HITACHI OIL-FREE SCREW COMPRESSOR

OIL FREE SCREW TWO STAGE（22/30/37kW）

Specifications
Model Fixed Speed Series Variable Speed Drive

DSP-22AT[R]5N DSP-30AT[R]5N DSP-37AT[R]5N

DSP-37VAT[R]N
Item·Unit DSP-22AT[R]6N DSP-30AT[R]6N DSP-37AT[R]6N

Cooling Method — Air-cooled Air-cooled

Discharge Pressure MPa 0.70 0.88 0.70 0.88 0.70 0.88 0.7 0.88
TWO STAGE（22/30/37kW）
Capacity m /min
3
3.7 3.2 4.7 4.0 5.6 4.7 5.5 4.6

Capacity @PQ WIDEMODE ON at 0.6MPa m3/min — 6.0 5.6

Nominal Output kW 22 30 37 37

Motor Type — 4-Pole TEFC Motor DCBL Motor

Intake Air Press. / Temp. ˚C Atmospheric Pressure / 0 – 45 [ 5 – 45 ] Atmospheric Pressure / 0 – 45 [ 5 – 45 ]

Discharge Temperature ˚C Ambient Temperature + 15 or below Ambient Temperature + 15 or below

Discharge Air Pipe Connection B Rc1·1/2 Rc1·1/2

Starting Method — Star-Delta (3 contact) Soft Start

Driving Method — V-Belt (with Auto Tensioner) + Gear Driving Direct Connection with Motor + Gear Driving

Oil System Capacity L 15 (Not Filled) 15 (Not Filled)

Cooling Fan Motor Output kW 1.5 1.5

P.D.P ˚C [10 (Under Pressure)] [10 (Under Pressure)]

[Air Dryer] Refrigerator Nominal Output kW [1.1] [1.1] No.30, Pioneer Crescent
#10-15, West Park Bizcentral
Refrigerant — [R407C] [R407C]
Singapore 628560
Approximate Weight kg 1,070 [1,130] 1,170 [1,230] 1,170 [1,230] 950 [1,010]

Dimensions (W×D×H) mm 1,530×1,150×1,650 1,530×1,150×1,650

Sound Level (1.5m from front) dB(A) 63 64 65 66 66 67 66 67

NOTE:
1. Capacity is measured according to ISO 1217, Third Edition, Annex C. 9. Install the DSP indoors and avoid flammable and corrosive environment,
2. Sound Levels is the value at 1.5m in front and 1m height in an anechoic room. moisture and dust.
It may vary in different operating conditions and/or different environment with 10. Hitachi may make improvements and/or changes in the appearance and/or
echo of actual field installations. Sound level might be increased by 2dB at PQ specifications described in this publication at any time without notice.
WIDEMODE ON.
3. P.D.P is measured at 30 degree C of intake air temperature and rated discharge
pressure. P.D.P might be much worth at 0.4MPa or less of discharge pressure.
P.D.P might be 13 degree C at PQ WIDEMODE ON and 0.6MPa of discharge
pressure.
4. Capacity after built-in dryer is decreased by 3% because of condensate. D S P - 37 V A T R 5 N
5. Earth leakage circuit breaker is out of scope of supply from Hitachi. Dry DSP
6. DSP are not designed, intended or approved for breathing air Screw Frequency (5:50Hz, 6:60Hz,ONLY for Fixed Speed)
applications. Package R:Built-in Dryer (Without R:without dryer type)
7. Pressures are indicated as the gauge pressure. Nominal Two-stage
8. DSP cannot run in excess of 45˚C of ambient temperature. Ventilation Output (kW) A:Air-cooled, W:Water-cooled
and/or air conditions should be considered to maintain the compressor room V:V-type (Without V:Fixed Speed type)
temperature.

Premium Air Quality

True Oil-free Air at Class 0 Level
Air purity class of the discharge air from Hitachi Oil-free Screw air compressor (DSP) is proved to be the highest ISO-8573-1
level “Class 0” from the test result which was conducted by the renowned TÜV institute, in accordance with
ISO8573-1.

■ ISO8573-1:2010 CLASS 0 TÜV Certification

TÜV (The Technische Überwachungs Verein), a Germany
based international test service provision third-party on
aspects of technical safety and quality evaluation, is
globally well-reputed on its neutrality and expertise as
well as its strictness in testing. ISO14001 ISO9001
EC97J1107 JQA-QM3443
Hitachi Screw Compressor is manufactured at a factory approved by Environmental Standard
(ISO 14001) and Quality Standard (ISO9001) of International Organization for Standardization.

Japan E170 0714

 OIL FREE SCREW TWO STAGE（22/30/37kW）
Thorough Reduction of Loss due to the New Air-End
Low Noise Level and Energy-Saving, DSP Specifications
Model Fixed Speed Series Variable Speed Drive
Cooling Fan Instrumental Panel DSP-22AT[R]5N DSP-30AT[R]5N DSP-37AT[R]5N
DSP-37VAT[R]N
Item·Unit DSP-22AT[R]6N DSP-30AT[R]6N DSP-37AT[R]6N

Cooler Cooling Method — Air-cooled Air-cooled

Discharge Pressure MPa 0.70 0.88 0.70 0.88 0.70 0.88 0.7 0.88

Capacity m /min
3
3.7 3.2 4.7 4.0 5.6 4.7 5.5 4.6
1st-Stage Air-End
Capacity @PQ WIDEMODE ON at 0.6MPa m3/min — 6.0 5.6

2nd-Stage Air-End Nominal Output kW 22 30 37 37

Control Panel
Motor Type — 4-Pole TEFC Motor DCBL Motor
(V-type: with DCBL controller integrated)
Suction Inlet Filter Intake Air Press. / Temp. ˚C Atmospheric Pressure / 0 – 45 [ 5 – 45 ] Atmospheric Pressure / 0 – 45 [ 5 – 45 ]

Discharge Temperature ˚C Ambient Temperature + 15 or below Ambient Temperature + 15 or below

Discharge Air Pipe Connection B Rc1·1/2 Rc1·1/2

Starting Method — Star-Delta (3 contact) Soft Start

Driving Method — V-Belt (with Auto Tensioner) + Gear Driving Direct Connection with Motor + Gear Driving
＊The above picture shows the internal structure of
Air-Cooled model (V-type). Oil System Capacity L 15 (Not Filled) 15 (Not Filled)

Cooling Fan Motor Output kW 1.5 1.5

P.D.P ˚C [10 (Under Pressure)] [10 (Under Pressure)]

High Capacity [Air Dryer] Refrigerator Nominal Output kW [1.1] [1.1]

Refrigerant — [R407C] [R407C]

New Developed Air-End Pressure at 0.6MPa with
Conventional Model DSP PQ WIDEMODE ON Approximate Weight kg 1,070 [1,130] 1,170 [1,230] 1,170 [1,230] 950 [1,010]
Newly developed air-end achieved capacity increase V-type Dimensions (W×D×H) mm 1,530×1,150×1,650 1,530×1,150×1,650
by up to 5.6%. Furthermore, V-type can increase the 37kW 5.3 5.5 6.0 Sound Level (1.5m from front) dB(A) 63 64 65 66 66 67 66 67
capacity by PQ wide mode with reducing the dis- 3.7%up 9%up
Fixed Speed Type (m3/min) NOTE:
charge pressure. 0.7MPa SPEC 1. Capacity is measured according to ISO 1217, Third Edition, Annex C. 9. Install the DSP indoors and avoid flammable and corrosive environment,
22kW 3.6 3.7 2. Sound Levels is the value at 1.5m in front and 1m height in an anechoic room. moisture and dust.
It may vary in different operating conditions and/or different environment with 10. Hitachi may make improvements and/or changes in the appearance and/or
2.7%up echo of actual field installations. Sound level might be increased by 2dB at PQ specifications described in this publication at any time without notice.
WIDEMODE ON.
30kW 4.6 4.7 3. P.D.P is measured at 30 degree C of intake air temperature and rated discharge
pressure. P.D.P might be much worth at 0.4MPa or less of discharge pressure.
Stainless Steel Fine 2.1%up P.D.P might be 13 degree C at PQ WIDEMODE ON and 0.6MPa of discharge
Rotors adopted for both pressure.
D S P - 37 V A T R 5 N
1st and 2nd stage
Air-End
37kW 5.3 5.6 4. Capacity after built-in dryer is decreased by 3% because of condensate.
5. Earth leakage circuit breaker is out of scope of supply from Hitachi. Dry DSP

5.6%up 6. DSP
applications.
are not designed, intended or approved for breathing air Screw
Package
Frequency (5:50Hz, 6:60Hz,ONLY for Fixed Speed)
R:Built-in Dryer (Without R:without dryer type)
7. Pressures are indicated as the gauge pressure. Nominal Two-stage
8. DSP cannot run in excess of 45˚C of ambient temperature. Ventilation Output (kW) A:Air-cooled, W:Water-cooled

Pursuit of Energy-Saving and/or air conditions should be considered to maintain the compressor room
temperature.
V:V-type (Without V:Fixed Speed type)

Energy-Saving achieved by DCBL Drive (V-type) ECOMODE (Fixed Speed Model)

100 Surplus power is reduced by decreasing cut out pressure

Power Consumption Ratio (%)

Conventional
Fixed Speed Type automatically depending on the compressor load ratio.
80
Conventional Capacity Control ECOMODE Capacity Control
Premium Air Quality
60
approx. 10% saved
40 (60% Load Ratio)
Cut-out Pressure of
Conventional Operation
Cut
the Surplus
True Oil-free Air at Class 0 Level
Pressure
20
DSP Air purity class of the discharge air from Hitachi Oil-free Screw air compressor (DSP) is proved to be the highest ISO-8573-1
V-type Cut-out Pressure of
ECOMODE Operation level “Class 0” from the test result which was conducted by the renowned TÜV institute, in accordance with
0
0 20 40 60 80 100 ISO8573-1.
Air Consumption Ratio (%) Cut-in Pressure
Time
Annual Power Consumption (MWh/y)

350 Approx.
■ ISO8573-1:2010 CLASS 0 TÜV Certification
15MWh
Annual Power Consumption (MWh/y)

Approx.
300
Approx. Saved＊1 8MWh
32MWh＊1 300
Saved＊1 TÜV (The Technische Überwachungs Verein), a Germany
based international test service provision third-party on
200 Saved Approx.
340
Approx. aspects of technical safety and quality evaluation, is
Approx. ＊1: 37kW V-type (0.7MPa model) MWh 325
253 Approx. Required discharge pressure: 0.6MPa 250 MWh Approx. Approx. globally well-reputed on its neutrality and expertise as
MWh 221 Operating hour: 8,000h/year 290 282
100 MWh well as its strictness in testing.
MWh Load ratio: 60% MWh

0
ECOMODE OFF ECOMODE ON ECOMODE OFF ECOMODE ON
0
Conventional DSP Load Ratio 90% Load Ratio 70%
Fixed Speed Type V-type ＊1: 37kW fixed speed type (0.7MPa model)
Required discharge pressure: 0.6MPa
Operating hour: 8,000h/year
Installed 1.24m3 air receiver tank
 OIL FREE SCREW TWO STAGE（22/30/37kW）
Thorough Reduction of Loss due to the New Air-End
Low Noise Level and Energy-Saving, DSP Energy-Saving by DCBL Drive (V-type) Energy Saving from Various Combinations -type based Systems
Cooling Fan Instrumental Panel DCBL Drive System (JP 3255213 others) Japan Regional Award
Proposal for Energy-Saving
•Newly developed DCBL motor and its direct connection with gear casing achieve the
Cooler high efficiency. Cascade vector control achieves the high reliability. Three proposal systems responding to various requirements
•DCBL controller is equipped with the retry function as standard, which is by 3 times Combination V-type with fixed speed type achieves
when the minor failure occurs. It keeps the influence to the air compressor operation
1st-Stage Air-End away from the minor trouble. Energy saving operation without Energy saving operation with Energy saving operation by more than
external controller external controller one V-type with multi-unit controller
2nd-Stage Air-End
Control Panel
(V-type: with DCBL controller integrated) Enlarged Energy-Saving Effect due to Original Capacity Control
Suction Inlet Filter Air-End
DCBL drive system and capacity control system are Hitachi own V-M Combination System Single-V System Multi-V System
designed. Discharge pressure can be controlled in ±0.01MPa by the
Energy saving operation by one V-type Energy saving operation by one V-type Energy saving operation and
high response and stable control logic, and they achieve the high and maximum two fixed speed type and more than one fixed speed type averaging V-type operating hour
energy saving. with multi-unit controller.

＊The above picture shows the internal structure of

Air-Cooled model (V-type). DCBL Mortor Gear Case Basic Example of V-M Combination System Following Energy-Saving effect can be
achieved due to the V-M Combination
(37kW × 2 units)
DSP-37ATN×2 Energy-Saving of 60MWh/y can be achieved in case of air consumption at 150%.
Fixed Speed type 37kW with

Power Consumption Ratio (%)

High Capacity AUTO operation function Comparison of Annual Power Consumption
in case of Air Consumption at 150% Approx.
High Reliability
New Developed Air-End Pressure at 0.6MPa with
60MWh

Annual Power Consumption (MWh/y)

600
Conventional Model DSP PQ WIDEMODE ON
V-type Standard Up to 45˚C Energy-Saving
Newly developed air-end achieved capacity increase
Effect
by up to 5.6%. Furthermore, V-type can increase the 37kW 5.3 5.5 6.0 Thanks to new internal structure which minimizes the internal temperature rise, continuous operation DSP-37VATN+37ATN
400
600 540
capacity by PQ wide mode with reducing the dis- 3.7%up 9%up under ambient temperature up to 45˚C is possible.
200
MWh
MWh
Calculation Condition:
·8,000h/year operation
Fixed Speed Type (m /min)
3
charge pressure. 0.7MPa SPEC
·Control pressure
22kW 3.6 3.7 Overhaul Cycle 6 years
V-type 37kW Air Receiver Tank Air Consumption Ratio (%) 0
37ATN×2: 0.7MPa
37VATN+37ATN:0.6MPa

2.7%up By using the precise special bearings, overhaul interval is 6 years or 48,000 hours, whichever comes first.
DSP-37ATN
×2
DSP-37VATN
+DSP-37ATN

30kW 4.6 4.7 Large Air Inlet Filter

Stainless Steel Fine 2.1%up Single-V (Multi-V)
Large cartridge type air inlet filter enables the high filtering efficiency and high reliability.
Rotors adopted for both Example of Multi-Unit Control System 400
1st and 2nd stage
5.6 Explanation

Power Consumption Ratio (%)

Air-End
37kW 5.3 Multi-Roller EX +
Multi-Roller EX 300
V

5.6%up DSP -type +

Fixed Full load lock V S -type
200 Always running, follow the fluctuation of air
DSP Fixed Speed Models Speed
Environment Response Fixed
Speed
Model Start/Stop
100
V S S consumption

Pursuit of Energy-Saving Oil Mist Remover (OMR) and Auto Drain

Fixed
Speed
Model
V S S S Fixed speed type or -type
Model Full load or stop
0 100 200 300 400
-type

Energy-Saving achieved by DCBL Drive (V-type) ECOMODE (Fixed Speed Model) Valve installed as Standard Equipment Oil Mist Remover Auto Drain Solenoid Air Consumption Ratio (%) ＊S indicates Fixed Speed Type.

Valves for
100 Surplus power is reduced by decreasing cut out pressure Oil Mist Remover (OMR) and auto drain solenoid Inter-cooler/After-cooler
Power Consumption Ratio (%)

Conventional
Fixed Speed Type automatically depending on the compressor load ratio. valves are equipped as standard. OMR can collect
80
Conventional Capacity Control ECOMODE Capacity Control almost all oil fumes from the gear casing and
60
approx. 10% saved Cut-out Pressure of Cut
recycle them.
40 (60% Load Ratio) Conventional Operation the Surplus
Pressure
Auto drain solenoid valves for condensate of
DSP
20
V-type Cut-out Pressure of
both inter-cooler and after-cooler minimize air
0
ECOMODE Operation consumption. ■ Application
0 20 40 60 80 100
Air Consumption Ratio (%) Cut-in Pressure ● The compressor described in this catalog utilizes only air as a gas. Never use any gases other than air.
Time This could result in a fire hazard or damage to the equipment.
● Hitachi Compressors are not designed, intended or approved for Breathing Air Applications.
Annual Power Consumption (MWh/y)

350 Approx.
Hitachi assumes no responsibility or liability for compressors used in breathing air applications.
15MWh
Annual Power Consumption (MWh/y)

Approx.
300
Approx. ■ Installation
Saved＊1 8MWh Air Dryer (Built-in Dryer Type)
32MWh＊1 300
Saved＊1 ● Install these compressors indoor. Environments susceptible to moisture such as precipitation or vapors should be avoided
Saved — this could result in fire hazard, electric shock, rusting, or shortened life of parts.
200 Low pressure drop, stainless heat exchanger is newly developed
● There should be no explosives, flammable gas (acetylene, propane, etc.), organic solvent, explosive powder, or flame used near the
Approx.
Approx.
340 325
Approx.
Approx.
＊1: 37kW V-type (0.7MPa model) MWh Approx. Low pressure drop, stainless heat exchanger is newly developed. Loss due to pressure drop compressor — it may cause fire hazard.
253 Required discharge pressure: 0.6MPa 250 MWh Approx.
100 MWh 221 Operating hour: 8,000h/year 290
MWh
282 is minimized together with improvement in durability. ● Avoid using the compressor at a place where there is corrosive gas such as ammonia, acid, salt sulfurous acid gas, etc.
MWh Load ratio: 60% MWh
— this could result in rusting, shortened life, or damage to the equipment.
0
Improvement of Reliability
■ Usage
ECOMODE OFF ECOMODE ON ECOMODE OFF ECOMODE ON
0
Load Ratio 90% Load Ratio 70%
● Before use, be sure to read the instruction manual thoroughly for correct use of the compressor.
Conventional DSP
Fixed Speed Type V-type ＊1: 37kW fixed speed type (0.7MPa model)
Built-in dryer type enables the operation in the 45˚C ambient temperature.
Required discharge pressure: 0.6MPa ● Do not modify the compressor or its components — this could result in damage or malfunction.
Operating hour: 8,000h/year
Installed 1.24m3 air receiver tank