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Air Incu I - Service Manual & Parts List - C75SB015 - en
Air Incu I - Service Manual & Parts List - C75SB015 - en
ORIGINAL
1
SAFETY INFORMATION
Two levels of warning indication are used throughout this Service Manual & Parts List and on the unit. They
are defined as follows.
Definition of Symbols
1. Symbols to indicate danger, warning or caution
Symbol 《Title》and indication
General attention
Indicates unspecified general danger, warning or caution.
General prohibition
Indicates unspecified general prohibition.
Prohibition of disassembly
Indicates prohibition of disassembly of the unit where it may cause an electric shock or other
hazards.
Prohibition of contact
Indicates that touching a certain part of the unit where it may cause injury is prohibited under
certain conditions.
2
3. Symbols to give instructions for action
Symbol 《Title》and indication
General instruction
Indicates unspecified general action on the part of the user.
Manufacturer
This symbol indicates the name and the address shown adjacent to the symbol is of the manu-
facturer.
Date of manufacture
Indicates the date when the unit was manufactured in the factory.
WEEE symbol
In the EC area, an electrical and electronic product falling in one of the categories specified by
“DIRECTIVE 2002/96/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 27
January 2003 on Waste Electrical and Electronic Equipment (WEEE)” should be disposed of in
a manner consistent with relevant laws and regulations.
This symbol indicates that the above-mentioned requirement applies to this product.
Locked
Indicates a locked condition.
Unlocked
Indicates an unlocked condition.
3
Symbol 《Title》and indication
Equipment partially on
Indicates that a part of the device is “ON.”
Bell silenced
Indicates either a control switch to silence the bell permanently or temporarily, or that the bell is
silenced.
5. Other symbols
Symbol 《Title》and indication
Setting
Indicates that a setting is increased.
Setting
Indicates that a setting is decreased.
Setting
Indicates set values or the setting procedure.
Skin temperature
Indicates the function related to the infant’s skin temperature or that the incubator is in servo
control.
4
Symbol 《Title》and indication
Temperature
Indicates, with this symbol alone or with other symbols, a detected temperature or a set temper-
ature alarm.
Peripheral temperature
Indicates the function related to the infant’s peripheral temperature (skin temperature 2).
Humidity
Indicates the function related to humidity.
O2
Oxygen
Indicates the function related to oxygen.
Load capacity
Indicates the maximum load capacity.
Gross weight
Indicates that the gross weight when peripheral devices of maximum loading capacity are at-
tached to the product is as inscripted.
AC power indicator
The indicator lamp comes on in green when the unit is connected to the AC power source. It
comes on in red when no power is supplied to the unit.
Interference
(Nellcor) Indicates that interference exists.
Pulse search
Indicates that no pulse is detected.
(Nellcor)
5
Symbol 《Title》and indication
Press
Indicates that the lock function will be released when the key with this symbol is pressed.
No humidified oxygen
Indicates that humidified oxygen must not be supplied.
Do not immerse
Indicates that the humidity chamber must not be immersed in water.
6
Contents
INTRODUCTION........................................................... 1 [5].Troubleshooting............................................... 40
5-1..Alarms............................................................. 40
PLEASE READ WITHOUT FAIL 5-2..Troubleshooting.............................................. 45
5-3..Troubleshooting.............................................. 47
[1]. Parts Identification......................................... 10
5-3-1.. Troubleshooting When the Unit
1-1.. Main body....................................................... 10
Cannot Be Controlled Properly........... 47
1-2..Display............................................................. 11
5-3-2.. Troubleshooting When the Unit Does
[2]. How to Operate the Service Menu Not Function Properly.......................... 48
Screen................................................................... 12
2-1.. How to Enter the Service Menu................... 12 DISASSEMBLY AND REPLACEMENT
2-2.. Operating the Service Menu Screen.......... 13
[6]. Disassembly and Replacement
2-2-1.. Setting the Key Click Sound............... 13
Procedures......................................................... 72
2-2-2.. Setting the Language........................... 14
2-2-3.. Setting the MC Alarm Threshold........ 14 6-1..Stand............................................................... 72
2-2-4.. Setting the SC Alarm Threshold......... 15 6-1-1.. Detaching the Main Body from the
2-2-5.. Checking How Many Hours the Filter Stand...................................................... 72
Has Been Used.................................... 15 6-1-2.. Replacing the Hi-Low Stand
2-2-6.. Checking How Many Days the Actuator.................................................. 73
Oxygen Sensors Have Been Used 6-1-3.. Replacing the Foot Switch.................. 75
(for the unit equipped with an oxygen 6-1-4.. Replacing the Relay Board for the
controller)............................................... 16 Foot Switch............................................ 76
2-2-7.. Alarm History........................................ 16 6-1-5.. Replacing a Caster............................... 76
2-2-8.. Adjusting the Weight Monitor with 6-1-6.. Replacing the Hi-Low Control Box..... 77
a 5 kg Weight (for the unit equipped 6-1-7.. Replacing the Breaker......................... 78
with a weight monitor).......................... 16 6-1-8.. Replacing the Power Indicator........... 78
2-2-9.. Setting History...................................... 18 6-1-9.. Replacing the Cabinet Cover.............. 79
2-3.. Calibrating the Oxygen Sensor.................... 18 6-1-10.. Replacing the Air Damper................... 79
2-4.. Calibrating the Touch Panel......................... 19 6-2.. Hood Assembly.............................................. 80
6-2-1.. Replacing the Canopy......................... 80
MAINTENANCE 6-2-2.. Replacing a Canopy Securing
Slider...................................................... 80
[3]. Maintenance Inspection............................... 20 6-2-3.. Replacing the Sensor Module
3-1.. Inspection Checklist...................................... 21 Holder..................................................... 80
3-1-1.. Inspection Checklist - Before Use...... 21 6-2-4.. Replacing a Snap-Open Access
3-1-2.. Inspection Checklist - During Use..... 22 Port......................................................... 81
3-1-3.. Inspection Checklist - After Use......... 23 6-2-5.. Replacing an Admittance Panel......... 81
3-1-4.. Functional Inspection........................... 24 6-2-6.. Replacing an Admittance Panel
3-1-5.. Performance Inspection...................... 27 Hinge...................................................... 82
3-1-6.. Checking and Calibrating 6-2-7.. Replacing an Admittance Panel Axis
the Weight Monitor............................... 28 Slider...................................................... 82
3-2.. Periodical Replacement Parts..................... 28 6-2-8.. Replacing an Admittance Panel
3-2-1.. Replacing the Filter.............................. 29 Operating Knob.................................... 83
3-2-2.. Replacing the Oxygen Sensor........... 30 6-2-9.. Replacing the Admittance Panel
[4]. Cleaning and Disinfection........................... 32 Operating Lever.................................... 84
4-1.. Hood Assembly.............................................. 33 6-3.. Main Body....................................................... 84
4-2.. Mattress Platform and Inside of 6-3-1.. Detaching the Upper Part of the Main
Incubator......................................................... 35 Body from the Main Body Unit........... 84
4-3.. Humidity Chamber......................................... 38 6-3-2.. Replacing the Steam Gate.................. 86
4-4..Others.............................................................. 39
PLEASE READ WITHOUT FAIL
6-3-3.. Replacing the Heater 6-5-8.. Replacing the Button Battery for
(for Main Body)..................................... 86 Display................................................. 106
6-3-4.. Replacing the Fan Motor..................... 87 6-6.. Mattress Platform Unit................................. 107
6-3-5.. Replacing the High Temperature 6-6-1.. Replacing the Baby Guard/Baby
Sensor.................................................... 88 Guard (Side)........................................ 107
6-3-6.. Replacing the Power Source Box 6-6-2.. Replacing the Latch........................... 107
Cover...................................................... 88
6-3-7.. Replacing the Control Box Cover....... 89 INFORMATION
6-3-8.. Replacing the Side Hood Fixing
[7]. Electrical Block Diagram............................108
MAINTENANCE
Knob....................................................... 90
6-3-9.. Replacing the Power Switch............... 91 [8]. Wiring Diagram...............................................109
6-3-10.. Replacing the Detection Board.......... 91 8-1.. Drive Unit...................................................... 109
6-3-11.. Replacing the Tilting Unit.................... 92 8-2.. Upper Section of the Main Body............... 110
6-3-12.. Replacing the Position Detection 8-3.. Lower Section of the Main Body............... 111
Board (Middle Board Detection)......... 92 8-4.. Peripheral Units............................................ 112
6-3-13.. Replacing the Filter Joint..................... 93 [9]. Parts List...........................................................113
6-3-14.. Replacing the Humidity Chamber 9-1.. Fig-1 Main Body and Accessories............. 114
Cover Packing....................................... 93 9-2.. Fig-2 Display................................................. 116
INFORMATION
Failure Alarm......................................... 97 9-12..Fig-12 Upper and Lower Sections of the
6-4-3.. Replacing the Heater Control Board Main Body and Filter Case......................... 136
with Fuse............................................... 98 9-13..Fig-13 Cabinet Stand.................................. 138
6-4-4.. Replacing the AC Inlet......................... 99 9-14..Fig-14 High-Low Stand............................... 140
6-4-5.. Replacing the Buzzer.......................... 99
6-4-6.. Replacing the Noise Filter................. 100 APPENDIX
6-4-7.. Replacing the Fuse............................ 101
[10]. Technical Information..................................142
6-4-8.. Replacing the Insulating Substrate
10-1.. Technical Data.............................................. 142
for SpO2 Unit....................................... 101
10-2..EMC Level and Classification.................... 147
6-5.. Display Unit................................................... 102
6-5-1.. Detaching the Rear Panel from the [11].Disposal.............................................................151
Front Panel.......................................... 102
APPENDIX
① ⑫ ⑱ ⑲⑳
②
⑬
③
④
⑤ ⑭
⑥
⑦ ⑮
⑯
⑧
Front Rear
JJ Mattress platform/Inside
1-2. Display
① ② ③ No. Name
Alarm lamp
Operation panel
Power failure alarm indicator
Connector for the main body
I/O port
(external communication connector)
JJ Rear
11
How to Operate the Service Menu Screen
(1) Turn the power switch ON, and the main screen
will be displayed. Touch , and the menu screen
will appear.
✽ Touch on any other screen, and the menu
screen will appear.
12
How to Operate the Service Menu Screen
(3) When the key click sound has been enabled be-
forehand, a message to confirm whether to disable
the key click sound will appear. Touch , and
the key click sound will be disabled. To cancel this
procedure, touch . The key click sound will re-
main enabled.
13
How to Operate the Service Menu Screen
14
How to Operate the Service Menu Screen
2-2-5. Checking How Many Hours the Filter Has Been Used
15
How to Operate the Service Menu Screen
2-2-6. Checking How Many Days the Oxygen Sensors Have Been Used (for the unit
equipped with an oxygen controller)
2-2-8. Adjusting the Weight Monitor with a 5 kg Weight (for the unit equipped with a
weight monitor)
✽ Obtain a 5 kg weight in advance.
✽ Be sure to change the unit of weighing to be displayed on the screen to “g” before starting the 5kg
adjustment.
(1) Touch [Weighing Scale 5 kg Adjustment] on the
Service Menu screen (2/2).
(2) A message to confirm whether to begin adjustment
of the weighing scale will appear. Touch . After
the message has disappeared, touch the weight
screen display switch to have the weight screen
displayed. If you touch instead of , the ad-
justment procedure will not be started even when
the weight screen is displayed.
16
How to Operate the Service Menu Screen
17
How to Operate the Service Menu Screen
Sensor module
18
How to Operate the Service Menu Screen
19
Maintenance Inspection
✽ This section also includes information about the oxygen controller, humidification function and the weight
monitor. Please skip any reference unrelated to your unit.
Medical institutions are responsible for performing the maintenance inspections. They are al-
lowed to entrust the maintenance inspections of the unit to an appropriate external contractor.
Clean and disinfect the unit and its accessories before maintenance inspections, repairs, or
disposal.
In order to use the unit safely for a longer period, perform the maintenance inspections described below.
zzPeriodical inspection
Inspections should be carried out approximately once a year. Contact your local Atom representative for
periodical inspection.
20
Maintenance Inspection
Keep this Manual in a location that is readily accessible should any problems occur on the
unit.
If any problems are detected during any inspection, indicate on the unit that it is out of order,
arrange repairs without fail, and do not use the unit until it has been repaired. Contact your lo-
cal Atom representative for further information on repairs.
MAINTENANCE
The inspection checklist before use is used to carry out an operation check before using the
unit. In order to maintain the cleanliness of the interior of the incubator, it does not contain any
items involving checking of temperature, humidity, or oxygen concentration control functions. If
any problems are detected in relation to any of the control functions during use, indicate on the
unit that it is out of order and do not use the unit until it has been repaired.
Date of
Device Name Air Incu i
Inspection
Serial No. Inspector
1 Main body (3) When the admittance panels and snap-open access ports are fully
closed, do they stay locked in place when they are pushed from
the inside?
21
Maintenance Inspection
Date of
Device Name Air Incu i
Inspection
Serial No. Inspector
(4) Are the admittance panels and snap-open access ports securely
locked?
1 Main body
(5) Are the air inlets and outlets free of obstacles that may block air
circulation?
* Check that no objects are placed in any spaces other than the
mattress in the incubator.
22
Maintenance Inspection
Date of
Device Name Air Incu i
Inspection
Serial No. Inspector
(2) Are all casters firmly mounted, and able to turn smoothly and be
locked securely?
MAINTENANCE
(3) Are the access port covers free of damage and deformation, and at-
tached securely to the access ports?
(6) Are the press levers of the snap-open access ports secured tightly
and able to work correctly to open and close the snap-open access
ports?
When the snap-open access ports are fully closed, do they stay
locked in place when they are pushed from the inside?
(1) Does the power switch turn the power on and off reliably?
(2) Does the mattress platform tilting knob turn smoothly? Does the
mattress platform smoothly tilt as the knob is turned?
* Check that the mattress platform is correctly set.
(4) Is a sound alarm activated when the power switch is turned on and
the power plug is removed from the power outlet?
Overall judg- Are any abnormalities discovered after performing the above inspec-
3
ment tions?
23
Maintenance Inspection
24
Maintenance Inspection
MAINTENANCE
(Checking the temperature setting operation)
(7) Set the temperature to 23.0°C in the manual con-
trol mode.
Check:
Does the numerical value on the set tempera-
ture display change when either setting switch
( • ) is touched?
Sensor module
25
Maintenance Inspection
(Preparation 2)
(15) Turn off the power switch.
(16) Attach the power cord.
(Inspection completed)
(22) Turn off the power switch.
zz If any function is found to be unsatisfactory, refer to the “Troubleshooting” section and perform the en-
tire functional inspection once again.
26
Maintenance Inspection
(Preparation)
(1) Connect the skin temperature probe to the skin temperature probe connecting port 1 on the back of the
main body and place it 10cm above the center of the mattress surface.
(2) If the unit is equipped with a humidification function, supply water in the humidity chamber and posi-
tion it in the main body.
(3) Turn on the power switch to activate the system.
(4) If the unit is equipped with a humidification function, set the humidity setting to OFF.
MAINTENANCE
(5) Set the oxygen control to OFF.
(Oxygen supply)
(12) Supply oxygen through the oxygen supply port 1 at 10L/min using an oxygen flowmeter.
Check:
Measure the oxygen concentration with an oxygen monitor. Is the reading at least 65% O2?
✽ Stop the oxygen supply when checking is completed.
27
Maintenance Inspection
(Inspection completed)
(14) Turn off the power switch.
zz If any performance is found to be unsatisfactory, refer to the “Troubleshooting” section, and perform
the entire performance inspection once again.
✽ The oxygen sensor is a consumable item and its life is affected greatly by the ambient conditions under which it is
used (i.e. ambient temperature, oxygen concentration). It is recommended to replace an oxygen sensor when more
than one year has passed since it was taken out of its package.
28
Maintenance Inspection
Replace the old filter with a new one every three months as a general rule. The degree of filter
contamination varies with the level of air pollution or frequency of use. Check the filter for con-
tamination through the window of the filter cover. If the filter is discolored, replace it with a new
one even if it has not been used for three months.
Dispose used filters in accordance with the designated disposal procedure of each hospital.
MAINTENANCE
(1) Loosen the screw of the filter cover and open the
cover.
Filter cover
✽ The unit counts the hours for which the filter is used. When the time comes to replace it, a message
appears on the screen to remind the user to do so. The message remains unless you reset the counter
after the filter is replaced.
To reset the counter, see “2-2-5. Checking How Many Hours the Filter Has Been Used”.
29
Maintenance Inspection
As part of a daily inspection routine, check the oxygen sensor for any signs of deterioration or
leaking liquid. If any cracks are found on the external surface, replace it immediately with a
new one.
The oxygen sensor is a sealed device containing a potassium hydroxide electrolyte. The elec-
trolyte may leak out if the sensor should be damaged when dropped, etc. If the electrolyte
should touch your skin or clothes, wash it away with copious amounts of water. If it should get
in your eye, wash your eye immediately with copious amounts of water and consult the doctor.
Dispose of a used oxygen sensor in accordance with the appropriate disposal procedure.
There are small holes in the bag containing the oxygen sensor. They are intended to prevent a
voltage defect which can occur during initial use if the oxygen sensor is contained in airtight
packaging. Thus there is no effect on the replacement period which Atom recommends for the
oxygen sensor.
If an oxygen sensor alarm remains on, the oxygen sensors may be defective. Replace them.
Wait at least one hour after attaching the oxygen sensor to the incubator before using it. The
electrolytes contained in the oxygen sensor are not equalized immediately after installation, so
sensor output is therefore unstable and an oxygen sensor alarm may occur.
Avoid direct sunlight and high temperature when storing the oxygen sensor.
The life span of the oxygen sensor varies depending on the ambient conditions under which it
is used. It is recommended that an oxygen sensor be replaced when more than one year has
passed since it was first used.
30
Maintenance Inspection
Lever
Sensor module
(2) Remove the oxygen sensor cap and remove the Oxygen sensor cap
two oxygen sensors from the sensor module.
MAINTENANCE
(3) Attach two new sensors to the module by fitting
each sensor head correctly in the corresponding Cable
holder in the module. Replace the oxygen sensor
cap.
(4) Put the sensor module back into place. After con-
necting the sensor module connector to the main Oxygen sensor
body, calibrate the sensors. (For information on
how to calibrate an oxygen sensor, see “2-3. Cali-
brating the Oxygen Sensor”.)
✽ The unit counts the hours for which each oxygen sensor is used. When the time comes to replace it, a
message appears on the screen to remind the user to do so. The counter must be reset after the oxygen
sensors are replaced. Otherwise, the message will remain on.
To reset the counter, see “2-2-6. Checking How Many Days the Oxygen Sensors Have Been Used (for
the unit equipped with an oxygen controller)”.
31
Cleaning and Disinfection
Before cleaning and disinfecting the unit, be sure to turn the power off, remove the power plug
from the power outlet, and allow the incubator and the heaters to cool down sufficiently.
The heaters remain very hot after use. Allow the heaters to cool down sufficiently before clean-
ing and disinfecting them in order to avoid burns.
A fire and explosion hazard exists when performing cleaning in an oxygen-enriched environ-
ment. Turn off the oxygen supply and disconnect the oxygen supply hose from the incubator
before cleaning the incubator.
The unit is shipped without being disinfected. Be sure to clean and disinfect the unit before us-
ing it for the first time after purchase.
To prevent infections, disinfect the unit at regular intervals. The intervals to disinfect and disinfec-
tion methods vary depending on the usage frequency and the environment in which the unit is
used. Medical institutions that use the unit should determine appropriate disinfection intervals
and methods.
For the concentration, duration of effectiveness and handling of the disinfectants you use, fol-
low the directions for use and dosage and precautions provided by the manufacturers.
Be sure to dilute disinfectants, such as Osvan, Hyamine, and Hibitane. NEVER use undiluted
solution.
Do not use any abrasive cloth, cleaner, alcohol, acetone or other types of solvent for cleaning
or disinfecting.
Turn the power switch off and unplug the power plug before cleaning and disinfecting the unit.
Clean and disinfect the unit whenever it is used for a different infant.
Clean and disinfect the unit whenever you notice any dirt or contamination which may intro-
duce an infection.
After cleaning and disinfecting, reassemble the removed parts correctly and check that the unit
operates normally.
After cleaning and disinfecting, remove the disinfectant solution thoroughly from the incubator
before using it.
Provide a soft clean cloth and a disinfectant solution suitable for cleaning and disinfection.
32
Cleaning and Disinfection
Tube introduction
MAINTENANCE
slit packing
Lever
(4) Open the admittance panel, gently lift the boss Admittance panel
shown in the right figure with a dotted line and re-
move the inner panel by sliding it in the direction
of the arrow.
Inner panel
33
Cleaning and Disinfection
Admittance panel
(6) Move the left and right canopy securing sliders in-
Canopy securing sliders
wards and lift the canopy to remove while the un-
locked symbols appear.
(7) Turn each of the four hood panel fixing knobs to Side hood (Head side)
Unlock the position and remove the side hoods
(head side/foot side).
Lock Unlock
position position
34
Cleaning and Disinfection
MAINTENANCE
wrung out side)
JJ When the unit is equipped with a weight monitor unit (If your unit is not equipped with it, go to step (4))
(3) Remove the tray for weight monitor and weight
Tray for weight
monitor module from the mattress platform. monitor
Weight monitor
zz Do not immerse the weight monitor module in liq- module
uids. Doing so may cause it to malfunction.
Mattress
platform
35
Cleaning and Disinfection
(4) Pull the hook on the mattress platform tray in the Mattress platform tray
direction of the arrow and remove the platform by
lifting it up.
Tilting arm
(5) Hold one end of the middle board with one hand Middle board
and hold a slot in the fan cover with the other
hand, and then remove the middle board.
Fan cover
Fan
zz When placing the fan back into place, be sure to
push the fan onto the shaft as far as it will go.
36
Cleaning and Disinfection
MAINTENANCE
Otherwise, it may cause a malfunction.
zz When putting the heater back down, push it down
gently.
zz When propping the heater against the condition-
ing chamber, be sure to do so gently.
37
Cleaning and Disinfection
(2) Remove the cartridge tank, the tank cap and the Boiler cap Humidity
boiler cap from the humidity chamber and disinfect chamber
them.
Parts that are to
be cleaned by Cartridge tank
immersing them Tank cap
in a disinfectant Boiler cap Tank cap
solution
Parts that are to Cartridge tank
be cleaned using
a soft cloth that
has been soaked Humidity chamber
in a disinfectant
solution and
wrung out
Boiler
zz The humidity chamber contains electric parts.
Never immerse it in a disinfectant solution. Do not
rub the water level sensor of the humidity cham-
ber or the surface of the boiler with a metal brush
or any other hard material. Otherwise, it may Water level
sensor
cause a malfunction.
4-4. Others
JJ Display
Body: Clean it using a soft cloth that has been
soaked in a disinfectant solution and
wrung out.
LCD panel: Clean the surface of the liquid crystal pan-
el lightly with a dry cloth. Use a specified
disinfectant solution when necessary.
MAINTENANCE
zz The LCD panel surface is specially treated. Do
not rub it hard. Otherwise, it may cause a mal-
function.
When cleaning the surface of the liquid crystal
panel using a disinfectant solution, dampen a
cloth in the solution and wring it out sufficiently to
prevent any solution from entering inside the pan-
el, and then clean the surface gently.
zz Never immerse the display in a disinfectant solu-
tion. Otherwise, it may cause a malfunction.
JJ Mattress
Take out the mattress before placing another infant in
Mattress
the incubator. Clean the mattress with a soft cloth
dampened with a disinfectant solution. Since the mat-
tress consists of a special sponge sealed up in a vinyl
cover, the sponge inside cannot be contaminated unless
the cover gets damaged.
39
Troubleshooting
[5] Troubleshooting
5-1. Alarms
This incubator is provided with the following alarms. If an alarm condition should occur, check
for a possible cause of the alarm and take the correct measures. If the alarm is caused most
likely by a failure, the unit needs to be repaired. Indicate on the incubator that it is out of order
and contact your local Atom representative.
✽1 If any disruption should occur to the skin temperature 2 probe, warning information will be given to the user.
✽2 The alarm will not occur for 30 minutes when the setting is changed.
40
Troubleshooting
MAINTENANCE
Humidity if condensation forms turned off. normal state when the 10
sensor is Medium
sensor alarm on the humidity “– – ” will be condensation on the min.
condensing
Humidity
Recalibrate the
This alarm will occur if
oxygen sensors for a
the oxygen concentra-
Oxygen sensor specified value.
Calibrate O2 tion detected by one Oxygen control 10
alarm (during Replace the defective Medium
Oxygen
✽3 Check that all the ports and admittance panels are securely closed and that the packings are securely attached.
✽4 The alarm will not occur for 40 minutes when the setting is changed.
41
Troubleshooting
exceeded.
limit. alarm limit.
Pulse Oximeter The alarm will be
This alarm will occur
SpO2 reading reset automatically
SpO2 lower limit if the SpO2 lower Measurement
has exceeded when the reading Medium 2 min.
alarm alarm limit is will be continued.
lower alarm exceeds the lower
deviated.
limit. alarm limit.
Pulse Oximeter The alarm will be
This alarm will occur
Pulse rate Pulse rate reset automatically
if the pulse rate upper Measurement
upper limit reading has when the reading Medium 2 min.
alar m limit is exceed- will be continued.
alarm exceeded upper falls below the upper
ed.
alarm limit. alarm limit.
Pulse Oximeter The alarm will be
This alarm will occur
Pulse rate reset automatically
Pulse rate lower if the pulse rate lower Measurement
reading has when the reading Medium 2 min.
limit alarm alarm limit is will be continued.
exceeded lower exceeds the lower
deviated.
alarm limit. alarm limit.
The unit will automatically
This alarm will return to the normal state
Pulse Oximeter activate if the SpO2 when it is reset by the
No sensor Check the sensor is discon- “– – –” will be Alarm silence switch
High Reset
connected patient cable nected from the displayed. (function disabled) or
Pulse Oximeter
correctly connected.
The unit will automati-
Pulse Oximeter This alarm will occur
“– – –” will be cally return to the
Pulse search No pulse when it is difficult to High 2 min.
displayed. normal state when
detected. detect a pulse.
pulses are detected.
This alarm will activate
Pulse Oximeter Replace the
Defective if the SpO2 sensor has “– – –” will be
Sensor abnor- defective sensor with Low –
sensor become defective and displayed.
mal. a functional one.
cannot be recognized.
This alarm will occur Replace the
Pulse Oximeter
if the patient cable has “– – –” will be defective patient
Defective cable Patient cable Low –
become defective and displayed. cable with a
abnormal.
cannot be recognized. functional one.
Pulse Oximeter This alarm will activate
This alarm will occur
Internal system if the SpO2 sensor is
if the unit has “– – –” will be 15
Internal error abnormal. not connected (or the Low
encountered a displayed. min.
Power cycle the connector is discon-
problem.
incubator. nected).
42
Troubleshooting
MAINTENANCE
Pulse Oximeter This alarm will
automatically return
Confirm proper activate if the SpO2
Sensor off to the normal state Medium 2 min.
placement of sensor comes off the
when the sensor is
the sensor. patient.
correctly attached.
Pulse Oximeter
Replace the
Nellcor
43
Troubleshooting
turned off.
Abnormality in This alarm will occur if
the incubator a wire of the incubator
The incubator
air temperature air temperature sensor
heater will be
sensor is (for control) has
turned off.
detected. snapped or shortcir-
(E262) cuited. 10
Medium
Abnormality in This alarm will occur if min.
System failure Impossible to reset
the incubator a wire of the incubator
alarm Incubator air tem- the alarm.
air temperature air temperature sensor
perature control
sensor is (for display) has
will be continued.
detected. snapped or shortcir-
(E263) cuited.
Incubator This alarm will occur if The incubator
10
heater abnor- a wire of the incubator heater will be Medium
min.
mal. (E7) heater has snapped. turned off.
This alarm will occur if
the power supply is
interrupted due to
power failure, a Impos-
No message
disconnected power sible
Power failure/ (The power No control
plug, a broken power Impossible to reset to
internal error failure alarm All the heaters High
cord, a tripped breaker the alarm. silence
alarm indicator will will be turned off.
or some other cause, the
come on.)
or if some internal alarm
error (a defective CPU
or a defective main
board) has occurred.
44
Troubleshooting
5-2. Troubleshooting
If the unit seems to be defective, stop using it immediately, indicate on the unit that it is out of
order, and contact your local Atom representative.
MAINTENANCE
Check the following points before requesting repair services.
Nothing is displayed on the display, zz Check that the display connection cable is correctly connected to the
and an audible alarm is given. main body and the display.
zz Check that the incubator air temperature is not set too low.
zz Check that the supply voltage is not low. (The incubator should not share
a power outlet with another device.)
The incubator air temperature does
zz Check that the fan is neither damaged nor deformed.
not rise.
zz Check that the snap-open access ports are closed.
zz Check that the admittance panels are closed.
zz Check that the tube introduction slit packing is correctly attached.
zz Check that the incubator air temperature is not set too high.
zz Check that the incubator is not exposed to direct sunlight or affected by a
heating apparatus nearby.
The incubator air temperature rises zz Check that the air inlet in the incubator is not blocked by obstacles such
too high. as a diaper, gauze, etc.
zz Check that the incubator air temperature is not set too low relative to the
room temperature.
zz Check that a phototherapy unit is not in use.
zz Check that the air outlets in the incubator are not blocked by obstacles
such as a diaper, gauze, etc.
zz Check that the cartridge tank is filled with distilled water.
zz Check that the humidity chamber cover is closed properly.
Humidity does not rise.
zz Check that the boiler cap is fitted properly.
zz Check that the snap-open access ports are closed.
zz Check that the admittance panels are closed.
zz Check that the tube introduction slit packing is correctly attached.
45
Troubleshooting
zz Check that oxygen is being supplied reliably (when the oxygen controller
is in use).
The oxygen concentration does not zz Check that the flow rate is set properly on the oxygen flowmeter.
rise. zz Check that the access ports are closed securely.
zz Check that the packings are attached securely.
zz Check that the filter is attached securely.
46
Troubleshooting
5-3. Troubleshooting
Trouble Check
The incubator air temperature does 1. Check that the incubator air temperature is not set too low.
not rise. 2. Check that the unit is not installed in the current of an air-condi-
tioner or by a cold window. Avoid installing the unit in such a
place to prevent heat loss to the environment.
3. A temporary temperature drop might have been caused by open-
MAINTENANCE
ing and closing an admittance panel. Wait for a while and check
the unit again.
4. Check that the supply voltage is not low. The incubator should
not share a power outlet with another device.
5. Check for a fan alarm message on the display.
6. The incubator air temperature does not exceed 38°C in the man-
ual control mode.
The incubator air temperature does not exceed 40°C in the man-
ual control (override) mode or the servo control mode.
The incubator air temperature rises 1. Check that the incubator air temperature is not set too high.
too high. 2. Check that the unit is not installed in direct sunlight or near a
heating apparatus. Avoid installing the unit in such a place so that
it may not be affected by external thermal conditions.
3. Check that the air inlet in the unit is not blocked by a diaper,
gauze, etc.
4. A temporary temperature rise might have been caused by open-
ing and closing an admittance panel. Wait for a while and check
the unit again.
5. Check that the incubator air temperature is not set too low rela-
tive to the room temperature. Set the temperature at least 3°C
higher than the room temperature.
6. Check that neither a phototherapy unit nor a heating humidifier
is in use.
Set the temperature at least 5°C higher than the room tempera-
ture when these units are used.
7. The incubator air temperature may rise due to the heat generated
by the infant itself.
Humidity does not rise. 1. Check that the relative humidity is not set too low.
2. Check for the “humidity chamber off alarm” indicator.
3. Check for the “no water alarm” indicator.
4. Check that the steam port in the unit is not blocked.
Humidity rises too high. 1. Check that the relative humidity is not set too high.
2. Check that the relative humidity in the room where the unit is in-
stalled is not extremely high.
47
Troubleshooting
Trouble Check
The oxygen concentration does not 1. Check that the flow rate is not set too low on the oxygen flowme-
rise. ter.
2. Check that the access ports are closed securely.
3. Check that all the packings are attached securely.
4. Check that the filter is attached securely.
The oxygen concentration rises too 1. Check that the flow rate is not set too high on the oxygen flowme-
high. ter.
48
Troubleshooting
MAINTENANCE
The display blacks out and nothing is displayed.(The screen is blank.)
The display does not respond when the screen is touched.
No audible alarm is given.
No audible alarm is given in a power failure alarm condition.
The alarm lamp on the display does not come on.
The weight screen cannot be displayed.
The clock on the display does not operate properly.
The Hi-Low Stand and Table is not adjustable vertically.
49
Troubleshooting
YES
The yellow skin temperature probe is NO Connect the yellow skin temperature
connected securely to the skin probe securely to the skin
temperature probe connecting port 1. temperature probe connecting port 1.
YES
50
Troubleshooting
NO
The humidity chamber is fitted in. Fit in the humidity chamber.
YES
The boiler cap is attached to the NO Attach the boiler cap to the humidity
humidity chamber. chamber.
MAINTENANCE
YES
YES
YES
51
Troubleshooting
The cartridge tank is filled with a NO Add more sterile distilled water in
sufficient volume of sterile distilled
the cartridge tank.
water.
YES
The alarm message is still
displayed even after the humidity NO
Failure of the humidity chamber
chamber is replaced with
a functional one.
YES
The cable from the humidity NO Connect the cable from the humidity
chamber connector is connected
chamber connector securely.
properly.
YES
52
Troubleshooting
NO
The cable of the sensor module is NO Connect the connector of the cable
connected properly to the sensor
of the sensor module securely.
module connecting port.
MAINTENANCE
YES
The alarm message is still
displayed even after the sensor NO
Failure of the sensor module
module is replaced with
a functional one.
YES
✽ Condensation may form inside the sensor module when it gets cooled rapidly after the incubator has been
operated with a high humidity setting. The sensor module will return to its normal operation when the
condensation disappears.
53
Troubleshooting
YES
When the humidity chamber is
correctly connected, the resistance NO Failure of the humidity chamber
between the connectors JC2 of
connector
the humidity chamber connector
cable is approximately 100 Ohm.
YES
The cable of the humidity chamber NO Connect the cable of the humidity
connector is connected properly. chamber connector securely.
YES
NO
YES
54
Troubleshooting
NO
Close the access ports and
The packings are intact and NO the admittance panels securely.
attached securely. If any of them or their packings
is damaged, replace it.
MAINTENANCE
YES
NO
The steam gate in the conditioning YES Remove the obstacle from
chamber is blocked. the steam gate.
NO
The alarm message is still
displayed even after the sensor NO
Failure of the sensor module
module is replaced with
a functional one.
YES
55
Troubleshooting
YES
The alarm message disappears. Nothing abnormal
NO
YES
NO
NO
YES
The oxygen sensor is defective. Replace the oxygen sensors.
NO
YES
56
Troubleshooting
YES
The hose connected to the oxygen NO Replace the piping connecting hose.
supply port 2 is intact and the
Connect the connector securely.
connector is connected securely.
MAINTENANCE
YES
The access ports and the NO Close the access ports and the
admittance panels are intact and admittance panels securely.
closed securely. If any of them is damaged, replace it.
YES
YES
YES
The filter cover and the filter packing NO Attach the filter packing securely.
are intact and the packing is If either the filter cover or the filter
attached securely. packing is damaged, replace it.
YES
NO
The pipe of the oxygen controller is NO If the pipe is damaged, replace it.
intact and connected properly. Connect the pipe securely.
YES
57
Troubleshooting
YES
The hose connected to the oxygen NO Replace the piping connecting hose.
supply port 2 is intact and the
Connect the connector securely.
connector is connected securely.
YES
The pipe of the oxygen controller is NO If the pipe is damaged, replace it.
intact and connected properly. Connect the pipe securely.
YES
58
Troubleshooting
YES
The SpO2 sensor/the patient cable YES Replace the SpO2 sensor/
has a broken wire. the patient cable.
MAINTENANCE
NO
The SpO2 sensor/the patient cable YES Replace the SpO2 sensor/
has a broken wire. the patient cable.
NO
NO
59
Troubleshooting
NO
YES
NO
The alarm message is still
displayed even after the sensor NO
Failure of the sensor module
module is replaced with
a functional one.
YES
YES
YES
The filter cover is damaged. Replace the filter cover
NO
Disconnection of the connector of
the position detection board or
failure of the position detection
board
60
Troubleshooting
NO
The fan is attached. Attach the fan.
MAINTENANCE
YES
YES
The fan is visibly damaged. Replace The fan
NO
YES
YES
YES
61
Troubleshooting
The middle board and the fan cover NO Attach the middle board and
are attached. the fan cover.
YES
The middle board or the fan cover YES Replace the middle board or
is visibly damaged. the fan cover.
NO
YES
Something is blocking the rotation YES Remove the obstacle blocking the
of the fan. rotation of the fan.
NO
62
Troubleshooting
YES
The alarm message is still
displayed even after the sensor NO
Failure of the sensor module
module is replaced with
a functional one.
MAINTENANCE
YES
NO
YES
NO
YES
63
Troubleshooting
NO
NO
The detection board and the main YES Connect the connectors securely.
board are connected properly.
Replace the cable.
The cable is intact.
NO
64
Troubleshooting
MAINTENANCE
every time the power is turned on
YES
65
Troubleshooting
NO
The power supply to the installation YES Restore the power supply to the
site (room) is interrupted. installation site (room).
NO
YES
YES
The power cord has a broken wire. Replace the power cord.
NO
YES
NO
DC12V is supplied to the display. Failure of the oxygen controller
YES
Failure of the control power
The voltage is output from the NO transformer
secondary side of the control
or meltdown of the fuse (F4) on the
power transformer.
heater control board
YES
66
Troubleshooting
The display blacks out and nothing is displayed. (The screen is blank.)
The power failure alarm indicator is YES See (2) “The power failure alarm
flashing red. indicator is flashing red.”
NO
MAINTENANCE
YES
NO
YES
The connector of the power switch NO Connect the connector of the power
is connected properly. switch securely.
YES
67
Troubleshooting
NO
NO
YES
YES
YES
The speaker is damaged. Failure of the speaker
NO
68
Troubleshooting
NO
• A power failure alarm occurred recently. The battery for power failure
• The unit has been out of use for a alarm on the main board is not
long time. YES
charged. Connect the unit to the
• In a power failure alarm condition, an
audible alarm sounds loud enough at supply mains and charge the
MAINTENANCE
first, but it gradually becomes lower. battery for about 50 hours.
NO
The battery for power failure alarm YES Replace the battery for power failure
has deteriorated. alarm.
NO
The connector of the battery for
power failure alarm (the replaced YES
Connect the connectors securely.
one) on the main board has
come off.
NO
69
Troubleshooting
YES
The unit has been used for more YES Replace the button cell battery
than four years or so. on the LCD display board.
NO
NO
70
Troubleshooting
NO
MAINTENANCE
NO
NO
One of the foot switches remains YES Release the switch which
pressed down. remains pressed down.
NO
YES
YES
71
Disassembly and Replacement Procedures
Before disassembling or replacing the unit, be sure to turn the power off, remove the power cord from the
AC inlet, and allow the incubator and the heaters to cool down sufficiently.
Also, after disassembling or replacing the unit, be sure to check functions based on “3-1. Inspection Check-
list” in “[3] Maintenance Inspection”.
6-1. Stand
(3) Lift up the main body and detach it from the stand.
✽ Do not hold the handle (option) to lift up the
main body. Doing so may damage the handle.
Be sure to hold the lower part of the main body
to detach it from the stand.
Hi-Low stand
✽ Perform the same procedure to detach the main
body from the cabinet type stand.
(Front)
(Front)
72
Disassembly and Replacement Procedures
73
Disassembly and Replacement Procedures
Connector
Torque screw
74
Disassembly and Replacement Procedures
Screw
75
Disassembly and Replacement Procedures
Cable
76
Disassembly and Replacement Procedures
(3) Remove the caster using the specialized tool. Rotate this part in the direction
of the arrow
Conductive
caster
zz Pay attention to the location of the conductive caster.
77
Disassembly and Replacement Procedures
78
Disassembly and Replacement Procedures
Screw
zz After reassembling, make sure that there is no
gap between the cover and the cabinet.
Tab
79
Disassembly and Replacement Procedures
(1) Lift up the tab in the direction of the arrow and re-
lease it, then remove the canopy securing slider.
Tab
Seal
80
Disassembly and Replacement Procedures
81
Disassembly and Replacement Procedures
(3) Remove the admittance panel hinge. M3 × 16 tapping screw plate used for materials
Using a Phillips screwdriver, remove the M3 × 16 made of resin (P-tight), M3 setup washer
tapping screw plates used for materials made of
resin (P-tight) and the M3 setup washers.
✽ Perform the same procedure to remove other
admittance panel hinges.
(4) To reassemble, follow the disassembly procedure
in reverse.
Hole plug
Screw
82
Disassembly and Replacement Procedures
83
Disassembly and Replacement Procedures
Screw
6-3-1. Detaching the Upper Part of the Main Body from the Main Body Unit
84
Disassembly and Replacement Procedures
Pipe
Connector
85
Disassembly and Replacement Procedures
86
Disassembly and Replacement Procedures
Connector
zz Be sure to replace the (S120) O-ring with a new
one.
87
Disassembly and Replacement Procedures
88
Disassembly and Replacement Procedures
(3) Remove the display pole hooks on both the left and Tapping screw used for materials made of
right sides. resin (M4 × 14), Polished round washer
Remove the tapping screws used for materials
made of resin (M4 × 14) and polished round wash-
ers using a Phillips screwdriver.
(4) To reassemble, follow the disassembly procedure
in reverse.
89
Disassembly and Replacement Procedures
Handle cap
O-ring (P9)
zz If you tighten the U-nuts (M6) excessively tight,
the side hood fixing knob will not move. Check the
Conical spring washer
movement of the side hood fixing knob before in-
stalling the control box cover.
Plain washer (M6)
Plain washer (M6)
90
Disassembly and Replacement Procedures
Connector(JD1)
91
Disassembly and Replacement Procedures
(3) Remove the mattress platform tilting knob. Hex socket head
Remove the four hex socket head setscrews (M5 × 6) setscrews (M5 × 6)
using a 2.5mm hex wrench.
(4) Remove the tilting unit. Pan head double sems screw (M4 × 10)
Remove the four pan head double sems screws
(M4 × 10) using a Phillips screwdriver.
(5) To reassemble, follow the disassembly procedure
in reverse.
zz Be sure to replace the (P20) O-ring with a new Pan head double sems screw (M4 × 10)
one.
92
Disassembly and Replacement Procedures
Filter joint
93
Disassembly and Replacement Procedures
JC2
(4) Remove the humidity chamber cradle. Tapping screw used for materials made of resin (M3 × 8)
Remove the four tapping screws used for materials
made of resin (M3 × 8) using a Phillips screw-
driver.
Tapping screw used for materials made of resin (M3 × 8)
(5) To reassemble, follow the disassembly procedure
in reverse.
94
Disassembly and Replacement Procedures
6-3-17. Replacing the Position Detection Board (for Detecting the Boiler Cap)
(1) Remove the upper part of the main body.
Take steps (1)-(8) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Remove the position detection board.
Unplug the connector, then remove the P-tight pan P-tight pan head screw (M3 × 6)
head screw (M3 × 6) using a Phillips screwdriver.
For more information, see “8-3. Lower Section of
the Main Body”.
(3) To reassemble, follow the disassembly procedure
in reverse.
Connector
JC7
Connector (JA2)
(4) Unplug connectors (JA3, JA4, JA5, JA8, JA9, JA10, JA9
JA11, JA16, JA17, JA19, JA21, JA22) on the main board. JA10
JA3 JA22 JA4
For more information, see “8-2. Upper Section of the
JA8 JA11
Main Body” and “8-3. Lower Section of the Main JA21
Body”.
JA17 JA19 JA5 JA16
96
Disassembly and Replacement Procedures
Connector (JA18)
97
Disassembly and Replacement Procedures
JC7
98
Disassembly and Replacement Procedures
99
Disassembly and Replacement Procedures
100
Disassembly and Replacement Procedures
Fuse
Setscrews (M3 × 6)
101
Disassembly and Replacement Procedures
(2) Unplug the connector from the LCD display board. Connector
(3) To reassemble, follow the disassembly procedure
in reverse.
102
Disassembly and Replacement Procedures
Washer
Plain washer (M8)
103
Disassembly and Replacement Procedures
104
Disassembly and Replacement Procedures
Double-stick
tape
105
Disassembly and Replacement Procedures
106
Disassembly and Replacement Procedures
Baby guard
107
108
㸯 㸰 㸱 㸲 㸳 㸴 㸵
㻯㼡㼞㼞㼑㼚㼠㻌 㼀㼞㼕㼍㼏
㻿㼍㼒㼑㼠㼥㻌㼞㼑㼘㼍㼥 㼠㼞㼍㼚㼟㼒㼛㼞㼙㼑㼞 㻴㼕㼓㼔㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼟㼑㼚㼟㼛㼞 㻴㼑㼍㼠㼑㼞
F1
C.T 㻼㼔㼛㼠㼛㼠㼞㼕㼍㼏 㻲㼡㼟㼑 㼃㼑㼕㼓㼔㼠㻌㼙㼛㼚㼕㼠㼛㼞㻌㼙㼛㼐㼡㼘㼑
㻴㼑㼍㼠㼑㼞㻌
㻯㼛㼚㼠㼞㼛㼘 㼏㼛㼚㼠㼞㼛㼘㻌
㼜㼛㼣㼑㼞 㼎㼛㼍㼞㼐
㼠㼞㼍㼚㼟㼒㼛㼞㼙㼑㼞
EEPROM
㻴㼡㼙㼕㼐㼕㼠㼥㻌㼟㼑㼚㼟㼛㼞
㻼㼔㼛㼠㼛㼏㼛㼡㼜㼘㼑㼞
㻼㼛㼣㼑㼞 㻴㼡㼙㼕㼐㼕㼠㼥㻌㼟㼑㼚㼟㼛㼞㻌㼙㼛㼐㼡㼘㼑
㹀 㼏㼕㼞㼏㼡㼕㼠 㻯㼛㼚㼠㼞㼛㼘 㻵㼚㼟㼡㼘㼍㼠㼕㼛㼚
㻰㼑㼠㼑㼏㼠㼕㼛㼚 㻻㼤㼥㼓㼑㼚㻌㼟㼑㼚㼟㼛㼞㻌㻔㼏㼛㼚㼠㼞㼛㼘㻕
㼙㼕㼏㼞㼛㼏㼛㼙㼜㼡㼠㼑㼞 㼙㼕㼏㼞㼛㼏㼛㼙㼜㼡㼠㼑㼞
㻻㼤㼥㼓㼑㼚㻌㼟㼑㼚㼟㼛㼞㻌㻔㼐㼕㼟㼜㼘㼍㼥㻕
EEPROM 㻵㼚㼏㼡㼎㼍㼠㼛㼞㻌㼍㼕㼞㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼏㼛㼚㼠㼞㼛㼘㻌㼟㼑㼚㼟㼛㼞
㻵㼚㼏㼡㼎㼍㼠㼛㼞㻌㼍㼕㼞㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼐㼕㼟㼜㼘㼍㼥㻌㼟㼑㼚㼟㼛㼞
㻯㼍㼘㼕㼎㼞㼍㼠㼕㼛㼚㻌㼜㼛㼟㼕㼠㼕㼛㼚㻌㼟㼑㼚㼟㼛㼞
㻹㼑㼍㼟㼡㼞㼑㼙㼑㼚㼠㻌㼜㼛㼟㼕㼠㼕㼛㼚㻌㼟㼑㼚㼟㼛㼞
㻻㼤㼥㼓㼑㼚㻌㼟㼑㼚㼟㼛㼞㻌㼙㼛㼡㼚㼠㼕㼚㼓㻌㼎㼛㼍㼞㼐
㻮㼡㼦㼦㼑㼞
㻹㼛㼚㼕㼠㼛㼞㼕㼚㼓 㻿㼑㼚㼟㼛㼞㻌㼙㼛㼐㼡㼘㼑
㼙㼕㼏㼞㼛㼏㼛㼙㼜㼡㼠㼑㼞
㻰㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐
㻮㼍㼠㼠㼑㼞㼥㻌㼒㼛㼞 㻿㼗㼕㼚㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼜㼞㼛㼎㼑㻌㻝
㼍㻌㼜㼛㼣㼑㼞
㻼㼛㼣㼑㼞㻌㼟㼣㼕㼠㼏㼔 㻿㼗㼕㼚㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼜㼞㼛㼎㼑㻌㻞
㼒㼍㼕㼘㼡㼞㼑
㼍㼘㼍㼞㼙
[7] Electrical Block Diagram
㹁 㻮㼀㻝
㼀㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼒㼡㼟㼑 㻴㼡㼙㼕㼐㼕㼒㼥㼕㼚㼓㻌㼔㼑㼍㼠㼑㼞
㻸㼛㼣㻌㼣㼍㼠㼑㼞㻌㼘㼑㼢㼑㼘㻌㼟㼑㼚㼟㼛㼞
㻺㼛㻌㼣㼍㼠㼑㼞㻌㼟㼑㼚㼟㼛㼞
㻰㼞㼥㻌㼎㼛㼕㼘㻌㼟㼑㼚㼟㼛㼞 㻴㼡㼙㼕㼐㼕㼠㼥㻌㼏㼔㼍㼙㼎㼑㼞
㻿㼛㼘㼑㼚㼛㼕㼐㻌㼢㼍㼘㼢㼑
㻹㼍㼟㼟㻌㼒㼘㼛㼣㻌㼢㼍㼘㼢㼑 㻻㼤㼥㼓㼑㼚㻌㼏㼛㼚㼠㼞㼛㼘㼘㼑㼞
㻸㻱㻰㻌㼒㼛㼞㻌㼕㼚㼐㼕㼏㼍㼠㼕㼚㼓㻌
㼜㼛㼣㼑㼞㻌㼏㼛㼚㼚㼑㼏㼠㼕㼛㼚
㻯㼘㼛㼏㼗
㻮㼡㼠㼠㼛㼚㻌㼎㼍㼠㼠㼑㼞㼥
㻯㻾㻞㻜㻟㻞
㻮㼀㻴㻝 㻿㼜㼑㼍㼗㼑㼞
㹃 EEPROM 㼀㼛㼡㼏㼔㻌㼜㼍㼚㼑㼘
㻸㼕㼓㼔㼠㻌㼟㼑㼚㼟㼛㼞 LCD
㻸㻯㻰
㻭㼘㼍㼞㼙㻌㼘㼍㼙㼜 㻮㼍㼏㼗㼘㼕㼓㼔㼠 㼐㼕㼟㼜㼘㼍㼥
㻸㻯㻰㻌㼐㼕㼟㼜㼘㼍㼥㻌㼎㼛㼍㼞㼐
㻰㼕㼟㼜㼘㼍㼥
Wiring Diagram
Blue
Brown
To the foot switch
INFORMATION
Breaker Power indicator
Foot switch
Black
Lowering SW
JR1
Rasing SW
Red
Relay board for foot switch
Foot switch
109
110
㸯 㸰 㸱 㸲 㸳 㸴 㸵 8-2.
'HWHFWLRQERDUG
㸿
Wiring Diagram
+LJKWHPSHUDWXUHVHQVRU
SURWHFWLYHHDUWKLQJZLUH ORQJ
㻼㼞㼛㼠㼑㼏㼠㼕㼢㼑㻌㼑㼍㼞㼠㼔㼕㼚㼓 㼀㼔㼑㼞㼙㼛㼟㼠㼍㼠㻌㼙㼛㼡㼚㼠㼕㼚㼓㻌㼜㼘㼍㼠㼑
㹀
㻹㼍㼕㼚㻌㼔㼑㼍㼠㼑㼞㻌㼜㼞㼛㼠㼑㼏㼠㼕㼢㼑㻌㼑㼍㼞㼠㼔㼕㼚㼓㻌㼣㼕㼞㼑
㻼㼞㼛㼠㼑㼏㼠㼕㼢㼑㻌㼑㼍㼞㼠㼔㼕㼚㼓 㻴㼑㼍㼠㼑㼞㻌㼙㼛㼡㼚㼠㼕㼚㼓㻌㼜㼘㼍㼠㼑
&RQWUROERDUG
GHWHFWLRQERDUGFDEOH Thermostat
㻴㼑㼍㼠㼑㼞
㻴㼑㼍㼠㼑㼞㻌㼏㼛㼚㼠㼞㼛㼘㻌㼎㼛㼍㼞㼐㻌㻙
㻴㼑㼍㼠㼑㼞㻌㼏㼍㼎㼘㼑
㹁
㻹㼍㼕㼚㻌㼎㼛㼍㼞㼐
㻴㼑㼍㼠㼑㼞㻌㼏㼛㼚㼠㼞㼛㼘㻌㼎㼛㼍㼞㼐
Upper Section of the Main Body
㻲㼍㼚㻌㼙㼛㼠㼛㼞
㻹㼍㼕㼚㻌㼎㼛㼍㼞㼐㻌㻙㻌
㼜㼛㼟㼕㼠㼕㼛㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐㻌㼏㼍㼎㼘㼑
㹂
㹈㹄㸯
:KLWH3XUSOH%ODFN
㻼㼛㼟㼕㼠㼕㼛㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐㻌䠄㻹㼕㼐㼐㼘㼑㻌㼎㼛㼍㼞㼐䠅
:KLWH%OXH 㹈㹄㸯
%ODFN
㻼㼛㼟㼕㼠㼕㼛㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐㻌䠄㻲㼍㼚㻌㼙㼛㼠㼛㼞䠅
㻲㼍㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼏㼍㼎㼘㼑
㸯 㸰 㸱 㸲 㸳 㸴 㸵 8-3.
㻴㼑㼍㼠㼑㼞㻌㼏㼛㼚㼠㼞㼛㼘㻌㼎㼛㼍㼞㼐㻌㼒㼛㼞㻌㼚㼛㼕㼟㼑㻌㼒㼕㼘㼠㼑㼞
㸿 㻮㼞㼛㼣㼚
㻮㼘㼡㼑
㻴㼑㼍㼠㼑㼞㻌㼏㼛㼚㼠㼞㼛㼘㻌㼎㼛㼍㼞㼐
㻭㻯㻌㼕㼚㼘㼑㼠
㻮㼞㼛㼣㼚 㻮㼞㼛㼣㼚
㹎
㻮㼘㼡㼑 㻮㼘㼡㼑 㻺㼛㼕㼟㼑㻌㼒㼕㼘㼠㼑㼞
㻳㼞㼑㼑㼚㻛㼅㼑㼘㼘㼛㼣
㹄㹅
㻲㼡㼟㼑㻌㼔㼛㼘㼐㼑㼞
㹀 &RQWUROSRZHUWUDQVIRUPHU
9RU9
3URWHFWLYHHDUWKLQJZLUHIRULQOHW
-& 9RU9
-& 9-&
㻼㼞㼛㼠㼑㼏㼠㼕㼢㼑㻌㼑㼍㼞㼠㼔㼕㼚㼓 㻮㼡㼦㼦㼑㼞
0DLQERDUG
KHDWHUFRQWUROFDEOH
㻱㼝㼡㼕㼜㼛㼠㼑㼚㼠㼕㼍㼘㻌 㻳㼞㼑㼑㼚㻛㼅㼑㼘㼘㼛㼣
㼑㼍㼞㼠㼔㼕㼚㼓㻌㼠㼑㼞㼙㼕㼚㼍㼘
㹁 㻱㼝㼡㼕㼜㼛㼠㼑㼚㼠㼕㼍㼘㻌㼑㼍㼞㼠㼔㼕㼚㼓㻌㼣㼕㼞㼑
3LQN
/LJKWEOXH
<HOORZ
%URZQ
%OXH
㻼㼞㼛㼠㼑㼏㼠㼕㼢㼑㻌㼑㼍㼞㼠㼔㼕㼚㼓 +XPLGLW\FKDPEHU 䐠 䐟 䐨
FUDGOH 䐧 䐤
Lower Section of the Main Body
㻹㼍㼕㼚㻌㼎㼛㼍㼞㼐 +XPLGLW\FKDPEHU
SLQOD\RXW 䐦 䐡 䐣 䐢 䐥
㻴㼑㼍㼠㼑㼞㻌㼏㼛㼚㼠㼞㼛㼘㻌㼎㼛㼍㼞㼐㻌㻙
+XPLGLW\FKDPEHUFUDGOHFDEOH 㼔㼡㼙㼕㼐㼕㼒㼥㼕㼚㼓㻌㼔㼑㼍㼠㼑㼞㻌㼏㼍㼎㼘㼑
㻹㼍㼕㼚㻌㼎㼛㼍㼞㼐㻌㻙㻌
2UDQJH
%OXH
%URZQ
*UD\
㼜㼛㼣㼑㼞㻌㼟㼣㼕㼠㼏㼔㻌㼏㼍㼎㼘㼑
㹂 㻖㻌㻼㼘㼍㼏㼑㻌㼠㼔㼑㻌㼛㼜㼑㼚㻌㼠㼑㼞㼙㼕㼚㼍㼘㼟㻌㼒㼍㼏㼕㼚㼓㻌㼡㼜㻚
*UHHQ
<HOORZ
㼃㼔㼕㼠㼑㻛㻮㼘㼍㼏㼗㻘㻌㻼㼡㼞㼜㼘㼑㻘
+XPLGLW\FKDPEHU
㼃㼔㼕㼠㼑㻛㻾㼑㼐 㻼㼛㼟㼕㼠㼕㼛㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐
㻔㻮㼛㼕㼘㼑㼞㻌㼏㼍㼜㻕 3URWHFWLYH SURWHFWLYHHDUWKLQJZLUH
㻮㼘㼍㼏㼗㻘㻌 HDUWKLQJ
㻮㼞㼛㼣㼚㻘㻌㼃㼔㼕㼠㼑 㻼㼛㼟㼕㼠㼕㼛㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐
㻔㻲㼕㼘㼠㼑㼞㻌㼏㼛㼢㼑㼞㻕
Wiring Diagram
111
INFORMATION
112
㸯 㸰 㸱 㸲 㸳 㸴 㸵 8-4.
㻻㼤㼥㼓㼑㼚㻌㼟㼑㼚㼟㼛㼞㻌㻔㼐㼕㼟㼜㼘㼍㼥㻕
㸿
Wiring Diagram
㻿㼜㼑㼍㼗㼑㼞㻌㼏㼍㼎㼘㼑
㻻㼤㼥㼓㼑㼚㻌㼟㼑㼚㼟㼛㼞㻌㻔㼐㼕㼟㼜㼘㼍㼥㻕 JB19
㻿㼑㼚㼟㼛㼞㻌㼙㼛㼐㼡㼘㼑
JB4 JB21
㻿㼜㼑㼍㼗㼑㼞
㹀 㻸㻯㻰㻌㻰㼕㼟㼜㼘㼍㼥
Peripheral Units
㻼㼞㼛㼠㼑㼏㼠㼕㼢㼑㻌㼑㼍㼞㼠㼔㼕㼚㼓
㻴㼡㼙㼕㼐㼕㼒㼥㼕㼚㼓㻌㼔㼑㼍㼠㼑㼞 㻰㼕㼟㼜㼘㼍㼥
㻰㼞㼥㻌㼎㼛㼕㼘㻌㼟㼑㼚㼟㼛㼞
㼀㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼒㼡㼟㼑
㻺㼛㻌㼣㼍㼠㼑㼞㻌
㼟㼑㼚㼟㼛㼞
㻸㼛㼣㻌㼣㼍㼠㼑㼞㻌
㼘㼑㼢㼑㼘㻌㼟㼑㼚㼟㼛㼞
㼀㼛㻌㼠㼔㼑㻌㼏㼛㼚㼚㼑㼏㼠㼛㼞㻌㼒㼛㼞㻌㼐㼕㼟㼜㼘㼍㼥
㼃㼔㼕㼠㼑
㻾㼑㼐㻌㻔㼐㼑㼠㼑㼏㼠㼕㼛㼚㻕
㻮㼘㼍㼏㼗㻌㻔㼞㼑㼒㼑㼞㼑㼚㼏㼑㻕
㻾㼑㼐㻌㻔㼐㼑㼠㼑㼏㼠㼕㼛㼚㻕
㻮㼘㼍㼏㼗㻌㻔㼞㼑㼒㼑㼞㼑㼚㼏㼑㻕
㹁
㻿㼛㼘㼑㼚㼛㼕㼐㻌㼢㼍㼘㼢㼑 JZ6
㼀㼛㻌㻶㻭㻥㻌㼛㼚㻌㼠㼔㼑㻌
㼙㼍㼕㼚㻌㼎㼛㼞㼍㼐㻌㼛㼒㻌
䐡 䐢 պ ղ ո յ 㼠㼔㼑㻌㼙㼍㼕㼚㻌㼎㼛㼐㼥 㻿㼜㻻㻞㻌㼎㼛㼍㼞㼐㻌㻔㻹㼍㼟㼕㼙㼛㻕
չ ն շձ
JZ5
㻯㼛㼍㼠㼑㼐㻌㻳㼞㼑㼑㼚㻛㼅㼑㼘㼘㼛㼣
JZ4
ն չ պ ձ ղ JZ1
㼀㼛㻌㻶㻭㻠㻌㼛㼚㻌㼠㼔㼑㻌
㼙㼍㼕㼚㻌㼎㼛㼞㼍㼐㻌㼛㼒㻌 JZ2
շ մ յ ճ ո
㼠㼔㼑㻌㼙㼍㼕㼚㻌㼎㼛㼐㼥 㼀㼛㻌㻶㻭㻞㻌㼛㼚㻌㼠㼔㼑㻌㼙㼍㼕㼚㻌
,QVLGH ✽ ձDQGղDUH 㼎㼛㼍㼞㼐㻌㼛㼒㻌㼠㼔㼑㻌㼙㼍㼕㼚㻌㼎㼛㼐㼥
㻹㼍㼟㼟㻌㼒㼘㼛㼣㻌㼢㼍㼘㼢㼑 JZ3
㹂 LQWHUFKDQJHDEOH 㻿㼜㻻㻞㻌㼎㼛㼍㼞㼐㻌㻔㻺㼑㼘㼘㼏㼛㼞㻕
ղ ձ պ չ ն
㻵㼚㼟㼡㼘㼍㼠㼕㼚㼓㻌㼟㼡㼎㼟㼠㼞㼍㼠㼑
ո ճ մ շ 㻳㼞㼛㼡㼚㼐㼕㼚㼓㻌㼣㼕㼞㼑㻌㼒㼛㼞㻌㼠㼔㼑㻌㼛㼤㼓㼑㼚㻌㼟㼡㼜㼜㼘㼥㻌㼜㼛㼞㼠
յ
㻿㼜㻻㻞㻌㼡㼚㼕㼠
2XWVLGH
㼀㼛㻌㼠㼔㼑㻌㼓㼞㼛㼡㼚㼐㻌㼏㼛㼚㼚㼑㼏㼠㼕㼛㼚㻌㼍㼠㻌
㼠㼔㼑㻌㼘㼛㼣㼑㼞㻌㼜㼍㼞㼠㻌㼛㼒㻌㼠㼔㼑㻌㼙㼍㼕㼚㻌㼎㼛㼐㼥
㻴㼡㼙㼕㼐㼕㼠㼥㻌㼏㼔㼍㼙㼎㼑㼞 㻻㼤㼥㼓㼑㼚㻌㻯㼛㼚㼠㼞㼛㼘㼘㼑㼞
Parts List
✽ The description in this section relates to a unit which is equipped with an oxygen controller and a weight
monitor. Please skip any reference unrelated to your unit.
INFORMATION
113
Parts List
1 2
Standard accessories
5
6 7
9
10
Fig-1
114
Parts List
INFORMATION
115
Parts List
10
8 6
11
2
7 12
Fig-2
116
Parts List
INFORMATION
117
Parts List
3
1
Fig-3
118
Parts List
INFORMATION
119
Parts List
2 1 1
2
9
4
2 2
3
3 10
11
Fig-4
120
Parts List
INFORMATION
121
Parts List
4 1
6
9 2
5
8 13 17
16
10 16
16
12
15
16 18
11 14
Fig-5
122
Parts List
INFORMATION
123
Parts List
2
1
4
3
2
7
6
5 8
7 7
10
11 7 5
10 6
Fig-6
124
Parts List
INFORMATION
125
Parts List
5 8 3
11
4
9
10
7 3
4 4
7
8
8
10
9 1 10
2 9
4
2
3 5
1
3 6
8
9 10
Fig-7
126
Parts List
INFORMATION
127
Parts List
3 1
Fig-8
128
Parts List
INFORMATION
129
Parts List
5 6
7
3
8
2 1
Fig-9
130
Parts List
INFORMATION
131
Parts List
Fig-10
132
Parts List
INFORMATION
133
Parts List
Fig-11
134
Parts List
INFORMATION
135
Parts List
9-12. Fig-12 Upper and Lower Sections of the Main Body and
Filter Case
13
12
11
4
7
8
10
1
5
3
Fig-12
136
Parts List
INFORMATION
137
Parts List
5
4
5 6
4
6
3 5
4 5
2
4 1
Fig-13
138
Parts List
INFORMATION
139
Parts List
14
11
13
8
8
6
10
9
12
7
1
5 4
2
3
1
Fig-14
140
Parts List
INFORMATION
141
Technical Information
142
Technical Information
JJ Temperature
Control mode Manual control/servo control (selectable)
Setting range Skin temperature (ser vo control): 34.0~37.5°C (over ride mode:
37.6~38.0°C)
Incubator air temperature (manual control): 23.0~37.0°C (override
mode: 37.1~39.0°C)
Display range Skin temperature: 30.0~42.0°C (Accuracy ±0.3°C)
Incubator air temperature: 20.0~42.0°C (Accuracy ±0.3°C)
Heater output 0~100% (indicated in 10 levels)
Warm-up time Maximum 60 min at an ambient temperature of 25°C
Alarms High temperature, set temperature, skin temperature probe
JJ Oxygen supply
APPENDIX
JJ Environment
CO2 concentration in the hood When a gaseous mixture comprising 4% CO2 is delivered at 750mL/
min at a point 10 cm above the center of a mattress and a steady state
is achieved, the CO2 concentration in the hood should not exceed 0.4%.
143
Technical Information
144
Technical Information
✽1 Subjects used to validate SpO2 measurement accuracies were healthy and recruited from the local pop-
ulation. Comprised of both men and women, subjects spanned a range of skin pigmentations and
ranged in age from 18-50 years old. Accuracy specifications are based on controlled hypoxia studies
with healthy non-smoking adult volunteers over the specified SpO2 range(s). Pulse oximeter SpO2 read-
ings were compared with SaO2 values of drawn blood samples measured by hemoximetry. All accura-
cies are expressed as ±1SD. Pulse oximeter equipment measurements are statistically distributed;
about two-thirds of pulse oximeter measurements are expected to fall in this accuracy (Arms) range.
Because scatter and bias of pulse oximter SpO2 and blood SaO2 comparison commonly increase as the
saturation decreases, and accuracy specifications are calculated from data spanning the stated range,
different accuracy values may result when describing partially overlapping ranges.
✽2 Reading accuracy in low perfusion conditions (detected IR pulse modulation amplitude 0.03~1.5%) was
verified by using signals supplied by a patient simulator. SpO2 and pulse rate values were varied across
the monitoring range over a range of weak signal conditions and compared with the known true SpO2
and pulse rate values of the input signals.
✽3 The materials accessible to the patient and the user comply with ISO 10993-1.
✽4 All the sensors and patient cables that can be used with this device have been tested and verified by us-
APPENDIX
145
Technical Information
JJ Weight monitor (the unit equipped with the weight monitor unit)
Weighing range 300~7000g (in automatic weighing)
Weighing accuracy ±5g
Scale interval 1g
Weighing mode Manual, automatic
146
Technical Information
The Air Incu i is intended for use in the electromagnetic environment specified below. The customer or the user
of the Air Incu i should assure that it is used in such an environment.
The Air Incu i uses RF energy only for its internal function.
RF emissions
Group 1 Therefore, its RF emissions are very low and are not likely
CISPR 11
to cause any interference in nearby electronic equipment.
RF emissions
Class A
CISPR 11
The Air Incu i is suitable for use in all establishments, other
Harmonic emissions✽
Class A than domestic and those directly connected to the public
IEC 61000-3-2
low-voltage power supply network that supplies buildings
Voltage fluctuations/ used for domestic purposes.
flicker emissions✽ Complies
IEC 61000-3-3
✽ There are no prescribed demands for tests in 100V areas.
APPENDIX
147
Technical Information
148
Technical Information
ditional factor of 10/3 is used in calculating the recommended separation distance for transmitters in these
frequency ranges.
✽c Halted with an alarm sounding without any harm being caused.
✽d Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones
and land mobile radio, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted
theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an
electromagnetic site survey should be considered. If the measured field strength in the location in which
the Air Incu i is used exceeds the applicable RF compliance level above, the Air Incu i should be observed
to verify normal operation. If abnormal performance is observed, additional measures may be necessary,
such as reorienting or relocating the Air Incu i.
✽e Over the frequency range 150kHz to 80MHz, field strengths should be less than 3V/m.
149
Technical Information
Note 1: At 80MHz and 800MHz, the separation distance for the higher frequency range applies.
Note 2: The ISM (industrial, scientific, and medical) bands between 150kHz and 80MHz are 6.765MHz to
6.795MHz; 13.553MHz to 13.567MHz; 26.957MHz to 27.283MHz; and 40.66MHz to 40.70MHz.
Note 3: An additional factor of 10/3 is used in calculating the recommended separation distance for the trans-
mitters in the ISM frequency band between 150kHz and 80MHz and in the frequency range 80MHz
to 2.5GHz to decrease the likelihood that mobile/portable communications equipment could cause
interference if it is inadvertently brought into patient areas.
Note 4: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption
and reflection from structures, objects and people.
150
Disposal
[11] Disposal
The medical institution concerned is responsible for proper disposal of the main body, old parts past their
expected life span and disposables in accordance with applicable waste management laws and regulations.
Rechargeable NiMH batteries, a button type lithium battery and oxygen sensors are used in this unit.
Dispose of the batteries and the oxygen sensors in accordance with local regulations.
APPENDIX
151
••Reproduction of all or part of this Manual without permission from Atom Medical Corporation is strictly
prohibited.
••The contents of this Manual are subject to change without notice due to technical improvement.
••All possible measures have been taken to ensure the accuracy of the contents of this Manual. However, if any
errors should be noticed, Atom would greatly appreciate being informed of them.
C75SB015
201812