Index

Index
1 General information ............................................................................................................... 3

- Introduction - ................................................................................................................................ 3
1.1 How to use this manual .......................................................................................................... 3
- 1.1.1 Symbols description - ............................................................................................... 3
- 1.1.2 Keeping this instructions manual- ........................................................................... 3
1.2 Machine identifying data ........................................................................................................ 4
- 1.2.1 Marking - .................................................................................................................... 4
1.3 Technical features ................................................................................................................... 5
- 1.3.1 Overall dimensions - ................................................................................................. 5
- 1.3.2 Consumption according to use - ............................................................................. 5
- 1.3.3 Electrical features - ................................................................................................... 6
- 1.3.4 Environment features - ............................................................................................. 6
- 1.3.5 Noise emission - ....................................................................................................... 6
- 1.3.6 Technical data ........................................................................................................... 7
1.4 Description of the machine ................................................................................................... 8
- 1.4.1 Intended use - ............................................................................................................ 8
1.5 Safety devices and protections ............................................................................................ 9
- 1.5.1 Preventive measures to be carried out - ............................................................... 9
- 1.5.2 Safety valve - ...........................................................................................................10
- 1.5.3 Emergency stop push button - ............................................................................... 11
1.6 Warranty conditions ..............................................................................................................12
2 General instructions ............................................................................................................13
2.1 Machine delivery...................................................................................................................13
- 2.1.1 Moving the machine - .............................................................................................13
- 2.1.2 Storage of the machine - ........................................................................................15
2.2 Installing the machine ...........................................................................................................16
- 2.2.1 Instructions for placing the machine - ....................................................................16
- 2.2.2 Connecting between Product and fluids piping- ..................................................16
- 2.2.3 Electric connections - .............................................................................................18
2.3 Disposal ................................................................................................................................20
3 Instructions for the operators ...........................................................................................21
3.1 Instructions for the use .........................................................................................................21
- 3.1.1 Description of the control devices - ......................................................................21
- 3.1.2 Machine starting up - .............................................................................................22
- 3.1.3 Emergency stop - ....................................................................................................24
Notes ............................................................................................................................................26
- 3.1.4 Instructions for the washing procedure - ...............................................................27
3.2 Troubleshooting ....................................................................................................................28
- 3.2.1 Function anomalies - ..............................................................................................28
- 3.2.2 Safety valve operation - ..........................................................................................31
- 3.2.3 Signalling pilot lamps and electric anomalies - ...................................................32
4 Maintenance ...........................................................................................................................33
4.1 General principles ................................................................................................................33
- 4.1.1 List of recommended spare parts to be kept in store - ......................................33
- 4.1.2 Instructions for checks and ordinary maintenance - ............................................34
- 4.1.3 Programmed maintenance - ..................................................................................35
4.2 Motor/reductiongear Transmission belts ...........................................................................41
- 4.2.1 Replacing the belts .................................................................................................41
1
4.2 Transmission belts ...............................................................................................................41
- 4.2.1 Replacing the belts .................................................................................................41
- 4.2.2 Tensioning the belts - ..............................................................................................42
- 4.2.3 Attention - .................................................................................................................42
4.3 Replacing lubricant oil..........................................................................................................43
- 4.3.1 Pump body - ............................................................................................................45
Notes ............................................................................................................................................45
- 4.3.2 Gear reducer transmission belt - ..........................................................................46
- 4.3.3 Belt substitution - .....................................................................................................46
4.4 Maintenance special equipment .........................................................................................48
4.5 Ordinary maintenance: pumping group ..............................................................................49
- 4.5.1 Pumping group composition - ...............................................................................49
- 4.5.3 Maintenance of pistons, gaskets CH - .................................................................50
- 4.5.2 Components of pumping group that get worn out - .............................................50
- 4.5.3 Maintenance of pumping pistons, gaskets ch and guiding bands - ..................51
4.6 Valve groups .........................................................................................................................53
- 4.6.1 Composition of the valve group - ..........................................................................53
- 4.6.2 Components of the valve group that can get worn out- .......................................54
- 4.6.3 Maintenance of the supply valve group - ..............................................................55
- 4.6.4 Maintenance of the suction valve group - .............................................................56
4.7 Homogenizing valve group - ................................................................................................58
- 4.7.1 Oil refilling and air purge in the homogenizing valve - .........................................59
- 4.7.2 Composition of the homogenizing valve group - .................................................62
- 4.7.3 Components of the homogenizing valve that can get worn out - ........................62
- 4.7.4 Maintenance homogenizing valve - .......................................................................63
- 4.7.5 Resetting maximum value of the homogenizing pressure - ................................64
4.8 Safety valve ...........................................................................................................................66
- 4.8.1 Composition of safety valve - ................................................................................66
- 4.8.2 Components of the safety valve that can get worn out - ......................................66
- 4.8.3 Maintenance of the safety valve - ..........................................................................67
5 Spare parts tables and instructions for replacing the components .......................68
5.1 How to read the spare parts tables - ..................................................................................68
5.2 Spare parts order form - ......................................................................................................69
5.3 Spare parts tables ................................................................................................................70
- 5.3.1 Pistons and head table - ........................................................................................70
- 5.3.2 Homogenizing chamber table 1st stage - ............................................................72
- 5.3.2b Homogenizing chamber table 2nd stage - .........................................................73
Notes ............................................................................................................................................74
- 5.3.3 Safety valve table - ..................................................................................................75
- 5.3.4 Pump body table - ...................................................................................................76
- 5.3.5 Motor table - ............................................................................................................78
- 5.3.6 gear reducer table - ................................................................................................79
- 5.3.6 Hydro-pneumatic system table - ............................................................................80
- 5.3.7 Oil-pneumatic cylinder group table 1st stage- .....................................................82
- 5.3.7b Oil-pneumatic cylinder group table 2nd stage- ..................................................84
- 5.3.8 Inlet product pressure gauge and lung table - ......................................................86
- 5.3.9 Outlet product flange table - ...................................................................................88
5.4 Recommended torque for fastening studs - ......................................................................89
5.5 ELECTRIC SYSTEM - .........................................................................................................90
2 2
1 GENERAL INFORMATION
- INTRODUCTION -
Dear Client,
We thank you very much for your preference and with the occasion we are please to
assure our complete disposal in order to allow you to use our machine in the best possible
way.
1.1 HOW TO USE THIS MANUAL
This manual contains all information the user needs to install correctly and safely the ma-
chine, to start it up and use it, to localize any eventual trouble and to carry out maintenance opera-
tions on the machines manufactured by PIETRIBIASI s.r.l. This manual is divided into chapters
containing paragraphs relative to the argument treated in the chapter.
All our technical staff remains at your complete disposal for any further information.
- 1.1.1 Symbols description -
Follow carefully the instructions contained in this instructions manual,
!
D A N G E R
paying PARTICULAR ATTENTION to that information bearing DANGER
warning and the symbol here by, in order to assure the operators safety.
Read carefully the notes introduced by this symbol bearing the write
! ATTENTION! in order to avoid dangerous operations for the machine’s
equipment.
ATTENTION
i This symbol accompanies warnings and important information, further-

more suggests to use the machine in the best possible way.
This symbol is positioned on the machine casings. It means that

manual cleaning, greasing, repair and adjustment of the moving
device are prohibited.
This symbol is positioned on the machine casings. It means that the

machine safety protections must not be removed.
This symbol is positioned on the machine compression head.

It informs the operator that the use of protective gloves is compulsory,
in order to avoid any injury to hands due to high temperatures.
This symbol is positioned on the machine compression head.

It indicates the high temperature of the surfaces on which it is located.
This symbol is positioned on the electric panel cover of the machine.

It indicates the presence of possible electric discharges.
3
- 1.1.2 KEEPING THIS INSTRUCTIONS MANUAL-
Keep this manual safe for any future reference in a safety place and always at the opera-
tor disposal. In case the machine should be sold, remember to handle this manual to the new
owner, since this manual is an integral part of the machine.
1.2 MACHINE IDENTIFYING DATA
- 1.2.1 MARKING -
The machine can be identified thanks to the label, fastened to the machine’s framework,
which bears all data necessary to identify la machine and the manufacturer (Fig. 1.2.a).
Fig. 1.2.a Targa d’identificazione - Identification plate -
4
1.3 TECHNICAL FEATURES
- 1.3.1 OVERALL DIMENSIONS -
Fig. 1.3.a Dimensioni d’ingombro - Overall dimensions -
DIMENSIONI INGOMBRO - OVERALL DIMENSIONS
A B C
585 mm 805 mm 765 mm
PESO TOTALE - TOTAL WEIGHT - Kg 170
- 1.3.2 CONSUMPTION ACCORDING TO USE -
CONSUMI - CONSUMPTIONS
OGGETTO UNITA' DI MISURA VALORE

SUBJECT MEASURE UNITS VALUE
Acqua - Water m3/h 0,12
Forza motrice - Motive power kW 2,3
Aria Compressed - Compressed air Nl/min. 0,3
5
- 1.3.3 ELECTRICAL FEATURES -
DATI ELETTRICI - ELECTRICAL DATA
Alimentazione - Feeding 400 Vac
Fasi - Phases 3+ PE
Frequenza - Frequency 50 Hz
Potenza nominale installata - Installed nominal power 2,3 kW
Corrente nominale - Nominal current 5,7 A
Corrente effettiva sulla linea ai valori massimi di portata e pressione

4,2 A
Real current on the line at maximum capacity and pressure values
- 1.3.4 ENVIRONMENT FEATURES -

The machine has to be installed in a suitable and covered place (at temperature be-
tween +5...+45 °C, with relative humidity <90% condensation free).
- 1.3.5 NOISE EMISSION -
In the figure below are indicated the noise values measured around the machine perim-
eter, at 1 metre away from the machine and at 1,6 metres of height. The premises where the
measurement has been carried out presented the same features as any other industry build-
ing having a cement flour. The noise emitted by the machine will obviously change according
to the characteristics of the premises where the machine will be installed.
70 db A
1m
1m
71 db A
70 db A
1m
1 m Machine front rear
H from ground = 72 db A
1,6 m
Fig. 1.3.c Rilevamento livelli acustici - Acoustic level values -
6
- 1.3.6 TECHNICAL DATA
HOMOGENIZER MODEL PB001 - SERIAL NUMBER 12052919

CAPACITY...........................................................................................LpH 200
MAXIMUM WORKING PRESSURE ................................................Kg/Cm 2 (bar) 200 / 50
N° REV/MIN. CRANKSHAFT 143
PUMPING PISTON STROKE ..........................................................mm 40
PUMPING PISTON DIAMETER ......................................................mm 20
SUPPLY MINIMUM PRESSURE REQUESTED ...........................Kg/Cm 2 (bar) 1,5
ELECTRIC MOTOR PULLEY 116.SPZ071-2/C
REDUCER PULLEY 116.SPZ250-2/C
TRANSMISSION BELT 115.SPZ1087/A
PRODUCTS TREATED Milk, cream
MAIN ELECTRICAL MOTOR

AEG AMHE100LAA4 - 3 Phases - 50 Hz - 2,2 kW - 230/400 Vac - Rev.min. 1.450 - 5,1 A - Cl.Is. F - IP55 - Poles 4
SERVOFAN FOR MAIN MOTOR
SECONDARY FAN MOTOR
OIL PUMP MOTOR
REDUCER
FBFRI063 UP3A / 2,91

TEST AND INSPECTION CERTIFICATE
Test method used: The machine is tested with water at operating pressure and capacity, fed at a constant
pressure of 2 bar for a period of 12 hours
SURVEY VALUE
ACTUAL CAPACITY IN ABSENCE OF PRESSURE 230 lph

ACTUAL CAPACITY IN PRESENCE OF PRESSURE 220 lph
N° REV/MIN. IN PRESSURE ON THE REDUCER 418
OIL PRESSURE ON THE LUBRICATING SYSTEM /
AIR PRESSURE ON THE PNEUMATIC SYSTEM 4,1 bar - 2,3 bar
POWER IN THE LINE WITH MACHINE IN ABSENCE OF PRESSURE 2,7 A
POWER IN THE LINE WITH MACHINE IN PRESENCE OF PRESSURE 4,2 A
N° REV/MIN. OF MAIN MOTOR WITH MACHINE IN PRESSURE 1.460
SUPPLY VOLTAGE 400 VAC - 50 Hz
NOTES CONTROL SIGNATURE
7
1.4 DESCRIPTION OF THE MACHINE
The homogenizing process has the specific function of reducing the treated product
particles to microns in order to improve the mixing process and the stability of the product,
that is, in other words, to “homogenize” the product’s components.
This process is used in all those sectors where a perfect emulsion and an high degree of
suspension and dispersion is required, with perfectly stable and uniform micronized parti-
cles.
The machine is covered by stainless steel panels which provide to fair and to eliminate
the noise provoked by the rotating parts of the machine’s moving elements (such as electric
motors, transmission belts, pulley, etc.), and specially they provide to avoid any danger for
the personnel in charge of operations. The only external part of the moving elements are the
shafts of the pumping pistons, placed on the rear part of the compression head and pro-
tected by a plexiglass cover.
The uncovered part of the panels is called “compression head” where the product to be
treated will be conveyed into.
The pumping pistons are installed in the inner part of the compression head and their
function is that of pumping the product under pressure; the suction and delivery valves and
the homogenizing valve, where the product is homogenized, are also installed inside the
compression head.
The control panel bears the start and stop controls, the control to regulate the homog-
enizing pressure and the pilot lamps.
The machine always bears an emergency stop push button on the front rear.
The main switch is placed on the electric board; it can be used both to cut off power
supply to the machine and to stop the machine in case of emergency.
The machine is supplied with a complete set of gaskets for the compression head, N° 4
Recovery springs for head’s valves, N°01 safety valve ball, N°01 safety valve seat, N°4 ball
valves for compression head, and a set of wrenches and tools to carry out regular mainte-
nance operations.
- 1.4.1 INTENDED USE -
This machine has been calibrated to treat the product indicated in the technical card,
such product must not contain hard particles or strange bodies. It is convenient to install a
filter upstream the machine for filtering adequately the product treated.
Never use the machine to treat products different from those indicated
in the paragraph 1.3.6 TECHNICAL FEATURES - TECHNICAL DATA -
!
ATTENTION!
(density, dimension of subparticles, viscosity, etc...). Furthermore, the
operating conditions have to be fully respected, as indicated in the
technical card.
PIETRIBIASI s.r.l. will not to be hold responsible for damaged caused for having treated
other product than those indicated in the technical card. The constructor, in any case, re-
mains at your complete disposal for any further information regarding this argumentation and
will suggest the eventual modifications that needs to be carried out in case the user intends
to process other product different from the initial one for which the machine was originally
calibrated.
8
1.5 SAFETY DEVICES AND PROTECTIONS
- 1.5.1 PREVENTIVE MEASURES TO BE CARRIED OUT -
Only qualified personnel is to be allowed to operate this machine, according to the regu-
lation in force.
The machine is not at all dangerous for the operator when used cor-
! rectly and according to the instructions contained in this manual. Never

tamper or disengage safety devices.
ATTENTION!
When carrying out maintenance operations on electrical or mechanical

parts it is COMPULSORY to cut off the power to the control board by
!
DANGER!
means of the main switch (see paragraph 3.1 INSTRUCTIONS FOR THE
OPERATORS - DESCRIPTION OF THE CONTROL DEVICES - to locate
the afore mentioned switch).
All rotating and moving elements are equipped with protections, which
can be removed only by means of special tools and ONLY after having
!
DANGER!
SWITCHED OFF the power supply to the machine by using the special
main switch.
When the machine operates with products at high temperatures, the feed-
ing and sending piping (which has to be installed by the installer or user)
!
DANGER!
and those machine’s parts where the product get conveyed in, reach
such high temperatures as to provoke burns when touched. Should this
be the case, the user has to install suitable protections in order to avoid
the operator to get burnt or, otherwise, to install the machine in such a
way so to avoid any damage to the operator.
Before to proceed to any maintenance operation, wear the safety devices

!
DANGER!
(Ex.: glowes, glasses, masks, etc...) in the way to avoid every damage
for the operators.
Our technical staff remains at your complete disposal for any further information.
9
- 1.5.2 SAFETY VALVE -
This valve, located on the sending piping of the compression head, is already calibrated
to the maximum pressure admitted and operates only in case of overpressure by draining
the product out.
For further information regarding this valve operating mode see the paragraph 4.8.3.
Never tamper/modify the

calibration of the valve!
!
DANGER!
This valve protects the

integrity of the head
! and of the homogeniz-
ing valve only; for the
ATTENTION! product draining pip-
ing mounted in the user
A premises it will be convenient to install ,
in case of risk of overpressure, a suit-
able safety device in order to avoid
any danger.
Fig. 1.5.a Valvola di sicurezza prodotto

- Product safety valve -
Make sure the final part of the valve “A” draining pipe is always directed
!
ATTENTION!
to any area far from the operators.
The product discharged by the valve has to be collected and disposed
i off according to the regulations in force in the Country where the ma-
chine is installed in; particular attention need to be paid in case of toxic
and/or polluting substances.
10
- 1.5.3 EMERGENCY STOP PUSH BUTTON -
The machine is equipped with one or more emergency stop push-buttons. The mush-
room head push-button is red and surrounded by a yellow ring. This push-button is “self-
blocking”, that is to say that when pressed it remains blocked in this position. To unblock the
push-button pull it.
The operator must press, IMMEDIATELY and WITHOUT HESITATION, the

!
DANGER!
emergency stop push-button every time a dangerous situation, no mat-
ter if for the operator and/or for the machine, occurs.
In case any other machine or equipment have to be installed near the

!
ATTENTION!
machine, the operator needs to make sure the push-button area remains
easily accessible in case of dangerous situation.
Fig. 1.5.b Pulsante di emergenza - Emergency stop button -
11
1.6 WARRANTY CONDITIONS
This document certifies that PIETRIBIASI s.r.l. warrants that its product(s) are free from
defects of materials used and are manufactured under the conditions and limitations here below
specified.
PIETRIBIASI s.r.l. will not to be hold responsible for latent defect or malfunctioning of any
commercial components used, no matter that the manufacturer might be a national or inter-
national leader company, which are not constructed by PIETRIBIASI s.r.l.
Should this case happened, PIETRIBIASI s.r.l. will recognize to the Client the same war-
ranty that the manufacturer of the components supplies and will provide to supply all the nec-
essary assistance to the users.
The pieces to be repaired or replaced will have to be sent to our factory by the Client,
free of charge, only after having received acceptance of warranty from our company.
What is covered by the warranty

The warranty covers the costs for replacing faulty parts, for repairing or replacing them with
equivalents parts according to the convenience of every single case.
A part or product have to be considered faulty, and therefore covered by the warranty, when
it has been proved that the congenital defects of the part(s) already existed at the time of the
delivery.
What is not covered by the warranty

This warranty does not cover parts or products which become damaged during trans-
port, installation or repairing, or those that become damaged due to not regular use of the
parts or products, overload, negligence, insufficient lubrication, normal wear of parts, use of
not original PIETRIBIASI s.r.l. spare parts, or any other damages caused by improper use,
accident or negligence on having follow the instructions contained in this use and mainte-
nance instructions manual.
The warranty does not cover also any damage caused by irresponsible users or in case of
modifications that PIETRIBIASI s.r.l. considers might have caused or worsen the eventual dam-
ages or in case the eventual seals have been removed or regulations modified.
The warranty does not cover any other accidental costs, should those be consequential
or connected costs: for example transport expenses for any eventual spare parts shipped
covered by warranty, travel expenses of technical assistance personnel, extraordinary ex-
penses due to difficult accessibility of the installed machinery, missing profit, waste of time,
harm or damages caused to other parts or goods that are not of PIETRIBIASI s.r.l. manufac-
ture indicated in this warranty.
PIETRIBIASI s.r.l. does not authorize third parties to charge other responsibilities re-
garding the sale of PIETRIBIASI s.r.l.’s products than those established in this warranty.
Period of warranty
PIETRIBIASI s.r.l. warrants the machine for a period of twelve months both mechanic and
electric parts.
The warranty starts from the date the machine is tested on the production line or, at the latest,
after 4 months from the delivery date to the first owner.
Operations carried out before delivering

Before leaving our factory all our products are carefully tested to make certain they sat-
isfy all PIETRIBIASI s.r.l.’s specifications and quality standards.
Production modifications
PIETRIBIASI s.r.l. reserves the right to modify, any time, the products manufactures and
sold, without any previous notice and without any obligation to update the products already
constructed or sold.
12
2 GENERAL INSTRUCTIONS
2.1 MACHINE DELIVERY

- 2.1.1 MOVING THE MACHINE -
To transport and move the machine is required the use of a fork lift truck with such a
loading capacity as it will be suitable to lift and handle the machine. Refer to the figure 2.1.a
for information on the machine’s dimensions and weight.
DIMENSIONI IMBALLO
PACKING DIMENSIONS
A B C
591 mm 713 mm 673 mm
PESO - WEIGHT Kg 150
Fig. 2.1.a Dimensioni imballo - Packing dimensions-
The length of the forks must be the same or even longer than the machine’s depth or that
of the packaging containing the machine itself.
To move the machine carry out the following instructions.
Machine without packaging
Carry out the following operations:
- The forks have to be positioned between the supporting feet and as near to them as
possible.
- The homogenizing head will have to be positioned facing the lift truck so to balance
better the load.
- The machine has
to be suitably
The fork has to project
The head is to be posi-

protected (for ex- tioned facing the lift truck
over the machine
ample with plas-

tic protections)
against any
eventual collision
or abrasion
caused by a fron-
tal impact with
The forks have to be positioned be-
the lift truck. tween the feet and as near to them as
possible
Fig. 2.1.b Movimentazione macchina - Machine transport -
13
Packed machine.
Carry out the instructions described here bellow:
- The forks have to be inserted under the packaging, between the supporting beams
and as near to them as possible.
The fork has to project

over the machine
The forks have to be positioned

between the beams and as near
to them as possible
Fig. 2.1.c Movimentazione imballo - Packing transport -
In both cases the machine has to be hoisted and transported only after being sure the
way is free from any obstacle.
14
Handling with a crane or bridge crane.
In case the machine will be moved by means of a crane or bridge crane, the loading
capacity of transport means will have to be suitable to lift the machine itself (refer to Fig.
2.1.a); it is also compulsory to tighten the machine by using ropes or belts, as shown in the
Fig. 2.1.d.
To lift the machine it will be necessary to use a rocker arm which will be fixed to the
machine by means of ropes or belts; following this procedure you will avoid any possible
damages to the machine’s framework.
Rocker arm ß = 60°
Rope or belt
Machine Hoisting with

hoisting packaging
Rocker arm
Fig. 2.1.d Movimentazione con gru - Transport with crane-
In case the machine is packed it will be enough to fix ropes or belts, as shown in the
figure, having a vertex angle not bigger than ß=60°. The typology (diameter, material etc.,) of
rope or belt has to be selected according to the admitted safety load which is punched marked
on approved lifting equipment.
- 2.1.2 STORAGE OF THE MACHINE -

In case the machine has to be stored longer than 3 months before being installed, it is
necessary to keep it in a covered and dry place (free from humidity), mainly to protect electric
and electrical components mounted within the machine.
Further more you need to:
- disassemble the pumping piston placed within the compression head in order to avoid
that the pistons, remaining in static contact with their relative gaskets CH, could get worn out.
- loosen the transmission belts by means of the tightening devices.
Pistons should be mounted back when installing the machine and so

!
ATTENTION!
should the belts be tightened.
Read carefully the paragraph 4.3 REPLACING THE COMPONENTS in order to carry
out the correct operations.
15
2.2 INSTALLING THE MACHINE
- 2.2.1 INSTRUCTIONS FOR PLACING THE MACHINE -

The machine has to be installed in a suitable place (temperature +5...+45 °C, relative
humidity <90%), taking in consideration the weight and dimensions of the machine (see Page
5) and in a place not higher than 1000 over sea level.
Position the machine paying attention to level it by means of the adjustable feet. This
operation is very important since if the machine is well levelled there will not be vibrations
which might provoke negative consequences for the plant where the machine is going to be
installed. Leave 1 m at least around the machine perimeter in order to facilitate any eventual
maintenance or functioning operation on the machine.
The machine is supplied ready to be installed in line and it does not need any further
adjustment or calibration since it has already been regulated during accurate general test
that every one of our machines undergoes in our factory under simulated regular working
conditions.
- 2.2.2 CONNECTING BETWEEN PRODUCT AND FLUIDS PIPING-
Refer to Fig. 2.2.a:
- Connect the compressed air (pressure in the line 5-6 bar), for starting the pressure
regulator located on the homogenizing valve.
- Connect the deminiralized water for the lubrication and cooling of pumping pistons
(to produce sterile condensation inside the machine when working in aseptic condi-
tions).
- Connect the water or condensation draining.
- Connect the product inlet and outlet joints to the product line. To obtain a correct
performance, the product in the upstream line of the machine must be air-free and
kept at a constant supplying pressure as indicated in the paragraph 1.3.6 - TECHNI-
CAL DATA -
The inside of the product inlet pipe, before being connected, has to be
!
ATTENTION!
carefully washed to remove any eventual residual or slag (for example
caused by welding).
The product outlet pipe MUST ABSOLUTELY NOT BE intercepted by
!
DANGER!
opening and/or throttling devices (for example valves).
The outlet piping from the safety valve has to discharge downward, in
!
ATTENTION!
order to avoid dangerous situations for the operators. When the product
to be treated is a polluting one, make sure it is disposed off according
to the regulations in force.
The valve protects only the integrity of the head and homogenizing
valves; in case of installing a product outlet piping added while assem-
!
DANGER!
bling, it will be necessary to install a suitable safety device just in case it
could cause overpressure.
16
Vista posteriore - Rear view
Vista da sotto - Bottom view
F
D
B H
E
A - Product inlet DN25 -

B - Product outlet DN25 -
C -Electrical cable passage-
D - Air inlet (G1/4”) -
E - Water inlet (G1/4”)
F - Water outlet, internal thread G1/4” -
G - Adjustable foot -
H - Command panel -
Fig. 2.2.a Posizione allacciamenti - Connections placement -
17
- 2.2.3 ELECTRIC CONNECTIONS -
Before carrying out the machine electric

connections make sure that:
- The section of the supplying line is ad- C
equate, taking in consideration the total
installed power and that the voltage drop
must not be superior to 5%.
- The supplying line has to be protected D
against over current (overload and short
circuit) by a device with an adequate
capacity to interrupt the short circuit cur- B
rent in the point where the machine has
been installed.
- The supplying line has to be equipped
with a device for interrupting automati-
cally the current and must be prepared Fig. 2.2.b - Connessione Elettrica -
for earthing connection to be protected Electrical Connections -
against indirect contacts. This device
has to be coordinated with the type of earthing of the supplying line, according to the
regulations in force.
- Introduce the feeding cable through the union. Remove protection “C” on the main
switch “B”. The supplying line has to be connected directly to the main switch’s termi-
nals “B”. The earthing wire will have to be connected to the general protective bar
(PE) ref. “D”. Replace the protection “C”.
For data regarding power supply line to the machine and protections against overloads and
over current see data contained in the following table:
DATI ELETTRICI - ELECTRICAL DATA
Alimentazione - Feeding 400 Vac
Fasi - Phases 3+ PE
Frequenza - Frequency 50 Hz
Potenza nominale installata - Installed nominal power 2,3 kW
Corrente nominale - Nominal current 5,7 A
Corrente effettiva sulla linea ai valori massimi di portata e pressione

4,2 A
Real current on the line at maximum capacity and pressure values
To consult detailed electrical diagrams, components list, connections between the machine
and electric board, the list and disposition of different components in the electric board, see
paragraph 5.5 TECHNICAL DOCUMENTATION - ELECTRIC SYSTEM -.
In case the machine is supplied with electronic devices or optional electro-pneumatic
components, consult the relative manuals that accompany the machine.
18
!
ATTENTION!
Electric connections have to be carried out by electricians only.
!
ATTENTION!
When the machine has been connected to the supply
system, make sure the sense of rotation of the electric
motors is correct.
To carry out this check it is necessary to remove the machine’s external
!
DANGER!
protections (panels). This way the moving mechanical components rep-
resent a serious danger for the personnel in charge. It is recommended
to pay particular attention while carrying out this operation.
Carry out a general check of the machine functioning and test the protections
i functioning conditions (emergency, irregular oil pressure, magneto-thermic

switch, etc.)
To carry out this check it is necessary to operate with the control board
open. This way the voltage represents a real danger for the personnel
!
DANGER!
in charge. It is recommended to pay particular attention while carrying
out this operation.
19
2.3 DISPOSAL
Premise
The PIETRIBIASI s.r.l. machines do not contaminate and do not cause any harm to the
environment, but during the phase of installation, maintenance or disposal there can be pro-
duced some waste that if not correctly disposed of can be actually harmful for the environ-
ment or can not be used to produce raw material.
Therefore assuring the maximum preservation of the environment has

i to be the first main goal
Mineral or synthetic oil used

These are special wastes that must be given directly to those special societies in charge
for the disposal of this kind of waste.
Machinery and appliances deteriorated and obsolete

These are special wastes that must be given for scrapping according to the different
type of waste, metal alloys or plastic.
Packaging
These type of waste are assimilable and can be disposed in the installations in charge of
disposing of urban waste (first category dumps) without causing greater damage to men and
environment.
20
3 INSTRUCTIONS FOR THE OPERATORS
3.1 INSTRUCTIONS FOR THE USE

- 3.1.1 DESCRIPTION OF THE CONTROL DEVICES -
Q O
M
N
L F
H
E
I
D
P
C
A B
A - Safety valve with drain pipe -

B - Suction manifold -
C - Product inlet -
D - Compression head -
E - Oil level -
F - Pressure indicator -
H - Homogenizing chamber 2nd stage -
I - Product outlet -
L - Pressure regulator 2nd stage -
M - Control panel -
N - Casing -
O - Homogenizing chamber 1st stage -
P - Adjustable foot -
Q - Pressure regulator 1st stage -
Fig. 3.1.1 Identificazione componenti - Identification of components
21
- 3.1.2 MACHINE STARTING UP -
A
N C B
PROTECTION WATER/AIR PRODUCT

INTERVENTION FAILURE FAILURE
EMERGENCY STOP
PUSH-BUTTON
OFF ON OFF ON
D E G F
STOP START HOMOGENIZING HOMOGENIZING

PRESSURE 2ND PRESSURE 1ST
STAGE STAGE
A - “Emergency stop” push button -

B - “Product failure” signal lamp - L H
C - “Water/Air failure” signal lamp -
D - “Stop” button -
E - “Start” button -
F - Homogenizing pressure 1st stage -
G - Homogenizing pressure 2nd stage - M
I
H - Air pressure gauge 1st stage -
I - Homogenizing pressure adjuster 1st stage -
L - Air pressure gauge 2nd stage - PRESSURE ADJUSTER PRESSURE ADJUSTER
M - Homogenizing pressure adjuster 2nd stage - 2ND STAGE 1ST STAGE
N - “Protection intervention” signal lamp -
Fig. 3.1.2 Control panel
22
How to start the machine
- Supply power to the electric board by turning on the main switch.
- Open the water supply valve upstream the machine.
- Open the compressed air supply valve upstream the machine.
- Make sure the machine is correctly fed airless and must have a constant minimum
pressure of at least as indicated in the technical data table cap. 1.3.6.
- Start the machine by pressing the “START” (Ref. E, fig. 3.1.2) push-button on the
control panel.
- Make sure that the whole surface of the pumping pistons, in the rear part of the com-
pression head, is covered by a film of water in order to assure the correct cooling and
lubrication of the pistons.
The warning light “C” (Ref. fig. 3.1.2) signals the insufficient capacity of water
without stopping the machine. Should it become necessary to regulate the water
i flow, use the tap installed inside the machine (see chap. 5.3.6).
To avoid the water entering in contact with the oil in the pump body, the shaft of
the guiding piston must not be wet.
How to enable the homogenizing pressure
After having made sure that the machine is running and that it is correctly fed, carry out
the following operations on the control panel:
- See fig. 3.1.2, set the "ON-OFF" lightning pressure selector “G” of the second stage
to "ON" position until it lights on.
- See fig. 3.1.2 pull upwards slightly the pressure adjuster “M” of the second stage to
unhook it.
- Keep an eye on the homogenizing pressure (ref. fig. 3.1.1) pos. “F”, turn slowly the
pressure adjuster clockwise until reaching the desired value.
- See fig. 3.1.2, set the "ON-OFF" lightning pressure selector “F” of the first stage to
"ON" position until it lights on.
- See fig. 3.1.2 pull upwards slightly the pressure adjuster “I” of the first stage to unhook
it.
- Keep an eye on the homogenizing pressure (ref. fig. 3.1.1) pos. “F”, turn slowly the
pressure adjuster clockwise until reaching the desired value.
If you need to you could work using only the 1ST homogenizing stage
i by setting, first of all, the pressure adjuster of the 2ND stage to zero.
We recommend never set the operating pressure to a value higher than
!
DANGER!
the one given by the manufacturer both for safety reasons and for the
mechanical parts to last longer (chap. 1.3.6 Technical table).
23
How to disable the homogenizing pressure and stop the machine
Carry out the following sequence on the control panel:
- See fig. 3.1.2, turn the pressure adjuster of the first stage counter clockwise to dis-
able the homogenizing pressure and then do the same with the second stage
presseure adjuster.
- See fig. 3.1.2, set the “ON-OFF” pressure selector “F” of the 1° stage to “OFF” posi-
tion.
- See fig. 3.1.2, set the “ON-OFF” pressure selector “G” of the 2° stage to “OFF” posi-
tion.
- See fig. 3.1.3, stop the machine by pressing the “STOP” push-button “D”.
- Cut off power by switching off the main switch on the electric board.
This machine is provided of a pressure gauge on the inlet product to

the feeding pressure control.
!
ATTENTION!
This pressure gauge is provided of a contact that, in case the feeding
pressure to the machine were insufficient, acts on the on-off
homogenizing pressure selectors on the 1st and 2nd stage, switching
them off.
24
- PRESSURE GAUGE WITH ALARM CONTACT AT PRODUCT INLET -
The machine is provided with a pressure indicator at the product inlet,
! for the feeding pressure control. This indicator is provided with a contact
that, in case of insufficient feeding, operates on the homogenization
C A U T I O N pressure on-off command, disconnecting the same homogenization.
The pressure gauge with alarm contact is aimed

at disconnecting the homogenization pressure
when the feeding pump does not provide a correct
pressure (see production end) and signals the
trouble by switching on the yellow warning lamp
“PRODUCT FAILURE” positioned in the
homogenization control panel. If the feeding
pressure returns regular, the machinery returns
automatically to the homogenization step after 3
seconds, in both automatic (if provided) and manual
mode.
Normally, this pressure gauge is calibrated when
testing the machine to a value close to a 1 - 1.5 bar
(for milk product); nevertheless it can be set to a
Fig. 3.1.5 - Pressure gauge with alarm contact
different pressure carrying out the described at product inlet -
operations, with reference to figure 3.1.6:
1 - Undo the central screw of the pressure gauge
(Ref. A)
2 - Undo the adjustment screw, positioned on the pressure gauge, (Ref. B) instead of the
previously removed central screw.
3 - Press on the adjustment screw, causing the lowering of the gray needle (Ref. C) which will
move the red needle (Ref. D) that will indicate the pressure value at which the pressure gauge
with alarm contact will disconnect the machine homogenization pressure.
The light blue needle (Ref. E) indicates the real pressure of the product at the machine inlet.
1 2 3
E
A B
Fig. 3.1.6 - Procedure for pressure gauge setting at product inlet -
25
- 3.1.3 EMERGENCY STOP -
If, in case of emergency, the machine has to be stopped, press the emergency stop
push-button located on the machine or on the electric board.
Please remember that the above mentioned devices have to be used
!
ATTENTION!
only in case of real emergency and not to stop the machine during regu-
lar functioning operations.
At the end of the emergency, after having made sure no part of the machine is failing, reset
the emergency stop push-button by turning it counter clockwise, and start up the machine
again.
Fig. 1.5.b Pulsante di emergenza - Emergency stop button -
26
- 3.1.4 INSTRUCTIONS FOR THE WASHING PROCEDURE -
This chapter contains important information, therefore you have to read
!
ATTENTION!
it very carefully.
The machine must be washed periodically, taking in consideration the product treated
and the working needs. However we advise to do it at the end of every production
cycle.
The washing is normally a close cycle carried out while the machine is running and
only after having set to zero the homogenizing pressure. This procedure helps to
avoid possible damages to the homogenizing heads.
If the machine is equipped to be used at variable capacities, the washing will be

carried out at the maximum speed.
The operator must wear suitable clothes and/or accident prevention protections
related to the temperatures and the products used.
To carry out washing cycle there could be used both acid and basic solutions, but
what is more important is to make sure that the solutions do not contain a quantity
of nitric acid superior to 2%.
We recommend not to use washing solutions containing chlorine, specially with

sodium hypochlorite, since in presence of acid (even very weak ones) the chlorine
decomposes and has an oxidating effect. This oxidating effect, favoured by the tem-
perature, the time, the light and by the presence of heavy metals (such as nickel,
chromium, etc..), increases the concentration of the Cl- ions and tends to lower the
PH from basic values towards neutral values. This condition favours the pitting
corrosion and the danger increases when the environment becomes a little acid.
So in consideration to these facts, we are compelled to decline any responsibility
for any relevant damages caused by the use of solutions containing chlorine, even
during the period the machine is still covered by warranty.
We recommend to respect the norms in force in the Country where the machine will
be installed for that what regards the biodegradability of the washing product and
the discharging of waste water.
PRODOTTI PER LAVAGGIO - WASHING PRODUCT
PRODOTTO - PRODUCT max concentr. max temper.
Soda caustica - Caustic soda 3% 90 °C
Vapore - Steam - 130 °C
Acido nitrico - Nitric acid 2% 72 °C
Acido fosforico - Phosphoric acid 3% 86 °C
Acqua - Water - 90 °C
27
3.2 TROUBLESHOOTING
- 3.2.1 FUNCTION ANOMALIES -
TROUBLE-SHOOTING
DENOMINAZIONE
DESCRIPTION
TYPE OF ANOMALY CAUSE REMEDY OR CONTROL
The mains switch, located on

Set the main switch, located on the electric board to
the electric board is set to 'off'
THE MACHINE DOES NOT START 'on' position.
position.
UP
The emergency stop is engaged Control the relative push-buttons (chap. 1.5.3)
The electric protection has been

energized due to a short circuit Check the inner of the electric board, having as a
THE MACHINE STOPS or to a thermal over-heating. reference the electrical diagram:
SUDDENLY The 'protection intervention'
pilot lamp on the control panel is - The magneto-thermic switch of the main motor.
on.
Control the capacity upstream the machine: it has to

be slightly superior to the nominal capacity of the
machine itself.
Insufficient feeding to the
Control if the feeding pressure to the machine is
machine
enough (chap.1.3.6).
Control if the product fed to the machine is free

from air.
Control the number of revolution of the main motor

The rotating speed of the main
comparing this value to the main test values
motor is lower than normal
(chap.1.3.6).
NOT ENOUGH CAPACITY

Gasketi CH is leaking (chap.4.3.3).
Product is leaking
Safety valve pipe is draining (chap.4.6.3).
Control that the sealing surfaces of the valves and

the valves' seats are not worn out (chap.4.4.2).
Control that there are no strange bodies between
the valves and seats afore mentioned. Should be
this the case, remove the strange bodies and clean
The seal of the valve inside the
carefully the surfaces .
compression head is leaking.
Control the return valves springs (chap. 4.4.2).
Control the gaskets on the valves' seats

(chap.4.4.4).
28
TROUBLE-SHOOTING
TYPE OF ANOMALY CAUSE REMEDY OR CONTROL
Control that the sealing surfaces of the valves (par.

4.6.3 - 4.6.4) and the valves' seats (par. 4.6.2) are
not worn out.

The seal of the valve inside the the valves and seats afore mentioned. Should be
compressed head is leaking this the case, remove the strange body and clean
carefully the surfaces.
Control the returning valves springs (chap. 4.6.1).
Control the gaskets on the valves' seats

(chap.4.6.2).
INSUFFICIENT HOMOGENIZING The pressure regulator of the

Fill up the pressure regulator of the homogenizing
PRESSURE homogenizing valve needs to be
valve with hydraulic oil (cha. 4.7.1).
fill up with hydraulic oil.
The homogenizing heads are Encrease the air pressure

worn out Replace the homogenizing heads
The compressed air pressure

that supplies the pneumatic
circuit is insufficient
Control the pneumatic circuit upstream the machin
The pneumatic circuit is not
correctly fed
Disassemble the pressure indicator from its own

seat and control that the membrane is not damaged
The pressure indicator is not
(chap. 4.6.3).
working correctly
Should be this the case, replace the pressure
indicator.
While the machine is working set the homogenizing

There is an air bubble inside the pressure to zero for a few seconds
compression head.
Control the capacity upstream the machine: it has to

be slightly superior to the nominal capacity of the
machine itself
Insufficient feeding to the Control if the pressure of the product fed to the
OSCILLATING HOMOGENIZING machine machine is sufficient (chap. 1.3.6).
PRESSURE
Control if the product fed to the machine is free from
air
Control that the sealing surfaces of the valves (par.

4.6.3 - 4.6.4) and valves' seat (par. 4.6.2) are not
worn out.
The seals of the valves inside
the valves and seats afore mentioned. Remove the
the compression head are
strange body and clean carefully the surfaces.
leaking
Control the recovery springs of the valves
(chap.4.6.1).
Control the gaskets on the valves' seats (chap.4.6.2)
29
TROUBLE-SHOOTING
TYPE OF ANOMALY CAUSE REMEDY OR CHECK
Disassemble the pressure indicator from its own

The pressure indicator is not seat and control that the membrane is not damaged
working correctl (chap. 4.4.3).
If so, replace the pressure indicator
The compressed air that

supplies the pneumatic system Control the pneumatic system upstream the machine
is missing
The pressure selectors 'on-off',

Control that the selector ON-OFF is working
located on the control panel, is
correctly (chap. 3.1.2).
not working correctly
HOMOGENIZING PRESSURE
MISSING Pressure gauge engaged with
Contral that the product pressure is higher than the
contact of homogenizing
minimum pressure set on the pressure gauge
pressure disengaging.
There is a strange body in the

Clean accurately the valve (chap. 4.6.3).
homogenizing valve
There is little hydraulic oil inside Fill up with hydraulic oil the pressure regulator of the
the pressure regulator homogenizing valve (chap 4.5.1).
30
- 3.2.2 SAFETY VALVE OPERATION -
This valve, located on the supply pipe of the compression head, is already calibrated to
the maximum pressure admitted and operates only in case of overpressure, by draining free
the product.
The safety valve operates for an overpressure caused by:
- Wrong regulation that provoke too high pressure. Should this be the case it will be
enough to regulate the pressure to a lower value by means of the relative pressure
regulator to reset the regular functioning of the machine.
- Under feeding of the machine or air bubbles inside the product. In this case the safety
valve will automatically stop operating as soon as the regular conditions are reset.
Nevertheless is most important to reset the underfeeding situation as soon as possi-
ble since many parts of the machine get stressed by this conditions and could be
prematurely worn out (pressure indicator, valves and valves’ seats, springs, homog-
enizing valve, etc...).
- Extraneous bodies, product impurities or product having characteristics different from
those admitted by the machine (dimension of particles and too much viscosity). The
safety valve will stop operating as soon as the inconvenience, if not very important,
will pass through the homogenizing valve. Otherwise it will be necessary to stop the
machine, to clean all parts in contact with the product and to remove the cause which
provoked the malfunction before continuing production operations.
Fig. 3.2.a Valvola di sicurezza - Safety valve -
31
- 3.2.3 SIGNALLING PILOT LAMPS AND ELECTRIC ANOMALIES -
The control panel, with all controls, pilot lamps and control devices, is placed in the front
side of the machine (see paragraph 3.1.2 INSTRUCTIONS FOR THE OPERATORS - DE-
SCRIPTION OF THE CONTROL DEVICES - ).
CONTROL FOR SIGNALLING PILOT LAMPS

DENOMINAZIONE
DESCRIPTION
DESCRIPTION OF PILOT CONTROLS TO BE CARRIED

INDICATIONS
LAMPS OUT
RED PILOT LAMP 'STOP' ON The machine is not running None - All is correct
GREEN PILOT LAMP 'START' ON The machine is running None - All is correct
GREEN PILOT LAMP '

HOMOGENIZING PRESSURE' 1st and Machine under pressure None - All is correct
2nd stage ON
Control inside the electric board

having as a reference the electric
diagram:
- The thermal relay of the main
The electric protection has been motor.
YELLOW PILOT LAMP
energized due to a short circuit or - The magneto-thermal switch of
'PROTECTION INTERVENTION '
to a thermal overheating. the oil pump motor.
ON.
The machine stops automatically. - The magneto-thermal switch of
the machine fan motor.
-The automatic switch for
protecting the auxiliary circuit at
230 Vac (if present).
Control if the water supply line to

the machine is working correctly.
The lubricating system is out of Control if the compressed air

water or the compressed air is supply line to the machine is
missing in the compressed air working correctly.
YELLOW PILOT LAMP '
system. This alarm has the only aim
WATER/AIR FAILURE' ON.
of signalling the situation. The Control in the lubricating circuit:
machine will not stop. - That the solenoid valves are
working correctly.
- If the valve is open.
- That the heat exchanger is not
leaking or is not cloggeg.
Control the calibration of the inlet

The pressure of the product supply to
pressure-switch mounted on the
YELLOW PILOT LAMP 'PRODUCT the machine is not enought
machine supply and/or the filter and the
FAILURE' ON. (homogenizing pressure is automatically
supplying pump upstream the machine
cut off)
cell.
32
4 MAINTENANCE
4.1 GENERAL PRINCIPLES

An accurate maintenance program will allow to obtain best performance of the machine
with minimum costs:
We recommend to follow the base maintenance diagrams described below, mean for
the normal use of the machine.
Before carrying out any maintenance operation, it is compulsory to cut

off the power supply to the machine by means of the main switch (see
!
DANGER!
paragraph 3.1.2 - DESCRIPTION OF THE CONTROL DEVICES - to locate
the afore mentioned switch).
- 4.1.1 LIST OF RECOMMENDED SPARE PARTS TO BE KEPT IN STORE -
RICAMBI CONSIGLIATI - RECOMMENDED SPARE PARTS

Q.TA'
DESCRIZIONE - DESCRIPTION CODICE - CODE N°
QTY.
2 PISTONI POMPANTI - PUMPING PISTON 001.05201/PVDL
2 GUARNIZIONI CH - GASKET CH 004.0001/MRR
SERIE COMPLETA GUARNIZIONI TESTATA, CAMERA/E

OMOGENEIZZANTE E VALVOLA DI SICUREZZA
1 212.001B20S01STD
COMPLETE SET OF HEAD, HOMOGENIZING CHAMBER AND
SAFETY VALVE GASKET
4 SEDE VALVOLA - VALVE SEAT 001.00016
4 VALVOLA - VALVE 007.0001
4 MOLLA - SPRING 001.00043
1 TESTINA USCITA 1° STADIO - OUTLET HEAD 2nd STAGE 001.01868
1 TESTINA USCITA 2° STADIO - OUTLET HEAD 2nd STAGE 001.01868
1 TESTINA URTO 1° STADIO - IMPACT HEAD 1st STAGE 001.04438
1 TESTINA URTO 2° STADIO - IMPACT HEAD 2nd STAGE 001.04438
1 ANELLO URTO 1° STADIO - IMPACT RING 1st STAGE 001.00018

1 ANELLO URTO 2° STADIO - IMPACT RING 2nd STAGE 001.00018
1 INDICATORE DI PRESSIONE - PRESSURE GAUGE 015.0020
SERIE COMPLETA DI GUARNIZIONI CORPO POMPA -

1 213.FBF001/063
COMPLETE SET OF PUMP BODY GASKETS
2 CINGHIA DI TRASMISSIONE - TRANSMISSION BELT 115.SPZ1087/A
33
- 4.1.2 INSTRUCTIONS FOR CHECKS AND ORDINARY MAINTENANCE -
We recommend to follow the following base maintenance programs (forseen for
i a normal use of the machine) paying particular attention to the expiries of the
lubricating oil of the rotating parts. An accurate maintenance program will allow
to obtain best performance of the machine with minimum costs.
In case of doubts regards the necessity to replace or not a part of the machine,
we advise to proceed with the replacement of it because the sudden impossibility
to start or to conclude a production implies very higher costs to the user.
The fastening of the above mentioned flanges has to be carried out by

means of a dynamometric wrench; it will be necessary to respect the
!
DANGER!
values given in the table you find at the beginning of the paragraph 5.4
REPLACING AND ASSEMBLING OF COMPONENTS.
Before to proceed to any maintenance operation, wear the safety devices

!
DANGER!
(Ex.: glowes, glasses, masks, etc...) in the way to avoid every damage
for the operators.
CONTROLS
Frequency Controls
Check the oil level and if necessary refill by means of the
special observation glass located in the frontal part of the
Daily machine.
checks Verify that no noise and/or anomalous vibrations are emitted

by the machine equipment.
Verify that no fluids and/or product leak from the gaskets.
Make sure the seal of the pumping pistons works correctly

Weekly
checks Verify that the fastening elements (screws, bolts, etc.) are not
loosen, paying particular attention to the head’s closing
flanges.
Control belts tightening
After the
first 100
hours
34
- 4.1.3 PROGRAMMED MAINTENANCE -
PROGRAMMA DI MANUTENZIONE - MAINTENANCE PROGRAM

Intervallo Operatore
frequency operator
Controlli - check-in list ü
Data - date Replacing lubricating oil of pump body
Worn out and tensioning control and eventual replacing of

............................ the transmission belts
1500 Firma - signed
Check/replacing the valves and valves seats
ore - hours
............................ Check and replacing of homogenizing valve
Control of pneumatic system

Firma - signed
3000 Check/replacing the valves and valves seats
ore - hours Check and replacing of homogenizing valve
............................
Replace springs of valve groups

4500 Firma - signed
ore - hours Check/replacing the valves and valves seats

Firma - signed
............................
Replace springs of valve groups

7500 Firma - signed
ore - hours
35
frequency operator

Firma - signed
............................
Replacing springs of valve groups

10500 Firma - signed

Firma - signed
............................

36
frequency operator

ore - hours

Firma - signed
............................

ore - hours

Firma - signed
............................

ore - hours
37
frequency operator

Firma - signed
............................

ore - hours

Firma - signed
............................

ore - hours
38
frequency operator

ore - hours

Firma - signed
............................


Firma - signed
............................
39
frequency operator

........... Firma - signed
ore - hours

Firma - signed
.......... Check/replacing the valves and valves seats
............................

.......... Firma - signed

Firma - signed
.......... Check/replacing the valves and valves seats
............................

.......... Firma - signed
ore - hours
40
4.2 MOTOR/REDUCTIONGEAR TRANSMISSION BELTS
The transmission used is the trapezoidal belts type. Follow the operation described
below to carry out correct and safe assembling operations.
We recommend to carry
out assembling/disas-
!
ATTENTION!
sembling operations
and the check of the
belts state, only when
THE MACHINE IS OFF and the start-
ing device blocked with the key.
- 4.2.1 REPLACING THE
BELTS
- Loosen the nut A
- Loosen the nuts B and C
- Turn the tension rod D counter
clockwise to loosen tension and
be able to disassemble the
belts.
- Remove the belt and replace it Fig. 4.3.a Trasmissione a cinghie - Belts transmission -
with the new one that will be
placed into the pulley seat
- Turn the tension rod D clockwise to tighten the belts.
- Tighten the belts correctly, as described, and then tighten the bolt A and nuts B and C,
as in figure 4.3.b.
B D C
Fig. 4.3.b Tensionatore cinghie - Belts Tensioner -
41
- 4.2.2 TENSIONING THE BELTS -
The ideal tensioning is slightly bigger than the sliding limit of the belts. The over-
i tensioning reduces the belts and shafts’ bearings life.
Before tightening as described later on, identify the installed belt type in the technical
card (Chapter 1.3.6)
Tensioning used belts
See fig.4.3.c and carry out the following instruc-

tions: F
- Find out where the free space “t” of the belt is
- Apply a force “M” (by means of a dynamometer) M
of 1 - 1,5 Kg for belts SPZ
- Tension the belts, by means of the
reaction arm, so that the flection of belt “F” be
of 4 mm. Tab. 4.3.c Valori di tensionamento cinghie
- Tension of belts values-
Tensioning new belts
See fig.4.3.c and carry out the following instructions:

- Find out where the free space “t” of the belt is
- Apply a force “M” (by means of a dynamometer) of 1,5- 2 Kg for belts SPZ
- Tension the belts, by means of the reaction arm, so that the flection of belt “F” be of 4
mm.
BELT TENSIONING TABLE

Belt SPZ Belt SPZ
Flexion f
USED NEW
4 mm 1 - 1,5 Kg 1,5 - 2 Kg
- 4.2.3 ATTENTION -
Before mounting the belts check the alignment of the pulleys by using a limit block and
then make sure they are clean.
Furthermore to assure good performance and reliability:
- Mount only new belts, never combine new ones with old ones, since it will be not
possible to tension them correctly so endangering the reliability of the transmission.
- Mount belts of the same trademark and check on the belt back that they belong the
same production lot. In fact, belts of the same trademark, with the same nominal
development, but belonging to different lots, may present little dimension differences
which will reduce the transmission life.
42
4.3 REPLACING LUBRICANT OIL
The oils provided into the reducer and into the pump body are for a functioning with
environmental temperatures of 0° - 45° C.
In presence of different evironmental temperatures, please contact our technical department.
OILS QUANTITIES TABLE

USAGE QUANTITY KIND OF OIL USED
PUMP BODY'S OIL 2 Lt. SHELL TELLUS S100
- CHARACTERISTICS OF LUBRICATION OILS -
SHELL TELLUS S100

CARATTERISTICHE TIPICHE (VALORI MEDI INDICATIVI)
TIPYCAL FEATURES
GRADAZIONE ISO 100
POUR POINT °C -27
FLASH POINT °C 230
VISCOSITÁ cSt A 40°C 100
INDICE DI VISCOSITA' 98
- EQUIVALENTS OF LUBRICATION OILS -
CORRISPONDENTI OLIO DI LUBRIFICAZIONESHELL TELLUS S100

EQUIVALENTS LUBRICATION OIL SHELL TELLUS S100
MARCA TIPO OLIO

COMPANY OIL TYPE
BP BARTRAN HV100
ESSO NUTO HP100
CASTROL HYSPIN ZZ100
MOBIL DTE EXCEL 100
Make sure to use the quantity of oil recommended since too much oil could
i result in over heating the oil while if the oil is not enough the rotating compo-
nents will not be correctly lubricated.
PIETRIBIASI s.r.l. will not to be held responsible for any eventual dam-
ages caused by oil having characteristics different from those indi-
!
ATTENTION!
cated afore.
43
- 4.3.1 PUMP BODY -
The machine is supplied already with Shell Tellus S100.

Change the oil for the first time after 1.500 working hours, and then every 1.500
working hours at least.
To change the oil carry out the following operations:

- Cut power supply to the machine by means of the main switch.
- Remove the upper, back and the left side panel, and place a suitable container under the
tap “A” (Ref. fig. 4.3.e) to collect the oil (at least 2 lt.), then unscrew the tap “A” by means of
the key “C” (Ref. fig. 4.3.e).
- Once the oil discharge is completed screw back the tap “A” by means of the key “C”,; then
fill up with oil SHELL TELLUS S100 or another one having the same features the pumping
body, fig. 4.3.f, by unscrewing the orange plug “B”.
- Make sure the oil reaches the black mark (which corresponds to the maximum level admit-
ted) by means of the level control on the frontal side of the machine.
- Assemble back in position the panels, be sure to screw ‘em with the bolts before to restart
the machine.
Fig. 4.3.f
Fig. 4.3.e
44
Notes
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45
4.3.2 GEAR REDUCER TRANSMISSION BELT -
The transmission used is the toothed belt type. Follow the operation described below to
carry out correct and safe assembling operations.
We recommend to carry out assembling/disassembling operations and
!
ATTENZIONE!
the check of the belts state, only when THE MACHINE IS OFF and the
starting device blocked with the key.
- 4.3.3 BELT SUBSTITUTION -
Referring the Fig. 4.3.g:

- Sectioning the electric line by means of the machine’s main switch.
- Remove the upper, the back and the side left panels.
- Loosen the nut A
- Loosen the nuts B and C
- Turn the tension rod D counter clockwise to loosen tension and be able to disassemble
the trapezoidal belts.
- Remove the trapezoidal belts.
- Loosen, by means of an allen wrench, both pulley’s “E” screws “X” and remove the pulley.
- Unscrew the allen screw “F” and extract the gear reducer “G”.
A E
X
B D C
Fig. 4.3.g Tensionatore cinghie - Belts Tensioner -
46
After dissassembling the gear reduction from the
machine, place it on a work bench and follow the
operation: I
1 - (Ref. fig. 1) By means of an allen wrench,

unscrew the 4 screw “H” and open the gear reducer,
removing the case “I”.
H
Fig. 1
2 - (Ref. fig. 2) Extract the pulley “L” with the shaft M

“M” as shown in figure 2.
L
Fig. 2
M
3 - (Ref. fig. 3) Extract the spacers “N” “O” and
remove the shaft “M” to check/substitute the belt “Y”.
O
Y
N
Fig. 3
4 - (Ref. fig. 4) Check the bearings “V” state/

functioning.
To assemble back in positions the components V U
carry out the inverse process.
To assemble back in positions the

gear reducer parts, couple, before
inserting into the seat, the pulley
!
ATTENZIONE!
“L” and the shaft “M” inside the
toothed belt “Y” as shown in figu-
re 2.
Fig. 4
47
4.4 MAINTENANCE SPECIAL EQUIPMENT
Every machine is equipped with a tool box containing the tools necessary to carry out main-
tenance operations.
The table here bellow contains a list of the tools.
4 5 7
12 1 2
Fig. 4.2.1
LISTA UTENSILI - DOTAZIONE STANDARD

TOOLS LIST - STANDARD EQUIPMENT
1 SERIE CHIAVI A FORCHETTA - FORK KEY TOOLS 13 - 17 - 19 - 24
2 SERIE CHIAVI A BRUGOLA - SOCKET HEAD TOOLS SERIE 5 - 10
3 MOLLA - SPRING 001.00043
4 IMBUTO OLIO - OIL FUNNEL 062.0009/C
5 ESTRATTORE SEDI VALVOLE - VALVE SEAT EXTRACTOR 001.02211
7 LEVA - LEVER 072.0007
8 SFERA VALVOLA DI SICUREZZA - SAFETY VALVE BALL 007.0015
11 SEDE VALVOLA DI SICUREZZA - SAFETY VALVE SEAT 001.04076
12 TONDO IN PVC - PVC GASKET INTRODUCER 001.03146
48
4.5 ORDINARY MAINTENANCE: PUMPING GROUP
- 4.5.1 PUMPING GROUP COMPOSITION -
C B A
G J F D E H
See fig. 4.3.1; every pumping group is composed by:

- pumping piston “A”
- guiding band “B”
- guiding bushing “C”
- gasket CH “D” (formed by 4 rings: D1 - D2 - D3 - D2)
- end ring “E”
- gasket “F”
- gasket “G”
- nuts “H”
- screw “J”
49
- 4.5.3 MAINTENANCE OF PISTONS, GASKETS CH -
Prepare, in addition to the usual tools, the dynamometric wrench and a tube of lubricant suit-
able to be used for food stuff.
Remember that before carrying out any maintenance operation it will be

!
DANGER!
compulsory TO STOP THE MACHINE by cutting off power supply.
Disassembling the pumping group

- Remove the panels to gain access to internal components.
- Drain and collect the oil contained in the pump body.
- Disconnect the product inlet piping that supply product to the head.
- See Fig. 4.5.a, remove the nuts “H” screwing them counter clockwise using the sup-
plied key.
- Withdraw the head from the nuts and using suitable hoisting means remove it and lay
it on a clean working table; make sure the head’s back rear is upwards.
- Remove manually the gaskets “D” from the gasket group CH and the bottom ring “E”.
- Remove the screws “J” and the guiding bushes “B” so to be able to carry out mainte-
nance operations on gaskets “C”, “F” and “G”.
- Unscrew counter clockwise the pumping pistons to remove them from the guiding
pistons .
50
Assembling the pumping group
Carry out the following instructions.
- See Fig. 4.5.a, apply a light film of lubricant suitable to be used for foodstuff on the
pumping piston “A”, on the guiding bush “B”, on the gasket CH “D”, on the gaskets
“C”, “F” and “G” and on seats of these components.
- Screw and tighten fasten the threaded tang of the pumping pistons on the relative
threaded holes of the guiding pistons.
- Assemble the gaskets “C”, “F” and “G” on the guiding bushings “C”. Insert the bush-
ing on the pistons until they are centred on their seats, then tighten by means of the
screws “J”.
- Insert the bottom rings in their seats located on the head paying attention that the “V”
side faces the gaskets CH otherwise the gaskets could get damaged or not work
correctly.
The gasket CH is composed by 4 rings that must be introduce in the following order:
- ring with plane bottom “D1”; the ring’s plane surface
must face the guiding bushing “C”. D1 D2 D3 D2
- rubber-cloth ring “D2”.
Always use original gaskets of the same brand name!

Gaskets of different brand names could have even small
differences of dimensions that could be cause of leaking.
Some versions of the packet CH are equipped with three

“D2” rings instead of two “D2” type rings and one “D3” type
ring. Should this be the case pay attention to position correctly
the “D1” ring while it is not important the position of the rest of
the rings.
Once all rings have been identified and are ready to be assembled carry out the follow-
ing operations:
- Insert the gasket pack CH inside the compression head and push it down to get the
gaskets CH packed on the bottom ring “E” already introduced.
- Insert the head on the fastening prisoners, so centring the gaskets CH on the pump-
ing pistons; make sure not to push too heavily.
- End up the head assembling operations by inserting the head correctly on the cen-
tring devices of the sliding bushing.
- Screw the nuts “H” clockwise and tighten them using a pair as indicated in chap. 5.4.
- Fill up the pump body with oil and assemble back all protection panels .
51
Also in the inlet valve, there are other components to mention in the way they’re subject
to wear:
Pressure gauge “P”

To replace when it doesn’t show in the right way the pressure or when it have the lower
part membrane cutted or weared (near the “M” gasket).
Gaskets “F” and “M”

To replace when there’s a product outlet between upper flange and head.
Gaskets “G”
It has the “cleaning” function, to replace just when it’s broken.
52
4.6 VALVE GROUPS
Fig. 4.4.1 -Esploso gruppo valvola - Valve group exploded view
- 4.6.1 COMPOSITION OF THE VALVE GROUP -

Every pumping group is composed by two valve groups:
- suction valve group (located inside the compression head, under the relative pump-
ing group)
- supply valve group (located inside the compression head, over the relative pumping
group)
The upper and lower valve groups are perfectly interchangeable.
See fig. 4.4.1, every valve group is composed by:
- valve guide “A”
- spring “B”
- ball valve “C”
- valve seat “D”
- gasket “E”
53
- 4.6.2 COMPONENTS OF THE VALVE GROUP THAT CAN GET WORN OUT-
Spring “B”
This component should be replaced when broken or when the surface that contacts the ball
valve “C” is clearly worn out.
Ball valve “C”

This component should be replaced when its surface is not perfectly spherical (and therefore
is not capable of adhering perfectly against the sealing surface of the valve seat “D”) or when
even regularly worn out, the diameter of the valve is smaller than 17 mm (the diameter of a
new valve is 19 mm).
We advise to use only original spare parts to replace the parts of the ball valve
i since the market offers also not original spares with very low sphere accuracy.
Be aware that the use of unsuitable ball valves will result in the valves and seats
getting worn out to soon.
Valve seat “D”

The sealing surfaces (the conical one that bears the ball valve) that present incisions, cuts or
that are not perfectly circular should be changed.
A practical and extremely efficient method to value the correct sealing of the
i valve seat/ball valve is composed by the following phases:
1 Wash accurately the valve seat and the ball valve.

2 Put the lower side of the valve seat (the one where the gasket “E” is in-
stalled) against your lips and lay the ball valve on the sealing surface of the
valve seat.
3 Suck with your mouth and make sure that no air passes through the coupling
between the valve and the valve seat. Control the operating state of the whole
surface of the ball valve by turning it with two fingers while carrying out the
described operations.
Gasket “E”
When the gasket of the lower valve group is too worn out, product comes out of the compres-
sion head “O” and of the suction collector “P” ref. fig.4.4.3
Gasket “E” of the supply valve group gets worn out less easily than the one located on the
lower valve group and must be replaced as a prevention every four changes of the lower
valve group.
54
- 4.6.3 MAINTENANCE OF THE SUPPLY VALVE GROUP -
!
DANGER!
Disassembling the supply valve group

To remove correctly the valve’s components carry out the following operations:
- Disconnect the product inlet and outlet pipes from
the head.
- See Fig. 4.6.b, unscrew counter clockwise the
nuts “H”, using the supplied wrench.
- Lift and remove the upper collector “K” and the
lower one “J”.
- Remove the guide of valve “A”, the spring “B”,
and the ball valve “C” from the upper part of the
head.
- See fig. 4.6.c, insert the point of the supplied
special extractor a little under the valve “D” seat.
Widen the points of the extractor (hold the lower
point of the extractor and turn the handle clock-
wise) until it adheres to the valve seat, then re- Fig. 4.6.c - Removing the supply valve
move the valve seat. seat.
- Remove the gasket “E” only in case it needs to be replaced.

Assembling the supply valve group
To assemble back correctly the valve’s components carry out the following operations:
- assemble the supply valve groups and insert them in the special seats of the upper
part of the compression head.
- Assemble the upper collector making sure the gaskets “F-M” are correctly seated.
- Screw nuts “H” clockwise and tighten them using a pair as indicated in table of chap-
ter 5.4.
In case you have disassembled the pressure indicator you will need to carry out the
following operations before assembling the collector:
- Insert the bar of the pressure indicator “P” over the collector opening.
- Place the fastening washer of the pressure indicator “L” (half moon shaped) inside
the fastening flange of the pressure indicator.
- Lift the pressure indicator until it touches the fastening washer, then assemble the
tablet “N” with its gaskets on the terminal of the pressure indicator.
- Assemble back all components.
55
- 4.6.4 MAINTENANCE OF THE SUCTION VALVE GROUP -
!
DANGER!
Disassembling the suction valve group

In case only the suction valves need maintenance you can choose one of the following
procedures to do so:
- See Fig. 4.6.b, disassembling the product inlet pipe and the suction collector “J” by
unscrewing nuts “H” counter clockwise.
- Inset the extremity of the special extractor (see fig. 4.4.a, pos.4) in the lower part of
the head until the extractor extremities come out a little inside the valve “D” seat
(Fig.4.6.d).
- Widen the extractor extremities (hold the lower point of the extractor and turn the
handle clockwise) until it adheres to the valve seat, then remove the valve seat lo-
cated in the compression head.
Since this operation could easily damage the suction valve seat, we advise to
i carry out the following operations, even if they are more complicated, since in this
case you will need to disassemble the supply valve and part of the compression
head.
- Disassembling the product inlet and outlet pipes, the suction collector “J” and the
supply collector “K” by unscrewing nuts “H” counter clockwise.
- Remove the valve guide “A”, the spring “B” and the ball valve “C” of the supply valve
group as described in paragraph 4.6.3. Through the holes that the valves have left
empty you can see the pumping pistons.
- Loosen the nuts “Q” to be able to move the head back around 2 cm. This way at least
one of the pumping pistons will uncover the suction valve underneath.
- Then insert the special percussion bar (made of red plastic as in Fig. Fig. 4.4.a,
pos.6) in the upper part of the head, pass through
the piston chamber and lay it on the suction valve
guide.
- Use a hammer given light mallet blows on the
percussion bar and carefully remove the suction
valve group (place a container under the valve
group to avoid that the component might fall dur-
ing the extracting operations).
- Turn the keyed pulley on the pump group reducer
until the other pumping piston moves back leav-
ing free access to the other suction valve.
- Repeat extraction operations using the supplied
special rod.
Fig. 4.6.d - Extracting the supply valve
seat
56
- Assembling the suction valve group -
- Reassemble the “E” gaskets and the complete suction valve group, and mount it
back in the head.
- Press the “E” gasket, so that it holds the valve group inside the head.
- Mount the suction manifold and tighten the nuts by turning them clockwise using a
pair, as indicated in chapter 5.4 table.
57
4.7 HOMOGENIZING VALVE GROUP
C1 C2
A1 A2
- + - +
B1 B2
A1 - Homogenizing pressure luminous selector 1st stage -

A2 - Homogenizing pressure luminous selector 2nd stage -
B1 - Homogenizing pressure regulator 1st stage -
B2 - Homogenizing pressure regulator 2nd stage -
C1 - Air pressure indicator 1st stage -
C2 - Air pressure indicator 2nd stage -
Pic. 4.7.a Homogenizing pressure controls
P2 F
T
P1
G1
G2
F - Funnel with cock
G1 - Oil pneumatic group (1st stage)
G2 - Oil pneumatic group (2nd stage)
P1 - Homogenizing chamber (1st stage)
P2 - Homogenizing chamber (2nd stage)
S - Oil tank
- T - Purge cap
-
Pic. 4.7.b - Homogenizing chamber funnel union -
58
- 4.7.1 OIL REFILLING AND AIR PURGE IN THE HOMOGENIZING VALVE
In order to effect the maintenance of the homogenizing chambers (for example to
i clean the homogenizing valves from strange sedimentary parts in them), it is

necessary to disconnect the oil feeding pipes from their relatives unions, which
are situated on the homogenizing valves.
Anyway this operation will produce an oil leak that could cause an imperfection functioning of
the homogenizing valves.
So it is recommended to refill the loss oil as follows:
INTRODUCTION:
The homogenizing pressures are controlled by an oil-pneumatic plant.
The functioning of this plant is quite simple:
- the “ON / OFF” pressure selecter (Ref. A1 & A2 pic. 4.7.a) connect the compressed air
network to the
- pressure regulators (Ref. B1 & B2 pic. 4.7.a) which regulates and sends the compressed
air to the
- oil-pneumatic group (Ref. G1 & G2 pic. 4.7.b) that, with a proper reduction stage,
transmits the hydraulic oil to the
- homogenizing chambers (Rif. P1 & P2 fig. 4.7.b)
In addiction to servo-assist the homogenizing pressures, the oil-pneumatic group annuls

the vibrations produced by the homogenizing valves during the process.
It is required to effect the oil refilling and the relatives air purge, every time that is performed
a maintenance in the homogenizing chamber or when anomalous vibrations occur in it.
OIL REFILLING AND AIR PURGE FROM THE HOMOGENIZING VALVE (1st & 2nd STAGE)
It is necessary to have, apart from the normal maintenance equipment, the red funnel for
oil collection “F” (enclosed in the machinery kit) and, if needed, about 1 Lt. of good fluidity
characteristics oil (for example hydraulic oil ISO 20 gradation or lower).
59
- Oil refilling and air purge procedure in the 2nd stage -
With reference to the pictures. 4.7.a, 4.7.b e 4.7.c
- Stop the machine S

- Remove the left side panel and make sure thet
the tank “S” has at least the 40% of the oil-hydraulic
volume in it
- Open the cock “R2” turning the lever in an
anticlockwise direction for a quarter turn
- Remove the purge cap “T” on the 2nd stage H2
homogenizing chamber, screw the special red
funnel “F” and open the cock on the funnel itself R1
- Unscrew in an anticlockwise direction the
pressure regulator “B2” up to the end of stroke
- Reposition on the machine, also in a provisory
way, the left side panel previously disassembled
- Start the machine acting on the pressure selector
ON / OFF “A2” turning it up to the position ON
untill its light is on H1
R2
- Turning in a clockwise direction the 2nd stage
pressure regulator “B2” for 4-5 turns
- Effect some exchanges ON / OFF pressure with
the selector “A2” waiting for regular intervals
between the two operations Oil-pneumatic cylinder
- Carry out with this operations untill from the funnel (1st & 2nd stage)
“F”, situated on the homogenizing chamber, the Pic. 4.7.c
oil flows without any air bubbles ( during this
operation make sure that the oil in the tank “S” is
not finished)
- Position the “ON / OFF” selector “A2” in “OFF” position
- Stop the machine
- Close the cock “R2” turning the lever in a clockwise direction up the end of stroke
- Remove the funnel “F” and empty the oil situated, in the “S” tank
- Screw the “T” cap on the homogenizing chamber
- Reassemble the lateral panel, or go on with the 1st stage oil refilling.
During those operation, the flow-adjuster regulation “H2” must not be
!
ATTENTI O N
modified as it could avoid the correct expulsion of the air from the hydraulic
plant.
Anyway, if during the purge operation there is no oil leak from the funnel, proceed as follows:
- Turn the regulation knob in a clockwise direction up the end of stroke

- Unscrew in an anticlockwise direction the regulation knob “H2” of 20 reference marks (2 turns)
and the minimum necessary to flow the oil into the funnel during the “ON / OFF” exchanges. We
cannot specify how exactly unscrew the flow-adjuster as it depends on the oil type used and on the
ambient temperature.
60
- Oil refilling and air purge procedure in the 1st stage -
With reference to the pictures. 4.7.a, 4.7.b e 4.7.c
- Stop the machine S

- Remove the left side panel and make sure thet
the tank “S” has at least the 40% of the oil-hydraulic
volume in it
- Open the cock “R1” turning the lever in an
anticlockwise direction for a quarter turn
- Remove the purge cap “T” on the 1st stage H2
homogenizing chamber, screw the special red
funnel “F” and open the cock on the funnel itself R1
- Unscrew in an anticlockwise direction the
pressure regulator “B1” & “B2” up to the end of
stroke
- Reposition on the machine, also in a provisory
way, the left side panel previously disassembled
- Start the machine acting on the pressure selector
ON / OFF “A1” & “A2” turning it up to the position H1
R2
ON untill its light is on
- Turning in a clockwise direction the 1st stage
pressure regulator “B1” for 4-5 turns
- Effect some exchanges ON / OFF pressure with
the selector “A1” waiting for regular intervals Oil-pneumatic cylinder
between the two operations (1st & 2nd stage)
- Carry out with this operations untill from the funnel Pic. 4.7.c
“F”, situated on the homogenizing chamber, the
oil flows without any air bubbles ( during this operation make sure that the oil in the tank “S” is
not finished)
- Position both the “ON / OFF” selectors “a1” & “A2” in “OFF” position
- Stop the machine
- Close the cock “R1” turning the lever in a clockwise direction up the end of stroke
- Remove the funnel “F” and empty the oil situated, in the “S” tank
- Screw the “T” cap on the homogenizing chamber
- Reassemble the lateral panel, or go on with the 1st stage oil refilling.
During those operation, the flow-adjuster regulation “H1” must not be

!
ATTENTI O N
modified as it could avoid the correct expulsion of the air from the hydraulic
plant.
Anyway, if during the purge operation there is no oil leak from the funnel, proceed as follows:
- Turn the regulation knob in a clockwise direction up the end of stroke

- Unscrew in an anticlockwise direction the regulation knob “H1” of 3 reference marks (1/3 of turns)
and the minimum necessary to flow the oil into the funnel during the “ON / OFF” exchanges. We
cannot specify how exactly unscrew the flow-adjuster as it depends on the oil type used and on the
ambient temperature.
61
- 4.7.2 COMPOSITION OF THE HOMOGENIZING VALVE GROUP -
A H C E F
B D G
Z
Fig. 4.5.3 - Esploso gruppo valvola omogeneizzante -

Homogenizing valve group exploded view
See fig. 4.5.1, the homogenizing valve is composed by:

- Impact head “A”
- Spring “B”
- Gaskets “C”
- Head guide “D”
- Impact ring “E”
- Outlet head “G”
- Gasket “F”
i N.B. The group formed by the “Impact head” and the “Outlet head” is called “ho-
mogenizing valve”.
- 4.7.3 COMPONENTS OF THE HOMOGENIZING VALVE THAT CAN GET

WORN OUT -
Impact head “A”- Outlet head “G” ( Homogenizing valve)

The passage of high pressure product causes the components to get worn out; a collar forms
slowly in their internal part (fig. 4.5.5.A) and with the time tangential grooves appear on the
surface extending from product outlet hole to the external part, fig. 4.5.5.B.
If this is the case it will be necessary to replace the homogenizing valve since the homogeniz-
ing procedure of product may become unsatisfactory although the pressure indicator signals
an optimal value.
Gaskets “C” and “F”
These components should be replaced when product comes out of the homogenizing cham-
ber.
Gaskets “H”
These components should be replaced when oil comes out of the homogenizing chamber.
62
- 4.7.4 MAINTENANCE HOMOGENIZING VALVE -
Z
Fig. 4.5.4
- Disassembling the homogenizing valve group -

- Disconnect the product supply pipe.
- See fig. 4.5.3 and 4.5.4, unconnect the oil supply pipe of union “Z”.
- Disassemble the homogenizing chamber block by unscrewing counter clockwise the nuts
from the studs.
The following operations, if carried out improperly, can damage the homogeniz-
i ing valve group components or any other goods standing near the maintenance
site.
- Hold the homogenizing chamber so that the fingers touch the head ”S”.
- Blow slowly compressed air, using a compressed air gun, through the union “Z” (be careful
to adjust correctly the air pressure).
- The components inside the homogenizing chamber will get expelled therefore pay atten-
tion to hold them so that no other component gets damaged.
- Assembling the homogenizing valve group -

- Assemble the components inside the homogenizing chamber block as described in
fig.4.5.3.
- Place the homogenizing chamber in its seat and tighten the nuts on the studs by screwing
them clockwise using a pair as described in table of chap.5.4.
- Connect again the oil supply pipe on the union “Z”.
- Assemble again the supply product.
- Refill with oil to replace the one loosen one (see next paragraph).
63
- 4.7.5 RESETTING MAXIMUM VALUE OF THE HOMOGENIZING PRESSURE -
Fig. 4.5.5.A - Worn out area on the Fig. 4.5.5.B - View of the working
homogenizing valve, located near the surface of the homogenizing valve to be
product outlet hole of the outlet head replaced since too worn out -
“G” -
With the time and use the homogenizing valves get

worn out fig.4.5.5.A
It will come the time that the valves will be so worn
out that the machine will not be able to reach the
desired homogenizing pressure.
R
Before replacing the homogenizing valve, try and
increase the impact head “A” thrust by carrying out
the following operations:
- Cut power supply to the machine.
- Disassemble the covering panels.
- Turn the homogenizing pressure regulator clock-

wise, located on the machine control panel, up Fig. 4.5.6
to “end of the stroke”.
- See fig. 4.5.6, turn the pressure regulator “R” of the first stadium, located in the internal
part of the machine, counter clockwise up to “end of the stroke”.
Be careful while executing the next operations since they can provoke
!
DANGER!
physical damages if carried out without paying attention.
64
- Start the machine (both water and product can be used)
- Turn selector pressure “ON-OFF”, located on the machine’s control panel to position “ON”.
- Pay due attention to the moving parts and turn clockwise and very slowly the pressure
regulator “R” until reaching the desired homogenizing pressure.
ATTENTION, never surpass the pressure appearing in the technical card

!
ATTENTION!
of chap.1.3.6.
- Assemble the panels that protect the machine.
- Carry on with production or cut off pressure and stop the machine.
65
4.8 SAFETY VALVE
- 4.8.1 COMPOSITION OF SAFETY VALVE -
F E D B C
W A
G I
Fig. 4.6.1 - Safety valve exploded view
See fig. 4.6.1, the safety valve is composed by:
- safety valve seat “A”

- ball valve “B”
- gasket “C”
- shutter guide “D”
- shutter gasket “E”
- shutter group “F”
- blocking flange “G”
- valve support “I”
- screws “W”
- 4.8.2 COMPONENTS OF THE SAFETY VALVE THAT CAN GET WORN OUT -
Safety valve seat “A” / ball valve “B”

Both the valve and its seat can get worn out due to vibrations/strong impacts the valve under-
goes when being operated during long periods of time.
If these components are worn out product will come out of the product pipe even if the ma-
chine is working at a regular pressure.
Gasket “C”
The reasons why this gasket gets worn out are the same as for the previous paragraph, but in
this case if the gasket is worn out the product comes out of the fastening flange.
Shutter gasket “E”

The function of this component is that of protecting the valve boy (avoiding that the product
enters in the valve) and will need to be replaced when showing worn out signals during
maintenance operations of other components.
66
- 4.8.3 MAINTENANCE OF THE SAFETY VALVE -
When the safety valve is operating, the product comes out of the relative drain pipe.
Find out what is causing the anomaly as described in chap. 3.2.2.
If product has come out for a short time or a very small quantity has been drained, it is possi-
ble to end production before carrying out the wash-
ing cycle.
Maintenance of the safety valve is very simple:
W
- Remove pipe “X” and the safety valve by
unscrewing screws “W” counter clockwise.
- Remove the components listed before and wash

them carefully using suitable cleaning products.
X
If product has been drained for a short
time you can mount back the compo-
i nents of the safety valve without further
operations.
If product has been drained for a long Fig. 4.6.2
time, no matter the homogenizing pressure is
within regular operating values, it will be necessary to replace the worn out components.
- Assemble back all components of the safety valve as described in fig.4.6.1.
- Mount the valve and fasten it by screwing the nuts “W” clockwise in a cross section and
then tighten them using a pair as described in table of chap.5.4.
To avoid being splashed by the product in case of intervention of the
!
ATTENTION!
safety valve, we advise to block pipe “X” by means of the relative pulley,
paying attention that the drain hole faces the internal part of the ma-
chine.
67
5 SPARE PARTS TABLES AND INSTRUCTIONS FOR REPLACING
THE COMPONENTS
5.1 HOW TO READ THE SPARE PARTS TABLES -

To order correctly the spare parts follow the instructions given below:
- Identify the pieces you need on the spare parts tables which are indicated in the
relative table with a position number.
- See the description list enclosed to the table and look for the number you need and
read in the relative line the description and code number of the component.
- Then, list the description of the components with their relative code and add the de-
sired quantity.
- Complete the request adding the data relative to the machine type and its serial
number.
LISTA PARTI - SPARE PARTS LIST

POS. DENOMINAZIONE CODICE N° Q.TÁ
ITEM DESCRIPTION CODE No. Q.TY
1 SUPPORTO VALVOLA 001.04439 1
2 GUARNIZIONE 001.00075 1
3 SEDE VALVOLA 001.04076 1
4 VALVOLA SFERA 007.0015 1
5 GRUPPO OTTURATORE 001.04077 1
6 VITE 030TE12X045 4
7 FLANGIA BLOCCAGGIO 001.04220 1
8 GUARNIZIONE 003.3100 2
68
5.2 SPARE PARTS ORDER FORM -
Please copy this form and fill in data then send it by fax or mail.
PIETRIBIASI s.r.l.
Via Progresso, 12
36035 Marano Vicentino
(Vicenza) Italy
Ph.: ++39 (0)445 621088
Fax: ++39 (0)445 621631
Company : .................................................................................................................
serial number of homogenizer : ...............................................................................
telephone : .................................................................................................................
address : ....................................................................................................................
PAG. POS. DENOMINAZIONE CODICE N° Q.TÁ

PAG ITEM DESCRIPTION CODE No. Q.TY
69
5.3 SPARE PARTS TABLES
- 5.3.1 PISTONS AND HEAD TABLE -
70
LISTA PARTI - SPARE PART LIST
POS. DENOMINAZIONE CODICE N° Q.TA'
1 INDICATORE DI PRESSIONE - PRESSURE GAUGE 015.0020 1
2 PASTIGLIA INDICATORE DI PRESSIONE - PRESSURE GAUGE PAD 001.04312 1
3 GUARNIZIONE - GASKET 001.00188 1
4 GUIDA VALVOLA - VALVE GUIDE 001.00039 4
5 GUARNIZIONE CH - CH GASKET 004.0001/MRR 2
6 TESTATA DI COMPRESSIONE - COMPRESSION HEAD 001.04307 1
7 COLLETTORE ASPIRAZIONE - SUCTION MANIFOLD 001.04304 1
8 RONDELLA - WASHER 001.00056 1
10 GUARNIZIONE- GASKET 001.00189 2
11 MOLLA - SPRING 001.00043 4
12 VALVOLA - VALVE 007.0001 4
13 SEDE VALVOLA - VALVE SEAT 001.00016 4
15 PISTONE POMPANTE - PUMPING PISTON 001.05201/PVDL 2
16 PIATTO CHIUSURA TAPPI - CLOSURE PLATE CAP 001.04301 1
17 ANELLO DI FONDO - END RING 001.00101 2
18 TAPPO - CAP 001.04303 1
19 PRIGIONIERO - STUD 001.04302 12
20 DADO - NUT 044.012 12
21 GUARNIZIONE OR - OR GASKET 003.4028 1
22 TAPPO - CAP 001.05164 1
23 FLANGIA - FLANGE 001.05162 1
24 VITE - SCREW 030.TE12x040 2
71
- 5.3.2 HOMOGENIZING CHAMBER TABLE 1ST STAGE -
HOMOGENIZING CHAMBER

1 CAMERA OMOGENEIZZANTE - HOMOGENIZING CHAMBER 001.04432 1
2 TESTINA URTO - IMPACT HEAD 001.04438 1
3 MOLLA - SPRING 001.00324 1
4 GUIDA TESTINA - HEAD GUIDE 001.04434 1
5 ANELLO URTO - IMPACT RING 001.00018 1
7 TESTINA USCITA - OUTLET HEAD 001.01868 1
12 DADO - NUT 044.012 2
13 ANELLO SEEGER - RING SEEGER 008.0039 1
14 TAPPO - PLUG 013.0096 2
72
- 5.3.2B HOMOGENIZING CHAMBER TABLE 2ND STAGE -
HOMOGENIZING CHAMBER

1 CAMERA OMOGENEIZZANTE - HOMOGENIZING CHAMBER 001.04432 1
2 TESTINA URTO - IMPACT HEAD 001.04438 1
3 MOLLA - SPRING 001.00324 1
4 GUIDA TESTINA - HEAD GUIDE 001.04434 1
5 ANELLO URTO - IMPACT RING 001.00018 1
7 TESTINA USCITA - OUTLET HEAD 001.01868 1
12 DADO - NUT 044.012 2
13 ANELLO SEEGER - RING SEEGER 008.0039 1
14 TAPPO - PLUG 013.0096 2
73
Notes
..........................................................................................................................................................
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..........................................................................................................................................................
..........................................................................................................................................................
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..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
..........................................................................................................................................................
74
- 5.3.3 SAFETY VALVE TABLE -

1 SUPPORTO VALVOLA - VALVE SUPPORT 001.04439 1
3 SEDE VALVOLA - VALVE SEAT 001.04076 1
4 VALVOLA A SFERA - BALL VALVE 007.0015 1
5 GRUPPO OTTURATORE - SHUTTER 206.V.SIC01-04-N 1
6 VITE - SCREW 030.TCEI12X040 4
7 FLANGIA BLOCCAGGIO - FASTENING FLANGE 001.04220 1
9 GUIDA OTTURATORE - SHUTTER GUIDE 001.04082 1
14 DADO - NUT 044.0012 2
75
- 5.3.4 PUMP BODY TABLE -
76
LISTA PARTI - SPARE PARTS
7 DADO - NUT 044.016 2
8 SEEGER - SEEGER 008.0035 4
9 SPINOTTO - PIN 001.04308 2
10 PISTONE GUIDA - PISTON 001.04281 2
11 BIELLA - ROD 001.04306 2
12 VITE - SCREW 030.TCEI06x020 12
13 BRONZINA - BRONZE BEARING 001.02800 2
14 ALBERO A GOMITO - CRANKSHAFT 001.04286 1
15 LINGUETTA - TONGUE 037.0042 1
16 DISTANZIERE - SPACER 001.04282 1
17 PARAOLIO - OIL SEAL 006.0028 1
20 CUSCINETTO - BEARING 009.0023 2
21 CORPO POMPA - PUMP BODY 001.04283 1
25 TAPPO - CAP 066.0007 1
26 COPERCHO - COVER 001.04284 1
77
- 5.3.5 MOTOR TABLE -
MOTOR

1 MOTORE - MOTOR 025.6002 1
2 RIDUTTORE - REDUCER 056.0005 1
3 TENDITORE - TIGHTENER 001.04874 1
4 PULEGGIA - PULLEY 116.SPZ250-2/C 1
5 CALETTATORE - SPLINER 117.BC2012/019 1
6 CINGHIA - BELT 115.SPZ1087/A 2
7 PULEGGIA - PULLEY 116.SPZ067-2/C 1
78
- 5.3.6 GEAR REDUCER TABLE -

ITEM. DESCRIPTION CODE No. Q.TY
1 ALBERO - SHAFT 001.04846 1
2 ALBERO - SHAFT 001.04861 1
3 CARTER - CASING 001.04723 1
5 CARTER - CASING 001.04724 1
8 RONDELLA - RING 048.0005 4
10 ANELLO DI BATTUTA - END RING 008.0058 2
12 ANELLO DI BATTUTA - END RING 008.0057 2
13 LINGUETTA - SPLINE 037.0045 1
14 CINGHIA - BELT 067.0600-08M-32G 1
15 PULEGGIA - PULLEY 001.04848 1
17 ROSETTA - UNION 001.04857 1
18 VITE - SCREW 046.TSPEI10x030 1
20 PULEGGIA - PULLEY 001.04955 1
79
- 5.3.6 HYDRO-PNEUMATIC SYSTEM TABLE -
Water “IN” : Tap water inlet

Water “OUT” : Pumping pistons cooling water
Air “IN” : Main line compressed air inlet
Oil “OUT” : Oil used for controlling the homogenizing valves
80
POS. DENOMINAZIONE IMMAGINE CODICE N° Q.TÁ
ITEM DESCRIPTION IMAGE CODE Nr. Q.TY
041.0018 1
1 ELETTROVALVOLA - SOLENOID VALVE
FILTRO REGOLATORE - REGULATOR 043.0001

2 2
FILTER
REGOLATORE PRESSIONE
043.0004
3 OMOGENEIZZAZIONE - HOMOGENIZING 2
PRESSURE REGULATOR
INDICATORE DI PRESSIONE A
015.0014
4 PANNELLO - PANEL PRESSURE 2
INDICATOR
041.0015
5 ELETTROVALVOLA - SOLENOID VALVE 2
060.0006
REGOLATORE DI FLUSSO - FLUX
6 2
ADJUSTER
7 PISTONE - PISTON
VEDI PARAGRAFO SUCCESSIVO -
SEE NEXT PARAGRAPH
8 DOSATORE DI FLUSSO - FLOWMETER
061.0014
9 VALVOLA - VALVE 1
061.0002
10 RUBINETTO - TAP 1
11 FILTRO - FILTER 010.0010 1
12 FLUSSOSTATO - FLUXMETER 022.0006 1
81
- 5.3.7 OIL-PNEUMATIC CYLINDER GROUP TABLE 1ST STAGE-
82

REF. DESCRIPTION CODE No. Q.TY
1 SERBATOIO - TANK 062.0008 1
2 VALVOLA - VALVE 061.0028 1
3 RUBINETTO - TAP 061.0030 1
4 CORPO CILINDRO OLIO - OIL CYLINDER BODY 001.03638 1
5 BOCCOLA GUIDA - GUIDE BUSH 001.03634 1
6 CORPO CILINDRO PNEUMATICO - PNEUMATIC CYLINDER BODY 001.03637 1
10 PISTONE - PISTON 001.03630 1
11 REGOLATORE DI FLUSSO - FLOW-ADJUSTER 060.0006 1
13 NOTTOLINO DI FISSAGGIO - FIXING FINGER 001.03640 1
14 FASCIA DI GUIDA - GUIDE BAND 054.0042 1
17 DOSATORE DI FLUSSO - FLOW-MEASURING 060.0001 1
83
- 5.3.7B OIL-PNEUMATIC CYLINDER GROUP TABLE 2ND STAGE-
84

REF. DESCRIPTION CODE No. Q.TY
3 RUBINETTO - TAP 061.0030 1
4 CORPO CILINDRO OLIO - OIL CYLINDER BODY 001.03638 1
5 BOCCOLA GUIDA - GUIDE BUSH 001.03632 1
6 CORPO CILINDRO PNEUMATICO - PNEUMATIC CYLINDER BODY 001.03637 1
10 PISTONE - PISTON 001.03628 1
11 REGOLATORE DI FLUSSO - FLOW-ADJUSTER 060.0006 1
13 NOTTOLINO DI FISSAGGIO - FIXING FINGER 001.03640 1
14 FASCIA DI GUIDA - GUIDE BAND 054.0046 1
17 DOSATORE DI FLUSSO - FLOW-MEASURING 060.0001 1
85
- 5.3.8 INLET PRODUCT PRESSURE GAUGE WITH ALLARM SWITCH TABLE -
86
1 INDICATORE DI PRESSIONE - PRESSURE GAUGE 015.0029 1
3 RACCORDO - UNION 002.0051 1
4 RACCORDO A T - T UNION 002.0001 1
5 GIRELLA - UNION 002.0023 1
87
- 5.3.9 Outlet product flange table -

4 GIRELLA - UNION 002.0023 1
7 RACCORDO CURVA - TURNED UNION 002.0070 1
88
5.4 RECOMMENDED TORQUE FOR FASTENING STUDS -
Torque for fastening studs Torque for fastening screws
DIMENSIONS TORQUE (in Nm) DIMENSIONS TORQUE (in Nm)
M8 20-25 M8 15-20
M10 40-50 M10 20-30
M12 75-90 M12 60-75
M16 160-180 M16 130-150
M20 200-230 M20 150-180
M24 280-310 M24 -
M27 320-350 M27 -
M30 430-480 M30 -
M33 550-600 M33 -
Studs are made of special material and must be replaced only with
!
ATTENTION!!
original ones.
89
5.5 ELECTRIC SYSTEM -
90

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1 General information ............................................................................................................... 3

Follow carefully the instructions contained in this instructions manual,

i This symbol accompanies warnings and important information, further-

This symbol is positioned on the machine casings. It means that

This symbol is positioned on the machine casings. It means that the

This symbol is positioned on the machine compression head.

This symbol is positioned on the machine compression head.

This symbol is positioned on the electric panel cover of the machine.

1.2 MACHINE IDENTIFYING DATA

Fig. 1.2.a Targa d’identificazione - Identification plate -

- 1.3.1 OVERALL DIMENSIONS -

Fig. 1.3.a Dimensioni d’ingombro - Overall dimensions -

DIMENSIONI INGOMBRO - OVERALL DIMENSIONS

585 mm 805 mm 765 mm

PESO TOTALE - TOTAL WEIGHT - Kg 170

- 1.3.2 CONSUMPTION ACCORDING TO USE -

OGGETTO UNITA' DI MISURA VALORE

DATI ELETTRICI - ELECTRICAL DATA

Alimentazione - Feeding 400 Vac

Potenza nominale installata - Installed nominal power 2,3 kW

Corrente nominale - Nominal current 5,7 A

Corrente effettiva sulla linea ai valori massimi di portata e pressione

- 1.3.4 ENVIRONMENT FEATURES -

1 m Machine front rear

Fig. 1.3.c Rilevamento livelli acustici - Acoustic level values -

HOMOGENIZER MODEL PB001 - SERIAL NUMBER 12052919

MAXIMUM WORKING PRESSURE ................................................Kg/Cm 2 (bar) 200 / 50

N° REV/MIN. CRANKSHAFT 143

PUMPING PISTON STROKE ..........................................................mm 40

PUMPING PISTON DIAMETER ......................................................mm 20

SUPPLY MINIMUM PRESSURE REQUESTED ...........................Kg/Cm 2 (bar) 1,5

ELECTRIC MOTOR PULLEY 116.SPZ071-2/C

REDUCER PULLEY 116.SPZ250-2/C

TRANSMISSION BELT 115.SPZ1087/A

PRODUCTS TREATED Milk, cream

MAIN ELECTRICAL MOTOR

SERVOFAN FOR MAIN MOTOR

SECONDARY FAN MOTOR

OIL PUMP MOTOR

FBFRI063 UP3A / 2,91

ACTUAL CAPACITY IN ABSENCE OF PRESSURE 230 lph

NOTES CONTROL SIGNATURE

- 1.4.1 INTENDED USE -

- 1.5.1 PREVENTIVE MEASURES TO BE CARRIED OUT -

! rectly and according to the instructions contained in this manual. Never

When carrying out maintenance operations on electrical or mechanical

Before to proceed to any maintenance operation, wear the safety devices

Never tamper/modify the

This valve protects the

Fig. 1.5.a Valvola di sicurezza prodotto

The product discharged by the valve has to be collected and disposed

The operator must press, IMMEDIATELY and WITHOUT HESITATION, the

In case any other machine or equipment have to be installed near the

Fig. 1.5.b Pulsante di emergenza - Emergency stop button -

What is covered by the warranty

What is not covered by the warranty

Operations carried out before delivering

2.1 MACHINE DELIVERY

591 mm 713 mm 673 mm

PESO - WEIGHT Kg 150

Fig. 2.1.a Dimensioni imballo - Packing dimensions-

The head is to be posi-