Fork 1,2,3,4

Capacity Analysis Sheet

Part No. - 000032990B12
Part Name - Fork 1,2,3,4
10 20 30 40 50 60 70 80 90 100
Operation Nos.
Type Of Machine

Drilling, Boring, Gange Drilling,

Process name Facing
Broaching Total Length Levelling Tip Milling
Milling
Deburring Polishing
Taping
Deburring

Operation Time
Cycle time (seconds)
No. of parts / cycle 1 1 1 1 1 1 1 1 1 1
Production / Hr #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
No of shifts planned 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
Available hrs for planned shifts (exclude lunch break) 22 22 22 22 22 22 22 22 22 22
Avg. available Hrs /Shift 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8
Production / Shift #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Production / Day #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Production / Week (6 days) #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Production / Month (26 days) #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Production / Year (300 days) #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Efficiency for capacity analysis 99.52% 99.52% 99.52% 99.52% 99.52% 99.52% 99.52% 99.52% 99.52% 99.52%
Scrap rate 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0%
% OK parts (excluding scrap rate) 100.00% 100.00% 100.00% 100.00% 100.00% 100.00% 100.00% 100.00% 100.00% 100.00%
Capacity for year #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Parts / Vehicle 1 1 1 1 1 1 1 1 1 1
No. of Vehicle sets / Yr #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Yuvraj NXT contracted requirement (Vehicles / year) 96,000 96,000 96,000 96,000 96,000 96,000 96,000 96,000 96,000 96,000

Assumptions for capacity analysis:

Actual Working
Hrs: 10.5
Working days/ month = 26
Working days/ year = 300
Scrap Rate is based on rejections on H1 Line
 Takt Time (s):

110 120 130

Inspection
Tip Hardeing Packaging
and Marking

1 1 1
#DIV/0! #DIV/0! #DIV/0!
2.0 2.0 2.0
22 22 22
10.8 10.8 10.8
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
99.52% 99.52% 99.52%
0.0% 0.0% 0.0%
100.00% 100.00% 100.00%
#DIV/0! #DIV/0! #DIV/0!
1 1 1
#DIV/0! #DIV/0! #DIV/0!
96,000 96,000 96,000