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Are Perovskites The Future of Solar Power?: Feature
Are Perovskites The Future of Solar Power?: Feature
Feature
n the outskirts of Brandenburg an
der Havel, Germany, nestled among
car dealerships and hardware
shops, sits a two-storey factory
stuffed with solar-power secrets.
It’s here where UK firm Oxford PV
is producing commercial solar cells
using perovskites: cheap, abundant
photovoltaic (PV) materials that some have
hailed as the future of green energy. Sur-
rounded by unkempt grass and a weed-strewn
car park, the factory is a modest cradle for such
a potentially transformative technology, but
the firm’s chief technology officer Chris Case
is clearly in love with the place. “This is the
culmination of my dreams,” he says.
The firm is one of more than a dozen com-
panies betting that perovskites are finally
poised to push the global transition to
renewable energy into overdrive. A few niche
perovskite-based PV products are already on
the market, but announcements this year sig-
nal that many more are set to join them. Case
says that end users should get their hands
on solar panels made from Oxford PV’s cells
around the middle of next year, for example. In
May, a large silicon PV manufacturer, Hanwha
Qcells, headquartered in Seoul, said it plans to
invest US$100 million in a pilot production line
that could be operational by the end of 2024.
Silicon is the workhorse material inside 95%
of solar panels. Rather than replace it, Oxford
PV, Qcells and others are piggybacking on
it — layering perovskite on silicon to create
so-called tandem cells. Because each material
absorbs energy from different wavelengths of
sunlight, tandems could potentially deliver at
VCG/GETTY
least 20% more power than a silicon cell alone;
some scientists project much greater gains.
Rooftop solar panels in China. Tandem cells could boost power density in crowded urban areas. Perovskite supporters say that this extra
ARE PEROVSKITES
electricity could more than offset the addi-
tional costs of tandem cells, particularly in
crowded urban areas or industrial sites where
space is at a premium. “Our biggest initial
demand is from utilities, because they simply
THE FUTURE OF
don’t have enough accessible land,” says Case.
As perovskite–silicon tandems get closer to
market, excitement has boiled over into head-
lines predicting that a “revolutionary” “miracle
material” is “about to change the world”. The
SOLAR POWER?
reality is that the industry faces at least two
major challenges in its battle to transform the
solar market.
First, published research shows that the per-
ovskites’ performance declines much more
quickly than silicon when they are exposed to
moisture, heat and even light. Oxford PV says it
has done private research that’s overcome this
Firms commercializing ‘tandem’ photovoltaics issue. But “for commercial manufacturing, I
would say stability is the key challenge that still
say that the panels will be more efficient and remains”, says Fabian Fertig, Qcells’ director
could lead to cheaper electricity. By Mark Peplow of research and development for wafers and
cells, who leads the company’s development
of perovskite–silicon tandems.
And second, some analysts see perovskites
installations to rise above 3 TW per year by the to generate 5 megawatts (MW) of electrical 15
mid-2030 (ref. 1), but the silicon PV industry is power for its customers, including a local fish
10 Perovskite–silicon tandem
projected to achieve that, making it one of the farm. Their efficiencies are around 13%, and Silicon*
rare green-technology areas that is on track (see their performance degrades twice as quickly 5 Stand-alone perovskite
‘Solar’s expansion plans’). as a silicon module. “At this moment, I have to 0
“The technology we have is definitely good admit that perovskite is not yet as stable as sili- 2013 2015 2017 2019 2021 2023
enough to generate as much solar electricity as con,” says BuYi Yan, the company’s co-founder *Data are for heterostructure Si cells (such as crystalline Si with a thin film of
amorphous Si). Not shown: more-efficient ‘multi-junction’ silicon cells, which
we can use around the world,” says Jenny Chase, a and chief technology officer. are too expensive for mass-market use; and thin-film solar cells, which make
up a small fraction of the market.
solar analyst at the consultancy BloombergNEF Commercial silicon cells are typically larger
who is based in Zurich, Switzerland. than an A5 sheet of paper, and these are assem- upend the solar power market, Chase says.
So perovskites are about to face their biggest bled into 2-metre-long modules — the building “No one wants a solar module that doesn’t last
test: a meeting with the brutal economics of the blocks of larger panels and arrays — that have 25 years. They’re just not worth it.”
notoriously competitive PV market. an efficiency of around 22–24%. The modules
typically come with a warranty that guaran- Tandem tech
Broken records tees at least 80% of their original performance But perovskite proponents say that tandem
The enthusiasm for perovskites has been after 25 years — that is, a loss of less than 1% cells are superior to silicon in other ways.
sustained by remarkable improvements in efficiency per year. Silicon cells are nearing peak performance:
their performance, achieved by tweaking the Most of the cells and almost all of the silicon theory predicts that their efficiency cannot
composition of both the crystals and the solar wafers that make up these products are made rise much above 29%, with practical modules
cells made from them. (The term ‘perovskite’ in China, where economies of scale and tech- likely to max out at around 24–27% (ref. 3).
describes the crystal structure of a naturally nological improvements have cut the cost of “We’re reaching the limit of what we can do
occurring mineral; the perovskites used in solar a solar panel by about 90% since perovskites reasonably with silicon,” says Tonio Buonassisi,
cells are synthetic crystals that mimic this struc- made their debut in 2009 (see ‘Solar power is a PV researcher at the Massachusetts Institute
ture, but can be made of many materials.) incredibly cheap’). Indeed, it now costs more of Technology (MIT) in Cambridge. Yet adding
In 2009, a cell made from a simple perovskite to install a silicon panel and connect it to the a perovskite cell produces a theoretical max-
called methylammonium lead iodide con- electricity grid than it does to make it in the imum efficiency of roughly 45%. “It’s offering
verted just 3.8% of sunlight’s energy into elec- first place2. The typical cost of generating elec- the potential to get 25–50% more power out
tricity. Now, the efficiency record from a cell tricity over the lifetime of a silicon solar array is of the panels. I think that’s an exciting vision,”
made solely from perovskite materials stands now as low as US$0.03–0.06 per kilowatt hour, says perovskite researcher Michael McGehee
at 26.1%. That’s just a fraction of a percentage making it the cheapest source of electricity in at the University of Colorado, Boulder.
point less than the champion silicon cell (see most sunny countries, says Chase. In a typical tandem device, the perovskite cell
‘Perovskite efficiency gains’). What’s more, per- Compared with this silicon success story, is positioned above the silicon cell; each cell is
ovskite cells require very thin light-absorbing the perovskite products are hardly likely to made of multiple layers that all play a part in
layers, and the materials involved are typically turning light into electricity (see ‘Anatomy of a
low cost and abundant. That leads advocates SOLAR’S EXPANSION PLANS tandem solar cell’). Sunlight hits the perovskite
to argue that if perovskite cells were produced Models of the necessary growth of global photovoltaic first and releases electrons from the material,
(PV) capacity to meet climate goals — requiring around
on the scale of silicon cells, they would have a 75 terawatts by 2050 — suggest that the world is
leaving behind positively charged ‘holes’. The
lower energy and material footprint. scaling up fast enough. electrons travel into an adjacent charge-collec-
These record-efficiency comparisons don’t Cumulative installation
tion layer, and onwards to an electrode; holes
reflect commercial reality, however. The best Historical Projected migrate in the opposite direction. A similar
perovskite cells made in labs are typically Annual installation process happens in the silicon cell, which is
smaller than a postage stamp — the current Historical Projected better at absorbing the lower-energy photons
leader is closer to the size of a sesame seed — and missed by the perovskite cell. Fiddling with
Global PV capacity (terawatts, log scale)
100
they might operate for only a few days or weeks the chemistry and nanoscale engineering of
before their performance degrades. They’re the perovskite cell has delivered performance
10
often made by dropping solutions of materials improvements that have quickly translated to
on to a spinning plate in a process called spin better tandem cells. In early November, Chi-
coating, which is impractical for large-scale 1 nese solar behemoth LONGi, headquartered
manufacturing. “Most of the reports of very in Xi’an, announced it had made a tandem cell
high efficiency have components in there that measuring 1 square centimetre that has an inde-
0.1
are clearly going to lead to instability,” says pendently verified record efficiency of 33.9%.
SOURCE: REF. 1
Henry Snaith at the University of Oxford, UK, Manufacturers haven’t yet demonstrated
who is a co-founder and chief scientific officer at 0.01 this kind of efficiency for commercial-scale
Oxford PV. The practicalities of manufacturing 2010 2020 2030 2040 2050 2060 tandem cells, but in May Oxford PV announced
OXFORD PV
says Heping Shen, a perovskite researcher at
the Australian National University in Canberra.
Tandem perovskite–silicon solar cells produced at Oxford PV’s Brandenburg factory. Although perovskites have a nasty habit of
decomposing on contact with air or water, this
the highest-performing perovskite–silicon 5 million of them. But it’s a minnow compared can be prevented by encapsulating tandem cells
tandem cell to roll off a production line, with with the vast silicon solar plants in China, in an impermeable coating, a common tactic
28.6% efficiency. Although the device was which produce gigawatts (GW) of cells each in the solar industry. But, unlike silicon, per-
slightly smaller than typical silicon cells, the year. And because of its small-scale operation, ovskites also have in-built degradation mech-
company’s Brandenburg factory is now mak- Oxford PV’s tandems cost twice as much to anisms that encapsulation cannot solve. Some
ing larger tandem cells that are being assem- manufacture as a silicon cell does. of the perovskite’s ions can move around during
bled into full-sized modules offering about But if Oxford PV can also achieve giga- operation, for example, or escape into adjacent
24% efficiency, a number that continues to rise. watt-scale production, that price difference layers. This can create defects that enable elec-
would come down dramatically, says Case, trons and holes to recombine before they can be
Frugal approach which should bring the cost of generating turned into electricity, wasting the energy that
Oxford PV’s manufacturing process starts electricity from tandem cells below that from created them. Light and heat tend to exacerbate
with silicon wafers that are mostly imported silicon modules. these degradation mechanisms.
from China. The wafers pass through a series of To keep the perovskites’ ions in the right
chambers resembling conjoined refrigerators. Stability challenge places, researchers have fine-tuned their
Inside, clouds of ions build up layers of the cell About 90 minutes’ drive south from the composition and added nanometre-thick pro-
in a process called physical vapour deposition. Brandenburg factory, in Thalheim, one of tective layers to the cells. Proving that these
It’s slower than solution-based methods, but Oxford PV’s competitors is testing its own measures are effective is a key task for the Euro-
produces extremely high-quality films. A prototype tandems. Before European sub- pean Union’s €19-million (US$20.7 million)
similar process creates the perovskite cell. sidies began to dry up and Asian companies PEPPERONI project, an academic–industry
The company bought its Brandenburg fac- grew to dominate the solar market, Thalheim partnership launched in November 2022 that
tory from German manufacturer Bosch in 2016, and its surrounding areas were the heartland includes Qcells. The four-year project aims to
complete with equipment for solar-cell produc- of PV manufacturing, also known as Solar Val- develop tandem modules with 26% efficiency
tion. “Initially, virtually everything we got at ley. Here, Qcells has an enormous PV research that operate reliably for more than 30 years and
auction or used,” Case says with evident delight. and development facility. There are no are suitable for mass manufacturing. If these
His frugal approach to solar innovation dates unkempt lawns at Qcells — instead, small robot can be produced on a large scale, Fertig says
back to the 1980s — as an enthusiastic 20-some- mowers trundle around the grounds, keeping that they should be able to generate electricity
thing, he bought stacks of discounted PV cells the grass neatly trimmed before returning to at a typical cost of €0.025 per kilowatt hour —
to build modules for his own ‘solar house’. This their solar-powered garages. competitive with silicon PV.
do-it-yourself approach shines through at the
factory: Case had specially-tooled frames made SOLAR POWER IS INCREDIBLY CHEAP
so that Oxford PV’s cells would be compatible The cost of producing silicon photovoltaic (PV) panels has plummeted
(left), as has the price of electricity from solar power plants (right).
with Bosch’s legacy equipment, for example.
Cost of solar PV panels (US$ per watt)
Fossil-fuel
on the modules. It could be late 2024 before price range
0.20
any devices are installed for end users, includ- 5
ing a large construction firm and an energy
0.10
company that have already ordered modules.
Working at full tilt, the plant could pro- 0 0
duce up to 50 MW of cells per year — roughly 1990 1995 2000 2005 2010 2015 2020 2010 2012 2014 2016 2018 2020