Fuji LP5500R/LP5700R INSTALLATION MANUAL

INSTALLATION MANUAL
DIGITAL MINILAB
FRONTIER Series
LASER PRINTER/PAPER PROCESSOR
LP5500R/LP5700R
First Edition
PP3-A1405E
Introduction
• This Installation Manual gives details of the procedures involved in installing the Digital Minilab laser printer/
paper processor LP5500R/LP5700R on the conditions stated below.
• This manual is a technical publication provided for use by qualified service personnel or other persons fully
trained in equipment installation procedures.
• For details on maintenance and servicing procedures, refer to the separate Service Manual.
• System restart:
(1) Turn ON the power switch of the LP5500R/LP5700R.
NOTE: If the START switch of the SP-3000 is pressed first, only the SP-3000 starts up.
(2) Wait for 12 seconds or more after shutting down the system and press the START switch to
restart the SP-3000.
NOTE: To restart the system, wait 12 seconds after shutting down the system and then press
the START switch. If the START switch is pressed within 12 seconds, the system does
not restart due to a protection circuit.
Precautions Generally Applying to All Servicing Operations

! WARNING
When servicing internal machine parts, make sure the built-in circuit breaker and the main power supply on the power distribution
board are both set to the OFF position.
If the main power is left ON, electricity will flow as far as the power switch and power supply section, and this can cause electric
shocks and/or short-circuiting.
If the power is left on, there is also a possibility that the machine may be accidentally activated causing damage to the machine
and/or bodily injury.
! CAUTION
The dryer will be hot just after operation. Wait 15 minutes after turning off the power before commencing with servicing procedures.
• Wear gloves when handling the optical system parts to keep these parts free from fingerprints.
• When mounting machine parts, take care not to sandwich any of the wires between them.
• Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are
connected only to the connectors, harness ends or parts bearing the corresponding symbols.
• The plastic connectors have a locking catch on the plug (male) end. To disconnect one of these connectors, loosen the catch
first; when reconnecting them, make sure the catch engages (locks).
Installation Manual Appropriations

1. All rights are reserved by the FUJIFILM Corporation (FUJIFILM).
2. Manual usage is restricted to FUJIFILM equipment-related technical and service personnel.
3. The information contained in this manual relates to FUJIFILM equipment and is therefore proprietary. Unauthorized disclosure is to
be avoided.
4. Prior consent from FUJIFILM is required in regard to the following.
• Manual copying in whole or in part.

• Disclosure of manual contents to unauthorized personnel.
• Use of the manual for purposes other than equipment servicing and operation.
1. Installation Conditions 1
LP5500R/LP5700R Installation
2. Machine Installation 2
3. Condition Setup 3
4. Processing Chemical (CP-49E) Preparation 4
Difficult Transport
5. LP5500R/LP5700R’s Parts Removal 5
Appendix
6. Installation Layout Plan 6
7. Accessory List 7
Contents
1. Installation Conditions .............................................................................................................................. 7
1.1 Dimension and Weight.......................................................................................................................... 7

1.1.1 Laser Printer/Paper Processor (LP5500R with SU700AY)......................................................... 7
1.1.2 Laser Printer/Paper Processor (LP5500R/LP5700R with SU1400AY)....................................... 8
1.2 Installation Space and Floor Conditions ............................................................................................... 9
1.2.1 Clearing a Path to Transport the Machine.................................................................................. 9
1.2.2 Installation Space ..................................................................................................................... 10
1.2.3 Facilities.................................................................................................................................... 11
1.2.4 Ceiling Height ........................................................................................................................... 11
1.2.5 Floor Conditions ....................................................................................................................... 11
1.2.6 Location of the Level Adjustment Bolts .................................................................................... 11
1.3 Indoor Environment ............................................................................................................................ 12
1.3.1 Room Illumination..................................................................................................................... 12
1.3.2 Temperature and Humidity ....................................................................................................... 12
1.3.3 Ventilation................................................................................................................................. 12
1.4 Power Supply and Water Supply/Drainage Facilities ......................................................................... 13
1.4.1 Power Supply Specifications .................................................................................................... 13
1.4.2 Providing the Power Supply ..................................................................................................... 13
1.4.3 Water Supply/Drainage Facilities ............................................................................................. 13
LP5500R/LP5700R Installation ............................................................................................................... 14
2. Machine Installation ................................................................................................................................ 14
2.1 Tools Required ................................................................................................................................... 14

2.2 Installation Preparations and Unpacking ............................................................................................ 15
2.3 Power Connection .............................................................................................................................. 15
2.3.1 Power Supply Phase Check ..................................................................................................... 15
2.3.2 Preparation of Power Supply Connection................................................................................. 17
2.3.3 Power Supply Connection ........................................................................................................ 17
2.3.4 Voltage Check .......................................................................................................................... 17
2.4 LP5500R/LP5700R Shipping Fixture Removal................................................................................... 18
2.4.1 Rear of Processor..................................................................................................................... 18
2.4.2 Paper Supply Section ............................................................................................................... 18
2.4.3 Cutter/Feed Section.................................................................................................................. 18
2.4.4 Back Printing/Feed Unit............................................................................................................ 18
2.4.5 Registration Section ................................................................................................................. 19
2.4.6 Exposure Section ..................................................................................................................... 19
2.4.7 Distribution/Printer Exit Section ................................................................................................ 19
2.4.8 Processor Section .................................................................................................................... 20
2.5 Installation........................................................................................................................................... 21
2.5.1 Laser Optical Unit Connection.................................................................................................. 21
2.5.2 Densitometer Installation .......................................................................................................... 22
2.5.3 Moving the LP5500R/LP5700R to Installation Position ............................................................ 22
2.5.4 Washing the Crossover and Processing Racks ....................................................................... 22
2.5.5 Washing the Processing Solution Tanks .................................................................................. 22
2.5.6 Washing the P1R, P2RA and P2RB Tanks .............................................................................. 23
4
2.5.7 Washing the PSR Tank ............................................................................................................ 23
2.5.8 Pouring the Processing Solutions............................................................................................. 24
2.5.9 Leveling the LP5500R/LP5700R .............................................................................................. 24
2.5.10 Dryer Heater Voltage/Backup Battery Switch Check................................................................ 24
2.5.11 Interface Cable Connection ...................................................................................................... 25
2.5.12 SU700AY Sorter Installation..................................................................................................... 25
2.5.13 SU1400AY Sorter Installation................................................................................................... 26
2.5.14 LP5500R Sorter SU1400AY Installation/Conversion................................................................ 28
2.5.15 Large Size Tray Installation ...................................................................................................... 29
2.5.16 LP5500R/LP5700R Power Switch ON ..................................................................................... 29
2.5.17 Solution Leak Checking and Cover Reinstallation.................................................................... 30
2.5.18 Replenisher Cartridge and Filter Replacement Jig Installation................................................. 30
2.5.19 Installing the Dryer Entrance Roller Cleaning Tool................................................................... 30
2.5.20 Pouring the PSR Replenisher................................................................................................... 30
3. Condition Setup ....................................................................................................................................... 31
3.1 Condition Setup Procedure Table....................................................................................................... 31

3.2 Condition Setup Procedure................................................................................................................. 32
3.2.1 Operation Panel Menu.............................................................................................................. 32
3.2.2 Restarting ................................................................................................................................. 33
3.2.3 Time and Timer Setup (Menu 0121)......................................................................................... 34
3.2.4 Processor Operating Condition Setup (Menu 0625)................................................................. 35
3.2.5 Low Volume Processing Setup (Menu 0622) ........................................................................... 35
3.2.6 Processing Temperature Setting (Menu 0640)......................................................................... 35
3.2.7 Pump Output Measurement/Setting (Menu 0620).................................................................... 36
3.2.8 Processor Temperature Calibration (Menu 0623) .................................................................... 36
3.2.9 Control Strip Processing (Menu P.O.C. 5)................................................................................ 38
3.2.10 Paper Surfaces Display Setup (Menu 0243) ............................................................................ 39
3.2.11 Paper Magazine Registration (Menu 0221).............................................................................. 39
3.2.12 Print Size Setup (Menu 0220) .................................................................................................. 41
3.2.13 G Laser [SHG] Optimal Temperature Setup (Menu 0522) ....................................................... 42
3.2.14 Paper Condition Method Setup (Menu 0242) ........................................................................... 42
3.2.15 Paper Condition Setup (Menu 0200) ........................................................................................ 43
3.2.16 Cutter Feed Motor Stop Timing Adjustment (Menu 0551)........................................................ 44
3.2.17 Paper Magazine Feeding Fine Adjustment (Menu 0520) ......................................................... 44
3.2.18 Main Scanning/Laser Beam Sync. Rough Adjustment (Menu 0547) ....................................... 45
3.2.19 Laser Beam Sync. Fine Adjustment Print (Menu 0548) ........................................................... 45
3.2.20 Feeding Position Sensor Fine Adjustment (Menu 0553) .......................................................... 46
3.2.21 Image Position Initial Setting (Menu 0554)............................................................................... 47
3.2.22 Print Upkeep Printing (Menu P.O.C. 6) .................................................................................... 47
4. Processing Chemical (CP-49E) Preparation ................................................................................... 49
4.1 Handling Precautions.......................................................................................................................... 49

4.2 Solution Preparation Tools and Procedure......................................................................................... 50
4.3 Chemicals ........................................................................................................................................... 50
4.4 Preparing Processing Solutions (CP-49E) for LP5500R/LP5700R .................................................... 51
5
Difficult Transport ........................................................................................................................................ 52
5. LP5500R/LP5700R’s Parts Removal ................................................................................................ 52
5.1 Level 1 (Width: 801mm)...................................................................................................................... 52

5.2 Level 2 (Width: 745mm)...................................................................................................................... 54
Appendix ......................................................................................................................................................... 58
6. Installation Layout Plan ......................................................................................................................... 58
6.1 Layout Sheet....................................................................................................................................... 58

6.2 Profile of Facility ................................................................................................................................. 59
7. Accessory List .......................................................................................................................................... 60
6
1. Installation Conditions
1.1
1.1 Dimension and Weight

1
1
1.1.1 Laser Printer/Paper Processor (LP5500R with SU700AY)
1.1.1
Dimensions Length 1,515 mm (59.64 inches)
Width 820 mm (32.28 inches)
Height 1,325 mm (52.16 inches)
Weight When transported 460 kg (1,014 lbs)
When operated (Max.) 510 kg (1,124 lbs)
(Unit: mm)
Densitometer
Sorter SU700AY
M2013
7
1.1.2 Laser Printer/Paper Processor (LP5500R/LP5700R with SU1400AY)

1
Dimensions Length 1,515 mm (59.64 inches)
1.1.2
Width 820 mm (32.28 inches)
Height 1,325 mm (52.16 inches)
Weight When transported 470 kg (1,036 lbs)
When operated (Max.) 520 kg (1,146 lbs)
(Unit: mm)
Densitometer
Sorter SU1400AY
L2946
8
1.2
1.2 Installation Space and Floor Conditions

1
1.2.1 Clearing a Path to Transport the Machine
1.2.1
Before bringing in the machine, clear enough space so that the machine can be brought to its installation location.
NOTES: • The LP5500R/LP5700R is shipped with the sorter removed.

• If the LP5500R/LP5700R cannot be brought as it is to its installation location, remove the external parts (see Chapter 5).
9
1.2.2 Installation Space

1
Provide the space shown in the figure below, which gives the minimum requirements.
1.2.2
With SU700AY/SU1400AY
(Unit: mm)
Top View
L2948
10
1.2.3 Facilities
1
Provide a sink for washing the racks, etc., shelves for storing and organizing the paper, chemicals, etc. and a table.
1.2.3
1.2.4 Ceiling Height 1.2.4

1.2.5
The ceiling height should be at least that as indicated below to ensure that there is enough space for the leg rests and to allow for removal of
1.2.6
the racks.
Ceiling height: 2,400 mm (94.5 inches) minimum.
1.2.5 Floor Conditions

The weight given below is that applied to each caster. Make sure that the floor can carry this weight.
Weight applied to each caster of LP5500R/LP5700:R approximately 150 kg (330 lbs)
Make sure the floor is level and vibration-free.

Make sure water can drain away efficiently.
1.2.6 Location of the Level Adjustment Bolts

(Unit: mm)
L2950
11
1.3
1.3 Indoor Environment REFERENCE:

1 • Heat generation during normal operation:
• approx. 2,500 kcal/hr
1.3.1 Room Illumination
1.3.1
The level of light falling on the surface of the machine must not Fan displacement 50/60 Hz
1.3.2
exceed 500 lux. Exhaust fan 5.8cu. m/min. (205cu. ft/min.)
1.3.3
Dryer fan 15cu. m/min. (530cu. ft/min .)
REFERENCE:
• Two 40W fluorescent lamps provide approximately 500 lux at a
IMPORTANT
distance of one meter (3.3 ft).
• If a room heater that generates carbon dioxide such as a gas
heater is used, print quality may be affected.
Use curtains or blinds to ensure that the machine will not be
exposed to direct sunlight.
IMPORTANT
• The print result is adversely affected if the room is too bright.
• Paper may be fogged if the paper magazine is left in the light
for long period.
1.3.2 Temperature and Humidity

Keep the ambient temperature within a range from 15 to 30 °C
(59 to 86 °F).
IMPORTANT
• A room temperature outside this range will cause the
temperature of the solutions inside the tanks to become
unstable, making it impossible for the machine to perform
proper processing. Also, since according to the specifications,
the storage temperature for the replenisher solutions must be
15 °C (59 °F) or over, special precautions must be taken for
storage during the winter season.
• If the room temperature is excessively high, the temperature in
the printer exceeds the range and one of the following errors
may occur.
E-2512, E-2513 or E-2514:
Laser temperature adjustment outside specified range.
E-2515, E-2516 or E-2517:
Abnormal laser temperature.
W-2518:
Abnormal temperature detected in printer.
Keep the ambient relative humidity within a range from 30 to 70 %.
IMPORTANT
• If the relative humidity rises above 70 %, it will not be possible
for the paper to dry sufficiently or to be fed into the printer,
causing damage to prints.
• The thermohygrometer is installed upper inside the left cover.
Be sure not to enter air from the air conditioner in this aria to
keep the processing and drying performances.
• The print output section should not be blown air from electric
fan, etc to prevent disarrangement of sorted prints.
1.3.3 Ventilation
Provide appropriate ventilation near the processor section.
Maintain the ventilation conditions specified below.

Intake: At least 4.2 cu. m/min.
Exhaust: At least 4.8 cu. m/min.
12
1.4
1.4 Power Supply and Water Supply/

Drainage Facilities 1
1.4.1
1.4.1 Power Supply Specifications
1.4.2
Single phase/3-phase 1.4.3
Voltage 3-line/3phase 4-line
AC 220/230/240V
Single phase:24A
Rated Current 3-phase 3-line:17A
3-phase 4-line:14A
Line Frequency 50 Hz or 60 Hz
1.4.2 Providing the Power Supply

Have the electrical work involving the power supply and its
connections done by a qualified electrician.
1. Provide a circuit breaker fitted with an ammeter on the wall

near the machine where it can be operated safely and easily,
and use it as a power supply switch exclusive to the machine.
2. Use a cable for the power connections having the current-

carrying capacity below.
Power Cord
Current Specifications
carrying capacity
Cord type Sectional area
Single phase 30A or more 9 AWG 5.5 mm2 or more
3-phase 3-line 20A or more 12 AWG 3.3 mm2 or more
3-phase 4-line 16A or more 14 AWG 2.0 mm2 or more
Use a power cable approved by the country where the equipment
is to be used.
3. The figure below shows the position of the hole through

which the cable feeding the power supply is run.
108 mm
Processor Rear Cover
Outer Surface
See Figure 125 mm

Above
393 mm
L2315
1.4.3 Water Supply/Drainage Facilities

Provide a sink for the preparation of processing solutions and
also for washing the racks.
13
LP5500R/LP5700R Installation
2. Machine Installation
2.1
2 2.1 Tools Required

Provide the tools indicated below.
• Phillips and flatblade screwdrivers • Open-end wrenches • Ruler (30cm)

(13 mm, 17 mm and 24 mm)
0212
0397
E160
• Phillips screwdriver with long shank
• Cutting nippers
• Penlight
0213
• Stubby screwdriver (phillips head) with

length less than 89 mm
E158
E452
• Level (Length: 250 mm maximum) with

• Magnifier (25 to 40 magnification)
accuracy of
0395 1/1000 to 5/1000 mm
• Nutdriver (5.5mm)
E163
0398
• Digital tester
EZ1123 • Thermometer to measure (30 – 40°C)

for temperature of solutions
• Allen wrenches (4.0 mm and 5.0 mm)
E161
• Grounding wrist band

0322
0396 or
• Tape measure (2 m)
E416
0399
0320
14
2.2 Installation Preparations and Unpacking 2.3 Power Connection

1. Provide the following consumables for installation. 2.3.1 Power Supply Phase
Check
• Processing chemicals (CP-49E) 2.2
! WARNING 2.3
No. Name Code Packing Unit Components Quantity Make sure the power distribution switch
(circuit breaker) and the machine’s circuit
Startup Chemicals
1
(Color Developer)
P1 To make 3.7 L A+B × 3 boxes breaker are OFF before connecting the
power supply wire cable.
2
Startup Chemicals
2 P2 To make 3.7 L A+B × 3 boxes 2.3.1
(Bleach-fix) 1. Open the magazine door and remove
Super Rinse Replenisher To make the left cover.
3 FSC100 Tablets × 5 pcs
(Fuji Super Conditioner) 5 L × 100
P1-R
Replenisher Two Cartridges
4 PC P2-RA × 5 boxes
Cartridge (PC × 2)
P2-RB
NOTE: • The “Fuji Super Conditioner” and the replenisher cartridges should be prepared
according to the above quantity because they are continuously used.
• Processing capacity of one replenisher cartridge:111 sq. m (Approximately
10,000 prints of 3R-size)
• Control strips (Frontier)
• Negative films and papers for test printing Magazine Door

Left Cover
2. Have the machine connected to the power supply by a qualified electrician. L2284
3. Unpack the machine, check the following points, and keep a record. 2. Remove the two screws and open the
printer rear upper cover.
• Check the external surfaces for marks, dents and other signs of damage. In the case
of serious damage, take photos and take steps to have the damaged parts replaced,
etc.
• Note the machine’s serial number.
Screws (2)
Printer Rear
Upper Cover
L2309
Serial Number
L2982
• Check the list of accessories included in the package and verify that all the parts are
there.
4. Study the installation layout of the machine and decide where it is to be installed.
15
3. Loosen the two screws, and remove Single Phase: 3-phase/3-wire:

the other two screws and the printer
rear lower cover.
Screws (2)
(Remove)
2
2.3.1
Printer Rear
Lower Cover
Screws (2)
(Loosen)
L2310
4. Check the TB2 terminal block

connection and reconnect it if
necessary.
YEL
NOTE: The LP5500R/LP5700R is YEL YEL

factory-shipped with the
single-phase connection
L2951A L2951B
Single Phase:
3-phase/3-wire or 3-phase/4-wire: 3-phase/4-wire:
Make sure the wires are connected to the
TB2 terminal block as shown in the figure 1) Remove the four screws and then
below. the two fan brackets above the TB2
terminal block.
TB2 Terminal Block
Screws (4)
L23111
Fan Brackets
L2312
2) Change the connection of the wires

to the TB2 terminal block as shown
in the next figure.
YEL YEL
L2951C
5. Reinstall the printer rear lower cover.
6. Close the printer rear upper cover and

secure it using the two screws.
16
2.3.2 Preparation of Power 5. Reinstall the cable clamp bracket and TB1 Terminal Block Grounding Wire
Supply Connection tighten the two screws. (Longer than R,
S and T Wires)
! WARNING
Make sure the power distribution switch T
2.3.3 Power Supply S
(circuit breaker) and the machine’s circuit Connection
breaker are OFF before connecting the
power supply wire cable. NOTE: The grounding wire (G) of the
1. Loosen the two screws, remove the

power supply cable should be
longer than the other wires (Single 2
four screws and then the processor Phase: R and S, 3-phase/3-wire:
rear cover. R, S and T or 3-phase/4-wire: L1, 2.3.2
L2, L3 and N) to prevent electric R 2.3.3
Screws (4)(Remove) Processor Rear Cover shocks when the excessive pulling
Screws (4) 2.3.4
force is applied to the cable.
L2979
Single Phase:
3-phase/4-wire:
Connect the power supply cable to the TB1
terminal block and tighten the terminal Connect the power supply cable to the TB1
screws securely. The L2 and L3 terminals terminal block and tighten the terminal
are not used. screws securely.
Power Supply Cable TB1 Terminal Block Power Supply Cable TB1 Terminal Block
R L1 L1 L1
L2 L2 L2
L3 L3 L3
Screws (2)(Loosen)
L2307 S N N N
Ground G Ground G
2. Remove the two screws and then the
power input section cover. Grounding Wire
TB1 Terminal Block
Grounding Wire TB1 Terminal Block (Longer than L1,
(Longer than R L2, L3 and N Wires)
and S Wires)
S N
L3
R
Power Input Screws (3) L2
Section Cover Screws (2)
L2978 Screws (5)
L2314
L1
3-phase/3-wire: L2980
3. Loosen the one screw and remove the
other screw securing the cable clamp
Connect the power supply cable to the TB1
bracket.
terminal block and tighten the terminal 2.3.4 Voltage Check
screws securely. The N terminal is not
4. Pass the power supply cable through
used. 1. Make sure the built-in circuit breaker is
the opening beneath the cable clamp
bracket and the cable clamp adaptor. ON.
Power Supply Cable TB1 Terminal Block
Cable Clamp Bracket R L1 2. Make sure there is specified voltage
between the terminal of the TB1
S L2
Cable Clamp Adaptor
terminal block using a digital tester.
T L3
N 3. Turn OFF the power distribution
switch.
Ground G
4. Reinstall the power input section
cover.
Screw
Screw (Remove)
Power Supply (Loosen)
Cable
L2976
17
2.4 LP5500R/LP5700R 3. Withdraw the lower magazine table 2.4.3 Cutter/Feed Section
and remove the cushion from the rear
Shipping Fixture of the table. 1. Remove the tapes securing the
Removal shutters.
2.4.1 Rear of Processor 2. Remove the tapes securing the guide

2.4 plate.
1. Remove the cushion from the
2 processor exhaust fan. Tapes
2.4.1
2.4.2
2.4.3
2.4.4
Tape
Cushion
L2285
L2288
4. Peel off the tapes and remove the
Cushion cushion from the upper magazine
L2308
setting lever.
2.4.4 Back Printing/Feed Unit
2. Reinstall the processor rear cover.
1. Remove the tape securing the ink
ribbon cassette.
2.4.2 Paper Supply Section
Ink Ribbon Cassette
1. Remove the tapes and cushion
securing the lower magazine setting
lever.
Cushion
Tapes
L2286
5. Pull out the upper magazine table and

remove the cushion. Tape
L2289
Cushion
2. Remove the tape securing the guide
plate.
Cushion
Tapes
L2282 3. Remove the cushion from the feed-
gear link release lever.
2. Remove the tapes and cushion from
the lower magazine table. 4. Remove the tapes securing the
solenoids.
Tapes
Tapes
L2287
Cushion Tape
Cushion L2290
L2283
18
2.4.5 Registration Section 4. Peel the tape and remove the shutter 2.4.7 Distribution/Printer Exit
cover by pressing down and then Section
1. Remove the tape securing the pulling it out.
solenoid. 1. Remove the tape and cushion
5. Remove the front two screws and securing the guide plate lever of the
2. Remove the tape securing the guide collar securing the exposure section distribution unit.
plate. frame.
2. Remove the tape securing the
3. Remove the cushion from the tilt
section.
Screws (2)
Tape
distribution section guide plate.
2
3. Remove the tape securing the printer
Cushion exit unit guide plate. 2.4.5
2.4.6
Tape
2.4.7
Collars (2) Shutter Cover

L2294
Tapes
L2291 6. Remove the rear two screws and
collars securing the exposure section
frame. Tape
Tape Cushion
2.4.6 Exposure Section
L2296
NOTE: The left-hand rear screw is
1. Remove the four screws securing the longer than the other.
printer top cover. 4. Remove the cushion from the guide
Screw plate of the distribution entrance unit.
2. Disconnect the JKEY1 connector and
remove the printer top cover. 5. Remove the cushion from the front of
the pipe slider.
Collar Screw
Screws (4)
6. Pull the pipe slider toward the front and
remove the cushion from the rear of
Screw the distribution section.
7. Remove the cushion and cushion

sheet from the distribution unit.
NOTE: Do not remove the black

Collars (3) urethane on guide plate
L2295 because it is not the packing
material.
Printer Top Cover
Cushion Cushion
Cushion
Cushion
JKEY1 Connector
L2292
3. Remove the tapes and two cushions

protecting the harness connectors.
Tape
Cushion Cushion Sheet

Black Urethane
(Do not remove it.)
L2297
Tape Cushion
L2293
19
8. Open the distribution entrance guide 4. Remove the tapes of the dryer exit and 9. Remove all processing racks.
plate and remove the cushion sheet. dryer section left covers
Cushion Sheet Tapes
2
2.4.8
L2303
Cushion Sheet
10. Remove the cushions from the
Distribution Entrance processing racks.
Guide Plate
Tapes
L2298
L2300
Processing Rack
9. Close the guide plates of the 5. Remove the cushion from the
distribution entrance and distribution processor left-hand side wall.
units.
Cushion
10. Reinstall the left cover.
2.4.8 Processor Section

1. Release the lock and open the dryer
unit. Cushion
L2304
NOTE: If it is hard to release the lock,
release it while depressing the
dryer unit. 11. Hold the dryer unit with the green
L21070 stopper.
2. Peel the tapes and remove the
cushions from the dryer unit stoppers. 6. Remove the dryer entrance rack and Dryer Unit
peel the cushion from it.
Cushions
7. Remove the two cushions on the
processing racks. Remove the
processing tank cushion.
8. Remove the No.1, 2 and 3 crossover

racks.
No.1 to No.3
Cushion
Crossover Racks
Stopper 1 (Green)
L2252
Tapes 12. Open the dryer section left cover.

L2301
Cushion
3. Hold the dryer unit using the yellow 13. Remove the cushion sheet.
stopper.
NOTE: Do not remove the urethane
Cushion heat insulating materials.
L2302
Stopper 2 (Yellow)
L2259
Cushion Sheet
L2305
20
2.5 Installation 7. Hook the short connector to the clamp

14. Open the dryer exit unit left cover. on the laser unit as shown.
15. Remove the cushion sheet.

2.5.1 Laser Optical Unit Clamp
Short Connector
Connection
1. Wear the grounding wristband on the 2.5
left wrist and connect it to the
exposure section grounding wire.
Grounding Wristband
2
2.5.1
Cushion
L21071 LDD14
LDD8 LDD10 LDD12

16. Open the dryer belt unit and remove Grounding Wire LDD13
the cushion sheet. LDD23 LDD9 LDD11
L2318
Circuit Board
L2321
2. Connect the JROS connector.
8. Connect the R coaxial cable to the
JROS Connector relay connector.
9. Connect the G and B coaxial cables to

the AOM driver.
NOTE: Do not bend the coaxial cables

between the color tube and
the connector.
Cushion Sheet
L21072 Colour Tube
G Coaxial
AOM Driver
17. Open the replenisher box door and Cable
remove the cushion. L2319
Cushion 3. Route the harness and coaxial cables

to the LDD23 circuit board/AOM driver
section.
4. Secure the harness between the

colored cord ties with the clamp as
shown.
5. Disconnect the short connector from

the LDD12 connector. B Coaxial Relay Connector
Cable
Clamp R Coaxial Cable
L2322
Replenisher Box Door
L2306
Colored 10. Remove the wristband from the wrist
Cord Ties and grounding wire.
11. Reinstall the printer top cover.
NOTE: Pass the densitometer cable

through the groove in the
printer top cover.
Clamps Short Connector

L2320
6. Connect the harness connectors to the

LDD23 circuit board.
21
2.5.2 Densitometer 2. Bring the processing racks to the sink 6. Remove the processing solution
Installation and wash them under running water. cooling air filter holder.
1. Place the densitometer on the printer 7. Remove the five screws and then the
top cover. processor front cover.
2. Connect the cable to the densitometer. Splash-prevention Cover
2 Densitometer
Cable
Screws (5)
Screw
2.5.2
2.5.3
2.5.4 Processing Rack
L2983
2.5.5
3. Rotate the rack sprocket by hand and
check that the rollers turn smoothly. Processing Solution
Cooling Air Filter Holder Processor Front
Cover
L2325
Densitometer 8. Check that all processing solution tank

L2413 drain cocks are closed.
2.5.3 Moving the LP5500R/

LP5700R to Installation
Position Sprocket
Move the LP5500R/LP5700R to the
L2984
installation position by referring to
Subsection 1.2.2 “Installation Space”.
4. Leave the processing racks to air-dry.
2.5.4 Washing the Crossover Drain Cocks (6)

and Processing Racks 2.5.5 Washing the Processing L2326
Solution Tanks
1. Wash the crossover racks and middle 9. Wash out the inside of each
guides, then leave them to air-dry. 1. Open the replenisher box door.
processing solution tank using clean
running water.
Crossover Rack 2. Open the water supply port cover.
3. Remove the circulation filter tray.
4. Loosen the screw and remove the

water supply port inner cover.
Circulation
Filter Tray Water Supply Port Screw
Inner Cover
L2323
Middle Guide
L2229
Water Supply Port

Replenisher Door
Box Door
L2324
5. Remove the screw and then the

splash-prevention cover.
22
10. Connect a hose (ordinary water hose) 2.5.6 Washing the P1R, P2RA 6. After all the water has been drained
to each of the drain cocks of the and P2RB Tanks off, close the drain cocks and
processing solution tanks and drain disconnect the hose.
the water in the tank into a bucket or 1. Remove the six screws and then the
other container. right cover. 7. Wash the P2RA and P2RB replenisher
tanks in this order using same Steps 2
Right Cover through 6.
2.5.7 Washing the PSR Tank 2

1. Connect a hose to the drain cock of 2.5.6
the PSR replenisher tank and place 2.5.7
the end of the hose into a container
Screws (5) (such as a tray) that is lower than the
cock.
Drain Cock
L2327
2. Wash the inside of the PSR
replenisher tank using running water.
11. If the water being drained off stops
flowing, and there is still water Water Supply Port
remaining in the tank, replace the
L2330
bucket with a lower container (such as
a tray) which can bring the end of the
hose to a level lower than the cock, 2. Connect a hose to each of the drain
and continue draining off the water. cocks of the replenisher tanks and
place the end of the hoses into a
Drain Cock container (such as a tray) that is lower
than the cocks.
3. Wash the inside of the P1R

replenisher tank using running water.
L2335
3. Make sure there is no water leaking

from the PSR tank hoses.
4. Open the drain cock.

L2328
12. After all the water has been drained

off, close the drain cock.
P1R
13. Drain from the waste solution tank any P2RA P2RB
water which has overflowed from the L2332
processing solution tanks.
4. Make sure there is no water leaking
from the P1R tank hoses.
5. Open the drain cock.

PSR Drain Cock
P2RB L2334
P2RA
5. After all the water has been drained

off, close the drain cock and
disconnect the hose.
Waste Solution Tank

L21053
P1R Drain Cock

L2333
23
2.5.8 Pouring the Processing NOTE: A proper level cannot be 2.5.10 Dryer Heater Voltage/
Solutions obtained if the level is placed Backup Battery Switch
on the processor or printer Check
1. Check that all drain cocks are closed. upper surface.
1. Open the magazine door.
2. Prepare the tank processing solutions Level
(See Chapter 4). 2. Loosen the three screws and remove
the other one then the printer front
2 2.5.9 Leveling the LP5500R/

right-hand cover.
LP5700R Screws (3) (Loosen)

2.5.8 Printer Front Right-hand Cover
2.5.9 1. Place the accessory leg rests
underneath the four level adjustment
2.5.10 bolts.
2. Use a open-end wrench (24 mm) to L2355

turn the level adjustment bolts and
provisionally adjust the height from the Level
bottom of the frame to the floor surface
to 70 mm (2.76 in).
NOTE: This provisional adjustment to

70 mm (2.76 in) facilitates
leveling.
Screw (Remove)
L2339
L2356
3. Remove the three screws securing the
magazine door hinge bracket and
Level
open the whole printer front door.
70 mm 65 mm
! CAUTION
Be careful not to jam your fingers in the
hinge section.
Leg Rest 5 mm
Level Adjustment Bolt Screws (3)
L2358
3. Place the level perpendicularly and

laterally on the top of the processing
solution tank upper surfaces as shown. L2357
4. Turn the level adjustment bolts using

the open-end wrench (24 mm) until the
machine is leveled.
L2340
Level Adjustment
Bolt
Open-end Wrench (24 mm)
L2359
24
4. Remove the nine screws and then the 2.5.11 Interface Cable 2.5.12 SU700AY Sorter
power supply/electric equipment Connection Installation
section inner cover.
1. Connect the LP connector of the 1. Remove the two screws securing the
Power Supply/Electric Equipment Section interface cable (IEEE1394) to the dryer exit unit right cover.
Inner Cover lower connector on the image control
box. Dryer Exit Unit Right Cover
2. Cut the cord tie securing the metal

clamp to the interface cable and install 2
it on the frame using the screw as
shown. 2.5.11
2.5.12
3. Secure the interface cable using the
three harness clamps.
LP Connector of
Interface Cable
(IEEE1394)
Screws (9)
L2336 Screws (2)
M2074
5. Make sure the voltage change switch
on the PAC23 circuit board is in the 2. Install the sorter guide using the two
appropriate power supply voltage double sems screws (M4×16) .
position (200 - 220 V or 230 - 240 V).
Double Sems Screws (M4×16)(2)
PAC23 Circuit Board
Metal Clamp/
Clamps (3)
Screw (B4×6)/
Toothed Washer
L2341
4. Reinstall the power supply/electrical

equipment section inner cover.
Sorter Guide
Power Supply/Electrical M2075
Voltage Change Switch Equipment Section Inner Cover
L2337 3. Place the sorter on the processor and
align its rear surface with the rear
6. Turn ON the backup battery switch on guide as shown.
the GPR23 circuit board in the image
control box. SU700AY Sorter
Backup Battery Switch Image Control Box
L21054
5. Align the half-punch at the top of the

hinge bracket with the hole in the
frame and tighten the three screws. Rear Guide
M2010
GPR23 Circuit Board 6. Reinstall the printer front right-hand
L2338
cover.
25
4. Push the sorter to the left side along 3. Peel the two seals covering the screw 7. Install the transvers sorter by aligning
the guide. holes in the dryer exit section frame. its tabs with the grooves in the bracket.
5. Make sure the sorter is locked. Grooves

Cable Tabs
Bracket
2
2.5.13
SU700AY Sorter Seals (2)

L21074 Transvers Sorter
M2011
L2350
4. Install the transvers sorter bracket
using the three TP screws (M4×6). 8. Tighten the transvers sorter to the
2.5.13 SU1400AY Sorter
bracket using the four TP screws
Installation
(M4×6).
Transvers Sorter
NOTE: Before installing the SU1400AY to Bracket
the LP5500R, covert the dryer exit 9. Connect the transvers sorter cable to
unit by referring the conversion the connector on the processor.
manual included in the conversion
kit for the SU1400AY. Bracket
Transvers Sorter
1. Open the dryer unit and secure it using

Stopper 1 (green). TP Screws
(M4×6)(3)
Dryer Unit
L2343
5. Reinstall the dryer unit front right

cover.
Dryer Unit Front Right Cover Cable
TP Screws (M4 × 6) (4)

L2351
10. Using a long shank screwdriver, install

Stopper 1 (Green) the print sending unit bracket with the
L2252 two TP screws (M4×6).
2. Remove the three screws and then the NOTE: The thread hole may be
dryer unit front right cover. damaged if a short shank
screwdriver is used.
Screws (3) Print Sending Unit Bracket

L2344
6. Close the dryer unit.
Dryer Unit Front Right Cover Screws (3)

L2342
TP Screws (M4×6) (2)
L2345
26
11. Remove the two screws and then the 15. Reinstall the print sending unit cover
print sending unit cover. with the two screws.
Remove the six cushions from the
inside of the unit. Screws (2)
Screws (2)
2
2.5.13
Print Sending Unit Cover

L2349
Print Sending Unit Cover 16. Install the SU1400AY on the

L2346 processor.
12. Install the print sending unit by NOTE: make sure the sorter right-
inserting its two bosses into the holes hand surface is flush with the
and align its two holes with the thread processor right cover.
holes in the brackets.
SU1400AY
13. Tighten the print sending unit to the
brackets using the two double sems
screws (M4×10).
Bosses (2) Holes (2)
L2352
17. Move the sorter lock lever to the lock

position.
Double Sems Screws Print Sending Unit

(M4×10) (2)
L2347
14. Connect the print sending unit harness

to the JSO13 connector.
JSO13 Sorter Lock Lever

Connector L2353
L2348
27
2.5.14 LP5500R Sorter SU1400AY Installation/Conversion

This manual outlines the procedures to be followed for conversion of the LP5500R and installation of the SU1400AY sorter.
PARTS CHECK:
Unpack the kit and check that the following parts are present and accounted for.
< SU1400AY Sorter Conversion Kit >
2
Ref. No. Part No. Part Name Q'ty Remarks
2.5.14 899C21619A0 SU1400AY Conversion Kit for LP5500
1 113C1059527-1 Board Assembly 1 Lower Exit Paper Sensor LED (D774L)
2 136C1059763 Cable 1 Harness (jshu3-to-D770L)
3 136C1059812G Cable 1 Harness (jso6-to-D813)
4 136C1059850A Cable 1 Harness (JSO12-to-JSO14)
5 146S0089 Photo Interrupter 1 Lower Exit Paper Sensor (D774P)
6 301S2002608 Pan Head Screw 2 For jso6 connector (M2.6✕8)
7 301S4000310 Binding Screw 1 For lower paper sensor (D774P) (M3✕10)
8 308S3410312 Double Sems Screw 1 For lower paper sensor LED (D774L)(M3✕10)
9 316S0258 Clamp 5 Small Clamps
10 316S0259 Clamp 6 Large Clamps
11 350C1062751B Cover Assembly 1 Dryer Exit Unit Right Cover
12 350D1061127C Cover 1 Dryer Section Front Right Cover
13 350D1061306B Cover 1 Cover for lower exit paper sensor LED (D774L)
14 350D1062046B Cover 1 Dryer Section Front Left Cover
15 308S3410410 Double Sems Screw 2 For dryer exit unit right cover (M4✕10)
16 316S0174 Bushing 1 Clamp, cord (NIX SB-1909)
16
3 9
4 8/ 15
5
13 1 11
2 12 7
14 10
28
DRYER EXIT UNIT CONNERSION: 6. Remove the two screws( ※ ) and then 12. Cut the cord tie securing the JSO13
the dryer exit unit right front cover( ※ ). connector and insert the connector
NOTE: NOTE:Start at this Step 4 when into the hole in the bracket.
the SU1400AY is installed at initial
installation of the LP5500R. Connector
1. Shut down the system, turn OFF the

built-in circuit breaker and main power Cord Tie
supply of the LP5500R.
Screws (2) 2
2. Remove the large size tray.
2.5.14
Dryer Exit Unit Right Front Cover
3. Remove the SU700AY sorter ( ※ ). 2.5.15
※: Disused
M2091 2.5.16
Lock Levers (2)
7. Open the dryer unit and secure it using M2112
Stopper 2 (yellow).
13. Install the SU1400AY according to
8. Remove the three screws and then the "2.5.13 SU1400AY Sorter Installation".
dryer section front left cover( ※ ).
Dryer Unit Front Left Cover

※1: Ref. No. 12 2.5.15 Large Size Tray
※2: Ref. No. 14 Installation
※: Disused
M2009
1. Install the large size tray.
4. Remove the eight (two M4516( ※ ) and

six M4510) screws, then the sorter
bracket( ※), anti-static brash and dryer
exit unit right cover( ※ ).
Anti-Static Brash Screws (6)
Dryer Unit Front Right Cover Screws (6) Large Size Tray
L2354
M2117
Screws (2) Dryer Exit Unit

Sorter Bracket Right Cover
9. Support the dryer unit with Stopper 1
※: Disused (green). 2.5.16 LP5500R/LP5700R
M2062
Power Switch ON
10. Install the transversal sorter connector
1. Turn ON the power source to the
5. Remove the air filter cover( ※ ) and air of the harness ( ※1) to the frame using
LP5500R/LP5700R.
filter from the dryer exit unit right the two screws (M2.6x8)( ※ 2) so that
cover( ※ ). Then, install them onto the its white dot pointing up.
2. Turn ON the built-in circuit breaker of
new dryer exit unit cover. the LP5500R/LP5700R.
Air Filter/Filter Cover 11. Pass the jso6 harness through the four
clamps as shown.
White Dot Pointing

Connector jso6 system
harness
Dryer Exit Unit Right Cover

※: Disused
M2085
Screws (2) Clamps (4)

Clamp Built-in Circuit Breaker
※1: Ref. No. 3 JSO14 Connector L2985
※2: Ref. No. 6
M2109
29
3. Turn ON the power switch of the 3. Connect the sorter cable to the 2.5.19 Installing the Dryer
LP5500R/LP5700R. connector on the processor. Entrance Roller Cleaning
Tool
1. Open the replenisher box door.
2. Install the roller cleaning tool onto the

holder.
2
2.5.17
2.5.18
2.5.19
L21056
2.5.20
L2987
2.5.18 Replenisher Cartridge
• The LP5500R/LP5700R starts up. and Filter Replacement
• LP5500R:Error message “W-2699 Jig Installation
Sorter Error” appears.
• LP5700R:Error message “W-2604 1. Open the replenisher box door.
Sorter Error” appears. 2.5.20 Pouring the PSR
2. Install the replenisher cartridge. Replenisher
4. Clear the error by pressing the [Enter]
key. 1. Open the water supply port door.
Notches
• The LP5500R/LP5700R starts 2. Insert the one FSC100 tablet.
warming-up.
3. Pour in 15 liters of deionized water.
Water Supply Port Door

FSC100 (1 tablet)
2.5.17 Solution Leak Checking
and Cover Reinstallation
Replenisher Cartridge
1. Check that there is no solution leakage L21032
on the circulation and replenisher
systems. 3. Install the filter replacement jig to the
inside of the replenisher box door as
shown.
Replenisher Box Door
Deionized Water (15 liters)

L21033
Filter Replacement Jig

L2942 L2329
2. Reinstall: 4. Close the replenisher box door.
• Right cover
• Processor front cover
• Water supply port inner cover
• Splash-prevention cover
• Processing solution cooling air filter
holder
• Circulation filter tray
30
3. Condition Setup
3.1 Condition Setup Procedure Table
Menu
No. Contents Remarks Refer to
A1 FMPC
Perform the procedure as <PSR AIR EXTRA.> →
Perform the printer/processor “INSTALLATION”
1 – – <REPL. PREPARE> → <PUMP AIR EXTRA.> → 3.2.1
procedure.
<PARAMETER>.
2 – – Device driver installation -
3 0140 41F Installation Information Setup Restart the machine after setup. - 3.1
4 – – Restarting the Machine 3.2.2
5 0121 414 Timer Setup Set the present and startup times of the machine. 3.2.3 3
6 0625 46B Processor Operating Condition Setup 3.2.4
7 0622 466 Low Volume Processing Setup 3.2.5
8 0640 463 Processing Temperature Setting 3.2.6
Measure PSR only (Neglect first output, measure
9 0620 461 Pump Output Measurement/Setting 3.2.7
three more times and input the average value.)
10 0623 467 Processor Temperature Calibration 3.2.8
11 P.O.C. P.O.C. Control Strip Processing 3.2.9
12 0243 42R Paper Surfaces Display Setup 3.2.10
13 0221 451 Paper Magazine Registration Register paper magazines to be used. 3.2.11
14 0220 – Print Size Setup 3.2.12
15 0522 454 G Laser (SHG) Optimal Temperature Setup 3.2.13
16 0242 42J Paper Condition Method Setup Register master magazine. 3.2.14
17 0200 421 Paper Condition Setup Execute setup for all magazines to be used. 3.2.15
18 0551 45M Cutter Feed Motor Stop Timing Adjustment 3.2.16
19 0520 452 Paper Magazine Feeding Fine Adjustment Perform adjustment for all magazines to be used. 3.2.17
Main Scanning/Laser Beam Sync. Rough
20 0547 45H 3.2.18
Adjustment
21 0548 45J Laser Beam Sync. Fine Adjustment Print 3.2.19
22 0553 45b Feeding Position Sensor Fine Adjustment 3.2.20
23 0554 45c Image Position Initial Setting 3.2.21
24 P.O.C. P.O.C. Print Condition Upkeep 3.2.22
P.O.C.= Pre-operational Check
31
3. Condition Setup
3.2 Condition Setup Procedure 7. Press the [Enter] key.
3.2.1 Operation Panel Menu 92 <MIX REPL.>

START ?
STANDBY $ ∗
Ver.2.5-0X-133 8. Press the [Enter] key.
• The replenisher preparation starts.

1. Turn the power switch of the LP5500R/LP5700R to
3.2
STANDBY.
92 <MIX REPL.>
3 PREPARING ∗
3.2.1
9 [INSTALLATION]
3 PUMP AIR EXT. ?
9. Press the [Enter] key.
93 <PUMP AIR EXT.>

START ?
L2988
2. Press the [MENU] key five times, and press the [Enter] key.
• Air extraction starts.
0 [MENU]
93 <PUMP AIR EXT.>
1 STARTUP CHK.
EXTRACTING AIR ∗
3. Press the [▲] key seven times.
0 [MENU] 94 <PARAMETER>
9 INSTALLATION Shipment ?
4. Press the [ ] key. 11. Press the [Enter] key.

▲
9 [INSTALLATION] 94 <PARAMETER>
1 PSR AIR EXT. ? START ?
5. Press the [Enter] key. 12. Press the [Enter] key.
91 <PSR AIR EXT.> PROCESSING $ +
START ? Ver.2.5-0X-133
6. Press the [Enter] key. • Data is downloaded and power is turned off in
approximately 30 seconds.
• Air extraction starts.
NOTE: Do not try to change the value in the “95 IP ADDR.
SET” or “96 NET MASK SET” screen of
91 <PSR AIR EXT.> “9. INSTALLATION”
EXTRACTING AIR ∗ If the data has been changed accidentally, correct it
to the value indicated below.
“95 IP ADDR. SET” 192168000001

“96 NET MASK SET” 255255255000
9 [INSTALLATION]
2. MIX REPL. ? If incorrect value is entered in the screen, the
maintenance menu “05 Printer Adjustment/
Maintenance” or “06 Processor Adjustment/
Maintenance” may not start up.
32
3. Condition Setup
13. Turn ON the power switch of the LP5500R/LP5700R. 1. Press the [▼] key twice.
8 [SYSTEM]
3 SORTER TYPE ?
83 <SORTER TYPE>
[7 ORDER] ?
3
83 <SORTER TYPE>
3.2.2
L2987 [14 ORDER] ?
STANDBY $ ∗ * The [7 ORDER] display appears only when the LP5500 is

selected.
Ver.2.5-0X-133
3. Make sure the sorter type is correct.
14. Press the [MENU] key five times and then the [Enter] key. If it is incorrect, select a correct one by pressing the [▼] key.

0 [MENU]
1 STARTUP CHECK 8 [SYSTEM]
3 SORTER TYPE ?
● Printer Type Confirmation
1. Press the [▲] key twice. 5. Press the [MENU] key.
0 [MENU] STANDBY $ ∗
8 SYSTEM Ver.2.5-0X-133
2. Press the [ ] key.

▲
6. Turn the power switch of the LP5500R/LP5700R to

STANDBY.
8 [SYSTEM]
1 PRINTER TYPE ? 3.2.2 Restarting
1. Perform the post-operational check to shut down the system.
2. Turn ON the power switch of the LP5500R/LP5700R.
81 <PRINTER TYPE>
[LP-5500 ] ?
81 <PRINTER TYPE>
[LP-5700 ] ?
4. Make sure the printer type is correct.

If it is incorrect, select a correct one by pressing the [▼] key.
8 [SYSTEM] L2987
1 PRINTER TYPE ?
NOTE: If the START switch of the SP-3000 is pressed first,
only the SP-3000 starts up.
● Sorter Type Confirmation
8 [SYSTEM]
1 PRINTER TYPE ?
33
3. Condition Setup
3.2.3 Time and Timer Setup (Menu 0121)

8. Check that the present date and time are correct, and adjust
<Daylight Saving Zone Only> them if necessary.
1. Click the [Setup and Maintenance] → [Special Operations] → 9. Check (✓) the box of each working day of the week in the
[Explorer] → [My Computer] → [Control Panel] buttons, “Day” column.
folders and icons.
10. Set the ON time of the machine.
11. Set the preheat time as follows:
IMPORTANT
3 The ON time for night-time preheating operation must not
overlap with the ON time of the weekly timer since night-time
preheating takes priority and shuts down all power when it is
3.2.3 set OFF. If, for instance, the weekly timer is set at 5:00 and
preheating operation is turned ON at 3:30, all the power will
be shut down two hours later at 5:30.
NOTE: Night-time preheating is usually conducted when the

room temperature drops below 10°C (50°F) at night
and the temperature is not controlled for 8 hours or
more.
2. Click the [Date/Time] icon and the [Time Zone] tab.
1) Move the cursor to “Preheat Setting” and select “YES”.
3. Add a check mark (✓) for “Automatically adjust clock for
daylight saving changes”.
2) Move the cursor to “1st Preheat” and enter the time.
3) Move the cursor to “2nd Preheat” and enter the time.

4. Click the [Apply] button.
NOTES: • For preheating once only, set the same time for
5. Click the [OK] button.
both the first and second times.
• Select “NO” if the preheat timer is not going to be
6. Close the “Explorer” screen.
used.
• The second preheat timer is ignored if the first and
7. Click the [Setup and Maintennce] → [01 System Operation
second timers overlap.
Setup and Check] → [0121 Timer Setup] buttons.
<Example>
First preheat time: 2:00
Second preheat time: 3:00
With the above settings, night-time preheating will
occur from 2:00 to 4:00 (2 hours).
34
3. Condition Setup
3.2.4 Processor Operating Condition Setup 3.2.5 Low Volume Processing Setup
(Menu 0625) (Menu 0622)
1. Click the [06 Processor Adjustment/Maintenance] → [0625 1. Click the [0622 Low Volume Processing Setup] button.
Processor Operating Condition Setup] button.
3
3.2.4
3.2.5
3.2.6
NOTE: “NO” is selected for “Low volume” initially to prevent

2. Select “ON” for “Rack auto cleaning”. unnecessary water adding during installation
operation.
3. Select “ON” for “Dryer entrance rack auto clean”.
2. Select “YES” for “Low volume”.
4. Enter “1000” in the “No. of prints for dryer entrance rack auto
NOTE: PSR replenishment rate will be adjusted
clean” box.
automatically when processing volume is low to
prevent deterioration of the PS tank solution by
Range: 1 to 9999
selecting “YES”.
Standard: 1000
3. Click the [Clear] button to clear all data.
5. Select “OFF” for “At paper width change”.
6. Select “ON” for “Auto intermittent driving”.
3.2.6 Processing Temperature Setting
NOTE: Auto intermittent driving: Drives the processor every (Menu 0640)
four hours to prevent rack roller fouling when the
processor is stopped. Select “ON” normally. 1. Click the [0620 Processing Temperature Setting] button.
7. Select “OFF” for “Forcible output to large size tray”.
8. Select “ON” for “Energy saving mode”.
NOTE: If “ON” is selected for “Energy save mode”, dryer

warming up time may result.
9. Select “ON” for “Ambient Temp. Correction”.
10. Select “ON” for “PS sol. Concentration monitor”.
11. Select “ON” for “Evaporation correction”.
12. Select “Auto” for “Humidity”.
13. Select “OFF” for “PS rack cleaning”.
14. Enter “50” in the “Sorter Max. No. of sheets” box. 2. Make sure of the setting temperatures.
Range: 40 to 60 Standard Setting Temperature: P1: 43.0 °C

Standard: 50 P2: 43.0 °C
PS: 45.0 °C
15. Select “High” for “Line Speed for Control Strip”.
3. If necessary, move the cursor to “Value” and change the
16. Select “No Change” for “Large size paper feed interval”. temperature.
17. Click the [OK] button. Setting Range: P1: 40.0 to 45.0 °C
P2: 35.0 to 45.0 °C
PS: 42.0 to 47.0 °C
35
3. Condition Setup
3.2.7 Pump Output Measurement/Setting

(Menu 0620) NOTE: Click the [Cancel] button to cancel the pump
operation.
NOTE: Perform only the PSR replenisher pump output
measurement. The P1R and P2R outputs are 7. Insert the PSR nozzle into the measuring cylinder during the
automatically corrected. countdown, and hold the cylinder at the same height as the
nozzle setting position.
1. Prepare the measuring cylinder.
• The countdown stops and the PSR pump starts to
2. Click the [0620 Pump Output Measurement/Setting] button. discharge.
• The alarm beeps twice when the discharging is completed.

3
3.2.7
3.2.8
PSR Replenisher
Nozzle
Measuring Cylinder
L21050
3. Open the water supply port door. 8. Dispose of the first output liquid due to trapped air in the
system.
4. Loosen the screw and remove the water supply port inner
cover. 9. Repeat Steps 5 to 7.
Screw 10. Put the measuring cylinder on a horizontal surface, read the
liquid amount and record it.
11. Dispose of the liquid in the measuring cylinder.
12. Repeat Steps 9 to 11 twice and calculate average value of

three times.
13. Return the nozzle to the PSR tank.
14. Move the cursor to “Measuring value” of “PSR” and enter the
average value.

Water Supply Port Inner Cover
L21055 16. Clean the measuring cylinder.
5. Click the [Start] button for the PSR.
• The message “#PSR MEASURE” appears on the 3.2.8 Processor Temperature Calibration
operation panel. (Menu 0623)
1. Click the [0623 Processor Temperature Calibration] button.
#PSR MEASURE
#START [YES] ?
6. Press the [Enter] key on the printer operation panel.
• The countdown starts.
36
3. Condition Setup
2. Check that “Display value” reaches the “Setting” values. P1 Filter Rod
3. Open the dryer unit and hold it with Stopper 2 (Yellow).
Tab
3
3.2.8
Notch
L2234
Stopper 2 (Yellow)
L2259
9. If the actual measured value differs from “Display value”,
enter it in “Measured value” using the numeral keys.
10. Click the [Enter] button.
11. Repeat Steps 6 to 10 for the P2.
6. Remove the P1 circulation filter and put it into the circulation
filter tray.
12. Measure the temperature of the PS1/2/3 tank solution at the
PS2 processing tank and record it.
PS2 Processing Tank
P1 Circulation Filter
Probe
Circulation Filter Tray

L2233
Thermometer
7. Measure the temperature of the P1 processing tank solution L21048
and record it.
13. Repeat Steps 9 and 10 for PS1/2/3 tank solution.
14. Remove the rubber plug from the PS4 sub-tank.
15. Measure the temperature of the PS4 tank solution and record
it.
Thermometer
Thermometer
P1 Sub-tank
L21047
8. Install the circulation filter rod aligning its tab with the notch,
and rotate it 90 degrees clockwise to secure it.
Probe
L21049
37
3. Condition Setup
16. Repeat Steps 9 and 10 for the PS4 tank solution. 4. Install the control strip holder by aligning it with the guide
grooves in the No.1 crossover rack as shown.
17. Reinstall the rubber plug, water supply port inner cover and
circulation filter tray. No.1 Crossover Rack
18. Click the [Close] button.
3.2.9 Control Strip Processing (Menu P.O.C. 5)

1. Insert the control strip into the control strip holder.
(see “Operating Instructions”).
3 2. Click the [Pre-operational Check] → [Control Strip Process 5]
buttons.
3.2.9
Control Strip Holder

L2183
6. Press the [Enter] key on the printer operation panel.
• The control strip is outputted in about 2 minutes.
7. Open the dryer unit and remove the control strip holder.
3. Click the [Start] button.
• The processor is driven and the control strip processing

starts.
Control Strip Holder

L21061
10. Click the [END] button.
• The message “#Set Holder” appears on the operation

panel.
# Set Holder
# DRIVE [YES] ?
38
3. Condition Setup
3.2.10 Paper Surfaces Display Setup 3.2.11 Paper Magazine Registration

(Menu 0243) (Menu 0221)
1. Click the [Setup and Maintenance] → [02 Print Condition 1. Click the [Setup and Maintenance] → [02 Print Condition
Setup and Check] → [0243 Paper Surfaces Display Setup] Setup and Check] → [0221 Paper Magazine Registration]
buttons. buttons.
3
3.2.10
3.2.11
↓
2. Select the paper type to be changed.
[Next Page]
↓
3. Select “ON” or “OFF”.
4. Click the [Set] button.
2. Release the latches and open the paper magazine.
Paper Magazine
Latches (2)
L2360
39
3. Condition Setup
3. Remove the two screws and adjust the width of the paper 5. Align the holes in the paper flange bosses with the paper
guides. Tighten the two screws. width marks and tighten the four screws.
Screws (2) NOTE: Be careful not to overtighten the screws.

Paper Guides
Paper Flanges
Paper Width
Mark
3
3.2.11
L2361
NOTES: • Use the appropriate guides for paper width.

Screws (4)
• The C guide is an optional part.
L2368
Guides Paper Width

6. Find the appropriate paper from the table below and install its
A Width except B and C ID chip to the magazine using the two screws.
B 95/120/130/210
C 114/216 Magazine Paper Paper Type Paper Left Line
ID Width Length Length Speed
(mm) (m) (m)
1 89.0 Glossy F 186 186 High
2 102.0 Glossy A 186 186 Low
3 117.0 Glossy A 186 186 Low
4 127.0 Glossy F 186 186 High
5 152.0 Glossy F 186 186 High
6 203.0 Glossy A 90 90 Low
7 210.0 Glossy A 90 90 Low
8 254.0 Glossy A 90 90 Low
9 279.0 Glossy A 90 90 Low
10 305.0 Glossy A 90 90 Low
11 89.0 Glossy A 186 186 Low
12 102.0 Medium Weight F 90 90 High
14 127.0 Matte F 186 186 High
15 152.0 Glossy F 186 186 High
L2367 16 203.0 Glossy A 90 90 Low
18 254.0 Glossy F 90 90 High
4. Loosen the four screws securing the paper flanges to the
20 305.0 Glossy F 90 90 High
paper shaft.
40
3. Condition Setup
NOTE: To register paper not listed in the foregoing table, use a • Normally the print sizes are registered as shown in the next
fresh magazine ID not used. tables.
ID Chip <Group 1>

No. Print Width Length Display Border Sumple
Size [0.1mm] [0.1mm] Setting
1 89C 89.0 127.0 ON BL 1
2 89P 89.0 254.0 ON BL
3 89H 89.0 158.0 ON BL
4 102C 102.0 152.0 ON BL 2
5 102P 102.0 254.0 ON BL
3
6 102H 102.0 178.0 ON BL 3.2.12
7 3R 127.0 89.0 ON BL 3
Screw
L2366 8 3RBD 127.0 89.0 OFF BD
9 5R 127.0 178.0 OFF BL
10 5RBD 127.0 178.0 OFF BD
8. Set the paper in each paper magazine.
11 4R 152.0 102.0 ON BL 4
NOTE: Make sure the paper type is set up correctly because 12 4RBD 152.0 102.0 OFF BD
the line speed may vary according to the paper type.
13 6R 152.0 203.0 OFF BL
If it is incorrectly set up, paper jamming may result.
The line speed cannot be changed independently. 14 6RW 152.0 216.0 OFF BL
15 8R 203.0 254.0 ON BL 5
3.2.12 Print Size Setup (Menu 0220) 16 8RW 203.0 305.0 OFF BL
17 A5 210.0 148.0 OFF BL
1. Click the [0220 Print Size Setup] button.
18 A4 210.0 297.0 OFF BL
<Group 1>
19 8R1 254.0 203.0 OFF BL
20 10R 254.0 305.0 OFF BL
21 10RW 254.0 381.0 OFF BL
22 11×4 279.0 356.0 OFF BL
23 11×17 279.0 432.0 OFF BL
24 12×10 305.0 254.0 OFF BL
25 12×15 305.0 381.0 ON BL
26 12×18 305.0 457.0 OFF BL
27 3DSC 89.0 119.0 OFF BL
28 3DSCf 89.0 127.0 OFF BD
29 4DSC 102.0 136.0 OFF BL
30 4DSCf 102.0 152.0 OFF BD
<Group 2> 31 5DSC 127.0 169.0 OFF BL
32 5DSCf 127.0 178.0 OFF BD
33 89lx 89.0 120.0 OFF BL
34 CDIDX 102.0 120.0 OFF BL
35 127lx 127.0 120.0 OFF BL
41
3. Condition Setup
<Group 2> • Optimal temperature setup starts and the result is

displayed after 5 minutes.
No. Print Size Width Length Display Border
[0.1mm] [0.1mm]
1 89C 890 1270 ON BL
2 89P 890 2540 ON BL
3 89H 890 1580 ON BL
4 102C 1020 1520 ON BL
5 102P 1020 2540 ON BL
6 102H 1020 1780 ON BL
3
2. Allocate “Button 1” to “Button 6” in the “Simple Setting” box for
3.2.13 the frequently used six print sizes.
3.2.14
3.2.14 Paper Condition Method Setup

3. Select “ON” for the print size to be used. (Menu 0242)
1. Click the [02 Print Condition Setup and Check] → [0242
4. If you use a new print size, register it.
Paper Condition Method Setup] buttons.
3.2.13 G Laser [SHG] Optimal Temperature

Setup (Menu 0522)
1. Click the [05 Printer Adjustment/Maintenence] → [0522 G
Laser[SHG] Optimal Temperature Setup] buttons.
2. Select “YES” for “Ambient variable correction”.
NOTE: Ambient variable correction: Corrects influence on

the color formation on color papers due to sudden
changes in temperature during the day.
3. Select “YES” for “Master magazine registration”.
4. Move the cursor to “Master magazine” and click [▼].

2. Click the [Enter] button.
• The magazine IDs, paper widths and paper types of the
registered magazines are displayed.
5. Select the magazine for the main size paper.
42
3. Condition Setup
3.2.15 Paper Condition Setup (Menu 0200) 5. Insert the print into the densitometer and press the [START]
button.
1. Install the paper magazine.
Densitometer
Paper Magazine [START] Button
3
3.2.15
Magazine Setting Lever Condition

Setup Print
L21006
L2997
2. Click the [0200 Paper Condition Setup] button.

6. Click the [Dens.Measure.] button.
• The measurement starts automatically and the result

appears on the screen.
3. Click the [Print] button.
• The message is cleared.
• The sample print is outputted in about 2 minutes. 8. If the result is NG, repeat the Steps 3 to 7 until the result is
OK.
4. Adjust the width guide to fit the condition setup print.
9. Perform Steps 1 to 8 for all paper magazines to be used.
Guide Densitometer
EZ634
43
3. Condition Setup
3.2.16 Cutter Feed Motor Stop Timing 3.2.17 Paper Magazine Feeding Fine
Adjustment (Menu 0551) Adjustment (Menu 0520)
1. In menu 0541 “Test Pattern Printing”, make three prints of 1. Click the [05 Printer Adjustment/Maintenance] → [0520
“Grid” test pattern with the largest print size (305×457). Paper Magazine Feeding Fine Adjustment] buttons.
NOTE: If the 305 mm width paper is not used, use the print
size with the widest paper width and longest feed
length.
2. Check that there is no fold at the left-hand leading end of the

prints.
3 If there is corner fold, perform the following adjustment.
● Corner Fold Adjustmen

3.2.16
3.2.17 1) Click the [Setup and Maintenance] → [050] → [0551
Printer Mechanical Fine Adjustment] button.
<LP5500R>
2. Select “Upper” for “Magazine”.
• Prints 1 and 2 are output in about 3 minutes.
<LP5700R>
Print1
Print2
NOTE: Beginning of back printing shows the leading end of

the test print.
2) Add +5 to the value in the “Offset-b” box.
4. Measure the feed lengths for the two prints and record them.
3) Perform the test printing with the widest paper.
5. Select the ID for the magazine printed.
4) Check that there is no fold at the left-hand leading end of
6. Enter the measured value in each “Measured value” box for
the prints.
“Print 1” and “Print 2”.
5) If there is corner fold, repeat Step 1) through 4).
6) Click the [Set] button.
8. Exchange the upper and lower magazines.
9. Repeat Steps 2 to 9 for the lower magazine.
44
3. Condition Setup
10. Repeat Steps 1 to 9 for all magazines to be used. 6. Move the cursor to “A: Left measured value” and enter the
measured A value.
7. Move the cursor to “B: Right measured value” and enter the
measured B value.
3.2.18 Main Scanning/Laser Beam Sync.
Rough Adjustment (Menu 0547) 8. Click the [Enter] button of “Width direction (main scanning
position)”.
1. Click the [0547 Main Scanning Position Adjustment/Laser
Beam Sync. Rough Adjustment] button. 9. Move the cursor to “C: Top measured value” and enter the
measured C value.
10. Click the [Enter] button of “Feeding direction (sub-scanning

position)”.
3
11. Find the X coordinate which has the minimum color drift on 3.2.18
the print for the vertical lines using an inverted magnifier 3.2.19
(x20-40), and record the coordinate value and the drifted
color (CMY) order from the left.
12. Check and record the drifted color (CMY) order of the sub-
scanning line from the top using an inverted magnifier (x20-
40).
13. Move the cursor to “X(Width)” and enter the measured X

value
14. Move the cursor to “Y(Feed)” and enter the measured Y

2. Make sure a roll of narrowest width paper is set on the upper value.
magazine table in the printer.
15. Click the [Enter] button of “Coordinate with least amount of
3. Select “Upper” for “Magazine”. color drift”.
4. Click the [Print] button. 16. Click the [Close] button.
3.2.19 Laser Beam Sync. Fine Adjustment Print

(Menu 0548)
1. Click the [0548 Laser Beam Sync. Fine Adjustment Print]
buttons.
• The print is outputted in about two minutes.

←→
A→ ← → ←B
Sub-Scanning Line
Rough Adjustment
Block
2. Move the cursor to “Order of drifted colors for main scanning”

and enter the drifted color order from the left recorded in
“Main Scanning Position Adjustment/Laser Beam Sync.
Rough Adjustment (Menu 0547)”.
3. Move the cursor to “Order of drifted colors for sub-scanning”

and enter the drifted color order from the top recorded in
5. Measure the A, B and C dimensions of the print, then record “Main Scanning Position Adjustment/Laser Beam Sync.
them. Rough Adjustment (Menu 0547)”.
NOTE: Accuracy of measurement: Within 0.5mm
45
3. Condition Setup
4. Click the [Print] button. 3.2.20 Feeding Position Sensor Fine

Adjustment (Menu 0553)
1. Click the [0553 Feeding Position Sensor Fine Adjustment]
button.

3 NOTE: The adjustment print has 20 or 25 vertical and
horizontal lines.
3.2.20
2. Install the magazine for narrowest paper on the upper

magazine table and the magazine for widest one on the lower
magazine table.
3. Select “Upper” for “Magazine”.
• After about three minutes, adjustment prints 1 and 2 are

output.
5. Measure the feed length of prints 1 and 2 and record them.
6. Enter the recorded values in the “Measured” boxes for “Print

5. Find numbers that have the minimum color drift on the output 1” and “Print 2”.
print for the vertical and horizontal lines using the magnifier
(x20-40). 7. Click the [Calculate] button.
6. Move the cursor to “Best main scanning position” and enter • New adjustment value is appears in the “Calculated” box.
the number of the vertical line found.
7. Move the cursor to “Best sub-scanning position” and enter

the number of the horizontal line found.
8. Select “All IDs”.
9. Enter the calculated value in the “New” box for “Upper”.
10. Select “Lower” for “Magazine”.
11. Repeat Step 4 through 8.
12. Enter the calculated value in the “New” box for “Lower”.
46
3. Condition Setup
3.2.21 Image Position Initial Setting 3.2.22 Print Upkeep Printing (Menu P.O.C. 6)
(Menu 0554)
1. Load the master paper magazine.
1. Click the [0554 Image Position Initialization] button.
2. Click the [Print Upkeep Printing 6] button.
3
3.2.21
3.2.22
2. Install the magazine for narrowest paper on the upper

magazine table and one for widest paper on the lower 3. Click the [Print] button.
magazine table.
• The message “Creating condition upkeep print” appears.
• Prints 1 and 2 of the upper magazine and print 3 of the

lower magazine are output in about 2 minutes.
A
C C C

F E
D B D B F
Print2 4. Adjust the width guide to fit the condition upkeep print.
Guide Densitometer
E E
Print1 Print3
NOTE: Beginning of back printing shows the leading end of

the test print.
4. Print 1 of the upper magazine: Measure A to F dimensions

and enter them.
Print 2: Measure C to E dimensions and enter them.
Print 3 of the lower magazine: Measure B to F dimensions
EZ634
and enter them in the “Print 3” boxes.
47
3. Condition Setup
5. Insert the print into the densitometer and press the [START]
button.
Densitometer
[START] Button
3
3.2.22
Condition
Setup Print
L2997
6. Click the [Dense.Measure.] button.
• The message “Measuring density of condition upkeep

print” appears.
• The measurement starts and the result appears on the

screen.
• The message is cleared.
8. If the result is NG, repeat Steps 3 to 7 until the result is OK.
9. Click the [END] button.
48
4. Processing Chemical (CP-49E) Preparation
4.1 Handling Precautions • Store chemicals in a safe place out of reach of

children.
• Waste solutions should be disposed of in
* Processing chemicals should be handled in accordance with
accordance with the ordinances governing the
the precautions indicated on the boxes and labels of the
handling of industrial waste products in your
respective chemicals.
locale. The P1-R chemical in the CP-49E
! CAUTION replenisher cartridge and the Component A of
the P1 start-up chemical fall into the category
of industrial waste. Should you have any
questions concerning these chemicals, consult
Protective Gloves Safety Goggles
your service representative.
* Special note should be taken regarding the following properties

• Always wear protective gloves and safety
of the CP-49E chemicals. 4.1
goggles when handling chemicals with the
above indications. This is recommended even
! CAUTION • The P1-R chemical of the Replenisher
for chemicals without these indications. For
greater protection, the use of a protective
Cartridge PC and Component A of the P1
Start-up Chemical
4
mask and apron is also recommended.
These components contain P-
• Wash hands thoroughly after handling
phenylenediamine and may thus cause skin
processing chemicals or solutions.
and eye irritation if improperly handled.
• The P2-RA Chemical of the Replenisher
Cartridge PC and Component A of the P2
Start-up Chemical
These components cause oxidation in metals.
They may produce harmful ammonia gas if
mixed with a chlorine-based bleach
(hypochlorite) or an alkaline (P1-R or N1-RA).
• Any spilled chemicals should be wiped up
• The P2-RB Chemical of the Replenisher
immediately.
Cartridge PC and Component B of the P2
• Use caution when mixing chemicals as certain
Start-up Chemical
mixtures may produce toxic gases.
These components may produce harmful
• If you get any chemical on your skin or in your
ammonia gas if mixed with a chlorine-based
eyes, immediately flush the affected part with a
bleach (hypochlorite) or an alkaline (P1-R or
great amount of water.
N1-RA). They may also produce harmful sulfur
• Swallowing chemicals may be harmful to
trioxide gas if mixed with an acid.
health. If you swallow any chemical or get any
• FSC100 (Fuji Super Conditioner)
in your eyes, seek medical attention
This component contains dichloroisocyanurate
immediately and show the physician the
and may thus produce harmful chlorine gas if
information printed on the box or label of the
mixed with an acid.
chemical(s) involved.
• In some countries, chemicals carrying a
poison label are required by law to be stored
under lock and key. You are responsible for
ascertaining and complying with the
regulations concerning the handling of
poisonous substances that apply in your
country.
49
4.2 Solution Preparation Tools and Procedure
Tools Preparation Procedure

• Measuring Cup (5L) • Level Gauge 1. Drain the processing tank (properly dispose
of the drained solution).
2. Remove the processing rack.
3. Clean the processing tank and rack with
running water (preferably warm water) and a
sponge or soft cloth. Do not use any
abrasive material such as a scrub brush.
4. Prepare the solution in accordance with the
4.2 “4.4 Preparing Processing Solutions (CP-
4.3 49E) for LP5500/LP5700”.
5. Thoroughly clean the solution preparation
tools with water. Ensure that they are free of
4 EZ1129 processing solution incrustations so as to
avoid problems with the ensuing solution
preparation.
• Fuji Rinse Saving System FRSS10 L2945
IMPORTANT
Use the dedicated measuring cup for P1
solution preparation. If the measuring cup has
contained other solutions, thoroughly clean it
before P1 solution preparation.
4.3 Chemicals
Name Code Packing Units Components Quantity*

Color Developer Startup Chemicals P1 To make 3.7 L A+B × 3 boxes
Bleach-fix Startup Chemicals P2 To make 3.7 L A+B × 3 boxes
Super Rinse Replenisher
FSC100 To make 5 L×100 Tablets 5 tablets
(Fuji Super Conditioner)
P1-R
Replenisher Cartridge PC 2 Cartridges (PC × 2) P2-RA × 1 cartridge
P2-RB
NOTE: Processing capacity of one replenisher cartridge : 111 sq.m (Approximately 10,000 prints of 3R-size)
*Required quantity to initial installation.
50
4.4 Preparing Processing Solutions (CP-49E) for LP5500R/LP5700R

* Prepare the processing solutions by following the numerical order shown. If these steps are not followed, abnormality of solutions may
result.
P1 Solution Preparation (Tank Capacity: 11 liters)

1. Water 3 liters (15 to 40 ˚C) 2. Water 2 liters and three 3. Water 2 liters and three 4. Insert P1 rack.
bottles of P1A bottles of P1B 5. Water (about 1.8 liters) up to
P1 line on gauge
P1A
P1B
P1A
P1B
A
B
P1
P1
Circulation Filter 4.4
P1 Line on
4
Water 3 liters Water 2 liters Water 2 liters Gauge
Water
(about 1.8 liters)
P2 Solution Preparation (Tank Capacity: 11 liters)

1. Water 3 liters (15 to 40 ˚C) 2. Water 2 liters and three 2. Water 2 liters and three 4. Insert P2 rack.
bottles of P2A bottles of P2B 5. Water (about 1.5 liters) up to
P2 line on gauge
P2A
P2B
P2A
P2B
A
2B
P2
Contamination-prevention
Cover
Circulation Filter
P2 Line on
Water 2 liters Water 2 liters Water 2 liters Gauge
Water
(about 1.5 liters)
PS Solution Preparation
(Tank Capacity: PS1: 6.4 liters/PS2: 6.1 liters/PS3: 6.1 liters/PS4: 6.7 liters)
1. Solution of water and FSC100 (1 tablet) 2. Deionised water (FRSS processing water) 3. PS4 to PS1 racks
and FSC100 solution
Capacity
PS1 6.0 liters
PS2 6.0 liters
FSC100 (1 tablet) PS3 7.0 liters rPS1 ePS2 wPS3 qPS4
Plastic Film Case
PS4 7.0 liters
Deionised Water
FSC100 Solution
L21064 L21066
51
Difficult Transport
5. LP5500R/LP5700R’s Parts Removal
If the LP5500/LP5700 cannot be brought as it is to its installation location, parts can be removed from it.
Level 2
745mm
Level 1
801mm
836mm
5.1
5 L21111
5.1 Level 1 (Width: 801mm) 5. Remove the processing solution cooling air filter holder.
6. Remove the screw and then the splash-prevention cover.

Removal
7. Remove the five screws and then the processor front cover.
(Width: 812 mm)
2. Open the water supply port door.
Splash-prevention Cover
4. Loosen the screw and remove the water supply port inner
Screws (5)
cover.
Screw
Circulation
Filter Tray Water Supply Port Screw
Inner Cover
Processing Solution
Cooling Air Filter Holder Processor Front
Cover
L2325
Water Supply Port

Replenisher Door
Box Door
L2324
52
8. Loosen the two screws and remove the upper connector 14. Loosen the two screws, open the two clamps and remove the
cover. fan bracket.
9. Loosen the two screws and remove the lower connector

cover.
10. Remove the four screws and then the fan duct.
Upper Connector Fan Duct Screws (2)

Cover
Screws (2) Clamps (2)

Fan Bracket
L21105
15. Move the replenisher filters to one side.
16. Loosen the six screws and remove the solution drain cocks
Screws (4) Lower Connector Screws (2)
Cover
L2919
from the bracket.
5
17. Remove the four screws and then the solution drain cock
section tray.
11. Loosen the two screws and remove the lower connector
bracket.
12. Disconnect all connectors, open the three clamps and move
the lower connector bracket to one side.
Screws (2)
Replenisher
Screws (6)
Screws (4) Filters
Solution Drain Cocks
Solution Drain Cock
Section Tray
L21106
Lower Connector Bracket Clamps (3) 18. Remove the four screws and then the tray bracket.
All Connectors
L21103
13. Remove the two screws, open the clamp and move the upper
connector bracket to one side.
Fan Bracket Screws (2)
Screws (4)
Tray Bracket
L21107
Clamps (2)
L21104
53
19. Loosen the two screws and remove the other one securing 5.2 Level 2 (Width: 745mm)
the water supply port assembly.
Removal
1. Remove the parts for Level 1 (see Section 5.1).
2. Open the magazine door.

Screw
Screws (2)
(Loosen)
5.2 Water Supply Port Assembly

L2649
Magazine Door
5 20. Loosen the hose clamp, disconnect the hose and move the
water supply port assembly to one side.
L2206
3. Loosen the three screws and remove the other one then the
printer front-right cover.
Water Supply Clamp
Port ASSY
Screws (3) (Loosen)
Printer Front Right Cover
Hose
L2923
Reinstallation
Reinstallation is essentially in the reverse order of removal.
Screw (Remove)
L2339
4. Remove the three screws securing the magazine door hinge

bracket and open the magazine door and hinge section
together.
Screws (3)
L2340
54
5. Remove the four screws securing the hinges and then the 9. Disconnect the operation panel connector (JKEY1) and
magazine door assembly. remove the printer top cover.
Screws (4)
Screws (4)
Magazine
Door
Printer Top Cover
L2918 JKEY1 Connector

L2292
6. Pull the lock release lever and remove the left cover.
10. Loosen the screw and remove the other one then the
Lock Release Lever replenisher box door open/close detecting interlock switch 5
bracket.
Screws (Loosen)
Screw
Left Cover
L2209
7. Loosen the two screws and remove the other two screws
then the left lower cover.
Interlock Switch Bracket
Screws (2) L21108
11. Remove the screw and then the replenisher cartridge setting
sensor bracket.
Screws (2) (Loosen)

Left Lower Cover Screw
L2382 Replenisher Cartridge
Setting Sensor Bracket
8. Remove the four screws securing the printer top cover. L2678
55
12. Remove the screw and then the replenisher cartridge box 16. Loosen the four screws and remove the other six screws then
upper/lower sensor cover. the replenisher cartridge box unit.
Replenisher Cartridge Box Screws (6)

Screw (Loosen)
Upper/Lower Sensor Cover Screw (Loosen)
Screw Replenisher Cartridge
Box Unit
L2685 Screw (Loosen)

Screw (Loosen)
L2688
13. Remove the screw and then the replenisher cartridge box
upper/lower sensor bracket.
17. Loosen the seven clamps, disconnect the seven hoses and
5 Replenisher Cartridge Box remove the replenisher cartridge opening unit.
Screw Upper/Lower Sensor Bracket
Replenisher Cartridge Open Unit
L2686
Clamps (7)
Hoses (7)
14. Open the four right-hand side clamps and six left-hand side L2922
clamps.
18. Loosen the six replenisher pump joint nuts then remove the
15. Disconnect the motor connector and open the clamp. six valves and pump bracket.
Connector NOTE: Take care not to adhere dust to the valve or the pump
Clamps (4) output may be changed.
Clamp
Clamps (6)
L2684
Joint Nuts
Pump Bracket
L2924
56
19. Loosen the two screws and remove the replenisher pump 22. Open the four clamps, loosen the two screws and remove the
bracket. PS circulation pump bracket.
Replenisher Pump Bracket Screws (2)
PS Circulation Pump Bracket Clamps (4)

Screws (2) L21109
L2925
23. Remove the two screws securing the pump.

20. Remove the three screws and then the magazine deck upper
light shield cover. 24. Loosen the two inlet/outlet clamps and remove the pump
Screws (3) Light Shield Cover

from the hoses.
5
L2926
Hoses (2)
Clamps (2)
21. Remove the nine screws and then the power supply/electrical
equipment section inner cover.
Inner Cover Screws (2)

L2683
25. Loosen the screw and remove the other one then the
processor front cover mount bracket.
Screws (Loosen)
Screws (9)
L2927
Mount Bracket Screw

L21110
Reinstallation
Reinstallation is essentially in the reverse order of removal.
57
Appendix
6. Installation Layout Plan

6.1 Layout Sheet Water Drain Valve Power Supply
Ventilation Fan Plug Socket
Water Solution Drain Valve Ratio : 30cm/1cm
6.1
58
6. Installation Layout Plan
6.2 Profile of Facility
Note : Cut along dotted lines and attach on the layout sheet. (Racio : 30cm/1cm). ( Cut here)
LP5500R/LP5700R
820✕1,515 mm
SP3000
FP363SC FP563SC
567✕1,248 mm 607✕1,324 mm
IN IN
6.2
FRSS10 6
215✕470 mm
FP363SC AL FP563SC AL
IN IN
567✕1,460 mm 607✕1,536 mm
Rack
450✕900 mm Table Table
730✕1,060 mm 700✕1,200 mm
Rack
450✕900 mm
Table Table
730✕1,060 mm 700✕1,200 mm
Rack
450✕1,200 mm
59
7. Accessory List
No. Part Name Part Number Quantity Shape (Remarks)

1 Contamination-prevention Cover 350D1060246C 1
2 Leg Rest 362G03102A 4
L21077
3 Control Strip Holder 12A1016141 1
L21079
4 Rack Tray 373S0002 1
7
L21084
5 Solution Level Gauge 396D1060488C 1
L21080
6 Sponge 403G02002 1
L21078
7 Circulation Filter Replacement Jig 339C1024963B 1
L21076
60
7. Accessory List
8 Cleaning Bottle 359G03726 1
L21081
9 PS4 Solution Funnel 371D1062653B 1
L2276
10 Large Size tray 362D1061301B 1
L21075
11 1394 Cable 136C1059859A 1 7
L21082B
12 Hose 370D1062654B 1 For PS Tank Solution Draining

13 Data Backup FD 114C1058873A 1
L21083
14 Roller cleaning jig 403C1134542 1
61
7. Accessory List
15 Tray 362C1134539C 1
16 Lubricant oil 891G02003 1
62
FUJIFILM Corporation
7-3, Akasaka 9-chome, Minato-ku, Tokyo 107-0052, Japan
Ref.No. PP3-A1405E 012210 FP

Fuji LP5500R/LP5700R INSTALLATION MANUAL

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Fuji LP5500R/LP5700R INSTALLATION MANUAL

Uploaded by

Copyright:

Available Formats

INSTALLATION MANUAL

Precautions Generally Applying to All Servicing Operations

Installation Manual Appropriations

2. Manual usage is restricted to FUJIFILM equipment-related technical and service personnel.

4. Prior consent from FUJIFILM is required in regard to the following.

• Manual copying in whole or in part.

4. Processing Chemical (CP-49E) Preparation 4

5. LP5500R/LP5700R’s Parts Removal 5

6. Installation Layout Plan 6

1. Installation Conditions .............................................................................................................................. 7

1.1 Dimension and Weight.......................................................................................................................... 7

LP5500R/LP5700R Installation ............................................................................................................... 14

2. Machine Installation ................................................................................................................................ 14

2.1 Tools Required ................................................................................................................................... 14

3. Condition Setup ....................................................................................................................................... 31

3.1 Condition Setup Procedure Table....................................................................................................... 31

4. Processing Chemical (CP-49E) Preparation ................................................................................... 49

4.1 Handling Precautions.......................................................................................................................... 49

5. LP5500R/LP5700R’s Parts Removal ................................................................................................ 52

5.1 Level 1 (Width: 801mm)...................................................................................................................... 52

6. Installation Layout Plan ......................................................................................................................... 58

6.1 Layout Sheet....................................................................................................................................... 58

7. Accessory List .......................................................................................................................................... 60

1.1 Dimension and Weight

1.1.2 Laser Printer/Paper Processor (LP5500R/LP5700R with SU1400AY)

1.2 Installation Space and Floor Conditions

NOTES: • The LP5500R/LP5700R is shipped with the sorter removed.

1.2.2 Installation Space

1.2.4 Ceiling Height 1.2.4

Ceiling height: 2,400 mm (94.5 inches) minimum.

1.2.5 Floor Conditions

Weight applied to each caster of LP5500R/LP5700:R approximately 150 kg (330 lbs)

Make sure the floor is level and vibration-free.

1.2.6 Location of the Level Adjustment Bolts

1.3 Indoor Environment REFERENCE:

1.3.2 Temperature and Humidity

Keep the ambient relative humidity within a range from 30 to 70 %.

Maintain the ventilation conditions specified below.

1.4 Power Supply and Water Supply/

1.4.2 Providing the Power Supply

1. Provide a circuit breaker fitted with an ammeter on the wall

2. Use a cable for the power connections having the current-

3. The figure below shows the position of the hole through

See Figure 125 mm

1.4.3 Water Supply/Drainage Facilities

2 2.1 Tools Required

• Phillips and flatblade screwdrivers • Open-end wrenches • Ruler (30cm)

• Stubby screwdriver (phillips head) with

• Level (Length: 250 mm maximum) with

EZ1123 • Thermometer to measure (30 – 40°C)

• Grounding wrist band

2.2 Installation Preparations and Unpacking 2.3 Power Connection

• Control strips (Frontier)

• Negative films and papers for test printing Magazine Door

• Note the machine’s serial number.

3. Loosen the two screws, and remove Single Phase: 3-phase/3-wire:

4. Check the TB2 terminal block

NOTE: The LP5500R/LP5700R is YEL YEL

2) Change the connection of the wires

5. Reinstall the printer rear lower cover.

6. Close the printer rear upper cover and

1. Loosen the two screws, remove the

2.4.1 Rear of Processor 2. Remove the tapes securing the guide

2 processor exhaust fan. Tapes