APA 6000™ Process Analyzer: Installation and Maintenance Manual

Catalog Number 62005-18
APA 6000™ Process Analyzer

Installation and Maintenance Manual
© Hach Company, 2001. All rights reserved. Printed in the U.S.A.

dn/dp 05/01 1ed
Table of Contents
Safety Precautions .................................................................................................................................................... 4

Specifications ............................................................................................................................................................ 5
Section 1 Introduction ........................................................................................................................................ 7

1.1 How to Use the Manuals ..................................................................................................................................... 7
1.2 How the Analyzer Works ..................................................................................................................................... 7
1.2.1 Components .............................................................................................................................................. 8
1.2.2 Flow Through the Instrument..................................................................................................................... 9
Installation ........................................................................................................................................................... 11
Section 2 Installation......................................................................................................................................... 13
2.1 Selecting a Location for the APA 6000 Analyzer ............................................................................................... 13
2.2 Mounting ........................................................................................................................................................... 14
2.2.1 Bench Mount ........................................................................................................................................... 14
2.2.2 Wall Mount............................................................................................................................................... 14
2.2.3 Panel Mount............................................................................................................................................. 16
2.3 Electrical Connections ...................................................................................................................................... 19
2.3.1 Power Connections at the Analyzer......................................................................................................... 21
2.3.2 Alarm Relay Connections ........................................................................................................................ 24
2.3.3 Recorder Output Connections ................................................................................................................. 25
2.4 Plumbing Installation ......................................................................................................................................... 27
2.4.1 Sample Line Installation .......................................................................................................................... 27
2.4.1.1 Sample Conditioning................................................................................................................... 28
2.4.2 Drain Line Connection ............................................................................................................................. 29
2.4.2.1 Waste Disposal ........................................................................................................................... 30
2.5 Air Purge ........................................................................................................................................................... 30
Startup .................................................................................................................................................................. 31
Section 3 Startup ............................................................................................................................................... 33

3.1 Introduction ....................................................................................................................................................... 33
3.2 Preparing Sample Conditioning and Starting Sample Flow .............................................................................. 33
3.3 Installing Reagents and Standards ................................................................................................................... 33
3.3.1 Supplying Power ...................................................................................................................................... 34
3.3.2 Priming the Analyzer ............................................................................................................................... 35
Section 4 Instrument Menus ........................................................................................................................... 37

4.1 The AquaTrend Interface................................................................................................................................... 37
4.1.1 The AquaTrend Interface Keypad ............................................................................................................ 37
4.1.2 The AquaTrend Interface Display ............................................................................................................ 38
4.2 Menu Functions................................................................................................................................................. 41
4.2.1 Alarm Log ................................................................................................................................................ 41
4.2.2 AquaTrend Menu ..................................................................................................................................... 41
4.2.2.1 Display Setup.............................................................................................................................. 42
4.2.2.2 Language .................................................................................................................................... 44
4.2.2.3 Edit Name ................................................................................................................................... 44
4.2.2.4 Set Time/Date ............................................................................................................................. 45
4.2.2.5 Security Setup ............................................................................................................................ 46
4.2.3 Sensor Menu ........................................................................................................................................... 49
4.2.3.1 Calibration................................................................................................................................... 49
4.2.3.2 Alarm Setup ................................................................................................................................ 51
Page 2
Table of Contents 6200518TOC.fm
Table of Contents
4.2.3.3 Recorder Setup........................................................................................................................... 52
4.2.3.4 Measurement Options ................................................................................................................ 55
4.2.3.5 Solutions & Cleaning .................................................................................................................. 55
4.2.3.6 Sensor Diagnostics ..................................................................................................................... 56
4.2.3.7 Sensor Status ............................................................................................................................. 59
4.3 Other Device Menu and Network Menu ............................................................................................................ 59
4.4 Data Display...................................................................................................................................................... 59
4.4.1 Numerical Display.................................................................................................................................... 59
Maintenance and Troubleshooting ................................................................................................................ 61
Section 5 Maintenance and Troubleshooting ............................................................................................. 63

5.1 Maintenance ..................................................................................................................................................... 63
5.1.1 Shutting the Analyzer Down (Off or Standby).......................................................................................... 63
5.1.2 Scheduled Maintenance .......................................................................................................................... 63
5.1.2.1 Cleaning the Instrument.............................................................................................................. 64
5.1.2.2 Sample Conditioning................................................................................................................... 64
5.1.2.3 Changing Modules ...................................................................................................................... 66
5.1.2.4 Changing Tubing ........................................................................................................................ 67
5.1.2.5 Rotary Valve Module .................................................................................................................. 69
5.1.2.6 Autoburette Module .................................................................................................................... 72
5.1.3 Unscheduled Maintenance ...................................................................................................................... 76
5.1.3.1 Fuse Replacement...................................................................................................................... 76
5.1.3.2 Cleaning the Mixer Module ......................................................................................................... 78
5.2 Troubleshooting................................................................................................................................................. 78
5.2.1 General Troubleshooting Procedure ........................................................................................................ 78
5.2.1.1 Check Alarm Log ........................................................................................................................ 78
5.2.1.2 Check Solutions .......................................................................................................................... 79
5.2.2 Examine the Rotary Valve ....................................................................................................................... 80
5.2.3 Examine the Autoburette ......................................................................................................................... 80
5.2.4 Examine the Tubing and Fittings ............................................................................................................. 80
5.2.5 Back Pressure Gauge ............................................................................................................................. 80
5.3 Specific Alarm/Warning Messages ................................................................................................................... 81
Appendix A Network Connections....................................................................................................................... 85

Network Connections in the APA 6000™ Analyzer ..............................................................................................................85
Appendix B Printer and Computer Formats ........................................................................................................ 89

APA 6000 Printer and Computer Formats ............................................................................................................................89
Appendix C Second Sample Options .................................................................................................................. 93

Sample Sequencing .............................................................................................................................................................93
Quality Control ......................................................................................................................................................................93
Grab Sample ........................................................................................................................................................................93
Setting Up the Sample Sequence ........................................................................................................................................93
General Information........................................................................................................................................... 97
Replacement Parts and Accessories ...................................................................................................................... 99
How to Order......................................................................................................................................................... 103
Repair Service ...................................................................................................................................................... 104
Warranty ............................................................................................................................................................... 105
Certification ........................................................................................................................................................... 107
Page 3
6200518TOC.fm Table of Contents
Safety Precautions
Please read this entire manual before unpacking, setting up,

or operating this instrument. Pay particular attention to all danger and
caution statements. Failure to do so could result in serious injury to
the operator or damage the equipment.
To ensure the protection provided by this equipment is not impaired,

do not use or install this equipment in any manner other than that
which is specified in this manual.
Use of Hazard Information

If multiple hazards exist, this manual will use the signal word (Danger, Caution, Note)
corresponding to the greatest hazard.
DANGER
Indicates a potentially or imminently hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that may result in minor or
moderate injury.
NOTE
Information that requires special emphasis.
Precautionary Labels Read all labels and tags attached to the instrument. Personal injury or
damage to the instrument could occur if not observed.
This symbol, if noted on the instrument, references
! the instruction manual for operation and/or safety information.
This symbol, if noted on the product, indicates the need
for protective eye wear.
! Section 2.3 Electrical Connections on page 19
! Section 2.3.1 Power Connections at the Analyzer on page 21
! Section 2.3.2 Alarm Relay Connections on page 24
! Section 2.3.3 Recorder Output Connections on page 25
! Section 2.4 Plumbing Installation on page 27
! Section 3.3 Installing Reagents and Standards on page 33
! Section 5.1.2.3 Changing Modules on page 66
Section 5.1.2.4 Changing Tubing on page 67
Section 5.1.2.6 Autoburette Module on page 72
! Section 5.1.3.1 Fuse Replacement on page 76
Page 4
Safety Precautions 6200518 Safety.fm
Specifications
Specifications are subject to change without notice.
Specifications for range, accuracy, repeatability, response time, cycle

time, detection limit, and other parameter specific items are listed in the
companion manual.
Performance
Recorder Outputs: Two isolated, 4–20 mA outputs standard. Output
span programmable over any portion of the range (500 V isolation from
earth ground).
Alarms: 14 programmable internal alarms
Relays: Two SPDT relays with a maximum contact rating of 5 A

resistive load at 240 V ac. Additional relays available through optional
Signal Output Module.
Power Requirements: 95–240 V ac, 50 or 60±2 Hz, 150 VA
Installation Category: II
Sample Inputs: Two sample streams (with optional hardware)
Operating Temperature: 5 to 50 °C (41 to 122 °F)
Relative Humidity: 5 to 95% relative humidity, non-condensing
Network Interface: LonWorks® FTT-10 twisted-pair free topology
Maximum node-to-node distance: 400 meters (1320 feet)

Features
Instrument Enclosure: NEMA 4X (Indoor) and IEC 529 (IP 66) with
provision for air purge
Instrument Installation Category: II
Reagent Enclosure: Fully enclosed latch cases with protected ducting for
instrument drain; additional plumbing connections for instrument case and
reagent enclosure overflow drains.
Sample Requirements
Sample Filtration: 0.5 µm or smaller.
Sample Pressure: 0.5 to 30 psig (0,035 to 2 bar) maximum at sample

inlet block
Sample Temperature: 5 to 50 °C (41 to 122 °F)
Sample Flow: 100 to 2000 mL/min.
Air Purge (optional): 15-scfh (standard cubic feet per hour) (7 L/min.) of
dry instrument-quality air, ¼-inch OD fitting
Page 5
6200518 Specifications.fm Specifications
Visit http: //www.hach.com
Section 1 Introduction
1.1 How to Use the Manuals

This instrument requires two manuals for complete operating instructions;
the APA 6000™ Installation and Maintenance Manual and a parameter
specific operator’s manual.
This APA 6000 Installation and Maintenance Manual (Cat. No. 62005-18)
provides instructions for instrument installation, menu setup, operation,
maintenance, and troubleshooting.
The parameter-specific manual contains information related to parameter

specific instrument components and software functions. Descriptions of
reagents and standards and their consumption rates, method of analysis,
operational sequence, and bench comparison testing are all addressed in the
parameter-specific manual.
1.2 How the Analyzer Works

The APA 6000 Process Analyzer is a microprocessor-controlled
process analyzer designed to continuously monitor a specific substance in
a sample stream (see Figure 1).
The analyzer consists of five basic components:
• AquaTrend® Interface
• Autoburette Module
• Detector Module
• Valve Module and Holding Coil
• Mixer Module
Figure 1 Module Components
Valve Module ON/OFF Detector

and Holding Coil Switch Module
Module Panel
Mixer Module Autoburette Module
Page 7
6200518 Introduction.fm Introduction
Section 1
1.2.1 Components
The AquaTrend Interface

The APA 6000 Process analyzer has an AquaTrend Interface built into the
instrument door. It provides a numerical or graphical display and a keypad for
user input.
The AquaTrend Interface controls the frequency of sensor readings,

displaying, graphing, and logging of sensor readings and frequency of
cleaning cycles.
Autoburette Module
The analyzer uses a positive-displacement autoburette to measure fluids
through the various analytical components in the instrument. The autoburette
module consists of a clear acrylic block which houses a ceramic piston,
a double seal for the piston, a linear actuator, a two-way solenoid valve, and
control circuitry.
Detector Module
Samples are measured in a temperature controlled flow cell detector.
Valve Module
The valve module directs fluids to various components in the instrument. All
valve modules contain a holding coil. The holding coil acts as a storage area
for fluids as they are drawn into the instrument before being directed to the
appropriate module for mixing or sensor readings.
The valve module for some instruments also contains a reaction coil. The
reaction coil optimizes the dispersion utilized in some analysis methods.
Mixer Module
The mixer module mixes reagents, sample, and standards. The mixing action
also removes excess air from the sample.
Page 8
How the Analyzer Works 6200518 Introduction.fm
Section 1
1.2.2 Flow Through the Instrument

The following is a simplified version of how fluids are cycled through
the analyzer:
1. In a normal measuring cycle, the instrument uses the autoburette

module to draw sample in through the sample conditioning block into the
holding coil.
2. The pump then draws reagent(s) into the holding coil.
3. Next, the pump moves the reagent(s) and sample from the holding coil
into the mixing module with the sample.
Step One 10-Port Rotary Valve Reaction Coil

The burette draws sample
into the Holding Coil.
Detector
Holding Coil Mixer Drain
Filtered Sample IN
Mixing
Reagent IN Chamber Waste
Step Two 10-Port Rotary Valve Reaction Coil

The burette draws reagent
into the Holding Coil.
Detector
Filtered Sample IN
Mixing
Step Three 10-Port Rotary Valve Reaction Coil

The burette moves sample and
reagent into the Mixing Chamber.
Detector
Filtered Sample IN
Mixing
Page 9
6200518 Introduction.fm How the Analyzer Works
Section 1
4. When the sample and reagent are adequately mixed, the instrument
draws the mixture into the holding coil.
5. The next pump actuation moves the mixture from the holding coil into the
reaction coil. As the mixture flows past the reaction coil and through to the
detector, a measurement is taken and the fluid continues to flow into the
drain. The cycle then starts over again at Step 1.
Step Four 10-Port Rotary Valve Reaction Coil

The burette draws the sample/reagent
mixture into the Holding Coil.
Detector
Filtered Sample IN
Mixing
Step Five
The burette moves the sample/reagent
mixture through the Reaction Coil and the 10-Port Rotary Valve Reaction Coil
Detector and measures the response of
the Detector.
Detector
Filtered Sample IN
Mixing
Page 10
How the Analyzer Works 6200518 Introduction.fm
Installation
DANGER
Some of the following manual sections contain information in the form of warnings, cautions and notes
that require special attention. Read and follow these instructions carefully to avoid personal injury and
damage to the instrument. Only personnel qualified to do so, should conduct the installation/maintenance
tasks described in this portion of the manual.
DANGER
Certains des chapitres suivants de ce mode d’emploi contiennent des informations sous la forme
d’avertissements, messages de prudence et notes qui demandent une attention particulière. Lire et suivre
ces instructions attentivement pour éviter les risques de blessures des personnes et de détérioration de
l’appareil. Les tâches d’installation et d’entretien décrites dans cette partie du mode d’emploi doivent être
seulement effectuées par le personnel qualifié pour le faire.
PELIGRO
Algunos de los capítulos del manual que presentamos contienen información muy importante en forma de
alertas, notas y precauciones a tomar. Lea y siga cuidadosamente estas instrucciones a fin de evitar
accidentes personales y daños al instrumento. Las tareas de instalación y mantenimiento descritas en la
presente sección deberán ser efectuadas únicamente por personas debidamente cualificadas.
GEFAHR
Einige der folgenden Abschnitte dieses Handbuchs enthalten Informationen in Form von Warnungen,
Vorsichtsmaßnahmen oder Anmerkungen, die besonders beachtet werden müssen. Lesen und befolgen
Sie diese Instruktionen aufmerksam, um Verletzungen von Personen oder Schäden am Gerät zu
vermeiden. In diesem Abschnitt beschriebene Installations- und Wartungsaufgaben dürfen nur von
qualifiziertem Personal durchgeführt werden.
PERICOLO
Alcune parti di questo manuale contengono informazioni sotto forma d’avvertimenti, di precauzioni e di
osservazioni le quali richiedono una particolare attenzione. La preghiamo di leggere attentivamente e di
rispettare quelle istruzioni per evitare ogni ferita corporale e danneggiamento della macchina. Solo gli
operatori qualificati per l’uso di questa macchina sono autorizzati ad effettuare le operazioni di
manutenzione descritte in questa parte del manuale.
Page 11
6200518 Installation Stopper.fm Installation
Section 2 Installation
2.1 Selecting a Location for the APA 6000 Analyzer

Locate the analyzer as close to the sampling point as possible. Shorter
distances between the process stream and the analyzer mean faster analyzer
response to changes in analyte concentration. Long sample lines are also
more vulnerable to sediment accumulation.
The instrument enclosure is designed for general-duty, indoor installation.

Do not mount the analyzer in direct sunlight. Ambient temperatures may
range from 5–50 °C (41–122 °F), but best performance will result if ambient
temperature is between 5 and 35 °C (41 and 95 °F).
Use Figure 2 to determine the space needed to install the instrument.
To control the analyzer from a location other than the instrument location,
connect a remote AquaTrend® Interface. It can be mounted on a bench,
pole or panel as far away as 400 m (1320 feet).
Figure 2 Overall Dimensions of the APA 6000 Analyzer

20.58" (522.73 mm)
16.51" (419.35 mm)
AquaTrend™
DISPLAY EXIT
MENU ENTER
17.15" (444.75 mm) 20.75" (527.05 mm)
24.65" (626.11 mm)
Page 13
6200518 Installation.fm Installation
Section 2
2.2 Mounting
An installation kit (Cat. No. 51040-00) is supplied with the instrument.
The kit includes:
• Grab sample kit (Cat. No. 62037-00)
• Four 0.5 micron filters (Cat. No. 62011-00)
• 20 ft. of ¼ in. poly tubing (Cat. No. 47438-00)
2.2.1 Bench Mount

Important Note: The analyzer must be bolted to the bench.
Secure the rear of the instrument to the bench or table with two ¼-20 UNC
screws through the holes in the metal frame on the back of the instrument
(see Figure 3). This will prevent the instrument from tipping while the module
panel is open.
2.2.2 Wall Mount

The back plate of the instrument has four key-shaped holes for wall mounting.
The analyzer can be mounted directly to a wall or to rails capable of holding
157.5 kg (350 lb.). Leave at least 46–56 cm (18–22 inches) of space
above the top of the bolt pattern (see Figure 3) to allow access to the
reagent enclosures.
1. Make sure no power is supplied to the analyzer.
2. Install the top two 3/8-16 UNC hex bolts into the wall or fixture
according to the dimensions in Figure 3, leaving a ½-inch gap under each
bolt head.
3. Slide the bracket keyholes onto the bolts and lower the frame so the bolts
settle in the narrow part of the keyholes.
4. Install two bolts through the lower holes in the frame, into the wall
or fixture.
5. Tighten all four bolts securely.
Page 14
Mounting 6200518 Installation.fm
Section 2
Figure 3 Mounting Dimensions
12.46" (316.40 mm)
11.50" (292.10 mm)
Page 15
6200518 Installation.fm Mounting
Section 2
2.2.3 Panel Mount

Note: Panel mounting is inconvenient because access to the reagents is limited. Hach
recommends you mount a remote AquaTrend Interface in the panel or wall and
bench mount the analyzer near the sample point.
1. Cut a hole in the panel using the dimensions in the Figure 4. Leave at
least 46–56 cm (18–22 inches) space above the top of the bolt pattern for
access to the reagent compartments.
2. Disconnect the reagent lines from the reagent bottles.
3. Refer to Figure 5 and remove the reagent enclosures and supporting

brackets from the instrument. Each reagent enclosure has three brackets
which support the enclosure and act as tubing guides. Remove these
brackets from the instruments with a single pull. During operation, reagent
replacement will require access from the back side of the panel.
4. Remove the tubing cover from the bottom of the instrument.
Note: Be careful to not crimp or crush the analyzer tubing when panel-mounting
the analyzer.
5. Slide the instrument into the panel cutout so the back of the bezel is flush
with the front of the panel.
6. Install two #10-16 x 0.75-in. long self-tapping screws into the top
mounting holes (see Figure 4).
7. Install four #10-16 x 0.75-in. long, self-tapping screws into the side
mounting holes. Secure the reagent brackets with these screws also (see
Figure 4).
8. Make all electrical connections described in section 2.3.
9. Reattach the remaining brackets and reagent enclosures.
10. Mount the grab sample block to the front panel, routing the tubing through
the panel and into the tubing guide.
Page 16
Section 2
Figure 4 Panel Mounting Dimensions
17.086" (433.97 mm)

14.50" (368.30 mm)
14.00" (355.60 mm)
10.00" (254.00 mm)
.50" (12.70 mm) 4.00" (101.60 mm)
.31" (7.87 mm)
6.88" (174.77 mm)
1.90"
16.50" (419.10 mm)

(48.15 mm)
.213"
(5.41 mm)
11.87" (301.39 mm)
Cutout 8 Places
for
Instrument
1.150"
(29.21 mm)
15.00" (381.00 mm)
.725"
(18.42 mm)
.362"
.438" (9.21 mm)
(11.11 mm)
Cutout
(55.58 mm)
for
2.188"
Grab
Sample
.156" Block
(3.96 mm)
2 Places
.375"
(9.52 mm)
Page 17
6200518 Installation.fm Mounting
Section 2
Figure 5 Disassembly Required for Panel Mounting
Panel
#10-16 x 0.75" long

Self-tapping screws
(Customer Supplied)
Page 18
Section 2
2.3 Electrical Connections

! DANGER DANGER
All electrical connections should Tous les branchements électriques doivent être effectués par un technicien
be made by a qualified technician qualifié pour assurer la conformité à toutes les normes électriques applicables.
to assure compliance to all
applicable electrical codes. PERIGO
Todas las conexiones eléctricas deben ser ubstaladas por personal técbico
cualificado a fin de asegurar su conformidad con las normas eléctricas
vigentes.
GEFAHR
Alle elektischen Anschlüsse müssen van qualifizierten Techniekem
durchgeführt werden, damit die Übereinstimmung mit allen elektrischen
Anschlussdaten gewärhrleistet ist.
PERICOLO
Tutte le connessioni elettriche devono essere fatte da un tecnico qualificato.
To access electrical connections in the APA 6000 instrument, remove the two
hold-down fasteners in the upper corners of the module panel. Slowly pull the
panel forward until it is fully supported by the steel restraining cable (see
Figure 6 and Figure 7).
Four access holes for electrical connections are provided along the back of
the instrument enclosure (see Figure 8). Remove the cover seals by
loosening the wing nuts from inside the instrument.
Figure 6 Looking Inside the APA 6000 Analyzer, with Hinged Module Panel Down
Panel Hold–Down Fasteners
Door Open
THIS CLASS A DIGITAL APPARATUS CET APPAREIL NUMERIQUE DE LA WARNING: FOR CONTINUED ADVERTISSEMENT: POUR UNE
NEMA 4X (INDOOR), IIP66
Instrument
PROTECTION AGAINST FIRE PROTECTION CONTINUE CONTRE
MEETS ALL REQUIREMENTS OF THE CLASSE A RESPECTE TOUTES LES HAZARD REPLACE ONLY WITH LE FEU REMPLACER LE FUSIBLE
CANADIAN INTERFERENCE CAUSING EXIGENCES DU REGLEMENT SUE LA SAME TYPE AND RATING OF PAR UN DU MEME TYPE ET
REGULATIONS. MATERIEL BROUILLEUR DU CANADA. FUSE DE MEMES CARACTERISTIQUES
! F1 & F2
On/Off NETWORK
A B
RECORDER
A
+ -
B
+ -
A
ALARM
NO COM NC NO COM NC
B
BLACK
1
WHITE
2
T, 1.6A, 250V
Switch J4?
Steel
Restraining
Cable
Module Panel
(Shown in
Open Position)
Page 19
6200518 Installation.fm Electrical Connections
Section 2
Figure 7 Looking Inside the APA 6000 Analyzer, Removing the Customer Access Cover
Wingnuts
Door Open
Instrument
! F1 & F2
On/Off NETWORK
A B
RECORDER
A
+ -
B
+ -
A
ALARM
NO COM NC NO COM NC
B
BLACK
1
WHITE
2
T, 1.6A, 250V
Switch J4?
Module Panel is not Customer Access Cover

shown in illustration.
This product is designed to meet NEMA 4X (INDOOR) and IEC 529 I.P. 66
enclosure requirement when the front door is securely latched. Achieving
these protection levels, however, depends on the use of proper hardware in
the installation of this product. Standard off-the-shelf NEMA-approved conduit
hardware is required for proper installation of all electrical connections.
For process or industrial applications, the national electrical codes of

most countries require that ac service feeds be hard-wired and contained in
conduit systems. The APA 6000 Analyzer has been designed to conform to
this requirement.
Hach recommends conduit for two reasons:
1. It is generally required by most local electrical codes, and
2. use of metal conduit can improve immunity to lightning surges and ac

power transients.
In hard-wired electrical applications, the power and safety ground service

drops for the analyzer should be no longer than 6 meters (20 feet) unless
metal conduit is used to shield the ac power wiring. In applications where
power cords are allowed by local electrical codes and power surges and
transients are not a great concern, an 18-gauge, 3-conductor power cord
(including a safety ground wire) can be used, but its length must not exceed
3 meters (10 feet).
Page 20
Electrical Connections 6200518 Installation.fm
Section 2
The power cord or power cable is not supplied with the APA 6000 Analyzer
and must be selected to meet applicable electrical codes for the installation
site.
Hach recommends that care be taken with hook-up configurations other than
shown in these illustrations. First, be sure your configuration satisfies local
electrical codes and second, ensure that your configuration does not cause
susceptibility to lightning, power surges, or transients upsets.
2.3.1 ! Power Connections at the Analyzer

If power cords are allowed by local electrical code, a 125 V UL/CSA-approved
power cord with an approved NEMA-style strain relief and a standard 115 V
North American-style plug (Hach Cat. No. 46306-00) or a 230 V VDE-
approved power cord with an approved NEMA-style strain relief and a
Continental European-style plug (Hach Cat. No. 46308-00) can be ordered.
The APA 6000 Analyzer operates on any AC line voltage from 95–240 V ac,
50 or 60 Hz. A 12- to 18-gauge power lead supply wire (power cord), with
insulation rated at 300 V (600 V peak), is required. The analyzer is designed
for hard-wire connection to ensure conformation to local electrical codes.
Note: Be sure the analyzer power Route the power leads through the access hole on the back of the enclosure.
switch is turned off. Dry operation Line voltage connections are wired directly to the terminal strip J10
may damage the analyzer. (see Figure 8 and Figure 9). Make the ground connection to the adjacent
ground stud using an appropriate closed loop connector (see Table 1).
Table 1 Wiring Color Codes

Connector North American IEC
hot line conductor 01 black brown
neutral conductor 02 white blue
ground conductor (#8 stud) green/green w/yellow stripe green with yellow stripe
Page 21
Section 2
Figure 8 Looking Inside the APA 6000 Analyzer, Locating and Identifying the Customer Connections
J11
Network Terminator
(enabled)
Door Open
THIS CLASS A DIGITAL APPARATUS CET APPAREIL NUMERIQUE DE LA

MEETS ALL REQUIREMENTS OF THE CLASSE A RESPECTE TOUTES LES
NEMA 4X (INDOOR), IIP66 WARNING: FOR CONTINUED
PROTECTION AGAINST FIRE
HAZARD REPLACE ONLY WITH
ADVERTISSEMENT: POUR UNE
PROTECTION CONTINUE CONTRE
LE FEU REMPLACER LE FUSIBLE
Instrument
On/Off
! F1 & F2
NETWORK RECORDER ALARM T, 1.6A, 250V
A B
A
+ -
B
+ -
A
NO COM NC NO COM NC
B
BLACK
1
WHITE
2
! Switch
J11
J10
Power
Terminal
Strip
Ground Stud
Module Panel is not J7 Ground J8 J9
shown in this illustration. Network Stud Recorder Alarm
Terminal Terminal Terminal
Strip Strip Strip
Back View of Air Purge

Instrument
Power Connections Network Connections

Alarm Connections Recorder Connections
Drain
Page 22
Section 2
Figure 9 Wiring Options
Approved NEMA Instrument On/Off Switch

style strain relief
External
5 Amp
Circuit Breaker
NEMA 4X (INDOOR), IIP66 PROTECTION AGAINST FIRE PROTECTION CONTINUE CONTRE
! F1 & F2

A B A B
A B + - + - NO COM NC NO COM NC
BLACK
1
WHITE
2
!
J11
Permanent
Connection (Conduit)
#8 Ground Stud
Instrument On/Off Switch
Approved NEMA
style strain relief
! F1 & F2

A B A B
BLACK
1
WHITE
2
!
J11
Please adhere to the

guidelines required
for using power cords.
#8 Ground Stud
Page 23
Section 2
2.3.2 ! Alarm Relay Connections

DANGER DANGER
The relay connection area is La zone de raccordement des relais est conçue pour des connexions soit tout
designed for either all low voltage en basse tension (<30 V) soit tout en haute tension (>30 V). Un risque
(<30 V) or all high voltage (>30 V) d’électrocution existe si des connexions basse et haute tension sont faites dans
connections. A shock hazard la zone de raccordement des relais.
exists if low and high voltage
connections occur PELIGRO
simultaneously in the relay El área de conexión de los relés esta diseñada para conexiones que sean todas
connection area. de baja tensión (inferior a 30V o bien todas de alta tensión (superior a 30V).
Existe riesgo de descargas si se combinan conexiones de alto y bajo voltaje en
el área de conexión de los relés.
GEFAHR
Die Ralaisanschlüsse sind entweder für Niederspannung (< 30V) oder
für Hochspannung (>30 V) vorgesehen. Wenn sowohl Nieder-als auch
Hochspannung an die Relais angeschlossen wird, kann es zu einem
Stromschlag kommen.
PERICOLO
La zona riservata ai contatti di allarme è disegnata per bassi voltaggi (<30 V) e
alti voltaggi (> 30V). Assolutamente non confondersi nell'utilizzo dei bassi e
degli alti voltaggi.
Note: Limit current to the relay The analyzer contains two alarm relays designed for use with either high
contacts to 5 amps. This can be voltage (greater than 30 V-RMS and 42.2 V-PEAK or 60 V dc) or low voltage
accomplished with an external (less than 30 V-RMS and 42.2 V-PEAK, or less than 60 V dc), but not a
switch and a 5-amp fuse or with a combination of both high and low voltage.
switched 5-amp circuit breaker. You
must be able to remove power from
Wire alarm relays to the connectors labeled Alarm A or Alarm B on the back
the relays locally in case of an
emergency or for servicing of the
electrical panel (see Figure 10). For terminal strip and strain relief locations
product. see Figure 8. SPDT relay contacts are unpowered and rated to carry up to 5
amperes at 240 V ac with a resistive load. If high-current or inductive-load
devices are to be controlled by analyzer alarms, use a heavy-duty slave relay
actuated by the alarm relay. Both normally open and normally closed contacts
are available. The connector will accept 22- to 12-gauge wire, insulated as
appropriate for the voltage. Size the wires according to the load and local
electrical code regulations.
If more relays are desired, supplement your system with the AquaTrend
Signal Output Module (SOM) (Cat. No. 51250-00). Each SOM provides two
additional relays.
Page 24
Section 2
Figure 10 Alarm Relay Connections
Approved NEMA
style strain relief

CANADIAN INTERFERENCE CAUSING EXIGENCES DU REGLEMENT SUE LA
REGULATIONS. MATERIEL BROUILLEUR DU CANADA.
SAME TYPE AND RATING OF
FUSE
PAR UN DU MEME TYPE ET
DE MEMES CARACTERISTIQUES
Instrument
!
NETWORK RECORDER
A B A
ALARM
B
F1 & F2
T, 1.6A, 250V On/Off

!
+ - + -
Switch
BLACK WHITE
A B NO COM NC NO COM NC 1 2
J11
Relay
Permanent
Connection
(Conduit)
#8 Ground Stud
2 Places
2.3.3 ! Recorder Output Connections

DANGER DANGER
Facility power systems may have Les installations électriques dans les usines développent des tensions de
ground potentials if poor masse si de mauvaises techniques de mise à la terre sont utilisées. Pour réduire
grounding techniques have been les risques d’électrocution, prendre des précautions pour le branchement
used. To reduce the chance of d’équipements raccordés à la terre à des emplacements différents. Suivre
shock hazards, care must be attentivement les instructions données dans ce chapitre.
taken when connecting
equipment grounded at different PELIGRO
locations (potentials). Carefully Si no se emplean técnicas adecuadas de conexión a tierra, los sistemas
follow the instructions given in eléctricos de la instalación pueden generar tensiones de masa. Con el fin de
this section. disminuir el riesgo de descarga eléctrica, haga la conexión a tierra en lugares
diferentes. Respecte las instrucciones que se indican en esta sección.
GEFAHR
Spannungsversorgungsanlagen führen evlt. Erdpotential, wenn eine schlechte
Systemerdung vorgenommen wurde. Vosicht ist geboten, wenn das
angeschlossene Gerät an verschiedenen Orten geerdet ist. Die Anweisungen in
diesem Abschnitt sind genau zu befolgen.
PERICOLO
Assicurarsi che la messa a terra sia attiva, altrimenti esiste la possibilità di
tensioni latenti nella carcassa dello strumento.
The analyzer contains two isolated 4–20 mA analog outputs which can drive
a recorder or control a process (see Figure 11). Recommended output
impedance is 3.6 to 500 ohms. Route 22-to 12-gauge recorder wires through
Page 25
Section 2
the access hole below the terminal strip and connect them to the terminal
strip J4, labelled “Recorder” (see Figure 8). Use shielded, twisted-pair cable
to connect the analyzer to the recorder. Tie the shield to earth ground only at
the analyzer end to avoid ground loops. To ensure the analyzer meets
NEMA 4X and IP 66 enclosure ratings, use only NEMA-style enclosure strain
relief fittings.
If more analog outputs are desired, you can supplement your system with the
AquaTrend Signal Output Module (SOM). Each SOM provides two additional
analog outputs.
Figure 11 APA to Recorder Connections
! F1 & F2

A B A B
BLACK
1
WHITE
2
!
J11
Strip Recorder
Page 26
Section 2
2.4 ! Plumbing Installation

The nature of tasks described in this section requires individuals to
understand the associated dangers. Please read all caution statements in
the left-hand column of this section before installing the instrument. Burns,
shock, eye injury, fire, and chemical exposure may occur. Hach Company
assumes individuals performing these tasks are qualified and aware of proper
safety procedures.
CAUTION PRUDENCE
This instrument is not intended Cet instrument n’est pas conçu pour une utilisation avec des échantillons
for use with flammable samples inflammables ou des échantillons contenant des hydrocarbures.
or those containing
hydrocarbons. CUIDADO
Este instrumento no está destinado para uso con muestras inflamables o que
contengan hidrocarburos.
VORSICHT
Dieses Gerät darf nicht für Tests mit brennbaren Proben oder Proben, die
Kohlenwasserstoffe enthalten, benutzt werden.
ATTENZIONE
Questo strumento non è utilizzabile con campioni infiammabili o contenenti
idrocarburi.
DANGER DANGER
This instrument should be Cet appareil doit être installé par du personnel technique qualifié, afin d’assurer
installed by qualified technical le respect de toutes les normes applicables d’électricité et de plomberie.
personnel to ensure adherence to
all applicable electrical and PELIGRO
plumbing codes. Este instrumento debe ser instalado por personal técnico capacitado para
assegurar el cumplimiento con todos los códigos eléctricos y de plomería
aplicables.
GEFAHR
Um zu gewährleisten, daß alle elektrischen und sanitärinstallationstechnischen
VDE-Vorschriften und gegebenefalls die Zusatzvorschriften der zuständigen
Elektrizitäts- und Wasserwerke erfüllt werden, darf dieses Gerät nur von
geschultem Fachpersonal installiert werden.
PERICOLO
La strumentazione deve essere installata da personale qualificato, sia per le
connessioni elettriche sia per quelle idrauliche.
2.4.1 Sample Line Installation

Selecting a good, representative sampling point is important for optimum
performance from the analyzer. The sample analyzed by the analyzer must be
representative of the condition of the entire system. If a sample is drawn from
a location too close to points of chemical additions to the process stream,
inadequate mixing or an incomplete reaction can result in erratic readings
from the analyzer.
Note: Plumbing connections should Run sample lines with small diameter tubing to the analyzer to minimize
be made only by qualified personnel lag time (the time required for sample to flow from sample point to the
to assure conformance to all analyzer). Route the tubing as directly as possible between the sampling
applicable plumbing codes. point and the analyzer. Long sample lines and low flow rates result in
significant lag time between actual process line conditions and the sampling
point of the instrument.
Page 27
6200518 Installation.fm Plumbing Installation
Section 2
Install sample line taps into larger process pipes to minimize the chances of
ingesting sediment from the pipe line bottom or air bubbles from the top. A tap
projecting into the center of the pipe is ideal (see Figure 12).
Figure 12 Sample Line Location in Process Stream
Air (Typical)
Sediment (Typical)
Poor Poor Good Best
New tubing, valves and other sample conditioning equipment may be

contaminated with substances (oils, dust, etc.) which may contribute to low or
high readings on initial startup. Flush the sample line with sample for 1–2
hours before calibration. For faster cleaning, plumb the sample line to a
container of 1–4 liters of a dilute caustic solution such as 1 N (5%) sodium
hydroxide solution and cycle it through to clean sample system components.
When the solution is depleted, connect the sample line to the sample source
and run the analyzer for an hour to purge the sodium hydroxide solution.
2.4.1.1 Sample Conditioning

The analyzer is equipped with a sample conditioning block that includes a
0.5 µm filter. The unit is located on the left side of the instrument.
See Figure 13.
Use ¼-in OD poly tubing from the sample source to the sample conditioning
block. The tubing connects to the block through the lower push-in fitting.
From the upper push-in fitting of the sample conditioning block, excess
sample flows to drain.
A vent assembly is required to avoid excess vacuum at the sample

conditioning block. The vent should be located above the sample conditioning
block.
For sample containing significant amounts of solids, an optional sample

conditioning block equipped with ½-in. fittings is available
(Cat. No. 62007-00). For wastewater applications, an APA 6000 Micro Filter
System is recommended (Cat. No. 51339-00, 115 V model or
Cat No. 51339-01, 230 V model).
Important Note: Sample conditioning requires regular maintenance for

proper operation.
Important Note: If the sample conditioning system supplied with the instrument is
removed, it must be replaced with an alternative filtration system of 0.5 µm or
smaller. Failure to provide the required filtration will void the instrument warranty.
Page 28
Plumbing Installation 6200518 Installation.fm
Section 2
Figure 13 Location of the Sample Conditioning Block
Sample Conditioning Block
Vent
Unfiltered Sample Out
Drain
Unfiltered Sample In
Remove these two screws to take off the Filtered sample

Sample Conditioning Block. into instrument.
2.4.2 Drain Line Connection

Note: It is imperative to mount the The analyzer is connected to a drain system through a ½-inch hose
drain point below the instrument barb fitting on a drain block on the right side of the analyzer case
drain block. Failure to do so may (see Figure 14). After analysis, the waste exits the instrument through the
result in improper functioning of the manifold at the bottom of the instrument and into the drain block. This block
instrument or back flow of waste into connects to a ½-inch ID hose and provides a vented vacuum break at this
the instrument cabinet.
point. A vent is located on the top of the drain block. Also see section 2.4.2.1.
Route instrument waste through a ½-in. ID hose to a PVC pipe assembly,

which must be located one foot below the level of the instrument drain block.
The catastrophic drain is located in the middle of the tubing manifold and is
sized to accommodate a 1-in. ID hose. This drain is used if an upset inside the
instrument results in a significant leak. The supplied hose from this drain port
must be connected and run to a drain which is one foot below the bottom of
the instrument.
The reagent enclosures each have an overflow fitting in the bottom of the
case. Plumb these to the drain by punching out the knock-out in the fitting,
attaching a 3/8-inch ID hose to each fitting and running it to a drain which is
one foot lower in elevation than the bottom of the instrument.
Page 29
6200518 Installation.fm Plumbing Installation
Section 2
Figure 14 Drain Line Connection
Drain Block
All drains must be at least one foot

below the bottom of the instrument.
Drains from Reagent Enclosures
Drain from Instrument Drain Block

(Customer supplied 3/4 inch tubing.)
From Catastrophic Drain
2.4.2.1 Waste Disposal

The effluent from the APA analyzer is non-hazardous per federal RCRA
regulations and may be safely discharged to a sanitary sewer based solely on
federal rules. Other state and local regulations or permitting requirements
may apply and it is the responsibility of the end-user to know and apply state
or local requirements to their specific applications. Hach Company does not
advocate the pouring, dumping or discharging of any chemicals, hazardous or
nonhazardous, to the ground or to septic systems.
2.5 Air Purge

Air purge may be necessary if the analyzer is located in an environment with
high humidity and/or caustic vapors. The goal is to maintain a slight positive
pressure in the instrument with dry instrument air.
The air purge connection is located in the middle of the back of the
instrument. To connect an air supply, remove the plug in the quick connect
fitting. Connect ¼ in. poly tubing by pushing the tubing into the fitting.
You should feel two distinct “stops” as you push. If the tubing is not seated,
it will pop out when air pressure is applied. Use only dry instrument air at
15 scfh (7 L/min.)
Page 30
Air Purge 6200518 Installation.fm
Startup
DANGER
Handling chemical samples, standards, and reagents can be dangerous. Review the necessary Material
Safety Data Sheets and become familiar with all safety procedures before handling any chemicals.
DANGER
La manipulation des échantillons chimiques, étalons et réactifs peut être dangereuse. Lire les Fiches de
Données de Sécurité des Produits (FDSP) et se familiariser avec toutes les procédures de sécurité avant
de manipuler tous les produits chimiques.
PELIGRO
La manipulación de muestras químicas, estándares y reactivos puede ser peligrosa. Revise las fichas
de seguridad de materiales y familiarícese con los procedimientos de seguridad antes de manipular
productos químicos.
GEFAHR
Das Arbeiten mit chemischen Proben, Standards und Reagenzien ist mit Gefahren verbunden. Es wird
dem Benutzer dieser Produkte empfohlen, sich vor der Arbeit mit sicheren Verfahrensweisen und dem
richtigen Gebrauch der Chemikalien vertraut zu machen und alle entsprechenden
Materialsicherheitsdatenblätter aufmerksam zu lesen.
PERICOLO
La manipolazione di campioni, standard e reattivi chimici può essere pericolosa. La preghiamo di prendere
conoscenza delle Schede Techniche necessarie legate alla Sicurezza dei Materiali e di abituarsi con tutte
le procedure di sicurezza prima di manipolare ogni prodotto chimico.
Page 31
6200518 Startup Stopper.fm Startup
Section 3 Startup
3.1 Introduction
It is assumed that the analyzer has already been plumbed to the sample
source and a drain, as well as wired to a power source and any other
electrical wiring associated with 4–20 mA connections, relay connections, and
network connections by the installation technician as outlined in Section 2.
This section presents the steps, in sequence, an operator should take to
begin operation. This section will:
• describe how to prepare the sample conditioning
• describe the steps to install the reagents and standards
• list the steps required to prime the sample lines and reagents.
3.2 Preparing Sample Conditioning and Starting Sample Flow

The analyzer is supplied with a 0.5 µm ceramic filter (already installed in the
sample conditioning block) and four replacement filters.
1. Set the sample flow rate in the following range: 100–2000 mL/min.
2. Check the flow at the air break of the drain (where the tubing from the
sample inlet block meets the drain tee). If desired, measure the flow rate
by directing the sample into a large measuring container (flask or
cylinder) over a set amount of time. Keep the end of the tube at the same
height as the push-in fitting.
3. Assure that the filter is tightly threaded into the sample conditioning block
to prevent unfiltered sample from entering the analyzer.
3.3 ! Installing Reagents and Standards

The solution bottles are labeled (i.e., Reagent 1, Standard 1, Cleaning
Solution). The tubing into each of these bottles is also labeled with the
solution name to prevent reagent line mix-ups. Some analyzer solutions
require special accessories and handling. Please see the parameter specific
manual for more information. To change solutions, follow these instructions:
1. Use a permanent marker to put a mark on the tubing where it exits

the bottle.
2. Remove the bottle vent cap assembly and tubing from the top of the
existing solution bottle.
3. Rinse the straw surrounding the tubing with deionized water and shake off
any residual water before inserting it into the new solution. This avoids
possible contamination. Be sure the tubing extends to the bottom of the
straw. If not, adjust it and re-mark the tubing.
4. Insert the straw into the new bottle and screw the vent cap on. Be sure the
mark on the tubing is still located where the tubing exits the bottle. This
assures the inner tube has remained at the bottom of the bottle.
5. Place the new bottle in the reagent compartment. Hach recommends

changing all the solutions at the same time.
Page 33
6200518 Startup.fm Startup
Section 3
3.3.1 Supplying Power

After all appropriate reagents and standards are installed and sample
conditioning is prepared, the APA 6000™ is ready to start up. Turn on the
analyzer by setting the power switch to “ON” (I). The power switch is located
at the center top of the bulkhead that contains the instrument modules
(see Figure 15).Close the main door of the analyzer and fasten the latches.
The main door should remain closed during operation to maintain correct
temperature.
Figure 15 Location of the Instrument Power Switch
Valve Module ON/OFF Detector

and Holding Coil Switch Module
Module Panel
Mixer Module Autoburette Module
Page 34
Installing Reagents and Standards 6200518 Startup.fm
Section 3
3.3.2 Priming the Analyzer

Note: Do not allow the instrument to After internal checks, the analyzer will begin operation. It is important to prime
run before installing reagents and the analyzer because operating without fluid may damage components.
standards and providing sample.
Priming the analyzer assures that the standards and/or reagents fill the
tubing going to the valve module. To prime the analyzer, complete the
following steps:
1. Press the MENU key to start from the MAIN MENU.
2. Select SENSOR MENU and press ENTER.
3. Select the sensor by name (default is #1 APA6000) and press ENTER.
4. Select SOLUTIONS & CLEANING and press ENTER.
5. Select PRIMING and press ENTER.
6. Select PRIME ENTIRE SYSTEM NOW. This will prime all the lines from
the solution bottles and sample lines. The system prime will take about
15 minutes. The analyzer will display various messages about the
progress of the cycle.
7. A pop-up window will indicate that priming will begin after the current
operation cycle. When priming starts, a pop-window will indicate the time
remaining to complete the prime cycle.
8. When priming is complete, the analyzer will automatically begin

measuring sample. The analyzer will require 3–6 hours for readings to
stabilize. During this time, the analyzer will establish temperature control.
After readings stabilize, a calibration is required to obtain accurate values.
See section 4.2.3.1 on page 49.
Page 35
6200518 Startup.fm Installing Reagents and Standards
Section 4 Instrument Menus
4.1 The AquaTrend Interface

The AquaTrend Interface integrated into the door of the APA 6000 Analyzer
provides the interface necessary to communicate with the analyzer (sensor)
and the Hach network, if present. The interface provides a numerical or
graphical display and a keypad for user input. A remote AquaTrend can be
connected for access to the analyzer from another location.
The AquaTrend interface was developed to be used with a number of Hach

sensors and therefore, not all of the functions available are useful when
interfacing with the APA 6000. Functions that are not appropriate for the
APA 6000 will not be explained fully in the following text.
Data can be viewed in numeric or graphical format and reviewed on trend

graphs for details of measurement history. With the addition of the Hach
Serial I/O Module (see Replacement Parts and Accessories on page 99),
data can be downloaded to a computer or printer.
4.1.1 The AquaTrend Interface Keypad

The AquaTrend Interface keypad is designed for simple navigation through
the AquaTrend Interface menus (see Figure 16). The keypad contains four
arrow keys, a DISPLAY key, a MENU key, an EXIT key, and an ENTER key.
Figure 16 and Table 2 describe how these keys work.
Figure 16 AquaTrend Interface Keypad

1
2
4
DISPLAY EXIT
3 5
MENU ENTER
Table 2 AquaTrend Interface Key Functions

Number Key Function of Keys
Allows navigation through the various menus, to change settings, and to move the cursor when
1
observing graph data. Table 3 summarizes the functions of the arrow keys in each menu view.
Displays the data display screen. Once the data is displayed, pressing the DISPLAY key toggles
2
between data presented in numerical form and graph form.
3 Displays the main menu from any menu level or from the data display.
From the main menu, press the EXIT key to access the data display screen. From any other menu
4 level, press the EXIT key to display the previous menu screen. The EXIT key can also be used to
abandon any alphanumeric entry or selection process.
5 Press the ENTER key while in any menu to select menu options and confirm alphanumeric entries.
Page 37
6200518 Instrument Menus.fm Instrument Menus
Section 4
The arrow icons and their positions in the arrow field in the top right corner of
the display (item 7 on Figure 18) indicates the active arrow keys. For example,
if three arrow icons are present in the arrow field, pointing up, down, and right,
then the up, down, and right arrow keys can be used while viewing that
screen. Figure 17 shows examples of the screen categories and Table 3
contains summaries of the arrow key functions for each screen category.
Figure 17 AquaTrend Interface Screen Categories
1. Menu Screen 2. Numeric Data Display 3. Graph Display Screen 4. Pop-up Entry Screen
Screen
Table 3 Arrow Key Functions

Screen Category Function
Move the pointer to next (down) or previous (up) item. For menus no longer than one page,
1. Menu Screen the pointer will loop around from the bottom to the top or from the top to the bottom.
For multiple-page menus, the pointer will move to the next (down) or previous (up) page.
2. Numeric Data Display Left and Right Arrow: Changes the number of channels shown. Press the Right Arrow to
Screen (1 to 8 numeric increase the number of channels or press the Left Arrow to decrease the number of channels.
readings) Up and Down Arrows change the active channel designation.
Up: display preceding channel graph. Down: display next channel graph. Left and Right
3. Graph Display Screen
Arrow: moves curser if it is enabled. If not enabled, changes the graph time base.
Increment (up) and decrement (down) currently highlighted character.
4. Pop-up Entry Screen
Move highlight to next (right) or preceding (left) character. Loop around at either end.
4.1.2 The AquaTrend Interface Display

AquaTrend Interface screens appear in several different formats (see
Figure 17). See Figure 18 and Figure 19 for descriptions of each field.
When the Main Menu is displayed on the AquaTrend Interface screen, press
the EXIT or DISPLAY key to return to the data display mode. Consecutive
presses of the EXIT key from any Menu takes you back, one screen at a time,
to the data display screen. Pressing DISPLAY from any menu immediately
returns you to the measurement display screen.
When changing settings or performing diagnostics on a device on the

network, temporarily exit the data display mode and enter the Main Menu by
pressing the MENU key.
The AquaTrend Interface will display data from the analyzer except when the
operator uses it for menu setup. When viewing data, press the DISPLAY key
to alternate between displaying the data in numeric and graphical mode.
When viewing data in numeric mode, you can display a single measurement
or up to sixteen measurement channels at the same time. Pressing the right
arrow key causes more measurement channels to be displayed; pressing the
left arrow key causes fewer measurement channels to be displayed
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The AquaTrend Interface 6200518 Instrument Menus.fm
Section 4
When viewing data in graph mode, you can see a history of readings over the
last 2 hours, 8 hours, 30 hours, 7 days, or 30 days. The AquaTrend Interface,
however, displays data for only one measurement channel at a time in the
graphic mode.
For details on selecting the preferred graph time and scale,

see section 4.2.2.1 on page 42.
Figure 18 AquaTrend Interface Menu and Numeric Data Display Fields
1 AquaTrend™ 7
3 6
Alarms
4 5
Table 4 Display Fields

Number Field Information Shown in Display Field
Numeric Data display: shows DISPLAY DATA, Main menu: shows MAIN MENU
1 Status Bar
Lower menus: shows top level menu (main menu item)
2 Text/Data Numeric data (1- 16 channels), graphical data, menus, and pop up boxes appear here.
3 Date Current date
Numbers that appear here, 1 through 8, correspond to the sensor with active alarms. If “N”
4 Alarms appears in this field, a Network alarm is active. If no indicators appear in this field, no system
alarm is active. See section 5.2.1.1 on page 78 for information on reviewing alarms.
Security Icon When displayed, indicates a security level of Partial or Total
5 When displayed, indicates the datalog is completing a change. The keyboard buffer is cleared
Hourglass Icon
when the icon disappears.
6 Time Current time displayed as military time (24 hour clock).
Navigation
7 Direction of these arrow icons correspond to active arrow keys for each screen.
Arrow
Page 39
6200518 Instrument Menus.fm The AquaTrend Interface
Section 4
Figure 19 AquaTrend Interface Graph Fields
1 16
15
2
AquaTrend™
14
3 13
12
6
11
7 Alarms
8 9 10
Table 5 Graph Fields

Number Field Information Shown in Graph Field
1 Status Bar Shows REVIEW MEASUREMENTS
2 Channel assignment Channel number of the measurement shown in the graph
Graph Data — Y-axis
3 Upper numeric limit of trend graph data. (Ymax)
upper limit
4 Cursor Y-data Y value of data at cursor position
5 Units Units of the measurement on the displayed channel
6 Species Chemical form of the measurement on the displayed channel.
Graph data — Y-axis
7 Lower numeric limit of trend graph data (Y-min)
lower limit
Graph time — X-axis Lower time limit (oldest If data is being reviewed in the 24 hour or 30 day mode, this
8
lower limit data). field is replaced with the date.
9 Cursor Time/Date Time or date value of data at cursor position
Graph time — X-axis If data is being reviewed in the 24 hour or 30 day mode, this
10 Current time (latest data).
upper limit field is replaced with the date.
11 Graph Cursor Retrieves value of data at cursor position
Graph of 60 minutes, 8 hours, 24 hours, 7 days, or 30 days of data.
12 Graph Area
These settings are selectable in the DISPLAY SETUP menu (see section 4.2.2.1).
Depending on the sensor type and configuration, the display shows measurement name or
13 Sensor name
the sensor location, or a combination of both.
Units and
14 Units and chemical form of the measurement on the channel
chemical form
15 Arrow Field Direction of these arrow icons correspond to enabled arrow keys for each screens.
16 Current Data Most recent measurement (same as numeric display)
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The AquaTrend Interface 6200518 Instrument Menus.fm
Section 4
4.2 Menu Functions

The first level of menu functions is comprised of Alarm Log, Aquatrend Menu,
Sensor Menu, Other Device Menu, and Network Menu. Each level of menus
will be discussed in detail below.
4.2.1 Alarm Log

If an alarm warning is active, a number will appear at the bottom of the
display in the alarms area and if the FLASH ON ALARM option has been
enabled, the entire display will flash (to disable the Flash on Alarm
see section 4.2.2.1). The alarms may suggest an over- or under-range
condition, or a Sensor Warning. Proceed to the Alarm Log to find out why the
alarm was triggered:
1. With the cursor at Alarm Log, press ENTER.
2. Select either Warning/Alarm Log or Setpoint Alarm Log.
• The Warning/Alarm Log provides information on the operation of

the analyzer.
• The SET POINT ALARM LOG provides information about sample
measurements that exceed the setpoint values.
The most recent alarm/warning is listed first. A bell icon to the left of the
warning indicates the alarm/warning is active. Selecting a specific
alarm/warning and pressing ENTER provides more detailed information about
that alarm/warning (i.e., time, date, value).
4.2.2 AquaTrend Menu

The following options are provided in the AquaTrend Menu:
Display Setup: Controls specific screen functions.
Language: Allows the language that information is displayed in to

be changed.
Edit Name: Allows the user to change the name of the AquaTrend.
Set Time/Date: Sets the time and date for the AquaTrend.
Security Setup: Controls access to the analyzer functions.
AT Diagnostics: Allows the user to test various AquaTrend functions and

clear the AquaTrend alarm log.
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6200518 Instrument Menus.fm Menu Functions
Section 4
4.2.2.1 Display Setup

The following options are controlled in the Display Setup Menu:
Measurement To Channel: Allows assignment of the analyzer measurement

(using the user-selected chemical form and units) to a channel.
Channel Graph Setting: Controls the range displayed in the graph.
Flash On Alarm: Controls whether or not the display will flash when an alarm
has been detected.
Contrast Level: Controls the level of contrast in the display.
Measurement to Channel
APA 6000 Analyzers can measure from 1 or 2 sample streams, requiring
assignment of a measurement channel for each parameter on a
stream. For example, parameter options could be called 1Hardness and
2Hardness. In addition, each sample stream may report up to five different
parameters. To assign a measurement to a channel, use the
MEASUREMENT TO CHANNEL function.
Attaching a Measurement to a Channel
1. While in the Display Set Up Menu, move the cursor to

MEASUREMENT TO CHANNEL and press ENTER.
2. Move the cursor to ATTACH and press ENTER.
3. Move the cursor to the sensor whose measurement is to be attached and

press ENTER.
4. Move the cursor to the channel where the measurement is to be displayed

and press ENTER.
5. Move the cursor to ATTACH and press ENTER.
The message OPERATION COMPLETE will appear. The screen will

return to the display setup menu upon completion of the measurement to
channel setup.
Detaching a Measurement From a Channel
1. While in the Display Set Up Menu, move the cursor to

MEASUREMENT TO CHANNEL and press ENTER.
2. Move the cursor to DETACH and press ENTER.
3. Move the cursor to the sensor to be detached and press ENTER.
4. Move the cursor to the measurement to be detached and press ENTER.
The message OPERATION COMPLETE will appear. The screen will

return to the display setup menu upon completion of the measurement to
channel setup.
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Menu Functions 6200518 Instrument Menus.fm
Section 4
Channel Graph Settings

To optimize the graphical display, establish the minimum and maximum values
to be displayed. For example, if the expected range is 0–7 ppm, assign 0 as
the measurement minimum and 7 as the measurement maximum.
1. Press the MENU key to access the Main Menu.
2. Select AquaTrend Menu and press ENTER.
3. Select DISPLAY SETUP and press ENTER.
4. Select CHANNEL GRAPH SETTINGS from the Display Setup Menu and
press ENTER. A list of available channels will appear.
5. Select the channel of interest and press ENTER.
6. Select YMAX and press ENTER.
7. Use the arrow keys to change the displayed values. Press ENTER to
accept the value or EXIT to cancel.
8. Repeat step 6 and step 7 to change the YMIN: displayed value.

Enter negative numbers by changing the first character to a negative sign
with the arrow keys.
Setting the Graph Time (x-axis):
1. Press the DISPLAY key until a graph is displayed.
2. Press the up or down arrow keys to select the channel of interest.
3. Press the right or left arrow key to change the time base. The time base
will cycle through 2 hours, 8 hours, 30 hours, 7 days, and 30 days. The
time scale is shown below the X-axis
Flash on Alarm
When an alarm is active, the display can flash to bring attention to the alarm
condition. Enable/Disable the Flash on Alarm as follows:
1. Press the MENU key to access the Main Menu.
3. Select Display Setup and press ENTER.
4. Move the pointer to Flash On Alarms. YES or NO will be displayed to the

right of that line.
• If the displayed option is correct, press the EXIT key to return to the
previous menu level.
• If the displayed option is not correct, press ENTER. A pop-up window
will appear. Use the arrow keys to move the pointer to the desired
option and press the ENTER key to accept it. Press the EXIT key to
return to the previous menu level.
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Section 4
Adjusting the Display Contrast

Adjusting the contrast level setting of the AquaTrend Interface allows the
operator to choose the most readable display for the lighting conditions.
1. Press MENU to start from the Main Menu.
3. Select Display Setup and press ENTER.
4. Select Contrast Level.
5. A pop-up box provides a choice of settings between 0 and 24 (0 being the

lowest setting). Use the up and down arrow keys to adjust the contrast.
Press ENTER to accept the displayed contrast level.
4.2.2.2 Language
English is the default language of the APA 6000 Analyzer. To display another
language follow the instructions below:
1. Press the MENU key to start from the Main Menu.
3. Select Language and press ENTER.
4. Use the up or down arrow key to select the appropriate language and
press ENTER. All screens will be displayed in this language.
4.2.2.3 Edit Name

The EDIT NAME function should only be used when the AquaTrend is used
on a multiple instrument network; see the AquaTrend User’s Manual.
3. Use the up or down arrow key to select Edit Name and press ENTER.
4. A pop-up box will appear instructing the user to Edit AquaTrend Name.
5. Use the left and right arrow keys to choose the character to change and
use the up and down arrow keys to cycle through letters, numbers and
symbols until you reach the character you want.
Note: In order to distinguish between devices on the network, use a unique

and descriptive name. The name can be up to 12 characters long in any
combination of alphanumeric characters. The first character must be a letter or the
# sign.
6. Press ENTER to accept the displayed name.
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Section 4
4.2.2.4 Set Time/Date

The current time and date have been factory set on the AquaTrend Interface,
but the time may need to be adjusted to your time zone. If it is necessary to
reset the time and date, proceed as follows:
Setting the Time
2. Use the up/down arrow keys to select AquaTrend Menu and

press ENTER.
3. Select Set Time/Date and press ENTER.
4. Select Set Time and press ENTER.
5. A pop-up screen will prompt for the new time. The numbers representing
the hour will be highlighted. Press the up arrow key to increase the hour
setting and press the down arrow key to decrease the setting. When the
proper hour is displayed, press the right arrow key and set the minutes in
the same manner.
6. The AquaTrend Interface uses a 24-hour clock (military time), so there is

no selection for a.m. or p.m. If the current time is 4:00 p.m., for example,
you would enter the 24-hour format equivalent of 16:00.
7. Press ENTER to save the change or EXIT to cancel.
Setting the Date

Use this procedure to change the current date:
2. Use the up/down arrow keys to select AquaTrend Menu and

press ENTER.
4. Select Set Date and press ENTER.
5. A pop-up box will prompt for the new date. The numbers representing the
month will be highlighted. Press the up arrow key to increase the month
setting and press the down arrow key to decrease the setting. When the
proper month is displayed, press the right arrow key and set the day.
Repeat to set the last two digits of the current year.
6. Press ENTER to save the change or press EXIT to cancel.
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Section 4
Setting the Correct Day of the Week

Use this procedure to change the current day of the week:
4. Select Day and press ENTER.
5. A pop-up box will prompt for the correct day. Use the up or down arrow
key to highlight the desired day.
6. Press ENTER to save the change or press EXIT to cancel. The day will
change automatically. Check to be sure the clock is set at the correct time.
Changing the Date Format

Use the following procedure to change the format of the date displayed by the
AquaTrend Interface:
4. Select Date Format: and press ENTER.
5. A pop-up box will appear with SELECT DATE FORMAT. Use the up and
down arrow keys to select a date format: MM/DD/YY is month/day/year,
and DD/MM/YY is day/month/year.
6. Press ENTER to save the change or press EXIT to cancel.
4.2.2.5 Security Setup

To limit access and avoid unauthorized changes to the AquaTrend Interface
Network setup features, set security options by:
• setting a password;
• setting the security level; or
• accessing a temporary unlock option. This temporarily suspends the full

or partial security levels, allowing access to the system.
The default password is HACH. The default security level is NONE. This
security level allows access to all functions.
If the password is changed and then is lost or forgotten, contact your Hach
representative for further instructions.
Page 46
Section 4
Changing the System Password
1. Press MENU to start from the Main Menu.
3. Select Security Setup and press ENTER.
4. Select Set Password and press ENTER.
5. Enter the current password for access to the AquaTrend Interface menus.
Pressing the right and left arrow keys moves the cursor right and left;
pressing the up and down arrow keys scrolls through the available
characters. The default password is HACH.
6. Press ENTER to confirm or press EXIT to cancel.
7. Enter the new password by using the arrow keys as in step 5.
8. Re-enter the new password.
Setting the Security Level

The analyzer’s security level determines which menu parameters can
be modified by the operator. The security levels are NONE, PARTIAL,
and TOTAL.
TOTAL lockout means the operator is unable to change any of the analyzer’s
settings or cause the analyzer to perform any operations (priming, cleaning,
calibrating, etc.) from the keyboard. Any user will be able to review all settings,
but will be unable to modify them if they are locked out.
PARTIAL lockout allows user access to the following menus and functions:
• display setup
• language
• alarm log
• execute calibration (see section 4.2.3.1)
• all priming operations
• clean system now
Setting the security level to NONE allows access, without a password, to any
of the menus except SECURITY SETUP.
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Section 4
Set the security level as follows:

4. Select Security Level: and press ENTER.
5. Enter the password (default is HACH). Use the left and right arrow keys to
choose the character to change and use the up and down arrow keys to
cycle through letters, numbers and symbols until you reach the character
you want.
6. Use the arrow keys to select NONE, PARTIAL, or TOTAL.
Using Temporary Unlock and Unlock Duration

Selecting temporary unlock allows the operator to temporarily override the
security level setting and have full access to all menu parameters. Unlock
duration allows the operator to select the length of time that the temporary
unlock is in effect.
4. Select Temporary Unlock and press ENTER.
5. Enter the password (this is necessary only if the security level is set to
Partial or Total).
6. Choose the duration of time you want the keypad to remain unlocked: 30,
60, 120, or 360 minutes.
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Section 4
4.2.3 Sensor Menu
4.2.3.1 Calibration
Calibration prepares the APA analyzer to calculate concentrations in unknown
samples based on a calibration generated using two known standards. These
two standards are the high and low standard solutions.
For immediate trend analysis, an electronic factory default calibration is

already established and allows the analyzer to provide approximate
measurements.The once-a-day auto-calibration interval may be changed to
every 12 hours, a specific day of the week or may be turned off. The analyzer
accuracy specifications are based on an auto-calibration once every 24 hours.
Turning this option off or setting it to weekly calibration will reduce standard
usage, but it may also reduce measurement accuracy.
Calibration should only be performed after the analyzer has been turned
on for more than five hours. This allows the temperature inside the
analyzer to stabilize.
Setting Up the Auto-Calibration Schedule

The analyzer accuracy specifications are based on the factory-set default
interval. The APA 6000 Analyzer can calibrate at any time. To change the
calibration time, use the auto-cal setup procedure:
2. Select Sensor Menu and press ENTER.
3. Select the sensor by name and press ENTER.
4. Select Calibration and press ENTER.
5. Select Auto-Cal Setup and press ENTER.
6. The analyzer calibration is a factory set default interval. It is not

recommended that the auto calibration be turned off, however to change
the settings, select one of the following:
• Select AUTO-CAL to turn the automatic calibration option off, or to set

the day or hourly interval you want the instrument to calibrate.
Choose any day of the week, every day of the week, or every
12 hours (as shown below).
Note: When auto-calibrate is set to 12 hours, the analyzer calibrates at the set
auto-cal time and again 12 hours later.
• Select Auto-Cal Time to specify the clock hour you want the
instrument to calibrate (use a 24-hour clock). Use the up and down
arrow keys to enter an hour between 1 and 24. For example, if you
want the instrument to calibrate at 2:00 p.m., enter 14.
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Section 4
Execute Calibration
To start a calibration manually, proceed as follows. The instrument will finish
its current cycle, then perform the calibration.
5. Select Execute Calibration and press ENTER.
6. The CALIBRATION PENDING message will appear.
The analyzer will wait until any current measurement or priming cycle is
complete before calibrating. Calibration typically takes ½ –1½ hours to
complete.
Viewing the Calibration History

This option allows you to review calibration data of past calibrations.
5. Select Cal History and press ENTER.
6. A pop-up box will appear with the calibration date and time of the
seven most recent calibrations (see the parameter specific operation
manual for specific example). Select Review Next Cal to step through the
“pages” of the calibration history. After the last calibration, press ENTER
to return to the previous menu. To exit the Cal History Menu, press EXIT.
Data displayed for the seven most recent calibrations will include the standard
concentrations, and the date and time of the calibration. Please see the
parameter specific operation manual for specific information.
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Section 4
4.2.3.2 Alarm Setup

Each APA 6000 Analyzer provides 14 alarm signals for your system. Two of
these, ALA and ALB, are permanently attached to the analyzer’s internal
alarm outputs, labeled Relay A and Relay B. The remaining alarm signals,
AL1 through AL12, can be attached to relays in optional Signal Output
Modules (SOMs).
SOMs can be purchased separately, and provide two relays and two analog
outputs each. For information see the SOM Manual (Cat. No. 51250-18).
Each of the alarm setup options provides a setting for measurement,

enabling/disabling alarms, alarm type, and alarm set point. Alarms can be
configured as one of six types: high, low, rate, sensor warning, sensor alarm,
or unconfigured. Table 6 describes the parameters available on each alarm
type. Parameters in bold print indicate default settings.
Table 6 Parameters for Setting Alarms

Options Set point Alarms Sensor Warnings and Alarms
TYPE High, Low, Rate, Unconfigured Sensor Warning, Sensor Alarm, Unconfigured
MEASUREMENT [Sensor measurement] ---
SET POINT [Legal value] ---
ENABLED Yes, No Yes, No
MEAS FAILURE Off, On, Hold ---
To set up the alarms:
4. Select Alarm Setup and press ENTER.
5. Select the alarm to set up and press ENTER.
ALA and ALB are internal analog outputs connected to relays in the
APA analyzer. AL1 through AL12 may be connected to relays in an SOM
6. Select Type and press ENTER.
7. Select one of the following to choose the type of alarm:
• To disable an alarm, select Unconfigured and press ENTER.

• Select High, Low, or Rate to configure a set point alarm within those
ranges and press ENTER. Go to step 8.
• Select Sensor Warning or Sensor Alarm to configure an alarm that
will be triggered by a sensor alarm or warning. Go to step 9.
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Section 4
8. If High, Low or Rate was selected in step 7, the following setup options
are available:
• Select Measurement to change the sample measurement that is

monitored for alarm generation.
• Select Set Point to specify a numeric value for the alarm.
• Select Enabled to turn the alarm on or off.
• Select Meas Failure to set the alarm’s response when sample is not
flowing to the analyzer or the analyzer experiences a fault that
prevents it from providing the selected measurement. On and Off turn
the alarm on or off; Hold leaves the alarm in the state it was in prior to
the failure.
9. If you selected Sensor Warning or Sensor Alarm in step 7, select

Enabled. Select Yes or No to turn the alarm on or off, respectively.
Press ENTER to save the alarm setting, or press EXIT to cancel.
4.2.3.3 Recorder Setup

Each APA 6000 analyzer provides up to 14 analog output signals. Two of
these signals, RCA and RCB, are permanently attached to the analyzer’s
internal analog outputs, labeled Output A and Output B. RCA and RCB may
also be configured as recorder outputs. The remaining analog signals,
numbered RC1 through RC12, can be attached to analog outputs in SOMs.
SOMs can be purchased separately and provide two relays and two analog
outputs each (see the AquaTrend Interface Manual for networking
information). Table 7 describes the parameters available for recorders and
controllers. Parameters in bold print indicate default settings.
Table 7 Parameters for Setting Recorders

Options Recorder
TYPE Recorder, Unconfigured
MEAS [Sensor measurement]
MIN [value]
MAX [value]
ENABLED Yes, No
MEAS FAILURE Go Max, Go Min., Hold
OUTPUT SETUP Only RCA and RCB
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Section 4
Configuring Analog Outputs as Recorder Signals

To set up an analog output to a recorder, perform the following steps:
4. Select Recorder Setup and press ENTER.
5. Select the appropriate analog output to use and press ENTER. Select
RC [1 -12] to configure a SOM output to a recorder. Select RCA or RCB
to configure one of the APA analog outputs as a recorder output.
6. To change the type of output, select TYPE and press ENTER.
7. Select Recorder to send the analog output to a recorder
8. Press ENTER to confirm the setting or press EXIT to cancel.
9. To change the measurement that the recorder output will track,

select Measurement: XXXX and press ENTER.
10. Select the desired measurement and press ENTER.
11. To change the minimum measurement value that corresponds to the

minimum recorder output, select Min: XXXX and press ENTER.
12. Modify the minimum value by using the arrow keys and press ENTER
when the value entry is complete.
13. To change the maximum measurement value that corresponds to the

maximum recorder output, select Max: XXXX and press ENTER.
14. Modify the maximum value by using the arrow keys and press ENTER
when the value entry is complete.
15. To enable or disable the recorder output, select Enabled and

press ENTER.
16. Select Yes or No to indicate that the recorder output is enabled or

disabled, respectively, and press ENTER.
17. To change the recorder output action when the analyzer is unable to
perform measurements in the selected measurement range, select MEAS
Failure: XXXX and press ENTER.
18. Select Hold, Go Max, or GO Min to indicate what the output action should
be when the analyzer cannot perform a selected measurement. Go Max
sets the output to 20 mA, Go Min sets the output to 4 mA, and HOLD
keeps the output at the current value. Press ENTER.
19. To complete the recorder setup for RCA or RCB see the following section.
To complete the recorder setup for RC1–12 see Analog Output Settings in
the SOM Manual.
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Section 4
Adjusting Output for RCA and RCB (Trim)

Use the trim adjustments to set zero or full scale output levels. The
trim adjustments allow correction for recorder response without the need to
adjust the recorder itself. The range of adjustment is 0.0–1 mA for zero
scale and 13.2–22.5 mA for full scale. The current values are nominal values
and are accurate to ±1.5%. The recorder full scale (20 mA) may not exactly
match the APA full scale (20 mA). You can adjust the outputs so that full scale
on the APA is equal to full scale on the recorder. The same holds true for the
zero value.
To adjust (trim) the milliamp output range for the internal recorder/controller
outputs (RCA or RCB) or to change the range:
1. Select Output A Setup or Output B Setup. Press ENTER.
2. To adjust the mA output at the bottom of the scale:
a. Select Zero Scale Trim and press ENTER.

b. Use the up/down arrow to select Fine or Coarse Adjustment. Press
ENTER. The new trim mA value will appear.
c. Select Accept New Value when done and press ENTER.
3. To adjust the mA output at the top of the scale:
a. Select Full Scale Trim and press ENTER.

b. Use the up/down arrow to select Fine or Coarse Adjustment. Press
ENTER. The new trim mA value will appear.
c. Select Accept New Value when done and press ENTER
4. To select either 0–20 mA or 4–20 mA as the output range, select

Output Range and press ENTER.
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Section 4
4.2.3.4 Measurement Options
Selecting Measurement Units

The selection of units that each sensor can display is parameter specific. To
view the selection and change the display, follow the directions below.
Important Note: Changing units causes the data log for the measurement to
be erased.
4. Select Measurement Options and press ENTER.
5. Select UNITS and press ENTER.
6. Select the units you want to use and press ENTER, or press EXIT
to cancel.
Note: When units are changed, the display shows new units with the
next measurement.
4.2.3.5 Solutions & Cleaning

There are two cleaning options, Clean System Now and Auto-Clean. CLEAN
System Now will start the clean cycle as soon as the current operation
finishes.
Note: The clean function is critical for sample conditioning performance. The clean
cycle backflushes the 0.5 µm ceramic filter with cleaning solution. The clean
function also fills the remainder of the system with cleaning solution. Erratic
readings and/or erroneous “Sample Out” warnings indicate the need for more
frequent clean cycles.
The Auto-Clean option allows the user to change the frequency of the
cleaning cycle.
4. Select Solutions & Cleaning and press ENTER.
5. Select Instrument Clean and press ENTER.
6. Select Auto-Clean and press ENTER. Select the

Automatic Clean Frequency and press ENTER.
Note: Using the default settings is strongly recommended by the manufacturer and
should only be changed if sample components cause measurement problems. If
cleaning frequency is decreased, verify that the cleanliness and operation of the
analyzer is not degraded.
Page 55
Section 4
4.2.3.6 Sensor Diagnostics

The diagnostic menu provides options to help the operator diagnose and
solve potential problems.
Hold Outputs
Holds all outputs at the current level for 30 minutes, or until this function is
manually cancelled.
4. Select Sensor Diagnostics and press ENTER.
Internal Relay Test

Turns the relays on and off.
5. Select Internal Relay Test and press ENTER.
6. Select A or B and press ENTER.
Internal Output Test

Sends the 4-20 signal either high, low, or mid-scale and the result can be
monitored on an attached recorder.
5. Select Internal Output Test and press ENTER.
6. Select Analog Out A or Analog Out B and press ENTER.
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Section 4
Sensor Warning Options

This option allows you to enable/disable warnings generated by power
failures. The default setting for power failure warning is OFF.
5. Select Sensor Warning Options and press ENTER.
6. Select Power Failure and press ENTER. A pop-up menu will appear.
7. Select ON or OFF to enable or disable the warning. Press ENTER.
Default Calibration
Restores the factory default calibration curve.
5. Select Default Calibration and press ENTER.
6. A pop-up window will appear.
7. Select Yes or No and press ENTER.
Sample Streams
This option allows the user to add or delete a second sample stream to the
analyzer.
5. Select Sample Streams and press ENTER.
6. A pop-up window will appear.
7. Select One or Two and Press ENTER.
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Section 4
Clear Alarm Log

Selecting the Clear Alarm Log option lets the operator delete past alarms and
warnings from the alarm log. To clear the alarm log:
5. Select Clear Alarm Log and press ENTER.
6. Select Yes and press ENTER to clear the alarm log.
Show Version Number

Displays the version of the currently loaded software.
SIO1 and SIO2 SETUP

The APA 6000 sends out measurement readings, alarms, and warnings
through the SIO. This section instructs how to select a particular format.
3. Select the sensor by name.
4. Scroll to and select Sensor Diagnostics.
5. Scroll to and select SIO1 SETUP or SIO2 SETUP.
Note: Note the selections under SIO1 SETUP and SIO2 SETUP are the same. Up to
two SIOs can be connected to the APA 6000. If installing a second SIO or the
analyzer is connected to the second SIO on the network, select SIO2 SETUP.
If Computer format is selected and Output is set to Auto, the readings, alarms,
and warnings will be sent out as they occur. If Output is set to Queried, the
information is sent only when a query command is sent from the computer.
The Time/Date will be sent with readings if Yes is selected and can be turned
off by setting to No.
If Printer Format is selected, the Output and Time/Date options are ignored
and not shown in the menu.
See Appendix B on page 89 for more information on printer and computer

formats.
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Section 4
4.2.3.7 Sensor Status

The sensor status function indicates if the APA 6000 is in Standby or Online.
The analyzer will go into Standby on a system Alarm condition.
This menu also contains a Restart function. When this function is used, the
sensor status reverts to Online when the restart procedure is complete.
4.3 Other Device Menu and Network Menu

These two menus are used when employing a network of multiple
instruments. If your APA 6000 is not operating on a network, these selections
will not apply. If building an AquaTrend network of multiple analyzers, refer the
AquaTrend User’s Manual for these menus.
4.4 Data Display
4.4.1 Numerical Display

While the AquaTrend Interface can display data from up to 16 sensor
channels the most it can display at one time is eight.
1. Access the display mode by pressing the DISPLAY key.
2. Use the right arrow key to increase the number of channels displayed on
the screen.
3. Press the left arrow key to decrease the number of channels displayed.
Use the up and down arrow keys to move up or down through the
displayed channels. The most current measurement is displayed for each
channel. If a current measurement for a channel is not available, the
display will show “- - - -”.
When viewing more than one channel, the display will not identify the sensor
that is sending measurement data. If the APA is not networked, the
measurement channel is associated only with that specific APA. If the
APA is networked, the display may show the same channel numbers
displayed, even though the channels show data from different analyzers.
For example, two 1HARDNESS channels may be displayed. To identify the
instrument that is sending the displayed data, highlight the measurement
channel and press ENTER. The display will show all the information for that
measurement. Press ENTER again to return to the multiple display screen.
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6200518 Instrument Menus.fm Other Device Menu and Network Menu
Maintenance and Troubleshooting
DANGER
Some of the following manual sections contain information in the form of warnings, cautions and notes
that require special attention. Read and follow these instructions carefully to avoid personal injury and
damage to the instrument. Only personnel qualified to do so, should conduct the installation/maintenance
tasks described in this portion of the manual.
DANGER
Certains des chapitres suivants de ce mode d’emploi contiennent des informations sous la forme
d’avertissements, messages de prudence et notes qui demandent une attention particulière. Lire et suivre
ces instructions attentivement pour éviter les risques de blessures des personnes et de détérioration de
l’appareil. Les tâches d’installation et d’entretien décrites dans cette partie du mode d’emploi doivent être
seulement effectuées par le personnel qualifié pour le faire.
PELIGRO
Algunos de los capítulos del manual que presentamos contienen información muy importante en forma de
alertas, notas y precauciones a tomar. Lea y siga cuidadosamente estas instrucciones a fin de evitar
accidentes personales y daños al instrumento. Las tareas de instalación y mantenimiento descritas en la
presente sección deberán ser efectuadas únicamente por personas debidamente cualificadas.
GEFAHR
Einige der folgenden Abschnitte dieses Handbuchs enthalten Informationen in Form von Warnungen,
Vorsichtsmaßnahmen oder Anmerkungen, die besonders beachtet werden müssen. Lesen und befolgen
Sie diese Instruktionen aufmerksam, um Verletzungen von Personen oder Schäden am Gerät zu
vermeiden. In diesem Abschnitt beschriebene Installations- und Wartungsaufgaben dürfen nur von
qualifiziertem Personal durchgeführt werden.
PERICOLO
Alcune parti di questo manuale contengono informazioni sotto forma d’avvertimenti, di precauzioni e di
osservazioni le quali richiedono una particolare attenzione. La preghiamo di leggere attentivamente e di
rispettare quelle istruzioni per evitare ogni ferita corporale e danneggiamento della macchina. Solo gli
operatori qualificati per l’uso di questa macchina sono autorizzati ad effettuare le operazioni di
manutenzione descritte in questa parte del manuale.
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6200518 Operation Stopper.fm Maintenance and Troubleshooting
Section 5 Maintenance and Troubleshooting
5.1 Maintenance
5.1.1 Shutting the Analyzer Down (Off or Standby)

Before changing solutions or inspecting/replacing parts, place the analyzer in
“standby” then turn the instrument off. To turn the instrument off, open the
front door and locate the on/off switch near the top of the analyzer. Move the
switch to the off position. Placing the instrument in standby leaves the
analyzer in a “known” condition so restarting begins at a consistent place.
If the analyzer will be shut down for several days, it is best to run a clean
cycle just before shutdown to fill all the wetted parts with cleaning solution
and help prevent fouling/biogrowth in the system. See section 5.1.2.1 on
page 64 for cleaning instructions.
To place the analyzer in standby or re-start it:
Note: Putting the analyzer into Standby Mode terminates all operations. When the
analyzer is restarted, it will automatically start performing measurements.
1. Press the MENU key, then press ENTER.
2. Select Sensor Menu, then press ENTER.
3. In the Select Sensor Menu, select the sensor name and press ENTER.
4. Select Sensor Status and press ENTER. A pop-up menu will appear. Use
the arrow keys to select Standby or Restart. Press ENTER
If the analyzer will be shut down for an extended period of time, all reagents,
standards, and sample should be flushed out of the system.
This is accomplished by supplying deionized water in place of all reagents,

standards, and samples and performing a Prime Entire System function.
5.1.2 Scheduled Maintenance

The following tables specify requirements for one, three, and six month
maintenance. If any of the items are in need of repair at the time of the
scheduled maintenance check, follow the direction under the Maintenance
Required column.
Table 8 Monthly Maintenance

Item Maintenance Required
Reagents and standards Replace reagents and standards. Make sure the reagent compartment and tubing is clean.
Cleaning solution* Make sure cleaning solution container is full.
Autoburette module Inspect for seal or fitting leaks. Inspect for particulate build up.
Valve module Inspect module and associated tubing for leaks.
Sample conditioning filter* Inspect the filter and check sample flow. Clean or replace the filter.
Mixer module Inspect for particulate build up.
* Check/replace filter and fill cleaning solution every two weeks in typical municipal wastewater applications.
Page 63
6200518 Operation.fm Maintenance and Troubleshooting
Section 5
Table 9 Three-Month Maintenance

Autoburette module Replace piston seals.
Table 10 Six-Month Maintenance

Autoburette module Check for need to replace piston seals. Inspect for signs of leakage.
Replace valve rotor and inspect condition of stator; if scored, replace stator. Check for leaks
Valve module
or valve failure.
Tubing and fittings Inspect for leaks or damage. Replace as needed.
5.1.2.1 Cleaning the Instrument

To clean the outside of the instrument, wipe with a damp cloth as needed.
Be sure to clean up all reagent spills as soon as possible with a dry cloth,
followed by a damp cloth.
To clean the wetted parts of the analyzer, the system default is set to run
a normal clean cycle every day. However, this option can also be used in other
circumstances. During operation air bubbles may develop inside the
autoburette, tubing, or the colorimeter. This is especially true of new
instruments where system components are not thoroughly wetted. In addition,
clean samples may require more cleaning cycles because clean water does
not contain enough surfactants to keep the system thoroughly wetted. To clear
bubbles from the system, use the Clean function. If bubbles persist in a new
analyzer, use the Cleaning Solution (Cat. No. 26974-53) as described
in section 4.2.3.5 on page 55.
The cleaning option dispenses the cleaning solution through all the wetted
parts in the analyzer. The cleaning operation has several functions:
• It is used to prime the system (cleaning solution is pulled directly into the
autoburette).
• It is used routinely to assure the wetted parts stay free of precipitate

buildup.
• If the cleaning solution is a surfactant, it can help remove air bubbles

retained in the system.
• It backflushes the sample conditioning filter with cleaning solution.
5.1.2.2 Sample Conditioning

All samples are “conditioned” using the sample conditioning filter. Sample
conditioning eliminates particles greater than 0.5 µm. Regular maintenance of
the sample conditioning unit is required for proper operation.
For samples that tend to clog the analyzer filter or tubing, the following sample
conditioning options are available:
• Increase the frequency of the clean cycle.
• Increase the flow to the sample conditioning block. This will improve the
self-cleaning of the filter.
Page 64
Maintenance 6200518 Operation.fm
Section 5
Filtered sample is aspirated through the filter as needed. The instrument is
not affected by how fast the sample is flowing through the block (it should be
between 100 and 2000 mL per minute).
If the filter becomes plugged, replace it with one of the spare filters supplied
with the unit (Cat. No. 62011-00). To remove the filter from the sample
conditioning block:
1. Turn off the sample flow and place the analyzer in standby mode.
Note: Sample will drain from the block when the filter holder is removed. Be prepared
to dispose of this appropriately.
2. Remove the filter holder from the block by unscrewing the large knurled
nut on the bottom of the block (see Figure 20).
3. Remove the quad-ring at the top of the filter assembly (see Figure 21).
4. Slide the filter off the top of the assembly.
5. Install a new filter.
6. After the new filter is in place, replace the quad-ring and screw the filter
assembly into the sample conditioning block.
7. Turn sample flow on and restart the analyzer.
Depending on your sample, the filter may become plugged very quickly.
The APA 6000 Micro Filter System (Cat. No. 51339-00, 115 V or
Cat. No. 51339-01, 230 V) may be purchased to provide longer periods
of operation between maintenance intervals.
Figure 20 Removing the Filter Assembly
Sample Conditioning Block
Filter Holder
Page 65
6200518 Operation.fm Maintenance
Section 5
Figure 21 Removing the Filter
Remove the Quad-Ring from Slide the filter off the top of the assembly.
the top of the Filter Assembly.
Filter
(Cat. No. 62011-00)
Quad-Ring
(Cat. No. 62012-00)
Filter Holder
(Cat. No. 62019-00)
5.1.2.3 ! Changing Modules

Refer to Figure 22 and follow the instructions below to replace a module:
Note: Chemicals are present in the pump, valve, and reagent tubing. Before doing any
maintenance, review all MSDSs and use recommended safety measures to
prevent exposure to potential chemical hazards.
1. Put the analyzer in standby (see section 5.1.1 on page 63). This will
extend the piston in the autoburette body and put the valve in a known
position (Port 1). Turn off power to the instrument by toggling the on/off
switch at the top center of the module panel to off (O).
2. Break the siphon of any reagent/cleaning tubing that is connected to the

module by removing the tubing from the bottles (see section 3.3 on
page 33). Shut off the sample stream to the analyzer.
3. Remove all fittings from the module.
4. Loosen the two captive screws that secure the module to the instrument
panel with a Phillips screwdriver.
5. Pull the module straight out to remove.
6. Reverse the process to reinstall the module.
Page 66
Section 5
Figure 22 Part Identification for Module Removal
Loosen these
captive screws to
remove modules.
5.1.2.4 Changing Tubing
CAUTION PRUDENCE
To familiarize yourself with Pour se familiariser avec les précautions à prendre lors de la manipulation, les
handling precautions, dangers dangers et les procédures d'urgence, toujours lire les Fiches de Données de
and emergency procedures, Sécurité des Produits avant de manipuler les récipients, les réservoirs et les
always review the Material Safety systèmes de distribution contenant les réactifs chimiques et les solutions
Data Sheets prior to handling étalons. Il est toujours recommandé de porter des lunettes de protection
containers, reservoirs, and lorsqu'un contact avec les produits chimiques est possible.
delivery systems that contain
chemical reagents and standards. CUIDADO
Protective eye wear is always Para familiarizarse con las precauciones de manipulación, los peligros y los
recommended when contact with procedimientos de emergencia, siempre estudie las Hojas de Datos de
chemicals is possible. Seguridad de los Materiales antes de manipular recipientes, depósitos y
sistemas de entrega que contengan reactivos y patrones químicos. Siempre se
recomienda el uso de protectores oculares cuando sea posible el contacto con
VORISCHT
Es wird dringend empfohlen, die Sicherheitsdatenblätter vor der Handhabung
von Behältern, Tanks und Zufuhrsystemen, die chemische Reagenzien und
Standardsubstanzen enthalten, aufmerksam durchzulesen, damit Sie sich mit
den beim Umgang mit diesen Chemikalien notwendigen Vorsichtsmaßnahmen,
Risiken und Notfallschutzmaßnahmen vertraut machen, Es wird empfohlen, in
allen Situationen, in denen mit einem Kontakt mit Chemikalien zu rechnen ist,
eine Schutzbrille zu tragen.
ATTENZIONE
Per familiarizzare con misure di precauzione di controllo manuale, con
procedure pericolose e di emergenza, rileggere sempre le schede di sicurezza
del materiale prima di maneggiare contenitori, imballaggi per spedizione che
contengono reagenti chimici e standards. Si consiglia di indossare sempre gli
occhiali protettivi quando è possibile un contatto con agenti chimici.
Page 67
Section 5
Tubing replacement will be required if a tube becomes crimped or kinked and
is interfering with fluid flow or the tubing becomes fouled due to sample
conditioning upset (or improper sample conditioning).
Replacing a single tube:
1. Isolate the tube to be replaced from others it is grouped with (see the
Plumbing Diagram in the parameter-specific manual). If it is an external
tube (to reagent containers, sample inlet, or drain) remove the tubing
cover from the back, underside of the instrument case.
2. Remove the fittings on either end of the tube from their ports. Note
whether it is a ¼-28 flat bottom fitting or a 10-32 rotary valve fitting.
3. Remove the fittings from the ends of the tubing and discard.
4. Prepare a section of tubing the appropriate length, according to Tubing

Replacement Length Table in the parameter-specific manual.
5. If the tube is an external tube, slide the rubber grommet onto the tubing
and insert into the appropriate position in the manifold on the inside
bottom of the instrument case.
6. Route the tubing to its appropriate place on the outside and inside of the
instrument (refer to Plumbing Diagram in the parameter-specific manual).
7. Install the fitting onto the tubing, as shown in Figure 23 or Figure 24.
8. Tighten fittings in the ports.
Warning: DO NOT over-tighten the fittings. Fittings should be firmly finger

tightened. Loose fittings will result in air or liquid leaks and poor analyzer
performance. In some case, a tool may be required to sufficiently tighten
a fitting.
Figure 23 #10-32 Fitting Assembly (Valve Head Assembly)
Ferrule Tubing
(Cat. No. 51130-00) (Cat. No. 51178-00)
#10-32 Nut
(Cat. No. 51129-00)
Page 68
Section 5
Figure 24 ¼-28 Fitting Assembly
Ferrule and Locking Ring (Cat. No. 51132-00) 1/4-28 Flangeless Nut Tubing
(see Detail A) (Cat. No. 51131-00) (Cat. No. 51178-00)
Chamfered End Flat End

Chamfered End Flattened End
of Locking Ring of Locking Ring
Detail A
5.1.2.5 Rotary Valve Module

The rotary valve directs fluids to various components in the instrument.
All tubing is factory-assembled and labeled for each individual chemistry.
The valve head and holding coil are enclosed in a temperature-controlled
metal housing.
Maintaining the Valve Rotor and Stator

It may be necessary to clean inside the rotary valve and or inspect the surface
of the rotor and stator. If the finish of the these two surfaces become scored
from normal wear or scratched by debris, analyzer performance will
deteriorate.
Servicing the Rotary Valve

Refer to Figure 25 and these instructions:
1. Place the instrument in standby, then turn it off (see section 5.1.1 on
page 63).
2. Shut off the sample flow.
3. Break the siphon to the reagent bottles and standard bottles as follows:
Disconnect the reagent line from the reagent vent cap insert. Lift the
reagent line so the bottom of the reagent line is above the liquid level in
each reagent/standard bottle. Re-collar the reagent line in the vent cap
insert to prevent it from moving around.
Note: Avoid contaminating the standards.
4. Before removing the valve head, remove tubing to ports 4, 7, and 10 for
wrench clearance (see Figure 26). There is no need to drain sample line 3
as the sample was turned off in step 2. The line to port 7 is the waste line.
Page 69
Section 5
5. Using a 7/64-in. Allen wrench, loosen the three recessed socket head cap
screws in the valve stator (valve head). Do not completely remove the
screws, but back them out far enough to remove the head. These screws
will help hold a ring spacer that lies under the valve head or stator. Be
careful not to lose this spacer. Pull the valve head away from the valve
module and inspect surfaces of the rotor and stator.
Note: Do not the scratch the surfaces of the rotor and stator.
Note: A small amount of fluid may drain from the stator. If the volume is large, be sure
the siphon to the reagent bottles was broken.
6. Inspect the slot in the rotor for any plastic shavings or sample debris. If
these are visible, remove the rotor from its holder for cleaning. Carefully
clean this slot with a small stylus, or a soft bottle brush, taking care not to
scratch the valve surface.
7. Inspect the valve surface of the valve head/stator. If this surface is scored,
replace the valve head along with the rotor.
Figure 25 Valve Rotor Part Identification
7/64" Allen Cap Screw

3 Places
Valve Stator
1
2 10
3
9
8
Spacer
4
5
6
Valve Rotor
Valve Body
Page 70
Section 5
Figure 26 Removing Screws From the Valve Stator
1 1
2 2
3 10 10
3
9
9
4
4
8
8
7
7
5 5
6 6
(The tubing has been removed for clarity.)
Reinstallation
1. Before reinstalling the rotary valve, dry all surfaces with paper toweling.
Reposition the valve head with port 1 at 12 o’clock (top center) on the
valve body. Make sure the locating pins in the valve body engage the
locating pin holes on the back side of the valve head/stator.
2. Hold the valve stator in place as you engage the three socket head cap
screws. Take care to evenly tighten these three screws. You will feel an
even resistance as the valve stator tightens down. This is because a
spring washer will be compressed during the rotor/stator mating. Tighten
these screws in even increments until tight (100 to 120 inch-ounces of
torque or 0,7 to 1,4 Joules of torque).
3. Re-attach lines 4, 7, and 10 to the valve head/stator. If the valve stator is

replaced, connect the remaining lines to the new stator.
Note: Do not over-tighten these valve fittings. These fitting are finger-tight fittings.
Torque these fitting to no more that 18 inch-ounces (0.13 Joule).
4. Return the raised reagent lines of the reagent/standard bottles to their

original positions.
5. Start the analyzer. Go to the Prime Menu and select the Prime Entire
System option. Once readings stabilize, recalibrate the instrument.
Page 71
Section 5
5.1.2.6 Autoburette Module
CAUTION PRUDENCE
To familiarize yourself with Pour se familiariser avec les précautions à prendre lors de la manipulation, les
handling precautions, dangers dangers et les procédures d'urgence, toujours lire les Fiches de Données de
and emergency procedures, Sécurité des Produits avant de manipuler les récipients, les réservoirs et les
always review the Material Safety systèmes de distribution contenant les réactifs chimiques et les solutions
Data Sheets prior to handling étalons. Il est toujours recommandé de porter des lunettes de protection
containers, reservoirs, and lorsqu'un contact avec les produits chimiques est possible.
delivery systems that contain
chemical reagents and standards. CUIDADO
Protective eye wear is always Para familiarizarse con las precauciones de manipulación, los peligros y los
recommended when contact with procedimientos de emergencia, siempre estudie las Hojas de Datos de
chemicals is possible. Seguridad de los Materiales antes de manipular recipientes, depósitos y
sistemas de entrega que contengan reactivos y patrones químicos. Siempre se
recomienda el uso de protectores oculares cuando sea posible el contacto con
VORISCHT
Es wird dringend empfohlen, die Sicherheitsdatenblätter vor der Handhabung
von Behältern, Tanks und Zufuhrsystemen, die chemische Reagenzien und
Standardsubstanzen enthalten, aufmerksam durchzulesen, damit Sie sich mit
den beim Umgang mit diesen Chemikalien notwendigen Vorsichtsmaßnahmen,
Risiken und Notfallschutzmaßnahmen vertraut machen, Es wird empfohlen, in
allen Situationen, in denen mit einem Kontakt mit Chemikalien zu rechnen ist,
eine Schutzbrille zu tragen.
ATTENZIONE
Per familiarizzare con misure di precauzione di controllo manuale, con
procedure pericolose e di emergenza, rileggere sempre le schede di sicurezza
del materiale prima di maneggiare contenitori, imballaggi per spedizione che
contengono reagenti chimici e standards. Si consiglia di indossare sempre gli
occhiali protettivi quando è possibile un contatto con agenti chimici.
Replace autoburette piston seals if:
• older than 3 months
• air leakage into the autoburette body through the seals is visible
• there are signs of leakage on the back side of the autoburette module
Use the following procedure, Figure 27, and Figure 28 to replace the
autoburette seals:
1. Place the instrument in standby, then turn it off. The piston will be
fully forward.
2. Break the siphon to the cleaning solution by disconnecting the reagent

tubing from the reagent vent cap insert. Lift the reagent line until the
bottom of the reagent line is above the liquid level in the bottle.
3. Remove all four tubing connections to the autoburette body.
4. Remove the lock ring from the autoburette body; set aside.
5. Gently slide autoburette body assembly off of the piston by pulling it away
from the module base. Be careful not to bend the piston and lead screw
assembly during removal.
Page 72
Section 5
Figure 27 Autoburette Module

Lock Ring
Autoburette Body Assembly
Solenoid Valve
Autoburette Module Base

Autoburette
Piston
6. Remove seal gland nut using a spanner wrench (see Figure 29) and
set aside.
7. Remove the back piston seal and two o-rings and discard.
8. Remove the seal spacer (may require prying with a sturdy screwdriver or
similar tool) and set aside.
9. Remove the front piston seal and two o-rings and discard.
10. Push two new small o-rings onto each of the two new piston seals to
make a seal/o-ring assembly.
11. Insert one seal/o-ring assembly into the seal gland of pump block with the
Teflon base against the bottom of the seal gland.
12. Insert the large o-ring into the bottom of the seal gland, seating with the
seating tool.
13. Insert the seal spacer into the seal gland, with cross drilled holes and
groove oriented toward the bottom of the seal gland.
14. Insert one large o-ring into the seal gland and seat against the
seal spacer.
Page 73
Section 5
15. Insert a second seal/o-ring combination into seal gland.
Figure 28 Autoburette Body Assembly
O-ring O-ring Seal Spacer

40215-00 51191-00 51176-00
Autoburette Body Piston Seal Piston Seal

51108-00 51225-00 51225-00
Counter Bore O-ring O-ring Seal Gland Nut

(Seal Gland) 51191-00 40215-00 51328-00
Figure 29 Using the Spanner Wrench
Note: Push on the autoburette body assembly with the piston assembly tool after
each quarter turn of the seal gland nut to assure that the seals don’t become
overtightened.
16. Install the seal gland nut until finger tight. Wet the piston with a towel
moistened with deionized water. Slide the pump body assembly partially
onto the piston and tighten the seal gland nut. Using a spanner wrench,
until the piston moves in the body assembly just before the plunger in the
force gauge bottoms out. See Figure 30.
17. Seat the autoburette body fully into the autoburette motor housing.
Page 74
Section 5
18. Reinstall the knurled housing lock ring until it is fully tightened.
Note: There should NOT be any movement of the autoburette body once the lock ring
is fully in place.
19. Reinstall all four tubing connections.
20. Reinstall the reagent line and bottle cap into the cleaning solution bottle.
Be sure the reagent line is at the bottom of the bottle.
21. Restart and prime the instrument.
Figure 30 Autoburette Module
Force Gauge Tool
Autoburette Body Assembly
Autoburette Module Base
Lock Ring
Page 75
Section 5
5.1.3 Unscheduled Maintenance

The following are maintenance procedures that may need to be performed
more or less frequently depending on the parameter measured and the
condition of sample being introduced to the instrument.
5.1.3.1 ! Fuse Replacement

DANGER DANGER
Remove power from the Couper l'alimentation électrique de l'appareil pour retirer ou installer un fusible.
instrument when removing or
installing a fuse. PELIGRO
Apagar la electricidad del instrumento al quitar o instalar fusibles.
GEFAHR
Beim Entfernen oder Einsetzen der Sicherung muss die Stromzufuhr zum Gerät
unterbrochen werden.
PERICOLO
Staccare lo strumento dall'alimentazione a rete prima di togliere o inserire un
fusibile.
The analyzer contains two ac-line (5mm x 20 mm) fuses (Cat. No. 52083-00).
These are located on the power supply board in the back of the instrument.
They protrude through the power supply cover on the lower right side and are
labeled F1 and F2 (see Figure 31). It is not necessary to remove the power
supply cover to replace the fuses.
Follow the instructions below to replace the fuses:
1. Disconnect all ac power to the analyzer.
2. Turn the fuse carrier ¼ turn counterclockwise to remove it from the

fuse holder.
3. Replace the fuse (T1.6 A. 250 V, Cat. No. 52083-00) inside the carrier.
4. Turn the fuse carrier ¼ turn clockwise to reinstall it in the fuse holder.
5. Reconnect ac power to the analyzer.
DANGER DANGER
For continued protection against Pour assurer la protection contre les risques d'incendies, remplacez les fusibles
fire hazard, replace the fuse only uniquement par des fusibles du même type et pour la même intensité.
with a fuse of the same type and
rating. PELIGRO
Para una continua protección contra incendios, reemplace los fusibles
únicamente por los del tipo y capacidad recomendados.
GEFAHR
Zur Wahrung des kontinuierlichen Brandschutzes dürfen die Sicherungen nur
mit Sicherungen des gleichen Typs und mit gleichen Stromkennwerten
verwendet werden.
PERICOLO
Per evitare ogni pericolo di incendio, sostituire ogni fusibile solamente con uno
dello stesso tipo ed amperaggio.
Page 76
Section 5
Figure 31 APA 6000 Analyzer Electrical Terminals and Fuse Location
J11
Network Terminator
(enabled)
Door Open

Instrument
On/Off
! F1 & F2
A B
A
+ -
B
+ -
A
NO COM NC NO COM NC
B
BLACK
1
WHITE
2
! Switch
J11
J10
Power
Terminal
Strip
Ground Stud
Strip Strip Strip
Fuse Holders
! F1 & F2

A B A B
BLACK
1
WHITE
2
!
J4?
Page 77
Section 5
5.1.3.2 Cleaning the Mixer Module

It may become necessary to clean the mixing chamber and the surface where
the stir bar rests. This is usually indicated if the chamber becomes discolored
by biogrowth, staining, or sediment.
1. For safety reasons, run a CLEAN cycle before disassembling the

mixer module.
2. Put the instrument in standby.
3. Notice the mixer housing is split. Use a Phillips screwdriver to loosed the
two captive screws that secure the module to the instrument panel.
4. Hold the part of the housing next to the block while pulling the top of the
housing out from the block. The part of the housing that holds the stir bar
should stay attached to the instrument. Let the top part of the housing
hang from the attached tubing.
5. Use a cotton swab soaked with a 10% household bleach solution to clean
the mixing chamber and the module housing top. Rinse well with
deionized water.
6. If necessary, use a cotton swab soaked with a 10% household bleach

solution to clean the surface the stir bar rests on and the stir bar. Rinse
with deionized water.
7. Reassemble the housing, making sure the o-ring and stir bar are in place.
See Figure 32.
8. Tighten the Phillips screws that hold the top of the housing to the block.
9. Restart the instrument.
5.2 Troubleshooting
5.2.1 General Troubleshooting Procedure

This section provides general procedures to solve problems that affect the
analyzer’s performance. The first sign of a problem may be an alarm or
warning, but erroneous or erratic readings may not always cause an alarm or
warning. Being familiar with the steps in this section will help to quickly solve
operational problems.
5.2.1.1 Check Alarm Log

Occasionally check the bottom line of the AquaTrend for “1” or “N”. These are
indicators for network or sensor alarms/warnings. If any alarm or warnings
occur, this will help narrow the search to a specific module or problem.
See section 5.3 on page 81 for specific alarm and warning messages and
corrective actions. See section 4.2.1 on page 41 to review the alarm log.
Page 78
Troubleshooting 6200518 Operation.fm
Section 5
Figure 32 Mixer Module Parts

Mounting Screw
2 Places
To Mixer Drain
To Rotary Valve
Stir Bar
20549-59 O-ring
40788-00
5.2.1.2 Check Solutions
• Verify Reagent, Standard, and Cleaning Solution bottles are not empty
and are connected to the correct tube.
• Ensure the reagent line in the guide tube goes to the bottom of the bottle.
• Make sure standards are the correct value.
• Check tubing at the rotary valve and make sure the tubing is filled with
fluid, not air.
• If ports on the rotary valve have been removed recently, refer to the
plumbing diagram and ensure the ports were reconnected properly.
• If reagent or standard is not delivered to the valve, check for kinks in the
tubing. Replace any tubing that is kinked or crushed.
• If reagents or standards are degrading, check the seal on the bottle caps
and the tubing connections. Replace if necessary.
Page 79
6200518 Operation.fm Troubleshooting
Section 5
5.2.2 Examine the Rotary Valve
• Watch the rotary valve movement during a cycle. If fluid is moving from
the common port to more than one outlet port, cross-leakage in the rotary
valve is occurring. Inspect the rotary valve per section 5.1.2.5 on page 69.
It is likely that stator will need to be replaced.
• Verify fluid is aspirated in when the autoburette is aspirating. If air is pulled

into the tubing connected to the center port, and there is fluid at the
selected port, the selected port may be clogged. Inspect and clean the
rotary valve per section 5.1.2.5 on page 69.
• If reagent or standard is not delivered, disassemble and inspect the valve

rotor and stator for blockage or buildup. Also inspect the reagent and
standard port tubing.
• If fluid in the holding coil is not observed, the holding coil may be blocked.
Replace the valve module.
5.2.3 Examine the Autoburette
• If air is moving through the piston seals during operation, check the vortex
filter. If the filter is plugged, clean it as described in section 5.1.2.2 on
page 64. If the filter is not plugged, replace the seals per section 5.1.2.6
on page 72.
• If there is fluid leakage around the autoburette body, replace the seals.
5.2.4 Examine the Tubing and Fittings
• Check the tubing for problems which may cause reduced or blocked flow.
Reduced or blocked flow may also be caused by fittings that are over-
tightened.
• Examine the fittings for leakage and tighten if necessary. The fittings
should be firmly finger tight.
5.2.5 Back Pressure Gauge

The APA 6000 is equipped with a back pressure gauge positioned on the right
side of the analyzer, attached to the drain block. The gauge monitors the
pressure applied on the detection line of the analyzer. This line is pressurized
via a small spring-loaded device located on the back of the drain block. The
factory setting of the device is noted on a label. Typical settings are 15 psi.
The detector and valve are temperature controlled at an elevated

temperature. This may cause entrained air to leave the solution. The reason
for pressurizing this line is to minimize out-gassing as the solution passes
through the detector and reaction coil.
The gauge can serve as a good indication of the proper operation of the
analyzer. The back pressure will reach a maximum value (typically 15–20 psi)
as the autoburette dispenses fluid through the detector line. Following
dispensation, the pressure may drop 3–4 psi and then should remain
approximately constant.
Page 80
Troubleshooting 6200518 Operation.fm
Section 5
The gauge can indicate possible problems in the following ways:
• If the back pressure never reaches 15 psi and fluctuates as the

autoburette is dispensing fluid, this may indicate leaking seals in the
autoburette.
• If the back pressure reaches 15-20 psi as the autoburette dispenses, but
then drops below 5 psi after the burette has stopped, this may indicate a
leak in the valve which may also indicate the beginning of wear that can
result in leakage between valve ports and poor performance.
• Finally, if the gauge reads above 25 psi, it is likely that the back pressure
device or detector line has buildup and needs to be cleaned or replaced.
5.3 Specific Alarm/Warning Messages

• There are two types of alarms, system alarms and sample setpoint
alarms. System alarms cause the analyzer to go into ‘standby’ mode and
require operator intervention to correct the problem. Sample setpoint
alarms are caused by sample concentrations exceeding the user-selected
setpoint values.
• Warnings warn the operator of potential problems which might degrade

the performance of the analyzer.
• When an alarm or warning occurs, it is placed in the alarm log, which

stores up to 14 alarm/warning messages. The alarm log can be reviewed
from the AquaTrend (see section 4.2.1 on page 41).
• The following tables describe the possible set point alarms (Table 11),
system alarms (Table 12) and system warnings (Table 13), along with
causes, analyzer actions and corrective actions. Use these tables to
return the analyzer to proper operation.
Table 11 APA 6000 Set Point Alarms

Alarm/Warning Cause Analyzer Action Corrective Action
Enable assigned relay when alarm
Sample is below user setting for condition occurs. Disable assigned
LOW ALARM value units None.
concentration setpoints. relay when condition clears. Alarm
is registered in ALARM LOG.
HIGH ALARM value Sample exceeds user setting for condition occurs. Disable assigned
None.
units concentration setpoints. relay when condition clears. Alarm
RATE ALARM value Sample rate change exceeds user condition occurs. Disable assigned
None.
units setting for concentration setpoints. relay when condition clears. Alarm
Page 81
6200518 Operation.fm Specific Alarm/Warning Messages
Section 5
Table 12 APA 6000 System Alarms
Restart the analyzer.
Detector module main analog to Replace detector
A/D FAILURE Analyzer shuts down.
digital converter has failed. module if problem
persists.
RAM on APA main circuit board
RAM TEST FAILED Analyzer shuts down. Replace main board if
has malfunctioned.
problem persists.
RATE ALARM Sample rate change exceeds user
Analyzer shuts down. Replace main board if
VALUE UNITS setting for concentration setpoints.
problem persists.
Verify dipswitch setting
is correct. If the
Chemistry dipswitch is set to an An alarm is logged and the
INVALID DIPSWITCH problem persists,
illegal location. analyzer shuts down.
replace the main
board.
Valve module is not communicating An alarm is logged and the Replace the valve
VALVE COMM FAIL
with controller. analyzer shuts down. module.
Burette module is not An alarm is logged and the Replace the burette
BURETTE1 COMM FAIL
communicating with controller. analyzer shuts down. module.
Mixer module is not communicating An alarm is logged and the Replace the mixer
MIXER COMM FAIL
with controller. analyzer shuts down. module.
DETECTOR COMM Detector module is not An alarm is logged and the Replace the detector
FAIL communicating with controller. analyzer shuts down. module.
An alarm is logged and the Replace the main
INTERNAL COMM FAIL Internal communication problem.
analyzer shuts down. circuit board.
Valve was unable to find its An alarm is logged and the Replace the valve
VALVE NO HOME
home signal. analyzer shuts down. module.
An alarm is logged and the Replace the valve
VLV HOME SIG ON Valve’s home signal is always on.
analyzer shuts down. module.
Valve was unable to move to the An alarm is logged and the Replace the valve
VLV MOVE ERR
desired port. analyzer shuts down. module.
Burette1 is unable to find its home An alarm is logged and the Replace the burette
BURETTE1 HOME ERR
position. analyzer shuts down. module.
BURETTE1 HOME Burette1’s home location An alarm is logged and the Replace the burette
DRIFT was changing. analyzer shuts down. module.
Burette1 was unable to ever find its An alarm is logged and the Replace the burette
BURETTE1 NO HOME
home location. analyzer shuts down. module.
Burette1’s home signal is always An alarm is logged and the Replace the burette
BURETTE1 HOME ON
on. analyzer shuts down. module.
Service the Sample
An alarm is logged and the Conditioning Unit or
SAMPLEx OUT Sample inlet x has no sample fluid.
analyzer shuts down. restore the sample
flow.
Page 82
Specific Alarm/Warning Messages 6200518 Operation.fm
Section 5
Table 13 System Warnings
A warning message is
POWER FAILURE Power was turned off or lost. logged. Analyzer continues to None.
operate.
Typically a mechanical failure.
CAL STDx Cal Standard x’s readings are logged. Analyzer continues to
Follow trouble shooting
REPEATABILITY varying. operate using the average of
guidelines for modules.
the cal readings.
Standard x’s readings are outside Typically a mechanical failure,
logged. Analyzer continues to
STDx FAIL ACC/REP acceptable calibration limits and also may be out of reagents
operate using the previous
are not repeatable. and/or standards.
calibration.
Reagent or standard problem.
STDx FAIL Standard x’s readings are outside logged. Analyzer continues to
Replace reagents and/or
ACCURACY acceptable calibration limits. operate using the previous
standards.
calibration.
DETECTOR LIGHT Light is leaking into the
logged. Analyzer continues to Replace detector module.
LEAKAGE colorimeter.
operate.
Colorimeter LED light output is too Analyzer continues to Replace detector module if
LED OUTPUT LOW
low. operate. problem persists.
Colorimeter LED light output is too Analyzer continues to Replace detector module if
LED OUTPUT HIGH
high. operate. problem persists.
Page 83
6200518 Operation.fm Specific Alarm/Warning Messages
Appendix A Network Connections
Network Connections in the APA 6000™ Analyzer

The connections described below use the following parts:
• Shielded, two-conductor cable (Cat. No. 52157-00)
• Cable Termination Kit (Cat. No. 52156-00) - includes:
• Strain Relief (2) (Cat. No. 52025-00)

• Sealing Washer (2) (Cat. No. 10338-14)
• Locknut (2) (Cat. No. 10596-12)
• Insulated Quick Connects (6) (Cat. No. 52143-00)
• Heat Shrink Tubing (1 foot) (Cat. No. 40825-00)
The Cable Termination Kit is supplied with the SIO, SOM, or PS1201
Modules. If connecting the APA 6000 to another APA 6000, order this kit and
cable along with the additional APA 6000.
1. Make sure there is no power supplied to the APA 6000.
2. Open the APA 6000 door and remove the screws on the hinged panel
holding the modules to access the electrical connections at the back of
the instrument. Refer to Figure 33.
3. Remove the two lower wing nuts on the lower back panel, then remove
the lower terminal strip cover. Refer to Figure 34.
Figure 33 Electrical Connections
Panel Hold–Down Fasteners
Door Open
Instrument
! F1 & F2
On/Off NETWORK
A B
RECORDER
A
+ -
B
+ -
A
ALARM
NO COM NC NO COM NC
B
BLACK
1
WHITE
2
T, 1.6A, 250V
Switch J4?
Steel
Restraining
Cable
Module Panel
(Shown in
Open Position)
Page 85
6200518 Appendix A.fm Network Connections
Appendix A
Figure 34 Removing the Customer Access Cover
Wingnuts
Door Open
Instrument
! F1 & F2
On/Off NETWORK
A B
RECORDER
A
+ -
B
+ -
A
ALARM
NO COM NC NO COM NC
B
BLACK
1
WHITE
2
T, 1.6A, 250V
Switch J4?
Module Panel is not Customer Access Cover

shown in illustration.
4. Remove the wire access plug below the network terminal strip where the
network cable will be routed into the APA 6000. Refer to Figure 35.
5. Take one end of the network cable and strip 6 inches (15 cm) of outer
insulation from the cable.
6. Put the strain relief and sealing washer (supplied with the cable) over the
cable and slide the strain relief and sealing washer 7 inches down from
the end of the cable. Tighten the strain relief nut until the cable does not
slip through the strain relief.
Note: Connect shield at one end of cable only. If connecting to another analyzer, then
connect shield in only one of the analyzers. Insulate the non-connected end with
tape or heat-shrink tubing.
7. Remove ¼ inch of insulation from the white and green wires. Either
insulate the shield wire with appropriate length of heat shrink tubing or
remove ¼ inch of insulation from the shield wire. Add an insulated quick
connect to each wire using a crimping tool.
Pull the cable through the APA 6000 wire access opening until the strain
relief/sealing washer is pulled flush with the opening. From inside the
analyzer, screw the locknut onto the strain relief and tighten.
Page 86
Network Connections 6200518 Appendix A.fm
Appendix A
Figure 35 Access to the Network Terminal Strip

J11
Network Terminator
(enabled)
Door Open

Instrument
On/Off
! F1 & F2
A B
A
+ -
B
+ -
A
NO COM NC NO COM NC
B
BLACK
1
WHITE
2
! Switch
J11
J10
Power
Terminal
Strip
Ground Stud
Strip Strip Strip
Back View of Air Purge

Instrument
Power Connections Network Connections

Alarm Connections Recorder Connections
Drain
Page 87
6200518 Appendix A.fm Network Connections
Appendix A
8. Connect the white wire to the APA 6000 position “A” on the Network
terminal block. Connect the green wire to position “B” on the Network
terminal block. If connecting the shield wire, connect the ground wire of
the cable to the terminal stud near the network terminal block.
9. If the AquaTrend Interface in the analyzer will be the master AquaTrend

Interface or if the analyzer is not connected to a network, connect network
terminator by placing the jumper over pins 2 and 3 on the J11 connector
(see Figure 36). If this is not the master AquaTrend Interface, place the
jumper over pin 2.
10. Replace the lower terminal strip cover over the electrical connections and
install the two wing nuts to secure the cover.
11. Close the hinged panel holding the modules and reinsert and tighten
screws holding the module door shut.
Figure 36 Network Terminator
J11 is shown Enabled
! F1 & F2

A B A B
BLACK
1
WHITE
2
!
J11
J11 Connector Jumper J11 Disabled J11 Enabled
3 3 3
1 1 1
Page 88
Network Connections 6200518 Appendix A.fm
Appendix B Printer and Computer Formats
APA 6000 Printer and Computer Formats

Printer Format
Since the SIO can receive data from up to 8 analyzers, the SIO channel is
shown in the first three characters (i.e., [1] specifies information is from the
analyzer connected to SIO channel 1).
[1]01/01/97 00:23: 3.234 S1P1

[1]01/01/97 00:23: 0.527 S1P2
[1]01/01/97 11:28: 3.977 S1P1 *W
[1]01/01/97 11:28: SMP1 OUT ALARM *A
[1]01/01/97 11:28: 0.611 S1P2 *A * W
[1]01/01/97 11:29: End SMP1 OUT ALARM *A
First occurrence of any alarm or warning will be sent out. The time/date of the
alarm or warning is printed followed by either ALRM or WARN to specify it is
an alarm or warning. The specific alarm or warning is then printed on the next
line. When the alarm or warning condition clears it will be sent preceded by
END: to indicate the condition is cleared. Some alarms and warnings provide
information only and do not have an end (i.e. a fail to calibrate message is
printed out only when the condition occurs). If a alarm or warning condition is
active, then a *A for alarm or a *W for warning is appended to the
measurement readings.
Computer Format
When the SIO is setup to transmit to a computer, the format is similar to the
printer format described above. In addition, the year is included in the date
and the alarms and warnings are printed out on the same line as the time and
date. When using PC format, the time/date stamp can be disabled and the
readings can be queried instead of being sent out in real-time. If the SIO is in
Queried mode, the readings are sent out only when the analyzer receives
RMR command, alarms and warnings are sent only when receive RAR
command (refer to Table 14 for more on RMR and RAR commands).
Remote RS232 Commands

Table 14 lists the commands that can be sent to the APA 6000 Analyzer for
remote analyzer operation.The analyzer response to remote commands will
be OK if changing instrument settings. Commands which query settings or
values will be responded to with the current settings or readings. If the
analyzer does not recognize the command then a BAD CMD message is
returned. If the analyzer recognizes the command but the settings are invalid
then BAD SETTINGS is returned.
Messages to the analyzer must be terminated with a carriage return character

to signify end of command. Linefeed characters and spaces are ignored. All
incoming characters are converted to uppercase before evaluated.
When sending commands through the SIO, the channel number must
precede the command. For example, if the analyzer is connected to SIO
channel 1 and you wish to restart the analyzer, 1SRT should be sent. The
analyzer will reply with OK and the SIO inserts the channel assigned for the
analyzer (i.e. [1]OK will be the response to the computer).
Page 89
6200518 Appendix B.fm Printer and Computer Formats
Appendix B
Table 14 APA 6000 Remote RS232 Commands
Description of Remote Command Command Description of Command/Settings
Restart system SRT Restarts the system.
Put instrument in standby HLT Puts the analyzer in standby.
Perform a calibration CAL Performs a calibration at end of the current cycle.
Perform a clean cycle CLN Performs a clean cycle at end of the current cycle.
Prime entire system PMA Primes all the reagent and sample lines now.
Prime reagents PMR Primes reagents lines at end of current cycle.
Prime standards PMS Primes standard lines at end of current cycle.
Prime electrolyte PME Refreshes electrolyte in the system at end of current cycle.
Sending just first three characters CTM will result in current auto-cal.
settings to be returned.
CTM
Add the equal sign and one of the characters listed in the Command
column to the left to set new auto-calibration interval.
Calibrate every 12 hours. x = 0 to 23 indicates time of day to calibrate
CTM=4,x (using a 24-hour clock). If x=22, the analyzer calibrates at 10:00 p.m.
Set/query Auto-Calibration setting and a.m.
Calibrate daily. x = 0 to 23 indicates time of day to calibrate
CTM=5,x
(using a 24Hhour clock).
Auto-Calibrate Weekly. x = 6 to 12 which signifies the day of week to
CTM=x,y calibrate where Monday=6 and Sunday=12. y = 0 to 23 to indicate time of
day to calibrate (using 24-hour clock).
Sending just first three characters recalls the calibration values from the
Recall Calibration RCL=A
last calibration. Adding “=A” will recall all calibrations stored (up to 7).
Reset to Default calibration RDC Resets calibration curve to factory default values.
Sending just first three characters results in current settings being
Get/Set Auto-Refresh settings ELI=x returned. Adding =x will result in following settings where x =1=6 hours,
x=2=12 hours and x=3=24 hours.
Sending just first three characters results in current settings being
returned.
Adding =x will result in following settings: x =1=6 hours, x=2 =12 hours
Get/Set Auto-Clean settings CLI=x
and x=3=24 hours.
x=4 to 10 signifies clean weekly where the day of the week to clean is 4
for Monday to 10 for Sunday.
Returns “SEQUENCE=123...1” which represents the order in which the
SEQ
samples are measured.
Get/Set sample sequence
Can have up to 8 values in sequence. The numbers after the equal sign
SEQ=123..
represent the order in which sample measurements are performed.
Nitrate V1.0 C1.0, Copper V1.0C1.0, Ammonium V1.0 C1.0,
Get Instrument ID RID
Amm and Nitr V1.0 C1.0, Hardness V1.0 C1.0, Alkalinity V1.0 C1.0
Output up to last 10 alarms/warning messages since last “RAR”
Output latest alarms/warnings RAR
command. Only enabled if SIOx setup in Query mode.
Output last measurement reading for all cycles (grab and normal
Output latest readings. RMR measurement readings & calibrations). Only enabled if SIOx setup in
Query mode.
Request all Instrument settings
ALL Sends out all Instrument settings.
and information.
Send first three characters to get instrument name.
Default name is “#1 APA 6000”.
Set/Query Instrument name. RIN=xxx
Add equal sign plus text to set new name. Maximum length of name is
12 characters. Note: all letters will be converted to upper case.
Page 90
Printer and Computer Formats 6200518 Appendix B.fm
Appendix B
Table 14 APA 6000 Remote RS232 Commands (continued)
Description of Remote Command Command Description of Command/Settings
Set x = F or H or Z for output recorder full-scale, half-scale or zero
Test internal recorder channel A. RCA=x
respectively. Send just first three characters to stop test.
Set x = F or H or Z for output recorder full-scale, half-scale or zero
Test internal recorder channel B. RCB=x
respectively. Send just first three characters to stop test.
Set x = 0 or 1 for relay off or on.
Test internal relay A. RLA=x
Send just first three characters to stop test.
Set x = 0 or 1 for relay off or on.
Test internal relay B. RLB=x
Send just first three characters to stop test.
Get version numbers of instrument and its modules.
For Hardness V1.0 C1.0, EXT NEURON: EXT0101, INT
Get Software Version numbers. RVN NEURON: INT0101, (and following if used:), VALVE MODULE: VLV0103
DETECT MODULE: DET0102, BURETTE1 MODULE: PMP0102,
BURETTE 2 MODULE: PMP0102, MIXER MODULE: PMP0102
Query alarm/warning logs TAL Transmits all messages in current alarm log.
Clear alarm/warning logs WAL Clears alarm logs.
Page 91
6200518 Appendix B.fm Printer and Computer Formats
Appendix C Second Sample Options
The APA 6000™ Analyzer is capable of analyzing two sample streams. If a
second sample stream is added to the analyzer, the sample must be filtered to
0.5 µm.
Sample Sequencing
Hach recommends using the Sample Sequencing Kit (Cat. No. 62009-00) to
add a second sample stream to the analyzer in clean water applications. The
Sample Sequencing Kit contains a vortex filter sample conditioning block,
tubing, fittings, spare filters, and instructions.
For wastewater applications Hach recommends using the APA 6000 Micro
filter Kit (Cat. No. 51339-00 115 V or 51339-01 230 V).
Quality Control
A second sample stream may be used to verify the operation of the APA 6000
by reading a known sample at regular intervals. Hach recommends using the
Quality Control Kit (Cat. No. 62032-00).This kit includes a carboy capable of
holding a one month supply of a quality control standard, plus the tubing and
fittings necessary to plumb the carboy to the analyzer.
Grab Sample
To occasionally check a second sample or verify operation by reading a
known sample, use the Grab Sample Kit (Cat. No. 62037-00) which is
supplied with the instrument.
Setting Up the Sample Sequence

Note: The sequence will terminate For analyzers with two sample streams, the measurement sequence option
at the first unused step. Subsequent allows the user to customize the sequence of sample stream measurements.
steps will be cleared. The analyzer will measure the sample streams based on the “step order” the
operator selects. The sample streams can be in any order; the analyzer will
sequence up to eight sample cycles. For example: 1, 2, or 1, 2, 1, 1, 1, 2.
1. Add the new sample stream to the analyzer:
Key Press Menu Selection

1. MENU
SENSOR
2. ENTER
SELECT SENSOR
Select sensor by name
3. ENTER
SENSOR DIAGNOSTICS
4. ENTER
SAMPLE STREAMS
5. ENTER
TWO
6. ENTER
Page 93
6200518 Appendix C.fm Second Sample Options
Appendix C
2. Assign a measurement to channel for the new sample stream:

1. MENU
AQUATREND MENU
2. ENTER
DISPLAY SETUP
3. ENTER
MEASUREMENT TO CHANNEL
Select ATTACH
4. ENTER
SELECT SENSOR
5. ENTER
SELECT MEASUREMENT / CHANNEL
6. ENTER
Select the channel to which the measurement is to be displayed
7. ENTER
A pop-up window will appear
Select ATTACH
8. A pop-up window will confirm the attachment
3. Use the sample sequencing function to control the frequency of the

readings taken from the new sample stream.

1. MENU
SENSOR
2. ENTER
SELECT SENSOR
3. ENTER
MEASUREMENT OPTIONS
4. ENTER
SAMPLE SEQUENCE
5. ENTER
STEP X
Select the first unused step.
6. ENTER
SAMPLE NUMBER
Assign either sample stream 1 or 2 to the step
7. ENTER
Page 94
Second Sample Options 6200518 Appendix C.fm
Appendix C
For each “STEP X” (1-8) in Step 4, choose one of the measurement streams
to sequence. The instrument will analyze in this sequence down to the first
step left unused and will then repeat the sequence. For example, if you want
the analyzer to alternate readings between the sample and the quality control
standard, you would only program 1, 2. If you want the analyzer to read the
quality control standard every fourth measurement, program 1, 1, 1, 2.
Page 95
6200518 Appendix C.fm Second Sample Options
General Information
At Hach Company, customer service is an

important part of every product we make.
With that in mind, we have compiled the following

information for your convenience.
Page 97
6200518 General Information Stopper.fm General Information
Replacement Parts and Accessories
See the parameter specific manual for information on analyzer configurations, reagents, standards, and
other specific parts.
Optional Equipment and Supplies

Description Unit Cat. No
AquaTrend Instrument, portable.................................................................................................each.......... 51400-00
AquaTrend Instrument................................................................................................................each.......... 51200-00
AquaTrend Instrument with SOM ...............................................................................................each.......... 51350-00
Basic Sample Conditioning Kit (for adding sample steams) ......................................................each.......... 51045-00
Sample Conditioning Block w/ ½-in. fittings ...............................................................................each.......... 62007-00
Digital Display Module (DDM) ....................................................................................................each.......... 52400-00
Power Cord, UL/CSA, 115 V, w/ NEMA-style strain relief ..........................................................each.......... 46306-00
Power Cord, VDE, 230 V, w/ Continental-style plug and NEMA-style strain relief .....................each.......... 46308-00
PS1201 Power Supply ...............................................................................................................each.......... 52010-60
Serial Input/Output Module (SIO)...............................................................................................each.......... 52074-00
Signal Output Module (SOM) .....................................................................................................each.......... 51250-00
Sample Conditioning
APA 6000 Micro Filter System, model 9700, 115 V ...................................................................each.......... 51339-00
APA 6000 Micro Filter System, model 9700, 230 V ...................................................................each.......... 51339-01
Filter Assembly, ¼-in fittings.......................................................................................................each.......... 62008-00
Filter Assembly, ½-in fittings.......................................................................................................each.......... 62007-00
Quality Control Kit ......................................................................................................................each.......... 62032-00
Sample Sequencing Kit..............................................................................................................each.......... 62009-00
Page 99
6200518 Replacement Parts.fm Replacement Parts and Accessories
Replacement Parts
Description Unit Cat. No
AquaTrend Instrument Manual ...................................................................................................each.......... 51350-18
Binder, D-ring, for AquaTrend manual........................................................................................each.......... 52001-77
Autoburette Module, with 2-way valve only ................................................................................each.......... 51020-03
Autoburette Block .......................................................................................................................each.......... 51108-00
Back Pressure Regulator Assembly...........................................................................................each.......... 55227-00
Bulkhead Union, 0.25 OD tubing to tubing (for air purge bulkhead) ..........................................each.......... 51104-00
Cable, backplane .......................................................................................................................each.......... 51161-00
Cable, AquaTrend ......................................................................................................................each.......... 51164-00
Cable Termination Kit .................................................................................................................each.......... 52156-00
Colorimeter Temperature Control Block .....................................................................................each.......... 51116-00
Faceplate Assembly, APA 6000..................................................................................................each.......... 51022-00
Filter, Ceramic, for Filter assembly, ¼-in fittings and ½ in fittings...............................................each.......... 62011-00
Fitting, Ferrule, 0.062 OD...........................................................................................................each.......... 51130-00
Fitting, Ferrule, with ring, 0.062 OD ...........................................................................................each.......... 51132-00
Fitting, Union, Tefzel, ¼-28 ........................................................................................................each.......... 51359-00
Flangeless Hex Nut Fitting, 0.062 OD........................................................................................each.......... 51129-00
Flangeless Nut Fitting, 0.062 OD ...............................................................................................each.......... 51131-00
Fuse, 1.6 A, 250 V, 5 mm x 20 mm, UL, CSA, VDE approved...................................................each.......... 52083-00
Grab Sample Port Cap...............................................................................................................each.......... 51317-00
Grommet, manifold, APA 6000 (for tubing).................................................................................each.......... 51036-00
Hex Nut Valve Plug, 10-32 .........................................................................................................each.......... 51393-00
Mixer Module Assembly, APA 6000, 1-mL .................................................................................each.......... 51021-00
Plug, air purge, for ¼-in. tubing ..................................................................................................each.......... 51140-00
Plug, manifold, APA 6000...........................................................................................................each.......... 51224-00
Plug, flat bottom, Tefzal, ¼-28....................................................................................................each.......... 51293-00
Power Switch, 4A, 250 VAC .......................................................................................................each.......... 51155-00
Reagent Bottle Vent Cap Assembly ...........................................................................................each.......... 51215-00
Reagent Housing Assembly.......................................................................................................each.......... 51048-00
Restraining Cable, steel, w/eyelets (for module panel) ..............................................................each.......... 51417-00
Rotary Valve, 10-port, with actuator ...........................................................................................each.......... 51150-00
Seal, oil tight, 0.88-in. diameter .................................................................................................each.......... 42210-00
Stator, for 10-port valve (replaces 51150-00).............................................................................each.......... 51347-00
Stir Bar, micro, 3 mm x 10 mm...................................................................................................each.......... 20549-59
Teflon Tubing, 0.170 ID x 0.250 OD ...................................................................................... per foot.......... 45462-00
Teflon Thread Tape, 0.25-in wide ...............................................................................................1 roll.......... 70608-24
Temperature Control Block Assembly ........................................................................................each.......... 51046-01
Tubing, Tefzel, 0.030 ID x 0.062 OD, 2000 psi ...................................................................... per foot.......... 51178-00
Valve Body Replacement, 10-port valve ....................................................................................each.......... 51507-00
Valve Module Assembly, APA 6000............................................................................................each.......... 51029-02
Washer, sealing, ½-in. NPT .......................................................................................................each.......... 10338-14
Page 100
Replacement Parts and Accessories 6200518 Replacement Parts.fm
Kits
Description unit Cat. No.
Installation Kit.............................................................................................................................each.......... 51040-00
Grab Sample Kit ..................................................................................................................each.......... 62037-00
Filter, 0.5 micron ..................................................................................................................each.......... 62011-00
Poly Tubing, ½ in. OD ......................................................................................................20 feet........... 47438-00
Tool Kit .......................................................................................................................................each.......... 51291-00

Hex Nut Fitting, 0.062-in.OD tubing (4) ...............................................................................each.......... 51129-00
Ferrule Fitting, 0.062 in. OD tubing (4) ................................................................................each.......... 51130-00
Flangeless Nut Fitting, 0.062 in. OD tubing (10) .................................................................each.......... 51131-00
Ferrule Fitting w/ Ring, 0.062 in. OD tubing ((10) ................................................................each.......... 51132-00
Autoburette force gauge tool (1) ..........................................................................................each.......... 51149-00
Autoburette Module Wrench (1)...........................................................................................each.......... 51169-00
O-ring Seating Tool (1) ........................................................................................................each.......... 51170-00
Flangeless Nut Extender Tool (1) ........................................................................................each.......... 51174-00
Allen Wrench, 1/8 in., long arm (1) ......................................................................................each......... 51340-00
Allen Wrench, 7/64 in., long arm (1) ....................................................................................each.......... 51345-00
Valco Valve Wrench, ¼-inch (1)...........................................................................................each.......... 51357-00
Tubing cutter, for 1/16-in. Tubing (1) ....................................................................................each.......... 51356-00
Flat-bottom Tefzel Plug, ¼-28 (4) ........................................................................................each.......... 51293-00
Tefzel tubing, 0.030 ID x 0.062 in. OD, 2000 PSI ............................................................15 feet.......... 51178-00
Hex Nut Valve Plug Fitting, 10-32 (3) ..................................................................................each.......... 51393-00
Maintenance Kit .........................................................................................................................each.......... 51043-00

O-ring, fluorocarbon, 0.103 W x 0.424 ID, large auto burette o-ring (2) ..............................each.......... 40215-00
O-ring, fluorocarbon, 0.103 W x 0.237 ID, small auto burette o-ring (2) ..............................each.......... 51191-00
Auto burette piston seals, 0.25-in. diameter (cylinder seal) (2) ...........................................each.......... 51225-00
Rotor Valve (1).....................................................................................................................each.......... 51348-00
Page 101
6200518 Replacement Parts.fm Replacement Parts and Accessories
How to Order
U.S.A. Customers
By Telephone: By Mail:
6:30 a.m. to 5:00 p.m. MST Hach Company
Monday through Friday P.O. Box 389
(800) 227-HACH (800-227-4224) Loveland, Colorado 80539-0389 U.S.A
By Fax: Ordering information by E-mail:

(970) 669-2932 orders@hach.com
Information Required
• Hach account number (if available) • Billing address
• Your name and phone number • Shipping address
• Purchase order number • Catalog number
• Brief description or model number • Quantity
Technical and Customer Service (U.S.A. only)

Hach Technical and Customer Service Department personnel are eager to
answer questions about our products and their use. Specialists in
analytical methods, they are happy to put their talents to work for you.
Call 1-800-227-4224 or E-mail techhelp@hach.com.
International Customers
Hach maintains a worldwide network of dealers and distributors.
To locate the representative nearest you, send E-mail to
intl@hach.com or contact:
Hach Company World Headquarters; Loveland, Colorado, U.S.A.

Telephone: (970) 669-3050; Fax: (970) 669-2932
Page 103
6200518 General Information.fm How to Order
Repair Service
Authorization must be obtained from Hach Company before sending

any items for repair. Please contact the HACH Service Center serving
your location.
In the United States:

Hach Company
100 Dayton Avenue
Ames, Iowa 50010
(800) 227-4224 (U.S.A. only)
Telephone: (515) 232-2533
FAX: (515) 232-1276
In Canada:
Hach Sales & Service Canada Ltd.
1313 Border Street, Unit 34
Winnipeg, Manitoba
R3H 0X4
(800) 665-7635 (Canada only)
Telephone: (204) 632-5598
FAX: (204) 694-5134
E-mail: canada@hach.com
In Latin America, the Caribbean, the Far East, the

Indian Subcontinent, Africa, Europe, or the Middle East:
Hach Company World Headquarters,
P.O. Box 389
Loveland, Colorado, 80539-0389 U.S.A.
Telephone: (970) 669-3050
FAX: (970) 669-2932
E-mail: intl@hach.com
Page 104
Repair Service 6200518 General Information.fm
Warranty
Hach warrants most products against defective materials or workmanship

for at least one year from the date of shipment; longer warranties may apply
to some items.
HACH WARRANTS TO THE ORIGINAL BUYER THAT HACH

PRODUCTS WILL CONFORM TO ANY EXPRESS WRITTEN
WARRANTY GIVEN BY HACH TO THE BUYER. EXCEPT AS
EXPRESSLY SET FORTH IN THE PRECEDING SENTENCE,
HACH MAKES NO WARRANTY OF ANY KIND WHATSOEVER
WITH RESPECT TO ANY PRODUCTS. HACH EXPRESSLY
DISCLAIMS ANY WARRANTIES IMPLIED BY LAW, INCLUDING BUT
NOT BINDING TO ANY WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE.
LIMITATION OF REMEDIES: Hach shall, at its option, replace or

repair nonconforming products or refund all amounts paid by the buyer.
THIS IS THE EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY.
LIMITATION OF DAMAGES: IN NO EVENT SHALL HACH BE LIABLE FOR

ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND FOR
BREACH OF ANY WARRANTY, NEGLIGENCE, ON THE BASIS OF STRICT
LIABILITY, OR OTHERWISE.
This warranty applies to Hach products purchased and delivered

in the United States.
Catalog descriptions, pictures and specification, although accurate to the

best of our knowledge, are not guarantee or warranty.
For a complete description of Hach Company’s warranty policy, request

a copy of our Terms and Conditions of Sale for U.S. Sales from our
Customer Service Department.
Page 105
6200518 General Information.fm Warranty
Certification
Hach Company certifies this instrument was tested thoroughly, inspected

and found to meet its published specifications when it was shipped from
the factory.
The APA 6000™ Analyzer has been tested and is certified as indicated to the
following instrumentation standards:
Product Safety
UL 3101-1 (ETL Listing # H0492805390)
CSA C22.2 No. 1010.1 (ETLc Certification # H0492805390)
Certified by Hach to EN 61010-1 (IEC1010-1) per 73/23/EEC, supporting test
records by Intertek Testing Services.
Immunity
EN 61326 (EMC Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use) per 89/336/EEC EMC:
Supporting test records by Hach Company, certified compliance by
Hach Company.
Standards include:
IEC 1000-4-2:1995 (EN 61000-4-2:1995) Electro-Static Discharge Immunity
IEC 1000-4-3:1995 (EN 61000-4-3:1996) Radiated RF Electro-Magnetic Field
Immunity
IEC 1000-4-4:1995 (EN 61000-4-4:1995) Electrical Fast Transients/Burst
IEC 1000-4-5:1995 (EN 61000-4-5:1995) Surge
IEC 1000-4-6:1996 (EN 61000-4-6:1996) Conducted Disturbances Induced
by RF Fields
IEC 1000-4-11:1994 (EN 61000-4-11:1994) Voltage Dip/Short Interruptions
Additional immunity Standard/s include:

ENV 50204:1996 Radiated Electro-Magnetic Field from Digital Telephones
Emissions
Per 89/336/EEC EMC: EN 61326:1998 (Electrical Equipment for
measurement, control and laboratory use-EMC requirements) Class "A"
emission limits. Supporting test records by Criterion Technology O.A.T.S.
(NVLAP #0369), certified compliance by Hach Company.
Standards include:
EN 61000-3-2 Harmonic Disturbances Caused by Electrical Equipment
EN 61000-3-3 Voltage Fluctuation (Flicker) Disturbances Caused by Electrical
Equipment
Canadian Interference-causing Equipment Regulation, IECS-003,

Class A:
Supporting test records by Criterion Technology O.A.T.S. (NVLAP #0369),
certified compliance by Hach Company.
This Class A digital apparatus meets all requirements of the Canadian
Interference- Causing Equipment Regulations.
Cet appareil numérique de la classe A respecte toutes les exigences du
Règlement sur le matériel brouilleur du Canada.
Page 107
6200518 Certification.fm Certification
Certification
FCC PART 15, CLASS A LIMITS: Supporting test records by Criterion
Technology O.A.T.S. (NVLAP #0369), certified compliance by Hach Company.
This device complies with Part 15 of the FCC Rules. Operation is subject to
the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause
undesired operation.
Changes or modifications to this unit not expressly approved by the party
responsible for compliance could void the user's authority to operate the
equipment.
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference, in which case the user
will be required to correct the interference at his own expense.
The following techniques of reducing the interference problems are

applied easily.
1. Disconnect the APA 6000 Analyzer from its power source to verify that it is
or is not the source of the interference.
2. If the APA 6000 Analyzer is connected into the same outlet as the device
with which it is interfering, try another outlet.
3. Move the APA 6000 Analyzer away from the device receiving the
interference.
4. Reposition the receiving antenna for the device receiving the interference.
5. Try combinations of the above.
Page 108
Certification 6200518 Certification.fm

APA 6000™ Process Analyzer: Installation and Maintenance Manual

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APA 6000™ Process Analyzer: Installation and Maintenance Manual

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Catalog Number 62005-18

APA 6000™ Process Analyzer

© Hach Company, 2001. All rights reserved. Printed in the U.S.A.

Safety Precautions .................................................................................................................................................... 4

Section 1 Introduction ........................................................................................................................................ 7

Section 3 Startup ............................................................................................................................................... 33

Section 4 Instrument Menus ........................................................................................................................... 37

Maintenance and Troubleshooting ................................................................................................................ 61

Section 5 Maintenance and Troubleshooting ............................................................................................. 63

Appendix A Network Connections....................................................................................................................... 85

Appendix B Printer and Computer Formats ........................................................................................................ 89

Appendix C Second Sample Options .................................................................................................................. 93

Please read this entire manual before unpacking, setting up,

To ensure the protection provided by this equipment is not impaired,

Use of Hazard Information

! Section 2.3 Electrical Connections on page 19

! Section 2.3.1 Power Connections at the Analyzer on page 21

! Section 2.3.2 Alarm Relay Connections on page 24

! Section 2.3.3 Recorder Output Connections on page 25

! Section 2.4 Plumbing Installation on page 27

! Section 3.3 Installing Reagents and Standards on page 33

! Section 5.1.2.3 Changing Modules on page 66

Section 5.1.2.4 Changing Tubing on page 67

Section 5.1.2.6 Autoburette Module on page 72

! Section 5.1.3.1 Fuse Replacement on page 76

Specifications for range, accuracy, repeatability, response time, cycle

Alarms: 14 programmable internal alarms

Relays: Two SPDT relays with a maximum contact rating of 5 A

Power Requirements: 95–240 V ac, 50 or 60±2 Hz, 150 VA

Sample Inputs: Two sample streams (with optional hardware)

Operating Temperature: 5 to 50 °C (41 to 122 °F)

Relative Humidity: 5 to 95% relative humidity, non-condensing

Network Interface: LonWorks® FTT-10 twisted-pair free topology

Maximum node-to-node distance: 400 meters (1320 feet)

Instrument Installation Category: II

Sample Pressure: 0.5 to 30 psig (0,035 to 2 bar) maximum at sample

Sample Temperature: 5 to 50 °C (41 to 122 °F)

Sample Flow: 100 to 2000 mL/min.

1.1 How to Use the Manuals

The parameter-specific manual contains information related to parameter

1.2 How the Analyzer Works

The analyzer consists of five basic components:

Figure 1 Module Components

Valve Module ON/OFF Detector

Mixer Module Autoburette Module

The AquaTrend Interface

The AquaTrend Interface controls the frequency of sensor readings,

1.2.2 Flow Through the Instrument

1. In a normal measuring cycle, the instrument uses the autoburette

2. The pump then draws reagent(s) into the holding coil.

Step One 10-Port Rotary Valve Reaction Coil

Holding Coil Mixer Drain

Step Two 10-Port Rotary Valve Reaction Coil

Holding Coil Mixer Drain

Step Three 10-Port Rotary Valve Reaction Coil

Holding Coil Mixer Drain

Step Four 10-Port Rotary Valve Reaction Coil

Holding Coil Mixer Drain

Holding Coil Mixer Drain

2.1 Selecting a Location for the APA 6000 Analyzer

The instrument enclosure is designed for general-duty, indoor installation.

Use Figure 2 to determine the space needed to install the instrument.

Figure 2 Overall Dimensions of the APA 6000 Analyzer