Cannot Answer Question

Question answered Yes, but data not available at this point

Question answered Yes with some evidence of previous application / use
Question fully answered with suitable examples of application

Ref Focus Questions

1 Can you provide the process PFMEA or similar product PFMEA

2 Do you have examples of previous DFMEA on previous product
3 Can you provide example of your DFM checklist
4 Is there a detailed process map showing all key inspection and test points
5 What are details of your Pilot Run Quality Review
6 What level of OQA / AQL sampling testing is performed per batch and examples, what is
avg ppm fails
7 How is process reporting performed
8 What type of monthly management reports are provided
9 What yield levels are reported in manufacturing, do you measure Rolled Yield
10 Do you perform Ongoing Sample Reliability Testing, if so, what is the ppm
11 What details do you have for the ALT (Accelerated Life Test), stress conditions, time,
sample size, etc
12 What is expected product level Mean Time To Failure
13 Is Burn-In performed, if so what is avg ppm, what are conditions (temp, etc) , duration,
etc
14 Any information on customer feedback ppm failure levels
15 What Reliability testing has been performed on previous similar devices / products, what
was sample size and stress methods
16 How do you measure key component ppm in volume manufacture
17 How do you measure and control key component supplier quality

Total
Ratio
Score
0
1
3
5

Score Typical comments from supplier

3 We do PFMEA and can provide xample

0 This is an RD job, we do not have access to this
1 We assess product for DFM but do not write report
5 Process Map and all inspections clearly identified in process summary
3 We have a company SOP for this
We run AQL 0.65% plan, do not measure cumulative ppm
3
3 Daily sheets maintained by QC Tech on line
0 No generic mgmt report used, we look daily at line performance
3 We report yield levels and take actions each week
0 We do not do any reliability testing once in Mass Production
This is an RD function and we are not aware of what happens
0
0 We do not understand this
No burn-in or additional post manuf testing
1
3 We get data from some customers
We do not do this in mass production and do not know what RD do
0
3 We only measure total fails ppm on line
1 We have supplier audits

29
0.34