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Biotechological Applicaton PUFa Carotenoid
Biotechological Applicaton PUFa Carotenoid
Biotechnology Advances
ARTICLEINFO ABSTRACT
Keywords: As fungus-like protists, thraustochytrids have been increasingly studied for their faster growth rates and high lipid content. In
Thraustochytrids the 1990s, thraustochytrids were used as docosahexaenoic acid (DHA) producers for the first time. Thraustochytrids genera,
Lipid such as Thraustochytrium, Schizochytrium, and Aurantiochytrium have been developed and patented as industrial strains for
Metabolic engineering DHA production. The high DHA yield is attributed to its unique and efficient polyketide-like synthase (PKS) pathway.
Downstream processing Moreover, thraustochytrids possess a completed mevalonate (MVA) pathway, so it can be used as host for terpenoid
production. In order to improve strain performance, the metabolic engineering strategies have been applied to promote or
disrupt intracellular metabolic pathways, such as genetic engineering and addition of chemical activators. However, it is
difficult to realize industrialization only by improving strain performance. Various operation strategies were developed to
enlarge the production quantities from the laboratory-scale, including two-stage cultivation strategies, scale-up technologies
and bioreactor design. Moreover, an economical and effective downstream process is also an important consideration for the
industrial application of thraustochytrids. Downstream costs accounts for 20–60% of the overall process costs, which
represents an attractive target for increasing the cost-competitiveness of thraustochytrids, including how to improve the
efficiency of lipid extraction and the further application of biomass residues. This review aims to overview the whole lipid
biotechnology of thraustochytrids to provide the background information for researchers.
* Corresponding author at: School of Food Science and Pharmaceutical Engineering, Nanjing Normal University, 2 Xuelin Road, Qixia District, Nanjing, People’s Republic of China.
E-mail address: xiaomansun@njnu.edu.cn (X.-M. Sun).
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These two authors contributed equally to this work. https://doi.org/10.1016/j.biotechadv.2021.107725
Received 3 November 2020; Received in revised form 15 January 2021; Accepted 25 February 2021 Available online 13
March 2021
0734-9750/© 2021 Elsevier Inc. All rights reserved.
Sicyoidochytrium, Parietichytrium, and Botryochytrium result of 18S rRNA gene classification, which provide great
(Yokoyama and Honda, 2007). Thraustochytrids attracted models for studying the mechanism PUFA biosynthesis by the
biotechnological interest because the lipid content of some genetic approach (Huang et al., 2003).
thraustochytrid strains can reach more than 55% of dry cell DHA has attracted great attention as essential for the
weight (DCW) under optimized conditions (Jakobsen et al., 2008; development of eyes and neuron of infants (Innis, 2008), and the
F. Du et al. Biotechnology Advances 48 (2021) 107725
infant formulae is the fastest-growing segment for DHA fermentation conditions, so thraustochytrids are highly
consumption, with a 14% of growth interesting chassis cells for further systematic metabolic
rate from 2015 to 2025 (Ana et al., 2016). DHA is traditionally engineering.
obtained from fish oil, but mass fishing has become There are many other oleaginous microorganisms with an
unsustainable and unable to meet the demand for DHA in recent inherent capacity to produce excess amounts of fatty acids and
years, suggesting the need to find new sustainable resources. store them inside the cell in the form of triacylglycerols (TAGs).
Currently, the largest commercial production of microbial DHA is By engineering the intracellular redox metabolism, the highest
produced by Schizochytrium species, due to it has been approved reported lipid titer of Yarrowia lipolytica reached to 98.9 g/L
by FDA (Ratledge, 2012). DSM is the market leader for microbial (Qiao et al., 2017). Moreover, oleaginous microalgae have been
DHA production from thraustochytrids, including DHAGold and frequently employed for photosynthetic lipid production from
Life’sDHA. In 2018, DSM and Evonik industries established a joint CO2, but a major drawback of this approach is the low
venture to produce DHA and EPA from Schizochytrium, aimed to photosynthetic grow rate of the commonly used organisms such
meet about 15% of the global farmed salmon demand for as Chlorella vulgaris and Synechocystis sp. (Chu et al., 2020, Liang
omega-3 algal oil (https://cen.acs.org/articles/95/i11/DSM- and Lindblad, 2017). By contrast, thraustochytrids can produce
Evonik-form-omega-3-join t-venture.html). Moreover, many high biomass yields of 165 g/L, along with lipid titers of 113 g/L
thraustochytrids species with higher saturated fatty acids (SFA)- without any genetic modification (Guo et al., 2017). In this
producing capacity were isolated. The 54% and 44% content of review, technologies applied in thraustochytrids to produce lipid
SFAs was found in thraustochytrids that screened from the and terpenoid are summarized and discussed, including low-cost
environment in Australia and UK, respectively (Lee Chang et al., cultivation, molecular approaches, engineering operation
2013; Marchan et al., 2017). Recent, thraustochytrid strains with strategies and downstream processing technologies (Fig. 1).
high SFA production were isolated from the coastal waters of
Shenzhen, China, with SFA content of 62% (Wang et al., 2018b). 2. The biosynthetic pathways of lipid and terpenoid
The quality of biodiesel from thraustochytrids was reconginzed
by international standards such as ASTM and EN14214 (Marchan Thraustochytrids are a promising future source for lipid
et al., 2017). compound production.
In addition to fatty acids, many thraustochytrids species with In order to obtain good strains, it is indispensable to disturb
high content of squalene or carotenoids have been isolated. or rewrite metabolic pathways. Fulfilling these targets needs a
Among the few squalene-producing thraustochytrid strains thorough understanding of lipid and terpenoid biosynthesis in
isolated to date, Aurantiochytrium can produce especially high thraustochytrids. Microbial lipid synthesis routes can be divided
titers, reaching more than 30% of DCW (Li et al., 2009). Although into fatty acid and TAG biosynthesis (Fig. 3). The PUFA
no impressive carotenoid yields was obtained in thraustochytrids, biosynthesis pathway of thraustochytrids is different to that of
experimental evidence shows that they have the potential to most oleaginous microorganism, which is the most critical reason
produce a greater variety of carotenoids including β-carotene, for it to efficiently produce DHA. Moreover, the terpenoid
astaxanthin and canthaxanthin (Aki et al., 2003). The biosynthetic mechanisms in thraustochytrids also has been
thraustochytrid strain AS4-A1 has the highest carotenoid content characterized. The following section provide an overview of the
reported to date, reaching up to 40 mg/g astaxanthin, which key biosynthetic pathways and metabolic engineering strategies.
corresponds to 4% of DCW (Benita et al., 2010). Notably, this 2.1. Biosynthesis of SFAs
thraustochytrid has a far higher carotenoid yield than the 6–7
mg/g obtained by the commercial production strain Phaffia In general, shorter fatty acids (< C18) with high content of SFA
rhodozyma and Haematococcus pluvialis (Schmidt et al., 2011). and monounsaturated fatty acid (MUFA) are preferable for
These production levels are only based on the optimization of biodiesel production because they increase the thermal and
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with the ability to grow on carboxymethylcellulose, a β-
glucosidase from Aspergillus aculeatus was expressed in
Aurantiochytrium sp., and the resulting strain with cellobiose as
the sole carbon source exhibited increased growth and enzyme
activity.
The process of lignocellulose pretreatment inevitably yields
many toxic by-products, which can inhibit cell growth. Therefore,
an Aurantiochytrium sp. strain tolerant to lignocellulosic
hydrolysate was isolated and commercially applied for DHA
production (Huang et al., 2008). Furthermore, high-throughput
RNA sequencing was applied to clarify the tolerance mechanism,
and results showed that genes involved in the TCA cycle and
amino acid biosynthesis were highly upregulated, while genes
involved in the degradation of aromatic compounds were
downregulated (Qi et al., 2017). It should be noted that different
species of thraustochytrids vary greatly in their xylose utilization
capacity, and the mechanisms of hydrolysate tolerance should be
studied further.
3.3. Wastewater
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4.1. Genetic engineering
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Selection markers are genes that are introduced into a cell to
allow its survival under predetermined selection conditions. In
thraustochytrids, selectable markers such as resistance genes for
zeocin, G418, hygromycin, cycloheximide, and paromomycin can
be used (Sakaguchi et al., 2012; Suen et al., 2014; Hong et al.,
2013a; Bayne et al., 2013). In most studies, electroporation with
linear DNA is the most common strategy for transformation (Li et
al., 2018b; Wang et al., 2019). In addition, particle bombardment
and Agrobacterium-mediated transformation can also be used in
thraustochytrids (Cheng et al., 2012). In order to make the
Fig. 5. A: Catalytic steps of the PKS pathway in thraustochytrids. B: Structure of PKS pathway in different thraustochytrids species.
transformants suitable for industrial application, the cre/loxP
system was established to generate markerless mutations in A.
limacinum (Sun et al., 2015). Homologous recombination has
been shown to be effective for integrating a foreign gene into the
genome, but the required length of the homology arms is
generally 1000-2000 bp. Recently, a 2A peptide-based method
was developed in Aurantiochytrium for multiple genes expression
(Wang et al., 2020).
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F. Du et al. Biotechnology Advances 48 (2021) 107725
At present, there is little research improved lipid production modifying the PKS pathway, which may mainly due to the lack of
by modifying the FAS pathway. Recently, the record lipid yield of efficient genetic tools, together with the complexity and unclear
110.5 g/L was obtained by overexpressing MAT in function of PKS enzymes.
Schizochytrium, leading to 39.6% higher production than in the In addition, many studies aimed to enhance the performance
wild-type strain (Li et al., 2018b). When ACCase was of thraustochytrids by regulating the bypass pathway. It is
overexpressed in Schizochytrium using the strong constitutive generally accepted that lipid biosynthesis requires large amounts
ccg1p promoter, the lipid content and DHA yield respectively of acetyl-CoA and NADPH as the main precursor and source of
increased by 30.5 and 41.9% (Han et al., 2020). Several metabolic reducing power, respectively. In Aurantiochytrium sp., the acetyl-
engineering studies focused on the PUFA biosynthesis pathway. CoA synthetase gene from Escherichia coli was introduced to
Such approaches can be used to increase the content of naturally increase the pool of acetyl-CoA, which resulted in a maximal fatty
occurring fatty acids that are present at low levels in the wild acid content of 46.8% (Yan et al., 2012). More significantly,
type strain. For example, when a Δ5 desaturase from overexpression of acetyl-CoA synthetase in Schizochytrium not
Thraustochytrium aureum was overexpressed in A. limacinum, only improved carbon source utilization, but also decreased the
the levels of EPA and ARA were respectively increased 4.6- and production of the major byproduct acetate (Yan et al., 2012).
13.6- fold in the transgenic strain (Hauvermale et al., 2006). Based on β-galactosidase reporter system, a strong promoter of
Disruption of the Δ12 desaturase of Thraustochytrium aureum ccg1p was screened, then ATP-citrate lyase and ACCase under
ATCC 34304 resulted in the accumulation of oleic acid (C18:1) ccg1p were overexpressed in Schizochytrium sp. ATCC 20888,
and a decrease of linoleic acid (C18:2) (Takanori et al., 2012). In resulting in the highest lipid content of 73% (Han et al., 2020).
our previous study, the heterogeneous ω-3 desaturase of The NADPH needed for fatty acid synthesis is mainly produced by
Saprolegnia diclina was expressed in Schizochytrium sp., the the transhydrogenase cycle and the PPP pathway, in which the
result showed that more DPA was transformed into DHA (Re et ME and the G6PDH is the key enzymes involved in two pathways,
al., 2015). While ω-3 desaturases possess an extensive substrate respectively. Cui et al. (2016) overexpressed the G6PDH for
specificity, the ω-3 desaturase from Saprolegnia diclina was increasing NADPH supply via the pentose phosphate pathway,
shown to be more specific for C20:4 (Pereira et al., 2004). Thus, and the PUFAs content was increased by 10.6%. Similarly, the
protein engineering of the ω-3 desaturase may be a feasible NADPH generation system of Aurantiochytrium sp. was
strategy to improve its DPA specificity. strengthen by overexpressing the gene encoding malic enzyme,
In theory, rewriting the PKS pathway is the most direct and the recombinant strain exhibited a high SFA yield of 8.65 g/L
method to regulate PUFA biosynthesis. ORFA from (Cui et al., 2019).
Thraustochytrium contains 8
ACPs, while that of Schizochytrium possesses 9. The main role
4.2. Chemical activators
of ACP domains is to covalently bind the acyl substrates. It has
been reported that the amount of ACPs influences PUFA
Many small-molecule drugs can be used to stimulate or
productivity. In order to
Table 2
Genetic engineering strategies to improve lipid accumulation in thraustochytrids.
Strain Transformation Strategy Performance Reference
Schizochytrium sp. TIO1101 Electroporation transformation (2100 Overexpression of ACS gene from The biomass and fatty acid proportion of transformants Yan et al., 2012
V, 4.5 ms) Escherichia coli was increased by 29.9 and 11.3%, respectively.
Thraustochytrium aureum Electroporation transformation Disruption of △5 desaturase gene The content of dihomo-γ-linolenic acid (C20:3) and Sakaguchi et
ATCC 34304 (50 μF, 50 Ω, 7.5 kV/cm, 2 times) eicosatetraenoic acid (C20:4) was increased. al., 2012
Schizochytrium Electroporation transformation Overexpression of malonyl-CoA: ACP The DHA and EPA yield was enhanced by 81.5 and Li et al., 2018b
transacylase (MAT) 172.5% than that of wild type, respectively.
Thraustochytrium aureum Electroporation transformation Disruption of △12 desaturase gene The oleic acid content was increased and linoleic acid Takanori et al.,
ATCC 34304 was decreased. 2012
Schizochytrium sp Electroporation transformation Overexpression of G6PDH The PUFA was increased by 10.6% Cui et al., 2016
Schizochytrium sp Electroporation transformation (0.75 Introduction of ω-3 desaturase gene from The 3% (DPA) was converted to (DHA) Re et al., 2015
kV, 200 Ω, and 50 μF) Saprolegnia diclina
Aurantiochytrium sp. SK4 Electroporation transformation (1.8 Expression of vitreoscilla hemoglobin The fatty acid and astaxanthin content of Suen et al., 2014
kV, 300 Ω, and 50 μF) transformants was 44% and 9-fold higher than that of
the wild type
Schizochytrium sp Electroporation transformation (0.75 Replacement of the native AT with AT The EPA content was increased by 3.7 times. Ren et al., 2018
kV, 200 Ω, and 50 μF) domain from Shewanella sp.
Schizochytrium sp. ATCC Electroporation transformation (0.75 Overexpression of ATP-citrate lyase The DHA yield was increased by 48.8%. Han et al., 2020
20888 kV, 200 Ω, and 50 μF) (ACL) and acetyl-CoA carboxylase
(ACCase)
Aurantiochytrium Electroporation transformation Expression of the EPA biosynthetic gene The EPA yield was increased by 5-folds. Wang et al.,
cluster from Shewanella japonica 2020
examine their function, the number of ACPs in Schizochytrium inhibit intracellular metabolic pathways, which are equivalent to
was increased from 9 to 10 and 11. The results showed that the effects of overexpression and suppression approaches. Compared
PUFA yield of the strain with more ACP domains is 50 to 100% to genetic engineering, the application of chemicals is potentially
higher than that of the native group (Hayashi et al., 2016). The AT an easy and practical approach to improve lipid production in
domain of Schizochytrium sp. was replaced with the AT domain thraustochytrids, which has become one of research hotspots.
from Shewanella sp., which resulted in a 3.7 times increase of Phytohormones and their derivatives are often used to improve
EPA production compared to the wild type (Ren et al., 2018). lipid accumulation by adjusting the internal biochemical
Furthermore, in a recent study, the whole EPA biosynthesis gene pathways. For example, lipid accumulation of Schizochytrium was
cluster from Shewanella japonica was expressed in enhanced to 16.79% by adding 20 mg/L jasmonic acid and 2
Aurantiochytrium, resulting in 5-fold increase of EPA yield (Wang mg/L naphthoxyacetic acid (Wang et al., 2018a). Similarly, the
et al., 2020). To date, no major progress has been made in addition of 6-benzylaminopurine increased the lipid yield of
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Aurantiochytrium sp. by 25.9% (Yu et al., 2016). In a recent study, supply is a classic and effective control strategy for
the addition of 120 mg/L inositol improved the production of thraustochytrid fermentations, since DHA is produced by the
lipids and DHA in Schizochytrium sp. by 13.9 and 20.8%, oxygen-independent PKS pathway. For example, stepwise
respectively (Liu et al., 2019). Moreover, short-chain alcohols can dissolved oxygen control was applied to thraustochytrids, with a
partition into membranes to increase their fluidity and interfere high DO stage for cell growth and low DO stage for lipid
with normal cell functions, which was also used to regulate the accumulation. Moreover, when the DO level was maintained at
accumulation of terpenoids. A remarkable 2000-fold increase of 50% in the whole fermentation process, Aurantiochytrium
astaxanthin was obtained in Schizochytrium limacinum by adding limacinum SR21 produced DCW at 8.82 g/L/day and DHA
5.6% methanol (Du et al., 2019). Interestingly, addition of 6 g/L productivity at 2.9 g/L/day (Huang et al., 2012). However, it has
butanol in the same species decreased the DHA content by been shown that DO does not fully reflect the oxygen supply
nearly 40%, but the squalene content was increased 31 times capacity, especially under DO-limited conditions (Chang et al.,
(Zhang et al., 2017). 2013b). Consequently, the oxygen uptake rate (OUR) was
Sterol biosynthesis shares acetyl-CoA as a common precursor introduced as an online parameter to better reflect the oxygen
with the fatty acid and terpenoid biosynthesis pathways, so that supply in fermentations of Schizochytrium sp. (Chang et al.,
inhibiting the sterol biosynthesis pathway could be an effective 2014). In addition, Guo et al. (2016) combined the OUR and
strategy to improve the production of the former two types of respiratory quotient (RQ) as the real-time monitoring
products. Li et al. (2019a) used fluconazole to block the sterol parameters, results showed that this method achieved the
pathway by inhibiting lanosterol 14α- demethylase activity, which highest DHA content (45% in total fatty acids), suggesting that it
resulted in a 16 and 45% increases of the lipid and squalene is more effective than DO in Schizochytrium sp. fermentation.
content in Schizochytrium, respectively. In addition, Shirasaka et Nutrient limitation is another effective strategy for lipid
al. (2005) found that benzoic acid enhanced EPA accumulation in production in thraustochytrids. For example, lipid production of
Schizochytrium sp. by suppressing the methyl-directed Aurantiochytrium sp. T66 was significantly boosted when the
desaturation from the Δ13 position. Based on this, four benzoic cells were subjected to nitrogen limitation (Jakobsen et al., 2008).
acid derivatives were tested in Schizochytrium limacinum SR21, Moreover, nitrogen limitation is conducive to neutral lipids
and the addition of 200 mg/L of p-aminobenzoic acid increased accumulation but nor polar lipids in Schizochytrium sp. (Sun et
the lipid yield by 56.84% (Li et al., 2019b). In order to alleviate al., 2014). However, temperature is more effective for regulating
lipid peroxidation, which is especially important for PUFAs, fatty acid composition. At lower temperatures, more PUFAs need
antioxidants can been used to scavenge intracellular reactive to be synthesized to maintain the fluidity of the cell membrane
oxygen species. When 9 g/L of ascorbic acid was added to (An et al., 2013). Accordingly, when the temperature was
cultures of Schizochytrium sp., the DCW and DHA yield decreased to 12 ◦C from 30 ◦C, the DHA content of
respectively increased by 16.16 and 30.44%, which was Aurantiochytrium mangrovei Sk-02 was increased from 29 to 42%
accompanied by lower ROS levels and higher antioxidant capacity in the late lipid accumulation phase (Chodchoey and Verduyn,
(Ren et al., 2017). In addition, supplementing butylated 2012). However, this strategy could less feasible in industrial
hydroxytoluene or propyl gallate also improved the lipid yield and production due to the increased cost of lower temperature
cell growth of thraustochytrids (Singh et al., 2015). Overall, the control. To overcome this bottlenecks, Sun et al. (2018) applied
addition of chemicals is a sustainable and economical strategy adaptive evolution under low temperature to enhance the PUFA
that can be easily applied in large-scale production. content of Schizochytrium sp., which avoid the high cost and
5. Engineering operation strategies for enhancing lipid and production instability. In a recent study, ammonia and citric acid
terpenoid production was applied as pH regulators, then a two-stage pH control
strategy was developed for Schizochytrium sp. fermentation,
The lipid production in thraustochytrids is often influenced by resulting a maximum DHA yield of 272.92 mg/L/h (Yin et al.,
the culture environment, which exhibit two opposing 2018b). Altogether, many bioprocess engineering strategies have
characteristics, including high biomass with low lipid content, or been developed to improve lipid accumulation of
low biomass with high lipid content. Thus, many operation thraustochytrids, with varying degrees of success.
strategies were developed to balance the lipid accumulation and
cell growth (Table 3). In addition, it is difficult to enlarge the 5.2. Bioprocess scale-up strategies
production quantities from the laboratory-scale while keeping
the titers similar, thus scale-up technologies and bioreactor The aim of scale-up is to enlarge the production quantities
design are key to industrialization. while keeping the titers similar to those obtained on the
laboratory-scale. The oxygen supply conditions obviously affect
cell growth and lipid production, so the volumetric oxygen-
5.1. Two-stage cultivation strategies transfer coefficient (KLa) is often chosen as the critical factor for
scale-up. Using this scale-up strategy, the fermentation
Thraustochytrids cells accumulate lipid as an energy storage performance of Schizochytrium sp. in a 7000L stirred-tank
battery when exposed to a stress condition, but which could bioreactor (DHA content of 19.72 g/L) was similar to that of the
generate growth limitation. Two-stage strategy is an effective experimental-scale process (DHA content of 13.84 g/L), but it
cultivation system due to which separate the lipid accumulation resulted in
phase from the biomass growth phase. Regulating the oxygen
Table 3
Operation strategies for high-cell-density fermentation.
Strain Strategies Biomass Lipid DHA References
(g/L) yield yield
(g/L) (g/L)
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F. Du et al. Biotechnology Advances 48 (2021) 107725
Schizochytrium sp. The Volumetric 151.40 76.15 28.93 Chang
S31 mass transfer et al.,
coefficient (kLa) 2013b
was maintained
at
1802 ± 105 h
−1
Schizochytrium sp. Two-phase pH 120.6 62.6 32.8 Yin et al.,
control with 2018b
ammonia and
citric acid
Schizochytrium sp. The fluid dynamics 128.3 74.8 39.2 Guo et al.,
was analyzed for 2018
improve the
efficiency of scale-
up, and and
impeller
combinations was
optimized.
In the fermentation process of thraustochytrids, new reactor designs need to provide an adequate oxygen supply but avoid high
shear forces, so air-lift bioreactors is a better choice. When an air-lift fermenter was used to culture Aurantiochytrium sp., the DHA
content was increased from 39.5 to 52.3% (Hong et al., 2013b). The highest DCW of 27.57 g/L and DHA productivity of 610 mg/L/day
were achieved in an air-lift fermenter, due to the low shear stress (Chen and Yang, 2018). Furthermore, the impeller configuration was
optimized to improve the lipid production of Schizochytrium sp. The combination of two upper 6- SBDTs and one bottom 6-ABDT was
proven to be highly beneficial for DHA synthesis (Zhao et al., 2016). Guo et al. (2018) applied an impeller configuration with two wide-
blade hydrofoil impellers pumping downward (located at the top and in the middle), and a six-parabolic-blade disk turbine (located at
the bottom) in a 7000L bioreactor. This configuration resulted in a DHA concentration of 326.67 mg/L/h, representing an increase of
133.3% over the original impeller. In addition, membrane materials are also widely used in new reactor design. For example, a hollow-
fiber polypropylene membrane was mounted in a
shake flask to transform it into a membrane reactor, which led to to the specificity and complexity of cell walls, this method may
a 60% relative increase of DHA productivity in Schizochytrium sp. require screening of wall- breaking enzymes for each species.
compared to single shake mode (Zhang et al., 2013). An Here, we mainly discuss lipid extraction technologies and the
innovative porous- membrane-impeller bioreactor was recently reuse of algal residues.
designed, and it was found to significantly facilitate cell
proliferation and DHA accumulation in Schizochytrium sp. when 6.1. Lipid extraction
combined with a multi-stage control strategy (Guo et al., 2017).
Lipid extraction is a crucial stage in industrial lipid production,
6. New developments in downstream processing aiming to facilitate the release of lipids from cells. Organic
solvent extraction is the most commonly used method in
The key stages of downstream processing include cell thraustochytrids, and the suitability of the organic solvent
harvesting and disruption, lipid extraction, and conversion of determines the extraction efficiency. Byreddy et al. (2015) tested
biomass into products (Fig. 1). Centrifugation has been suggested nine organic solvents for lipid extraction from thraustochytrids,
as the most effective cell harvesting method for thraustochytrids, and the results showed that hexane generated the highest lipid
due to advantages such as speed, efficiency, low cost, no toxic content of 12.5%. Furthermore, two or more organic solvents can
residues, and not affecting the quality of the biomass. Common be used simultaneously in polar/non-polar combinations to
cell disruption techniques for thraustochytrids include osmotic increase the lipid yield. The maximum lipid extraction yield from
shock, grinding, high-pressure homogenizers and other thraustochytrids was 22% using a chloroform: methanol ratio of
mechanical approaches. In contrast, enzymatic treatment for 2:1 (Byreddy et al., 2015). Organic solvent extraction is simple in
lipid release is a low-energy and environmentally friendly operation and has a high efficiency, but it leaves an unavoidable
process, which mainly includes the disruption of cell wall and solvent residue, which is unacceptable for many product
internal organelles for free lipid bodies releasing. However, due applications. In addition, organic solvent extraction can cause
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F. Du et al. Biotechnology Advances 48 (2021) 107725
environmental pollution and affect the health of operators 7. Conclusions
(Harris et al., 2018). Ionic liquids have been shown to improve
the efficiency of organic solvent extraction of lipids under mild Thraustochytrids are a promising and competitive source of
conditions. The two ionic liquids imidazolium 1-ethyl- 3- lipid production compared to other microorganisms. Its high
methylimidazolium ethylsulfate [C2mim] [EtSO4] and growth rate, broad substrate utilization, efficient product
tetrabutylphosphonium propanoate [P4444] [Prop] were pathways, and mature operation technologies, in conjunction
evaluated in lipid extraction from Thraustochytrium sp., and the with compact downstream processing, all point to great promise
results indicated that both ionic liquids facilitated the lipid for the future development of thraustochytrids. On one hand, the
extraction (Zhang et al., 2018). Furthermore, supercritical fluids fatty acid composition of thraustochytrids is simple, dominated
can be used to replace organic solvents in extraction processes. by C16:0 and DHA. Whereas DHA are used in the field of human
For instance, a lipid yield of 33.9% with a DHA content of 27.5% health, C16:0 is suitable for biodiesel production. Based on
was obtained from Schizochytrium limacinum using supercritical precursor of acetyl-CoA, C16:0 and DHA are produced by two
CO2 (Tang et al., 2011). In a recent study, a novel method for lipid different enzymatic systems, therefore it is possible to favor one
extraction from thraustochytrids was developed. The biomass pathway over another by genetic engineering. In addition, the
was first combined with potassium hydroxide, after which PKS also generates about 10% of C22:5, so it is meaningful to
reaction mixture was added to an anti-solvent to generate solid convert DPA into DHA via introducing w-3 desaturase. On the
precipitates, and the final PUFA recovery rate reached 72–74% other hand, the efficient PKS pathway is the key value of
(Pour et al., 2020). It is worth noting that thraustochytrid lipids thraustochytrids, so how to excavate and use this pathway needs
contain a series of fatty acids, mainly including C16:0, C22:5 and to be considered in the future. In fact, the FAS pathways has been
C22:6. Since the lipid bodies are large and insoluble in water, it is engineered to achieve desired fatty acids by in vitro and in vivo
possible to extract lipids by simple centrifugation. Three-phase assays, which encourage that similar approaches could be taken
centrifuges can separate the lipids, water and solids, and this to modify the PKS pathway for producing other high-value fatty
simple technology is used in industrial lipid extraction from acids such as EPA. There is also considerable potential for the
Schizochytrium sp. production of more high-valued products using thraustochytrids.
In other words, it would be interesting to convert
6.2. Residue application thraustochytrids from DHA producer to other chemical producer
in the future, in which, squalene and carotenoids are surely good
Microalgal biomass residues are major by-products of biodiesel examples. However, resources and tools used for genome editing
production, and can potentially be utilized as nutrient sources remains limited the development of thraustochytrids. A primary
for microbial cultivation due to their content of proteins and challenge is the lack of the key enzyme information involved in
carbohydrates. For instance, fermentation residues were terpenoids biosynthesis. Thus, developing efficient genetic
hydrolyzed into amino acids and sugars for Chlorella vulgaris editing tools and discovering molecular targets is therefore of
cultivation, which yielded 3.28 g/L of biomass with a lipid much significance.
content of 35% (Zheng et al., 2012). It has been reported that
Schizochytrium sp. contains 3.45% of total nitrogen (Yin et al., Declaration of Competing Interest
2018a), and its oil-extraction residues can potentially be
developed into a novel nitrogen source (Bryant et al., 2012). In The authors declare that they have no competing interests.
order to increase the economic and environmental sustainability Acknowledgement
of Schizochytrium sp. fermentation, its residues were used to
replace yeast extract for its own fermentation (Yin et al., 2018a). This work was supported by the Nature Science Foundation of
A 27.1 g/L of DHA yield was obtained when 80% of yeast extract
Jiangsu Province (No. BK20190706, No. BK20170988), the
nitrogen was replaced with the residues, which was 20.07%
higher than that of the control. National Natural Science Foundation of China (Number:
In addition, residues of thraustochytrid fermentation are rich 21908112, No. 22038007). References
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