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371
SOME REMARKSA N D O B S E R V A T I O N S
REGARDING T H E INTRODUCTION OF
D I E S E L TRACTIONON T H E BUENOS
A I R E S M I D L A N DRAILWAY
Paper prepared for the Institution b y ROBERT C .
C O C H R A N E , Associate Member, o n 30th September,
1939, at Libertad, Argentine.
They follow the design, and, in fact, some are the same
devices used on standard type automobiles, and others
similar t o those used on wireless receiving sets. Makers'
claims that these instruments are practically infallible in
operation may hold good on road vehicles, but it is quite
another proposition when they have to operate on railcars
under conditions quite distinct a s regards vibration and
dust.
The problem of maintenance in this country is not too
easy of solution. In Europe and the United States there
is no dearth of experienced mechanics such as here, and,
moreover, replacement of defective parts is easily remedied
by a 'phone call t o the makers; but the same failure here
may entail the car being out of service for a more o r less
protracted period unless very large stocks of spare parts
are retained.
Lacking spares, another feature of more importance
still is that a defective part may be temporarily patched up
and a risk taken that it will see the service through, but
which eventually leads t o a major and costly breakdown of
the engine.
The scarcity of experienced mechanics leads immediately
to the conclusion that the remedy is t o train personnel
specially for the work. Locomotive repair practice is not
a good background from which t o select suitable mechanics ;
in fact, it is more likely t o prove a handicap. The limits
and tolerances on Diesel engines are widely separated from
those permissible on locomotive repairs. A perusal of an
article recently published in the Proceedings of the Institu-
tion of Mechanical Engineers, describing the finishing of a
fuel-injection pump, brings out the supreme accuracy and
fine limits quite beyond the understanding of workmen t o
whom one-half millimetre is considered close-fitting.
In considering the maintenance a s a whole, a quite
different conception than that entailed in locomotive practice
must be envisaged. I t must be accepted a s an axiom that
a policy of leave well alone is likely to prove more successful
(and economical) than constant tinkering and removal of
parts just t o see how they are going. This should hold
good during the whole life of the engine. The period
between general repairs on a locomotive is usually dependent
on the expiring of the Government certificate for the bailer,
and not on the condition of the mechanical parts. This
usually entails shedding the locomotive for light or partial
repairs a t about one-half the kilometrage authorised for the
boiler.
DIESEL TRACTION ON THE BUENOS AIRES M.R. 377
6s As MIDLAND RLV
D L Y L WORKWOPI P.ALIYW*
another ; and although the car may be run with one engine
alone, due to the above arrangement, advantage cannot be
taken of this convenience.
To overcome this, a combined compressor-exhauster
unit is to be installed in each cab driven by the corresponding
engine, so that failure of one engine or auxiliaries need not
entirely cripple the car. This new arrangement is shown
on Fig. j , which indicates the combined compressor-
exhauster unit a t F. The arrangement will entail modifica-
tions t o the removable Pront covers of the cars, as those
fitted are definitely too weak to withstand accidents such
a s collision with animals (which are not an infrequent occur-
rence) ; the strengthening up of this detail will be taken in
conjunction with the projected location of the compressor-
exhauster unit.
Arising further from the 750-kilometre trial run to
Henderson, it became evident that the flimsy construction
of several of the components controlling the combinatioii
were likely t o prove a prolific source of trouble, and that
daily short runs should be undertaken under conditions of
starting and stopping similar t o the actual local service
which the cars were required t o handle.
These conclusions were borne out in fact a s few of the
daily runs of zoo t o z j o kilometres were completed without
incidents. At the same time very close supervision was
carried out while the car was in the shed t o anticipate, a s
far as possible, weakness likely t o lead t o failures. Air,
vacuum and fuel piping assemblies in floating contact with
the underframe were protected and anchored where con-
venient t o avoid rubbing and the inevitable failure which
otherwise would have taken place.
The electrical connections t o the electro-pneumatic
valves on the final drive unit, although neatly made, were
entirely unprotected and exposed to damage from flying
stones, mud and dust from the track. These and other
electrical connections equally exposed were protected a s far
a s could be done by rubber piping and armoured hose,
which, although not ensuring complete safety, reduced the
probability of electrical failures by false contacts and short
circuits.
The sanding equipment, which is vacuum-operated, is
attached t o each of the power bogies. Here again appears
to be demonstrated the insufficient knowledge of the builders
a s to track conditions in this country, in fitting weak and
delicate hinge connections on the various operating rods
and levers, and which are virtually rattled t o piews after
a comparatively short time. These have all been replaced
bIBsE!ilr, TRACTION ON THE BUENOS AIRES M . R . $5
with robust fork and link connections more in keeping with
the duties imposed on them. The sand-box cover tops, by
their construction, not only admitted water thrown from
the wheels, but produced a continual din and rattle from
vibration when the cars were running. New covers with
rubber joints and proper closing clamp a r e being fitted.
Sand delivery pipes were unsatisfactory on account of being
too heavy and insufficiently supported.
A safety strap was provided t o safeguard the brake
rigging, consisting of a thin section angle bolted with gin.
bolts t o the rear end of the bogie side frames, and with
gin. clearance only from the track. While it may have
protected the brake pull rods and beams if failure of these
occurred, it actually proved t o be a source of danger on
account of the liability t o foul any obstruction on the track,
in which case it would be caught up in the trailing bogie.
This had to be considerably strengthened and properly
supported t o stand up to stones or other objects which would
be thrown up.
Another source of considerable inconvenience was the
engine control and synchronising equipment. I t may be
pointed out that the apparatus as a whole is quite satisfac-
tory, and when in good order performs its functions with
accuracy.
The engine control and synchronising apparatus is
full electric-operated, and consist of two main parts : the
controller units mounted in each driving cab in front of
the driver, and the controlled units mounted adjacent to
each engine. The controller unit consists of a container
with a spindle, upon which a series of notched rollers and
cam are fitted and operaied by a handle from the outside.
Rotation of the handle and spindle operates snap switches
inside the controller. These switches control six engine
throttle positions corresponding t o stop, idle, 4, 4, 2, and
full engine speeds.
The controlled unit is composed of a small electric
motor connected through reduction gear t o one-half of a
magnetic clutch assembly, and the engine throttle connected
to the other half. On advancing the controller handle the
clutch is energised and the motor set in motion, causing
the clutch assembly t o rotate and transmit the motion to the
engine throttle by a crank and connecting rod. At the
required throttle positions the current is automatically inter-
rupted by the revolving clutch assembly, and the motor
stops. Reversing these movements direct t o idling positiorz
the magnetic clutch is de-energised and the return effected
by a strong helical spring to its original position, and
386 JOURNAL O F THE I N S T . O F LOCO. ENGINEERS.
internal switch with it, the switch being ‘‘ open ” when the
key is a t the inner end of the slot, and “ closed ” when it is
a t the outer end.
The switch, when operated, comes forward and bears
on the contacts of the corresponding gear speed or direction.
The pressure exerted by the switch on the contacts is pro-
duced by a helical spring which operates in conjunction with
a type of pantograph movement. I t was evident that a little
dust on the contacts when closing the switch prevented
electrical contact ; to overcome this trouble the tension in
the spring was regulated so that when the switch was
“ closed ” the two contacts come together with more
( 6 snap, ” improving the electrical connection.
DISCUSSION.
T H E AUTHOR’S OPENING REMARKS.
The Paper had already been circulated amongst the
members, and dealt with a subject which no doubt had a
great deal of interest for railway engineers.
I t had deliberately been refrained from citing figures
for costs of maintenance, consumption and wear and tear
on moving parts as being entirely apart from the subject
of the notes.
The immediate object had been to place coaches into
service and keep them there with the minimum of trouble
o r disorganisation in the time-table service. This object
having in some measure been obtained, the broader question
of economical running and maintenance may then be given
closer consideration without the necessity to discount the
results by an agglomeration of defects and delays while the
coach is in service.
As already mentioned, the object is to elucidate diffi-
culties experienced in the running and maintenance of
Diesel units, and while the remedies adopted on the Mid-
land Railway have helped considerably in mitigating troubles
DIESEL TRACTION ON THE BUENOS AIIlES M . R . 393
in running service they are not presumed to be the only nor
the best solution, and it is hoped the joint and accumulated
experiences expressed in the discussion will assist towards
the ideal and practical Diesel railcar suitable for service in
this country.
Mr. W. L. Topham said the Author was to be con-
gratulated on an eminently practical Paper, showing how
difficulties experienced had been got over, and referred to
recent experience with the same sort of minor difficulties the
Author mentioned with six petrol-driven Wiclcham railbuses
with V.IZ“ Lincoln Zephyr ” engines.
The Author referred especialIy to dust, grass, etc., and
the speaker agreed that the makers would realise that
climatic and terrestrial conditions on many lines here are
very different to those obtaining in England.
The engine, transmission, electric cabling, etc., were
all exposed t o the ground, except for some wire netting,
and rapidly became very dirty. The electric wiring was
flimsy and would rapidly have failed under the conditions
so that each coach had to be taken out of service for com-
plete overhaul in this respect.
N o heating whatever is provided in the buses. A
system of ventilation was provided a t the ends which let
in clouds of dust and had to be closed up. The ventilators
in the roof were of the permanently open kind and due t o
the intense cold had t o be closed off. The ordinary slotted
opening and closing type should have been provided. Dust
also entered the coach via the drivers’ compartments by
means of the holes where the gear, brake and clutch levers
passed through the floor. These have been fitted with
flexible hoses. T h e light cow-catchers a t each end were of
the blind type forming an air and dust pocket under the
car and these had to be opened out, strengthened and pro-
vided with rail guards. The cooling water system was so
big that a very long time was taken to warm up the engine
to a normal temperature and the radiators had to be
covered with triangular canvas covers. In cold weather this
is not enough and thermostats, with which the buses were
not fitted, a r e being tried. All the exhaust piping is under-
neath the car, and as there is always a danger of weeds,
thistles, etc., catching fire, these have had to be covered
with asbestos. The petrol tanks were very thin, and in
fact one has been perforated by a stone, and have now been
enveloped in a wire netting cage a s a protection.
The electric horn was worked by a pedal in an ex-
tremely inaccessible position, but is now being made manual.
394 JOURNAL O F THE INST. O F LOCO. ENGINEERS.
A.D.4.
Main line passenger,
P . Alsina-Henderson,
37 j kilometres.
Main line,
i10.125 kilometres.
Reserve unit.