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1. INTRODUCTION discharge rate and lower cost, while their durability is as high
Recently, strong consumer demand for electric vehicles as that of LFO. 12 Some typical NMC materials are
requires significant development of energy storage devices LiNi 1/3 Mn 1/3 Co 1/3 O 2 (NMC111), LiNi 0.6 Mn 0.2 Co 0.2 O 2
with high reversible capacity, reasonable long-term cycling life, (NMC622), and LiNi0.8Mn0.1Co0.1O2 (NMC811). NMC111
and environmentally friendly manufacturing. Currently, one of materials, synthesized by a coprecipitation method combined
the most effective commercialized energy storage devices is with calcination at 930 °C, deliver a discharge specific capacity
lithium-ion batteries (LIBs). Identical to other energy storage of 183.9 mAh g−1 at 0.1 C and a retention of 79.66% after 120
devices, LIBs consist of an anode electrode, a separator, and all cycles.13 Furthermore, NMC11 materials, synthesized by the
immersed electrolyte solution. Among these standardized solid-state method at 900 °C in the presence of citric acid and
components, the cathode electrode material plays an important polyvinylpyrrolidone, show an initial specific capacity of 173
role in determining the electrochemical properties of LIBs;1 mAh g−1 at 0.1 C and a retention of 83.2% after 100 cycles at
thus, to enhance the performance of LIBs on electric vehicles, 0.5 C.14 NMC622 materials, synthesized by the modified sol−
it is crucial to improve the electrochemical performance of gel method, exhibit an initial discharge capacity of 223.7 mAh
cathode materials.1,2 g−1 at 0.1 C, but their durability is limited (a retention of 80%
Several exciting commercial types of cathode electrode capacity after 50 cycles at 1 C).15 NMC811 materials,
materials for LIBs are LiCoO2 (LCO),3,4 LiMnO2 (LMO),5,6 synthesized by the sol−gel method combined with calcination
LiFePO4 (LPO),7,8 and Li[NixMnyCoz]O2 (NMC).9,10 For
electric vehicles, among these cathode materials, nickel-rich Received: July 2, 2023
NMC-layered cathodes can be considered as an excellent Revised: November 7, 2023
candidate to reconcile the requirement of high specific Accepted: November 10, 2023
discharge capacity, reasonable durability and working voltages,
and affordable production cost.11 NMC materials share almost
the same specific energy density as LCO but possess a better
© XXXX The Authors. Published by
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at 750 °C, deliver a specific capacity up to 200 mAh g−1 at 0.1 chemical properties but with less energy consumption during
C with a capacity retention of 75.8% after 100 cycles at 0.5 fabrication.
C.16 The above examples highlight the essential role of the
Ni:Mn:Co molar ratio to control LIBs’ electrochemical 2. METHODS
properties: Ni-rich layered cathodes successfully increased
the specific capacity; however, they resulted in poor Chemicals for Experimentation. All chemicals for
durability.17 Thus, the application of Ni-rich NMC materials experimentation were supplied by the Sigma-Aldrich chemical
is still limited. To improve the electrochemical performance of company. They include lithium carbonate (Li2CO3), nickel
Ni-rich NMC cathodes and to facilitate the feasibility carbonate (NiCO3), manganese carbonate (MnCO3), cobalt
requirements in practice, it is essential to find the optimal carbonate (CoCO3), oxalic acid dihydrate (H2C2O4·2H2O),
procedure and conditions to synthesize material electro- lithium foil (Li), lithium perchlorate (LiClO4), carbon black
des.14,16 Each synthesis method has its own advantages and (Supper P), polyvinylidene fluoride (PVDF), N-methyl-2-
disadvantages. For instance, the sol−gel method is the best pyrrolidone (NMP), ethylene carbonate (EC), and diethyl
method in terms of electrochemical efficiency, but it requires carbonate (DC).
sophisticated manufacturing procedures and releases toxic NOx Material Preparation. Our modified coprecipitation
gases during synthesis.16 Solid-state reaction methods over- synthesis method for Li1.0Ni0.6Mn0.2Co0.2O2 material consists
come the limitation of the sol−gel method, but the obtained of four essential steps. Step 1: A mixture of Li2CO3 (10.5
materials have low homogeneity and lower electrochemical mmol), NiCO3 (12 mmol), MnCO3 (4 mmol), and CoCO3 (4
efficiency. In addition to those drawbacks, this method is mmol) is ground and mixed by ball-milling ata speed of 300
slightly more expensive in terms of energy consumption during rpm for 30 min to obtain a homogeneous solid mixture. Step 2:
fabrication as the working temperature environment is above 40 mmol of H2C2O4·2H2O is dissolved in 80 mL of H2O by
900 °C.18 The coprecipitation method can take advantage of magnetic stirrers at 500 rpm for 30 min. Step 3: The solid
the above two methods, but the fabrication process is more mixture obtained from “step 1” is slowly dropped into the
complicated than that of the solid-state reaction method, and solution prepared by “step 2”. The magnetic stirrers are
the electrochemical efficiency is not as high as that of the sol− continuously rotated at a speed of 500 rpm. At this state, a
gel method. Therefore, it is essential to explore novel solution of oxalic acid provides H+ ions to decompose the
approaches to overcome the disadvantages of each method carbonate radical of the precursor salt and releases a large
described above and to increase the future applications of LIBs. amount of CO2 gas. The transition metal ions (Ni, Mn, and
Here, we propose a modified coprecipitation method to Co) combine with C2O42− radicals to form precipitates, while
synthesize Li1.0Ni0.6Mn0.2Co0.2O2 materials (NMC622-MCP), lithium ions still exist in a solvated state and are in charge
which overcomes the limitations of traditional material balance with C2O42− ions.19−21 After perfectly mixing, the
synthesis methods. Specifically, carbonate salts have been sample is heated at 100 °C until all water evaporates to form a
used as precursors to provide metal ions. The precursor oxalic solid mixture of lithium−nickel−manganese−cobalt oxalates
acid provides C2O42− radicals for the coprecipitation process (LiNiMnCo-ox) and an excess of oxalic acid. Step 4: The solid
and decomposes the carbonate radical. Thanks to this simple mixture obtained from “step 3” is calcinated at 850 °C for 10 h
approach, a solid mixture of lithium−nickel−manganese− under an oxygen stream flowing in at a rate of 1 L min−1.
cobalt oxalates (LiNiMnCo-ox) and an excess of oxalic acid Finally, the Li1.0Ni0.6Mn0.2Co0.2O2 material is formed and
was produced and calcined at a lower working temperature denoted as NMC622-MCP. To demonstrate the outperform-
than that of the traditional conventional synthesis approach to ance of our proposed synthesis approach with respect to the
achieve the desired material. We demonstrate that this method standard solid-state reaction method, we also prepared a
allows us to obtain a high synthesis efficiency (an efficiency of Li1.0Ni0.6Mn0.2Co0.2O2 sample from a mixture of Li2CO3 (10.5
forming the cathode material from raw materials), easily mmol), NiCO3 (12 mmol), MnCO3 (4 mmol), and CoCO3 (4
control the ratio of atoms, and generate nontoxic gases during mmol). This mixture is ground and mixed by ball-milling at a
the synthesis process. More essentially, the obtained NMC622- speed of 300 rpm for 30 min to obtain a homogeneous solid
MCP material still has outstanding electrochemical perform- mixture and then calcined under similar conditions as
ance with a maximum specific capacity of 206.9 mAh g−1 at a NMC622-MCP (850 °C for 10 h under an oxygen stream
rate of 0.05 C and a retention of 83.22% capacity after 100 flowing in at a rate of 1 L min−1). We denote this sample as
cycles. To demonstrate the outperformance of the modified NMC622-SS.
coprecipitation method relative to the traditional synthesis Characterization. The structural, microstructural, and
approach, we also performed the solid phase reaction method elemental composition characterizations are measured by the
to synthesize Li1.0Ni0.6Mn0.2Co0.2O2 under the same calcination X-ray diffractometer (XRD) from Siemens D5005 in a Bragg−
conditions (NMC622-SS). At identical experimental con- Brentano geometry of θ−2θ configuration (Cu Kα1 radiation)
ditions with the NMC622-MCP sample, the NMC622-SS at a scanning rate of 0.03°/s, from 2θ ranging between 10° and
sample cannot reach the desired phase structure and shows a 70° and by field emission scanning electron microscopy (SEM,
very poor electrochemical performance (a specific capacity of Hitachi S-4800) equipped with energy dispersive spectroscopy
126.2 mAh g−1 and a retention of 63% initial capacity after 50 (EDS) of a Horiba EMAX analyzer. High resolution and more
cycles at 0.05 C). In addition, the quantitative agreement accurate characterization for structural, microstructural, and
between experimental X-ray diffractometer patterns and those compositional properties are carried on inductively coupled
obtained from density functional theory (DFT) simulations of plasma-optical emission spectrometry (ICP-OES, Agilent) and
the pristine and active materials at various Li dissolutions transmission electron microscopy (TEM, JEM 2100) at a
consolidates the impact of the proposed synthesis approach on working accelerated voltage of 200 kV and at TEM, HR-TEM,
structural stability. Our results promise a greener way to and STEM-EDS modes. The oxidation states of elements of
synthesize cathode materials for LIBs with reasonable electro- both synthesized materials are determined by X-ray photo-
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Figure 3. XPS spectrum of Ni 2p (a), Mn 2p (b), Co 2p (c), and O 1s (d) in the NMC622-MCP.
ICP-MS measurement is performed to determine the atomic Co4+, respectively.33,36 In addition, the shakeup satellite peaks
ratios of all elements in the sample. These atomic ratios of of Ni and Co are observed at 861.46/879.24 eV and 789.61/
Li:Ni:Mn:Co in NMC622-MCP and NMC622-SS are about 804.39 eV in the high-resolution XPS of Ni 2p and Co 2p,
1.0:0.61:0.21:0.19 and 1.0:0.59:0.21:0.20, respectively. We did respectively, further demonstrating the presence of Ni2+
not observe any additional elements from all SEM-EDS and cations36 and Co3+ cations.36,37
ICP-MS analyses, indicating the level of purity of our To characterize the lattice structure of the synthesized
synthesized materials. The element mapping on the surface materials, we simultaneously measured the XRD patterns, HR-
of NMC622-MCP is shown in Figure 2c−g. These SEM-EDS TEM, and SAED of NMC622-MCP and directly compared the
elemental mapping images show the presence of Ni, Mn, Co, experimental XRD patterns with those obtained from DFT
and O elements, as well as their distribution over the surface of simulations in Figure 4. Using the Rietveld refinement, we
the NMC622-MCP particles, which agrees well with the associate the experimental XRD peaks of NMC622-MCP with
observations on the EDS spectrum (Figure 2a) and the ICP- the hexagonal lattice structure of LiNiO2 (R3̅m space group)
MS results. (PDF-00-0963).38,39 The observed peaks are assigned to
We also perform XPS to determine the changes in (003), (101), (006), (102), (104), (105), (107), (108), (110),
composition and redox states of atoms of the NMC622- and (113) planes in agreement with previous reports.1,39,40
MCP sample in Figures 3 and S1. In Figure S1, the XPS Comparing the XRD patterns of NMC622-MCP and
spectrum (red line) of pristine NMC622-MCP shows the NMC622-SS (Figure S2), besides the LiNiO2 phase, we also
presence of Li 1s, Ni 2p, Mn 2p, Co 2p, and O 1s, which well detected the secondary phase transition in the NMC622-SS
matches the element composition of Li1.0Ni0.6Mn0.2Co0.2O2 sample, illustrating that to reach the R3̅m space group using
formula. The presence of C 1s at a bending energy of 284.6 eV the solid phase reaction method, the sample should be
in the XPS spectrum is caused by the carbon atoms on the performed at temperatures above 900 °C, as reported in refs. 41
and 42
sample holder, which is also used as a standard measure to . The ratio between the diffraction intensity (003) and
calibrate the XPS spectrum of all other elements. The high- (104) peaks (I(003)/I(104)) reflects the degree of structural order
resolution XPS spectra of Ni 2p, Mn 2p, Co 2p, and O 1s of the NMC layers and the mixing of Li+ and Ni2+ ions. As
(Figure 3) show that, while metal elements exist in two suggested in ref.43, when this ratio is greater than 1.2, the
oxidation states (+2, +3 for Ni 2p; +3, +4 for Mn 2p and Co synthesized material has a good order and small mixing cation.
2p), the oxygen atom appears in two types (oxygen in the As illustrated in Figure 4a, our calculated I(003)/I(104) ratio of
metal at 529.5 eV and defective oxygen at 531.6 eV) in NMC622-MCP is 1.88, indicating a highly ordered layer
excellent agreement with other reports.33−35 The peaks structure with minimal cation mixing between Li+ and Ni2+. In
observed on the XPS spectra of Ni 2p, Mn 2p, and Co 2p at addition to the high ratio of I(003)/I(104) peaks, we observe
855.01/872.27, 856.22/873.72, 642.44/653.61, 642.84/ double peaks at (006)/(102) and (108)/(110), which is also
654.84, 780.20/795.20, and 782.01/795.98 eV correspond to an excellent indication of the high order of crystallinity of
the spin−orbit doublets of Ni2+, Ni3+, Mn3+, Mn4+, Co3+, and NMC622-MCP crystal structures.1 These observations dem-
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Figure 4. Experimental and DFT structural characterizations of NMC622-MCP samples: XRD pattern and Rietveld refinement results (a) and the
Williamson−Hall plot (b) of NMC622-MCP. The optimized configuration of NMC lattice with the R3̅m space group (c) and XRD reconstruction
from the theoretical prediction (d). The gray, purple, blue, green, and red spheres represent Ni, Mn, Co, Li, and O atoms, respectively. HR-TEM
image (e) and SAED (f) of NMC622-MCP.
onstrate that at a relatively low temperature environment, the Li1.2Ni0.13Co1.13Mn0.54O2 (ε = 2.45 × 10−2),46 which also
NMC622-MCP crystalline structures underwent lower internal emphasizes the high order of crystallinity of our NMC622-
stress and less lattice distortion, resulting in a better structural MCP sample.
orientation than that obtained from the standard synthesized We further compare the atomic lattice of experimental
technique. To quantify the local distortion of our NMC622- NMC622-MCP with the optimized equilibrium structures of
MCP sample, we plotted Williamson−Hall (W−H) diagram in LiNi0.6Co0.6Mn0.6O2 (NMC622-DFT) via DFT simulations
Figure 4b using the following equation: with Hubbard U corrections. Our stable bulk structure is a 5 ×
2 × 1 supercell containing 30 Li, 18 Ni, 6 Mn, 6 Co, and 60 O
K×
hkl
× cos = +4× sin atoms. Table S1 demonstrates an excellent agreement between
D (1)
the optimized lattice parameters and those measured
where βhkl is the full width half-maximum (fwhm), θ the Bragg experimentally. The transition metal (TM) Ni/Mn/Co slabs
angle, K a constant value of 0.9, λ the wavelength of the are sandwiched in between Li slabs, and the TM−O bond
radiation (1.54056 Å), D the mean crystallite size, and ε the length is around 2.0 Å for almost all cases (Figures 4c and S3).
micro strain. By fitting the experimental values of βhkl × cos θ, To further characterize the symmetrical order of the
we obtained the D and ε values of 114.03 nm and 4.68 × 10−4, synthesized samples using the proposed coprecipitation
respectively. The small value of the fitted ε parameter indicates method with our DFT results, we normalized and super-
that the microstrain of our NMC622-MCP is smaller than imposed the experimental XRD pattern onto our DFT one in
those reported for NMC811 (ε = 8.6 × 10 −4 ), 44 Figure 4d. We also calculated the relative difference between
Li1.2Ni0.2Mn0.6O2 (ε = 2.45 × 10−2),45 these XRD peaks obtained from both methods, which is the
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Figure 5. GCD profiles of NMC622-SS (a) and NMC622-MCP (b). The CV curves at different scanning rates (c) and Randles−Sevcik plots (d)
of NMC622-MCP.
ratio between the experimental and DFT peak difference voltage plateaus reside at about 3.8−4.0 and 4.2−4.5 V (Figure
versus the experimental peak value. Figure 4d and Table S1 5a), there is only a broadened voltage plateau at 3.75−4.5 V in
demonstrate a quantitative agreement between our exper- the NMC622-MCP sample (Figure 5b). This variation might
imental and DFT XRD peaks, with an average relative be caused by the distinction in the phase/atomic structure
difference of ∼0.15%. This excellent agreement between the between the two samples (as evidenced in the XRD analysis).
experimental observations and our theoretical prediction It is noteworthy that the disappearance of the voltage plateau
highlights the advantage of our proposed modified coprecipi- at 4.2−4.5 V on the charging lines in the next cycles (Figure
tation method to reduce the energy cost for synthesizing 5a), this feature, suggests a poorly reversible characteristic of
NMC622-MCP materials in high-volume manufacturing. the NMC622-SS material. In other words, the NMC622-MCP
In addition, we also resolved the lattice fringes of the exhibits much better symmetric properties during the charging
synthesized materials via HR-TEM images (Figure 4e). The and discharging lines in each single cycle. The relatively
lattice spacing between two adjacent fingers on HR-TEM smooth GCD curve indicates a more stable behavior of the
images is 0.47 nm corresponding to the (003) plane and 0.24 electrodes during the charging/discharging process.
nm corresponding to the (102) plane. The selected area Figure S4a,b demonstrates the doublet peaks occurring on
electron diffraction (SAED) was also performed to clarify the the first derivative curves of the GCD profiles of both
phase structure of NMC622-MCP samples. The sharp NMC622-SS and NMC622-MCP materials. Note that the first
diffraction dots, indexed by the (102), (104), and (110) derivative curve of the NMC622-SS (Figure S4a) was
planes, on concentric rings of SAED image (Figure 4f) suggest calculated from the second cycle of the GCD profile. Thus,
that the synthesized materials have high crystallinity and the peak at a higher voltage of 4 V is not observed in this
polycrystalline nature,47 which are all consistent with the derivative. Moreover, the first derivative curve of NMC622-
previously reported XRD, HR-TEM, and DFT results. MCP shown in Figure S4b reveals good symmetries in terms of
The XRD, SEM, SEM-EDS, HR-TEM, SAED, XPS, and both the peak position and peak intensity, which is completely
ICP-MS results combined with theoretical calculations strongly different from the first derivative from the NMC622-SS. This
emphasize the success of our synthesized nickel-rich NMC result suggests that the electrode polarization of NMC622-
(Li1.0Ni0.6Mn0.2Co0.2O2). The homogeneous and single-phase MCP during charge/discharge is much smaller than that of
NMC622-MCP promises an outstanding electrochemical NMC622-SS.48−50 The presented analysis indicates the single-
performance with respect to the NMC622-SS and other phase NMC622-MCP revealing superior reversibility com-
similar materials. pared to the multiphase NMC622-SS, which will be discussed
3.2. Electrochemical Characteristics. Figure 5a,b in detail in the next paragraphs. As described in Figure 5a,b,
presents a three-initial GCD curve of the synthesized materials the initial charging/discharging specific capacities of the
at 0.05 C in the potential ranging from 2.5 to 4.5 V. The NMC622-SS and NMC622-MCP are about 209.1/126.2 and
voltage plateaus on the GCD curves might be attributed to the 257.5/206.9 mAh g−1, respectively. These values correspond to
redox process taking place during the charging and discharging 0.77/0.46 and 0.93/0.75 mol of Li+ ions extracted/inserted
procedure. In addition, we observe the largest difference in the from/into the structure. This observation suggests that almost
GCD curves of the two synthesized samples in the charging all of the lithium ions in the pristine material were extracted
process of the first cycle. In the NMC622-SS sample, while two from the material structure in the first charging process.
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Figure 6. Rate capacity and cycle performance of NMC622-SS (a,b) and NMC622-MCP (c,d).
However, the amount of lithium ions inserted into the cathode grows as the scanning rate increases. This phenomenon might
electrodes during discharging of the NMC622-SS is about be due to the Li+ ion diffusion rate not responding to the
49.4%, which inhibits the use of the NMC622-SS in the high increase of the scanning rate,54 which results in a decrease in
electrochemical efficiency material. In fact, the favorable the electrochemical reaction efficiency as (i) the scanning rate
temperature to achieve Li1.0NixMnyCozO2 (x + y + z = 1, increases for the CV analysis, and (ii) the current density
NMC) material by the solid state reaction method is above increases for the GCD analysis. However, the current at redox
900 °C.13,51 The obtained NMC622-MCP allows 75% of the peaks grows dramatically as the scan rate increases, revealing
Li+ ions to insert into the electrode during the discharging the rapid extraction/inserting process of Li+ ions. The Li+ ion
process. The recent report demonstrates that, in the first diffusion rate is estimated through the Randles−Sevcik
charging/discharging curves, the reversibility of Li+ ions equation as follows:
extracting/inserting process is relatively low (<90%).52 It is
fascinating to note that the charging and discharging lines of Ip = 2.69 × 105 × n3/2 × A × D1/2 × C × v1/2 (2)
the NMC622-MCP in the next cycles are almost overlapped,
which exhibits a good reversible characteristic of the developed
where n, A, D, C, ν, and Ip are the number of electrons
materials. The variation in the phase structure during the
transferred in redox reaction (n = 1), the electrode area (1.13
charging/discharging process will be discussed later.
cm2), the diffusion coefficient (cm2 s−1), the concentration (C
The CV analysis was performed to better comprehend the
= 0.001 mol cm−3), the scanning rate (V s−1), and the peak
electrochemical behaviors during the charging/discharging
process. Figure S4c displays the CV curves at a scanning rate current (A), respectively. The dependence of the current at the
of 0.1 mV s−1 in the potential range from 2.5 to 4.5 V. The redox peak (Ip) on the square root of the scanning rate (v1/2) is
curves depict a strong reduction peak at around 3.89 V and shown in Figure 5d. Linear relationships among Ipa, Ipc, and v1/2
another strong oxidation peak at 3.62 V, which can be are validated, suggesting a good reversibility in the electro-
attributed to the redox reaction of the Ni2+/Ni3+/Ni4+ and chemical reaction of the NMC622-MCP electrode. Exploiting
Co3+/Co4+ during the extracting/inserting process of Li+ the slope of the linear fits (k = 2.69 × 105 × n3/2 × A × D1/2 ×
ions.48,53 Furthermore, at high potential (4−4.5 V), a very C), the lithium diffusion coefficients in the charging/
weak peak at 4.25/4.1 V has been noted, which corresponds to discharging process were calculated. The coefficients are
the redox reactions of Mn3+/Mn4+. These characteristics are about 2.5 × 10−7/2.1 × 10−7 cm2 s−1 for the charging/
consistent with those of the typical CV curves of NMC discharging process. This result indicates that the Li+ ion
electrodes found in the previous reports.48,53,54 Figure 5c diffusion coefficient in the extracting process is higher
interprets the CV curves of the NMC622-MCP electrode at compared to that of the counterpart of the inserting process.
different scanning rates (0.1, 0.2, 0.5, and 1 mV s−1). The The achieved values of Li+ ion diffusion coefficients have been
redox pairs are clearly observed on all CV curves, and the also reported in the other studies,54,55 and they suggest that the
potential difference between the oxidation and reduction peaks lithium-ions extracting process requires less activation energy.
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Table 1. Summary of the Electrochemical Performance of NMC622-MCP and Some Other Similar Materials
electrode materials synthesized methods electrochemical performance references
NMC622 carbonate coprecipitation 180 mAh g−1 at 0.2 C; maintain 83% after 30 cycles at 0.2 C 57
NMC622 hydroxide coprecipitation 172.8 mAh g−1 at 30 mA g−1; maintain 71.8% after 50 cycles at 30 mA g−1 58
LiNi0.6Mn0.35Co0.05O2 hydroxide coprecipitation 156.6 mAh g−1 at 30 mA g−1; maintain 98.5% after 50 cycles at 30 mA g−1 58
NMC622 solid-state reaction 171 mAh g−1 at 0.2 C; maintain 89.6% after 100 cycles at different densities 59
NMC622 combustion 170 mAh g−1 at 20 mA g−1; maintain 98.2% after 30 cycles at 0.3 C 60
NMC811 Sol−gel 200 mAh g−1 at 0.1 C; maintain 75.8% after 100 cycles at 0.5 C 16
NMC811 hydroxide coprecipitation 195.7 mAh g−1 at 0.1 C; maintain 73.8% after 100 cycles at 0.5 C 16
NMC622 Sol−gel 174 mAh g−1 at 0.1 C; maintain 89% after 100 cycles at 0.1 C 61
NMC622-MCP modified coprecipitation 206.9 mAh g−1 at 0.05 C; maintain 83.22% after 100 cycles at 0.05 C this study
Figure 7. Ex situ XRD patterns of the NMC622-MCP material during the charge/discharge process.
The rate capacity and cycling performance of the NMC622- structural characteristics of the synthesized materials. First, as
SS and NMC622-MCP samples are depicted in Figure 6. Poor shown in Figure 1, the NMC622-MCP sample has a uniform
values of the rate performance, the Coulombic efficiency, and size of about 500 nm and clear grain boundaries, while the
the cycling performance of the NMC622-SS are observed in NMC622-SS sample has agglomeration that forms large
Figure 6a,b. While the NMC622-SS only delivers (i) a specific particles with sizes up to 5 μm, hence the electrolyte ions
capacity less than 20 mAh g−1 at a high current density of 2 C reach the redox centers of NMC622-MCP electrode easier
(Figure 6a, with a retention of about 18% of capacity at a than in the case of NMC622-SS electrode. Thus, these redox
current density of 0.05 C) and (ii) a specific capacity of 78 centers of NMC622-MCP lead to a better electrochemical
mAh g−1 at a constant current density of 0.05 C, corresponding performance than in the case of NMC622-SS.30 Second, the
to 63% initial capacity after 50 cycles, the Coulombic efficiency low electrochemical performance is also related to the phase
is fluctuated around 90% (Figure 6b). The discharging specific structure of the synthesized materials. The XRD patterns of
capacity of NMC622-MCP decreases from 206 mAh g−1 to 80 NMC622-SS (Figure S2) show that the ratio of (I(003)/I(104))
mAh g−1 as the current density increases from 0.05 to 2 C peak intensity is low, and the separation of double peaks
(Figure 6c), which validates a good rate capacity in the (006)/(102) and (108)/(110) is not observed, while in the
NMC622-MCP. It is noteworthy that the discharging specific case of NMC622-MCP, the ratio of (I(003)/I(104)) peak
capacity of the NMC622-MCP at 2 C reported in this work is intensity is up to 1.88, and we observe a clear separation of
the value obtained after 20 cycles at different densities (0.05, (006)/(102) and (108)/(110) double peaks. This provides
0.1, 0.5, and 1 C). The cycling performance of NMC622-MCP excellent evidence that the NMC622-MCP sample has a better
at 0.05 C in the current density illustrates the discharging crystallinity and layer structure order with minimal cation
specific capacity decreasing rapidly in the first 10 cycles and mixing between Li+ and Ni2+, which are crucial for developing
then decreasing more slowly, which is in contrast with the high-quality type-layer structure cathode materials for lithium-
gradual increase of the Coulombic performance in the next ion batteries. The last important physical property that
cycles. After 100 cycles, the NMC622-MCP can maintain a contributes to the electrochemical performance of the
discharging specific capacity up to 172.2 mAh g−1 and the synthesized cathode material is the phase composition. Figure
Coulombic performance up to 95.6% (Figure 6d). The low S2 demonstrates that there are a few additional diffraction
electrochemical properties of NMC622-SS with respect to peaks rather than the inherent hexagonal lattice structures of
those of NMC622-MCP result from their physical and LiNiO2 with R3̅m space group on the XRD pattern of
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Figure 8. XPS spectra of NMC622-MCP of Ni 2p (a), Mn 2p (b), Co 2p (c), and O 1s (d) measured at the pristine state, after the first cycle and
after 100 cycles.
NMC622-SS, which is revealed that the phase formation formed on the electrodes of the coin-cell from the NMC622-
process of LiNiO2 was not completed. The electrochemical SS and NMC622-MCP are at good electrode protection.
performance of the NMC622-MCP is comparably equivalent To evaluate simultaneously the electrochemical performance
to most related materials such as NMC622,1,56 La-doped and structural evolution upon the charge and discharge
NMC622, 56 SiO 2 -coated NMC622, 1 NMC811, 11 and process, we measured ex-situ XRD patterns of the NMC622-
NMC333.53 The electrochemical properties of some typical MCP sample during cycles and compared these experimental
synthesized materials are compiled in Table 1. XRD patterns with those of the NMC622-DFT one. In Figure
The rapid decrease in specific capacity of the synthesized 7, due to the presence of an Al foil, the experimental pristine
materials is mainly caused by the formation of solid electrolyte XRD pattern has an additional peak at 2θ = 65° with respect to
interphase (SEI) formed on the anode electrode and like-SEI the one presented in Figure 4a. All other expected peaks in the
layer on the cathode electrode62,63 during the first few cycles at 2θ window remain almost the same except for the two distinct
high potentials. These layers increase the surface resistance of (003) and (104) peak evolutions during the charge/discharge
the electrode and decrease of the active centers of Ni, Mn, and process. During the charge process, the experimental (003)
Co.46,47 However, the formation of these SEI and like-SEI peak shifts to a lower angle, while the (104) peak shifts to a
layers is essential for the long-term performance of LIBs higher angle, and these changes are reversible upon discharge.
because it prevents decomposition reactions with salts and Specifically, the peak position deviations of the (003) and
solvents.63 If these layers are formed in a proper route, they (104) peaks at the pristine and fully charged states are about
have almost no conductivity, high electrolyte diffusion 0.35 and 0.17, respectively. These values are equivalent to
resistance, and good lithium-ion selectivity and permeability. those of NMC622 reported in refs. 39 and 40 but slightly smaller
Therefore, such layers can protect the electrode and prevent than those of NMC811 reported in ref. 64, suggesting that the
the decomposition reaction of the electrolyte on the electrode NMC622-MCP electrode has higher structural stability during
surface. Figure 6b−d presents the specific capacity loss charge. Moreover, upon charge, as Li atoms are extracted from
occurring mainly in the first 10 cycles, and this capacity loss the pristine NMC622-MCP structure, the c lattice parameter
further declines in the coming cycles for both NMC622-SS and expands while the a lattice parameter reduces. The expansion
NMC622-MCP, suggesting that the SEI or like-SEI layers in the c-axis is due to the increase in repulsive force acting on
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Figure 9. Nyquist plot, fit line, and circuit diagram (a,b); the plot between Z’ and the reciprocal root square of the lower angular (c,d) of the
NMC622-MCP electrode before and after charge−discharge.
the two neighboring oxygen layers. Analogous to refs. 39 and 65, MCP material. As listed in Table S2, the stages of electrode
when the NMC622-MCP cathode is charged to 3.8 V, a preparation (crushing, solvent, and drying) have a small impact
second phase of H2 (hexagonal) NMC622-MCP appears. This on the NMC622-MCP structure. Namely, the crystallite size
new H2 phase has the same R3̅m space group as the H1 phase, increases and the bias decreases while the lattice parameters
and these phases coexist up to 4.5 V. Upon the discharge are kept almost constants. However, the I(003)/I(104) ratio of
process, the H2 phase disappear at 3.5 V, and the (003) and 1.76 remained high, and the doublet peaks (006)/(102),
(104) peaks are shifted back to their original positions, (108)/(110) clearly separated, which illustrate that the active
indicating that these changes are highly reversible. NMC622-MCP material on the electrode retains its small
The Rietveld refinement was performed on the NMC622- mixing cation and good atomic order properties.1,53 The
MCP electrode before, during (cutoff of charging at 4.2 V), crystallographic structure parameters of the NMC622-MCP
and after the first cycle to provide a more complete insight of material vary strongly during the charging process, especially
the structural change and stability of the NMC622-MCP the appearance of the H2 phase with predominant intensity at
material in the charging/discharging process. As shown in the charging voltage 4.2 V. While the a lattices of the H1 and
Figure S5a,b, the two representative samples of the pristine H2 phases decrease sharply compared to that of the H1 phase
electrode and electrode at the end of the first cycle match well in the active material on pristine electrodes, the c lattices
with the hexagonal lattice structure (R3̅m space group) of increase, thus resulting in a depletion of the unit cell volume
LiNiO2. In these patterns, we do not observe the presence of
(V). These results are in good agreement with previous
the secondary phase in these samples. Meanwhile, the Rietveld
reports.39,40 For instance, the structural deviation increased
refinement results for the NMC622-MCP electrode with the
sharply from 4.45 × 10−4 to 10.34 × 10−4 for the H1 phase and
cutoff of charging at 4.2 V exhibited a two-phase coexistence
(H1 and H2), and the H2 phase is more dominant (Figure 4.45 × 10−4 to 11.30 × 10−4 for the H2 phase. More
S6a), which are reported in refs. 39 and 40. The goodness of the interestingly, the lattice parameters of the active NMC622-
fit (Rwp‑i, Rexp2, and Chi squared) are 2.8%, 0.0004, and 1.93 for MCP material transformed and returned to almost the pristine
the pristine NMC622-MCP electrode; 4.4%, 0.0005, and 3.49 material, showing good reversibility and agreeing well with the
for the NMC622-MCP electrode with cutoff of charging at 4.2 previous analysis based on XRD investigation.
V; and 3.1%, 0.0005, and 1.85 for the NMC622-MCP To capture this phase transition upon charging, we also
electrode at the end the first cycle, demonstrating the excellent performed DFT simulations at various Li dissolutions (x = 1,
agreement between experimental and refinement results. Such 0.83, 0.67, and 0) (see Figures S7−S9 for more simulation
quantitative agreement guarantees the reliability of the details). In Figures 7 and S9, the generic trend of XRD peak
extracted a, c, and V parameters shown in Table S2. In evolution during charge remains the same for both DFT
addition, the slight change of crystallite sizes (D) and the simulations and experimental observations. More interestingly,
micro strains (ε) of the active material on the electrode before, as shown in Figure S9, besides the main H1 phase of (003) and
during, and after charging/discharging are calculated from the (104) peaks at around 2θ = 44.50°, we also observe an increase
Williamson−Hall method (Figures S5c,d and S6b), which in peak intensity of the H2 phase from x = 0.83 to x = 0.67,
highlight the reversibility of the crystal structure when demonstrating the significant contribution of the H2 phase of
removing or inserting lithium ions on the pristine NMC622- the NMC622-MCP sample during charge.
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Table 2. Summary of the Equivalent Circuit Element Values of NMC622-MCP and Some Other Similar Materials
samples
NMC622-MCP
contributors/activities parameters before GCD after 100 cycles NMC33353 NMC6221 NCA70
electrode material Rs (Ω) 4.78 24 4.54−6.54 6.28 8.28
Faradaic capacitance Rsf (Ω) 339.9 5.49−6.39 6.88 327.01
CPE1−T (F) 2.7 × 10−5
CPE1−P 0.606
electrode/electrolyte interphase Rct (Ω) 183 127.5 6.15−13.02 149.4 200.20
W−R (Ω) 2803 1761
W−T (F) 14.04 22.12
W−P 0.79 0.70
CPE2−T (F) 8.7 × 10−6 6.4 × 10−6
CPE2−P 0.75 0.58
We also evaluate the oxidation state variation of atoms in the semicircle is completely different from that of the initial
NMC622-MCP sample at the pristine state after the first cycle NMC622-MCP electrode. This might be induced by the
and after 100 cycles via XPS measurements (Figures S1 and 8). appearance of the SEI and the like-SEI layers on the electrodes
As shown in Figure S1 of the XPS spectra measured after the in the lithium-ion extracting/inserting process. In addition, the
first cycle and 100 cycles (blue and green lines, respectively), equivalent circuit of the Nyquist plots could be obtained
there are additional peaks of Cl 2p corresponding to the peak thanks to the Zview software. The parameters of the equivalent
of Cl atom in the electrolyte (LiClO4) and of F 1s circuit and the elemental values were compiled in Figure 9a,b,
corresponding to the peak of F atom in the binder (PVDF). inset, and Table 2. The Rs/Rct values of the NMC622-MCP
The high-resolution spectra of Ni 2p, Mn 2p, and Co 2p in electrode before and after cycle performance test are 4.78/183
Figure 8a−c show that the oxidation states of Ni, Mn, and Co and 24/127.5 Ω, respectively. The resistance of the initial
of the NMC622-MCP electrode after the first cycle and 100 NMC622-MCP electrode is small, which is comparable to
cycles remain almost unchanged compared to those of the those of several other similar materials (Table 2). The
pristine NMC622-MCP. This again confirms the structural relationship between the SEI and the like-SEI after the cycle
stability of the NMC622-MCP electrode during the charge/ test corresponding to the Rsf//CPEsf component in the
discharge process. In contrast, the defective oxygen increases equivalent circuit is demonstrated in Figure 9b, insert. The
sharply right after the end of the first cycle, as illustrated by the obtained Rsf values are somewhat high up to 339.9 Ω,
increase of the peak area ratio between defective oxygen and indicating good electrode protection.63,69 As indicated
oxygen in M−O bonding from 0.64 to 1.66 (Figure 8d). This previously, the appearance between the SEI and like-SEI
is caused by the change in phase structure during the charging/ layer leads to the presence of contact resistance, resulting in an
discharging process. After 100 cycles, this ratio only increases increase in the electrode resistance from 4.78 to 24 Ω. In
to 1.98, suggesting that the development of defective oxygen contrast, the Rct values of both NMC622-MCP electrodes
mainly occurs in the first few cycles. Furthermore, the peaks at before and after cycle performance test are smaller compared
an energy of 532 eV correspond to oxygen in the C�O/CO3 to the NCA material70 but higher compared to the NMC
bonding (semicarbonate) and of 533 eV correspond to oxygen materials. The high Rct value might be correlated to the high
in the C−O bonding (esters or polyether), which can be value of the applied voltage during the measurement (2.5 V),
attributed to the electrolyte decomposition.66,67 by which the extracting/inserting process for the Li+ ion does
The electrochemical impedance spectroscopy measurement not take place.
(EIS) was carried out to provide additional comprehension Figure 9c,d describes the relation between Z’ and the
into the electrochemical behaviors of the electrode in the reciprocal root square of the lower angular. A linear
frequency range of 0.1−105 Hz, with a voltage applied of 2.5 V relationship followed the equation: Z’ = Re + Rct +
(as illustrated in Figure 9 and Table 2). The Nyquist plot of σω−0.543,45 has been observed, where Re, Rct, and σ are the
the NMC622-MCP electrode prior to the cycle performance electrode resistance (Ω), the charge transfer resistance (Ω),
test is presented in Figure 9a, at which a semicircle in the high and the Warburg coefficient, respectively. The Warburg
to medium frequency regions and a steady growth at low coefficients of the NMC622-MCP electrode before and after
frequency have been noticed. In the high-frequency regime, the the cycle performance test are about 131.01 and 108.85,
intersection between the Nyquist plot and the real axis is respectively. The lithium-ion diffusion coefficient into the bulk
assigned to the intrinsic resistance of CR2032 cell (denoted as electrode is estimated thanks to the following equation:
Rs), including the electrode material resistance, contact
resistance (Rct) (between the active material and the current R2 × T 2
D=
collector), and electrolyte resistance,53 at which (i) the Rct 2 × A2 × n4 × F 4 × C 2 × 2 (3)
parameter is attributed to the charge transfer resistance at the
electrode surface; and (ii) the constant phase element (CPE) where R is the universal gas constant (8.314 J mol−1 K−1), T is
and Warburg diffusion (W) correspond to the nonideal the absolute temperature (298 K), F is the Faraday constant
capacitance and the solid-state diffusion of Li+ ions into the (96,500 C mol−1), A is the surface area of the electrode (0.785
bulk electrode, respectively.68 Similar implications are also cm2), n is the number of electrons transferred in redox
applied to the Nyquist plot of the NMC622-MCP electrode reaction, and C is the molar concentration of Li+ ion in the
after 100 GCD cycles (Figure 9b). However, the characterized Li1.0Ni0.6Mn0.2Co0.2O2 (4.905 × 10−2 mol cm−3). At room
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