Professional Documents
Culture Documents
SHAHBAZKHAN
E-3410, Mota dabhoiyawad, :+91 - 8460615739
Aali bhatwad, bharuch-392001
Dist-Bharuch, state: Gujarat, India : Shahbazkhan3112 @gmail.com
OBJECTIVE:
Quality oriented person with 11+ years of professional experience in manufacturing
environment with great attention to details & excellent team-player mind-set with ability to
recognize employee skills and delegate effectively.
Eager to join your prestigious company to do a value addition by skilled in conflict resolution
& strong customer focus. In current role reduce the defects by 25% & created 7 QA
procedures and 30+ work instructions as well as performed 5S, document related audit for
the company.
KEY SKILLS:
Attention to detail
Analysis/Critical thinking/Problem-solving skills
Document control
Failure investigation
Interpersonal skills
Soft skills
Certified Internal Quality auditor as per ISO 9001
Conversant in ISO 9001:2015/ ASTM/ ASME/ NF/ DIN/ IS/ AUS standards.
Conversant with SQC.
Successfully form and implement PDI team and serve as in-charge of the same from
2019 to existing date.
Successfully reduced customer complaint from 25.8 (average) to 6.3 (average) same
from 2019-2020 to 2020-2021.
Reduced Resorting Monthly Defect average from 6.78% (2020) to 5.41% (2021) &
4.67 (till Sep-2022) with improving output per head from 4256 to 4981pcs.
Best 7S Award 2018 during 7S event in 2018 with improvement of 20% of 7S scores
of QA department from existing score
First Prize in KAIZEN project 2017 during Kaizen week in Kohler India
corporation pvt. Ltd.
Second Prize in KAIZEN project 2016 during Kaizen week in Kohler India
corporation pvt. Ltd.
First Prize in Safety Quiz Competition during 46thNational Safety week in Kohler
India Corporation Ltd
EDUCATIONAL QUALIFICATION:
Currently responsible for setup of new Greenfield project of Kerovit Global in Kajaria
group based on morbi.
Responsible for recruitment to training of new people and forming of QC and QA team from
scratch.
Setup new Testing lab for the ASME, NF, IS standard testing
In change of procurement of all the testing benches and tools required in QC and QA.
Served as Resorting department in-charge and managing the work force of 60 people
(12male & 45 Female and 3 supervisors) assure the optimum production efficiency and
timely delivery according to the monthly dispatch plan.
Handling customer complaints of Prime National customers and provide support to the
International customer complain& after identifying root cause provide CAPA for the
same.
Responsible for 100% PDI of Export customers and Prime regional customers before
loading, After inspection of lot identifying and isolating non-conforming products and report
to be shared with top management team for necessary action in production and hot-end &
inspection.
Provide Daily rejection report to the production team for make day to day action plan on
the running / future production lots.
Make and presentation for Top3 Defect analysis of resorted items on monthly basis to
improve efficiency in future lots.
Make a Monthly customer complaint summary report with CAPA given and assure
adherence of the given CAPA with Production & concern department heads.
Perform spot checks of products to ensure adherence to approved quality standards on daily
basis in Glass bottle, plastic unit& decoration unit.
On-Job training to the Sorters & supervisors for quality standard awareness e.g. 5S, KAIZEN,
7QC tools etc.
Maintain 5S in department and do weekly audit with area supervisors, and do a monthly
audit with Plant head& managing director.
RESPONSIBILITIES IN KOHLER:
Responsible for the all lab related activities like functional testing, dimensional testing, and
modification related work according to their respective standards.
Responsible for the all external audits international audits as well as national audits
Ex. NF audit (international audit), ASME Lab audit (International), IAPMO (national), ISO
9001:2015 audits.
Handling customer complains & its related works for Indian as well International
customers, also attending Customer complain for all Indian customers and provide
support for all international complains like Root cause analysis, CAPA, assurance of
implementation of CAPA in current system with horizontal deployment.
Responsible for Incoming (WIP & Tubing), in process, Final quality of products of in-house
manufactured products.
Responsible for assuring the process annealing & printing of ware doing as per SOP and
support the production & maintenance team.
Conducting product & process audits on daily basis and establishing right quality
management systems for optimum product quality
HOBBIES:
Training of Lean manufacturing practices,
To implement good housekeeping practices, continual improvement activities in department.
Reading,
Travelling new places and explore,
Photography
Calligraphy
STRENGTHS:
An Enthusiastic, Energetic and dynamic leader,
Capacity to grasp concepts easily,
Team work spirit & ability to keep calm in difficult situations,
Problem-solving capabilities,
Good Planning and organizing skills,
High Computer literacy.
PERSONAL VITAE:
DECLARATION:
I am also confident enough of my ability to work in a team& team leader. I hereby declare
that all the above information’s are true and correct to best of my knowledge.