Professional Documents
Culture Documents
DK45SE/DK50SE
SUPPLEMENT WORKSHOP MANUAL
Item Modification
Updated- Remark
Chapter Page Update
page
1. General 1-3 ~ 4 4 Specification item added and terminology Replace the page
changed
1-5 ~ 6 5
1-9 ~ 10 10 Terminology changed Replace the page
1-11 ~ 12 11
1-19 ~ 20 19 Terminology in table changed Replace the page
1-23 ~ 24 24 Temperature specifications added in table Replace the page
2. Engine 2-5 ~ 6 5 Description for engine specifications added Replace the page
2-9 ~ 10 10 Terminology in description changed Replace the page
2-25 ~ 26 26 Incorrect component name corrected Replace the page
2-27 ~ 28 28 Reference page added Replace the page
2-43 ~ 44 43 Figures corrected Replace the page
2-47 ~ 48 47, 48 Item in table and figure changed Replace the page
2-63 ~ 64 63 Component number in exploded view changed Replace the page
2-79 ~ 80 80 Figures changed Replace the page
2-89 ~ 90 90 Figure changed (flywheel) Replace the page
2-93 ~ 94 93
2-99 ~ 100 100 Figure changed (engine) Replace the page
4. Transmission 4-15 ~ 16 16 Wrong description corrected Replace the page
6. Rear axle 6-5 ~ 6 5 A word inserted in a sentence Replace the page
10. Hydraulic system 10-5 ~ 10 6, 7, 8, 9 Hydraulic circuit diagrams changed Replace the page
10-13 ~ 14 13 Component name changed Replace the page
10-15 ~ 16 15, 16 Figures changed and strapline removed Replace the page
10-25 ~ 26 25 Description added Replace the page
10-29 ~ 30 29 Figure changed Replace the page
11. Electric system 11-3 ~ 4 3 Component location added (page size: A3) Replace the page
11-17 ~ 18 17, 18 Figures corrected Replace the page
11-19 ~ 20 19, 20 Figures changed to new version of combination Replace the page
switch and wiring arrangement description cor-
rected
11-21 ~ 22 22 Description for PTO changed Replace the page
11-25 ~ 26 26 Figures changed and description added Replace the page
11-27 ~ 28 27 Description added Replace the page
11-149 ~ 152 150 ~ 160 Electric circuit diagram added for better com- Insert the page
prehension
PREFACE
This manual is toprovide servicingpersonnel with information on the general specifica-
tions, service, operatingprinciple, troubleshooting, exploded view includingpart name,
removing and installingprocedures for DK35SE, DK40SE, DK45SE and DK50SE trac-
tors with high-end technology.
KIOTI has aprinciple to apply update to the next edition of the manual if there is any.
However, KIOTI has no obligation to modify the contents in this manual, especially
the contents in the manual which is already distributed orpublished.
2007. 01
Overseas service team
DAEDONG INDUSTRIAL Co., Ltd.
IMPORTANT REMARK
• Using unspecifiedparts, fuel and lubricants • We r e s e r v e t h e r i g h t t o m a k e c h a n g e s
other than KIOTI's genuineparts can damage throughout the entire manual at any time
the tractor and such damage will not be without notice.
covered by warranty.
TABLE OF CONTENTS
CHAPTER 1 GENERAL
CHAPTER 2 ENGINE
CHAPTER 3 CLUTCH
CHAPTER 4 TRANSMISSION
CHAPTER 5 HST
CHAPTER 7 BRAKE
CHAPTER INDEX
DK35SE/DK40SE/DK45SE/DK50SE
SAFETY FIRST
TABLE OF CONTENTS
1. FOR SAFETY .................................................................... 0-2
1.1 Alert symbols ......................................................................0-2
1. FOR SAFETY
SAFETY FIRST
ᴯᖿ⤇#╤ⴋ#$
READ MANUAL!
T46W001A
CLUTCH
▶ REMARK ▶ CAUTION
HST
REAR AXLE
REMARK ⱇ#⪣
CAUTION
T46W002A T46W004A
BRAKE
• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
service information for optimal service. which, if not observed, may result in serious injury.
▶ IMPORTANT ▶ WARNING
FRONT AXLE
STEERING
WARNING
HYDRAULIC
T46W003A T46W005A
• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this information not observed, may result in death or injury.
ELECTRIC
2. SAFETY TIPS
SAFETY FIRST
2.1 SAFETY GEAR 2.2 WORK PLACE
GENERAL
ENGINE
T46W007A
A. VENTILATING SYSTEM
CLUTCH
T46W006A
The service should be performed in well-ventilated
area. If the engine should be started in an enclosed
When working on the tractor, wear safety gloves, safety place, the exhaust gas pipe should be installed.
TRANSMISSION
shoes, ear plugs, safety goggles, safety helmet, work-
ing clothes, etc. appropriate for your working environ- WARNING
ment. Never wear loose fitting clothing or a tie which • California Proposition 65 Warning
can be caught to the rotating part. According to the
Inhaling exhaust gas can cause cancer or damage
statistics, most accidents that occurred with rotating
the generative function leading to infertility.
parts are due to this inappropriate manner of wearing
clothes.
HST
B. SAFE WORKING PLACE
REAR AXLE
BRAKE
T46W008A
The work should be done in a wide, level and safe FRONT AXLE
place to prevent slip and fall accident.
C. ILLUMINATION
The work place should be well illuminated. If working
in a dark place or under the tractor, use the work lamp.
STEERING
D. SAFETY EQUIPMENT
Be sure to keep a first aid kit and fire extinguisher han-
HYDRAULIC
dy at all times.
ately.
PREPARING TRACTOR
GENERAL
ENGINE
T46W011A
T46W012A
HST
T46W013A
FRONT AXLE
T46W014A
2.5 CAUTIONS WHEN HANDLING THE 2.6 CAUTIONS FOR HIGH PRESSURE HOSES
SAFETY FIRST
BATTERY
GENERAL
ENGINE
T46W015A
short circuit. You can get injured or fire may break out.
• The hydraulic fluid leaked from high pressure hoses
CLUTCH
or pipes can penetrate your skin.
TRANSMISSION
T46W016A
HST
• Do not charge the frozen battery. Charging the frozen
battery can cause explosion. Let the battery warmed up
to ambient temperature (16°C, 60°F) before charging.
REAR AXLE
T46W020A
BRAKE
• Use a cardboard or plank when checking leakage.
T46W017A
• Keep sparks and flames (match, lighter) away from the FRONT AXLE
battery. The battery can explode due to the battery fluid.
• Never connect the battery's negative and positive
cables with metal for test. Use only tester when
checking the battery voltage.
STEERING
T46W021A
HYDRAULIC
• The battery contains the acid that can burn you. When
it contacts with your eyes, you may lose your sight.
EQUIPMENT ALS
• Use the appropriate tools in proper size. If an inap- • Do not use pressurized air to blow out hazardous
propriate tool is used, it can be slipped which can materials, such as clutch dust, with compressed
damage parts or injure you. air. Inhaling such hazardous materials can damage
GENERAL
cause malfunction.
• These materials should be rinsed or wiped away
• Be careful of a socket popped out due to the turning after spraying oil.
force when using the air impact wrench. Especially,
be extra cautious when working on connection or
CLUTCH
T46W022A
SAFETY FIRST
SHAFT AND DRIVING BELT
GENERAL
ENGINE
T46W023A
CLUTCH
T46W027A
TRANSMISSION
a serious scald.
T46W024A
HST
REAR AXLE
BRAKE
T46W028A
T46W026A
ELECTRIC
WASTE
GENERAL
ENGINE
CLUTCH
T46W029A T46W030A
• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
TRANSMISSION
T46W031A
BRAKE
3. SAFETY DECALS
SAFETY FIRST
• When replacing parts, be sure to install the appro-
priate safety decal as well. Otherwise, the custom-
er's safety will be threatened.
• If a decal is damaged or detached, always replace
GENERAL
with the appropriate decal.
• The decal and its attaching location are as follows.
• Part numbers appear at the bottom of decals.
ENGINE
3.1 LOCATION OF DECALS
CLUTCH
TRANSMISSION
HST
REAR AXLE
BRAKE
FRONT AXLE
STEERING
T46W032A
HYDRAULIC
COMPONENTS
(1) Label, muffler warning (4) Label, muffler (7) Label, safety (10) Label, PTO caution
(2) Label, radiator (5) Label, fuel warning (8) Label, coupler socket (11) Label, ROPS warning
ELECTRIC
(3) Label, caution(fan) (6) Label, joystick lever (9) Label, ass’y (12) Label, ROPS caution
WARNING
Do NOT run engine
in an enclosed area.
GENERAL
T4625-52361
TRANSMISSION
WARNING
Avoid flames and sparks.
HST
WARNING
BRAKE
T4625-52351
SAFETY FIRST
CAUTION WA R N I N G
1. Read and understand the owner's manual before attempting to operate TO AVOID PERSONAL INJURY:
this tractor 1. Attached pulled or towed
2. Start the tractor in neutral and with clutch pedal fully depressed. loads to the drawbar
GENERAL
only.
3. Start the engine only while in the operator's seat.
2. Use the 3-point hitch only
4. Keep people far away from tractor when working. with equipment designed
5. Avoid sharp turns or sudden braking. for 3-point hitch usage.
TO AVOID INJURY FROM PTO:
6. Always slow down when driving on rough ground.
1. Keep all shields in place.
7. Always stop the engine and set the brake before checking, adjusting 2. Keep hands, feet and clothing away.
ENGINE
or repairing the tractor or implement.
3. Disengage PTO, stop the engine
8. Always lower implements to the ground before leaving the tractor seat. and set the brake before adjusting,
9. Only the operator should be allowed on the tractor. repairing or servicing the tractor or
10. Lock brake pedals together, use warning lights, and use a slow implement.
T2325-50743
CLUTCH
cause serious injury to the operator or other persons. T2325-50512
TRANSMISSION
WARNING
(8) LABEL, COUPLER SOCKET (T2350-54122)
WARNING
1. Be sure to check transmission oil
HST
and supply to regular capacity
When using the Auxiliary equipment
Death or injury may result
2. A and B ports are only double acting port From tractor roll over.
When operating this
REAR AXLE
tractor with the ROPS in
the down position, the
chance for serious injury
or death is increased.
T2350-54142
Notice: Only operate this
tractor with ROPS in the
Down position when
Necessary.
BRAKE
Injury may result from
contact with ROPS in the
down position
(9) LABEL, ASS’Y (T4837-52121) T2625-50721
FRONT AXLE
CAUTION
1. The auxiliary equipment doesn't need to draft (rotary etc).
A Position of the top link : DRIVING
WORKING
A (12) LABEL, ROPS CAUTION (T2445-50724)
B
STEERING
WA R N I N G
C
2. The auxiliary equipment needs to draft (plow etc).
Position of the top link : DRIVING A
WORKING B, C TO AVOID PERSONAL INJURY:
1. Roll-Over Protective Structure (ROPS)
Be sure to fix on "A" position of the top link, while driving with the auxiliary equipment
on common and farm load. with a seat belt is recommended in
most applications. Check the OWNER’s
HYDRAULIC
Must keep because of draft control sence of trouble while drive to be stuck the top link
to working position of draft control equipment (B, C)
manual and discuss with your local
T4837-52121 dealer.
2. Always use the seat belt when the
tractor is equipped with ROPS.
Never use the seat belt when the
ELECTRIC
GENERAL
TABLE OF CONTENTS
1. IDENTIFICATION NUMBER.................... 1-2 6. MAINTENANCE SCHEDULE CHART .. 1-17
1.1 Tractor serial number location .................. 1-2
7. TIRES .................................................... 1-19
1.2 Tractor serial number assignment
standard .................................................... 1-2 7.1 Specified inflation pressure .................... 1-19
1.3 Engine serial number location .................. 1-2 7.2 Tightening torque for tire bolts................ 1-19
1.4 Transmission number ............................... 1-2 8. TIGHTENING TORQUE ........................ 1-20
1.5 Engine number assignment standard ...... 1-2
8.1 General use screws, bolts and nuts ....... 1-20
2. DIMENSIONS ........................................ 1-3 8.2 Stud bolts ............................................... 1-20
8.3 American standard screws, bolts and nuts
3. SPECIFICATIONS ................................... 1-4 with UNC or UNF threads ...................... 1-21
4.3 Rear tire rolling circumference ................ 1-10 9.2 Nuts ........................................................ 1-23
4.4 Calculation of driving speed ................... 1-10 10. UNIT CONVERSION TABLE ............... 1-24
4.5 Driving speed table ................................ 1-11
4.6 Reverse driving speed ........................... 1-12
1. IDENTIFICATION NUMBER
SAFETY FIRST
1.1 TRACTOR SERIAL NUMBER LOCATION 1.3 ENGINE SERIAL NUMBER LOCATION
GENERAL
ENGINE
CLUTCH
T46W101A T46W102A
The tractor's serial number plate (A) is located on the The engine number (A) is stamped next to the injection
TRANSMISSION
left side of front axle frame. pump assembly of the cylinder block.
F D 3 3 0 0 0 0 1
Year of manufacturing
FRONT AXLE
Year of manufacturing
REMARK
• For detailed information on how the engine
8 1998 number is assigned, refer to chapter "Engine".
9 1999
STEERING
0 2000
1 2001
2 2002
3 2003
HYDRAULIC
D 2004
E 2005
F 2006
G 2007
ELECTRIC
www.servicemanualbit.com