INTERACTIVE SCHEMATIC

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 KENR7819-04
September 2014

345D, 349D, and 349D2 Excavator

Hydraulic System - Attachment
345D: 349D: 349D2:
RAE1-UP JGB-1UP WBB1-UP
YEE1-UP NNF1-UP PFD1-UP
NEG1-UP MEN1-UP SDM1-UP
EEH-1UP
RAJ1-UP
PBT1-UP

System 3: One-Way / Two Pump

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Pilot Man. 164-6981 1 C-1
Cylinder Gp - Boom NoteA 2 F-3
Cylinder Gp - Bucket NoteA 3 F-4
Cylinder Gp - Stick NoteA 4 F-2
Filter Gp - Case Drain 289-8194 5 B-2
Filter Gp - Drain Return 289-8194 6 C-2
Filter Gp - Pilot 158-8987 7 B-1
Filter Gp - Return 188-4145 8 C-1, C-2
Motor Gp - Cooling Fan 295-9429 10 B-4
Motor Gp - Left Travel 232-6180 11 B-8
Motor Gp - Right Travel 232-6180 12 B-7
Motor Gp - Swing 225-4506 13 A-5, B-6
Connector As - Orifice 148-8336 39 E-8
Pump Gp - Cooling Fan 295-9426 14 A-3
Pump Gp - Drive, Idler, Pilot 295-9663 15 A-2
Sensor Gp - Pressure, Bm Dn Pilot 297-4483 31 C-4
Sensor Gp - Pressure, Boom Cyl. Head 221-8859 25 F-3
Sensor Gp - Pressure, Pump 260-2180 17 A-3
Sensor Gp - Pressure, Pump 260-2180 18 B-3
Switch As - Press., Bm Up/Stck In Pilot 309-5769 20 E-7
Switch As - Press., Implmnt, Trvl Pilot 106-0179 21 D-5, D-6
Switch As - Pressure, Swing Pilot 309-5769 19 E-8
Swivel Gp 225-4547 22 A-7
Valve Gp - Boom Control 297-0595 25 E-3
Valve Gp - Check, Clr Bypass 123-2505 27 B-4
Valve Gp - Check, Slow Return 285-1715 27 B-5
Valve Gp - Heavy Lift 121-6303 28 B-5
Valve Gp - Left, Travel/Brake 266-7843 11 A-8
Valve Gp - LH Plt Cntrl, Stck/Swng 270-5951 30 F-6
Valve Gp - Main Control 310-0101 31 C-3 To D-8
Valve Gp - Pilot Manifold 215-5037 32 C-2
Valve Gp - Plt Contr. Travel 165-9522 33 F-7
Valve Gp - Priority, Boom/Swing 232-4102 26 E-8
Valve Gp - RH Plt Cntrl, Bckt/Bm 270-5952 34 F-6
Valve Gp - Right, Travel/brake 266-7843 12 A-7
Valve Gp - Shuttle, Stick Pilot 123-2430 36 E-7
Valve Gp - Shuttle, Swing Pilot 123-2430 37 E-8
Valve Gp - Swing Motor 295-9423 38 A-6
COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Attachment - System 3
Switch As - Pressure, Pilot 309-5769 41 E-6
Tee As 164-5550 42 D-5
Valve Gp - Check 239-9036 43 C-5
Valve Gp - Control, Pump 297-0641 45 D-2
Valve Gp - Flow Control 4I-7836 46 F-5
Valve Gp - Pilot 119-5219 47 F-5
Valve Gp - Shuttle, Pilot 185-0462 49 E-6
Valve Gp - Solenoid / Press. Reducing 259-7430 51 E-4
Valve Gp - Solenoid / Relief, ER1 297-0265 52 F-5
TAP LOCATION

Tap Schematic
Description
Number Location
AA Pump Pressure (Right Bank) B-3
BB Pump Pressure (Left Bank) A-3
CC Power Shift Pressure A-3
DD Pump case drain A-2
EE Pilot Pressure B-1
FF Attachment Pilot Pressure (B2) F-4
HH Pump Pilot Pressure (B2) D-3
II Pump Pilot Pressure (A2 ) D-3
SOS SOS (Scheduled Oil Sampling) B-1
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(33) VALVE GP
PILOT CONTROL LINES GROUP COLOR DESCRIPTIONS
TRAVEL DRIVE PUMP OUTPUT
TP
165-9522 (46) VALVE GP PILOT PUMP OUTPUT
(2) BOOM CYLINDER (4) STICK CYLINDER
TT FLOW CONTROL SINGLE SINGLE HYDRAULIC OIL COOLING PUMP OUTPUT
2 3 6 5
4I-7836 IDLER PUMP OUTPUT
1 4 DOUBLE DOUBLE TRAVEL SPEED CONTROL CIRCUIT
TRAVEL(L) TRAVEL(R) (3) BUCKET CYLINDER (25) SENSOR AS
SUPPLY LINE
PRESSURE
BOOM DRAIN / RETURN LINE
1 4 POWER SHIFT CONTROL CIRCUIT
B A CYL. HEAD
F 2 3 6 5 ATTACHMENT CONTROL CIRCUIT F
(30) VALVE GP (34) VALVE GP 221-8859
µ µ µ µ
HEAVY LIFT CONTROL CIRCUIT
LH PILOT CONTROL RH PILOT CONTROL RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
STICK/SWING BUCKET/BOOM LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
270-5951 270-5952 bL2
JLP JRP (47) VALVE GP BR3 AR3 SWING CONTROL & SWING MOTOR CIRCUIT
PILOT bR4 BOOM CONTROL & BOOM CYLINDER CIRCUIT
(BACK) (FWD) (FWD) (BACK) JLT JRT 119-5219 BUCKET CONTROL & BUCKET CYLINDER CIRCUIT

T1 T2 T3 T4 STICK SWING BUCKET BOOM CB2

FF STICK CONTROL & STICK CYLINDER CIRCUIT
SWING BRAKE CONTROL CIRCUIT
CA (52) VALVE GP BL3 AL3 CH T CR
bR1 aR1 aL1 bL1 SOLENOID AND RELIEF A2 B2 A1 B1
(19) SWITCH AS ER1
PRESSURE 297-0265
SWING PILOT CB1 CD
(OUT) (IN) (R) (L) (OPEN)(CLOSE) (DOWN) (UP) P1
309-5769 (26) VALVE GP
JL2 4 4
PRIORITY JL1 JL3 JL4 JR4 JR2 JR3 JR1 T
bL5 PiL BOOM/SWING 5 5 (25) VALVE GP
232-4102 R P CONTROL
B1 A1 B2 A2 BOOM
(51) VALVE GP 297-0595
(20) SWITCH AS SOLENOID /
PRESSURE (49) VALVE GP P2 PRESSURE REDUCING
BM UP / STICK IN SHUTTLE 259-7430
PILOT PILOT A1 A2 A3 A4 A5 A6 A7 A8
309-5769 185-0462
E T 1 1 E
(39) CONNECTOR AS
ORIFICE CV Pi DR
148-8336 P1 P2 (36) VALVE GP
SHUTTLE B1 B2 B3 B4 B5 B6 B7 B8
(37) VALVE GP BOOM / STICK
SHUTTLE PILOT
SWING PILOT 123-2430
bL3 bL4 aL3 aR4 aR3 bR2 bR3 aR2
123-2430

A1 1 7
3 6
aR3 (41) SWITCH AS. (21) SWITCH AS AL1 (31) VALVE GP A2
bR2 (42) TEE AS.
T
AR1 PRESSURE PRESSURE MAIN CONTROL
PILOT PILOT BL1 165-5550 bL3 310-0101 HH P
aR4 5
BR1 309-5769 106-0179 B1
BR3 AR3 BR2 AR2 bR1 bL1 BL3 AL3 (45) VALVE GP 2 4
CONTROL
AR4 SDr SPi PSW PTA AL2 BL2 aL4 BL4 AL4 aL5 HL B2 PUMP
(UP) (OUT) (BACK) (BACK) PAT (CLOSE) (UP) (OUT) 297-0641
(R) aL2
D II D
Dr

P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2 (32) VALVE GP

PILOT MANIFOLD
215-5037
NO.3
(LOCK)

NO.1
(TRAVEL)
NO.2
(SWING)

P1 (1) ACCUMULATOR GP
PILOT MANIFOLD
STICK(2)

164-6981

ATCH

SWING

BOOM(2)
STICK(1)
BUCKET
BOOM(1)
DR3 DR4 Pi2 DR5 T-OUT1 DR6

TRAVEL(L)
TRAVEL(R)
C C

(IN) (L) (FWD) (FWD) (OPEN) (DOWN) R2 (IN)

HR R3 R1 Y SPi2 SDr2 dSW dST1 PiH (31) SENSOR AS X
Pp2 bL4 (8) FILTER GP
PRESSURE, bL5
(43) VALVE GP RETURN
Pp1 aL3 BOOM DOWN
CHECK 188-4145
bR4 bR3 PiL aR2 aR1 PR PL aL1 bL2 PILOT
239-9036 297-4483

(6) FILTER GP
DRAIN
RETURN
289-8194
(11) MOTOR GP (12) MOTOR GP (28) VALVE GP
LEFT TRAVEL RIGHT TRAVEL SOLENOID
232-6180 232-6180 HEAVY LIFT (5) FILTER GP
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) (13) MOTOR GP
SWING 121-6303 CASE DRAIN
225-4506 A P 289-8194
SWING MOTOR Pi2
T
B PG1 PR B
SOS EE
(18) SENSOR AS
DB1 (27) VALVE GP PUMP PRESS.
X X CHECK 260-2180 AA PC PG
SLOW RETURN
T1 MU1 T
285-1715
T1 (13) MOTOR GP (27) VALVE GP (14) PUMP GP A2 PSV PB PS2 Di Dr1 B1 A4
SWING CHECK COOLING FAN a2 IN
T2 T2 225-4506 CLR BYPASS
B L L B (10) MOTOR GP 295-9426
AG1 BG1 SWING MOTOR 123-2505 L L1 S OUT
A BR BR A COOLING FAN a5
295-9429
PG2 LINE PATTERNS
A1 DE1 B1 (7) FILTER GP
L2 L3 DR DR1 PILOT Pressure Line
DB2 a3
CC 158-8987 Pilot / Load Sensing Pressure
(15) PUMP GP
BG AG DRIVE, IDLER Drain / Return Lines
AG BG MU2 PILOT
295-9663 Component Group
A B a4
Air Line
A B
AG2 BG2 a1 D0 CALLOUTS
A1 PS1 YY Taps (P res sure, S ampli ng, Sensor - by letter)
A B A
A2 DE2 B2 DL DL D Connectors (By letter)
A B B A X BB DD
(38) VALVE GP Callout Number Co mponent
(Machine Location from (52) VALVE GP - CONTROL Na me
(11) VALVE GP (12) VALVE GP SWING MOTOR Component LocationsTable)
138-1234 Part Number
LEFT RIGHT 295-9423 (17) SENSOR AS
TRAVEL/BRAKE TRAVEL/BRAKE PUMP PRESS.
266-7843 266-7843 260-2180 THIS SCHEMATIC IS FOR THE 345D, 349D, AND 349D 2 HYDRAULIC SYSTEM
PL ATTACHMENT: SYSTEM 3: ONE-WAY / TWO PUMP
BR1 AR1 AL1 BL1 AR2 BR2
Pi1 MEDIA NUMBER: KENR7819-04
(22) SWIVEL GP SCHEMATIC PART NUMBER: 285-1795, CHANGE: 00, VERSION: HE
225-4547 Components are shown installed on a fully operable machine with the key and engine off, with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
COMPONENT LOCATIONS

21 10 11 27 19 26 28 30 13 34 33 2 4

31

18

17

15 12 7 6 5 8 1 13 38 25 22 2

5 6 27 28 8 21 31 30 34 2 4
10

15

17

18

7
12 11 26 19 1 13 22 25 33 3
MAIN CONTROL / PILOT

BOOM(1) ATCH STR TRAVEL SWING BOOM(2)

STICK(2) BUCKET TRAVEL(R) TRAVEL(L) STICK(1)

PTA PSW

AL4 AR3
PiH
AR4
BL3 BL2 BL1 BR1 BR2
X

BL4 AL3 AL2 AL1 AR1 AR2 BR3

19

1 32 31 39 37 20 36 26
PILOT SHUTTLE

46

UNDER CAB

PILOT SHUTTLE (49)

PUMPS AND FILTERS

6
5
7

15

14

BB HH II DD FF AA SOS 7 EE
SYSTEM 3

HH II FF

43 47 41 45 42

FF 41