ATEX - (DDW-) DB XX - Operating Instructions (Rev.1,3 - April 2016)

Betriebsanleitung 412 - DB (Dosierband) - ATEX B2112412 (DDW-) DB xx - ATEX 1.
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(DDW-) DB xx - ATEX
Operating Instructions
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Original operating instructions

Operating Instructions (DDW-) DB xx - ATEX
Imprint
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Imprint
Document status: Original operating instructions

Type of document: Operating Instructions
Document ID: B2113412
Revision: 1.3
Date: 16-04-19
Editor: Brabender-Technologie KG
Copyright: © 2016, Brabender-Technologie KG
The contents of this document must not be copied – neither completely nor in
extracts – without prior written approval of Brabender Technologie KG and/or
transmitted to any third party. All technical documentations, drawings etc ...
fall under the copyright law: copyright reserved according to DIN 34.
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Table of contents
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Table of contents
Imprint .................................................................................................................................. 2
Table of contents ................................................................................................................. 3
1 Intended purpose........................................................................................................ 5
Intended purpose .......................................................................................................... 6
Use in ATEX environment ............................................................................................ 7
Manifest abuse ............................................................................................................. 9
Obligations of the user ................................................................................................ 10
Extended obligations for ATEX ................................................................................... 11
Content of the EC declaration of conformity ............................................................... 12
Content of the declaration of incorporation ................................................................. 13
2 Description of the device ......................................................................................... 14
Construction and function of the device ...................................................................... 15
The weighed execution ............................................................................................... 17
3 Description of the component groups of the device ............................................. 19
The hopper ................................................................................................................. 20
The construction of the belt frame .............................................................................. 23
The conveyor belt ....................................................................................................... 25
The drive of the feeding belt ....................................................................................... 27
Operation .................................................................................................................... 28
4 Optional component groups of the device ............................................................. 29
DE-STA-CO locks ....................................................................................................... 30
The movable execution ............................................................................................... 31
The rotatable execution .............................................................................................. 32
5 Safety instructions ................................................................................................... 33
Marking of hazard notes ............................................................................................. 34
Hazard notes .............................................................................................................. 35
Residual risks caused by the device ........................................................................... 38
Protective equipment .................................................................................................. 40
Safety instructions for weighing .................................................................................. 42
Marking of the device.................................................................................................. 43
6 Mounting of the device ............................................................................................. 44
Instructions for mounting ............................................................................................ 45
Instructions for electrical mounting ............................................................................. 46
Place of the installation, auxiliaries ............................................................................. 47
Transport of the device ............................................................................................... 48
General mounting work............................................................................................... 49
Electrical mounting ..................................................................................................... 51
Connection to a feeding controller .............................................................................. 54
7 Commissioning of the device .................................................................................. 55
Instructions for commissioning ................................................................................... 56
Rundown of commissioning ........................................................................................ 57
Static inspection of the feeding belt ............................................................................ 59
Commissioning of the feeding device ......................................................................... 61
Commissioning of the weighing system ...................................................................... 62
Determination of the discharge rate/feed rate ............................................................. 65
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Table of contents
8 The operation of the device ..................................................................................... 67

The operation of a volumetric execution ..................................................................... 68
The operation of a gravimetric execution .................................................................... 69
9 Decommissioning of the device .............................................................................. 70
Switch-off with untroubled operation ........................................................................... 71
Alarm cut-outs ............................................................................................................ 72
10 Malfunctions of the device ....................................................................................... 73
Malfunction and remedy.............................................................................................. 74
11 Maintenance .............................................................................................................. 77
Maintenance instructions ............................................................................................ 78
Maintenance jobs........................................................................................................ 80
Cleaning of the device ................................................................................................ 82
12 Setting-up and exchange ......................................................................................... 83
Safety and preparatory work ....................................................................................... 84
Drawing of the components ........................................................................................ 85
Disassembly ............................................................................................................... 86
Adjustment of the device ............................................................................................ 88
13 Storage and close-down .......................................................................................... 91
Instructions for storage/disposal ................................................................................. 92
Storage ....................................................................................................................... 93
Disposal ...................................................................................................................... 94
14 Spare parts lists ........................................................................................................ 95
15 Technical data ........................................................................................................... 96
General data ............................................................................................................... 97
Product data ............................................................................................................... 98
Identification key, nameplate ...................................................................................... 99
16 Appendix A: Wiring plans ...................................................................................... 101
Connection to a Congrav® CB .................................................................................. 102
Connection of ISC execution .................................................................................... 104
Connection of a volumetric feeding device................................................................ 105
Terminal function junction box -JBn (n=2, 3,…) ........................................................ 106
17 Annex B Indications concerning the manual ........................................................ 109
Marking ..................................................................................................................... 110
Revisions .................................................................................................................. 111
18 Annex C Forms ....................................................................................................... 112
Certificate of nonobjection ........................................................................................ 113
Spare parts order ...................................................................................................... 114
19 Annex D Addresses and index ............................................................................... 115
Addresses................................................................................................................. 116
Index......................................................................................................................... 118
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1
Intended purpose
1 Intended purpose
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Introduction This chapter deals with the “intended purpose” and the “manifest
abuse“ of the device.
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Prerequisite for Prerequisite for the type approuval of the device:

the
type-approval • the use has to comply with the intended purpose
Any disrespect of the intended purpose has the following effect:

• the type-approval immediately ceases to be effective
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Content of the The chapter is divided into 7 parts.

chapter
Subject Page
Intended use 6
Use in ATEX environment 7
Manifest abuse 9
Obligations of the operating company 10
Extended obligations for ATEX 11
Content of the EC declaration of conformity 12
Content of the declaration of incorporation 13
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Intended purpose
Intended purpose
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The use of The feeding device is employed for the feeding of bulk solids by
the device means of a conveyor belt. If the device is employed according to the
“ intended purpose
• the device does not cause any danger to the operating staff, the
machine and the environment.
• if the device
- is in a safety-related flawless condition
- fully functional
• only appropriate products are fed with the device.
• the conditions of application that have been taken into account
for the dimensioning are complied with.
• the specifications of the documentation are complied with.
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Appropriate Products that are appropriate for being discharged/fed by means of

products the device have the following product characteristics:
• Not ignitable due to friction or strokes
• No explosive characteristics
• Appropriate flowability
• No change of the product characteristics due to the transport
• No inadmissibly high wear of the device
• No impediment or endangerment of the safety of operations
• Free from contaminations, foreign bodies etc.
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Dimensioning of The device is dimensioned according to the known operating

the device conditions. They result from the customer’s indications concerning
• the products employed and their characteristics,
• the environmental and operating conditions.
After any modification of the operating conditions a renewed

release for the operation of the device by the manufacturer is
required.
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Intended purpose
Use in ATEX environment
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Warning Modification of the ATEX zone in the production periphery

» No type approval for the device
» Danger for the operating personnel and the environment
• Use of the device only according to the marking of the allowed
zone.
• In case of zone distortions:
- Stop the device.
- Provide additional protective measures for
establishing/complying with the allowed zone.
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Requirements, If the device is used in an ATEX environment the following

conditions requirements/ conditions have to be complied with:
• The device must only be employed according to the marking of
the device.
• Allowed environmental temperature Ta: -20°C = Ta = + 40°C
• Ignition temperature of the product: = 203°C
Glow temperature of the product: = 210°C
(with a dust layer of more that 5mm height)
• There must be no hybrid mixtures.
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Structure of the The identification of the device determines the application of the
Identification of device and is structured as follows:
the device
Example: II 1D/3D c 135°C
Marking Meaning
Communautés Européennes
Community sign 94/9/EG
II Group of devices (surface installations)
1D/3D Category (here: inside 1D / outside 3D)
c Constructional safety, type of protection EN 13463-1 to 8
135°C Temperature indication (for dust)
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------------ Continuation: next page ---->
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Intended purpose
Use in ATEX environment, continuation
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Application The identification of the device permits to determine the application of

the device.
Zone inside the device Zone outside the device

Marking of the device 0 1 2 20 21 22 0 1 2 20 21 22
1D/2D c 135°C - - - x x x - - - - x x
1D/3D c 135°C - - - x x x - - - - - x
1D/- c 135°C - - - x x x - - - - - -
2D/2D c 135°C - - - - x x - - - - x x
2D/3D c 135°C - - - - x x - - - - - x
2D/- c 135°C - - - - x x - - - - - -
3D/2D c 135°C - - - - - x - - - - x x
3D/3D c 135°C - - - - - x - - - - - x
3D/- c 135°C - - - - - x - - - - - -
x = applicable - == not applicable
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Circumferential Rotating component groups in explosion-hazard areas must

speed of rotating not exceed the allowed circumferential speed in no operating
component situation (Smax = 1m/s).
groups
Measures for the compliance with Rmax:
• Dimensioning of the drive (drive + housing) and/or
• command of the drive (drive controller)
- Setting of parameters
- Sealing
- Clear assignment/marking
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Degree of cleaning Instructions concerning the degree of cleaning of the device:

• The formation of dust deposits on the device has to be
prevented, as this could produce an explosive mixture if whirled
up.
• According to the valid standards:
Thickness of layer< 1mm
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Intended purpose
Manifest abuse
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Definition “Manifest abuse” means that the device is used for applications that
are “manifest” due to the possibilities and executions of the device
but that are inappropriate and thus not allowed.
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Examples Examples for “manifest abuse”:

Inappropriate mounting
• Transport belt not sufficiently tensioned
(transport belt risks to slip)
• Incorrect adjustment of the belt run (transport belt risks to “run
off”)
Improper operation
• Unallowed loading of the transport belt (measuring fault)
• Operation with open cover of transport belt (foreign body)
• Feeding against a closed outlet
Arbitrary modifications of the device without authorisation*

• Modification of the construction
• Modification of the equipment
• Reduction or elimination of protective functions.
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Effects Any abuse of the device

• endangers the operating staff and the machine
• the type approval of the device ceases to be effective
• has an effect on the manufacturer’s liability.
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d
*
authorisation by the manufacturer of the device
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Intended purpose
Obligations of the user
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Statutory During the operation the following national and international

provisions regulations/guidelines concerning:
• the protection of persons
• the safety of persons
• the EMC directive
• the state of the art
• the acknowledged engineering rules
have to be observed.
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The use Be sure to observe the following points for the use of the device:
of the device
• the intended purpose
• the indications given in the manual
• the safe state of the device
• the prescriptions concerning an untroubled operation
• trouble and damage has to be eliminated immediately
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Qualification of Required qualification of the operating staff:

the operating staff
• Trained on the device and its operation
• Authorised to carry out the required operations.
• Knowledge of the regulations concerning the operator protection.
• Knowledge of the actual operating conditions as far as the device
and its environment are concerned
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Simple cleaning and maintenance work:

• The work can be carried through by well-trained operators.
Extensive mounting and repair work:
• A specialist with necessary technical knowledge is required for
this work.
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Intended purpose
Extended obligations for ATEX
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Introduction With an ATEX execution the user has to comply with further
obligations in order to protect the operating personnel and the
equipment.
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Danger Potentially explosive gas mixtures or dust concentrations

Severe or fatal injuries
• Component groups mounted on site comply at least with the
required category of device.
• Product supply/discharge lines are dust-proof/gas-proof.
• Continuous earthing of the device that is conforming to
standards.
• Do not bring ignition sources into the device.
• Avoid spark formation.
• Foreign bodies must not enter the device.
• Do not cause a product jam in the device.
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Ambient The allowed ambient temperature according to EN13463 has to be

temperature complied with. Overstepping puts at risk the safety of operations by
possible functional failures of the electrical safety components (PTC
resistors etc.).
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Compliance with Be sure to comply with the determined zone allocation:

the zone
allocation • The device does not comply with the new zone allocation.
• The type approval of the device ceases to be effective
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Intended purpose
Content of the EC declaration of conformity
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Introduction If the execution of the device corresponds to the terms of

MRL2006/42/EG an EC declaration of conformity for a machine will
be enclosed. Here the manufacturer declares that
• the machine is corresponding to all relevant provisions of this
directive.
• that the machine complies moreover with the mentioned
directives and/or relevant provisions.
Moreover this declaration includes further indications concerning the

manufacturer and the machine.
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Data provided by The declaration includes the following information:

the manufacturer
• Name and address of the manufacturer
• Indication of the duly authorised person responsible for compiling
the technical file
• Name and signature of the duly authorised person responsible
for issuing the declaration.
• Indication of place and date of issue
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Designation Indications given in the declaration that serve to designate the

machine:
• Designation of the machine
General designation of the machine
• Type of machine
Type/execution of the machine.
The type designation code is explained in the chapter "Technical data".
• Marking of the machine
ATEX marking of the machine
• Year of construction
The year of construction of the machine
• Serial number
The unique serial number of the machine
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Intended purpose
Content of the declaration of incorporation
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Introduction If the device is executed as a partly completed machine in the terms

of MRL2006/42/EG an EC declaration for the mounting of a partly
completed machine will be enclosed. Here the manufacturer
declares:
• which basic requirements of the directive are applied and are
complied with.
• that the technical documentation has been established and can
be submitted in response to a justified request of a national
authority.
• the other directives the partly completed machine complies with.
• that the partly completed machine must only be commissioned
after incorporation into a machine that complies with the
requirement of directive MRL2006/42/EG.
Moreover this declaration includes further indications concerning the
manufacturer and the machine.
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Data provided by The declaration includes the following information:

the manufacturer
• Name and address of the manufacturer
• Indication of the duly authorised person responsible for compiling
the technical file
• Name and signature of the duly authorised person responsible
for issuing the declaration.
• Indication of place and date of issue
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Designation Designation of the partly completed machine:

• Designation of the partly completed machine
General designation of the partly completed machine
• Type of machine
Type/execution of the partly completed machine.
The type designation code is explained in the chapter "Technical data".
• Marking of the machine
ATEX marking of the partly completed machine
• Year of construction
The year of construction of the partly completed machine
• Serial number
The unique serial number of the partly completed machine
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2
Description of the device
2 Description of the device
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Content of the The chapter is divided in 2 parts.

chapter
Subject Page
Construction and function of the device 15
The weighing of the device 17
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2
Construction and function of the device
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The illustration shows the construction

of the feeding device:
Part Meaning
1 Optional deaeration line
2 Inlet pipe (product supply)
3 Vent pipe
4 Storage hopper
5 Weighing system (here: H3_)
6 Feeding belt (please see below)
7 Outlet, downstream connection point
Note concerning (1):

The optional deaeration line connects the vent
pipe of the storage hopper and the feeding belt.
Thus, on site you only require a deaeration
connection (e.g. on-site suction).
The next illustration shows the

construction of the feeding belt:
Part Meaning
1 Housing
2 Vent pipe
3 Belt cover
4 Inlet shaft
5 Transport eyelets
6 Belt frame
7 Lateral covers
8 Material guide plates
9 Outlet funnel
Note on belt/lateral covers:

The illustrated execution made of lucent plastic
is optional. Standardly it is made of metal.
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Function of the The feeding belt permits to feed the bulk solids via a transport belt
device into the downstream equipment. The bulk solid falls through the inlet
pipe on the conveyor belt and is then transported to the outlet by the
revolution of the conveyor belt. At the outlet the bulk solid leaves the
feeding belt and falls into the connected product line.
15
2
Construction and function of the device, continuation
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Inlet shaft Function of the inlet shaft (1)

• Connection of the product supply
on site
• Product supply on the transport belt
• Adjustment of the layer height on
the belt.
The layer height adjustment gate (2) is no shut-off valve.

How to shut off the bulk solid supply:
• above the inlet shaft on site
• by means of an appropriate shut-off device
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The belt frame The belt frame is

• suspended/screwed into the
housing of the weigh-belt
feeder.
• locked by two quick release
fastenings.
Please refer to the following chapter for a description of the

construction and the function of the belt frame.
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Material guide The material guide plates

plates
• permit to limit the sides of the belt
• are mounted to the housing
• must not bear on the conveyor belt
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Connection of The housing can be equipped with an optional connection for an on-
suction site suction, this connection would be mounted near the outlet.
Assure the “free fall” of the product!

Adjustment of the suction:
• Suction cleaning of dust particles
• No suction cleaning of dust particles
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16
2
The weighed execution
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Definition: The technical term “weighing” designates the computation of the

weighing product weight by measuring the hopper weight by means of one or
several load cell(s).
Application examples for weighing:
• Loss-in-weight feeder (DDW)
• Monitoring of hopper filling level (MS-…)
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Construction For this purpose, the feeding device is mounted on a weighing

of the system. For this purpose, three weighing systems are available:
weighing system
Weighing system Description
H3x Hybrid weighing frame system with 1 load cell
load cell: digital or analogue
MDx Platform weighing system with 1 load cell
load cell: digital
MSx Platform weighing system with 1 or 3 load cell(s)
load cell: analogue
x = Identification number for the construction size and the max. weighing range
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Load cell types As a function of the signal transmission 2 different load cell types are
employed:
Signal type Features
digital • serial weight signal
analogue • analogue mV-signal
• load cell functions according to the “EMS“ principle1.
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Additional The weighing requires additional electrical component groups:

component
groups Level monitoring Loss-in-weight feeder
2
Suitable evaluation unit Congrav® with weighing module
1
EMS = elongation measuring strip
2
Congrav® = feeding controller;
Weighing module (is a function of the load cell type) = weight signal transmission to Congrav®
17
2
The weighed execution, continuation
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Weighing system The weighing system DDW-H3x:

H3x
No Description
1 Transport eyelets
2 Weighing frame
3 Base frame
4 Junction box
5 Mounting surface feeding device
6 Transport catch
7 Load cell
8 Vibration isolation mounting pads
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Weighing system The weighing system DDW-MDx:

MDx
No Description
1 Platform weighing system MDx
2 Transport catch
3 Base plate
5 Junction box
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Weighing system The weighing system DDW-MSx:

MSx
No Description
(1 load cell)
1 Mounting plate
2 Cover
3 EMS load cell
4 Transport catch
5 Base plate
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Weighing system The weighing system DDW-MSx:

MSx
N°Description
(4 load cells)
1 Load cell
2 Overload protection screw
3 Transport eyelets
4 Vibration isolation mounting pads (mounting of
the feeding device)
5 Mounting plate
6 Vibration isolation mounting pads (ground
assembly)
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18
3
Description of the component groups of the device
3 Description of the component groups of the device
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Introduction This chapter describes the component groups of the device.

• Description of the construction and function
• Description is not a function of the execution
• Marking of a specific modification: indication of the execution of
the device.
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chapter
Subject Page
The vessel 20
The construction of the belt frame 23
The conveyor belt 25
The drive of the feeding belt 27
The operation 28
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19
3
The hopper
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Introduction The hopper permits to store the product to be fed. The execution of
the hopper is determined by the application.
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Hopper cover Execution of the hopper cover for refilling

Automatic filling Manual filling
• Screwed tight • Removable or foldable
• Inlet pipe • Safety grid in the hopper
• Vent pipe
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Manual filling With manual filling

• the cover has to be opened or removed.
• the product has to be filled in by the operating staff.
Protective measures are required:

• Before a dust contamination of the environment
• Before the introduction of foreign bodies
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Automatic The automatic filling requires:

refilling
• A feeding controller with the following minimum functions:
- Monitoring of the hopper filling level
- Operation of the refill device
• A refill device with the following minimum features:
- Hopper volume for a sufficient product quantity
- Shut-off device between the outlet and the feeding device
that can be operated by the feeding controller.
Be sure to observe the following points for automatic refilling:

• The feeder and the refill device form a closed system.
• The system has to be aerated/vented sufficiently.
• Protective measures have to be installed to the refill
device before the introduction of foreign bodies,
smoulder spots etc.
20
3
The hopper, continuation
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Aeration, If the hopper cover is closed tightly an aeration/venting system is

venting required for the pressure compensation of the hopper.
Attention! Pressure variations in the hopper

» Operational disturbances appear
• Installation of a aeration/venting system that is suitable for
- displaced air volume
- environmental conditions
- product characteristics
• The feeding operation is not troubled by the aeration/venting
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Executions Examples for aeration methods:

aeration/venting
Figure Method
Filter bag
• Filtering by means of the bag cloth
• Regular cleaning intervals are required
• Use is not recommended if the contamination
is too big
Filter pipe
• Filtering by means of Vyon foam tissue
• Regular cleaning intervals are required
• Not suitable for very dusty products
JetFilter
• Be sure to observe the operating instructions
Vacuum system (varying executions)
• The setting of the vacuum system must not be
stronger than required
• Regular cleaning of the suction line
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Attention! Filter bag/pipe are no "tight" filter methods

» Danger for the operating staff and the machine due to fine
product dusts/gases is a function of the product characteristics
• Use a closed system
21
3
The hopper, continuation
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Inertising If a protective atmosphere is required (e.g. N2) due to the product

characteristics, the device has to be inertised during the feeding
process. The supply of the protective gas:
• is provided on site
• has a max. allowed operating pressure of 20 mbar
• permits a pressure compensation (de/aeration)
- by the control of the inertising or
- of an equal pressure compensation
Protective gas systems are closed systems:

The pressure compensation is a requirement for the
operation, as a traditional de/aeration.
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22
3
The construction of the belt frame
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This illustration shows the

construction of the belt frame of
a weigh-belt feeder.
Part Meaning
1 Idle roller
2 Conveyor belt
3 Transport table
4 Drive roller
5 Internal belt scraper
6 Guide roller
7 Internal belt scraper ("plough")
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Transport table Depending on the mounting position of the drive roller the transport
belt is pushed or pulled over the transport table. The transport table
has
• a smooth metal surface
• a cut-out for the weighing bridge
• integrated transport rollers for conveying the transport belt
(construction size: xx ≥ 1000)
Mounting position of the drive roller with G1/xx types:

Weigh-belt feeder Mounting position
xx < 1000 On the inlet shaft
Product flow: Drive roller --> idle roller
xx ≥ 1000 On the outlet
Product flow: Idle roller --> drive roller
23
3
The construction of the belt frame, continuation
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The rollers A weigh-belt feeder has three different rollers:

Roller Features, function
Drive roller • Connected to the drive
• Gummed for a better adhesion.
• Drives the conveyor belt
Idle roller • Mounted opposite to the drive roller
• Automatic balancing of the belt tension
• Adjustment of the belt run
Guide roller • Mounted below the belt frame
• Tensioning of the transport belt
• Belt, belt guidance, internal belt scraper
• Adjustment of the belt run
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Roller scraper Each roller of the weigh-belt feeder (drive, idle and guide roller) is
equipped with a roller scraper, that permits to clean away the
deposits due to a contamination of the inside of the belt.
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Belt scraper So called “belt scrapers” are employed for the cleaning of the
conveyor belt during the operation. According to their function they
are designated as “internal belt scrapers” or “external belt scrapers”.
Type Number Position
Internal 2 • “plough” on the guide roller
• on the drive roller
External 1 • on the idle roller (loosely supplied)
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24
3
The conveyor belt
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The illustration shows the main

component groups for the
adjustment of the conveyor belt.
No. Description
1 Adjustment of belt run
2 Tensioning weight
2a Belt tension lever
3 Belt tracking
4 Guide roller
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Material and Material and execution of the transport belt:

execution
Transport belt Description
Material In standard: PU material.
Other materials only upon request.
Execution Reinforces, plastic-coated belt
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Tensioners Operating requirement:

Correct tensioning of the conveyor belt
Effects of incorrect tensioning

• Measuring error during the sensing of the belt load
• Slippage on the drive roller
• Conveyor belt runs off
Possibilities to adjust the tension
• Lowering of the guide roller
• Adjustment of the idle roller
How you see that the tension is correct
• Horizontal alignment of the belt tensioning lever
How to adjust the correct tension
• See chapter “Set-up and belt exchange”
25
3
The conveyor belt, continuation
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Belt run Requirements for a correct belt run

• Parallel alignment of the idle and drive roller
• Belt tracking on the guide roller
• Correct belt tension
Attention! Conveyor belt runs off

» Disruption of operation
» Damaged conveyor belt
• Adjustment of the belt run on the idle roller
• Adjustment of the belt run on the guide roller
• Regular checking of the belt run
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26
3
The drive of the feeding belt
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The drive unit Executions of the drive unit for a feeding belt:
Execution Description
Standard ac drive with gear
Special execution dc drive instead of ac drive
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Actuation The motor of the device is actuated via a drive regulator (external
of the drive group). As a function of the motor type 2 different types of drive
regulators are employed.
Motor type Drive controller type
ac drive (standard) Frequency converter
dc drive dc rectifier
The drive regulator has the following functions:

• enables the feeder for operation (start/stop of the device)
• speed input (working point of the device)
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Speed sensing As a function of the execution of the device the speed sensing is a
standard equipment or an optional equipment:
Execution Speed sensing
Weigh-belt feeder (DBW) Standard equipment
Feeding belt (DB) Optional equipment
In standard the input speed is sensed by means of an incremental

encoder (digital pulses). Optionally a tachometer generator (analogue
tachometer signal) is employed.
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Combined belt It is possible to combine a belt slip

slip/speed monitoring with the speed sensing
monitoring (see illustration).
No Description
1 Gummed rotor disc
2 Incremental encoder
3 Conveyor belt
The gummed rotor disk is pushed onto the conveyor belt by means of
spring force. The incremental encoder senses the speed of the rotor
disc.
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27
3
Operation
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Definition: Component groups for

operation
• the command of the device operation and/or
• the visualisation of the device status.
Examples:
• Signal lamps
• Start/stop switches
• Emergency switch
• Complex feeding controller (Congrav®)
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Executions The execution depends on 2 factors:

(grav. or vol.)
• On-site requirements, for instance:
- signal lamp
- signals for processing systems
- emergency cut-out systems
• The execution of the DualTray determines the type of feeding
controller.
Execution Feeding control employed

gravimetric Congrav®, ISC-system
volumetric Drive controller + potentiometer
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Comparison: The feeding controllers for a volumetric or a gravimetric execution

feeding differ as far as the design and especially as far as the functions are
controllers concerned.
Function volumetric gravimetric
Adjustment of the feed rate Potentiometer Input
0 – 100% setpoint [kg/h]
Acquisition of the feed rate No Yes
Control of the feed rate No Yes
Level monitoring No3 Yes
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3
Requires an optional weighing system with an external evaluation unit
28
4
Optional component groups of the device
4 Optional component groups of the device
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Introduction This chapter describes optional component groups of the device.

These component groups
• modify the construction and the functions of the device
• are adjusted to the corresponding execution of the device
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Quality rating of As already included in the designation "optional", this chapter

the descriptions describes component groups that are not included in the standard
execution of the device. Therefore, the following applies to the quality
rating of the description in this chapter:
If the component group Then the description
is available has to be observed (requirement)
is not available can be read through (information)
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Content of the This chapter is divided into 3 parts that describe the component
chapter groups for the optional equipment of the device.
Subject Page
DE-STA-CO-locks 30
The movable execution 31
The rotatable execution 32
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29
4
DE-STA-CO locks
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Construction The illustration shows the construction

of a DE-STA-CO lock:
No Description
1 Clamping lever
2 Locking protection
3 Bracket
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Application If required, the DE-STA-CO locks are employed optionally. Possible

selection criteria, e.g.:
• higher sealing force
• patented one-hand operation
(when opening the clamping lever (1) the thumb pushes the
locking protection (2) downwards).
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Safety DE-STA-CO locks:

• Opening without additional tool
possible
• Risk potential with security
relevant components
Additional protection:
• Screwing (S)
• Contact switch that is integrated
into the interlocking chain for the
operating release of the device.
Attention! No additional protection according to customer’s requirements

» Disassembly of security relevant components during the
operation
• Install security/protection measures on site
• User’s manual for the safe handling of the device
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30
4
The movable execution
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Introduction With a movable execution the feeding device is mounted on a base

with rolls.
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Movable feeding The illustration shows a possible

device execution for a movable feeding
device The use on site
determines
• the construction and
• the equipment of the
movable base.
Examples for modifications:

• Steerable rolls
• Rail rolls
• Complete unit with a control
cabinet for the feeding
controller
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Requirements Additional requirements for a movable execution:

movable execution
Area Requirements
Cabling • Pluggable supply lines
• Safe and admissible plug connections
Operation and • Connect the earth connection line.
activities • Locked and safe base position
• Work (maintenance etc.) on the device is
only allowed if it is locked.
Before moving the • Lock the transport catches.
device • Loosen the supply lines.
• Loosen the connection of the inlet.
• Loosen the connection of the outlet.
• Finally loosen the earth connection.
Moving the device • Guided by the operator.
• Use guiding possibilities.
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31
4
The rotatable execution
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Introduction With a rotatable execution the feeding device is mounted on a

turntable.
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Feeding device The illustration shows a typical

with turntable application for the rotatable
execution of a feeding device:
A feeding device can have 2
different feeding positions.
No Description
1 Locking bolt
2a Locking position 1
2b Locking position 2
3 Turntable
4a Feeding position 1
4b Feeding position 2
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Requirements Additional requirements for a rotatable execution:

rotatable
execution Area Requirements
Cabling • Appropriate for the rotation
• Protected against ripping off or entangling
• No risk for the operator
Operation and • Only locked operating positions
activities • Work (maintenance etc.) on the device is
only allowed if it is locked.
Before a rotation of • Lock the transport catches.
the device • Loosen the connection of the outlet.
• Loosen the connection of the inlet.
Rotation of the • Rotation guided by the operator
device • Guiding at a downstream connection point
of the device (e.g. base plate, base frame
etc.)
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32
5
Safety instructions
5 Safety instructions
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Introduction This chapter indicates safety instructions concerning possible

hazards or for a safe operation of the DualTray.
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Validity The safety instructions are to be observed for the operation of the
device and for any work on the device, even if they are not mentioned
explicitly in the description of the steps to be taken.
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Definition: The term “disconnection” is employed for the following hazard notes
Disconnection and in the rest of this manual. “Disconnection” means:
• Disconnect the device from all supply media.
• Protect it against unauthorised reconnection.
• Discharge all kinds of energy stocks (manually or due to
sufficient dwell times)
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chapter
Subject Page
Hazard notes 35
Residual danger 38
Protective design measures 40
Safety instructions for weighing 42
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33
5
Safety instructions
Marking of hazard notes
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Introduction In this chapter and in the following ones hazard notes mark situations
that are dangerous for the operating staff and/or the machine. The
composition of the hazard notes follows a determined structure and
quality rating. This chapter describes both, structure and quality
rating.
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Structure of the The scheme shows the composition of a hazard note:

hazard notes
Signal word Reason of danger
» Effect of danger
• Countermeasure
Additional explanation:
Element Meaning
Signal word Marks the quality rating and is described
below.
Symbol General: Attention symbol
Special: Electricity symbol etc.
Effect, Listings, several elements possible
countermeasure
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Quality rating The meaning of the signal word:

of the
hazard notes Signal word Meaning
Danger Imminent danger that may cause severe injuries or
death.
Warning Possibly dangerous situation that may cause severe
injuries or death.
Caution either
possibly dangerous situation that may cause
slight injuries
or
dangerous situations the potential hazard of
which is a function of unknown parameters e.g.
”product characteristics”.
Attention! Possibly dangerous situation that might cause
material damage to other equipment.
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34
5
Safety instructions
Hazard notes
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Danger Malpractice
Considerable hazard potential for the operating staff and the machine
• Be sure to comply with the intended purpose.
• Be sure to observe the instructions for mounting, operation and
maintenance.
• Be sure to observe the instructions for the execution of the
corresponding work.
• Do not carry out any arbitrary modification.
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Danger Voltages that are hazardous upon contact

» Electric stroke during work on electric component groups
Work on the device:

• Disconnect the device before the start of the work.
• To be carried out by a qualified electrician
• Please observe:
- the valid standards and regulations,
- the state of the art
- the acknowledged engineering rules
Maintenance of the device:
• Check electric component groups/installation.
• In case of damage:
- the device has to be stopped immediately.
- disconnect the device.
- eliminate the damage or exchange component groups.
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Warning No earthing or inappropriate earthing

» Discharge of static loads
• Connect the marked main earth connection point of the device to
the on-site equipotential bonding.
• Earth connections between the device and the mounted
component groups must not be interrupted or removed.
• Connections to earth have to be checked regularly and renewed
if required.
35
5
Safety instructions
Hazard notes, continuation
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Warning Residual energy storage

» Electric stroke, contusions, burns and other
• Disconnect the device.
• Sufficient waiting time before the start of work:
- Discharge of electric energy stocks
- Cooling of hot surfaces (thermic)
- Aeration of compressed-air lines (pneumatic)
• If available:
Positioning into the final position, so that the formation of elastic
or torsional forces can be prevented.
Examples for energy stocks:

Type Example
Electric Charged capacitors, coils
Mechanic Tensioned springs
Pneumatic Filled compressed-air storage
Thermic Hot surfaces, dissipators
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Caution Leakages
» As a function of the product characteristics leakages present are
hazardous for the operating staff and the machine
Immediate measures:
• Stop the device.
• Safety measures for the protection of the operating staff and the
machine have to be taken.
Elimination of the damage:

• Eliminate the leakage and its cause.
• Eliminate damage of the device.
• Clean the device and the environment.
• Correct disposal of residual product.
36
5
Safety instructions
Hazard notes, continuation
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Caution Residual product in the device

» Endangers persons because of hazardous product
characteristics
» Contamination of the environment during the disassembly
» Product blending during product change
• Safety measures for the protection of the operating staff and the
machine have to be taken.
• Correct disposal of residual product, contaminations.
• Thorough cleaning before a product change.
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Caution Inadmissible product temperatures

» Danger for the operating staff and the environment
» Drastic reduction of the average lifetime of the device
» “Hidden” damages the effects of which can only be seen later
• Be sure to respect the allowed range of product temperatures
• Mark hot surfaces
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Attention! Foreign bodies on the device, in the product zone

» Damage of the device
» Damage of on-site equipment
» Operational failures
• Foreign bodies have to be removed before commissioning
• Closed product zone
• Protective measures have to be installed
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Attention! Improper transport of the device

» Endangering operating staff and the environment
• Prepare the device for the transport
• Employ suitable lifting equipment or similar
• Use transport equipment (transport eyelets etc.) that is mounted
to the device.
• Do not tie transport straps or similar to the component groups.
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37
5
Safety instructions
Residual risks caused by the device
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Introduction The device has been manufactured according to the state of the art
and under respect of the valid standards and regulations. However,
there are “residual dangers”.
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Caution Activity or operating situation causing the residual risk

• Activities:
- Be sure to observe the specifications.
- Take protective measures before carrying out the operations.
• Operating situations:
- Comply with the allowed working/operating range.
- Immediate cut-out in case of dangerous operating situations.
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Residual risk Source of Product jam

product jam danger:
• in the inlet/outlet of the device
• in the upstream/downstream equipment
Effect: • Operational failures
• Damage of the device
Measures: • The free product flow into the device and out of the
device has to be guaranteed.
• With upstream/downstream devices that stop the
operation of the device (interlocking chain).
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Residual risk Source of Missing pressure compensation because of

ventilation/deaerat danger:
ion • missing ventilation4
• inappropriate execution of the ventilation.
• external pressurisation.
Effect: • Operational failures
• Damage of the device
• Endangering the operating staff and the environment
Measures: • The device has to be aerated/vented sufficiently.
• Avoid pressurisation with overpressure/low pressure
caused by connected equipment.
4
Ventilation = ventilation or deaeration of the device
38
5
Safety instructions
Residual risks caused by the device, continuation
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Residual risk Source of Operation with disassembled casings

disassembled danger:
casings Effect: • Considerable risk of injuries caused by freely
accessible revolving component groups
• Damage of the device caused by foreign bodies that
are projecting into the device
• Contamination with dust of the environment/the device
Measures: • Side covers always have to be closed correctly
during the operation.
• During control operation with opened side covers
- be sure to eliminate possible sources of danger
before the operation.
- operate the device in a controlled manner.
- after the operating phase close the side cover.
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Residual risk Source of Operation with open product zone

disassembled belt danger:
cover Effect: • Foreign bodies get into the product zone
• Danger of bruising caused by the revolving belt when
the operator reaches into the inlet shaft.
Measures: • The device must only be operated with a belt cover.
• In case of control operation without belt cover
- be sure to eliminate possible sources of danger
before the start.
- operate the device in a controlled manner.
- after the operating phase reinstall the belt cover.
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Residual risk Source of Operation with open covers/enclosure

zone diversion danger:
Effect: • Zone diversion
• Risk of injury
Measures: • The device must only be operated if casings or
covers are closed.
• With control operation
- take protective measures against zone diversion
(suction or similar)
- respect the measures applicable for the control
operation with disassembled cover/casing.
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39
5
Safety instructions
Protective equipment
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Introduction The device is equipped with protective equipment to protect the

operating staff and the machine. Please find below a description of
the protective equipment.
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In general, the type-approval of the device ceases to be

effective, if one protective measure has been mounted
correctly or has been deactivated.
Components with Different types of protective equipment may be mounted to a device.

protective The protective equipment may have different functions.
functions
1. Components with a pure protective function
These components (e.g. covers) have only been mounted due to
their protective function. As a rule, they have no effect on the function
of the device. But:
An operation of the device is only allowed with a properly
mounted protective equipment.
2. Components with combined functions

These components have an operative function and a protective
function. For instance:
• The hopper has the function to store product.
• The construction size of the hopper prevents the operating staff
from reaching into the rotating components.
3. Components with monitoring functions

These components are switches or detectors that monitor the
closing, the position or the status of a component. As a rule, they
deliver an electrical signal that is integrated into an interlocking chain.
If one or several monitoring devices report an error, an interlocking
chain will block the operational release of the device. I.e. it
• will prevent the start of a stopped device
• will cause an immediate stop of a started device
40
5
Safety instructions
Protective equipment, continuation
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Sealings Set screws or similar are adjusted and fixed in position in our works
by lacquer or a seal. The sealings must not be damaged. Otherwise
the type-approval of the device and the manufacturer’s liability cease
to be effective.
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Safety screwing As a rule, the protective equipment is tightly screwed, i.e. a tool is
required for disassembly and accidental loosening is thus prevented.
If components with protective functions are fixed by means of "quick
release" connections, at least one "quick release" connection is
protected by means of an additional safety screwing against
unintentional operation.
Safety screwing is a protective equipment. As an alternative

the component can also be monitored by means of the "quick
release" connection (switch, sensors).
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41
5
Safety instructions
Safety instructions for weighing
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Introduction For feeders with a weighing system (belt load measuring) further
safety instructions have to be observed due to weight reading.
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Mounting, The mounting and the place of the installation have to comply with
place of the the high requirements concerning the protection against external
installation perturbations (vibrations, chocks, vibrations etc.) for a safe weighing.
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Allowed operating The allowed operating range is a function of the operating data:
range
• the load cell
• the feeding controller
• the feeding device (belt speed etc.) and
• the product employed
The allowed operating range takes into account all these

operating data and does not violate the limits.
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Operation During the weighing procedure the weight signal is evaluated via a
suitable feeding controller.
Precondition for an error-free operation:

Qualified specialized staff adapts the evaluation unit/the
feeding controller to the operating data of the load cell.
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Attention! Transport or work on the device

Damage of the weighing system
Before the start of the work/transport:
The transport catch(es) have to be mounted completely and properly.
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42
5
Safety instructions
Marking of the device
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Warning labels Beware of dangerous electric voltages.

on the device Any work on the device/the component group required
• a qualified electrician
• and a secure, zero-potential state
Beware of high surface temperatures.

Any work on the device/the component group required
• protective equipment (gloves etc…)
• sufficient cooling down before the start
Beware of danger of bruising.

Any work on the device/the component group required
• appropriate protective equipment
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Instructions Disconnect the device from the power supply.

on the device Before the start of any work on the device
• it has to be disconnected from the power supply
• protect it against unauthorised reconnection
Connect the earth connection line.

Marked earth connection points
• have to be connected correctly to protective earth
Be sure to observe the specified direction of rotation.

During the commissioning
• check the direction of rotation of the drive motor
• change the wrong direction of rotation
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Prohibitions Sharp-edged agitator

on the device Considerable risk of injuries, therefore:
• Never put hands or arms into a rotating agitator.
• Put on long gloves during the work.
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Execution ATEX execution

of the device Danger for operating staff and machine, therefore:
• be sure to observe and to comply with the category of
the device.
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43
6
Mounting of the device
6 Mounting of the device
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The aim The aim of mounting is to put the device in a state where it is ready
of mounting for the start of the operation.
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chapter
Subject Page
Instructions for mounting 45
Instructions for electrical mounting 46
Place of the installation, auxiliaries 47
Transport of the device 48
General mounting work 49
Electrical mounting 51
Connection of feeding controller (for a DDW-…) 54
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44
6
Instructions for mounting
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Mounting Prescriptions for appropriate mounting:

• The mounting has to be carried out by specialist personnel.
• Be sure to comply with the statutory provisions.
• Eliminate sources of danger for the operating staff and the
environment.
• Do not damage the device.
• Avoid disturbances of the mounting work.
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ATEX environment For mounting in an ATEX-environment:

• Check whether the device is appropriate (marking on the identi-
fication plate) for being employed in the actual ATEX-environment.
If the device is Then
appropriate mounting is allowed
not appropriate mounting has to be discontinued immediately.
• Do not cause any additional explosion hazard.
• Employ allowed tools, measuring instruments.
• Equipotential bonding at the inlet/outlet of the device via the
flexible connection
- flexible, conductive material
- earthing of the tightening straps (fastening), if they are
equipped with an earthing bolt.
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Interruption of To be observed in case of an interruption of mounting:

mounting
• Protect the device against foreign bodies.
• Mark that the device is partly mounted and
• protect it against an unauthorised commissioning.
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Completing the Mounting ends with if the device is ready for operation. This includes:
mounting work
• Correct and complete mounting of the device.
• “Final cleaning” of the environment, remove all foreign bodies.
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45
6
Instructions for electrical mounting
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Danger Working with voltages that are hazardous upon contact

» Electric stroke during work on electric component groups
• Be sure to comply with the statutory provisions.
• Have the work done by a trained and authorised electrician.
• Disconnect the device (please see the page 33).
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Connection Prerequisite for the type approval of the device:

earthing
Provide an appropriate earth connection. This means:
• The earthing has to be carried out according to the standards.
• The mains earth connection point has to be connected to the
equipotential bonding on site.
• Continuous earthing
- of the complete device
- of the connections on site
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Cabling Cabling work has to be carried out appropriately. This means:

• Only employ the allowed cable types
• Do not exceed the max. allowed cable length
• Separate laying of high-voltage current and signal/control lines
• Implementation of all protective measures against
electromagnetic interfering fields
Danger Inappropriate cabling

» Danger for the operating personnel and the environment
» Operational disturbances and malfunctions
• Cabling work has to be carried out appropriately
• For off-size cable types/length you have to demand the approval
of the manufacturer
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Screwed cable The screenings are a function of the available screwed cable glands
glands, screening and they are connected as follows:
For What to do: provide screening

Metal acc. to the illustration
Plastic PE terminal, junction box
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46
6
Place of the installation, auxiliaries
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Place of the The place of the installation has to comply with the following
installation specifications:
General specifications:
• according to standards (ArbStättV, GefStoffV etc.).
• stable, dry, at level, free from vibrations
• suitable for the load/loading to be expected
• protected against the impact of climate
• allowed environmental temperature
• free from oils, fats, gases, vapours etc.
• no explosive atmosphere.
Instructions for the equipment:
• sufficient illumination
• sufficient dimensioning, so that a possible access to the device or
components that are mounted to the device are not blocked
• connections for necessary supply media (evacuation, supply
voltages, compressed-air, etc.) are available.
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Mounting tools Required for mounting:

Tools
• General locksmith’s tools
• General electrician's tools
• level
Auxiliary equipment
• Lining plates for the horizontal alignment
• Cover tarpaulin
• Cleaning rags, cleaning agent
Before use make sure to observe the “Cleaning of the
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device” (page 82).
47
6
Transport of the device
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Caution Inappropriate transport

» Risk of injury
» Damage of the device or the equipment
• Use suitable transport equipment
• Do not fasten transport equipment to mounted component
groups
• Use mounted transport equipment (transport eyelets etc.)
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Transport to the Suitable lifting equipment (fork lift truck, crane, etc.) permits to
place of the transport the following items to the place of the installation:
installation
• the device
• loosely supplied parts
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Be sure to observe the total weight of the device!

The total weight of the device is indicated on the spare parts
drawing.
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Caution Danger of tipping

» Risk of injury for the operating staff
• Be sure to observe the centre of gravity.
• Use an appropriate, allowed anti-tipping device.
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48
6
General mounting work
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Instructions for Make sure to observe the following points for mounting:
the execution
• Horizontal alignment
• Max. 2mm offset
for the connection of the device to the equipment on site
• Flexible connections to the product lines on site
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Installation Persons, tools

• 1-2 persons (lifting equipment, mounting)
• Lifting equipment (crane, fork lift truck etc.)
• General locksmith’s tools
• Lining sheets for horizontal alignment
Step What to do
1 If required, carrying straps or similar have to be fastened
without causing damage to the device
2 Transport the device to the place of the installation
3 Align the device at the place of the installation
4 Align the device horizontally (lining sheets)
5 Screw the base frame to the floor construction
49
6
General mounting work, continuation
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Connection The inlet/outlet of the device is connected flexibly to the on-site

inlet/outlet product line. Sleeve and clamping rings for the flexible connection are
supplied loosely with the device.

principle of a flexible connection:
No Description
1 Outlet of feeding device
2 Upper clamping ring
3 Sleeve
4 Lower clamping ring
5 Product line (by the customer)
or (as illustrated here)
downstream connection point on the
feeder
No What to do
1 Slide the sleeve over the inlet/outlet.
2 Fasten the sleeve by means of the tightening strap.
3 Slide the 2nd tightening strap over the sleeve.
4 Slide the sleeve over the connecting pipe.
5 Fasten the sleeve by means of the 2nd tightening strap.
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Connection Standard execution of the venting system:

of venting
• Filter bag/pipe loosely supplied
Mounting of the venting system:

Venting Mounting work
Filter bag • Connection to the venting nozzles
• Suspend the filter bag in the retainer
Filter pipe • Connection to the venting nozzle
JetFilter • Be sure to observe the operating instructions
Suction • Downstream connection point provided on site
• Flexible connection to the venting nozzle or by
means of an annular gap ("china hat")
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50
6
Electrical mounting
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Information on Two different types of information are employed for the description of
electrical the electrical mounting: wiring plans and task descriptions. Both types
mounting of information are to be found in different chapters of this manual.
Type of information Chapter
Task descriptions in this chapter
Wiring plans in appendix A
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Order of the Due to the special application and the component groups employed 3
wiring plans different types of wiring plans may be included in the documentation
folder. The following order of rank has been defined for the wiring
plans.
Orde Wiring plan

r
1 Wiring plans that have been made specially for the order
• Take into account the special design of the application
• Independent documents in the documentation folder
2 Standard wiring plans
• Take into account the standard design of the device
• Included in appendix A
3 Documentation of component suppliers:
• Only for the standard design of the manufacturer
• Independent documents in the documentation folder
Feedback, enquiry
If the different wiring plans are contradictious, for instance
interchanged poles of a component group:
• contact the service department of the manufacturer
• solve the problem.
51
6
Electrical mounting, continuation
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Connection to Prerequisite for the operation of the device is an appropriate and

earth continuous earthing of the device.
Earthing on site:
The on-site earthing of the device has to be connected to the marked
main earthing point.
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ATEX Equipotential bonding of sleeves with a corresponding requirement

environment: due to the category of the device:
earthing sleeves,
clamping rings either or
Conductive material "Bridging" by means of a flexible earthing cable
If the tightening straps Measure to take

are equipped with ground the tightening straps have to be connected to
bolts earth.
Examples for the equipotential bonding of a sleeve:

with conductive material without conductive material
Sleeves made of conductive material are

marked with .
52
6
Electrical mounting, continuation
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Junction boxes As a rule, the electrical connections of the individual component groups of
the device are cabled in junction boxes that are mounted to the base frame
of the device. The cabling is already provided in our works.
Listing of the terminal functions in the junction boxes:
• Wiring plans
• Terminal connections junction box -JBn (annex A)
The connections to the terminals of the junction boxes have to be
provided on site.
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Connection The following information only applies to weighed devices:

of the load cell
The connection of the load cell(s) and the evaluation of the signal is
made by means of an evaluation unit that is mounted to the device or
in a separate control cabinet. It has to comply with the following
requirements:
• supply voltage for the load cell(s)
• reading of the weight signal / the weight signals
• processing of the weight signal / the weight signals
• visualisation and/or signal relaying to an external visu-
alisation/processing (e.g.: Congrav®).
Be sure to observe the documentation of the manufacturer!
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Connection of the The feed drive is connected to a drive controller.

feeding device
Feed drive Drive controller
ac drive Frequency converter
dc drive Rectifier
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53
6
Connection to a feeding controller
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Introduction A feeding controller is required for the operation of a loss-in-weight

feeder (DDW-…). The manufacturer offers 2 systems, namely
Congrav® or ISC-system.
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Congrav® A Congrav® system has the following features

• operating and control unit are one device
• the electric component groups of the feeding device are
connected to the Congrav®
The illustration shows a schematic Congrav® system.
Part Meaning
BF Refill valve
DA3 Refill request
M Feed drive
FU Drive controller for (M)
DA1 Operating release for (FU)
Stgr Speed input for (FC)
U Speed sensing
DE Speed reading
W Weight signal
WS Weight signal reading
S Interlocking chain protective switch
DE1 Digital input “interlocking“
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ISC-system An ISC-system has the following features:

• the operating and the control unit has interconnected via the ISC
field bus
• controller and drive regulator are mounted to the device
The illustration shows a

schematic ISC structure
Part Meaning
IDx Feeding device with ID number x
x= 1 … 16
A Display-/operating unit
here: Congrav® RC4
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54
7
Commissioning of the device
7 Commissioning of the device
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Aim of The commissioning has the following aim:

commissioning
• The check of the correct functioning and
• The computation of the operating parameters
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To be prepared ATEX:
on site
All product supply/discharge lines are
• discharged
• dust-proof/gas-proof
Bypass:
During the commissioning of a feeding station the discharge/feed rate has
to be computed. For this purpose, a complete feeding operation is
required. If the downstream equipment is not appropriate, it is required to
install a bypass line in a collecting receptacle.
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Content of the This chapter deals with the commissioning of the device. The chapter
chapter is divided in 6 parts.
Subject Page
Instructions for commissioning 56
Rundown of commissioning 57
Static inspection of the feeding belt 59
Commissioning of the feeding device 61
Commissioning of the weighing system 62
Determination of the discharge rate/feed rate 65
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55
7
Instructions for commissioning
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Free During commissioning the product feeding is started for the

product flow computation of the feed rate. For this purpose, the following
conditions have to be complied with:
• Sufficient product quantity available
• Free product flow into/out of the device
• Collect or process the product quantity that has been fed:
- Feeding into a collecting receptacle
- Feeding into downstream parts of the installation
• A bypass line to the collecting receptacle may possibly be required.
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How to prepare For commissioning

commissioning
with bypass line: without bypass line:
• Connect the bypass line • Prepare the downstream
• Provide a collecting receptacle parts of the installation.
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Danger Commissioning with dangerous products

Danger for the operating staff and the environment due to leakages
or functional failures of the device
• Employ a product substitute:
If you employ Then you have to observe
Product substitute Harmless but otherwise identical
product characteristics
No product substitute You have to take all necessary
measures for the protection of the
operating staff and the environment.
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Interruption of the The commissioning has to be interrupted, if:

commissioning
• there are problems during commissioning.
• the mounting of the device has to be corrected.
Before the start of corrections on electrical assemblies:

5
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• disconnect the device .
5
Definition Disconnection see page 33
56
7
Rundown of commissioning
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Protective The parameter setting of control/regulating units determines the

function: working range of the device /the component group and thus is a
setting protective function that permits to stay in the allowed working range.
of parameters
The setting of parameters
• has to be carried out before commissioning.
• select "safe parameters", if parameters have been
optimised during commissioning.
Feeding controller Congrav® for ATEX-applications:

Operational failures have to cause a shut down of the feeding
operation. This is obtained by the following parameter settings of the
software of Congrav®:
Parameter Setting
Alarm configuration "Switch off" all alarms
Speed monitoring The parameter "speed minimum" has to be
set in such a manner that the motion
monitoring is not skipped.
Filling ratio screw The level limits "underload" and "filling level
minimum" have to be so set in such a manner
that the screw cannot run empty.
Drive controller:
Rotating component groups in explosion-hazard areas
(screws, agitator etc.) must not exceed the allowed
circumferential speed in no operating situation (Smax = 1m/s).
Parameterisation of the drive controller assures the compliance:

• Drive controllers delivered with the device have already been
parameterised in our works, marked unambiguously and sealed.
• Drive controllers provided on site have to be parameterised,
marked unambiguously and sealed by the user.
57
7
Rundown of commissioning, continuation
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Before The user is engaged by law to have the following inspections

commissioning: carried through and documented by authorised specialist staff.
Proof of efficiency
• Complete earthing, equipotential bonding of the device
• Monitoring functions (e.g. evaluation of PTC-resistor)
• Operation of frequency converter: setting of parameters
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Commissioning The commissioning runs down as follows:

Step What to do
1 Connect all supply media
2 Warming-up of the electronics (approx. 30 min.)
3 Commissioning of the feeding device (page 61)
4 Commissioning of the weighing system (page 62)
5 Determination of the feed rate/discharge rate (see page 65)
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Termination of The commissioning ends with the determination of the feed

commissioning rate/discharge rate, then the device is ready for operation.
Examples for possibly required work:
actual status necessary work

Bypass installed Disassemble bypass
Collecting receptacle has been Remove collecting receptacle
employed
Employ a product substitute Discharge the device completely
Cleaning is necessary Clean the device
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58
7
Static inspection of the feeding belt
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Introduction This chapter explains how to check and adjust, if necessary, the
individual component groups and how to adapt the device without
connecting the supply media.
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Belt tension Checking of the belt tension:

Step What to do
1 Belt tension lever has to be in a horizontal position
2 Belt tension lever (Tensioning weight) can be lifted easily
3 Belt lies evenly on the belt table.
The belt pre-tension is adjusted via the guide roller:

Guide roller Belt tension
lowering increase the tension
lifting reduce the tension
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Belt guidance Check of the belt guidance (guide roller and plough):
Step Action
1 Guide roller and plough can be moved easily if the belt is
relieved (lift the tensioning weight).
2 Check of the adjustment of the belt control
• It is not adjusted too low (the belt rests)
• It is not adjusted too high (does not lift the belt)
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Belt scraper The external belt scraper is supplied loosely:

Step Action
1 Insert the external belt scraper into the support.
2 Align the external belt scraper so that the complete width of
the scraper is used.
3 Check the mobile seesaw function.
Check the internal belt scraper (drive roller, plough):

Step Action
1 The internal belt scrapers rest on the belt without pressure.
59
7
Static inspection of the feeding belt, continuation
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Material guide Material guide plates

plates
• do not touch the belt
• are adjusted equally on both sides
• the shortest distance to the belt is at the inlet
• the longest distance to the belt is at the outlet
Recommended distance setting:

Product Inlet Outlet
Powder 1mm 2-3mm
Granules depends on the grain size Inlet + (1 or 2mm)
Attention! Material guide plates with incorrect distance

Damage of the belt, jams (to low)
Lateral product leakage (to high)
• stick to the values prescribed
• tighten the fastening screws sufficiently
• check the setting during the operation
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60
7
Commissioning of the feeding device
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Checking An arrow marks the direction of rotation of the motor ( ). For

the direction the check you have to start the feeder for a short period and examine
of rotation the direction of rotation. If the direction of rotation is incorrect:
Step What to do
1 Switch off the power supply.
2 Protect it against unauthorised reconnection.
3 Change the direction of rotation.
Motor type Then you have to observe
Threephase current Exchange two (e.g. U, V) of the three
drive connection lines (U,V,W).
dc drive Exchange the “armature” connections.
4 Reconnect the power supply.
This check has to be carried out for all drives of the feeding
device.
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Vent screw Depending on the design of the device the gears are equipped with
Gear or without vent screw.
Gear Then you have to observe
With vent screw 1 Vent screw is closed upon delivery.
2 Open the vent screw
Operational requirement for the device:

The vent screws of all gears have to be opened.
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Shut-off device Depending on the design the outlet of the device might be closed by
on the outlet a shut-off device (quick-closing valve, slide valve or similar).
Attention! Operation of the device with a closed outlet

» Operating failures, damage of the device
• Locking chain:
The device is only enabled if the outlet is opened
• During the commissioning
Check the correct functioning of the locking chain.
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61
7
Commissioning of the weighing system
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Introduction The following operations are only required, if the device is equipped
with a weighing system. Feeder types
• DDW-… (Loss-in-weight feeder)
• MS-… (Feeder with level monitoring)
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Transport catches Transport catches of the weighing

DDW-H3 system DDW-H3
No Description
A Locked transport catch
B Unlocked transport catch
1 Base frame
2 Red sheet
3 Adjusting screw
4 Weighing frame
Unlock the transport catch before commissioning:

Step What to do
1 Loosen the locknut from the adjusting screw.
2 Loosen the red sheet and screw it tight as illustrated (B).
3 Loosen the adjusting screws until there is an air gap of 3-5
mm.
4 Lock the adjusting screw by means of the locknut.
In case of an interruptions lock the transport catch:

Step What to do
1 Loosen the locknut from the adjusting screw.
2 Loosen the adjusting screws until there is an air gap of ~1
cm on the load cell.
3 Screw tight the red sheet as illustrated (A).
4 Lock the adjusting screw by means of the locknut.
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Transport catches Weighing systems DDW-MD, DDW-MS or MS-:

MDx, MSx
Loosen the screwing of the red metal sheets or angles and store the
detached transport catches for the next use.
62
7
Commissioning of the weighing system, continuation
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DDW-MSx:
Check of overload
protection screw
A
B
After having loosened the transport catch you have to make a visual
inspection to check whether the distance d between the overload
protection screw(s) (3) and load cell(s) (2) is appropriate.
Number load cells Number overload Clearance
protection screws
1 1 (fig. A) d ~ 0,5 mm
3 2 (fig. B) d ~ 1 mm
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Load cell: The lever factor (LF) is a parameter for the adaptation of the weight
Lever factor reading carried out by the evaluation unit.
Step What to do
6
1 Reset memorised tare values
2 Note the actual weight value (W 0)
3 Place on a test known weight (W T). The load has to
act to the centre of the load cell(s).
4 Read the new weight value (W 1).
5 Compute the difference (W 1 - W 0).
6 Check the lever factor
If Then you have to observe
(W 01 - W 0) = (W T) Lever factor correct
(W 01 - W 0) ≠ (W T) Correct the lever factor
LFnew= LFold x (W T/(W 01 - W 0))
6
Tare: a function of the evaluation unit,
the empty weight of the hopper is not taken into consideration by the actual weight display
63
7
Commissioning of the weighing system, continuation
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Load cell: Check the free motion:

Free motion
Step What to do
1 Read the actual weight value
2 Place on a test weight
3 Take off the test weight
4 Same weight value as for step 1?
Yes No
ready Find the reasons why the load cell cannot move freely:
• Has the transport catch been loosened correctly?
• Is the connection to the inlet flexible enough?
• Is the connection to the outlet flexible enough?
• Obstruction caused by foreign bodies, contamination?
• Has the overload protection screw been set correctly?
• Mechanical structures defective?
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Load cell: The function of the load cell has to be tested by means of several
Function load measurements over the complete weighing range.
Step What to do
1 Test1: Test weight ~10% of weighing range
These tests are idealised and thus cannot always be carried

through. If this is the case, the tests have to be possibly
carried out in such a manner that the functions of the device
are still available. Practical limits are due to :
• big weighing ranges
• the selection of the available test weights
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64
7
Determination of the discharge rate/feed rate
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Determination Determination of the discharge rate (= product/time unit):

of the
discharge rate Method Description
Gauging7 The gauging method is employed for volumetric
or gravimetric feeding.
Type of feeding Function “Gauging”
Volumetric Computation of a feed rate curve for
different working points.
Gravimetric Checking of the feeding accuracy
With big differences between the
“sampling quantity” and the gauging it
is recommended to check/correct the
“lever factor“.
Sampling quantity The feeding controller Congrav® permits to

(gravimetric) control the sampling quantity and thus the
feeding accuracy.
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Setting of the The setting of the layer height adjustment gate determines the layer
layer height width on the belt and thus the discharge range. The higher the
adjustment gate position layer height adjustment gate the higher the layer width on the
belt. The following rule applies to the setting of the layer height
adjustment gate:
Speed of 40% leads to50% of the maximum feed rate.
Attention! Modification of the setting of the layer height adjustment gate

» Modification of the layer width on the belt, of the feeding
behaviour
• New computation of the discharge rate of the device
• With a gravimetric feeding the “checking of the max. output” has
to be carried out anew.
Inadmissible setting of the layer height adjustment gate:

• layer height adjustment gate completely closed
• no even product layer on the belt
• to much product on the belt (product in contact with the
side walls)
7
Gauging = feeding into a collecting receptacle for a subsequent test weighing
65
7
Determination of the discharge rate/feed rate, continuation
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Adjustment Adjustment as required:

as required
• Start the device.
• Change the working point of the drive until the required discharge
rate is reached.
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Rundown How to determine the feed rate by gauging:

of gauging
Step What to do
1 Refill the device.
2 Place the collecting receptacle below the device.
3 Adjust the setpoint (working point).
4 Start the feeding operation for a certain period (e.g. 2 min.)
5 Stop the feeding operation after this period has run down.
6 Weigh the product quantity that has been discharged.
7 Compute the discharge rate (kg/h).
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Gravimetric Feeding controller of the Congrav® series

discharge rate
Carry out the “Checking of the max. output”.
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Please refer to the software manual of the feeding controller!
66
8
The operation of the device
8 The operation of the device
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Introduction The chapter describes the “feeding operation” of the device.

Depending on the execution of the device there are 2 types:
Execution Feeding operation
Feeding device of a volumetric execution
Loss-in-weight feeder of a gravimetric execution
Both types differ as far as the

• functions and
• the required feeding controller are concerned
Both types are described in separate sections, so that the

section that is not applicable can be left out.
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Supplementary Be sure to observe the documentation of the feeding controller

documentation employed:
• Operating/monitoring functions for the feeding operation
• The manufacturer offers different systems
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Note: This chapter only takes into account the feeding controller of the
Feeding controller Congrav® series. If you use other systems:
• other systems have to be authorised by the manufacturer
• adjust the descriptions accordingly.
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chapter
Subject Side
The operation of a volumetric execution 68
The operation of a gravimetric execution 69
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67
8
The operation of a volumetric execution
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The task The device has the task to discharge product with a defined working
point of the feeding device. The discharge rate (= feed rate) is neither
sensed nor controlled.
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Functions of the The feeding controller for volumetric operation offers at the following
feeding controller functions:
• Starting/stopping of the discharge
As a rule the start/stop function is made by means of a switch
that permits to commute the operating release of the drive
controller.
• Command of the feed drive by means of a suitable drive
controller.
• Default value for the discharge rate (= setpoint)
Normally this is a rotary potentiometer or master signal.
The component groups of the feeding control must not

necessarily be integrated in a housing as “device”. They can
for instance also be integrated in a control cabinet.
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Description As a rule, the volumetric operation runs down as follows:

of the sequence
of operations Step Action
1 Adjust the working point (e.g. for a potentiometer = 50%)
2 Start the feeding operation (product discharge starts)
3 Adjust the discharge rate if required (reduce or increase the
potentiometer setting)
4 If the product quantity has been reached, stop the feeding
operation.
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Typical The filling of a weigh-feeder

application The feeding controller of the weigh-feeder permits to start/stop the
product discharge via the “refill signal” (relay contact or similar):
If the filling level of the hopper Then the refill contact has to be
is inferior /equal to minimum set (product discharge starts)
is superior/equal to maximum reset (product discharge stops)
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68
8
The operation of a gravimetric execution
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The task With gravimetric product discharge, also designated as gravimetric

8
feeding, the product is discharged with a fixed feed rate . For this
purpose the system measures the feed rate and controls it as a
function of the setpoint. Components employed:
• a feeding device with weighing system
• a feeding controller type Congrav®
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Functions of the A Congrav®-type feeding controller has the following main functions:
feeding controller
Congrav® • Reading in and processing of the weight value
• Computation of the actual feed rate
• Control algorithm for the difference between setpoint and actual
value
• Monitoring of the hopper filling level
• Monitoring of further feeding parameters
• Visualisation and operating functions
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Description Gravimetric feeding runs down as follows:

of the sequence
of operations No Action
1 Set the desired feed rate as setpoint in [kg/h].
2 Start the feeding operation with this setpoint and start the
feeding controller (= gravimetric feeding).
3 The Congrav® computes the loss in weight during one cycle
from the weight signal of the weighing system.
4 The actual feed rate (= act) is computed from the loss in weight.
5 The difference (set – act) is entered into the control algorithm.
6 The setpoint for the drive controller is changed as a function of
the result of the control algorithm.
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8
Feed rate = product quantity per time unit (e.g. 1000 kg/h)
69
9
Decommissioning of the device
9 Decommissioning of the device
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Introduction This chapter describes the different switch-off modes of the device.
The device can be switched off
• manually by the operator or
• automatically by the controller of the device/installation.
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Limitation The description in this chapter does not take into account any
product-specific influences on the switch-off.
If additional jobs result from the corresponding product

characteristics, they have to be integrated into the process, if
necessary.
Example:
With a product that is not allowed to remain in the feeder due
to its characteristics, e.g. precipitation hardening, the feeder
• has to be discharged completely before switch-off.
• has to be cleaned completely and thoroughly after the
switch-off.
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Content This chapter is divided into 2 switch-off groups, that are described
of the chapter separately.
Subject Page
Switch-off with untroubled operation 71
Alarm cut-outs 72
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70
9
Switch-off with untroubled operation
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Short-term Occurs, if the device has to be stopped for a short period due to
switch-off operational requirements
Execution How to continue the operation
Stop command Start command
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Maintenance, Switch off the device before maintenance/repair work

repair
Execution
Step What to do
1 Discharge the device
2 Stop the feeding operation
3 Disconnect the device (see page 33)
4 Protect the device against unauthorised switching on
5 The work has to be carried out correctly
How to continue the operation

No modification of the device 1 Connect the supply media
2 Check of functions
3 Start the operation
Modification of the device 1 Commissioning
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Decommissioning For a decommissioning or storage of the device a complete switch-off

has to be carried out
Execution
Step What to do
1 Switch-off as described in the chapter “Maintenance/repair“
2 Electrical disconnection of the device
3 Disconnect the device from all supply media
4 Disassemble the device
5 Storage or disposal according to the specifications
How to continue the operation

Step What to do
1 Assemble the device
2 Mounting of the device
3 Commissioning of the device
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71
9
Alarm cut-outs
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Description An alarm cut-out differs from a normal switch-off. Alarm cut-outs are
caused by operating conditions that prevent a further operation of the
feeder.
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Reasons for Alarm cut-outs are caused by

alarm cut-outs
• an emergency cut-out by the operator due to a hazardous
situation during the operation.
• monitoring equipment, if the monitored operating parameter is no
longer within the allowed limits.
• a cut-out due to a malfunction of the upstream/downstream parts
of the installation.
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How to continue Before the device is once again ready for operation it is required to
the operation eliminate the reasons for the alarm cut-out.
after an
alarm cut-out Step What to do
1 Find the causes for the malfunction
2 Eliminate the causes for the malfunction
3 Make sure that the device is ready for operation.
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Reasons for Malfunctions, their reasons and remedies are described in the
alarm cut-outs chapter “Malfunctions” (page 73).
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Ready for It is not possible to determine precisely what is required to make the
operation device ready for operation, as this is a function of the effects of
functions failures (e.g. damage of the device).
With an alarm cut-out the device is stopped immediately

without taking into account the sequence of operations. The
resulting effects on the device and the other parts of the
installation have to be taken into account for the readiness
for operation.
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72
10
Malfunctions of the device
10 Malfunctions of the device
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Attention! Malfunction of the device

» Possible danger for the operating staff and the machine
• Switch off the device
• Eliminate the malfunction and its effects.
• Find and eliminate the cause.
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Contacting In case of difficulties that cannot be eliminated by the user of the

the service plant, it is required to contact the service department of the
manufacturer.
The address, phone and fax number of the manufacturer are
included in the appendix D.
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Content Subject Page

of the chapter Malfunctions and remedies 74
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73
10
Malfunction and remedy
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Discharge The device is switched on but does not start to feed.

operation does
not start Points to check Result What to do
Voltage supply Missing Connect voltage supply
Available Go on
Supply lines Interrupted Connect supply lines
Wrong cable type Employ correct cable type
Okay Go on
Drive controller Damaged Exchange drive controller
Fuse damaged Exchange fuse
Okay Go on
Interlocking chains for enable Available Fulfil enable conditions
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Wrong direction Wrong direction of rotation of the drive motors:

of rotation
If Then
Threephase current (ac) Change the connections "U" and "V".
Direct current (dc) Change the "armature" connections.
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Belt slippage The drive speed is not transmitted to the belt

Points to check Result What to do
Belt Belt torn Exchange the belt
Belt worn Exchange the belt
Belt okay Go on
Belt not enough
Belt tension Tension the belt
tensioned
Okay Go on
Rollers contaminated Product deposits Clean the rollers
Clean Go on
Bearings of rollers Damaged Exchange
Okay Go on
Contamination Product deposits Cleaning
Inner side of belt Adjust the scrapers
Clean Go on
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Speed raise Speed raise with constant operating parameters

Reasons:
• Belt slippage
• Belt wear
• Belt torn
74
10
Malfunction and remedy, continuation
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Feeding accuracy Feeding not accurate

Product layer on the belt
To high Reduce the product layer
To low Increase the product layer
Okay Go on
Product flow Jam in the inlet Eliminate the cause
Okay Go on
Belt Product deposits Clean the rollers
Clean Go on
Material guide plates Jams Clean the rollers
Optimise the distance
setting
Okay Go on
These a.m. points are due to mechanical malfunctions. An

incorrect parameter setting of the feeding controller has not
been taken into consideration.
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Feeding control The feeding controller does not function in a stable manner, A possible
reason might be the parameterisation of the feeding controller.
Filter limits Frequent violation 1 Eliminate external perturbation
Available 2 Adjust the setting
Control Too slow Adjust the parameter
Too aggressive
Manipulated variable
Wrong value Determine the "max. output" once again
of the start
75
10
Malfunction and remedy, continuation
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Weight values The weight values fluctuate strongly.

Foreign bodies Available Remove
Not available Go on
Transport catches Not loosened Loosen completely
Okay Go on
Flexible connections Tensile stress Unstrained mounting
Offset too big Max. 2mm offset
Okay Go on
Operating environment External perturbations Eliminate the reasons
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Automatic refilling The automatic refilling does not work.

Product storage Empty Refill
Available Go on
Shut-off device Does not open Eliminate the cause
Okay Go on
Product flow Jammed Eliminate the cause
Okay Go on
Flow rate Too small 1 Check the product line
2 Check the venting
3 Increase the flow rate
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76
11
Maintenance
11 Maintenance
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Introduction Maintenance means the regular inspection and cleaning. It is

necessary in order to maintain the device and to guarantee the safety
of operations.
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Content The chapter is divided in 3 parts.

of the chapter
Subject Page
Specifications 78
Maintenance jobs 80
Cleaning 82
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77
11
Maintenance
Maintenance instructions
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Warning Residual product in/on the device

» Product with hazardous characteristics
• Please observe the product data sheet
• Take safety precautions for the operating staff and the equipment.
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Before the start Measures for the protection of the operating staff and the
environment:
9
Start of maintenance 1 Disconnect the device
Dangerous product characterisitcs 1 Protect the operating staff as prescribed
2 Dispose product rests as prescribed
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During the Make sure to observe the following points during the maintenance:
maintenance
• Safety instructions
• Do not damage the device
Damaged components:
Expert repair is not possible Exchange
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ATEX environment If the works are carried out in an ATEX environment:

• Be sure to employ allowed tools.
• Avoid sparks.
• Do not cause zone distortions10
• Wear electrically conductive clothing.
• Always provide a good equipotential bonding.
• Inspection/monitoring of the works by the fire brigade or similar.
9
For definition Disconnection see page 33
10
by leaking product rests, dust etc.
78
11
Maintenance
Maintenance instructions, continuation
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Termination of Termination of maintenance:

maintenance
• All foreign bodies inside and outside of the device have be
removed.
• Put the device in its correct state of operation:
- Completeness
- Safety status
• Test the safety equipment.
• Carry out a new commissioning.
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79
11
Maintenance
Maintenance jobs
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Intervals Marking of the intervals:

Abbr. Interval
W Weekly maintenance
2W Fortnightly maintenance
M Monthly maintenance
3M Maintenance every 3 month
H Maintenance twice a year
Y Maintenance once a year
Please refer to the indications in the documentation of the
-- manufacturer
The intervals indicated are based on experience, they are

no standard values. They are influenced by
• Operating conditions/Environment of the device
• Product characteristics
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Maintenance jobs Maintenance jobs to be carried out:

Time Job
W Check whether flexible sleeves show damage, wear or ruptures. Replace
damaged parts.
W Check the fastenings of the sleeves.
Tighten loose fastenings or replace if necessary.
W Clean the filter bag/the deaeration equipment.
2W Clean the device.
2W Check whether the belt is worn/damaged.
2W Check the smooth-running of the rollers (drive, idle and guide roller).
In case of rough-running be sure to change the bearings.
2W Check whether guide roller + plough are slewable.
2W Check all mobile parts.
Remove contaminations by means of an industrial vacuum cleaner.
2W Check the clamping connections.
2W Static inspection of the weighing system (please see commissioning).
M Check and renew, if required, all electrical connections including the earth
connections.
M Check whether all electrical screw connections are fastened.
- Drive motor
- Speed sensing
80
11
Maintenance
Maintenance jobs, continuation
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Preventive 1J Exchange all shaft sealing rings.

exchange 3Y Exchange sleeves, compensators and sealings.
3Y Replace all roller bearings and sliding bearings.
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81
11
Maintenance
Cleaning of the device
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Dust, Remove dust and contaminations:

contamination
Dust Industrial vacuum cleaner
Loose contaminations Industrial vacuum cleaner
Solid contaminations (Damp) cloth
Warning Discharge of static loads

• Synthetic materials must only be cleaned by means
of a damp cloth.
• Use an earthed industrial vacuum cleaner.
Attention! Disposal of product rests

» Contamination of the environment
• Please observe the product data sheet.
• Please observe the legal regulations.
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Cleaning agent Please observe the following points:

(wet cleaning)
• Do not employ combustible, aggressive or chlorous cleaning
agents or cleaning agents that contain solvents.
• The cleaning agent has to be authorised by the manufacturer.
• No wet cleaning of bearings and electrical component groups (if
required, component groups have to be protected!)
• Avoid any disturbance of the functioning due to the wet cleaning,
e.g. with mobile component groups.
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After the To be observed after the wet cleaning:

wet cleaning
• Dry the device in order to avoid effects of corrosion, degreasing
etc...
• Spilt cleaning liquid around the feeder has to be wiped away.
Stationary humidity around the feeder is not allowed during the
operation.
• Component groups that have been degreased despite all caution
have to be greased again.
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82
12
Setting-up and exchange
12 Setting-up and exchange
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Introduction This chapter describes work cycles that are required for the setting-
up of the device and for the exchange of component groups.
Technical term Meaning
Setting-up Modifications of the device that permit to adapt the
device to the operating area.
Exchange Modifications of the device that permit to exchange
a damaged component group.
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chapter
Subject Page
Safety and preparatory work 84
Component drawings 85
Disassembly 86
Adjustment 88
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83
12
Safety and preparatory work
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Attention! Mounting work

» Risk of injury
• Be sure to observe the instructions for the mounting work (page 45).
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Caution Zone distortion by disassembly (residual product!)

» No operating licence
• Measures have to be taken against zone distortion and for the
protection of the operating staff and the machine (additional
suction or similar).
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Caution Disassembly of the device /individual assembly groups

» product in the device
» supply media connected
• Discharge the device
• Disconnect the device11
• Take safety measures for a product contact, if required by the
product characteristics.
• Before commissioning be sure make sure that the device is safe
to operate.
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Attention! Weight of the individual subassemblies

» Risk of injury
» Damage of the machine or peripheral equipment
• If required, employ a suitable lifting equipment.
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The manual does not include the use of lifting equipment.
11
Definition of enable please see page 33
84
12
Drawing of the components
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of the feeding device:
Part Meaning
1 Optional deaeration line
2 Inlet pipe (product supply)
3 Vent pipe
4 Storage hopper
5 Weighing system (here: H3_)
6 Feeding belt (please see below)
7 Outlet, downstream connection point
Note concerning (1):

The optional deaeration line connects the vent
pipe of the storage hopper and the feeding belt.
Thus, on site you only require a deaeration
connection (e.g. on-site suction).
The next illustration shows the

construction of the feeding belt:
Part Meaning
1 Housing
2 Vent pipe
3 Belt cover
4 Inlet shaft
5 Transport eyelets
6 Belt frame
7 Lateral covers
8 Material guide plates
9 Outlet funnel
Note on belt/lateral covers:

The illustrated execution made of lucent plastic
is optional. Standardly it is made of metal.
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85
12
Disassembly
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Disassembly Requirements:
of the belt frame • 1-2 persons (as a function of the construction size)
• suitable deposit (do not damage the belt frame)
How to disassemble the belt frame:

Step What to do
1 Remove the side covering.
2 Support the belt frame.
3 Loosen the fastening (8 hexagonal nuts)
4 Open the quick-release fastenings.
5 Lift the belt frame for a short moment and lift it out of its
suspension.
6 Take the belt frame out of the housing and put it down.
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Disassembly of How to disassemble the conveyor belt (e.g. for a change):

the
conveyor belt Step What to do
1 Relieve the belt (lift the tensioning weight and lock it in
position.)
2 Pull the belt (front side) out of the belt tracking system.
3 Lift the internal belt scrapers (belt tracking).
4 Check whether the can be removed
If the belt Then you have to
can be removed • loosen the quick-release fastenings
cannot be • reduce the belt tension
removed - loosen the fastening of the guide
roller
- lift the guide roller
• loosen the quick-release fastenings
5 Pull the belt off the rollers
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Disassembly of How to disassemble the belt tracking system and the guide roller
the
belt tracking Step What to do
system 1 Loosen the counternut M16 and remove the upper nut.
2 Pull out the complete unit to the side.
86
12
Disassembly, continuation
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Disassembly Disassembly of the roller bearing on the drive roller

roller bearing
drive roller Step What to do
1 Disassemble the belt
2 Disassemble the guide of the belt tracking (guide roller)
3 Remove the fastening screws of the roller bearings
4 Lift the roller out of the bearing
5 Disassemble the bearing of the roller
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87
12
Adjustment of the device
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Setting of the Recommended distance setting:

distance of the
material guide Product: Inlet Outlet
plates Powder 1mm 2-3mm
Granules Depends on the grain size Inlet + (1 or 2mm)
Setting of the distance:

Step What to do
1 Loosen the fastening screws.
2 Set the distance at the inlet.
3 Slightly tighten the fastening screw at the inlet.
4 Set the distance at the outlet.
5 Tighten the fastening screws.
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Adjustment Adjustment of the belt run by the

belt run adjustment of the axial offset of the
idle roller.
Step What to do
1 Loosen the lock screws (1)
2 Loosen the counternuts (2)
3 Trim the adjusting screw (3)
4 Tighten the counternuts.
5 Tighten the lock screws.
Trimming of the adjusting screws

If the belt Adjusting screw:
runs off • Slightly unscrew the side where the belt runs
off
• Slightly tighten the other side.
Side where the belt runs off:

The side of the device in which direction the belt is leaving its
ideal run.
88
12
Adjustment of the device, continuation
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Adjustment of the How to position the guide roller

guide roller
Guide roller Belt tension
lowering increases
lifting reduces
Step What to do
1 Loosen the counternut (2)
2 Position the setscrew (1).
3 Tighten the counternut.
Optimum belt tension:

Horizontal position of the belt tension lever.
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Adjustment of the With the alternative execution:

guide roller
Step What to do
(alternative
1 Loosen the screw (1) at the adjusting
execution) collar.
2 Lower/lift the guide roller
3 Tighten the screw (1).
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Adjustment Belt scrapers completely bear on the corresponding face of the belt.
of the belt Adjustment of the internal belt scrapers:
scrapers
• Adjusting screws for the guiding of the belt are located on the
plough
• Fastening screws are located on the idle roller
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Adjustment Adjustment of the stopper:

Combined belt
No Meaning
slip/speed
1 Speed sensing
monitoring
2 Gummed rotor disc
3 Spring
4 Stopper d = 22+/-1
89
12
Adjustment of the device, continuation
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Adjustment The layer height on the belt is adjusted

product layer on by positioning of the layer height
the belt adjustment gate (2):
Layer height adjustment Product layer
gate on the belt
higher superior
smaller inferior
Setting the position of the layer height adjustment gate:

Step What to do
1 Slightly loosen the fastening screws (4 pieces).
2 Adjust the layer height adjustment gate.
3 Tighten the fastening screws.
4 Check the new setting during the operation.
Be sure to observe the following points for the adjustment the

layer height adjustment gate.
• Even layer height on the belt
• No contact with the conveyor belt
• Avoid product jams between the transport belt and the
layer height adjustment gate
• No operation with loosened fastening screws
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90
13
Storage and close-down
13 Storage and close-down
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Introduction This chapter gives the instructions for the storage of the device or its
waste disposal.
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Content The chapter is divided in 3 parts.

of the chapter
Subject Page
Specifications 92
Storage 93
Disposal 94
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91
13
Instructions for storage/disposal
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Before the Storage or disposal of the device:

storage, disposal
• The device has to be discharged completely.
• Clean the device.
• Electrical, electronic and electromechanical component groups
have to be disassembled.
• Check the protective coating of the painted parts and, if
necessary, touch up or renew the painting.
Pos: 14.2.3 /Information Mapping/Betriebsanleitungen/Kap 12 - Lagerung/Allgemeine Module/Map 2 - Lagerort @ 8\mod_1171278452939_3.doc @ 121404 @ 3
Storage place Specifications for the storage place:

Hall:
• weather resistant
• protected against intruding of unauthorised persons
Floor:
• paved
• with water drain
• free from vibration
• suitable for transport and lifting equipment
Pos: 14.2.4 /Information Mapping/Betriebsanleitungen/Kap 12 - Lagerung/Allgemeine Module/Map 2 - Lagerraum @ 8\mod_1171278772292_3.doc @ 121424 @ 3
Storage room Specifications for the storage room:

• suitably ventilated
• dry
• possibly free from dust
• free from ozone
• no storage room for solvents, lubricants and chemicals
• humidity of the air max. 40% to 70%
• temperature -20°C to +50°C
92
13
Storage
Pos: 14.3.2 /Information Mapping/Betriebsanleitungen/Kap 12 - Lagerung/Allgemeine Module/Map 3 - Warnung unsachgemäße Lagerung @ 8\mod_1171283516847_3.doc @ 121513 @
Attention! Improper storage or handling

Device/component can no longer be used
• Be sure to observe the storage conditions
• Be sure to observe the conditions for the storage place/room
Pos: 14.3.3 /Information Mapping/Betriebsanleitungen/Kap 12 - Lagerung/Allgemeine Module/Map 3 - Einlagerung Gerät @ 8\mod_1171283894525_3.doc @ 121533 @ 3
Storage of Storage of the complete device, for instance due to mounting delays.
the device
Step What to do
1 Pack the device in a packaging box.
2 Position spacers under the cover of the packaging box to
permit circulation of the air.
3 However, it is also possible to stock the device outside under
a roofing.
For other packagings you have to proceed in the same way.

Permit air circulation in the packaging box.
Pos: 14.3.4 /Information Mapping/Betriebsanleitungen/Kap 12 - Lagerung/Allgemeine Module/Map 3 - Einlagerung von Bauteilen @ 8\mod_1171284490389_3.doc @ 121553 @ 3
Storage of Instead of storing the complete device, it is possible to store the

individual individual component groups after disassembly. The components
components have to be stored in suitable storage rooms. Please refer to the table
for complementary storage conditions or limitations for special
component groups.
Components groups Storage conditions
Electrical, electronic • dry
equipment • clean
• +10°C to +40°C
• as per manufacturer’s indications
Sleeves, compensators, • dry
sealings • clean
• protected against incident light
• free from ozone
• pressure-relieved
93
13
Disposal
Pos: 14.4.2 /Information Mapping/Betriebsanleitungen/Kap 12 - Lagerung/Allgemeine Module/Map 4 - Warnung Produktentsorgung @ 8\mod_1171288038803_3.doc @ 121613 @
Attention! Disposal of product rests

Contamination of the environment
• Please observe the product data sheet.
• Please observe the legal regulations.
• If necessary:
Components in contact with the product have to be disposed
separately.
Pos: 14.4.3 /Information Mapping/Betriebsanleitungen/Kap 12 - Lagerung/Allgemeine Module/Map 4 - Vor der Entsorgung @ 8\mod_1171288185171_3.doc @ 121633 @ 3
Before To be observed before the disposal:

the disposal
Step What to do
1 Disconnect the device (see page 33)
2 Disassemble all connections from the device
3 The device has to be disassembled completely.
4 The component groups have to be cleaned from product
rests.
Pos: 14.4.4 /Information Mapping/Betriebsanleitungen/Kap 12 - Lagerung/Allgemeine Module/Map 4 - Entsorgung @ 9\mod_1180627386650_2.doc @ 135408 @ 3
Disposal The individual component groups of the device have to be disposed

separately.
Component group Disposal
Drive, gear See manufacturer's indications
Electrical cables Cable scrap
Sleeves, compensator etc. PU, EPDM, silicone or similar
Hopper, pipes, sheets Metal scrap
Insulations According to material specifications
Electronical component group Disposal

Boards Special waste
Accumulators, batteries Special waste
Housing, synthetic materials Disposal of plastics
Pos: 15.1.1 /Information Mapping/Betriebsanleitungen/Kap 13 - Ersatzteilliste/Allgemeine Module/Map 1 - Kapitelüberschrift @ 8\mod_1171293258958_3.doc @ 121693 @ 1
94
14
Spare parts lists
14 Spare parts lists
Pos: 15.1.2 /Information Mapping/Betriebsanleitungen/Kap 13 - Ersatzteilliste/Allgemeine Module/Map 1 - externe Dokumente @ 8\mod_1171293592632_3.doc @ 121713 @ 3
External Spare parts lists and drawings are made specially for each order and
documents are to be found in the documentation folder of the feeder. In the
spare parts list of the device the spare parts are marked by item
numbers. They permit to identify the spare parts in the spare parts
lists.
Pos: 16.1 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Allgemeine Module/KapitelÜberschrift - Technische Daten @ 8\mod_1171294316839_3.doc @ 121753 @ 1
95
15
Technical data
15 Technical data
Pos: 16.2 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Allgemeine Module/ 1. Seite - Einleitung @ 8\mod_1171295242075_3.doc @ 121813 @ 3
Introduction This chapter lists the technical data of the device.
In general, the listing gives the data for the standard

execution. Dimensionings that are not standard are marked
specially on the device.
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Content In this chapter the further technical data are divided into 3 parts.
of the chapter
Subject Page
General data 97
Product data 98
Identification key, nameplate 99
Pos: 16.4 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Allgemeine Module/MapÜberschrift - Allgemeine Daten @ 8\mod_1172162331984_3.doc @ 123433 @ 2
96
15
Technical data
General data
Pos: 16.5 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Allgemeine Module/ Allgemeine Daten - allgemeine technische Daten @ 8\mod_1171294403482_3.doc @ 121773 @ 3
General General technical data

Data Indication
Dimensions Indicated on the device drawings
Voltage supply Standard: 230/400 VAC, 24VDC (control voltage)
Sound pressure level < 70dB (as per DIN 45635)
Pos: 16.6 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Allgemeine Module/ Allgemeine Daten - 24VDC-Steuerspannung @ 8\mod_1171295704194_3.doc @ 121833 @ 3
Control voltage The 24Vdc control voltage has the following data:
Data Indication
Voltage range: 20 – 32 Vdc
Residual ripple: < 200 mVss
Voltage peaks: < 300 mVss
Pos: 16.7 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Allgemeine Module/ Allgemeine Daten - Betriebsumgebung ATEX @ 11\mod_1207581102810_2.doc @ 167787 @ 3
Environment of To be observed for the environment of the device:

the device
Data Indication
Temperature: -20°C to +40°C
Humidity 40% to 70% no stationary humidity
Medium Air or inert gas
Pos: 16.8 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Dosierband/DB-G1 xx/ Allgemeine Angaben - Dosiergerät DB-G1 xx @ 13\mod_1235128218915_2.doc @ 219469 @ 3
Feeding device The following data apply to the feeding device:

Data Indication
Feeding organ Feeding belt
Drive Threephase currant drive (special: dc motor)
Drive controller Frequency converter (special: dc power converter)
Pos: 16.9 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Allgemeine Module/MapÜberschrift - Produktdaten @ 8\mod_1171296747679_3.doc @ 121893 @ 2
97
15
Technical data
Product data
Pos: 16.10 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Allgemeine Module/ Produktdaten - Einleitung @ 8\mod_1171296806395_3.doc @ 121913 @ 3
Introduction This map lists the data of products that

• are allowed to be employed in the device (= appropriate).
• are not allowed to be employed in the device (= inappropriate).
Pos: 16.11 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Dosierband/DBW-G1/xx/ Produktdaten - Produktliste @ 9\mod_1181904344951_2.doc @ 138157 @ 3
Product list Products with appropriate and inappropriate characteristics:

Suitable characteristic Inappropriate characteristic
Well flowing bulk solids Sticking bulk solids
Bulk solids that are forming
lumps
Liquids
Appropriate product temperature range:

Appropriate temperature Inappropriate temperature
-20°C to +60°C beyond the limits
Pos: 16.12 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Allgemeine Module/ Produktdaten - gefährliche Produkte @ 8\mod_1171297293757_3.doc @ 121953 @ 3
Hazardous Products with hazardous characteristics are inappropriate:

products
• explosive materials,
• shock-sensitive materials,
• materials that are sensitive to friction,
• disintegrating materials
Pos: 16.13.1 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Allgemeine Module/MapÜberschrift - Typenschlüssel, -schild @ 8\mod_1171298087633_3.doc @ 122014 @ 2
98
15
Technical data
Identification key, nameplate
Pos: 16.13.2 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Allgemeine Module/ Typenschlüssel - Definition Typenschlüssel @ 8\mod_1171298148614_3.doc @ 122034 @
Definition The identification key identifies the device on the nameplate.

identification key
Pos: 16.13.3 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Schneckendosierer/FWplus/ Typenschlüssel - Kennzeichnung @ 9\mod_1185992936545_2.doc @ 142657 @ 3
Identification DDW - WS DG/L - B - ISC - ATEX

Pos: 16.13.4 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Dosierband/DB-G1 xx/ Typenschlüssel - Erläuterung Typenschlüssel DB-G1 xx @ 13\mod_1235128338451_2.doc @ 219558 @ 3
Explanation The meaning of the abbreviations in the identification key:

identification key
Ident. Meaning
DDW Loss-in-weight feeder
WS Weighing system (DDW or filling level monitoring)
H3_ = hybrid weighing system
MD_ = digital platform load cell
MS_ = analogue platform load cell
DG xx Type and size
DB = feeding belt xx = construction size
B Hopper volume in litres
ISC ISC execution

ATEX ATEX execution
99
15
Technical data
Identification key, nameplate, continuation
Pos: 16.13.6 /Information Mapping/Betriebsanleitungen/Kap 14 - Technische Daten/Allgemeine Module/ Typenschlüssel - Typenschild ATEX @ 14\mod_1237461507006_2.doc @ 223839 @ 3
ATEX nameplate
Nameplate category 1 Nameplate category 2 and 3
Special indications on the ATEX nameplate category 1:

A1 ID number of the notified body
A2 No. of ATEX certificate (combination of letters and
numbers)
Pos: 16.13.7 /Information Mapping/Betriebsanleitungen/Kap 01 - Bestimmungsgemäßer Gebrauch/Allgemeine Module/ VerwendungATEX - Gerätekennzeichnung @ 13\mod_1237457137486_2.doc @ 223611 @ 3
Structure of the The identification of the device determines the application of the
Identification of device and is structured as follows:
the device
Example: II 1D/3G c IIA 135°C (T4)
Marking Meaning
Communautés Européennes
Community sign 94/9/EG
II Group of devices (surface installations)
1D/3D Category (here: inside 1D / outside 3G)
c Constructional safety, type of protection EN 13463-1 to 8
IIA Gas explosion class classified according to ignition energy
135°C Temperature indication (for dust)
(T4) Temperature class (for gas)
Pos: 17.1 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Allgemeine Module/Kapitelüberschrift - Anhang A: Anschlusspläne @ 9\mod_1181037796046_2.doc @ 135754 @ 1
100
16
Appendix A: Wiring plans
16 Appendix A: Wiring plans
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Introduction The annex includes examplary wiring plans for various executions of
the device.
Execution Wiring plan
Loss-in-weight feeder Congrav® CB
Loss-in-weight feeder ISC ISC-system
Volumetric feeder Drive controller
Be sure to observe the following:

• The wiring plans show the standard connection.
Variations are possible.
• As a function of the execution of the feeding device
different electric component groups (drive controller, etc.)
are required.
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chapter
Subject Page
Connection to a Congrav® CB 102
Connection to an ISC-system 104
Terminal functions -JB2 106
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101
16
Connection to a Congrav® CB
Pos: 17.4.2 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Schneckendosierer/ Anschluss CB - Anschlussplan CB mit DDW @ 18\mod_1264675924866_2.doc @ 271814 @ 3
Wiring plan The illustration shows the connection of a Congrav® CB to a DDW:

CB with DDW Grey shade = components mounted to the DDW
102
16
Connection to a Congrav® CB, continuation
Pos: 17.4.4 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Schneckendosierer/ Anschluss CB - Legende CB mit DDW @ 18\mod_1264675592757_2.doc @ 271768 @ 3
Legend Explanation of the marking of the components in the wiring plan

CB with DDW
Marking Description
A1 1 Connection host computer (RS422) or
2 Connection ISC field bus (RS485)
A2 Connection operating unit OP1
A3 Congrav® CB
A4 Optional extension module “Digital”
A5 Optional extension module “Analogue”
B5.1 Proximity switch motion monitoring
B5.2 Vibration amplitude sensing
JB1 Junction box “Weighing” on the device
JB2 Junction box “Component groups” on the device
K1-4 Relay Congrav® CB
M ac: Motor dc: Motor (armature and field)
N1(AC) 1 Frequency converter FC-V1.x (ac motor) or
2 Vibration amplitude controller DRS 2 or
N1(DC) 3 dc rectifier 806273E (dc motor)
PTC PTC resistor (optional)
R Tray drive (vibration generator)
T Analogue tachometer (speed return)
12K1 Relay “operation” for the release of the drive controller
Pos: 17.4.5 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Allgemeine Module/ Anschluss CB - Klemmenkasten JB1 @ 9\mod_1180946587645_2.doc @ 135663 @ 3
Junction box Connection of the weighing system of DDW

JB1
DDW type Load cell + electronics Signal VCC
DDW-H3x12 IDL/F + BT1094 RS422 230Vac
DDW-MSx EMS + AED RS422 24Vdc
DDW-MDx MD + BR200; MD + BR202 RS422 24Vdc
Pos: 17.4.6 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Schneckendosierer/ Anschluss CB - Antriebsregler @ 9\mod_1180949943561_2.doc @ 135684 @ 3
Drive controller The wiring plan illustrates the connection of three drive controller
types offered by the manufacturer.
The connection of drive controllers of other manufacturers is

provided by means of analogue control signals (see –N1(dc))
and requires at least one optional extension module
Pos: 17.5.1 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Allgemeine Module/MapÜberschrift - Anschluss ISC-Ausführung @ 9\mod_1179826490954_2.doc @ 133873 @ 2
“analogue”.
12
x = figure for the identification of the size
103
16
Connection of ISC execution
Pos: 17.5.2 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Allgemeine Module/ Anschluss ISC - Anschlussplan ISC @ 9\mod_1180962146188_2.doc @ 135704 @ 33
Wiring plan With an ISC execution the connection of the devices to the ISC field
ISC field bus bus is provided via the feeding controller ISC-CM. The wiring plan
gives an exemplary illustration for 3 feeding devices (W01 – W03)
Legend Explanation of the marking of the components in the wiring plan:

wiring plan
Marking Description
A1.x Feeding controller ISC-CM (mounted to the device)
A2.x Drive controller ISC-FC or ISC-VC (mounted to the
device)
A3 Operating unit Congrav® RC4
D2 DIP switch setting (ISC-CM) for the termination
F1 Mains protection to be provided on site
Pos: 17.6.1 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Schneckendosierer/DDW/MapÜberschrift - Anschluss eines volumetrischen Dosiergerät @ 9\mod_1186123012984_2.doc @ 143466 @ 2
104
16
Connection of a volumetric feeding device
Pos: 17.6.2 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Schneckendosierer/DDW/ volumetrisches Dosiergerät - Einleitung @ 9\mod_1186123093056_2.doc @ 143486 @ 3
Introduction Connection of a volumetric feeding device:

• Connection of drive controller
• Setting of working point13 via potentiometer or control signal
Pos: 17.6.3 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Schneckendosierer/DDW/ volumetrisches Dosiergerät - Volumetrische Steuerung @ 9\mod_1186123353916_2.doc @ 143506 @ 3
Volumetric control Volumetric controls are complete units:

• Electric components are mounted and cabled in the housing
• Integrated operating elements (start, stop etc.)
• Separate documentation (manual etc.)
Pos: 17.6.4 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Schneckendosierer/DDW/ volumetrisches Dosiergerät - Einzelteile @ 9\mod_1186124860739_2.doc @ 143546 @ 3
Separate parts As an alternative the electric component groups for mounting on site
can be supplied loosely with the device.
Pos: 17.6.5 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Schneckendosierer/DDW/ volumetrisches Dosiergerät - Anschluss FC-V1.x @ 9\mod_1186124307289_2.doc @ 143526 @ 3
Connection Examplary connection of a feeding

FC-V1.x device with an ac drive:
Ident. Description
Vss Mains supply,
ac180-260V 45-60Hz
Q1 Maintenance switch
S1 Switch operating release
P1 Setpoint potentiometer
F1 Fuse provided on site
A2 Frequency converter FC-
V_._
A2.1 I/O module standard
B3 PTC resistor, PTC (option)
M1 Drive motor
Pos: 17.7.1 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Allgemeine Module/MapÜberschrift - Klemmenbelegung Klemmenkasten -JB2 @ 10\mod_1196767580662_2.doc @ 156553 @ 2
13
Setting of working point = default setting for speed or vibration amplitude (depending on the type of
drive)
105
16
Terminal function junction box -JBn (n=2, 3,…)
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Introduction Junction boxes mounted to the device (no ISC execution):

Marking Description
-JB1 Junction box for the connection of the load cell
-JBn Junction box for the connection of the other electrical
n=2, 3… component groups of the device
The junction boxes -JBn:

• Number of terminals as required
• Fixed assignment of terminal no<->group of electrical components
• With an ISC execution only if required due to additional electrical
component groups.
Pos: 17.7.3 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Allgemeine Module/ Klemmenbelegung - Klemmen 01-19 @ 10\mod_1196763021625_2.doc @ 156493 @ 3
Terminals 01 - 19 Terminal functions for terminals (Kl) 01 - 19:

Te Connected devices B1 B2 Note
1 1. Feed drive U A B1= ac drive
2 2. Swivel drive MB V B B2= dc drive
3 W I
4 K
PE Protective earth
S Screening
5 1. Paddle drive U L B1= ac drive
6 2. Agitator drive V N B2 = separate fan
7 3. Separate fan W
PE
S
14
8 1. MM feed drive + +Ub B1 = 2 wire
9 2. MM idle roller DBW GND B2 = 3 wire
10 Out Out
S
11 1. ac 230V L For weighing amplifier (-JB1)
12 2. dc 24N N
PE
13 1. Tachometer feed drive + +Ub B1 = analogue T-signal
14 2. Speed monitoring DBW - GND digital T-signal
15 Out
S
16 1. PTC resistor feed drive 1 Numbered cable
17 2
S
18 1. PTC resistor paddle drive 1
19 2. PTC resistor agitator 2
S
14
MM = motion monitoring
106
16
Terminal function junction box -JBn (n=2, 3,…), continuation
Pos: 17.7.5 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Allgemeine Module/ Klemmenbelegung - Klemmen 20 - 49 @ 10\mod_1196783360913_2.doc @ 156834 @ 3
Terminals 20 - 49 Terminal functions for terminals (Te) 20 - 49:

20 1. Mech. safety switch 1 Diaphragm breakage etc.
21 2. Magnet. safety switch 2
S
22 1. Mech. safety switch 1 Pressure switch etc.
23 2. Magnet. safety switch 2
S
24 1. Position switch outlet OPEN + +Ub B1 = 2 wire
25 GND B2 = 3 wire
26 Out Out
S
27 1. Position switch outlet CLOSED + +Ub
28 GND
29 Out Out
S
30 1. Position switch inlet OPEN + +Ub
31 GND
32 Out Out
S
33 1. Position switch inlet CLOSED + +Ub
34 GND
35 Out Out
S
36 Solenoid valve outlet + L B1 = dc 24V
37 - N B2 = ac 230V
PE PE
38 Solenoid valve inlet + L
39 - N
PE PE
40 1. Feed drive pre-feeder U A B1= ac drive
41 V B B2= dc drive
42 W I
43 K
PE
S
44 1. Paddle drive pre-feeder U
45 2. Agitator pre-feeder V
46 3. Agitator feeding device (2.agi) W
PE
S
15
47 1. MM pre-feeder + +Ub B1 = 2 wire
48 GND B2 = 3 wire
49 Out Out
S
PE == protective earth; S == screening

15
StÜW = Stillstandsüberwachung
107
16
Terminal function junction box -JBn (n=2, 3,…), continuation
Pos: 17.7.7 /Information Mapping/Betriebsanleitungen/Anhang A - Anschlusspläne/Allgemeine Module/ Klemmenbelegung - Klemmen 50 - 85 @ 11\mod_1212990481090_2.doc @ 177583 @ 3
Terminals 50 - 85 Terminal functions for terminals (Te) 50 -79:

50 1. Tachometer pre-feeder + +Ub B1 = 2 wire
51 GND B2 = 3 wire
52 Out Out
S
53 1. PTC resistor drive pre-feeder 1 Numbered cable
54 2
S
55 1. PTC resistor paddle pre-feeder 1
56 2. PTC resistor agitator pre-feeder 2
S 3. PTC resistor agitator feeder
57 1. Safety switch pre-feeder 1
58 2
S
59 1. Safety switch pre-feeder 3
60 4
S
61 1. Speed drive roller DBW + +Ub B1 = 2 wire
62 GND B2 = 3 wire
63 Out Out
S
64 1. Position switch MB + +Ub
65 GND
66 Out Out
S
67 1. Temperature sensor product
68
S
69 1. Auxiliary switch
70 2. Repair switch
S
71 1. Fan 1+2 (FW../2) L
72 N
PE PE
73 1. Safety switches + +Ub B1 = 2 wire
74 GND B2 = 3 wire
75 Out Out
S
76 1. Solenoid valve JetFilter + L B1 = dc 24V
77 - N B2 = ac 230V
PE PE
78 Safety switch trough - hopper +
79 -
80 Safety switch trough - hopper +
81 -
82 Safety switch hopper cover +
83 -
84 Safety switch hopper cover +
85 -
PE == protective earth; S == screening
Pos: 18.1.1 /Information Mapping/Betriebsanleitungen/Anhang B - Angaben zur Dokumentation/Map 1 - Kapitelüberschrift @ 8\mod_1170658530048_3.doc @ 112544 @ 1
108
17
Annex B Indications concerning the manual
17 Annex B Indications concerning the manual
Pos: 18.1.2 /Information Mapping/Betriebsanleitungen/Anhang B - Angaben zur Dokumentation/Map 1 - Ergänzende Dokumente @ 8\mod_1170658901230_3.doc @ 112582 @ 3
Supplementary The operating instructions are supplemented by the following

documentation documents:
• Supplementary descriptions of mounted component groups,
special executions etc.
• Documentations of suppliers
• Spare parts drawings and lists
• Certificates, written confirmations etc.
Pos: 18.1.3 /Information Mapping/Betriebsanleitungen/Anhang B - Angaben zur Dokumentation/Map 1 - Gerätedokumentation @ 8\mod_1170659101552_3.doc @ 112601 @ 3
Documentation Together, all documents form the documentation of the device

of the device
• It is a part of the device.
• It has to be made available to the operating staff that operates
the device.
• It has to be kept in stock for the lifetime of the device.
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Further indications Further indications concerning the designations and the revisions are
described in the following chapters.
Subject Page
Marking in the operating instructions 110
Documentation revisions 111
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109
17
Marking
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Safety instructions Danger The safety instruction designates an immediate danger

that might lead to severe injuries or even to death.
Danger The safety instruction designates an immediate danger

caused by an electrical equipment that might lead to
severe injuries or even to death.
Warning The safety instruction designates a situation that might

be hazardous and that would lead to severe injuries or
even to death.
Caution The safety instruction designates a situation that might

be hazardous and that might lead to slight injuries.
Moreover this sign marks dangerous situations the risk
of which is a function of unknown parameters such as
“product characteristics”.
Attention! The safety instruction designates a situation that might

be hazardous and that might cause material damage
to other equipment.
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General Pictogram for pointing out important notes.

instructions
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110
17
Revisions
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During During the project phase some documents might possibly be revised.
the project phase If the documentation has already been delivered, the revised
documents will be sent to the customer, as he will have to update his
documentation.
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After the Documentations, especially operating manuals have to be revised

termination continuously. After the termination of the project the customer is not
of the project entitled to automatic updates of the documentation due to the current
revisions.
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Revision index The revision index of the device documentation and the operating
instructions is marked on the corresponding cover sheet.
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The user has The user might have different revisions of the operating instructions.
different revisions
• If different revisions of the documentation exist for a device
delivered, the documentation with the highest revision index is
the actual version and substitutes all previous revisions.
• If different revisions of the documentation exist for the same
device out of different deliveries, the documentations of the
corresponding delivery remain valid. As due to a possible
modification of the machine or device, both documentations are
required for the description of the corresponding execution of the
device.
It is generally recommended to observe the instructions given

in the latest revision for work on the older device, if they are
aimed at increasing the safety for the operating staff and the
safety of operations.
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111
18
Annex C Forms
18 Annex C Forms
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Certificate of In a feeding device you will always find residual product, with which
Nonobjection the persons that carry out maintenance or inspection might get in
contact. To be able to protect his staff the manufacturer requires the
Certificate of Nonobjection as specified below:
• Filled in completely by a qualified, authorised specialist staff.
• If available, it has to be complemented by a product data sheet of
the product supplier.
• It has to be handed in with the repair order.
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Content Appendix C includes the following forms:

appendix C
Subject Page
Certificate of Nonobjection 113
Spare parts order 114
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112
18
Annex C Forms
Certificate of nonobjection
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Machine data The machine data of the device:

Type:
Machine no.:
Date of delivery:
Shipping note no.:
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Indications Please answer the following questions:

on the
DualTray Question Yes No
Has the device been completely discharged before
shipment/preparation and cleaned on the outside and
inside?
Do we have to observe special safety precautions
regarding products that are damaging to health or
causing water pollution for further manipulation?
Did the device get in contact with:
• Hazardous materials?
• Pollutants?
• Other pollution loads or materials with obligation
to label.
If you answer the last question by “yes”, be sure to enclose a
product data sheet.
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Further safety Concerning flushing media, residual liquid ingredients and disposal
measures
1.
2.
3.
4.
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Statement We herewith confirm that the indications above are correct and
complete. The shipment is executed according to the legal
regulations.
Name:
Position:
Phone:
E-mail:
Date, signature:
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113
18
Annex C Forms
Spare parts order
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Address
for shipment
Address Please fill in if this address differs from the address for shipment
for account
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Technical data Indications on the device in the spare parts order:

Machine number:
Designation of the device:
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Order Binding purchase order for the following spare parts:

Part no.: Designation Number
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Confirmation Confirmation of the order:
Date: Signature:
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114
19
Annex D Addresses and index
19 Annex D Addresses and index
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Content Appendix D contains the address and index directory.

appendix D
Subject Page
Addresses 116
Index directory 118
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115
19
Addresses
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Germany and Head office Service

international Brabender-Technologie KG Brabender-Technologie KG
Kulturstrasse 55-73 Kulturstrasse 55-73
D-47055 Duisburg D-47055 Duisburg
PO box:
Postfach 350138 D-47032 Duisburg
Tel.: ++49-(0)203-9984-0 Tel.: ++49-(0)203-9984-299

FAX: ++49-(0)203-9984-155 FAX: ++49-(0)203-9984-166
sales@brabender-technologie.com hotline@brabender-technologie.com
http://www.brabender-technologie.com
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North America Head office Service

Brabender-Technologie Inc Brabender-Technologie Inc
6500 Kestrel Road 6500 Kestrel Road
Mississauga, Ontario Mississauga, Ontario
Canada L5T 1Z6 Canada L5T 1Z6
Tel.: (905)-670-2933 Tel.: (905)-670-2933

FAX: (905)-670-2557 FAX: (905)-670-2557
TOLL: (888)-284-4574
sales@brabenderti.com hotline@brabenderti.com
http://www.brabenderti.com
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Great Britain Sales, Service

Genesis Process Solutions
Unit 5 Springvale Business Centre
Millbuck Way
Sandbach
Cheshire.
CW11 3HY
Tel.: ++44-(0)1270 766300

FAX: ++44-(0)1270 766302
neil@genesisps.co.uk
116
19
Addresses, continuation
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China Sales, service

Brabender Technology (Beijing) Co. Ltd.
3rd F, B Section, No.3 Workshop,
2nd project of Guanglian Industrial Park,
No.2. Kechuang East 5th Rd., Opto-Mechatronics Industrial Park,
Tongzhou, Beijing # P.C:101111
Tel.: 0086-10-81504121，81504087
Fax: 0086-10-81504301
Email: hongjun.yang@brabenderbeijing.com
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Russia Sales, service

Brabender Moscow
1-j Schipkovsky per. 20
Office 711
115093 Moscow
Tel.: ++7-495-235-73-95
FAX: ++7-495-959-74-16
julia_krasilova@mail.ru
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Middle East Sales, service

Brabender Technologie Middle East
PO Box 18139
Tel.: ++971-(0)4-288 7835

FAX: ++971-(0)-4-288 1035
kbigham@brabender-technologie.com
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117
19
Index
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Circumferential speed of rotating component groups

A ........................................................................................ 8
Actuation of the drive ................................................ 27 Cleaning agent (wet cleaning)...................................82
Additional component groups................................... 17 Cleaning of the device................................................82
Address for account................................................ 114 Combined belt slip/speed monitoring .......................27
Address for shipment ............................................. 114 Commissioning ...........................................................58
Addresses ................................................................. 116 Commissioning of the device ....................................55
Adjustment belt run ................................................... 88 Commissioning of the feeding device ......................61
Adjustment of the belt scrapers............................... 89 Commissioning of the weighing system ..................62
Adjustment product layer on the belt ...................... 90 Comparison
Adjustment Combined belt slip/speed monitoring.. 89 feeding controllers..................................................28
Adjustment of the device........................................... 88 Completing the mounting work .................................45
Adjustment of the guide roller ................................... 89 Compliance with the zone allocation ........................11
Adjustment of the guide roller (alternative execution) Components with protective functions .....................40
...................................................................................... 89 Confirmation ..............................................................114
Aeration, venting......................................................... 21 Congrav® ....................................................................54
After the termination of the project ........................ 111 Connection FC-V1.x................................................105
After the wet cleaning ................................................ 82 Connection inlet/outlet ...............................................50
Aim of commissioning ............................................... 55 Connection of the load cell........................................53
Alarm cut-outs ............................................................ 72 Connection of venting................................................50
Allowed operating range............................................ 42 Connection earthing ...................................................46
Ambient temperature................................................. 11 Connection of a volumetric feeding device............105
Annex B Indications concerning the manual ........ 109 Connection of ISC execution...................................104
Annex C Forms ........................................................ 112 Connection of suction.................................................16
Annex D Addresses and index............................... 115 Connection of the feeding device .............................53
Appendix A Connection to a Congrav® CB ...............................102
Wiring plans ......................................................... 101 Connection to a feeding controller ............................54
Application............................................................... 8, 30 Connection to earth ....................................................52
Appropriate products ....................................................6 Construction ................................................................30
ATEX environment .............................................. 45, 78 Construction of the weighing system......................17
earthing sleeves, clamping rings ......................... 52 Construction and function of the device ...................15
ATEX nameplate ..................................................... 100 Contacting the service...............................................73
Automatic refilling ...................................................... 20 Content of the declaration of incorporation ..............13
Automatic refilling ....................................................... 76 Content of the EC declaration of conformity............12
B Control voltage ............................................................97
Before the disposal ................................................... 94 D
Before commissioning Data provided by the manufacturer ................... 12, 13
Proof of efficiency .................................................. 58 DDW-MSx
Before the storage, disposal .................................... 92 Check of overload protection screw ....................63
Before the start ........................................................... 78 Decommissioning.......................................................71
Belt frame.................................................................... 16 Decommissioning of the device................................70
Belt guidance .............................................................. 59 Definition ........................................................................ 9
Belt run ........................................................................ 26 Disconnection.........................................................33
Belt scraper ........................................................... 24, 59 operation .................................................................28
Belt slippage ............................................................... 74 weighing ..................................................................17
Belt tension ................................................................. 59 Degree of cleaning ....................................................... 8
C Description...................................................................72
Cabling ........................................................................ 46 Description of the sequence of operations ..... 68, 69
Certificate of nonobjection....................................... 113 Description of the component groups of the device19
Certificate of Nonobjection ...................................... 112 Description of the device............................................14
Checking the direction of rotation ........................... 61 Designation........................................................... 12, 13
China ......................................................................... 117 DE-STA-CO locks ......................................................30
Determination of the discharge rate/feed rate .........65
118
19
Dimensioning of the device ......................................... 6 Indications on the DualTray................................... 113

Disassembly................................................................86 Inertising ...................................................................... 22
Disassembly roller bearing drive roller....................87 Information on electrical mounting .......................... 51
Disassembly of the belt tracking system.................86 Installation.................................................................... 49
Disassembly of the belt frame...................................86 Instructions for commissioning ................................. 56
Disassembly of the conveyor belt .............................86 Instructions for electrical mounting ........................... 46
Discharge operation does not start...........................74 Instructions for mounting ........................................... 45
Disconnection..............................................................33 Instructions for storage/disposal ............................... 92
Disposal .......................................................................94 Instructions for the execution .................................... 49
Documentation of the device..................................109 Instructions on the device.......................................... 43
Drawing of the components ......................................85 Intended purpose ..................................................... 5, 6
Drive controller ..........................................................103 Interruption of mounting............................................. 45
Drive unit ......................................................................27 Interruption of the commissioning ............................ 56
During the project phase.........................................111 Intervals ....................................................................... 80
During the maintenance ............................................78 Introduction.............................................................. 5, 40
Dust, contamination...................................................82 ISC-system ................................................................. 54
E J
Effects ............................................................................ 9 Junction box JB1 ...................................................... 103
Electrical mounting .....................................................51 Junction boxes............................................................ 53
Environment of the device .........................................97
Examples manifest abuse........................................... 9 L
Execution of the device ...................................... 43, 44 Legend CB with DDW ............................................. 103
Executions (grav. or vol.) ..........................................28 Legend wiring plan ................................................... 104
Executions aeration/venting ......................................21 Load cell
Explanation identification key ....................................99 Free motion ............................................................ 64
Extended obligations for ATEX .................................11 Function .................................................................. 64
External documents ..................................................95 Lever factor ............................................................ 63
Load cell types ............................................................ 17
F
Feeding accuracy .......................................................75 M
Feeding control ...........................................................75 Machine data ............................................................ 113
Feeding device............................................................97 Maintenance ............................................................... 77
Feeding device with turntable...................................32 Maintenance instructions........................................... 78
Free product flow .......................................................56 Maintenance jobs ....................................................... 80
Function of the device ......................................... 15, 16 Maintenance, repair .................................................. 71
Functions of the feeding controller............................68 Malfunction and remedy............................................ 74
Functions of the feeding controller Congrav®.........69 Malfunctions of the device......................................... 73
Further safety measures..........................................113 Manifest abuse ............................................................. 9
Manual filling ............................................................... 20
G Marking...................................................................... 110
Gauging .......................................................................65 Marking of hazard notes............................................ 34
General ........................................................................97 Marking of the device................................................. 43
General data................................................................97 Material and execution............................................... 25
General instructions..................................................110 Material guide plates ............................................16, 60
General mounting work .............................................49 Middle East ............................................................... 117
Germany and international ......................................116 Mounting...................................................................... 45
Gravimetric discharge rate ........................................66 Mounting of the device............................................... 44
Great Britain ..............................................................116 Mounting tools ............................................................ 47
Mounting, place of the installation............................ 42
H Movable feeding device............................................. 31
Hazard notes...............................................................35
Hazardous products ........................................... 98, 99 N
Hopper cover...............................................................20 North America........................................................... 116
How to continue the operation after an alarm cut- Note
out.................................................................................72 Feeding controller .................................................. 67
How to prepare commissioning ................................56
O
I Obligations of the user ............................................... 10
Identification key, nameplate .....................................99 Operation...............................................................28, 42
Index...........................................................................118 Optional component groups of the device .............. 29
119
19
Order ......................................................................... 114 Storage ........................................................................93

Order of the wiring plans .......................................... 51 Storage and close-down ............................................91
Storage of individual components ...........................93
P Storage of the device ................................................93
Place of the installation .............................................. 47 Storage place ..............................................................92
Place of the installation, auxiliaries ........................... 47 Storage room ..............................................................92
Prerequisite for the type-approval ...............................5 Structure of the hazard notes ....................................34
Preventive exchange ................................................. 81 Structure of the Identification of the device ....... 7, 100
Product data ............................................................... 98 Supplementary documentation........................ 67, 109
Product list................................................................... 98 Switch-off with untroubled operation.........................71
Prohibitions on the device ........................................ 43
Protective equipment................................................. 40 T
Protective function Technical data.................................................... 96, 114
setting of parameters ........................................... 57 Tensioners...................................................................25
Terminal function junction box -JBn (n=2, 3,…)....106
Q Terminals 01 - 19......................................................106
Qualification of the operating staff ............................ 10 Terminals 20 - 49......................................................107
Quality rating of the hazard notes........................... 34 Terminals 50 - 85......................................................108
Quality rating of the descriptions.............................. 29 Termination of commissioning..................................58
R Termination of maintenance .....................................79
Ready for operation .................................................. 72 The construction of the belt frame ............................23
Reasons for alarm cut-outs ..................................... 72 The conveyor belt .......................................................25
Requirements movable execution ........................... 31 The drive of the feeding belt ......................................27
Requirements rotatable execution ........................... 32 The hopper ..................................................................20
Requirements, conditions ............................................7 The movable execution .............................................31
Residual risk disassembled belt cover .................... 39 The operation of a gravimetric execution.................69
Residual risk disassembled casings........................ 39 The operation of a volumetric execution ..................68
Residual risk product jam.......................................... 38 The operation of the device .......................................67
Residual risk ventilation/deaeration.......................... 38 The rotatable execution .............................................32
Residual risk zone diversion ..................................... 39 The task ................................................................ 68, 69
Residual risks caused by the device........................ 38 The use of the device ................................................10
Revision index .......................................................... 111 The use of the device .................................................. 6
Revisions................................................................... 111 The user has different revisions ..............................111
Roller scraper ............................................................. 24 The weighed execution..............................................17
Rundown of gauging ................................................ 66 Transport catches DDW-H3 .....................................62
Rundown of commissioning ..................................... 57 Transport catches MDx, MSx ...................................62
Russia........................................................................ 117 Transport of the device ..............................................48
Transport table ............................................................23
S Transport to the place of the installation...................48
Safety........................................................................... 30 Typical application......................................................68
Safety and preparatory work..................................... 84
Safety instructions ..............................................33, 110 U
Safety instructions for weighing ................................ 42 Use in ATEX environment........................................... 7
Safety screwing .......................................................... 41 V
Screwed cable glands, screening ............................ 46 Validity ..........................................................................33
Sealings....................................................................... 41 Vent screw Gear ........................................................61
Separate parts .......................................................... 105 Volumetric control .....................................................105
Setting of the distance of the material guide plates 88
Setting of the layer height adjustment gate ............. 65 W
Setting-up and exchange .......................................... 83 Warning labels on the device ...................................43
Short-term switch-off................................................. 71 Weighing system H3x ................................................18
Shut-off device on the outlet ..................................... 61 Weighing system MDx...............................................18
Spare parts lists .......................................................... 95 Weighing system MSx (1 load cell) ..........................18
Spare parts order ..................................................... 114 Weighing system MSx (4 load cells) ........................18
Speed raise................................................................. 74 Weight values .............................................................76
Speed sensing............................................................ 27 Wiring plan CB with DDW .......................................102
Statement.................................................................. 113 Wiring plan ISC field bus..........................................104
Static inspection of the feeding belt.......................... 59 Wrong direction of rotation........................................74
Statutory provisions................................................... 10
=== Ende der Liste für Textmarke Inhalt ===
120

ATEX - (DDW-) DB XX - Operating Instructions (Rev.1,3 - April 2016)

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ATEX - (DDW-) DB XX - Operating Instructions (Rev.1,3 - April 2016)

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Betriebsanleitung 412 - DB (Dosierband) - ATEX B2112412 (DDW-) DB xx - ATEX 1.

Original operating instructions

Document status: Original operating instructions

Pos: 1.5 /Information Mapping/Betriebsanleitungen/Kap 00 - Impressum und Inhalt/Inhaltsverzeichnis @ 8\mod_1172133710285_3.doc @ 123025 @ 1

8 The operation of the device ..................................................................................... 67

Prerequisite for Prerequisite for the type approuval of the device:

Any disrespect of the intended purpose has the following effect:

Content of the The chapter is divided into 7 parts.

Appropriate Products that are appropriate for being discharged/fed by means of

Dimensioning of The device is dimensioned according to the known operating

After any modification of the operating conditions a renewed

Use in ATEX environment

Warning Modification of the ATEX zone in the production periphery

Requirements, If the device is used in an ATEX environment the following

Pos: 2.6.5 /Information Mapping/ ------ MapFortsetzung -----> @ 8\mod_1170666972336_3.doc @ 112981 @

------------ Continuation: next page ---->

Use in ATEX environment, continuation

Application The identification of the device permits to determine the application of

Zone inside the device Zone outside the device

Circumferential Rotating component groups in explosion-hazard areas must

Degree of cleaning Instructions concerning the degree of cleaning of the device:

Examples Examples for “manifest abuse”:

Arbitrary modifications of the device without authorisation*

Effects Any abuse of the device

Obligations of the user

Statutory During the operation the following national and international

Qualification of Required qualification of the operating staff:

Simple cleaning and maintenance work:

Extended obligations for ATEX

Danger Potentially explosive gas mixtures or dust concentrations

Ambient The allowed ambient temperature according to EN13463 has to be

Compliance with Be sure to comply with the determined zone allocation:

Content of the EC declaration of conformity

Introduction If the execution of the device corresponds to the terms of

Moreover this declaration includes further indications concerning the

Data provided by The declaration includes the following information:

Designation Indications given in the declaration that serve to designate the

Content of the declaration of incorporation

Introduction If the device is executed as a partly completed machine in the terms

Data provided by The declaration includes the following information:

Designation Designation of the partly completed machine:

2 Description of the device

Content of the The chapter is divided in 2 parts.

Construction and function of the device

The illustration shows the construction

Note concerning (1):

The next illustration shows the

Note on belt/lateral covers:

------------ Continuation: next page ---->

Construction and function of the device, continuation

Inlet shaft Function of the inlet shaft (1)

The layer height adjustment gate (2) is no shut-off valve.

The belt frame The belt frame is

Please refer to the following chapter for a description of the

Material guide The material guide plates

Assure the “free fall” of the product!

The weighed execution

Definition: The technical term “weighing” designates the computation of the

Construction For this purpose, the feeding device is mounted on a weighing

Additional The weighing requires additional electrical component groups:

------------ Continuation: next page ---->

The weighed execution, continuation

Weighing system The weighing system DDW-H3x: