DK35SE/DK40SE/

DK45SE/DK50SE
SUPPLEMENT WORKSHOP MANUAL
 Item Modification
Updated- Remark
Chapter Page Update
page
1. General 1-3 ~ 4 4 Specification item added and terminology Replace the page
changed
1-5 ~ 6 5
1-9 ~ 10 10 Terminology changed Replace the page
1-11 ~ 12 11
1-19 ~ 20 19 Terminology in table changed Replace the page
1-23 ~ 24 24 Temperature specifications added in table Replace the page
2. Engine 2-5 ~ 6 5 Description for engine specifications added Replace the page
2-9 ~ 10 10 Terminology in description changed Replace the page
2-25 ~ 26 26 Incorrect component name corrected Replace the page
2-27 ~ 28 28 Reference page added Replace the page
2-43 ~ 44 43 Figures corrected Replace the page
2-47 ~ 48 47, 48 Item in table and figure changed Replace the page
2-63 ~ 64 63 Component number in exploded view changed Replace the page
2-79 ~ 80 80 Figures changed Replace the page
2-89 ~ 90 90 Figure changed (flywheel) Replace the page
2-93 ~ 94 93
2-99 ~ 100 100 Figure changed (engine) Replace the page
4. Transmission 4-15 ~ 16 16 Wrong description corrected Replace the page
6. Rear axle 6-5 ~ 6 5 A word inserted in a sentence Replace the page
10. Hydraulic system 10-5 ~ 10 6, 7, 8, 9 Hydraulic circuit diagrams changed Replace the page
10-13 ~ 14 13 Component name changed Replace the page
10-15 ~ 16 15, 16 Figures changed and strapline removed Replace the page
10-25 ~ 26 25 Description added Replace the page
10-29 ~ 30 29 Figure changed Replace the page
11. Electric system 11-3 ~ 4 3 Component location added (page size: A3) Replace the page
11-17 ~ 18 17, 18 Figures corrected Replace the page
11-19 ~ 20 19, 20 Figures changed to new version of combination Replace the page
switch and wiring arrangement description cor-
rected
11-21 ~ 22 22 Description for PTO changed Replace the page
11-25 ~ 26 26 Figures changed and description added Replace the page
11-27 ~ 28 27 Description added Replace the page
11-149 ~ 152 150 ~ 160 Electric circuit diagram added for better com- Insert the page
prehension
 PREFACE
This manual is toprovide servicingpersonnel with information on the general specifica-
tions, service, operatingprinciple, troubleshooting, exploded view includingpart name,
removing and installingprocedures for DK35SE, DK40SE, DK45SE and DK50SE trac-
tors with high-end technology.

All information in this manual is based on the latestproduct information available at

the time ofpublication. Therefore, some of the information in this manual may differ
from the machine you have.

KIOTI has aprinciple to apply update to the next edition of the manual if there is any.
However, KIOTI has no obligation to modify the contents in this manual, especially
the contents in the manual which is already distributed orpublished.

The modified information is available in KIOTI's online electronic manual system

(DEMSS).

This manual is ultimately to satisfy customers with bestperformance of tractor. If there

is any typo, wrong information or question for this manual, feel free to contact KIOTI.

2007. 01
Overseas service team
DAEDONG INDUSTRIAL Co., Ltd.

IMPORTANT
• Using unspecifiedparts, fuel and lubricants
other than KIOTI's genuineparts can damage
the tractor and such damage will not be
covered by warranty.
REMARK
• We r e s e r v e t h e r i g h t t o m a k e c h a n g e s
throughout the entire manual at any time
without notice.
TABLE OF CONTENTS

CHAPTER 0 SAFETY FIRST

CHAPTER 1 GENERAL

CHAPTER 2 ENGINE

CHAPTER 3 CLUTCH

CHAPTER 4 TRANSMISSION

CHAPTER 5 HST

CHAPTER 6 REAR AXLE

CHAPTER 7 BRAKE

CHAPTER 8 FRONT AXLE

CHAPTER 9 STEERING SYSTEM

CHAPTER 10 HYDRAULIC SYSTEM

CHAPTER 11 ELECTRIC SYSTEM

CHAPTER INDEX
DK35SE/DK40SE/DK45SE/DK50SE

SAFETY FIRST

TABLE OF CONTENTS
1. FOR SAFETY .................................................................... 0-2
1.1 Alert symbols ......................................................................0-2

2. SAFETY TIPS .................................................................... 0-3

2.1 Safety gear .........................................................................0-3
2.2 Work place .........................................................................0-3
2.3 Safety instructions when preparing tractor .........................0-4
2.4 Avoid fires ...........................................................................0-4
2.5 Cautions when handling the battery ...................................0-5
2.6 Cautions for high pressure hoses ............................................. 0-5
2.7 Use of appropriate tools and equipment .............................0-6
2.8 Handling of hazardous materials ........................................0-6
2.9 Handling of rotating blade, shaft and driving belt................0-7
2.10 Prevention of scald .............................................................0-7
2.11 Disposal of environmental waste ........................................0-8
2.12 Cautions when handling tires..............................................0-8

3. SAFETY DECALS ............................................................. 0-9

3.1 Location of decals ...............................................................0-9
 SAFETY FIRST - FOR SAFETY DK35/40/45/50SE

1. FOR SAFETY
SAFETY FIRST

• Most accidents can be avoided if basic safety in-

structions and regulations are followed. Always fol-
low the safety regulations and avoid any dangerous
situation to prevent an accident.
GENERAL

• You can be unexpectedly injured if inspecting or

servicing the tractor without full knowledge of it.
Read the service manual carefully before starting
servicing and follow the instructions for servicing,
maintenance and inspection to prevent any injury.
ENGINE

ᴯᖿ⤇#╤ⴋ#$
READ MANUAL!
T46W001A
CLUTCH

1.1 ALERT SYMBOLS

In this manual, the following safety-alert symbols are
TRANSMISSION

used. Their meanings are as follows:

▶ REMARK ▶ CAUTION
HST
REAR AXLE

REMARK ⱇ#⪣
CAUTION
T46W002A T46W004A
BRAKE

• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
service information for optimal service. which, if not observed, may result in serious injury.

▶ IMPORTANT ▶ WARNING
FRONT AXLE
STEERING

WARNING
HYDRAULIC

T46W003A T46W005A

• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this information not observed, may result in death or injury.
ELECTRIC

is not carefully read and observed, the tractor can-

not fully function or may be damaged.

0-2 DT66-W00 Jan. 2007

DK35/40/45/50SE SAFETY FIRST - SAFETY TIPS

2. SAFETY TIPS

SAFETY FIRST
2.1 SAFETY GEAR 2.2 WORK PLACE

GENERAL
ENGINE
T46W007A

A. VENTILATING SYSTEM

T46W006A
When working on the tractor, wear safety gloves, safety
CLUTCH
The service should be performed in well-ventilated
area. If the engine should be started in an enclosed
place, the exhaust gas pipe should be installed.

TRANSMISSION
shoes, ear plugs, safety goggles, safety helmet, work-
ing clothes, etc. appropriate for your working environ- WARNING
ment. Never wear loose fitting clothing or a tie which • California Proposition 65 Warning
can be caught to the rotating part. According to the
Inhaling exhaust gas can cause cancer or damage
statistics, most accidents that occurred with rotating
the generative function leading to infertility.
parts are due to this inappropriate manner of wearing
clothes.

HST
B. SAFE WORKING PLACE

REAR AXLE
BRAKE
T46W008A

The work should be done in a wide, level and safe FRONT AXLE
place to prevent slip and fall accident.

C. ILLUMINATION
The work place should be well illuminated. If working
in a dark place or under the tractor, use the work lamp.
STEERING

The work lamp should be covered by the safety cover.

The bulb can cause fire due to leaked fuel if it is broken.

D. SAFETY EQUIPMENT
Be sure to keep a first aid kit and fire extinguisher han-
HYDRAULIC

dy at all times.

E. CLEAN WORKING AREA

Keep the working area clean before and during work. If
any oil or fuel is spilled, it should be cleaned up immedi-
ELECTRIC

ately.

DT66-W00 Jan. 2007 0-3

 SAFETY FIRST - SAFETY TIPS DK35/40/45/50SE

2.3 SAFETY INSTRUCTIONS WHEN 2.4 AVOID FIRES

SAFETY FIRST

PREPARING TRACTOR
GENERAL
ENGINE

T46W011A

• Never smoke or allow flames in your work area

T46W009A
when servicing the fuel system.
• Lower the implement on to the ground.
CLUTCH
TRANSMISSION

T46W012A
HST

• Keep flames or sparks away from the spray paint or

fuel containers and be careful of leak.
T46W010A
REAR AXLE

• Stop the engine and remove the key.

• Put "Do not operate" label on the tractor if necessary.
BRAKE

T46W013A
FRONT AXLE

• Always disconnect the battery cable before servicing.

• Be extra cautious of fire when welding.
STEERING
HYDRAULIC

T46W014A

• Always keep a fire extinguisher in workshop.

ELECTRIC

0-4 DT66-W00 Jan. 2007

DK35/40/45/50SE SAFETY FIRST - SAFETY TIPS

2.5 CAUTIONS WHEN HANDLING THE 2.6 CAUTIONS FOR HIGH PRESSURE HOSES

SAFETY FIRST
BATTERY

GENERAL
ENGINE
T46W015A

• Always disconnect the negative battery cable first and

reconnect it last to avoid sparks from an accidental T46W019A

short circuit. You can get injured or fire may break out.
• The hydraulic fluid leaked from high pressure hoses

CLUTCH
or pipes can penetrate your skin.

TRANSMISSION
T46W016A

HST
• Do not charge the frozen battery. Charging the frozen
battery can cause explosion. Let the battery warmed up
to ambient temperature (16°C, 60°F) before charging.

REAR AXLE
T46W020A

• Before connecting a high pressure hose or pipe,

stop the engine and depressurize it by valve.
• Check the bolts for tightness before starting the en-
gine after servicing the hydraulic system.

BRAKE
• Use a cardboard or plank when checking leakage.

T46W017A

• Keep sparks and flames (match, lighter) away from the FRONT AXLE
battery. The battery can explode due to the battery fluid.
• Never connect the battery's negative and positive
cables with metal for test. Use only tester when
checking the battery voltage.
STEERING

T46W021A
HYDRAULIC

• Never weld the high pressure pipe or the surround-

ing area. The pipe or hose can be heated and ex-
plode which can lead to fire or burn.
T46W018A
ELECTRIC

• The battery contains the acid that can burn you. When
it contacts with your eyes, you may lose your sight.

DT66-W00 Jan. 2007 0-5

 SAFETY FIRST - SAFETY TIPS DK35/40/45/50SE

2.7 USE OF APPROPRIATE TOOLS AND 2.8 HANDLING OF HAZARDOUS MATERI-

SAFETY FIRST

EQUIPMENT ALS
• Use the appropriate tools in proper size. If an inap- • Do not use pressurized air to blow out hazardous
propriate tool is used, it can be slipped which can materials, such as clutch dust, with compressed
damage parts or injure you. air. Inhaling such hazardous materials can damage
GENERAL

• Do not confuse units (mm, inch, etc.). your health.

• Use the air impact wrench only when unscrewing
REMARK
the bolts or nuts. Such wrench should not be used
when assembly precisely machined parts which its • All KIOTI's genuine parts contain no asbetos.
tightening torque should be strictly observed. It can
ENGINE

cause malfunction.
• These materials should be rinsed or wiped away
• Be careful of a socket popped out due to the turning after spraying oil.
force when using the air impact wrench. Especially,
be extra cautious when working on connection or
CLUTCH

socket with joint.

TRANSMISSION
HST
REAR AXLE

T46W022A

• When lifting the tractor with a hydraulic jack or a

hoist, fix it firmly and install the auxiliary support.
Never work under the tractor if the support and the
BRAKE

hydraulic jack (hoist) are not installed.

• When using a hydraulic jack or a hoist, do not use
it over the limit of the equipment and the conveying
belt.
FRONT AXLE

• Make sure that the hydraulic lock operates properly

before using the hydraulic jack. Improper use of
lock can cause a serious accident.
• Check the buttons and operating direction of the
STEERING

hoist before using it. Improper operation can cause

a serious accident.
• Do not use wooden blocks or bricks as support un-
der the tractor. As the tractor's weight is continuous-
ly applied to them, they can be broken or collapsed.
HYDRAULIC
ELECTRIC

0-6 DT66-W00 Jan. 2007

DK35/40/45/50SE SAFETY FIRST - SAFETY TIPS

2.9 HANDLING OF ROTATING BLADE, 2.10 PREVENTION OF SCALD

SAFETY FIRST
SHAFT AND DRIVING BELT

GENERAL
ENGINE
T46W023A

CLUTCH
T46W027A

• Do not open the radiator cap when the radiator is

hot. Hot coolant or steam can be surged leading to

TRANSMISSION
a serious scald.
T46W024A

• Do not set a hand or a foot into the tractor's rotating

blade or PTO shaft.
Be extra careful when you are in loose clothes.

HST
REAR AXLE
BRAKE
T46W028A

• Check the surface temperature of the container be-

T46W025A fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
• Be careful not to get caught by the rotating engine
There is danger of burning. FRONT AXLE
cooling fan.
• Perform any service on the engine parts (muffler,
exhaust manifold, turbocharger, etc.) only when
they are not hot.
STEERING
HYDRAULIC

T46W026A
ELECTRIC

• You can be seriously injured if your hand or clothes

is caught by the rotating fan belt or A/C belt.

DT66-W00 Jan. 2007 0-7

 SAFETY FIRST - SAFETY TIPS DK35/40/45/50SE

2.11 DISPOSAL OF ENVIRONMENTAL 2.12 CAUTIONS WHEN HANDLING TIRES

SAFETY FIRST

WASTE
GENERAL
ENGINE
CLUTCH

T46W029A T46W030A

• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
TRANSMISSION

coolant, oil filter, etc. Otherwise, they can pollute

the environment seriously and you can be charged
in violation of regulations.
HST
REAR AXLE

T46W031A
BRAKE

• Do not weld or apply heat to the tire rim or disc. The

tire can explode due to the rapidly increased pres-
sure in the tire.
• Check tires for inflation pressure, damage, deforma-
FRONT AXLE

tion, extended wear on lug and damage of rim and

disc. Also check if wheel bolts, rim bolts and nuts
are loose.
STEERING
HYDRAULIC
ELECTRIC

0-8 DT66-W00 Jan. 2007

DK35/40/45/50SE SAFETY FIRST - SAFETY DECALS

3. SAFETY DECALS

SAFETY FIRST
• When replacing parts, be sure to install the appro-
priate safety decal as well. Otherwise, the custom-
er's safety will be threatened.
• If a decal is damaged or detached, always replace

GENERAL
with the appropriate decal.
• The decal and its attaching location are as follows.
• Part numbers appear at the bottom of decals.

ENGINE
3.1 LOCATION OF DECALS

CLUTCH
TRANSMISSION
HST
REAR AXLE
BRAKE
FRONT AXLE
STEERING

T46W032A
HYDRAULIC

COMPONENTS

(1) Label, muffler warning (4) Label, muffler (7) Label, safety (10) Label, PTO caution
(2) Label, radiator (5) Label, fuel warning (8) Label, coupler socket (11) Label, ROPS warning
ELECTRIC

(3) Label, caution(fan) (6) Label, joystick lever (9) Label, ass’y (12) Label, ROPS caution

DT66-W00 Jan. 2007 0-9

 SAFETY FIRST - SAFETY DECALS DK35/40/45/50SE

(1) LABEL, MUFFLER WARNING (T2615-55112) (4) LABEL, MUFFLER (T4625-52361)

SAFETY FIRST

WARNING
Do NOT run engine
in an enclosed area.
GENERAL

Exhaust gas cause

sickness or possible
death.
Do NOT touch a muffler
ENGINE

with bare hands.

T2615-55112

(2) LABEL, RADIATOR (T2615-53561)

CLUTCH

T4625-52361
TRANSMISSION

(5) LABEL, FUEL WARNING (T2615-54112)

WARNING
Avoid flames and sparks.
HST

STOP engine while refueling.

ONLY use diesel.

T2615-54112
REAR AXLE

(3) LABEL, CAUTION(FAN) (T4625-52351) (6) LABEL, JOYSTICK LEVER (T2350-54141)

WARNING
BRAKE

This lever is for the purpose of operating

the remote control valve.

Do NOT grasp the joystick lever when

FRONT AXLE

mounting the tractor. Use only the hand

holds provided.

When the joystick lever is broken or

damaged, it can cause serious problems.
T2350-54141
STEERING
HYDRAULIC
ELECTRIC

T4625-52351

0-10 DT66-W00 Jan. 2007

DK35/40/45/50SE SAFETY FIRST - SAFETY DECALS

(7) LABEL, SAFETY (T2325-50512) (10) LABEL, PTO CAUTION (T2325-50743)

SAFETY FIRST
CAUTION WA R N I N G
1. Read and understand the owner's manual before attempting to operate TO AVOID PERSONAL INJURY:
this tractor 1. Attached pulled or towed
2. Start the tractor in neutral and with clutch pedal fully depressed. loads to the drawbar

GENERAL
only.
3. Start the engine only while in the operator's seat.
2. Use the 3-point hitch only
4. Keep people far away from tractor when working. with equipment designed
5. Avoid sharp turns or sudden braking. for 3-point hitch usage.
TO AVOID INJURY FROM PTO:
6. Always slow down when driving on rough ground.
1. Keep all shields in place.
7. Always stop the engine and set the brake before checking, adjusting 2. Keep hands, feet and clothing away.

ENGINE
or repairing the tractor or implement.
3. Disengage PTO, stop the engine
8. Always lower implements to the ground before leaving the tractor seat. and set the brake before adjusting,
9. Only the operator should be allowed on the tractor. repairing or servicing the tractor or
10. Lock brake pedals together, use warning lights, and use a slow implement.
T2325-50743

moving vehicle emblem when traveling on the roadway.

11. Failure to follow the instructions above or in the owner's manual can

CLUTCH
cause serious injury to the operator or other persons. T2325-50512

(11) LABEL, ROPS WARNING (T2625-50721)

TRANSMISSION
WARNING
(8) LABEL, COUPLER SOCKET (T2350-54122)

WARNING
1. Be sure to check transmission oil

HST
and supply to regular capacity
When using the Auxiliary equipment
Death or injury may result
2. A and B ports are only double acting port From tractor roll over.
When operating this

REAR AXLE
tractor with the ROPS in
the down position, the
chance for serious injury
or death is increased.

T2350-54142
Notice: Only operate this
tractor with ROPS in the
Down position when
Necessary.

BRAKE
Injury may result from
contact with ROPS in the
down position
(9) LABEL, ASS’Y (T4837-52121) T2625-50721

FRONT AXLE
CAUTION
1. The auxiliary equipment doesn't need to draft (rotary etc).
A Position of the top link : DRIVING
WORKING
A (12) LABEL, ROPS CAUTION (T2445-50724)
B
STEERING

WA R N I N G
C
2. The auxiliary equipment needs to draft (plow etc).
Position of the top link : DRIVING A
WORKING B, C TO AVOID PERSONAL INJURY:
1. Roll-Over Protective Structure (ROPS)
Be sure to fix on "A" position of the top link, while driving with the auxiliary equipment
on common and farm load. with a seat belt is recommended in
most applications. Check the OWNER’s
HYDRAULIC

Must keep because of draft control sence of trouble while drive to be stuck the top link
to working position of draft control equipment (B, C)
manual and discuss with your local
T4837-52121 dealer.
2. Always use the seat belt when the
tractor is equipped with ROPS.
Never use the seat belt when the
ELECTRIC

tractor is not equipped with ROPS.

T2445-50924

DT66-W00 Jan. 2007 0-11

MEMO
DK35SE/DK40SE/DK45SE/DK50SE

GENERAL

TABLE OF CONTENTS
1. IDENTIFICATION NUMBER.................... 1-2
1.1 Tractor serial number location .................. 1-2
1.2 Tractor serial number assignment
standard .................................................... 1-2
1.3 Engine serial number location .................. 1-2
1.4 Transmission number ............................... 1-2
1.5 Engine number assignment standard ...... 1-2
2. DIMENSIONS ........................................ 1-3
3. SPECIFICATIONS ................................... 1-4
6. MAINTENANCE SCHEDULE CHART .. 1-17
7. TIRES .................................................... 1-19
7.1 Specified inflation pressure .................... 1-19
7.2 Tightening torque for tire bolts................ 1-19
8. TIGHTENING TORQUE ........................ 1-20
8.1 General use screws, bolts and nuts ....... 1-20
8.2 Stud bolts ............................................... 1-20
8.3 American standard screws, bolts and nuts
with UNC or UNF threads ...................... 1-21

4. DRIVING SPEED ..................................... 1-6 9. PART NUMBER ASSIGNMENT STAN-

DARD FOR KIOTI BOLTS AND NUTS . 1-22
4.1 Gear arrangement .................................... 1-6
4.2 Speed ratio (engine vs. rear axle) ...........1-10 9.1 Bolts ....................................................... 1-22

4.3 Rear tire rolling circumference ................ 1-10 9.2 Nuts ........................................................ 1-23

4.4 Calculation of driving speed ................... 1-10 10. UNIT CONVERSION TABLE ............... 1-24
4.5 Driving speed table ................................ 1-11
4.6 Reverse driving speed ........................... 1-12

5. RELATIVE SPEED RATIO OF FRONT

WHEELS ............................................... 1-13
5.1 Calculation for relative speed ratio of
front wheels ............................................ 1-13
5.2 How to measure the actual rolling
circumference ......................................... 1-16
 GENERAL - IDENTIFICATION NUMBER DK35/40/45/50SE

1. IDENTIFICATION NUMBER
SAFETY FIRST

1.1 TRACTOR SERIAL NUMBER LOCATION 1.3 ENGINE SERIAL NUMBER LOCATION
GENERAL
ENGINE
CLUTCH

T46W101A T46W102A

The tractor's serial number plate (A) is located on the The engine number (A) is stamped next to the injection
TRANSMISSION

left side of front axle frame. pump assembly of the cylinder block.

1.2 TRACTOR SERIAL NUMBER ASSIGN- 1.4 TRANSMISSION NUMBER

MENT STANDARD
The transmission number is stamped on the transmis-
F T 6 2 0 0 0 0 1 sion case or the PTO cover.
HST

Production serial number 1.5 ENGINE NUMBER ASSIGNMENT STAN-

DARD
Model
REAR AXLE

F D 3 3 0 0 0 0 1

T62 DK35SEH Production serial number

T65 DK40SEH
BRAKE

T64 DK40SE Engine model

T66 DK45SEH

Year of manufacturing
FRONT AXLE

Year of manufacturing
REMARK
• For detailed information on how the engine
8 1998 number is assigned, refer to chapter "Engine".
9 1999
STEERING

0 2000
1 2001
2 2002
3 2003
HYDRAULIC

D 2004
E 2005
F 2006
G 2007
ELECTRIC

1-2 DT66-W00 Jan. 2007

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