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004-DAP-SOP-PV-FT Rev.0 Prosedur Fabrication & Testing Presure Vessel
004-DAP-SOP-PV-FT Rev.0 Prosedur Fabrication & Testing Presure Vessel
004-DAP-SOP-PV-FT
PROJECT CONTROL PROCEDURE Page 1 of 13
FABRICATION & TESTING Revision 1
PROCEDURE Date 13 Januari 2023
Prepared Engineer
Authorized Director
Approved
AMENDMENT RECORD
QMR Director
Rev.
Date Description Amendment Reviewed Approved
No.
Date Date
No. Doc. 004-DAP-SOP-PV-FT
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FABRICATION & TESTING Revision 1
PROCEDURE Date 13 Januari 2023
WORKSHOP :
Prepared by QC Engineer
Revision History
Rev.
Rev. Date Revised Content Remark
No.
0 Jan. 13, 2023 Established
No. Doc. 004-DAP-SOP-PV-FT
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FABRICATION & TESTING Revision 1
PROCEDURE Date 13 Januari 2023
CONTENTS
1.0 Scope
1. Scope
3. Scope of Work
Scope of Work
A. Shell body
To be clearly specify include the opening fittings, appurtenances, base/
support structures.
B. Accessories-Name Plate
C. Others
- Lifting lug with pad
- Pressure test with water
- Saddle pad
- Blind flange, bolt nuts and gasket.
Part 1
Part 2
4.1. All of material for main portions such as shells, heads, nozzle neck and
flanges shall conform to the requirement of Section II part A, C & D,
Section VIII Div. 1, and ASME B16.5, B16.9, B16.11, B36.10M, NBIC part 1,2
& 3.
4.2. Authorized Inspector Agency
One CIS Insurance Company is nominated as shop authorized inspection
party.
Notes :
Welded Joint Category
Category A
- Longitudinal welded joints within the main shell, communicating
chambers, transitions in diameter, or nozzles;
- Any welded joint within a sphere, within a formed or flat head, or
within the side plates of a flat side vessel;
- Circumferential welded joints connecting hemispherical heads to main
shells, to transition in diameters, to nozzles or to communicating
chambers.
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FABRICATION & TESTING Revision 1
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Category B
Category C
- Welded joints connecting flanges, Van stone Laps, Tube sheets, or flat
heads to main shell, to formed head, to transition in diameter, to
nozzles or to communicating chambers;
- Any welded joint connecting one side plate to another side plate of flat
sided vessel of a flat side vessel.
Category D
6. Fabrication Tolerance.
The Fabrication tolerances for pressure vessel shall be in accordance with the
following items:
6.1. Minimum Thickness of fabricated materials:
For U Stamp, Section VIII Div. 1 paragraph UG-27, UG-32
Ordered material thickness shall have enough margin for reduction during
fabrication such as thickness reduction during forming and no cast that the
thickness at the final fabricated condition reduced to below minimum
required thickness is allowed.
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FABRICATION & TESTING Revision 1
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6.3.2. Any offset within the allowable tolerance provided above shall be
faired at a three to one taper over the width of the finished welds.
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FABRICATION & TESTING Revision 1
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TABLE UW-33
Section Thickness, Joint Categories
(mm) A B, C & D
Up to 13 include ¼t ¼t
Over 13 to 19 Include 3 mm ¼t
Over 19 to 38 include 3 mm 5 mm
Over 38 to 51, include 3 mm 1/8 t
Over 51 Lesser of 1/16 t or Lesser of 1/8 t or
10 mm 19 mm
TABLE UW-35
Material Nominal Maximum Reinforcement, mm
Thickness, Circumferential Joints
Other Welds
(mm) in pipe and tubing
Less than 2.4 2.5 0.8
2.4 to 4.8, include 3.0 1.5
Over 4.8 to 13, include 4.0 2.5
Over 13 to 25, include 5 2.5
Over 25 to 51, include 6 3
Over 51 to 76, include 6 4
Over 76 to 102, include 6 5.5
Over 102 to 127, include 6 6
Over 127 8 8
9. Visual Examination.