Catalog M15 Marine Range

Equipment for Maintenance and Repair

of
Large Diesel and Gas Engines

Ludwig Hunger GmbH

Mailing Address: Office Address:
PO Box 70 09 60 Gräfelfinger Str. 146 Fax: +49 89 7091 26
81309 München 81375 München Tel.: +49 89 7091 0
Germany Germany

e-mail: info@ludwig-hunger.de
www.ludwig-hunger.de
-2-

Experience
Performance
Quality
HUNGER - a company with experience - specializing in the
manufacture of precision tools and valve service equipment
for many years - and with the most comprehensive range of
valve service equipment.

Years ago, HUNGER pioneered precision valve and valve

seat refacing systems which have been further developed
and refined until we have the present high performance
equipment.

The qualities of HUNGER equipment are derived from wor-

king in very close cooperation with leading engine manufac-
turers and the research and experience gained by HUNGER
in over 90 years of precision equipment manufacture.

HUNGER equipment has been tested and approved by lea-

ding engine manufacturers and is being used for high perfor-
mance work throughout the world. Today´s exacting
tolerances and finishes call for HUNGER equipment.

You can rely on HUNGER.

 List of Contents -3-

Seite
Refacing Valve Seats:
VDS2E Refacing Machine for Seats from 35 to 90 mm diam. 4-5
VDS2.3/2.5E Refacing Machine for Seats from 35 to 110/140 mm diam. 6 - 7
VD4E Refacing Machine for Seats from 60 to 250 mm diam. 8-9
UM4E Refacing Machine for Seats from Ø 60 to 250 mm diam. 10 - 11

Refacing Valves (Valve Spindles)

UM4E Refacing Machine for Valves with stem diam. form 20 - 40 mm 10 - 11

VKM 1A Grinding Machine for Valves with stem diam. up to 16 mm 13

VKM 2A Grinding Machine for Valves with stem diam. up to 32,5 mm 14 - 15
VKM 3.1 Grinding Machine for Valves with stem diam. up to 32,5 mm 16 - 17
VKM 3.4 Grinding Machine for Valves with stem diam. up to 40 mm 18 - 19
VKM 4A Grinding Machine for Valves with stem diam. up to 40 mm 20 - 21
VKM 5 Grinding Machine for Valves with stem diam. up to 90 mm 22 - 23
SG 175 Support Grinder for use on a lathe 25

Face Turning
VD4E/0° Machine for resurfacing surfaces up to 430 mm diam. 26 - 27
RCM Machine for resurfacing surfaces up to 720 mm diam. 28 - 29

Counterboring Seat Ring Pockets

ADM4E Counterboring Machine for bores from 72 to 250 mm diam. 30 - 31

Counterboring Cylinder Bores

AD Mobile Machine for Counterboring up to 420mm diam. 32 - 33

Honing Cylinder Liners

PHM Mobile Machines for Honing up to 640 mm diam. 34 - 35
SHM Stationary Machine for Honing up to 640 mm diam 36 - 37
HMB Honing Rigs for the Mobile Honing Machines 38

Testing Fuel Injectors

NTS Fuel Injector Test Stand 39

High Pressure Hydraulic Power Packs

HP1500 Hydraulic Power Pack for pressure up to 1500 bar 40
HD3000 Hydraulic Power Pack for pressure up to 3000 bar 41
-4- VDS2E

VDS2E
Valve Seat Refacing Machine
for Valve Seats from 35 to 90 mm Diameter.

Handy Machine
for
Precision Refacing of Valves Seats.
Tested, approved and specified by leading engine manufactures.
 VDS2E -5-

Refacing Head Type D2
Working Principle:
The valve seat is refaced to the preset depth by the simulta-
neous application of both a rotary and a transverse feed mo-
tion to the carbide or CBN cutting insert.
While the cutting insert rotates in a circle around the valve
seat, a feed gear mechanism ensures a continuous outward
transverse feed motion under the proper seat angle.
This angle is defined by an inclined slideway provided for
the tool slide in the exchangeable seat refacing head.
The lathe-type refacing action provides a flawless concentric
seating surface texture for a perfect valve seal.
An refacing head for face turning is availble in addition to
the seat facing heads for the popular seat angles.

Features:
The machine is fitted with two motors providing a smooth
cutting action.
The operating voltage which is supplied to the motors by a
compact power supply unit is of the low voltage type to eli-
minate electric hazards.
The exchangeable refacing head with the built-in slideway
for cutting tool travel ensures a precise seat angle elimina-
ting faulty setting operations.
A special groove cutting head is available for cutting a
groove into the valve seat ring so that the hook elements of a
Groove Cutting Head puller can grip the valve seat ring for removing the valve
seat ring from the cylinder head.
Specifications:
Capacity: Handling:
Seat diameter range 35 - 90 mm Setup is fast and easy.
Seat ange range 0°-50° First, lock the pilot with mounted centering spider in the
Feed Motions: valve guide.
Rotation speed 280 & 360 rpm Then, lower the machine over the pilot until the the cutting
Tranverse feed 0,05mm/rev tip of the cutting tool is in contact with the valve seat.
Electrics: Turn rapid traverse to position the cutting tip in front of the
Operating voltage 32/42VDC inner edge of the valve seat.
Power supply 230V±10% Set depth micrometer downfeed to set the desired depth of
(1~ 50/60Hz) or 120V±10% cut.
or 277V±10% Refacing is automatic.
Power consumption 0,2 kW Pressing one button is enough to start the refacing pass.
Weight: To take a second cut, position cutting tip back to the inner
Net weight 7,4 kg edge of the valve seat by turning rapid traverse.
Dimensions: Proceed with the further refacing pass by pressing the star-
Lenght 410 mm ting buttion.
Width 125 mm
Heigth 340 mm
-6- VDS2.3/2.5E

VDS2.3/2.5E
Valve Seat Refacing Machine
for Valve Seats from 35 to 110/140 mm Diameter.

Handy Machine
for
Precision Refacing of Valves Seats.
Tested, approved and specified by leading engine manufactures.
 VDS2.3/2.5E -7-

Working Principle:
The valve seat is refaced to the preset depth by the simulta-
neous application of both a rotary and a transverse feed mo-
tion to the carbide or CBN cutting insert.
While the cutting insert rotates in a circle around the valve
seat, a feed gear mechanism ensures a continuous outward
transverse feed motion under the proper seat angle.
This angle is defined by an inclined slideway provided for
the tool slide in the exchangeable seat refacing head.
The lathe-type refacing action provides a flawless concentric
seating surface texture for a perfect valve seal.
Seat Refacing Head Type D3 An refacing head for face turning is availble in addition to
the seat facing heads for the popular seat angles.
Features:
The machine is fitted with two motors providing a smooth
cutting action.
The operating voltage which is supplied to the motors by a
compact power supply unit is of the low voltage type to eli-
minate electric hazards.
The exchangeable refacing head with the built-in slideway
for cutting tool travel ensures a precise seat angle elimina-
ting faulty setting operations.
The machine can be fitted with either type D3 or type D5
seat refacing heads.
Seat Refacing Head Type D5 The D3 type adapter heads handle seats up to 110 mm dia-
meter.
Specifications: The D5 type adapter heads handle seats up to 140 mm dia-
Capacity: meter.
Seat diameter range 35 - 110/140 mm Handling:
Seat ange range 0°-50°
Setup is fast and easy.
Feed Motions: First, lock the pilot with mounted centering spider in the
Rotation speed 280 & 360 rpm
valve guide.
Tranverse feed 0,05mm/rev
Then, lower the machine over the pilot until the the cutting
Electrics: tip of the cutting tool is in contact with the valve seat.
Operating voltage 32/42VDC Turn rapid traverse to position the cutting tip in front of the
Power supply 230V±10% inner edge of the valve seat.
(1~ 50/60Hz) or 120V±10% Set depth micrometer downfeed to set the desired depth of
or 277V±10%
cut.
Power consumption 0,2 kW
Refacing is automatic.
Weight: Pressing one button is enough to start the refacing pass.
Net weight 9,4 kg To take a second cut, position cutting tip back to the inner
Dimensiona: edge of the valve seat by turning rapid traverse.
Lenght 410 mm
Width 125 mm Proceed with a further refacing pass by pressing the starting
Heigth 360 mm buttion.
-8- VD4E

VD4E
Valve Seat Refacing Machine
for Valve Seats from 60 to 250 mm Diameter.

If you are looking for the ultimate combination of

ACCURACY, FINISH, SPEED & VERSATILITY
this is simply your machine.

Tested, approved and specified by leading engine manufactures.

 VD4E -9-

Working Principle:
The valve seat is refaced to the preset depth by the simultane-
ous application of both a rotary and a transverse feed motion to
the carbide or CBN cutting insert.
This lathe-type refacing action eliminates the high and low
spots normal to surface grinding or form cutting and provides a
flawless concentric seating surface texture for a perfect valve
seal.
Features:
The machine is fitted with two motors for a smooth cutting ac-
Refacing Valve Seat tion.
The operating voltage supplied to the motors by a compact
power supply unit is of the low voltage type to eliminate elec-
tric hazards.
The speed of the motors is infinitely variable so that the cutting
speed can be adapted to the diameter and material of the seat.
The exchangeable seat refacing head with the built-in slideway
for cutting tool travel ensures a precise seat angle eliminating
faulty setting operations.
The seat refacing head is attached to the seat refacing gear unit
by two screws and, therfore, can be easily replaced.
In addition to seat refacing heads for the varous seat angles
Face Turning
there are also available a face turning head for resurfacing flat
surfaces and a special head for refacing the conical landing sur-
faces on valve cages.
Moreover, the seat refacing gear unit of the VD4E can be re-
placed by a counterboring gear head (pages 30-31) to convert
the VD4E to a counterboring machine for machining the valve
seat ring pockets in cylinder heads for oversize seat ring instal-
lation.
Handling:
Setup is fast and easy.
Refacing is automatic.
Refacing conical surface
Specifications:
Capacity: Electrical system:
Seat diam. range 60 - 250 mm Operating voltage max. 50 VDC
Angle range 0°-90° Supply voltage: 230V±10%
(1ph.50/60Hz) or 120V±10%
Feed motions
or 277V±10%
Speed 120 - 250 rpm
Power input 0,6kW
Feed rate 0,05 mm/rev.
Dimensions: Weight:
Length 410mm Net weight approx. 17 kg
Width 125mm
Heigth 400mm
Counterboring
- 10 - UM4E

UM4 Mobile Machine

for refacing
Valves with Stem Diameter from 18 to 40mm
and Valve Seats from 60 to 250mm Diameter.

Compact. Optional
Precise. Accessories
for
Economical. Counterboring
Bright faces Seat Pockets
and seats and for
Face Turning
within minutes. Seating Surfaces
No abrasives. up to 430 mm diam.
No noise.

Exchangeable gear units

for
1) refacing valve faces, UM4E fitted with
2) refacing valve seats, a) gear unit
for refacing
3) counterboring. valves
and
Exchangeable heads b) valve refacing
head
for
type V4/30°.
1) specific valve face angles,
2) specific valve seat angles,
3) resurfacing seating surfaces,
4) counterboring seat pockets.
UM4E - 11 -

Specifications:
Capacity:
Refacing diameter range 90 - 250 mm
Seat angle range 0° - 60°
Valve stem diameter range 18 - 40 mm
Feed motions:
Rotary speed range 120 - 350 min-1
Cross feed 0,05 mm/rpm
Basic machine:
Width 320 mm
Depth 160 mm
Height 480 mm
Net weight, approx. 30 kg
Valve face
refacing heads:
Width 265 mm
Depth 80 mm
Height 110 mm
Net weight, approx. 5 kg
Valve seat
refacing heads:
Width 225 mm
Depth 80 mm
Height 60 mm
Net weight, approx. 2 kg
Electrics:
Supply voltage: 230V±10%
(1~ 50/60Hz)
Rated current 5A
Noise emission < 70 db(A)
Vibration < 2,5 m/s2

UM4E fitted with

a) gear unit
for valve seat refacing
and
b) valve seat refacing head
type D4/30°.
- 12 - Notes
 VKM1A - 13 -

VKM1A Valve Grinding Machine

for Valves with Stem Diameter from 3 to 16mm

Specifications: Features:
Capacity: Machine Base:
Valve stem diameter range 3 - 16 mm Heavily ribbed cast iron structure for vibration-free perfor-
Max. valve face diam. 100 mm mance. Integrated slideways for wheelhead infeed and work-
Valve angle range 19° - 47° head traverse.
Grinding Spindle: Wheelhead:
Grinding Wheel Diameter 175 mm Box type monobloc noted for its excellent vibration dampe-
Speed 2790 rpm ning characteristics. The precision motor grinding spindle is
Work Spindle: perma-nently sealed and lubricated.
Speed 120 rpm
Workhead:
Coolant System:
Single precision chuck for perfect valve alignment throughout
Capacity 5l
the large chucking range. No collets! The workhead is located
Electrics:
on a swivel plate which can be set to the required angular po-
Power Supply 400V±10%
sition by means of a wide-spaced scale.
(3~, 50/60Hz) or 230V±10%
Power consumption 0,5 kW Dressing Attachment:
Dimensions: The dressing attachment is permanently mounted on the work-
Length 650 mm table for rapid wheel dressing.
Width 550 mm Wet Grinding:
Heigth 420 mm The baffled coolant tank is easily removed from the machine
Weigth: base for cleaning. Coolant is delivered by an industrial type
Net weigth ca. 100kg flood pump. Coolant flow is regulated by a valve.
- 14 - VKM2

VKM2 Valve Grinding Machine

for Valves with Stem Diameter from 6 to 32,5 mm.

If you are looking for

HIGH PRECISION
this is simply your machine.

Available in the unique Hunger combination

of SELFCENTERING STEADYING and COLLET CHUCKING
to ensure the ultimate in valve refacing accuracy.

Tested and approved by leading engine manufacturers.

 VKM2 - 15 -

Machine Base:
Heavily ribbed cast iron structure with integrated slide-
way for the wheelhead . The machine base houses an
industrial type flood pump for delivering coolant to the
grinding site and a baffled coolant tank which can be
drawn out for ease of cleaning.
Wheelhead:
Box type monobloc casting noted for excellent vibra-
tion dampening.
Permanently sealed and lubricated grinding spindle.
The wheelhead houses also the the control panel for the
motors.
Workhead and Steady.
Monobloc work spindle housing with permanently
sealed and lubricated work spindle bearings.
Work spindle fitted with collet chuck for use of high
precision collets.
Workhead located on an elongated swivel plate provi-
ded with a wide-spaced scale for angular adjustment.
An unique selfcentering steady available as an option
fits on the swivel plate for additional support of long
stem valves.
Both the workhead and the steady are adjustable along
the swivel plate to clamp each valve on that part of the
valve stem which normally travels in the valve guide.
The combination of collet chucking and the unique
Specifications: Hunger steadying provides double support of long val-
Capacity: ves to ensure the ultimate in valve refacing accuracy.
Valve stem diameter range 6 - 32,5 mm
Max. valve face diam. 200 mm Automated Oscillation (Option)
Valve angle range 19° - 47° An oscillating equipment for automated power traverse
Grinding Spindle: of valve face across the grinding wheel is available as
Grinding Wheel Diameter 175 mm an option to ensure efficient stock removal and superior
Speed 2790 rpm finish.
Work Spindle: The stroke of oscillation is infinitely adjustable.
Speed, Standard 50 rpm As the workhead table is mounted on guide bars to re-
Adjustable Speed, Option 5 - 60 rpm duce friction, smooth traversing of the valve face across
Coolant System: the grinding wheel is assured.
Capacity 5l
Electrics: Electrics:
Power Supply 400V±10% An individual motor is provided for each of the grin-
(3~, 50/60Hz) or 230V±10% ding spindle, the work spindle and the optional oscilla-
Power consumption 0,5 kW tion equipment.
Dimensions:
Length 800 mm
Width 550 mm
Heigth 420 mm
Weigth:
Net weigth ca. 155 kg
- 16 - VKM3.1

VKM3.1 Valve Grinding Machine

for Valves with Stem Diameter from 9 to 32,5 mm.

If you are looking for a

COMPACT MACHINE
for regrinding the valves of medium size engines
this is your first choice.

Featuring the unique Hunger combination

of SELFCENTERING STEADYING and COLLET CHUCKING
to ensure the ultimate in valve refacing accuracy.

Tested and approved by leading engine manufacturers.

 VKM3.1 - 17 -

Machine Base:
Heavily ribbed cast iron structure with integrated dove
tailed slideway for the workhead and steady rest.
The machine base houses an industrial type flood
pump for delivering coolant to the grinding site and a
baffled drawer type coolant reservoir which can be
drawn out for ease of cleaning.
The machine base houses also the control panel for the
motors.
Grinding Spindle:
The permanently sealed and lubricated grinding
spindle slides on a swivel plate which is provided with
an integrated dove tailed slideway.
The swivel plate is set to the desired valve angle by
means of a wide spaced scale.
Workhead:
Monobloc work spindle with permanently sealed and
lubricated work spindle bearings. Work spindle fitted
with collet chuck for use of high precision collets.
A micrometer infeed unit is combined with the work-
head to feed the face of the valve clamped in the collet
to the grinding wheel.

Steady:
An unique selfcentering steady is provided for additio-
nal support of long stem valves.
Specifications: Both the workhead and the stready are adjustable
Capacity: along the slideway on the machine base to clamp the
Valve stem diameter range 9 - 32,5 mm valve on that part of the valve stem which normally
Max. valve face diam. 200 mm travels in the valve guide.
Valve angle range 18° - 47°
Grinding Spindle: Electrics:
Grinding Wheel Diameter 175 mm An individual motor is provided for each of the grin-
Speed 2790 rpm ding spindle, the work spindle and the optional oscilla-
Work Spindle: tion equipment.
Speed, Standard 25 rpm No belts.
Coolant System:
Capacity 5l
Electrics:
Power Supply 400V±10%
(3~, 50/60Hz) or 230V±10%
Power consumption 0,5 kW
Dimensions:
Length 800 mm
Width 550 mm
Heigth 420 mm
Weigth:
Net weigth ca. 115 kg
- 18 - VKM3.4

VKM3.1 Valve Grinding Machine

for Valves with Stem Diameter from 9 to 40 mm.

The
COMPACT MACHINE
with Large Chucking Capacity.

Featuring the unique Hunger combination

of SELFCENTERING STEADYING and COLLET CHUCKING
to ensure the ultimate in valve refacing accuracy.

Tested and approved by leading engine manufacturers..

 VKM3.4 - 19 -

Machine Base:
Heavily ribbed cast iron structure with integrated dove
tailed slideway for the workhead and steady rest.
The machine base houses an industrial type flood
pump for delivering coolant to the grinding site and a
baffled drawer type coolant reservoir which can be
drawn out for ease of cleaning.
The machine base houses also the control panel for the
motors.
Grinding Spindle:
The permanently sealed and lubricated grinding
spindle slides on a swivel plate which is provided with
an integrated dove tailed slideway.
The swivel plate is set to the desired valve angle by
means of a wide spaced scale.
Workhead:
Monobloc work spindle with permanently sealed and
lubricated work spindle bearings. Work spindle fitted
with collet chuck for use of high precision collets.
A micrometer infeed unit is combined with the work-
head to feed the face of the valve clamped in the collet
to the grinding wheel.

Steady:
An unique selfcentering steady is provided for additio-
nal support of long stem valves.
Specifications: Both the workhead and the stready are adjustable
Capacity: along the slideway on the machine base to clamp the
Valve stem diameter range 9 - 40 mm valve on that part of the valve stem which normally
Max. valve face diam. 200 mm travels in the valve guide.
Valve angle range 18° - 47°
Grinding Spindle: Electrics:
Grinding Wheel Diameter 175 mm An individual motor is provided for each of the grin-
Speed 2790 rpm ding spindle, the work spindle and the optional oscilla-
Work Spindle: tion equipment.
Speed, Standard 35 rpm No belts.
Coolant System:
Capacity 5l
Electrics:
Power Supply 400V±10%
(3~, 50/60Hz) or 230V±10%
Power consumption 0,5 kW
Dimensions:
Length 800 mm
Width 550 mm
Heigth 600 mm
Weigth:
Net weigth ca. 120 kg
- 20 - VKM4A

VKM4A Valve Grinding Machine

for Valves with Stem Diameter from 9 to 40 mm.

If you are looking for

HEAVY-DUTY and HIGH PRECISION
this is simply your machine.

Featuring the unique Hunger combination

of SELFCENTERING STEADYING and COLLET CHUCKING
to ensure the ultimate in valve refacing accuracy.

Tested and approved by leading engine manufacturers.

 VKM4A - 21 -

Standard Features: Optional Features:

Maschine Base Selfcentering Steadies
Heavily ribbed cast iron structure for vibration Selfcentering steady rests are available to fit
free performance The machine base houses an in- on the swivel plate slideway for additional
dustrial type flood pump for delivering coolant to support of long stem valves. Both the work-
the grinding site and a baffled coolant tank which head and the stready rest are adjustable along
can be drawn out for ease of cleaning. the swivel plate to clamp each valve on that
Wheel Head part of the valve stem which normally travels
Box type monobloc casting noted for its excellent in the valve guide.
vibration damping characteristics.The precision The combination of collet chucking and the
grinding spindle is permanetly sealed and lubrica- unique Hunger steadying provides double
ted for lifetime accuracy. support of long valves to ensure the ultimate in
The powerfull spindle drive motor in combination valve refacing accuracy.
with the 250 mm diameter grinding wheel allows Oscillating Equipment
fast stock removal. The wheel guarding system is An oscillating equipment for automated power
designed to the prevailing safety regulations. traverse of valve face across the grinding
Workhead wheel is available to ensure efficient stock
Cast iron monobloc for vibration free perfor- removal and superior finish.
mance. Rigid support of the work spindle on pre- The stroke of oscillation is infinitely adjusta-
cision bearings. The work spindle is fitted with a ble.
collet chuck for use of high precision collets. The Automated Infeed
variable speed work spindle drive unit is mounted Power infeed is available for automatic grin-
on top of the workhead. ding according to a preselected program.
Swivel Plate The feed rate, the total infeed and the sparkout
The workhead rests on an elongated swivel plate time can be selected.
mounted on the work table.
The swivel plate can be set to the required angular Specifications:
position by means of a widely spaced scale. Index Capacity:
stops with micrometer adjustment are provided at Valve stem diameter range 9 - 40 mm
30° and 45° positions. The swivel plate has a do- Max. valve head diameter 320 mm
vetailed slideway allowing the workhead to be ad- Grinding angle range 0° - 90°
justed along the swivel plate to chuck the valve at
Grinding spindle:
that part of the valve stem which normally travels
Max. wheel diameter 250 mm
in the valve guide.
Speed at 50 Hz 2800 rpm
Work Table
Work spindle:
The infeed slide on top of the work table is guided
Speed range. 5 - 50 rpm
by a dovetailed slideway provided with an adjus-
table strip for long term accuracy. The worktable Electrical system:
itself is guided on slide bars to ensure smooth tra- Supply voltage, standard 400V±10%
versing of the valve face across the grinding (3ph.50/60Hz) option 230V±10%
wheel. Input power 2 kW
Overall dimensions:
Dressing Attachment
Width 1550 mm
The dressing attachment is housed in the wheel-
Depth 900 mm
head for rapid wheel dressing, also during grin-
Height 950 mm
ding with the valve chucked in the work spindle.
An individual handwheel is provided for traver- Weight:
sing the diamond along the grinding wheel. Net weight ca. 300 kg
- 22 - VKM5

VKM5 Valve Grinding Machine

for Valves with Stem Diameter from 9 to 90 mm

Make the right choice

HEAVY DUTY HIGH PRECISION GRINDING MACHINE
for big size two stroke engine applications.

Featuring the unique Hunger SELFCENTERING STEADYING

to ensure the ultimate in valve refacing accuracy.

Tested and approved by leading engine manufacturers.

 VKM5 - 23 -

Standard Features Optional Features:

Maschine Base. Oscillating Equipment.
Extra heavy rigid cast iron design with an inte- Automated power traverse of the grinding wheel
grated prismatic slideway for the workhead and along the valve face is available to assure
steady rest. efficient stock removal and superior finish.
The stroke of oscillation is infinitely adjustable.
Grinding Spindle.
The powerful grinding spindle is permanently Automated Infeed.
sealed and lubricated for lifetime accuracy. Power infeed is available for automated grinding
The grinding spindle rests on a compound slide according to a preselected program.
unit including a massive swivel plate with a wi- The feed rate, the total infeed and the sparkout
despaced scale for exact angular adjustment. time can be selected.
The transverse slide of the compound slide unit
Workhead for smaller valves.
is guided by a pair of steel bars to reduce fric-
A workhead type VKM4A can be placed on the
tion for smooth traversing of the grinding wheel
prismatic slideway for grinding valves with stem
along the valve face.
diameter from 9 to 40mm.
The infeed slide of the compound slide unit is
The work spindle of workhead type VKM4A is
guided by a dovetailed slidway provided with
provided with a collet chuck for precise
an adjusting strip for long term accuracy
alignment of the valves to be ground.
Dressing Attachment.
The dressing attachment is mounted on the swi- Specifications:
vel plate for rapid wheel dressing, even with a
valve inserted in the machine. Capacity:
Valve stem diameter range 40 - 90 mm
Workhead and Steady Rest. Optional stem diameter range 9 - 90 mm
The standard VKM 5 features a self-centering
Max. valve head diameter 500 mm
steady rests and a three-jaw chuck to align all
Grinding angle range 19° - 46°
valves with stem diam. from 40 to 90 mm.
Both the workhead and the stready rest are ad- Grinding spindle:
justable along along the slideway on top of the Max. wheel diameter 250 mm
machine base to clamp each valve on that part Speed at 50 Hz 2800 rpm
of the valve stem which normally travels in the
valve guide. Work spindle:
The double support of long stem valves ensures Speed range. 3 - 14 rpm
the ultimate valve refacing accuracy. Electrical system:
Coolant System Supply voltage: 400V±10%
A separate coolant reservoir is provided to effi- (3ph.50/60Hz) or 230V±10%
ciently settle out grinding residue. Power input 2 kW
Coolant is delivered to the grinding site by an Overall Dimensions:
industrial type flood pump. Width 1950 mm
Depth 1300 mm
Height 900 mm
Weight:
Net weight ca. 1000 kg
- 24 - Notes
 SG175 - 25 -

SG175 Support Grinder

for Grinding Valves on a Lathe

Application:
The SG175 support grinder is designed for
grinding the conical seating surface of val-
ves of medium speed diesel engines on a
standard lathe.

Handling:
The support grinder is clamped in the tool-
post located on the top slide of the lathe.
The grinding angle corresponding to the re-
quired valve seat angle is adjusted by tur-
ning the top slide of the lathe to an angular
position which corresponds to the valve seat
angle and which is defined by the template
supplied with the grinder.
The valve stem is clamped in the chuck of
the lathe and the valve face is ground by
feeding the grinding wheel into the rotating
valve face.

Features:
The precision grinding spindle is permanetly
sealed and lubricated for lifetime accuracy.

Specifications: The wheel guarding system is designed to

the prevailing safety regulations.
Grinding spindle:
Grinding wheel diam. 175mm The cone-shaped head of the template is
Speed at 50 cycles 2790 rpm provided with a bore receiving the dressing
diamond so that the grinding wheel can be
Electrics:
properly dressed after adjustment of the
Supply voltage: 400V±10%
grinding angle.
(3ph.50/60Hz) or 230V±10%
Power input 0,37kW The switch for the grinding spindle drive
motor is integrated in the terminal box of
Dimensions:
the motor.
Length/Width/Height 300/380/180mm
Weigth:
Net weight ca. 16 kg
- 26 - VD4E/0°

VD4E/0° Face Turning Machine

for Diameters up to 420 mm.

The VD4E/0° is designed for resurfacing seating surfaces

on cyliner heads
engine blocks and
cylinder liners of diesel engines.
 VD4E/0° - 27 -

Working Principle:
The VD4E/0° resurfaces flat seating surfaces in a lathe-
type facing action.
The seating surface is refaced to the preset depth by the si-
multaneous application of both a rotary and a transverse
feed motion to the single point cutting tool.
While the cutting tool rotates around the surface, a feed
gear mechanism ensures a continous outward transverse
feed motion.
An adjustable stop can be provided for limiting the out-
Face Turning ward feed motion.

Features:
The motor drive unit is fitted with two motors to provide a
smooth cutting action. The operation voltage is of the low
voltage type to eliminate electric hazards.
The speed of the drive motors is adjustable so that the cut-
ting speed can be adapted to the diameter and material of
the seating surface.
The VD4E/0° is centered by a pilot assembly which is de-
Pilot for Engine Block signed to fit to the engine component to be serviced.
The basic machine is part of the VD4E Valve Seat Refa-
cing Machine and the VD4E /0° can be converted to a
VD4E Valve Seat Refacing Machine by mounting a valve
seat refacing head to the gear unit instead of the face tur-
ning head.

Pilot for Cylinder Head

Specifications:
Face Turning Head Type
Capacity: D4.1/0° D4.2/0°
Face Turning Diameter Range 70 - 330 mm 75 - 430 mm
Max. Facing Travel 35 mm 50 mm
Feed Motions:
Speed 120 - 250 rpm
Transverse Feed Rate 0,05 mm/rev.
Electrics:
Operating Voltage max. 50 VDC
Power Supply: 230V±10%, 120V±10% oder 277V±10%
(1~ 50/60Hz)
Power Consumption 0,6 kW
Diemensions and Weight:
Length/Width/Heigth 410/125/400 mm
Net Weight ca. 18 kg
 - 28 - RCM

RCM Face Turning Machine

for Diameters from 200 to 720mm.

The RCM is designed to resurface

the cylinder liner landing surface on the engine block,
the cylinder liner landing surface on the cylinder head
the cylinder head landing surface on the cylinder liner.
 RCM - 29 -

Working Principle:
The RCM resurfaces the landing surface in a lathe-type
facing action, i.e. the seating is refaced to the preset
depth by the simultaneous application of both a rotary
and a transverse feed motion to the single point carbide
cutting tool.
While the cutting tool rotates around the surface, a feed
gear mechanism ensures a continous outward transverse
feed motion.
The lathe-type refacing action provides a flawless con-
centric surface texture for a perfect seal.
Features:
Resurfacing Cylinder Head The RCM is fitted with two motors providing a smooth
cutting action.
The speed of the motors is infinitely variable so that the
cutting speed can be adapted to the diameter and material
of the seating.
A separate power supply unit is provided for ease of ope-
ration.
A small hand-held remote control is supplied so that the
operator can conveniently switch on and off the machine
while watching the refacing operation.
The remote control includes an emergency stop to stop
the machine in case of emergency.
The power supply unit is connected to single phase input
voltage and supplies the three phase operating voltage
Refurfacing Engine Block for the drive motors.
The RCM is centered by a pilot tailored to the specific
engine component to be serviced.
The cutting tool comprises an insert holder fitted with an
index-able carbide cutting insert.

Specifications:
Capacity:
Facing diam. 200 - 720mm
Max. facing travel 50 mm
Feed motions:
Speed range 25 - 120 rpm
Feed rate 0,1 mm/rev.
Pilot for Engine Block Power requirement:
Supply voltage: 230V±10%
(1ph.50/60Hz)
Power input 1,4k W
Dimensions & Weight:
Width/Height 500/600 mm
Net weight ca. 50 kg
- 30 - ADM4E

ADM4E Counterboring Machine

for
Counterboring Seat Ring Pockets
for Oversize Seat Ring Installation.

If you are looking for the ultimate combination of

COUNTERBORING and SEAT REFACING
this is simply your machine.

Tested and approved by the leading engine manufacturers.

 ADM4E - 31 -

Working Principle:
The counterbore is machined to the preset depth by the
simultaneous application of both a rotary and vertical or
horizontal feed motion to the carbide cutting insert.
While the cutting insert rotates in a circle around the coun-
terbore, a feed gear mechanism ensures a continuous feed
motion.
The lathe-type refacing action provides smooth and clo-
sely fitting contact surfaces for oversize valve seat rings.
Features:
The motor drive unit is also part of the VD 4E Valve Seat
Refacing Machine and, therefore, is only required, if no
Counterboring VD 4E is at hand.
The operating voltage supplied to the motor drive unit is
of the low voltage type to eliminate electric hazards.
The speed of the motors is infinitely adjustable so that the
cutting speed can be adapted to the diameter and material
of bore.
Two types of exchangeable boring heads are available.
The standard boring head is provided with a vertical slide
for counterboring.
The optional boring and facing head is provided with a
vertical and a horizontal slide for counterboring and refa-
cing the bottom of the seat ring pocket.
The precision boring tools are equipped with a micrometer
Refacing Bottom dial for adjusting the cutting diameter of the cutting insert
to ensure high precision machining to IT6 tolerances.
Specifications: Form boring tools are available for machining the shoul-
Capacity: ders within the counterbores under special angles to facili-
Max. Boring Diameter 250 mm tate O-ring in-stallation.
Min. Boring Diameter 72 mm A Tool Setting Stand is available as an option to adjust the
Feed Motions: boring diameter of precision boring tools to the required
Speed 120 - 250 rpm cutting diameter by means of a digital micrometer.
Feed Rate 0,05 mm/rev. The boring head can be replaced by a seat refacing gear
Elelectrics: head to convert the ADM 4E to an VD 4E Valve Seat Re-
Operating Voltage max. 50 VDC facing Machine.
Power Supply: 230V±10%
(1~ 50/60Hz) or 120V±10%
or 277V±10%
Power Consumption 0,6 kW
Overall Dimensions:
Length 410 mm
Width 145 mm
Heigth 400 mm
Weigth:
Net Weight ca. 17 kg
 - 32 - AD
AD Boring Machines
for Cylinder Bores up to 420 mm Diameter.
Type AD320
for cylinder bores up to 320mm diameter.
Type AD420
for cylinder bores up to 420mm diameter.
Different tool heads and boring tools are availa-
ble for counterboring and facing balcony seats
for installing sleeves or over-size liners and for
boring upper and lower liner fits and inserted
sleeves.
This versatile on-site boring machines will
help to eliminate inferior repair procedures
by precision counterboring cylinder bores
with the precision and speed of stationary
machines for a perfect fit of the cylinder
liners.
The job can be done quickly to get back in
operation with minimum downtime.
An experienced operator can usually mount
the machine on the crankcase, align it and
start cutting in the same as on a big
machine tool.
 AD - 33 -

Features:
A light-weight control panel for remote control of the machine is provi-
ded to conveniently operate the machine while watching the machining
process.
The control panel includes buttons and dials for selecting the various
machining programs and parameters and a digital display showing the
selected program menu.
The position of the cutting tool and the feed stop position can be dis-
played.
The power supply, the programmable logic controller PCL , input and
output modules I/O, fuses and relays are housed in separate switchgear
cabinet for ease of handling.
The heayy-duty boring spindle is driven by two motors arranged ra-
Portable Control Unit dially opposite to provide smooth cutting action.
The speed of the spindle drive motors is infinitely adjustable .
The feed motor for the boring spindle is electronically controlled so
that the feed rate and rapid travel of the boring spindle can be adjusted
within a broad range.
The machine is mounted to the deck surface of the crankcase by means
of an adapter plate including set screws for 3-axis adjustment of the
machine.
A concentricity gauge to be mounted to the boring spindle is provided
for aligning the boring spindle in centerline with the cylinder bore to be
reconditioned.
Tools:
The tools inserted in the boring spindle can be easily changed.
Centering Equipment A boring and facing head is provided for counterboring the upper bore
and the upper recess in the crankcase with a specified corner radius to
the bottom surface.
The boring tools for the lower bore are of solid design for chatterfree
boring.
The finish boring tool for the lower bore and the ring inserted in the
lower bore includes a precision boring unit provided with a digital scale
for adjusting the cutting diameter in increments of 0,001mm.

Specifications: AD320 AD420

Max. bore diameter 320 mm 420 mm
Max. boring depth 450 mm 750 mm
Max. facing diameter 350 mm 435 mm
Spindle rotation speed 40-100 rpm 40-150 rpm
Facing and Boring Head Spindle drive motors 2 x 1.1 kW 2 x 2.2 kW
Feed per minute 5 to 30 mm
Rapid travel per minute 200-1200 mm
Electrical requirements 400V 3ph+N+PE
Rated current 10A 16A
Overall dimensions of machine
Width 800 mm 900 mm
Depht 320 mm 600 mm
Height 650 mm 950mmm
Net weight of machine 300 kg 900 kg
Net weight of adapter plate 40 kg 100 kg
Dimensions of switch gear cabinet
Width 430 mm
Depth 230 mm
Heigth 320 mm
Digital Boring Tool Net weight of switchgear cabinet 80 kg
Net weight of control unit 10 kg
- 34 - PHM

PHM Mobile Honing Machines

for Cylinder Liners from 150 to 640 mm Diameter.

The Key Features

Fully Air Powered.

Powerfull air motor for rotary motion of honing head,
air hoist for stroke motion and, as an unique feature,
air operated actuators for honing stone to cylinder
wall pressure.

Superior Control.
Control knobs are provided for fine adjusting setting
of honing head RPM, stroking rate and stone feed
pressure.

Pressure Gauges.
Pressure gauges are provided to display the selected
setting of honing head RPM, stroking rate and stone
feed pressure.

Sturdy Honing Heads.

Only three honing heads are required for cylinder
liner bores from 150 to 640 mm diam.
Head type 150-250 mm for honing diam. 150-250
mm. Head type 240-340 mm for honing diam. 240-
340 mm.
Head type 320-640 mm for honing diam. 320-640
mm.
Each honing head can be easily set to the required
honing diameter by inserting spacers between the
central shaft and the stone holder units.
Pivot-mounted stone holders.
The stone holders are pivot-mounted and radially off-
set to assure a wiping-type honing stone to cylinder
wall contact for superior honing performance.
Automatic Stroking (Option).
Automatic stroking between adjustable end stops is
available as an option.
Comfort Control (Option).
An optional comfort control panel can be provided at
the lower end of the preassembled drive unit within
easy reach of the operator while standing at cylinder
liner level.
Preassembled Drive Unit.
The drive unit including the central control station,
the air hoist for stroking and the air motor for rotating
the honing head is completely assembled in the fac-
tory and stored in the transport case so that only a
short setup time is required for preparing the machine
for honing a cylinder liner in the the engine block.

Preassembled
Drive Unit with Comfort Control
Honing Head Ø 240-340 mm
PHM - 35 -
Features:
The PHM is a sturdy and solid mobile machine protected by a
strongly adhering color layer.
Rotary motion and linear stroke motion of the honing head are
in-finitely variable through simple pressure regulation of the air
supply to obtain the desired crosshatch surface pattern.
Stone feed pressure is also infinitely variable through regulation
of air supply to the stone feeding actuators.
When air supply to the stone feeding actuators is shut off, the
spring biased stone holders are pivoting inwards so that vertical
scratches in the cylinder liner wall can be avoided when the ho-
ning head is inserted into or removed from the cylinder liner
bore.
The powerfull air motor permits adjustment of the rotation speed
of the honing head within a broad range by the mere turn of a
control knob without changing any gear boxes.
The central control panel is equipped with regulator valves com-
bined with manometer gauges for selecting the RPM of the ho-
ning head, the stroking rate and the stone contact pressure. Thus,
the pressure settings which once proved as resulting in perfect
surface finish, can be repeated time and again.
An optional comfort control panel including the regulator valves
and the manometer gauges can be provided at the lower end of
the pre-assembled drive unit within easy reach of the operator
while standing at cylinder liner level.
A single central air treatment unit with air filter and lubricator is
also provided for trouble free operation.
Automatic stroking is available as a option. The stroking lenght
can be adjusted by means of end stops.
Setting up the PHM for honing requires only three simple steps:
1. Sliding mounting tubes over two opposite studs at the engine
block.
2. Placing the preassembled drive unit onto the mounting tubes.
3. Attaching the honing head to the air motor of the drive unit.
Specifications:
Capacity: PHM 340 PHM 640
Honing diameter range 150 - 340 mm 150 - 640 mm
Honing head type 320-640 320 - 640mm
Honing head type 240-340 240 - 340mm 240 -340mm
Honing head type 150-250 150 - 250mm 150 - 250mm
Feed motions:
Honing head RPM range 20 - 70 rpm
Stroke speed up to 19 m/min
Air supply:
Air supply pressure 6 - 10 bar
Air consumption up to 3,7 m3/min
Storage case:
Length 1700 mm
Width 850 mm
Height 630mm
Gross weight 220 kg 250 kg
- 36 - SHM

SHM Stationary Honing Machine

for Cylinder Liners from 150 to 640 mm Diameter.

The Key Features

Air Powered Honing.
Powerfull air motor for rotary motion of honing
head, air hoist for stroke motion and, as an
unique feature, air cylinders for stone feeding.

Superior Control.
Manual buttons are provided for fine adjusting
setting of honing head RPM, stroking rate and
stone feeding pressure.

Pressure Gauges
for displaying the selected setting of
honing head RPM, stroking rate and
stone feeding pressure.

Two-hand Control Actuation

to protect the operator according to
the stringent EC safety regulations.

Automated Stroking
between adjustable end stops.

Wiper-type Stone Contact

for superior honing performance.

Honing Liquid Reservoir

mounted on casters for ease of
loading and unloading the cylin-
der liner.

Advanced Design.
Only three honing heads for
liners from 150 up to 640
mm bore diameter.
 SHM - 37 -

Features:
Rotary motion and linear stroke motion of the honing head are infini-
tely variable through simple regulation of air supply to obtain the desi-
red crosshatch surface pattern.
Stone pressure is also infinitely variable through regulation of air sup-
ply to the stone pressure actuators.
The central control panel is equipped with regulator valves combined
with manometer gauges for selecting the speed of the linear stroke mo-
tion, the rotary speed of the honing head and the stone contact pressure.
Thus, the pressure settings which once proved as resulting in perfect
Central Control Panel
surface finish, can be repeated time and again.
The stone holder units of the honing head are swivel-mounted for supe-
rior wiper-type honing performance.
When air supply to the stone pressure actuators is shut off, the stone
holders will be retracted so that vertical scratches in the cylinder liner
wall can be avoided when the honing head is lifted into or out of the cy-
linder liner bore.
Automated stroke motion of the honing head between adjustable end
stops ensures efficient honing and and superior results.
The honing liquid is supplied to the honing site by an electrical pump
and collected in a reservoir which also acts as support for the cylinder
liner to be honed.
The reservoir is designed as a drawer which can be drawn out for ease
of loading and unloading the cylinder liner.

Sturdy Honing Heads

Honing heads are available for honing bore
diameters Specifications:
from 150 to 250 mm, Capacity: Type 320 Type 640
from 240 to 340 mm and Honing diameter range 150 - 320 mm 150 - 640 mm
from 320 to 640 mm.
Honing head type 320-640 320 - 640mm
Each honing head can be easily set to the re-
Honing head type 240-340 240 - 340mm 240 -340mm
quired honing diameter by inserting spacers
Honing head type 150-250 150 - 250mm 150 - 250mm
between the central shaft and the stone pres-
sure actuators. Feed motions:
Speed range of honing head 20 - 70 rpm
Stroke speed up to 19 m/min
Air supply:
Air supply pressure 6-10 bar
Air consumption up to 3,7 m3/min
Electrical supply:
Standard supply voltage 400 V±10%
3ph, 50/60 cycles
Rated current 0,52 A
Dimensions:
Length/Width/Height 1400/2000/3800 mm
Weight:
Net weight 650 kg 690 kg
Shipping case:
Length/Width/Height 2200/2000/1850 mm
Shipping weight, approx. 950 kg 1000 kg
Honing Liquid Revervoir
baffled tank design mounted on casters for
ease of cylinder liner loading and unloading.
- 38 - HMB

HMB Honing Rigs

for the Mobile PHM Honing Machines

Application:
The HMB Honing Rigs are designed for use in a work-
shop or engine room to act as a stationary machine base
for the mobile PHM Honing Machines to hone cylinder
liners removed from the engine.
HMB 640 rig is tailored to Honing Machine PHM 640.
HMB 340 rig is tailored to Honing Machine PHM 340.
Features:
Rigid base structure including a pair of upright tubes
acting as support for the mobile PHM Honing Machine.
The cylinder liner to be honed is placed on a drawer-type
honing liquid reservoir which is slideably mounted on
the base structure so that it can be drawn out for loading
and unloading the cylin-der liner with an overhead crane.
An electric pump is provided at the honing liquid reser-
voir to supply honing liquid to a spray nozzle which can
be attached to the upright frame tubes at the appropriate
position by means of a magnetic base.
Settlement compartments are provided in the honing
liquid reservoir to precipitate the abrasive honing sludge
so that clean honing liquid will be supplied to the honing
site.

Specifications:
Type Type
HMB 340 HMB 640
For use with
Mobile honing machine PHM 340 PHM 640
Honing liquid reservoir:
Capacity 50 liters 190 liters
Electrical supply:
Standard supply voltage 400 V±10%,
3ph, 50/60 Hz
Input power 0,5 kW
Dimensions:
Width 700 mm 1180 mm
Depth 950 mm 1350 mm
Height 1000 mm 1720 mm
Weight:
Net weight 180 kg 500 kg
 NTS - 39 -

NTS Injector Test Stand

Application:
The NTS is designed for testing the fuel injec-
tors of large diesel engines.
Use NTS for judging the shape and atomisation
of the injection stream and for leak testing of
the needle seating.

Features:
The pressure of the testing liquid is ad-justable
up to 800 bar.
The pressure of the testing liquid is generated
by means of an air powered double acting high
pressure pump.
Due to the rigid construction the nozzle cap can
be loosened and tightened while the nozzle is
clamped to the NTS.
The container for collecting the testing liquid is
provided with an outlet for removing the liquid
by suction.

Specificatons:
Max. Testing Pressure 800 bar
Air Supply
Standard Operating Pressure 8 - 10 bar
Air Consumption 0,5 - 1,5 m3/min
Testing liquid reservoir
Capacity 15 liters
Overall Dimensions
Width 340 mm
Depth 600 mm
Heigth 1160 mm
Weigth ca. 100 kg
 - 40 - HP1500

HP1500 High Pressure Hydraulic Power Pack

for Hydraulic Pressures up to 1500 bar.

Application: Specifications:
The HP1500 is designed for delivering high hy- Minimum air supply pressure 6 bar
draulic pressure up to 1500 bar required for ope- Maximum air supply pressure. 15 bar
rating hydraulic tools, especially hydraulic tools Maximum hydraulic pressure 1500 bar
for loosening and tightening the clamping Hydraulic liquid capacity 10 liters
screws provided at large diesel engines. Air inlet Ø 9mm
Hydraulic liquid outlets 4 x CEJN Series 116
Features: Dimensions:
The HP1500 is powered exclusively by air. Length 430mm
Up to four hydraulic tools can be connected to Width 315mm
the HP1500. Height 415mm
The HP1500 includes burst protection and a re- Weight
lief pressure valve. Empty 24 kg
Filled 32 kg
 HD3000 - 41 -

HD3000 High Pressure Hydraulic Power Pack

for Hydraulic Pressures up to 3000 bar.

Application: Specifications:
The HD3000 is designed for delivering high hy- Minimum air supply pressure 6 bar
draulic pressure up to 3000 bar required for ope- Maximum air supply pressure. 15 bar
rating hydraulic devices, especially hydraulic Maximum hydraulic pressure 3000 bar
tools for loosening and tightening the clamping Hydraulic liquid capacity 10 liters
screws provided at large diesel engines. Air inlet Ø 9mm
Hydraulic liquid outlet 4 x CEJN Series 125
Features: Dimensions:
The HD3000 is powered exclusively by air. Length 431 mm
Up to four hydraulic tools can be connected to Width 315 mm
the HD3000. Height 550 mm
The HD3000 includes burst protection and a re- Weight
lief pressure valve. Empty ca. 30 kg
Filled ca. 40 kg
- 42 - Notes