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SAE TECHNICAL
PAPER SERIES 2002-01-3294
Motorsports Engineering
Conference & Exhibition
Indianapolis, Indiana
December 2-5, 2002
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2002-01-3294
A single wing is first used to examine the effects of There are usually several constraints on the generation
aerodynamic downforce on car performance without of aerodynamic downforce on racecars. Some of the
considerations of the fore-and-aft location of the constraints are imposed by the race rules such as those
aerodynamic center of pressure. Subsequently a that dictate the maximum size of the wings, the sizes of
traditional dual-wing setup with a front and a rear wing is “box” constraints on the geometry of the airfoil shape, as
used to study the effect of downforce while satisfying a well as the minimum height of the front wing from the
constraint on the location of the aerodynamic center of ground. In addition, there are some practical constraints
pressure. Three airfoils with systematic changes to the as well. In order to maintain desirable handling qualities,
camber are used as candidates for the section shapes. there is a definite constraint on the fore-and-aft location
Results are first presented for the racecar performance of the aerodynamic center of pressure (CP) for the car.
with the three airfoils during cornering, straight-line Typically the CP needs to be located within a certain
braking, and straight-line acceleration conditions. The distance forward or behind the car center of gravity (CG)
effect on lap times for different track geometries is then [1]. For a car with front and rear wings, the constraint on
presented for the single-wing configuration followed by the location of the CP defines the front-to-rear
the dual-wing configuration. The results for the single- aerodynamic balance for the downforce. As a result, the
wing case show that for a majority of the cases incidence of each of the wings needs to be adjusted to
examined, the best performance occurs at the ensure the correct balance. Another consideration
maximum-lift condition of the wing, indicating that the associated with increased downforce is the
design goal is one of maximizing wing downforce. For a accompanying increase in aerodynamic drag. It is
few track geometries, however, the results indicate that sometimes not clear as to whether the performance
the optimum performance occurs when the wing is decrease due to the increased drag can outweigh the
operating at less than the maximum-downforce benefits of the downforce.
condition. The loss in performance due to increase in
drag associated with increasing the downforce beyond This paper presents an approach to the analysis of the
this optimum value outweighs the benefits of the effects of wing downforce on racecar performance. The
additional downforce. The results for the dual-wing setup effects of the CP-location constraint for a dual wing
show that the range of possible operating points for the configuration and the additional drag associated with the
rear wing is considerably reduced by the constraint that downforce are both taken into consideration. The effect
the front-wing downforce has to balance the rear-wing of the downforce on the total lap-time performance is
downforce. The approach is suitable for the studied by examining the effect on three portions of the
determination of the most-suitable wing for a given track. track: steady-state cornering, straight-line braking, and
While the results in the paper focus on the NCSU straight-line acceleration.
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BASELINE GEOMETRY
Owing to the fact that the trailing vortices from the wing
result in an induced flow on the wing, shown
schematically in Fig. 7, it is necessary to correct the
airfoil data for finite-wing effects in order to correctly
estimate the lift and drag on the wing. In the current
effort, the effect of the car on the wing flow field is
neglected. While this is not true in general, the
Figure 3: Geometries for the three airfoils. assumption allows estimation of the wing aerodynamic
forces using just the finite-wing computations.
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CL
iw = α + (1)
πAR
FORE-AFT BALANCE ANALYSIS FOR DUAL-WING
SETUP
Figure 6: Aerodynamic characteristics of airfoil A at
The conventional arrangement of wings on a race
ground height of 0.3c.
vehicle includes a front wing usually ahead of the front
wheels and a rear wing located at or behind the rear
Local velocity axle centerline. The front wing in this arrangement is
usually placed very near the ground plane in order to
take advantage of the greater downforce that results
Freestream from the ground effect. In the current study, an
velocity assumption was made that the desired aerodynamic CP
location is 0.076m (3 inches) behind the car CG. The
fore-aft balance equations, shown in Eq. 2 and 3, were
derived by setting the moments of the aerodynamic
loads about the CP to zero, as shown in Fig. 9.
Lf
Lr x r − L f x f − M f − M r
X cp = (2)
L f + Lr
Sr Sf Sc S f cf
C Lr xr − CL f x f − CM r xr r r − CM f x f
S ref S ref S ref cref S ref cref (3)
X cp =
Sf S
CL f + C Lr r
S ref S ref
CAR PERFORMANCE
Constant-Radius Cornering are the inertia force due to deceleration, shown in Eq. 8,
and the other due to tire grip, shown in Eq. 9.
The cornering performance of the car was obtained by
assuming constant speed and constant radius during the F = ma (8)
maneuver. With these assumptions and a basic free
body diagram, a maximum cornering velocity could be
found as a function of lift coefficient. The basic opposing (
F = µ W + 1 ρV 2 SC L .
2
) (9)
forces on a vehicle in pure cornering are the centrifugal
force, shown in Eq. 4, and the friction force provided by These equations must balance. Braking distance
the tires shown in Eq. 5. Figure 10 shows the well- between two speeds, shown in Eq. 10, is used as a
known free body diagram for the constant-radius measure of braking performance.
cornering case, assuming the vehicle to be a point
mass.
Vf
VdV
s= ³ . (10)
mV 2
Fc =
r
(4) Vi
m
µ
(W + 12 ρV 2
SC L )
F = µN (5)
Straight-Line Acceleration
P = FV (11)
A constant cornering speed Vturn was assumed for the achieved for a given cornering velocity. It is seen that,
cornering condition. This cornering speed was assumed as can be expected, airfoils with higher Clmax (airfoil C in
to be the maximum-possible speed from Eq. 7 with the this example) are better than those with lower Clmax.
down force available from the airfoil/wing configuration
under consideration.
Atmospheric density, ρ = 1.2256 kg/m3
Length, F Mass, m = 272.3 kg
Radius Coeff. of friction, µ = 1.1
Front wing location, xf = 0.86 m
Rear wing location, xr = 0.96 m
Acceleration with no wing, a1 = 7.66 m/s2
Figure 11: Assumed track geometry for lap-time Table 2: Assumed values for parameters used in the
simulation. performance simulation.
RESULTS
Figure 12: Variation of corner speed with wing
For the results presented in this section, the assumed incidence for the three airfoils.
values for the various parameters are shown in Table 2.
The results are first presented for the racecar Straight-Line Braking
performance with the three airfoils during cornering,
straight-line braking, and straight-line acceleration The solution for the straight-line braking distance, shown
conditions. The effect on lap times for different track in Eq. 10 is shown in Fig. 13 for deceleration from 20 to
geometries is then presented for the single-wing 10 m/s. This figure also shows that airfoils with higher
configuration followed by the dual-wing configuration. Clmax are preferred.
poststall
stall
Figure 14: Acceleration time as a function of wing
incidence for the three airfoils.
Lap-time simulation (single-wing case)
The lap-time simulation approach described earlier has Figure 16: Single-wing lap time on a track with 35-m
been used to study the effect of varying the wing radius and 175-m straight length.
incidence with the airfoil C for different track geometries.
The different track geometries all have the same radius As the length of the straight-line segment increases,
for the corners (35m), but different lengths for the there is a tradeoff between benefits to the cornering and
straight segments. Figures 15-18 show the results for braking performance with increasing CL and the loss in
straight-line lengths of 0, 175, 280, and 315m acceleration due to the increased drag associated with
respectively. In all of these figures, the total track time higher CL. To compare the benefits to the car
for one lap has been plotted as a function of the car CL, performance due to the downforce and the loss in the
defined as the car downforce nondimensionalized by the performance due to the added drag, Figs. 16—18
reference area, Sref. present not only the total track time as a function of car
CL, but also the following additional information: (a) the
track time for the car without a wing, indicated by a
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marker corresponding to zero CL, (b) the track time as a CAR PERFORMANCE FOR THE DUAL-WING CASE
function of CL if the induced drag was assumed zero,
and (c) the track-time curve assuming that both the The performance of the car with the dual-wing setup is
induced and profile drag were zero. studied with airfoil C for the rear wing and airfoil A for the
front wing in ground effect. Because of the small range
of usable angles of attack for the airfoil when operating
in ground effect, the available range of car CL for the
dual-wing case is smaller than for the single-wing case.
Additionally, the total induced drag is less than that for
the corresponding single-wing case because the
downforce is split between two wings of the same span.
poststall
Lap-time simulation (dual-wing case)
CONCLUSIONS
The results for the dual-wing setup show that the car can
be balanced only in a small range of lift coefficients. The
performance is similar to a comparable single-wing
configuration. In all cases, the effect of the airfoil profile
drag is negligible when compared to the effect of
induced drag. This result points out that in the design of
airfoils for race car wings, the focus needs to be
primarily on achieving high maximum lift even if that
objective results in high profile drag. The attempts at
Figure 21: Dual-wing lap time on a track with 35-m reducing drag need to be spent on minimizing the
radius and 280-m straight length. induced drag.
While the results are presented for the Formula SAE car
used as the example vehicle in this paper, the methods
and much of the discussion are valid for a larger range
of racing vehicles with wings. The paper also provides
an approach that can be used in the selection of the
most appropriate airfoils for racecar wings, and can
reduce the design cycle time for race vehicles as well as
the effort required to tune the wings for different tracks.
ACKNOWLEDGMENTS
The authors wish to thank Mark Drela for the XFOIL and
MSES codes used in this work.
REFERENCES
Figure 22: Dual-wing lap time on a track with 35-m
radius and 315-m straight length. 1. Milliken W.F. and Milliken D.L, Race Car Vehicle
Dynamics. SAE International, Warrendale, PA,
1996.
CONTACT
*
Graduate Research Assistant, Box 7910,
njmckay@eos.ncsu.edu, Student Member, SAE.
†
Assistant Professor, Box 7910, ashok_g@ncsu.edu,
(919) 515-5669.