cgmcosmos

Medium voltage cubicles with full insulation

in SF6 gas up to 24 kV for Belgium
Synergrid AA10

General instructions
IG-296-EN, version 01, 12/03/2020
LIB
 CAUTION!
When medium-voltage equipment is operating, certain components are live, other parts may be in movement and some may
reach high temperatures. Therefore, the use of this equipment poses electrical, mechanical and thermal risks.
In order to ensure an acceptable level of protection for people and property, and in compliance with applicable environmental
recommendations, Ormazabal designs and manufactures its products according to the principle of integrated safety, based on
the following criteria:
• Elimination of hazards wherever possible.
• Where elimination of hazards is neither technically nor economically feasible, appropriate protection functions are
incorporated in the equipment.
• Communication about remaining risks to facilitate the design of operating procedures which prevent such risks,
training for the personnel in charge of the equipment, and the use of suitable personal protective equipment.
• Use of recyclable materials and establishment of procedures for the disposal of equipment and components so
that once the end of their service lives is reached, they are duly processed in accordance, as far as possible, with the
environmental restrictions established by the competent authorities.
Consequently, the equipment to which the present manual refers complies with the requirements of section 11.2 of Standard
IEC 62271-1. It must therefore only be operated by appropriately qualified and supervised personnel, in accordance with the
requirements of standard EN 50110-1 on the safety of electrical installations and standard EN 50110-2 on activities in or near
electrical installations. Personnel must be fully familiar with the instructions and warnings contained in this manual and in other
recommendations of a more general nature which are applicable to the situation according to current legislation[1].
The above must be carefully observed, as the correct and safe operation of this equipment depends not only on its design but also
on general circumstances which are in general beyond the control and responsibility of the manufacturer. More specifically:
• The equipment must be handled and transported appropriately from the factory to the place of installation.
• All intermediate storage should occur in conditions which do not alter or damage the characteristics of the equipment
or its essential components.
• Service conditions must be compatible with the equipment rating.
• The equipment must be operated strictly in accordance with the instructions given in the manual, and the applicable
operating and safety principles must be clearly understood.
• Maintenance should be performed properly, taking into account the actual service and environmental conditions in
the place of installation.
The manufacturer declines all liability for any significant indirect damages resulting from violation of the guarantee, under any
jurisdiction, including loss of income, stoppages and costs resulting from repair or replacement of parts.
Warranty
The manufacturer guarantees this product against any defect in materials and operation during the contractual period. In the
event that defects are detected, the manufacturer may opt either to repair or replace the equipment. Improper handling of this
equipment and its repair by the user shall constitute a violation of the guarantee.
Registered Trademarks and Copyrights
All registered trademarks cited in this document are the property of their respective owners. The intellectual property of this manual
belongs to Ormazabal.

[1]
For example, in Spain the “Regulation on technical conditions and guarantees for safety in high-voltage electrical installations” – Royal Decree
337/2014 is obligatory.

In view of the constant evolution in standards and design, the characteristics of the elements contained in this manual are subject
to change without prior notice. These characteristics, as well as the availability of components, are subject to confirmation by
Ormazabal.
General instructions Contents
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

Contents

1. General description....................................................4 5.3. Fuse protection function with

AR driving mechanism . . . . . . . . . . . . . . . . . . . . . . 42
1.1. Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5.3.1. Mimic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
1.2. Standards applied . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5.3.2. Actuating levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
1.3. Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5.3.3. Opening operation from earthing position . . 43
1.3.1. Gas tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 5.3.4. Spring charge operation and closing
1.3.2. Driving mechanism compartment . . . . . . . . . . . 6 of the switch from isolating position . . . . . . . . 44
1.3.3. Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5.3.5. Opening operation from closed position . . . . 44
1.3.4. Name plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.3.6. Earthing operation from isolating position . . 45
1.4. Electrical specifications . . . . . . . . . . . . . . . . . . . . . 10 5.4. Fuse replacement sequence . . . . . . . . . . . . . . . . 46
1.5. Dimensions and weights . . . . . . . . . . . . . . . . . . . . 11 5.4.1. Selecting recommended fuses . . . . . . . . . . . . . . 50
1.6. Operating conditions . . . . . . . . . . . . . . . . . . . . . . . 12 5.5. Circuit-breaker function with
RAV driving mechanism . . . . . . . . . . . . . . . . . . . . 51
2. Handling and transport............................................13 5.5.1. Mimic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.1. Lifting means . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 5.5.2. Spring charge and actuating levers . . . . . . . . . 52
5.5.3. Opening operation from earthing position . . 52
3. Storage.......................................................................16 5.5.4. Closing operation from isolating position . . . 54
5.5.5. Opening operation from closed position . . . . 57
5.5.6. Earthing operation from isolating position . . 59
4. Installation................................................................17
6. Safety elements.........................................................61
4.1. Unpacking the equipment . . . . . . . . . . . . . . . . . . 17
4.2. Location of accessories during transport . . . . 17 6.1. Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.3. Minimum installation distances . . . . . . . . . . . . . 19 6.1.1. Locking with a padlock . . . . . . . . . . . . . . . . . . . . . 61
4.4. Recommended cable connection trenches . . 19 6.1.2. Locking with a lock . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.4.1. Cubicles with classification of internal arc
IAC up to 20 KA - 1 s . . . . . . . . . . . . . . . . . . . . . . . . 20 7. Maintenance..............................................................64
4.5. Fastening to the floor . . . . . . . . . . . . . . . . . . . . . . . 23
4.5.1. Fastening to the floor on profile . . . . . . . . . . . . . 23 7.1. Preventive maintenance of
4.5.2. Fastening to the floor by anchoring . . . . . . . . . 23 the cgmcosmos-v cubicle with
4.6. Connecting the cubicles . . . . . . . . . . . . . . . . . . . . 27 RAV driving mechanism . . . . . . . . . . . . . . . . . . . . 64
4.7. Earthing the switchgear . . . . . . . . . . . . . . . . . . . . 28
8. Spares and accessories.............................................65
4.8. Cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.8.1. Horizontal front connection . . . . . . . . . . . . . . . . 31
4.9. Vertical front connection . . . . . . . . . . . . . . . . . . . 33 9. Environmental information.....................................67

5. Recommended sequence of operations..................35

5.1. Gas pressure check . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.2. Feeder function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.2.1. Mimic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.2.2. Actuating levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.2.3. Opening operation from
the earthing position . . . . . . . . . . . . . . . . . . . . . . . 37
5.2.4. Switch closing operation from
isolating position . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.2.5. Opening operation from closed position . . . . 39
5.2.6. Earthing operation from isolating position . . 40
5.2.7. Cable test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

IG-296-EN version 01; 12/03/2020 3

 General description General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

1. General description

Ormazabal's cgmcosmos system, designed in accordance models, with full insulation in SF6 gas, thus allowing
with the requirements set out in regulations of the different secondary electrical distribution schematics to be
International Electrotechnical Committee (IEC), is formed configured in medium voltage up to 24 kV[2].
by different unifunctional and multifunctional switchgear

1.1. Models

Unifunctional switchgear Function

cgmcosmos-l Feeder (K)
cgmcosmos-p Fuse protection (T)
cgmcosmos-v Vacuum circuit-breaker (D)

Table 1.1. Unifunctional switchgear

Unifunctional switchgear Function

cgmcosmos-2lP 2 feeders and 1 fuse protection function (KTK)

Table 1.2. Multifunctional switchgear

1.2. Standards applied

Standard Description
IEC 62271-1 Common specifications for high voltage switchgear standards
IEC 62271-100 High voltage alternating current circuit-breakers
IEC 62271-102 Alternating current earthing switches and disconnectors
IEC 62271-103 High voltage switches for rated voltages above 1 kV and below 52 kV
IEC 62271-105 Alternating current switch-fuse combinations
IEC 62271-200 A.C. metal-enclosed switchgear and controlgear for rated voltages above 1 kV and up to and including 52 kV
IEC 62271-206/IEC 61243-5 Voltage presence indicating systems
IEC 60529 Degrees of protection provided by enclosures (IP Code)
IEC 60282-1 Current-limiting fuses

Table 1.3. Standards

[2]
Further information at www.ormazabal.com

4 IG-296-EN version 01; 12/03/2020

General instructions General description
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

1.3. Main components

1 Gas tank
1.1 Side connection female bushings
2 Driving mechanism area
2.1 Actuating shafts (see mimic diagram of each model)
2.2 LRM-VDS system according to NBN EN 61243-5
3 Base
3.1 Cable compartment access cover
3.2 Medium voltage cable fixing support
3.3 Gas relief compartment
3.4 Earth collector
3.5 Front cable connection bushings

* Optional elements.

Figure 1.1. Main components of the cgmcosmos cubicles

IG-296-EN version 01; 12/03/2020 5

 General description General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

1.3.1. Gas tank

Sealed compartment which houses the busbar and the

switching and breaking elements, where the insulating
medium is SF6.

Each gas tank has a pressure relief device to allow gases to

escape in the event of an internal arc.

Thanks to the hermetically-sealed nature of the gas

tank containing all the medium voltage elements, the
equipment is expected to have a minimum service life of 30
years, without replenishing the gas according to Standard
IEC 62272-1.

Figure 1.2. Gas tank for cgmcosmos-l

1.3.2. Driving mechanism compartment

This is the compartment in which the switch-disconnector
or the circuit-breaker is actuated, depending on the type of
function.
The mimic diagram for the main medium voltage circuit
is displayed on the cover of this compartment. The mimic
diagram includes all the position indicators for the driving
elements.
The cgmcosmos system has, in line with the cubicle model,
the following types of driving mechanism:

B Tilting l
BM Motorised tilting l
AR Accumulation of energy with latch p
ARM Accumulation of energy with motorised latch p
RAV Circuit-breaker with reclosing option v
RAMV Circuit-breaker with motorised reclosing option v

Figure 1.1. Types of driving mechanisms

These elements are operated independently, i.e., their
actuation speed does not depend on the speed of the
manual operation.
The B, BM, AR and ARM driving mechanisms can be replaced
by upgrading in any of the three positions (closed - open -
earth). Whilst the driving mechanism is withdrawn, these
positions of the switch can be blocked using a coupling
device, whether in service or not.

6 IG-296-EN version 01; 12/03/2020

General instructions General description
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

1.3.3. Base

Made up of the cable compartment and the gas relief

compartment:

Cable compartment Gas relief compartment

Located in the lower front section of the cubicle and has
a cover interlocked with the earthing switch, thus allowing
front access to the medium voltage cables.
As standard, designed to contain up to:
1. Two shielded screw-in terminals (reduced) per phase
or one terminal (reduced) plus surge arrester (reduced)
with space for the corresponding incoming power
cables.
2. Cable ties for the power cables.
3. Earthing bars.
Ormazabal's cgmcosmos system is designed and
constructed to withstand at least the thermal and dynamic
effects of an arc of 16 kA for 1 seconds should a defect
result in an internal arc in the gas compartment. The system
conducts the gases generated in a fully controlled manner
to avoid any possible injury to people in the equipment
operation area.
Optionally, a gas expansion relief duct can be
positioned in the rear of the cubicle to redirect the
gases to the top section. Please check with Ormazabal.

As an option:

1. Two symmetric terminals or symmetric terminal plus

symmetric surge arrester.
2. Metallic voltage transformers.

Figure 1.3. Cable compartment

IG-296-EN version 01; 12/03/2020 7

 General description General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

1.3.4. Name plate

Every unit includes a name plate, with some of the following

data:

Figure 1.4. Name plate detail

Name plate
N° Cubicle serial number*
Type Ormazabal switchgear system.
Designation Cubicle model
Standard Standards applied to the equipment
Name Equipment name
Ur Equipment rated voltage (kV)
Up Lightning impulse withstand voltage (kV)
Ud Power frequency withstand voltage (kV)
fr Equipment rated frequency (Hz)
Ir Equipment rated current (A)
Instructions Manual General Instructions Manual (IG) for the system
Class Driving mechanism class according to IEC 62271-103
N Number of mainly active load breaking operations
Ik/Ip Short-time withstand current/Short-time withstand peak value
tk Short-time withstand current time
Pre Gas pressure inside the gas tank (MPa)
Pme Minimum operating gas pressure (MPa)
SF6 Weight of insulating fluid (g)
CO2e Equivalent CO2 fluid mass (t)
Year Year of manufacture
TC Minimum working temperature
IAC Internal arc classification
* In the event of incident, this number should be reported to Ormazabal.

Table 2.4. Name plate

8 IG-296-EN version 01; 12/03/2020

General instructions General description
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

In addition, another plate into the operation area of each

mechanism is also included with some of the following
data:

Figure 1.5. Mimic diagram plate

IG-296-EN version 01; 12/03/2020 9

 General description General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

1.4. Electrical specifications

Rated voltage [kV] 12 24

Frequency [Hz] 50
Rated current [A]
Busbars and cubicle interconnection 400/630
Feeder 400/630
Transformer output 200
Rated short-time withstand current [kA]
Con tk= (x) s 16/20** (1/3 s)/25 (1 s) 16/20** (1/3 s)/25 (1 s)
Peak value 40/50**/62.5 41.6/52**/65 40/50**/62.5 41.6/52**/65
Rated insulation level [kV]
Power frequency rated withstand voltage (1 min) 28/32 50/60
Lightning impulse rated withstand voltage 75/85 125/145
Internal arc in tank
Front and side accessibility 16/20**/25 kA (1 s) 16/20**/25 kA (1 s)
Front, side and rear accessibility*** 20** kA (1 s) 20** kA (1 s)
Internal arc classification in accordance with IEC 62271-200
IAC AF/AFL IAC AFL 20 kA 1 s IAC AFL 20 kA 1 s
IP rating: gas tank IP X8 IP X8
IP rating: external enclosure IP 2XD IP 2XD
Standard unit colour (RAL) grey 7035 / blue 5005 grey 7035 / blue 5005
Category of loss of service continuity [LSC] LSC2 LSC2
Compartmentalisation class PM PM
** Tests conducted at current 21 kA/52.5 kA (50 Hz) – 54.6 kA (60 Hz).

Table 2.5. Electrical specifications

The values set out in this table are general for the
cgmcosmos system and are only valid when confirmed
by Ormazabal. Some cubicle models can withstand
partial values. For more detailed information, contact
Ormazabal.

10 IG-296-EN version 01; 12/03/2020

General instructions General description
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

1.5. Dimensions and weights

Figure 1.6. cgmcosmos dimensions

Height (h) Width (a) Depth (f) Bushings height (g) Weight
Module
[mm] [mm] [mm] [mm] [kg]
1300 725 90
-l[2] [3] [4] 365 735
1740 1165 100
1300 410 140
-p 470 735
1740 850 150
-v (RAV) 1740 480 845 695 240
Feeder Fuse protection
1300 290
-2lp[2] [3] 1190 735 725 410
1740 1165 850 310
The weight refers to the enclosure, with no metering transformer inside.
[2]
In the case of dual symmetric terminal, the depth of the switchgear increases by 200 mm and the weight by 5 kg, per feeder function.
[3]
In the case of symmetric terminal plus symmetric surge arrester, the depth of the switchgear increases by 200 mm and the weight by 5 kg, per feeder
function.
[4]
For exterior cable test device, please check with Ormazabal.

Table 1.1. Dimensions and weights

IG-296-EN version 01; 12/03/2020 11

 General description General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

1.6. Operating conditions

Installation Indoor
Maximum ambient temperature + 40°C
Minimum ambient temperature - 5°C/- 30°C(a)
Maximum mean ambient temperature, measured over a 24-hour period + 35°C
Maximum mean relative humidity, measured over a 24-hour period < 95%
Maximum mean relative humidity, measured over a 1-month period < 90%
Maximum mean vapour pressure, measured over a 24-hour period 2.2 kPa
Maximum mean vapour pressure, measured over a 1-month period 1.8 kPa
Maximum height above sea level 2000 m
Solar radiation Negligible
Pollution due to corrosive and/or flammable gases Insignificant
Vibrations due to systemic movements or caused by causes external to the switchgear Negligible
(a)
Storage: - 40°C

Table 2.6. Operating conditions

The specifications refer to the section "Normal service

conditions for indoor cubicles" in the IEC 62271-1
standard "Common specifications for high-voltage
cubicles".
For special service conditions: ambient temperature
above + 40°C, installation between 2000 and 4000 m
above sea level, significant pollution level, or others
different to those described, check with Ormazabal.

12 IG-296-EN version 01; 12/03/2020

General instructions Handling and transport
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

2. Handling and transport

Important: During transport, the switchgear must

be perfectly seated and fixed so that it cannot move
about and possibly damage the equipment.

2.1. Lifting means

The switchgear must always be kept upright, directly on the

ground or on a pallet depending on the type of handling
involved.

One of the following methods must be used for assemblies

of up to 4 cgmcosmos functional units:

1. Using a forklift truck or pallet jack.[3]

Figure 2.1. Lifting a cgmcosmos cubicle with a fork-lift truck

[3]
Position the rear of the cubicle facing the driver, to avoid damaging the front.

IG-296-EN version 01; 12/03/2020 13

 Handling and transport General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

2. Lifting using slings or chains fixed to the lifting supports

on the sides of the top of the cubicle. The angle of pull
should be as vertical as possible (with an angle greater
than 60° from the horizontal).

Figure 2.2. Lifting cgmcosmos cubicles with chains

3. If it is not possible to lift using the aforementioned

methods, rollers may be used underneath the
switchgear. Another option is to slide the cubicles over
rods (these same rods can be used to help get over the
cable trench).

14 IG-296-EN version 01; 12/03/2020

General instructions Handling and transport
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4. To handle 5 functional unit assemblies (consisting

of either coupled modules or compact assemblies
associated with modules), use lifting systems (slings,
lifting beam, etc.) with a pull angle greater than 65° and
less than 115° in order to prevent possible damage to
the cubicles during hoisting.

The use of lifting beams is required for cubicle

assemblies with control boxes. As the sole exception,
slings or chains may be used if the cubicles of the
assembly have identical height control boxes installed.

Figure 2.3. Lifting a set of 5 cgmcosmos functional units with lifting

beam and chains

Figure 2.4. Lifting a set of 5 cgmcosmos functional units with a forklift

truck

IG-296-EN version 01; 12/03/2020 15

 Storage General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

3. Storage

If it needs to be stored, the equipment must be placed on After prolonged storage, clean all the insulating parts
dry ground or on top of damp-proof insulating material, still carefully before commissioning the equipment. The
in its original packaging. enclosure should be cleaned with a clean, dry lint-free cloth.

Figure 3.1. Storage

Storage must always be INDOORS, with the following b. The mean water vapour pressure value, measured in
conditions recommended: a period of 24 hours, must not exceed 2.2 kPa.
c. The mean relative humidity value, measured over a
1. Ambient air temperature should not exceed 40°C
period of one month, must not exceed 90%.
and its mean value, measured in a period of 24 hours,
should not exceed 35°C. d. The mean water vapour pressure value, measured
in a period of one month, must not exceed 1.8 kPa.
2. The ambient air temperature should not drop below
- 5°C. There are also cubicles with storage temperature 7. During transport, vibrations caused by external factors
up to -40°C. or seismic movements must be insignificant.
3. The switchgear must be protected from direct solar
Any other conditions must be notified beforehand,
radiation. since the equipment must be factory-adjusted to
4. Altitude, both in transport and in storage, must not the environmental pressure at the final destination
exceed 2000 m. or during transport. Otherwise, the pressure gauge
5. The environmental air must not have any significant needle may indicate an incorrect value, even if the
equipment's internal gas pressure is correct.
contamination from dust, smoke, corrosive and/or
inflammable gases, vapours or salt.
6. The switchgear must be protected from the rain, and
the humidity conditions should be as follows:
a. The mean relative humidity value, measured over a
period of 24 hours, must not exceed 95%.

16 IG-296-EN version 01; 12/03/2020

General instructions Installation
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4. Installation

4.1. Unpacking the equipment

The cgmcosmos system switchgear is supplied as standard
protected by plastic packaging.
On receiving the equipment, check that the goods supplied
correspond to the order and associated documentation. If
this is not the case, contact Ormazabal immediately.
The disassembly process for the equipment is as follows:
1. Using a blade, cutter or similar tool, cut the cellophane
the cubicle is wrapped in.[4]
2. Completely remove the cellophane.
3. Detach the white polystyrene corner pieces.
4. Unscrew the fixings between the base and the pallet.
5. Remove the pallet, handling the cubicle as indicated in
section 2.1.
6. Unpack the accessories box in the front section or on
the top of the cubicle.
7. Remove the self-adhesive protective plastic from the
cable compartment cover.
The self-adhesive plastic must be removed from the
cable compartment cover so that the equipment
enclosure's earth connection may have the proper
electrical continuity.
8. Dispose of any waste in an environmentally-friendly
manner.

It is advisable to make a visual inspection of the equipment

to check whether it has suffered any damage in transit. If
damaged, contact Ormazabal immediately.

4.2. Location of accessories during transport

A number of accessories are supplied with the cubicles,

located as indicated in the figures below:

Figure 4.1. Location of accessories in transport in unifunctional

cgmcosmos cubicles

[4]
It is advisable to cut the cellophane at the rear of the cubicle or at the corner to avoid scratching the surface.

IG-296-EN version 01; 12/03/2020 17

 Installation General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

Depending on the cubicle model, the accessory box

contains some of the following items:

1. Ormazabal's IG-296 General Instructions document

2. Actuating lever
3. Spring charge lever
4. Cubicle connecting kit:
a. Springs
b. Grease
c. Earthing strip
5. End plug kit:
a. Cubicle end assembly
b. Nylon thread
c. Plastic plugs
d. Side cover
6. Side cover
7. Floor fastening assembly

Figure 4.2. Location of accessories in transport in multifunctional

cgmcosmos cubicles

18 IG-296-EN version 01; 12/03/2020

General instructions Installation
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4.3. Minimum installation distances

The minimum distances to the walls and ceiling which must Minimum distances [mm]
be maintained in the installation are as follows: Side wall (a) 100
1740 mm high 560
Roof (b)
1300 mm high 700
Front clearance (c) 800
cgmcosmos-v 50
Rear wall (d)
Other functions 100
Table 4.1. Minimum installation distances

The measurements indicated in the table have been

obtained in accordance with the dimensions of the
test room for the gas insulated modules, in accordance
with Annex AA of Standard IEC 62271-200.

The space required to extend the assembly with an

additional cubicle is 150 mm plus the width of the new
cubicle.[5]

Figure 4.3. Minimum installation distances

4.4. Recommended cable connection trenches

Minimum recommended dimensions based on the trench

dimensions used in the tests in accordance with Standard
IEC 62271-200. These dimensions may vary, in accordance
with the radius of curvature of the cables.[6]

[5]
For any doubts, please ask Ormazabal.
[6]
In each case, bear in mind which cable is to be used in the particular installation.

IG-296-EN version 01; 12/03/2020 19

 Installation General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4.4.1. Cubicles with classification of internal arc IAC up to 20 KA[7] - 1 s

Feeder function

Dimensions in mm.

Front and rear cable input or output (D1/D2).

Side cable input or output (D3/D4).

Figure 4.4. Dimensions [mm] of the cable trench for cgmcosmos-l

Trench necessary for the feeder ["L" or "T" Terminal 400/630 A]

Cable data Approximate Minimum depth
Cable Cable radius of
Cable insulation Cable type section diameter curvature* D1 D3
[mm2] [mm] [mm]
150 38 500 350 400
185 42
600 400 500
Single-core 240 42
Height 1300 mm Dry insulation 300 48
650
400 48
750 600
150 85
Three-core 600
185 85
D2 D4
(R) 370*
150 38 500 400
(F) 370
185 42 (T) 370
Single-core 600 500
240 42 (F) 370
Height 1740 mm Dry insulation
300 48 (T) 370
650
400 48 (F) 450
750
150 85 (T) 370
Three-core 500
185 85 (F) 550
* Check against the data of the manufacturer of the cable used.

(T) Rear cable input or output.

(F) Cable front input or output.

Table 4.2. Trench necessary for the feeder

[7]
Tests carried out with a test current of 21 kA.

20 IG-296-EN version 01; 12/03/2020

General instructions Installation
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

Fuse protection function

Dimensions in mm.

Front and rear cable input or output with straight terminal (D1/D2).
Side cable input or output with straight terminal (D3/D4).

Figure 4.5. Dimensions [mm] of the cable trench for cgmcosmos-p

Trench necessary for the fuse protection function

Cable data Approximate Minimum depth
Cable Cable radius of
Cable insulation Cable type section diameter curvature* D1 D3
[mm2] [mm] [mm]
≤ 50 38
70 38
550
Single-core 95 38 500
Height 1300 mm Dry insulation 150 38 c.
≤ 95 38
150 85 c.
Three-core 750
185 85
D2 D4
≤ 50 38
70 38
370
Single-core 95 38 500
Height 1740 mm Dry insulation 150 38 c.
≤ 95 38
150 85 c.
Three-core 750
185 85
* Check against the data of the manufacturer of the cable used.

(c.) Please check with Ormazabal.

Table 4.3. Trench necessary for the fuse protection function

IG-296-EN version 01; 12/03/2020 21

 Installation General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

Circuit-breaker function with RAV driving mechanism

Dimensions in mm.

Front and rear cable input or output with straight terminal (D2).
Side cable input or output (D4).

Figure 4.6. Dimensions [mm] of the cable trench for cgmcosmos-v with
RAV driving mechanism

Trench necessary for the circuit-breaker with RAV driving mechanism function
Approximate Minimum depth
Cable Cable
radius of
Cable insulation Cable type section diameter
curvature* D2 D4
[mm2] [mm]
[mm]
< 150 38 500 300 350
185 42 600
400 450
Single-core 240 42 600
Height 1740 mm Dry insulation 300 48 750
600
400 48 750
550
< 150 85 750
Three-core 550
185 85 750
* Check against the data of the manufacturer of the cable used.

Table 4.4. Trench necessary for the circuit-breaker with RAV driving mechanism function

22 IG-296-EN version 01; 12/03/2020

General instructions Installation
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4.5. Fastening to the floor

Before assembling the cubicles, the floor must be carefully

levelled to prevent any deformation which may make it
difficult to connect the cubicles to one another.

4.5.1. Fastening to the floor on profile

If the floor of the facility is not sufficiently uniform, it is

advisable to install the medium voltage cubicles on an
auxiliary profile, to make it easier to connect. This profile,
which can be supplied to order, must be anchored to the
floor using expansion screws.

a M10 x 25 bolt
b 66x65 mm profile
c Anchoring support

Figure 4.7. Fastening of cubicles on profile

4.5.2. Fastening to the floor by anchoring

If the floor of the installation is level enough, it is advisable

to install the medium voltage cubicle anchored directly to
the floor.

The sequence for anchoring the cubicles to the floor is as

follows:

1. The cubicle's switch must be in the earthing position[8].

By default, the cubicles are supplied with the switch

in the earthing position, except for the circuit-breaker
function with AV/RAV driving mechanism, which will
be in isolating position.

2. Remove the cable compartment cover, using the central

handle on the cover to pull it up and forward.

Figure 4.8. Removing the cable compartment cover

[8]
See section “5. Recommended sequence of operations” on page 35.

IG-296-EN version 01; 12/03/2020 23

 Installation General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

3. Anchor the first cubicle to the floor of the installation

using M10 bolts at the points prepared in its base. This
will prevent displacements or vibrations due to causes
such as short-circuiting, flooding, etc. The following
levels and figures should be taken into account:

Anchoring dimensions
f
b c d
Module Internal arc
[mm] [mm] [mm]
1s
-l* 325 - - 631.5
-p 430 - - 631.5
-v (RAV) 430 - - 631.5
-2lp 317 - - 631.5
Table 4.5. Anchoring dimensions

Figure 4.10. Anchoring diagram cgmcosmos-l double cable 1300 mm high

Figure 4.9. Anchoring diagram cgmcosmos-l, -p 1300 mm high

Figure 4.11. Anchoring diagram cgmcosmos-l, -p 1740 mm high

24 IG-296-EN version 01; 12/03/2020

General instructions Installation
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

Figure 4.12. Anchoring diagram cgmcosmos-l double cable Figure 4.14. Anchoring diagram cgmcosmos-2lp 1300 mm high
1740 mm high

Figure 4.13. Anchoring diagram cgmcosmos-v with RAV driving Figure 4.15. Anchoring diagram cgmcosmos-2lp 1740 mm high
mechanism 1740 mm high

IG-296-EN version 01; 12/03/2020 25

 Installation General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4. For 1740 mm cubicles, use the following four anchoring

points:

Figure 4.16. Location of anchor points in cgmcosmos cubicles

1740 mm high

5. For 1300 mm high cubicles, apart from the front

anchorage points, position the angle bars supplied
with the equipment and fix them to the floor, so that
once the anchoring sequence is complete they are
approximately in the middle of the rear gas outlet. Fit
one angle bar per function and two in compact cubicles.

Figure 4.17. Push from the front of the cubicle

Figure 4.18. Cubicle with angle bar in central position

26 IG-296-EN version 01; 12/03/2020

General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard
6. Another possibility for 1300 mm high cubicles, in
addition to the front anchoring points, is to fasten the
cubicle to the floor via the two anchorage holes on the
side.
Figure 4.19. Fastening of the cubicle with a side "L" piece
4.6. Connecting the cubicles
The cubicles must be joined as indicated in the Spare parts
and accessories instructions
IG-296-EN version 01; 12/03/2020
Installation
Earthquake equipment
The cgmcosmos system has earthquake resistant
equipment, as an option.
The earthquake resistance of this type of switchgear
does not only depend on the equipment construction
and design, but also on the installation. In order to
anchor this type of cubicles properly, use the six points
indicated in the figure below.
For further information, please ask Ormazabal.
Figure 4.20. Anchor points for earthquake resistant
equipment
Ormazabal's RA-146 spares and accessories document,
which is supplied with the materials kit for connecting
cubicles.
27
 Installation General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4.7. Earthing the switchgear

When connecting the general earth collector, follow the 1. Bolt the earth strip between every 2 medium voltage
figure below. cubicles, in the rear of the cable compartment, using 2
hexagonal M8 x 20 bolts. Apply a torque of 15 Nm.

Tools:
- 13 mm open-ended wrench.
- Torque wrench with 13 mm adapter.

2. Connect the end earthing bar, marked with the symbol

, to the general earth connection of the installation.

Earthing the equipment is an essential condition for

safety.

Figure 4.21. Equipment earthing

28 IG-296-EN version 01; 12/03/2020

General instructions Installation
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4.8. Cable connections

The medium voltage incoming and outgoing feeders are
linked to the transformer or, occasionally, other cubicles
via cables. These cables and the corresponding bushings
on the cgmcosmos system cubicles can be connected with
simple (plug-in) or reinforced (screw-in) connecting points,
either IEC type or IEEE-386 compliant.
The cable compartment contains the connecting cable
bushings for the incoming and outgoing feeders, as well as
for the outgoing feeders to the transformer.
The size of the cable compartment allows the use of both
insulated and partially insulated terminals.[9]
Never touch live connectors, not even screened
connectors. Screening does not constitute a protection
against direct contact.
When the equipment is in service and a reserve cubicle
is left with voltage in the upper busbar and without the
cables in the lower bushings, insulating plugs must be
placed in the bushings (EUROMOLD type) or close the
earthing switch and lock that position with a padlock.
The recommended terminations are described below.

Rated 12 kV 24 kV
current Manufacturer Connector Connector Section Connector Section
[A] type [mm2] type [mm2]
Angled 158LR 16 - 150 K-158LR 16 – 150
EUROMOLD(*) Screened
Straight 152SR 16 - 120 K-152SR 25 - 120
3M Screened Angled 93-EE-8XX-2 25 - 95 93-EE-8XX-2 25-95
F&G Screened Angled ASW 10/250 25 - 120 ASW 20/250 25 – 120
Angled SEHDW11 25 - 150 SEHDW21 25 – 250
KABEL-DRAHT Screened
250 Straight SEHDG11 25 - 150 SEHDW21 25 - 150
PFISTERER Screened Angled CAW 20/250 35 - 70 CAW 20/250 35 - 70
Angled PMA-1-250/25 25 - 95 PMA-1-250/25 25 – 95
PIRELLI Screened
Straight PMR-1-250/25 25 - 95 PMR-1-250/25 25 – 95
Angled RSES 16 – 120 RSES 16 – 120
RAYCHEM Screened
Straight RSSS 16 - 95 RSSS 16 – 95
3M Unscreened 93-EE-8XX-2 25 - 95 93-EE-8XX-2 25 - 95
400LR 70 - 300 K-400LR 25 - 300
EUROMOLD(*) Screened
400TE 70 - 300 K-400TE 25 – 300
AST 10/400 25 - 240 AST 20/400 25 - 240
Screened ASW 10/400 25 – 240 ASW 20/400 25 - 240
ASTS 10/630 120 - 240 ASTS 20/630 25 - 240
F&G AGL 10/630 120 - 240 - -
AGLS 10/630 120 - 240 - -
Unscreened
AWK 10/630 25 – 240 ASGS 10/630 25 – 240
AWKS 10/630 25 – 240 AWKS 20/630 25 – 240
400
KABELDON Unscreened KAP 300 10 - 300 - -
SEHDW12 35 – 185 SEHDW22 25 – 250
Screened SEHDT12 35 – 150 SEHDT22 35 – 150
KABEL-DRAHT
SEHDW12 35 – 185 SEHDW22 25 - 250
Unscreened - 25 - 150 SEHDG23 185 - 240
PMA-2-400/24 25 – 95 PMA-2-400/24 25 - 95
PIRELLI Screened PMR-2-400/24 50 – 300 PMR-2-400/24 50 – 300
PMA-3-400/24 25 - 240 PMA-3-400/24 25 - 240
UHGK+RICS 120 – 300 UHGK+RICS 95 – 240
RAYCHEM Unscreened
IXSU+RICS 16 – 800 IXSU+RICS 16 – 800
Continues on the next page

[9]
It is advisable to use fully insulated connectors for voltages of 24 and 17.5 kV, according to HD 629.

IG-296-EN version 01; 12/03/2020 29

 Installation General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

Continuation

Rated 12 kV 24 kV
current Manufacturer Connector Connector Section Connector Section
[A] type [mm2] type [mm2]
450SR 70 – 300 K450SR 35 – 300
Screened 400LB 25 – 300 K-400LB 25 – 300
EUROMOLD(*)
400TB 35 – 300 K-400TB 35 – 300
Unscreened 15TS 35 – 630 UC412L 35 – 630
F&G Screened AST 10/630 25 – 240 AST 20/630 25 – 240
630
Screened SEHDT13 185 – 240 SEHDT23 185 – 240
KABEL-DRAHT
Unscreened SEHDG12 35 – 185 SEHDG22 35 – 185
PFISTERER Screened - - CAT 20/630 95 – 240
UHGK+RICS 120 – 300 UHGK+RICS 95 – 240
RAYCHEM Unscreened
IXSU+RICS 16 – 800 IXSU+RICS 16 – 800
1250 EUROMOLD(*) Screened 440TB 185 – 630 K440TB 185 – 630
* Connectors tested in cgmcosmos cubicles.

Table 4.6. Recommended terminals for dry cables

Rated 12 kV 24 kV
current Manufacturer Connector Connector Section Connector Section
[A] type [mm2] type [mm2]
AGM
- - 25 – 150
20/400+GKV20
F&G Unscreened
AWM AWM
25 – 240 25 – 150
10/400+SKV10 20/400+GKV20
KABELDON Unscreened KAP 300 U 10 – 300 - -
400 PMA-3-400/24+CPI 25 – 240 PMA3-CPI 25 – 240
PMA-2-400/24+CPI 25 – 95 PMA-2-400/24+CPI 25 – 95
PIRELLI Screened
PMR-2-400/24
50 – 300 PMR-2-400/24 + CPI 50 – 300
+ CPI
UHGK+RICS 12 – 300 UHGK+RICS 95 – 240
RAYCHEM Unscreened
IXSU+RICS 16 – 800 IXSU+RICS 16 – 800
EUROMOLD(*) Screened K-400TB-MIND 25 – 240 K-400TB-MIND 25 – 240
630 UHGK+RICS 120 – 300 UHGK+RICS 95 – 240
RAYCHEM Unscreened
IXSU+RICS 16 – 800 IXSU+RICS 16 – 800
* Connectors tested in cgmcosmos cubicles.

Table 4.7. Recommended terminals for impregnated cables

30 IG-296-EN version 01; 12/03/2020

General instructions Installation
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4.8.1. Horizontal front connection

1. Close the earthing switch.

2. Remove the cover to access the cable compartment.

Figure 4.22. Cable compartment detail

3. Connect the terminals on the front bushings and secure

the cables using the cable support and clamp.

The clamp has two positions, depending on the cable

diameter.

Figure 4.23. Terminal connection detail

IG-296-EN version 01; 12/03/2020 31

 Installation General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4. Connect the terminal earth braids, if applicable, and the

cable screens to the earth collector.

Figure 4.24. Earth connector

5. Put the cable compartment cover back in place.

32 IG-296-EN version 01; 12/03/2020

General instructions Installation
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4.9. Vertical front connection

Bottom output connection: Straight terminal

1. Close the earthing switch.

2. Remove the cover to access the cable compartment
and insert the terminal fixing pins in the bushing. Turn
them to allow the terminals to be fitted.

Figure 4.25. Cable compartment detail

3. Connect the terminals on the bushings and adjust the

pins with the tensioner. Also secure the cables using
the cable support and clamp.

The clamp has two positions, depending on the cable

diameter. 4.

Figure 4.26. Cable compartment detail

Figure 4.27. Front connection on cubicle protection functions

IG-296-EN version 01; 12/03/2020 33

 Installation General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4. Connect the terminal earth braids, if applicable, and the

cable screens.

Figure 4.28. Earth connector

5. Put the cable compartment cover back in place.

34 IG-296-EN version 01; 12/03/2020

General instructions Recommended sequence of operations
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5. Recommended sequence of operations

Before carrying out any operation when voltage is

present, first check the SF6 gas pressure using the
manometer.

5.1. Gas pressure check

Each cubicle has a pressure gauge with temperature

compensation for checking the gas pressure, which can
easily be seen from outside the cubicle. The pressure gauge
scale is divided into different colours: red and green. For
safe operation, the needle must be in the green area of the
corresponding temperature band.

Main characteristics:
• Two normally open (NO) voltage-free contacts calibrated
at the same level.
• Accuracy class: + 20 °C - 1 %
- 30 °C to 60 °C - 2.5 %
• Temperature range: - 30 °C to + 60 °C

Figure 5.1. Pressure gauge with temperature compensation

IG-296-EN version 01; 12/03/2020 35

 Recommended sequence of operations General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.2. Feeder function

5.2.1. Mimic diagram

a Pressure gauge window

b LRM-VDS system according to NBN EN 61243-5
Operation area:
c • RED for switch-disconnector
• GREEN/YELLOW for earthing switch
Status indicators
d • BLACK for switch-disconnector
• BLACK for earthing switch
e Locking with a padlock

Figure 5.2. Mimic diagram of cgmcosmos-l cubicle

5.2.2. Actuating levers

The actuating levers to be used to operate the switch-

disconnector-earthing switch of the feeder function with B
or BM driving mechanisms is:

Figure 5.3. B and BM driving mechanisms lever

36 IG-296-EN version 01; 12/03/2020

General instructions Recommended sequence of operations
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.2.3. Opening operation from the earthing position

1. Move the yellow slider to the right (this releases the

access so the earthing switch can be opened).
2. Insert the lever in the earthing switch access, move the
actuator arm to the end and turn anti-clockwise 90°.

Figure 5.4. Lever turn process

3. Verify that the cubicle is in isolating position.

Figure 5.5. Earthing switch open

IG-296-EN version 01; 12/03/2020 37

 Recommended sequence of operations General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.2.4. Switch closing operation from isolating position

1. Move the grey slider to the left (this releases the lever
access so the switch-disconnector can be closed).
2. Connection operation:
a. Manual operation (B driving mechanism). Insert
the lever in the switch access (red area), move the
actuating arm to the end and turn clockwise 90°.
b. Motorised operation (BM driving mechanism).
Activate the corresponding operation command.

When, for any reason, the motor stops halfway through

a motorised operation, before restarting it you must
finish the operation manually, so that the whole
mechanism: sensors, controllers, etc. are in a reliable,
effective and logical position for the control system of
the motorised unit when it is switched back on.

Figure 5.6. Lever turn process

3. Verify that the cubicle is in closed position.

Figure 5.7. Switch-disconnector closed

38 IG-296-EN version 01; 12/03/2020

General instructions Recommended sequence of operations
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.2.5. Opening operation from closed position

1. Move the black slider in the red area to the left, as

before (this releases the lever access so the switch-
disconnector can be disconnected).
2. Disconnection operation
a. Manual operation (B driving mechanism). Insert
the lever in the switch access (red area), move the
actuating arm to the end and turn anti-clockwise
90°.
b. Motorised operation (BM driving mechanism).
Activate the corresponding operation command.

When, for any reason, the motor stops halfway through

a motorised operation, before restarting it you must
finish the operation manually, so that the whole
mechanism: sensors, controllers, etc. are in a reliable,
effective and logical position for the control system of
the motorised unit when it is switched back on.

Figure 5.8. Lever turn process

3. Verify that the cubicle is in isolating position.

Figure 5.9. Switch-disconnector open

IG-296-EN version 01; 12/03/2020 39

 Recommended sequence of operations General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.2.6. Earthing operation from isolating position

1. Move the yellow slider to its right position (this releases

the lever access so the earthing switch can be closed).
2. Insert the lever in the earthing switch access (green/yellow
area), move the actuator arm to the end and turn
clockwise 90°.

Figure 5.10. Lever turn process

3. Verify that the cubicle is in earthing position.

Figure 5.11. Earthing switch closed

40 IG-296-EN version 01; 12/03/2020

General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard
5.2.7. Cable test
These driving mechanisms allow the operation
of going from earthing switch closed to switch-
disconnector open, even when the cable compartment
cover is open. Thus, the switch-disconnector cannot
be changed to the closed position until this cover has
been put back.
The cable test can only be carried out in cgmcosmos-l
feeder functions which include B/BM driving
mechanisms with this characteristic. Please check with
Ormazabal.
1. Follow the steps in section “5.2.6. Earthing operation
from isolating position”.
IG-296-EN version 01; 12/03/2020
Recommended sequence of operations
2. Open the bottom cover to access the cable
compartment.
3. Follow the steps in section “5.2.3. Opening operation
from the earthing position”.
4. Carry out the cable test.
5. To return to earthing position, follow the steps in
section “5.2.3. Opening operation from the earthing
position”.
6. Close the bottom cover to access the cable
compartment.
7. Follow the steps in section “5.2.6. Earthing operation
from isolating position”.
41
 Recommended sequence of operations General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.3. Fuse protection function with AR driving mechanism

5.3.1. Mimic diagram

The AR driving mechanism has a stored energy operating

system. The opening operation uses the energy stored
during the closing operation, whether manual or motorised.
This energy is retained by means of a latch device. It can
then be released during the opening operation by manually
driving this latch device. The operation speed and strength
are independent of the action of the operator.

a Switch-disconnector operation.
b Earthing switch operation.
c Switch-disconnector status indicator.
d Earthing switch status indicator.
e Earthing switch locking with a padlock.
f Padlock locking of switch closing and spring charge operations.
g LRM-VDS system according to NBN EN 61243-5
h Manual trip operation.
Fuse status indicator:
i GREEN: Voltage.
RED: Striker tripped.
j Pressure gauge viewing window.
k Spring charge indicator.

Figure 5.12. AR driving mechanism detail

42 IG-296-EN version 01; 12/03/2020

General instructions Recommended sequence of operations
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.3.2. Actuating levers

Earthing switch Switch-disconnector actuating lever

actuating lever

Figure 5.13. Type-1 lever detail (anti-reflex) Figure 5.14. Type-2 lever detail (anti-reflex)

5.3.3. Opening operation from earthing position

Start with the earthing switch (1) in closed position and

the switch (2) in open position. Operate the lever in the
direction indicated in Figure 5.15.

Figure 5.15. Lever turn process (type 1)

IG-296-EN version 01; 12/03/2020 43

 Recommended sequence of operations General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.3.4. Spring charge operation and closing of the switch from isolating position

Start with the switch (5) and the earthing switch (6) in open
positions. Operate the lever in the direction indicated in
Figure 5.16.

In the case of ARM driving mechanism, you can close

the switch-disconnector and charge the springs both
manually (using type-2 anti-reflex lever) and by means
of a motor.

Figure 5.16. Lever turn process

5.3.5. Opening operation from closed position

Start with the switch (7) in closed position and the earthing
switch (8) in open position. Press the push-button (9) and
check the springs are uncharged (10).

Figure 5.17. Switch-disconnector opening operation

44 IG-296-EN version 01; 12/03/2020

General instructions Recommended sequence of operations
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.3.6. Earthing operation from isolating position

Start with the switch (3) and the earthing switch (4) in open
positions. Operate the lever in the indicated direction until
the final situation indicated in Figure 5.18 is achieved.

Figure 5.18. Lever turn process

IG-296-EN version 01; 12/03/2020 45

 Recommended sequence of operations General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.4. Fuse replacement sequence

To access the fuse holders, first remove the cable

compartment cover. It is essential to close the earthing
switch.

Proceed as indicated in the following steps:

1. Since this is a switch-fuse combination cubicle, any of

the three fuses blowing causes the switch-disconnector
to open automatically.
2. When a fuse blows, this is indicated unequivocally by
the red indicator which appears on the front of the
driving mechanism compartment.

Figure 5.19. Fuse trip indicator

3. Close the earthing switch.

Figure 5.20. Close the earthing switch

46 IG-296-EN version 01; 12/03/2020

General instructions Recommended sequence of operations
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4. Open the bottom cover to access the cable compartment.

Figure 5.21. Cable compartment cover opening

5. Turn the handle on the fuse holder cover upwards to

disengage the locking clip and pull firmly outwards.

Figure 5.22. Fuse-holder opening

6. Press the safety trigger.

Figure 5.23. Pressing the safety trigger

IG-296-EN version 01; 12/03/2020 47

 Recommended sequence of operations General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

7. Pull smoothly keeping it level. Until the fuse holder

carriage is removed.

Figure 5.24. Removing the fuse holder carriage

8. Replace the blown fuse. Avoid resting the carriage on

any surface that could get dirt on the rubber seal or the
contact.

Make sure that the end with the striker of the new fuse
faces forward (carriage insulator end).
It is advisable to change all three fuses, even if they do
not appear to be damaged.

Figure 5.25. Medium voltage fuse change

9. Insert the fuse holder carriage.

Before re-inserting the fuse holder carriage, it is

important to ensure that both the carriage and the
inside of the fuse holder are clean.

Figure 5.26. Fuse-holder opening

48 IG-296-EN version 01; 12/03/2020

General instructions Recommended sequence of operations
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

10. Lower the handle of the fuse holder by pushing it until

the safety trigger engages.

Figure 5.27. Close the fuse holder

11. To close the cover, first ensure that the clip is properly
engaged and that the fuse holder is in the correct
position. Fit the fuse and cable compartment access
cover by pulling it upwards until it is removed from its
position.

Figure 5.28. Cable compartment cover close

12. Put the cubicle into commission.

IG-296-EN version 01; 12/03/2020 49

 Recommended sequence of operations General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.4.1. Selecting recommended fuses

The fuses recommended for use in the fuse protection The following table shows the recommended fuse ratings
functional units are defined according to the tests carried according to the Ur/Ptransf. ratio:
out. The next

Ur Ur Ur Rated power of the transformer

network cubicle fuse WITHOUT OVERLOAD
[kV] [kV] [kV] [kVA]
25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000
Rated fuse current (A) IEC 60282-1
10 24 6/12 6.3 10 16 16 20 20 25 31.5 40 50 63 63 80 100 160 200 -
13.5 24 10/24 6.3 6.3 10 16 16 20 20 25 31.5 40 50 63 63 80 100 - -
15 24 10/24 6.3 6.3 10 16 16 16 20 20 25 31.5 40 50 63 80 80 - -
20 24 10/24 6.3 6.3 6.3 10 16 16 16 20 20 25 31.5 40 50 50 63 80 125
Table 5.1. Recommended fuse calibres

1. Fuses recommended: SIBA brand with medium type 7. For overload conditions in the transformer or use of
striker, conforming to IEC 60282-1 (Low loss fuses). other brands of fuse, please consult Ormazabal.
2. The values for combined fuses, in accordance with IEC
62271-105 are greyed. For the auxiliary services function, the recommended
3. The fuse-switch assembly has been temperature-rise fuse is "Back up" type 10/24 kV, 442 mm, calibre 2 A.
tested under normal service conditions according to
IEC 62271-1. Transfer current according to IEC 62271-105:
4. A fuse-holder carriage adapted for 292 mm 6/12 kV
fuses is available. Ur fuse Ur cubicle Itransfer
5. For ratings not marked in bold the measurement is 442 [kV] [kV] [A]
mm. 12 12 2300
24 24 1600
6. If any of the fuses blows, we recommend changing all
three. Table 5.2. Transfer current

50 IG-296-EN version 01; 12/03/2020

General instructions Recommended sequence of operations
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.5. Circuit-breaker function with RAV driving mechanism

5.5.1. Mimic diagram

a Interlocking the disconnector/switch-disconnector

b Pressure gauge window
c Open button
d Circuit-breaker operation area
e Close button
Operation area:
f RED: Switch-disconnector
GREEN/YELLOW: Earthing switch
g Padlock locking of earthing switch
h Switch-disconnector status indicators
i Circuit-breaker status indicator
j Operations counter
k Spring charge indicator
l Circuit-breaker manual spring charge
m LRM-VDS system according to NBN EN 61243-5

Figure 5.29. Mimic diagram RAV type cgmcosmos-v

IG-296-EN version 01; 12/03/2020 51

 Recommended sequence of operations General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.5.2. Spring charge and actuating levers

Switch-disconnector actuating lever Spring charge levers

The actuating levers to be used to operate the switch- The spring charge lever is used to manually charge the
disconnector with B or BM driving mechanisms is: springs of the circuit-breaker mechanism.

Figure 5.30. Mechanisms lever for B and BM actuation Figure 5.31. Spring charge lever RAV

5.5.3. Opening operation from earthing position

Initial conditions: Circuit-breaker closed and earthing

switch closed.

1. Move the slide in the green/yellow area to the right.

Figure 5.32. Slide detail

52 IG-296-EN version 01; 12/03/2020

General instructions Recommended sequence of operations
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

2. Insert the lever in the earth actuating shaft and turn

anti-clockwise.
3. Remove the lever.

Figure 5.33. Lever turn detail

4. Move the slide back to its original position.

Figure 5.34. Slide detail

5. Verify that the cubicle is in isolating position.

IG-296-EN version 01; 12/03/2020 53

 Recommended sequence of operations General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.5.4. Closing operation from isolating position

Initial conditions: Switch-disconnector open,

earthing switch open, springs charged and circuit-
breaker closed.

1. Open the circuit-breaker by pressing the opening

button and check the status indicator.

Figure 5.35. Opening button detail

2. Move the slide in the red area to the left.

Figure 5.36. Slide detail and indication of circuit-breaker

54 IG-296-EN version 01; 12/03/2020

General instructions Recommended sequence of operations
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

3. Insert the lever in the switch-disconnector actuating

shaft and turn clockwise.

Figure 5.37. Lever turn detail

4. Remove the lever and move the handle back to its

original position.
5. Charge the springs by introducing the spring charging
lever in the spring charge shaft (k) and turn until the
charged spring indicator changes status.

IG-296-EN version 01; 12/03/2020 55

 Recommended sequence of operations General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

6. Close the circuit-breaker by pressing the close button

and check the status indicator.

Figure 5.38. Handle and close button detail

7. Verify that the cubicle is in closed position.

Figure 5.39. Closed position detail

56 IG-296-EN version 01; 12/03/2020

General instructions Recommended sequence of operations
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.5.5. Opening operation from closed position

Initial conditions: Circuit-breaker closed and switch-

disconnector closed.

1. Open the circuit-breaker by pressing the opening

button and check the status indicator.
2. Check there is no voltage in voltage indicator.
3. Move the slide in the red area to the left.

Figure 5.40. Closing button detail

Figure 5.41. Slide detail and indication of circuit-breaker

IG-296-EN version 01; 12/03/2020 57

 Recommended sequence of operations General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4. Insert the lever in the switch-disconnector actuating

shaft and turn anti-clockwise.

Figure 5.42. Lever turn detail

5. Remove the lever.

6. Move the slide back to its initial position.
7. Verify that the cubicle is in isolating position.

Figure 5.43. Handle detail

58 IG-296-EN version 01; 12/03/2020

General instructions Recommended sequence of operations
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

5.5.6. Earthing operation from isolating position

Initial conditions: Circuit-breaker open, switch-

disconnector open and springs charged.

1. Close the circuit-breaker by pressing the close button

and check the status indicator.

Figure 5.44. Isolating position detail

2. Check that it is de-energised.

3. Move the slide in the green/yellow area to the right.

Figure 5.45. Slide detail

IG-296-EN version 01; 12/03/2020 59

 Recommended sequence of operations General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

4. Insert the lever in the actuating shaft of the earthing

switch and turn clockwise.

Figure 5.46. Lever turn detail

5. Remove the lever.

6. Move the slide back to its initial position.

When working without voltage cubicle powered down,

it is mandatory to interlock the earthing position with
either a padlock or a safety lock.

Figure 5.47. Slide detail

7. Verify that the cubicle is in earthing position.

Undervoltage coil

The cgmcosmos-v circuit-breaker cubicles can be

equipped with an electromechanical safety device called an
undervoltage coil. Its function is to ensure that the circuit-
breaker opens in the event of an unexpected drop of more
than 30% in the auxiliary voltage.

60 IG-296-EN version 01; 12/03/2020

General instructions Safety elements
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

6. Safety elements

6.1. Interlocks

The switchgear is provided with safety locks, which ensure
the following conditions:
1. The switch-disconnector and the earthing switch
cannot both be closed at the same time.
2. The cubicles have a safety lock which prevents access
to the medium voltage cable compartment while the
earthing switch is not closed. In normal operation,
this earthing switch cannot be opened if the cable
compartment cover is not in place.

6.1.1. Locking with a padlock

Each actuating shaft can be locked with a maximum of three

standardised padlocks, with a minimum handle diameter of
7 mm and maximum of 8 mm.

Figure 6.48. Padlock locking in functions with B/BM driving mechanism

IG-296-EN version 01; 12/03/2020 61

 Safety elements General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

6.1.2. Locking with a lock

Cubicles of the cgmcosmos system with B/BM driving
mechanisms are designed to optionally incorporate lock
assemblies in the earthing switch and switch-disconnector
actuating shafts, both in the open and closed positions.
Examples of locking with interlocks (optional):
• Example 1: Earthing interlocked in open position. This
avoids setting the switch to the "earthing" position until
the key for the low voltage disconnector lock has been
recovered.
• Example 2: Earthing interlocked in closed position
(ALWAYS INTERLOCK for work without voltage). It
prevents anyone from accidentally opening the earthing
switch by removing the earth from the cable.
Sequence to remove the interlock lock
1. Move the slide (yellow for the earthing switch actuating
shaft or grey for the switch-disconnector actuating
shaft) until it completely covers access to the lever in the
actuating shaft. Until the position indicator is situated
on the instructed position the interlock is disabled.
2. Insert the interlock key and turn it in the direction
indicated on the mimic diagram of the cubicle until it
reaches the stop piece.
It is now that the position indicator is locked until the
sequence to remove the interlock is carried out
3. Remove the key from the corresponding interlock.

62 IG-296-EN version 01; 12/03/2020

General instructions Safety elements
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

Sequence to remove the interlock

1. Insert the key in the corresponding interlock and turn it

in the direction indicated on the mimic diagram of the
cubicle until it reaches the stop piece.
Now the corresponding position indicator is unlocked.

Figure 6.49. Locked lever access detail

2. Move the position indicator (yellow for the earthing

switch actuation shaft or grey for the switch-
disconnector actuation shaft) until it completely
uncovers the access to the lever in the actuation shaft.

Figure 6.50. Released lever access detail

3. Carry out the required operation as shown in section

“5. Recommended sequence of operations” of this
Ormazabal IG-296 instructions manual.

IG-296-EN version 01; 12/03/2020 63

 Maintenance General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

7. Maintenance

For safety reasons, maintenance operations performed These mechanisms must be inspected when used under
directly on the driving mechanism must be performed extreme conditions (dust, salt, pollution). It is advisable to
WITHOUT any actuating levers inserted. carry out at least one operation during the inspections.

Whenever the painted metallic components have scratches,

The live parts of the cgmcosmos cubicle main circuit
bangs or similar damage, they must be repaired in order to
and switching equipment do not require inspection or
prevent corrosion.
maintenance, as they are completely insulated in SF6 and
therefore unaffected by the external environment. Class
Facilities which operate under severe climate
E2 electrical endurance tests mean that the breaking
conditions, in excess of those defined as normal
components are maintenance free. service conditions (IEC 62271-1), must carry out the
regular preventive maintenance tasks required. Check
The operating mechanism for the cgmcosmos system
with Ormazabal for the environmental conditions of
switching equipment does not require lubrication for the installation.
correct operation throughout its estimated lifetime,
according to the service conditions specified in IEC 62271-1.

7.1. Preventive maintenance of the cgmcosmos-v cubicle with RAV driving mechanism

The actuating mechanisms and other elements outside
the gas tank may require preventive maintenance; the
frequency of this maintenance depends on the existing
environmental conditions (harsh environments, dust,
extreme temperatures, etc.) and must be established in line
with the experience and responsibility of the installer.
Maintenance should be carried out every 5 years or 2000
operating cycles, unless, based on the conditions of use, the
user, together with Ormazabal, considers otherwise.
The recommended preventive maintenance sequence
is described in Ormazabal's MO-080 Operations
Manual.

64 IG-296-EN version 01; 12/03/2020

General instructions Spares and accessories
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

8. Spares and accessories

Although the cubicles have been designed for a service life If any of the stated auxiliary components need to be
in accordance with IEC 62271-200, certain components can changed, the corresponding spare parts kit must be
be replaced and installed for various reasons. ordered, and the instructions given in the corresponding
documentation must be followed.
Certain spares and accessories must be installed in the
cubicle by specialised personnel. Please check with
Ormazabal.

Equipment -l -p -v (RAV)
Switch-disconnector/Disconnector X X X
Circuit-breaker - - X
Earthing switch X X X
Side connection female bushings X X X
Fuse holder compartment - X -
Front connection bushings X X X
Side connection bushings O O O
Pressure switch X X X
Gas density monitor[15] O O O
Driving mechanisms -l -p -v (AV/RAV)
B X O X
BM O O O
AR - O -
ARM - O -
RAV - - X (RAV)
RAMV - - O
Manual driving mechanisms -l -p -v (AV/RAV)
Group of auxiliary contacts 2 NO + 2 NC switch O O O
Group of auxiliary contacts 1 NO + 1 NC Earth connection O O O
Group of auxiliary contacts 2 NO + 2 NC Earth connection O O -
Group of auxiliary contacts 2NO + 2 NC circuit -breaker - - X
Group of auxiliary contacts 9NO + 9 NC circuit -breaker - - O
Opening coil - O O
Bistable - O O
Actuating lever X X X
Motorised driving mechanisms -l -p -v (AMV/RAMV)
Group of auxiliary contacts 9 NO + 9 NC circuit-breaker - - X
2nd opening coil - - O
Auxiliary undervoltage coil - - O
Closing coil - - O
Continued on next page

[10]
Pressure gauge with temperature compensation and one normally open contact for external indicating or pressure monitoring of SF6.

IG-296-EN version 01; 12/03/2020 65

 Spares and accessories General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard

Continuation

Protection, metering and control -l -p -v (AV/RAV)

ekor.rpg/ekor.rpa - - O
ekor.rpt - O -
ekor.rci O - -
ekor.rtk O O O
Enclosure -l -p -v (AV/RAV)
Metering transformers and medium voltage jumper access cover - - -
Gas relief compartment X X X
Driving mechanism compartment cover X X X
Cable compartment access cover X X X
Cable compartment cover, special O - -
Medium voltage cable fixing support X O X
Earth collector X X X
Cubicle frame - - -
Enclosure -l -p -v (AV/RAV)
Connecting set X X X
End assembly X X X
Interlocks and locks -l -p -v (AV/RAV)
Earth connection OPEN O O O
Earth connection CLOSED O O O
Switch OPEN O O O
Switch CLOSED (feeder functions only) O - -
Earth connection CLOSED + OPEN O O O
Cable access cover opening - - -
Others -l -p -v (AV/RAV)
Medium voltage connection bridges - - -
Voltage transformer connection braids - - -
Operating sequence plate X X X
Name plate X X X
Control box O O O
Auxiliary profiles for fastening to the floor O O O
Side incoming cable box O O O
Female bushing-bushlink bushing converter O O O
Voltage transformers - - -
Current transformers - - -
(X) Basic equipment.
(O) Optional equipment.
(-) Not applicable.

Table 8.1. Spares and accessories

66 IG-296-EN version 01; 12/03/2020

General instructions
cgmcosmos: Medium voltage cubicles with full insulation
in SF6 gas up to 24 kV in accordance with IEC Standard
9. Environmental information
cgmcosmos cubicles are defined as a pressure-sealed
hermetic system, according to IEC 62271-1, which contains
sulphur hexafluoride (SF6)[11].
SF6 is included in the Kyoto Protocol list of greenhouse
gases. SF6 has a GWP (Global Warming Potential) of 22,200.
(TAR, IPCC 2001).
At the end of the product's life, the contents of the SF6 must
be recovered for processing and recycling, preventing it
[11]
This information is given on a label on the equipment itself.
IG-296-EN version 01; 12/03/2020
Environmental information
being released into the atmosphere. Extracting and
handling of SF6 must be carried out by qualified personnel,
using a sealed piercing system.
For the usage and handling of the SF6, the indications listed
in IEC 62271-303 must be followed.
Management and treatment of the rest of materials must
be carried out in accordance with the country’s current
legislation.
67
Subject to change Ormazabal
without prior notice. y Cía.

For further information, IGORRE

contact Ormazabal. Spain

www.ormazabal.com