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Bentec GmbH Drilling & Oilfield Systems

Deilmannstraße 1, D-48455 Bad Bentheim


Germany

DP_TD-500-HT_DR525_0055_EN_Rev00

Drawing Package
Top Drive

TD-500-HT
Serial number:0055

Customer:
enafor

Reference
-

Project:
DR 525

DP_TD-500-HT_DR525_0055_EN_Rev00 1 / 59
Bentec GmbH Drilling & Oilfield Systems
Deilmannstraße 1, D-48455 Bad Bentheim
Germany

©Bentec GmbH Drilling & Oilfield Systems


Deilmannstraße 1
D-48455 Bad Bentheim

Tel.: +49(0)5922 72 – 80
Fax.: +49(0)592272 – 457

E-Mail: info@bentec.de
Internet: www.bentec.com

Prepared by: dokumentation2.boem


Approved by:
Translation of original

DP_TD-500-HT_DR525_0055_EN_Rev00 2 / 59
Drawing Package
Top Drive Table of Content

1 Overview ................................................................................................ 5

2 Drive System.......................................................................................... 6
2.1 Gearbox ............................................................................. 8
2.1.1 Gearbox Sheet 1 of 3 ........................................................... 8
2.1.2 Gearbox Sheet 2 of 3 ........................................................... 9
2.1.3 Gearbox Sheet 3 of 3 ......................................................... 14
2.2 Main Motor ....................................................................... 15
2.3 Blower .............................................................................. 16

3 Mud Supply .......................................................................................... 17


3.1 Wash Pipe ........................................................................ 18

4 Guide Dolly .......................................................................................... 19


4.1 Sliding Shoe ..................................................................... 20

5 Hanger .................................................................................................. 21

6 Protective Frame ................................................................................. 22

7 Pipehandler .......................................................................................... 23
7.1 Pipehandler Support .......................................................... 24
7.2 Arrestor ............................................................................ 25
7.3 Rotary Drive...................................................................... 26
7.4 Link Adapter ..................................................................... 27
7.5 Liftingspring ...................................................................... 28
7.6 Link Tilt ............................................................................ 29
7.7 Link Roller ........................................................................ 30
7.8 Torque Beam .................................................................... 31
7.9 Clamp .............................................................................. 33
7.9.1 Jaw 6,25“ – 7,75“ .............................................................. 35
7.10 Measuring System ............................................................. 36
7.11 Neutral Angle Control (NAC)............................................... 37
7.12 Sensors Pipehandler ......................................................... 42
7.13 Tool Joint Adapter Kit......................................................... 43

8 Drill Stem.............................................................................................. 44
8.1 Load Collar Assembly ........................................................ 45
8.2 Dielock 7,75 ...................................................................... 46
8.3 Upper Dielock ................................................................... 47

9 Sensors ................................................................................................ 48

10 Hydraulic System ................................................................................ 49


10.1 Hydraulic Unit ................................................................... 51
10.2 Block 1 ............................................................................. 53
10.3 Block 2 ............................................................................. 54
DP_TD-500-HT_DR525_0055_EN_Rev00 3 / 59
Drawing Package
Top Drive Table of Content

10.4 Hydraulic Hoses ................................................................ 55


10.5 Hydraulic Circuit ................................................................ 59

DP_TD-500-HT_DR525_0055_EN_Rev00 4 / 59
Drawing Package
Top Drive Overview

1 Overview
Pos : 1 /M ec hanic al Documentation/Bentec Produkte/T op Dri ve/D P M odul e/01 Ü bersic ht Ü B @ 6\mod_1302183952376_581.doc x @ 52374 @ 1 @ 1

Pos : 2 /M ec hanic al Documentation/Bentec Produkte/T op Dri ve/D P M odul e/01.0 Übersicht SN 0055 - STKL - 1067751_1 - DR 525 @ 27\mod_1375260798090_581.doc x @ 184003 @ @ 1

1067751_1

ITEM NUMBER DRAWING DESIGNATION


NO. NO.

1 1 1060328 Drive System

2 1 1048574 Hanger Assembly 500ton

3 1 1053954 Protective Frame Assembly

4 1 1066946 Mud Supply Assembly

5 1 1048589 Pipehandler Assembly 500ton

6 1 1045640 Drill Stem Assembly

7 1 1050312 Hydraulic System

8 1 1050073 Carriage - HEB260

9 1 1050631 Topdrive Sensors

10 1 1067756 Equipment TD-500-HT SN55

Pos : 3 /Standardmodule/nL.......... Seitenumbr uc h .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 5 / 59
Drawing Package
Top Drive Drive System

2 Drive System
Pos : 4 /M ec hanic al Documentation/Bentec Produkte/T op Dri ve/D P M odul e/02 Antri ebs s ystem Ü B @ 5\mod_1287990934265_581.doc x @ 43862 @ 1 @ 1

Pos : 5 /M ec hanic al Documentation/Bentec Produkte/T op Dri ve/D P M odul e/02.0 Antri ebs s ystem STKL - 1060328_3 @ 25\mod_1373374645647_581.doc x @ 172309 @ @ 1

1060328_3

ITEM NUMBER DRAWING DESIGNATION


NO. NO.

1 1 1060327 Top Drive Gear Box Assembly TD-500-HT

2 1 656483 Coupling for Top Drive TD-500-HT

3 1 1050202 Main Motor Assembly TD-500HT

4 1 1050205 Fan Assembly

5 1 1048351 Coupling Housing

6 1 1046294 Housing Cover Motor Lantern TD-500-HT

7 1 1050250 Center Plate

8 1 1047449 Retainer Oil Filter

9 1 656656 Hydraulic Hose DN31 x 660mm

10 1 656657 Hydraulic Hose DN31 x 1050mm

11 8 46030 Hexagon Head Screw M16x90-8.8-A3A-galvanised ISO4014

12 16 654187 Key Lock Washer 17,0x25,4x3,4mm NORD-LOCK Steel Zinc

13 8 630929 Safety Locknut M16-8-A3A galvanised with Plastic clam

14 12 1658 Cotter Pin 3,2x63-ST-A3A-galvanised DIN94/ISO1234

15 11 656539 Hexagon Head Screw with Bore M16x50-8.8-A3A-galvanise

16 15 654187 Key Lock Washer 17,0x25,4x3,4mm NORD-LOCK Steel Zinc

17 6 656528 Hexagon Head Screw with Bore M10x20-8.8-A3A-galvanise

18 10 654183 Key Lock Washer 10,7x16,6x2,5mm NORD-LOCK Steel Zinc

19 4 1119 Hex Socket Head Screw M12x25-8.8-A3A-galvanised-with

20 8 654185 Key Lock Washer 13,0x19,5x2,5mm NORD-LOCK Steel Zinc

21 4 656536 Hexagon Head Screw with Bore M16x35-8.8-A3A-galvanise

22 4 656529 Hexagon Head Screw with Bore M10x25-8.8-A3A-galvanise

23 4 636951 Hexagon Head Screw M16x75-A2-stainless Steel ISO4014

24 4 636958 Washer B-17,0x30,0x3,0-A2-1.4301-stainless Steel DIN1

DP_TD-500-HT_DR525_0055_EN_Rev00 6 / 59
Drawing Package
Top Drive Drive System

25 4 655273 Key Lock Washer 17,0x30,7x3,2mm NORD-LOCK stainless

26 4 119263 Hexagon Nut M16-A2-stainless Steel ISO4032

27 10 656566 Hex Socket Head Screw with Bore M10x25-A2-stainless S

28 10 655266 Key Lock Washer 10,7x21,0x2,0mm NORD-LOCK stainless

30 1 654220 Gear Box Oil Cooler

31 4 119293 Hexagon Head Screw M8x25-A2-stainless Steel ISO4017 f

32 4 632012 Safety Locknut M8-A2 stainless Steel with Plastic cla

33 8 656245 Key Lock Washer 8,7x16,6x2,0mm NORD-LOCK stainless

34 4 664294 Cotter Pin 2,0x20-ST-A3A-galvanised DIN94/ISO1234

Pos : 6 /Standardmodule/nL.......... Seitenumbr uc h .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 7 / 59
Drawing Package
Top Drive Drive System

2.1 Gearbox
Pos : 7 /M ec hanic al Documentation/Bentec Produkte/T op Dri ve/D P M odul e/02.01 Getriebe Bl att 1 von 3 Ü B @ 5\mod_1288347238593_581.doc x @ 44590 @ 23 @ 1

2.1.1 Gearbox Sheet 1 of 3

Pos : 8 /M ec hanic al Documentation/Bentec Produkte/T op Dri ve/D P M odul e/02.01.0 Getriebe Bl att 1 von 3 ST KL - 1060327_2 @ 25\mod_1373371593682_581.doc x @ 172208 @ @ 1

1060327_2

ITEM NUMBER DRAWING DESIGNATION


NO. NO.

1 1 1060190 Gear Box Machining Drawing - Page 1/6

2 1 1044883 Main Shaft for Top Drive TD-500-HT

3 2 1046292 Transmission Cover 1 TD-500-HT

4 1 1046293 Transmission Cover 2 TD-500-HT

5 1 652606 Tapered Roller Thrust Bearing TTHD 11,000"IDx23,750"O

6 1 654638 O-Ring 160,00x10,00mm 72NBR872

7 1 655700 Top Drive Gear Box complete for TD-500-HT

8 4 653969 Straight Pin 20x36 m6-Steel-DIN7/ISO2338

9 31 656559 Hexagon Head Screw with Bore M20x90-8.8-A3A-galvanise

10 31 654189 Key Lock Washer 21,4x30,7x3,4mm NORD-LOCK Steel Zinc

Pos : 9 /Standardmodule/nL.......... Seitenumbr uc h .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 8 / 59
Drawing Package
Top Drive Drive System

2.1.2 Gearbox Sheet 2 of 3


Pos : 10 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/02.02 Getriebe Blatt 2 von 3 Ü B @ 5\mod_1288347610352_581.doc x @ 44599 @ 3 @ 1

Pos : 11 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/02.02.0 Getriebe Blatt 2 von 3 STKL - 1057976_1 @ 26\mod_1373974697301_581.doc x @ 176090 @ @ 1

1057976-1

ITEM NUMBER DRAWING DESIGNATION


NO. NO.

100 1 655744 Flange


101 6 640563 Pan Head Screw
102 2 655745 O-Ring
103 1 655746 Swivel Screw Fitting
104 6 655747 Key Lock Washer
105 1 655748 Flange
106 4 655749 Pan Head Screw
107 1 655796 Oil Distributor
108 8 655797 Hexagon Head Screw
109 8 655798 Key Lock Washer
110 1 655799 Motor Flange
111 8 647835 Cylinder Head Screw
112 4 656529 Hexagon Head Screw with Bore M10x25-8.8-A3A-galvanise
113 1 656423 A.C. Squirrel Cage Induction Motor 1,5kW CD90L2-4 50H
114 4 655798 Key Lock Washer
115 1 655826 Cover
116 13 655827 Pan Head Screw
117 1 640643 Seal Ring
118 1 640642 Pipe Plug
119 13 655798 Key Lock Washer
120 1 655828 Lube Pipe Pos.:707.0
121 1 655829 Lube Pipe Pos.:708.0
122 0,4 655830 Hydraulic Tube
123 0,6 655830 Hydraulic Tube
124 0,2 655830 Hydraulic Tube
125 1 655831 Lube Pipe Pos.:711.0
126 1 655832 Lube Pipe Pos.:712.0
127 1 655833 Lube Pipe Pos.:714.0
128 1 655834 Lube Pipe Pos.:716.0
129 1 655835 Lube Pipe Pos.:721.0
130 2 640646 Pipe Plug
131 2 655911 Seal Ring
132 4 655836 Pipe Plug
133 4 655837 Seal Ring
134 3 655838 Adjustable Elbow Screw Joint
135 3 655839 Straight Screw In Fitting

DP_TD-500-HT_DR525_0055_EN_Rev00 9 / 59
Drawing Package
Top Drive Drive System

136 2 653624 Straight Screw In Socket


137 1 655840 Mud Flap
138 2 653621 Adjustable Elbow Connection
139 1 655841 T-Screw Connection
140 2 647849 Elbow Fitting
141 2 655842 T-Reducing Union
142 1 647860 T-Fitting
143 2 655843 Connection
144 1 655844 Reducer
145 1 655845 Line Filter
146 1 655846 Adjustable L-Connection
147 1 655847 Reducer
148 2 655848 Pipe Plug
149 2 640654 Seal Ring
150 3 655849 Flat Jet Nozzle
151 1 655850 Flat Jet Nozzle
152 2 655851 Pipe Clamp
153 4 652038 Hex Socket Head Screw M6x50-8.8-A3A-galvanised-with H
154 1 655852 Pipe Clamp
155 2 655853 Pan Head Screw
156 2 655854 O-Ring
157 2 655855 O-Ring
158 1 655856 Rotary Gear Pump
159 8 656529 Hexagon Head Screw with Bore M10x25-8.8-A3A-galvanise
160 1 658213 Flange
161 3 658214 Socket Head Cap Screw
162 1 655859 Oil Temperature Regulator
163 1 655860 Pressure Gauge
164 1 655884 Connection Fitting
165 1 655885 Tension Socket-Pin
166 1 655886 Threaded Extension
167 1 655887 Ventilation Valve Vent Valve
168 1 655911 Seal Ring
169 2 640646 Pipe Plug
170 2 655911 Seal Ring
171 1 655889 Oil Sight Gauge
172 2 655890 Gasket
173 28 655798 Key Lock Washer
174 1 662030 O-Ring
175 2 655892 Retainer
176 2 655893 Retainer
177 4 655894 Hexagon Head Screw

DP_TD-500-HT_DR525_0055_EN_Rev00 10 / 59
Drawing Package
Top Drive Drive System

178 1 655895 Threaded Sleeve


179 1 655209 Pipe Plug
180 1 640654 Seal Ring
181 1 645559 Rating Plate
182 4 658218 Slotted Pin
183 1 640650 Pipe Plug
184 1 640651 Seal Ring
185 1 655896 Magnet-Pipe Plug
186 1 652184 Seal
187 1 655897 Pinion Shaft
188 1 655898 Tapered Roller Bearing
189 1 655899 Tapered Roller Bearing
190 1 655900 Inner Ring
191 1 655901 Shaft Seal
192 1 655902 Shim
193 1 655903 Shim
194 1 655904 Shim
195 1 655905 Cover
196 8 655910 Hexagon Head Screw
199 8 655891 Key Lock Washer
200 1 655912 Center Plate
201 4 655913 Pan Head Screw
202 1 655914 Spacer Ring
203 1 655915 Pinion Shaft
204 1 655916 Pinion Shaft
205 1 655917 Spur Wheel
206 1 655918 Tapered Roller Bearing
207 1 655919 Tapered Roller Bearing
208 1 655920 Shim
209 1 655921 Shim
210 1 655928 Shim
211 1 655929 Cover
212 3 655930 Pan Head Screw
213 1 655931 Hexagon Head Screw
214 4 655932 Key Lock Washer
215 1 655933 Pipe Plug
216 1 655934 Seal Ring
219 1 655937 Spacer Ring
220 1 655938 Spur Wheel
221 1 655939 Flange Sleeve
222 1 655940 Cover
223 8 645617 Hexagon Head Screw

DP_TD-500-HT_DR525_0055_EN_Rev00 11 / 59
Drawing Package
Top Drive Drive System

224 8 655798 Key Lock Washer


225 1 655941 Cover
226 12 655942 Hexagon Head Screw
227 12 655891 Key Lock Washer
228 1 655943 Cover
229 12 655944 Hexagon Head Screw
230 2 655945 Hexagon Head Screw
231 1 640456 O-Ring
232 14 655946 Key Lock Washer
233 1 655947 Tapered Grease Nipple
234 1 640467 Socket Screw Plug
235 1 655948 Shim
236 1 655949 Shim
237 1 655950 Shim
238 1 655951 Cylinder Roller Bearing
239 1 655952 Tapered Roller Bearing
240 1 655953 Inner Ring
241 1 655954 Shaft Seal
242 2 655955 Shaft Seal
243 1 655956 Labyrinth Cover
244 2 655957 Hexagon Head Screw
245 2 655798 Key Lock Washer
246 1 655958 O-Ring
247 2 655960 Fey-Ring
248 1 640646 Pipe Plug
248 1 662033 O-Ring
249 1 655911 Seal Ring
250 2 655961 Cylindrical Pin
251 1 655962 Magnet-Pipe Plug
252 1 655934 Seal Ring
253 1 658210 Grease Tubex1
254 2 656507 Cylindrical Pin
255 2 656508 Pipe Plug
256 1 656506 Tubex90
257 1 656506 Tubex230
258 1 656510 O-Ring
259 1 656506 Tubex150
260 1 654638 O-Ring 160,00x10,00mm 72NBR872
261 1 656467 O-Ring
262 1 656911 O-Ring 54,0x3,0-80FKM/610
263 1 662034 Choke
264 1 662031 O-Ring

DP_TD-500-HT_DR525_0055_EN_Rev00 12 / 59
Drawing Package
Top Drive Drive System

265 1 662032 O-Ring


266 1 662034 Choke
267 1 640457 O-Ring
268 1 662034 Choke
269 28 645617 Hexagon Head Screw
270 1 658211 Suction Pipe
271 1 658212 Jaw Clutch Coupling
272 3 658215 O-Ring
273 1 658216 O-Ring
274 1 658217 Pipe Plug
275 3 658220 Hexagon Head Screw
276 1 658219 Retainer Plate

Pos : 12 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 13 / 59
Drawing Package
Top Drive Drive System

2.1.3 Gearbox Sheet 3 of 3


Pos : 13 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/02.03 Getriebe Blatt 3 von 3 Ü B @ 5\mod_1288348886267_581.doc x @ 44614 @ 3 @ 1

Pos : 14 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/02.03.0 Getriebe Blatt 3 von 3 STKL - 1057977 @ 9\mod_1318943737494_581.doc x @ 71822 @ @ 1

Pos : 15 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 14 / 59
Drawing Package
Top Drive Drive System

2.2 Main Motor


Pos : 16 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/02.04 H auptantriebs motor ÜB @ 9\mod_1318421777829_581.doc x @ 70567 @ 2 @ 1

Pos : 17 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/02.04.0 H auptantriebs motor ST KL - 1057974_C @ 9\mod_1318421905917_581.doc x @ 70573 @ @ 1

Pos : 18 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 15 / 59
Drawing Package
Top Drive Drive System

2.3 Blower
Pos : 19 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/02.05 Lüfter ÜB @ 9\mod_1318422523952_581.doc x @ 70579 @ 2 @ 1

Pos : 20 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/02.05.0 Lüfter ST KL - 1057973_A @ 9\mod_1318422524827_581.doc x @ 70585 @ @ 1

Pos : 21 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 16 / 59
Drawing Package
Top Drive Mud Supply

3 Mud Supply
Pos : 22 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/03 Mud Suppl y ÜB @ 5\mod_1288008695347_581.doc x @ 44015 @ 1 @ 1

Pos : 23 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/03.00 M ud Suppl y ST KL - 1066946_A @ 24\mod_1370246370837_581.doc x @ 156460 @ @ 1

Pos : 24 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 17 / 59
Drawing Package
Top Drive Mud Supply

3.1 Wash Pipe


Pos : 25 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/03.01 Was h Pipe Ü B @ 9\mod_1318589917761_581.doc x @ 70842 @ 2 @ 1

Pos : 26 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/03.01.0 Was h Pipe ST KL - 1055392_1 @ 26\mod_1374048295216_581.doc x @ 176515 @ @ 1

1055392-1

ITEM NUMBER DRAWING DESIGNATION


NO. NO.

1 2 611510 O-Ring
2 1 612994 Snap Ring
3 1 612997 Ring Holding
4 1 613001 Nut
5 1 634892 Washpipe 3" / 75
6 1 660970 Packing Box
7 1 612993 Fitting
8 1 606740 Screw varco tds
9 1 660971 Spacer upper
10 2 612999 Spacer middle
11 1 612998 Spacer lower
12 1 612995 Packing Seal Kit

Pos : 27 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 18 / 59
Drawing Package
Top Drive Guide Dolly

4 Guide Dolly
Pos : 28 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/04 Führungs wag en ÜB @ 5\mod_1288008837201_581.doc x @ 44020 @ 1 @ 1

Pos : 29 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/04.00 F ühr ungs wagen STKL - 1050957_B @ 9\mod_1318499052351_581.doc x @ 70660 @ @ 1

Pos : 30 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 19 / 59
Drawing Package
Top Drive Guide Dolly

4.1 Sliding Shoe


Pos : 31 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/04.01 Gl eitsc huh ÜB @ 5\mod_1288009139011_581.doc x @ 44030 @ 2 @ 1

Pos : 32 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/04.01.0 Gleits chuh ST KL - 1049374 @ 5\mod_1287990935561_581.doc x @ 43887 @ @ 1

Pos : 33 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 20 / 59
Drawing Package
Top Drive Hanger

5 Hanger
Pos : 34 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/05 H anger ÜB @ 5\mod_1287990935795_581.doc x @ 43892 @ 1 @ 1

Pos : 35 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/05.00 Hanger ST KL - 1051954_A @ 9\mod_1318944931636_581.doc x @ 71880 @ @ 1

Pos : 36 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 21 / 59
Drawing Package
Top Drive Protective Frame

6 Protective Frame
Pos : 37 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/06 Sc hutzrahmen Ü B @ 5\mod_1287990936373_581.doc x @ 43902 @ 1 @ 1

Pos : 38 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/06.00 Schutzr ahmen STKL - 1054794 @ 9\mod_1318945554221_581.doc x @ 71910 @ @ 1

Pos : 39 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 22 / 59
Drawing Package
Top Drive Pipehandler

7 Pipehandler
Pos : 40 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07 Pi pehandler Ü B @ 5\mod_1288011661161_581.doc x @ 44045 @ 1 @ 1

Pos : 41 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.00 Pipehandl er 500t ST KL - 1051955_C @ 9\mod_1318949507725_581.doc x @ 71916 @ @ 1

Pos : 42 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

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Drawing Package
Top Drive Pipehandler

7.1 Pipehandler Support


Pos : 43 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.01 Pipehandl er Support Ü B @ 5\mod_1288012253139_581.doc x @ 44050 @ 2 @ 1

Pos : 44 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.01.0 Pipehandl er Support ST KL - 1050952_C @ 9\mod_1318427381093_581.doc x @ 70621 @ @ 1

Pos : 45 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 24 / 59
Drawing Package
Top Drive Pipehandler

7.2 Arrestor
Pos : 46 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.01.2 Arrestor Ü B @ 5\mod_1288073932083_581.doc x @ 44078 @ 2 @ 1

Pos : 47 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.01.2.0 Arrestor ST KL - 1049434_C @ 5\mod_1287990936607_581.doc x @ 43907 @ @ 1

Pos : 48 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

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Drawing Package
Top Drive Pipehandler

7.3 Rotary Drive


Pos : 49 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.01.3 Dr ehantrieb Ü B @ 5\mod_1288074005512_581.doc x @ 44082 @ 2 @ 1

Pos : 50 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.01.3.0 Drehantrieb STKL - 1049334_A @ 5\mod_1288074037352_581.doc x @ 44086 @ @ 1

Pos : 51 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 26 / 59
Drawing Package
Top Drive Pipehandler

7.4 Link Adapter


Pos : 52 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.03 Linkadapter Ü B @ 5\mod_1288077138437_581.doc x @ 44156 @ 2 @ 1

Pos : 53 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.03.0 Li nkadapter 500t STKL - 1049324_E @ 5\mod_1288012346691_581.doc x @ 44055 @ @ 1

Pos : 54 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 27 / 59
Drawing Package
Top Drive Pipehandler

7.5 Liftingspring
Pos : 55 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.04 Lifti ngspring Ü B @ 5\mod_1287990938543_581.doc x @ 43942 @ 2 @ 1

Pos : 56 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.04.0 Li ftings pring STKL - 1049325_B @ 5\mod_1288072778402_581.doc x @ 44060 @ @ 1

Pos : 57 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 28 / 59
Drawing Package
Top Drive Pipehandler

7.6 Link Tilt


Pos : 58 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.05 Li nk Tilt ÜB @ 5\mod_1288073475874_581.doc x @ 44070 @ 2 @ 1

Pos : 59 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.05.0 Li nk Tilt ST KL - 1050937_B @ 9\mod_1318507135521_581.doc x @ 70672 @ @ 1

Pos : 60 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 29 / 59
Drawing Package
Top Drive Pipehandler

7.7 Link Roller


Pos : 61 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.05.1 Li nk R oller Ü B @ 5\mod_1288075423217_581.doc x @ 44098 @ 2 @ 1

Pos : 62 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.05.1.0 Li nk R oller 500t STKL - 1050788_B @ 5\mod_1288075465810_581.doc x @ 44102 @ @ 1

Pos : 63 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 30 / 59
Drawing Package
Top Drive Pipehandler

7.8 Torque Beam


Pos : 64 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.06 T orque Beam ÜB @ 5\mod_1288073195314_581.doc x @ 44065 @ 2 @ 1

Pos : 65 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.06.0 Torq ue Beam ST KL - 1050939_C @ 13\mod_1331041511295_581.doc x @ 88080 @ @ 1

Pos : 66 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 31 / 59
Drawing Package
Top Drive Pipehandler

Pos : 67 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.06.1 Torq ue Beam Feder ST KL - 1059289_A @ 16\mod_1343043642128_581.doc x @ 107100 @ @ 1

Pos : 68 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 32 / 59
Drawing Package
Top Drive Pipehandler

7.9 Clamp
Pos : 69 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.07 Cl amp ÜB @ 5\mod_1288075678369_581.doc x @ 44106 @ 2 @ 1

Pos : 70 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.07.0 Cl amp ST KL - 1050933_1 @ 27\mod_1374561560596_581.doc x @ 179963 @ @ 1

1050933_1

ITEM NUMBER DRAWING DESIGNATION


NO. NO.

1 1 1049912 Torquebox TD-500-HT

2 1 1042772 Clampbox Body TD-500-HT

3 1 652638 Hydraulic Cylinder double-Action +ATEX

4 1 1049700 Cover Torquebox

5 1 1042771 Clampbox Front Cover TD-500-HT

6 1 1044096 Sheet Steel Flat 6 Torque Wrench TD-500-HT

7 1 1044235 Washer Cylinder TD-500-HT

8 4 653571 Cylinder Distance Piece Clampbox 25,00x53,00x280,00mm

9 1 1049689 End Stop Clamp Cylinder TD-500-HT

21 12 642106 Hex Socket Head Screw M12x20-8.8-A3A-galvanised-with

22 8 656542 Hexagon Head Screw with Bore M16x55-8.8-A3A-galvanise

23 2 656527 Hexagon Head Screw with Bore M12x50-8.8-A3A-hot-dippe

24 4 656549 Hexagon Head Screw with Bore M20x50-8.8-A3A-galvanise

25 28 38437 Hexagon Head Screw M16x45-8.8-A3A-galvanised ISO4017

26 4 656534 Hexagon Head Screw with Bore M12x35-8.8-A3A-galvanise

27 4 654185 Key Lock Washer 13,0x19,5x2,5mm NORD-LOCK Steel Zinc

29 4 656532 Hexagon Head Screw with Bore M12x25-8.8-A3A-galvanise

30 4 656565 Socket Head Cap Screw with Bore M10x20-A2-with Hex So

31 4 655265 Key Lock Washer 10,7x16,6x2,0mm NORD-LOCK stainless s

32 6 654185 Key Lock Washer 13,0x19,5x2,5mm NORD-LOCK Steel Zinc

33 36 654187 Key Lock Washer 17,0x25,4x3,4mm NORD-LOCK Steel Zinc

34 4 654189 Key Lock Washer 21,4x30,7x3,4mm NORD-LOCK Steel Zinc

35 1 638025 Shackle SWL 1,5Ton-stainless Steel A4

36 1 657171 Stainless Steel Wire Rope リ6mm x 1,30m 6x19-WSC Thimb

101 2 JAW ASSEMBLY


DP_TD-500-HT_DR525_0055_EN_Rev00 33 / 59
Drawing Package
Top Drive Pipehandler

102 1 STABBING GUIDE

Pos : 71 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 34 / 59
Drawing Package
Top Drive Pipehandler

7.9.1 Jaw 6,25“ – 7,75“


Pos : 72 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.07.3. J aw 6,25- 7,75 ÜB @ 5\mod_1288076173297_581.doc x @ 44122 @ 3 @ 1

Pos : 73 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.07.3.0 J aw 6,25- 7,75 ST KL - 1050828_B @ 5\mod_1287999785275_581.doc x @ 43995 @ @ 1

Pos : 74 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 35 / 59
Drawing Package
Top Drive Pipehandler

7.10 Measuring System


Pos : 75 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.08 Link Tilt Wegmesss ystem ÜB @ 9\mod_1318519972938_581.doc x @ 70732 @ 2 @ 1

Pos : 76 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.08.0 Li nk Tilt Weg messs ytem FM ST KL - 1061903_B @ 15\mod_1338973887735_581.doc x @ 102092 @ @ 1

Pos : 77 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 36 / 59
Drawing Package
Top Drive Pipehandler

7.11 Neutral Angle Control (NAC)


Pos : 78 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.09 N ull winkel Kontr olle (N AC) ÜB @ 15\mod_1338967729307_581.doc x @ 102050 @ 2 @ 1

Pos : 79 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.09.1 Null wi nkel Kontrolle (NAC) Einbau ST KL - 1061904_B @ 15\mod_1338967785890_581.doc x @ 102057 @ @ 1

Pos : 80 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 37 / 59
Drawing Package
Top Drive Pipehandler

Pos : 81 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.09.2 Null wi nkel Kontrolle (NAC) Z us ammenbau STKL - 1061597_ D @ 15\mod_1338967894634_581.doc x @ 102064 @ @ 1

Pos : 82 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 38 / 59
Drawing Package
Top Drive Pipehandler

Pos : 83 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.09.3 NAC Verteilerbl oc k vor montiert ST KL - 1061535_C @ 15\mod_1338968158170_581.doc x @ 102071 @ @ 1

Pos : 84 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 39 / 59
Drawing Package
Top Drive Pipehandler

Pos : 85 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.09.4 NAC Triebstoc k ST KL - 1061544_B @ 15\mod_1338968164124_581.doc x @ 102078 @ @ 1

Pos : 86 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 40 / 59
Drawing Package
Top Drive Pipehandler

Pos : 87 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.09.5 NAC Noc kenwelle STKL - 1061507_C @ 15\mod_1338968169703_581.doc x @ 102085 @ @ 1

Pos : 88 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 41 / 59
Drawing Package
Top Drive Pipehandler

7.12 Sensors Pipehandler


Pos : 89 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.10 Sensor en Pi pehandl er ÜB @ 5\mod_1288073659936_581.doc x @ 44074 @ 2 @ 1

Pos : 90 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.10.0 Sensor Pi pehandler STKL - 1049555_C @ 5\mod_1287999518738_581.doc x @ 43975 @ @ 1

Pos : 91 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 42 / 59
Drawing Package
Top Drive Pipehandler

7.13 Tool Joint Adapter Kit


Pos : 92 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.11 T ool Joi nt Adapter Kit ÜB @ 16\mod_1342071229806_581.doc x @ 105490 @ 2 @ 1

Pos : 93 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/07.11.0 Tool J oi nt Adapter Kit ST KL - 1050209_C @ 16\mod_1342071233715_581.doc x @ 105497 @ @ 1

Pos : 94 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 43 / 59
Drawing Package
Top Drive Drill Stem

8 Drill Stem
Pos : 95 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/08 Drill Stem ÜB @ 5\mod_1288076462041_581.doc x @ 44132 @ 1 @ 1

Pos : 96 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/08.0 Drill Stem ST KL - 1049457_C @ 5\mod_1288076501134_581.doc x @ 44136 @ @ 1

Pos : 97 /Standar dmodule/nL.......... Seitenumbruch .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 44 / 59
Drawing Package
Top Drive Drill Stem

8.1 Load Collar Assembly


Pos : 98 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/08.01 Load C ollar Ass embl y ÜB @ 9\mod_1318511506660_581.doc x @ 70696 @ 2 @ 1

Pos : 99 /Mechanical D oc umentati on/Bentec Produkte/Top Dri ve/D P M odule/08.01.0 Load Coll ar As sembl y 500t ST KL - 1057904_B @ 9\mod_1318511508207_581.doc x @ 70702 @ @ 1

Pos : 100 /Standardmodul e/nL.......... Seitenumbruc h .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 45 / 59
Drawing Package
Top Drive Drill Stem

8.2 Dielock 7,75


Pos : 101 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/08.02 Diel oc k 7,75 Ü B @ 5\mod_1288076659975_581.doc x @ 44148 @ 2 @ 1

Pos : 102 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/08.02.0 Di eloc k 7,75 ST KL - 1043542_4 @ 27\mod_1374668336561_581.doc x @ 183279 @ @ 1

1043642_4

ITEM NUMBER DRAWING DESIGNATION


NO. NO.

1 1 1043643 Die Lock Body 7-3/4"


2 8 666250 Tong Die 1/2" x 1-1/4" x 3"
3 12 656571 Hex Socket Head Screw with Bore M16x60-8.8-A3A-galvan
4 4 654166 Socket Head Cap Screw M10x20-A2-with Hex Socket Head
5 8 656532 Hexagon Head Screw with Bore M12x25-8.8-A3A-galvanise
6 8 652425 Washer 13x35x5-ST-galvanised DIN6340

Pos : 103 /Standardmodul e/nL.......... Seitenumbruc h .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 46 / 59
Drawing Package
Top Drive Drill Stem

8.3 Upper Dielock


Pos : 104 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/08.03 U pper Di eloc k Ü B @ 5\mod_1288076558368_581.doc x @ 44140 @ 2 @ 1

Pos : 105 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/08.03.0 U pper Di eloc k STKL - 1045389_4 @ 27\mod_1374668342279_581.doc x @ 183288 @ @ 1

1045389-4

ITEM NUMBER DRAWING DESIGNATION


NO. NO.

1 1 1045390 Upper Die Lock Body 7 3/4"


2 4 666250 Tong Die 1/2" x 1-1/4" x 3"
3 8 656571 Hex Socket Head Screw with Bore M16x60-8.8-A3A-galvan
4 4 656532 Hexagon Head Screw with Bore M12x25-8.8-A3A-galvanise
5 4 652425 Washer 13x35x5-ST-galvanised DIN6340

Pos : 106 /Standardmodul e/nL.......... Seitenumbruc h .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 47 / 59
Drawing Package
Top Drive Sensors

9 Sensors
Pos : 107 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/09 Sensor en ÜB @ 5\mod_1288349686601_581.doc x @ 44619 @ 1 @ 1

Pos : 108 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/09.0 T op Drive Sens ors STKL - 1058347_B @ 9\mod_1318845897064_581.doc x @ 70996 @ @ 1

Pos : 109 /Standardmodul e/nL.......... Seitenumbruc h .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 48 / 59
Drawing Package
Top Drive Hydraulic System

10 Hydraulic System
Pos : 110 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/10.01 H ydr auli k Sys tem ÜB @ 6\mod_1302179699159_581.doc x @ 52305 @ 1 @ 1

Pos : 111 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/10.01.0 H ydr auli k Sys tem ST KL - 1055289_1 @ 26\mod_1374048013618_581.doc x @ 176450 @ @ 1

1055289-1

ITEM NUMBER DRAWING DESIGNATION


NO. NO.

1 1 656980 Hydraulic Unit for Top Drive TD-500-HT


2 4 654604 Damping Rail 240x50x40mm Natural Rubber
3 1 1047115 Bracket for Counter Balance Storage
4 1 1047562 Manifold for Pressure Sensors
5 1 657172 Stainless Steel Wire Rope リ6mm x 0,30m 6x19-WSC Thimb
6 1 12789 Shackle high Tensile Pin 12mm galvanised NG6 Form C S
10 8 136239 Hex Socket Head Screw M12x40-8.8-A3A-galvanised-with
11 20 654185 Key Lock Washer 13,0x19,5x2,5mm NORD-LOCK Steel Zinc
12 8 622264 Safety Locknut M12-8-A3A galvanised with Plastic clam
13 12 111852 Cotter Pin 3,2x32-ST-A3A-galvanised DIN94/ISO1234
14 8 656565 Socket Head Cap Screw with Bore M10x20-A2-with Hex So
15 8 655265 Key Lock Washer 10,7x16,6x2,0mm NORD-LOCK stainless
s
16 4 655088 Hex Socket Head Screw M12x180-8.8-A3A-galvanised-with
17 4 656529 Hexagon Head Screw with Bore M10x25-8.8-A3A-galvanise
18 4 654183 Key Lock Washer 10,7x16,6x2,5mm NORD-LOCK Steel Zinc
19 4 656537 Hexagon Head Screw with Bore M16x40-8.8-A3A-galvanise
20 4 654187 Key Lock Washer 17,0x25,4x3,4mm NORD-LOCK Steel Zinc
21 4 657711 Hexagon Head Screw with Bore M8x70-8.8-A3A-galvanised
22 4 654174 Key Lock Washer 8,7x13,5x2,5mm NORD-LOCK Steel Zinc
p
23 1 659810 Piping Top Drive TD-500-HT Standard Style
24 2 654860 Clamp for Hydro Reservoir 176-185mm
25 4 45470 Hexagon Head Screw M8x25-8.8-A3A-galvanised ISO4017 f
26 4 1822 Hexagon Nut M8-8-A3A-galvanised ISO4032
27 10 654175 Key Lock Washer 8,7x16,6x2,5mm NORD-LOCK Steel Zinc
p
28 6 137693 Cotter Pin 2,0x22-ST-A3A-galvanised DIN94/ISO1234
29 6 656532 Hexagon Head Screw with Bore M12x25-8.8-A3A-galvanise
30 6 654185 Key Lock Washer 13,0x19,5x2,5mm NORD-LOCK Steel Zinc
31 1 656225 Clamp for Hydro Reservoir 92-95mm
32 2 656556 Hexagon Head Screw with Bore M8x25-A2-stainless Steel
33 1 656224 Clamp for Hydro Reservoir 73-76mm
34 2 119293 Hexagon Head Screw M8x25-A2-stainless Steel ISO4017 f
35 2 119267 Hexagon Nut M8-A2-stainless Steel ISO4032

DP_TD-500-HT_DR525_0055_EN_Rev00 49 / 59
Drawing Package
Top Drive Hydraulic System

36 4 656245 Key Lock Washer 8,7x16,6x2,0mm NORD-LOCK stainless st


37 2 639722 Fender Washer 8,4x20x1,50-A2-stainless Steel
38 1 656201 Piston Accumulator 5,7L Pmax 210bar
39 1 1052967 Shims Set for Clamp
40 1 1052509 Retainer Plate for Accumulator
43 1 656206 Accumulator Vo0,1L
44 1 656214 Accumulator Vo0,2L
93 1 660583 Pilot Operating Check Valve
96 1 665280 Control Block
593 1 663126 Seal Kit

Pos : 112 /Standardmodul e/nL.......... Seitenumbruc h .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 50 / 59
Drawing Package
Top Drive Hydraulic System

10.1 Hydraulic Unit


Pos : 113 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/10.02 H ydrauli kaggregat ÜB @ 6\mod_1302180329252_581.doc x @ 52325 @ 2 @ 1

Pos : 114 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/10.02.0 H ydr auli kaggrat STKL - 1055290_2 @ 26\mod_1374048254817_581.doc x @ 176497 @ @ 1

1055290-2

ITEM NUMBER DRAWING DESIGNATION


NO. NO.

1 1 665184 Special Pressure Vessel 80l

2 1 665185 Drain Ball Valve G1/2" VA

3 1 652373 Oil Gauge

4 1 660504 Ventilation Filter

7 1 656193 Internal Gear Pump pmax. 210bar 13,3ccm

8 1 665186 Pump Support

9 1 665187 Coupling complete ROTEX 28/28 リ25H7 + リ38H7

10 1 656194 A.C. Squirrel Cage Induction Motor 7,5kW CD132 M4-2 5

11 1 660495 Check Valve

12 1 660563 Pressure Relief Valve 35-210bar Q95l/min

13 1 656196 Line Filter 40l/min 10オm with optical Service Indicat

28 1 665191 Control Block

31 1 660564 Pilot Operating Check Valve

32 1 660505 Pressure Control Valve

34 1 660563 Pressure Relief Valve 35-210bar Q95l/min

35 1 660565 Shut-Off Valve

36 1 660566 Relief Valve

39 1 660567 Pressure Relief Valve 250bar Q95l/min

100 1 650149 Filter Element 0110D010BN4HC

106 1 665201 Straight Male Stud Fitting XVRNW13HS3/4"ED

113 1 665198 SAE-Outer Thread Flange straight

122 1 667920 Hydraulic Hose DN12 - 520mm long

147 1 665298 Coupling Socket DN12 Size:8 G1/2"Female

248 1 665255 Screw In-Nipple straight 1"BSPx1-1/16"-12UN

249 1 614705 Elbow 90ー1/2"-BSPx1-1/16"-12UN


DP_TD-500-HT_DR525_0055_EN_Rev00 51 / 59
Drawing Package
Top Drive Hydraulic System

250 1 665299 Dust Protection Cap DN12 PVC

512 1 663128 Seal Kit

531 1 663126 Seal Kit

532 1 663127 Seal Kit

534 1 663128 Seal Kit

535 1 663129 Seal Kit

536 1 663130 Seal Kit

539 1 663128 Seal Kit

622 1 667921 Spare Part Kit Hydraulic Hose + Adapter

Pos : 115 /Standardmodul e/nL.......... Seitenumbruc h .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 52 / 59
Drawing Package
Top Drive Hydraulic System

10.2 Block 1
Pos : 116 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/10.03 Bl oc k1 Ü B @ 6\mod_1302180800896_581.doc x @ 52330 @ 2 @ 1

Pos : 117 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/10.03.0 Bl oc k1 STKL - 1055291_2 @ 26\mod_1374048265763_581.doc x @ 176506 @ @ 1

1055291-2

ITEM NUMBER DRAWING DESIGNATION


NO. NO.

22 1 656197 4/2-Way Valve NG6


23 1 665188 Control Block
24 1 660151 Pressure Control Valve 35-210bar
25 1 660151 Pressure Control Valve 35-210bar
73 1 660151 Pressure Control Valve 35-210bar
74 1 656203 4/3-Way Valve NG6 24V EX
75 1 660578 Flow Control Check Valve
82 1 656203 4/3-Way Valve NG6 24V EX
83 1 660581 Lowering Valve Brake
84 1 660563 Pressure Relief Valve 35-210bar
86 1 656213 Check Valve
87 1 659570 Plug XDCA-XXN
90 1 656212 4/2-Way Valve NG6
92 1 656203 4/3-Way Valve NG6 24V EX
93 1 661205 Pilot Operating Check
524 1 663126 Seal Kit
525 1 663126 Seal Kit
573 1 663126 Seal Kit
575 1 663130 Seal Kit
583 1 663126 Seal Kit
584 1 663128 Seal Kit
587 1 663125 Seal Kit
593 1 663126 Seal Kit

Pos : 118 /Standardmodul e/nL.......... Seitenumbruc h .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 53 / 59
Drawing Package
Top Drive Hydraulic System

10.3 Block 2
Pos : 119 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/10.04 Bl oc k2 Ü B @ 6\mod_1302181286629_581.doc x @ 52340 @ 2 @ 1

Pos : 120 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/10.04.0 Bl oc k2 STKL - 1055292_2 @ 26\mod_1374048236484_581.doc x @ 176488 @ @ 1

1055292-2

ITEM NUMBER DRAWING DESIGNATION


NO. NO.

27 1 665190 Control Block


45 1 656203 4/3-Way Valve NG6 24V
46 1 660568 Pressure Control Valve
47 1 661204 Pilot Operating Check
48 1 660576 Pressure Relief Valve
60 1 656207 4/3-Way Valve NG6
62 1 656197 4/2-Way Valve NG6
63 1 660563 Pressure Relief Valve
64 1 660577 Flow Control Valve
66 1 656203 4/3-Way Valve NG6 24V
67 1 661204 Pilot Operating Check
68 1 660578 Flow Control Check Va
69 1 660579 Pressure Control Valv
70 1 660580 Pressure Relief Valve
546 1 663126 Seal Kit
547 1 663131 Seal Kit
548 1 663130 Seal Kit
563 1 663128 Seal Kit
564 1 663129 Seal Kit
567 1 663131 Seal Kit
568 1 663130 Seal Kit
569 1 663126 Seal Kit
570 1 663130 Seal Kit

Pos : 121 /Standardmodul e/nL.......... Seitenumbruc h .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 54 / 59
Drawing Package
Top Drive Hydraulic System

10.4 Hydraulic Hoses


Pos : 122 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/10.06 H ydr auli k Sc hläuc he ÜB @ 6\mod_1302179878045_581.doc x @ 52310 @ 2 @ 1

Pos : 123 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/10.06.0 H ydr auli k Sc hläuc he ST KL - 1055293_2 @ 26\mod_1374048222774_581.doc x @ 176479 @ @ 1

1055293-2

ITEM NUMBER DRAWING DESIGNATION


NO. NO.

21 2 665237 Screw In-Nipple straight M18x1,5 Outside Threa


22 1 661763 Screw In-Nipple straight 1/2"BSPx3/4"-16UNF
23 1 603023 T-Screwing (direction adjustable) 3/4"-16UNFx3
24 3 623397 Elbow 90ー3/4"-16UNFx3/4"-16UNF
25 1 665238 Screw In-Nipple straight G3/8"-19x3/4"-16UNF
26 1 661295 T-Screwing (direction adjustable) 7/16"-20UNFx
27 1 661690 Connector straight 3/4"-16UNFx7/16"-20UNF
28 2 660890 Screw In-Nipple with Pressure Gauge Connection
29 1 665239 Screw In-Nipple straight G1/4"-19x7/16"-20UNF
30 1 665240 Cap Nut 7/16"-20UNFx1/4"BSP Test Connection
31 1 665241 Hose Line Connection Block-Brake
32 1 660587 Hose Line Connection Brake-Pressure Sensor
33 2 665242 Pipe Clamp
34 2 665243 Elastomer Insert Pipe Clamp
35 2 665244 Cover Plate for Pipe Clamp
37 6 665245 Screw In-Nipple straight G1/2"-14x3/4"-16UNF
38 2 665238 Screw In-Nipple straight G3/8"-19x3/4"-16UNF
39 2 623396 Connector straight 3/4"-16UNFx3/4"-16UNF
40 1 665246 Screw In-Nipple straight G1/4"-19x9/16"-18UNF
41 1 665247 Screw In-Nipple straight G1/2"-14x9/16"-18UNF
42 2 665239 Screw In-Nipple straight G1/4"-19x7/16"-20UNF
43 1 660890 Screw In-Nipple with Pressure Gauge Connection
44 4 665242 Pipe Clamp
45 4 665243 Elastomer Insert Pipe Clamp
46 4 665244 Cover Plate for Pipe Clamp
47 1 660588 Hose Line Connection Block Clamp A-Swivel Port
48 1 660589 Hose Line Connection Block Clamp B-Swivel Port
49 1 660590 Hose Line Connection Block A6-Swivel Port 5
50 1 660591 Hose Line Connection Block B6-Swivel Port 6
51 1 665249 Piping Connection Block MA 6
52 2 665219 Cap Nut 9/16"-18UNF Inside Thread for Tube リ10
53 2 665220 Back Up Ring for Tube-Outside-リ10mm
54 1 660592 Hose Line Connection Block MA6-Pressure Sensor
56 2 648026 Screw In-Nipple straight 9/16"-18UNFx9/16"-18U
57 2 665250 Screw In-Nipple straight G3/8"-19x9/16"-18UNF

DP_TD-500-HT_DR525_0055_EN_Rev00 55 / 59
Drawing Package
Top Drive Hydraulic System

58 4 665239 Screw In-Nipple straight G1/4"-19x7/16"-20UNF


59 2 660890 Screw In-Nipple with Pressure Gauge Connection
60 1 660593 Hose Line Connection Close IBOP-Swivel Port 9
61 1 660594 Hose Line Connection Open IBOP-Swivel Port 8
62 1 660597 Hose Line Connection Block B4-Swivel Port 9
63 1 660598 Hose Line Connection Block A4-Swivel Port 8
64 1 660599 Hose Line Connection Block MB4-Pressure Sensor
65 1 660600 Hose Line Connection Block MA4-Pressure Sensor
67 6 665245 Screw In-Nipple straight G1/2"-14x3/4"-16UNF
68 2 665238 Screw In-Nipple straight G3/8"-19x3/4"-16UNF
69 2 660601 Hose Line Connection between Cylinder
70 1 660603 Hose Line Cylinder extend-Swivel Port 3
71 1 660602 Hose Line Cylinder retract-Swivel Port 2
73 1 660605 Hose Line Block B5-Swivel Port 3
75 2 665251 Screw In-Nipple straight G3/4"-14x3/4"-16UNF
76 2 665245 Screw In-Nipple straight G1/2"-14x3/4"-16UNF
77 1 660606 Hose Line Connection Block A2-Pipehandler B
78 1 660607 Hose Line Connection Block B2-Pipehandler A
80 4 665250 Screw In-Nipple straight G3/8"-19x9/16"-18UNF
82 1 660608 Hose Line Connection Block A3-Lock A
83 1 660609 Hose Line Connection Block B3-Lock B
85 1 660890 Screw In-Nipple with Pressure Gauge Connection
86 2 665239 Screw In-Nipple straight G1/4"-19x7/16"-20UNF
87 2 665253 Reducing Fitting G1-1/2"MalexG1"Female
88 3 665254 Screw In-Nipple straight G1"-11x1-1/16"-12UN
92 1 665258 Elbow 90ー1-1/16"-12UNx1-1/16"-12UN
93 1 665259 T-Screwing (direction adjustable) 1-1/16"-12UN
94 1 665260 Screw In-Nipple straight 3/4"BSPx1-1/16"-12UN
95 1 665261 Cross 1-1/16"-12UN/JIC
96 2 665262 Cap Nut 1-/16"-12UNx1/4"BSP Test Connection
97 2 660890 Screw In-Nipple with Pressure Gauge Connection
98 1 638633 T-Screwing 1-1/16"-12UN
99 1 665270 T-Screwing (direction adjustable) 1-1/16"-12UN
100 2 665251 Screw In-Nipple straight G3/4"-14x3/4"-16UNF
101 1 623397 Elbow 90ー3/4"-16UNFx3/4"-16UNF
102 1 603023 T-Screwing (direction adjustable) 3/4"-16UNFx3
103 1 660610 Hose Line Connection Block MP3-Pressure Sensor
104 1 660611 Hose Line Connection Pressure Reservoir-Block
105 1 665272 Piping 20x2,5VA
106 1 660612 Hose Line Connection Counter Balance Cylinder
107 1 660613 Hose Line Connection Counter Balance Cylinder
108 1 660614 Hose Line Connection Counter Balance B-Block C

DP_TD-500-HT_DR525_0055_EN_Rev00 56 / 59
Drawing Package
Top Drive Hydraulic System

109 1 660615 Hose Line Connection Counter Balance A-Tank


110 1 665273 Manometer Adapter 1/2"BSPx1-1/16-12UN
111 1 11268 Steel Gasket for Gauge Connection R1/2"
112 1 662389 Pressure Gauge 0-250bar G1/2" bottom リ100mm Gl
117 2 665274 Pipe Clamp
118 2 665275 Cover Plate for Pipe Clamp
120 1 660616 Hose Line Connection Tank P-Block (Motor Brake
121 1 660617 Hose Line Connection Block (Clamp)-Block (Mot
123 1 660618 Hose Line Connection Tank T-Block (Motor Brak
124 1 660619 Hose Line Connection Tank T-Block (Clamp)
125 1 660620 Hose Line Connection Tank T-Block (Clamp) T2
127 1 665251 Screw In-Nipple straight G3/4"-14x3/4"-16UNF
128 2 623397 Elbow 90ー3/4"-16UNFx3/4"-16UNF
129 1 665279 Connector straight 3/4"-16UNFx9/16"-18UNF
130 1 665214 T-Screwing (direction adjustable) 9/16"-18UNFx
132 1 660622 Hose Line Connection Block (Clamp) T top-Swive
134 2 665254 Screw In-Nipple straight G1"-11x1-1/16"-12UN
135 2 665269 Screw In-Nipple straight G1/2"-14x7/8"-14UNF
136 5 665290 Screw In-Nipple straight G3/4"-14x1-1/16"-12UN
137 2 665259 T-Screwing (direction adjustable) 1-1/16"-12UN
138 1 665291 Connecting Socket T-Form G1-G3 1-1/16"-12UN SW
139 1 665293 Screw In-Nipple with Pressure Gauge Connection
140 2 665273 Manometer Adapter 1/2"BSPx1-1/16-12UN
141 1 11268 Steel Gasket for Gauge Connection R1/2"
142 1 665295 Reducing Fitting G1"MalexG1/2"Female
147 1 665298 Coupling Socket DN12 Size:8 G1/2"Female
148 2 665214 T-Screwing (direction adjustable) 9/16"-18UNFx
149 2 665252 Cap Nut 9/16"-18UNFx1/4"BSP Test Connection
150 2 660890 Screw In-Nipple with Pressure Gauge Connection
151 2 654066 Pipe Plug G1/4"-19 with inner Socket and Gaske
201 4 665210 Screw In-Nipple straight G3/8"-19x9/16"-18UNF
202 2 665211 Screw In-Nipple straight G1/2"-14x3/4"-16UNF
203 3 665212 Screw In-Nipple straight G1/2"-14x9/16"-18UNF
204 2 665213 Screw In-Nipple straight G1/4"-19x9/16"-18UNF
205 1 665214 T-Screwing (direction adjustable) 9/16"-18UNFx
206 2 624353 Elbow 90ー3/8"-BSPx9/16"-18UNF
207 1 650406 Elbow 90ー9/16"-18UNFx9/16"-18UNF
208 1 665218 Manometer Adapter G1/4" for Mini Measuring Con
209 1 664697 Pressure Gauge 0-25bar G1/2" bottom リ63mm Glyc
210 2 665219 Cap Nut 9/16"-18UNF Inside Thread for Tube リ10
211 2 665220 Back Up Ring for Tube-Outside-リ10mm
212 2 665221 Cap Nut 3/4"-16UNF Inside Thread for Tube リ12m

DP_TD-500-HT_DR525_0055_EN_Rev00 57 / 59
Drawing Package
Top Drive Hydraulic System

213 2 665222 Back Up Ring for Tube-Outside-リ12mm


214 1 665223 Hose Line Connection Swivel Port 2-Volume Mete
215 1 665224 Hose Line Connection Neutral-Angle-Contro(NAC)
216 1 665225 Hose Line Connection Neutral-Angle-Contro(NAC)
217 1 665230 Hose Line Connection NAC-Control Block DDF-Swi
218 1 665231 Hose Line Connection NAC-Control Block T-Swive
219 1 665232 Hose Line Connection Control Block P-NAC Contr
220 1 665233 Hose Line Connection Control Block T-NAC Contr
221 1 665234 Hose Line Connection Control Block Port T-Swiv
222 1 665235 Piping Connection NAC-Control Block-Accumulato
223 1 665236 Piping Connection Control Block-Gear Wheel Flo
224 1 623397 Elbow 90ー3/4"-16UNFx3/4"-16UNF
248 1 665255 Screw In-Nipple straight 1"BSPx1-1/16"-12UN
249 1 614705 Elbow 90ー1/2"-BSPx1-1/16"-12UN
250 1 665299 Dust Protection Cap DN12 PVC

Pos : 124 /Standardmodul e/nL.......... Seitenumbruc h .......... @ 5\mod_1291805352641_0.doc x @ 46700 @ @ 1

DP_TD-500-HT_DR525_0055_EN_Rev00 58 / 59
Drawing Package
Top Drive Hydraulic System

10.5 Hydraulic Circuit


Pos : 125 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/10.07 H ydr auli k Pl an ÜB @ 9\mod_1318514823175_581.doc x @ 70720 @ 2 @ 1

Pos : 126 /Mec hanic al D ocumentation/Bentec Pr odukte/T op Dri ve/DP Modul e/10.07.0 H ydr auli k Plan ST KL - 1057404_B @ 9\mod_1318514824097_581.doc x @ 70726 @ @ 1

Pos : 127.1 /M ec hanic al D ocumentation/Bedi enungsanleitungen- Alle/N ICHT ÄNDERN Sprac habhängige Vari abl en für Dokumentenvorlage @ 7\mod_1311152142417_581.doc x @ 63903 @ @ 1
Table of Content
Serial number:
Translation
=== of original
Ende der Liste für T extmar ke Inhalt ===

DP_TD-500-HT_DR525_0055_EN_Rev00 59 / 59

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