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Article history: Engineered cementitious composites (ECC) are gaining massive attention in the construction industry
Received 13 December 2019 due to their enhanced mechanical and durability properties compared to that of conventional concrete.
Received in revised form However, the high cost associated with ECC as a result of the use of ultrafine silica sand has limited its
2 March 2020
widespread applications. Therefore, this study was carefully designed and carried out to develop a
Accepted 12 March 2020
cheaper and eco-friendly ECC by incorporating glass in the form of beads as aggregates in ECC. This study
Available online 17 March 2020
employs the use of glass to replace the ultrafine silica sand in the ECC in the range of 0e100%. The
Handling editor: Baoshan Huang mechanical performance of the ECC mixtures in terms of the compressive, flexural and tensile properties
was evaluated. Results from this study showed that glass can serve as an eco-friendly alternative to the
Keywords: ultrafine silica sand up to 100% replacement in ECC mixtures without any detrimental effects on the
Engineered cementitious composite mechanical properties. The use of only glass as aggregate in ECC mixtures resulted in a 5.3%, 21.5% and
Glass aggregate 32.5% increase in the compressive, tensile and flexural strengths, respectively. Sustainability and cost
Mechanical properties analysis of the mixtures showed that the use of glass as aggregate in ECC mixtures can be used to reduce
Sustainability
the cost and embodied carbon by 16.6% and 5.9%, respectively. Also, ECC mixture with only glass as
aggregate exhibited strain-hardening like behaviour with multiple cracks formation. Microstructural
investigation showed that fibres are well distributed in the matrix.
© 2020 Elsevier Ltd. All rights reserved.
1. Introduction properties of ECC to exhibit higher strain capacity while using fibre
volume as low as 2%.
Sustainability awareness is increasing in the construction in- In contrast to the conventional concrete, after the first crack, ECC
dustry, and significant attention is being paid on the cementitious exhibits strain hardening like behaviour due to its high ductility
composite sector to improve the sustainability of its materials. The which behaves similarly to that of metals. Large-sized aggregates
huge detrimental impact of the construction industry in terms of its are avoided in ECC mixtures as the micromechanical design in
sustainability is a result of its high ordinary Portland cement (OPC) which ECC was based, shown a decrease in interfacial friction with
consumption coupled with the degradation of the environment and these types of aggregates which reduces the possibility of having a
carbon dioxide emissions as a result of aggregates retrieval. One of strain hardening behaviour (Li, 2007). Therefore, ECC is mainly
the promising cementitious materials that will be used in signifi- made with ultrafine silica sand (USS) with a maximum size of 250
cantly large quantities in the next coming years by the construction mm and the average size of 110 mm. However, the USS used for ECC is
industry is engineered cementitious composites (ECC). ECC are a expensive and not readily available compared to the conventional
unique type of fibre reinforced composites (FRC) capable of sand used for other cementitious composites (i.e. concrete, mortar
exhibiting higher tensile strength and strain. The higher perfor- and grout). Also, the production process of USS which is energy-
mance of ECC is based on its micromechanical design, which results intensive combined with its transportation increases the overall
in saturated multiple crack formation (Li et al., 2002, 2001). The energy and carbon footprint of ECC.
micromechanics design optimizes the composition and interfacial Several attempts have been made to improve sustainability and
reduce the cost of ECC mixtures with the use of high content of fly
€
ash (i.e. 2.2 times OPC) (Al-Najjar et al., 2016; Ozbay et al., 2013,
* Corresponding author. 2012). Nevertheless, more significant savings and reduction of the
E-mail addresses: adesina1@uwindsor.ca (A. Adesina), sdas@uwindsor.ca embodied carbon can be achieved by replacing the USS used in ECC
(S. Das).
https://doi.org/10.1016/j.jclepro.2020.121113
0959-6526/© 2020 Elsevier Ltd. All rights reserved.
2 A. Adesina, S. Das / Journal of Cleaner Production 260 (2020) 121113
with alternative materials such as recycled materials (Guan et al., aggregate in ECC, only the percentage of the GL was varied while
2019; Zhang and Zhang, 2018). Several types of recycled materials other components remained unchanged. Type 1 ordinary Portland
have been incorporated into ECC as aggregate (Guan et al., 2019; cement (OPC) that conforms to ASTM C150 (2012a) and ASTM class
Huang et al., 2013; Li and Yang, 2017). For example, Li and Yang F fly ash (FA) were used as the binder. The chemical composition of
(2017) incorporated recycled concrete fines while Zhang et al. the binders and aggregates is presented in Table 1. Ultrafine silica
(2015) integrated crumb rubber as aggregate into ECC. Both sand (USS) and recycled glass (GL) in the form of beads was used as
studies reported an increase in ductility. However, the latter re- aggregates in this study. The scanning electron microscopy (SEM)
ported a corresponding decrease of about 35% in the compressive images of the aggregates are shown in Fig. 1, and its physical
strength. Iron tailings of various sizes were used as aggregates in properties presented in Table 1. The particle size distribution of the
ECC by Huang et al. (2013a). The mixtures containing the iron USS and GL is presented in Fig. 2. The maximum and average grain
tailing had a reduction of about 10.6% in the tensile strain and no size of the GL is 170 mm and 100 mm, while that of USS is 200 mm
significant reduction in the tensile strength. and 110 mm. Polyvinyl alcohol (PVA) fibres with properties pre-
Similarly, Turk and Demirhan (2013) were able to replace up to sented in Table 2 were used at 2% by volume to reinforce the ECC
100% silica sand in ECC with limestone powder (LSP). The incorpo- mixtures. In order to reduce the bond between the fibre and matrix,
ration of LSP as the aggregate was found to enhance the overall the PVA fibre was coated with a hydrophobic oiling agent (1.2% by
mechanical properties of ECC at an early age. The use of waste ma- weight). To ensure adequate workability, a polycarboxylic high
terials as aggregates in other cementitious materials such as mortar range water reducer (HRWR) was used for all mixtures.
and concrete has been extensively explored (Adesina and Awoyera,
2019; Amaral et al., 2020; Awoyera et al., 2019; Awoyera and 2.2. Mixture proportion
Adesina, 2020). For example, Amaral et al. (2020) used a mathe-
matical model to optimize the proportion of ornamental stone waste All ECC mixtures in this study were made with FA to OPC ratio of
that can be used to replace sand in mortar mixtures. Their study 2.2, and the water to binder ratio at 0.25. GL was in the range of
showed that the replacement of 21% by weight of sand with orna- 25%e100% to replace the USS. The detail mixture design for this
mental stone waste in mortar mixtures is optimum in terms of the study is presented in Table 4. The denotation used for the mixture
sustainability benefits. On the other hand, there exist large quanti- ID in Table 4 indicates the percentage of USS being replaced with
ties of glass that are generated as wastes all over the world (Jani and GL. For example, 0 GL indicates solely USS was used as aggregate,
Hogland, 2014). Several studies have utilized the use of recycled while 100 GL indicates that USS was totally replaced with GL as
glass as partial replacement of the binder and/or aggregate in con- aggregate in the ECC mixture.
crete and mortar mixture (de Azevedo et al., 2017; Dos Santos et al.,
2018; Islam et al., 2017; Wright et al., 2014; Xiao et al., 2020a, 2020b). 2.3. Mixing and specimens preparation
For example, Xiao et al. (2020b) were able to use glass as both binder
and aggregate as an eco-friendly alternative to stabilize road bases. All mixtures were mixed using a 70-L high-speed Hobart mixer.
The use of glass for construction applications not only resulted in OPC, FA and the aggregates were first dry-mixed for 2 min after
improving the sustainability of the construction industry, but it also which the required water which has been premixed with the
helps to manage these wastes (i.e. glass) effectively. A similar study HRWR was added to the mixture and mixed for an additional 2 min.
by Xiao et al. (2020a) also showed that glass in the form of powder After excellent fluidity has been achieved, PVA fibres were
can be used alongside fly ash as an aluminosilicate precursor in dispersed by hand slowly into the mixture as mixing continues,
geopolymer pastes. However, the use of glass products in ECC mix- followed by additional 1-min mixing. The fresh ECC mixtures were
tures has only been limited to the use of glass powder as partial cast into various steel moulds and covered with plastic sheets to
replacement of OPC with no study on the use of glass as aggregate avoid moisture loss. All specimens were demoulded at approxi-
(Adesina and Das, 2020, 2019; Siad et al., 2018, 2017). In order to mately 24 h after casting and cured under water till testing day.
propel more sustainable application of ECC, eco-friendly ECC mix-
tures incorporating different proportions of glass (GL) in the form of 2.4. Tests
beads as replacement of USS was developed and evaluated in this
study. A comprehensive experimental study was carried out to 2.4.1. Compressive strength
investigate the effect of different proportions of the GL on the me- The compressive strength of the ECC mixtures was carried out in
chanical properties of ECC. The mechanical properties investigated accordance with ASTM C 109 (2012b) using cubic specimens with a
are the compressive strength, tensile strength, flexural strength, dimension of 50 mm 50 mm x 50 mm. Five cube specimens were
modulus of elasticity, and Poisson’s ratio. A sustainability and cost tested for each mixture at each age (i.e. 28 and 90 days). The test
analysis of the mixtures was also carried out to evaluate the sus- was carried out using a 300 KN Universal Testing Machine at a
tainability and economic advantage associated with the use of GL as loading rate of 900N/s.
aggregate in ECC mixtures. Microstructural evaluation was also
carried on ECC mixtures to have more understanding of the micro-
2.4.2. Modulus of elasticity and Poisson’s ratio
structural properties of the mixtures.
For this test, six specimens were tested to obtain the modulus of
This paper presents the experimental program employed in this
study in terms of the materials used and the test methods utilized.
The results of the experimental program are presented, analyzed Table 1
and discussed. Based on the observations made, conclusions were Chemical composition of binders and aggregates used.
drawn and presented. Compound OPC FA USS GL
(a) (b)
Fig. 1. Aggregates used (a) USS (b) GL.
Table 2
Properties of PVA fiber.
Length (mm) Diameter (mm) Elastic modulus (GPa) Elongation (%) Tensile strength (MPa) Density (g/cm3)
8 40 41 6 1600 1.3
Table 3 Table 4
Properties of aggregates. Mixture proportion of ECC (kg/m3).
Properties USS GL Mixture ID OPC FA USS Recycled glass Water PVA fibre SP
elasticity (MOE) and Poisson’s ratio for each ECC mixture. In order allow the capture of strain using digital image correlation (DIC)
to obtain these properties, two linear variable displacement method. To determine the strain-hardening behaviour of the ECC
transducer (LVDTs) were used to measure the change in length in specimens, a direct tensile test was carried out on four specimens
the vertical and horizontal direction. The test setup and schematics for each of the ECC mixtures. Universal testing machine with 50 kN
are shown in Fig. 3. According to ASTM C 469 (2014), the capacity and displacement control was used for the direct uniaxial
compressive strength of three specimens from each mixture was tensile loading. Typical specimen schematics and test setup are
first determined, and the MOE and Poisson’s ratio tests were shown in Fig. 4. A quasi-static loading speed of 0.10 mm/min was
stopped at 40% of the average peak load obtained for each mixture. used during the test, and the load values are obtained from the
testing machine, while the extension and strain were obtained
using extensometer and DIC images captured respectively.
2.4.3. Tensile properties
Direct tensile testing was employed in this study due to the
nature of the material instead of the split tensile test. Dog-bone- 2.4.4. Flexural properties
shaped specimens were designed and made using ASTM E8 The flexural performance of the ECC mixtures in this study was
(2013) as guidance since there exists no universal standard to carried out in accordance with ASTM C 1609 M (2013)). Prism
evaluate the tensile performance of ECC mixtures. The dimension of specimens with a dimension of 100 100 350 mm were tested
the specimens used in this study is similar to that recommended by using four-point bending as shown in Fig. 5. A 25 mm LVDT was
the Japan Society of Civil Engineers (JSCE, 2008). Dog-bone-shaped used to measure the midspan deflection of the prism, and at the
specimens were used in this study compared to coupon specimens same time pictures of the beam were taken every 5 s for DIC. For
as they have been found to eliminate the possibility of having a high each ECC mixture at a particular age, four specimens were tested. A
degree of cracking at the grip-specimen interface. Before testing, computerized accurate data acquisition system was used to obtain
the surface of the specimens was painted with a speckle pattern to the load and mid-span deflection during the test from the universal
Fig. 3. MOE and Poisson ratio test setup (a) front view (b) plan view (c) testing.
A. Adesina, S. Das / Journal of Cleaner Production 260 (2020) 121113 5
Fig. 5. Four-point bending (a) schematic of setup (b) setup during test.
6 A. Adesina, S. Das / Journal of Cleaner Production 260 (2020) 121113
testing machine and LVDT, respectively. used to evaluate the microstructure of some of the mixtures. The
Based on the load and midspan deflection data obtained for each model of the ESEM is FEI Quanta 200 3D with a 20 keV accelerating
mixture, a representative load-deflection curve based on the four voltage. Scanning electron microscope (SEM) images and energy-
specimens tested for each mixture was obtained, and the flexural dispersive X-ray spectroscopy (EDS) spectrums from the mixtures
properties evaluated from the curve. The first cracking load of the were obtained and analyzed.
mixture is the load obtained at the point where the material passed
its elasticity point (i.e. first point where the slope equals zero) while 3. Results and discussion
the peak load is the maximum load taken by each mixture. The
flexural strength was obtained based on the maximum load and 3.1. Density
cross-sectional area of the specimen.
The density of the ECC mixtures at 28 days is presented in Fig. 6.
2.4.5. Sustainability and cost analysis It can be observed that the density of the mixtures decreases with
A simplified sustainability and cost analysis of the mixtures increasing GL content. This reduction in density is a result of the
evaluated in this study and the conventional M45 ECC mixture was lower density of the GL grains compared to that of the USS. The
carried out using a method similar to that used by Xiao et al. density at the full replacement of USS with GL resulted in about 11%
(2020a) with few modifications. The conventional M45 ECC reduction when compared with that of the control (i.e. 0 GL). This
mixture is the most common ECC mixture investigated in the open observation is similar to other studies where the incorporation of
literature and has a ratio of fly ash to Portland cement to be 1.2 glass as aggregates into conventional cementitious composites (i.e.
(Abid et al., 2018; Li, 2007; Ma et al., 2015; Wang and Li, 2007). In mortar and concrete) was found to result in a lower density (Ismail
order to improve the sustainability of ECC mixtures in this study, and AL-Hashmi, 2009; Ling and Poon, 2011; Penacho et al., 2014).
the ratio of fly ash to Portland cement for all mixtures was Structurally, reducing the density of cementitious composites is of a
increased to 2.2. The sustainability criteria (i.e. embodied energy significant advantage as it reduces the overall dead load of the
and carbon) and cost used for the analysis are presented in Table 5. structural member. As a result of the reduction in the dead load,
The references provided in Table 5 are for the embodied carbon and there would be a significant saving in the cost of foundation and
energy, while the cost is the average price of the material in Canada. reinforcement required for the structural member. Therefore, the
A sustainability index and cost index were also calculated to eval- use of glass aggregate not only improves the sustainability as a
uate the sustainability and cost advantage of the mixtures using Eq. result of its replacement of the USS in ECC but also improves its
(1) to Eq. (3). The CO2i , Ei , C$i in Eqs. (1)e(3) represent the structural efficiency of the composite.
embodied carbon index, embodied energy index and cost index,
respectively. These indices were obtained by dividing the sustain-
3.2. Compressive strength
ability criteria and cost with the corresponding tensile ratio of the
mixtures (i.e. ti). The tensile ratio is obtained by dividing the tensile
The compressive strengths of the five ECC mixtures explored in
strength of the mixture at 90 days with the corresponding tensile
this study at 28 and 90 days are presented in Fig. 7. The results in
strain.
kgCO2
Embodied carbon kg
CO2i ¼ (1)
ti MPa
%
MJ
Embodied energy kg
Ei ¼ (2)
ti MPa
%
Cost ðC$Þ
C$i ¼ (3)
ti MPa
%
Table 5
Sustainability and cost of materials.
Materials Embodied carbon (kgCO2/kg) Embodied energy (MJ/kg) Cost (C$/kg) References for embodied energy and carbon
(a) (b)
S2 S1
E0 ¼ (4) et al., 2020). Therefore, the higher Poisson’s ratio (i.e. greater than
ε2 ε1 0.20) observed for all ECC mixtures in this study indicates it possess
higher fracture resistance which makes it suitable for applications
εt2 εt1 where enhanced mechanical performance is desired. The similar
n0 ¼ (5)
ε2 ε1 Poisson’s ratio of all mixtures also indicated that there is no
detrimental effect of glass on the Poisson’s ratio of the mixtures.
In Eq. (4); E0 ; S1 ; S2 represent the MOE, stress corresponding to
Fig. 9 shows the correlation between the MOE and compressive
a longitudinal strain of 50 millionths and stress corresponding to
strength. It can be observed from Fig. 9 that there exists a strong
40% of ultimate load, respectively. For Eq. (5), n0 , εt2 and εt1
correlation between the MOE and the compressive strength. This
represent the Poisson’s ratio, the transverse strain of the specimen
strong relationship is as a result of MOE being a compressive
produced by stress S2 and transverse strain of the specimen pro-
strength dependent property, thereby following a similar trend
duced by stress S2 , respectively. In both Eq. (4) and Eq. (5), ε1 and ε2
with the compressive strength observed for the ECC mixtures. This
represent the longitudinal strain of 50 millionths and longitudinal
observation corresponds with that of Xu and Cai (2010) and Zhou
strain produced by stress S2 , respectively.
et al. (2015), where they found increasing MOE with increasing
Table 6 shows that the incorporation of GL resulted in increasing
compressive strength in ECC mixtures containing higher USS
modulus of elasticity (MOE) with increasing GL content. The MOE of
aggregate and prism ECC specimens evaluated respectively.
mixtures incorporating 25%, 50%, 75% and 100% GL are 0.1, 0.8, 0.9,
and 1.3 GPa higher compared to that with no GL. However, there is
no distinct difference in the MOE of the specimens as the MOE of all 3.4. Tensile properties
the mixtures is in the range of approximately 17e18 GPa. This
observation is similar to that made in a study by Zhou et al. (2015) Direct tension tests were carried out on dog-boned specimens to
where they reported MOE of ECC mixtures up to 19 GPa when the assess their tensile properties. The observed tensile strength and
conventional USS was used as aggregate. The slightly higher MOE strain for each of the ECC mixtures evaluated are presented in
(i.e. 19 GPa) observed in some of their mixtures can be attributed to Table 7. The tensile properties reported for each mixture is based on
the higher binder to the aggregate ratio used (i.e. 5). However, their the average performance of four specimens in which the final
ECC mixtures with a binder to an aggregate ratio of 2.5 similar to failure occurred within the gauge length.
that used in this study (i.e. 2.65) have an average MOE of 17.8 GPa. From Table 7, it can be observed that the tensile strength of all
Similar to the MOE, there was no significant difference in the mixtures increases with age. This increase in the tensile strength of
Poisson’s ratio of ECC mixtures incorporating only USS as aggre- the ECC mixtures with age can be attributed to the continuous
gates and those with different levels of GL as aggregates (see hydration and pozzolanic reaction of the OPC and FA, respectively.
Table 6). The Poisson’s ratio of all mixtures can be estimated to be The tensile strengths of 0 GL and 100 GL are 2.99 MPa and 4.40 MPa,
about 0.40. This result contradicts that of Zhou et al. (2015) where
the Poisson’s ratio observed was approximately 0.20 in ECC mix-
Table 7
tures made with higher USS content. Similarly, the Poisson’s ratio Tensile properties of ECC mixtures.
for concrete has been reported to be approximately 0.20 (Bouziadi
Mixture Age (days) Tensile strength (MPa) Tensile strain (%)
be observed from Fig. 11 that the GL content and age have a sig-
nificant effect on its load-carrying capacity and deflection. The
characteristics exhibited with the load-deflection curve of each
mixture is a good representation of the ductility of the ECC mixture.
(a) (b)
(c) (d)
(e)
Fig. 11. Load-deflection curves for (a) 0 GL (b) 25 GL (c) 50 GL (d) 75 GL (e) 100 GL.
A. Adesina, S. Das / Journal of Cleaner Production 260 (2020) 121113 11
Table 8
Flexural properties of ECC mixtures.
Mixture ID Age (Days) Peak load (kN) Residual strength (MPa) Toughness (J) Flexural strength ratio (%)
D D
f 600 f 150
Table 9
Average crack width of ECC mixtures.
0 GL ~68
25 GL ~66
50 GL ~64
75 GL ~62
100 GL ~62
Table 10
Sustainability and cost of ECC mixtures.
Mixture Embodied carbon (kgCO2/m3) Embodied energy (MJ/m3) Cost (C$/m3) CO2i Ei C$i
(a) (b)
Fig. 17. Fibers in mixture with (a) 0 GL (b)100 GL.
(Fig. 20) indicates the high presence of fly ash in the mixtures results from the study which is on the evaluation of the mechanical
which results in a higher content of silicon dioxide in the mixture as performance. This study explored the viability of producing an
indicated in Table 11. economical and greener ECC with the use of GL as aggregate in ECC.
Though the oxide quantification shows that CO2 is present in the GL was used in a proportion ranging from 0 to 100% replacement of
spots and areas, it should be noted that it is not literally the pres- conventional aggregate and several mechanical properties were
ence of the carbon dioxide gas instead it shows the possible reac- evaluated. Results from this study showed that glass aggregates in
tion of oxygen with carbon. the form of beads are an excellent alternative to replace the
expensive conventional silica sand used for ECC mixtures. In
addition to the lower cost of the glass aggregate, its use in the ECC
4. Conclusions mixture can also eliminate the environmental deterioration, high
embodied energy and carbon associated with the processing and
A comprehensive study on the viability of using glass as transportation of ultrafine silica sand. Based on this extensive
aggregate in ECC was undertaken, and this paper presents the
14 A. Adesina, S. Das / Journal of Cleaner Production 260 (2020) 121113
(a)
(b)
(c)
Fig. 20. EDS spectrum of (a) spot 1 (b) spot 2 (c) area 1.
16 A. Adesina, S. Das / Journal of Cleaner Production 260 (2020) 121113