Shop Manual Cummins KTA19G ESN 41097913 CPL 4153

ENGINE MODEL : KTA19G
ENGINE S/N : 41097913

CPL : 4153
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Engine Dataplate
BASE ENGINE INFORMATION
Upfit Original
Engine Serial Number 41097913
Vehicle ID Number
Shop Order # SO46146
Plant CQP - CHONGQING ENGINE PLANT - JV
Build Date 21 Jan 2008
Warranty Start Date
Customer Number 99999
Customer Name
ECM Code Not Available For This Engine
Fuel Pump Part # 3070123
Fuel Pump Calibration ES01
Film Card K
Engine Config # D193091DX02
CPL # CPL4153
EPA Model Name
Marketing Model Name KTA19-G4(750)
Service Model Name K19
http://www.cummins.com Page 2 of 136

Table of Contents
Content For Engine Serial Number (ESN): 41097913
Option Information (ORIGINAL)

Option Repair Group Group Name Page Number
es8029 05.06.1 Accessories,Ele Starting 6
ad4007-01 09.03 Accessory Drive Pulley 8
pp4153-01 10.01 Aftercooler Core 9
ac4040-02 10.04 Air Cleaner 11
ee8080-05 13.02 Alternator 13
ee4023-02 13.02.3 Alternator Mounting 14
ap4070 01.06.1 Approval,Agency 16
fo4025-01 07.02 Arrangement,Oil Fill 17
tb4046 10.06.1 Arrangement,Turbocharger 18
hd4067 12.04 Auxiliary Pump Mounting 20
ss4021-01 03.01 Bracket,Lifting 22
br4039-05 03.02 Breather Location 24
bp4026-04 04.01 Cam Follower 26
pp4153-01 01.07 Camshaft 28
bp4026 01.07 Camshaft Mounting 29
pp4153-05 01.04 Connecting Rod And Piston 30
xs8028-02 11.01.1 Connection,Exhaust Outlet 32
xs8029-01 11.01.1 Connection,Exhaust Outlet 33
wi4004-03 08.07.1 Connection,Water Inlet 34
wo4002-02 08.07.1 Connection,Water Outlet 35
tc4027 16.05 Cooler,Tor Converter Oil 36
ob4838-06 07.02 Cover,Hand Hole 38
bp4026-01 01.02 Crankshaft And Bearings 40
pp4153-02 02.01.1 Crosshead Valve 42
fp4106 05.13 Cummins Efc Governor 43
bp4026-05 01.01 Cylinder Block 45
pp4153-04 02.01 Cylinder Head 48
da4018-03 01.02.2 Damper,Vibration 50
fh8717 16.01 Device,Signal Generating 51
xs8098 11.02 Exhaust Muffler 52
xs8098 11.01.1 Exhaust Outlet Connection 54
fa4126-03 08.03 Fan Drive Arrangement 55
ff4013-03 06.04 Filter,Fuel 58
lf4050-03 07.03 Filter,Lubricating Oil 59
of4003-02 07.03 Filter,Oil Bypass 61

fw4006-01 16.02 Flywheel 63
fh4018-02 16.01 Flywheel Housing 65
ff4705-03 06.04.1 Fuel Connections 67
fp4106 05.21 Fuel Injection Pump 68
fp4815-03 09.01 Fuel Pump Drive 70
ob4072-03 07.02 Gauge,Oil Level 72
em4058-08 16.03 Gear Cover And Housing 73
em4703-02 01.06 Gear Cover And Housing 76
em4703 16.03 Gear Cover Mounting 78
im4738 10.01 Housing,Thermostat 80
hd4067 09.04 Hydraulic Pump 82
pp4153-02 06.01.1 Hydro-Mechanical Stc 84
bp4026-01 01.07.1 Idler Gears 87
ca8048-01 10.04.2 Indicator,Restriction 89
pp4153-01 06.01 Injector 90
bp4026-01 06.01.5 Injector Mounting 92
im4006-01 10.01 Intake Manifold 93
im4727-03 10.01 Intake Manifold 95
tc4027-03 07.05 Lube Oil Cooler 97
bp4026-01 07.06 Lube Oil Pump 99
fh8717-01 16.01.1 Magnetic Pickup 101
es8029-03 13.10 Magnetic Switch 102
wm4003-01 08.06 Manifold,Water 103
st4073 13.05 Motor,Starting 104
op4716-04 07.01 Mounting,Oil Pan 105
st8704 13.05 Mounting,Starting Motor 107
of4703 07.03 Oil Bypass Filter 108
of4703-02 07.04 Oil Bypass Filter 109
tc4702-01 07.05.1 Oil Cooler Connection 110
bp4026-02 06.01.6 Oil Manifold 111
op4019-06 07.01 Oil Pan 113
tc4702 16.05 Plumbing,Tor Cnv Cooler 115
tb4748-08 10.06.1 Plumbing,Turbocharger 116
ad4006-02 09.03 Pulley,Accessory Drive 118
fr4213 99.01 Rating,Fuel 119
wf4008-04 08.08 Resistor,Corrosion 120
bp4026 03.01 Rocker Lever And Housing 122
fp471 05.01 Seal Fuel Pump 124
4089391 17.02 Set,Lower Engine Gasket 125

3800726 17.02 Set,Single Head Gasket 127
3800727 17.02 Set,Upper Engine Gasket 128
st8704 13.05.1 Starter Mounting 129
im4738 08.07 Thermostat Housing Assembly 130
pp4153-01 10.06 Turbocharger 132
wp4009-10 08.01 Water Pump 134

Parts Catalog - Option Detail
Electronic Parts Catalog - Option Detail

Option Group Graphic Film Card Date
ES8029 05.06.1 st401gh K 12-JAN-08
Engines KTA19GC, KTA19GC CM558, QSK19 CM500, QSK19 CM850 MCRS, K19, QSK19G, QSK19 CM2150 MCRS
SMALL | MEDIUM | LARGE
Add Part to Cart Ref No Part Number Part Name Required Remarks
ES8029 Ele Starting Accessories Ele Starting Accessories
24volt insulated magnetic
switch
For use with single or dual
positive engagement electric
starter/starters.
Secured to the starter
mounting flange.
When engine wiring and
electric starters are
specified, this option must
be selected.
1 S 224 Nut, Heavy Hexagon 4 1/4 - 20 UNC
2 S 600 Washer, Lock 4 1/4 in
3 S 631 Washer, Plain 4 1/4 in.
4 3408250 Isolator, Vibration 2

5 3050692 Switch, Magnetic 1
6 3062483 Bracket, Magnetic Switch 1


AD4007-01 09.03 ad400gh K 12-JAN-08
AD4007-01 PULLEY,ACCESSORY DRIVE Pulley to drive alternator.
Right side of engine.
1 3002331 Pulley, Alternator 1


PP4153-01 10.01 pp402gs K 01-AUG-02
PP4153-01 Aftercooler Core Aftercooler Core
1 206808 Seal, Grommet 2
2 3070889 Cover, Aftercooler 1
3 3001301 Retainer, Seal 2
4 3001304 Gasket, Aft Housing 2
5 3001305 Gasket, Connection 2
6 3347739 Housing, Aftercooler 1

7 3011829 Screw, Captive Washer Cap 3 3/8 - 16 X 4 7/8 in
8 3014766 Screw, Captive Washer Cap 8 3/8 - 16 x 1 3/64 in.
11 3200783 Plate, Cover 1
12 3001299 Core, Aftercooler 1


AC4040-02 10.04 ac403gv K 07-APR-05
AC4040-02 Air Cleaner Air Cleaner
Fleetguard AH1932700
normal duty air cleaner.
Mounted horizontally on SAE
#0 flywheel housing.
Includes air cleaner cap.
1 125741 Clamp, T Bolt 1 6 in.
2 140313 Clamp, T Bolt 2 6 1/8 in
3 3001870 Tube, Air Inlet 1

4 3017003 Cap, Air Cleaner 1
3022323 Mtg, Air Cleaner 1
6 103023 Screw, Hexagon Head Cap 4 7/16 - 14 X 1"
7 3000082 Washer, Plain 4 15/32"
3022325 Mtg, Support 1
8 S 109 Screw, Hexagon Head Cap 4 3/8 - 16 x 7/8 in.
9 S 145 Screw, Hexagon Head Cap 2 1/2 - 13 X 1 1/4 in
10 108330 Washer, Plain 4 3/8 in
11 203310 Washer, Plain 2 9/16 in
12 3025458 Plug, Pipe 1 1/8 NPT
13 3030514 Hose, Elbow 1
14 3030782 Hose, Elbow 1
15 3034735 Bracket, Air Cleaner 1
4067603 Mounting, Air Cleaner Stra 1
18 69832 Nut, Regular Hexagon 2 5/16 - 18 UNC
19 197221 Strap, Air Cleaner 2
20 4095069 Cleaner, Air 1 Fleetguard P/N AH1932700
21 3175623 Clamp, T Bolt 1 7 3/4"


EE8080-05 13.02 ee400go K 12-JAN-08
EE8080-05 Alternator 24volt 35amp 20si 300 Delco
Remy alternator with integral
regulator.
Negative ground. (Shotts)
ground strap included.
1 3016627 Alternator 1
2 3202162 Wire, Ground 1


EE4023-02 13.02.3 ea400ga K 12-JAN-08
EE4023-02 Alternator Mounting Mounting parts for Delco Remy
and
Leece Neville model
alternators.
Mounted in standard location
and belt driven at 2.92 times
engine speed. For belt
driven fan drive arrangement
only.
Includes link, belt and 5

groove alternator pulley with
belt and pulley supplied in
the kit.
Alternator mounting bracket
is part of fan options.
1 206996 Belt, V Ribbed 1
2 3002323 Pulley, Alternator 1
3200769 Alternator Mtg 1
5 70897 Nut, Lock 1 1/2 - 20 UNF
6 111445 Washer, Lock 2
7 158829 Screw, Hexagon Head Cap 1 1/2 - 20 X 6 1/2"
3201188 Link, Adjusting 1
9 S 253 Nut, Regular Hexagon Jam 1 1/2 - 20 UNF
10 206202 Nut, Regular Hexagon Jam 1 1/2 - 20 UNF
11 3201185 Bolt, Eye 1 Serviced as 3201188
12 3201186 Bolt, Eye 1 Serviced as 3201188
13 3201187 Link, Adjusting 1 Serviced as 3201188


AP4070 01.06.1 ap400gb K 19-DEC-08
AP4070 Agency Approval Agency Approval
Certified By: None
Application: Power
Generation cert level: None
special allowance: Nsps cert
agent: None comment:
Cannot be used in the US
Fuel Type: Diesel
manufacturer of record:
Cummins
1 3655816 Dataplate 1


FO4025-01 07.02 cm400gh K 12-JAN-08
FO4025-01 Oil Fill Arrangement Oil fill located on no. 4
cam follower cover.
1 107981 Cap, Filler 1 Komatsu #07025-00100
2 3628755 Cover, Camshaft 1
3 3200414 Bracket, Oil Tube 1


TB4046 10.06.1 xm400gq K 17-AUG-96
TB4046 Exhaust Manifold/Turbo Mou Dry exhaust manifold and air
crossover connection for the
top mounted turbo with front
exhaust on KTA19-G3 and
KTA19-G4. Includes high
temp exhaust manifolds
and premium mounting
hardware.
1 3046286 Spacer, Mounting 20

2 3046283 Screw, Hex Flange Head Cap 20 7/16 - 14 X 3"
3 3088317 Lockplate 12
4 3043097 Gasket, Exhaust Manifold 6
5 3035310 Washer, Plain 4 3/8"
6 3066497 Screw, Hex Flange Head Cap 1 7/16 - 14 X 5 1/2"
7 3037824 Manifold, Exhaust 2
8 3016139 Connection, Air Crossover 1
9 3040839 Screw, Captive Washer Cap 2
10 3010915 Stud 4
11 3056158 Nut, Hexagon Flange 4 3/8 - 24 UNF
12 140315 Clamp, T Bolt 2 3 7/8"
13 3035624 Screw, Captive Washer Cap 2 3/8 - 16 X 1 1/2"
14 3016142 Hose, Plain 1
16 3080980 Manifold, Exhaust 1
17 206576 Gasket, Turbocharger 1


HD4067 12.04 hd400gg K 12-JAN-08
HD4067 Auxiliary Pump Mounting Cover plate for rear of front
gear cover when no hydraulic
pump drive provision is
specified.
MP45143 Insert, Pump Drive 1
1 S 604 Washer, Lock 1 3/8 in.
2 S 103 D Screw, Hexagon Head Cap 1 3/8 - 16 X 1 1/4 in
3 3003123 Insert, Pump Drive 1
3016724 Mtg, Cover Hyd Pump 1

4 3007380 Gasket, Hydraulic Pump 1
3017932 Idler Hole Plug Mtg 1
6 S 123 A Screw, Hexagon Head Cap 1 5/8 - 18 X 2"
7 3017346 Washer, Plain 1 5/8"
8 3200772 Washer, Plain 1 5/8"
9 3201609 Cover, Hyd Pump Flange 1


SS4021-01 03.01 ss400gg K 17-OCT-88
SS4021-01 Rocker Lever And Housing Rocker Lever And Housing
Rocker housings for use with
hydraulic variable timing.
Includes bosses between
rocker housings for lifting
of engine. Rear rocker
housing is machined for
mounting of air cleaner
bracket.
3047708 Housing, Rocker 1
3039100 Assy, Rocker Lever Housing 1
1 205129 Dowel, Ring 1
2 3202198 Housing, Rocker Lever 1
3 S 995 Plug, Pipe 1 3/4 NPT.
3039097 Assy, Rocker Lever Housing 5
1 205129 Dowel, Ring 1

4 3177713 Housing, Rocker Lever 1


BR4039-05 03.02 br401gg K 12-JAN-08
BR4039-05 Breather Location Crankcase breathers mounted
on #1, #3 and #5 valve
coveers.
Includes tube for venting
engine to a point below the
pan ledge on right side rear
of engine.
1 43828 Clamp, Hose 6 9/16 - 1 1/16 in
2 64709 Spacer, Mounting 2

3 64775 Hose, Plain 3
4 67950 Clip 2 # 16
5 209773 Clamp, Hose 2 3/4 - 1 3/4 in.
3007114 Cover, Rocker Arm Hsg 3
6 156810 Breather, Crankcase 1 Purchase From Fleetguard
7 219065 Baffle, Breather 1
8 3000528 Nut, Spring 2 3/16"
9 3010396 Cover, Rocker Lever 1
3010249 Cover, Rocker Hsg Mtg 6
10 3044413 Screw, Captive Washer Cap 1 3/8 - 16 X 2"
12 4922219 Gasket, Rocker Lever Cover 1
13 3010388 Cover, Rocker Lever 3
15 3046834 Tube, Breather 1
16 3046838 Tube, Breather 1
17 3200316 Hose, Plain 1


BP4026-04 04.01 bp400gc K 05-MAR-03
BP4026-04 Cam Follower Cam Follower
1 205439 Ring, Retaining 12
3081413 Lever, Cam Follower 6
2 3081411 Lever, Cam Follower 1
4 4009479 Pin, Cam Follower Roller 1
5 3062141 Roller, Cam Follower 1
6 213559 Socket, Cam Follower 1
3039164 Lever, Cam Follower 12

3 205438 Lockwire 1
6 213559 Socket, Cam Follower 1
7 205069 Lever, Cam Follower 1
8 4009248 Pin, Cam Follower Roller 1
9 3016826 Roller, Cam Follower 1
10 3078218 Shaft, Cam Follower 6
205227 Plug, Expansion 2
3077538 Shaft, Cam Follower 1
$MOUNTING PARTS
13 3002886 Screw, Cam Follower Shaft 12
16 3002993 Dowel, Ring 12
17 3040721 Gasket, Cam Fol Housing 6
19 127362 Washer, Plain 36 3/8 in
$PUSH RODS
20 3017961 Rod, Push 6
21 3057139 Rod, Push 12


PP4153-01 01.07 cg400gc K 22-SEP-97
PP4153-01 Camshaft And Gear Camshaft And Gear
1 3076767 Camshaft 1
3 207248 Gear, Camshaft 1 Replace With 4953348
4 216294 Key, Offset Woodruff 1
6 3007971 Bearing, Camshaft Thrust 1
$Mounting
2 S 112 Screw, Hexagon Head Cap 2 3/8 - 16 X 1 in
5 68908 Lockplate 2
9 3040722 Gasket, Camshaft Cover 1


BP4026 01.07 bp400ga K 05-APR-96
BP4026 Camshaft Mounting Camshaft Mounting
2 68908 Lockplate 2


PP4153-05 01.04 cx400gb K 26-JUN-03
PP4153-05 Connecting Rod And Piston Connecting Rod and Piston
KTA19-G4 D193091DX02 rated at
755 HP at 1800 RPM and 675 HP
at 1500 RPM. Includes hydro-
mechanical STC, premium dual
ni-resist pistons, tribaloy
valves, tribaloy seats and
valve rotators.
For standby, prime power and
continuous/base load

applications.
Certified By: non-certified
Timing code: IQ
AFC: No ASA: No
Exhaust manifold type: Dry
Aftercooler: Yes
Reference CPL: 4153.
1 3811995 Rod, Engine Connecting 6 Recon Equiv. 3811995 NX/RX
3811994 Rod, Engine Connecting 1
2 3013265 Screw, Connecting Rod Cap 2
3 3043909 Bushing 1
4 69558 Dowel, Pin 4
6 205840 Bearing, Connecting Rod 2 Standard
6 205841 Bearing, Connecting Rod A/R 0.25 mm Oversize
$PISTON, PIN & RINGS
3631241 Kit, Engine Piston 6
7 4095009 Pin, Piston 1
9 3096685 Piston, Engine 1 Serviced as 3631241
3631248 Set, Piston Ring 6
10 4081176 Ring, Compression Piston 1
11 3090460 Ring, Compression Piston 1
12 3025450 Ring, Oil Piston 1


XS8028-02 11.01.1 xs400gd K 12-JAN-08
XS8028-02 Exhaust Outlet Connection 5 inch 90 degree flanged
turbocharger exhaust elbow.
3026447 Connection, Turbo 1
2 201989 Clamp, V Band 1
3 3026237 Connection, Exhaust Outlet 1


XS8029-01 11.01.1 xs400gk K 12-JAN-08
XS8029-01 Exhaust Outlet Connection 5 inch inside diameter 24
inch long flanged flexible
exhaust tubing with outlet
flange drilled to 125 LB. 5
inch nominal ASA pipe flange
standard.
Includes gasket for inlet
flange.
2 203555 Connection, Exhaust Outlet 1


WI4004-03 08.07.1 wi400gc K 12-JAN-08
WI4004-03 Water Inlet Connection 3.5 inch water inlet
connection pointing away from
engine at 51 degrees.
For use with radiator or
remote cooling.
1 3001351 Connection, Water Inlet 1
3023983 Mtg, Water Inlet 1
2 205288 Gasket, Wtr Trf Connection 1
3 3008470 Plug, Pipe 1 1 NPT


WO4002-02 08.07.1 wo400gx K 12-JAN-08
WO4002-02 Water Outlet Connection Dual 2.5 inch water outlet
connections pointing up.
Does not include heat
shields.
For use with KT/KTA engines
only.
1 3086030 Connection, Water Outlet 2
3062380 Mtg, Water Outlet Conn 2


TC4027 16.05 tc404gt K 12-JAN-08
TC4027 Lube Oil Cooler Lube Oil Cooler
Cast iron engine oil cooler
without mounted torque
converter cooler.
For use with Engine Oil
Filters. Mounted on Fuel Pump
Side.
1 3011224 Tube, Water Bypass 1
3011763 Tube, Water Bypass Mtg 1
2 70624 Seal, O Ring 1
3 3085733 Connection, Water Bypass 1
5 3015283 Screw, Captive Washer Cap 1 5/16 - 18 X 3/4 in
6 3056787 Clamp, Hose 2 1 13/16 - 2 3/4"
8 3063240 Hose, Plain 1
9 3201287 Clip 1
3804935 Kit, Oil Cooler 1
11 4095097 Core, Cooler 1 Serviced as 3804935
3201155 Cooler, Engine Cast 1
12 206973 Gasket, Oil Cooler Core 4
14 S 923 E Draincock 1
3037536 Plug, Threaded 3 9/16 - 18 UNF
15 3040813 Plug, Threaded 1
16 3037537 Seal, O Ring 1
17 3065791 Gasket, Tor Cnv Cooler 1

18 3085955 Housing, Oil Cooler 1 Serviced as 3804958
19 3090241 Cover, Lub Oil Cooler 1
3200781 Plug, Drain 1
20 145540 Seal, O Ring 1
21 206256 Plug, Threaded 1 1 3/4 - 18 UNS.
3202101 Plug, Threaded 2 1 1/16 - 12 UN
22 3046943 Seal, O Ring 2
3201192 Cooler, Lube Oil Mounting 1
27 3065790 Gasket, Lub Oil Clr Hsg 1
28 3042890 Screw, Captive Washer Cap 14 3/8 - 16 X 4 in
31 205275 Screw, Twelve Point Cap 4 3/8 - 16 X 1 3/4 in


OB4838-06 07.02 ob408gs K 12-JAN-08
OB4838-06 Hand Hole Cover Hand Hole Cover
Hand hole covers used when
the dipstick is located in
the front or rear oil pan
Adapter boss fuel pump side
or adapter boss exhaust side
with oil fill location on cam
follower cover.
1 AS16020 NF Hose, Flexible 1
3201081 Cover, Hand Hole Mtg 2
3 3042586 Gasket, Hand Hole 1
MP 5090 Cover & Brkt, Mtg 1
3 3042586 Gasket, Hand Hole 1
4 210753 Clamp, Hose 2 9/16 - 1 1/4 in

5 3201060 Cover, Hand Hole 2
6 3069847 Cover, Hand Hole 1


BP4026-01 01.02 ks400gd K 30-APR-97
BP4026-01 Crankshaft And Bearings Crankshaft And Bearings
3347569 Crankshaft 1 Recon Equivalent 3347569 NX
1 3096362 Crankshaft, Engine 1
2 207259 Gear, Crankshaft 1
3 206904 Key, Plain Woodruff 1
AR12270 Shell, Main Bearing STD A/R Standard
4 205140 Bearing, Main 5 Standard

8 205112 Bearing, Thrust 4 Standard
AR12271 Shell, Main Bearing .010 A/R 0.25 mm Oversize
4 205141 Bearing, Main 5 0.25 mm Oversize


PP4153-02 02.01.1 pp406ge K 15-MAY-02
PP4153-02 Crosshead Valve Crosshead Valve
1 3086362 Crosshead, Valve 12
2 3629962 Washer, Plain 36
3 3032633 Screw, Fracture Resistant 36 3/4 - 16 X 8 in
4 3634664 Gasket, Cylinder Head 6


FP4106 05.13 fp405gc K 31-DEC-83
FP4106 Cummins EFC Governor Cummins EFC Governor
Cummins EFC governor (24 volt
DC normally open) system.
Fuel pump with limiting speed
governor. Actuator installed
in AFC cavity. Requires an
engine mounted magnetic pick-
up. Includes a control unit
with speed and droop
adjustment supplied in kit.
Control unit requires a 24
volt negative ground power
supply. Without load sensing
module. The governor actuator
moves to the fully open
position with electrical
failure, or shutdown.

1 3032429 Wiring, Electric Governor 1
2 3044196 Control, Governor 1


BP4026-05 01.01 bp402gx K 08-MAY-04
BP4026-05 Cylinder Block Cylinder Block
Base Parts for the KTA-19
Engine Without Rear Gear
Train.
Includes Hydro-Mechanical
STC Timing and Wide Roller
Injector Lobe Followers.
3811921 Block, Cylinder Kit 1 Recon Equivalent 3811921 NX
1 3088301 Block, Cylinder 1

2 3002834 Bushing 7
3 205021 Cap, Main Bearing 4
9 S 127 C Screw, Hexagon Head Cap 10 5/8 - 11 X 1 3/4 in
10 S 103 A Screw, Hexagon Head Cap 2 5/8 - 11 X 2 in
11 3025482 Screw, Twelve Point Cap 14
12 3032633 Screw, Fracture Resistant 36 3/4 - 16 X 8 in
13 S 911 B Plug, Pipe 1 1/8 NPT
14 68445 Pin, Groove 12
15 S 606 A Washer, Lock 2 3/8 in
17 67211 Dowel, Rear Main Bearing 2
18 124921 Dowel 2
19 205366 Dowel, Diamond 1
20 3007632 Plug, Expansion 7
21 207527 Screw, Twelve Point Cap 3 5/8 - 18 X 3 in
3007517 Nozzle, Piston Cooling 6
22 3013217 Support, Pst Clg Nozzle 1
23 3013218 Nozzle, Piston Cooling 1
24 3013219 Pin, Straight 1
25 3015067 Seal, O Ring 1
25 3015067 Seal, O Ring 1
27 3008470 Plug, Pipe 1 1 NPT
29 3202114 Shaft, Idler 2
30 3811993 Tube, Lub Oil Transfer 1
31 205059 Washer, Plain 36 3/4 in
34 S 658 Washer, Plain 12 5/8 in
35 3008465 Plug, Pipe 2 1/8 NPT
37 3025458 Plug, Pipe 1 1/8 NPT

4009625 Kit, Liner 6
40 4009220 Liner, Cylinder 1 Serviced as 4024767
41 3014668 Seal, D Ring 1
42 3011076 Seal, D Ring 1
43 3081489 Seal, Oil 1
44 3088298 Ring, Liner Seal 1 .0205 in
45 4000504 Seal, Rectangular Ring 1
$Service Parts
Oversize Amount (In Thousands
of an Inch)
Upper Press fit
Oversize/Lower Press fit
Oversize
4024768 Kit, Liner A/R 20/0
4024768 Kit, Liner A/R 40/0
4024771 Kit, Liner A/R 83/0
4024772 Kit, Liner A/R 95/0
4024773 Kit, Liner A/R 20/20
4024774 Kit, Liner A/R 60/20
4024775 Kit, Liner A/R 60/0
4024776 Kit, Liner A/R 84/65


PP4153-04 02.01 pp403gg K 15-SEP-03
PP4153-04 Cylinder Head Cylinder Head
3811985 Head, Cylinder 6
1 205091 Collet, Valve 8
2 205094 Retainer, Valve Spring 4
3 3052820 Valve, Intake 2 Serviced as 3803518
4 3088389 Valve, Exhaust 2 Serviced as 3803528
5 3633840 Spring, Valve 4
6 3081081 Rotator, Valve 4

7 3635250 Pin, Groove 2
8 3086192 Insert, Valve 2
9 205169 Guide, Valve Crosshead 2
12 67622 Plug, Pipe 1 3/8 NPT
13 S 915 A Plug, Pipe 1 1/2 NPT
14 3081064 Head, Cylinder 1
16 3086193 Insert, Valve 2
17 3202210 Guide, Valve Stem 4


DA4018-03 01.02.2 da400gg K 12-JAN-08
DA4018-03 Vibration Damper Dual viscous type damper and
crank pulley for driving fan
with poly vee belt.
PTO adapter incorporated into
crank pulley.
1 217322 Damper, Vibration 2
MP45208 Damper, Vibration Mtg 1
2 206929 Screw, Twelve Point Cap 6 1/2 - 13 X 1 3/4"
4 206881 Screw, Twelve Point Cap 6 3/4 - 16 X 4"
6 3003696 Pulley, Crankshaft 1


FH8717 16.01 fh400ge K 12-JAN-08
FH8717 DEVICE,SIGNAL GENERATING 5/8-18 UNF plug-in type
magnetic pick-up for
Use with SAE "0", "1" and "2"
flywheel housings.
Required with wiring harness.
With plug-in EFC and Bosch
governor and with plug in
speed switch.
Includes plug for the 3/4-16
UNF magnetic pick-up location
in the flywheel housing (both
wet or dry).
1 3034572 Pickup, Magnetic 1
3201959 Plug, Mag Pick-up Hole 1
2 553856 Gasket, Drain Plug 1
3 3201759 Screw, Hexagon Head Cap 1 3/4 - 16 X 1/2"


XS8098 11.02 xs600gn K 28-SEP-93
XS8098 Exhaust Muffler Single industrial exhaust
silencer. Nelson model 411
with 6inch flanged
connections drilled to 125
pound nominal ASA pipe flange
standard. Includes 2 gaskets
and 2 companion flanges with
6inch NPT internal thread.
Supplied in the kit.

1 119904 Adapter, Exhaust Outlet 2
2 3036378 Gasket, Flange 2
3 3055653 Muffler 1


XS8098 11.01.1 xs401gb K 12-JAN-08
XS8098 Exhaust Outlet Connection Single industrial exhaust
silencer. Nelson model 411
with 6 inch flanged
connections drilled to 125
pound nominal ASA pipe flange
standard.
Includes 2 gaskets and 2
companion flanges with 6 inch
NPT internal thread.
Supplied in the kit.
1 3055653 Muffler 1


FA4126-03 08.03 fa402gk K 01-SEP-02
Engines KTA19GC, KTA19GC CM558, QSK19 CM500, QSK19 CM850 MCRS, QSK19G, K19, QSK19 CM2150 MCRS
FA4126-03 Fan Drive Arrangement Fan drive arrangement
belt driven .85 to 1 drive
ratio with 14.5inches fan
center.
Includes alternator mounting
bracket.
1 3002203 Belt, V Ribbed 1
3002233 Hub, Fan 1

3 S 911 B Plug, Pipe 2 1/8 NPT
4 111445 Washer, Lock 6
5 145551 Seal, O Ring 1
7 3001281 Bearing, Roller 2
8 3002183 Hub, Fan 1
9 3002193 Cover, Fan Hub 1
10 3002210 Spacer, Bearing 1
11 3002211 Spacer, Bearing 1
12 3002222 Pulley, Fan 1
13 3012467 Washer, Plain 1 1 1/8 in
14 3036139 Spindle, Fan 1
15 3062393 Seal, Oil 1
16 3202206 Nut, Lock 1 1 1/8 - 12 UNF
3012628 Support, Alternator 1
20 3041859 Support, Alternator 1
21 S 205 Nut, Regular Hexagon 7 3/8 - 24 UNF
23 64929 Stud 2
24 102397 Stud 4
25 3000859 Seal, O Ring 1
26 3201117 Stud 1
28 S 106 C Screw, Hexagon Head Cap 3 3/8 - 16 X 4 3/4"
29 S 178 C Screw, Hexagon Head Cap 3
30 68050 Washer, Plain 1 1/2"
31 3036900 Washer, Plain 1 1/2 in
32 3042329 Washer, Plain 3 3/8 in
33 3042330 Washer, Plain 3 7/16 Inch.
4067518 Tensioner, Belt 1
35 S 500 Pin, Cotter 1
36 146517 Nut, Regular Hexagon 1 1/2 - 20 UNF
37 177269 End, Control Rod 1
31 3036900 Washer, Plain 5 1/2 in

38 3076301 Clamp, Wire Tie 2
39 3086244 Housing, Belt Tensioner 1
40 3086249 Screw, Hexagon Head Cap 1 M12 X 2.00 X 10
41 3086251 Retainer, Spring 1
42 3086252 Pin, Clevis 1
43 4094824 End, Control Rod 1
44 3086269 Spring, Compression 1
45 3090194 Seal, Dust 1
46 3402156 Guide, Spring 1
47 3402157 Retainer, Control Rod 1
48 4057646 Bracket, Belt Tensioner 1
4009442 Lever, Idler 1
55 3003354 Bearing, Roller 1
56 3004057 Nut, Lock 1 3/4 - 16 UNF
57 3201228 Pulley, Idler 1
58 3065830 Seal, Oil 1
38 3076301 Clamp, Wire Tie 2
61 3410132 Support, Pivot Shaft 1
3329556 Bushing 2
3410133 Support, Pivot Shaft 1
62 3410134 Lever, Idler 1
63 3410136 Seal, Dust 1


FF4013-03 06.04 ff402gk K 12-JAN-08
FF4013-03 Fuel Filter Dual spin-on fuel filters
without check valve.
Mounted on hand hole cover
fuel pump side.
1 212013 Head, Fuel Filter 1
3052325 Mounting, Filter Head 1
3 3201394 Bracket, Filter 1
4 3315847 Filter, Fuel 2


LF4050-03 07.03 lf403gh K 12-JAN-08
LF4050-03 Oil Filter Dual spin-on full flow lub
filters mounted high and to
the rear on fuel pump side.
For use with starter
Mounted on right side
(exhaust side) of engine.
Filter model LF670.
1 3889310 Element, Lub Oil Filter 2
4910285 Assembly, Lub Oil Filter 1

2 3037537 Seal, O Ring 4
3040818 Plug, Threaded 2 1 3/16 - 12 UNC
4 3035228 Seal, O Ring 2
6 3081507 Plunger, Filter Head 2
7 3090441 Spring, Valve 2
3201583 Plug, Threaded 1 1 5/16 - 12 UNF
9 3201585 Seal, O Ring 1
10 4910284 Head, Lub Oil Filter 1
11 3034578 Adapter, Filter Head 2
4910349 Head, Lub Filter Mtg 1
12 4000436 Gasket, Lub Oil Fil Cover 1


OF4003-02 07.03 of400gn K 12-JAN-08
OF4003-02 Bypass Oil Filter Spin-on by-pass oil filter
mounted on front side (engine
side) of air cleaner bracket
exhaust side of engine.
3035729 Mtg, Bypass Filter 1
4 108707 Screw, Hexagon Head Cap 3 3/8 - 16 X 1 1/2 in

5 3304173 Head, Lub Oil Filter 1
6 3889311 Element, Oil Bypass Filter 1


FW4006-01 16.02 fw400ga K 12-JAN-08
FW4006-01 Flywheel SAE number 0 flywheel for use
with 14 inch (355.60mm) over
center clutch adaptation, and
SAE number 0 flywheel
housing.
Includes starter ring gear
for right hand engine
rotation.
Use with twin-disc series
1850 converters, Clark 19 bkh
industrial converters, twin-
disc MG514 marine gear and
capitol HP6900,HP7700,and
HP28000
Marine gears.
3090758 Flywheel 1
1 3086447 Flywheel 1

2 5566 Gear, Flywheel Ring 1
MP 4980 Flywheel, Mtg 1
3 207386 Screw, Head Locking 6 5/8 - 18 X 2 1/2"
4 200861 Washer, Plain 6 5/8"
4067303 Flywheel, Mtg 1
3 207386 Screw, Head Locking 3 5/8 - 18 X 2 1/2"
4 200861 Washer, Plain 3 5/8"


FH4018-02 16.01 fh402gm K 20-MAY-99
FH4018-02 Flywheel Housing SAE #0 cast iron flywheel
housing for dry application.
Has provisions for 5/8-18 and
or 3/4-16 magnetic pick-up
and both sides machined for
starter mounting.
Includes starter hole cover
mounted on left side of
engine.
2 205247 Seal, O Ring 1
4 3870890 Seal, Oil 1

5 70657 Cover, Access Hole 1
6 3011342 Screw, Captive Washer Cap 2 1/4 - 20 X 3/4"
7 3021735 Gasket, Flywheel Housing 1
8 3036814 Housing, Flywheel 1
9 62182 Cover Starter Flange 1
11 60408 Dowel, Pin
18 3201056 Cover, Flywheel Housing 1
19 S 181 Screw, Hexagon Head Cap 3 5/8 - 11 X 1 1/4"


FF4705-03 06.04.1 ft400gm K 01-SEP-00
FF4705-03 Fuel Filter Plumbing Fuel filter hose and
fittings.
For use with a mounted float
tank and with EFC or customer
supplied governor. Without
air compressor or Woodward
governor. Inlet to fuel
filter located toward the
rear of the engine.
1 AK10016 SS Hose, Flexible 1
2 129859 Elbow, Male Union 2 7/8-14 X 7/8-14 (90)


FP4106 05.21 fp401gg K 12-JAN-08
FP4106 Fuel Injection Pump Fuel Injection Pump
Cummins electric fuel control
governor (24volt DC normally
closed) system. Fuel pump
with limiting speed governor.
Actuator installed in the
fuel pump AFC cavity.
Requires an engine mounted
magnetic pick-up.
Includes a control unit with
speed and droop adjustments
supplied in the kit.
Control unit requires a
24volt
Negative ground power supply.
Without load sensing module.
Note: The Governor Actuator

Moves to the fully closed
position with electrical
failure, or shutdown. For
stationary applications.
1 3044196 Control, Governor 1


FP4815-03 09.01 fp401gm K 03-OCT-07
FP4815-03 Fuel Pump Drive Fuel Pump Drive
without air compressor.
3016734 Drive, Accessory 1
1 S 316 Key, Plain Woodruff 1
2 4953332 Gear, Accessory Drive 1
3 3000175 Hub, Jaw Coupling 1
4 3009512 Support, Accessory Drive 1
5 3014103 Washer, Plain 1 1 1/32 in
6 3025458 Plug, Pipe 2 1/8 NPT
7 3045136 Washer, Plain 1 1/2"
9 3045229 Shaft, Accessory Drive 1
3017472 Drive, Accessory Mtg 1

15 3410171 Gasket, Acc Drive Support 1


OB4072-03 07.02 ob400gg K 12-JAN-08
OB4072-03 Oil Level Gauge 12.47 inch retainer type
dipstick tube.
1 3000508 Tube, Oil Gauge 1
3042054 Tube, Oil Gauge 1
2 3041212 Tube, Oil Gauge 1
3 3030207 Retainer, Dipstick 1


EM4058-08 16.03 em405gh K 12-JAN-08
EM4058-08 Front Engine Support 2 bolt pad type front engine
support with 51/64 inch
diameter holes to accept the
commonly used 3/4 inch
diameter Lord mount.
Includes aluminum gear cover
without front out
Hydraulic pump drive
provisons.
AR10702 Support, Front Engine 1

1 S 173 A Screw, Hexagon Head Cap 6 5/8 - 11 X 2 1/4 in
3 206343 Support, Front Engine 1
3016717 Mtg, Gear Cover 1
4 70645 Dowel, Pin 1
5 102957 Dowel, Diamond 1
6 3042329 Washer, Plain 12 3/8 in
7 3410141 Gasket, Cover Plate 1
8 4922241 Screw, Captive Washer Cap 12
3016740 Cover, Gear 1
9 S 1040 A Elbow, Male Adapter 1
11 132770 Bushing 2
12 205133 Bushing 1
13 3016787 Seal, Oil 1
14 3016791 Seal, Oil 1
15 3628895 Seal, Oil 1
16 S 965 E Plug, Pipe 1 1/16 NPT
17 3034412 Seal, O Ring 6
19 3046201 Seal, O Ring 3
21 4094813 Cover, Gear 1
3018914 Guide, Barring Shaft 1
23 3018909 Bushing 1
24 3018910 Bearing, Thrust 1
25 3018911 Pin, Roll 1
26 3019154 Guide, Barring Shaft 1
27 3019152 Gear, Engine Barring 1
28 3019153 Shaft, Barring 1
3081950 Union, Male 1
29 3037537 Seal, O Ring 1
30 3085824 Union, Male 1 11/16 - 16 X 9/16 - 18
31 3922794 Seal, O Ring 1
32 3200642 Plate, Clamping 1
33 3201125 Seal, O Ring 1

32 3200642 Plate, Clamping 1
3044522 Plate, Gear Cover 1
34 206217 Stud 1
35 206218 Stud 1
36 3019961 Nut, Plug 2 3/8 - 16 UNC
37 3044521 Plate, Gear Cover 1
38 3160924 Seal, Dust 1
39 3331663 Seal, Dust 1
40 3628894 Seal, Dust 1


EM4703-02 01.06 em402gv K 11-APR-02
EM4703-02 Gear Cover Mounting Mounting for aluminum gear
cover.
1 S 105 Screw, Hexagon Head Cap 2 3/8 - 16 x 3 1/2 in.
4 S 199 B Screw, Hexagon Head Cap 5 3/8 - 16 3 3/4"

8 67622 Plug, Pipe 1 3/8 NPT
12 3013786 Plug, Pipe 1 3/8 NPT
13 3016787 Seal, Oil 1
14 3016791 Seal, Oil 1
15 3025460 Plug, Pipe 4 1/8 NPT
16 3074690 Gasket, Gear Cover 1
18 3628895 Seal, Oil 1


EM4703 16.03 em402gv K 07-OCT-09
EM4703 Gear Cover Mounting Gear Cover Mounting
3627431 Gear Cover Mounting 1
1 S 105 Screw, Hexagon Head Cap 2 3/8 - 16 x 3 1/2 in.
4 S 199 B Screw, Hexagon Head Cap 5 3/8 - 16 3 3/4 in

8 67622 Plug, Pipe 1 3/8 NPT
12 3013786 Plug, Pipe 1 3/8 NPT
13 3016792 Seal, Oil 1
14 3016791 Seal, Oil 1
15 3025460 Plug, Pipe 4 1/8 NPT
16 3074690 Gasket, Gear Cover 1
18 3628895 Seal, Oil 1


IM4738 10.01 th400gw K 12-JAN-08
IM4738 Thermostat Housing Thermostat housing assembly
for use with aftercooled
intake manifold.
Includes thermostats.
3065803 Thermostat Housing 1
2 3076489 Thermostat 2
3 186780 Seal, Thermostat 2
4 4931643 Plug, Pipe 4 1/2 NPT

5 3008469 Plug, Pipe 2 3/4 NPT
8 3010916 Support, Thm Housing 1
9 3010918 Gasket, Thermostat Housing 1
10 3010933 Housing, Thermostat 1


HD4067 09.04 hd400gg K 29-NOV-93
HD4067 Cover Plate Cover plate for rear of front
gear cover when no hydraulic
pump drive provision is
specified.
3 3003123 Insert, Pump Drive 1
4 3007380 Gasket, Hydraulic Pump 1

7 3017346 Washer, Plain 1 5/8"
8 3200772 Washer, Plain 1 5/8"
9 3201609 Cover, Hyd Pump Flange 1


PP4153-02 06.01.1 pp402gn K 15-MAY-02
PP4153-02 Hydro-mechanical STC Hydro-mechanical STC
5 63385 Spacer, Water Conn 2
6 68645 Elbow, Male Adapter 1

8 178079 Valve, Check 1
9 180371 Clip 2
10 3035580 Hose, Flexible 2
11 3037662 Elbow, Male Union 1
12 3070947 Tube, Fuel Supply 1
13 3070949 Tube, Lub Oil Drain 1
3096081 Valve, Oil Control 1
14 3017115 Connector, Male 1
3066811 Valve, Oil Control 1
16 S 2286 Screw, Drive 2
17 S 16240 Ring, Retaining 1
18 105375 Nameplate 1
3033742 Plug, Threaded 1
19 3034412 Seal, O Ring 1
21 3034408 Seal, O Ring 1
22 3036665 Plug, Threaded 1 7/16 - 20
23 3036666 Seal, O Ring 1
24 3042542 Seal, O Ring 2
25 3045986 Seal, O Ring 1
26 3049041 Retainer, Spring 1
28 3054411 Spring, Leaf 1
3060605 Barrel & Plunger 1
29 3053667 Plunger, Oil Control Valve 1
30 3060604 Barrel, Oil Control Valve 1
31 3066914 Seal, O Ring 1
32 3069015 Nut, Lock 1 1/4 - 28 UNF
33 3069989 Cover, Oil Control Valve 1
34 3070108 Gasket, Control Valve Body 1 Serviced as 3803282
35 4009927 Cover, Diaphragm 1
36 3070167 Body, Oil Control Valve 1
37 3070186 Washer, Plain 1 1/4"
38 3073998 Disc, Valve 1
3417076 Plug, Threaded 1

19 3034412 Seal, O Ring 1
40 3417077 Screw, Socket Head Cap 4
41 3417096 Screw, Socket Set 1
42 3417098 Screw, Socket Head Cap 4
43 68138 Connector, Male 1 1/8 NPTF X 7/16-20
44 3088375 Bracket, Valve 1


BP4026-01 01.07.1 if400gb K 05-APR-96
BP4026-01 Camshaft Idler Gear Camshaft Idler Gear
3004684 Gear, Idler 1
2 3004599 Gear, Idler 1
4 3004686 Bushing 1
7 3200772 Washer, Plain 1 5/8"
$WATER PUMP IDLER
3004685 Gear, Idler 1
3 3004680 Gear, Idler 1
4 3004686 Bushing 1

7 3200772 Washer, Plain 1 5/8"


CA8048-01 10.04.2 ca400gp K 12-JAN-08
CA8048-01 Air Intake Accessories Single air cleaner
restriction service indicator
set at 25inches of water.
Mounted at the factory to air
cleaner or intake piping as
appropriate.
1 178957 Indicator, Restriction 1


PP4153-01 06.01 pp401gs K 30-MAY-01
PP4153-01 Injector Injector
3095773 Injector 6 Recon Equivalent 3095773 PX
1 167157 Ball, Check 1
2 173086 Gasket, Injector 1
3 174299 Retainer, Screen 1
4 3042430 Retainer, Injector Cup 1
5 193736 Seal, O Ring 3

6 203426 Pin, Roll 2
7 3054999 Screen, Filter 1
8 3003682 Clamp, Injector 1
9 3042428 Spring, Injector 1
10 3279720 Cup, Injector 1
11 3042425 Adapter, Injector 1
12 3279821 Screw, Injector Stop 1
13 3052218 Retainer, Injector Spring 1
14 3042427 Spring, Injector 1
15 3045047 Plug, Injector Orifice 1
3076126 Barrel & Plunger 1
16 3053504 Barrel, Injector 1
17 3076124 Plunger, Injector 1
18 3075381 Tappet, Hyd Var Timing 1 Recon Equivalent 3075381 RX
19 3068859 Cap, Tappet Top Stop 1
20 3279850 Nut, Tappet Top Stop Lock 1
21 3068860 Nut, Lock 1 1 5/16 - 18 UNF.
22 3627894 Link, Injector Plunger 1


BP4026-01 06.01.5 bp403gv K 05-APR-96
BP4026-01 Injector Mounting Injector Mounting
1 131026 Seal, O Ring 6
2 207244 Seal, Injector 6
3 3070962 Screw, Hexagon Head Cap 12
4 3023095 Washer, Sealing 12
5 3627044 Connection, Oil Transfer 6
6 3179021 Screw, Banjo Connector 6


IM4006-01 10.01 im401gy K 01-AUG-02
IM4006-01 Intake Manifold Aftercooled intake manifold.
For use on 1 piece gear cover
engines.
1 207378 Tube, Water Transfer 1
5 209773 Clamp, Hose 6 3/4 - 1 3/4 in.
6 3010922 Clip 1

7 3818271 Hose, Plain 2
11 3017276 Hose, Plain 1
12 3175687 Tee, Street Pipe 1
13 3201384 Tube, Vent 1
14 3201401 Connection, Water Transfer 1
15 3028291 Seal, O Ring 2
16 143950 Connector, Male 1
17 218893 Boss 1
18 3010925 Flange, Weld 1


IM4727-03 10.01 im400gj K 12-JAN-08
IM4727-03 Air Intake Manifold Mounti Mounting for aftercooled
intake manifold.
For use with non AFC fuel
pump. Without air compressor
inlet plumbing and noise
panels.
1 3008466 Plug, Pipe 2 1/4 NPT
3011510 Mtg, Housing Aftercooler 1
8 3637396 Gasket, Intake Manifold 6

3012560 Cover, Air Comp 1
12 3011693 Plate, Cover 1


TC4027-03 07.05 tc403gm K 15-FEB-04
TC4027-03 Lube Oil Cooler Lube Oil Cooler
Cast Iron Engine Oil Cooler
Without Mounted Torque
Converter Cooler. For Use
With Engine Oil Filters
Mounted on Fuel Pump Side.
1 3011224 Tube, Water Bypass 1
2 70624 Seal, O Ring 1

4 3085733 Connection, Water Bypass 1
6 3063240 Hose, Plain 1
7 3056787 Clamp, Hose 2 1 13/16 - 2 3/4"
9 3201287 Clip 1
3201155 Cooler, Engine Cast 1
12 S 923 E Draincock 1 1/4 NPTF
13 206973 Gasket, Oil Cooler Core 4
16 3065791 Gasket, Tor Cnv Oil Cooler 1
17 145540 Seal, O Ring 1
18 206256 Plug, Threaded 1 1 3/4 - 18 UNS
19 3090241 Cover, Lub Oil Cooler 1
20 4095097 Core, Cooler 2 Serviced as 3804935
21 3202101 Plug, Threaded 2 1 1/16 - 12 UN
22 3085955 Housing, Oil Cooler 1 Serviced as 3804958
29 3065790 Gasket, Lub Oil Clr Hsg 1


BP4026-01 07.06 bp400gw K 24-JAN-02
BP4026-01 Lube Oil Pump Lube Oil Pump
1 205898 Seal, O Ring 2
3047549 Pump, Lubricating Oil 1 Recon Equivalent 3047549 RX
5 S 141 Screw, Hexagon Head Cap 1 3/8 - 16 X 2 3/4"

8 148554 Dowel, Pin 1
9 205061 Gasket, Lub Oil Pump 1
10 205080 Plunger, Prs Regulator 1
205202 Gear & Shaft 1
12 3049543 Gear, Lub Oil Pumping 1
207279 Pump, Lubricating Oil 1
13 70760 Dowel, Pin 2
205057 Body, Lubricating Oil Pump 1
14 69521 Bushing 2
15 205049 Body, Lubricating Oil Pump 1
205077 Gear & Shaft 1
16 205065 Shaft, Lub Pump Drive 1
12 3049543 Gear, Lub Oil Pumping 1
17 207252 Gear, Lubricating Oil Pump 1
3047548 Cover, Lub Oil Pump 1
14 69521 Bushing 2
18 3009955 Cover, Lub Oil Pump 1
20 3200934 Plug, Retainer 1


FH8717-01 16.01.1 fh400ge K 07-JUN-90
FH8717-01 Magnetic Pickup 5/8-18 UNF plug-in type
magnetic pick-up for use with
SAE no. '0', SAE #1 and SAE
#2 flywheel housings.
Required with Woodward 2301
electro-hydraulic governor,
American Bosch governor,
Cummins EFC governor,
tachometers and speed
switches. Includes plug for
the 3/4-16 UNF magnetic
pick-up location in the
flywheel housing (both wet or
dry).
1 3034572 Pickup, Magnetic 1
2 553856 Gasket, Drain Plug


ES8029-03 13.10 sw400ga K 15-OCT-98
ES8029-03 Magnetic Switch 24 Volt insulated magnetic
switch for use with single or
dual positive engagement
electric starter/starters.
Secured to the starter
mounting flange. When engine
wiring & electric starters
are specified, this option
must be selected.
1 3050692 Switch, Magnetic 1
5 3408250 Isolator, Vibration 2
6 3062483 Bracket, Magnetic Switch 1


WM4003-01 08.06 wm400gh K 12-JAN-08
WM4003-01 Water Manifold Water transfer tubes for dry
exhaust
Gear cover plate design.
AR12333 Tube, Water Transfer
2 3028291 Seal, O Ring 2


ST4073 13.05 st401ge K 18-DEC-02
ST4073 Starting Motor Starting motor
24volt Delco/50 MT
Ground strap.
Insulated, CW rotation
307.5 degree solenoid
position.
Mounts on exhaust side of
engine.
Compatible with D19 aluminum
flywheel housings.
1 3004699 Motor, Starting 1 Delco 24volt 50 MT.
2 3018924 Wire, Ground 1


OP4716-04 07.01 op408go K 13-DEC-00
OP4716-04 Oil Pan Oil Pan
Oil pan and oil pan adapter
mounting
For use with cast iron
flywheel housings and without
rear gear train.
2 3042590 Gasket, Oil Pan 1
3 S 181 C Screw, Hexagon Head Cap 1 1/2 - 20 X 3/4 in

4 130914 Washer, Sealing 1
10 3013786 Plug, Pipe 1 3/8 NPT
11 3069844 Seal, Rectangular Strip 2
16 4000595 Gasket, Oil Pan Adapter 1 Serviced as 3804727
$Service Parts
3804727 Kit, Oil Pan Adapter A/R


ST8704 13.05 st300ga K 12-JAN-08
ST8704 Starting Motor Mounting Starter mounting for KT-KTA19
engines.
MP 1106 Motor Starting, Mtg 1


OF4703 07.03 of400gv K 07-APR-05
OF4703 Oil Bypass Filter Plumbing with standard hose
for spin-on oil by-pass
filter and shallow sump oil
pan when engine lub oil
filter is mounted on fuel
pump side.
3059757 Plumbing, Bypass Filter 1
1 AK 6032 SS Hose, Flexible 1
6 100269 Clip 3
7 152767 Clip 1


OF4703-02 07.04 of400gv K 01-OCT-00
OF4703-02 Bypass Filter Plumbing Bypass Filter Plumbing
Plumbing With Standard Hose
For Spin on Oil By-Pass
Filter and Shallow Sump Oil
Pan When Engine Lub Oil
Filter is Mounted on Fuel
Pump Side.
1 AS 6032 SS Hose, Flexible 1
2 AS 6056 SS Hose 1
6 100269 Clip 3
7 152767 Clip 1
8 S 200 Nut, Heavy Hexagon 1 1/2 - 13 UNC.


TC4702-01 07.05.1 tc403gl K 15-APR-02
TC4702-01 Oil Cooler Connection Water pump to lube oil cooler
standard
Connection.
For KTA engines.
AR45710 Connection, Water Outlet 1
4 3028291 Seal, O Ring 2
5 3099408 Seal, O Ring 1


BP4026-02 06.01.6 bp400gv K 08-MAY-01
BP4026-02 Oil Manifold Oil Manifold
with hydraulic variable
timing.
3040232 Manifold, Oil 1
1 3100515 Union, Male 1
2 3037537 Seal, O Ring 1
3 127018 Washer, Plain 8 1/4"
5 3084620 Manifold, Oil 1
6 3036666 Seal, O Ring 1
8 3037657 Connection, Oil Supply 1
9 3001340 Seal, O Ring 1

10 3084539 Seal, O Ring 6


OP4019-06 07.01 op407gq K 15-JUN-00
OP4019-06 Oil Pan Cast aluminum shallow rear
sump oil pan. Includes oil
pan adapter. Oil pan has oil
drain and by-pass filter
return on both sides. Has
provisions for mounting of
sight glass on fuel pump side
of engine. Oil level
10gallons (38liter) high.
8.5gallons (32.3 liter) low.

30 degree angularity.
1 3166244 Pan, Oil 1
2 3011049 Connection, Oil Suction 1
3 3160923 Adapter, Oil Pan 1 Serviced as 3804727
5 3070780 Cover, Oil Pan Adapter 1
6 3073213 Gasket, Adapter 1
9 129069 Nut, Lock 1 3/8 - 24 UNF
10 3079754 Gasket, Oil Suc Connection 1
13 3065707 Brace, Tube 1
14 3085752 Screw, Hexagon Head Cap 2 7/16 X 4 1/2"
15 3200706 Clip 2


TC4702 16.05 wh400gi K 07-APR-05
TC4702 Tor Converter Oil Cooler Water pump to lube oil cooler
standard
Connection.
For KTA engines.
AR45710 Connection, Water Outlet
1 3099408 Seal, O Ring 1
5 3028291 Seal, O Ring 2


TB4748-08 10.06.1 tb408gy K 17-JAN-08
TB4748-08 Turbocharger Arrangement Turbocharger Arrangement
For Top or Side Mounted
Turbocharger
With front out exhaust on KT
or KTA.
For use Without Mounted
Torque converter cooler.
1 3003536 Coupling, Elbow Hose 1
4915259 Turbo, Oil Drain 1

3096220 Turbo Oil Supply 1
7 3026793 Clip 2
8 3037537 Seal, O Ring 1
9 3085824 Union, Male 1 11/16 - 16 X 9/16 - 18
10 3922794 Seal, O Ring 1
3086016 Union, Male 1 11/16 - 16 ORFS
11 3086040 Union, Male 1
10 3922794 Seal, O Ring 2
13 4094811 Tube, Lub Oil Supply 1


AD4006-02 09.03 ad400ga K 12-JAN-08
AD4006-02 Accessory Drive Pulley Timing disk. Left side of
engine.
MP 4986 Pulley, Accessory Dr Mtg
1 S 316 Key, Plain Woodruff 1
2 3200287 Seal, Keyway 1 Serviced as 3803852
3007111 Hub, Timing 1
3 3007201 Hub, Timing 1
4 190397 Sleeve, Wear 1 Serviced as 3803852


FR4213 99.01 null K 09-MAR-13
FR4213 RATING,FUEL 680 BHP prime power with 755
HP overload capability at
1800 RPM. 600 BHP prime
power with 675 BHP overload
capability at 1500 RPM.
For prime power duty
application.
CPL: 4153 KTA19-G4.


WF4008-04 08.08 wf401gl K 12-JAN-08
WF4008-04 Corrosion Resistor DC4 corrosion resistor with
replaceable spin-on cartridge
plus one 20 unit container of
DC4 inhibitor supplied in
kit.
Sized for coolant system
capacity of 34.4 -
64.5gallons (130 - 244liter).
For radiator or remote
cooling systems.

1 4058965 Resistor, Corrosion 1 Buy From Cummins Filtration
2 3888312 Inhibitor, Corrosion 1 Buy From Cummins Filtration


BP4026 03.01 rh400gf K 29-JUN-09
BP4026 Rocker Levers Rocker Levers
2 205128 Washer, Plain 48 1/2"
3053478 Lever, Rocker 6
3 3049437 Lever, Rocker 1
4 207226 Bushing 1
5 194037 Socket, Rocker Lever 1
7 207344 Bushing 1
208084 Rivet 1

9 207344 Bushing 1
208084 Rivet 1
3176773 Shaft, Rocker Lever 6
10 3176875 Shaft, Rocker Lever 1
14 3628330 Gasket, Rkr Lever Housing 6
16 168306 Screw, Slotted Set 18


FP471 05.01 fp404gg K 13-APR-05
FP471 SEAL FUEL PUMP
3261567 Seal, Fuel Pump 1
1 3003156 Seal, Wire 1
2 S 2286 Screw, Drive 1
3 213769 Plug, Ball 1
4 3000446 Cover, Fuel Control 1


4089391 17.02 null K 20-AUG-10
$Lower Engine Gasket Set Lower Engine Gasket Set
67946 Washer, Plain 3 1 1/32 in
70624 Seal, O Ring 2
153518 Seal, Rectangular Ring 4
176027 Gasket, Support 1
205061 Gasket, Lub Oil Pump 1
205288 Gasket, Wtr Trf Connection 1
205791 Gasket, Scavenge Pump 1
206973 Gasket, Oil Cooler Core 4
207075 Gasket, Flange 1
207117 Gasket, Air Compressor 1
3002330 Gasket, Acc Drive Support 1
3005886 Seal, Oil 1
3007380 Gasket, Hydraulic Pump 1
3008403 Gasket, Oil Suc Connection 1
3010918 Gasket, Thermostat Housing 1
3016789 Seal, Oil 1

3016792 Seal, Oil 1
3016794 Seal, Oil 1
3040721 Gasket, Cam Fol Housing 6
3042586 Gasket, Hand Hole 3
3042590 Gasket, Oil Pan 1
3042612 Gasket, Fan Hub 1
3060912 Gasket, Connection 2
3065790 Gasket, Lub Oil Clr Hsg 1
3065791 Gasket, Tor Cnv Cooler 1
3069102 Gasket, Air Compressor 1
3073213 Gasket, Adapter 1
3074690 Gasket, Gear Cover 1
3081621 Gasket, Camshaft Cover 1
3160924 Seal, Dust 1
3200287 Seal, Keyway 1
3200977 Gasket, Lub Oil Fil Cover 1
3202283 Gasket, Water Pump 2
3410141 Gasket, Cover Plate 1
3410171 Gasket, Acc Drive Support 1
3628895 Seal, Oil 1
3938655 Gasket, Acc Drive Cover 1
4000595 Gasket, Oil Pan Adapter 1
4026171 Gasket, Fuel Pump 1
4910518 Seal, Rectangular Strip 2


3800726 17.02 null K 20-JUL-00
$HEAD GASKET SET - SINGLE
3800726 Set, Single Head Gsk. 1
206277 Gasket, Intake Manifold 6
206576 Gasket, Turbocharger 1
207244 Seal, Injector 1
3001340 Seal, O Ring 12
3629140 Gasket, Rocker Lever Cover 1
3043097 Gasket, Exhaust Manifold 6
3630839 Gasket, Rkr Lever Housing 1
3166289 Gasket, Cylinder Head 1
3084539 Seal, O Ring 12


3800727 17.02 null K 25-OCT-00
$UPPER ENGINE GASKET SET Upper Engine Gasket Set
3800727 Set, Upper Engine Gsk. 1
206277 Gasket, Intake Manifold 6
206576 Gasket, Turbocharger 1
207244 Seal, Injector 6
3001340 Seal, O Ring 12
3028291 Seal, O Ring 13
3043097 Gasket, Exhaust Manifold 6
3630839 Gasket, Rkr Lever Housing 6
3634664 Gasket, Cylinder Head 6
3084539 Seal, O Ring 12
4920076 Gasket, Rocker Lever Cover 6
3633046 Seal, Ferrule 2


ST8704 13.05.1 st601ge K 20-MAR-97
ST8704 Starter Mounting Starter mounting for KT-KTA19
engines.
Omit (1) capscrew when fly
housing has a stub.


IM4738 08.07 th400gw K 19-SEP-96
IM4738 Thermostat Housing Assembl Thermostat Housing Assembly
For use With Aftercooled
Intake Manifold. Includes
Thermostats.
2 3076489 Thermostat 2
3 186780 Seal, Thermostat 2
4 3008468 Plug, Pipe 4 1/2 NPT
5 3008469 Plug, Pipe 2 3/4 NPT

8 3010916 Support, Thm Housing 1
9 3010918 Gasket, Thermostat Housing 1
10 3010933 Housing, Thermostat 1


PP4153-01 10.06 pp400gu K 15-MAY-02
PP4153-01 Turbocharger Turbocharger
3804811 Turbocharger 1 Recon Equivalent 3804811 RX
3594131 Turbocharger 1 Serviced as 3804811
2 3504967 Washer, Plain 4 Holset Part Sold Only In Kits
3 3519163 Screw, Drive 2
4 3519535 Nut, Lock 1 M11 X 1.00

5 3591522 Collar, Thrust 1
6 3519627 Bearing, Turbocharger 2
8 3536588 Shield, Turbocharger Heat 1
9 3521033 Shaft & Wheel 1
10 3521225 Screw, Hexagon Head Set 8 M8 X 1.25 X 16
11 3521442 Seal, Split Ring 1
12 3522904 Lockplate 4
13 3523412 Seal, Split Ring 1
14 3594555 Housing, Tur Bearing 1
15 3522597 Pin, Roll 2
16 3533703 Impeller, Tur Compressor 1
17 3527369 Housing, Compressor 1
18 3523980 Slinger, Oil 1
19 3524418 Shim 1
20 3524419 Baffle, Oil 1
21 3527348 Diffuser, Turbocharger 1
22 3525073 Screw, Hexagon Head Set 4 M8 X 1.25 X 25
23 3536914 Bearing, Tur Thrust 1
24 3525562 Dataplate 1
25 3522631 Clamp, V Band 1
26 3529372 Nut, Regular Hexagon 1 1/4 - 28 UNF
27 3597942 Housing, Turbine 1


WP4009-10 08.01 wp402gg K 12-JAN-08
WP4009-10 Water Pump Water pump with provisions
for pump mounted water
filter.
Gear cover plate design.
3017471 Pump, Water Mtg 1

7 3202007 Shaft, Water Pump 1
8 3202283 Gasket, Water Pump 1
3098963 Pump, Water TLA 1
9 145623 Seal, O Ring 1
10 3005594 Washer, Plain 2 3/8"
14 3036096 Brace, Water Pump 1
3086169 Connection, Water Inlet 1
15 S 114 Screw, Hexagon Head Cap 1 1/4 - 20 x 3/4 in.
18 205363 Washer, Spring 1
19 206963 Adapter, Filter Head 1
20 3010536 Shaft, Shutoff Valve 1
21 3037537 Seal, O Ring 1
3081950 Union, Male 1 1 - 14 X 3/4 - 16
23 3085824 Union, Male 1 11/16 - 16 X 9/16 - 18
24 3922794 Seal, O Ring 1
3081951 Elbow, Male Union 1
26 3086035 Connection, Water Inlet 1
28 176269 Tag, Number 1
29 3081961 Seal, Ferrule 2
30 3081963 Nut, Tube 2
3202101 Plug, Threaded 1 1 1/16 - 12 UN
31 3046943 Seal, O Ring 1
33 3818885 Seal, O Ring 1
4025310 Kit, Water Pump 1 Recon Equiv. 4025310 NX/RX
36 3028291 Seal, O Ring 2

4081093 Pump, Water 1 Serviced as 4025310
39 S 16002 Bearing, Ball 1
40 S 16069 Bearing, Ball 1
42 205243 Impeller, Water Pump 1
44 206948 Seal, Oil 1 Serviced as 3804573
46 3609826 Seal, Water Pump 1
47 4081087 Body, Water Pump 1
48 3200968 Plug, Threaded 1 7/8 - 14 UNF
3410054 Shaft, Water Pump TLA 1
49 4953334 Gear, Water Pump 1
3801195 Shaft, Water Pump 1
3026564 Shaft, Water Pump 1 Serviced as 3801195
51 205498 Plug, Oil 1
52 3025887 Shaft, Water Pump 1
53 3034721 Retainer, Shaft 1
3086177 Support, Water Pump 1
54 205156 Bushing 2
56 3056415 Seal, O Ring 1
57 4922207 Support, Water Pump 1

Shop Manual Cummins KTA19G ESN 41097913 CPL 4153

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Shop Manual Cummins KTA19G ESN 41097913 CPL 4153

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Available Formats

ENGINE MODEL : KTA19G

ENGINE S/N : 41097913

Copyright © 2000 - 2013 Cummins Inc.

BASE ENGINE INFORMATION

Engine Serial Number 41097913

Shop Order # SO46146

Plant CQP - CHONGQING ENGINE PLANT - JV

Build Date 21 Jan 2008

Warranty Start Date

Customer Number 99999

ECM Code Not Available For This Engine

Fuel Pump Part # 3070123

Fuel Pump Calibration ES01

Engine Config # D193091DX02

EPA Model Name

Marketing Model Name KTA19-G4(750)

Service Model Name K19

http://www.cummins.com Page 2 of 136

Content For Engine Serial Number (ESN): 41097913

Option Information (ORIGINAL)

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Content For Engine Serial Number (ESN): 41097913

Electronic Parts Catalog - Option Detail

SMALL | MEDIUM | LARGE

ES8029 Ele Starting Accessories Ele Starting Accessories

24volt insulated magnetic

For use with single or dual

positive engagement electric

Secured to the starter

When engine wiring and

electric starters are

specified, this option must

1 S 224 Nut, Heavy Hexagon 4 1/4 - 20 UNC

2 S 600 Washer, Lock 4 1/4 in

3 S 631 Washer, Plain 4 1/4 in.

4 3408250 Isolator, Vibration 2

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6 3062483 Bracket, Magnetic Switch 1

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Content For Engine Serial Number (ESN): 41097913

Electronic Parts Catalog - Option Detail

SMALL | MEDIUM | LARGE

AD4007-01 PULLEY,ACCESSORY DRIVE Pulley to drive alternator.

Right side of engine.

1 3002331 Pulley, Alternator 1

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Content For Engine Serial Number (ESN): 41097913

Electronic Parts Catalog - Option Detail

SMALL | MEDIUM | LARGE

PP4153-01 Aftercooler Core Aftercooler Core

1 206808 Seal, Grommet 2

2 3070889 Cover, Aftercooler 1

3 3001301 Retainer, Seal 2

4 3001304 Gasket, Aft Housing 2

5 3001305 Gasket, Connection 2

6 3347739 Housing, Aftercooler 1

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8 3014766 Screw, Captive Washer Cap 8 3/8 - 16 x 1 3/64 in.

9 3032161 Gasket, Connection 1

10 3042889 Screw, Captive Washer Cap 21 3/8 - 16 X 1 7/8 in

11 3200783 Plate, Cover 1