P-Chart - STF Type Models

MARCH Department: Grinding Model Name: Process Name: FVI Prepared by:
PROCESS DEFECT SUMMARY 1-Mar 2-Mar 3-Mar 4-Mar 5-Mar 6-Mar 7-Mar 8-Mar 9-Mar 10-Mar 11-Mar 12-Mar 13-Mar 14-Mar 15-Mar 16-Mar 17-Mar 18-Mar 19-Mar 20-Mar 21-Mar 22-Mar 23-Mar 24-Mar 25-Mar 26-Mar 27-Mar 28-Mar 29-Mar 30-Mar 31-Mar Total
QUANTITY PRODUCED 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
QUANTITY GOOD 0
QUANTITY NG 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
YIELD 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
% NG 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
PROCESS NG BREAKDOWN DEFECT CATEGORY
TOP Machining - scrap
SMALL BOTTOM / LIMITER
CHAMFER Machining - scrap
NECK / SHOULDER/ NUSUMI Machining - scrap

BIG CHAMFER BOTTOM / LIMITER Machining - scrap

BODY Machining - scrap
UNEVEN
CHAMFER
BOTTOM / LIMITER Machining - scrap

M/C DENT BOTTOM / LIMITER Machining - scrap
NECK / SHOULDER Machining - scrap
GROOVE / HUB GROOVE Machining - scrap
ROUGHCUT
COUNTERBORE Machining - scrap

STEP
2.1 / 2.6 Machining - scrap
NO THREAD Machining - scrap
INCOMPLETE THREAD Machining - scrap
EXCESS THREAD Machining - scrap
ABNORMAL
THREAD
ROUGHCUT THREAD Machining - scrap
FLAT THREAD Machining - scrap
OFFSET THREAD / TOP Machining - scrap
UNSYMMETRICAL BOTTOM Machining - scrap
BULGING / NIPPLE Machining - scrap
CONVEX Machining - scrap
PINGAUGE NG Machining - scrap
CRACK BODY / 2.1 Machining - scrap
FIRST CUT Machining - scrap
POROSITY Machining - scrap
SHORT HUB Machining - scrap
SHORT SHAFT Machining - scrap
FOREIGN MATERIALS Machining - scrap
NECK / HUB / GROOVE / NU (Machining) - reworkable
METAL CHIPS
THREAD / COUNTERBORE (Machining) - reworkable
BURR
SPIRAL CHIPS
BODY Grinding - scrap
DENT TOP Grinding - scrap
BOTTOM Grinding - scrap
SCRATCH Grinding - scrap
WHITELINES Grinding - scrap
D-CUT Grinding - scrap
INCOMPLETE SPF Grinding - scrap
OVER GRIND Grinding - scrap
UNGRIND Grinding - scrap
MEDIA Grinding - scrap
BLACK STAIN (Grinding) - reworkable
RUST (Grinding) - reworkable
STAIN (Grinding) - reworkable
CONTAM (Grinding) - reworkable
WET (Grinding) - reworkable
MIXED MATERIALS Grinding - scrap
HARD BURR Machining - scrap
NO BOTTOM HOLE Machining - scrap
SCRATCH UNGRIND Machining - scrap
ABNORMAL BOTTOM HOLE Machining - scrap
BURR TOP EDGE (Machining) - reworkable
ROUGHCUT TOP EDGE Machining - scrap
M/C DRILL DEPTH Machining - scrap
BLANK MATERIAL Machining - scrap
WITH SPF Grinding - scrap
UN SPF Machining - scrap
MARCH Department: Grinding Model Name: Process Name: FVI
PROCESS DEFECT SUMMARY 1-Mar 2-Mar 3-Mar 4-Mar 5-Mar 6-Mar 7-Mar 8-Mar 9-Mar 10-Mar 11-Mar 12-Mar 13-Mar 14-Mar 15-Mar 16-Mar 17-Mar 18-Mar 19-Mar 20-Mar 30-Mar 31-Mar Total
QUANTITY PRODUCED 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
QUANTITY GOOD 0
QUANTITY NG 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
YIELD 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
% NG 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%


UNEVEN
CHAMFER

M/C DENT BOTTOM / LIMITER Machining - scrap
ROUGHCUT
COUNTERBORE Machining - scrap

STEP
2.1 / 2.6 Machining - scrap
ABNORMAL
THREAD
ROUGHCUT THREAD Machining - scrap
OFFSET THREAD / TOP Machining - scrap
CRACK BODY / 2.1 Machining - scrap
FIRST CUT Machining - scrap
SHORT SHAFT Machining - scrap

METAL CHIPS

BURR

SPIRAL CHIPS
BODY Grinding - scrap

BOTTOM Grinding - scrap
SCRATCH Grinding - scrap
WHITELINES Grinding - scrap
D-CUT Grinding - scrap
OVER GRIND Grinding - scrap
UNGRIND Grinding - scrap
STAIN (Grinding) - reworkable
MIXED MATERIALS Grinding - scrap
HARD BURR Machining - scrap
BURR TOP EDGE (Machining) - reworkable
ROUGHCUT TOP EDGE Machining - scrap
M/C DRILL DEPTH Machining - scrap
0 0
0 0
0 0
0 0
0 0
0 0
MARCH Prepared by:
PROCESS DEFECT SUMMARY 10-Mar 20-Mar 21-Mar 22-Mar 23-Mar 24-Mar 25-Mar 26-Mar 27-Mar 28-Mar 29-Mar 30-Mar 31-Mar Total
QUANTITY PRODUCED 11,856 25,914 25,391 0 50,443 24,753 25,863 16,556 9,874 12,429 0 0 0 391,772
QUANTITY GOOD 9,550 22,950 20,290 45,550 20,993 22,500 14,450 6,600 10,050 320,748
QUANTITY NG 2,306 2,964 5,101 0 4,893 3,760 3,363 2,106 3,274 2,379 0 0 0 71,024
YIELD 81% 89% 80% 0% 90% 85% 87% 87% 67% 81% 0% 0% 0% 82%
% NG 19.45% 11.44% 20.09% 0.00% 9.70% 15.19% 13.00% 12.72% 33.16% 19.14% 0.00% 0.00% 0.00% 18.13%
NECK / SHOULDER/ NUSUMI Machining - scrap 6 2 5 10 5 2 3 37 15 111
TOP Machining - scrap 9 6 46

NECK / SHOULDER/ NUSUMI Machining - scrap 2 1 2 1 26
TOP Machining - scrap 2 7 28 4 19 3 32 25 205
BODY Machining - scrap 4

UNEVEN
CHAMFER
BOTTOM / LIMITER Machining - scrap 4
BODY Machining - scrap 46 104 211 214 203 92 25 170 79 2,232
TOP Machining - scrap 5 117 131 102 182 11 9 107 91 1,435
M/C DENT BOTTOM / LIMITER Machining - scrap 19 4 26 18 9 2 14 203
NECK / SHOULDER Machining - scrap 2 4 9 4 11 5 32 154

TOP Machining - scrap 4 15 18 64 26 22 1 42 8 224
BOTTOM / LIMITER Machining - scrap 53 37 147 96 152 56 16 107 37 1,248

ROUGHCUT
NECK / SHOULDER/ NUSUMI Machining - scrap 9 41 20 82 69 5 19 16 333
COUNTERBORE Machining - scrap 2 12 10 14 1 17 21 172

BOTTOM / LIMITER Machining - scrap 1 1 2
STEP
NECK / SHOULDER Machining - scrap 54 72 35 12 1 1 3 1 498
2.1 / 2.6 Machining - scrap 1 3 1 12 8 11 3 7 2 94

ABNORMAL
THREAD
ROUGHCUT THREAD Machining - scrap 7 58 151 49 107 69 49 119 116 1,144

OFFSET THREAD / TOP Machining - scrap 20 9 8 8 2 17 6 80

CRACK BODY / 2.1 Machining - scrap 1 1
FIRST CUT Machining - scrap 1 2

SHORT SHAFT Machining - scrap 1 2 3

METAL CHIPS
THREAD / COUNTERBORE (Machining) - reworkable 119 290 152 440 451 267 331 291 104 7,711

BURR
THREAD / COUNTERBORE (Machining) - reworkable 825 1,316 1,744 1,626 1,296 2,134 1,070 1,150 1,098 31,691
NECK / HUB / GROOVE / NU (Machining) - reworkable 13 42 33 52 19 41 51 67 55 872

SPIRAL CHIPS
THREAD / COUNTERBORE (Machining) - reworkable 16 112 79 93 42 32 20 39 27 1,048
BODY Grinding - scrap 9 4 11 35 170

BOTTOM Grinding - scrap 2 78
SCRATCH Grinding - scrap 42 125 71 42 88 128 52 35 887
WHITELINES Grinding - scrap 5 18 16 16 3 76
D-CUT Grinding - scrap 2

OVER GRIND Grinding - scrap 1 1 16 7 2 6 2 225
UNGRIND Grinding - scrap 1 1 2

STAIN (Grinding) - reworkable 1,040 606 1,938 1,740 711 239 285 732 590 17,198

MIXED MATERIALS Grinding - scrap 3 4
HARD BURR Machining - scrap 27 14 46

BURR TOP EDGE (Machining) - reworkable 6 84 79 112 121 16 6 188 32 1,363
ROUGHCUT TOP EDGE Machining - scrap 138 33 90 71 208 125 63 17 3
M/C DRILL DEPTH Machining - scrap 1

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P-Chart - STF Type Models

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P-Chart - STF Type Models

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MARCH Department: Grinding Model Name: Process Name: FVI Prepared by:

TOP Machining - scrap

TOP Machining - scrap

BODY Machining - scrap

COUNTERBORE Machining - scrap

TOP Machining - scrap

TOP Machining - scrap

BODY Machining - scrap

COUNTERBORE Machining - scrap

NECK / HUB / GROOVE / NU (Machining) - reworkable

NECK / HUB / GROOVE / NU (Machining) - reworkable

NECK / HUB / GROOVE / NU (Machining) - reworkable

BODY Grinding - scrap

TOP Machining - scrap 9 6 46

BIG CHAMFER BOTTOM / LIMITER Machining - scrap

TOP Machining - scrap 2 7 28 4 19 3 32 25 205

BODY Machining - scrap 4

NECK / SHOULDER/ NUSUMI Machining - scrap

BODY Machining - scrap 46 104 211 214 203 92 25 170 79 2,232

TOP Machining - scrap 5 117 131 102 182 11 9 107 91 1,435

M/C DENT BOTTOM / LIMITER Machining - scrap 19 4 26 18 9 2 14 203

NECK / SHOULDER Machining - scrap 2 4 9 4 11 5 32 154

GROOVE / HUB GROOVE Machining - scrap

BOTTOM / LIMITER Machining - scrap 53 37 147 96 152 56 16 107 37 1,248

COUNTERBORE Machining - scrap 2 12 10 14 1 17 21 172

GROOVE / HUB GROOVE Machining - scrap

2.1 / 2.6 Machining - scrap 1 3 1 12 8 11 3 7 2 94

NO THREAD Machining - scrap

FLAT THREAD Machining - scrap

UNSYMMETRICAL BOTTOM Machining - scrap

FIRST CUT Machining - scrap 1 2

POROSITY Machining - scrap

FOREIGN MATERIALS Machining - scrap

NECK / HUB / GROOVE / NU (Machining) - reworkable

NECK / HUB / GROOVE / NU (Machining) - reworkable

NECK / HUB / GROOVE / NU (Machining) - reworkable 13 42 33 52 19 41 51 67 55 872

BODY Grinding - scrap 9 4 11 35 170

DENT TOP Grinding - scrap

SCRATCH Grinding - scrap 42 125 71 42 88 128 52 35 887

WHITELINES Grinding - scrap 5 18 16 16 3 76

D-CUT Grinding - scrap 2

INCOMPLETE SPF Grinding - scrap

UNGRIND Grinding - scrap 1 1 2

MEDIA Grinding - scrap

CONTAM (Grinding) - reworkable

HARD BURR Machining - scrap 27 14 46

NO BOTTOM HOLE Machining - scrap

ROUGHCUT TOP EDGE Machining - scrap 138 33 90 71 208 125 63 17 3

M/C DRILL DEPTH Machining - scrap 1

BLANK MATERIAL Machining - scrap

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