1 C-ME-HM-009R3-Calculation Sheet For Main Transformer and HAVC Equipments Cooling Water System R3

ZUNGERU HYDROELECTRIC PROJECT
Document Name: Calculation Sheet for Main transformers and HAVC equipments cooling water system
Doc No.: C-ME-HM-009 R3
Rev. No.: R3
Document preparation, review, approval and acceptance:
Position Name Date Signature
Designed: He Pengpeng 24th.Oct. 2018
Checked: Wang Enpei 24th.Oct. 2018
Examined: Zou Maojuan 24th.Oct. 2018
Verified: Zhang Hui 24th.Oct. 2018
Approved:
Document Revision Table:
Date Rev. No. Description of modifications / revisions
30th Jan. 2018 R0 1st submission
30th Apr. 2018 R1 2nd submission
25th Jul. 2018 R2 3rd submission
24th.Oct. 2018 R3 4th submission
Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018

FEDERAL REPUBLIC OF NIGERIA, KADUNA RIVER
LEVEL 2
Calculation Sheet for

the Main transformers and HAVC
equipments cooling water system
Oct. 2018

TABLE OF CONTENTS
1 GENERAL ............................................................................................................................. 2
2 COOLING WATER CONSUMPTION ........................................................................................ 2
2.1 COOLING WATER CONSUMPTION DATA ARE AS FOLLOWS: ........................................................................ 2
3 MODE OF WATER SUPPLY .................................................................................................... 2
3.1 MODE OF WATER SUPPLY FOR MAIN TRANSFORMERS ............................................................................... 2
3.2 MODE OF WATER SUPPLY FOR HVAC EQUIPMENTS .................................................................................... 3
4 CALCULATIONS OF DIAMETER OF PIPES ............................................................................... 3
4.1 FLOW VELOCITY IN PIPES ............................................................................................................................. 3
4.2 CACULATIONS OF DIAMETER OF PIPES FOR MAIN TRANSFORMER AND HVAC EQUIPMENTS： ................ 4
5 CALCULATION OF HEAD LOSS OF COOLING WATER SYSTEM： .............................................. 5
5.1 FORMULA FOR THE CALCULATION OF HEAD LOSS....................................................................................... 5

5.1.1 Formula for the frictional head loss of pipes ........................................................................................... 5
5.1.2 Formula for local head loss he of pipe auxiliaries and valves ................................................................... 5
5.2 THE HEAD LOSS OF COOLING SUPPLY WATER SYSTEM ................................................................................ 6
5.2.1 The head loss of cooling supply water system for the main transformers .............................................. 6
5.2.2 The head loss of cooling supply water system for HVAC equipments ................................................... 10
6 CALCULATIONS OF PUMP FOR HAVC EQUIPEMNTS ............................................................ 13
6.1 CACULATIONS OF PUMP NET HEAD： ....................................................................................................... 13
6.2 THE POWER OUTPUT OF PUMP MOTOR .................................................................................................... 13

6.2.1 The shaft power of pump ....................................................................................................................... 13
6.2.2 The power of pump motor .................................................................................................................... 13
6.3 CHOOSE OF PUMP TYPE ............................................................................................................................. 14
7 EQUIPMENTS PARAMETERS ............................................................................................... 14
7.1 PUMP PARAMETERS ................................................................................................................................... 14
7.2 AUTOMATIC BACHWASH STRAINER PARAMETERS .................................................................................... 14
i
1 GENERAL
The Main transformers and HAVC equipments cooling water system is used for the cooling water
supply of the Main transformer and the HVAC equipments.
2 COOLING WATER CONSUMPTION

2.1 COOLING WATER CONSUMPTION DATA ARE AS FOLLOWS:
No. Specifications Note

1 Data of cooling water for one Main transformer Estimated
Cooling water pressure of coolers ≤1.0 MPa
Total cooling water consumption for one Main
~105 m3/h
transformer all coolers Qt
Total cooling water consumption for4 Main
~420 m3/h
transformer4 all coolers
2 Data of cooling water for all HVAC equipments Estimated
Cooling water pressure of coolers Hco 0.15~0.2 MPa
Total cooling water consumption for all HVAC
~592 m3/h
equipments Qh
Data of cooling water for 3 set of Air compressors
3 Estimated
Condenser Air System
Total cooling water consumption for 3 set of Air
~60 m3/h
compressors of Condenser Air System
Cooling water pressure of coolers Hcac ≤1.0 MPa
Total cooling water consumption for all HVAC
4. equipments and 3 set of Air compressors of ~652 m3/h
Condenser Air System Qh
3 MODE OF WATER SUPPLY

3.1 MODE OF WATER SUPPLY FOR MAIN TRANSFORMERS
The toal water consumption for 4 transformer is around 420m3/h , the pressure requirement of
the Main transformers and HAVC equipments cooling water system will be chose to be less than
1.0MPa 0.15~0.4MPa in accordance with the cooling water pressure requirement for Main
transformer(≤1.0MPa) and for HVAC equipments (0.15~0.4MPa), and the water head of this
hydropower station is 72m to 96.501m.
Page 2 of 15
According to the water consumption , the pressure requirement and the water head of the
project, pressure reducing mode will be used for cooling water supply system.
The temperature of cold cooling water will be considered as 30°C, the assumption of temperature
difference between cold and hot water will not exceed 5 °K.
References are made to “Schematic diagram of cooling water System (D-ME-HM-01 R1) and
Schematic diagram of transformer and HAVC equipments wate supply system (D-ME-HM-02 R1)”.
3.2 MODE OF WATER SUPPLY FOR HVAC EQUIPMENTS

The toal water consumption for the HVAC equipments and Air compressors of Condenser Air
System is around 652m3/h , the pressure requirement of the Main transformers , HAVC
equipments and Air compressors cooling water system will be chose to 0.1~0.15MPa for HVAC
equipments, and the water head of this hydropower station is 72m to 96.501m.
According to the water consumption and the pressure requirement, in order to ensure the
reliability of water supply, independent pump water supply mode will be used for HVAC
equipments cooling water supply system.
The temperature of cold cooling water will be considered as 30°C, the assumption of temperature
difference between cold and hot water will not exceed 5 °K.
References are made to Schematic diagram of transformer and HAVC equipments wate supply
system (D-ME-HM-02 R2)”.
4 CALCULATIONS OF DIAMETER OF PIPES

4.1 FLOW VELOCITY IN PIPES
The flow velocity in cooling water pipes shall in general around 2.0～3.0 m/s to avoid sand
sedimentation and over abrasion. However, as pressure reducing mode is used for cooling water
sysytem, the flow velocity can be increased to 3.0～5.0 m/s for facilitating pressure reducing in
cooling water pipes before reducing valves. The flow velocity after reducing valves shall be
adopted to 2.0～3.0 m/s.
Page 3 of 15
4.2 CACULATIONS OF DIAMETER OF PIPES FOR MAIN TRANSFORMER AND HVAC

EQUIPMENTS：
References are made to “Schematic diagram of cooling water System (D-ME-HM-01 R1) and
Schematic diagram of transformer and HAVC equipments wate supply system (D-ME-HM-02 R1)”.
The pipe diameter is calculated by the formula as below:
4Q
D  1000
3600V
where,
D is inside diameter of the water supply pipe (mm)
Q is the cooling water consumption of equipments (m3/h)；
V is the water flow velocity in the piping system, the flow velocity after reducing valves shall be
adopted to 2.0～3.0 m/s, the flow velocity before reducing valves could be adopted to 3.0～5.0
m/s.
CaLculations result of diameter of pipes：
Nominal Diameter
Description Flow (m3/h) Flow Velocity (m/s) (outside diameter × pipe wall
thickness) (mm)
Dmt 420 2.3 DN250(ø273.1×9.5)
Dmt’ 420 2.3 DN250(ø273.1×9.5)
Dbht 105 1.58 DN150 (ø168.3×7.5)
Dmhc 652 2.5 DN300 (ø323.9×10)
Dmh 592 2.27 DN300 (ø323.9×10)
Dmc 60 2.03 DN100 (ø114.3×6)
Dmt1 105 1.58 DN150 (ø168.3×7.5)
Notes：
Page 4 of 15
Dmt is diameter of the main water supply pipe (before reducing valves) for 4 Main transformers
(mm).
Dmt' is diameter of the main water supply pipe (after reducing valves) for 4 Main transformers
(mm).
Dbht is diameter of the branch water supply pipe (before reducing valves) for 1 Main transformer
(mm).
Dmt1 is diameter of the branch water supply pipe for one Main transformer (mm).
Dmhc is diameter of the water supply pipe for HVAC equipments and air compressors (mm).
Dmh is diameter of the water supply pipe for HVAC equipments (mm).
Dmc is diameter of the water supply pipe for air compressors (mm).
5 CALCULATION OF HEAD LOSS OF COOLING WATER SYSTEM：
5.1 FORMULA FOR THE CALCULATION OF HEAD LOSS

The head loss of pipe system Hc consists of frictional head loss of pipes hf and local head loss he
of pipe auxiliaries and valves.
5.1.1 Formula for the frictional head loss of pipes
The frictional head loss of pipes will be estimated by Hazen Williams formula
L Q
h f  1.13  10 9 4.871
( )1.852 ;
D C
Where:
L is the length of pipe (m);
D is inside diameter of pipe (mm);
Q is the water flow in the pipe (m3/h)；
C is Hazen-Williams factor,for steel pipes,C=120;
5.1.2 Formula for local head loss he of pipe auxiliaries and valves
The local head loss he of pipe auxiliaries and valves will be calculated by their equivalent length.
Page 5 of 15
Equivalent length of pipe auxiliaries and valves are as follows:
Nominal Diameter
Name
DN32 DN40 DN50 DN65 DN80 DN100
45°eblow 0.3 0.6 0.6 0.9 0.9 1.2
90°eblow 0.9 1.2 1.5 1.8 2.1 3.1
Tee 1.8 2.4 3.1 3.7 4.6 6.1
Gate valve / / 0.3 0.3 0.3 0.6
Non-return valve 1.5 2.1 2.7 3.4 4.3 4.9
Nominal Diameter
Name
DN150 DN200 DN250 DN300 DN350 DN400
45°eblow 2.1 2.7 3.3 4 4.8 5.6
90°eblow 4.3 5.5 6.8 8.2 9.7 11.3
Tee 9.2 10.7 15.3 18.3 21.3 24.3
Gate valve 0.9 1.2 1.5 1.8 2.1 2.4
Non-return valve 9.8 13.7 16.8 19.8 22.7 25.5
5.2 THE HEAD LOSS OF COOLING SUPPLY WATER SYSTEM
5.2.1 The head loss of cooling supply water system for the main transformers
The head loss of cooling supply water system for the main transformers are shown in Table 1.
According to the results in Table 1, the inlet water pressure of the each coolers is 20.70m which
is satisfied with the pressure requirement of Cooling water consumers.
Page 6 of 15
Table1 The head loss of cooling supply water system for the Turbine-generator
Equivalent Local head

Tube Frictional Head loss from
Diameter Length length of lossof pipe Elevation Pressure
sectio Flow Velocity head loss of pipe inlet to
Description of of pipe auxiliaries of device of here
n (m3/h) (m/s) pipes pipe outlet
pipe(mm) pipe(m) auxiliaries and valves he (m) (m)
hf (m) Hc=hf +he (m)
and valves (m)
pipe inlet 335.6 738.8 2.32 130.00 93.00*
4 set of 90° elbow
335.6 738.8 2.32 38.8 0.63
DN350
1 set of tee DN350 335.6 738.8 2.32 21.3 0.35
1 set of tee
335.6 738.8 2.32 30.6 0.50
DN350/DN250
0-1
4 set of gate valve
335.6 738.8 2.32 10.5 0.17
DN350
1 set of strainer
335.6 738.8 2.32 2
DN350
pipeline 335.6 738.8 2.32 45 0.73
pipe outlet 335.6 738.8 2.32 4.38 124.00 94.62
pipe inlet 153.3 105 1.58 124.00 94.62
3 set of 90° elbow
153.3 105 1.58 12.9 0.26
DN150
1-2 2 set of tee
153.3 105 1.58 36.8 0.73
DN350/DN150
1 set of gate valve
153.3 105 1.58 0.9 0.02
DN150
Page 7 of 15

and valves (m)
1 set of non-
return valve 153.3 105 1.58 9.8 0.20
DN150
pipeline 153.3 105 1.58 35 0.70
pipe outlet 153.3 105 1.58 1.90 129.00 87.72
pipe inlet 254.1 420 2.30 129.00 87.72
1 set of 90° elbow
254.1 420 2.30 6.8 0.15
DN250
1 set of tee
254.1 420 2.30 18.4 0.41
2-3 DN250/DN150
1 set of gate valve
254.1 420 2.30 1.5 0.03
DN250
pipeline 254.1 420 2.30 95 2.11
pipe outlet 254.1 420 2.30 2.70 129.00 85.02
pipe inlet 254.1 420 2.30 129.00 55.00 *
3set of 90° elbow
254.1 420 2.30 6.8 0.15
DN250
3-4 1 set of teeDN250 254.1 420 2.30 18.4 0.41
1 set of gate valve
254.1 420 2.30 1.5 0.03
DN250
pipeline 254.1 420 2.30 6 0.13
Page 8 of 15

and valves (m)
pipe outlet 254.1 420 2.30 0.73 158.00 25.27
pipe inlet 254.1 420 2.30 158.00 25.27
4-5 pipeline 254.1 420 2.30 100 2.22
pipe outlet 254.1 420 2.30 2.22 158.00 23.06
pipe inlet 153.3 105 1.58 158.00 23.06
3set of 90° elbow
153.3 105 1.58 8.6 0.17
DN150
1 set of tee
153.3 105 1.58 18.4 0.37
5-6 DN250/DN150
1 set of gate valve
153.3 105 1.58 0.9 0.02
DN150
pipeline 153.3 105 1.58 15 0.30
pipe outlet 153.3 105 1.58 0.86 159.50 20.70
93.00 * is the pipe inlet water pressure which caused by upper reservoir water level (223m to 230m), the pipe inlet water pressure is equal to (223-130=93)m.
55.00 * is the set pressure value of the reducing valve.
0-1(form intake to DN350/DN150 tee)
1-2(form DN350/DN150 tee in the main cooling water pipe to the DN250/DN150 tee)
Page 9 of 15
2-3(form DN250/DN150 tee to the DN250 reduing valves)
3-4(form the DN250 reducing valve to the DN250 tee )
4-5(form the DN250 tee to the DN250 pipe teminal )
5-6(form the DN250/DN150 tee to the inlet of the Main transformer collers )
5.2.2 The head loss of cooling supply water system for HVAC equipments
The head loss of cooling supply water system for the main transformers and HVAC equipments are shown in Table 2.
Equivalent Local head Head loss from

Tube Frictional head
Diameter of Flow Velocity Length of length of pipe lossof pipe pipe inlet to pipe
section Description loss of pipes
pipe(mm) (m3/h) (m/s) pipe(m) auxiliaries and auxiliaries and outlet
hf (m)
valves valves he (m) Hc=hf +he (m)
pipe inlet 303.9 652 2.5
6set of 90° elbow
303.9 652 2.5 49.2 1.03
DN300
form 1 set of tee DN300 303.9 652 2.5 18.3 0.38
intake
3 set of gate valve
to the 303.9 652 2.5 5.4 0.11
DN300
DN300/
1 set of non-return
DN300/ 303.9 652 2.5 19.8 0.41
valve DN300
DN100
tee pipeline 303.9 652 2.5 20 0.42
Automatic water
303.9 652 2.5 2
strainer
pipe outlet 303.9 592 2.27 4.36
Page 10 of 15
Equivalent Local head Head loss from

Tube Frictional head
Diameter of Flow Velocity Length of length of pipe lossof pipe pipe inlet to pipe
section Description loss of pipes
pipe(mm) (m3/h) (m/s) pipe(m) auxiliaries and auxiliaries and outlet
hf (m)
valves valves he (m) Hc=hf +he (m)
form the pipe inlet 303.9 592 2.27
DN300/
DN300/ 4set of 90° elbow
303.9 592 2.27 32.8 0.57
DN100 DN300
tee to 1 set of tee
the inlet DN300/DN100/DN10 303.9 592 2.27 18.3 0.32
of the 0
HAVC pipeline 303.9 592 2.27 55 1.96
equipme
nts pipe outlet 303.9 592 2.27 1.86
coolers
form the pipe inlet 303.9 60 2.03
DN300/
2 set of 90° elbow
DN300/ 303.9 60 2.03 6.2 0.31
DN100 DN100
tee to 1 set of tee DN100 303.9 60 2.03 18.3 0.93
the inlet 1 set of gate valve
of the 303.9 60 2.03 7.2 0.03
DN100
air
pipeline 303.9 60 2.03 75 0.51
compres
sor
pipe outlet 303.9 60 2.03 1.78
coolers
Page 11 of 15
Page 12 of 15
6 CALCULATIONS OF PUMP FOR HAVC EQUIPEMNTS
6.1 CACULATIONS OF PUMP NET HEAD：
The net head of pump should be greater than the elevation difference He between the elevation
of pipe outlet and elevation of tailrace water level with the addition of head loss of pump pipes
and valves Hc (Hc=4.36+1.86=6.22m).
So, The net head of pump Hn:
Hn> Hc + He+Hco=6.22+14.94+15=36.16m
Where , He= 148.80-133.86=14.94m, 148.80 m is the elevation of pipe intet of HAVC equipments
coolers, 133.86m is the tailrace water level (one unit operation with 220m3/h flow);
In consideration of some margin, the head of pump will be chose to 37m.
So, Hn=37m
6.2 THE POWER OUTPUT OF PUMP MOTOR
6.2.1 The shaft power of pump
Q𝑝 × 𝐻𝑛 × 𝑔 × 𝜌 652 × 37 × 9.781 × 1000

𝑁 = = = 87.39𝑘𝑊
3600 × 𝜂 × 1000 3600 × 0.75 × 1000
Where ,
N is the shaft power of pump,
g is the gravitational acceleration, g=9.781m/s2,
 is the density of water,  =1000 kg/m3,
 is the efficiency of pump, here chose to  =0.75.
6.2.2 The power of pump motor
𝑃 = 1.25 × 𝑁 = 1.25 × 87.39 = 109.24𝑘𝑊
In consideration of some margin and series of motor, the power of pump motor will be chose to
110 kW:
Page 13 of 15
So, P=110 kW.
6.3 CHOOSE OF PUMP TYPE

Considering of the operating environment and water quality, horizontal centrifugal pumps with
high reliability , long durability, easily installing and maintaining shall be selected for HVAC
equipments cooling water system.
7 EQUIPMENTS PARAMETERS
7.1 PUMP PARAMETERS
Type of pumps: horizontal centrifugal pump
Number of pumps: 2
Capacity of pump: ≥652m3/h
Net head of pump: 37m
Rated efficiency of pump: ≥75%
Pipe diameter of pump oulet: DN300
Power of pump motor: 110KW
Power supply: AC415V/50Hz
Motor IP protection class: IP44
7.2 AUTOMATIC BACHWASH STRAINER PARAMETERS

Number: 2
Rated pressure: 1.0MPa
Rated flow: ≥652m3/h
Inlet/outlet pipe diameter: DN300
Mesh size: 2~3mm
Power supply: AC380V/50Hz
Head loss: ≤ 2m
Page 14 of 15
Automatic bachwash time: 0~72h (adjustable)
Page 15 of 15

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ZUNGERU HYDROELECTRIC PROJECT

Doc No.: C-ME-HM-009 R3

Document preparation, review, approval and acceptance:

Position Name Date Signature

Designed: He Pengpeng 24th.Oct. 2018

Checked: Wang Enpei 24th.Oct. 2018

Examined: Zou Maojuan 24th.Oct. 2018

Verified: Zhang Hui 24th.Oct. 2018

Document Revision Table:

Date Rev. No. Description of modifications / revisions

30th Jan. 2018 R0 1st submission

30th Apr. 2018 R1 2nd submission

25th Jul. 2018 R2 3rd submission

24th.Oct. 2018 R3 4th submission

Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018

FEDERAL REPUBLIC OF NIGERIA, KADUNA RIVER

ZUNGERU HYDROELECTRIC PROJECT

Calculation Sheet for

Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018

5 CALCULATION OF HEAD LOSS OF COOLING WATER SYSTEM： .............................................. 5

5.1 FORMULA FOR THE CALCULATION OF HEAD LOSS....................................................................................... 5

6.1 CACULATIONS OF PUMP NET HEAD： ....................................................................................................... 13

6.2 THE POWER OUTPUT OF PUMP MOTOR .................................................................................................... 13

Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018

2 COOLING WATER CONSUMPTION

No. Specifications Note

3 MODE OF WATER SUPPLY

Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018

3.2 MODE OF WATER SUPPLY FOR HVAC EQUIPMENTS

4 CALCULATIONS OF DIAMETER OF PIPES

Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018

4.2 CACULATIONS OF DIAMETER OF PIPES FOR MAIN TRANSFORMER AND HVAC

The pipe diameter is calculated by the formula as below:

D is inside diameter of the water supply pipe (mm)

Q is the cooling water consumption of equipments (m3/h)；

CaLculations result of diameter of pipes：

Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018

5 CALCULATION OF HEAD LOSS OF COOLING WATER SYSTEM：

5.1 FORMULA FOR THE CALCULATION OF HEAD LOSS

5.1.1 Formula for the frictional head loss of pipes

L is the length of pipe (m);

D is inside diameter of pipe (mm);

Q is the water flow in the pipe (m3/h)；

C is Hazen-Williams factor,for steel pipes,C=120;

Equivalent length of pipe auxiliaries and valves are as follows:

5.2 THE HEAD LOSS OF COOLING SUPPLY WATER SYSTEM

Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018

Equivalent Local head

Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018

Equivalent Local head

Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018

Equivalent Local head

55.00 * is the set pressure value of the reducing valve.

0-1(form intake to DN350/DN150 tee)

Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018

2-3(form DN250/DN150 tee to the DN250 reduing valves)

3-4(form the DN250 reducing valve to the DN250 tee )

4-5(form the DN250 tee to the DN250 pipe teminal )

Equivalent Local head Head loss from

Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018

Equivalent Local head Head loss from

Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018

Document no: C-ME-HM-009R3 Revision status: 03 Date Printed: Oct. 2018