2 seals (FIGURE 21-40A, 100A).
(8) Remove the 3 heating elements (FIGURE 21-200, 210) by removing the 4 screws (FIGURE 21-
230A) and the tap (FIGURE 21-220).
(9) Disconnect the 3 elbows (FIGURE 21-190A), remove the temperature probe (FIGURE 21-250),
the thermal circuit breaker (FIGURE 21-240) and the insulators (FIGURE 21-150, 160, 170, 180).
(10) Remove the seal (FIGURE 21-60A) from the heater base (FIGURE 21-50).
SUB-TASK 25-34-77-040-015
DD. Disassembly of the Left Guide Assembly
(1) Remove the Left Guide Assembly as per Para. CC.
(2) Remove the 2 guide pins (FIGURE 23-20) from the left guide (FIGURE 23-10) by removing the 2
(3) Remove the latch lever (FIGURE 23-50A) from the left guide (FIGURE 23-10) by means of the
screw (FIGURE 23-70), the spring (FIGURE 23-40) and the lock washer (FIGURE 23-60).
SUB-TASK 25-34-77-040-016
EE. Disassembly of the Right Guide Assembly
(1) Remove the Right Guide Assembly as per Para. CC.
(2) Remove the 2 guide pins (FIGURE 24-20) from the right guide (FIGURE 24-10) by removing the
2 screws (FIGURE 24-30).
(3) Disconnect the 2 straight adapters (FIGURE 24-40).
SUB-TASK 25-34-77-040-017
FF. Disassembly of the Actuator Assembly
(1) Remove the Actuator Assembly as per Para. CC.
(2) Remove the microswitch (FIGURE 22-50) with its support (FIGURE 22-30) by removing the 2
(3) Remove the 2 screws (FIGURE 22-60) to free the microswitch (FIGURE 22-50).
(4) Disconnect the elbow adapter (FIGURE 22-20).
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CLEANING
TASK 25-34-77-100-801
1. GENERAL
WARNING USE ONLY SPECIFIED CLEANING MATERIALS OR EQUIVALENT SUBSTITUTES.

THE USE OF NON-EQUIVALENT MATERIALS CAN DAMAGE THE SURFACE
PROTECTION. FOLLOW THE MANUFACTURER’S INSTRUCTIONS. THE IMPROPER
USE OF UNAPPROVED MATERIALS CAN CAUSE INJURY TO PERSONNEL
AND/OR DAMAGE TO EQUIPMENT.
CAUTION DO NOT USE ABRASIVE CLOTH, CHLORINE BLEACH BASED CLEANING AGENTS
OR OTHER SPIRITS AND SOLVENTS.
CAUTION DO NOT USE METAL POLISH/CLEANER ON ANY INTERNAL PART OF THE COFFEE
MAKER.
CAUTION DO NOT USE METAL TOOLS TO REMOVE FOREIGN MATTER FROM SOCKET
CONTACTS. DAMAGE TO CONTACT PLATING CAUSES CORROSION. REPLACE
ANY SOCKETS, WHICH HAVE CORRODED CONTACTS.
CAUTION AVOID DAMAGING SMALL AND DELICATE PARTS BY HOLDING COMPRESSED AIR
NOZZLE TOO CLOSE.
CAUTION USE BRUSHES CAREFULLY ON DELICATE PARTS.
NOTE Use only dry oil free compressed air with a pressure of max 2 bars (29 PSI).
NOTE Unit should be completely cleaned every time it is brought in for maintenance.
The unit must be kept thoroughly cleaned and sanitized at all times to avoid bacteria and other harmful
substance build up and thereby maintaining public health standards. A thorough cleaning is needed before and
after any maintenance or repair work is performed.
Disconnect the appliance prior to any cleaning operation and leave it to cool.
If necessary, clean the appliance casing by using a damp sponge.
Any cleaning fluids or materials used must have the following characteristics:
(1) pH value: 8.5-10.5 sol.1% at 20°C (68°F)
(2) Non-flammable , non toxic, and non-abrasive
(3) Odourless and no harmful vapours or fumes
(4) Non- corrosive
(5) No residue film
(6) Harmless to stainless steel, aluminium and rubber.
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TASK 25-34-77-940-802
2. LIST OF MATERIALS
The following materials are used in this section.

NOTE Equivalent substitute may be used for listed items.
P/N or IDENTIFICATION
ITEM SOURCE (CAGE)
CODE
CLEANER DETERGENT-
- COMMERCIALLY AVAILABLE
DISINFECTANT
COTTON CLOTH - COMMERCIALLY AVAILABLE
CLOTH LINT-FREE - COMMERCIALLY AVAILABLE
NON ABRASIVE SPONGE - COMMERCIALLY AVAILABLE
SMALL SOFT-BRISTLED BRUSH - COMMERCIALLY AVAILABLE
DESCALING KIT
DK1001 IACOBUCCI HF Aerospace Spa
(ATA # 20-00-02) (AEAA2)
LIST OF MATERIALS
TABLE 4001
TASK 25-34-77-100-802
3. PROCEDURE
The cleaning of the Coffee Maker is really important to guarantee a good level of performance and also to keep
on the appropriate hygienic conditions.
Normally the parts that must be exposed for cleaning are the drawer, the outlet and the drain plate.
Additionally, to make sure that the Coffee Maker stays clean all the time it should be cleaned after each flight.
Disconnect the appliance prior to any cleaning operation and leave it to cool.
WARNING BE CAREFUL NO RESIDUALS OF USED CLEANING MATERIALS REMAIN ON THE COFFEE

MAKER.
A. Daily Cleaning
NOTE The following steps should be performed after every flight.
(1) Cleaning of Drawer, Coffee/ Hot Water Outlet and Drain Plate
A short cycle of the COFFEE and HOT WATER TEA functions shall be performed to clean the
drawer and the hot water outlet.
(a) Insert an empty jug in the Coffee Maker.
(b) Press the COFFEE key. Let the hot water run through for approximately 10 seconds.
(c) Press the COFFEE key again to interrupt the cycle. The hot water in the jug shall be
poured onto the drain plate to clean the drain system.
(d) Press the HOT WATER TEA key. Let the hot water run through for approximately 10
seconds.
(e) Press the HOT WATER TEA key again to interrupt the cycle. The hot water in the jug shall
be poured onto the drain plate to clean the drain system.
(f) Using a damp sponge wipe clean the drain plate and make sure that the drain hole is free
from dirt.
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(2) External Parts

1) Using a non metallic brush soaked into a sanitization solution remove the residuals of coffee
grounds.
2) Rinse using a soft non abrasive sponge soaked only with water.
3) Using a damp sponge wipe clean the front face of the Coffee Maker and the drain plate.
Make sure that the drain hole is free from dirt. Dry all the wet parts by means of a clean
cotton cloth.
B. Cleaning during maintenance
In maintenance the Coffee Maker must be cleaned on its external parts as per daily cleaning. If strictly
necessary, the cleaning of the electrical parts and the hydraulic circuit is also required.
(1) Cleaning of the electrical parts

1) Remove dust and dirt from the circuit boards with a small soft-bristled brush. Dry with oil-free
compressed air of max 2 Bars (29 psi).
2) With minimum movement of the wiring, wipe dust and dirt from bodies, shells and cable
clamps with lint-free cloth moistened with alcohol. Wipe dry with a clean, dry, lint-free cloth.
(2) Cleaning of the hydraulic circuit

1) Clean all internal tubes by running a non-metallic brush along them. Rinse with non metallic
brush socked with clear water. Dry if necessary with oil-free compressed air of max 2 Bars
(29 psi).
2) In case of scale build up due to operation with hard water refer to the Descaling Procedure
20-00-02 which can be required to IACOBUCCI HF Aerospace at customer convenience.
3) In case of sanitation refer to the Sanitation Procedure 20-00-01 which can be required to
IACOBUCCI HF Aerospace at customer convenience.
4) Using a damp sponge wipe clean the front face of the Coffee Maker and the drain plate.
Make sure that the drain hole is free from dirt. Dry all the wet parts by means of a clean
cotton cloth.
PAGE 4003
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PAGE 4004
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CHECK
TASK 25-34-77-210-801
1. GENERAL
This section presents the detailed procedures that will show if the component is serviceable, or if it must be
repaired or replaced. Only authorized and qualified personnel must carry out all inspections and checks.
CAUTION REPLACE ANY PART WHICH FAILS TO MEET REQUIREMENTS AND CHECK WITH A
SERVICEABLE PART.
NOTE To gain access to the internal components of the unit, disassemble the external covers as
described in chapter “Disassembly “and reassemble the covers afterwards as described in
chapter “ Assembly” of this manual.
NOTE Due to the design and materials used in the construction of the Coffee Maker, it is unlikely that
any corrosion will occur. If corrosion does occur the effected part must be removed and
replaced immediately.
NOTE Whenever the unit is brought in for maintenance, it should be thoroughly cleaned as final
maintenance step. Refer to CLEANING section.
Perform a check under a bright light using a magnifying glass to detect surface flaws. Note defects for all parts
failing check and assign for repair or replacement.
Refer to Service Letter HFAM-25-23SL for the scheduled preventive maintenance of the Coffee Maker P/N
HFA2000-10. It lists the recommended actions to be performed periodically for the lifecycle operation of the
unit. The use of the Coffee Maker outside its intended designed limits (i.e. abusive usage, considerable lack of
maintenance) voids the warranty of the same.
In case of unserviceable Coffee Maker “Visual Inspection” and “Functional Check” must be carried out.
Refer also to “Testing and Fault Isolation”.
TASK 25-34-77-220-801
2. VISUAL INSPECTION
A. Visually inspect all assembled mechanical parts for:

 signs of corrosion
 nicks, cracks, dents distortion
 loose or defective attaching parts
 bad elasticity of the springs
B. Visually inspect all electrical assemblies such as:

 printed circuit boards
 soldering joints for damage
C. Visually inspect electrical connections for:

 damage caused by excessive heat
 faulty insulation
 corroded contacts or terminals
 poor soldering connections
 loose of defective contacts and terminals
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D. Visually inspect wiring harnesses for :

 Wear
 Loose bundling
E. Visually inspect all water lines and drainage for:

 Leakage on the junctions
 Cracked or bent tubes
TASK 25-34-77-210-802
3. TEST AND INSPECTIONS
A. Mechanical inspection
Check and inspect the internal mechanical assembly according to the applicable drawings, also check
and inspect the hardware attachments and applicable surface treatments.
B. Electrical Inspection
Check the general electric assembly such as the wiring, soldering and electric protections.
TASK 25-34-77-750-803
4. FUNCTIONAL CHECK (OPERATING CYCLE AND SAFETY TEST)
(A) Perform the functional test following the instructions on the section “Testing and Fault Isolation”, Para. B.
PAGE 5002
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REPAIR
TASK 25-34-77-300-801
1. GENERAL
This section gives information for the repair of the Coffee Maker. Broken or damaged metal, plastic parts or any
other components of the Coffee Maker should be replaced by a new part and should under no circumstance be
repaired by welding, melting, bending or by using any kind of filling material.
The design of the Coffee Maker is such that removing and replacing damaged parts is easy, therefore there are
no particular repair instructions. Repair is limited to the replacement of failed components.
Any defective items must be repaired or replaced by authorized personnel. Should parts other than Original
Equipment Manufacturer’s parts be used, all warranties shall be null and void.
All other repairs must be made by IACOBUCCI HF Aerospace for factory trained personnel due to the complex
nature of the electronic parts. All electronic repairs shall require special test equipment not called out for in this
manual and therefore covered during factory training.
Due to the design and material used in the construction of the Coffee Maker is unlikely that any corrosion will
occur. If corrosion does occur the affected parts must be removed and replaced immediately.
NOTE Only Original Equipment Manufacturer’s (OEM) materials and spare parts are used in the
maintenance and/or repair of the Coffee Maker.
TASK 25-34-77-300-802
2. PROCEDURE
Repair of the Coffee Maker is limited to mechanical and hydraulic components, electronic panel assembly
repair, and replacement of damaged or deteriorated components. Substitution of broken or damaged parts
shall be performed according to chapter “Disassembly” and “Assembly”.
CAUTION DO NOT ATTEMPT TO REPAIR ANY DAMAGED PARTS BY BENDING OR TWISTING.

CAUTION ANY PARTS THAT ARE CRACKED MUST BE REMOVED AND REPLACED.
CAUTION UNDER NO CIRCUMSTANCES MUST ANY PART OF THE COFFEE MAKER BE WELDED OR
SOLDERED, EXCEPT THE ELECTRICAL AND ELECTRONIC PARTS WHEN REQUIRED.
NOTE Whenever the unit is brought in for repair, it should be thoroughly cleaned as final repair
procedure. Refer to “Cleaning” section.
A. Location of broken or damaged parts

If the Coffee Maker is malfunctioning or if it has gone into a fail mode, the faulty part could be located by
following the steps in the sections “Testing and fault isolation” and/or “ Check”.
B. Substitution of parts
Substitution of broken or damaged parts shall be performed according to the sections “Disassembly” and
“Assembly” of this manual.
C. Lifetime
Refer to Service Letter HFAM-25-23SL for all the parts that might be periodically replaced to guarantee
a continuous high level of performance.
SUB-TASK 25-34-77-300-001
3. SPECIAL PROCEDURE
A. RUN TIME INDICATOR REPLACEMENT

(1) Disconnect the flat cable FC3 from the front panel. Refer to IPL Fig. 25 - Wiring Installation
Drawing.
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(2) Remove the front panel as per Para C. Removal of the Front Panel in “ Disassembly” section.
(3) Unsolder the run time indicator pins from the front panel circuit card.
(4) Remove the damaged run time indicator.
(5) Install a new run time indicator in place of the damaged one by soldering the four pins.
NOTE Pay attention to the correct run time side. The P and N pins must be up. Refer to
figure 6001.
NOTE For solder material and process specification instructions refer to ANSI/J-STD001 –
Requirements for Soldered Electrical and Electronic Assemblies.
RUN TIME INDICATOR (for reference only)

FIGURE 6001/ GRAPHIC 25-34-77-991-007
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ASSEMBLY
TASK 25-34-77-400-801
1. GENERAL
This section gives information for the assembly procedure of the Coffee Maker.
CAUTION MONITOR THE CONDITION OF THE ATTACHING PARTS REMOVED DURING
DISASSEMBLY. IN CASE OF WEAR, REPLACE THEM WITH NEW ONES.
NOTE Before assembly make certain that CLEANING, CHECK and REPAIR of parts have been carried
out.
NOTE Refer to ‘ILLUSTRATED PARTS LIST’ for figures/item numbers.
NOTE After re-assembly, perform a functional test as per section “Test and Fault Isolation” of this
manual.
TASK 25-34-77-94B-802

Piping pliers ST009 IACOBUCCI HF Aerospace Spa (AEAA2)
Crimping Tool M22520/1-01 Commercially available
Turret Head TH452 Commercially available

TABLE 7001
TASK 25-34-77-994-802
The following materials are used in the section.

Screw Thread Locking LOCTITE243

Commercially available
(S-46163A Type II Grade N)
LOCTITE577
Pipe Sealant Commercially available
(DIN-DVGW) (AGA) (WRC)
Protective Liquid Coating NYCOTE 7-11 (MIL-S-4383) Commercially available
Heatsink Compound DOW CORNING340 Commercially available
Heating Shrink Sleeves RNF100-3/8-0 Commercially available
Lacing MIL-T-43435B Type I Commercially available
RTV-type, broad temperature range
Silicone sealant performance from -50°C Commercially available
(-58°F) to +200°C (392°F)
MULTI-PURPOSE SILICONE
DOW CORNING ® 732 Commercially available
SEALANT (black)
PAGE 7001
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SILICONE SEALANT (clear) DOW CORNING® 734 Commercially available
TIE WRAPS RS178-462 Commercially available
MOTOR SEALANT SARATOGA HD-350 Commercially available
LIST OF MATERIALS
TABLE 7002
TASK 25-34-77-400-802
4. ASSEMBLY PROCEDURE
CAUTION WHEN INSTALLING THE ELECTROVALVES, PAY ATTENTION TO THE PROPER

DIRECTION OF INSTALLATION. REFER TO THE RELATIVE FIGURE IN THE IPL SECTION.
CAUTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.
NOTE Start all screws, nuts and bolts before final tightening.
NOTE Use the tool ST009 to connect the 6mm tubes.
NOTE Connect all wires. Refer to Electrical Schematic Diagram and Wiring Installation Drawing. If
necessary, apply a thin layer of clear silicone sealant to fix connectors.
NOTE Apply medium grade LOCTITE243, or equivalent, to the screw threads.
NOTE Apply LOCTITE 577, or equivalent, on the threaded hydraulic components.
NOTE Apply NYCOTE 7-11, or equivalent, as per NYCOTE instructions on the ground.
NOTE When necessary, use lacings to bind all the wires in a single bundle.
SUB-TASK 25-34-77-440-001
A. Assembly and installation of the Drawer Assy
(1) Fix the ball (FIGURE 2- 30) to the lock lever (FIGURE 2-20) by means of the screw (FIGURE 2-
40A).
(2) Place the block (FIGURE 2-70) with the pin (FIGURE 2-60) and the spring (FIGURE 2-50) inside
the drawer and fix altogether with the 2 screws (FIGURE 2-80).
(3) Place the lever obtained in step (1) over the block (FIGURE 2-70) with the ball (FIGURE 2-30) in
correspondence of the hole inside the drawer.
(4) Fix the plate (FIGURE 2-90) inside the drawer (FIGURE 2-10A) by means of the 4 screws
(FIGURE 2-100).
(5) Install the drawer assembly just obtained onto its appropriate guides of the Main Assy (FIGURE
1-10A) by sliding inwards.
SUB-TASK 25-34-77-440-002
B. Assembly of the Latch assembly
(1) Insert the latch lever (FIGURE 12-20) into the latch (FIGURE 12-10) and fix the screw set
(FIGURE 12-30).
(2) Insert the spring (FIGURE 12-40) and the latch pin (FIGURE 12-50) in the latch (FIGURE 12-10)
and fix with the pin (FIGURE 2-60).
(3) Fix the Latch Assy just obtained as per Para. M, step (3).
PAGE 7002
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SUB-TASK 25-34-77-440-003
C. Assembly of the Right Guide assy
(1) Insert the guide pins (FIGURE 24-20) in the right guide (FIGURE 24-10) and fix using the 2
(2) Fix the 2 straight adapters (FIGURE 24-40) to the right guide (FIGURE 24-10).
(3) Fix the assy just obtained to the Heater Assy as per Para. E, step 9.
SUB-TASK 25-34-77-440-004
D. Assembly of the Left Guide assy
(1) Insert the 2 pin guides (FIGURE 23-20) in the left guide (FIGURE 23-10) and fix the 2 screws
(FIGURE 23-30).
(2) Insert the spring (FIGURE 23-40) in its appropriate opening of the left guide. Fix the lever latch
(FIGURE 23-50A) to the left guide by means of the screw (FIGURE 23-70), the lock washer
(FIGURE 23-60).
(3) Fix the assy just obtained to the Heater Assy as per Para. E, step 9.
SUB-TASK 25-34-77-440-005
E. Assembly of the Heater Assy
(1) Insert the 4 bearing (FIGURE 21-20),the seals (FIGURE 21-40A, 100A), the 6 O-rings (FIGURE
21-30, 90) in the appropriate housing of the heater body (FIGURE 21-10A).
(2) Install the heater base (FIGURE 21-50) and the heater cover (FIGURE 21-110) in the heater
body (FIGURE 21-10A) using the 8 screws (FIGURE 21-140), the 8 lock washers (FIGURE 21-
130) and the 8 washers (FIGURE 21-120).
(3) Apply the 4 PTL insulators (FIGURE 21-150, 160, 170, 180). Install the plate (FIGURE 21-260) to
the heater cover (FIGURE 21-110) by means of the 4 screws (FIGURE 21-270).
(4) Connect the 3 elbows adapter (FIGURE 21-190A) to the heater cover (FIGURE 21-110).
(5) Install the temperature probe (FIGURE 21-250) and the thermal circuit breaker (FIGURE 21-240)
in the appropriate holes of the heater cover (FIGURE 21-110).
NOTE Apply a thin layer of heatsink compound before the installation of both components.
Apply a thin layer of motor sealant on the temperature probe to fix it.
(6) Install the Actuator Assy (FIGURE 21-320) using the 4 screws (FIGURE 21-330).
(7) Install the seal (FIGURE 21-60A) in the lower side of the heater base (FIGURE 21-50). Install the
shower (FIGURE 21-70) in the lower side of the heater base (FIGURE 21-50) with the 4 screws
(FIGURE 21-80).
(8) Install the spacer (FIGURE 21-85) to the heater base (FIGURE 21-50) by means of the 2 screws
(FIGURE 21-86).
(9) Install the 3 heating elements (FIGURE 21-200, 210) in the heater body (FIGURE 21-10A). Then
install the tap (FIGURE 21-220) by means of the 4 screws (FIGURE 21-230A).
(10) Attach the Heater Assy just obtained in the 2 guide assemblies (FIGURE 21-300, 310) using the
4 springs (FIGURE 21-290), the 4 washers (FIGURE 21-280) and the 4 screws (FIGURE 21-
330).
(11) Re-install the ground cable.
SUB-TASK 25-34-77-440-006
F. Assembly of the Main Manifold Assy
(1) Insert the elbow adapter (FIGURE 19-180A) in one of the elbow (FIGURE 19-170A).
(2) Fix the 5 elbows (FIGURE 19-170A) to the main manifold (FIGURE 19-10).
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(3) Connect the microswitch (FIGURE 19 -100) to the main manifold by means of the 2 washers
(FIGURE 19 -110), the 2 lock washers (FIGURE 19 -120) and the 2 screws (FIGURE 19 -130A).
(4) Insert the 2 socket screw plugs (FIGURE 19 -140A) in the Main Manifold Assy.
(5) Insert the straight adapter (FIGURE 19 -160) in the Main Manifold Assy.
(6) Connect the 3 solenoid valve (FIGURE 19 -20A) to the Main Manifold Assy by means of the 12
washers (FIGURE 19 -30), the 12 lock washers (FIGURE 19 -40) and the 12 screws
(FIGURE 19 -50).
(7) Insert the tee adapter (FIGURE 19 -155) in the elbow adapter (FIGURE 19 -150) and fix them to
the solenoid valve (FIGURE 19 -60). Fix the assy just assembled to the main manifold assy by
means of the 4 washers (FIGURE 19 -70), the 4 lock washers (FIGURE 19 -80) and the 4 screws
(FIGURE 19 -90).
(8) Install the Main Manifold Assy just obtained to the housing (FIGURE 13 -10) by means of the 5
SUB-TASK 25-34-77-440-007
G. Assembly of the Secondary Manifold assy
(1) Install the solenoid valve (FIGURE 20-20A) to the secondary manifold (FIGURE 20-10) by means
of the 2 screws (FIGURE 20-50) and the 2 lock washers (FIGURE 20-40). Fix the tap (FIGURE
20-30) on the solenoid valve (FIGURE 20-20A).
(2) Install the solenoid valve (FIGURE 20-60A) to the secondary manifold by means of the 2 screws
(FIGURE 20-80) and the 2 lock washers (FIGURE 20-70). Fix the elbow adapter (FIGURE 20-90)
on the solenoid valve.
(3) Install the solenoid valve (FIGURE 20-100A) to the secondary manifold by means of the 2 screws
(FIGURE 20-120) and the 2 lock washers (FIGURE 20-110). Fix the elbow adapter (FIGURE 20-
130) on the solenoid valve.
(4) Fix the straight adapter (FIGURE 20-140), the elbow adapters (FIGURE 20-150A, 160, 180) and
the tee adapter (FIGURE 20-170) to the secondary manifold.
(5) Fix the Secondary Manifold Assy just assembled to the housing (FIGURE13-10) by means of the
4 screws (FIGURE 13-350).
SUB-TASK 25-34-77-440-008
H. Assembly of the Flowmeter assy
(1) Fix the bracket (FIGURE 14-20) to the flowmeter (FIGURE 14-10) by means of the 3 washers
(FIGURE 14-30), the 3 grower washers (FIGURE 14-40) and the 3 screws (FIGURE 14-50A).
(2) Connect the 2 elbows adapter (FIGURE 14-60A) to the flowmeter (FIGURE 14-10).
(3) Fix the Flowmeter Assy just obtained to the housing (FIGURE 13-10) by means of the 2 screws
(FIGURE 13-30).
SUB-TASK 25-34-77-440-009
I. Assembly of the Jug Presence Microswitch assy
(1) Install the Microswitch (FIGURE 15-90) and relevant spacers (FIGURE 15-100) in the
microswitch support (FIGURE 15-30) using the 2 screws (FIGURE 15-130), the 2 lock washers
(FIGURE 15-120) and the 2 washers (FIGURE 15-110).
(2) Insert the nut (FIGURE 15-20) in the microswitch pivot (FIGURE 15-10) and insert them to the
appropriate hole of the microswitch support (FIGURE 15-30).
(3) Fix the assy just assembled to the housing (FIGURE 13-10) by means of the nut (FIGURE 15-
40), the threaded bushing (FIGURE 15-50), the nut (FIGURE 15-60), the spring (FIGURE 15-70)
and the microswitch button (FIGURE 15-80).
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SUB-TASK 25-34-77-440-010
J. Assembly of the Right pump assy
(1) Place one support (FIGURE 16-50) on the lower side of the pump (FIGURE 16-10) and connect
the elbow adapter (FIGURE 16-20).
(2) Place the other support (FIGURE 16-50) in the upper side of the pump (FIGURE 16-10) and
connect the tee adapters (FIGURE 16-30A, 40A). Attach the pump insulator (FIGURE 16-60) to
the pump (FIGURE 16-10).
(3) Fix the Right Pump Assy just assembled to the housing (FIGURE 13-10) by means of the 2
screws (FIGURE 13-110), the 2 washers (FIGURE 13-100) and the 2 nuts (FIGURE 13-90).
SUB-TASK 25-34-77-440-011
K. Assembly of the Left pump assy
(1) Place the support (FIGURE 17-100) in the lower side of the pump (FIGURE 17-10) and connect
the elbow adapter (FIGURE 17-20), the tee adapter (FIGURE 17-30), the elbow adapter
(FIGURE 17-40A) and the joint (FIGURE 17-50).
(2) Place the support (FIGURE 17-110) in the upper side of the pump and connect the tee adapter
(FIGURE 17-60), the elbow (FIGURE 17-70A), the joint (FIGURE 17-80A) and the elbow adapter
(FIGURE 17-90A). Attach the pump insulator (FIGURE 17-120) to the pump (FIGURE 17-10).
(3) Fix the Left Pump Assy just assembled to the housing (FIGURE 13-10) by means of the 2 screws
(FIGURE 13-150), the 2 washers (FIGURE 13-140) and the 2 nuts (FIGURE 13-130).
SUB-TASK 25-34-77-440-012
L. Assembly of the Relief Valve Assy
(1) Insert the relief valve (FIGURE 18-20) in the valve support (FIGURE 18-10). Connect the straight
adapter (FIGURE 18-40).
(2) Connect the straight adapter (FIGURE 18-50) and the tee adapter (FIGURE 18-60B) in the relief
valve (FIGURE 18-20).
(3) Fix the set screw (FIGURE 18-30) in the valve support (FIGURE 18-10).
(4) Install the Relief Valve Assy just assembled to the housing (FIGURE 13-10) by means of the 2
SUB-TASK 25-34-77-440-013
M. Assembly of the Base Assy
(1) Install the drain plate (FIGURE 11-20A) to the base (FIGURE 11-10) by means of the 3 washers
(FIGURE 11-30) and the 3 self locking nuts (FIGURE 11-40A).
NOTE It is suggested to apply one tie wrap to arrest the tube (FIGURE 26-140).
(2) Fix the right support (FIGURE 11-90) and the left support (FIGURE 11-110) to the arrester
(FIGURE 11-70A) by means of the 2 springs (FIGURE 11-80). Install the assy just assembled to
the base by means of the 2 screws (FIGURE 11-100) and the 2 screws (FIGURE 11-120).
(3) Install the Latch Assy (FIGURE 11-50) by means of the 2 screws (FIGURE 11-60).
(4) To install the assy just obtained to the Core Assy (FIGURE10-10) join the block (FIGURE 10-40)
to the Latch Assy, then fix the Base Assy (FIGURE 10-20A) by means of the 4 screws (FIGURE
10-30), the screw (FIGURE 10-70), the nut (FIGURE 10-60) and the nut (FIGURE 10-50).
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SUB-TASK 25-34-77-440-014
N. Assembly of the Interface assy
(1) To install the electrical connector (FIGURE 9-20) to the lower back cover fix the flange connector
(FIGURE 9-30), the electrical connector (FIGURE 9-20), the 2 O-rings (FIGURE 9-40) and the
spacer (FIGURE 9-50) by means of the 2 screws (FIGURE 9-90), the 2 washers (FIGURE 9-80),
the 2 washers (FIGURE 9-70) and the 2 nuts (FIGURE 9-60).
(2) Fix the water connector (FIGURE 9-100) (included of the O-Ring Item 110) in the lower back
cover (FIGURE 9-10) with the nipple (FIGURE 9-120). Then connect the T adapter (FIGURE 9-
130), the electrovalve (FIGURE 9-160A), the elbow (FIGURE 9-170), the nipple (FIGURE 9-140)
and the pressure sensor (FIGURE 9-150).
(3) Join the profile (FIGURE 9-205) to the ultrasound board plate (FIGURE 9-200).
(4) Fix the support (FIGURE 9-320) to the ultrasound board plate (FIGURE 9-200) by means of the 2
screws (FIGURE 9-350), the 4 washers (FIGURE 9-330, 340),
(5) Fix the EMI filter board (FIGURE 9-190) to the ultrasound board plate (FIGURE 9-200) using the
2 self locking nuts (FIGURE 9-250), the 2 washers (FIGURE 9-240), the 2 spacers (FIGURE 9-
180A) and the 2 screws (FIGURE 9-230).
(6) Fix the 3 spacers (FIGURE 9-210) to the ultrasound sensor board (FIGURE 9-220) by means of
the 3 self locking nuts (FIGURE 9-310) and the 3 washers (FIGURE 9-290 and 300).
(7) Install the assy just obtained to the Ultrasound Board Plate (FIGURE 9-200), by means of the 3
screws (FIGURE 9-260A) and 6 washers (FIGURE 9-270 and 280).
(8) Fix the assy just obtained to the lower back cover (FIGURE 9-10) by means of the 2 screws
(FIGURE 9-360).
(9) Fix the Interface Assy (FIGURE 7-20) just obtained to the Board Support Assy (FIGURE 7-10) by
means of the 2 screws (FIGURE 7-30) and the 2 screws (FIGURE 7-40).
SUB-TASK 25-34-77-440-015
O. Assembly of the Board Support Assy
(1) Fix the clip (FIGURE 8-194) to the board support (FIGURE 8-150) by means of the washer
(FIGURE 8-197), the spring washer (FIGURE 8-196) and the screw (FIGURE 8-195).
(2) Install the 2 board supports (FIGURE 8-150 and 170) using the 4 screws (FIGURE 8-160 and
180).
(3) Install the Circuit Breaker (FIGURE 8-270) to the upper back cover (FIGURE 8-10) by using its
relevant attaching parts.
(4) Install the power supply board (FIGURE 8-40A), the protection board (FIGURE 8-30), the spacer
(FIGURE 8-190), the washer (FIGURE 8-191) and the 4 spacers (FIGURE 8-20) to the upper back cover
(FIGURE 8-10), using the 4 screws (FIGURE 8-50), the 3 washers (FIGURE 8-60) and the 3 self locking
nuts (FIGURE 8-70).
(5) Install the protection board (FIGURE 8-90), the controller board (FIGURE 8-100A) and 8 spacers
(FIGURE 8-80) to the upper back cover (FIGURE 8-10), by means of the 4 screws (FIGURE 8-
120), the 4 washers (FIGURE 8-140) and the 4 self locking nuts (FIGURE 8-130).
(6) Install the spacer (FIGURE 8-245) and the 2 washers (FIGURE 8-255) to the driver board
(FIGURE 8-200A) using the spacers (FIGURE 8-250). Install also the other spacer (FIGURE 8-
250) with the other 2 washers (FIGURE 8-255), then install the driver board (FIGURE 8-200A) by
means the 2 screws (FIGURE 8-240A), the 4 washers (FIGURE 8-230 and 220), the 2 self
locking nuts (FIGURE 8-210)
(7) Fix the Board Support Assy just assembled to the Interface Assy (FIGURE 7-20) by means of the
2 screws (FIGURE 7-30) and the 2 screws (FIGURE 7-40).
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SUB-TASK 25-34-77-440-016
P. Assembly of the Back assy
(1) Fix the Board Support Assy (FIGURE 7-10) to the Interface Assy (FIGURE 7-20) by means of the
2 screws (FIGURE 7-30) and the 2 screws (FIGURE 7-40).
(2) Install the Back Assy just obtained to the plate protection (FIGURE 5-40) by means of the 2
washers (FIGURE 5-60), the 2 lock washers (FIGURE 5-70) and the 2 screws (FIGURE 5-80).
(3) Re.-install the ground as per IPL FIGURE 5.
(4) Fix the assy just assembled to the Mechanical Assy (FIGURE 5-10A) by means of the 4 screws
(FIGURE 5-30). Fix the drain tube support (FIGURE 5-90) by means of the 2 screws (FIGURE 5-100).
SUB-TASK 25-34-77-440-017
Q. Assembly of the Front Panel Assy
(1) Install the run time (FIGURE 6-15) in the front panel (FIGURE 6-13) by soldering its four pins.
NOTE Pay attention to mount the runtime upwards. Refer to Fig. 6001 on section “Repair” of
this manual.
(2) Fix the right bracket (FIGURE 6-50), the left bracket (FIGURE 6-60) and the spacer (FIGURE 6-
70A) to the front panel (FIGURE 6-10) by means of the 4 nuts (FIGURE 6-20), the 4 lock
washers (FIGURE 6-30), the 4 washers (FIGURE 6-80) and the 4 nuts (FIGURE 6-90).
(3) Install the Front Panel Assy to the Mechanical Assy (FIGURE 5-10A) by means of the 4 screws
(FIGURE 5-220A).
TASK 25-34-77-440-801
R. Installation of the Complete Handle.
(1) Install the complete handle (FIGURE 4-20) to the upper cover (FIGURE 4-10) by means of the 4
screws (FIGURE 4-50), the 4 washers (FIGURE 4-40) and the 4 self locking nuts (FIGURE 4-30).
TASK 25-34-77-440-802
S. Installation of the Ultrasound Sensor
(1) Install the ultrasound sensor (FIGURE 5-180) to its support (FIGURE 5-160A) by means of the 4
screws (FIGURE 5-190A).
(2) Install the assy just obtained to the Mechanical Assy (FIGURE 5-10A) by means of the 2 screws
(FIGURE 5-170).
TASK 25-34-77-440-803
T. Installation of the Covers
(1) Install the upper cover (FIGURE 3-20) by means of the 4 screws (FIGURE 3-30), the 4 screws
(FIGURE 3-40), the 2 screws (FIGURE 3-50).
(2) Install the left cover (FIGURE 3-60) by means of the 6 screws (FIGURE 3-70) and the screw
(FIGURE 3-80).
(3) Install the right cover by means of the 6 screws (FIGURE 3-100).
TASK 25-34-77-440-804
U. Installation of the Outlet
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(1) For the Outlet (FIGURE 13- 380C). Connect the diffuser (FIGURE 13-400) and the silencer
(FIGURE 13-410) to the outlet (FIGURE 13-390) by tightening them. Then, install the outlet from
its threaded end by pushing it up in the appropriate housing. The double click ensures the correct
insertion of the outlet.
(2) Install the outlet (FIGURE 13- 380B) by pushing it upwards.
TASK 25-34-77-440-805
V. Installation of the Tee Outlet
(1) By keeping the nut (FIGURE 13-250) firmly, tighten the tee outlet (FIGURE 13-240).
TASK 25-34-77-440-806
W. Installation of Heater Assy
(1) Install the Heater Assy (FIGURE 13-360) to the housing (FIGURE13-10) by means of the 8
TASK 25-34-77-440-807
X. Installation of the actuator microswitch
(1) Install the ram down microswitch (FIGURE 22-50) to its support (FIGURE 22-30) by means of the
2 screws (FIGURE 22-60). Fix the assy just obtained to the actuator (FIGURE 22-10) by means
of the 2 screws (FIGURE 22-40).
TASK 25-34-77-440-808
Y. Installation of Drawer Assy
(1) Install the Drawer Assy as per Para. A, step (5).
TASK 25-34-77-440-809
Z. Installation of Main Manifold Assy
(1) Install the Main Manifold Assy as per Para. F, step (8).
TASK 25-34-77-440-810
AA. Installation of Secondary Manifold Assy
(1) Install the Secondary Manifold Assy as per Para. G, step (5).
TASK 25-34-77-440-811
BB. Installation of Flowmeter
(1) Install the Flowmeter as per Para. H, step (3).
TASK 25-34-77-440-812
CC. Installation of Jug Presence Microswitch Assy
(1) Install the Jug Presence Microswitch Assy as per Para. I, step (3).
PAGE 7008
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TASK 25-34-77-440-813
DD. Installation of Right Pump Assy
(1) Install the Right Pump Assy as per Para. J, step (3).
TASK 25-34-77-440-814
EE. Installation of Left Pump Assy
(1) Install the Left Pump Assy as per Para. K, step (3).
TASK 25-34-77-440-815
FF. Installation of Relief Valve Assy
(1) Install the Relief Valve Assy as per Para. L, step (4).
TASK 25-34-77-440-816
GG. Installation of Base Assy
(1) Install the Base Assy as per Para. M, step (4).
TASK 25-34-77-440-817
HH. Installation of Back Assy
(1) Install the Back Assy as per Para. P, steps (2) and (3).
TASK 25-34-77-440-818
II. Installation of Front Panel
(1) Install the Front Panel as per Para. Q, step (3).
PAGE 7009
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PAGE 7010
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FITS AND CLEARANCES
TASK 25-34-77-940-805
For all the attaching parts apply standard torque values.
PAGE 8001
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PAGE 8002
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SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLE
TASK 25-34-77-940-805
1. GENERAL
This section lists, in table format, all tools, fixtures, equipment and materials that are necessary to perform all
the procedures described in this CMM. These items are also included in each relevant section.
TASK 25-34-77-940-806
ITEM IDENTIFICATION SUPPLIER’S CODE USE
Power supply, AC 115Vac, 400Hz Commercially available Test and Fault

isolation
0-20 bar (0-290 PSI) Test and Fault
Water supply Commercially available
(recommended) isolation
Test Box IACOBUCCI HF AEROSPACE Test and Fault
HFATB0001
(AEAA2) isolation
CA2-01, CA2-02, IACOBUCCI HF AEROSPACE Test and Fault
Rail
CA2-05 (AEAA2) isolation
Test and Fault
Stopwatch - Commercially available
isolation
Test and Fault
Multimeter - Commercially available
isolation
Megohmmeter Min. 200 MOhms Commercially available Test and Fault
isolation
IACOBUCCI HF AEROSPACE
Disconnecting pipe tool ST006 Disassembly
(AEAA2)
IACOBUCCI HF AEROSPACE Disassembly

Piping pliers ST009
(AEAA2) Assembly
Descaling kit DK1001 Cleaning
(AEAA2)
Crimping Tool M22520/1-01 Commercially available Assembly
Turret Head TH452 Commercially available Assembly

TABLE 9001
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TASK 25-34-77-994-803
The listed consumables are required to maintain the component.
P/N or IDENTIFICATION
ITEM SUPPLIER’S CODE USE
CODE
CLEANER DETERGENT- - Commercially available Cleaning
DISINFECTANT
COTTON CLOTH - Commercially available Cleaning
CLOTH LINT-FREE - Commercially available Cleaning

SMALL SOFT-BRISTLED
- Commercially available Cleaning
BRUSH
NON ABRASIVE SPONGE - Commercially available Cleaning

LOCTITE® 577 Commercially available Assembly
PIPE SEALANT
(DIN-DVGW) (AGA) (WRC)
SCREW THREAD LOCTITE® 243 Commercially available Assembly
LOCKING (S-46163A Type II GradeN)
HEATSINK COMPOUND DOW CORNING340 Commercially available Assembly
LIQUID PROTECTIVE NYCOTE 7-11

Commercially available Assembly
COATING (MIL-S-4383)
HEATING SHRINK RNF100-3/8-0 Commercially available Assembly

SLEEVES
SLEEVES
SLEEVES
LACING MIL-T-43435B Type I Commercially available Assembly
RTV-type, broad
temperature range
SILICONE SEALANT Commercially available Assembly
performance from -50°C
(-58°F) to +200°C (392°F)
MULTI-PURPOSE
SILICONE SEALANT DOW CORNING ® 732 Commercially available Assembly
(black)
SILICONE SEALANT
DOW CORNING ® 734 Commercially available Assembly
(clear)
TIE WRAPS RS178-462 Commercially available Assembly
MOTOR SEALANT SARATOGA HD-350 Commercially available Assembly
IACOBUCCI HF
PLASTIC BAG BUSTE IMB. 60X80 Storage/Transportation
AEROSPACE (AEAA2)
IACOBUCCI HF
CARDBOARD BOX CART540380270 Storage/Transportation
AEROSPACE (AEAA2)
PROTECTION SHEET IACOBUCCI HF
I00523/002 Storage/Transportation
(Polythene) AEROSPACE (AEAA2)
STAPLER - Commercially available Storage/Transportation

TAPE - Commercially available Storage/Transportation
LIST OF MATERIALS
TABLE 9002
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ILLUSTRATED PARTS LIST

TASK 25-34-77-879-804
1. INTRODUCTION
A. General Information
This ILLUSTRATED PARTS LIST (IPL) contains the complete listing of all replaceable major assemblies
of the Coffee Maker.
B. Organization
(1) The IPL is divided into the following sections:
(a) Introduction
The introduction contains all explanatory information for the individual sections as is
necessary for using the IPL: The introduction further contains a list of manufacturer
codes together with manufacturer names and addresses.
(b) Numerical Index

This section contains a listing of part numbers of all items listed in the detailed parts list
in numerical–alpha sequence with cross-reference to respective Fig/Item Number as
well as units per assy.
The order of precedence in beginning the part number arrangement at the outmost left-
hand (first) position is as follows:
- letters A through Z(except ‘O’ to be considered as zero)
- numerals 0 to 9
For subsequent rows, the order is:
- a dash
- letters A through Z (except ‘O’ to be considered as zero).
- numerals 0 to 9
(c) Detailed part list

1 Column “FIG./ITEM”
The first number in the first line of the page indicates the number of the figure
illustrating the part. The second number indicates the item number by which the
parts is identified on the illustration. A dash placed before the item number
indicates that the part is not illustrated.
2 Column “PART NUMBER”

The part number column contains the original manufacturers’ part numbers.
When standard part numbers are used, the standard part number is listed in this
column.
3 Column “AIRLINE STOCK NO”

This column is left blank for airline internal use.
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4 Column “NOMENCLATURE”
a Indenture System
The indenture system used in the Detailed Parts List shows the
relationship of parts and assemblies to next higher assemblies as follows:
1234567
Assembly
Attaching Parts for Assembly

.Detailed Parts for Assembly
..Subassembly
..Attaching Parts for Subassembly

…Detail Parts for Subassembly
…. Sub-Subassembly
….Attaching Parts for Sub-Subassembly

….. Detail Parts for Sub-Subassembly
b Attaching parts
The attaching parts are shown directly after the assembly or the part
thereof. They are listed under the same indenture number as the item they
attach, and are preceded by the words ’ATTACHING PARTS’ and are
followed by three asterisks.
c Vendor Codes
Parts manufactured by companies other than IACOBUCCI HF Aerospace
are identified by an appropriate vendor code following the nomenclature.
Vendor codes are in accordance with current issues of U.S. Federal

Supply Codes for Manufacturer Handbooks H4-1, H4-2 and H4-3 and/or in
accordance with applicable European regulations and are preceded by the
letter ‘V’ Standard parts such as AN, MS, etc are not identified by a vendor
code. When there is no known vendor code, the abbreviated name of the
vendor is listed in lieu of the vendor code.
5 Column “EFF CODE”

Part variations within a group of equipment are indicated by a letter A, B, C, etc.
Absence of a code indicates that a part applies to all models.
6 Column “UNITS PER ASSY”

This column contains the quantity of a specific catalogue sequence numbered
part required in the build sequence of only one (where more than one exists) next
higher sub-assembly, assembly, or installation level as applicable. For bulk items,
the letters ‘AR’ are inserted in the quantity column to indicate ‘As Required’.
Whenever items are listed for reference purposes, ‘RF’ is inserted.
PAGE 10002
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C. Interchangeability Terms, Abbreviations and Definitions

Term Abbreviation Definition
Alternate ALT The part agrees with all functional and structural specifications, but
the external dimensions, connection installation, and/or mounting
provisions are different. Rework or possible changes can be
necessary.
Optional OPT The part is fully interchangeable in form, fit, and function with other
item numbers shown.
Preferred PRFD The part is preferred over the other optional parts shown.
Replaced By REPLD The part is replaced and is two-way interchangeable with the item
number shown (old part number can replace either old or new part
number when removed).
Replaces REPLS The part replaces and is two-way interchangeable with the item
number shown (new part number is acceptable replacement for old
or new part number).
Superseded by SUPSD The part is superseded by and is one-way interchangeable with the
item number shown (old part number can be used as replacement
only where old part was installed).
Supersedes SUPSDS The part supersedes and is one-way interchangeable with the item
number shown (the new part number is acceptable replacement for
old and new part number).
Service Bulletin SB PRE identifies when a Service Bulletin has an effect on a part. PRE
shows the condition of the part before the work in the SB is done;
POST shows the condition after the work is done; RWK shows the
part is reworded by the Service Bulletin.
D. How to use the IPL
(1) If the part number is known:
(a) Find the part number in the numerical index and note the figure and item numbers.
(b) Turn to the figure.
(c) Locate the part on illustration and in the parts list by item number.
(2) If the part number is unknown:
(a) Find the figure that illustrates the part, or the assembly which contains the required part,
and look for the item number of the part.
(b) Note the item number.
(c) Turn to the list of such figure and find the corresponding part number.
TASK 25-34-77-980-801
2. LIST OF VENDORS
MFR VENDOR ADDRESS
AEAA2 IACOBUCCI HF AEROSPACE S.p.A
STRADA SC ASI 1/S nn.16-18
03013 FERENTINO – FROSINONE, ITALY
LIST OF VENDORS
TABLE 10001
PAGE 10003
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
TASK 25-34-77-960-801
3. EQUIPMENT DESIGNATORS INDEX
EQUIPMENT FIGURE - ITEM EQUIPMENT FIGURE - EQUIPMENT FIGURE -

DESIGNATOR N°. DESIGNATOR ITEM N°. DESIGNATOR ITEM N°.
CBK 8-270 WP2 16-10
EB1 9-190
EB2 8-40A
EB3 8-200A
EB4 8-100A
EB5 9-220
EB6 9-150
EHW 13-360
EV1 20-20A
EV2 20-60A
EV3 19-60
EV4 19-20A
EV5 19-20A
EV6 19-20A
EV7 20-100A
EV8 9-160A
FC1 25-10
FC2 25-20
FC3 6-100
FLM 14-10
FP 5-210
J1 9-20
J17 8-290
JN2 8-310
OHTP 21-240
PIN1 8-300
R1 21-200
R2 21-210
R3 21-200
S1 21-250
T1 15-90
T3 22-50
T4 19-100
US 5-180
WP1 17-10
PAGE 10004
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
TASK 25-34-77-970-801
NUMERICAL INDEX
PART NUMBER AIRLINE

FIG ITEM TTL REQ
STOCK NUMBER
AE0000960 8 100A 1
AS0000820 10 20A 1
11 -1A RF
AS0000830 5 10A 1
10 -1A RF
AS0000840 3 10A 1
5 -1A RF
AS0000850 1 10A 1
3 -1A RF
AS0001260 25 -50 5
AS0001900 23 50A 1
AS0001920 13 380B 1
AS0001930 25 -80 4
AS0001940 6 70A 1
AS0002120 8 40A 1
AS0002130 8 200A 1
B297DVE2400 (SUPSD) 9 -160 1
CE0000550 8 -300 19
CE0003720 8 -310 1
CH0000170 13 410 1
CH0000340 17 40A 1
17 70A 1
17 90A 1
18 60B 1
19 180A 1
DIN965M4-9 3 30 4
3 40 4
3 50 2
3 70 6
3 80 1
3 -100 6
5 30 4
5 100 2
5 220A 4
7 30 2
9 360 2
10 30 4
13 30 2
13 170 2
13 190 2
13 210 2
21 86 2
DIN965M4-9 (DELETED) 21 -230 4
HFA01-11111A 9 10 1
HFA01-11117A 9 150 1
HFA01-111181 8 245 1
HFA01-1111A 7 20 1
PAGE 10005
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PART NUMBER AIRLINE

FIG ITEM TTL REQ
STOCK NUMBER
9 -1 RF
HFA01-1111C 9 320 1
HFA01-1111F 9 200 1
HFA01-1111G 8 140 4
8 230 2
8 255 4
9 300 2
HFA01-11121A 8 10 1
HFA01-11129 8 190 1
HFA01-1112A 7 10 1
8 -1 RF
HFA01-1112B 9 210 3
HFA01-1112D 8 30 1
HFA01-1112E 8 90 1
HFA01-1112F 8 250 2
HFA01-1112GA 5 40 1
HFA01-1112H 8 150 1
HFA01-1112M 8 170 1
HFA01-111A 5 20 1
7 -1 RF
HFA01-11211 11 10 1
HFA01-1121161 12 10 1
HFA01-1121162 12 20 1
HFA01-1121163 12 50 1
HFA01-1121164 10 40 1
HFA01-1121165 12 40 1
HFA01-112116A 11 50 1
12 -1 RF
HFA01-112131A 11 20 1
HFA01-1121A (SUPSD) 10 -20 1
HFA01-1121A (SUPSD) 11 -1 RF
HFA01-112211 13 10 1
HFA01-112212 13 270 1
HFA01-112213 13 280 1
HFA01-112214A 13 180 1
HFA01-112215A 13 200 1
HFA01-1122171A 13 240 1
HFA01-1122181 15 30 1
HFA01-1122182 15 10 1
HFA01-1122184 15 70 1
HFA01-1122187 15 50 1
HFA01-1122188 15 20 1
15 40 1
PAGE 10006
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PART NUMBER AIRLINE

FIG ITEM TTL REQ
STOCK NUMBER
15 60 1
HFA01-1122189 9 180A 2
15 100 2
HFA01-112218A 13 40 1
15 -1 RF
HFA01-1122191A 14 20 1
HFA01-112219A 13 20 1
14 -1 RF
HFA01-11221BA 13 80 1
16 -1 RF
HFA01-11221C1A (SUPSD) 17 -70 1
HFA01-11221C1A (SUPSD) 18 -60A 1
HFA01-11221C2A (SUPSD) 17 -80 1
HFA01-11221C3A (SUPSD) 17 -90 1
HFA01-11221C4A (SUPSD) 17 -40 1
HFA01-11221CA 13 120 1
17 -1 RF
HFA01-11221D1 18 10 1
HFA01-11221D2A 18 20 1
HFA01-11221DA 13 160 1
HFA01-11221DA 18 -1 RF
HFA01-112221 19 10 1
HFA01-112222 (SUPSD) (Corrected for
19 -180 1
typing error, was HFA01-112222A)
HFA01-112223 19 60 1
HFA01-112224 (SUPSD) 19 -140 2
HFA01-11222A 13 320 1
19 -1 RF
HFA01-112231 20 10 1
HFA01-112232A (SUPSD) 20 -20 1
HFA01-112232A (SUPSD) 20 -60 1
HFA01-112232A (SUPSD) 20 -100 1
HFA01-11223A 13 340 1
20 -1 RF
HFA01-112251 23 10 1
HFA01-112252A (SUPSD) 23 -50 1
HFA01-112253 23 40 1
HFA01-11225A 21 300 1
23 -1 RF
HFA01-112261 24 10 1
HFA01-112263 (SUPSD) 13 -380 1
HFA01-112265 (SUPSD) 13 -380A 1
HFA01-11226A 21 310 1
24 -1 RF
PAGE 10007
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PART NUMBER AIRLINE

FIG ITEM TTL REQ
STOCK NUMBER
HFA01-112271 (SUPSD) 21 -10 1
HFA01-112272 21 50 1
HFA01-112273 21 110 1
HFA01-112274 21 70 1
HFA01-112275 21 220 1
HFA01-112276 21 260 1
HFA01-112277 23 20 2
24 20 2
HFA01-11227A 13 360 1
21 -1 RF
HFA01-11227B 21 290 4
HFA01-11227CN (SUPSD) 21 -40 1
HFA01-11227CN (SUPSD) 21 -100 1
HFA01-11227DN (SUPSD) 21 -60 1
HFA01-11227EN 21 160 1
HFA01-11227FN 21 150 1
HFA01-11227GN 21 170 1
HFA01-11227HN 21 180 1
HFA01-11227L 21 85 1
HFA01-112281B 22 10 1
HFA01-112282 22 30 1
HFA01-11228A 21 320 1
22 -1 RF
HFA01-1122A 10 10 1
13 -1 RF
HFA01-1124 11 90 1
HFA01-1125 11 110 1
HFA01-1126A (SUPSD) 11 -70 1
HFA01-1127 11 80 2
HFA01-1129 (SUPSD) 5 -160 1
HFA01-1129B 5 160A 1
HFA01-112A (SUPSD) 5 -10 1
HFA01-112A (SUPSD) 10 -1 RF
HFA01-1132 (SUPSD) 6 -70 1
HFA01-1133A 6 60 1
HFA01-1134A 6 50 1
HFA01-113A 5 210 1
6 -1 RF
HFA01-1141 5 90 1
HFA01-11A (SUPSD) 3 -10 1
HFA01-13 3 60 1
HFA01-14 3 90 1
HFA01-151A 4 10 1
PAGE 10008
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PART NUMBER AIRLINE

FIG ITEM TTL REQ
STOCK NUMBER
HFA01-15A 3 20 1
4 -1 RF
HFA01-1A (SUPSD) 1 -10 1
HFA01-21 (DELETED) 2 -10 1
HFA01-21AM 2 10A 1
HFA01-22 2 90 1
HFA01-23 2 70 1
HFA01-24 2 60 1
HFA01-25 2 20 1
HFA01-26 2 30 1
HFA01-27 2 50 1
HFA01-2A (SUPSD) 1 -20 1
HFA01-2AM 1 20A 1
2 -1A RF
HFA01-3-10 (SUPSD) 1 -30 1
HFA01-4A 11 70A 1
HFA01-5 15 80 1
HFA01-6A 11 20A 1
HFA02-112265A (ALT) 13 -380C 1
HFA02-1122651 13 390 1
HFA02-1122652 13 400 1
HFA04-44 (DELETED) 20 -150 1
HFA07-06 (SUPSD) 8 -200 1
HFA07-0701 8 80 8
HFA07-0702 8 20 8
HFA07-09 21 20 4
HFA07-11 21 250 1
HFA07-13 22 20 1
HFA07-14 8 290 1
HFA07-23 10 70 1
HFA07-24 5 180 1
HFA07-25 9 40 2
HFA07-26 9 130 1
HFA07-27 9 170 1
20 180 1
HFA07-28 9 220 1
HFA07-29 13 220 1
HFA07-30 (SUPSD) 14 -60 2
HFA07-31 19 160 1
20 140 1
HFA07-32 22 50 1
HFA07-33 6 15 1
PAGE 10009
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PART NUMBER AIRLINE

FIG ITEM TTL REQ
STOCK NUMBER
HFA07-34 (SUPSD) 8 -100 1
HFA07-35 (SUPSD) 8 -40 1
HFA07-36 9 190 1
HFA07-37 20 30 1
HFA07-38 (DELETED) 16 -30 1
HFA07-38 16 40A 1
17 60 1
HFA07-39 26 -200 31
HFA07-40 18 40 1
18 50 1
HFA07-41 17 50 1
17 80A 1
HFA07-42 17 30 1
19 155 1
20 170 1
HFA07-43 (DELETED) 16 -40 1
HFA07-43 16 30A 1
HFA07-43 (SUPSD) 18 -60 1
HFA07-44 20 150A 1
HFA07-45 24 40 2
HFA07-46 19 100 1
HFA07-47 21 200 2
HFA07-48 21 210 1
HFA07-49A 21 10A 1
HFA080F4 6 13 1
HFA080F4A 6 -10 1
HFA2000-10 1 -1 RF
HFAFC1 25 10 1
HFAFC2 25 20 1
HFAFC3 6 100 1
25 30 RF
HFAGC1 25 40 1
HFASA0-1 (SUPSD) 8 -110 1
HFASA0-7 (DELETED) 8 -110A 1
HFATT002 26 10 1
HFATT001 26 20 1
HFATT005 26 30 1
HFATT006 26 40 1
HFATT011 26 50 1
HFATT007 26 60 1
HFATT012 26 70 1
HFATT008 26 80 1
HFATT016 26 90 1
HFATT010 26 100 1
HFATT013 26 110 1
HFATT003 26 120 1
PAGE 10010
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PART NUMBER AIRLINE

FIG ITEM TTL REQ
STOCK NUMBER
HFATT004 26 130 1
HFATP001 26 140 1
HFATT018 26 150 1
HFATT017 26 160 1
HFATT015 26 170 1
HFE07-03 9 140 1
HFE07-04 21 30 3
21 90 3
HFE07-07 21 240 1
HFE07-09 9 100 1
HFE07-10 13 260 1
19 150 1
20 90 1
20 130 1
20 160 1
HFE07-104 16 20 1
17 20 1
19 170A 5
21 190A 3
HFE07-11 (SUPSD) 19 -170 5
HFE07-11 (SUPSD) 21 -190 3
HFE07-112 16 10 1
17 10 1
HFE07-12 14 10 1
HFE07-136 9 30 1
HFE07-139 9 20 1
HFE07-165 19 140A 2
HFE07-17 15 90 1
HFE07-185 16 60 1
17 120 1
HFE07-19 8 270 1
HFE07-233 16 50 2
17 100 1
HFE07-234 17 110 1
HFE07-33 14 60A 2
HFE07-58 26 180 1
HFE07-78 9 110 1
HFE162A 9 50 1
HFE185 (SUPSD) 9 -180 2
HFE197 9 120 1
HFE660 4 20 1
MB0000080 8 194 1
MB0000220 21 40A 1
21 100A 1
MB0000230 21 60A 1
PAGE 10011
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PART NUMBER AIRLINE

FIG ITEM TTL REQ
STOCK NUMBER
MB0002490 20 20A 1
20 60A 1
20 100A 1
MB0002540 9 160A 1
MB0002550 19 20A 3
MS25036-146 (DELETED) 5 -125 11
MS25036-149 5 125A 11
MS25036-112 5 126 1
PDHFA2000-10 26 -1 RF
PT1412KAB30-12 19 130A 2
PT1412KAB30-20 19 90 4
20 50 2
20 80 2
20 120 2
PT1412KA-B30-20 (DELETED) 19 -130 2
PT1412KAB40-10 (SUPSD) 14 -50 3
PT1412KAB40-20 19 50 12
PV0000550 9 205 1
PV0000640 1 30A 1
RNF100-3-8-0 (True P/N RNF100-3/8-0) 13 -420 AR
ROLL25-4BK (True P/N ROLL 25,4 BK) 13 -430 AR
UNI1751M3 5 70 2
6 30 4
8 196 1
9 270 3
15 120 2
19 80 4
19 120 2
23 60 1
20 40 2
20 70 2
20 110 2
UNI1751M4 5 130 3
9 340 2
14 40 3
19 40 12
21 130 8
UNI5588M3 6 20 4
UNI5588M4 5 140 3
10 60 1
UNI5589M10 13 250 1
UNI5923M3-12 12 30 1
12 60 1
UNI5923M4-6 18 30 1
UNI5931M5-25 23 30 2
24 30 2
UNI5933M5-16 21 330 4
UNI6592M3 4 40 4
5 60 2
PAGE 10012
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PART NUMBER AIRLINE

FIG ITEM TTL REQ
STOCK NUMBER
UNI6592M3 (DELETED) 6 -40 4
UNI6592M3 6 80 4
8 60 3
8 191 1
8 197 1
8 220 2
9 240 2
9 280 3
9 290 1
13 300 4
15 110 2
19 70 4
19 110 2
UNI6592M4 5 120 3
9 70 2
9 80 2
9 330 2
11 30 3
14 30 3
19 30 12
21 120 8
UNI6592M5 13 100 2
13 140 2
UNI6592M8 21 280 4
UNI6954A23-9-13 14 50A 3
UNI7473M4 5 150 3
9 60 2
10 50 1
11 40A 3
13 90 2
13 130 2
UNI7474M3 4 30 4
UNI7474M3 (DELETED) 5 -200 4
UNI7474M3 6 90 4
8 70 3
8 130 4
8 210 2
9 250 2
9 310 3
13 290 4
UNI7474M3 (DELETED) 11 -40 3
UNI752-2-5-5 13 230 2
UNI7687 M3- 6 (DELETED) 9 -260 3
PAGE 10013
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PART NUMBER AIRLINE

FIG ITEM TTL REQ
STOCK NUMBER
UNI7687M3-10 5 80 2
8 195 1
8 240A 2
UNI7687M3-16 23 70 1
UNI7687M3-20 15 130 2
UNI7687M3-6A4 2 100 4
UNI7687M3-8 (DELETED) 8 -240 2
9 260A 3
UNI7687M4-10 9 350 2
UNI7687M4-22 9 90 2
UNI7687M4-40 21 140 8
UNI7688M3-12A4 2 80 2
UNI7688M3-14 9 230 2
UNI7688M3-16 8 50 4
11 60 2
5 190A 4
UNI7688M3-18 (SUPSD) 5 -190 4
UNI7688M3-25 8 120 4
UNI7688M3-8 4 50 4
7 40 2
8 160 2
8 180 2
11 100 2
11 120 2
13 310 4
22 40 2
22 60 2
UNI7688M3-8A4 2 40A 1
UNI7688M4-10 21 230A 4
UNI7688M4-12 5 170 2
13 350 4
13 370 8
UNI7688M4-12 (DELETED) 5 -220 4
UNI7688M4-16 13 330 5
UNI7688M4-22 5 110 12
UNI7688M4-6 5 50 2
21 80 4
21 270 4
UNI7688M5-16 13 110 2
13 150 2
UNI7688M-8A4 (DELETED) 2 -40 1
VE125CVZB09 (SUPSD) 19 -20 3
WIHFA2000-10 25 -1 RF
PAGE 10014
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PART NUMBER AIRLINE

FIG ITEM TTL REQ
STOCK NUMBER
178-478 26 -190 1
65240-002 25 -60 5
65240-003 25 -90 4
76357-301 25 -70 5
25 -100 4
PAGE 10014.1
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10014.2
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
10A
30A
20A
FIGURE 1: COFFEE MAKER

GRAPHIC 25-34-77-950-001
PAGE 10015 -10016
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
AIRL.
FIG. NOMENCLATURE EFF
PART NUMBER STOCK UPA
ITEM 1234567 CODE
NO.
1
- 1 HFA2000-10 123456789123 COFFEE MAKER RF
.ASSEMBLY, MAIN
- 10 HFA01-1A SUPSD BY ITEM 10A 1
(See Fig 3 for BKDN)
.ASSEMBLY, MAIN
SUPSDS ITEM 10 BY SB HFA-AM-
10A AS0000850 1
11SB REV A
.DRAWER, ASSEMBLY
.ASSEMBLY, DRAWER
20A HFA01-2AM 1
12SB REV B
.LABEL, IDENTIFICATION
- 30 HFA01-3-10 1
SUPSD BY ITEM 30A
.LABEL, IDENTIFICATION
30A PV0000640 SUPSDS ITEM 30 BY SB HFAM-25- 1
02SB
-item not illustrated

PAGE 10017
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
PAGE 10018
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
100
90
20
40A
70
30
60
80
50
10A
FIGURE 2: DRAWER ASSEMBLY

GRAPHIC 25-34-77-950-002
PAGE 10019 -10020

25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
2
ASSEMBLY, DRAWER
- 1 HFA01-2A 123456789123 SUPSD BY ITEM 1A RF
(See Fig 1 for NHA)
ASSEMBLY, DRAWER
(See Fig 1 for NHA)
- 1A HFA01-2AM RF
12SB REV B
- 10 HFA01-21 DELETED FOR TYPING ERROR 1

10A HFA01-21AM .DRAWER 1
20 HFA01-25 .LEVER, LOCK 1
30 HFA01-26 .BALL 1
Attaching parts
- 40 UNI7688M-8A4 DELETED for Typing Error 1
.SCREW
40A UNI7688M3-8A4 1
(True P/N is UNI7688 M3X8 A4)
***
50 HFA01-27 .SPRING 1
60 HFA01-24 .PIN 1
70 HFA01-23 .BLOCK 1
Attaching parts
.SCREW
80 UNI7688M3-12A4 2
(True P/N is UNI7688 M3X12A4)
***
90 HFA01-22 .PLATE 1
Attaching parts
.SCREW
100 UNI7687M3-6A4 4
(True P/N is UNI7687 M3X6 A4)

PAGE 10021
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
PAGE 10022
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
20
50
90
30
10A
40
70
60
80
FIGURE 3: MAIN ASSEMBLY

GRAPHIC 25-34-77-950-003
PAGE 10023-10024
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
3
MAIN ASSEMBLY
(See Fig 1 for NHA)
MAIN ASSEMBLY
- 1A AS0000850 RF
11SB REV A
(See Fig 1 for NHA)
.STRUCTURE ASSEMBLY
(See Fig 5 for NHA)
.STRUCTURE ASSEMBLY
10A AS0000840 1
11SB REV A
(See Fig 5 for NHA)
.UPPER COVER ASSEMBLY
20 HFA01-15A 1
(See Fig 4 for NHA)
Attaching parts
.SCREW
30 DIN965M4-9 4
(True P/N is DIN965-M4X9)
.SCREW
40 DIN965M4-9 4
.SCREW
50 DIN965M4-9 2

60 HFA01-13 .COVER, LEFT 1

Attaching parts
.SCREW
70 DIN965M4-9 6
.SCREW
80 DIN965M4-9 1

90 HFA01-14 .COVER, RIGHT 1

Attaching parts
.SCREW
- 100 DIN965M4-9 6

PAGE 10025
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
PAGE 10026
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
50
10
20
40
30
FIGURE 4: UPPER COVER ASSEMBLY

GRAPHIC 25-34-77-950-004
PAGE 10027-10028
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
4
UPPER COVER ASSEMBLY
- 1 HFA01-15A 123456789123 RF
(See Fig 3 for NHA)
10 HFA01-151A .COVER, UPPER 1

20 HFE660 .HANDLE, COMPLETE 1
Attaching parts
.NUT, SELF LOCKING
30 UNI7474M3 4
(True P/N is UNI7474 M3)
40 UNI6592M3 .WASHER 4
.SCREW
50 UNI7688M3-8 4
(True P/N is UNI7688 M3X8)


PAGE 10029
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
PAGE 10030
25-34-77 Rev. 05 April 19/2016
50
PNR HFA2000
20
40
60 90
220A 70
80
100
190A
150
170
120
180 126
125A
210 160A 125A
140
130
10A
30
110
FIGURE 5: STRUCTURE ASSEMBLY

GRAPHIC 25-34-77-950-005
PAGE 10031-10032
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
5
STRUCTURE ASSEMBLY
- 1 HFA01-11A 123456789123 RF
SUPSD BY ITEM 1A
STRUCTURE ASSEMBLY
- 1A AS0000840 RF
11SB REV A
(See Fig 3 for NHA)
.MECHANICAL ASSEMBLY
- 10 HFA01-112A 1
SUPSD BY ITEM 10A
.MECHANICAL ASSEMBLY
10A AS0000830 1
11SB REV A
.BACK ASSEMBLY
20 HFA01-111A 1
(See 7 for BKDN)
Attaching parts
30 DIN965M4-9 .SCREW (True P/N is DIN965-M4X9) 4

40 HFA01-1112GA .PLATE, PROTECTION 1
Attaching parts
.SCREW
50 UNI7688M4-6 2
(True P/N is UNI7688M4X6)
70 UNI1751M3 .WASHER, LOCK 2
.SCREW
80 UNI7687M3-10 2

90 HFA01-1141 .SUPPORT, DRAIN TUBE 1
Attaching parts
100 DIN965M4-9 .SCREW (True P/N is DIN965-M4X9) 2
.SCREW
110 UNI7688M4-22 3
(True P/N is UNI7688-M4X22)
.WASHER
120 UNI6592M4 12
QTY Updated for Typing Error
- 125 MS25036-146 DELETED FOR TYPING ERROR 11
125A MS25036-149 .TERMINAL, RED M4 11
126 MS25036-112 .TERMINAL. YELLOW M4 1
130 UNI1751M4 .WASHER,LOCK 3
140 UNI5588M4 .NUT 3
.NUT, SELF LOCKING
150 UNI7473M4 3
(True P/N is UNI7473-M4)

.SUPPORT, ULTRASOUND
- 160 HFA01-1129 1
SENSOR (SUPSD BY ITEM 160A)
.SUPPORT, ULTRASOUND
160A HFA01-1129B SENSOR (SUPSDS ITEM 160 by SB 1
HFMM-25-06SB Rev. New)
Attaching parts
.SCREW
170 UNI7688M4-12 2
PAGE 10033
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
5
180 HFA07-24 123456789123 .SENSOR, ULTRASOUND 1
.SCREW (SUPSD by ITEM 190A)
- 190 UNI7688M3-18 4
.SCREW (SUPSDS ITEM 190 by SB
190A UNI7688M3-16 HFMM-25-06SB Rev. New) 4
DELETED by SB HFMM-25-06SB
- 200 UNI7474M3 4
Rev. New
***
. FRONT PANEL ASSEMBLY

210 HFA01-113A 1
Attaching parts
- 220 UNI7688M4-12 DELETED for Typing Error 4
.SCREW
220A DIN965M4-9 4
***
PAGE 10034
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
60
70A
100
90
80
13
15
50
30
20
FIGURE 6: FRONT PANEL ASSEMBLY

GRAPHIC 25-34-77-950-006
PAGE 10035-10036
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
6
FRONT PANEL ASSEMBLY
- 1 HFA01-113A 123456789123 RF
(See Fig 5 for NHA)
- 10 HFA080F4A .FRONT PANEL, ASSY 1

13 HFA080F4 ..FRONT PANEL 1
15 HFA07-33 ..RUNTIME 1
Attaching parts
20 UNI5588M3 .NUT 4
DELETED FOR INCORRECT
-40 UNI6592M3 4
INSERTION

50 HFA01-1134A .BRACKET, RIGHT 1
60 HFA01-1133A .BRACKET, LEFT 1
.SPACER
70 HFA01-1132 1
SUPSD BY ITEM 70A
.SPACER
- 70A AS0001940 SUPSDS ITEM 70 BY SL HFAM-25- 1
09SL
Attaching parts
.NUT, SELF LOCKING
90 UNI7474M3 4

.CABLE, FLAT
100 HFAFC3 1
(True P/N is HFA-FC3)

PAGE 10037
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
PAGE 10038
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
10
20
40
30
FIGURE 7: BACK ASSEMBLY

GRAPHIC 25-34-77-950-007
PAGE 10039-10040
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
7
BACK ASSEMBLY
- 1 HFA01-111A 123456789123 RF
(See Fig 5 for NHA)
.BOARDS SUPPORT ASSEMBLY

10 HFA01-1112A 1
.INTERFACE ASSEMBLY
20 HFA01-1111A 1
Attaching parts
.SCREW
30 DIN965M4-9 2
.SCREW
40 UNI7688M3-8 2

PAGE 10041
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
PAGE 10042
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
160
120
180
80 50
10
90
20
40A 270
20
30
195
197 196
20
194
150
60
100A 70
210 140
220 130
191
190
240A 255
230
170
230
255
255 245
290 200A
250
255
FIGURE 8: BOARD SUPPORT ASSEMBLY

GRAPHIC 25-34-77-950-008
PAGE 10043-10044
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
8
BOARD SUPPORT ASSEMBLY
- 1 HFA01-1112A 123456789123 RF
(See Fig 7 for NHA)
10 HFA01-11121A .COVER,BACK UPPER 1

Attaching parts
20 HFA07-0702 .SPACER 8
***
30 HFA01-1112D .PROTECTION, BOARD 1

.BOARD, POWER SUPPLY
- 40 HFA07-35 1
(SUPSD BY ITEM 40A)
.BOARD, POWER SUPPLY
40A AS0002120 (SUPSDS ITEM 40 BY SB HFAM-25- 1
01SB Rev 02)
Attaching parts
.SCREW
50 UNI7688M3-16 4
.NUT, SELF LOCKING
70 UNI7474M3 3
80 HFA07-0701 .SPACER 8
***
90 HFA01-1112E .BOARD,PROTECTION 1
- .BOARD, CONTROLLER SUPSD by
100 HFA07-34 1
ITEM 100A
.BOARD, CONTROLLER SUPSDS
100A AE0000960 ITEM 100 by SB HFMM-25-07SB 1
Rev. 01
..MICROCONTROLLER
- 110 HFASA0-1 1
SUPSD BY ITEM 110A
..MICROCONTROLLER
- 110A HFASA0-7 12SB REV B 1
DELETED by SB HFMM-25-07SB
Rev. 01
Attaching parts
.SCREW
120 UNI7688M3-25 4
.NUT, SELF LOCKING
130 UNI7474M3 4
140 HFA01-1111G .WASHER 4

150 HFA01-1112H .SUPPORT, BOARD 1

Attaching parts
.SCREW
160 UNI7688M3-8 2


PAGE 10045
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
8
170 HFA01-1112M 123456789123 .SUPPORT, BOARD 1
Attaching parts
.SCREW
180 UNI7688M3-8 2
190 HFA01-11129 .SPACER 1

194 MB0000080 .CLIP (was item 198) 1

195 UNI7687M3-10 .SCREW 1
196 UNI1751M3 .WASHER,SPRING 1
- 200 HFA07-06 .BOARD, DRIVER 1
(SUPSD BY ITEM 200A)
200A AS0002130 .BOARD, DRIVER 1
(SUPSDS ITEM 200 BY SB HFAM-
25-01SB Rev 02)
Attaching parts
210 UNI7474M3 .NUT, SELF LOCKING 2
- 240 UNI7687M3-8 .SCREW 2
DELETED for Typing Error
240A UNI7687M3-10 .SCREW 2
245 HFA01-111181 .SPACER (was 260) 1
250 HFA01-1112F .SPACER 2
255 HFA01-1111G .WASHER (was 280 qty 1) 4
***
270 HFE07-19 .CIRCUIT BREAKER 1
290 HFA07-14 .JUMPER 1
.TERMINALS, CRIMP ADDED by SB

- 300 CE0000550 19
HFMM-25-07Sb Rev. 01
.CONNECTOR, FEMALE MOLEX
- 310 CE0003720 ADDED by SB HFMM-25-07Sb Rev. 1
01
PAGE 10046
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
250
260A 240
280 270 190
200
180A
150
210
110
10
310 290 100
230
90
80
160A 140
120
130
330
320
340 350
300
205
50
70
220 2
1 40
60 20
170 30
360
FIGURE 9: INTERFACE ASSEMBLY

GRAPHIC 25-34-77-950-009
PAGE 10047-10048
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
9
- 1 HFA01-1111A 123456789123 INTERFACE ASSEMBLY RF
(See Fig 7 for NHA)
10 HFA01-11111A .COVER, LOWER BACK 1
20 HFE07-139 .CONNECTOR, ELECTRICAL 1
Attaching parts
30 HFE07-136 .FLANGE CONNECTOR 1
40 HFA07-25 .O-RING (qty updated from 1 to 2) 2
50 HFE162A .SPACER 1
.NUT, SELF LOCKING
60 UNI7473M4 2
.SCREW
90 UNI7687M4-22 2

100 HFE07-09 .CONNECTOR, WATER 1

110 HFE07-78 ..O-RING 1
120 HFE197 .NIPPLE 1
130 HFA07-26 .ADAPTER “T” 1
140 HFE07-03 .NIPPLE 1
150 HFA01-11117A .SENSOR, PRESSURE ASSY 1
.ELECTROVALVE, 2-WAY 115VAC
- 160 B297DVE2400 (True P/N is B297DVE/2400) SUPSD 1
BY ITEM 160A
.ELECTROVALVE SUPSDS ITEM
160A MB0002540 160 BY SB HFAM-25-23SB REV. 1
NEW
170 HFA07-27 .ADAPTER, ELBOW 1
Attaching parts
- 180 HFE185 .SPACER (SUPSD BY ITEM 180A) 2
.SPACER (SUPSDS ITEM 180 BY
180A HFA01-1122189 2
SL HFAM-25-25SL)
***
190 HFA07-36 .BOARD, EMI FILTER 1

200 HFA01-1111F .PLATE, ULTRASOUND BOARD 1
.PROFILE
205 PV0000550 1
(ADDED BY SL HFAM-25-27SL orig)
Attaching parts
210 HFA01-1112B .SPACER 3
***

PAGE 10049
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
9
.BOARD, ULTRASOUND
220 HFA07-28 1
SENSOR
Attaching parts
.SCREW
230 UNI7688M3-14 2
.NUT, SELF LOCKING
250 UNI7474M3 2
- 260 UNI7687M3- 6 DELETED (for typing error) 3
.SCREW
260A UNI7687M3-8 3
.NUT, SELF LOCKING
310 UNI7474M3 3
***
320 HFA01-1111C .SUPPORT 1

Attaching parts
.SCREW
350 UNI7687M4-10 2
.SCREW
360 DIN965M4-9 2
***
PAGE 10050
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
10
30
50
60
40
70
20A
FIGURE 10: MECHANICAL ASSEMBLY

GRAPHIC 25-34-77-950-010
PAGE 10051-10052
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
10
MECHANICAL ASSEMBLY
(See Fig 5 for NHA)
MECHANICAL ASSEMBLY
- 1A AS0000830 RF
11SB REV A
(See Fig 5 for NHA)
.ASSEMBLY, CORE
10 HFA01-1122A 1
.ASSEMBLY, BASE
.ASSEMBLY, BASE
20A AS0000820 1
11SB REV A
Attaching parts
.SCREW
30 DIN965M4-9 4

40 HFA01-1121164 .BLOCK 1
Attaching parts
.NUT, SELF LOCKING
50 UNI7473M4 1
.NUT
60 UNI5588M4 1
70 HFA07-23 .SCREW 1

PAGE 10053
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10054
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
50
90
80
110
70A
20A
10
60
120 100
30
40A
FIGURE 11: BASE ASSEMBLY

GRAPHIC 25-34-77-950-011
PAGE 10055-10056
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
11
BASE ASSEMBLY
(See Fig 10 for NHA)
BASE ASSEMBLY
- 1A AS0000820 RF
11SB REV A
10 HFA01-11211 .BASE 1
.PLATE, DRAIN
- 20 HFA01-112131A 1
SUPSD BY ITEM 20A
.PLATE, DRAIN
20A HFA01-6A SUPSDS ITEM 20 BY SB HFA-AM- 1
11SB REV A
Attaching parts
- 40 UNI7474M3 DELETED For Typing Error 3
.NUT, SELF LOCKING
40A UNI7473M4 3

.ASSEMBLY, LATCH
50 HFA01-112116A 1
Attaching parts
.SCREW
60 UNI7688M3-16 2

.ARRESTER
- 70 HFA01-1126A 1
SUPSD BY ITEM 70A
.ARRESTER
70A HFA01-4A SUPSDS ITEM 70 BY SB HFAM -25- 1
02SB
Attaching parts
80 HFA01-1127 .SPRING 2
90 HFA01-1124 .SUPPORT, RIGHT 1
Attaching parts
.SCREW
100 UNI7688M3-8 2

110 HFA01-1125 .SUPPORT, LEFT 1
Attaching parts
.SCREW
120 UNI7688M3-8 2

PAGE 10057
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10058
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
20
30
10
40
60
50
FIGURE 12: LATCH ASSEMBLY

GRAPHIC 25-34-77-950-012
PAGE 10059-10060
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
12
LATCH ASSEMBLY
- 1 HFA01-112116A 123456789123 RF
10 HFA01-1121161 .LATCH 1
20 HFA01-1121162 .LEVER, LATCH 1
Attaching parts
.SCREW, SET
30 UNI5923M3-12 1

40 HFA01-1121165 .SPRING 1
50 HFA01-1121163 .PIN, LATCH 1
Attaching parts
.SCREW, SET
60 UNI5923M3-12 1


PAGE 10061
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10062
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
360
240
BKDN of item 380C
380B 390
30
280 170
330 340
310
110 350
400
150 10
270 190
140
210 370
130 410
230
250
120
260 180
320
160
300
290
220
20
200
40
80
100
90
FIGURE 13: CORE ASSEMBLY

GRAPHIC 25-34-77-950-013
PAGE 10063-10064
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
13
CORE ASSEMBLY
- 1 HFA01-1122A 123456789123 RF
10 HFA01-112211 .HOUSING 1
.ASSEMBLY, FLOWMETER
20 HFA01-112219A 1
Attaching parts
.SCREW
30 DIN965M4-9 2

.ASSEMBLY, JUG PRESENCE
40 HFA01-112218A MICROSWITCH 1
.ASSEMBLY, RIGHT PUMP
80 HFA01-11221BA 1
Attaching parts
.NUT, SELF LOCKING
90 UNI7473M5 2
.SCREW
110 UNI7688M5-16 2

.ASSEMBLY, PUMP LEFT
120 HFA01-11221CA 1
Attaching parts
.NUT, SELF LOCKING
130 UNI7473M5 2
.SCREW
150 UNI7688M5-16 2

.ASSEMBLY, RELIEF VALVE
160 HFA01-11221DA 1
Attaching parts
.SCREW
170 DIN965M4-9 2

180 HFA01-112214A .ASSEMBLY, LEFT BRACKET 1
Attaching parts
.SCREW
190 DIN965M4-9 2

200 HFA01-112215A .BRACKET, RIGHT 1
Attaching parts
.SCREW
210 DIN965M4-9 2

PAGE 10065
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
13
220 HFA07-29 123456789123 .NUT, PLATE 1
.RIVET
230 UNI752-2-5-5 2
(True P/N is UNI752-2,5X5)
240 HFA01-1122171A .TUBE, TEA 1
Attaching parts
.NUT
250 UNI5589M10 1
260 HFE07-10 .ELBOW 1

270 HFA01-112212 .HANDLE 1
280 HFA01-112213 .BRAKET, HANDLE 1
Attaching parts
.NUT, SELF LOCKING
290 UNI7474M3 4
.SCREW
310 UNI7688M3-8 4

.MANIFOLD, MAIN ASSEMBLY
320 HFA01-11222A 1
Attaching parts
.SCREW
330 UNI7688M4-16 5

.MANIFOLD, SECONDARY
340 HFA01-11223A ASSEMBLY 1
Attaching parts
SCREW
350 UNI7688M4-12 4

.ASSEMBLY, HEATER
360 HFA01-11227A 1
Attaching parts
.SCREW
370 UNI7688M4-12 8

.OUTLET
- 380 HFA01-112263 1
SUPSD BY ITEM 380A
.OUTLET
(SUPDS ITEM 380 BY SB HFA2000-
- 380A HFA01-112265 1
02SB)
SUPSD BY ITEM 380B
.OUTLET
380B AS0001920 SUPSDS ITEM 380A BY SL HFAM- 1
25-09SL
PAGE 10066
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
13
- 380C HFA02-112265A 123456789123 .OUTLET ASSEMBLY 1
ALT TO ITEM 380B BY HFA-AM-
02SB
390 HFA02-1122651 ..OUTLET 1
400 HFA02-1122652 ..DIFFUSER 1
410 CH0000170 ..SILENCER 1/8 1
- 420 RNF100-3-8-0 ..HEATSHRINK, BLACK AR
(True P/N RNF100-3/8-0)
- 430 ROLL25-4BK .. HEATSHRINK, BLACK 25.4 AR
(True P/N ROLL 25,4 BK)
PAGE 10066.1
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10066.2
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
10
20
60A
30
40
50A
FIGURE 14: FLOWMETER ASSEMBLY

GRAPHIC 25-34-77-950-014
PAGE 10067-10068
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
14
FLOWMETER ASSEMBLY
- 1 HFA01-112219A 123456789123 RF
10 HFE07-12 .FLOWMETER 1
20 HFA01-1122191A .BRACKET 1
Attaching parts
40 UNI1751M4 .WASHER, GROWER 3
.SCREW
- 50 PT1412KAB40-10 (True P/N is PT1412KA/B40X10) 3
SUPSD BY ITEM 50A
.SCREW
SUPSDS ITEM 50 BY SLHFMM-25-
50A UNI6954A23-9-13 3
08SL
(True P/N is UNI6954A23,9X13)

.ADAPTER, ELBOW
- 60 HFA07-30 2
SUPSD BY ITEM 60A
.ADAPTER, ELBOW
60A HFE07-33 SUPSDS ITEM 60 BY SL HFMM-25- 2
08SL
PAGE 10069
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10070
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
80
70
60
50
40
30
20
10
100
110
120
90
130
FIGURE 15: JUG PRESENCE MICROSWITCH ASSEMBLY

GRAPHIC 25-34-77-950-015
PAGE 10071-10072
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
15
JUG PRESENCE MICROSWITCH
- 1 HFA01-112218A 123456789123 ASSEMBLY RF
10 HFA01-1122182 .PIVOT, MICROSWITCH 1

Attaching parts
20 HFA01-1122188 .NUT 1
***
30 HFA01-1122181 .SUPPORT, MICROSWITCH 1

Attaching parts
40 HFA01-1122188 .NUT 1
50 HFA01-1122187 .BUSHING, THREADED 1
60 HFA01-1122188 .NUT 1
70 HFA01-1122184 .SPRING 1
80 HFA01-5 .BUTTON, MICROSWITCH 1
***
90 HFE07-17 .MICROSWITCH, JUG PRESENCE 1

Attaching parts
100 HFA01-1122189 .SPACER 2
.SCREW
130 UNI7687M3-20 2

PAGE 10073
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10074
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
40A
30A
50
10
60
50
20
FIGURE 16: RIGHT PUMP ASSEMBLY

GRAPHIC 25-34-77-950-016
PAGE 10075-10076
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
16
RIGHT PUMP ASSEMBLY
- 1 HFA01-11221BA 123456789123 RF
10 HFE07-112 .PUMP 1
20 HFE07-104 .ADAPTER, ELBOW 1
- 30 HFA07-38 1
INSERTION
30A HFA07-43 .ADAPTER, TEE 1
- 40 HFA07-43 1
INSERTION
40A HFA07-38 .ADAPTER, TEE 1
50 HFE07-233 .SUPPORT, PUMP 2
60 HFE07-185 .PTL, PUMP 1

PAGE 10077
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10078
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
70A
60
80A
90A
110
10
120
100
30 20
50
40A
FIGURE 17: LEFT PUMP ASSEMBLY

GRAPHIC 25-34-77-950-017
PAGE 10079-10080
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
17
LEFT PUMP ASSEMBLY
- 1 HFA01-11221CA 123456789123 RF
10 HFE07-112 .PUMP 1
30 HFA07-42 .ADAPTER, TEE 1
.ADAPTER, ELBOW
- 40 HFA01-11221C4A 1
SUPSD BY ITEM 40A
.ADAPTER, ELBOW
40A CH0000340 SUPSDS ITEM 40 BY SL HFAM-25- 1
02SL
50 HFA07-41 .JOINT 1
.ADAPTER, ELBOW
- 70 HFA01-11221C1A 1
SUPSD BY ITEM 70A
.ADAPTER, ELBOW
02SL
.JOINT
- 80 HFA01-11221C2A 1
SUPSD BY ITEM 80A
.JOINT
80A HFA07-41 SUPSDS ITEM 80 BY SL HFAM-25- 1
02SL
.ADAPTER, ELBOW
- 90 HFA01-11221C3A 1
SUPSD BY ITEM 90A
.ADAPTER, ELBOW
90A CH0000340 SUPSDS ITEM 90 BY HFAM-25- 1
02SL
120 HFE07-185 .PTL, PUMP 1
PAGE 10081
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10082
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
30
40
20
10
50
60B
FIGURE 18: RELIEF VALVE ASSEMBLY

GRAPHIC 25-34-77-950-018
PAGE 10083-10084
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
18
RELIEF VALVE ASSEMBLY
- 1 HFA01-11221DA 123456789123 RF
10 HFA01-11221D1 .SUPPORT, VALVE 1

20 HFA01-11221D2A .VALVE, RELIEF 1
Attaching parts
.SCREW, SET
30 UNI5923M4-6 1

40 HFA07-40 .ADAPTER, STRAIGHT 1
.ADAPTER, TEE
- 60 HFA07-43 1
SUPSD BY ITEM 60A
.ADAPTER, TEE
- 60A HFA01-11221C1A 1
12SB
SUPSD BY ITEM 60B
.ADAPTER, TEE
60B CH0000340 SUPSDS ITEM 60A BY SL HFAM-25- 1
02SL

PAGE 10085
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10086
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
130A
120
110
100
170A
EV3 EXCHANGER IN
180A
1
80
70
2 140A
60
90 10
EV5 TEA
155 160 140A
150 1
HOT WATER
2
EV4
20A
EV6 COFFEE
2 30
20A 50 40
40 30
1 20A
50
2 30
50 40
FIGURE 19: MAIN MANIFOLD ASSEMBLY

GRAPHIC 25-34-77-950-019
PAGE 10087-10088
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
19
MAIN MANIFOLD ASSEMBLY
- 1 HFA01-11222A 123456789123 RF
10 HFA01-112221 .MANIFOLD, MAIN 1

.VALVE, 2/2 N/C SOLENOID
- 20 VE125CVZB09 (True P/N is VE125CV/ZB09) 3
(SUPSD by ITEM 20A)
.ELECTROVALVE SUPSDS ITEM 20
20A MB0002550 3
BY SB HFAM-25-23SB REV. NEW
Attaching parts
.SCREW
50 PT1412KAB40-20 12
(True P/N is PT1412KA/B40X20)

60 HFA01-112223 .VALVE, 3/2 N/C SOLENOID 1
Attaching parts
.SCREW
90 PT1412KAB30-20 4

100 HFA07-46 .MICROSWITCH, DRAWER IN 1
Attaching parts
- 130 PT1412KA-B30-20 DELETED For Typing Error 2
.SCREW
130A PT1412KAB30-12 2

.PLUG, SOCKET SCREW
- 140 HFA01-112224 2
SUPSD BY ITEM 140A
.PLUG, SOCKET SCREW
140A HFE07-165 SUPSDS ITEM 140 BY SL HFAM-25- 2
09SL
160 HFA07-31 .TERMINAL, STRAIGHT 1
.ADAPTER, ELBOW
- 170 HFE07-11 5
SUPSD BY ITEM 170A
.ADAPTER, ELBOW
170A HFE07-104 SUPSDS ITEM 170 BY SL HFMM- 5
25-01SL
.ADAPTER, ELBOW (Corrected for
- 180 HFA01-112222 typing error, was HFA01-112222A) 1
SUPSD BY ITEM 180A
.ADAPTER, ELBOW
09SL
PAGE 10089
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10090
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
120
110
130
100A
EV7 RAM OUT

90
80
50
70
40
60A
30
EV1 RAM IN
20A
EV2 COLD WATER 10
150A
160
170
180
140
FIGURE 20: SECONDARY MANIFOLD ASSEMBLY

GRAPHIC 25-34-77-950-020
PAGE 10091-10092
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
20
SECONDARY MANIFOLD
- 1 HFA01-11223A 123456789123 ASSEMBLY RF
(See FIG 13 for NHA)
10 HFA01-112231 .MANIFOLD, SECONDARY 1

.VALVE, SOLENOID 3/2 NC SUPSD
- 20 HFA01-112232A 1
BY ITEM 20A
NEW
30 HFA07-37 .TAP 1
Attaching parts
.SCREW
50 PT1412KAB30-20 2
***
. VALVE,3/2 NC SOLENOID SUPSD

- 60 HFA01-112232A 1
BY ITEM 60A
60A MB0002490 60 BY SB HFAM -25-23SB REV. 1
NEW
Attaching parts
.SCREW
80 PT1412KAB30-20 2
***

.VALVE, SOLENOID 3/2 NC SUPSD
- 100 HFA01-112232A 1
BY ITEM 100A
NEW
Attaching parts
.SCREW
120 PT1412KAB30-20 2
***

- 150 HFA04-44 .DELETED For Typing Error 1
150A HFA07-44 .ADAPTER,ELBOW 1
160 HFE07-10 .ADAPTER,ELBOW 1
180 HFA07-27 .ADAPTER,ELBOW 1
PAGE 10093
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10094
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
330
320
270
260
140 180
240
130
190A
170
120
230A
160
110 90
250
150 220
200
100A
210
10A
20
85
40A 50
30
86
280
70
290
60A
80
300
310
FIGURE 21: HEATER ASSEMBLY/ GRAPHIC 25-34-77-950-021
PAGE 10095-10096
Rev. 05 April 19/2016
25-34-77
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
21
- 1 HFA01-11227A 123456789123 HEATER ASSEMBLY RF
- 10 HFA01-112271 .BODY, HEATER 1
SUPSD BY ITEM 10A
10A HFA07-49A .BODY, HEATER 1
SUPSDS ITEM 10 BY SL HFAM-25-
09SL
20 HFA07-09 .BEARING 4
30 HFE07-04 .O-RING 3
.SEAL
- 40 HFA01-11227CN 1
SUPSD BY ITEM 40A
.SEAL
40A MB0000220 SUPSD ITEM 40 BY SL HFAM-25- 1
09SL
50 HFA01-112272 .BASE, HEATER 1
.SEAL, DRAWER
- 60 HFA01-11227DN 1
SUPSD BY ITEM 60A
.SEAL, DRAWER
60A MB0000230 SUPSD ITEM 60 BY SL HFAM-25- 1
09SL
70 HFA01-112274 .SHOWER 1
Attaching parts
.SCREW
80 UNI7688M4-6 4
85 HFA01-11227L .SPACER 1
Attaching parts
.SCREW
86 DIN965M4-9 2

90 HFE07-04 .O-RING 3
.SEAL
- 100 HFA01-11227CN 1
SUPSD BY ITEM 100A
.SEAL
100A MB0000220 1
SUPSD ITEM 100 BY SL HFAM-25-09SL
110 HFA01-112273 .COVER, HEATER 1
Attaching parts
SCREW
140 UNI7687M4-40 8

150 HFA01-11227FN .INSULATION, PTL 1
160 HFA01-11227EN .INSULATION, PTL 1
170 HFA01-11227GN .INSULATION, PTL 1
180 HFA01-11227HN .INSULATION, PTL 1
.ADAPTER ELBOW
- 190 HFE07-11 3
SUPSD BY ITEM 190A
.ADAPTER ELBOW
190A HFE07-104 SUPSDS ITEM 190 BY SL HFMM- 3
25-01SL
PAGE 10097
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
21
200 HFA07-47 123456789123 .ELEMENT, HEATING 2
210 HFA07-48 .ELEMENT, HEATING 1
220 HFA01-112275 .TAP, HEATER 1
- 230 DIN965M4-9 DELETED For Typing Error 4
.SCREW
230A UNI7688M4-10 4

240 HFE07-07 .CIRCUIT BREAKER, THERMAL 1

250 HFA07-11 .PROBE, TEMPERATURE 1
260 HFA01-112276 .PLATE 1
Attaching parts
.SCREW
270 UNI7688M4-6 4
290 HFA01-11227B .SPRING 4
***
.ASSEMBLY, LEFT GUIDE

300 HFA01-11225A 1
.ASSEMBLY, RIGHT GUIDE
310 HFA01-11226A 1
.ASSEMBLY, ACTUATOR
320 HFA01-11228A 1
Attaching parts
.SCREW
330 UNI5933M5-16 4
***
PAGE 10098
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
30
10
40
60
50
20
FIGURE 22: ACTUATOR ASSEMBLY

GRAPHIC 25-34-77-950-022
PAGE 10099-10100
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
22
ACTUATOR ASSEMBLY
- 1 HFA01-11228A 123456789123 RF
10 HFA01-112281B .SUPPORT, ACTUATOR 1

20 HFA07-13 .ADAPTER, ELBOW 1
30 HFA01-112282 .SUPPORT 1
Attaching parts
.SCREW
40 UNI7688M3-8 2

50 HFA07-32 .MICROSWITCH, RAM DOWN 1

Attaching parts
.SCREW
60 UNI7688M3-8 2

PAGE 10101
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10102
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
20
10
40
60
30
70
50A
FIGURE 23: LEFT GUIDE ASSEMBLY

GRAPHIC 25-34-77-950-023
PAGE 10103-10104
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
23
GUIDE ASSEMBLY, LEFT
- 1 HFA01-11225A 123456789123 RF
10 HFA01-112251 .GUIDE, LEFT 1

20 HFA01-112277 .PIN, GUIDE 2
Attaching parts
.SCREW
30 UNI5931M5-25 2

40 HFA01-112253 .SPRING 1
.LEVER, LATCH
- 50 HFA01-112252A 1
SUPSD BY ITEM 50A
.LEVER, LATCH
50A AS0001900 SUPSDS ITEM 50 BY SL HFAM-25- 1
09SL
Attaching parts
.SCREW
70 UNI7687M3-16 1

PAGE 10105
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10106
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
20
10
40
30
40
FIGURE 24: RIGHT GUIDE ASSEMBLY

GRAPHIC 25-34-77-950-024
PAGE 10107-10108
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
24
GUIDE ASSEMBLY, RIGHT
- 1 HFA01-11226A 123456789123 RF
10 HFA01-112261 .GUIDE, RIGHT 1

20 HFA01-112277 .PIN, GUIDE 2
Attaching parts
.SCREW
30 UNI5931M5-25 2

PAGE 10109
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10110
25-34-77 Rev. 05 April 19/2016
COMPONENT MAINTENANCE MANUAL Ref. to Fig. 21-250
Ref. to
PNR HFA2000 Fig. 20-20A
Ref. to Fig. 5-210
Ref. to Fig. 9-20
10
20
Ref. to Ref. to Fig. 20-60A Ref. to

Fig. 8-100A Fig. 20-100A
30 Ref. to Fig.13-360 Ref. to Fig. 5-180

40
Ref. to Fig. 21-240

Ref. to
Ref. to Fig. 8-200A
Ref. to Fig. 22-50
Fig. 8-40A
Ref. to Fig. 19-100

Ref. to Fig. 8-270
Ref. to Fig. 9-160A

Ref. to Fig. 19-20A
Ref. to Fig. 19-60
Ref. to Fig. 9-190
Ref. to Fig. 17-10

Ref. to
Fig. 14-10
Ref. to Fig. 16-10
Ref. to Fig. 9-220 Ref. to Fig. 15-90
FIGURE 25: WIRING INSTALLATION DRAWING

GRAPHIC 25-34-77-950-025
PAGE 10111-10112
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
25
- 1 WIHFA2000-10 123456789123 WIRING INSTALLATION DRAWING RF
.CABLE, FLAT
10 HFAFC1 1
.CABLE, FLAT
20 HFAFC2 1
.CABLE, FLAT
30 HFAFC3 RF
.CABLE, GROUND
40 HFAGC1 1
(True P/N is HFA-GC1)
.CONNECTOR ASSY, FEMALE

- 50 AS0001260 (J10, J11, J12, J13, J6) ADDED BY 5
SL HFMM-25-23SL REV. NEW)
- 60 65240-002 ..CONNECTOR, FEMALE 5
- 70 76357-301 ..PIN, CONTACT 5
.CONNECTOR ASSY, FEMALE

- 80 AS0001930 (J7, J8, J9, J14) ADDED BY SL 4
HFMM-25-23SL REV. NEW)
- 90 65240-003 ..CONNECTOR, FEMALE 4
- 100 76357-301 ..PIN, CONTACT 4

PAGE 10113
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10114
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
50
Ref. to Figure 20 for BKDN
180 Ref. to Figure 21 for BKDN
170 110
Ref. to Fig 22-20
100 160
Ref. to Fig. 19 for BKDN
60
40
30 90
130
80
70
Ref. to Fig.14 for BKDN

120 Ref. to Fig 13-260
10 Ref. to Fig 13-240
Ref. to Figure 16 for BKDN 150

Ref. to Fig 13-380B or 380C
Ref. to Figure 9-170
Ref. to Figure 9 20
for BKDN
Ref. to Figure 18
for BKDN Ref. to Fig 10-20A
140
FIGURE 26: WATER LINE 3-D DRAWING
GRAPHIC 25-34-77-950-026
PAGE 10115-10116
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
AIRL.
ITEM 1234567 CODE
NO.
26
- 1 PDHFA2000-10 123456789123 WATER LINE 3-D DRAWING RF
.TUBE, TEFLON
10 HFATT002 1
(True P/N is HFA-TT002)
.TUBE, TEFLON
20 HFATT001 1
.TUBE, TEFLON
30 HFATT005 1
.TUBE, TEFLON
40 HFATT006 1
.TUBE, TEFLON
50 HFATT011 1
.TUBE, TEFLON
60 HFATT007 1
.TUBE, TEFLON
70 HFATT012 1
.TUBE, TEFLON
80 HFATT008 1
.TUBE, TEFLON
90 HFATT016 1
.TUBE, TEFLON
100 HFATT010 1
.TUBE, TEFLON
110 HFATT013 1
.TUBE, TEFLON
120 HFATT003 1
.TUBE, TEFLON
130 HFATT004 1
.TUBE, POLYURETHANE
140 HFATP001 1
(True P/N is HFA-TP001)
.TUBE, TEFLON
150 HFATT018 1
.TUBE, TEFLON
160 HFATT017 1
.TUBE, TEFLON
170 HFATT015 1
180 HFE07-58 .ADAPTER, Y 1
- 190 178-478 .TIE, PLASTIC 1
- 200 HFA07-39 .BUSHING 31
PAGE 10117
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 10118
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
STORAGE INCLUDING TRANSPORTATION
TASK 25-34-77-550-801
1. GENERAL
This section gives instructions for the storage of the Coffee Maker.
A. Before storage, the unit should be thoroughly cleaned and dried as described in “Cleaning”.
B. Ensure that any part which is not installed before storage of the unit, such as attachment parts is
clearly identified in a plastic bag and showed together with the unit.
TASK 25-34-77-994-804
The following materials are used in this section.
NOTE Equivalent substitutes may be used for listed items .
ITEM P/N or IDENTIFICATION CODE SUPPLIER’S CODE

PLASTIC BAG BUSTE IMB. 60X80
(AEAA2)
CARDBOARD BOX CART540380270
(AEAA2)
PROTECTION SHEET IACOBUCCI HF AEROSPACE
I00523/002
(POLYTHENE) (AEAA2)
STAPLER - COMMERCIALLY AVAILABLE
TAPE - COMMERCIALLY AVAILABLE
LIST OF MATERIALS
TABLE 15001
TASK 25-34-77-550-801
3. PROCEDURE
A. Before storage each Coffee Maker must be thoroughly cleaned and dried.
B. Store the Coffee Maker and/or spare parts in either their original packaging or in a strong cardboard
box. Seal box securely.
C. Store the Coffee Maker and/or spare parts in a cool dry area. Avoid direct sunlight and excessive
humidity.
D. The Coffee Maker must be cleaned and re-inspected before being reused.
E. For the units in storage, it is recommended to perform a complete visual inspection and a functional
testing at least each three (3) months.
NOTE Invoices for packaging are used by IACOBUCCI HF Aerospace SpA. IACOBUCCI HF
accepts this burden for packaging, but it has to be reused for every shipment of the machine
sent to IACOBUCCI HF repair station.
In case the machine is received without the above-mentioned packaging, a fee will be
charged for the cost of the packaging.
PAGE 15001
25-34-77 Rev. 05 April 19/2016
PNR HFA2000
PAGE 15002
25-34-77 Rev. 05 April 19/2016

25-34-77 - R5 - Coffee Maker

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REVISION TRANSMITTAL SHEET

TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL 25-34-77 P/N HFA2000-10

REVISED PAGES DATED

All pages APRIL 19/2016

ADD PAGES DATED

REMOVE PAGES DATED

TO: HOLDERS OF COFFEE MAKER P/N HFA2000-10 COMPONENT

REVISION NO. 05 DATED APRIL 19/2016

SECTION PAGE DESCRIPTION OF CHANGE

Company logo updated: was

TABLE OF CONTENT TOC-1-TOC-4 Changed for this revision

Company name and address updated.

TESTING AND FAULT

CLEANING 4001-4003 Section totally updated

CHECK 5001-5002 Section updated

REPAIR 6001-6002 Section updated

Section totally updated as

10002-10003 Company name and address updated

Equipment Designator Index and

10021 DPL Figure 2 updated for item 10

10031-10032 Figure 5 updated

DPL Figure 5 updated for items

10035-10036 Figure 6 updated

10037 DPL Figure 6 updated for item 40

10043-10044 Figure 8 updated

DPL Figure 8 updated for item 100

10047-10048 Figure 9 updated

10049 DPL Figure 9 updated for item 160

10063-10064 Figure 13 updated

DPL Figure 13 updated adding the

10075-10076 Figure 16 updated

DPL Figure 16 updated for items 30

10079-10080 Figure 17 updated

DPL Figure 17 updated adding item

10111-10112 Figure 25 updated

DPL Figure 25 updated adding items

COMPONENT MAINTENANCE MANUAL

Initial Issue: TP-1

Rev Inserted Rev Inserted

Retain this record in the front of the CMM.

THIS PAGE INTENTIONALLY LEFT BLANK

TEMPORARY ISSUE DATE INSERTED/ DATE REMOVED/ DATE

TR 25-01 02/03/2010 09/09/2011

TR 25-40 Oct 16/2013 April 19/2016

THIS PAGE INTENTIONALLY LEFT BLANK

SERVICE BULLETIN LIST

HFA2000-02SB REV NEW June 25/2001 INSTALLATION OF AN IMPROVED

HFAM-25-01SB REV 02 Jan 08/2010 REPLACEMENT OF THE DRIVER

HFAM-25-02SB REV NEW Jan 08/2009 REPLACEMENT OF THE ARRESTER

HFA-AM-12SB REV B May 24/2010 REPLACEMENT OF THE DRAWER

HFA-AM-11SB REV A May 27/2008 REPLACEMENT OF THE DRAIN

HFA-AM-02SB REV 02 Sept 7/2010 INSTALLATION OF AN ALTERNATIVE

HFMM-25-06SB REV NEW Nov 25/2013 April 19/2016 REPLACEMENT OF THE

HFAM-25-23SB REV NEW Oct 02/2015 April 19/2016 REPLACEMENT OF THE

HFMM-25-07SB REV 01 Feb 08/2016 April 19/2016 REPLACEMENT OF THE CPU

THIS PAGE INTENTIONALLY LEFT BLANK

TITLE TP-1 April 19/2016 1006 April 19/2016

TABLE OF CONTENTS TOC-1 April 19/2016 DISASSEMBLY 3001 April 19/2016

TITLE PAGE DATE TITLE PAGE DATE

TITLE PAGE DATE TITLE PAGE DATE

STORAGE INCLUDING 15001 April 19/2016

THIS PAGE INTENTIONALLY LEFT BLANK

1. GENERAL ........................................................................................................................................... INTRO-1