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Equipment for neonatal and premature infants: Incubator

ORIGINAL

Service Manual & Parts List

TO THE OPERATOR AND THE PERSON IN CHARGE OF


MAINTENANCE AND CARE OF THE UNIT:

zz This Manual describes various inspections needed to ensure proper operation


of the Air Incu i, including instructions for troubleshooting, those procedures
to change certain settings which are not mentioned in the Operation Manual,
and important points to bear in mind when handling the unit.
zz Various inspections, including periodical inspection, are described in detail
in this Manual. They should be carried out only by those who are fully
familiar with the operation of the unit, having adequate technical knowledge
and skills required in inspecting the unit.
zz If repairs seem to be required as a result of any inspection described in this Manual,
either personnel with more advanced knowledge and skills should undertake the
repair or you should contact your local Atom representative for repair service.
EU OFFICE
Via Libia, 54 - 20081 Abbiategrasso (MI) - Italy
Tel: +39 02 99763101 Fax: +39 02 99763110
INTRODUCTION
This Service Manual describes procedures for inspecting, repairing and changing the settings of the Air Incu i.
It also describes precautions and troubleshooting in alarm conditions. The procedures described in this Service
Manual should be carried out only by personnel trained in electricity and the operation of the unit. Neither
Atom Medical Corporation nor its representative will be responsible for the quality and performance of the unit
if the unit should not be handled as instructed or if unauthorized parts should be used in repairs. It should be
noted that any responsibility arising from inspecting, repairing or changing the settings of the unit lies with the
person who carried it out.
Read this Service Manual carefully and familiarize yourself thoroughly with its contents before inspecting, re-
pairing or changing the settings of the unit. Keep this Manual where it is readily accessible for reference when
needed.
For more detailed information on inspecting, repairing and changing the settings of the unit, contact your local
Atom representative.
Read the Operation Manual thoroughly before using the Service Manual.

1
SAFETY INFORMATION

Definitions of Warning Indication

Two levels of warning indication are used throughout this Service Manual & Parts List and on the unit. They
are defined as follows.

A WARNING notice indicates an indirectly (potentially) hazardous situa-


tion which, if not avoided, will result in death or serious injury, serious dam-
age to property such as total loss of use of equipment or fire.

A CAUTION notice indicates a hazardous situation which, if not avoided, can


result in minor or moderate injuries, partial damage to equipment, and
loss of data stored in computers.

Definition of Symbols
1. Symbols to indicate danger, warning or caution
Symbol 《Title》and indication

General attention
Indicates unspecified general danger, warning or caution.

Caution: Hot surface


Indicates that the surface can be dangerously hot under certain conditions.

2. Symbols to prohibit action


Symbol 《Title》and indication

General prohibition
Indicates unspecified general prohibition.

Prohibition of disassembly
Indicates prohibition of disassembly of the unit where it may cause an electric shock or other
hazards.

Prohibition of use of fire


Indicates prohibition of use of fire where an external use of fire may cause the unit to ignite un-
der certain conditions.

Prohibition of contact
Indicates that touching a certain part of the unit where it may cause injury is prohibited under
certain conditions.

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3. Symbols to give instructions for action
Symbol 《Title》and indication

General instruction
Indicates unspecified general action on the part of the user.

Connect a ground wire


Instructs the user to connect the ground wire without fail where the unit is provided with a
ground terminal.

Remove the power plug from the power outlet


Instructs the user to remove the power plug from the power outlet in the case of malfunction or
when there is a threat of lightning.

4. Symbols of international standards (IEC)


Symbol 《Title》and indication
Type BF applied part
Indicates that the device is classified as Type BF in terms of the degree of protection against
electric shock.

See Operation Manual


Follow Operation Manual.

Manufacturer
This symbol indicates the name and the address shown adjacent to the symbol is of the manu-
facturer.

Date of manufacture
Indicates the date when the unit was manufactured in the factory.

Authorised representative in the european community


This symbol indicates the name and the address shown adjacent to the symbol is of the autho-
rised representative in the European Community.

WEEE symbol
In the EC area, an electrical and electronic product falling in one of the categories specified by
“DIRECTIVE 2002/96/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 27
January 2003 on Waste Electrical and Electronic Equipment (WEEE)” should be disposed of in
a manner consistent with relevant laws and regulations.
This symbol indicates that the above-mentioned requirement applies to this product.

Locked
Indicates a locked condition.

Unlocked
Indicates an unlocked condition.

3
Symbol 《Title》and indication

Equipment partially on
Indicates that a part of the device is “ON.”

Equipment partially off


Indicates that a part of the device is “OFF.”

Bell silenced
Indicates either a control switch to silence the bell permanently or temporarily, or that the bell is
silenced.

5. Other symbols
Symbol 《Title》and indication

Setting
Indicates that a setting is increased.

Setting
Indicates that a setting is decreased.

Main screen display switch


Indicates a switch to display the main screen.

Trend screen display switch


Indicates a switch to display the trend screen.

Menu screen display switch


Indicates a switch to display the menu screen.

Pulse oximeter screen display switch


Indicates a switch to display the pulse oximeter screen or the function related to the pulse rate.

Weight screen display switch


Indicates a switch to display the weight screen or the function related to weighing the infant.

Incubator air circulation


Indicates the function related to air circulation in the incubator or that the incubator is in manual
control.

Setting
Indicates set values or the setting procedure.

Skin temperature
Indicates the function related to the infant’s skin temperature or that the incubator is in servo
control.

4
Symbol 《Title》and indication
Temperature
Indicates, with this symbol alone or with other symbols, a detected temperature or a set temper-
ature alarm.

Peripheral temperature
Indicates the function related to the infant’s peripheral temperature (skin temperature 2).

Low water level/no water


Indicates that there is little or no water in the humidity chamber.

Defective humidity chamber


Indicates that something is wrong with the humidity chamber.

Humidity chamber off


Indicates that the humidity chamber is not attached properly.

Humidity
Indicates the function related to humidity.

O2
Oxygen
Indicates the function related to oxygen.

Load capacity
Indicates the maximum load capacity.

Gross weight
Indicates that the gross weight when peripheral devices of maximum loading capacity are at-
tached to the product is as inscripted.

Avoid getting caught


Indicates that the user must avoid getting caught in the gap in the device.

AC power indicator
The indicator lamp comes on in green when the unit is connected to the AC power source. It
comes on in red when no power is supplied to the unit.

Interference
(Nellcor) Indicates that interference exists.

Pulse search
Indicates that no pulse is detected.
(Nellcor)

%SpO2 Fast response mode indicator


(Nellcor) Indicates that the response mode of the pulse oximeter is set to “Fast.”

SatSeconds SatSeconds display


(Nellcor) Displays the selected SatSeconds alarm limit setting.

5
Symbol 《Title》and indication

Press
Indicates that the lock function will be released when the key with this symbol is pressed.

No humidified oxygen
Indicates that humidified oxygen must not be supplied.

Oxygen supply port 1


Indicates the oxygen supply port when oxygen is supplied through the flowmeter.

Oxygen supply port 2


Indicates the oxygen supply port for the piping connecting hose when the oxygen controller is
used.

Do not immerse
Indicates that the humidity chamber must not be immersed in water.

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Contents

INTRODUCTION........................................................... 1 [5].Troubleshooting............................................... 40
5-1..Alarms............................................................. 40
PLEASE READ WITHOUT FAIL 5-2..Troubleshooting.............................................. 45
5-3..Troubleshooting.............................................. 47
[1]. Parts Identification......................................... 10
5-3-1.. Troubleshooting When the Unit
1-1.. Main body....................................................... 10
Cannot Be Controlled Properly........... 47
1-2..Display............................................................. 11
5-3-2.. Troubleshooting When the Unit Does
[2]. How to Operate the Service Menu Not Function Properly.......................... 48
Screen................................................................... 12
2-1.. How to Enter the Service Menu................... 12 DISASSEMBLY AND REPLACEMENT
2-2.. Operating the Service Menu Screen.......... 13
[6]. Disassembly and Replacement
2-2-1.. Setting the Key Click Sound............... 13
Procedures......................................................... 72
2-2-2.. Setting the Language........................... 14
2-2-3.. Setting the MC Alarm Threshold........ 14 6-1..Stand............................................................... 72
2-2-4.. Setting the SC Alarm Threshold......... 15 6-1-1.. Detaching the Main Body from the
2-2-5.. Checking How Many Hours the Filter Stand...................................................... 72
Has Been Used.................................... 15 6-1-2.. Replacing the Hi-Low Stand
2-2-6.. Checking How Many Days the Actuator.................................................. 73
Oxygen Sensors Have Been Used 6-1-3.. Replacing the Foot Switch.................. 75
(for the unit equipped with an oxygen 6-1-4.. Replacing the Relay Board for the
controller)............................................... 16 Foot Switch............................................ 76
2-2-7.. Alarm History........................................ 16 6-1-5.. Replacing a Caster............................... 76
2-2-8.. Adjusting the Weight Monitor with 6-1-6.. Replacing the Hi-Low Control Box..... 77
a 5 kg Weight (for the unit equipped 6-1-7.. Replacing the Breaker......................... 78
with a weight monitor).......................... 16 6-1-8.. Replacing the Power Indicator........... 78
2-2-9.. Setting History...................................... 18 6-1-9.. Replacing the Cabinet Cover.............. 79
2-3.. Calibrating the Oxygen Sensor.................... 18 6-1-10.. Replacing the Air Damper................... 79
2-4.. Calibrating the Touch Panel......................... 19 6-2.. Hood Assembly.............................................. 80
6-2-1.. Replacing the Canopy......................... 80
MAINTENANCE 6-2-2.. Replacing a Canopy Securing
Slider...................................................... 80
[3]. Maintenance Inspection............................... 20 6-2-3.. Replacing the Sensor Module
3-1.. Inspection Checklist...................................... 21 Holder..................................................... 80
3-1-1.. Inspection Checklist - Before Use...... 21 6-2-4.. Replacing a Snap-Open Access
3-1-2.. Inspection Checklist - During Use..... 22 Port......................................................... 81
3-1-3.. Inspection Checklist - After Use......... 23 6-2-5.. Replacing an Admittance Panel......... 81
3-1-4.. Functional Inspection........................... 24 6-2-6.. Replacing an Admittance Panel
3-1-5.. Performance Inspection...................... 27 Hinge...................................................... 82
3-1-6.. Checking and Calibrating 6-2-7.. Replacing an Admittance Panel Axis
the Weight Monitor............................... 28 Slider...................................................... 82
3-2.. Periodical Replacement Parts..................... 28 6-2-8.. Replacing an Admittance Panel
3-2-1.. Replacing the Filter.............................. 29 Operating Knob.................................... 83
3-2-2.. Replacing the Oxygen Sensor........... 30 6-2-9.. Replacing the Admittance Panel
[4]. Cleaning and Disinfection........................... 32 Operating Lever.................................... 84
4-1.. Hood Assembly.............................................. 33 6-3.. Main Body....................................................... 84
4-2.. Mattress Platform and Inside of 6-3-1.. Detaching the Upper Part of the Main
Incubator......................................................... 35 Body from the Main Body Unit........... 84
4-3.. Humidity Chamber......................................... 38 6-3-2.. Replacing the Steam Gate.................. 86
4-4..Others.............................................................. 39
PLEASE READ WITHOUT FAIL
6-3-3.. Replacing the Heater 6-5-8.. Replacing the Button Battery for
(for Main Body)..................................... 86 Display................................................. 106
6-3-4.. Replacing the Fan Motor..................... 87 6-6.. Mattress Platform Unit................................. 107
6-3-5.. Replacing the High Temperature 6-6-1.. Replacing the Baby Guard/Baby
Sensor.................................................... 88 Guard (Side)........................................ 107
6-3-6.. Replacing the Power Source Box 6-6-2.. Replacing the Latch........................... 107
Cover...................................................... 88
6-3-7.. Replacing the Control Box Cover....... 89 INFORMATION
6-3-8.. Replacing the Side Hood Fixing
[7]. Electrical Block Diagram............................108

MAINTENANCE
Knob....................................................... 90
6-3-9.. Replacing the Power Switch............... 91 [8]. Wiring Diagram...............................................109
6-3-10.. Replacing the Detection Board.......... 91 8-1.. Drive Unit...................................................... 109
6-3-11.. Replacing the Tilting Unit.................... 92 8-2.. Upper Section of the Main Body............... 110
6-3-12.. Replacing the Position Detection 8-3.. Lower Section of the Main Body............... 111
Board (Middle Board Detection)......... 92 8-4.. Peripheral Units............................................ 112
6-3-13.. Replacing the Filter Joint..................... 93 [9]. Parts List...........................................................113
6-3-14.. Replacing the Humidity Chamber 9-1.. Fig-1 Main Body and Accessories............. 114
Cover Packing....................................... 93 9-2.. Fig-2 Display................................................. 116

DISASSEMBLY AND REPLACEMENT


6-3-15.. Replacing the Humidity Chamber 9-3.. Fig-3 Humidity Chamber............................. 118
Cradle..................................................... 93 9-4.. Fig-4 Mattress Platform............................... 120
6-3-16.. Replacing the Humidity Chamber 9-5.. Fig-5 Upper Section of the Main
Cover...................................................... 94 Body 1........................................................... 122
6-3-17.. Replacing the Position Detection 9-6.. Fig-6 Upper Section of the Main
Board (for Detecting the Boiler Body 2........................................................... 124
Cap)........................................................ 95 9-7.. Fig-7 Upper Section of the Main
6-3-18.. Replacing the Control Power Body 3........................................................... 126
Transformer........................................... 95 9-8.. Fig-8 Lower Section of the Main Body..... 128
6-4.. Power Source Part......................................... 96 9-9.. Fig-9 Power Unit.......................................... 130
6-4-1.. Replacing the Main Board................... 96 9-10..Fig-10 Pulse Oximeter (Masimo)............... 132
6-4-2.. Replacing the Battery for the Power 9-11.. Fig-11 Pulse Oximeter (Nellcor)................. 134

INFORMATION
Failure Alarm......................................... 97 9-12..Fig-12 Upper and Lower Sections of the
6-4-3.. Replacing the Heater Control Board Main Body and Filter Case......................... 136
with Fuse............................................... 98 9-13..Fig-13 Cabinet Stand.................................. 138
6-4-4.. Replacing the AC Inlet......................... 99 9-14..Fig-14 High-Low Stand............................... 140
6-4-5.. Replacing the Buzzer.......................... 99
6-4-6.. Replacing the Noise Filter................. 100 APPENDIX
6-4-7.. Replacing the Fuse............................ 101
[10]. Technical Information..................................142
6-4-8.. Replacing the Insulating Substrate
10-1.. Technical Data.............................................. 142
for SpO2 Unit....................................... 101
10-2..EMC Level and Classification.................... 147
6-5.. Display Unit................................................... 102
6-5-1.. Detaching the Rear Panel from the [11].Disposal.............................................................151
Front Panel.......................................... 102
APPENDIX

6-5-2.. Replacing the Speaker...................... 102


6-5-3.. Replacing the Display Attachment... 103
6-5-4.. Replacing the Rear Panel................. 104
6-5-5.. Replacing the LCD Display............... 105
6-5-6.. Replacing the LCD Display
Board.................................................... 105
6-5-7.. Replacing the Front Panel................. 106
Parts Identification

[1] Parts Identification

1-1. Main body


JJ Back

① ⑫ ⑱ ⑲⑳



⑤ ⑭

⑦ ⑮

Front Rear

High-Low stand type

Cabinet stand type


No. Name No. Name
Display Handle (option)
Display pole Humidity chamber cover
Sensor module Power switch
Admittance panel operating knob Skin temperature probe connecting port 1
Admittance panel Skin temperature probe connecting port 2
Snap-open access port Connector for sensor module
Mattress Connector for SpO2 (option)
Mattress platform tilting knob Filter cover
Drawer (option) Pole hook
Caster Connector for display
Foot switch AC inlet
Admittance panel operating lever Connector for weight monitor
Canopy securing sliders Cord cleat
Iris access port Oxygen supply port 1
Tube introduction slit packing Oxygen supply port 2 (option)
Cabinet
Note:  Connector for SpO2 is an available option.
10  Oxygen supply port 2 is available only on the unit equipped with the oxygen controller.
Parts Identification

JJ Mattress platform/Inside

PLEASE READ WITHOUT FAIL


(for the unit provided with
a weight monitor)
No. Name
Tube introduction slit packing
Baby guard
Mattress
Mattress platform
X-ray cassette tray
Mattress platform tray
Middle board
Heater
Fan cover
Fan
Weight monitor unit
Tray for weight monitor
Weight monitor module

1-2. Display
① ② ③ No. Name
Alarm lamp
Operation panel
Power failure alarm indicator
Connector for the main body
I/O port
(external communication connector)

JJ Rear

11
How to Operate the Service Menu Screen

[2] How to Operate the Service Menu Screen

(The service menu is not accessible to ordinary users.)

2-1. How to Enter the Service Menu

(1) Turn the power switch ON, and the main screen
will be displayed. Touch , and the menu screen
will appear.
✽ ‌Touch on any other screen, and the menu
screen will appear.

(2) Touch “Service Menu” on the menu screen.

(3) When the access code entr y screen is displayed,


touch the numeric keys in the following order:
“3” → “6” → “6” → “1”.

12
How to Operate the Service Menu Screen

(4) The Ser vice Menu screen (1/2) is displayed.

PLEASE READ WITHOUT FAIL


Touch [Next], and the Service Menu screen (2/2)
will appear. To return to the screen (1/2), touch
[Go back]. To return to the access code entr y
screen, touch [Go back] on the Ser vice Menu
screen (1/2). To return to the menu screen, touch
[Go back] on the access code entry screen.

2-2. Operating the Service Menu Screen

2-2-1. Setting the Key Click Sound

(1) Touch [Key Click Sound] on the Ser vice Menu


screen (1/2).
(2) When the key click sound has been disabled be-
forehand, a message to confirm whether to enable
the key click sound will appear. Touch , and
the key click sound will be enabled. To cancel this
procedure, touch . The key click sound will re-
main disabled.

(3) When the key click sound has been enabled be-
forehand, a message to confirm whether to disable
the key click sound will appear. Touch , and
the key click sound will be disabled. To cancel this
procedure, touch . The key click sound will re-
main enabled.

13
How to Operate the Service Menu Screen

2-2-2. Setting the Language

(1) Touch [Languages] on the Service Menu screen


(1/2). A list of the languages available for use on
the display will appear. Touch the language you
want to use.

2-2-3. Setting the MC Alarm Threshold

(1) Touch [MC Alarm Threshold] on the Ser vice


Menu screen (1/2).
(2) When the threshold has been set to ±3.0°C before-
hand, a message to confirm whether to change it
to ±1.5°C will appear. Touch , and the thresh-
old will be changed to ±1.5°C. To cancel this proce-
dure, touch . The threshold will remain
±3.0°C.
(3) When the threshold has been set to ±1.5°C before-
hand, a message to confirm whether to change it
to ±3.0°C will appear. Touch , and the thresh-
old will be changed to ±3.0°C. To cancel this proce-
dure, touch . The threshold will remain
±1.5°C.

14
How to Operate the Service Menu Screen

2-2-4. Setting the SC Alarm Threshold

PLEASE READ WITHOUT FAIL


(1) Touch [SC Alarm Threshold] on the Service Menu
screen (1/2).
(2) When the threshold has been set to ±1.0°C before-
hand, a message to confirm whether to change it
to ±0.5°C will appear. Touch , and the thresh-
old will be changed to ±0.5°C. To cancel this proce-
dure, touch . The threshold will remain
±1.0°C.
(3) When the threshold has been set to ±0.5°C before-
hand, a message to confirm whether to change it
to ±1.0°C will appear. Touch , and the thresh-
old will be changed to ±1.0°C. To cancel this proce-
dure, touch . The threshold will remain
±0.5°C.

2-2-5. Checking How Many Hours the Filter Has Been Used

(1) Touch [Filter used time (h) RESET] on the Service


Menu screen (2/2).
(2) The number of hours for which the filter has been
used so far and a message to confirm whether to
reset the counter will appear.
To finish the procedure without resetting the coun-
ter, touch . You can reset the use time by touch-
ing and turning off the power switch.

15
How to Operate the Service Menu Screen

2-2-6. Checking How Many Days the Oxygen Sensors Have Been Used (for the unit
equipped with an oxygen controller)

(1) Touch [O2 sensor days of use RESET] on the Ser-


vice Menu screen (2/2).
(2) The number of days for which the oxygen sensors
have been used so far and a message to confirm
whether to reset the counter will appear.
To finish the procedure without resetting the coun-
ter, touch . You can reset the days of use by
touching and turning off the power switch.

2-2-7. Alarm History

(1) Touch [Alarm Histor y] on the Ser vice Menu


screen (2/2).
(2) The time(s) when the power was turned on, the
time(s) when the power was turned off, and the
time(s) when an alarm or alarms occurred will be
displayed.
(3) Touch to finish viewing the alarm history.

2-2-8. Adjusting the Weight Monitor with a 5 kg Weight (for the unit equipped with a
weight monitor)
✽ Obtain a 5 kg weight in advance.
✽ Be sure to change the unit of weighing to be displayed on the screen to “g” before starting the 5kg
adjustment.
(1) Touch [Weighing Scale 5 kg Adjustment] on the
Service Menu screen (2/2).
(2) A message to confirm whether to begin adjustment
of the weighing scale will appear. Touch . After
the message has disappeared, touch the weight
screen display switch to have the weight screen
displayed. If you touch instead of , the ad-
justment procedure will not be started even when
the weight screen is displayed.

16
How to Operate the Service Menu Screen

(3) When the weight screen appears, 0kg adjustment

PLEASE READ WITHOUT FAIL


will be started. Do not place anything on the bed.
Wait for 5 ~ 10 seconds until the weight reading
stabilizes.
(4) After the weight reading has stabilized, touch ,
and a message “With the Weight Placed, Touch the
Reweigh switch” will appear. Place a 5 kg standard
weight gently on the center of the bed and wait for
5 ~10 seconds until the weight reading stabilizes.

(5) After the weight reading has stabilized, touch Reweigh


,
and the 5kg adjustment will be completed.

(6) If a message “Repeat the adjustment” should ap-


pear, return to the 0kg adjustment.
With nothing placed on the bed, wait for 5 ~ 10 sec-
onds until the weight reading stabilizes. Touch
, and the message “With the Weight Placed,
Touch the Reweigh switch” will appear. Place the
5 kg standard weight gently on the center of the
bed and wait for 5 ~10 seconds. Then repeat (5)
to complete the 5kg adjustment successfully.

17
How to Operate the Service Menu Screen

2-2-9. Setting History

(1) Touch [Setting Histor y] on the Ser vice Menu


screen (2/2).
(2) A list of the date and time when the settings were
done and the details of the settings will be dis-
played.
(3) Touch to finish viewing the alarm history.

2-3. Calibrating the Oxygen Sensor

(1) Unlock the sensor module by pulling it slightly to-


Lever
ward you while pressing the lever. Pull the sensor
module all the way out without removing it from
the hood.

Sensor module

(2) The calibrating the oxygen sensor message ap-


pears in the message area and the 21% calibration
is initiated by the oxygen sensor.
When calibration is complete, the message “O 2
sensor calibrated” appears.
Push the sensor module back into the main body.

zz Be sure to perform the 21% calibration while no


oxygen is used before using the unit for a new pa-
tient (before disinfection). If the 21% calibration is
performed while oxygen is being supplied to the
incubator or after it is supplied to it, oxygen inside
the hood will leak and may affect the calibration.

18
How to Operate the Service Menu Screen

2-4. Calibrating the Touch Panel

PLEASE READ WITHOUT FAIL


(1) Turn the power on and the start screen will appear.
Touch this screen three times.

(2) A message “Touch Screen Calibration. Point to the


dot” will appear. Touch the dot displayed on the up-
per left corner of the screen.

(3) Then a dot will be displayed on the lower right cor-


ner of the screen. Touch the dot. The touch panel
will have been calibrated successfully if the main
screen is displayed.

19
Maintenance Inspection

[3] Maintenance Inspection

✽ This section also includes information about the oxygen controller, humidification function and the weight
monitor. Please skip any reference unrelated to your unit.

Medical institutions are responsible for performing the maintenance inspections. They are al-
lowed to entrust the maintenance inspections of the unit to an appropriate external contractor.

Clean and disinfect the unit and its accessories before maintenance inspections, repairs, or
disposal.

Maintenance service should be performed properly by a qualified person in accordance with


this Service Manual.

JJ Precautions in performing maintenance inspections


1. When you choose to have the unit maintained and inspected or when the unit is found to be in need of re-
pairs from the results of inspection, consult your local Atom representative and take one of the following
measures.
1) Ask someone who has completed a training course specified by Atom and who has sufficient technical
knowledge and skills to do the work.
2) Ask Atom to send its service engineer if a person who has completed a training course specified by
Atom and who has sufficient technical knowledge and skills is not available.
3) Ask Atom for its approval of returning the unit for repair service.
2. Read the operating precautions thoroughly before operating the unit.
3. Periodical inspection is needed to use the unit in the optimum condition.
4. Ensure that the unit will not be used if it is found to be defective.
Take proper measures to ensure that a defective unit will not be used by mistake before it is properly in-
spected, repaired and has its settings changed for normal operation. Such measures include indicating on
the unit that it is under inspection/repair and keeping it away from other devices that function correctly.

In order to use the unit safely for a longer period, perform the maintenance inspections described below.

zzInspection before use


Check the basic functional operation of each part of the unit every time before, during, and after use.

zzPeriodical inspection
Inspections should be carried out approximately once a year. Contact your local Atom representative for
periodical inspection.

zzPeriodical Replacement Parts


Some parts need to be replaced periodically depending on their period of use.

20
Maintenance Inspection

3-1. Inspection Checklist

Keep this Manual in a location that is readily accessible should any problems occur on the
unit.

If any problems are detected during any inspection, indicate on the unit that it is out of order,
arrange repairs without fail, and do not use the unit until it has been repaired. Contact your lo-
cal Atom representative for further information on repairs.

MAINTENANCE
The inspection checklist before use is used to carry out an operation check before using the
unit. In order to maintain the cleanliness of the interior of the incubator, it does not contain any
items involving checking of temperature, humidity, or oxygen concentration control functions. If
any problems are detected in relation to any of the control functions during use, indicate on the
unit that it is out of order and do not use the unit until it has been repaired.

3-1-1. Inspection Checklist - Before Use

Date of
Device Name Air Incu i
Inspection
Serial No. Inspector

No. Inspection Item to check Yes/No


(1) Are there any appearance-related abnormalities?

(2) Can the casters be securely locked?

1 Main body (3) When the admittance panels and snap-open access ports are fully
closed, do they stay locked in place when they are pushed from
the inside?

(4) Is each part of the unit correctly assembled?

(1) Is the power cord securely connected?


Operation (2) Is it possible to successfully configure the settings for temperature,
Checking for humidity and oxygen concentration?
2 operation when * The oxygen concentration can be set when the unit is equipped
the power is with an oxygen controller.
turned on * The humidity can be set when the unit is equipped with a humid-
ification function.

21
Maintenance Inspection

3-1-2. Inspection Checklist - During Use

Date of
Device Name Air Incu i
Inspection
Serial No. Inspector

No. Inspection Item to check Yes/No


(1) Are the main body and hood free of damage and not deformed in
any way?

(2) Is the power cord securely connected?

(3) Are the casters securely locked?

(4) Are the admittance panels and snap-open access ports securely
locked?
1 Main body
(5) Are the air inlets and outlets free of obstacles that may block air
circulation?
* Check that no objects are placed in any spaces other than the
mattress in the incubator.

(6) Are any objects touching the sensor module?


* The sensor module has built-in temperature, humidity, and oxygen
sensors. Be sure to check this item to ensure safe use of the unit.

(1) Is the incubator air temperature controlled as specified?


* Be sure to set the incubator air temperature at least +3°C higher
than the ambient temperature. If a phototherapy unit or a heated
humidifier is used in combination with the incubator, set the in-
cubator air temperature at least +5°C higher than the ambient
temperature.

(2) Is the incubator humidity controlled as specified? (for the unit


2 Operation
equipped with a humidification function)
* Check the ambient humidity. It is not possible to reduce the incu-
bator humidity below the ambient humidity.

(3) Is the oxygen concentration in the incubator controlled as specified?


(with an oxygen controller)
* Check it when an oxygen controller is in use. Avoid calibrating
any of the oxygen sensors.

22
Maintenance Inspection

3-1-3. Inspection Checklist - After Use

Date of
Device Name Air Incu i
Inspection
Serial No. Inspector

No. Inspection Item to check Yes/No


(1) Are the main body and hood free of damage and not deformed in
any way?

(2) Are all casters firmly mounted, and able to turn smoothly and be
locked securely?

MAINTENANCE
(3) Are the access port covers free of damage and deformation, and at-
tached securely to the access ports?

(4) Are the packings free of deterioration and attached securely?


[Tube introduction slit packings and iris access port frame pack-
1 Main body ings]

(5) Do the operating knobs and operating levers on the admittance


panel work correctly to open and close the admittance panels?
When the admittance panels are fully closed, do they stay locked
in place when they are pushed from the inside?

(6) Are the press levers of the snap-open access ports secured tightly
and able to work correctly to open and close the snap-open access
ports?
When the snap-open access ports are fully closed, do they stay
locked in place when they are pushed from the inside?

(1) Does the power switch turn the power on and off reliably?

(2) Does the mattress platform tilting knob turn smoothly? Does the
mattress platform smoothly tilt as the knob is turned?
* Check that the mattress platform is correctly set.

(3) Is it possible to successfully configure the settings for temperature,


humidity and oxygen concentration?
2 Operation * The humidity can be set when the unit is equipped with a humid-
ification function.
* The oxygen concentration can be set when the unit is equipped
with an oxygen controller.
* Depending on the inspection environment and time, check that
the unit operates stably according to each setting.

(4) Is a sound alarm activated when the power switch is turned on and
the power plug is removed from the power outlet?

Overall judg- Are any abnormalities discovered after performing the above inspec-
3
ment tions?

23
Maintenance Inspection

3-1-4. Functional Inspection


zzInspecting the basic functions of the incubator
(Preparation 1)
(1) Connect the yellow skin temperature probe to the
skin temperature probe connecting port 1 on the Skin temperature probe
back of the main body.

Tube introduction slit packing

Skin temperature probe connecting port 1

(2) Open the humidity chamber cover.


(3) Lower the lever and draw out the humidity cham-
ber until it stops halfway.

zz Hold the humidity chamber with both hands when


taking it out of the main body because the humid-
ity chamber is heavy when it is filled with water.

(Checking the displays and the audible alarm)


(4) Turn on the power switch to activate the system.
Check:
Does the alarm lamp come on and does the au- Power switch
dible alarm sound immediately after the power
switch is turned on?
Is a numerical value displayed on the incubator
air temperature display?
Is a numerical value displayed on the skin tem-
perature 1 display?
Is a numerical value displayed on the relative
humidity display?
Is the “humidity chamber off alarm” indicator is
on?
Are the alarm indicators other than the “humidity
chamber off alarm” indicator off?
✽ Digital indication includes “LOW/HIGH” indica-
tion.

24
Maintenance Inspection

(Checking the humidity chamber (for the unit equipped


with a humidification function))
(5) Close the tank cap securely and place the tank
back into the humidity chamber with the cap side
down.
(6) Push the humidity chamber gently back into posi-
tion and raise the lever.
Check:
Does the “humidity chamber off alarm” indica-
tor go out?

MAINTENANCE
(Checking the temperature setting operation)
(7) Set the temperature to 23.0°C in the manual con-
trol mode.
Check:
Does the numerical value on the set tempera-
ture display change when either setting switch
( • ) is touched?

(Checking the relative humidity setting operation (for


the unit equipped with a humidification function))
(8) Set the relative humidity to 95%Rh.
Check:
Does the numerical value on the set relative hu-
midity display change when either setting switch
( • ) is touched?

(Checking the oxygen controller (for the unit equipped


with an oxygen controller))
(9) Enable the oxygen controller function.
Check:
Is a numerical value displayed on the oxygen
concentration display?
(10) Calibrate the oxygen sensor. (For information on
how to calibrate an oxygen sensor, see “2-3. Cali-
Lever
brating the Oxygen Sensor”.)
Check:
Is “21%” displayed on the oxygen concentration
display after a while?

Sensor module

25
Maintenance Inspection

(Checking the skin temperature probe alarm)


(11) Set the temperature to 37.5°C in the servo control
mode. Skin temperature probe
(12) Remove the skin temperature probe connected to
the skin temperature probe connecting port 1 on
Tube introduction slit packing
the back of the main body.
Skin temperature probe
Check:
connecting port 1
Does the skin temperature probe alarm occur?

(Checking the system failure alarm)


(13) Remove the sensor module connector connected to the back of the main body.
Check:
Does the system failure alarm occur?

(Checking the power failure alarm)


(14) Remove the power cord.
Check:
Does the power failure alarm indicator flash?
Does the audible alarm sound?

(Preparation 2)
(15) Turn off the power switch.
(16) Attach the power cord.

(Weight monitor (the unit equipped with the weight monitor))


(17) Connect the weight monitor cable to the connector for the weight monitor on the back of the
main body.
(18) Turn on the power switch to activate the system.
(19) Have the weight screen displayed.
Check:
Is “_ _ _ _ g” displayed on the weight display area?
(20) Touch .
(21) Touch again while a message “Lift up baby from mattress” is displayed.
Check:
Does the tare deduction process start and does the unit enter the ordinary weight monitor
mode?
Does the weight reading change when you push down the mattress platform lightly in the or-
dinary weight monitor mode?

(Inspection completed)
(22) Turn off the power switch.

zz If any function is found to be unsatisfactory, refer to the “Troubleshooting” section and perform the en-
tire functional inspection once again.

26
Maintenance Inspection

3-1-5. Performance Inspection


Equipment required:
An oxygen flowmeter and an oxygen monitor are required to check the oxygen supply.

(Preparation)
(1) Connect the skin temperature probe to the skin temperature probe connecting port 1 on the back of the
main body and place it 10cm above the center of the mattress surface.
(2) If the unit is equipped with a humidification function, supply water in the humidity chamber and posi-
tion it in the main body.
(3) Turn on the power switch to activate the system.
(4) If the unit is equipped with a humidification function, set the humidity setting to OFF.

MAINTENANCE
(5) Set the oxygen control to OFF.

(Skin temperature control)


(6) Set the temperature to 36.0°C in the servo control mode.
Check:
Does the reading on the skin temperature display stabilize at 36.0±0.5°C?

(Incubator air temperature control)


(7) Set the temperature to 36.0°C in the manual control mode.
Check:
Does the reading on the incubator air temperature display stabilize at 36.0±1°C?

(Oxygen control (for the unit equipped with an oxygen controller))


(8) Perform the calibration procedure.
(9) Set the oxygen control to ON.
(10) Supply oxygen through the oxygen supply port 2.
(11) Set the oxygen concentration to 40% O2.
Check:
Does the reading on the oxygen concentration display stabilize at 40±2% O2?
✽ When checking is completed, set the oxygen control to OFF.

(Oxygen supply)
(12) Supply oxygen through the oxygen supply port 1 at 10L/min using an oxygen flowmeter.
Check:
Measure the oxygen concentration with an oxygen monitor. Is the reading at least 65% O2?
✽ Stop the oxygen supply when checking is completed.

(Humidity control (for the unit equipped with a humidification function))


(13) Set the relative humidity to 90%Rh.
Check:
Is the reading on the relative humidity display 90±3%Rh?

27
Maintenance Inspection

(Inspection completed)
(14) Turn off the power switch.

zz If any performance is found to be unsatisfactory, refer to the “Troubleshooting” section, and perform
the entire performance inspection once again.

3-1-6. Checking and Calibrating the Weight Monitor


Check and calibrate the weight monitor periodically once a year.
For the calibration procedure, see “2-2-8. Adjusting the Weight Monitor with a 5 kg Weight (for the unit
equipped with a weight monitor)”

3-2. Periodical Replacement Parts


Periodical replacement parts are those which gradually deteriorate and wear down with use. They need to be
replaced periodically in order to maintain the accuracy and performance of the unit at an appropriate level.
Timing of replacement varies with the frequency and conditions of use.
Consult your local Atom representative for replacement services.
Part name Period of use Reason for replacement
Dirtiness due to dust or defective air circulation control due
Filter 3 months
to clogging
Tube introduction slit
1~2 years Decreased air tightness due to breakage or deformation
packing
Iris access port packing 1~2 years Decreased air tightness due to breakage or deformation
Mattress 1~2 years Decreased elasticity due to breakage or deformation
Steam gate (Humidification
1~2 years Decreased air tightness due to breakage or deformation
function equipped)
Fan motor 3 years Decreased air circulation
Fan 3 years Decreased air circulation
Snap-open access port 3 years Incomplete locking
Humidity chamber (Humidifi- Insufficient humidification due to breakage or deformation
3 years
cation function equipped) Decreased seal performance of the packings
Battery for power failure
4 years Defective power failure alarm function due to battery life
alarm
Battery for the display 4 years Defective clock control due to battery life
Oxygen sensor Variable depending on Defective calibration or defective oxygen control due to sen-
(with an oxygen controller) operating conditions✽ sor life

✽ The oxygen sensor is a consumable item and its life is affected greatly by the ambient conditions under which it is
used (i.e. ambient temperature, oxygen concentration). It is recommended to replace an oxygen sensor when more
than one year has passed since it was taken out of its package.

28
Maintenance Inspection

3-2-1. Replacing the Filter

Replace the old filter with a new one every three months as a general rule. The degree of filter
contamination varies with the level of air pollution or frequency of use. Check the filter for con-
tamination through the window of the filter cover. If the filter is discolored, replace it with a new
one even if it has not been used for three months.

Dispose used filters in accordance with the designated disposal procedure of each hospital.

MAINTENANCE
(1) Loosen the screw of the filter cover and open the
cover.

Filter cover

(2) Remove the contaminated filter slowly, taking care


Filter
not let dust spread, and dispose of it.
(3) Clean the filter holder and the filter cover using a
soft cloth that has been soaked in a disinfectant so-
lution and wrung out.

(4) Attach a new filter to the filter holder. Filter cover


(5) Close the filter cover and tighten the screw.

zz Do not attempt to reuse a dirty filter by washing it


or attaching it inside out.
zz Open the filter cover only to replace the old filter
with a new one.

✽ The unit counts the hours for which the filter is used. When the time comes to replace it, a message
appears on the screen to remind the user to do so. The message remains unless you reset the counter
after the filter is replaced.
To reset the counter, see “2-2-5. Checking How Many Hours the Filter Has Been Used”.

29
Maintenance Inspection

3-2-2. Replacing the Oxygen Sensor


Skip this section if your unit is not equipped with an oxygen controller.

As part of a daily inspection routine, check the oxygen sensor for any signs of deterioration or
leaking liquid. If any cracks are found on the external surface, replace it immediately with a
new one.

The oxygen sensor is a sealed device containing a potassium hydroxide electrolyte. The elec-
trolyte may leak out if the sensor should be damaged when dropped, etc. If the electrolyte
should touch your skin or clothes, wash it away with copious amounts of water. If it should get
in your eye, wash your eye immediately with copious amounts of water and consult the doctor.

Dispose of a used oxygen sensor in accordance with the appropriate disposal procedure.

There are small holes in the bag containing the oxygen sensor. They are intended to prevent a
voltage defect which can occur during initial use if the oxygen sensor is contained in airtight
packaging. Thus there is no effect on the replacement period which Atom recommends for the
oxygen sensor.

Replace the two oxygen sensors at the same time.

If an oxygen sensor alarm remains on, the oxygen sensors may be defective. Replace them.

Wait at least one hour after attaching the oxygen sensor to the incubator before using it. The
electrolytes contained in the oxygen sensor are not equalized immediately after installation, so
sensor output is therefore unstable and an oxygen sensor alarm may occur.

Avoid direct sunlight and high temperature when storing the oxygen sensor.

The life span of the oxygen sensor varies depending on the ambient conditions under which it
is used. It is recommended that an oxygen sensor be replaced when more than one year has
passed since it was first used.

Avoid imposing shocks on the oxygen sensors when replacing them.

30
Maintenance Inspection

(1) Remove the sensor module connector from the


back of the main body. While pressing the lever,
pull the sensor module out of the hood.

Lever

Sensor module

(2) Remove the oxygen sensor cap and remove the Oxygen sensor cap
two oxygen sensors from the sensor module.

MAINTENANCE
(3) Attach two new sensors to the module by fitting
each sensor head correctly in the corresponding Cable
holder in the module. Replace the oxygen sensor
cap.
(4) Put the sensor module back into place. After con-
necting the sensor module connector to the main Oxygen sensor
body, calibrate the sensors. (For information on
how to calibrate an oxygen sensor, see “2-3. Cali-
brating the Oxygen Sensor”.)

✽ The unit counts the hours for which each oxygen sensor is used. When the time comes to replace it, a
message appears on the screen to remind the user to do so. The counter must be reset after the oxygen
sensors are replaced. Otherwise, the message will remain on.
To reset the counter, see “2-2-6. Checking How Many Days the Oxygen Sensors Have Been Used (for
the unit equipped with an oxygen controller)”.

31
Cleaning and Disinfection

[4] Cleaning and Disinfection

Before cleaning and disinfecting the unit, be sure to turn the power off, remove the power plug
from the power outlet, and allow the incubator and the heaters to cool down sufficiently.

The heaters remain very hot after use. Allow the heaters to cool down sufficiently before clean-
ing and disinfecting them in order to avoid burns.

A fire and explosion hazard exists when performing cleaning in an oxygen-enriched environ-
ment. Turn off the oxygen supply and disconnect the oxygen supply hose from the incubator
before cleaning the incubator.

The unit is shipped without being disinfected. Be sure to clean and disinfect the unit before us-
ing it for the first time after purchase.

To prevent infections, disinfect the unit at regular intervals. The intervals to disinfect and disinfec-
tion methods vary depending on the usage frequency and the environment in which the unit is
used. Medical institutions that use the unit should determine appropriate disinfection intervals
and methods.

For the concentration, duration of effectiveness and handling of the disinfectants you use, fol-
low the directions for use and dosage and precautions provided by the manufacturers.

Be sure to dilute disinfectants, such as Osvan, Hyamine, and Hibitane. NEVER use undiluted
solution.

Do not use any abrasive cloth, cleaner, alcohol, acetone or other types of solvent for cleaning
or disinfecting.

Turn the power switch off and unplug the power plug before cleaning and disinfecting the unit.

Clean and disinfect the unit whenever it is used for a different infant.

Clean and disinfect the unit whenever you notice any dirt or contamination which may intro-
duce an infection.

After cleaning and disinfecting, reassemble the removed parts correctly and check that the unit
operates normally.

After cleaning and disinfecting, remove the disinfectant solution thoroughly from the incubator
before using it.

Provide a soft clean cloth and a disinfectant solution suitable for cleaning and disinfection.

32
Cleaning and Disinfection

✽ Recommended disinfectant solutions include:


zz Benzalkonium chloride aqueous solution (e.g. Osvan)
zz Benzethonium chloride aqueous solution (e.g. Hyamine)
zz Chlorhexidine aqueous solution (e.g. Hibitane)

4-1. Hood Assembly


(1) Open the admittance panels on both sides and re-
move all of the tube introduction slit packing.

Tube introduction

MAINTENANCE
slit packing

zz When putting the hood assembly back into place,


ensure that it is seated all the way in each pack-
ing on the hood.

(2) Remove all access port covers.

zz Have spare access port covers on hand. Whenev-


er a cover is contaminated, replace it immediately.

(3) Remove the connector of the sensor module from


the back of the main body. While pressing the le-
ver, pull the sensor module out of the hood.

Lever

zz Do not immerse the sensor module in liquids. Do-


ing so may cause it to malfunction.
Sensor module

(4) Open the admittance panel, gently lift the boss Admittance panel
shown in the right figure with a dotted line and re-
move the inner panel by sliding it in the direction
of the arrow.

Inner panel

33
Cleaning and Disinfection

(5) Remove the hinge caps on the admittance panel,


Hinge cap
slide the admittance panel axis sliders in the direc-
tion of the arrow, and move the admittance panel
from both sides.

Admittance panel axis slider

Admittance panel

(6) Move the left and right canopy securing sliders in-
Canopy securing sliders
wards and lift the canopy to remove while the un-
locked symbols appear.

(7) Turn each of the four hood panel fixing knobs to Side hood (Head side)
Unlock the position and remove the side hoods
(head side/foot side).
Lock Unlock
position position

Side hood fixing knob Side hood (Foot side)

34
Cleaning and Disinfection

(8) Disinfect the removed parts.

Parts that are to


be cleaned by Tube introduction slit pack-
immersing them ing
in a disinfectant Access port covers
solution

Parts that are to Sensor module


be cleaned using Inner panel
a soft cloth that
Admittance panel
has been soaked
Canopy
in a disinfectant
solution and Side hood (Head side/Foot

MAINTENANCE
wrung out side)

4-2. Mattress Platform and Inside of Incubator


JJ When the unit is equipped with a weight monitor unit (If your unit is not equipped with it, go to step (2))
(1) Remove the weight monitor module cable from the
connecter on the back of the main body. Weight monitor module cable

(2) Hold the mattress platform at both ends and then


remove it by lift it up slightly. Mattress platform

zz When placing the mattress platform back into


place, put it in the center of the mattress platform
tray and make sure that the legs of the mattress
platform are in the groove of the rail.

JJ When the unit is equipped with a weight monitor unit (If your unit is not equipped with it, go to step (4))
(3) Remove the tray for weight monitor and weight
Tray for weight
monitor module from the mattress platform. monitor

Weight monitor
zz Do not immerse the weight monitor module in liq- module
uids. Doing so may cause it to malfunction.
Mattress
platform

35
Cleaning and Disinfection

(4) Pull the hook on the mattress platform tray in the Mattress platform tray
direction of the arrow and remove the platform by
lifting it up.

Mattress platform tray

zz When placing the mattress platform back into


place, shift the mattress platform tray in the direc-
tion of the arrow, and make sure that the tilting
arm is inserted securely.

Tilting arm

(5) Hold one end of the middle board with one hand Middle board
and hold a slot in the fan cover with the other
hand, and then remove the middle board.

Fan cover

Open the fan cover to clean the inside of the fan.


Fan cover

(6) Remove the fan by pulling it up.

Fan
zz When placing the fan back into place, be sure to
push the fan onto the shaft as far as it will go.

36
Cleaning and Disinfection

(7) When all parts have been removed following the


procedures above, the conditioning chamber
comes into view. Raise the heater and clean the in-
side of the conditioning chamber using a soft cloth
that has been soaked in a disinfectant solution and
wrung out.

zz Be careful not to get your fingers or hand caught


when raising the heater.
zz Do not apply a strong force to the raised heater.

MAINTENANCE
Otherwise, it may cause a malfunction.
zz When putting the heater back down, push it down
gently.
zz When propping the heater against the condition-
ing chamber, be sure to do so gently.

(8) Disinfect the removed parts.

Parts that are to


be cleaned by
immersing them Fan
in a disinfectant
solution

Parts that are to Mattress platform


be cleaned using Tray for weight monitor (if equipped
a soft cloth that with a weight monitor)
has been soaked Weight monitor module (if equipped
in a disinfectant with a weight monitor)
solution and Mattress platform tray
wrung out Middle board and fan cover

(9) After cleaning and disinfecting, allow each part to


dry suffuciently and reassemble all parts removed
in reverse order.

37
Cleaning and Disinfection

4-3. Humidity Chamber


Skip to “4-4. Others” if your unit is not equipped with a humidification function.
(1) Lower the lever until the humidity chamber is
pulled halfway out. Lift up the humidity chamber
slightly and take it out.

zz Allow the humidity chamber and the water in it to


cool down sufficiently before removing the humidi-
ty chamber. The temperature of the water in the
humidity chamber can be high enough to cause
burns. The temperature of the water in the cham-
ber will exceed 70°C.
zz The humidity chamber is heavy. Be sure to hold it
with both hands.

(2) Remove the cartridge tank, the tank cap and the Boiler cap Humidity
boiler cap from the humidity chamber and disinfect chamber
them.
Parts that are to
be cleaned by Cartridge tank
immersing them Tank cap
in a disinfectant Boiler cap Tank cap
solution
Parts that are to Cartridge tank
be cleaned using
a soft cloth that
has been soaked Humidity chamber
in a disinfectant
solution and
wrung out

Boiler
zz The humidity chamber contains electric parts.
Never immerse it in a disinfectant solution. Do not
rub the water level sensor of the humidity cham-
ber or the surface of the boiler with a metal brush
or any other hard material. Otherwise, it may Water level
sensor
cause a malfunction.

(3) After disinfecting, allow each part to dr y suffuc-


iently and reassemble the removed parts of the hu-
midity chamaber to their former positions before
placing it back to the incubator.

zz Be sure to attach the boiler cap and the cartridge


tank without fail.
38
Cleaning and Disinfection

4-4. Others
JJ Display
Body: Clean it using a soft cloth that has been
soaked in a disinfectant solution and
wrung out.
LCD panel: Clean the surface of the liquid crystal pan-
el lightly with a dry cloth. Use a specified
disinfectant solution when necessary.

MAINTENANCE
zz The LCD panel surface is specially treated. Do
not rub it hard. Otherwise, it may cause a mal-
function.
When cleaning the surface of the liquid crystal
panel using a disinfectant solution, dampen a
cloth in the solution and wring it out sufficiently to
prevent any solution from entering inside the pan-
el, and then clean the surface gently.
zz Never immerse the display in a disinfectant solu-
tion. Otherwise, it may cause a malfunction.

JJ Mattress
Take out the mattress before placing another infant in
Mattress
the incubator. Clean the mattress with a soft cloth
dampened with a disinfectant solution. Since the mat-
tress consists of a special sponge sealed up in a vinyl
cover, the sponge inside cannot be contaminated unless
the cover gets damaged.

JJ Skin temperature probe


Wipe a used skin temperature probe lightly with a soft
dry cloth. Wipe and disinfect the heat-sensing portion
with a soft cloth dampened with a disinfectant solution.
Be sure to keep the skin temperature probe in its case.

zz Never clean the skin temperature probe using al-


cohol, otherwise the material will harden.

39
Troubleshooting

[5] Troubleshooting

5-1. Alarms

This incubator is provided with the following alarms. If an alarm condition should occur, check
for a possible cause of the alarm and take the correct measures. If the alarm is caused most
likely by a failure, the unit needs to be repaired. Indicate on the incubator that it is out of order
and contact your local Atom representative.

Condition causing The unit during the Resetting the Alarm


Category Alarm name Message Priority
the alarm alarm condition alarm silence
The alarm will be
This alarm will occur
MC high Incubator air The incubator reset automatically
before the incubator 10
temperature temperature is heater will be when the incubator Medium
air temperature min.
alarm rising. turned off. air temperature falls
exceeds 38°C.
below 37°C.
MC (override The alarm will be
This alarm will occur
mode ) or SC Incubator air The incubator reset automatically
before the incubator 10
high temperature is heater will be when the incubator Medium
air temperature min.
temperature rising. turned off. air temperature falls
exceeds 40°C.
alarm below 38°C.
This alarm will occur
Incubator air The alarm will be
if the incubator air
Set temperature temperature Temperature reset automatically
temperature deviates 15
alarm deviates from control will be when the deviation Low
from the set tempera- min.
(MC±3°C) the set tempera- continued. decreases to less
ture by 3°C or
Temperature & Heat

ture. than 3°C.


more .✽1

This alarm will occur The alarm will be


Skin tempera-
Set temperature if the skin tempera- Temperature reset automatically
ture deviates 15
alarm ture1 deviates from control will be when the deviation Low
from the set min.
(SC±1°C) the set temperature continued. decreases to less
temperature.
by 1°C or more✽1. than 1°C.
The skin tempera-
ture probe will
not function.
This alarm will occur
Abnormality in (The skin
Skin if a wire of the skin Remove the skin
yellow skin temperature is 15
temperature temperature 1 probe temperature probe Low
temperature not displayed.) min.
probe alarm has snapped or from the infant.
probe. The incubator
shortcircuited.✽2
heater will be
turned off (in the
SC mode).
Check the This alarm will occur The incubator The alarm will be
Skin
connection of if the skin tempera- heater will be reset automatically
temperature 10
the yellow skin ture 1 probe is not turned off. when the skin Medium
probe alarm min.
temperature connected in the SC (SC will not temperature probe is
(SC)
probe. mode.✽2 function.) connected.

✽1 If any disruption should occur to the skin temperature 2 probe, warning information will be given to the user.
✽2 The alarm will not occur for 30 minutes when the setting is changed.

40
Troubleshooting

Condition causing The unit during the Resetting the Alarm


Category Alarm name Message Priority
the alarm alarm condition alarm silence
Check that the The humidifying
This alarm will occur The alarm will be reset
Humidity humidity heater will be turned
if the humidity automatically when the 15
chamber off chamber is off. Low
chamber is not humidity chamber is min.
alarm attached Humidity control
attached. attached correctly.
properly. will not start.
This alarm will occur
Fill the humidity The unit will automatically
if the humidity The humidifying
chamber with return to the normal state 10
No water alarm chamber has become heater will be Medium
sterile distilled when sterile distilled water min.
empty during turned off.
water. is added.
humidity control.
The humidifying The unit will automati-
This alarm will occur heater will be cally return to the
Humidity

MAINTENANCE
Humidity if condensation forms turned off. normal state when the 10
sensor is Medium
sensor alarm on the humidity “– – ” will be condensation on the min.
condensing
Humidity

sensor. displayed on the humidity sensor


RH display. disappears.
This alarm will occur The alarm will be reset
The humidify- The humidifying
Humidity if any disruption is automatically when the 10
ing heater is not heater will be Medium
chamber alarm detected with the humidity chamber is min.
operating turned off.
humidifying heater. attached correctly.
Incubator This alarm will occur if the
The alarm will be reset
humidity relative humidity in the
Set humidity Humidity control automatically when the 15
deviates from incubator deviates from Low
alarm will be continued. deviation decreases to min.
the set humid- the set humidity by 3% or
less than 3%.
ity. more for 15 minutes.
This alarm will occur if
Humidification Turn humidification off,
the relative humidity in
disabled to The humidifying check the condition of
Low humidity the incubator remains 15
prevent heater will be the incubator,✽3 and then Low
alarm below the set humidity by min.
condensation turned off. turn humidification on
3% or more for at least
from forming. again.
one hour.
O2 sensor (L)
failed calibra- Recalibrate the oxygen
tion. This alarm will occur sensors for a specified
Oxygen sensor
if the oxygen sensors value. Replace the 15
alarm (during Low
O2 sensor (R) have not been defective sensors with min.
calibration)
failed calibra- calibrated properly. functional ones
tion. (calibration required).

Recalibrate the
This alarm will occur if
oxygen sensors for a
the oxygen concentra-
Oxygen sensor specified value.
Calibrate O2 tion detected by one Oxygen control 10
alarm (during Replace the defective Medium
Oxygen

sensor. sensor deviates from that will be continued. min.


control) sensors with
detected by the other
functional ones
sensor by 7% or more.
(calibration required).
Oxygen This alarm will occur if the The alarm will be
Oxygen concentration in oxygen concentration in the reset automatically
Oxygen control
concentration incubator incubator deviates from the when the deviation Medium 2 min.
will be continued.
alarm (±3%) deviates from set oxygen concentration by decreases to less
the set value. 3% or more.✽4 than 3%.
This alarm will occur if The alarm will be
the oxygen supply is reset automatically
Oxygen flow No oxygen Oxygen control
interrupted or if oxygen when a normal Medium 2 min.
rate alarm delivered. will be continued.
has stopped flowing supply of oxygen is
during oxygen control. detected.

✽3 Check that all the ports and admittance panels are securely closed and that the packings are securely attached.
✽4 The alarm will not occur for 40 minutes when the setting is changed.

41
Troubleshooting

Condition causing The unit during the Resetting the Alarm


Category Alarm name Message Priority
the alarm alarm condition alarm silence
Pulse Oximeter The alarm will be
This alarm will occur
SpO2 reading reset automatically
SpO2 upper if the SpO2 upper Measurement
has exceeded when the reading Medium 2 min.
limit alarm alarm limit is will be continued.
upper alarm falls below the upper
Common to both Masimo and Nellcor

exceeded.
limit. alarm limit.
Pulse Oximeter The alarm will be
This alarm will occur
SpO2 reading reset automatically
SpO2 lower limit if the SpO2 lower Measurement
has exceeded when the reading Medium 2 min.
alarm alarm limit is will be continued.
lower alarm exceeds the lower
deviated.
limit. alarm limit.
Pulse Oximeter The alarm will be
This alarm will occur
Pulse rate Pulse rate reset automatically
if the pulse rate upper Measurement
upper limit reading has when the reading Medium 2 min.
alar m limit is exceed- will be continued.
alarm exceeded upper falls below the upper
ed.
alarm limit. alarm limit.
Pulse Oximeter The alarm will be
This alarm will occur
Pulse rate reset automatically
Pulse rate lower if the pulse rate lower Measurement
reading has when the reading Medium 2 min.
limit alarm alarm limit is will be continued.
exceeded lower exceeds the lower
deviated.
alarm limit. alarm limit.
The unit will automatically
This alarm will return to the normal state
Pulse Oximeter activate if the SpO2 when it is reset by the
No sensor Check the sensor is discon- “– – –” will be Alarm silence switch
High Reset
connected patient cable nected from the displayed. (function disabled) or
Pulse Oximeter

connection. patient cable when the SpO2 sensor and


connector. patient cable are correctly
connected.
Pulse Oximeter This alarm will The alarm will be
Sensor off Confirm proper activate if the SpO2 “– – –” will be reset automatically
High 2 min.
patient placement of sensor comes off the displayed. when the sensor is
the sensor. patient. attached properly.
The unit will
Pulse Oximeter This alarm will
automatically return
Sensor Check the activate if the SpO2 “– – –” will be
to the normal state High Reset
disconnect sensor connec- sensor is not displayed.
when the sensor is
tion. connected.
Massimo

correctly connected.
The unit will automati-
Pulse Oximeter This alarm will occur
“– – –” will be cally return to the
Pulse search No pulse when it is difficult to High 2 min.
displayed. normal state when
detected. detect a pulse.
pulses are detected.
This alarm will activate
Pulse Oximeter Replace the
Defective if the SpO2 sensor has “– – –” will be
Sensor abnor- defective sensor with Low –
sensor become defective and displayed.
mal. a functional one.
cannot be recognized.
This alarm will occur Replace the
Pulse Oximeter
if the patient cable has “– – –” will be defective patient
Defective cable Patient cable Low –
become defective and displayed. cable with a
abnormal.
cannot be recognized. functional one.
Pulse Oximeter This alarm will activate
This alarm will occur
Internal system if the SpO2 sensor is
if the unit has “– – –” will be 15
Internal error abnormal. not connected (or the Low
encountered a displayed. min.
Power cycle the connector is discon-
problem.
incubator. nected).

42
Troubleshooting

Condition causing The unit during the Resetting the Alarm


Category Alarm name Message Priority
the alarm alarm condition alarm silence
The unit will
Pulse Oximeter This alarm will occur automatically return
Pulse search No pulse when it is difficult to to the normal state High 2 min.
detected. detect a pulse. when pulses are
detected.
This alarm will
The unit will
Pulse Oximeter activate if the SpO2
automatically return
Sensor Check the sensor is not
to the normal state Medium Reset
disconnect sensor connec- connected (or the
when the sensor is
tion. connector is discon-
correctly connected.
nected).
The unit will

MAINTENANCE
Pulse Oximeter This alarm will
automatically return
Confirm proper activate if the SpO2
Sensor off to the normal state Medium 2 min.
placement of sensor comes off the
when the sensor is
the sensor. patient.
correctly attached.
Pulse Oximeter

Replace the
Nellcor

“0” or “– – – ” defective sensor with


will be displayed a functional one.
This alarm will
(When the connec-
Pulse Oximeter activate if the SpO2
Defective tor is removed,
Sensor abnor- sensor has become Medium 2 min.
sensor “Defective sensor”
mal. defective and cannot
alarm will be
be recognized.
replaced with
“Sensor disconnect”
alarm.
Pulse Oximeter
This alarm will occur
Internal system
if the unit has Disable the pulse 15
Internal error abnormal. Power Low
encountered a oximeter function. min.
cycle the
problem.
incubator.
Pulse Oximeter
This alarm will occur
Communication
Communication if the unit has Disable the pulse 15
abnormal. Power Low
error encountered a oximeter function. min.
cycle the
problem.
incubator.

43
Troubleshooting

Condition causing The unit during the Resetting the Alarm


Category Alarm name Message Priority
the alarm alarm condition alarm silence
This alarm will activate
if the sensor module is This alarm will be
placed at a position automatically reset
Sensor Place the sensor The fan will
other than the when the sensor
moduleposition module back in continue normal Medium 2 min.
calibration position or module is placed
alarm its proper place. operation.
the normal position for back in its correct
15 or more seconds position.
after calibration.
The fan will be The unit will
This alarm will occur stopped. automatically return
Filter cover Close the filter
if the filter cover is The incubator to the normal state Medium 2 min.
alarm cover.
left open. heater will be when the filter cover
turned off. is closed.
Disconnect power The fan will continue Attach the fan
This alarm will occur
and check the fan normal operation. properly, and then 15
if the fan isn’t Low
is properly The incubator heater turn the power on min.
attached properly.
attached. will be turned off. again.
The fan will be The unit will automatically
Check the fan This alarm will occur
stopped. return to the normal state
cover is if the fan cover or the
The incubator when the fan cover or Medium 2 min.
Fan alarm properly middle board isn’t
heater will be middle board is attached
attached. attached properly.
turned off. correctly.
The fan will rotate
This alarm will occur
Revolving speed at an available rate.
if the fan rotates at a Impossible to reset 10
of the fan is The incubator Medium
lower rate than the alarm. min.
decreased. (E4) heater will be
specified.
Others

turned off.
Abnormality in This alarm will occur if
the incubator a wire of the incubator
The incubator
air temperature air temperature sensor
heater will be
sensor is (for control) has
turned off.
detected. snapped or shortcir-
(E262) cuited. 10
Medium
Abnormality in This alarm will occur if min.
System failure Impossible to reset
the incubator a wire of the incubator
alarm Incubator air tem- the alarm.
air temperature air temperature sensor
perature control
sensor is (for display) has
will be continued.
detected. snapped or shortcir-
(E263) cuited.
Incubator This alarm will occur if The incubator
10
heater abnor- a wire of the incubator heater will be Medium
min.
mal. (E7) heater has snapped. turned off.
This alarm will occur if
the power supply is
interrupted due to
power failure, a Impos-
No message
disconnected power sible
Power failure/ (The power No control
plug, a broken power Impossible to reset to
internal error failure alarm All the heaters High
cord, a tripped breaker the alarm. silence
alarm indicator will will be turned off.
or some other cause, the
come on.)
or if some internal alarm
error (a defective CPU
or a defective main
board) has occurred.

44
Troubleshooting

5-2. Troubleshooting

If the unit seems to be defective, stop using it immediately, indicate on the unit that it is out of
order, and contact your local Atom representative.

MAINTENANCE
Check the following points before requesting repair services.

Trouble Action to take


Nothing is displayed on the display zz Check that the power cord is connected to the AC inlet and a power outlet.
when the power switch is turned on, zz Check the breaker of the hospital (by connecting another electric device
and the power failure alarm activates. to the power outlet used for the incubator).

Nothing is displayed on the display, zz Check that the display connection cable is correctly connected to the
and an audible alarm is given. main body and the display.

zz Check that the incubator air temperature is not set too low.
zz Check that the supply voltage is not low. (The incubator should not share
a power outlet with another device.)
The incubator air temperature does
zz Check that the fan is neither damaged nor deformed.
not rise.
zz Check that the snap-open access ports are closed.
zz Check that the admittance panels are closed.
zz Check that the tube introduction slit packing is correctly attached.

zz Check that the incubator air temperature is not set too high.
zz Check that the incubator is not exposed to direct sunlight or affected by a
heating apparatus nearby.
The incubator air temperature rises zz Check that the air inlet in the incubator is not blocked by obstacles such
too high. as a diaper, gauze, etc.
zz Check that the incubator air temperature is not set too low relative to the
room temperature.
zz Check that a phototherapy unit is not in use.

zz Check that the air outlets in the incubator are not blocked by obstacles
such as a diaper, gauze, etc.
zz Check that the cartridge tank is filled with distilled water.
zz Check that the humidity chamber cover is closed properly.
Humidity does not rise.
zz Check that the boiler cap is fitted properly.
zz Check that the snap-open access ports are closed.
zz Check that the admittance panels are closed.
zz Check that the tube introduction slit packing is correctly attached.

45
Troubleshooting

Trouble Action to take


zz Check that the relative humidity is not extremely high due to the rainy
Humidity rises too high.
season or some other cause.

zz Check that oxygen is being supplied reliably (when the oxygen controller
is in use).
The oxygen concentration does not zz Check that the flow rate is set properly on the oxygen flowmeter.
rise. zz Check that the access ports are closed securely.
zz Check that the packings are attached securely.
zz Check that the filter is attached securely.

zz Check that the cable is not caught in the weighing section.


Different readings are obtained every
zz Check that an instrument on the mattress platform leans against an inner
time the infant is weighed.
wall of the incubator.

46
Troubleshooting

5-3. Troubleshooting

5-3-1. Troubleshooting When the Unit Cannot Be Controlled Properly

Trouble Check
The incubator air temperature does 1. Check that the incubator air temperature is not set too low.
not rise. 2. Check that the unit is not installed in the current of an air-condi-
tioner or by a cold window. Avoid installing the unit in such a
place to prevent heat loss to the environment.
3. A temporary temperature drop might have been caused by open-

MAINTENANCE
ing and closing an admittance panel. Wait for a while and check
the unit again.
4. Check that the supply voltage is not low. The incubator should
not share a power outlet with another device.
5. Check for a fan alarm message on the display.
6. The incubator air temperature does not exceed 38°C in the man-
ual control mode.
The incubator air temperature does not exceed 40°C in the man-
ual control (override) mode or the servo control mode.

The incubator air temperature rises 1. Check that the incubator air temperature is not set too high.
too high. 2. Check that the unit is not installed in direct sunlight or near a
heating apparatus. Avoid installing the unit in such a place so that
it may not be affected by external thermal conditions.
3. Check that the air inlet in the unit is not blocked by a diaper,
gauze, etc.
4. A temporary temperature rise might have been caused by open-
ing and closing an admittance panel. Wait for a while and check
the unit again.
5. Check that the incubator air temperature is not set too low rela-
tive to the room temperature. Set the temperature at least 3°C
higher than the room temperature.
6. Check that neither a phototherapy unit nor a heating humidifier
is in use.
Set the temperature at least 5°C higher than the room tempera-
ture when these units are used.
7. The incubator air temperature may rise due to the heat generated
by the infant itself.

Humidity does not rise. 1. Check that the relative humidity is not set too low.
2. Check for the “humidity chamber off alarm” indicator.
3. Check for the “no water alarm” indicator.
4. Check that the steam port in the unit is not blocked.

Humidity rises too high. 1. Check that the relative humidity is not set too high.
2. Check that the relative humidity in the room where the unit is in-
stalled is not extremely high.

47
Troubleshooting

Trouble Check
The oxygen concentration does not 1. Check that the flow rate is not set too low on the oxygen flowme-
rise. ter.
2. Check that the access ports are closed securely.
3. Check that all the packings are attached securely.
4. Check that the filter is attached securely.

When the oxygen controller is in use:


1. Check that the oxygen concentration is not set too low.
2. Check that oxygen is being supplied reliably at a pressure within
the specified range.
3. Check that the access ports are closed securely.
4. Check that all the packings are attached securely.
5. Check that the filter is attached securely.

The oxygen concentration rises too 1. Check that the flow rate is not set too high on the oxygen flowme-
high. ter.

When the oxygen controller is in use:


1. Check that the oxygen concentration is not set too high.

5-3-2. Troubleshooting When the Unit Does Not Function Properly


(1) When any of the following messages is displayed on the screen:
“Abnormality in the yellow skin temperature probe.”
“Check the connection of the yellow skin temperature probe.”
“Check that the humidity chamber is attached properly.”
“Fill the humidity chamber with sterile distilled water.”
“Humidity sensor is condensing.”
“Humidifying heater abnormal. (E8)”
“Incubator humidity deviates from the set humidity.”
“O2 sensor (L) failed calibration.”
“O2 sensor (R) failed calibration.”
“Oxygen concentration in incubator deviates from the set value.”
“No oxygen delivered.”
“Pulse Oximeter: Check the patient cable connection.”
“Pulse Oximeter: Check the sensor connection.”
“Pulse Oximeter: Sensor abnormal.”
“Pulse Oximeter: Patient cable abnormal.”
“Pulse Oximeter: Internal system abnormal. Power cycle the incubator.”
“Pulse Oximeter: Communication abnormal. Power cycle the incubator.”
“Place the sensor module back in its proper place.”
“Close the filter cover.”
“Disconnect power and check the fan is properly attached.”
“Check the fan cover is properly attached.”
“Revolving speed of the fan is decreased. (E4)”
“Abnormality in the incubator air temperature sensor is detected. (E262)”
“Abnormality in the incubator air temperature sensor is detected. (E263)”

48
Troubleshooting

“Incubator heater abnormal. (E7)”


“Display Communication Fault. (E1025)”
“Internal Error. (E10)” / “Internal Error. (E13)”
“Internal Error. (E259)
“Internal Error. Power cycle the incubator. (E2)
“Set Temperature. (E1)”
“Set Humidity. (E1)”
“Set Oxygen concentration. (E1)”
“Weighing scale abnormal. (E-F0)”

(2) When no message is displayed on the screen:


The power failure alarm indicator is flashing red.

MAINTENANCE
The display blacks out and nothing is displayed.(The screen is blank.)
The display does not respond when the screen is touched.
No audible alarm is given.
No audible alarm is given in a power failure alarm condition.
The alarm lamp on the display does not come on.
The weight screen cannot be displayed.
The clock on the display does not operate properly.
The Hi-Low Stand and Table is not adjustable vertically.

49
Troubleshooting

(1) When any of the following messages is displayed on the screen:


“Abnormality in the yellow skin temperature probe.”

The alarm is still displayed even NO


after the skin temperature probe is Failure of the skin temperature probe
replaced with a functional one.

YES

Failure of the detection board

“Check the connection of the yellow skin temperature probe.”

The yellow skin temperature probe is NO Connect the yellow skin temperature
connected securely to the skin probe securely to the skin
temperature probe connecting port 1. temperature probe connecting port 1.

YES

Failure of the detection board

50
Troubleshooting

“Check that the humidity chamber is attached properly.”

NO
The humidity chamber is fitted in. Fit in the humidity chamber.

YES

The boiler cap is attached to the NO Attach the boiler cap to the humidity
humidity chamber. chamber.

MAINTENANCE
YES

The humidity chamber is inserted NO Insert the humidity chamber


completely into the unit. completely into the unit.

YES

The connector of the position NO Connect the connector of the


detection board is connected
position detection board securely.
properly.

YES

Failure of the position detection board


Failure of the main board

51
Troubleshooting

“Fill the humidity chamber with sterile distilled water.”

The cartridge tank is filled with a NO Add more sterile distilled water in
sufficient volume of sterile distilled
the cartridge tank.
water.

YES
The alarm message is still
displayed even after the humidity NO
Failure of the humidity chamber
chamber is replaced with
a functional one.

YES

The cable from the humidity NO Connect the cable from the humidity
chamber connector is connected
chamber connector securely.
properly.

YES

Failure of the humidity chamber


connector
Failure of the main board

52
Troubleshooting

“Humidity sensor is condensing.”

Condensation has formed on the YES


Dry the humidity sensor.
humidity sensor.

NO

The cable of the sensor module is NO Connect the connector of the cable
connected properly to the sensor
of the sensor module securely.
module connecting port.

MAINTENANCE
YES
The alarm message is still
displayed even after the sensor NO
Failure of the sensor module
module is replaced with
a functional one.

YES

Failure of the detection board

✽ Condensation may form inside the sensor module when it gets cooled rapidly after the incubator has been
operated with a high humidity setting. The sensor module will return to its normal operation when the
condensation disappears.

53
Troubleshooting

“Humidifying heater abnormal. (E8)”

The alarm message is still


displayed even after the humidity NO
Failure of the humidity chamber
chamber is replaced with
a functional one.

YES
When the humidity chamber is
correctly connected, the resistance NO Failure of the humidity chamber
between the connectors JC2 of
connector
the humidity chamber connector
cable is approximately 100 Ohm.

YES

The cable of the humidity chamber NO Connect the cable of the humidity
connector is connected properly. chamber connector securely.

YES

The fuse of the heater control board YES


Replace the fuse.
has blown. (F2)

NO

The cable is connected properly NO


both to the heater control board and Connect the connectors securely.
the main board.

YES

Failure of the heater control board

54
Troubleshooting

“Incubator humidity deviates from the set humidity.”

The relative humidity in the YES Select a higher humidity setting or


incubator has risen due to the
turn the humidity control off.
infant’s insensible water loss.

NO
Close the access ports and
The packings are intact and NO the admittance panels securely.
attached securely. If any of them or their packings
is damaged, replace it.

MAINTENANCE
YES

The humidity is set too high YES


compared to the relative humidity Select a lower humidity setting.
level in the incubator.

NO

The steam gate in the conditioning YES Remove the obstacle from
chamber is blocked. the steam gate.

NO
The alarm message is still
displayed even after the sensor NO
Failure of the sensor module
module is replaced with
a functional one.

YES

Failure of the detection board

55
Troubleshooting

“O2 sensor (L) failed calibration.”


“O2 sensor (R) failed calibration.”

Recalibrate the sensor.

YES
The alarm message disappears. Nothing abnormal

NO

Both of the oxygen sensors are NO Connect the oxygen sensors


connected properly to the sensor
securely.
module.

YES

The connector pin of the oxygen YES


Replace the oxygen sensors.
sensor is bent.

NO

The oxygen sensors have been YES


Replace both oxygen sensors.
used for at least one year or so.

NO

YES
The oxygen sensor is defective. Replace the oxygen sensors.

NO

The alarm message is still displayed NO


even after the sensor module is Failure of the sensor module
replaced with a functional one.

YES

Failure of the detection board

56
Troubleshooting

“Oxygen concentration in incubator deviates from the set value.”

The supply pressure of the oxygen


NO Adjust the supply pressure of the
from the oxygen supply port 2
oxygen to the normal range
is within the normal range
(294~490kPa).
(294~490kPa).

YES

The hose connected to the oxygen NO Replace the piping connecting hose.
supply port 2 is intact and the
Connect the connector securely.
connector is connected securely.

MAINTENANCE
YES

The access ports and the NO Close the access ports and the
admittance panels are intact and admittance panels securely.
closed securely. If any of them is damaged, replace it.

YES

NO Attach the packings securely.


The packings are intact and
If either the filter cover or the filter
attached securely.
packing is damaged, replace it.

YES

The filter is intact and sufficiently NO Attach the filter securely.


clean, and it is attached securely. If it is damaged or dirty, replace it.

YES

The filter cover and the filter packing NO Attach the filter packing securely.
are intact and the packing is If either the filter cover or the filter
attached securely. packing is damaged, replace it.

YES

The oxygen sensors are not YES


Recalibrate the oxygen sensors.
calibrated.

NO

The pipe of the oxygen controller is NO If the pipe is damaged, replace it.
intact and connected properly. Connect the pipe securely.

YES

Replace the oxygen sensors.


Failure of the oxygen controller

57
Troubleshooting

“No oxygen delivered.”

The supply pressure of the oxygen


NO Adjust the supply pressure of the
from the oxygen supply port 2 is
oxygen to the normal range
within the normal range
(294~490kPa).
(294~490kPa).

YES

The hose connected to the oxygen NO Replace the piping connecting hose.
supply port 2 is intact and the
Connect the connector securely.
connector is connected securely.

YES

The pipe of the oxygen controller is NO If the pipe is damaged, replace it.
intact and connected properly. Connect the pipe securely.

YES

Failure of the oxygen controller

58
Troubleshooting

“Pulse Oximeter: Check the patient cable connection.”


“Pulse Oximeter: Check the sensor connection.”

The SpO2 sensor/the patient cable NO Connect the SpO2 sensor/


is connected properly. the patient cable securely.

YES

The SpO2 sensor/the patient cable YES Replace the SpO2 sensor/
has a broken wire. the patient cable.

MAINTENANCE
NO

Failure of the pulse oximeter

“Pulse Oximeter: Sensor abnormal.”


“Pulse Oximeter: Patient cable abnormal.”

The SpO2 sensor/the patient cable YES Replace the SpO2 sensor/
has a broken wire. the patient cable.

NO

Failure of the pulse oximeter

“Pulse Oximeter: Internal system abnormal. Power cycle the incubator.”


“Pulse Oximeter: Communication abnormal. Power cycle the incubator.”

The pulse oximeter operates


normally after the incubator is
power cycled.

NO

Failure of the pulse oximeter

59
Troubleshooting

“Place the sensor module back in its proper place.”

YES Place the sensor module


The sensor module is pulled out
back in its proper place
for 21% calibration.
for normal operation.

NO

The connector of the sensor module NO Connect the connector of


is connected properly. the sensor module securely.

YES

The sensor module holder is YES


Defect of the sensor module holder
damaged.

NO
The alarm message is still
displayed even after the sensor NO
Failure of the sensor module
module is replaced with
a functional one.

YES

Failure of the detection board

“Close the filter cover.”

The alarm message is still NO


displayed even after the filter cover Nothing abnormal
is closed.

YES

YES
The filter cover is damaged. Replace the filter cover

NO
Disconnection of the connector of
the position detection board or
failure of the position detection
board

60
Troubleshooting

“Disconnect power and check the fan is properly attached.”

Turn off the power switch.

NO
The fan is attached. Attach the fan.

MAINTENANCE
YES

YES
The fan is visibly damaged. Replace The fan

NO

The fan is inserted securely up to NO Insert the fan securely up to the


the bottom of the fan motor axis. bottom of the fan motor axis.

YES

The fan revolves when the power NO


Failure of the fan motor
switch is turned on.

YES

The connector of the position NO


detection board of the fan motor Connect the connector securely.
is connected.

YES

Failure of the position detection board

61
Troubleshooting

“Check the fan cover is properly attached.”

Turn off the power switch.

The middle board and the fan cover NO Attach the middle board and
are attached. the fan cover.

YES

The middle board or the fan cover YES Replace the middle board or
is visibly damaged. the fan cover.

NO

The connector of the position NO


Connect the connector securely.
detection board is connected.

YES

Failure of the position detection


board

“Revolving speed of the fan is decreased. (E4)”

Turn off the power switch.

Something is blocking the rotation YES Remove the obstacle blocking the
of the fan. rotation of the fan.

NO

Failure of the fan motor

62
Troubleshooting

“Abnormality in the incubator air temperature sensor is detected. (E262)”


“Abnormality in the incubator air temperature sensor is detected. (E263)”

The connector of the sensor module NO


is connected properly to the sensor Connect the connector securely.
module connecting port.

YES
The alarm message is still
displayed even after the sensor NO
Failure of the sensor module
module is replaced with
a functional one.

MAINTENANCE
YES

Failure of the detection board

“Incubator heater abnormal. (E7)”

YES Remove the obstacle blocking the


The thermostat has activated.
airway and causing overheating.

NO

The heater is intact without NO Replace the defective heater.


a broken wire and the connector is
Connect the connector securely.
connected securely.

YES

The fuse of the heater control board YES


Replace the fuse. (F1)
has blown.

NO

The heater control board and NO


the main board are connected Connect the connector securely.
securely.

YES

Failure of the heater control board


or the main board

63
Troubleshooting

“Display Communication Fault. (E1025)”

The cable connecting the display YES


Replace the cable.
with the main body is defective.

NO

Failure of the main board

“Internal Error. (E10)” / “Internal Error. (E13)”

Failure of the heater control board


Failure of the main board

“Internal Error. (E259)”

Failure of the detection board


Failure of the sensor module

“Internal Error. Power cycle the incubator. (E2)”

The incubator operates normally


after it is power cycled.

NO

The detection board and the main YES Connect the connectors securely.
board are connected properly.
Replace the cable.
The cable is intact.

NO

Failure of the detection board


Failure of the main board

64
Troubleshooting

“Set Temperature. (E1)”


“Set Humidity. (E1)”
“Set Oxygen concentration. (E1)”

Select a desired setting.

Failure of the main board if the


alarm message is displayed

MAINTENANCE
every time the power is turned on

“Weighing scale abnormal. (E-F0)”

Power cycle the incubator.

The alarm message is still displayed.

YES

Failure of the weight monitor module

65
Troubleshooting

(2) When no message is displayed on the screen:


The power failure alarm indicator is flashing red.

An audible alarm (pip pip pip…pip


pip) is given from the buzzer of the
main body.

NO

The power supply to the installation YES Restore the power supply to the
site (room) is interrupted. installation site (room).

NO

The power cord is connected NO


Connect the power cord securely.
properly.

YES

YES
The power cord has a broken wire. Replace the power cord.

NO

NO Remove the power cord and then


The audible alarm stops when the
connect it again in ten seconds
power switch is turned off.
or so.

YES

NO
DC12V is supplied to the display. Failure of the oxygen controller

YES
Failure of the control power
The voltage is output from the NO transformer
secondary side of the control
or meltdown of the fuse (F4) on the
power transformer.
heater control board

YES

Failure of the main board

66
Troubleshooting

The display blacks out and nothing is displayed. (The screen is blank.)

The power failure alarm indicator is YES See (2) “The power failure alarm
flashing red. indicator is flashing red.”

NO

The display connecting cable is NO Connect the cable securely.


connected properly without a broken If the cable has a broken wire,
wire. replace the cable.

MAINTENANCE
YES

YES Disconnection of the connector


The display operates normally
in the display
when it is replaced.
Failure of the LCD display board

NO

The power switch is in the ON NO


Turn on the power switch.
position.

YES

The connector of the power switch NO Connect the connector of the power
is connected properly. switch securely.

YES

Failure of the power switch


Failure of the main board

67
Troubleshooting

The display does not respond when the screen is touched.

Interference is occurring between YES Correct the attachment of


the touch panel and the front panel. the LCD display.

NO

YES Calibrate the touch panel.


Calibration failure of the touch panel See “2-4. Calibrating the Touch
Panel.”

NO

The cable in the display is NO


Connect the cable securely.
connected properly.

YES

Failure of the LCD display


Failure of the LCD display board

No audible alarm is given.

The connector of the speaker in the NO


Connect the connector securely.
display is connected properly.

YES

YES
The speaker is damaged. Failure of the speaker

NO

Failure of the LCD display board

68
Troubleshooting

No audible alarm is given in a power failure alarm condition.

No audible alarm is given even YES


See (2) “No audible alarm is given.”
in normal use.

NO

• A power failure alarm occurred recently. The battery for power failure
• The unit has been out of use for a alarm on the main board is not
long time. YES
charged. Connect the unit to the
• In a power failure alarm condition, an
audible alarm sounds loud enough at supply mains and charge the

MAINTENANCE
first, but it gradually becomes lower. battery for about 50 hours.

NO

The battery for power failure alarm YES Replace the battery for power failure
has deteriorated. alarm.

NO
The connector of the battery for
power failure alarm (the replaced YES
Connect the connectors securely.
one) on the main board has
come off.

NO

Failure of the buzzer

The alarm lamp on the display does not come on.

Failure of the LCD display board

✽ The alarm lamp comes on only in a high priority alarm condition.

69
Troubleshooting

The weight screen cannot be displayed.

The weight monitor function has not


The weight screen display switch NO been set yet or is set incorrectly.
appears on the screen. Contact your local Atom
representative.

YES

See (2) “The display does not


respond when the screen
is touched.”

The clock on the display does not operate properly.

The unit has been used for more YES Replace the button cell battery
than four years or so. on the LCD display board.

NO

The clock operates normally in


normal use, but when the unit is YES Replace the button cell battery
operated after having been turned off
on the LCD display board.
for some time, the clock shows the
wrong time.

NO

Failure of the LCD display board

70
Troubleshooting

The Hi-Low Stand and Table is not adjustable vertically.

Burnout due to continuous


The Hi-Low Stand and Table has YES operation
been operated continuously for
Replace the Hi-Low stand
more than 2 minutes.
actuator.

NO

Something is in the way of the YES


Remove the object out of the way.
Hi-Low Stand and Table.

MAINTENANCE
NO

The enclosure of the Hi-Low Stand YES


Replace the enclosure.
and Table is deformed or damaged.

NO

One of the foot switches remains YES Release the switch which
pressed down. remains pressed down.

NO

When either of the foot switches is NO


pressed, the switch concerned Failure of the foot switch(es)
is pressed down properly.

YES

The connector of the position detec- NO


Connect the connector securely.
tion board is connected.

YES

Failure of the Hi-Low stand actuator


or Hi-Low control box.

71
Disassembly and Replacement Procedures

[6] Disassembly and Replacement Procedures

Before disassembling or replacing the unit, be sure to turn the power off, remove the power cord from the
AC inlet, and allow the incubator and the heaters to cool down sufficiently.
Also, after disassembling or replacing the unit, be sure to check functions based on “3-1. Inspection Check-
list” in “[3] Maintenance Inspection”.

6-1. Stand

6-1-1. Detaching the Main Body from the Stand

(1) Remove the screws securing the main body to the


stand table.
Remove the two hex socket head bolts (double
sems) using a 4mm hex wrench.

Hexagon socket head cap screw (double sems)

(2) Slide the main body.


Slide the stand table face in the direction of the ar-
row until the main body stops.

(3) Lift up the main body and detach it from the stand.
✽ Do not hold the handle (option) to lift up the
main body. Doing so may damage the handle.
Be sure to hold the lower part of the main body
to detach it from the stand.
Hi-Low stand
✽ Perform the same procedure to detach the main
body from the cabinet type stand.

(Front)

Cabinet type stand

(Front)

72
Disassembly and Replacement Procedures

(4) To reassemble, follow the disassembly procedure


in reverse.

L-shape hook Concave portion


zz To install the main body, align the L-shape hook
on the stand table face with the concave portion
on the lower part (bottom face) of the main body,
as well as the two screw hole positions.

6-1-2. Replacing the Hi-Low Stand Actuator

(1) Detach the main body from the stand.


Take steps (1)-(3) of “6-1-1. Detaching the Main
Body from the Stand”.
(2) Remove the stand table.
Remove the four torque screws (φ 8 × 80) using a
torque driver.

DISASSEMBLY AND REPLACEMENT


Torque screw (φ 8 × 80)

(3) Lift up the Hi-Low stand actuator cover in the direc-


tion of the arrow to remove it.
(4) Tilt the stand sideways.

Hi-Low stand actuator cover

73
Disassembly and Replacement Procedures

(5) Unplug the foot switch connector.


Remove the four pan head double sems screws
(M4 × 8) using a Phillips screwdriver, then unplug
the connector from the relay board for the foot
Pan head double sems screw (M4 × 8)
switch. For more information, see “8-1. Drive Unit”.

Connector

(6) Remove the controller box from the arch base.


Remove the two torque screws using a torque driv-
Connector
er, then unplug the connector from the Hi-Low
stand actuator.

Torque screw

(7) Remove the Hi-Low stand actuator from the arch


base.
Remove the four torque screws (φ 8 × 80) using a
torque driver.
Torque screw (φ 8 × 80)
(8) To reassemble, follow the disassembly procedure
in reverse.

zz When installing the connector of the Hi-Low stand


actuator, pay attention to the orientation of the ca-
ble.
zz Exercise care not to pinch the cable.
zz When installing the stand table, place the cord
cleat on the rear side.

74
Disassembly and Replacement Procedures

6-1-3. Replacing the Foot Switch

(1) Detach the main body from the stand.


Take steps (1)-(3) of “6-1-1. Detaching the Main
Body from the Stand”.
(2) Tilt the stand sideways.
✽ Exercise care to ensure you do not damage the
cord cleat or the L-shape hook.
(3) Unplug the foot switch connector.
Take step (5) of “6-1-2. Replacing the Hi-Low Cord cleat

Stand Actuator”. L-shape hook

(4) Remove the foot switch from the arch base.


Hex socket head bolt
Remove the hex socket head bolt (M8 × 40) and
(M8 × 40), spring washer
spring washer using a 6mm hex wrench.

DISASSEMBLY AND REPLACEMENT


(5) Remove the plate.
Remove the two screws using a Phillips screw-
driver.

Screw

(6) Remove the shaft.


Remove the E-ring using an E-ring pliers.
✽ A spring is installed between the foot switch and
the switch space. Exercise care not to damage it
during the assembly process.
(7) To reassemble, follow the disassembly procedure
in reverse. E-ring

zz Exercise care not to pinch the cable.

75
Disassembly and Replacement Procedures

6-1-4. Replacing the Relay Board for the Foot Switch

(1) Detach the main body from the stand.


Take steps (1)-(3) of “6-1-1. Detaching the Main
Body from the Stand”.
(2) Tilt the stand sideways.
✽ Exercise care to ensure you do not damage the
cord cleat or the L-shape hook.
(3) Unplug the foot switch connector.
Take step (5) of “6-1-2. Replacing the Hi-Low
Stand Actuator”.
(4) Remove the controller box from the arch base.
Disconnect the Hi-Low stand actuator cable from
the Hi-Low control box.

Cable

(5) Remove the relay board for the foot switch.


Unplug the connector on the relay board for the
foot switch, then remove the two pan head sems Connector
screws (M3 × 6) using a Phillips screwdriver. For
more information, see “8-1. Drive Unit”.
(6) To reassemble, follow the disassembly procedure
in reverse.
Pan head sems screw (M3 × 6)

zz Exercise care not to pinch the cable.

6-1-5. Replacing a Caster

(1) Detach the main body from the stand.


Take steps (1)-(3) of “6-1-1. Detaching the Main
Body from the Stand”.
(2) Tilt the stand sideways.
✽ Exercise care to ensure you do not damage the
cord cleat or the L-shape hook.

76
Disassembly and Replacement Procedures

(3) Remove the caster using the specialized tool. Rotate this part in the direction
of the arrow

(4) To reassemble, follow the disassembly procedure


in reverse.

Conductive
caster
zz Pay attention to the location of the conductive caster.

DISASSEMBLY AND REPLACEMENT


6-1-6. Replacing the Hi-Low Control Box

(1) Detach the main body from the stand.


Take steps (1)-(3) of “6-1-1. Detaching the Main
Body from the Stand”.
(2) Tilt the stand sideways.
✽ Exercise care to ensure you do not damage the
cord cleat or the L-shape hook.
(3) Take steps (3)-(4) of “6-1-4. Replacing the Relay
Board for the Foot Switch”.
(4) Remove the Hi-Low control box from the controller
box.
Unplug the connector of the relay board for the Terminal
foot switch, then disconnect the terminals of the
Hi-Low control box. For more information, see “8-1. Connector
Drive Unit”.
Remove the hex nuts (M4), spring washers, and Breaker

polished round washers (M4) using a 7mm wrench.


(5) To reassemble, follow the disassembly procedure
in reverse.

Hex nut (M4),


zz Exercise care not to pinch the cable. Spring washer,
Polished round
washer (M4)

77
Disassembly and Replacement Procedures

6-1-7. Replacing the Breaker

(1) Detach the main body from the stand.


Take steps (1)-(3) of “6-1-1. Detaching the Main
Body from the Stand”.
(2) Tilt the stand sideways.
✽ Exercise care to ensure you do not damage the
cord cleat or the L-shape hook.
(3) Take steps (3)-(4) of “6-1-4. Replacing the Relay
Board for the Foot Switch”.
(4) Remove the breaker from the controller box.
Disconnect all terminals from the breaker, then re-
move the nuts using a 14mm wrench. For more in- Terminal Nut
formation, see “8-1. Drive Unit”.
(5) To reassemble, follow the disassembly procedure
in reverse.

zz Exercise care not to pinch the cable.

6-1-8. Replacing the Power Indicator

(1) Detach the main body from the stand.


Take steps (1)-(3) of “6-1-1. Detaching the Main
Body from the Stand”.
(2) Tilt the stand sideways.
✽ Exercise care to ensure you do not damage the
cord cleat or the L-shape hook.
(3) Take steps (3)-(4) of “6-1-4. Replacing the Relay
Board for the Foot Switch”.
(4) Remove the power indicator from the controller
Nut
box.
Disconnect the terminals of the power indicator
from the breaker, then remove the nuts using a Terminal
12mm wrench. For more information, see “8-1.
Drive Unit”.
Tie wrap
(5) To reassemble, follow the disassembly procedure
in reverse.

zz Exercise care not to pinch the cable.

78
Disassembly and Replacement Procedures

6-1-9. Replacing the Cabinet Cover

(1) Remove the cabinet cover.


Remove the four screws using a Phillips screw- Screw
driver.
(2) To reassemble, follow the disassembly procedure
in reverse.

Screw
zz After reassembling, make sure that there is no
gap between the cover and the cabinet.

6-1-10. Replacing the Air Damper


(1) Remove the air damper.
Release the tab from the cabinet, then remove the
air damper together with the mounting plate.
(2) To reassemble, follow the disassembly procedure

DISASSEMBLY AND REPLACEMENT


in reverse.

Tab

zz After reassembling, make sure that there is no


gap between the cover and the cabinet.

79
Disassembly and Replacement Procedures

6-2. Hood Assembly

6-2-1. Replacing the Canopy

(1) Remove the canopy.


Take step (6) of “4-1. Hood Assembly”.
(2) To reassemble, follow the disassembly procedure
in reverse.

6-2-2. Replacing a Canopy Securing Slider

(1) Lift up the tab in the direction of the arrow and re-
lease it, then remove the canopy securing slider.
Tab

(2) Remove the seal.


✽ Perform the same procedure to remove other
canopy securing sliders.
(3) To reassemble, follow the disassembly procedure
in reverse.

Seal

zz When attaching a new seal, pay attention to the


correct horizontal orientation.

6-2-3. Replacing the Sensor Module Holder

(1) Remove the side hood (head side).


Open the admittance panel, and take steps (6) and
(7) of “4-1. Hood Assembly”.
(2) Remove the connector caps.
Connector cap

80
Disassembly and Replacement Procedures

(3) Remove the sensor module holder.


Countersunk tapping screw (M4 × 8)
Remove the three countersunk tapping screws
(M4 × 8) using a Phillips screwdriver.
(4) To reassemble, follow the disassembly procedure
in reverse.

6-2-4. Replacing a Snap-Open Access Port

(1) Remove the inner panel.


Take step (4) of “4-1. Hood Assembly”.
(2) Open the snap-open access port and release the
tab. Tab

DISASSEMBLY AND REPLACEMENT


(3) Remove the snap-open access port.
Slide the snap-open access port in the direction of Tab
the arrow and release the three tabs.
✽ Perform the same procedure to remove other
snap-open access ports.
(4) To reassemble, follow the disassembly procedure
in reverse.

6-2-5. Replacing an Admittance Panel

(1) Remove the admittance panel.


Open the admittance panel, and take step (5) of
“4-1. Hood Assembly”.
(2) To reassemble, follow the disassembly procedure
in reverse.

81
Disassembly and Replacement Procedures

6-2-6. Replacing an Admittance Panel Hinge

(1) Remove the inner panel and admittance panel.


Take steps (4)-(5) of “4-1. Hood Assembly”.
(2) Remove the connector caps M3.
Connector cap M3

(3) Remove the admittance panel hinge. M3 × 16 tapping screw plate used for materials
Using a Phillips screwdriver, remove the M3 × 16 made of resin (P-tight), M3 setup washer
tapping screw plates used for materials made of
resin (P-tight) and the M3 setup washers.
✽ Perform the same procedure to remove other
admittance panel hinges.
(4) To reassemble, follow the disassembly procedure
in reverse.

6-2-7. Replacing an Admittance Panel Axis Slider

(1) Remove the inner panel and admittance panel.


Take steps (4)-(5) of “4-1. Hood Assembly”.
(2) Remove the hole plugs.

Hole plug

(3) Remove the admittance panel hinge cover.


Remove the two screws using a Phillips screw-
driver.

Screw

82
Disassembly and Replacement Procedures

(4) Slide the admittance panel axis slider in the direc-


tion of the arrow to remove it.
Helical compression spring
✽ Perform the same procedure to remove other
admittance panel axis sliders.
✽ The admittance panel shaft stopper and the heli-
cal compression spring are installed. Exercise
care not to damage them during the assembly
process. Admittance panel shaft stopper
(5) To reassemble, follow the disassembly procedure
in reverse.

zz When reassembling the admittance panel axis


slider, first mount the admittance panel shaft stop-
per, then install the shaft together with the helical
compression spring. When mounting the admit-
tance panel shaft stopper, make sure that it is po-
sitioned with the sharp end pointing toward the
rear side.

DISASSEMBLY AND REPLACEMENT


zz When mounting the admittance panel hinge cover,
first insert the two tabs.

6-2-8. Replacing an Admittance Panel Operating Knob

(1) Remove the inner panel and admittance panel.


Take steps (4)-(5) of “4-1. Hood Assembly”.
(2) Remove the admittance panel operating knob.
Remove the seal, then remove the screw using a
Phillips screwdriver.
✽ Perform the same procedure to remove other
admittance panel operating knobs.
(3) To reassemble, follow the disassembly procedure
in reverse. Screw

zz If you tighten the screw excessively tight, the ad-


mittance panel operating knob will not move.
Check the movement of the admittance panel op-
erating knob before attaching a new seal.
zz Be sure to use a new seal that has the same illus-
tration as the old one.

83
Disassembly and Replacement Procedures

6-2-9. Replacing the Admittance Panel Operating Lever

(1) Remove the inner panel and admittance panel.


Take steps (4)-(5) of “4-1. Hood Assembly”.
(2) Remove the admittance panel operating lever.
Remove the seal, then remove the two screws us-
ing a Phillips screwdriver.
(3) To reassemble, follow the disassembly procedure
in reverse.

Screw

6-3. Main Body

6-3-1. Detaching the Upper Part of the Main Body from the Main Body Unit

(1) Open the admittance panel, and take steps (5)-(7)


of “4-1. Hood Assembly” and (1)-(5) of “4-2. Mat-
tress Platform and Inside of Incubator”.
(2) Remove the power source box cover.
Remove the four pan head double sems screws
(M3 × 8) using a Phillips screwdriver.

Pan head double sems screw (M3 × 8)

(3) Pull out the power source part.


Remove the two pan head double sems screws
(M3 × 8) using a Phillips screwdriver, then pull out Pan head double sems screw (M3 × 8)
the power source assembly in the direction of the
arrow.

84
Disassembly and Replacement Procedures

(4) Disconnect the ground wires.


Using a Phillips screwdriver, remove the sems
screws (M4 × 8) and toothed washers (external
tooth: M4) securing the ground wires for the heat-
er and the high temperature sensor on the upper
part of the main body. For more information, see
“8-2. Upper Section of the Main Body”. Sems screw (M4 × 8),
Toothed washer (external tooth: M4)

(5) Disconnect wiring.


If the SpO2 unit is included, take steps (2) and (3)
of “6-4-1. Replacing the Main Board”. JA8
Unplug connectors (JA5, JA8, JA19, JA21) on the JA21

main board. For more information, see “8-2. Upper


Section of the Main Body” and “8-3. Lower Sec- JA19 JA5
tion of the Main Body”.

(6) Remove the filter box.


Remove the four pan head double sems screws

DISASSEMBLY AND REPLACEMENT


(M3 × 8) using a Phillips screwdriver, then discon-
nect the pipe for the oxygen supply valve and the
connector on the position detection board. For Pan head double sems screw (M3 × 8)
more information, see “8-3. Lower Section of the
Main Body”.

Pipe

Connector

(7) Remove the upper part of the main body.


Remove the four hole plugs, then remove the four
hex socket head bolts (M6 × 15) using a 5mm hex
wrench. Hex socket head bolt (M6 × 15)

85
Disassembly and Replacement Procedures

(8) Disconnect wiring.


Lift up the upper part of the main body and unplug
a connector (JC1) on the heater control board. For
JC1
more information, see “8-2. Upper Section of the
Main Body”.
(9) To reassemble, follow the disassembly procedure
in reverse.

6-3-2. Replacing the Steam Gate

(1) Open the admittance panel, and take steps (5)-(7)


of “4-1. Hood Assembly” and (1)-(5) of “4-2. Mat-
tress Platform and Inside of Incubator”.
(2) Push up the steam slider from inside the humidity
chamber cradle, pull the steam gate in the direc-
tion of the arrow to remove it.
Steam slider
✽ Removing the steam gate detaches the steam
slider and steam gasket, which drop to the inside
of the humidity chamber cradle. Exercise care
not to damage them during the reassembly pro-
cess.
(3) To reassemble, follow the disassembly procedure
in reverse.
Steam gate

zz Be sure to replace the steam gasket with a new


one.

6-3-3. Replacing the Heater (for Main Body)

(1) Open the admittance panel, and take steps (5)-(7)


of “4-1. Hood Assembly” and (1)-(5) of “4-2. Mat-
tress Platform and Inside of Incubator”.
(2) Remove the heater from the heater cover. Cross-recessed head countersunk
Remove the two cross-recessed head countersunk machine screw (M4 × 10)
machine screws (M4 × 10) using a Phillips screw-
driver.
✽ The heater cover gasket is installed between the
heater and heater cover. Exercise care not to
damage it during the assembly process.

86
Disassembly and Replacement Procedures

(3) Disconnect the heater cable and ground wire.


Remove the pan head sems screw (M4 × 10) using
a Phillips screwdriver, then remove the two nuts
(M4) using a 7mm box wrench.
(4) To reassemble, follow the disassembly procedure
in reverse.

Pan head sems screw (M4 × 10) Nut (M4)

zz Be sure to replace the heater cover gasket with a


new one.

6-3-4. Replacing the Fan Motor

(1) Open the admittance panel, and take steps (5)-(7)


of “4-1. Hood Assembly” and (1)-(6) of “4-2. Mat-
tress Platform and Inside of Incubator”.
(2) Remove the screws securing the fan motor.

DISASSEMBLY AND REPLACEMENT


Pan head double sems screw
Remove the three seals, then remove the pan head (M4 × 15), O-rings (S4)
double sems screws (M4 × 15) using a Phillips
screwdriver. Also remove the O-rings (S4).

(3) Lift up the fan motor while slightly rotating it coun-


terclockwise, and unplug the two connectors of the
fan motor and the position detection board.
✽ An O-ring (S120) is installed between the upper
part of the main body and the fan motor. Exer-
cise care not to damage it during the assembly
process.
Connector
(4) To reassemble, follow the disassembly procedure
in reverse.

Connector
zz Be sure to replace the (S120) O-ring with a new
one.

87
Disassembly and Replacement Procedures

6-3-5. Replacing the High Temperature Sensor

(1) Remove the upper part of the main body.


Take steps (1)-(8) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Disconnect the terminals and ground wire con-
nected to the high temperature sensor.
To disconnect the ground wire, use a 7mm box Ground wire
wrench to remove the nut (M4), spring washer
(M4), and toothed washer (external tooth: M4).

Terminal Nut (M4),


Spring washer (M4),
Toothed washer
(external tooth: M4)

(3) Remove the high temperature sensor.


Using a 5.5mm box wrench, remove the nut (M3), Nut (M3), Spring washer (M3), Plain washer (M3)
spring washer (M3), and plain washer (M3).
✽ The heater plate gasket is installed between the
upper part of the main body and the high tem-
perature sensor. Exercise care not to damage it
Nut (M3), Spring washer (M3), Plain washer (M3)
during the assembly process.
(4) To reassemble, follow the disassembly procedure
in reverse.

zz Be sure to replace the heater plate gasket with a


new one.

6-3-6. Replacing the Power Source Box Cover

(1) Remove the power source box cover.


Take step (2) of “6-3-1. Detaching the Upper Part
of the Main Body from the Main Body Unit”.
(2) Remove the cord cleat.
Remove the tapping screws used for materials
made of resin (M4 × 14) and polished round wash-
ers using a Phillips screwdriver.

Tapping screw used for materials made of


resin (M4 × 14), Polished round washer

88
Disassembly and Replacement Procedures

(3) Remove the display pole hooks on both the left and Tapping screw used for materials made of
right sides. resin (M4 × 14), Polished round washer
Remove the tapping screws used for materials
made of resin (M4 × 14) and polished round wash-
ers using a Phillips screwdriver.
(4) To reassemble, follow the disassembly procedure
in reverse.

zz When you have replaced the power source cover


box, detach the specification plate from the old
box and attach it to the new one.

6-3-7. Replacing the Control Box Cover

(1) Open the admittance panel, and take steps (5)-(7)


of “4-1. Hood Assembly”.
(2) Remove the power source box cover.

DISASSEMBLY AND REPLACEMENT


Take step (2) of “6-3-1. Detaching the Upper Part
of the Main Body from the Main Body Unit”.
(3) Remove the control box cover. Cross-recessed head countersunk
Remove the three seals, then remove the three machine screws (M3 × 8)
cross-recessed head countersunk machine screws
(M3 × 8) using a Phillips screwdriver.
Remove the three pan head double sems screws
(M3 × 12) using a Phillips screwdriver.
✽ The round silicon string is installed. Exercise
care not to damage it during the assembly pro-
cess.

Pan head double sems screws (M3 × 12)

89
Disassembly and Replacement Procedures

(4) Remove the handle cover if the handle is attached.


Remove the three hex socket head bolts using a
hex wrench.

Hex socket head bolt

(5) Remove the handle base.


Remove the two hex socket head bolts using a hex
wrench.
(6) To reassemble, follow the disassembly procedure
in reverse.

Hex socket head bolt

zz Be sure to replace the round silicon string with a


new one.

Handle cap

6-3-8. Replacing the Side Hood Fixing Knob

(1) Remove the side hood fixing knob.


Remove the U-nuts (M6) using a 10mm box
wrench.
✽ Two O-rings (P9), four plain washers (M6), and
two conical spring washers are installed. Exer-
cise care not to damage them during the assem-
bly process.
(2) To reassemble, follow the disassembly procedure U-nut (M6)
in reverse.

O-ring (P9)
zz If you tighten the U-nuts (M6) excessively tight,
the side hood fixing knob will not move. Check the
Conical spring washer
movement of the side hood fixing knob before in-
stalling the control box cover.
Plain washer (M6)
Plain washer (M6)

90
Disassembly and Replacement Procedures

6-3-9. Replacing the Power Switch

(1) Pull out the power source part.


Take steps (2)-(3) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Disconnect wiring.
If the SpO2 unit is included, take steps (2) and (3)
of “6-4-1. Replacing the Main Board”.
Unplug a connector (JA19) from the main board.
For more information, see “8-3. Lower Section of
the Main Body”. Connector(JA19)

(3) Remove the power switch.


Remove the two pan head sems screws (M3 × 6)
using a Phillips screwdriver.
(4) To reassemble, follow the disassembly procedure
in reverse.

DISASSEMBLY AND REPLACEMENT


Pan head sems screw(M3×6)
zz When installing the power switch, pay attention to
the switch ON/OFF position.

6-3-10. Replacing the Detection Board


(1) Remove the filter box.
Take steps (2)-(3) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Remove the detection board.
Remove the four pan head sems screws (M3 × 8)
using a Phillips screwdriver, then unplug a connec-
tor (JD1) from the detection board. For more
information, see “8-2. Upper Section of the Main
Body”.
(3) To reassemble, follow the disassembly procedure
in reverse. Pan head sems screw(M3×8)

Connector(JD1)

91
Disassembly and Replacement Procedures

6-3-11. Replacing the Tilting Unit


(1) Remove the control box cover.
Take steps (1)-(3) of “6-3-7. Replacing the Control
Box Cover”.
(2) Remove the tilting arm.
Using a 5mm hex wrench, remove the hex socket
head bolt (with ChemiSeal), spring washer (M6),
and polished round washer (M6).
Remove the hex socket head setscrew (M6 × 10) Hex socket head bolt (with
ChemiSeal), Spring washer (M6),
using a 3mm hex wrench. Polished round washer (M6)
✽ The O-ring (P20) is installed. Exercise care not
to damage it during the assembly process.
Hex socket head setscrew (M6 × 10)

(3) Remove the mattress platform tilting knob. Hex socket head
Remove the four hex socket head setscrews (M5 × 6) setscrews (M5 × 6)
using a 2.5mm hex wrench.

Hex socket head setscrews (M5 × 6)

(4) Remove the tilting unit. Pan head double sems screw (M4 × 10)
Remove the four pan head double sems screws
(M4 × 10) using a Phillips screwdriver.
(5) To reassemble, follow the disassembly procedure
in reverse.

zz Be sure to replace the (P20) O-ring with a new Pan head double sems screw (M4 × 10)

one.

6-3-12. Replacing the Position Detection Board (Middle Board Detection)


(1) Remove the filter box.
Take steps (2)-(6) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Remove the position detection board.
Remove the washer head using a Phillips screw- Connector
driver, then unplug the connector from the position
detection board. For more information, see “8-2.
Upper Section of the Main Body”.
(3) To reassemble, follow the disassembly procedure
in reverse.
Washer head

92
Disassembly and Replacement Procedures

6-3-13. Replacing the Filter Joint


(1) Remove the filter box.
Take steps (2)-(6) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Remove the filter joint in the direction of the arrow.
(3) To reassemble, follow the disassembly procedure
in reverse.

Filter joint

6-3-14. Replacing the Humidity Chamber Cover Packing


(1) Remove the upper part of the main body.
Take steps (1)-(8) of “6-3-1. Detaching the Upper

DISASSEMBLY AND REPLACEMENT


Part of the Main Body from the Main Body Unit”.
(2) Remove the humidity chamber cover packing from
the lower part of the main body.

Humidity chamber cover packing

6-3-15. Replacing the Humidity Chamber Cradle


(1) Remove the upper part of the main body.
Take steps (1)-(8) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Remove the position detection board.
Remove the P-tight pan head screw (M3 × 6) using
P-tight pan head screw (M3 × 6)
a Phillips screwdriver.

93
Disassembly and Replacement Procedures

(3) Disconnect wiring.


If the SpO2 unit is included, take steps (2) and (3)
of “6-4-1. Replacing the Main Board”. JA3
Cut off the three tie-wraps, and unplug a connector
(JA3) on the main board and a connector (JC2) on
the heater control board. For more information,
see “8-3. Lower Section of the Main Body”.

JC2

(4) Remove the humidity chamber cradle. Tapping screw used for materials made of resin (M3 × 8)
Remove the four tapping screws used for materials
made of resin (M3 × 8) using a Phillips screw-
driver.
Tapping screw used for materials made of resin (M3 × 8)
(5) To reassemble, follow the disassembly procedure
in reverse.

zz Install new tie-wraps to replace old ones that have


been cut off.

6-3-16. Replacing the Humidity Chamber Cover


(1) Remove the humidity chamber cover.
Remove the two P-tight flat head screws (M3 × 10)
using a Phillips screwdriver.
(2) To reassemble, follow the disassembly procedure
in reverse. P-tight flat head screw (M3 × 10)

94
Disassembly and Replacement Procedures

6-3-17. Replacing the Position Detection Board (for Detecting the Boiler Cap)
(1) Remove the upper part of the main body.
Take steps (1)-(8) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Remove the position detection board.
Unplug the connector, then remove the P-tight pan P-tight pan head screw (M3 × 6)
head screw (M3 × 6) using a Phillips screwdriver.
For more information, see “8-3. Lower Section of
the Main Body”.
(3) To reassemble, follow the disassembly procedure
in reverse.
Connector

6-3-18. Replacing the Control Power Transformer


(1) Remove the upper part of the main body.
Take steps (1)-(8) of “6-3-1. Detaching the Upper

DISASSEMBLY AND REPLACEMENT


Part of the Main Body from the Main Body Unit”.
(2) Disconnect wiring.
If the SpO2 unit is included, take steps (2) and (3)
of “6-4-1. Replacing the Main Board”.
Cut off the three tie-wraps, and unplug a connector
(JA16) on the main board and a connector (JC7) on
the heater control board. For more information,
JA16
see “8-3. Lower Section of the Main Body”.

JC7

(3) Remove the control power transformer.


Remove the tapping screws used for materials
made of resin (M4 × 14) and polished round wash-
ers using a Phillips screwdriver.
(4) To reassemble, follow the disassembly procedure
in reverse.

Tapping screw used for materials made of


resin (M4 × 14), Polished round washer

zz Install new tie-wraps to replace old ones that have


been cut off.
95
Disassembly and Replacement Procedures

6-4. Power Source Part

6-4-1. Replacing the Main Board

(1) Pull out the power source part.


Take steps (2)-(3) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Remove the pulse oximeter.
Sems screw (M3 × 8)
Remove the two sems screws (M3 × 8) using a
Phillips screwdriver, and pull out the SpO2 unit.
✽ The figure is shown as Masimo. Take the same
steps for Nellcor.

(3) Remove the SpO2 slide plate.


Unplug a connector (JA2) on the main board, them
remove the three pan head sems screws (M3 × 8)
using a Phillips screwdriver. Pan head sems screw (M3 × 8)

Connector (JA2)

Pan head sems screw (M3 × 8)

(4) Unplug connectors (JA3, JA4, JA5, JA8, JA9, JA10, JA9
JA11, JA16, JA17, JA19, JA21, JA22) on the main board. JA10
JA3 JA22 JA4
For more information, see “8-2. Upper Section of the
JA8 JA11
Main Body” and “8-3. Lower Section of the Main JA21
Body”.
JA17 JA19 JA5 JA16

96
Disassembly and Replacement Procedures

(5) Remove the main board.


Remove the two studs using a 5mm box wrench,
then remove the two pan head sems screws (M3 × 8)
using a Phillips screwdriver.
Remove the five pan head sems screws (M3 × 8)
using a Phillips screwdriver.
Stud
(6) To reassemble, follow the disassembly procedure
Pan head sems screws (M3 × 8)
in reverse.
(7) After reassembling, configure various advanced
settings on the display.

Pan head sems screws (M3 × 8)


Pan head sems screws (M3 × 8)

Pan head sems screws (M3 × 8)

DISASSEMBLY AND REPLACEMENT


6-4-2. Replacing the Battery for the Power Failure Alarm

(1) Remove the main board.


Take steps (1)-(5) of “6-4-1. Replacing the Main
Board”.
(2) Remove the battery for the power failure alarm.
Cut off the two leads of the battery for the power
failure alarm using diagonal pliers. The leads are
soldered to the main board.
Lead

(3) Connect the replacement battery for the power fail-


ure alarm to the main board.
Plug in the connector of the battery for the power
failure alarm to the (JA18) connector on the main
board.

Connector (JA18)

97
Disassembly and Replacement Procedures

(4) Secure the replacement battery for the power fail-


ure alarm on to the main board.
Use the two holes in the main board to secure the
battery with a tie-wrap.
(5) To reassemble, follow the disassembly procedure
in reverse.

Hole in the main board

6-4-3. Replacing the Heater Control Board with Fuse

(1) Remove the upper part of the main body.


Take steps (1)-(8) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Unplug connectors (JC1, JC2, JC7) from the heater
control board. For more information, see “8-2. Up-
per Section of the Main Body” and “8-3. Lower
JC1 JC2
Section of the Main Body”.

JC7

(3) Remove the heater control board.


Remove the two pan head sems screws (M3 × 8)
and two pan head machine screws (Reny) using a
Phillips screwdriver. Pan head machine screw (Reny)
(4) To reassemble, follow the disassembly procedure
Pan head sems screw (M3 × 8)
in reverse.

98
Disassembly and Replacement Procedures

6-4-4. Replacing the AC Inlet

(1) Pull out the power source part.


Take steps (2)-(3) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Disconnect the AC inlet connecting terminals.
Remove the two pan head sems screws (M3 × 8) Pan head sems screw (M3 × 8)
using a Phillips screwdriver, then disconnect the
AC inlet terminals connected to the fuse holder.

(3) Disconnect the protective earth terminal for the


AC inlet.
Using a Phillips screwdriver, remove the sems Sems screw (M4 × 8),
Washer
screw (M4 × 8) and washer securing the protective
earth terminal for the AC inlet. For more informa-
tion, see “8-3. Lower Section of the Main Body”.

DISASSEMBLY AND REPLACEMENT


(4) Remove the AC inlet.
Remove the two countersunk machine screws
(M3 × 8) using a Phillips screwdriver.
(5) To reassemble, follow the disassembly procedure
in reverse.

Countersunk machine screw (M3 × 8)

6-4-5. Replacing the Buzzer

(1) Pull out the power source part.


Take steps (2)-(3) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Disconnect wiring.
If the SpO2 unit is included, take steps (2) and (3)
of “6-4-1. Replacing the Main Board”.
Remove the connector (JA17) on the main board.
For more information, see “8-3. Lower Section of
the Main Body”. JA17

99
Disassembly and Replacement Procedures

(3) Remove the buzzer.


Remove the two pan head sems screws (M3 × 8)
using a Phillips screwdriver.
(4) To reassemble, follow the disassembly procedure
in reverse.

Pan head sems screw (M3 × 8)

6-4-6. Replacing the Noise Filter

(1) Remove the upper part of the main body.


Take steps (1)-(8) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Disconnect the terminals secured to the terminal
block.
Open the terminal block cover of the noise filter,
and disconnect the terminals secured to the termi-
nal block using a Phillips screwdriver. Terminal

(3) Remove the noise filter.


Remove the two pan head sems screws (M4 × 8) Sems screw (M4 × 8)

using a Phillips screwdriver.


(4) To reassemble, follow the disassembly procedure
in reverse.

Sems screw (M4 × 8)

100
Disassembly and Replacement Procedures

6-4-7. Replacing the Fuse

(1) Pull out the power source part.


Take steps (2)-(3) of “6-3-1. Detaching the Upper
Part of the Main Body from the Main Body Unit”.
(2) Remove the fuse.
Pull out the fuse using a flat-blade screwdriver.
(3) To reassemble, follow the disassembly procedure
in reverse.

Fuse

6-4-8. Replacing the Insulating Substrate for SpO2 Unit

(1) Remove the pulse oximeter.


Take step (2) of “6-4-1. Replacing the Main Board”.

DISASSEMBLY AND REPLACEMENT


(2) Remove the SpO2 board from the pulse oximeter.
✽ The figure is shown as Masimo. Take the same
steps for Nellcor.

Pulse oximeter (Masimo)

(3) Remove the insulating substrate for SpO2 unit.


Loosen the two setscrews (M3 × 6) using a hex
wrench. Remove the four double sems screws (M3 × 6)
using a Phillips screwdriver.
Double sems screw (M3 × 6)
(4) To reassemble, follow the disassembly procedure
in reverse.

Setscrews (M3 × 6)

zz When installing the pulse oximeter on to the pow-


er source part, exercise care not to catch the
buzzer cable.

101
Disassembly and Replacement Procedures

6-5. Display Unit

6-5-1. Detaching the Rear Panel from the Front Panel

(1) Remove the rear panel.


Remove the four pan head sems screws (M3 × 8)
using a Phillips screwdriver.

Pan head sems screws (M3 × 8)

(2) Unplug the connector from the LCD display board. Connector
(3) To reassemble, follow the disassembly procedure
in reverse.

zz Exercise care not to pinch the cable.

6-5-2. Replacing the Speaker

(1) Detach the rear panel from the front panel.


Take steps (1)-(2) of “6-5-1. Detaching the Rear
Panel from the Front Panel”.
(2) Remove the speaker fixing bracket.
Remove the four pan head P-tight screws (M3 × 6)
using a Phillips screwdriver.

Pan head P-tight screw (M3 × 6)

(3) Disconnect the speaker cable from the speaker.


(4) To reassemble, follow the disassembly procedure
in reverse.

zz When installing the speaker, pay attention to the


position of the terminal. Speaker cable
zz Exercise care not to pinch the cable.

102
Disassembly and Replacement Procedures

6-5-3. Replacing the Display Attachment

(1) Remove the attachment cover.


Attachment cover

(2) Remove the display attachment.


Remove the hex socket head bolt (M8 × 60) using
Hex socket head bolt (M8 × 60)
a 6mm hex wrench, and the U-nut (M8) using a U-nut (M8)
13mm box wrench.
✽ Two plain washers (M8), one conical spring
washer (M8), and two washers are installed. Ex-
ercise care not to damage them during the as-
sembly process.
(3) To reassemble, follow the disassembly procedure

DISASSEMBLY AND REPLACEMENT


in reverse.
Conical spring
washer (M8)

zz Exercise care not to pinch the cable.

Washer
Plain washer (M8)

103
Disassembly and Replacement Procedures

6-5-4. Replacing the Rear Panel

(1) Remove the display attachment.


Take steps (1)-(3) of “6-5-3. Replacing the Display
Attachment”.
(2) Remove the rear panel.
Remove the four pan head sems screws (M3 × 8)
using a Phillips screwdriver.
(3) Remove the speaker fixing bracket.
Take step (2) of “6-5-2. Replacing the Speaker”. Pan head sems screw (M3 × 8)

(4) Remove the attachment plate.


Remove the four pan head P-tight screws (M3 × 6)
using a Phillips screwdriver. Pan head P-tight screw (M3 × 6)

Pan head P-tight screw (M3 × 6)

(5) Remove the connector caps.


Pull out or cut off the connector cap stems to re-
Connector cap for I/O port
move the connector caps from the rear panel.
(6) To reassemble, follow the disassembly procedure
in reverse. Connector cap for CF card

zz Install new connector caps to replace old ones if


the stems have been cut off.
zz When installing the speaker, pay attention to the
position of the terminal.
zz Exercise care not to pinch the cable.

104
Disassembly and Replacement Procedures

6-5-5. Replacing the LCD Display

(1) Detach the rear panel from the front panel.


Take steps (1)-(2) of “6-5-1. Detaching the Rear
Panel from the Front Panel”.
Tape
(2) Peel off the tape securing the ferrite core.

(3) Disconnect the LCD display cables.


Disconnect the flexible flat cables from the LCD
display board.
Flexible flat cable

DISASSEMBLY AND REPLACEMENT


(4) Remove the LCD display.
Remove the panel sheet, then remove the LCD dis-
play secured with double-stick tape.
(5) To reassemble, follow the disassembly procedure Panel sheet
in reverse.

zz Exercise care not to pinch the cable.

Double-stick
tape

6-5-6. Replacing the LCD Display Board

(1) Detach the rear panel from the front panel.


Take steps (1)-(2) of “6-5-1. Detaching the Rear
Panel from the Front Panel”.
Flexible flat cable
Then, take steps (1)-(2) of “6-5-5. Replacing the
LCD Display”.
(2) Disconnect the LCD display cables.
Disconnect the flexible flat cables from the LCD
display board.

105
Disassembly and Replacement Procedures

(3) Remove the LCD display board.


Pan head P-tight screw (M3 × 6)
Remove the five pan head P-tight screws (M3 × 6)
using a Phillips screwdriver.
✽ Three toothed washers are installed between
the LCD display board and the shield plate. Ex-
ercise care not to damage them during the as-
sembly process.
(4) To reassemble, follow the disassembly procedure
in reverse.

zz Exercise care not to pinch the cable.

6-5-7. Replacing the Front Panel

(1) Remove the LCD display.


Take steps (1)-(3) of “6-5-5. Replacing the LCD
Display”.
(2) Remove the LCD display board and shield plate.
Pan head P-tight screw (M3 × 6)
Remove the five pan head P-tight screws (M3 × 6)
using a Phillips screwdriver.
✽ Three toothed washers are installed between
the LCD display board and the shield plate. Ex-
ercise care not to damage them during the as-
sembly process.
(3) To reassemble, follow the disassembly procedure
in reverse.

zz Exercise care not to pinch the cable.

6-5-8. Replacing the Button Battery for Display

(1) Detach the rear panel from the front panel.


Take steps (1)-(2) of “6-5-1. Detaching the Rear
Panel from the Front Panel”.
(2) Remove the button battery from the LCD display
board.
(3) To reassemble, follow the disassembly procedure
in reverse.
(4) After reassembling, configure the time and date
settings on the display. Button Battery

zz Exercise care not to pinch the cable.

106
Disassembly and Replacement Procedures

6-6. Mattress Platform Unit

6-6-1. Replacing the Baby Guard/Baby Guard (Side)

(1) Remove the mattress platform.


Take step (2) of “4-2. Mattress Platform and Inside
of Incubator”.
(2) Hold the mattress platform and pull the baby guard
upward.
(3) To reassemble, insert the guards into the two slots
and secure them. Insert the baby guards so that
there is no gap between the guards and the mat-
tress platform.

Baby guard

zz Pay attention to the orientation of the baby guards


when inserting them.

Side baby guard

DISASSEMBLY AND REPLACEMENT


6-6-2. Replacing the Latch

(1) Remove the mattress platform tray.


Take step (4) of “4-2. Mattress Platform and Inside
of Incubator”.
(2) Remove the mattress platform tray cover. Tapping screw used for
Remove the four seals, then remove the four tapping materials made of resin
screws used for materials made of resin (M4 × 10) (M4 × 10)

using a Phillips screwdriver.

Tapping screw used for materials


made of resin (M4 × 10)

(3) Remove the latch.


Remove the two helical compression springs inside
Helical compression spring
the latch.
(4) To reassemble, follow the disassembly procedure
in reverse.

107
108
㸯 㸰 㸱 㸲 㸳 㸴 㸵

㻯㼡㼞㼞㼑㼚㼠㻌 㼀㼞㼕㼍㼏
㻿㼍㼒㼑㼠㼥㻌㼞㼑㼘㼍㼥 㼠㼞㼍㼚㼟㼒㼛㼞㼙㼑㼞 㻴㼕㼓㼔㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼟㼑㼚㼟㼛㼞 㻴㼑㼍㼠㼑㼞
F1
C.T 㻼㼔㼛㼠㼛㼠㼞㼕㼍㼏 㻲㼡㼟㼑 㼃㼑㼕㼓㼔㼠㻌㼙㼛㼚㼕㼠㼛㼞㻌㼙㼛㼐㼡㼘㼑

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㸿 㻲㼡㼟㼑 㻺㼛㼕㼟㼑㻌㼒㼕㼘㼠㼑㼞 Position detection board
㼀㼞㼕㼍㼏 (detection of the fan attachment)
F2
㻼㼔㼛㼠㼛㼠㼞㼕㼍㼏 㻲㼡㼟㼑 Position detection board (detection of the middle board)
㻱㼝㼡㼕㼜㼛㼠㼑㼚㼠㼕㼍㼘㻌㼑㼍㼞㼠㼔㼕㼚㼓㻌㼠㼑㼞㼙㼕㼚㼍㼘 㻯㼛㼚㼐㼕㼠㼕㼛㼚㼕㼚㼓㻌㼏㼔㼍㼙㼎㼑㼞
㻵㼚㼟㼡㼘㼍㼠㼕㼛㼚
F4
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Electrical Block Diagram

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㼠㼞㼍㼚㼟㼒㼛㼞㼙㼑㼞
EEPROM
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㻼㼛㼣㼑㼞 㻴㼡㼙㼕㼐㼕㼠㼥㻌㼟㼑㼚㼟㼛㼞㻌㼙㼛㼐㼡㼘㼑
㹀 㼏㼕㼞㼏㼡㼕㼠 㻯㼛㼚㼠㼞㼛㼘 㻵㼚㼟㼡㼘㼍㼠㼕㼛㼚
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EEPROM 㻵㼚㼏㼡㼎㼍㼠㼛㼞㻌㼍㼕㼞㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼏㼛㼚㼠㼞㼛㼘㻌㼟㼑㼚㼟㼛㼞
㻵㼚㼏㼡㼎㼍㼠㼛㼞㻌㼍㼕㼞㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼐㼕㼟㼜㼘㼍㼥㻌㼟㼑㼚㼟㼛㼞
㻯㼍㼘㼕㼎㼞㼍㼠㼕㼛㼚㻌㼜㼛㼟㼕㼠㼕㼛㼚㻌㼟㼑㼚㼟㼛㼞
㻹㼑㼍㼟㼡㼞㼑㼙㼑㼚㼠㻌㼜㼛㼟㼕㼠㼕㼛㼚㻌㼟㼑㼚㼟㼛㼞
㻻㼤㼥㼓㼑㼚㻌㼟㼑㼚㼟㼛㼞㻌㼙㼛㼡㼚㼠㼕㼚㼓㻌㼎㼛㼍㼞㼐
㻮㼡㼦㼦㼑㼞
㻹㼛㼚㼕㼠㼛㼞㼕㼚㼓 㻿㼑㼚㼟㼛㼞㻌㼙㼛㼐㼡㼘㼑
㼙㼕㼏㼞㼛㼏㼛㼙㼜㼡㼠㼑㼞
㻰㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐
㻮㼍㼠㼠㼑㼞㼥㻌㼒㼛㼞 㻿㼗㼕㼚㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼜㼞㼛㼎㼑㻌㻝
㼍㻌㼜㼛㼣㼑㼞
㻼㼛㼣㼑㼞㻌㼟㼣㼕㼠㼏㼔 㻿㼗㼕㼚㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼜㼞㼛㼎㼑㻌㻞
㼒㼍㼕㼘㼡㼞㼑
㼍㼘㼍㼞㼙
[7] Electrical Block Diagram

㹁 㻮㼀㻝
㼀㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼒㼡㼟㼑 㻴㼡㼙㼕㼐㼕㼒㼥㼕㼚㼓㻌㼔㼑㼍㼠㼑㼞
㻸㼛㼣㻌㼣㼍㼠㼑㼞㻌㼘㼑㼢㼑㼘㻌㼟㼑㼚㼟㼛㼞
㻺㼛㻌㼣㼍㼠㼑㼞㻌㼟㼑㼚㼟㼛㼞
㻰㼞㼥㻌㼎㼛㼕㼘㻌㼟㼑㼚㼟㼛㼞 㻴㼡㼙㼕㼐㼕㼠㼥㻌㼏㼔㼍㼙㼎㼑㼞

㻵㼚㼟㼡㼘㼍㼠㼕㼚㼓㻌㼟㼡㼎㼟㼠㼞㼍㼠㼑㻌㻔㼒㼛㼞㻌㻿㼜㻻㻞㻌㼡㼚㼕㼠㻕 SpO2 board (Mashimo or Nellcor)


㻵㼚㼟㼡㼘㼍㼠㼕㼛㼚 㻼㼡㼘㼟㼑㻌㼛㼤㼕㼙㼑㼠㼑㼞

㻿㼛㼘㼑㼚㼛㼕㼐㻌㼢㼍㼘㼢㼑
㻹㼍㼟㼟㻌㼒㼘㼛㼣㻌㼢㼍㼘㼢㼑 㻻㼤㼥㼓㼑㼚㻌㼏㼛㼚㼠㼞㼛㼘㼘㼑㼞

㹂 㻹㼍㼕㼚㻌㼎㼛㼍㼞㼐 㻼㼛㼟㼕㼠㼕㼛㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐㻌(㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼛㼒㻌㼒㼕㼘㼠㼑㼞㻌㼏㼛㼢㼑㼞) 㻸㼛㼣㼑㼞㻌㼟㼑㼏㼠㼕㼛㼚㻌㼛㼒㻌


㻼㼛㼟㼕㼠㼕㼛㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐㻌(㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼛㼒㻌㼎㼛㼕㼘㼑㼞㻌㼏㼍㼜) 㼠㼔㼑㻌㼙㼍㼕㼚㻌㼎㼛㼐㼥

㻸㻱㻰㻌㼒㼛㼞㻌㼕㼚㼐㼕㼏㼍㼠㼕㼚㼓㻌 LCD display


㼍㻌㼜㼛㼣㼑㼞㻛㼟㼥㼟㼠㼑㼙㻌
㼒㼍㼕㼘㼡㼞㼑㻌㼍㼘㼍㼞㼙 microcomputer

㻸㻱㻰㻌㼒㼛㼞㻌㼕㼚㼐㼕㼏㼍㼠㼕㼚㼓㻌
㼜㼛㼣㼑㼞㻌㼏㼛㼚㼚㼑㼏㼠㼕㼛㼚

㻯㼘㼛㼏㼗
㻮㼡㼠㼠㼛㼚㻌㼎㼍㼠㼠㼑㼞㼥
㻯㻾㻞㻜㻟㻞
㻮㼀㻴㻝 㻿㼜㼑㼍㼗㼑㼞

㹃 EEPROM 㼀㼛㼡㼏㼔㻌㼜㼍㼚㼑㼘

㻸㼕㼓㼔㼠㻌㼟㼑㼚㼟㼛㼞 LCD
㻸㻯㻰
㻭㼘㼍㼞㼙㻌㼘㼍㼙㼜 㻮㼍㼏㼗㼘㼕㼓㼔㼠 㼐㼕㼟㼜㼘㼍㼥

㻸㻯㻰㻌㼐㼕㼟㼜㼘㼍㼥㻌㼎㼛㼍㼞㼐
㻰㼕㼟㼜㼘㼍㼥


Wiring Diagram

[8] Wiring Diagram

8-1. Drive Unit

To the Hi-Low stand


actuator

Blue
Brown
To the foot switch

Hi-low Control box

INFORMATION
Breaker Power indicator

Foot switch

To the hi-low control box

Black
Lowering SW

JR1
Rasing SW
Red
Relay board for foot switch
Foot switch

109
110
㸯 㸰 㸱 㸲 㸳 㸴 㸵 8-2.

'HWHFWLRQERDUG
㸿
Wiring Diagram

+LJKWHPSHUDWXUHVHQVRU
SURWHFWLYHHDUWKLQJZLUH ORQJ
㻼㼞㼛㼠㼑㼏㼠㼕㼢㼑㻌㼑㼍㼞㼠㼔㼕㼚㼓 㼀㼔㼑㼞㼙㼛㼟㼠㼍㼠㻌㼙㼛㼡㼚㼠㼕㼚㼓㻌㼜㼘㼍㼠㼑

㻹㼍㼕㼚㻌㼔㼑㼍㼠㼑㼞㻌㼜㼞㼛㼠㼑㼏㼠㼕㼢㼑㻌㼑㼍㼞㼠㼔㼕㼚㼓㻌㼣㼕㼞㼑
㻼㼞㼛㼠㼑㼏㼠㼕㼢㼑㻌㼑㼍㼞㼠㼔㼕㼚㼓 㻴㼑㼍㼠㼑㼞㻌㼙㼛㼡㼚㼠㼕㼚㼓㻌㼜㼘㼍㼠㼑
&RQWUROERDUG
GHWHFWLRQERDUGFDEOH Thermostat
㻴㼑㼍㼠㼑㼞

㻴㼑㼍㼠㼑㼞㻌㼏㼛㼚㼠㼞㼛㼘㻌㼎㼛㼍㼞㼐㻌㻙
㻴㼑㼍㼠㼑㼞㻌㼏㼍㼎㼘㼑


㻹㼍㼕㼚㻌㼎㼛㼍㼞㼐

㻴㼑㼍㼠㼑㼞㻌㼏㼛㼚㼠㼞㼛㼘㻌㼎㼛㼍㼞㼐
Upper Section of the Main Body

㻲㼍㼚㻌㼙㼛㼠㼛㼞
㻹㼍㼕㼚㻌㼎㼛㼍㼞㼐㻌㻙㻌
㼜㼛㼟㼕㼠㼕㼛㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐㻌㼏㼍㼎㼘㼑

㹈㹄㸯
:KLWH3XUSOH%ODFN
㻼㼛㼟㼕㼠㼕㼛㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐㻌䠄㻹㼕㼐㼐㼘㼑㻌㼎㼛㼍㼞㼐䠅

:KLWH%OXH 㹈㹄㸯
%ODFN
㻼㼛㼟㼕㼠㼕㼛㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐㻌䠄㻲㼍㼚㻌㼙㼛㼠㼛㼞䠅
㻲㼍㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼏㼍㼎㼘㼑


㸯 㸰 㸱 㸲 㸳 㸴 㸵 8-3.

㻴㼑㼍㼠㼑㼞㻌㼏㼛㼚㼠㼞㼛㼘㻌㼎㼛㼍㼞㼐㻌㼒㼛㼞㻌㼚㼛㼕㼟㼑㻌㼒㼕㼘㼠㼑㼞
㸿 㻮㼞㼛㼣㼚
㻮㼘㼡㼑
㻴㼑㼍㼠㼑㼞㻌㼏㼛㼚㼠㼞㼛㼘㻌㼎㼛㼍㼞㼐

㻭㻯㻌㼕㼚㼘㼑㼠

㻮㼞㼛㼣㼚 㻮㼞㼛㼣㼚

㻮㼘㼡㼑 㻮㼘㼡㼑 㻺㼛㼕㼟㼑㻌㼒㼕㼘㼠㼑㼞
㻳㼞㼑㼑㼚㻛㼅㼑㼘㼘㼛㼣
㹄㹅
㻲㼡㼟㼑㻌㼔㼛㼘㼐㼑㼞
㹀 &RQWUROSRZHUWUDQVIRUPHU
9RU9
3URWHFWLYHHDUWKLQJZLUHIRULQOHW

-& 9RU9
-& 9-&
㻼㼞㼛㼠㼑㼏㼠㼕㼢㼑㻌㼑㼍㼞㼠㼔㼕㼚㼓 㻮㼡㼦㼦㼑㼞
0DLQERDUG
KHDWHUFRQWUROFDEOH

㻱㼝㼡㼕㼜㼛㼠㼑㼚㼠㼕㼍㼘㻌 㻳㼞㼑㼑㼚㻛㼅㼑㼘㼘㼛㼣
㼑㼍㼞㼠㼔㼕㼚㼓㻌㼠㼑㼞㼙㼕㼚㼍㼘
㹁 㻱㼝㼡㼕㼜㼛㼠㼑㼚㼠㼕㼍㼘㻌㼑㼍㼞㼠㼔㼕㼚㼓㻌㼣㼕㼞㼑
3LQN
/LJKWEOXH
<HOORZ
%URZQ
%OXH

㻼㼞㼛㼠㼑㼏㼠㼕㼢㼑㻌㼑㼍㼞㼠㼔㼕㼚㼓 +XPLGLW\FKDPEHU 䐠 䐟 䐨
FUDGOH 䐧 䐤
Lower Section of the Main Body

㻹㼍㼕㼚㻌㼎㼛㼍㼞㼐 +XPLGLW\FKDPEHU
SLQOD\RXW 䐦 䐡 䐣 䐢 䐥
㻴㼑㼍㼠㼑㼞㻌㼏㼛㼚㼠㼞㼛㼘㻌㼎㼛㼍㼞㼐㻌㻙
+XPLGLW\FKDPEHUFUDGOHFDEOH 㼔㼡㼙㼕㼐㼕㼒㼥㼕㼚㼓㻌㼔㼑㼍㼠㼑㼞㻌㼏㼍㼎㼘㼑

㻹㼍㼕㼚㻌㼎㼛㼍㼞㼐㻌㻙㻌
2UDQJH
%OXH
%URZQ
*UD\

㼜㼛㼣㼑㼞㻌㼟㼣㼕㼠㼏㼔㻌㼏㼍㼎㼘㼑

㹂 㻖㻌㻼㼘㼍㼏㼑㻌㼠㼔㼑㻌㼛㼜㼑㼚㻌㼠㼑㼞㼙㼕㼚㼍㼘㼟㻌㼒㼍㼏㼕㼚㼓㻌㼡㼜㻚
*UHHQ
<HOORZ

㼃㼔㼕㼠㼑㻛㻮㼘㼍㼏㼗㻘㻌㻼㼡㼞㼜㼘㼑㻘
+XPLGLW\FKDPEHU
㼃㼔㼕㼠㼑㻛㻾㼑㼐 㻼㼛㼟㼕㼠㼕㼛㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐
㻔㻮㼛㼕㼘㼑㼞㻌㼏㼍㼜㻕 3URWHFWLYH SURWHFWLYHHDUWKLQJZLUH
㻮㼘㼍㼏㼗㻘㻌 HDUWKLQJ
㻮㼞㼛㼣㼚㻘㻌㼃㼔㼕㼠㼑 㻼㼛㼟㼕㼠㼕㼛㼚㻌㼐㼑㼠㼑㼏㼠㼕㼛㼚㻌㼎㼛㼍㼞㼐
㻔㻲㼕㼘㼠㼑㼞㻌㼏㼛㼢㼑㼞㻕


Wiring Diagram

111
INFORMATION
112
㸯 㸰 㸱 㸲 㸳 㸴 㸵 8-4.
㻻㼤㼥㼓㼑㼚㻌㼟㼑㼚㼟㼛㼞㻌㻔㼐㼕㼟㼜㼘㼍㼥㻕

㸿
Wiring Diagram

JJ1 JG1 㻴㼡㼙㼕㼐㼕㼠㼥㻌㼟㼑㼚㼟㼛㼞


JJ4
㼀㼛㻌㼠㼔㼑㻌㼏㼛㼚㼚㼑㼏㼠㼛㼞㻌 㻻㼤㼥㼓㼑㼚㻌㼟㼑㼚㼟㼛㼞㻌 㻴㼡㼙㼕㼐㼕㼠㼥㻌㼟㼑㼚㼟㼛㼞㻌㼙㼛㼐㼡㼘㼑
㼒㼛㼞㻌㼟㼑㼚㼟㼛㼞㻌㼙㼛㼐㼡㼘㼑 㼙㼛㼡㼚㼠㼕㼚㼓㻌㼜㼘㼍㼠㼑
㻵㼚㼏㼡㼎㼍㼠㼛㼞㻌㼍㼕㼞㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌 㻸㻯㻰㻌㼐㼕㼟㼜㼘㼍㼥㻌㼎㼛㼍㼞㼐
㼐㼕㼟㼜㼘㼍㼥㻌㼟㼑㼚㼟㼛㼞
JJ3 JJ2 㻵㼚㼏㼡㼎㼍㼠㼛㼞㻌㼍㼕㼞㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌 JB1
㼏㼛㼚㼠㼞㼛㼘㻌㼟㼑㼚㼟㼛㼞
BTH1

㻿㼜㼑㼍㼗㼑㼞㻌㼏㼍㼎㼘㼑
㻻㼤㼥㼓㼑㼚㻌㼟㼑㼚㼟㼛㼞㻌㻔㼐㼕㼟㼜㼘㼍㼥㻕 JB19

㻿㼑㼚㼟㼛㼞㻌㼙㼛㼐㼡㼘㼑
JB4 JB21

㻿㼜㼑㼍㼗㼑㼞
㹀 㻸㻯㻰㻌㻰㼕㼟㼜㼘㼍㼥
Peripheral Units

㻼㼞㼛㼠㼑㼏㼠㼕㼢㼑㻌㼑㼍㼞㼠㼔㼕㼚㼓
㻴㼡㼙㼕㼐㼕㼒㼥㼕㼚㼓㻌㼔㼑㼍㼠㼑㼞 㻰㼕㼟㼜㼘㼍㼥
㻰㼞㼥㻌㼎㼛㼕㼘㻌㼟㼑㼚㼟㼛㼞

㼀㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼒㼡㼟㼑
㻺㼛㻌㼣㼍㼠㼑㼞㻌
㼟㼑㼚㼟㼛㼞

㻸㼛㼣㻌㼣㼍㼠㼑㼞㻌
㼘㼑㼢㼑㼘㻌㼟㼑㼚㼟㼛㼞
㼀㼛㻌㼠㼔㼑㻌㼏㼛㼚㼚㼑㼏㼠㼛㼞㻌㼒㼛㼞㻌㼐㼕㼟㼜㼘㼍㼥

㼃㼔㼕㼠㼑

㻾㼑㼐㻌㻔㼐㼑㼠㼑㼏㼠㼕㼛㼚㻕
㻮㼘㼍㼏㼗㻌㻔㼞㼑㼒㼑㼞㼑㼚㼏㼑㻕
㻾㼑㼐㻌㻔㼐㼑㼠㼑㼏㼠㼕㼛㼚㻕
㻮㼘㼍㼏㼗㻌㻔㼞㼑㼒㼑㼞㼑㼚㼏㼑㻕

㻿㼛㼘㼑㼚㼛㼕㼐㻌㼢㼍㼘㼢㼑 JZ6
㼀㼛㻌㻶㻭㻥㻌㼛㼚㻌㼠㼔㼑㻌
㼙㼍㼕㼚㻌㼎㼛㼞㼍㼐㻌㼛㼒㻌
䐡 䐢 պ ղ ո յ 㼠㼔㼑㻌㼙㼍㼕㼚㻌㼎㼛㼐㼥 㻿㼜㻻㻞㻌㼎㼛㼍㼞㼐㻌㻔㻹㼍㼟㼕㼙㼛㻕
չ ն շձ
JZ5

㻯㼛㼍㼠㼑㼐㻌㻳㼞㼑㼑㼚㻛㼅㼑㼘㼘㼛㼣
JZ4
ն չ պ ձ ղ JZ1
㼀㼛㻌㻶㻭㻠㻌㼛㼚㻌㼠㼔㼑㻌
㼙㼍㼕㼚㻌㼎㼛㼞㼍㼐㻌㼛㼒㻌 JZ2
շ մ յ ճ ո
㼠㼔㼑㻌㼙㼍㼕㼚㻌㼎㼛㼐㼥 㼀㼛㻌㻶㻭㻞㻌㼛㼚㻌㼠㼔㼑㻌㼙㼍㼕㼚㻌
,QVLGH ✽ ձDQGղDUH 㼎㼛㼍㼞㼐㻌㼛㼒㻌㼠㼔㼑㻌㼙㼍㼕㼚㻌㼎㼛㼐㼥
㻹㼍㼟㼟㻌㼒㼘㼛㼣㻌㼢㼍㼘㼢㼑 JZ3
㹂 LQWHUFKDQJHDEOH 㻿㼜㻻㻞㻌㼎㼛㼍㼞㼐㻌㻔㻺㼑㼘㼘㼏㼛㼞㻕

ղ ձ պ չ ն
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㻴㼡㼙㼕㼐㼕㼠㼥㻌㼏㼔㼍㼙㼎㼑㼞 㻻㼤㼥㼓㼑㼚㻌㻯㼛㼚㼠㼞㼛㼘㼘㼑㼞


Parts List

[9] Parts List

✽ The description in this section relates to a unit which is equipped with an oxygen controller and a weight
monitor. Please skip any reference unrelated to your unit.

INFORMATION

113
Parts List

9-1. Fig-1 Main Body and Accessories

1 2

Standard accessories

5
6 7

Accessories for oxygen controller


equipped units

9
10

Fig-1

114
Parts List

Fig-No Part Name Part No.


1-1 Display 87001
Sensor Module 98522
1-2
Sensor Module for Oxygen Controller Type 98523
1-3 Drip Proof Sticker 98779
Power Cord (AC120V) UL 99016
1-4
Power Cord (AC230V) 99017
1-5 Pneumoclean (electrostatic air filter) 60269
1-6 Skin temp probe, 5mm O.D. (Y) 60889
1-7 Access port cover 60860
Humidity Chamber (w/Cartrige Tank, Boiler Cap) (AC120V) 87002
1-8
Humidity Chamber (w/Cartrige Tank, Boiler Cap) (AC230V) 87003
Piping connecting hose for oxygen (green)
1-9 98531
(DISS Coupler w/o Jack) 3m
1-10 Oxygen Sensor 60859

INFORMATION

115
Parts List

9-2. Fig-2 Display

10
8 6

11

2
7 12

Fig-2

116
Parts List

Fig-No Part Name Part No.


2-1 Panel Sheet 87059
2-2 LCD Display 87005
2-3 Front Panel 87004
2-4 LCD Display Board 87006
2-5 Rear Panel 87007
2-6 Connector Cap for I/O Port 98541
2-7 Connector Cap for CFcard Port 87008
2-8 Display Attachment 87009
2-9 Attachment Cover (2 pcs/pack) 87011
2-10 Thumb Screw 87010
2-11 Display Cable 87012
2-12 Speaker 87095

INFORMATION

117
Parts List

9-3. Fig-3 Humidity Chamber

3
1

Fig-3

118
Parts List

Fig-No Part Name Part No.


3-1 Boiler Cap 87013
3-2 Tank Cap 98548
3-3 Cartridge Tank (w/Cap) 87014
3-4 Humidity Chamber Handle 87015
Humidity Chamber (AC120V) 87016
3-5
Humidity Chamber (AC230V) 87017

INFORMATION

119
Parts List

9-4. Fig-4 Mattress Platform

Weight scale equipped unit


8
8
1
3 1 3

2 1 1
2
9
4
2 2
3
3 10

11

Fig-4

120
Parts List

Fig-No Part Name Part No.


4-1 Tube Introduction Slit Packing 92326
4-2 Baby Guard (Head side/Foot side) 87018
4-3 Baby Guard (Side) 87019
4-4 Mattress Platform (w/X-ray Cassette Tray) 87020
4-5 Mattress Platform Tray (w/Latch) 87021
4-6 Latch 98558
4-7 Middle Board (w/Fan Cover) 87022
4-8 Mattress 93218
4-9 Level Gauge 98561
4-10 Mattress Platform for Weight Monitor 87023
4-11 Weight Monitor Unit for Air 62071

INFORMATION

121
Parts List

9-5. Fig-5 Upper Section of the Main Body 1

4 1

6
9 2

5
8 13 17
16

10 16

16

12

15
16 18

11 14

Fig-5

122
Parts List

Fig-No Part Name Part No.


Heater For Main Unit (AC120V) 87024
5-1
Heater For Main Unit (AC230V) 87025
5-2 High Temperature Sensor 87026
5-3 Fan Motor 87027
5-4 Fan 87028
5-5 Tilting Unit 87029
5-6 Tilting Knob (Right) 87030
5-7 Tilting Knob (Left) 87031
5-8 Tilting Arm, w/Seal Packing 87032
5-9 Set Bis (Screw) (4 pcs/pack) 93083
5-10 Power Switch 98577
Detection Board
5-11 98578
For Temperature, Skin Temperature, Humidity
5-12 Filter Joint 98579
5-13 Steam Cap 87033
5-14 Humidity Chamber Cover Packing 87034
5-15 Position Detection Board 98582
5-16 Hole Plug (4 pcs/pack) 87094
5-17 Side Hood Fixing Knob 87036
5-18 Handle Cap (2 pcs/pack) 87035

INFORMATION

123
Parts List

9-6. Fig-6 Upper Section of the Main Body 2

2
1

4
3

2
7
6

5 8

7 7
10

11 7 5

10 6

Fig-6

124
Parts List

Fig-No Part Name Part No.


6-1 Canopy 87037
6-2 Canopy Securing Slider (4 pcs/pack) 87038
6-3 Side Hood (Head side) 87039
6-4 Sensor Module Holder 98587
6-5 Iris Access Port Frame Packing 92249
6-6 Access Port Cover 60860
6-7 Tube Introduction Slit Packing (B-shape) 87040
6-8 Side Hood (Foot side) 87041
6-9 Control Box Cover 87042
6-10 Side Hood Fixing Knob 87036
6-11 Handle Cap (2 pcs/pack) 87035

INFORMATION

125
Parts List

9-7. Fig-7 Upper Section of the Main Body 3

5 8 3
11
4
9
10

7 3

4 4
7
8
8
10
9 1 10
2 9
4
2
3 5

1
3 6
8

9 10

Fig-7

126
Parts List

Fig-No Part Name Part No.


7-1 Admittance Panel 87043
7-2 Inner Panel 87044
7-3 Snap-Open Access Port 87045
7-4 Admittance Panel Operating Knob Assy 87046
7-5 Admittance Panel Operating Lever 87047
7-6 Admittance Panel Hinge (Right) 87048
7-7 Admittance Panel Hinge (Left) 87049
7-8 Admittance Panel Axis Slider 87050
7-9 Admittance Panel Cap (4 pcs/pack) 98777
7-10 Hole Plug (6 pcs/pack) 87051
Admittance Panel Assy
7-11 (w/Snap-open Access Port, Inner Panel, Operating Knob, 87052
Packing)

INFORMATION

127
Parts List

9-8. Fig-8 Lower Section of the Main Body

3 1

Fig-8

128
Parts List

Fig-No Part Name Part No.


8-1 Humidity Chamber Cradle 87053
8-2 Humidity Chamber Cover 87054
8-3 Humidity Chamber Cradle Packing 87055
8-4 Humidity Chamber Connector 98613
8-5 Position Detection Board 98582
Control Power Transformer (AC100-120V) 98616
8-6
Control Power Transformer (AC230V) 98617
Heater Control Board (w/Fuse) (AC120V) 98725
8-7
Heater Control Board (w/Fuse) (AC230V) 98726
8-8 Oxygen Supply Port 87056
8-9 O2 Controller Unit for Air 62070

Fig-No Part Name Part No.


Fuse F4AL,250V / 5×20mm (2 pcs/pack) 98633
F1
Fuse F2AL,250V / 5×20mm (2 pcs/pack) 98634
Fuse F1.25AL,250V / 5×20mm (2 pcs/pack) 98636
F2
Fuse F0.63AL,250V / 5×20mm (2 pcs/pack) 98637
Fuse T0.63AL,250V / 5×20mm (2 pcxs/pack) 98641
F4
Fuse T0.315AL,250V / 5×20mm (2 pcs/pack) 98643

INFORMATION

129
Parts List

9-9. Fig-9 Power Unit

5 6

7
3

8
2 1

Fig-9

130
Parts List

Fig-No Part Name Part No.


9-1 Main Board 87057
9-2 AC Inlet 98624
9-3 Buzzer 87058
9-4 Fuse Holder 93111
Fuse T8AL,250V / 5×20mm (2 pcs/pack) 95679
9-5
Fuse T4AL,250V / 5×20mm (2 pcs/pack) 98644
9-6 Noise Filter 98626
9-7 SpO2 Connection Board 98631
9-8 Battery for Power Failure Alarm 92791

INFORMATION

131
Parts List

9-10. Fig-10 Pulse Oximeter (Masimo)

Fig-10

132
Parts List

Fig-No Part Name Part No.


10-1 Insulating Substrate for SpO2 unit 95642
10-2 SpO2 Board (Masimo) 95640

INFORMATION

133
Parts List

9-11. Fig-11 Pulse Oximeter (Nellcor)

Fig-11

134
Parts List

Fig-No Part Name Part No.


11-1 Insulating Substrate for SpO2 unit 95642
11-2 SpO2 Board (Nellcor) 95641

INFORMATION

135
Parts List

9-12. Fig-12 Upper and Lower Sections of the Main Body and
Filter Case
13

12

11

4
7
8

10

1
5
3

Fig-12

136
Parts List

Fig-No Part Name Part No.


12-1 Filter Box 87060
12-2 Filter Cover 87061
12-3 Filter Packing 98650
12-4 Position Detection Board 98582
12-5 Pneumoclean (electrostatic air filter) 60269
12-6 Steam Gate 87062
12-7 Power Box Cover 87063
12-8 Cord Cleat 87064
12-9 Thumb Screw 87065
12-10 Display Pole Hook (Right) 87066
12-11 Display Pole Hook (Left) 87067
12-12 Display Pole 87068
12-13 Pole Cap 87075

INFORMATION

137
Parts List

9-13. Fig-13 Cabinet Stand

5
4

5 6
4
6

3 5
4 5
2

4 1

Fig-13

138
Parts List

Fig-No Part Name Part No.


Caster (w/Stopper)
13-1 * Casters from lot number 1805 or lower must be replaced with the 87069
4 pc set.
Conductive Caster (w/Stopper)
13-2 * Casters from lot number 1805 or lower must be replaced with the 87070
4 pc set.
13-3 Door for Cabinet Stand 87071
13-4 Single Touch Slide Hinge 87072
13-5 Mounting Plate 87073
13-6 Air Damper 87074

INFORMATION

139
Parts List

9-14. Fig-14 High-Low Stand

14

11

13
8
8
6
10
9
12

7
1

5 4
2

3
1

Fig-14

140
Parts List

Fig-No Part Name Part No.


Caster (w/Stopper) 87076
14-1 Caster (w/Stopper)
120V: Serial number 180700026 or higher 87069
230V: Serial number 180600001 or higher
Conductive Caster (w/Stopper) 87077
14-2 Conductive Caster (w/Stopper)
120V: Serial number 180700026 or higher 87070
230V: Serial number 180600001 or higher
14-3 Foot Switch 95687
14-4 Foot Switch (Right) 97776
14-5 Foot Switch (Left) 97780
14-6 Relay Board for Foot Switch 95686
Hi-Low Control Box (AC120V) 98741
14-7
Hi-Low Control Box (AC230V) 98742
Breaker 3A 99023
14-8
Breaker 2A 99022
Power Indicator (AC120V) UL 98761
14-9
Power Indicator (AC230V) 98739
14-10 AC Inlet 98822
Power Cord (AC120V) UL 99016
14-11
Power Cord (AC230V) 99017
14-12 Hi-Low Stand Actuator 98737
14-13 Hi-Low Stand Actuator Cover 87078
14-14 Cord Cleat 87089

INFORMATION

141
Technical Information

[10] Technical Information

10-1. Technical Data


Electrical ratings Customer specified
■ for 200V region
Rating: AC230V; power consumption 600VA; frequency 50/60Hz
Operating voltage range: AC230V±10%
■ for 100V region
Rating: AC120V; power consumption 600VA; frequency 60Hz
Operating voltage range: AC120V±10%
Classification Type of protection against electric shock: Class I equipment
Degree of protection against electric shock: Type BF applied part
Unsuitable for use in an air and flammable anesthetic gas mixture, or in an
oxygen/nitrous oxide and flammable anesthetic gas mixture.
Mode of operation: Continuous operation (the Hi-Low stand is designed for
intermittent operation of 3 minutes per hour)
Display Type: Liquid crystal (TFT-LCD)
Size: 7 inches
Dot formation: 800 × 480 dots
Number of colors: 256 colors
Maximum load capacity Cabinet (cabinet stand type): Approx. 10kg
Display pole: Approx. 2kg (only the display can be mounted)
I.V. pole (option): For High-Low stand type: 10kg
For cabinet stand type: 5kg
Dimensions High-Low stand type: 101.5(W) cm × 66.5(D) cm × 145~165(H) cm (exclud-
ing the display)
Mattress surface: 84.5~104.5cm in height
(86.5~106.5cm for the unit equipped with a weight
monitor)
Cabinet stand type: 101.5(W) cm × 56.5(D) cm × 158(H) cm (excluding the
display)
Mattress surface: 97.5cm in height (99.5cm for the unit
equipped with a weight monitor)
External display: 22(W) × 5(D) × 14(H) cm
Mattress: 65(W) × 36.5(D) × 2(T) cm
Weight High-Low stand type: approx. 82kg (86kg if the unit includes the weight
monitor)
Cabinet stand type: approx. 76.5kg (80.5kg if the unit includes the weight
monitor)
Operating conditions Ambient temperature: 20~30°C
Ambient humidity: 30~75% (no condensation)
Atmospheric pressure: 70~106kPa
Wind velocity: <0.3m/s

142
Technical Information

Storage conditions Ambient temperature: 0~50°C


Ambient humidity: 30~75% (no condensation)
Atmospheric pressure: 70~106kPa
Transportation conditions Ambient temperature: 0~50°C
Ambient humidity: 30~75% (no condensation)
Atmospheric pressure: 70~106kPa
Accessories Skin Temp Probe 5mm O.D.(Y)..............................................1
Pneumoclean (Electrostatic air filter).....................................1
Access port cover......................................................................2
Operation Manual.....................................................................1

JJ Temperature
Control mode Manual control/servo control (selectable)
Setting range Skin temperature (ser vo control): 34.0~37.5°C (over ride mode:
37.6~38.0°C)
Incubator air temperature (manual control): 23.0~37.0°C (override
mode: 37.1~39.0°C)
Display range Skin temperature: 30.0~42.0°C (Accuracy ±0.3°C)
Incubator air temperature: 20.0~42.0°C (Accuracy ±0.3°C)
Heater output 0~100% (indicated in 10 levels)
Warm-up time Maximum 60 min at an ambient temperature of 25°C
Alarms High temperature, set temperature, skin temperature probe

JJ Humidity (for units equipped with a humidification function)


Control mode Servo control
Setting range 40~95%Rh (in 1% increments)
Display range 15~99%Rh (Accuracy ±10%Rh)
Continuous humidification without 8 hours
supplying water
Maximum humidity 90%Rh (at ambient humidity 50%Rh, ambient temperature 25°C,
incubator air temperature setting 37°C)
Alarms Humidity sensor, low water level, no water, humidity chamber off, set
humidity

JJ Oxygen supply
APPENDIX

Maximum oxygen concentration 65%O2 (at O2 flow rate 10L/min)

JJ Environment
CO2 concentration in the hood When a gaseous mixture comprising 4% CO2 is delivered at 750mL/
min at a point 10 cm above the center of a mattress and a steady state
is achieved, the CO2 concentration in the hood should not exceed 0.4%.

143
Technical Information

JJ Pulse oximeter ✽1,5,6,7 [Masimo]


The following specifications apply to the Incui used with the sensors and patient cables we specify.
For information on the sensors and patient cables we specify, contact your local Atom representative.

SpO2 Display range: 1~100%


Measurement accuracy: During no motion conditions✽2 ±3 digits (in 70~100%)
During motion conditions✽3 ±3 digits (in 70~100%)
During low perfusion conditions✽4 ±3 digits (in 70~100%)
Update cycle: 1 second
Alarm setting ranges : Upper limit: OFF, 50~99% (in 1% increments)✽8
Lower limit: OFF, 45~95% (in 1% increments)✽8
Pulse rate Display range : 25~240bpm
Measurement : During no motion conditions✽2 ±3 digits (in 25~240bpm)
accuracy During motion conditions✽3 ±5 digits (in 25~240bpm)
During low perfusion conditions✽4 ±3 digits (in 25~240bpm)
Update cycle : 1 second
Alarm setting : Upper limit: OFF, 80~240bpm (in 5bpm increments)✽8
ranges Lower limit: OFF, 35~180bpm (in 5bpm increments)✽8
Sensor Wavelength: 660nm (rd) 905nm (ir)
characteristic Brightness: 15mW
Non-sterile, latex-free
Mode setting Averaging time: 4, 6, 8, 10, 12, 14, 16 seconds (selectable)✽8
(Factory default setting is 8 seconds.)
Sensitivity setting: APOD, Normal (normal sensitivity), Max (high sensitivity)✽8
(Factory default setting is Max.)
FastSat : ON, OFF✽8 (Factory default setting is Enabled.)

✽1 This device is calibrated to display functional oxygen saturation.


✽2 SpO2 70~100% hypoxia was induced in healthy male and female adult volunteers with light skin and
dark skin. Accuracy was checked in no motion conditions against a laboratory CO-oximeter and an
ECG monitor. Variability distribution at this accuracy was ±1SD. ±1SD covers 68% of all data.
✽3 SpO2 70~100% hypoxia was induced in healthy male and female adult volunteers with light skin and
dark skin. Accuracy was checked by 1~2cm tapping 2~4 times per second and by 2~3cm irregular tap-
ping 1~5 times per second against a laboratory CO-oximeter and an ECG monitor. Variability distribu-
tion at this accuracy was ±1SD. ±1SD covers 68% of all data.
✽4 In a laboratory test, in the range of 70~100% SpO2, accuracy in low perfusion conditions was checked
against the Biotec Index2 Simulator and the Masimo Simulator, both of whose signal strength is 0.02%
or more and permeability 5% or more. Variability distribution at this accuracy was ±1SD. ±1SD covers
68% of all data.
✽5 The materials accessible to the patient and the user comply with ISO 10993-1.
✽6 All the sensors and patient cables that can be used with this device have been tested and verified by us-
ing the Masimo/MX series pulse oximeter technology.
✽7 Since the measurements taken by the pulse oximetry equipment are statistically distributed, only about
two-thirds of them fall in the accuracy (Arms) range of values obtained with a CO-oximeter.
✽8 Even if the power supply is interrupted due to power failure, disconnection of the power plug, or some
other cause, the preselected settings will be retained in the memory. When the power supply is re-
sumed, the unit will start operation with the last selected settings.

144
Technical Information

JJ Pulse oximeter✽3,4,6 [Nellcor]


The following specifications apply to the Incui used with the sensors and patient cables we specify.
For information on the sensors and patient cables we specify, contact your local Atom representative.

SpO2 Display range: 1~100%


Measurement accuracy: During no motion conditions✽1 ±3 digits (in 70~100%)
During low perfusion conditions✽2 ±3 digits (in 70~100%)
Update cycle: 2 second
Alarm setting ranges : Upper limit: OFF, 50~99% (in 1% increments)✽5
Lower limit: OFF, 45~95% (in 1% increments)✽5
Pulse rate Display range: 25~240bpm
Measurement accuracy: During no motion conditions✽1 ±3 digits (in 25~240bpm)
During low perfusion conditions ✽2
±3 digits (in 25~240bpm)
Update cycle: 2 second
Alarm setting ranges: Upper limit: OFF, 80~240bpm (in 5bpm increments)✽5
Lower limit: OFF, 35~180bpm (in 5bpm increments)✽5
Sensor Wavelength: 660nm (rd) 900nm (ir)
characteristic Brightness: Less than 15mW
EOG sterilized, latex-free
Mode setting SatSeconds: OFF, 10, 25, 50, 100 (selectable)✽5
(Factory default setting is Off.)
Response time: Normal, Fast✽5
(Factory default setting is Normal.)

✽1 Subjects used to validate SpO2 measurement accuracies were healthy and recruited from the local pop-
ulation. Comprised of both men and women, subjects spanned a range of skin pigmentations and
ranged in age from 18-50 years old. Accuracy specifications are based on controlled hypoxia studies
with healthy non-smoking adult volunteers over the specified SpO2 range(s). Pulse oximeter SpO2 read-
ings were compared with SaO2 values of drawn blood samples measured by hemoximetry. All accura-
cies are expressed as ±1SD. Pulse oximeter equipment measurements are statistically distributed;
about two-thirds of pulse oximeter measurements are expected to fall in this accuracy (Arms) range.
Because scatter and bias of pulse oximter SpO2 and blood SaO2 comparison commonly increase as the
saturation decreases, and accuracy specifications are calculated from data spanning the stated range,
different accuracy values may result when describing partially overlapping ranges.
✽2 Reading accuracy in low perfusion conditions (detected IR pulse modulation amplitude 0.03~1.5%) was
verified by using signals supplied by a patient simulator. SpO2 and pulse rate values were varied across
the monitoring range over a range of weak signal conditions and compared with the known true SpO2
and pulse rate values of the input signals.
✽3 The materials accessible to the patient and the user comply with ISO 10993-1.
✽4 All the sensors and patient cables that can be used with this device have been tested and verified by us-
APPENDIX

ing the Nellcor/NELL-1 module pulse oximeter technology.


✽5 Even if the power supply should be interrupted due to power failure, disconnection of the power plug
or some other cause, the preselected settings will be retained in the memory. When the power supply
is resumed, the unit will start operation with the last selected settings.
✽6 This device is calibrated to display functional oxygen saturation.

145
Technical Information

JJ Oxygen control (for the unit equipped with an oxygen controller)


Control mode Servo control
Setting range 22~65% (in 1% increments)
Display range 15~105%
Response time for 30sec (90% response)
display
Oxygen supply pressure 294~490kPa (3~5kgf/cm2)
Type of oxygen sensor Galvanic cell type
Measurement range 15~100%

Measurement accuracy ±2% (15-25%O2)


±3% (25-100%O2)
Calibration 21%O2
Alarms Oxygen sensor, oxygen concentration, oxygen flow rate, oxygen sensor not
calibrated
Oxygen sensor life span The life span of the oxygen sensor varies depending on the ambient conditions
under which it is used. It is recommended to replace the oxygen sensor when
more than one year has passed since it was taken out of its package.

JJ Weight monitor (the unit equipped with the weight monitor unit)
Weighing range 300~7000g (in automatic weighing)
Weighing accuracy ±5g
Scale interval 1g
Weighing mode Manual, automatic

JJ Other alarms Fan, system failure, power failure

✽ The product complies with the EMC Standard IEC 60601-1-2.

146
Technical Information

10-2. EMC Level and Classification

Guidance and manufacturer’s declaration – electromagnetic emissions

The Air Incu i is intended for use in the electromagnetic environment specified below. The customer or the user
of the Air Incu i should assure that it is used in such an environment.

Emissions test Compliance Electromagnetic environment – guidance

The Air Incu i uses RF energy only for its internal function.
RF emissions
Group 1 Therefore, its RF emissions are very low and are not likely
CISPR 11
to cause any interference in nearby electronic equipment.
RF emissions
Class A
CISPR 11
The Air Incu i is suitable for use in all establishments, other
Harmonic emissions✽
Class A than domestic and those directly connected to the public
IEC 61000-3-2
low-voltage power supply network that supplies buildings
Voltage fluctuations/ used for domestic purposes.
flicker emissions✽ Complies
IEC 61000-3-3
✽ There are no prescribed demands for tests in 100V areas.

APPENDIX

147
Technical Information

Guidance and manufacturer’s declaration – electromagnetic immunity


The Air Incu i is intended for use in the electromagnetic environment specified below. The customer or the user
of the Air Incu i should assure that it is used in such an environment.
IEC 60601
Immunity test Compliance level Electromagnetic environment – guidance
test level
Electrostatic dis- Floors should be wood, concrete or ceramic tile.
±6kV contact ±6kV contact
charge (ESD) If floors are covered with synthetic material, the
±8kV air ±8kV air
IEC 61000-4-2 relative humidity should be at least 30%.
±2kV for power ±2kV for power
Electrical fast
supply lines supply lines Mains power quality should be that of a typical
transient/burst
±1kV for input/ ±1kV for input/ commercial or hospital environment.
IEC 61000-4-4
output lines output lines
±1kV differential ±1kV differential
Surge mode mode Mains power quality should be that of a typical
IEC 61000-4-5 ±2kV common ±2kV common commercial or hospital environment.
mode mode
<5% UT <5% UT
(>95% dip in UT) (>95% dip in UT)
for 0.5 cycle for 0.5 cycle
Voltage dips, short 40% UT 40% UT Mains power quality should be that of a typical
interruptions and (60% dip in UT) (60% dip in UT) commercial or hospital environment. If the user
voltage variations for 5 cycles for 5 cycles of the Air Incu i requires continued operation
on power supply 70% UT 70% UT during power mains interruptions, it is recom-
input lines (30% dip in UT) (30% dip in UT) mended that the Air Incu i be powered from an
IEC 61000-4-11 for 25 cycles for 25 cycles uninterruptible power supply or a battery.
<5% UT <5% UT
(>95% dip in UT) (>95% dip in UT)
for 5 sec for 5 sec
Power frequency
Power frequency magnetic fields should be at
(50/60Hz)
3 A/m 3 A/m levels characteristic of a typical location in a typi-
magnetic field
cal commercial or hospital environment.
IEC 61000-4-8
Note: UT is the a.c. mains voltage prior to application of the test level.

148
Technical Information

Guidance and manufacturer’s declaration – electromagnetic immunity


The Air Incu i is intended for use in the electromagnetic environment specified below. The customer or the user
of the Air Incu i should assure that it is used in such an environment.
IEC 60601
Immunity test Compliance level Electromagnetic environment – guidance
test level
Portable and mobile RF communications equip-
ment should be used no closer to any part of the
Air Incu i, including cables, than the recommended
separation distance calculated from the equation
applicable to the frequency of the transmitter.
Recommended separation distance
Conducted RF 3Vrms 3Vrms
IEC 61000-4-6 150kHz to 80MHz
outside ISM
bands✽a
10Vrms 10Vrms
150kHz to 80MHz
in ISM bands✽a
Radiated RF 3V/m 10V/m✽c 80MHz to 800MHz
IEC 61000-4-3 80MHz to 2.5GHz 800MHz to 2.5GHz
The equipment con- Where P is the maximum output power rating of
tinues to perform its the transmitter in watts (W) according to the trans-
intended function. mitter manufacturer and d is the recommended
10V/m separation distance in meters (m).✽b
80MHz to 2.5GHz Field strengths from fixed RF transmitters, as
The equipment con- determined by an electromagnetic site survey,✽d
tinues to perform its should be less than the compliance level in each
intended function or frequency range.✽e
stops without caus- Interference may occur in the vicinity of equipment
ing any harm. marked with the following symbol.:

Note 1: At 80MHz and 800MHz, the higher frequency range applies.


Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption
and reflection from structures, objects and people.
✽a The ISM (industrial, scientific, and medical) bands between 150kHz and 80MHz are 6.765MHz to 6.795MHz;
13.553MHz to 13.567MHz; 26.957MHz to 27.283MHz; and 40.66MHz to 40.70MHz.
✽b The ISM compliance level in the ISM frequency band between 150kHz and 80MHz and in the frequency
range 80MHz to 2.5GHz are intended to decrease the likelihood that mobile/portable communications
equipment could cause interference if it is inadvertently brought into patient areas. For this reason an ad-
APPENDIX

ditional factor of 10/3 is used in calculating the recommended separation distance for transmitters in these
frequency ranges.
✽c Halted with an alarm sounding without any harm being caused.
✽d Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones
and land mobile radio, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted
theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an
electromagnetic site survey should be considered. If the measured field strength in the location in which
the Air Incu i is used exceeds the applicable RF compliance level above, the Air Incu i should be observed
to verify normal operation. If abnormal performance is observed, additional measures may be necessary,
such as reorienting or relocating the Air Incu i.
✽e Over the frequency range 150kHz to 80MHz, field strengths should be less than 3V/m.
149
Technical Information

Recommended separation distances between portable and mobile RF communications equipment


and the Air Incu i
The Air Incu i is intended for use in an electromagnetic environment in which radiated RF disturbances are
controlled. The customer or the user of the Air Incu i can help prevent electromagnetic interference by maintain-
ing a minimum distance between portable and mobile RF communications equipment (transmitters) and the
Air Incu i as recommended below, according to the maximum output power of the communications equipment.
Separation distance according to frequency of transmitter
Rated maximum
(m)
output power of
150kHz to 80MHz 150kHz to 80MHz
transmitter 80MHz to 800MHz 800MHz to 2.5GHz
outside ISM bands in ISM bands
(W)

0.01 0.12 0.12 0.12 0.23


0.1 0.38 0.38 0.38 0.73
1 1.2 1.2 1.2 2.3
10 3.8 3.8 3.8 7.3
100 12 12 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in
meters (m) can be determined using the equation applicable to the frequency of the transmitter, where P is the
maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer.

Note 1: At 80MHz and 800MHz, the separation distance for the higher frequency range applies.
Note 2: The ISM (industrial, scientific, and medical) bands between 150kHz and 80MHz are 6.765MHz to
6.795MHz; 13.553MHz to 13.567MHz; 26.957MHz to 27.283MHz; and 40.66MHz to 40.70MHz.
Note 3: An additional factor of 10/3 is used in calculating the recommended separation distance for the trans-
mitters in the ISM frequency band between 150kHz and 80MHz and in the frequency range 80MHz
to 2.5GHz to decrease the likelihood that mobile/portable communications equipment could cause
interference if it is inadvertently brought into patient areas.
Note 4: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption
and reflection from structures, objects and people.

150
Disposal

[11] Disposal

The medical institution concerned is responsible for proper disposal of the main body, old parts past their
expected life span and disposables in accordance with applicable waste management laws and regulations.
Rechargeable NiMH batteries, a button type lithium battery and oxygen sensors are used in this unit.
Dispose of the batteries and the oxygen sensors in accordance with local regulations.

APPENDIX

151
••Reproduction of all or part of this Manual without permission from Atom Medical Corporation is strictly
prohibited.
••The contents of this Manual are subject to change without notice due to technical improvement.
••All possible measures have been taken to ensure the accuracy of the contents of this Manual. However, if any
errors should be noticed, Atom would greatly appreciate being informed of them.
C75SB015

18-15, Hongo 3-chome, Bunkyo-ku, Tokyo, Japan


Tel: +81 3 38152311 Fax: +81 3 38123144

201812

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