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1
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Introduction
Lesson objectives:
1. Identify types of material handling equipment.
2. Describe hazards associated with material
handling activities.
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2
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Types of Equipment
Powered
Conveyors Industrial Trucks
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3
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Types of Equipment
Cranes Slings
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4
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Hazards Associated with
Materials Handling
Factors contributing to injuries:
• Weight and bulkiness of objects
• Bending, twisting, turning movements
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5
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Hazards Associated with
Materials Handling
Hazards:
• Improper operation of equipment
• Accumulated materials or clutter
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Source: OSHA
6
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Hazards Associated with
Materials Handling
Source: OSHA
7
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Hazards Associated with
Materials Handling
• Weight of materials
• Binding ties or other
devices that secure
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bundles or
bound materials Source: OSHA
8
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Hazards Associated with
Materials Handling
• Falling objects
• Lifting, pushing, pulling, or otherwise
manually moving large, heavy items
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9
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Hazards Associated with
Materials Handling
• Improperly stacked materials
• Struck-by or caught-in/-between hazards
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10
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Hazards Associated with
Materials Handling
Types of injuries commonly
reported:
• Sprains, strains, tears
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11
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Hazards Associated with
Materials Handling
Examples of events or
exposures leading to
injuries:
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and equipment
• Transportation incidents
• Exposure to harmful
substances or environments
Source: OSHA
12
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Hazards Associated with
Materials Handling
• Falls, slips, trips, or loss
of balance
• Repetitive motion Source: OSHA
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• Overexertion
Source: OSHA
13
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
• Wear PPE
• Use proper lifting technique
• Seek help for oversized loads
• Use blocking materials
Source of photos: OSHA
14
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
Overhead and gantry cranes:
• Never move a load over co-workers or allow
co-workers to walk underneath
• Return the load block to its designated
location after use
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Source: OSHA
15
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
• Do not leave unused slings suspended on a
crane hook
• Store wall-mounted cranes against the wall
• Continuously observe equipment for any
sign of problems during operation.
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16
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
• Operated only by thoroughly trained
and qualified workers
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Source: UA
17
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
Eliminate/reduce crane
hazards by:
• Knowing
– Load
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18
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
• Inspection of crane by a qualified person
– Modified, repaired, or adjusted
– Post-assembly
– At least every 12 months
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19
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
• Slings
– Connects a crane hook to a load
– Proper selection
– Inspection
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20
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
– Reduce sling hazards by:
• Lubricating
• Not shortening with knots, bolts, or other
devices, or kink legs
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21
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
Forklifts
• Main causes of injuries
– Forklift overturns
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22
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
• Illegal forklift operators
– Anyone under 18
– Anyone not properly trained
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23
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
– Driving the forklift
• Obstructed vision
• Travel path
• Approaching people
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• Elevated platform
• Seat belts and ROPS
• Raising/lowering forks
• Safe distance
24
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
– Elevating workers with forklift
• Standing on forks
• Lifting personnel
• Approved lift platform
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• Restraining means
Source: OSHA
25
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
– Driving forklift on grades/ramps
• Use extreme caution
• No turns
• Tilting and raising load
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26
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
– Forklift operating speed
• Tip-overs
• Turning
• Avoiding collisions
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27
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
28
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
Source: OSHA
29
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
– Exiting the forklift
• Set brake, lower forks/lifting
carriage, neutralize controls
• Stand-up type forklift
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30
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
– Avoiding struck-by/crushed-by
• Don’t jump from an overturning, sit-down
type forklift.
• Stay with the truck, hold on firmly, and
lean in the opposite direction of the overturn.
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Source: OSHA
31
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Preventing Hazards
– Forklift training – do not operate a forklift
without proper training
– Reporting damage – any damage or
problems that occur to a forklift during a
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Source: OSHA
32
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Employer Requirements
33
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Employer Requirements
• Comply with manufacturers’
requirements and recommendations for
materials handling equipment.
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Source : OSHA
34
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Recognizing Hazards
Identify potential hazards and possible solutions:
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Source: OSHA
35
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Recognizing Hazards
Identify potential hazards and possible solutions:
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36
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Recognizing Hazards
Identify potential hazards and possible solutions:
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37
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Knowledge Check
1. What is the minimum age requirement
for the operation of a forklift,
regardless of training?
a. 16
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b. 18
c. 21
d. 25
38
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Knowledge Check
2. A way to prevent materials handling
hazards is to ___.
a. refuse to allow personnel to ride equipment
without a seat and seatbelt
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39
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Knowledge Check
3. Which of the following is a method for
eliminating or reducing crane operation
hazards?
a. A competent person should visually inspect the
crane once a year
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40
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
Knowledge Check
4. Employers must comply with OSHA
standards related to materials handling,
including training and _____.
a. equipment
b. operations
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c. inspection
d. all of these
41
PPT 10 Hour General Industry – Material Handling v.03.01.17 Created by OTIEC Outreach Resources Workgroup
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