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Tải trọn bộ tài liệu biến tần servo plc tại: Tài liệu biến tần servo plc
BAT + 21
Backup battery 3. 33 PAO
(2.8 to 4.5 V) BAT - 22 34 /PAO
31 ALM+
Forward current limit /P-CL 45 (SI5)
(Limit when ON) Servo alarm output
32 ALM- (OFF for an alarm)
Reverse current limit /N-CL 46 (SI6)
(Limit when ON) Photocoupler output
Connector Max. operating voltage:
shell 30 VDC
Max. operating current:
FG Connect shield to 50 mA DC
connector shell
6-10
6.3 Examples of I/O Signal Connections
/CLR 14
6-11
6 Wiring
6.3.3 Torque Control Mode
BAT + 21
Backup battery 3. 33 PAO
2.8 to 4.5 V BAT - 22 34 /PAO
6-12
12.3 List of Parameters
Blinks for
Blinks for
one second
one second
12-21
12 Appendix
12.3.2 Parameters
12.3.2 Parameters
Parameter Factory Setting Reference
Name Setting Range Units
No. Setting Validation Section
Pn000 Function Selection Basic Switch 0 0000 After
restart
n.
Direction Selection
(Refer to "8.3.2 Switching the Servomotor Rotation Direction.")
Axis Address
0 to F Sets SERVOPACK axis address
(Function supported by the servodrive support tool SigmaWin+)
12-22
12.3 List of Parameters
2 Sets the torque of Pn406 to the maximum value, decelerates the motor to a stop, and then sets it
to coasting state.
0 Not applicable to DC power input: Input AC power supply through L1, L2 (, and L3) terminals.
1 Applicable to DC power input: Input DC power supply between B1/ + and , or input DC power
supply between B1/ + and 1.
12-23
12 Appendix
12.3.2 Parameters
n.
Speed Control Option (T-REF Terminal Allocation)
0 N/A
1 Uses T-REF as an external torque limit input. (Refer to 8.9.3.)
2 Uses T-REF as a torque feed forward input. (Refer to 9.6.2.)
3 Uses T-REF as an external torque limit input when P-CL and N-CL are ON. (Refer to 8.9.4.)
0 N/A
1 Uses V-REF as an external speed limit input.
12-24
12.3 List of Parameters
0 1
1 10
2 100
3 1/10
4 1/100
The torque reference outputs a value "Torque reference value output from SERVOPACK Gravity compensation (Pn422)"
for monitor.
12-25
12 Appendix
12.3.2 Parameters
04 Position amplifier error (after electronic gears) (0.05 V/1 encoder pulse unit)
-1
05 Position reference speed (1 V/1000 min )
06 Reserved (Do not use.)
07 Motor load position error (0.01 V/one reference unit)
08 Positioning completion signal (positioning completed: 5V, positioning not completed: 0V)
-1
09 Speed feed forward (1 V/1000 min )
0A Torque feed forward (1 V/100%)
0 1
1 10
2 100
3 1/10
4 1/100
Analog monitor 2 output voltage = [( 1) Signal selection (Pn007.0) Signal multiplication (Pn007.2) ] + Offset voltage (Pn551)
The torque reference outputs a value "Torque reference value output from SERVOPACK Gravity compensation (Pn422)"
for monitor.
12-26
12.3 List of Parameters
0 Detects warning.
1 Does not detect warning.
12-27
12 Appendix
12.3.2 Parameters
0 PI control
1 I-P control After restart
12-28
12.3 List of Parameters
0 Available.
1 N/A (standard speed feedback.)
2 and 3 Reserved (Do not use)
12-27
12.3 List of Parameters
0 to 5 Same as Condition A
Pn144 Reference Filter Bias (Reverse) 0 to 10000 0.1% 1000 Immedi- 9.6.11
ately
12-29
12 Appendix
12.3.2 Parameters
n.
Predictive Control Selection
(Refer to "9.6.10 Predictive Control.")
12-30
12.3 List of Parameters
n.
Integral Compensation pro
(Refer to "9.6.9 Switching Gain Settings and 9.6.11 Less Deviation Control.")
12-31
12 Appendix
12.3.2 Parameters
n.
Reference Pulse Form
(Refer to "8.6.1 Setting Parameters.")
Clear Operation
(Refer to "8.6.1 Setting Parameters.")
0 Clears position error pulse at the baseblock (Servo OFF or alarm occurred).
1 Does not clear position error pulse (Possible to clear error counter only with CLR signal)
2 Clears position error pulse when an alarm occurs.
12-32
12.3 List of Parameters
0 N/A
1 Uses V-REF as a speed feed forward input.
0 N/A
1 Compensates in forward direction.
2 Compensates in reverse direction.
0 Outputs when the position error absolute value is the same or less than the positioning completion
width (Pn522).
Outputs when the position error absolute value is the position completion width (Pn522) or less
1 and the reference after position reference filtering is 0.
2 When the absolute value of the position error is below the positioning completed width setting
(Pn522), and the position reference input is 0.
12-33
12 Appendix
12.3.2 Parameters
0 No detection.
1 Outputs warning (A.911) when vibration is detected.
2 Outputs alarm (A.520) when vibration is detected.
12-34
12.3 List of Parameters
n.
1st Step Notch Filter Selection Setting
(Refer to "9.6.12 Torque Reference Filter.") Validation
0 N/A
Immediately
1 Uses 1st step notch filter for torque reference.
0 Uses the smaller value between motor max. speed and parameter Pn407 as
speed limit value.
After restart
1 Uses the smaller value between overspeed detection speed and parameter Pn407
as speed limit value.
0 N/A
Immediately
1 Uses 2nd step notch filter for torque reference.
Pn409 1st Step Notch Filter Frequency 50 to 2000 1 Hz 2000 Immedi- 9.6.12
ately
Pn40A 1st Step Notch Filter Q Value 50 to 1000 0.01 70 Immedi- 9.6.12
ately
Pn40C 2nd Step Notch Filter Frequency 50 to 2000 1 Hz 2000 Immedi- 9.6.12
ately
Pn40D 2nd Step Notch Filter Q Value 50 to 1000 0.01 70 Immedi- 9.6.12
ately
Pn40F 2nd Step 2nd Torque Reference Filter Fre- 100 to 2000 1 Hz 2000 Immedi- 9.6.12
quency ately
Pn410 2nd Step 2nd Torque Reference Filter Q 50 to 1000 0.01 70 Immedi- 9.6.12
Value ately
Pn411 3rd Step Torque Reference Filter Time 0 to 65535 s 0 Immedi- 9.6.12
Constant ately
Pn412 1st Step 2nd Torque Reference Filter Time 0 to 65535 0.01 ms 100 Immedi- 9.6.9
Constant ately
Pn413 1st Step 3rd Torque Reference Filter Time 0 to 65535 0.01 ms 100 Immedi- 9.6.9
Constant ately
Pn414 1st Step 4th Torque Reference Filter Time 0 to 65535 0.01 ms 100 Immedi- 9.6.9
Constant ately
Pn420 Damping for Vibration Suppression on 10 to 100 1% 100 Immedi- 9.6.13
Stopping ately
Pn421 Vibration Suppression Starting Time 0 to 65535 1 ms 1000 Immedi- 9.6.13
ately
Pn422 Gravity Compensation Torque -20000 to 20000 0.01 % 0 Immedi- 9.7
ately
Pn456 Sweep Torque Reference Amplitude 1 to 800 1% 15 Immedi-
ately
12-35
12 Appendix
12.3.2 Parameters
12-36
12.3 List of Parameters
12-37
12 Appendix
12.3.2 Parameters
0 to 6 Same as N-OT
7 Reserved (Do not use)
8 to F Same as N-OT
0 to F Same as N-OT
12-38
12.3 List of Parameters
0 to F Same as /SPD-D
0 to F Same as /SPD-D
0 to F Same as /SPD-D
12-39
12 Appendix
12.3.2 Parameters
0 to F Same as /ZCLAMP
0 to F Same as /ZCLAMP
12-40
12.3 List of Parameters
0 to 3 Same as /COIN
0 to 3 Same as /COIN
0 to 3 Same as /COIN
n.
Torque Limit Detection Signal Mapping (/CLT)
(Refer to "8.9.5 Checking Output Torque Limiting during Operation.")
0 to 3 Same as /CLT
0 to 3 Same as /CLT
0 to 3 Same as /CLT
12-41
12 Appendix
12.3.2 Parameters
n.
Near Signal Mapping (/NEAR)
(Refer to "8.6.6 Positioning Near Signal.")
12-42
12.3 List of Parameters
n.
/G-SEL2 Signal Mapping (Gain Change when ON (L-level))
(Refer to "7.3.2 Input Circuit Signal Allocation.")
Pn51B Excessive Error Level Between Servomo- 1 to 1073741824 1 reference 1000 Immedi- 10.4
tor and Load Positions (230) unit ately
Pn51E Excessive Position Error Warning Level 10 to 100 1% 100 Immedi- 11.1.2
ately
Pn520 Excessive Position Error Alarm Level 0 to 1073741823 1 reference 262144 Immedi- 9.5.3
(230-1) unit ately 11.1.1
Pn522 Positioning Completed Width 1 to 1073741824(230) 1 reference 7 Immedi- 8.6.5
unit ately
Pn524 NEAR Signal Width 1 to 1073741824(230) 1 reference 1073741824 Immedi- 8.6.6
unit ately
Pn526 Excessive Position Error Alarm Level at 1 to 1073741823 1 reference 262144 Immedi- 11.1.1
Servo ON (230-1) unit ately
Pn528 Excessive Position Error Warning Level at 10 to 100 1% 100 Immedi- 11.1.2
Servo ON ately
Pn529 Speed Limit Level at Servo ON 0 to 10000 1 min-1 10000 Immedi- 11.1.1
ately
Pn52A Multiplier per One Fully-closed Rotation 0 to 100 1% 20 Immedi- 10.4
ately
Pn52F Monitor Display at Power ON 0 to FFF FFF Immedi- 7.4.1
ately
12-43
12 Appendix
12.3.2 Parameters
n.
Program JOG Operation Related Switch
(Refer to "7.2.4 Program JOG Operation (Fn004).")
0 (Waiting time Pn535 Forward movement Pn531) Number of times of movement Pn536
1 (Waiting time Pn535 Reverse movement Pn531) Number of times of movements Pn536
(Waiting time Pn535 Forward movement Pn531) Number of times of movements Pn536
2
(Waiting time Pn535 Reverse movement Pn531) Number of times of movements Pn536
(Waiting time Pn535 Reverse movement Pn531) Number of times of movements Pn536
3
(Waiting time Pn535 Forward movement Pn531) Number of times of movements Pn536
4 (Waiting time Pn535 Forward movement Pn531 Waiting time Pn535
Reverse movement Pn531) Number of times of movement Pn536
5 (Waiting time Pn535 Reverse movement Pn531 Waiting time Pn535
Forward movement Pn531) Number of times of movement Pn536
Pn531 Program JOG Movement Distance 1 to 1073741824(230) 1 reference 32768 Immedi- 7.2.4
unit ately
Pn533 Program JOG Movement Speed 1 to 10000 1 min-1 500 Immedi- 7.2.4
ately
Pn534 Program JOG Acceleration/Deceleration 2 to 10000 1 ms 100 Immedi- 7.2.4
Time ately
Pn535 Program JOG Waiting Time 0 to 10000 1 ms 100 Immedi- 7.2.4
ately
Pn536 Number of Times of Program JOG Move- 1 to 1000 1 time 1 Immedi- 7.2.4
ment ately
Pn540 Gain Limit 10 to 20000 0.1 Hz 2000 Immedi- 9.3.2
ately
Pn550 Analog Monitor 1 Offset Voltage -10000 to 10000 0.1 V 0 Immedi- 9.7
ately
Pn551 Analog Monitor 2 Offset Voltage -10000 to 10000 0.1 V 0 Immedi- 9.7
ately
Pn600 Regenerative Resistor Capacity 1 Depends on SERVO- 10 W 0 Immedi- 6.5
PACK Capacity 2 ately
* 1. Normally set to “ 0.” When using an external regenerative resistor, set the capacity (W) of the regenerative resistor.
* 2. The upper limit is the maximum output capacity (W) of the SERVOPACK.
12-44
12.3 List of Parameters
12-45
11 Inspection, Maintenance, and Troubleshooting
11.1.3 Troubleshooting of Alarm and Warning
For alarms that relate to the fully-closed control, refer to 10.5 Related Alarms.
11-10
11.1 Troubleshooting
11-7
11 Inspection, Maintenance, and Troubleshooting
11.1.3 Troubleshooting of Alarm and Warning
11-8
11.1 Troubleshooting
11-9
11 Inspection, Maintenance, and Troubleshooting
11.1.3 Troubleshooting of Alarm and Warning
11-10
11.1 Troubleshooting
11-11
11 Inspection, Maintenance, and Troubleshooting
11.1.3 Troubleshooting of Alarm and Warning
A.830 Absolute When the control When the absolute encoder was used as an incre- Replace the SERVOPACK.
Encoder power supply was mental encoder, a SERVOPACK board fault
Battery Error turned ON. occurred.
(Detected when (Setting:
Pn002.2=1)
the battery volt-
age is lower than When the control The battery connection is incorrect. Reconnect the battery.
the specified power supply was The battery voltage is lower than the specified value Replace the battery, and then turn the control
value 2 to 4 sec- turned ON using an 2.7 V. power supply OFF and then ON again.
onds after the absolute encoder.
A SERVOPACK board fault occurred. Replace the SERVOPACK.
control power (Setting:
Pn002.2=0)
supply is turned
ON.)
(Only when an
absolute encoder
is connected.)
A.840 Encoder Data Occurred when the A malfunction occurred in the encoder. Turn the control power supply OFF and then ON
Error control power sup- again. If this alarm occurs frequently, replace the
(Detected on the ply was turned ON. servomotor.
encoder side) A SERVOPACK board fault occurred. Replace the SERVOPACK.
Occurred during A malfunction occurred in the encoder. Correct the wiring around the encoder by separat-
operation. ing the encoder cable from the power line, or by
checking the grounding and other wiring.)
An encoder fault occurred. If this alarm occurs frequently, replace the servo-
motor.
A SERVOPACK board fault occurred. Replace the SERVOPACK.
A.850 Encoder Over- Occurred when the When the control power supply was turned OFF and Turn the control power supply OFF and then ON
speed control power sup- then ON again, the servomotor runs at 200 min-1 or again when the servomotor runs at a speed less
(Detected when ply was turned ON. more. than 200 min-1.
the control An encoder fault occurred. Replace the servomotor.
power supply
A SERVOPACK board fault occurred. Replace the SERVOPACK.
was turned OFF
Occurred during An encoder fault occurred. Replace the servomotor.
and then ON
operation. A SERVOPACK board fault occurred. Replace the SERVOPACK.
again.)
(Detected on the
encoder side.)
A.860 Encoder Occurred when the An encoder fault occurred. Replace the servomotor.
Overheated control power sup- A SERVOPACK board fault occurred. Replace the SERVOPACK.
(Only when an ply was turned ON.
absolute encoder Occurred during The ambient temperature around the servomotor is The ambient temperature must be 40 C or less.
is connected) operation. too high.
(Detected on the The servomotor load is greater than the rated load. The servomotor load must be within the specified
encoder side.) range.
An encoder fault occurred. Replace the servomotor.
A SERVOPACK board fault occurred. Replace the SERVOPACK.
A.b10 Speed Refer- Occurred when the A SERVOPACK board fault occurred. Replace the SERVOPACK.
ence Input control power sup-
Read Error ply was turned ON.
(Detected when Occurred during A malfunction occurred in reading section of the Clear and reset the alarm and restart the operation.
the Servo is operation. speed reference input.
turned ON.) A SERVOPACK board fault occurred. Replace the SERVOPACK.
11-12
11.1 Troubleshooting
A.b32 Current Detec- The current detection circuit for the Phase V is
tion Error 2 faulty.
A.b33 Current Detec- Occurred when the The detection circuit for the current is faulty. Replace the SERVOPACK.
tion Error 3 servo was ON. The servomotor main circuit cable is disconnected. Check the motor wiring.
A.bF0 System Alarm Occurred when the A SERVOPACK board fault occurred. Replace the SERVOPACK.
0 control power sup-
(Internal pro- ply was turned ON.
gram processing
error)
A.bF1 System Alarm
1
(Internal pro-
gram error)
A.bF2 System Alarm
2
(Current control
processing pro-
gram error)
A.bF3 System Alarm
3
(Encoder inter-
face processing
error)
A.bF4 System Alarm
4
(CPU watchdog
timer error)
A.C10 Servo Overrun Occurred when the A SERVOPACK board fault occurred. Replace the SERVOPACK.
Detected control power sup-
(Detected when ply was turned ON.
the servo is ON.) Occurred when the The order of phase-U, -V, and -W in the servomotor Correct the servomotor wiring.
servo was ON or a wiring is incorrect.
reference was input. An encoder fault occurred. Replace the servomotor.
A SERVOPACK fault occurred. Replace the SERVOPACK.
A.C80 Absolute Occurred when the An encoder fault occurred. Replace the servomotor.
Encoder Clear control power sup- A SERVOPACK board fault occurred. Replace the SERVOPACK.
Error and Multi- ply was turned ON.
turn Limit Set- Occurred when an An encoder fault occurred. Replace the servomotor.
ting Error encoder alarm was A SERVOPACK board fault occurred. Replace the SERVOPACK.
cleared and reset.
11-13
11 Inspection, Maintenance, and Troubleshooting
11.1.3 Troubleshooting of Alarm and Warning
A.Cb0 Encoder Echo- Occurred when the The encoder wiring and contact are incorrect. Correct the encoder wiring.
back Error control power sup- Noise interference occurred due to incorrect encoder Use tinned annealed copper twisted-pair or
ply was turned ON cable specifications. twisted-pair shielded wire with a core of at least
or during operation.
0.12 mm2.
Noise interference occurred because the wiring dis- The wiring distance must be 20m max.
tance for the encoder cable is too long.
Noise interference occurred on the signal line, Correct the encoder cable layout.
because the encoder cable is bent and the sheath is
damaged.
The encoder cable is bundled with a high-current Correct the encoder cable layout so that no surge
line or near a high-current line. is applied.
The FG potential varies because of influence from Ground the machine separately from PG side FG.
the servomotor side machines, such as the welder.
Noise interference occurred on the signal line from Take measures against noise for the encoder wir-
the encoder. ing.
Excessive vibration and shocks were applied to the Reduce the machine vibration or mount the servo-
encoder. motor securely.
An encoder fault occurred. Replace the servomotor.
A SERVOPACK board fault occurred. Replace the SERVOPACK.
A.CC0 Multi-turn Limit Occurred when the The parameter settings for the SERVOPACK are Correct the setting of Pn205 (0 to 65535).
Disagreement control power sup- incorrect.
ply was turned ON. The multiturn limit value for the encoder is not set or Execute Fn013 at the occurrence of alarm.
was changed.
Occurred during A SERVOPACK board fault occurred. Replace the SERVOPACK.
operation.
11-14
11.1 Troubleshooting
* 1. This alarm occurs when the communications is still disabled five seconds after digital opera-
tor power supply is ON.
* 2. This alarm occurs when digital operator received data error occurs consecutively five times,
or when the state that digital operator receives no data from SERVOPACK for one second or
more occurs consecutively three times.
11-15
11 Inspection, Maintenance, and Troubleshooting
11.1.3 Troubleshooting of Alarm and Warning
11-16
11.1 Troubleshooting
A.941 Change of Param- Occurred after having To validate new setting of this parameter, turn Turn OFF the power and ON again.
eters Requires the changed parameter set- OFF the power and ON again.
Setting Validation ting.
11-17