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1485 - EC2169-signed
1485 - EC2169-signed
CHEMICAL COMPOSITION ( % )
Heat No :- C Mn Si S P Cr Ni Mo Sn As Sb
HN170537 0.42 0.73 0.24 0.002 0.008 0.83 1.75 0.25 0.0070 0.0026 0.0014
Specn. Min. 0.38 0.65 0.15 - - 0.70 1.65 0.20 - - -
Max. 0.43 0.85 0.35 0.015 0.015 0.90 2.00 0.30 - - -
Grain Size (6 OR Finer) : 7 ASTM
HEAT TREATMENT
Procedure :- Q00025 Rev S
Heat Treatment Furnace :- Continous Type Furnace (CHTF) Temperature Monitoring Method:- Side Thermocouples in the Working Zone ( Method A)
HT Load No. of N :- CZ-28 HT Load No. of QT :- CZ-52 HT Load No. of DT :- CZ-53-B Qty :- 226 Nos.
Test Piece Heat Treatment :- Along with job QTC location:- Sacrificial QTC Size- Actual Part
Hot Working Normalising Time Hardening Time Quench Quench Bath Temp. I Temper Time II Temper Time
Ratio Temp. Hrs. Temp. Hrs. Media Start End Temp. Hrs. Temp. Hrs.
7 Hrs 7 Hrs
QTC 11.61 : 1 900⁰C 4 Hrs 40 Min 870⁰C 4 Hrs 40 Min OIL 27°C 58°C 590°C 570°C (Air Cool)
(Air Cool)
7 Hrs 7 Hrs
Forging 11.61 : 1 900⁰C 4 Hrs 40 Min 870⁰C 4 Hrs 40 Min OIL 27°C 58°C 590°C 570°C (Air Cool)
(Air Cool)
Specn. Min. 870⁰C 840⁰C --- --- 580⁰C --
Max. 925⁰C 900⁰C -- 80⁰C 680⁰C --
MECHANICAL PROPERTIES
QTC Test Specimen QTC Test UTS YS Elg RA Charpy Impact
Specimen Orientation Hardness Temp. 0.2 % Offset Test ( Charpy ) J
Location after H.T. ⁰C PSI PSI % % Temp. Requirement 1 2 3 Average
Enclosures: 1) Steel Mill TC 2) Hardness report 3) Mechanical Test Annexure 4) Dimensional Report
Std Block Details: SH-0098/23 (Hardness value - 304.8 HBW) Calibrated On: 13.01.2023
II. Dimensional
A. AQL : AS PER QUALITY PLAN B. Sample Size : 08 Nos
III. Secondary Process : Heat Treatment
A. Process Name : Normalised
Heat Lot No. : CZ-28 Process Spec : Q00025 Rev S
B. Process Name : QT DT
Heat Lot No. : CZ-52 CZ-53-B Process Spec : Q00025 Rev S
IV. NDE
A. Process Name : MPI
Certificate No : NA Process Spec : NA
A. Process Name : UT
Certificate No : NA Process Spec : NA
This certifies that the subjected material is manufactured from the material mentioned above. It has
been verified by us according to the specified sample size and found to conform to the requirements.
Method of Forging - Closed Die Forging
TENSILE TEST
UTS YS Elg RA
QTC Test QTC Hardness after
Specimen Test Temp. NABL Lab Sample
Specimen H.T. 0.2 % Offset
Orientation (⁰C) Report No. No.
Location HBW
PSI PSI % %
IMPACT TEST
QTC Test
Specimen Requirement Test Temp. NABL Lab Sample
Specimen 1 2 3 Average
Orientation (⁰C) Report No. No.
Location
Avg. - 42 J Min
92 94 96 94.00
Single - 32 J Min
L LE - 0.38 mm Min I-23-435-P 1.08 1.10 1.13 1.10