HyBase 8300/8500

Operating Table

Service Manual
Intellectual Property Statement
NANJING MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Nanjing
Mindray) owns the intellectual property rights to this product and this manual. This manual may
refer to information protected by copyrights or patents and does not convey any license under
the patent rights of Nanjing Mindray, nor the rights of others. Nanjing Mindray does not assume
any liability arising out of any infringements of patents or other rights of third parties.

, , are the registered trademarks or trademarks owned by Shenzhen

Mindray in China and other countries. Nanjing Mindray is authorized by Shenzhen Mindray to
use the trademarks.
© 2014-2020 Nanjing Mindray Bio-Medical Electronics Co., Ltd. All rights Reserved.

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 Contents
1 Safety System Overview ............................................................................... 1-1
Safety Notes ......................................................................................... 1-1
Safety Instructions ................................................................................ 1-2
Equipment Symbols.............................................................................. 1-3

2 Design Principles ........................................................................................... 2-1

General ................................................................................................. 2-1
Electrical Parts...................................................................................... 2-2
2.2.1 Main Control Unit ........................................................................ 2-2
2.2.2 Human-machine Interface........................................................... 2-2
2.2.3 Power Supply .............................................................................. 2-5
2.2.4 Solenoid Valve ............................................................................ 2-6
2.2.5 Drive of Oil Pump ........................................................................ 2-6
2.2.6 Drive of Slide-Function Motor ..................................................... 2-7
2.2.7 Detection of Locking and Unlocking ........................................... 2-7
Hydraulic System.................................................................................. 2-9
Software Functions ............................................................................. 2-10
Sensor System ................................................................................... 2-11
2.5.1 Detection of Lifting Travel ......................................................... 2-11
2.5.2 Detection of Slide Travel ........................................................... 2-11

3 Unpacking Procedure .................................................................................... 3-1

Site Unpacking Procedure .................................................................... 3-1

4 Testing and Maintenance .............................................................................. 4-1

General ................................................................................................. 4-1
Power-off Detection .............................................................................. 4-2
Power-on Detection .............................................................................. 4-3
Maintenance ......................................................................................... 4-4
4.4.1 Daily Maintenance ...................................................................... 4-4
4.4.2 Cleaning and Disinfection ........................................................... 4-5
4.4.3 Maintenance Frequency ............................................................. 4-6

5 Maintenance and Dismantling ...................................................................... 5-1

Tools ..................................................................................................... 5-1
Preparation for Dismantling .................................................................. 5-2
Steps to Dismantle Each Component .................................................. 5-3
5.3.1 Dismantling Outer Base Cover ................................................... 5-3
5.3.2 Dismantling Power Board ........................................................... 5-3
5.3.3 Dismantling Override Panel ........................................................ 5-4
5.3.4 Dismantling Main Control Board and Rope Sensor .................... 5-5
5.3.5 Dismantling Batteries .................................................................. 5-5
5.3.6 Dismantling Oil Pump Assembly ................................................. 5-6
5.3.7 Dismantling Manual Pump and Pressure Switch ........................ 5-6
5.3.8 Dismantling Brake Valve Assembly............................................. 5-7
5.3.9 Dismantling Main Solenoid Valve Assembly ............................... 5-7
5.3.10 Dismantling Brake Oil Cylinder .................................................. 5-9
5.3.11 Dismantling Left/Right Tilting Oil Cylinder ................................. 5-9
5.3.12 Dismantling of Front/Rear Tilting Oil Cylinder ......................... 5-10
5.3.13 Dismantling and Replacing Column Cover ............................. 5-12
5.3.14 Dismantling Head Plate Joint .................................................. 5-14
5.3.15 Disassembling Lock Tongue .................................................... 5-15
5.3.16 Adjusting Locking Force of Locking Handle ............................ 5-15
5.3.17 Tube and Cable Layout Requirements .................................... 5-15
5.3.18 Export of Fault Log .................................................................. 5-18

6 Troubleshooting ............................................................................................. 6-1

1
 Contents

General ................................................................................................. 6-1

Replacement of Parts ........................................................................... 6-2
Calibration of the Operating Table ........................................................ 6-3
Fault Alarms.......................................................................................... 6-4
6.4.1 Software/Hardware Faults .......................................................... 6-4
6.4.2 Oil Leakage Fault ........................................................................ 6-6

7 Parts ................................................................................................................ 7-1

Brief Introduction .................................................................................. 7-1
Table Top .............................................................................................. 7-2
7.2.1 Typical Exploded View ................................................................ 7-2
7.2.2 FRU List ...................................................................................... 7-2
Left Beam Assembly (Slide) ................................................................. 7-3
7.3.1 Typical Exploded View ................................................................ 7-3
7.3.2 FRU List ...................................................................................... 7-3
Column Assembly ................................................................................. 7-4
Base ..................................................................................................... 7-5
7.5.1 Typical Exploded View ................................................................ 7-5
7.5.2 FRU List ...................................................................................... 7-5
Oil Tubes .............................................................................................. 7-6
7.6.1 Oil Tube Routing ......................................................................... 7-6
7.6.2 FRU List ...................................................................................... 7-6
Strong and Weak Power Cables .......................................................... 7-9
7.7.1 FRU List ...................................................................................... 7-9

2
 1 Safety System Overview
Safety Notes
Table 1-1 Definition of safety notes
Note Meaning

Read the statement below the symbol. The statement alerts you
to an operating hazard that can cause personal injury.

Read the statement below the symbol. The statement alerts you
to possible damage to the device or other property.

Read the statement below the symbol. The statement alerts you
to information that requires your attention.

1-1
 Safety System Overview

Safety Instructions

 Only professional maintenance personnel authorized by this company are

allowed to dismantle this equipment.
 Never install or use this equipment in an environment containing
inflammable or explosive substance, to avoid fire and explosion.
 Before maintenance, repair, or dismantling of this equipment, operator must
ensure that all electrical connections have been disconnected.
 This operating table can only be used along with accessories specified by
this manufacturer; otherwise personnel injury may occur.
 When handling packing materials, relevant local regulations and hospital
wastes disposal system must be followed. Such materials must be placed
where children cannot touch.
 Safety and effectiveness of this operating table can only be ensured if
maintenance is correct. Make sure to carry out maintenance of this
operating table according to contents of this manual.
 Take care for maintenance, repair, and dismantling of this operating table to
avoid injury by clamping, scratch, or hitting; confirm no object on table
surface.

 Take care in transport and handling of this equipment, to avoid damage.

 Periodic maintenance of this equipment shall be carried out by personnel
authorized by Mindray Nanjing each year.
 Portable and mobile RF communication equipment may affect electronic
medical equipment. For maintenance and commissioning of this equipment,
make sure that the environment meets requirements.
 During maintenance, pay attention to avoid equipment damage due to
hitting, severe vibration, or other mechanical force.

 For detailed description of use of this operating table and other information,
refer to the Operation Manual.

1-2
 Safety System Overview

Equipment Symbols

Symbol Definition Symbol Definition

Caution, consult
Caution
accompanying documents.

Type B application Class II

Protection against of water

IPX4 or particulate matter
Temperature limitation

Protection against of water

IPX8 or particulate matter
Humidity limitation

Protective earth (ground) Atmospheric pressure

Alternating current Direct current

Serial number Date of manufacture

Authorized
Manufacturer representative in the
European Community”

Non-ionizing
ESD warning
electromagnetic radiation

WEEE symbol
The following definition of the WEEE label applies to EU member states
only: the use of this symbol indicates that this product should not be
treated as household waste. By ensuring that this product is disposed of
correctly, you will help prevent bringing potential negative consequences
to the environment and human health. For more detailed information with
regard to returning and recycling this product, please consult the
distributor from whom you purchased the product.

Labeling for Class I products. Developed and marketed in compliance with

medical device directive 93/42/EEC.

1-3
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 2 Design Principles
General
This operating table comprises a table top, a column, a base, a hydraulic system, an electric
system, and a control system. Matching accessories include fixing device, traction device,
adapter, and operation posture protection device.
1 2 3 4 5 6 7

9 8
19 10
21 20 11
18
12
13
17
16

14

15
Figure 2-1 HyBase 8300/HyBase 8500 operating table

1 Head plate (optional) 2 Upper back plate (optional)

3 Extension plate (optional) 4 Lower back plate
5 Seat plate 6 Short leg plate
7 Leg plate (optional) 8 Locking handle (leg plate left/right)
9 Release button (leg plate) 10 Bellows
11 Override panel 12 Connection for corded hand control
13 Connection for USB 14 Castor
15 Base 16 Power socket
17 Column 18 Connection for foot switch
19 Locking button (extension plate) 20 Locking button (head plate)
21 Release bracket for head plate

This system adopts 220V AC power supply and is complete with internal batteries. When
external AC power supply is not connected, these batteries will supply power to the system.
The power supply module outputs 24V and 12V DC power to other system units.
The hydraulic system mainly consists of a solenoid valve, oil tubes, and an oil pump. The
solenoid valve and the oil pump are controlled by a main control unit.
The system is equipped with an angle sensor used to measure position of each moving part of
the system. The main control unit controls table movement according to sensor signals. Travel
sensors are used to monitor slide distance and lifting distance. RFID technique is used to
ensure identification of accessories.

2-1
 Design Principles

Electrical Parts
2.2.1 Main Control Unit
Various movements of this operating table adopt electric control. A schematic diagram of the
electric control system is provided below. The main control board is the core of control and
connected to external parts such as power supply module, sensor module, column key board,
and RFID module.

Descend Ascend

Left leg

Right leg

Solenoid valve
Locking travel Pressure switch
switch Back plate
angle sensor

Right leg
Power supply output Status control

Power supply input

plate angle
Solenoid valve

Angle sensor
Main control sensor
board Left leg
plate angle
Power board sensor
Seat plate

X motor
communication
Batteries

Power supply

angle sensor
J2

Column switching
Column key Slide motor

Pump

Column key Vertical column switching

Column key board

Corded hand control

Foot switch

Figure 2-2 Schematic diagram of operating table electric control system

The control part performs the following functions: detection and control of power supply
module status; real-time monitoring of table top lifting height and slide distance via travel
sensors; detection of rotating angles and mechanical movement limit positions of back plates,
seat plate, and leg plates via angle sensors; detection of operating table locked/unlocked
status via locking travel switch and pressure switch; execution of various movements via
control of solenoid valve, oil pump, and slide motor; and identification of attached module via
RFID technique to ensure software mechanical position limiting.

2.2.2 Human-machine Interface

The HMI part includes a corded hand control and an override panel, with operation keys,
indicators, and input and output functions provided on both. The keys on the wire controlled
panel adopt dual keys triggering design to avoid the risk of unexpected operation due to fault
of one key.

2-2
 Design Principles

2.2.2.1Override Panel
As a second system independent of main control, the override panel adopts dual keys
operations to realize operating table movements. Its functions include: detection of keys,
indication of AC\DC\locked\unlocked statuses, and switching of external interfaces.

Override panel Solenoid

valve

Main control board

Power board

Figure 2-3 Schematic diagram of the column

For any operation, it is necessary to press pump/valve keys at the same time. For example,
press “ON”+”UP” to lift the operating table.

2.2.2.2Corded Hand Control

The corded hand control can be configured with LCD or not.
The corded hand control is the main interface provided for user operations and accepts user
key operations. Operating table position, system status, and editing menu are displayed in
real-time on the LCD (if configured).
The corded hand control mainly consists of a main control unit, a key detection unit, an LCD
unit, a backlight drive, and a buzzer circuit. The MCU communicates with the main control
board via RS232, receives main board status update information, sends key pressing
information to the main control board, and realizes key backlight function via drive of LED.

Auxiliary
key
LCD

Backlight

Scanning
of main
keys

Figure 2-4

2-3
 Design Principles

2.2.2.3IR Remote Control

The remote control is a portable operation interface provided for user. It receives user key
operations and transmits the operation information to the main control via infrared light, with
system status and editing menu displayed on LCD.
The remote control mainly consists of a main control unit, a key detection unit, an LCD unit, a
backlight drive, and a buzzer. The MCU communicates with the main control board via RS232,
receives main board status update information, sends key pressing information to the main
control board, realizes key backlight function via drive of LED, and remotely controls power
supply via wireless charging management.

LCD Auxiliary key

Scanning of
main keys

Lithium battery

Wireless charging

Figure 2-5 Dual key triggering

Detection of keys adopts dual key triggering design (membrane key plus mechanical key).
When the software detects operation of any key, such operation is only effective if both
membrane key and mechanical key are effective. This avoids the risk of unexpected operation
due to failure of one key.
Pressing

Membrane key

Mechanical key

Figure 2-6

2-4
 Design Principles

2.2.3 Power Supply

The power board has two functions: supply of power to the system and charging the batteries.
A block diagram of the circuit system is given below.

Battery
pack

Charging Switching of
management circuits/acquisition
circuit of electrical
quantities

AC input EMI
FILTERIN
G

Voltage
regulating
Standby signal Voltage
regulating circuit

Output interface

Figure 2-7 Block diagram of circuit system

In this system, AC power supply has priority over battery power supply. In case of interruption
of AC power supply, the power supply will be automatically switched to the batteries. After
application of AC power, if the operating table does not operate, AC power will charge the
batteries; 24V voltage output will supply power to control board digital circuit and the oil pump;
12V output will supply power to the solenoid valve, with power board power supply to the main
control board disconnected, without affecting charging of batteries.

2-5
 Design Principles

2.2.4 Solenoid Valve

Figure 2-8

The solenoid valve of this system adopts 2-way solenoid valve. As shown in the figure, red oil
tube 1 is output oil pipe, with oil output from the oil tank as driven by the oil pump. Blue oil tube
2 is oil return tube. After the coil at side 3 or side 4 is energized, the magnetic core will move to
corresponding side, realizing movement of oil cylinder piston, and driving the operating table
for corresponding action.

Parameter Pin name Remark

Rated operating voltage 12V (min10V) (DC)
Rated power 15W
consumption

2.2.5 Drive of Oil Pump

The oil pump drive circuit includes two parts: logic control and drive output.
The logic control unit is in the main control board, while the drive output unit is on the power
board.
The main MCU generates PWM, converted to linear variable voltage by a circuit, and then
output to the oil pump drive circuit on the power supply via a harness. For this scheme, an
output enabling unit is added to ensure that the output is only possible upon simultaneous
voting by main MCR and auxiliary MCU.
The power board oil pump drive output circuit is provided with an overcurrent detection circuit,
with signal transmitted to the main control board via a harness.

Main主控板
control board 电源板
Power board

En1

PWM

MCU
Drive of oil
S1 油泵驱动
pump M

En2

Figure 2-9 Schematic of drive of oil pump

2-6
 Design Principles

2.2.6 Drive of Slide-Function Motor

Forward/backward movement of the operating table is realized by drive of the slide motor in
forward/reverse rotation. The main MCU generates PWM to drive H bridge to realize
forward/reverse rotation of the motor, while adjusting PWM duty ratio to realize speed
adjustment in certain range.

Figure 2-10 Drive of slide motor

The circuit is provided with current detection to detect overcurrent and overload, so that slide
motor output can still be cut off when reaching the limit position of slide but with the travel
detection sensor fails.
The travel detection converts physical travel to change of resistance of the potentiometer, and
then to actual travel via AD conversion.

Parameter Content Remark

Rated operating voltage 24V DC
Rated power 150W
Winding highest permitted temperature +155℃

2.2.7 Detection of Locking and Unlocking

Two travel switches are provided to detect unlocking and upward travel to limit position. One
pressure switch is provided to detect unlocking pressure and judge successful unlocking.
When the operating table body is locked, the 4 wheels rise and the movement is mechanically
transferred to a microswitch, hence the signal is transmitted to the main control board. Also,
locking/unlocking is accompanied with system pressure change, so that successful unlocking
can be confirmed by detection of pressure.
Locking is detected simultaneously by 2 travel switches connected in series. Locked status
can only be confirmed by both travel switches, to prevent wrong detection of locked status due
to failure of travel switch. Also, for confirmation of unlocked status, first judge release of travel
switches, and then unlocking pressure to the pressure point, to determine successful
unlocking.

2-7
 Design Principles

Pressure switch

Main control
board

Micro-switch

Figure 2-11 Detection of locking and unlocking

2-8
 Design Principles

Hydraulic System
This operating table is an electrically controlled hydraulic operating table, each electrical
operation (except slide) of which is driven by a hydraulic branch circuit. Each hydraulic branch
circuit comprises a solenoid valve, a hydraulic cylinder, and pipelines etc. According to
different operation requirements, each hydraulic branch circuit adopts a different hydraulic
cylinder.
Principle of the hydraulic system of this operating table is shown below. It comprises 6
hydraulic branch circuits connected in parallel (maximum configuration). According to hydraulic
cylinder drive mode, such hydraulic branch circuits can be double acting hydraulic branch
circuit or single acting hydraulic branch circuit.

Brake oil cylinder Left leg plate oil cylinder

Brake oil cylinder

Back plate oil

cylinder

Left/right tilting
Lifting oil oil cylinder
cylinder 2 Front/rear tilting Right leg
plate oil
oil cylinder cylinder Lock

Operating table
head end

Synchronous ascending
Lower back Act of Ascending of left leg Synchronous descending
Descend Tilt head Tilt left
Lifting oil plate single leg Descending of right leg

cylinder 1 Unlock

Back plate Left leg Right leg

Manual Ascend Tilt leg Tilt right
ascending descending ascending

pump
Brake oil cylinder
Brake oil cylinder

Figure 2-12 Schematic diagram of hydraulic system

Power unit used in the hydraulic system is oil pump with DC motor (of rated voltage of 24VDC).
Solenoid valve is used as hydraulic circuit switch and has operating voltage of DC12V. The
operating table hydraulic system has highest operating pressure of 12MPa and flow in 0.25～
0.7L/min.
Features of this hydraulic system:
1. Velocity of each movement of the operating table is set by the system in advance and no
site adjustment is required.
2. Operating table locking/unlocking modes: unlocked if the 4 universal wheels extend out
and locked if they are withdrawn.
3. Hydraulic drive of leg plate movement: up-down movement of one or both leg plates can
be controlled.
4. The forward/backward tilting oil cylinder is provided with a hydraulic lock to prevent
accidental tilting of the heat of operating table when oil tube breaks.
5. The hydraulic system is provided with a manual oil cylinder to allow moving of the
operating table for maintenance upon fault of operating table hydraulic system.
6. Mechanical synchronization of two oil cylinders of back plates; two oil cylinders of leg
plate connected in series and operating in synchronism (relative synchronization).

2-9
 Design Principles

Software Functions
System software of this operating table mainly consists of wire controlled panel embedded
software, override panel embedded software, and main control board embedded software.
Main control board software functions include: monitoring of power supply status;
communication at input/output ports; control of solenoid valve, oil pump, and slide motor;
acquisition of sensor signals; and module identification etc. Software main design purposes
are: execution of keyboard operation commands to realize predetermined actions of the
operating table body; and detection of abnormal status of the operating table body, to ensure
no or minimum harm to user in abnormal status. Module identification function is realized
through detection of module RFID information. The software also features sensor calibration
function, fault self-check function, and fault log output function.
The ordinary corded hand control is one HMI of the equipment. Main functions of the software:
execute scanning of keys, send key pressing commands, receive LED control commands, and
control LED.
Main functions of software of LCD corded hand control and remote control panel: execute
scanning of keys, send key pressing commands, receive LED control commands, control LED,
display UI interface, display operating table status in real-time, generate system alarm
information, and perform infrared communication etc.
The override panel is a HMI of equipment. Main software functions: execute scanning of keys
(including foot switch), send key pressing commands, receive LED control commands, control
LED, receive and convert infrared signals, and realize code alignment and communication by
wireless remote control.

2-10
 Design Principles

Sensor System
2.5.1 Detection of Lifting Travel
Detection of lifting travel adopts rope type displacement sensor, also referred to as rope ruler
or rope encoder. Its operating principle is use of a variable resistance. The steel wire rope that
pulls sensor wire outlet is wound on a pulley inside the sensor. When being pulled, the other
end is connected to the mechanical movement, with a display installed, to convert the
movement to electric signal, and obtain required data.
For operation, the rope type displacement sensor is installed below the main control board on
the column, with the rope fixed on the base. With the operating table in lifting movement, the
rope stretches and contracts. An internal spring ensures constant tension of the rope. A
threaded hub drives a precision rotating inductor to output an electric signal directly
proportional to the rope moving distance. Through measurement of the output signal,
displacement, direction, and velocity of the moving object can be obtained. Physical limit
length of the rope of this operating table is 550mm.

Schematic block diagram Real object photo

2.5.2 Detection of Slide Travel

Detection of slide travel adopts an angular displacement sensor, also referred to as winding
potentiometer. Its operating principle is use of a variable potentiometer.
For operation, connect the rotation shaft to the slide motor via a gear, and measure rotation
angle of this motor to output an electric signal directly proportional to the angle of rotation. By
measurement of the output signal, displacement, direction, or velocity of the moving object can
be obtained. Physical limit angle of this sensor is 3600°.

Figure 2-13

2-11
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 3 Unpacking Procedure
Site Unpacking Procedure
The following shows a complete packing case of this operating table.

Figure 3-1

When the operating table arrives at the site, use the following steps to perform unpacking
procedure:
1. Check for change of color of the anti-tilting sign (white is normal). If this sign has changed
to red, you need to carefully check each relevant hydraulic part for oil leakage. If
necessary, open the base cover to check interior of the base.

Figure 3-2

2. In the outlet direction of the packing case, sufficient space shall be reserved to allow
taking out the table. After removal of packing tapes and dismantling the top cover and the
surrounding clips, lay the top cover in the outlet direction as shown in the figure below, to
be used for moving the table down the slope. Apply the Velcro strap.

Velcro strap

Packing case top cover Wood panel in

outlet direction

Figure 3-3

3-1
 Unpacking Procedure

3. Remove the accessories packing case, packing tapes, and plastic protection bag on the
body of the operating table. Note to avoid damage of operating table surface.
4. Pull up and remove the wood panel in outlet direction and then release the brake of the
operating bed. Then, move the operating bed down the slope in the outlet direction and
place it in the position of use.
5. Properly disposal of all packing materials according to relevant stipulations.

 Take care during unpacking and avoid hitting the equipment

 For disposal of packing materials, it is necessary to follow relevant local
legal regulations or hospital wastes disposal system. Packing materials
shall be placed where children cannot touch.

3-2
 4 Testing and Maintenance
General
To ensure long-term stable operation of the operating table, maintenance personnel shall carry
out periodic inspection, maintenance, and testing. This chapter provides basic testing method
for this operating table, while also recommends suitable testing tools. Maintenance personnel
shall carry out maintenance and testing of this operating table according to actual demands
and select suitable testing tools.
The testing and inspection methods provided in this chapter are mainly used for verification of
performance of this operating table for conformity to requirements by the specification. During
testing, if the results do not meet requirements, a fault has occurred in some component of the
operating table, and maintenance or replacement shall be carried out at once. For any doubt,
please timely contact the after-sales department of this company.

 Testing and maintenance shall be carried out by professional maintenance

personnel authorized by Mindray Nanjing.
 Before testing, maintenance personnel shall ensure applicability and
accuracy of testing tools. Maintenance personnel shall be familiar with use
of these testing tools.

4-1
 Testing and Maintenance

Power-off Detection
Power-off detection is mainly used for comprehensive visual inspection of the operating table
and inspection of mechanical operation of each part. If the operating table is free of apparent
physical damage and its mechanical operation is normal, the test is qualified. Particular
detection contents are as follows:
1. Physical damage of body, corded hand control, base, and accessories of the operating
table;
2. Aging or damage of power supply cable;
3. Clear and discernable safety signs and nameplate;
4. Normal operation of head plate and leg plate;
5. Normal installation/removal of each accessory and placing at specified position;
6. Correct hanging and connection of modules; conformity to load bearing requirements.

4-2
 Testing and Maintenance

Power-on Detection
Power-on detection is used to determine if the operating table can be started normally and if
each electric operation is normal. Particular detection sequence and contents are as follows:
1. Press any key on the corded hand control to start this controller and the operating table.
Observe if indicators on the corded hand control are normal and if alarm message is
displayed on the screen.
2. Operate each operation key on the corded hand control to observe if the operating table
acts normally according to the instructions.
3. Operate each operation key on the override panel to observe if the operating table acts
normally according to the instructions.
4. Operate each operation key on the foot switch in sequence to observe if the operating
table acts normally according to the instructions.
5. In case of abnormity, locate the fault according to Chapter 5 and complete corresponding
maintenance.

4-3
 Testing and Maintenance

Maintenance
4.4.1 Daily Maintenance
For daily maintenance of this operating table, note the following:
1. If not used for a long period, this operating table shall be stored in an environment of
temperature of -40℃～60℃, humidity of 10%～95%, and atmospheric pressure of
50kPa～106kPa, with body of the operating table in normal position (no tipping).
2. For use of this operating table, neat operating room floor shall be ensured; otherwise
balance of the operating table cannot be maintained.
3. Maximum bearing capacity of this operating table is 460kg. However, at some special
positions, certain limits apply to load bearing (for particular limiting conditions, refer to
“Operation instructions manual”. For use of this operating table, make sure to consider
maximum bearing load and relevant limiting conditions. In case of doubt, first consult
manufacturer or local agent.
4. If accessories need to be used during the operation, make sure that the sum of weight of
accessories used and weight of the patient does not exceed maximum bearing capacity of
operating table, and relevant limiting conditions shall be considered.
5. Personnel are not permitted to sit on modules such as leg plate, head plate, and upper
back plate, to avoid damage.
6. During operation, avoid connection of 220VAC power supply as much as possible.
7. At end of cleaning after the operation, or when this operating table is not used, make sure
that the castors are locked, the whole table surface is at optimum balanced position
(position 0), and table surface height is lower than 940MM.
8. Under normal frequency of use (5～7 days a week, and 5～10 hours a day), charge
batteries for about 10 hours once every week.
9. If this operating table is not used for a long period, charge batteries once every 2 weeks.
10. Frequently check for normal wiring of the corded hand control.
11. It is necessary to carry out comprehensive inspection of electrical safety by professional
personnel every year.
12. Comprehensive maintenance of the operating table by professional personnel is
recommended once every year (if long-term load of the operating table exceeds 230kg,
once every half a year).
13. Replacement of hydraulic oil by professional personnel is recommended once every five
years.

4-4
 Testing and Maintenance

4.4.2 Cleaning and Disinfection

Each time after use, it is necessary to clean and disinfect this equipment. To clean/disinfect
this operating table, place it in the horizontal position and raise it to the highest point.

 Before cleaning/disinfection, make sure to disconnect the power supply.

 Liquid must not be allowed to enter live parts.
 Strictly follow manufacturer description of how to use cleaning agent and
disinfectant, and reference hospital regulations related to cleaning and
disinfection.

 For cleaning/disinfection, please wear gloves.

 Never use any mechanical cleaning/disinfection method.
 Very small stains may be neglected, so that expected disinfection effect
cannot be obtained. Before disinfection, it is necessary to carry out
thorough cleaning, to remove pollutants and very small stains, and then
wipe the equipment dry.
 Use general purpose weakly alkaline cleaning agent (soapy water) or
cleaning agent that contains surfactant and silicate. If product surface is
seriously polluted, use concentrated multifunction cleaning agent.
 Improper cleaning agent/disinfectant used may damage this equipment.
 Never use disinfectant that contains or releases chlorine for disinfection of
metal parts of accessories; otherwise accessory metal surface may be
corroded. Use 2% alkaline glutaric dialdehyde solution to wire and disinfect
metal parts of accessories.
 Incorrect cleaning/disinfection method may damage this equipment.
 Take suitable amount of cleaning agent to clean the operating table and use
dry cloth to wipe out residual cleaning agent.
 Never directly spray cleaning agent/disinfectant on joints or gaps.
 Never use high pressure to clean/disinfect parts.
 To clean/disinfect stainless steel surface, never use polishing compound or
cleaning tool made of steel.
 After cleaning and disinfection, visual inspection and functional check shall
be carried out.

4.4.2.1 Cleaning agents/disinfectants that can be used

 Weakly alkaline solvent (soapy water)
 Aldehyde
 Quadruple compound
 Guanidine compound
 0.5% peroxy acetic acid
 2% alkaline glutaric dialdehyde (for metal parts)

4-5
 Testing and Maintenance

 Never use any mechanical disinfection method.

 Never use disinfectant that contains or releases chlorine for disinfection of
metal parts of accessories; otherwise accessory metal surface may be
corroded. Use 2% alkaline glutaric dialdehyde solution or 0.5% peroxy
acetic acid to wire and disinfect metal parts of accessories.
 Incorrect disinfection method may damage this equipment.
 Never directly spray cleaning agent/disinfectant on joints or gaps.
 Never use high pressure to disinfect parts.
 To disinfect stainless steel surface, never use polishing compound or
cleaning tool made of steel.

4.4.2.2 Forbidden Cleaning Agents/Disinfectants

 Cleaning agents/disinfectants that contain alcohol
 Cleaning agents/disinfectants that contain or release chlorine (not applicable to metal
parts)
 Halides (e.g. fluorides, chlorides, bromides, and iodides)
 Dehalogenation compounds (e.g. fluorine, chlorine, bromine, iodine)
 Things that may scratch table surface (e.g. cleaning ball, steel wire brush)
 Organic solvents (benzene, thinner)
 Water containing metal impurity
 Cleaning sponge containing iron
 Products containing hydrochloric acid

4.4.3 Maintenance Frequency

To ensure normal use of this product, this company recommends periodic overall inspection
and maintenance by professional personnel authorized by Mindray Nanjing once every year (if
operating table long-term load exceeds 230kg, once every half a year), and replacement of
hydraulic oil by professional personnel once every five years.

4-6
 5 Maintenance and Dismantling
Tools
For dismantling and replacement of parts, you may need to use the following tools:
Tool/measuring equipment
Minus screw driver
Blunt cross recess screw driver
Wire stripping pliers
Nipper pliers
Beveled edge pliers
Soldering iron and bracket
External clamp spring pliers
Bent external clamp spring
pliers
Hex key wrench
General purpose open end
wrench
Adjustable wrench
Multimeter
Hydraulic oil
Resin or stainless steel vessel
Brush
Soft rag and neutral cleaning
agent
Quantity Remark
1 Medium size
2 One medium size, one small size
1 Not specified
1 Not specified
1 Not specified
1 Not specified
1 7"/175mm
1 7"/175mm
One set (at least
1
1.5mm/2mm/4mm/5mm/6mm)
1 8mm/14mm
1 0～20mm
1 Not specified
A lot Mobil DTE 24
1 Volume exceeding 500ml
1 Similar to size of toothbrush
A lot For cleaning of parts and site
5-1
 Maintenance and Dismantling

Preparation for Dismantling

Before dismantling of this operating table, first make the following preparation:
 Stop use of the operating table and turn off its power supply;
 Confirm complete disconnection of the AC power supply;
 Using the method described in the “Operation instructions manual”, remove various
accessories, the head plate, the leg plate, corded hand control, and foot switch etc. one
by one.

 Maintenance personnel shall eliminate static electricity before dismantling.

To remove some parts with the sign of sensitivity to static electricity,
protective equipment such as electro-static ring or gloves shall be worn to
avoid damage of parts.
 For re-installation, pay attention to proper connection and placing of various
cables, to avoid short circuit due to pressing and damage of connection
cables.
 For re-installation, pay attention to select screws of suitable models. Wrong
selection of screws and forced screwing may damage this equipment. In
addition, during use after re-installation, screw or part may fall and cause
unforeseeable product damage or personnel injury.

 To dismantle this equipment, reference the sequence given in 5.3 and select
components to be removed according to actual fault position. Forced
dismantling violating the sequence may cause irreversible equipment
damage.
 Before dismantling a component, ensure removal of all connection wires.
Avoid breaking wires by pulling and damage of connectors.
 Please put away removed screws and other parts in a classified manner to
facilitate use for re-installation. Also, avoid fall, pollution, and loss of these
parts.
 For detailed exploded view of each component, refer to Chapter VII.

5-2
 Maintenance and Dismantling

Steps to Dismantle Each Component

5.3.1 Dismantling Outer Base Cover
1. As shown in the figure below, first remove the cross recessed screws (one left and one
right) that connect column cover with the outer base cover.

M3×6 cross recessed

countersunk head screw

Figure 5-1

2. Remove the 2 socket head cap screws connecting outer cover to the base, as shown
below.

M3×10 hexagon socket

head cap screw

M4×8 cross recessed

countersunk head screw
Figure 5-2

3. Press left and right quick-lock hasps at the same time and raise the outer base cover, to
separate it and take it out.

Quick-lock hasp
Figure 5-3

4. There are two types of the base, stainless steel and glass reinforced plastic, which have
the same method of dismantling.

5.3.2 Dismantling Power Board

1. As shown in the figure below, pull out wires connecting the power board, remove three
M5×12 combination screws, and remove the power board assembly.

5-3
 Maintenance and Dismantling

M5×12 combination screws

Figure 5-4

2. Remove the four M3×6 cross recessed pan head screws with gasket and taken down the
power board.

M3×6 cross recessed pan head screw with gasket

Figure 5-5

 To remove a board, wear protective equipment such as electro-static ring or

gloves, to avoid damage of parts.
 On the power board fixing plate, a power supply insulation strip is installed;
for replacement, make sure to install this part.

5.3.3 Dismantling Override Panel

1. As shown in the figure below, lower the operating table to the bottom position, remove the
bellows strip, and remove the column cover (spliced type). At this time, you can see the
override panel inside the override panel assembly.

M4×12 cross countersunk head screw

Figure 5-6

2. As shown in the figure below, pull out relevant wires, remove eight M3×8 cross pan head
screws, and take out the column key PCBA board. After removal of M3×8 cross pan head
screws, take out USB adaptor board PCBA.

5-4
 Maintenance and Dismantling

M3×8 cross recessed pan

head screw

Corded hand control Foot switch connector

connector
Figure 5-7

5.3.4 Dismantling Main Control Board and Rope Sensor

1. As shown in the figure below, first remove the rope sensor hanging ring from the base and
slowly withdraw the measuring steel wire. Then, remove the two M5×12 hexagon socket
head cap screws with spring washer and plain washer, to remove the column cover
support. Later remove the other two M5×12 hexagon socket head cap screws to take
down the main control board assembly.

M5×12 hexagon
socket head cap
screws

M5×12 hexagon socket

head cap screws,
spring washer M5, plain
washer M5

Figure 5-8

2. From the main control board support, remove the three screws complete with the rope
sensor to remove this sensor. Remove the five M3X6 cross pan head screws with washer
and take down the main control board.

M3×6 cross
recessed pan
head screw

Rope sensor

Figure 5-9

5.3.5 Dismantling Batteries

1. After removal of the M5×12 combination screws connecting battery fixing strip to the base,
take down the strips, pull down the connection wire between battery and the board from
the board end, and then take down the batteries.

5-5
 Maintenance and Dismantling

Battery fixing
strip
Cable

Battery

Figure 5-10

5.3.6 Dismantling Oil Pump Assembly

1. The oil pump assembly is installed on the base, as shown below. First remove oil pump
protective earthing wire and then the four M5×12 combination screws, to take out the oil
pump assembly. The oil tank is integral with the oil pump in the design. To replace
hydraulic oil, directly open oil tank cover and pour out the hydraulic oil.

M5×12 combination
screws

Figure 5-11

 This product uses Mobil DTE 24 hydraulic oil. Do not use other hydraulic oil.

 When travel of all oil cylinder piston rods is zero, amount of oil in the tank
shall be within the range specified by oil tank scale line.
 Sufficient oil in the tank can be tested by combination action.

5.3.7 Dismantling Manual Pump and Pressure Switch

1. The manual pump is installed on the base. First remove oil tube and pressure sensor wire,
and then the four M5X35 hexagon socket head cap screws, to take down the manual
pump assembly.

5-6
 Maintenance and Dismantling

Figure 5-12

2. Rotate the pressure switch out of the manual pump assembly. For replacement, pay
attention not to miss the sealing gasket.

Pressure
Manual pump Sealing gasket
switch

Figure 5-13

5.3.8 Dismantling Brake Valve Assembly

1. The brake valve assembly is installed on the base. First remove the brake oil tube and
then the two M5×35 hexagon socket head cap screws, to take out the brake valve. For
replacement installation, not that direction of the valve must be correct.

M5×35 hexagon
socket head cap
screw

Figure 5-14

5.3.9 Dismantling Main Solenoid Valve Assembly

1. First remove all oil tubes and pull out all weak power source cables. Remove the four
M6×60 socket head cap screws to take main solenoid valve assembly out of the column.

5-7
 Maintenance and Dismantling

M6×60 hexagon
socket head cap
screw

Figure 5-15

2. After removing M6 thin nuts on solenoid valve block end face, replace solenoid valve
according to fault position. For replacement, pay attention to cleanliness and installation
of seal rings.

M6 thin nut, Stud bolt

flat washer 6

Figure 5-16

3. Definition of function of each solenoid valve of the main solenoid valve block is shown
below.

8 Descend 2 Tilt head 3 Tilt left 11 Lower 7 Common 13 Raise leg 1 Ascend
back plate

1 Ascend 9 Tilt leg 10 Tilt right 4 Raise 5 Lower left 6 Raise

back board leg right leg

Figure 5-17

5-8
 Maintenance and Dismantling

5.3.10Dismantling Brake Oil Cylinder

1. Before removal of the brake oil cylinder, first ensure the operating table in braked status.
To remove the brake oil cylinder, first carefully remove corresponding oil tube, and then
remove the three socket head cap screws, as shown in the figure below.

M6×20 hexagon
socket head cap
screw

Figure 5-18

5.3.11Dismantling Left/Right Tilting Oil Cylinder

1. First remove left/right tilting oil tube and then the shaft bracket end. As shown in the figure
below, remove M5×12 hexagon socket head cap bolt 1 and 2 that fix left/right tilting piston
rod shaft on the left/right tilting shaft bracket, and then tap the left/right tilting piston rod
shaft in reverse direction to remove the shaft bracket end.
2. For re-installation, note the following: (1) gaskets must be installed; (2) use process screw
(M5×12 hexagon socket head cap screw 2) to rotate left/right tilting piston rod shaft so that
M5×12 hexagon socket head cap screw 1 is fixed on the shaft plane. When the latter
screw is tightened, the shaft cannot rotate.

M5×12 hexagon
socket head cap
screw 2

M5×12 hexagon
socket head cap
screw 1

Figure 5-19

3. Removal of oil cylinder support section: remove the M5×12 hexagon socket head cap
screw that fixes the rotating shaft, and then withdraw the left/right tilting piston rod shaft,
to take down the left/right tilting oil cylinder.

5-9
 Maintenance and Dismantling

M5×12 hexagon
socket head cap
screw 2

Figure 5-20

4. Left/right tilting oil cylinder 8300 is different from left/right tilting oil cylinder 8500. They are
differentiated by the steel stamp on the oil cylinder.
ZY1: 8300; ZY2: 8500

5.3.12Dismantling of Front/Rear Tilting Oil Cylinder

1. First remove front/rear tilting rotor: after removal of two socket head cap screws, withdraw
two front/rear tilting shafts from the shaft bracket.

M5×12 hexagon
socket head cap
screw

Front/rear tilting rotor

Figure 5-21

2. Next, remove front/rear tilting oil cylinder seat end: remove two M5×12 hexagon socket
head cap screws, withdraw the front/rear tilting oil cylinder seat shaft, and take out the
front/rear tilting oil cylinder.

M5×12 hexagon
socket head cap
screw

Figure 5-22

5-10
 Maintenance and Dismantling

3. Finally, use the clamp spring pliers to remove shaft retainer 20, withdraw front/rear tilting
oil cylinder piston rod shaft, and separate front/rear tilting oil cylinder and rotor.

Shaft retainer 20

Figure 5-23

4. Front/rear tilting oil cylinder 8300 is different from front/rear tilting oil cylinder 8500. They
are differentiated by the steel stamp on the oil cylinder.
QH1: 8300; QH2: 8500

5-11
 Maintenance and Dismantling

5.3.13Dismantling and Replacing Column Cover

1. Use a Phillips screwdriver to remove 16 cross recessed pan head screws fixing the
bellows and column cover together. The bellows and the column cover are separated.

M4×12 screws

Figure 5-24

2. Adjust the column to the lowest position. Unscrew the M4×8 cross recessed pan head
screw fixing the protective earth wire on the column cover support for the corded hand
control. Unscrew 12 M4×8 cross recessed pan head screws fixing the column cover and
support. Be sure to hold the column covers to prevent them from falling.

M4×8 screw

Figure 5-25
M4×8 screw

3. The column covers are fixed together by fasteners, which can be disengaged with a
slotted screwdriver. Insert the screwdriver to the upper access as the figure below shows
and then slightly turn to separate the upper parts. Separate the lower parts in the same
way.

Upper access to
disengage

Figure 5-26

5-12
 Maintenance and Dismantling

4. Raise the column cover to an appropriate height to remove the upper column board.
Unscrew 8 M3×6 cross recessed countersunk head screws on the waterproof cover. Be
sure to swich off the power before disassembly.

 Be sure to swich off the power before disassembly.

M3×6 screw

Figure 5-27

5. Disconnect the cables connected to the main control boad and column board. In order to
avoid misconnection, do remember the desired positions for the two cables and the
protective earth wire.

Figure 5-28

6. Remove other column covers as instructed in step 3: disengage the column cover with a
slotted screwdriver from the upper access. To remove the bottom-layer column cover,
unscrew 2 M3×8 cross recessed pan head screws on sides and then remove them in the
same way.

Upper access

Figure 5-29

5-13
 Maintenance and Dismantling

7. Install the new column cover assemblies by following the above instructions in reverse
order. Be sure to check if the oil tubes and cables near solenoid valves have abrasion due
to interference. If yes, find out the abrasion cause. If necessary, refix the tubes and cables
or replace new ones.

Figure 5-30

8. Do not lay the cables out of order. Be sure to follow the orders before disassembly. The
figures below show the layout of two cables out of the column and the protective earth
wire.

Figure 5-31

5.3.14Dismantling Head Plate Joint

1. Loosen three cross recessed countersunk head screws.
2. Use circlip pliers to remove the circlip and then dismantle the shaft.

M4×12 screw

M3×6 screw

Shaft

Figure 5-32

3. Remove the joint from the head plate beam. Now the brake cable is connected. Remove
the limit block.
4. Pull the brake cable out of the round hole. Then the head plate joint is dismantled.

5-14
 Maintenance and Dismantling

Limit block

Brake cable

Figure 5-33

5.3.15Disassembling Lock Tongue

1. Loosen the M3×10 hexagon socket head cap screw. Remove the locking button and
spring.
2. Remove the lock tongue.

Locking button

M3×10 screw

Figure 5-34

5.3.16Adjusting Locking Force of Locking Handle

1. On the opposite side of the locking handle, adjust the shaft bolt clockwise, the locking
force will increase. Adjust the shaft bolt counterclockwise, the locking force will decrease.
Confirm the force value at the abduction limit positions.
2. Level the leg plate. Pull a tension meter slightly upwards from the end of the locking
handle. Ensure the tension force is within 70±10N.

Shaft bolt

Figure 5-35

5.3.17Tube and Cable Layout Requirements

The yellow circled positions as shown in the figures below should be fixed by cable ties. The
blue circled positions are marked for fixing seat with cable ties.

5-15
 Maintenance and Dismantling

5.3.17.1Tubes and Cables of Oil Pump and Lower Column

1. Two oil tubes of the oil pump should be fixed by cable ties.

Figure 5-36

2. The oil tubes are neatly laid. The upper cable ties shall be fixed to the fixing seat. The oil
tubes are close to the metal plate, avoiding cocked tubes.

M5×12 screws

Tying two tubes or

cables together

Oil tube marked FSj1Y

Oil tube marked FSj1W

Figure 5-37

5.3.17.2Dynamic Cables
1. When the column is lifted from bottom to top, adjust the oil tubes during the process.
Ensure that the oil tube bottoms exactly touch the base without squeeze when the column
is at the lowest position, and the oil tubes are smoothly laid without tension at the highest
position.

Figure 5-38

5.3.17.3Tubes and Cables around Solenoid Valves

1. The cable ties at the back of the main control unit are fixed to the fixing seat.

 Ensure the height of tubes and cables does not go beyond the oil tube
connections. Otherwise, it may cause friction.

5-16
 Maintenance and Dismantling

Cables at solenoid valve

keep slack, avoiding loose
connection due to tension.

Figure 5-39

5.3.17.4Fixing Cables of Main Control Unit

1. Use cable ties to fix the cables at the positions below.

Figure 5-40

5.3.17.5Fixing Cables at Upper Column

Fixing seat and cable ties

Figure 5-41

5-17
 Maintenance and Dismantling

5.3.17.6Tubes and Cables at Upper Column

Reserved tubes and

cables considering head
down and foot down
movement angle
Neatly laid tubes and cables
through the metal plate

Figure 5-42

5.3.17.7Cables around Slide-function Motor

Fix the cables of motor with a cable tie to the motor body.

Fixing the cables of

motor

Figure 5-43

5.3.17.8Tubes and Cables at Top of Waterproof Cover

The slide-function cables are shielded with black conduit.

Figure 5-44

5.3.18Export of Fault Log

Use professional software and USB interface to export fault log. For details, refer to “Fault log
export guide”.

5-18
 6 Troubleshooting
General
This chapter classifies operating table parts subject to fault and fault phenomena. For
troubleshooting, reference corresponding fault solution flow and check, locate, and clear
according to the sequence.
Solution methods recommended in this chapter can solve most equipment faults you may
encounter, but not all possible problems. In case of fault not covered in this chapter, please
contact after-sales department of this company.

6-1
 Maintenance and Dismantling

Replacement of Parts
You can locate and replace faulty parts according to fault phenomena in combination with
contents of this chapter. Then, observe if the fault disappears or the operating table can pass
relevant tests. If the fault has disappeared, damage of this part is evident and this part shall be
returned to this company for repair. If the fault remains, again locate the faulty part and
continue with troubleshooting.
To understand and obtain the required replacement part, refer to Chapter 7.

6-2
 Maintenance and Dismantling

Calibration of the Operating Table

With the corded hand control in ON status, press “Ascend” ＋ “Back plate down” at the same
time and maintain for longer than 5s to enter the state set by manufacturer (LED statuses:
RUN indicator lit, Lock/Unlock indicator remains unchanged, Battery indicator flashes in red
and green, and LCD has text prompt in English). Press corresponding combination keys to
perform corresponding operation (refer to the table below). When “Ascend” ＋ “Back plate
down” are pressed at the same time again for longer than 5s (or press OFF key to shutdown
the equipment and exit manufacturer mode, but data of this operation will not be saved) to end
manufacturer set state. After calibration, you need to reboot the equipment. The table below
provides definitions of key functions:

Function type Key(s) Function Prompt

LED statuses: RUN indicator
lit, Lock/Unlock indicator
Enter/exit “Ascend” ＋ Enter/exit
remains unchanged, Battery
manufacturer “Back plate down” manufacturer
indicator flashes in red and
program state for longer than 5s program state
green, and LCD has text
prompt in English
Calibrate “Reset” + “Unlock” HyBase8300 2 continuous buzzer sounds
model “Reset” + “Lock” HyBase8500 ditto
“Ascend” + “Tilt
With slide function ditto
head”
Slide
“Ascend” + “Tilt
W/o slide function ditto
foot”
Calibrate seat plate
“Reset” + “Tilt
left/right horizontal ditto
right”
position
Calibrate seat plate
“Reset” + “Tilt foot” front/rear horizontal ditto
position
“Reset” + “Back Calibrate back plate
ditto
plate down” horizontal position
Calibrate left leg
“Reset” + “Left leg
plate horizontal ditto
plate”
position
Calibrate right leg
Single action “Reset” + “Right
plate horizontal ditto
leg plate”
position
“Reset” + Calibrate ascend
ditto
“Ascend” limit position
“Reset” + Calibrate descend
ditto
“Descend” limit position
“Reset” +
Calibrate front limit
“Translate head ditto
position
end”
“Reset” +
Calibrate rear limit
“Translate foot ditto
position
end”
Zero wrong info;
initial posture
“Forward posture”
One-key remembered is
+ “Ascend” for
initialization horizontal state;
longer than 5s
forward posture in
default

6-3
 Maintenance and Dismantling

Fault Alarms
6.4.1 Software/Hardware Faults
Ordinary
Fault corded LCD corded Remote
S/N Fault description Code
type hand hand control controller
control
Master-slave CPU
1 101
check failure 1. No alarm
1. No alarm sound;
Corded hand sound;
1. No alarm 2. Whole screen
control/remote 2. Whole
sound; displays large icon
2 Class control 102 screen
2. All till the fault is
I master-slave displays large
indicators cleared;
check failure icon till the
flash 3. All indicators
3 EEPROM error 103 fault is
flash
Abnormal cleared;
4 104
communication
Ascending sensor
5 201
failure
1. No alarm 1. No alarm sound;
Slide sensor
6 202 sound; 2. Menu bar 1. No alarm
failure
2. Switch displays small sound;
Seat plate angle
7 203 indicator + icon; 2. Menu bar
sensor failure
unlocking 3. Switch indicator displays
Back plate angle
8 204 indicator + unlocking small icon;
sensor failure
flash indicator flash
9 Sensor failure 205
10 Sensor failure 206
Travel switch
11 damaged after 207
locking
Pressure switch
12 damaged after 208 1. No alarm 1. No alarm sound;
1. No alarm
unlocking sound; 2. Menu bar
sound;
Pressure switch 2. Orange displays small
2. Menu bar
13 damaged after 209 switch icon;
displays
Class locking indicator 3. Orange switch
small icon;
II Travel switch flashes. indicator flashes.
14 damaged after 210
unlocking
Lock intermediate
15 211
state
Oil pump 1. No alarm 1. No alarm sound;
16 212
overcurrent sound; 2. Menu bar 1. No alarm
2. Switch displays small sound;
Oil pump indicator + icon; 2. Menu bar
17 operation 213 locking 3. Switch indicator displays
overtime indicator + locking indicator small icon;
flash flash
1. No alarm 1. No alarm sound;
1. No alarm
sound; 2. Menu bar
Operating table sound;
2. Orange displays small
18 action control 214 2. Menu bar
switch icon;
failure displays
indicator 3. Orange switch
small icon;
flashes. indicator flashes.
19 Slide motor 215

6-4
 Maintenance and Dismantling

Ordinary
Fault corded LCD corded Remote
S/N Fault description Code
type hand hand control controller
control
operation
overtime
Slide motor head
20 movement 216
overcurrent
Slide motor foot
21 movement 217
overcurrent
Slide motor
22 218
overload
Remote control
23 219
unavailable
Correct insertion 1. No alarm 1. No alarm sound;
24 220 1. No alarm
cannot be judged. sound; 2. Menu bar
sound;
Battery level 2. Orange displays small
2. Menu bar
cannot be switch icon;
displays
detected; in the indicator 3. Orange switch
25 221 small icon;
worst case, the flashes. indicator flashes.
operating table
cannot work.

6-5
 Maintenance and Dismantling

6.4.2 Oil Leakage Fault

Fault Cause Handling method
Hydraulic Failed sealing at the
system leakage, hydraulic oil Replace seal at the leakage (seepage)
leakage leakage (seepage) in Replace hydraulic part at the leakage (seepage)
(seepage) sealing pressure cavity)
Check for normal sound and use hand to feel the
pump for vibration; if no vibration, power supply
Oil pump failure
control may be faulty or the oil pump is faulty;
replace oil pump
Oil pump internal Use minus screw driver to adjust this valve;
Operating
pressure regulating valve observe if normal operation is restored; if not,
table totally
failure replace oil pump
not
Press any action button and use an iron tool to
operational Solenoid valve block
approach corresponding EM coil to test suction; if
control failure
not, power supply control fault is most likely.
Jammed main pressure
Check for total jamming of oil tube; replace oil
oil tube, main return oil
tube
tube
Clogged throttling part of
corresponding dynamic Replace throttling part
branch
Use minus screw driver to adjust the valve, while
Poor performance of
using pressure gauge to re-check max. pressure
pressure regulating valve
Some of 12MPa; if the fault cannot be cleared, replace
on oil pump
extremely oil pump
slow action Press corresponding action button and use an
of operating Corresponding solenoid iron tool to approach corresponding EM coil to test
table (or valve control failure suction; if not, power supply control fault is most
totally not likely.
operational) Remove return oil functional tube of
Leakage in corresponding corresponding oil cylinder on solenoid valve block
hydraulic oil cylinder (oil (note: confirm according to hydraulic system
running between two schematic diagram) and press corresponding
cavities) action button; observe if oil continuously flows out;
if no action at this time, replace oil cylinder

6-6
 Maintenance and Dismantling

Fault Cause Handling method

If all possible causes of above faults are excluded,
and continued from the previous item, no oil flows
out continuously, solenoid valve internal leakage
is most likely:
1. At this time, if oil flows out continuously from
solenoid valve where oil port is dismantled, this
group of solenoid valves leak internally;
2. If after tightening the throttle valve of
corresponding action input solenoid valve, oil
cylinder action is restored to normal, this group of
Leakage in corresponding
solenoid valves leak internally; or, with all other
solenoid valve (P→T oil
actions normal, if oil flows out continuously after
running)
dismantling main return oil tube (from oil tank),
corresponding action input solenoid valve block
leaks internally;
——Replace corresponding solenoid valve block
(note: sometimes the essential cause of solenoid
valve internal leakage is clogging of valve by
pollutants in hydraulic oil, hence if valve internal
leakage is suspected, first repeat relevant actions
for a number of times to observe clearing of the
fault or not; if yes, replace hydraulic oil in oil tank.)
Abnormal noise/vibration Run for comparatively many times to vent air in
in corresponding the oil cylinder (sometimes you need to loosen
hydraulic oil cylinder, and tube connector at the high point and use cloth to
Abnormal
air in the cylinder, causing cover the part to prevent oil leakage causing
noise during
oil cylinder creeping pollution)
some action
Abnormal noise, vibration,
of operating
poor matching
table
dimensions, and poor Replace hydraulic oil cylinder
sealing material of
corresponding oil cylinder
In case of abnormal
noise, the cause is the
same as previous item /
and the same method of
handling shall be used.
Run for comparatively many times to vent air in
the system (sometimes you need to vent air at the
Joggling in
highest possible point; loosen tube connector and
some action
use cloth to cover the part to prevent oil leakage
of operating
causing pollution; operate the cylinder to extend
table Air in hydraulic system
and retract for a number of times; when there is
no foam in the oil tank, the oil cylinder no longer
creeps, and there is no abnormal noise in the
system, venting is complete; tighten tube
connector)
Poor material of hydraulic
Replace hydraulic oil cylinder
pump

6-7
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 7 Parts
Brief Introduction
This chapter provides exploded views and material codes of the whole operating table and its
components, to facilitate identification of parts by maintenance personnel for dismantling and
replacement of parts.

 Parts of this operating table are subject to renewal. In case of

nonconformity between content of this manual and actual condition, please
contact our after-sales department to obtain latest information.

7-1
 Parts

Table Top
7.2.1 Typical Exploded View

Figure 7-1

7.2.2 FRU List

No. FRU code Description of material Remark
1 041-010115-00 head plate
2 041-009405-00 upper back plate
3 041-010116-00 Lower back plate Ordinary table
4 041-010117-00 Seat plate plates
5 041-010118-00 brief leg plate
6 041-010119-00 Leg plate
7 041-018026-00 Carbon fiber head plate
8 041-018047-00 Carbon fiber upper back plate
9 041-018027-00 Carbon fiber lower late Carbon fiber
10 041-018028-00 Carbon fiber seat plate table plates
11 041-018029-00 Carbon fiber brief leg plate
12 041-018030-00 Carbon fiber leg plate
13 048-005087-00 Head plate pad
14 048-005089-00 Upper back plate pad
15 048-005091-00 Seat plate pad Table pads
16 048-005093-00 Leg plate pad (left)
17 048-005095-00 Leg plate pad (Right)

7-2
 Parts

Left Beam Assembly (Slide)

7.3.1 Typical Exploded View

Figure 7-2

7.3.2 FRU List

No. FRU code Description of material Remark
1 042-010570-00 Left girder of inferior back plate
2 042-010567-00 Left girder of seat plate
3 042-013500-00 Left girder of short leg plate
4 051-001657-00 Angle sensor PCBA
5 115-028351-00 Slide rail
6 041-012797-00 Slide rack
For
7 082-002016-00 Oil cylinder.D=50mm S=126mm adjusting
leg plate
For
adjusting
8 082-002018-00 Oil cylinder.D=40mm S=88mm
back
plate

7-3
 Parts

Column Assembly

④
⑤

No. FRU P/N FRU Description Qty Remarks

① 115-032966-01 Cover column assembly 1 1 /

② 115-032967-01 Cover column assembly 2 1 /

③ 115-032968-01 Cover column assembly 3 1 /

④ 115-032969-01 Cover column assembly 4 1 /

⑤ 115-032970-02 Cover column assembly 5 1 /

7-4
 Parts

Base
7.5.1 Typical Exploded View

Figure 7-3

7.5.2 FRU List

No. FRU code Description of material Remark
1 082-002011-00 Brake oil cylinder.D=32mm S=17.7mm
2 115-028381-00 Braking valve
Manual operation oil cylinder.D=32mm
3 082-002010-00
S=65mm
4 082-002032-00 Press switch
Glass reinforced
5 043-005301-00 Back base cover plastic bottom
cover
6 034-000424-00 Castor
7 115-024764-00 Travel switch assembly
8 115-024762-00 Oil pump assembly
9 022-000007-00 Lead-acid battery 12V 16Ah
10 051-001637-00 Power board PCBA
Glass reinforced
11 043-005300-00 Front cover
plastic base cover
Stainless steel
12 042-012990-00 Silkscreen on the base
base cover
Stainless steel
13 042-012662-00 Front base cover joint
base cover

7-5
 Parts

Oil Tubes
7.6.1 Oil Tube Routing

Brake oil cylinder Left leg plate oil cylinder

Brake oil cylinder

Back plate oil

cylinder

Left/right tilting
Lifting oil oil cylinder
cylinder 2 Front/rear tilting Right leg
plate oil
oil cylinder cylinder Lock

Operating table
head end

Synchronous ascending
Lower back Act of Ascending of left leg Synchronous descending
Descend Tilt head Tilt left
Lifting oil board single leg Descending of right leg

cylinder 1 Unlock

Back board Left leg Right leg

Manual Ascend Tilt leg Tilt right ascending descending ascending

pump
Brake oil cylinder
Brake oil cylinder

Figure 7-4

7.6.2 FRU List

S/N Material code Description No. Size, model Remark
Pressure measuring hose
assembly: dia. of 4mm, Oil tube from oil
1 082-002035-00 Oil tube 1 BF nominal pressure of pump to valve
55MPa, hinge type, block
1300mm long
Pressure measuring hose
Oil tube from oil
assembly: dia. of 3mm,
pump to
2 082-002036-00 Oil tube 2 BSf nominal pressure of
unlocking/locking
63MPa, hinge type,
valve block
950mm long
Pressure measuring hose
Oil tube from
assembly: dia. of 3mm,
unlocking/locking
3 082-002037-00 Oil tube 3 SfG nominal pressure of
valve block to oil
63MPa, hinge type,
cylinder
280mm long
Pressure measuring hose
Oil tube from
assembly: dia. of 3mm,
unlocking oil
4 082-002038-00 Oil tube 4 SgSg nominal pressure of
cylinder 1 to oil
63MPa, hinge type,
cylinder 2
1100mm long
Pressure measuring hose
Oil tube from
assembly: dia. of 3mm,
Oil hose manual pump to
5 082-000082-00 SJ nominal pressure of
φ3*600mm unlocking/locking
63MPa, hinge type,
valve block
600mm long
Pressure measuring hose Oil tube from main
6 082-002039-00 Oil tube 5 FSj1w assembly: dia. of 4mm, valve block to
nominal pressure of lifting cylinder 1

7-6
 Parts

S/N Material code Description No. Size, model Remark

55MPa, hinge type, cavity without rod
1000mm long
Pressure measuring hose
Oil tube from main
assembly: dia. of 4mm,
valve block to
7 082-002040-00 Oil tube 6 FSj1y nominal pressure of
lifting cylinder 1
55MPa, hinge type,
cavity with rod
1000mm long
Pressure measuring hose
Oil tube from main
assembly: dia. of 4mm,
valve block to
8 082-002041-00 Oil tube 7 FzSj2w nominal pressure of
lifting cylinder 2
55MPa, hinge type,
cavity without rod
150mm long
Pressure measuring hose
Oil tube from main
assembly: dia. of 4mm,
valve block to
9 082-002042-00 Oil tube 8 FzSj2y nominal pressure of
lifting cylinder 2
55MPa, hinge type,
cavity with rod
300mm long
Pressure measuring hose
Oil tube from main
assembly: dia. of 3mm,
valve block to
10 082-002043-00 Oil tube 9 FQh nominal pressure of
front/rear tilting
63MPa, hinge type,
cylinder
340mm long
Pressure measuring hose
Oil tube from main
assembly: dia. of 3mm,
valve block to
11 082-002044-00 Oil tube 10 FZy nominal pressure of
left/right tilting
63MPa, hinge type,
cylinder
250mm long
Pressure measuring hose Oil tube from main
assembly: dia. of 3mm, valve block to oil
082-002045-00 Oil tube 11 8300FY nominal pressure of path block (for
63MPa, hinge type, operating table
670mm long 8300)
12
Pressure measuring hose Oil tube from main
assembly: dia. of 3mm, valve block to oil
082-002047-00 Oil tube 13 8500FY nominal pressure of path block (for
63MPa, hinge type, operating table
720mm long 8500)
Pressure measuring hose
Oil tube from main
assembly: dia. of 3mm,
valve block to oil
082-002046-00 Oil tube 12 8300FYj nominal pressure of
path block plus
63MPa, hinge type,
throttle
670mm long
13
Pressure measuring hose
Oil tube from main
assembly: dia. of 3mm,
valve block to oil
082-002048-00 Oil tube 14 8500FYj nominal pressure of
path block plus
63MPa, hinge type,
throttle
720mm long
Oil tube from oil
Pressure measuring hose
path block to back
assembly: dia. of 3mm,
plate cylinder
082-002049-00 Oil tube 15 YBw nominal pressure of
cavity without rod
63MPa, hinge type,
(with spring) (not
640mm long (full spring)
for slide function)
14
Oil tube from oil
Pressure measuring hose
path block to back
assembly: dia. of 3mm,
plate cylinder
082-002051-00 Oil tube 17 YBwp nominal pressure of
cavity without rod
63MPa, hinge type,
(with spring) (for
(650+370)mm long
slide function)

7-7
 Parts

S/N Material code Description No. Size, model Remark

Oil tube from oil
Pressure measuring hose
path block to back
assembly: dia. of 3mm,
plate cylinder
082-002050-00 Oil tube 16 YBy nominal pressure of
cavity with rod
63MPa, hinge type,
(with spring) (not
480mm long (full spring)
for slide function)
15
Oil tube from oil
Pressure measuring hose
path block to back
assembly: dia. of 3mm,
plate cylinder
082-002052-00 Oil tube 18 YByp nominal pressure of
cavity with rod
63MPa, hinge type,
(with spring) (for
(550+370)mm long
slide function)
Oil tube from oil
Pressure measuring hose
path block to leg
assembly: dia. of 3mm,
Oil hose plate cylinder
082-000084-00 SJ nominal pressure of
φ3*300mm cavity without rod
63MPa, hinge type,
(not for slide
300mm long
16 function)
Pressure measuring hose Oil tube from oil
assembly: dia. of 3mm, path block to leg
082-002054-00 Oil tube 20 YTwp nominal pressure of plate cylinder
63MPa, hinge type, cavity without rod
480mm long (for slide function)
Oil tube from oil
Pressure measuring hose
path block to leg
assembly: dia. of 3mm,
Oil hose plate cylinder
082-000084-00 SJ nominal pressure of
φ3*300mm cavity with rod
63MPa, hinge type,
(not for slide
300mm long
17 function)
Pressure measuring hose Oil tube from oil
assembly: dia. of 3mm, path block to leg
082-002055-00 Oil tube 21 YTyp nominal pressure of plate cylinder
63MPa, hinge type, cavity with rod (for
550mm long slide function)
Oil tube for back
plate, leg plate
Throttling hollow head
Non-return cavity without rod,
18 082-002029-00 / bolt: throttle aperture of
valve and front/rear
0.3mm
tilting cavity with
rod
Left/right tilting
Throttling hollow head
Non-return cavity with rod
19 082-002030-00 / bolt: throttle aperture of
valve and cavity without
0.4mm
rod
Throttling hollow head
Non-return Lifting cavity
20 082-002031-00 / bolt: throttle aperture of
valve without rod
0.5mm
Throttling hollow head Oil path of
Non-return
21 NT14-G-001-702 / bolt: throttle aperture of front/rear tilting
valve
0.4mm cavity without rod
Oil path of back
Throttling hollow head
Non-return plate and right leg
22 NT14-G-001-704 bolt: throttle aperture of
valve plate cavity with
0.26mm
rod

7-8
 Parts

Strong and Weak Power Cables

7.7.1 FRU List
Remar
No. FRU code Description of material
k
1 009-004152-00 Connection, MCB to power board
2 009-004153-00 Connection for power module
3 009-004154-00 Connection(drive),MCB to motor
4 009-004155-00 Connection(detection), MCB to motor
5 009-004156-00 Output cables of solenoid valves
6 009-004157-00 Connection, MCB to override panel
7 009-004158-00 Connection, MCB to angle sensor
8 009-004159-00 Connection, MCB to RFID coils
9 009-004160-00 Connection, panel to foot switch
10 009-004161-00 Connection, override panel to socket
11 009-004162-00 Connection, override panel to USB port
12 009-004164-00 Connection, power board to batteries
13 009-004165-00 Primary connection of transformer
14 009-004169-00 Connection, power board to travel switch
15 009-004170-00 Connection of oil pump
16 009-004198-00 Communication cables
17 009-004200-00 earth wire, shaft to base
18 009-004601-00 Connection, MCB to sensor
19 009-004602-00 Connection cables of solenoid valves
20 009-004603-00 Connection cables of pressure sensor
21 009-005365-00 Connection cables between main control board and a
22 009-005366-00 Connection cables between main control b
23 009-005367-00 Earth wire for oil pump

7-9
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P/N: 046-007691-00(3.0)