(DDW-) DSR28

Bulk Solids Feeding ● Weighing ● Discharging ● Flow Metering
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ATEX execution
Supplementary information in
the technical description
“The ATEX execution“ has to be observed!
OPERATING INSTRUCTIONS
(DDW-) DSR28
Save this document for future reference

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Imprint
Device assignment
Device names: (DDW-) DSR28
Device variant: ATEX
Document
Document status: Original document
Type of document: Operating instructions
File designation: E2110449
Document ID: 449
Revision: 1.0.1
Date: 16-06-17
Editor: Brabender Technologie GmbH&Co.KG
Copyright: © 2016, Brabender Technologie GmbH&Co.KG
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Protection notice (refer to DIN EN ISO 16016)

The reproduction, distribution and utilization of this document as well as the
communication of its contents to others without express authorization is
prohibited. Offenders will be held liable for the payment of damages. All rights
reserved in the event of the grant of a patent, utility model or design.
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Save this document for future reference

The document is an integral part of the device stated above. It has to be saved
completely, ready to hand and close to the device for later usage.
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2 Safety ©Operating instructions (DDW-) DSR28

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Table of contents
Imprint ........................................................................................................ 2
Table of contents ......................................................................................... 3
1. Safety ................................................................................................... 5
The use of the device ................................................................................... 6
Safety instructions........................................................................................ 8
Specifications for the type approval of the device ............................... 8
Qualification of the operating personnel ............................................. 8
Dangerous contact voltages on the device ........................................... 8
Disconnecting the device ...................................................................... 9
Discharging of storages of residual energy ........................................... 9
Earthing of the device ........................................................................... 9
Sound level............................................................................................ 9
Sharp-edged components................................................................... 10
Specifications for the operation of a screw feeder ............................ 10
Warning symbols on the device.......................................................... 11
Residual dangers ........................................................................................ 12
2. The description of the device .............................................................. 14
Description of the design of the device ..................................................... 15
The component groups of the device ........................................................ 16
The hopper.......................................................................................... 16
Feeding organ and feed drive ............................................................. 18
The weighing of the device ................................................................. 21
Technical data ............................................................................................ 23
3. Mounting ........................................................................................... 24
Mounting instructions................................................................................ 25
The place of the installation ....................................................................... 26
Assembly work ........................................................................................... 27
Installation on site .............................................................................. 27
Connection inlet/outlet ...................................................................... 27
Connection ventilation/deaeration .................................................... 28
Electrical mounting work ........................................................................... 29
4. Commissioning ................................................................................... 36
Notes on commissioning ............................................................................ 37
Commissioning sequence........................................................................... 38
Step 1: Tests on the device ............................................................ 38
Step 2: Connection of supply media .............................................. 38
Step 3: Verification of the sense of rotation ................................. 38
Step 4: Verification and adjustment of the weighing .................... 39
Step 5: Determination of the feed rate ......................................... 41
©Operating instructions (DDW-) DSR28 Safety 3

Product feeding .......................................................................................... 43

Step 6: Adaptation of the feed rate............................................... 45
5. Decommissioning................................................................................ 46
6. Fault shutdowns ................................................................................. 47
Causes of malfunction ................................................................................ 48
7. Maintenance ...................................................................................... 50
Information on maintenance ..................................................................... 51
Component list ........................................................................................... 52
Care and examination ................................................................................ 54
Assembly/disassembly of individual components ..................................... 55
Disassembly of the screw.................................................................... 55
Assembly of the screw ........................................................................ 55
Disassembly of the agitator ................................................................ 56
Assembly of the agitator ..................................................................... 56
Exchange of shaft sealing rings ........................................................... 57
Adjustment of speed monitoring without visual contact .................. 58
Visual adjustment of the speed monitoring ....................................... 58
8. Storage and disposal ........................................................................... 59
Storage of the device, of individual components ...................................... 60
Disposal of the device, of individual components ..................................... 61
Index ......................................................................................................... 62
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1. Safety
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This chapter describes the use of the device and the safety instructions for the
use of the device.
Content of the chapter “safety”:
Subject Page
The use of the device 6
Safety instructions 8
Residual danger 12
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The use of the device
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Intended purpose The “DSR xx“ is a feeder for the feeding of bulk solids that can be fed by means
of a screw (= feeding organ) and an agitator as product activation out of an
agitator trough.
The product is filled into the hopper, from there it is conveyed into the agitator
trough, where an agitator rotates vertically. The agitator permits an improved
and more even filling ratio of the screw. The rotating screw transports the
product to the outlet of the device from where it falls freely into the
downstream equipment. The screw and the agitator are driven by a drive
motor (= feed drive). The working point of the device, the feed rate (= product
quantity/unit of time) is adjusted by means of the determination of the speed
of the feed drive.
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Appropriate products Bulk solids (no liquids) with the following product characteristics are
appropriate for being discharged/fed with the device:
• Suitable size of product particles
• Appropriate flowability
• Free from contamination, foreign bodies etc.
• No ignition capability due to friction or strokes
• No explosive characteristics
• No change of the product characteristics due to
- the feeding operation
- the operation of an agitator
• No inadmissibly high wear of the machine parts in contact with the
product
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Specifications for the The standard dimensioning of the device requires the following environmental
use and operating data for the field of application:
Temperature: 0°C to +40°C
Humidity: up to 85% without condensation
Medium: Air or inert gas
Wind/draught: < 0.3 m/s
Max. underpressure/overpressure: 2 mbar (20mm water column)
Product temperature: 0°C to +40°C
Voltage supply: AC 230/400V
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The use of the device, continuation
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Required component Electrical assemblies are required for the following control functions (minimum
groups for the operation requirement):
• Start/stop of the operation of the device
• Determination of the working point of the device (= speed setting)
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Advanced demands during weighing

The weighing of the feeder requires other or additional assemblies for its
operation:
• An additional evaluation unit is required, if the weighing is employed as
filling level monitoring.
• A feeding controller type Congrav® or a system with comparable functions
is required for the operation of a loss-in-weight feeder (“DDW-…”).
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Adaptation to the The device is dimensioned according to the application conditions known
application on site when awarding the contract. They result from the customer’s indications
concerning
• the products employed and their characteristics,
• the environmental and operating conditions,
• the desired feed rate range
Adaptations to the field of application on site are listed in the order

confirmation and are part of the intended use of the device.
Modification of the field of application on site

In case of a modification of the field of application on site a new release for the
operation of the device has to be emitted by the manufacturer.

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Safety instructions
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Specifications for the type approval of the device
Any operation shall be permitted only if the following specifications have been
complied with:
• The indications on the operating instruction have been complied with.
• Mounting, commissioning have been carried out correctly.
• The device must only be used for its intended purpose.
• The device is maintained regularly.
• For necessary repair work be sure to employ original spare parts of the
manufacturer or spare parts with identical technical characteristics (to be
approved by the manufacturer).
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Qualification of the operating personnel
The following qualifications are required for the operating personnel:

• Trained on the device and the corresponding activities
• Authorised to carry out the required activities
• Knowledge of the regulations concerning the operator protection
• Knowledge of the actual operating conditions as far as the device and its
environment are concerned
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Dangerous contact voltages on the device
Dangerous contact voltages are required for the operation of the device. The
following specifications have to be respected for the protection of the
operating personnel:
• The device must not be operated with freely accessible terminals.
• Before commencing any work on the electrical connections, you must first
disconnect the device from the mains.
• The device must not be operated with damaged electrical components.
Damaged component groups have to be repaired or exchanged
immediately.

Safety instructions, continuation
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Disconnecting the device
In the operating instructions below use the term "disconnection".

“Disconnection” means:
Definition • Disconnect the device from all supply media.
• Protection against unauthorised reconnection.
• Discharge all kinds of energy stocks (manually or due to sufficient dwell
times)
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Discharging of storages of residual energy
Depending on the execution different storages of residual energy may be

mounted to the device. The table lists measures for the discharge of energy
storages:
Type Component (example) Measure
Electric Condenser, coil Observe the discharge time
Mechanic Spring Relieving
Pneumatic Compressed air Deaeration
Thermic Dissipator, surface Observe the cooling time
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Earthing of the device
The device must only be operated with a correct earthing. The main earth
connection point is connected to the equipotential bonding on site in a
standard-compliant manner. Earth connections between the device and
Marking of the main earth assembled components that have been mounted in our works must not be
connection point interrupted or removed on site.
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Sound level
The sound level of the device is < 70dB (acc. to DIN45635)

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Sharp-edged components
The device has sharp-edged components that present a danger of injury (cuts)
even if the drive is not on:
• the vertically rotating agitator
• the screw
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Specifications for the operation of a screw feeder
• A screw must only be operated with a mounted screw pipe. A freely

rotating screw has considerable potential for injury.
• A screw must only be operated with a screw pipe with appropriate
dimensions. An inappropriate combination screw-screw pipe may cause
operational failures and damage to the device.
• The combination screw-screw pipe must only be employed for suitable
products. If you employ an inappropriate product (e.g. too large grain size)
this might cause operational failures and damage to the device.
• If the screw is not filled with product the screw must only be operated
with low speed. A higher speed might lead to radial deflections of the
screw and cause damage to the device.

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Warning symbols on the device
Sources of danger are marked by the standardised warning symbols on the

device. Additionally the following warning symbols are employed:
Before the start of any work the device has to be disconnected from the mains
and protected against unauthorised reconnection.
In case of non-respect there is a considerable danger of injuries caused by life
Disconnect the device voltage.
from the mains
Marks the allowed sense of rotation for the drive motor.

Allowed sense of In case of non-respect the rotating component groups risk to be torn out of
rotation their fastening during the operation.
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Do not put arms/fingers into the rotating agitator and use long-shafted gloves
during work on the agitator that is not running.
In case of non-respect there is a considerable danger of injuries caused by the
Disconnect the device
sharp-edged agitator.
from the mains

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Residual dangers
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This paragraph describes the possible dangers that might occur in an

admissible field of application and that might be caused by external influences,
e.g. carelessness or connections to equipment on site.
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Small construction size Danger Small construction size

Effects: • Underestimation of danger (e.g. agitator)
• Neglect of protective measures
• Damage of component groups caused by using too
much force
Measures: • Be sure to observe and to comply with the defaults
• Circumspection/special care must be taken when
working on the device
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Foreign bodies Danger Foreign bodies in the product area of the device
Effects: • Operational failures
• Damage of the device
Measures: • Employ clean product
• Circumspection/special care must be taken when
working on the device
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Product jam Danger No free product flow

Measures: • The free product flow into the device and out of the
device has to be guaranteed.
• Stop the operation of the device if connected
equipment on site is troubled.
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Product change Danger Wrong equipment of the device

Measures: • Operation only with approved products
• Management of product/device equipment
• Conversion has to be carried out completely/with
special care

Residual dangers, continuation
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Insufficient Danger: No pressure compensation in the product hopper

aeration/deaeration Effects: • The product discharge (feeding) causes a negative
pressure in the hopper
• Product refilling causes an overpressure in the
hopper
• Pressure loads may cause operational failures or
damage of the device
Measures: • The device must only be operated with an
adequate aeration
• Cleaning intervals of ventilation filter units have to
be adjusted to the degree of contamination
• Stop the operation of the device if connected
equipment on site (e.g. vacuum system) is troubled

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2. The description of the device
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This chapter describes the construction and the function of the device and of
individual component groups.
Content of the chapter “device descriptions”:
Subject Page
Construction of the device 15
The component groups of the device 16
Technical data 23
14 The description of the device ©Operating instructions (DDW-) DSR28

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Description of the design of the device
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Legend No Meaning
1 Hopper cover (screwed design)
(a) inlet pipe; (b) vent pipe (depending on the design)
2 Hopper
3 Drive motor
4 Proximity switch (if available)
5 Chain protection (chain not illustrated)
6 Base plate
7 Bearing block
8 Agitator trough
9 Screw pipe
10 Vertical outlet
11 Screw
12 Vertically rotating agitator
©Operating instructions (DDW-) DSR28 The description of the device 15

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The component groups of the device
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The hopper
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The hopper stores the product to be fed, in a next step the product is
conveyed to the feeding unit.
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Safety equipment The hopper is a protective device. It prevents the operator from putting
hands/fingers into the rotating component groups of the device. The protective
function is obtained by different measures (combinations are possible):
• the size of the hopper
• a mounted safety grid
• a safe screwing of the hopper or the hopper cover.
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Freely accessible product zone (open hopper)

» The operating personnel risks to get injured by rotating components
when reaching into the product zone.
Caution
» Foreign objects might enter the product zone and cause damage to
the device.
» Damage of the device and the environment caused by dust or other
product characteristics.
The operation of the device is only allowed, if
- hopper and hopper cover have been mounted correctly,
- existing connections have been carried out correctly and are
operationally reliable.
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Protective grid The hopper is equipped with a protective grid, if

• the hopper cover is not screwed tightly (e.g. loose and/or flap function)
and
• the construction size of the hopper cannot prevent from reaching into
rotating components.
The protective grid does not replace a hopper cover

The operation of the device is only allowed if the hopper cover is closed. The
protective grid does not offer sufficient protection against foreign objects and
soiling.

The component groups of the device, continuation
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Fastening Hopper
As a rule, the hopper is fixed by a screw connection to the screw/agitator
trough. A sealing material is employed between both components, if the
tightening force of the screw connection is sufficient the connection is tight.
Hopper cover
The hopper cover is screwed tightly to the hopper. A sealing material is
employed between both components, if the tightening force of the screw
connection is sufficient the connection is tight.
Exception :
Hopper cover fits loosely
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Safety: With the use of a quick-release clamping fastener or a corresponding

Position monitoring application the correct mounting position will be monitored (e.g. magnetic
switch). During the electrical assembly of the device the position monitoring
signal is integrated into an electrical interlocking chain for the operating
release of the device.
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Safety: A quick-release clamping connection may also be equipped with a mechanical

Mechanical locking lock. This lock permits to fix the clamping connection after closing and thus
prevents inadvertent opening of the clamping connection. The execution and
the use of a mechanical lock is a function of the corresponding type of
clamping connection and may be combined as a function of the corresponding
type of clamping connection with an electrical position monitoring.
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Feeding organ and feed drive

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Feed drive A threephase motor (1) is employed as feed drive. The threephase motor is
operated by means of a suitable drive controller (frequency converter). The
adjustment of the motor to the drive controller and the field of application is
made by means of the parameterisation of the drive controller. Thus, the
parameterisation is part of the dimensioning of the device.
The working point of the device is adjusted by means of the determination of
the operating speed (=speed specification) of the feed drive. The speed
specification is a function of the execution of the drive controller and is made
by means of an analogue or serial control signal.
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Speed monitoring The speed monitoring is provided by an inductive proximity switch (2) the
pulses of which are evaluated by a suitable electrical unit. The speed
monitoring has the function to monitor the specified limit values, minimum
and maximum speed.
Observe the execution!

• Standard for a loss-in-weight feeder (“DDW-“)
• Optional for all other executions
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Feeding organ and feed drive, continuation

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Screw The product is conveyed by means of a screw (3) that is driven by the feed
(feeding device) drive. The rotating movement of the screw generates a product feed that
conveys the product out of the agitator trough (6) to the end of the screw pipe
(4). The dimensioning of the screw (type, pitch, diameter etc.) in combination
with the dimensioning of the screw pipe determines the field of application
and work of the feeding device.
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Agitator A vertically rotating agitator (7) in the agitator trough permits to improve the
filling ratio of the feeding device. The agitator is driven by the drive motor (1)
via a gear. Due to the gear transmission the agitator speed is
• proportional to the screw speed.
• inferior to the screw speed.
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Vertical outlet The vertical outlet (5) as end piece of the screw pipe is to be considered as
protective equipment and prevents from reaching into the rotating screw.
With an execution that is not equipped with a vertical outlet the protection has
to be achieved by the connection/installation on site (e.g. safety distance).
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Feeding organ and feed drive, continuation

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The chain gear The illustration shows the chain gear

(chain is hidden):
No Description:
1 Big chain wheel (agitator)
2 Drive shaft screw
3 Small chain wheel
4 Ball bearing (4 pieces; 2 per shaft)
5 Bearing block
6 Opening for product that might leak out
7 Shaft sealing
8 Drive shaft, agitator
9 Clamping lock
The drive motor is mounted via a clutch coupling to the drive shaft of the
screw (2). The chain gear transmits the rotation of the drive shaft of the screw
to the drive shaft of the agitator (8), the agitator speed is determined by the
transmission of the chain gear.
Leaking shaft sealings: Opening for product that might leak out (6)
The openings for leaking product are 2 bores in the bearing block (5) for the
checking of the shaft sealings (7). With a leaking shaft sealing product falls into
the bore (6), drops down and forms a deposit next to the bearing block.
Connection of the agitator trough

Three clamping fasteners (9) permit to connect the bearing block (5) to the
agitator trough. The screw and the agitator operate in the agitator trough. A
sealing is positioned between the bearing block and the agitator trough. The
sealing effect is obtained by the clamping force of the clamping fasteners.

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The weighing of the device

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Pos : 124 /Dosi ergeräte/Gerätebes chr eibung/Verwi egung - Aufbau und Funktion @ 1\mod_1337004013509_41.docm @ 47580 @ @ 1
Construction and For weighing, the feeding device is mounted on a weighing system. The outlet
function of the device (2) is connected to the downstream connection point (4) via a
flexible connection (3). This downstream connection point permits to connect
the feeder to the on-site equipment. If an on-site equipment is connected to
the hopper inlet (e.g. for refilling), this connection also has to be done in a
flexible manner.
The weighing system permits to sense the product weight, it is then available
as electrical weighing signal for further evaluation. The product weight is
computed from the difference (actual weight – empty weight of the device).
The most important fields of application for weighing are
• the execution as loss-in-weight feeder (DDW-….)
• the monitoring of hopper filling level (MS-…)
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Weighing system types The type of the weighing system is determined by the load cell employed.
Type Load cell (7)
MDx Digital load cell (x = construction size, weighing range)
MS x Analogue load cell (x = construction size, weighing range)

The weighing of the device, continuation

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Protective equipment: The transport catch (6) connects the base plate (8) with the mounting plate (9)
Transport catch and thus relieves the weighing system (7). It protects the weighing system
against inadmissible loads and torsions during a transport and/or during
mounting/maintenance work.
Transport catches
Execution - are red metal elements, their number and shape are a
function of the construction of the device
Use - are always fastened and loosened completely
- are kept within reach of the place of use of the device
Fastening - are fastened before the start of any work on the device
or a transport of the device
Loosening - are loosened before the start of the operation
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Protective equipment: Vibration isolation mounting pads (5) are mounted below the base plate (8),
Vibration isolation they permit to absorb disturbing influences at the place of the installation.
mounting pads If this measure is not sufficient, the device has to be mounted on a mass plate.
The absorption effect of the combination of vibration isolation and heavy load
is considerably higher.
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Technical data
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Specifications for the The standard dimensioning of the device requires the following environmental
use and operating data for the field of application:
Temperature: 0°C to +40°C
Humidity: up to 85% without condensation
Medium: Air or inert gas
Wind/draught: < 0.3 m/s
Max. underpressure/overpressure: 2 mbar (20mm water column)
Product temperature: 0°C to +40°C
Voltage supply: AC 230/400V
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Feeding device Data for the execution of the device:

Dimensions: See separate drawing of the device
Weight: See separate drawing of the device
Sound level: < 70dB(A)
Feeding organ: Screw
Drive: Synchro motor
Drive controller: Integrated in the drive
Operating range: 2% - 99% x nominal speed
Speed monitoring: Integrated in the drive
Scanning distance: -
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Nameplate The nameplate indicates the type of device, the machine number and the year
of construction of the device.
Clear marking of the device:
Machine number

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3. Mounting
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This chapter describes the mounting work required to make the system ready
for operation.
The descriptions were formulated in a very general manner and only take into
account the standard assemblies of the manufacturer.
Content of the chapter “mounting”:
Subject Page
Mounting instructions 25
The place of the installation 26
Mounting work 27
Electrical mounting work 29
24 Mounting ©Operating instructions (DDW-) DSR28

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Mounting instructions
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Connection work with supply media being active

» Danger caused by dangerous life voltage
» Danger caused by uncontrolled actions during the connection of the
Attention
supply medium
Therefore
- Connections shall only be made to connection points that are
disconnected from the corresponding supply medium.
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Assembly execution Make sure to observe the following points for mounting:
• Horizontal alignment
• Max. 2mm offset for the connection of the device to equipment on site
• Connection of the device to an equipment on site via a flexible connection
The following connections are allowed (direction of view is the direction of the
product flow):
• From a smaller cross-section to a larger cross-section
• Both product lines have the same cross-section.
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Interruption of To be observed in case of an interruption of mounting:

mounting
• Protect the device against foreign bodies.
• Mark that the device is partly mounted.
• Protect the device against an unauthorised commissioning.
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Mounting tools The following auxiliaries are required for mounting:

Work equipment Auxiliary equipment
General locksmith’s tools Cover tarpaulin
General electrician's tools Lining sheets
Level Cleaning rag
Suitable detergents
©Operating instructions (DDW-) DSR28 Mounting 25

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The place of the installation
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Characteristics The place of the installation has the following characteristics:

• corresponds to the valid standards
• stable, dry, free from vibrations and sufficiently suitable to take weight
• protected against weather conditions
• permissible ambient temperature
• free from oils, fats, gases, vapours etc.
• no explosive atmosphere
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Equipment The place of the installation has to be equipped as follows:

• sufficient illumination
• sufficiently dimensioned for all necessary workflow paths
• possibilities for connecting the required supply media
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Transport to the place of Suitable lifting equipment (fork lift truck, crane, etc.) permits to transport the
the installation following items to the place of the installation.
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Device with a mass plate

Be sure to observe the following points if your device is equipped with a mass
plate:
• It is recommended to transport the device and the mass plate separately.
As a rule they are delivered separately.
• Carrying aids must only be fastened to the transport eyelets of the mass
plate. If the device is mounted, make sure that the carrying aid does not
damage the device.
• When lifting be sure to observe the centre of gravity (tilting danger?) of
the construction.

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Assembly work
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Flexible connection
The connection of solid/rigid product/media lines must not cause any
disturbances of operation. Therefore the connection to equipment on site has
to be carried out in a flexible manner between a downstream connection point
on the device and a fixed point on site. The description of the connection of
the inlet/outlet shows the principle of the flexible connection.
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Installation on site
Assembly of the device at the place of the installation:

1. Transport the device to the place of the installation.
2. Align the device at the place of the installation.
3. Align the device in horizontal position.
4. Screw the device to the floor construction.
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Connection inlet/outlet
The connection of the inlet/outlet of the device to the equipment on site has
to be executed in a flexible manner. The materials for a flexible connection are
delivered with the device.
The illustration shows the construction principle of a flexible connection of two
product line ends with a step bellow:
No Meaning
1 Line 1
2 Clamping fastener 1
3 Step bellow
4 Clamping fastener 2
5 Line 2
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1. Slide the step bellow over line1.

2. Fix the step bellow by means of fastening strap1.
3. Slide fastening strap2 over the step bellow.
4. Slide the step bellow over line2.
5. Fix the step bellow by means of fastening strap2.

Assembly work, continuation
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Connection ventilation/deaeration
As standard, a filter bag is supplied for the

ventilation/deaeration of the device. The filter bag is
pulled over the vent pipe and fixed by means of a
clamping fastener. Due to its design the filter bag can
stand upright without further auxiliaries. The
venting/deaeration is made via the fabric surface of
the filter bag.
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On-site vacuum system

As an alternative the aeration/deaeration can be provided by a vacuum system
on site. The connection of the vacuum system to the vent pipe is made in a
flexible manner (e.g. sleeve) or without contact (e.g. suction funnel).
The suction must not interfere with the feeding operation!

If the suction is too strong it might cause an operational failure. Therefore, the
following has to be observed for the adjustment of the suction:
As strong as necessary and as light as possible!

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Electrical mounting work
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Voltages that are hazardous upon contact

» Danger caused by dangerous life voltages
» Danger caused by improper execution of the work
Attention
Therefore
- Employ trained electrical personnel.
- After the connection work the junction boxes have to be closed
correctly.
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Junction boxes The connection of the electrical assemblies in junction boxes is provided in our
works in order to facilitate the connection on site. The junction boxes are
marked “-JB n” (n= 1, 2, 3,…). The following assignments apply to the junction
boxes
• The marking ”-JB 1“is reserved for the junction box of the weighing system
and is only employed, if the device is mounted on a weighing system.
• The electrical assemblies of the device are connected in the junction boxes
“-JB 2,3,4,…“. The number is adapted to demand.
• In case of a standard execution the terminals are connected according to
the determined terminal assignment of the junction boxes.
• Executions that deviate from the standard are described in the specific
wiring plans related to the order. Due to the specific execution a deviation
from the standard terminal assignments is possible. The wiring plans are a
separate document and complement the operating instructions.
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Junction boxes With an ISC execution of the device the junction boxes also include the control
ISC plus electronics of the device (feeding controller, drive controller) for the operation
of the device. The ISC-components are described in the separate manual of the
ISC system.

Electrical mounting work, continuation
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Cable screwings The following illustration shows the correct use of the metallic cable screwings.
The cable is isolated according to the illustration and inserted into the cable
screwing. The screening (A) is pushed over the metal cap (M), then the
screwing is tightened.
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Establishment of an An interlocking chain is an electrical cabling,

interlocking chain
• that takes into account additional start conditions for the start enable of
the feeding operation (e.g. closed circuit breaker or operational readiness
of the connected equipment).
• that stops the feeding operation immediately, if one operating condition is
not complied with (e.g. tripping of a circuit breaker).
The implementation of an interlocking chain is a function of the hardware used

on site (programmable logic controller, relay etc.) and has to comply with the
applicable regulations concerning the safety of man and machine. When using
a feeding controller type Congrav® the feeding is operated via the feeding
controller. Depending on the hardware execution of the Congrav® different
possibilities are available for the establishment of an interlocking chain.

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Wiring plan and Please find below the different wiring plans for the electrical connection of the
execution of the device device. Each wiring plan is designed for a specific execution of the device.
Connection plan Execution of the device
ISC plus Type: Loss-in-weight feeder (DDW-…)
Operation: ISC plus system
Characteristic: ISC-CM plus mounted to the device
Congrav® Type: Loss-in-weight feeder (DDW-…)
Operation: Feeding controller Congrav® (e.g. CB plus)
Characteristic: Congrav® in control cabinet
Volumetric Type: Standard device
Operation: Start/stop + default value for AP1
Characteristic: Default value for working point via
potentiometer or control signal
(e.g. 0-10VDC)
1
AP = „working point“ (operating speed, vibration amplitude etc.)

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Wiring plan
ISC plus

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Wiring plan CB plus

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Connection plan In the connection plans the connection possibilities are marked by figures (1, 2,
legend etc.). The markings (“Id.“) have the following meaning:
Id. Signification
1 Connection of the mains supply on site
2 Connection of the digital inputs (“DI2“ – “DI4“)
3 Connection of the ISC fieldbus interface
The arrows mark the signal direction of the line.
4 Connection of the ProfiBus DP-interface
The arrows mark the signal direction of the line.
5 Connection of the Ethernet, ProfiNet-interface
The connection requires a suitable plug.
6 Connection of the digital outputs (“DO2“ – “DO4“)
7 Connection of the operating unit OP1 T
The connection is made by means of a preconfectioned cable.
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Wiring plan CBplus Markings (“ident”) used in the connection plan “CBplus“ :
legend
Components in the control cabinet/box:
Ident. Meaning
F Protection
FC Frequency converter
CB plus Feeding controller CB plus
DI Digital inputs (DI1-4)
DO Digital outputs (DO1-4)
K2,3,4 External relay in the control cabinet
GND Ground potential
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Components of the feeding device:

Marking Meaning
JB1 Junction box: connection of the load cell
JB2 Junction box: connection of assemblies, supply
M1 Drive motor of the feeding device
B2 Load cell
B5 Speed monitoring

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Components for the operation:

Marking Meaning
OP1 T Operating unit Congrav® OP1 T
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Cable colours The following abbreviations (Abbr.) for the cable colours are employed in the
wiring plans:
Abbr. Colour Abbr. Colour Abbr. Colour
BN Brown GN Green BU/WH Blue/White
BK Black GY Grey WH/BU White/Blue
BU Blue PK Rose GNYE Green/Yellow
WH White RD Red
VT Violet YE Yellow
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4. Commissioning
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This chapter describes the activities required for the commissioning of the
device.
The descriptions were formulated in a very general manner and only take into
account the standard assemblies of the manufacturer.
Content of the chapter “commissioning”:
Subject Page
Notes on commissioning 37
Commissioning sequence 38
Product feeding 43
36 Commissioning ©Operating instructions (DDW-) DSR28

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Notes on commissioning
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Product with hazardous characteristics

» Danger due to leakages or malfunctions of the device
Danger Therefore
- Employ a replacement product with non-hazardous, otherwise
identical product characteristics.
- Take all necessary security measures, if no replacement product is
available.
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Product feeding During commissioning the product feeding is started for the computation of
the feed rate of the device. An active product feeding requires
• a sufficient product quantity,
• free product flow into/out of the device,
• a receptacle for collecting the product quantity that has been fed. For this
purpose two possibilities are available
1. Feeding into downstream parts of the installation
2. Feeding into a collecting receptacle (possibly requires an additional
bypass line)
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Interruption of Commissioning is interrupted, if

commissioning
• there are problems during commissioning.
• it is required to correct the assembly of the device or other connected
equipment.
Corrections of the assembly

In case of corrections of the assembly make sure to observe the specifications
and notes on the mounting of the device.
©Operating instructions (DDW-) DSR28 Commissioning 37

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Commissioning sequence
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Step 1: Tests on the device

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Commissioning must only be carried out, if the following specifications are duly
fulfilled.
1. Has all mounting work been finished?
2. Have all supply media been connected?
3. Are all supply media available as required?
4. Sufficient product quantities are available.
5. All foreign bodies and contaminations have been removed.
6. All necessary measures to ensure the safety of operations have been
taken.
7. The device and the other equipment required are ready for operation.
8. Sample measurements can be carried out.
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Step 2: Connection of supply media

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1. Connect all supply media.

2. Warm up of approx. 30 min.
3. Continue the commissioning.
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Step 3: Verification of the sense of rotation

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Fehler!Fehler! A direction arrow marks the prescribed sense of rotation on each drive motor.
Unbekanntes During this step the sense of rotation is checked by means of a visual check.
Schalterargument. 1. Enter a small speed (~10%).
2. Start the device and check the sense of rotation.
3. Stop the device.
In case of a wrong sense of rotation the sense of rotation has to be changed.

4. Switch off the power supply.
5. Protection against unauthorised reconnection.
6. Exchange two of the connection lines (U, V, W), (e.g. U, V).
7. Switch on the voltage supply.

Commissioning sequence, continuation
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Step 4: Verification and adjustment of the weighing

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Observe the execution!

Leave out this step your feeder is not equipped with a weighing system.
Known control weights

For testing the weighing system you need three known test weights (ideally,
10%, 50% and 90% of the weighing range of the load cell).
Evaluation unit
A suitable evaluation unit is required for weighing. The evaluation unit is
connected to the weighing system and processes the weight signal e.g. for a
weight display.
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Loosen the transport The screwings of all red metal elements of the transport catch have to be
catch loosened completely and all parts of the transport catch have to be stored for
later use.
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Free motion Check the free motion of the weighing system:

1. Read the weight loading of the weighing system.
2. Place an additional weight on the weighing system.
3. Take off the additional weight.
4. Read the weight loading of the weighing system.
The test is completed, if the weight values (1) and (4) are identical. If the two
values differ from each other make sure to find and eliminate the cause for the
missing motion. Possible causes:
• The transport catch has not been loosened completely.
• The flexible connection of the inlet/outlet is not sufficient.
• The weighing system is impeded by foreign bodies/contamination.
• The cabling of the assemblies of the device, the adjustment of the
overload protection screw or other executions of the device are
inaccurate.

Step 4: Verification and adjustment of the weighing,

continuation
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Lever factor The lever factor (LF) permits to adjust the weight display of the evaluation unit
to the actual weight loading. The adjustment runs down as follows:
1. Read the actual weight value (W0).
2. Place on a test known weight (WT).
The force shall be applied centrically on the weighing system.
3. Read the new weight value (W1).
4. Compute the difference (W1 - W0).
The lever factor has to be corrected, if (W1 - W0)  (WT):

5. Read the actual lever factor (LFact)
6. Compute the new lever factor (LFnew).
LFnew = LFact x (WT / (W1 - W0))
7. Enter and memorise the new lever factor.
Check the new lever factor by a new test measurement and adjust it once
again, if required.
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Functional testing The function of the weighing system is tested by means of three load
measurements over the complete weighing range. The free motion and the
lever factor are checked with each test measurement. The following test
weights are recommended:
1. Test weight ~10% of weighing range

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Step 5: Determination of the feed rate

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Refilling of the hopper Automatic refilling

The automatic refilling requires a feeding controller that permits to control the
product supply and to monitor the hopper filling level. The operating
personnel activates the refilling on the feeding controller which will then
enable the product supply until the hopper filling level has reached the
determined maximum filling level.
Manual filling
The device is refilled manually by the operating personnel. The operator will fill
in the product into the hopper using a suitable aid. Please observe the
following points:
• Take care when filling in the product. A possibly available protective grid
impedes the product flow into the hopper.
• It is not allowed to remove the protective grid to simplify refilling (safety
equipment!).
• Terminate refilling if the hopper is approx. 80 % filled. The monitoring of
the filling level is made optically or via the evaluation unit if the system is
weighed.
Maximum filling level

The indication “80%“ is an indicatory value. The actual fixing of the maximum
filling level has to take into account the corresponding product characteristics
(e.g. bulk density) and has to be adjusted to the operating conditions.

Step 5: Determination of the feed rate, continuation

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Determination mode "Gauging" means that the feeding is started for a fixed duration of
“gauging” measurement and the product quantity fed during this time will be weighed.
The feed rate [kg/h] is computed from both values – measuring time and
product quantity. “Gauging” runs down as follows:
1. Choose a suitable collecting receptacle with a known empty weight.
2. Place the collecting receptacle under the outlet.
3. Adjust the speed (setpoint).
4. Start the feeding operation for the duration of measuring (e.g. 2 min.).5.
Stop the feeding operation after expiry of the measuring time.
6. Weigh the collecting receptacle and compute the product weight (weight-
empty weight).
7. Calculate the feed rate [kg/h] (here: product weight x 60/2)
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Determination of the characteristic curve

“Gauging” permits to find the feed rate for the corresponding speed. If several
feed rates are required a characteristic curve is needed (speed – feed rate). For
the determination of the characteristic curve we recommend measurements
with the following speeds: “10%”, “40%” and “75%”. If necessary, the
characteristic curve can be improved by integrating further measurement
points.
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Determination type The feed rate can also be determined in some other way, if the device is
“Checking of max. operated with a feeding controller type Congrav®. A feeding controller type
output” Congrav® offers the function “checking of max. output". This function
computes and automatically memorises the feed rate (= “output”) for different
speed values. The characteristic curve that has thus been computed is
employed by the feeding controller for the control of the feeding operation.
Observe the software description

The “checking of max. output” is described in the software description of the
feeding controller.
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Product feeding
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Preparations The commissioning is terminated by making the system ready for operation. In
order to make the system ready for operation the following preparations are
required:
• Remove auxiliary equipment (collecting receptacle etc.).
• Possibly reconnect separated connections (e.g. outlet).
• Possibly undo conversions (e.g. bypass).
• Discharge the device completely, if a replacement product has been
employed.
• If required, clean the device and the environment.
• Refill the device.
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Volumetric product In case of volumetric product feeding the feeding operation functions with a
feeding constant control of the feed drive (fixed working point). The feed rate is not
sensed and not controlled. I.e. feed rate variations e.g. caused by a variating
filling degree of the feeding organ will not be detected and corrected.
Volumetric product feeding is mostly used, if the downstream processing
equipment does not require an even discharge rate or if it is not affected by
discharge rate fluctuations.
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Volumetric feeding As a rule, volumetric product feeding runs down as follows:

sequence
1. Adjust the working point (e.g. potentiometer = 50%) 2. Start the
feeding operation.
3. If required, adjust the feed rate by a corresponding modification of the
default value (here: potentiometer).
4. Stop the feeding operation, if the required product quantity has been fed out.
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Operation of the screw without product

» Damage of the device by radial deflections of the screw in the screw
pipe (screws are not turning true).
Attention
Therefore
- Be sure to monitor the filling level in the hopper and refill the hopper
before reaching of the minimum allowed filling level.
- Increased attention during a feeding operation with a high speed.

Product feeding, continuation
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Required conditions for For gravimetric product feeding the equipment and the control of the device
gravimetric product have to comply with the following required conditions:
feeding
• The device is a loss-in-weight feeder (“DDW - …”) and is thus equipped
with a weighing system.
• A feeding controller type Congrav® or with comparable functions has to be
employed.
Be sure to observe the documentation of the feeding controller!

A safe feeding operation is only possible if the software parameters of the
feeding controller are permissible and adjusted to the operating conditions. An
expert parameterisation according to the documentation is absolutely required
for a use of the device according to the intended purpose.
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Gravimetric product During gravimetric product feeding the feeding operation is started with a
feeding determined discharge rate (product quantity /time unit). During feeding the
feed rate will be measured and controlled via a control circuit. The control
circuit modifies the control of the feed drive and thus tries to correct
variations, e.g. due to a fluctuating filling degree of the feeding organ.

Product feeding, continuation
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Gravimetric feeding As a rule, the feeding controller is used to operate the gravimetric product
sequence feeding and it runs down as follows:
1. Set the desired feed rate as setpoint.
2. Start the feeding operation.
The start command starts the automatical control of the feeding operation by
the feeding controller. The further sequence of control and monitoring of the
feeding operation depends on the functions of the feeding controller and is
described in its documentation.
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Step 6: Adaptation of the feed rate

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The feed rate is changed by a modification of the operating speed of the drive
motor in the allowed working range. If this measure does not permit to
achieve the desired feed rate, it is required to modify the device. Please find
below the measures for an admissible modification of the device.
Usage not according to the intended purpose

All other modifications to the execution and the electrical assemblies of the
device are not allowed without approval of the manufacturer and are thus not
according to the intended purpose.
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Adjustment of feeding The device can be equipped with another combination screw/screw pipe. For
organ this purpose the manufacturer offers different executions/combinations.
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5. Decommissioning
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The following process descriptions do not take into account influences that
occur due to product characteristics or the operation in a production plant. If
additional activities result from these influences they have to be integrated
into the corresponding processes.
Example: Product characteristics
In cases of a product that is not allowed to stay in the device, the device has to be
• discharged completely before shutdown and cleaned thoroughly after
shutdown.
• discharged by means of suitable measures after a fault shutdown, if the
elimination of the cause of the malfunction takes too long.
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Brief disconnection The device is stopped for operational reasons.

Activation: Stop command on the operating unit
How to continue Start command on the operating unit
the operation
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Maintenance, Switch off the device for maintenance work.

repair
Activation: 1. Discharge the device.
2. Stop the operation.
3. Disconnect the device (see page 9)
4. Carry out the necessary work.
How to continue Commissioning has to be carried out
the operation
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Decommissioning Disconnect the device for storage or disposal.

Activation: 1. Switch off the device as described in “maintenance,
repair”.
2. Disconnect the device from all supply media,
connections, etc.
3. Disassemble the device.
4. As described in “storage and disposal”
How to continue 1. Reassemble the device.
the operation 2. Mount the device.
3. Commission the device.
46 Decommissioning ©Operating instructions (DDW-) DSR28

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6. Fault shutdowns
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Fault shutdowns protect the device and the environment

Fault shutdowns occur in operational situations that do not permit to continue
the operation of the device. They are either triggered manually by the
operating personnel (“emergency stop”) or automatically by a monitoring
function or an interlocking chain.
Immediate stop
The fault shutdown of the device may have an effect on
upstream/downstream production processes. Further measures are possibly
required.
Operational readiness requires the elimination of causes

Before renewed commissioning be sure to find and eliminate the reason for
the fault shutdown.
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How to continue the Steps to be taken in order to continue the operation after a fault shutdown:
operation after a fault
1. Find the cause for the malfunction.
shutdown
2. Eliminate the cause for the malfunction.
3. Make sure that the device is ready for operation.
©Operating instructions (DDW-) DSR28 Fault shutdowns 47

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Causes of malfunction
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Discharge Voltage supply is missing

does not start » Connect the voltage supply.
» Replace defective fuses if required.
Execution of connection lines is incorrect
» Eliminate errors in the connections.
» Eliminate interruptions/damage.
» Replace wrong cable types.
Drive components damaged (motor, drive controller etc.)
» Replace damaged components.
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Grinding noises Screw diameter too big

» Change the combination screw/screw pipe.
Product deposits in the screw pipe
» Clean the screw pipe.
Product jam between screw and pipe wall
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Uneven filling ratio Screw type not suitable

» Employ other screw type
Product quantity not sufficient
» Refill the hopper.
» Provide agitator function.
» Replace damaged agitator.
» Take measures against product bridges in the hopper.
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Screw jammed Foreign bodies in the product zone

» Remove foreign bodies and replace damaged components.
» Eliminate the reason for the penetration of the foreign body.
Screw diameter too big
Screw type not suitable
» Employ other screw type.
48 Fault shutdowns ©Operating instructions (DDW-) DSR28

Causes of malfunction, continuation
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Feed rate Wrong combination screw/screw pipe

too low » Change the combination screw/screw pipe.
Changed product characteristics
» Adjust the combination screw/screw pipe.
» Adjust operating parameters.
Activation of the drive
» Increase the speed/vibration amplitude of the drive.
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©Operating instructions (DDW-) DSR28 Fault shutdowns 49

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7. Maintenance
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This chapter describes the activities required for the maintenance of the
device. These activities include the general maintenance and the
disassembly/assembly of components that are subject to wear or require an
increased cleaning effort.
Content of the chapter “maintenance”:
Subject Page
Information on maintenance 51
Component list 52
Care and examination 54
Description for the disassembly of individual components 55
50 Maintenance ©Operating instructions (DDW-) DSR28

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Information on maintenance
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Before the disconnection – discharge the device

For carrying out the disassembly work of components in contact with the
product, the feeder has to be discharged by means of a “cleaning operation”
Disconnection before the start of work. The "cleaning operation" permits to discharge the
from the mains feeding device as far as possible by means of the feeding organ.
Disconnect the device
Before the start of any work on the device or on individual components of the
device it has to be disconnected from all supply media and stocks of possibly
present residual energy have to be discharged.
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Residual product in/on the device

» During the disassembly of the device/of individual assemblies the
operating personnel might come into contact with the product.
Caution
» Reactions with the cleaning agent might occur.
Therefore
- Be sure to observe the indications of the product data sheet.
- Possibly necessary measures before the start of work
- Safety measures
- Measures for correct disposal
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Damp cleaning Be sure to observe for damp cleaning:

• You must only employ detergents authorised by the manufacturer and not
detergents that contain solvents that are combustible, aggressive or
chlorinated.
• No damp cleaning of bearings and electrical components.
• In case of damp cleaning be sure to protect bearings and electrical
components from moisture.
• After the cleaning the device has to be dried thoroughly, standing
moisture has to be removed and components that have possibly been
degreased have to be re-greased.
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» Danger of cuts caused by the agitator and the screws.
Caution Therefore
- Use gloves when working on these components.
©Operating instructions (DDW-) DSR28 Maintenance 51

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Component list
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Component list, continuation
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Component list No Component

1 Chain protection
2 Drive motor
3 Proximity switch
4 Holder Speed monitoring
(if available)
5 Cam
6 Hub
7 Coupling sleeve
8 Hub
9 Big chain wheel
(chain not illustrated)
10 Small chain wheel
11 Drive shaft screw
12 Bearing block
13 Mounting plate
14 Agitator trough
15 Sealing
16 Screw
17 Screw pipe
18 Vertical outlet
19 Cover vertical outlet
20 Hopper
21 Hopper cover
22 Agitator
23 Shaft sealing (2 pieces, agitator + screw)
24 Shaft sealing (2 pieces, bearing block)
25 Drive shaft, agitator

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Care and examination
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Intervals Marking of the intervals:

W weekly 2W fortnightly
M monthly 3M three-monthly
Y annually H biannually
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Care Care works (T = time interval):

T Activity
W Clean the filter bag/the deaeration equipment (if existing)
2W Clean the device.
- Dust and loose contaminations have to be removed by means of
an industrial vacuum cleaner.
- Solid impurities have to be removed with a (damp) cloth.
Pos : 364 /Dosi ergeräte/Wartung/D okID_448 - (DD W-) DD SR20/WartungPflege - Kontroll e Schnec kendosier er mit R ühr wer k @ 4\mod_1360236213243_41.doc m @ 81288 @ @ 1
Examination Examination of the device (T = time interval)

T Component Examination
W Flexible connections Damages
W Fastenings Tight seat
2W Screw Wear, tear
2W Agitator Wear, tear
2W Mobile parts Functionality
2W Sealings Tightness
2W Radial packing rings Leakproofness (opening for product that
might leak out)
2W Locks Attraction force, tight seat
M Electrical connections Tight seat
Electric cables Damages
Removal of defects
Allowed possibility for the removal of identified defects:
1. Damaged component is professionally repaired.
2. Damaged component is replaced by a new component.

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Assembly/disassembly of individual components
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Disassembly of the screw

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Disassembly of the screw:

1. Disconnect the device (figure 1)
2. If available, loosen the connection to the
vertical outlet.
3. Loosen the hexagon head screw (A).
4. Remove the screw pipe with the vertical
outlet (figure 2).
5. Carefully pull off the sealing (figure 3).
6. Loosen the screw by means of a clockwise
rotation and pull it out (figure 4).
What to do in case of stuck screws

The screws are equipped with an auxiliary system for loosening if this is
technically feasible due to the construction size of the screw:
Spiral: Hexagon head screw for application of a socket wrench
Concave screw: Thread at the head of the feeding screw for a hexagon
head screw
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Assembly of the screw

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How to mount the screw:

1. Clean and slightly grease the shaft journal and the location bore.
2. Cautiously position the screw at the shaft journal.
3. Tighten the screw by means of a rotation to the left.
4. Finally complete the device.
Pos : 375 /Allgemein/Spezi elleM odul e (Fortsetzung, L eerz eile us w.)/-----> Absc hnittforts etz ung Übersc hrift 2 <----- @ 0\mod_1312351301920_41.doc m @ 2150 @ @ 1

Assembly/disassembly of individual components, continuation
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Disassembly of the agitator

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1. Loosen the connections of the hopper cover.

2. Disassemble the hopper.
3. Loosen the agitator (clockwise rotation, figure 2).
4. Pull the agitator forward (figure 3).
5. Remove the agitator from the screw trough (figure 4)
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Assembly of the agitator

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1. The threaded bolt and the thread of the agitator have to be cleaned
thoroughly and greased slightly.
2. Cautiously insert the agitator into the trough.
3. Screw tight the agitator by means of a rotation to the left.
4. Mount the hopper.

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Exchange of shaft sealing rings

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1. Disconnect the device.

2. Disassemble the screw.
3. Disassemble the agitator.
4. Disassemble the agitator trough and the sealing.
5. Loosen the damaged shaft sealings from the seat in the bearing block.
Shaft sealing (1): Agitator
shaft sealing (2): Screw
6. Clean all components.
7. Slightly grease the drive shafts.
8. Insert new radial packing rings.
9. Slide on the sealing and the agitator trough and tighten them by means of
the clamping fasteners.
10. Mount the agitator.
11. Mount the screw.
12. Make the device ready for operation.
How to seal the connection between bearing block and agitator trough
The correct sealing between the bearing block and the agitator trough is only
achieved if all clamping fasteners are locked with an adequate clamping force.

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Adjustment of speed monitoring without visual contact

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The scanning distance of the proximity switch is not visible. Therefore, the
adjustment is carried out without sight.
1. Pull the plug of the proximity switch.
2. Undo the locknut of the proximity switch.
3. Slightly rotate the proximity switch against the toothed wheel.
4. 1-2 rotations counterclockwise.
If available: observe the position of the angular plug.
5. Lock the proximity switch by means of the counternut.
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Visual adjustment of the speed monitoring

Pos : 389 /Dosi ergeräte/Wartung/ J us tierung - J usti erung mit Sic ht @ 6\mod_1375103386812_41.doc m @ 106480 @ @ 1
In case of a visual adjustment the scanning distance “d” becomes visible after
the disassembly of a cover or similar. In this case the scanning distance is
adjusted by means of a feeler gauge according to the indication in the chapter
“Technical data” (see page 23).

Pos : 392 /Allgemein/Ü berschriften Einl ager ung, Ents orgung/Ü berschrift 1 - Einl agerung und Entsorgung @ 2\mod_1338369185674_41.doc m @ 50961 @ 1 @ 1
8. Storage and disposal
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This chapter describes the conditions for the storage and the disposal of the
device or of its individual components.
Content of the chapter “storage and disposal”:
Subject Page
Storage of the device, of individual assemblies 60
Disposal of the device, of individual assemblies 61
©Operating instructions (DDW-) DSR28 Storage and disposal 59

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Storage of the device, of individual components
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Execution of the device Execution of the device for storage:

• The device is completely discharged and thoroughly cleaned.
• The protective coating of the painted parts is okay or has been
renewed/touched up.
• The following components have to be disassembled:
- In general all sleeves and compensators have to be disassembled and
have to be stored together with the device under appropriate storage
conditions.
- Components with special storage conditions
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Storage conditions Storage conditions for the storage of the device/individual assemblies:
Temperature: +10°C to +40°C
Humidity: 40% to 70% No standing moisture
Medium: Air (well ventilated and free from ozone, chemicals,
solvents)
Storage room Weather-proof, enclosed building
Clean, possibly free from dust
Packaging: suitable packaging box, provide spacers under the
cover (air circulation)
Miscellaneous: For sleeves, compensators:
protected against incident light
60 Storage and disposal ©Operating instructions (DDW-) DSR28

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Disposal of the device, of individual components
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Residual product in/on the device

» During the disassembly of the device/of individual assemblies the
operating personnel might come into contact with the product.
Caution
» Reactions with the cleaning agent might occur.
Therefore
- Be sure to observe the indications of the product data sheet.
- Possibly necessary measures before the start of work
- Safety measures
- Measures for correct disposal
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» Danger of cuts caused by the agitator and the screws.
Caution Therefore
- Use gloves when working on these components.
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Before the disposal Before the disposal the following procedures have to be carried out:
1. Disconnect the device from all supply media.
2. Disassemble all connections from the device.
3. The device has to be disassembled completely.
4. The component groups have to be cleaned from product rests and
lubricant residues.
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Disposal The individual components of the device have to be disposed separately.

Component Disposal
Drive, gear see manufacturer's indications
Electrical cables Cable scrap
Sleeves, compensator etc. PU, EPDM, silicone or similar
Hopper, pipes, sheets Metal scrap
Insulations according to material specifications
boards Special waste
accumulators, batteries Special waste
Plastic Disposal of plastics
©Operating instructions (DDW-) DSR28 Storage and disposal 61

Pos : 414 /Allgemein/Index/Ü bers chrift 1 - Index @ 8\mod_1384844103046_41.doc m @ 118949 @ @ 1
Index Pos : 415 /Allgemein/Index/Index - Index- Eintr äge ( 1s paltig) @ 13\mod_1429016386913_0.docm @ 186434 @ @ 1
Agitator 6, 10, 11, 12, 15, 17, 19, 20, 48, 51, 53, 54, 56, 57, 61
Agitator, trough 6, 15, 17, 19, 20, 53, 57
Assembly, execution 25
Disconnection, warning symbol 8, 11
Drive 6, 11, 15, 19, 20, 34, 38, 45, 53
Drive shaft 20, 53, 57
Drive shaft, agitator 57
Earthing, correct 9
Environment, data 6, 23
Gear 19, 20, 61
Intended purpose 8, 44, 45
Load cell, free movement 39, 40
Load cell, lever factor 40
Mounting, tools 25
Operating personnel, protection 8
Operating personnel, qualification 8
Operation, allowed 16
Product, appropriate 6
Product, characteristics 6, 16, 37, 41, 46, 49
Safety grid 16
Shaft sealing 20, 53, 57
Speed monitoring 18, 23, 34, 53, 58
Use in accordance with the intended purpose 6
Vertical outlet 15, 19, 53, 55
Wiring plan, CBplus 34
=== Ende der Liste für T extmar ke Inhalt ===
62 Storage and disposal ©Operating instructions (DDW-) DSR28

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Bulk Solids Feeding ● Weighing ● Discharging ● Flow Metering

Pos : 2 /D osi ergeräte/D ec kblatt/ D ec kblatt D okID _449 - D SR 28 @ 2\mod_1348032723992_0.doc m @ 62678 @ @ 1

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Protection notice (refer to DIN EN ISO 16016)

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2 Safety ©Operating instructions (DDW-) DSR28

©Operating instructions (DDW-) DSR28 Safety 3

Product feeding .......................................................................................... 43

4 Safety ©Operating instructions (DDW-) DSR28

Content of the chapter “safety”:

©Operating instructions (DDW-) DSR28 Safety 5

The use of the device

6 Safety ©Operating instructions (DDW-) DSR28

The use of the device, continuation

Advanced demands during weighing

Adaptations to the field of application on site are listed in the order

Modification of the field of application on site

©Operating instructions (DDW-) DSR28 Safety 7

Specifications for the type approval of the device

Qualification of the operating personnel

The following qualifications are required for the operating personnel:

Dangerous contact voltages on the device

8 Safety ©Operating instructions (DDW-) DSR28

Safety instructions, continuation

Disconnecting the device

In the operating instructions below use the term "disconnection".

Discharging of storages of residual energy

Depending on the execution different storages of residual energy may be

Earthing of the device

The sound level of the device is < 70dB (acc. to DIN45635)

©Operating instructions (DDW-) DSR28 Safety 9

Safety instructions, continuation

Specifications for the operation of a screw feeder

• A screw must only be operated with a mounted screw pipe. A freely

10 Safety ©Operating instructions (DDW-) DSR28

Safety instructions, continuation

Warning symbols on the device

Sources of danger are marked by the standardised warning symbols on the

Marks the allowed sense of rotation for the drive motor.

©Operating instructions (DDW-) DSR28 Safety 11

This paragraph describes the possible dangers that might occur in an

Small construction size Danger Small construction size

Product jam Danger No free product flow

Product change Danger Wrong equipment of the device

12 Safety ©Operating instructions (DDW-) DSR28

Residual dangers, continuation

Insufficient Danger: No pressure compensation in the product hopper

©Operating instructions (DDW-) DSR28 Safety 13

2. The description of the device

Content of the chapter “device descriptions”:

14 The description of the device ©Operating instructions (DDW-) DSR28

Description of the design of the device

©Operating instructions (DDW-) DSR28 The description of the device 15

The component groups of the device

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Freely accessible product zone (open hopper)

Pos : 97 /D osierger äte/Gerätebesc hrei bung/Behälter - Sc hutzgitter allgemein @ 4\mod_1358857943401_41.doc m @ 79818 @ @ 1

Protective grid The hopper is equipped with a protective grid, if

The protective grid does not replace a hopper cover

16 The description of the device ©Operating instructions (DDW-) DSR28

The component groups of the device, continuation

Safety: With the use of a quick-release clamping fastener or a corresponding

Safety: A quick-release clamping connection may also be equipped with a mechanical

©Operating instructions (DDW-) DSR28 The description of the device 17