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SL 230
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OPERATOR’S MANUAL &
SPARE PARTS CATALOGUE
SL 230
SLOPE COMPACTOR
SERIAL NUMBERS: - 001 and UP
WARNING
Improper & unsafe use of this machine may cause serious injury or death. Operators and maintenance
personnel must read this manual before operating or maintaining this machine. This manual should be kept
near the machine for reference and periodically reviewed by all personnel who will come into contact with
the machine.
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OPERATOR’S MANUAL
SLOPE COMPACTOR
SL 230
FOREWORD
It is a great pleasure, presenting you this edition of Spare Parts Manual for Larsen & Toubro (L&T)– Slope Compactor - SL 230.
This manual is comprehensively designed to assist you in selecting & ordering the correct spare parts to maintain the machine
in the best running condition.
Ongoing efforts are put to improve upon the performance of the machine by improvements and upgradations of specifications.
This may result certain changes on illustrations and part numbers without any prior notice. Please contact L&T regional
marketing offices for latest revisions of this parts manual.
WARNING
Reproduction or translation in whole or part of this parts manual without written permission is not permitted.
PARTS ILLUSTRATIONS
All the parts in a sub system are exploded and identified with a reference number in a circle. The circled numbers are related
to numbers found under the column “Sl. No”. Certain sub systems which are not exploded have to be ordered as a whole.
PART NUMBER
This gives the unique part number of the particular spare part for ordering and procuring without any ambiguity. Part number
may be different for different machine serial numbers hence part number needs to be checked w.r.t machine serial number
before ordering.
□ The Part specified in the line above can be used instead of this part.
♦ This Part and the part specified in the line immediately above are interchangeable.
ORDERING A PART
All orders for parts must show clearly the following information, to facilitate the order processing:
Correct Part Number (specified against the machine serial number), from the list in column “PART NUMBER”
Description and quantity required
Machine Serial Number
Method of shipment and shipping address.
For any clarification or further information, please contact your authorized L&T representatives.
INTRODUCTION
INTRODUCTION
INTRODUCTION
INTRODUCTION
This manual provides rules and guidelines Operation, inspection, and maintenance
which will help you to use this machine safely should be carefully carried out, and safety
and effectively. Keep this manual handy and must be given first priority. The “Information
have all personnel read it periodically. If this on safety” contained in this manual is intended
manual has been lost or has become dirty or only to supplement safety codes, insurance
damaged and cannot be read, request a requirements, local laws, rules and
replacement manual from your L&T dealer. If
regulations.
you sell the machine, be sure to give this
manual to the new owner. Some photographs and illustrations will be
different from your machine as technical
Continuing improvements in the design of this
improvement is continually reflected on it.
machine can lead to changes in detail which
Revision to update manual’s content is
may not be reflected in this manual. Consult
performed in later editions.
your dealer for the latest available information
of your machine or for questions regarding Materials and specifications are subject to
information in this manual. change without notices.
This manual may contain attachments and
optional equipment’s that are not available in
your region. Consult your L&T dealer for those
items you may require.
INTRODUCTION
Wherever you may be, our representative is at • Higher drum shell thickness
your disposal for any information or help you
• Novel Exciter shaft design
may require at all times.
• Pressure compensated flow control valve
This manual has been prepared for the safe
for optimal performance
operation and benefit of your operators and
mechanics to help them derive the most • Adjustable scraper pad for self-cleaning
optimum performance from your machine and
to keep, down time to the barest minimum. • Precisely engineered Anti Vibration
This manual should be consulted frequently Mounts
and should be understood.
Instructions for Placing Parts
Warranty Order
Contact your L&T dealer for details about Where to send your parts order?
warranty period of your machine.
You should address your orders to L&T spare
After the expiry of the WARRANTY PERIOD, our parts department in your region. Only they
can ensure that genuine parts in perfect
SPARE PARTS and SERVICE personnel will
quality are supplied. Refer page 5 for details
remain at your disposal for any assistance and
of Regional Offices and Branch Offices located
supply of ORIGINAL SPARE PARTS, the in all over India.
interchangeability and quality of which are
guaranteed. Details to be given in your parts order.
Table to enter Machine serial number (to be ♦ Immersing the attachment in liquid.
filled by the owner for reference):
MACHINE SERIAL/PIN NO
DEALER DETAILS
NAME
ADDRESS
PHONE NUMBER
SERVICE PERSONNEL
1. SAFETY ....................................................................................................................................................... 14
1.1. General Safety .................................................................................................................................. 15
1.2. Work safety: ..................................................................................................................................... 15
1.2.1 Communications in Worksite ..................................................................................................... 17
1.2.2 Visibility ........................................................................................................................................ 17
1.2.3 Waste Material Disposal ............................................................................................................. 17
1.2.4 Safety for Transporting .............................................................................................................. 17
2. OPERATION................................................................................................................................................ 18
2.1. Specifications: .................................................................................................................................. 19
2.2. Operating the Compactor .............................................................................................................. 20
3. MAINTENANCE .......................................................................................................................................... 21
3.1. Maintenance ..................................................................................................................................... 22
3.1.1 Requirements for Adaptation .................................................................................................... 22
3.1.2 Lifting Points ................................................................................................................................ 22
3.1.3 Installation & Adjustment Procedure ....................................................................................... 22
3.1.4 Oil Replacement for Cylindrical Roller Bearing ...................................................................... 24
3.1.5 Oil Replacement for Tapper Roller Bearing ............................................................................ 24
3.1.6 AVM Replacement Procedure ..................................................................................................... 25
3.1.7 Scrapers ........................................................................................................................................ 25
L&T-SL230 Page 13
SAFETY
1. SAFETY
L&T-SL230 Page 14
SAFETY
L&T-SL230 Page 15
SAFETY
L&T-SL230 Page 16
SAFETY
♦ Move the machine sufficiently away from clearly. Accidents can be caused by
the bench before shutting down the engine. working with poor visibility.
OPERATING WITH THE If the headlamps are not sufficient for a safe
EXCAVATOR RESTING ON A operation at the construction site, install
SLOPE IS RISKY additional lamps to light the travel or working
area.
♦ Level off the working area, if possible. If not,
slow down the working cycle. Stop operation if the visibility is poor, such as
mist, snow or rain. Wait for the weather to
improve to a condition that allows the
operation to be carried out safely.
1.2.3 Waste Material Disposal
♦ Never drain oil directly on ground. Always
drain oil from your machine in a container
1.2.2 Visibility
Do not operate the machine if you
cannot see the Path or worksite
L&T-SL230 Page 17
OPERATION
2. OPERATION
L&T-SL230 Page 18
SAFETY
OPERATION
2.1. Specifications:
Description Specification
Drum OD 725 mm
Centrifugal force 45 kN
Frequency Upto 65 Hz
Amplitude 0.42 mm
L&T-SL230 Page 19
OPERATION
L&T-SL230 Page 20
MAINTENANCE
3. MAINTENANCE
L&T-SL230 Page 21
MAINTENANCE
3.1. Maintenance
The maintenance schedules given below
have been determined keeping certain site
conditions in view. However, the
maintenance schedules should be discussed
with the L&T- Service Engineer and a
comprehensive schedule should be worked
out depending upon the site condition and
equipment usage.
L&T-SL230 Page 22
MAINTENANCE
Fig- 4 Fig- 6
Fig- 5
Fig- 7
5. Connect the RH side Supply Hose (12) to
L&T-SL230 Page 23
MAINTENANCE
Fig- 9
S. No Part Description
Every Two
ATTENTION 2. Seals, O-rings
Year
L&T-SL230 Page 24
MAINTENANCE
Fig- 10
Fig- 12
ATTENTION
Lubricate the bearings with ISO VG 150.
Fig- 11
L&T-SL230 Page 25
MAINTENANCE
Oil Specification
S. NO PRODUCT NAME MANUFACTURER
L&T-SL230 Page 26
TORQUE VALUES
M18 192 260 26.5 269 365 37.2 320 435 44.3
M30 955 1300 132.5 1328 1800 183.6 1593 2160 220.3
L&T-SL230 Page 27
TORQUE VALUES
FLANGES
L&T-SL230 Page 28
WASTE MANAGEMENT
Never dump waste oil, coolant in a sewer system, river, lake or INCORRECT
such other locations
2. METALLIC WASTE:
3. HAEMATITE CONCRETE:
Counter weight at the end of its life can be broken and the
hematite portion can be used as filling debris for low-lying areas
and pits.
4. BATTERY:
L&T-SL230 Page 29
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SPARE PARTS CATALOGUE
SLOPE COMPACTOR
SL 230
Table of Contents
100 – STRUCTURES ..............................................................................................................................................33
101 - VIBRATION ROLLER ASSEMBLY ..............................................................................................................34
102 - VIBRATION ROLLER INSTALLATION ........................................................................................................36
200 – HYDRAULIC SYSTEM .................................................................................................................................. 36
201 - HYDRAULIC ROUTING ............................................................................................................................38
202 - VIBRATION MOTOR ASSEMBLY ..............................................................................................................38
203 - VIBRATION BLOCK ASSEMBLY ................................................................................................................39
300 – LABELS .......................................................................................................................................................39
301 - LABELS ....................................................................................................................................................40
400 – TOOL KIT ....................................................................................................................................................41
401 - TOOL KIT ................................................................................................................................................42
500 – NUMERICAL INDEX ....................................................................................................................................42
32
SL 230 LTCML
100 – STRUCTURES
33
SL 230 LTCML
101
101 - VIBRATION ROLLER ASSEMBLY Index: A 1/2
34
SL 230 LTCML
Sl. No PART NUMBER DESCRIPTION QTY EFFECTIVITY
1 AC03300A1206 DRUM 1 0001~
2 S040205FA005 O-RING 1 0001~
3 S120144AAQ005 RETAINING RING 1 0001~
4 AC03300C0955 PLUG 1 0001~
5 SL20300C0006 #CRB HOUSING 2 0001~
6 AC03300C0091 CYLINDRICAL ROLLER BEARING 2 0001~
7 AC03300C0959 O-RING 2 0001~
8 SL20300C0018 HARDENED SLEEVE 2 0001~
9 SL20300C0012 #TAPER ROLLER BEARING 4 0001~
10 21032931G HEX SOCK HEAD CAP SCREW 16 0001~
11 SL20300C0004 VIBRATION SHAFT 1 0001~
12 AC03300C0199 KEY-EXCITER SHAFT 1 0001~
13 AC03300C0093 VIBRATION COUPLING 1 0001~
14 SL20300A0042 #TRB HOUSING 2 0001~
15 SL20300C0013 BEARING CAP-INNER 2 0001~
16 SL20300C0014 O-RING 2 0001~
17 SL20300C0015 ROTARY SEAL 2 0001~
18 S230BAF22043 HEX SOCK HEAD BOLT 16 0001~
19 SL20300C0035 #SHIM UQN 0001~
FOR IMAGE REFER SHEET 1/2 20 SL20300C0034 #SHIM UQN 0001~
21 P1430457U O-RING 2 0001~
22 SL20300C0017 #TRB RETAINER CAP 2 0001~
23 S230BAF22043 HEX SOCK HEAD BOLT 32 0001~
24 SL20300C0015 ROTARY SEAL 2 0001~
25 SL20300C0014 O RING 2 0001~
26 SL20300C0019 BEARING CAP-OUTER 2 0001~
27 S290BFA27252 SEAL 7 0001~
28 AC09690C8860 PLUG 7 0001~
29 AC09300C9047 DRUM BREATHER 1 0001~
30 REF SECTION 202 VIBRATION MOTOR ASSEMBLY 1 0001~
31 AC03300C0203 O-RING 1 0001~
32 SL20300C0028 CLOSING PLATE 1 0001~
33 20433827G HEX HEAD SCREW 2 0001~
34 SC12300C2114 DRUM ISOLATOR 12 0001~
35 00132905M HEX SOCK HEAD CAP SCREW 24 0001~
35
SL 230 LTCML
Sl. No PART NUMBER DESCRIPTION QTY EFFECTIVITY
1 REF SECTION 101 VIBRATION ROLLER ASSEMBLY 1 0001~
2 SL20300A0024 AVM TOP PLATE 2 0001~
3 AC09300C7143 ISOLATION PAD WASHER 12 0001~
4 S260DA301061 DISC SPRING 12 0001~
5 20134141L HEX NUT 12 0001~
6 SL20300C0026 SUSPENDED FRAME 1 0001~
7 20245496Z WASHER 48 0001~
8 20433843Z HEX HEAD SCREW 32 0001~
9 SL20300A0027 SUSPENDED FRAME 1 0001~
10 SL20300C0030 SHIM - 1 THK UQN 0001~
11 SL20300C0029 SHIM – 2 THK UQN 0001~
12 SL20300A0022 SUPPORT STRUCTURE 1 0001~
13 SL20300C0031 SCRAPER BLADE 2 0001~
14 SL20300C0058 SPACER 12 0001~
15 S260AAQ01005 WASHER 12 0001~
16 S230AAC22093 HEX BOLT 12 0001~
17 SL20300A0023 EXCAVATOR MOUNT 1 0001~
18 20433884T HEX HD BOLT 16 0001~
102
102 - VIBRATION ROLLER INSTALLATION Index: A 1/1
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SL 230 LTCML
37
SL 230 LTCML
Sl. No PART NUMBER DESCRIPTION QTY EFFECTIVITY
1 REF SECTION 203 VIBRATION BLOCK ASSEMBLY 1 0001~
2 REF SECTION 202 VIBRATION MOTOR ASSEMBLY 1 0001~
3 SL20680C0040 COVER - VIBRATION BLOCK 1 0001~
4 SL20670C0038 TUBE 1 0001~
5 SL20675C0072 HOSE 1 0001~
6 SL20675C0063 HOSE 1 0001~
7 SL20690C0071 GROMMET 2 0001~
8 SL20690C0039 GROMMET 4 0001~
9 AC03690C0911 CLAMP PLATE 1 0001~
10 AC09690C8735 CLAMP PLATE 2 0001~
11 20137308D SPLIT FLANGE 4 0001~
12 S290AFA27002 O-RING 8 0001~
13 S290AFA27003 O-RING 4 0001~
14 S290AFA27103 O-RING 3 0001~
15 00035002V PLAIN WASHER 4 0001~
16 00035003W PLAIN WASHER 10 0001~
17 20345401R WASHER HD 8 0001~
18 20433848E HEX HEAD SCREW 4 0001~
19 20433832M HEX HEAD SCREW 4 0001~
20 20433881Q HEX HEAD BOLT 2 0001~
21 20433838T HEX HEAD BOLT 4 0001~
22 20433852J HEX HEAD SCREW 8 0001~
23 20132978W HEX SOCK HEAD SCREW 4 0001~
24 S155LAQ18202 FACE PLUG 2 0001~
25 SL20675C0066 HOSE 2 0001~
26 SL20690C0068 PLUG 2 0001~
27 20150408S CAP 2 0001~
28_1 54037003 ELBOW 45° (BSP – 1”) 2 0001~
28_2 54037004 ELBOW 45° (BSP – 1 1/4”) 2 0001~
29_1 S151RAQ17780 RETAINING RING – 1” 2 0001~
29_2 S151RAQ17781 RETAINING RING – 1 1/4” 2 0001~
30_1 S290AFA27155 O-RING – 1” 2 0001~
30_2 S290AFA27156 O-RING - 1 1/4” 2 0001~
31 SL20675C0064 HOSE 1 0001~
32 S155HAQ18142 UNION 2 0004~
S155HAQ18142 UNION 3 0001~0003
33 S155YAQ18405 ADAPTER 90° 1 0001~
34 S290AFA27053 O-RING 1 0001~
35 SL20675C0044 HOSE 1 0001~
36 SL20675C0065 HOSE 2 0001~
38
SL 230 LTCML
Sl. No PART NUMBER DESCRIPTION QTY EFFECTIVITY
1 AC03620C1062 VIBRATION MOTOR 1 0001~
2 AC03300C0203 O-RING 1 0001~
3 S290AFA27054 O-RING 2 0001~
4 S290AFA27052 O-RING 1 0001~
5 S155YAQ18409 ELBOW 90° 2 0001~
6 S155FAQ18102 ADAPTER ST 1 0001~
7 AC03300C0544 SPACER 2 0001~
8 S230BAF22064 HEX SOCK HEAD CAP SCREW 2 0001~
202
202 - VIBRATION MOTOR ASSEMBLY Index: A 1/1
39
SL 230 LTCML
Sl. No PART NUMBER DESCRIPTION QTY EFFECTIVITY
1 SL20680C0021 MOUNT - VIBRATION BLOCK 1 0001~
2 SL20640C0016 VIBRATION BLOCK 1 0001~
3 S290AFA27053 O-RING 3 0001~
4 S155FAQ18103 STRAIGHT THREAD CONNECTOR 2 0001~
5 SL20690C0069 PLUG ADAPTER 1 0004~
S150NAQ17243 PLUG 1 0001~0003
6 S260AAQ01004 WASHER 4 0001~
7 S230AAC22062 HEX HEAD SCREW 4 0001~
8 S290AFA27002 O-RING 1 0004~
9 S155PAQ18262 SWIVEL BRANCH TEE 1 0004~
203
203 - VIBRATION BLOCK ASSEMBLY Index: A 1/1
40
SL 230 LTCML
300
300 – LABELS
41
SL 230 LTCML
42
SL 230 LTCML
Sl. No PART NUMBER DESCRIPTION QTY EFFECTIVITY
1 SL20950C0053 DECAL–L&T SL230 1 0001~
2 SL20950C0052 DECAL–L&T SL230 1 0001~
3 AC09950C5949 DECAL–LIFT POINT 2 0001~
301
301 - LABELS Index: A 2 /2
43
SL 230 LTCML
44
SL 230 LTCML
Sl. No PART NUMBER DESCRIPTION QTY EFFECTIVITY
1 AC09960C8406 DOUBLE ENDED OPEN JAW SPANNER KIT 1 0001~
2 AC09960C8407 ALLEN KEY - HEX KIT 1 0001~
3 AC09960C8404 SCREW DRIVER KIT 1 0001~
4 AC09960C8412 COMBINATION PLIER 1 0001~
5 AC09960C8413 ADJUSTABLE WRENCH 1 0001~
6 20149808Q TOOL BAG 1 0001~
45
SL 230 LTCML
46
SL 230 LTCML
47
Note: