日立7600全自动生化分析仪

RD/HITACHI
MODULAR ANALYTICS SWA
Service Manual
Instruction for Viewing the Service Manual
This manual is divided into Section 1: System, Section 2: D Module, Section 3: P Module, Section 4: E
Module, Section 5:Core/ISE, Section 6:Service PC(E170), Section 7:Up Grade.
Section 1 System
Chapter 1: Specification of the Unit
Chapter 2: Installation
Chapter 3: Trouble Shooting
Chapter 4: Maintenance
Chapter 5: Circuit Diagram
Section 2 D Module(D2400)
Section 3 P Module(P800)
Section 5 Core/ISE
Section 2 to Section 3 and Section 5 contains specification of each of the modules
(Chapter 1), Flow Path System (Chapter 2), Mechanical System (Chapter 3) and
Electrical System (Chapter 4). Operation that requires special adjustments and
notes have diagrams and instruction, so please read carefully before working on
them.
Section 4 E Module(E170)
Chapter 1: Specifications
Chapter 2: Flow Path System
Chapter 3: Mechanics
Chapter 4: Electronics
Chapter 5: Adjustment Specifications On E-170 Mechanical System
Chapter 6: Software Adjustment Manual
Section 6 Service PC(E170)

Chapter 1: SERVICE PC
Section 7 Up Grade
Chapter 1: Hybrid modular retrofit manual
Chapter 2: Module extension procedure for Hybrid Modular
TABLE OF CONTENTS
Section 1 System
Section 2 D Module
Section 3 P Module
Section 4 E Module
Section 5 Core/ISE
Section 6 Service PC
Section 7 Up Grade
TABLE OF CONTENTS
System
Chapter 1 Specifications
Chapter 2 Installation
Chapter 3 Troubleshooting
Chapter 4 Maintenance
Chapter 5 Circuit Diagram

CHAPTER 1 SPECIFICATIONS
Section Page
1.1 Configuration Diagram of MODULAR (DPE) ....................................S1-1
1.2 Standard Specifications ..................................................................................S1-2

1.2.1 Common Specifications ............................................................................S1-2
1.2.2 D-Module .....................................................................................................S1-3
1.2.3 P-Module .....................................................................................................S1-4
1.2.4 E-Module (E170) .........................................................................................S1-5
1.2.5 ISE Unit .......................................................................................................S1-7
1.2.6 Combinations .............................................................................................S1-8
1.3 Rack Specifications ...........................................................................S1-10

1.3.1 Rack .............................................................................................................S1-10
1.3.2 Sample Cup ................................................................................................S1-11
1.4 Precautionary Items ..........................................................................S1-15

1.4.1 Precautionary Items For Working ............................................................S1-15
1.4.2 Safety alert symbol and direction words .................................................S1-17
Section 1 Modular Analytics/System Service Manual
CHAPTER 1 SPECIFICATIONS
1.1 Configuration Diagram of MODULAR (DPE+ISE Configuration)
Fig. S1.1-1 External view of the Modular Analytics (DPE Configuration)
Ver.1.0-May.2002 S1 - 1 Chapter 1.1

1.2 Standard Specifications
1.2.1 Common Specifications
Items Specifications
Method Discreet method of simultaneous analysis for multiple tests according to
analyzer module assembly (combinations).
Sample Cup Hitachi cups (standard y minute amount *) and blood-collecting tubes
(Note): Minute cups can be used only with ISE and P800.
Specify at the screen when using minute cups.
Method of Sample Loading Rack loading method for the Hitachi Racks (5 sample racks).
Number of Batches for Racks 300 samples (30 rack batch trays x2)
Rack Processing Method Distribution method in which the racks are captured by the various analyzer
modules.
Number of Items for Analysis Maximum of 100 items (according to configuration of the Analysis Modules)
Photometric (86 tests) + Calculation Test (8 tests) + Blood Serum Indexes (3
tests) + Electrolyte (3 tests)
Assay Method 1-Point End, 2-Point End, 3-Point Rate, 3-Point, Rate A, Rate B
Calibration Linear, K-factor, Isozyme, Non-linear methods.
Non-linear function = Maximum of 6 points
4-parameter Logit-Log, 5-parameter Logit-Log, 5-parameter exponential
function, spline function, polygonal line working curve
Calculation Functions Calculation between tests and data correction
Monitoring Functions Such as reaction process monitoring, data review, working curve and
calibration rates.
Quality Control Realtime quality control (binary method), quality control for samples within a
day and from a different day
Re-testing Function Available (automatic re-test, manual re-test)
Output Register Analysis results (monitor type, report type), reaction process monitoring,
work sheet, re-test list, reproducibility check, calibration load list, calibration
trace, alarm trace, screen hard copy, etc.
Maximum number of data Sample data (general, stat): 10000 samples
memorized Quality controlled samples: 60 types x 150 points
Reaction process data: 10000 tests
Printer Dot matrix 80 digits
CRT Model 17 color CRT. touch screen included
System I/F RS232C
Ground Special No. 3 type, ground resistance under 10 Ω.
Ambient temperature range 15~32°C (fluctuation during measurement was ±2°C)
∗E Module : 18~32 °C (± ±2 °C per hour)
Ambient humidity range 45~85%RH (must not have condensation)
Ver. 2.0-March 2001 S1 - 2 Chapter 1.2.1

1.2.2 Multiple Test Processing Module (D2400)

Method Discreet method y Simultaneous analysis of multiple test analyzer
Random access of 4 tests
Number of Tests for Maximum of 16
Simultaneous Analysis
Processing Capability Maximum of 2400 tests/hour
Sample Pipetting Volume 2~20 µl/test (1 µl is possible for re-testing and urine samples, settings are 0.1
µl steps)
Sample Liquid-Level Sensor Detection of electric conduction
System
Reagent Pipetting Volume 20~270 µl/test (settings are 1 µl at a time)
Liquid Shout Sensor(LSS) Per each channel (for both R1/R2)
Reagent Cooler All reagents cooled (5~15°C)
Reaction Solution Volume 150~380 µl (as a necessary volume for photometry)
Reaction Disk Turntable method, each 240 reaction cuvettes inside and outside
circumferences
Reaction Cuvette Plastic (each 20 manifold type cells inside and outside)
Reaction Cuvette Cleaning Automatic cleaning with detergent and water
Light Path 5 mm
Reaction Temperature 37°C ±0.1°C
Reaction Time 10 minutes
Mixing Stirring rod for both No. 1 and No. 2 Reagents
Photometer Concave diffraction grating multi-wavelength photometer (12 wavelength) x
2 units
Photometric System 2 wavelength photometry or 1 wavelength photometry
Photometric Range 0~3 ABS

1.2.3 Multiple Test Processing Module (P800)

Method Discreet method y Simultaneous analysis of multiple test analyzer
Complete random access
Number of Tests for Maximum of 44 tests
Processing Capability Maximum of 800 tests/time
Sample Pipetting Volume 2~35 µl/test (1 µl is possible for re-testing and urine samples, settings are 0.1
µl at a time; however, above 15 µl will decrease the processing capability.)
Sample Liquid-Level Sensor Detection of electrostatic capacity change
System
Reagent Pipetting Volume 20~270 µl/test (settings are 1 µl at a time)
Reagent Liquid-Level Sensor Detection of electrostatic capacity change
System
Reagent Cooler All reagents cooled (5~15°C)
Reaction Solution Volume 150~380 µl (as a necessary volume for photometry)
Reaction Disk Turntable method, 160 reaction cuvettes
Reaction Cuvette Plastic (20 manifold type cells)
Reaction Cuvette Cleaning Automatic cleaning with detergent and water
Light Path 5 mm
Reaction Temperature 37°C ±0.1°C
Reaction Time 3・4・5・10・15・22 minutes (can be specified to extend to 22 minutes;
however, the processing capability will be decreased
＊）A throughput is halved in a reaction and a 22-minute reaction for 15
minutes.
Mixing Stirring rod for both No. 1 and No. 2 Reagents
Photometer Concave diffraction grating multi-wavelength photometer (12 wavelength)
Photometric System 2 wavelength photometry or 1 wavelength photometry
Photometric Range 0~3 ABS

1.2.4 E Module (E170)
Item Specifications
Operation mode/design Discrete, random access
Throughput Up to 170 tests per hour-module
Detection channels 2 channels per module (2 units of detection unit are incorporated)
Sample pipetting volume 10 to 50 µL
Sample liquid level detection Available
Reagent pipetting volume Assay; 50 to 80 µL, beads; 30 to 50 µL, and dilution; 50 to 190 µL
Reagent empty sensing Available
Reaction container Assay cup
Reaction-required volume The largest reaction volume of an assay cup is 160 µL.
Incubation disk A turntable disk, which can hold 54 assay cups.
Sample carrier Hitachi standard racks
Sample containers Hitachi standard cups, and test tubes (described separately)
Sample types Plasma, serum, and urine
Assay protocol 18-min assay and 27-min assay are available.
Automatic dilution Sample dilution is available.
Assay calibration Available
Instrument calibration Available (service function)
Quality control utility Available
Assay reagent Rack-pack type
Diluent Like Elecsys2010
Pretreatment Like Elecsys2010
Rack-pack reagent capacity The reagent disk can hold 25 packs (assay reagent, diluent, and
pretreatment).
Continuous loading of Not available
rack-packs
Special purpose SAP, BlankCell, and CellCheck (for assay performance test)
reagent for service
System reagent ProCell and CleanCell, Pre Clean M
System reagent container 2 bottles each of ProCell and CleanCell for 1000 tests/bottle.
Bottle switching is available.
System cleaning solution An adapter exclusive for Sysclean is used. Syswash for Elecsys2010
is not allowed to use.
Beads mixing Available
Disposable Dispensing-exclusive tips and assay cups are used (like
Elecsys2010).
Disposable capacity A total of 11 magazines, each of which can hold 1000 pieces each of
dispensing-exclusive tips and assay cups, is available for their
successive delivery.
Sample ID One-dimensional bar code is used.
Rack ID Available
Reagent ID Two dimensional bar code is used.

Item Specifications
Reagent disk temperature Available (20 ± 3 °C)
control
System reagent temperature Available (28 ± 2 °C at Preheat)
control (PreCell and CleanCell)
System reagent temperature Available (20 ± 1 °C at EWS Preheat)
control (Pre Clean M)
System cleaning solution Not available
temperature control
Incubator temperature control Available (37.0 ± 0.3 °C)
Detection unit temperature Available (28.0 ± 0.3 °C)
control
Temperature and humidity 18 to 32 °C and 45 to 85%
limits for satisfactory
performance
Temperature and humidity 5 to 35 °C and 30 to 95%
limits for successful operation
Temperature and humidity -20 to 75 °C and 5 to 95%
limits during storage and
transport
Allowed fluctuations in ±2 °C per hour
temperature for successful
operation
Solid waste 2 waste receptacle for used dispensing tips and assay cups
Liquid waste Common to the core
Water supply Common to the core
Power supply Power distribution with fuse free circuit breaker(32A,three phase),
AC400/230±10%(3/N/PE-three phase)50/60Hz
Power consumption 2 kVA (the core included)
Dimensions 1200 (W) × 800 (D) × 1200 (H) mm
Mass 380 kg (NET)
Heat dissipation (BTU) Described separately
Clot detection Available
Noise 65 dB or less during operation
55 dB or less while being idle

1.2.5 ISE Module

Method Ion-selective electrode method (dilution method, flow method)
Number of Tests for Maximum of 3 tests (Na, K, Cl)
Processing Capability Maximum of 900 tests/hour per unit(Max 2Units)
Sample Pipetting Volume 15 µl/test（Loss-in-quantity reexamination : 10µl/test）
Sample Liquid-Level Sensor Detection of electrostatic capacity change
System
Diluent Pipetting Volume 450 µl/test
Liquid Short Sensor(LSS) Each Reagent
Diluent Tub Acceptance of mixer applied ultrasonic wave
Controlled Temperature 35°C ±2°C
Mixing Ultrasonic wave mixing

Ver.1.0-May.2002
Section 1 Modular Analytics/System

1.2.6 Combinations
Processing Unit Unit Unit Unit Power Source Deionized Water Noise Level BTU
XYZ Configration (test/time) Width(mm) *1) Depth(mm) *1) Height(mm) *1) (kg) *2) (kVA) *3) (L/h) *4) (dB) (kJ/h) *5)
100 D 2400 2400 1100 1650 About 850 4.0 50 Less than 65 About 9000
010 P 800 2400 1100 1200 About 700 4.0 50 Less than 65 About 9000
001 E 170 2400 1100 1200 About 830 4.0 30 Less than 65 About 7920
200 DD 4800 3600 1100 1650 About 1300 6.0 100 Less than 65 About 14400
110 DP 3200 3600 1100 1650 About 1150 6.0 100 Less than 65 About 14400
101 DE 2570 3600 1100 1650 About 1280 6.0 80 Less than 65 About 13320
020 PP 1600 3600 1100 1200 About 1000 6.0 100 Less than 65 About 14400
011 PE 970 3600 1100 1200 About 1130 6.0 80 Less than 65 About 13320
002 EE 340 3600 1100 1200 About 1260 6.0 60 Less than 65 About 12240
300 DDD 7200 4800 1100 1650 About 1750 8.0 150 Less than 65 About 19800
210 DDP 5600 4800 1100 1650 About 1600 8.0 150 Less than 65 About 19800
201 DDE 4970 4800 1100 1650 About 1730 8.0 130 Less than 65 About 18720
120 DPP 4000 4800 1100 1650 About 1450 8.0 150 Less than 65 About 19800
111 DPE 3370 4800 1100 1650 About 1580 8.0 130 Less than 65 About 18720
S1 - 8
102 DEE 2740 4800 1100 1650 About 1710 8.0 110 Less than 65 About 17640
030 PPP 2400 4800 1100 1200 About 1300 8.0 150 Less than 65 About 19800
021 PPE 1770 4800 1100 1200 About 1430 8.0 130 Less than 65 About 18720
012 PEE 1140 4800 1100 1200 About 1560 8.0 110 Less than 65 About 17640
003 EEE 510 4800 1100 1200 About 1690 8.0 90 Less than 65 About 16560
400 DDDD 9600 6000 1100 1650 About 2200 10.0 200 Less than 65 About 25200
310 DDDP 8000 6000 1100 1650 About 2050 10.0 200 Less than 65 About 25200
301 DDDE 7370 6000 1100 1650 About 2180 10.0 180 Less than 65 About 24120
220 DDPP 6400 6000 1100 1650 About 1900 10.0 200 Less than 65 About 25200
211 DDPE 5770 6000 1100 1650 About 2030 10.0 180 Less than 65 About 24120
202 DDEE 5140 6000 1100 1650 About 2160 10.0 160 Less than 65 About 23040
121 DPPE 4170 6000 1100 1650 About 1880 10.0 180 Less than 65 About 24120
112 DPEE 3540 6000 1100 1650 About 2010 10.0 160 Less than 65 About 23040
103 DEEE 2910 6000 1100 1650 About 2140 10.0 140 Less than 65 About 21960
040 PPPP 3200 6000 1100 1200 About 1600 10.0 200 Less than 65 About 25200
Service Manual
Chapter 1.2.6
031 PPPE 2570 6000 1100 1200 About 1730 10.0 180 Less than 65 About 24120
022 PPEE 1940 6000 1100 1200 About 1860 10.0 160 Less than 65 About 23040
013 PEEE 1310 6000 1100 1200 About 1990 10.0 140 Less than 65 About 21960
004 EEEE 680 6000 1100 1200 About 2120 10.0 120 Less than 65
About 20880
Ver.1.0-May.2002
Section 1 Modular Analytics/System

*1) The numeric values indicate approximate dimensions of the floor space to be occupied. When installing, please confirm
the dimensions of the location where the unit is to be installed.
*2) Refer to System 2.1 and confirm the load carrying capacity and the level of the floor at installation time.
*3) The numeric values indicate power capacity with the maximum power requirement. Requirements during an average operation will
differ from the above numeric values.
*4) The numeric values indicate the maximum amount of deionized water required by the analyzer modules that are to be constructed.
*5) Core=3600，D=5400，P=5400，E=4320 kJ/h (However, average calorific value)
S1 - 9
Service Manual
Chapter 1.2.6
1.3 Rack and Sample Cup Specifications

1.3.1 Rack
(1) Configurations
2 1 0
ID No. 10 –th 10 –th 10 –th
(Rack Kind) digit digit digit
Parity bit (odd Parity)

3
2 bit
2
2 bit
1
Rack Moving 2 bit
Direction 0
2 bit
Stop Position
Detection
Hole
Fig. S1.3-1 External View of the Racks
(2) Rack Chart
Type Color Rack Number Sample Cup for Mounting

Standard µ Cup Test Tube
Cup
Routine Samples 1 Grey 5001-6999 { { {
(for Serum)
Routine Samples 2 Yellow 7001~8999 { { {
(for Urine, Suprnt,
CST, Other)
STAT Sample Red 4001~4020 { { -
Rerun Sample Pink A001-A200 { { -
(10001~10200)
Control Samples White 3001~3012 { - -
Calibrations Black 2001~2020 { - -
Clean Green B999 { - -
(11999)
Ver.1.0-May.2002 S1 - 10 Chapter 1.3.1

1.3.2 Sample Cup

(1) Recommended Cups
Following cups are recommended: test tubes (blood collection tube), Hitachi standard cup and micro cup.
Refer to the following table for combinations of test tubes and test tubes and cups.
Item Combination
Types of Test Tubes φ13x75, φ13x100
φ16x75, φ16x100
Hitachi standard cup, micro cup
Combination of test tubes and Standard cup +Test tube (φ16x75, φ16x100)
sample cups µ Cup +Test tube (φ16x75, φ16x100)
However, µ Cup cannot be used for D-module and E-module.
(2) Specification of Dead Volume

Type P Module / ISE D Module E Module
Standard Cup 100µl 150µl 100µl
Micro Cup 50µl - -
(3) Barcode Label

① Specifications
[Scanning Method]
Read by laser in Raster scanning method
[Barcode symbols, check digits and number of ID digits that can be used]
② Barcode area and scanning range

Barcode Symbol Check Digit Number of ID Remark
Digits
NW7 (Codabar) Yes 3~13
Code39 Yes 3~13
ITF Yes 4~12 Even number digits only
Code128 Yes 3~13 Symbol set A or B
Note 1) Check digit must be used to prevent error in reading.
Note 2) Start/Stop characters, check digit and function codes are not included in the number of
digits.
Note 3) Check Digit Calculations
Ver.1.0-May.2002 S1 - 11 Chapter 1.3.2

Barcode Symbols Check Digit Calculation

NW7(Codabar) Modulus 16, modulus 11, modulus 10/2 weight,
Modulus 10/3 weight, 7 check DR, load modules 11
Select 1 type from within the rule.
Code39 Modulus 43
ITF Modulus 10/3 weight
Code128 Modulus 103
within this range

Barcode (both margins of the sensor) must be
Scanning Range = 85mm
100mm Blood 75mm Blood

Collection Tube Collection Tube
Fig. S1.3-2 Barcode Scanning Range
Ver.1.0-May.2002 S1 - 12 Chapter 1.3.2

③ Allowed characters in ID digits
Bar Code Type Allowed Characters

NW7 (Codabar) 0 to 9 (without check digit)
0 to 9, “-,” “/,” “.,” “$,” “:,” “+” (without check digit)
Code39 0 to 9, A to Z, “-,” “/,” “.,” “+,” [space], “$,” “%”
ITF 0 to 9
Code128 0 to 9
④ Label Dimensions
Standard Dimension Example of the practical label
17mm
Min. margin 5mm
Max. label length 85mm
Barcode Symbol
Max. 75mm
50mm
Min. margin 5mm
5mm
Min. 12mm
Min. 16mm
Fig. S1.3-3 Label Dimensions

⑤ Width of the bar and the space
Width of the thin bar: 0.19~1mm
Thin bar: Thick bar ratio1:2.5~3
Ver.1.0-May.2002 S1 - 13 Chapter 1.3.2

⑥ Reflection rate and PCS value

Reflection rate of the space Greater than 70%
PCS value Greater than 0.7
⑦ Color
Bar Black
SpaceWhite
⑧ Others
Printing on the bar must not be blurred
Markings on the Label must not be dirty
Ver.1.0-May.2002 S1 - 14 Chapter 1.3.2

1.4 Precautionary Items
1.4.1 Precautions for working
(1) Electrical and Screw Tightening Work

c Turn OFF the power source when working with electrical and current systems.
d If working with the power turned ON, be careful not to hurt yourself from electrical shock. If you get
hurt, get treatment immediately.
e If working with the power turned ON, be careful not to cause damage to electrical system from short
circuit. If short circuit should occur, check the operation that may have been affected by the short circuit
and replace parts if necessary.
f Electrical jobs, such as soldering and press fit, must be done by a qualified person.
g Use specified torque for tightening screws.
(2) Biological and Chemical

c From biohazards point of view, if you have a cut on your finger or hand, wear protective rubber gloves
when working.
d When handling areas that reagents may come in contact or pass through, wear rubber gloves and
protective glasses. Furthermore, it is possible to pierce through rubber gloves, so take extra precaution
when working in these areas.
Table S1.4-1 Parts Where Reagent May Come In Contact or Pass Through
a Reagent cup e Stirrer
b Cell f Waste solution drain
c Rack g Rack transport line
d Pipetter Nozzle h Area surrounding these
e Wear rubber gloves for operations that use hypochlorous acid.

f If you worked without gloves, whether you touched samples/reagents or not, you must wash your
hands.
(3) Others
c There are customers that prefer to have the cover for the line system removed, however, rack
transfer speed for model 7600 is very fast and it is dangerous, so please do not remove the cover.
d This is constructed so that parts can be replaced without removing the modules. Take precautions
not to damage the units, wiring or piping near by when replacing parts.
e In case analyzer problems should occur, please have on hand, minimum of following items in order to
investigate the cause.
Ver.1.0-May.2002 S1 - 15 Chapter 1.4.1

a. Name of the Assay and type of problem

b. Reagent manufacturer and reagent name (including reagent, control and reference solution)
c. Reagent position
d. Assay parameter (gather all the parameters with F/D)
e. Final Assay data (when it is good and when the trouble occurred)
f. Reaction process monitors (print out main and sub wavelength separately for when the problem
occurred as well as when normal)
g. Calibration trace (for when the problem occurred as well as when normal)
h. Control (expiration date QC) (for when the problem occurred as well as when normal)
i. Alarm trace (for when the problem occurred as well as when normal)
Ver.1.0-May.2002 S1 - 16 Chapter 1.4.1

1.4.2 Safety alert symbol and direction words
Safety alert symbol and direction words
Cautionary matters concerning the safety instructions are indicated with direction words such
as ”DANGER” , ”WARNING” , ”CAUTION” and the safety alert symbol as follows.
： This safety alert symbol arouses your attention in dangers that

may potentially harm. To avoid possible hazard or death,
follow each safety message give with this symbol.
DANGER ：Indicates a imminent hazardous situation which , if not

avoided, can results in death, serious.
WARNING ：Indicates a potentially hazardous situation which, if not

avoided, can results in death, serious personal.
CAUTION ：Indicates a potentially hazardous situation which, if not

avoided, can results in minor personal injury, damage, loss of
data and/or damage to the analyzer.
CAUTION : This symbol is represent cautionary matters which may not
directly affect human.
No direction word “DANGER” is given in this service manual.
CAUTION： Indicates a potentially hazardous condition, if not avoided, can

result in property damage.
Gives explanation for proper measurement and instrument use.
(1) Instruction to Customer

Explain "Safety Information" of the Instruction manual to the customer.
(2) Meaning of the Warning Labels

See the Location of the Warning Labels at the next pages and "Safety Information" of the Instruction
manual.
Ver.1.0-May.2002 S1 - 17 Chapter 1.4.2

(3) Core Module (ISE included)
c d, k 11
f
e
16
f l
13, 15, 20
19
19
21 22 j i
(12): Top of the Printer
14
17, 18
g,h
Fig. S1.4-1 Core/ISE
No. Content Level Placement

1 Do not touch while ISE Sampling Unit is in operation Warning Near the sampling unit in the transparent cover
(harmful/infection)
2 Waste solution area (Core) Warning Top of the waste solution pipe, line’s outside cover
3 Waste solution area (ISE) Warning Top of the waste solution pipe, loading unit outside cover
4 Do not remove the outside cover around the AC Warning Loading unit side cover
(A-line, H-line) Unloading unit H-line cover-back
5 Syringe (Bio system) Warning Top of the syringe in the front cover
6 Syringe (nipple) Warning Top of the syringe in the front cover
7 Do not remove Sampling cover while in operation Warning Front of the transparent cover
8 ISE electrode replacement/maintenance (Bio system) Warning Inside the ISE cover
9 Waste solution tank (Bio system) Warning Body of the tank
10 Do not remove the back cover (high speed rack transport) Warning Back of the line cover (4 places)
11 High voltage warning around the AC (unloading power Warning Bottom of the base for the unloading unit near the
source area) transformer (inside the cover)
12 Printer high voltage warning Warning Printer
13 ISE cover (do not open while analyzing) Caution Upper right side of the ISE cover
14 Lock water supply, water return joints Caution Main base joint area (4 places)
15 Do not open internal ISE cover while analyzing Caution Top of the ISE inside cover
16 STAT loading rack direction Caution STAT rack loading area
17 Water supply tank joint Caution Water supply tank
18 Water supply filter cleaning Caution Back cover of the Unloading unit
19 Drain (Loading/Unloading) Caution Top of the Loading unit/top of the Unloading unit
20 Electrode position Information Back of the ISE cover
21 ISE waste solution bottle (clean/Ref. Tube contact) Information In the front cover, bottom of the waste solution bottle
22 ISE waste solution bottle (Bio system) Warning In the front cover, side of the waste solution bottle
Ver.1.0-May.2002 S1 - 18 Chapter 1.4.2

(4) D-Module
h, i
4, 13, 14
5
10
8, 12
11
15
16
3
1
9
2
17
Fig. S1.4-2 D-Module

1 Vacuum tank (Bio system) Warning Inside front cover, top of the vacuum tank
2 Detergent (gloves) Warning Inside front cover, top of the detergent bottle
3 Do not insert your hand in Reagent/Stir stick area while in Warning Front of the reagent/stirring unit cover
operation
4 Rinse inside the reagent refrigerator (require gloves and glasses) Warning Back of the reagent refrigerator
5 Do not touch Sampling, Reagent pipettor, Stirrer and Rinse unit Warning Acrylic cover on the Rinsing unit
while in operation (harmful/infectious)
6 Do not remove Sampling cover while in operation Warning Acrylic cover on the Sampling unit
7 Do not touch Sampling nozzle while in operation Warning Right side of the Sampling unit
8 Lamp (can cause burns) Warning Inside the cover for lamp replacement
9 Syringe (nipple) Caution Top of syringe in the front cover
10 Water overflow Caution Front of the Reagent/Stirrer unit cover
11 Water spill Caution Top right edge of the device
12 Lamp position (inside/outside circumference) Information Back of the cover for lamp exchange
13 Reagent switch valve nipple tightening Caution Back of the Reagent refrigerator door
14 Switch valve positions Information Back of the Reagent refrigerator door
15 Reagent nozzle positions Information Acrylic on the Reagent/Stirrer unit cover
16 Function key operations Information Back of the Function SW cover
17 Cooling unit filter cleaning Information Back of the right-front cover
Ver.1.0-May.2002 S1 - 19 Chapter 1.4.2

(5) P-Module
11
7
6
13
3
4 5
12
10
1
14
2
Fig. S1.4-3 P Module

1 Vacuum tank (Bio system) Warning Body of the vacuum tank
2 Detergent (Wear gloves and glasses) Warning Top of the Detergent bottle in the front cover
3 Do not open/close Reagent Disk lid while in operation Warning Reagent disk, right side, top of the unit
4 Do not view BCR laser directly Warning Reagent disk, right side, top of the unit
5 Do not open the Analyzer cover while in operation Warning Under the Transparent cover, top of the unit
6 Do not touch various units: sampling, reagent pipettor, stirrer, Warning Top of the device (in the transparent cover,
rinse while in operation (harmful/infectious) under the sampling unit)
7 Do not open/close cover on the sampling unit while in Warning Opening/closing part of top of the transparent
cover
operation
8 Lamp (may cause burns) Warning Top of the device (in the transparent cover,
under the sampling unit)
9 Syringe (nipple tightening) Caution Top of Syringe in the front cover
10 Water spill Caution Right edge on the top of the device
11 Water overflow Caution Top of the device (in the transparent cover
under the sampling unit)
12 Clearly mark Reagent bottles (R1, R2) Information Right side of the Reagent disk, top of the
device
13 Instructions for Function Key operation Information Back of the Function SW cover
14 Cooling unit filter cleaning Information Back of the right front cover
Ver.1.0-May.2002 S1 - 20 Chapter 1.4.2

(7) E Module
No. Kind of Label Label Description

① Warning Hazardous voltage (1000V)
Can cause death or severe injury.
Do not open this cover with the
main power switch turned on.
② Caution PMT can be damaged.

Do not open the front cover or the
service cover of the detection unit
with the main power switch turned
on.
Ver.1.0-May.2002 S1 - 21 Chapter 1.4.2

Ver.1.0-May.2002 S1 - 22 Chapter 1.4.2

CHAPTER 2 INSTALLATION
Section Page
2.1 INSTALLATION REQUIREMENT .................................................................... S2-1
2.1.1 Shipping Conditions .................................................................................... S2-1
2.1.2 Environmental Conditions .......................................................................... S2-1
2.1.3 Installation Location .................................................................................... S2-2
2.1.4 Site Requirements ....................................................................................... S2-4
2.2 INSTALLATION OF UNITS ............................................................................... S2-5

2.2.1 Confirmation of Parts .................................................................................. S2-5
2.2.2 Unpacking .................................................................................................... S2-5
2.2.3 Workstation Setup ....................................................................................... S2-10
2.2.4 Core Setup .................................................................................................... S2-12
2.2.5 Analyzer Module Setup ............................................................................... S2-18
2.2.6 Wiring Between The Units .......................................................................... S2-20
2.2.7 Assembling the Duct to the back of D module ......................................... S2-22
2.2.8 Cooling Fan .................................................................................................. S2-22
2.2.9 Installation of E-Module Parts .................................................................... S2-23
2.2.10 Power Source, Water Supply and Vacuum Pipe Connections................ S2-28
2.2.11 Before Turning The Power On .................................................................... S2-31
2.2.12 Operation After The Power Is Turned On .................................................. S2-31
2.2.13 DC Voltage Confirmation ............................................................................ S2-32
2.3 SYSTEM CHECK ................................................................................S2-33

2.3.1 Adjustment Confirmation............................................................................. S2-33
2.3.2 Operation Confirmation .............................................................................. S2-33
2.3.3 Adjustment Checkup Procedure for E Module .......................................... S2-38
2.3.4 Operation/Analysis Check Procedure for E Module.................................. S2-39
2.4 ASSAY CONFIRMATION ....................................................................S2-43

2.4.1 Pre-Assay Check .......................................................................................... S2-43
2.4.2 Water Assay ................................................................................................. S2-43
2.4.3 4 Tests Check ............................................................................................... S2-45
2.4.4 Carryover Test ............................................................................................. S2-46
2.4.5 ISE Assay ...................................................................................................... S2-47
2.4.6 Reproducibility Check ................................................................................. S2-49
2.4.7 Performance Test Procedure for E Module ........................................S2-50
2.5 Tentative Procedure for Shut-Down of Elecsys MODULE
when it is not Used for a while a Week or so (drafted) ....................... S2-71
2.5.1 When the Elecsys MODULAR System is not Used
for a while a Week or so .............................................................................. S2-71
2.5.2 Shut-Down of the Entire Elecsys MODULAR System ............................... S2-72
2.5.3 Start-up of the Elecsys MODULAR System
after a Several-Day Shut-Down.................................................................... S2-72
2.6 SOFTWARE INSTALLATIONS ........................................................... S2-73

2.6.1 Overview ....................................................................................................... S2-73
2.6.2 Upgrade Installation .................................................................................... S2-73
2.6.3 Setup For Core HD Replacement ............................................................... S2-82
2.6.4 Windows NT Repair ..................................................................................... S2-88
2.6.5 CU Software Reinstallation ......................................................................... S2-89
2.6.6 Explanation of Adjust.dat/Sysprm.dat/Ref.dat (E Module) ....................... S2-141
CHAPTER 2 INSTALLATION
2.1 INSTALLATION REQUIREMENTS

2.1.1 Shipping Conditions
ITEM CONDITIONS
Transport -20~75°C
Temperature
Humidity 5~95%
Vibrations ≤2G
Drop ≤30G
Impact ≤30G
Note) Possible damage may occur if exposed to environments that exceed the following conditions.
2.1.2 Environmental Conditions

(1) Minimal dust and dirt with good ventilation
(2) Must not be exposed to direct sunlight
(3) Floor must be level (grade of less than 1/200)
(4) Floor must be strong enough to withstand the weight of the product
(5) The room temperature throughout the year must be 15°C~32°C; the temperature variance during
measurement must be within ±2 or less.
（E module: The room temperature is 18 ~ 32 °C throughout the year, and fluctuations in
temperature are less than 2 °C per hour during assay.）
）
(6) The humidity throughout the year must be 45%~85% without condensation
(7) Do not apply strong shocks to the unit
(8) Power distribution board and water supply/drainage facilities must be within 5m of the unit
(9) Place it in an area with minimum fluctuation of power supply load (voltage fluctuation of less than
±20V)
(10) Avoid areas with devices that have abnormally high frequencies (such as centrifuge, sound
arresters and portable telephones)
NOTE: A grounding terminal with the grounding resistance of 10Ω or less must be available not far from the
equipment.
Ver.1.0-May.2002 S2 - 1 Chapter 2.1.1

2.1.3 Installation Location
Refer to the following [Device Layout Diagram] for installation.

The weight of each module is indicated in the table below.
Module Name Weight (kg) Remark
Core 450 Loader (200), Unloader (200)
Line (50)*
D 450 -
P 300 -
Ｅ 380 -
(*) A Line of the Core is required by each analysis module.
(1) Installation Location(1 Module)
D ra in P o w e r S u p p ly
(500) P u re W a te r S u p p ly
(300)
O p e ra tio n 1100
Loader M o d u le 1 U n lo a d e r
U n it
600 1200 600
(500) (1000) (500) 2400 (500)
(1000)
Fig. S2.1-1
(2) Installation Location(2 Modules)
Drain Power Supply

(500) Pure Water Supply
(300)
1100
Loader Module 1 Module 2 Unloader
Operation
600 1200 1200 600
(500) (1000) (500) 3600 (500)
(1000)
Fig. S2.1-2
Ver.1.0-May.2002 S2 - 2 Chapter 2.1.3

Drain Power Supply

(300)
1100
Loader Module 1 Module 2 Module 3 Unloader
Operation
600 1200 1200 1200 600
(500) (1000) (500) 4800 (500)
(1000)
Fig. S2.1-3
Drain Power Supply

(300)
1100
Load Module 1 Module 2 Module 3 Module 4 Unloader
Operation
600 1200 1200 1200 1200 600
(500) (1000) (500) 6000 (500)
(1000)
Fig. S2.1-4
For the purpose of maintaining safety when installing the device, a 50cm or more space is required in the rear
area, 1m or more in the front, and 50cm or more on both the left and right sides.
Installation diagram, connection diagram and specifications for grounding are shown below; please refer to
those for determining the installation area.
Ver.1.0-May.2002 S2 - 3 Chapter 2.1.3

2.1.4 Site Requirements

No. Standard Parts Specification
1 Power Source Voltage: AC230V ±10%, 50Hz(EU)
AC207V ±10%, 60Hz(US)
Power distribution with fuse free circuit breaker (three Phase)
AC400/230V±10％（3/N/PE-three phase）50/60Hz
2 Ground Terminal Special No. 3 type ground terminal (under 10Ω for ground)
3 Water Deionization Water quality: 1µS / cm

Device Bacteria Free: <10cfu/ml
4 Reagent Type Arrangements should be made for reagents thereafter.
5 Refrigerator Arrange for a refrigerator with an appropriate capacity for the storage of
reagents and samples.
6 Tap Water c Water quality: Drinking water

2
d Water pressure: 49~343kPa (0.5~3.5kg/cm )
e Water temperature: 5~30°C at use
e Faucet diameter: Faucet for chemical use, opening1/2 inch,
(approximate diameter 12mm)
7 Drain opening Prepare a drain opening within 5m from drain opening in the back of the unit
with a diameter that is 50mm or more and height from the bottom of 100mm or
less.
Ver.1.0-May.2002 S2 - 4 Chapter 2.1.4

2.2 INSTALLATION OF UNITS

2.2.1 Confirmation of Parts
Check the items purchased by referring to the purchase order and making entries in the detailed
statement.
2.2.2 Unpacking
(1) P-Module (2) D-Module

Unit Name Packing Material Unit Name Packing Material
Tape Sponge Tape Sponge
Front Door Front Door
S,R1,R2 Sampling S,R1,R2 Sampling
Rinse Unit Rinse Unit
Mixing Unit Mixing Unit
Reagent Disk Reagent Refrigerator Door
Reagent BCR Inside of Reagent
L Line L Line
E/F Line E/F Line
Detergent Tube Detergent Tube
(3) Core/ISE Module

Unit Name Packing Material Unit Name Packing Material
Tape Sponge Tape Sponge
A Line K Line
B Line ISE S. Sampling Unit
C1,C2 Line ISE Reagent Tube
G1-G5 Line Water Supply Tank
H Line Degasser Tube
I Line Supply Water/Return Tube
J Line
Wiring (AC, DC, Signals): Packed in a box
D, J Line Belt: Attached to the purchased parts
Ver.1.0-May.2002 S2 - 5 Chapter 2.2.1

(4) E Module
Order of Packing Material

Component Cushioning Remarks
Unpacking Tape
Material
1 Front door V
2 T/V carrier cover
V
3 T/V carrier gripper
V
4 T/V carrier gripper tooth V
V
5 Sippers 1 and 2
V V
6 Sample sampling
V V
7 Incubator
V
8 Reagent sampling
V V
9 EWS sipper
V V
10 EWS gripper
V
11 EWS gripper tooth
V V
12 Beads mixer
V V
13 Reagent disk lid
V
14 Transport fixture
V
15 Tube lifter
V
16 Magazine drawer
V
17 Magazine lifter (loading)
V
18 Magazine lifter (unloading) V
V
19 Solid waste
V
20 Magazine feeder
V
21 Magazine fixture
V
22 Cap opener
V
23 L band
V
24 L line
V
25 Top cover Separately packed
26 Beads mixer paddle Separately packed
27 Sample probe Separately packed
28 Reagent probe Separately packed
29 In measurement unit
Ver.1.0-May.2002 S2 - 6 Chapter 2.2.2

<Precautions on Transportation and Installation/Demounting of E-170>
1. At Transportation
1-1) In use of fork lift
Insert the fork lift in the allowable dimension range of 720 mm as shown in Fig.S2.2-1.
It is allowed to insert the folk lift only from the front position of the instrument as illustrated below.
When using the fork lift, take sufficient care not to damage the external covers.
(940)
Fork lift
(1140)
(80)
(240) 720 (240)

(1200)
(Allowable dimension
range of fork lift insertion)
Fig.S2.2-1 In Use of Fork Lift
Ver.1.0-May.2002 S2 - 7 Chapter 2.2.2

1-2) When moving the instrument on its casters, use the four corners of the instrument
frame (approx. 100 mm) as shown in Fig.S2.2-2.
Do not apply a force to the cover posts.
Do not apply a force to these

cover posts.
Fig.S2.2-2 For Movement on Casters
Ver.1.0-May.2002 S2 - 8 Chapter 2.2.2

2. At Installation/Demounting
When installing the instrument onto the core line or demounting the instrument from it, use the handles
indicated in Fig.S2.2-3.
Do not apply a force to the cover posts as noted in Fig.S2.2-2.
Handle
Handle
Fig.S2.2-3 At Installation/Demounting
Ver.1.0-May.2002 S2 - 9 Chapter 2.2.2

2.2.3 Workstation Setup
(1) Assemble the Console Rack.

(2) Place CRT, Printer, Keyboard and PC on the Console. (Fig. S2.2-4)
(3) Connect the power cable to the CRT. (Fig. S2.2-5)
(4) Connect power cable and signal cable to the Printer.
(Fig. S2.2-6)
(5) Connect the power cable for the CRT, Printer and the PC to the outlet on the work table.
(6) Connect to PC: 1) Cable for CRT signal and touch panel
2) Keyboard signal cable
3) Printer signal cable. (Fig. S2.2-7)
Printer
CRT
Keyboard
PC Rack
PC
Fig. S2.2-4 External view of the operating unit
CRT Cable
Touch Screen
Power Cable
Cable
Fig. S2.2-5 CRT power cable connections on the back of the CRT
Ver.1.0-May.2002 S2 - 10 Chapter 2.2.3

Printer
Power Cable
Fig. S2.2-6 Back of CRT
Touch Panel
Mouse
Printer
Keyboard
CRT
Fig. S2.2-7 Cable connections on the back of the PC
Fig. S2.2-8 Wiring diagram for the Operation unit
Ver.1.0-May.2002 S2 - 11 Chapter 2.2.3

2.2.4 CORE Setup

(1) Loader Installation
c Determine the location for the Instrument and set up the Core and level by using the adjuster
screws, putting the level on the frame as Fig.2.2-12.
Fig. S2.2-9 Leveling Position
(2) Adjust the level according to the level marking.
Fig. S2.2-10 Level Marked Positiion
(3) Installation of the Sampler Loader

c Loosen the screws and take off the ISE waste solution bottle.
d Install Sampler loader (B, C-Line) on the back of the Loader base and
secure it with M4 screws (4) from the bottom of the securing base.
e Tighten the STAT Rack unit with screw (1) and the bottom of the K-line with screws (3).
f Attach the joint plate of the Sampler loader and A-line.
g Fix the ISE waste solution bottle loosened in c.
h Normally, it is not necessary to make adjustments to the Sample loader at installation;
however, check the level of the front, back, left and right.
Fig. S2.2-11 Installation of the B and C-Line
Ver.1.0-May.2002 S2 - 12 Chapter 2.2.4

(3) Connection of Main Line

c Connect to the Loader after roughly adjusting by turning the adjusters.
d Adjust item 3 below by turning the adjuster of the Main-line.
a) Level of the Line
Height of the bottom of the base and the line coincides with each base; therefore, match the
levels at the bottom of the base.
Place a plate at the bottom of the Loader and the Main Line as shown in Fig. S2.2-12, then
level them by using a level. Level of the Lines can be adjusted in this manner.
b) Perpendicularity with the Loader

Connect the Loader and Main line and confirm perpendicularity by placing a jig (P/N: 767-6828)
on the vertical part.
c) Confirm perpendicularity of the line.

After adjustments for a) and b) are made, even-out the back of each base to find the vertical
line.
e Adjust the height of Main Line and the perpendicularity of the line, then secure the joints with 4
bolts with hexagon holes.
(Notes)
The Main line should be 0.5-1.5mm higher than the C2 line and both D and J line are straight.
Do not move the connection plate for the joints since it has been adjusted at the factory.
Fig. S2.2-12 Height of Lines
Ver.1.0-May.2002 S2 - 13 Chapter 2.2.4

(4) Increased Line

c When the adjustments for the No.1 module line is compeled connect the No.2 module line to
the No.1 module line and level them by turning the adjusters for the module lines. When the
height and the vertical adjustments for the No.1 module line and the No.2 module lines are
completed, secure the connections with 4 bolts.Increased line should be vertical to the Loader,
and both D and J line are straight. A and B should be the same distance on the adjustment
guide. The rack sensors(E/F-D5, -D9) should be placed to the center of the window.
Finally, remove the reinforceing parts.
Fig. S2.2-13 Connections for the Increased Line
d After the No.3 module line, the assemblies are the same as the No.2 module line.
(5) Unloader
Connect the Unloader vertically against the module line by making the same adjustments as the Loader.
Level by turning the adjuster to the Unloader. After adjusting the height and perpendicularity of the
Unloader with the module line, secure it to the connector with 4 bolts.
Fig. S2.2-14 Connecting the Unloader
Ver.1.0-May.2002 S2 - 14 Chapter 2.2.4

(6) Installing the G5-Line

c Place G5 on the G1 and connect G-J9 and G-J10 connectors. Make sure that the Arm of the G5 is not
projecting on to the Main Line, the G5 transports the rack to the unloader straightly and the G5 doesn’t
interfere with the F line on last module.
Fig. S2.2-15 Sampler G5 Installation
(7) Installing the D-line Belt

c Remove the G2 Line Rack Base and the D-D1 sensor. Be careful not to touch the Beam Sensor
when removing the base. (Fig. S2.2-16)
d Rotate the D-line Belt according to Fig. S2.2-17. Notice the direction the belt is being installed.
(Back of the Belt → Marking; same as forward direction of the Rack)
e After rotating the belt, set the weight for the tension.
f Attach the G2 Line Rack Base and the D-D1 sensor.
Beam Sensor
Fig. S2.2-16 Position of the G1 Guide Roller and Beam Sensor
Table S2.2-1 The number of weight

Number of 1 2 3 4 5 6
modules
Number of 1 1 2 3 4 5
Weight
Ver.1.0-May.2002 S2 - 15 Chapter 2.2.4

Unloader
Loader
Fig. S2.2-17 Attaching the D-Line Belt
(8) Attaching the J-Line Belt

Remove connectors G-J1, G-J2 and D-J2 from the Unloader. (Fig. S2.2-18)
Remove conectors J71~J74, J76, J77 and J105 from the Loader. (Fig. S2.2-19)
Rotate J-Line Belt as shown in Fig. S2.2-17.
After installing the belt, attach the connecters previously removed and set the weight for the tension.
J71~J74, J76, J77~J105
G-J1
G-J2
D-J2
Fig. S2.2-18 Collector Connectors Fig. S2.2-19 Loader Connectors
Belt
Unloading
Loading
Fig. S2.2-20 J-Line Belt Installation
Ver.1.0-May.2002 S2 - 16 Chapter 2.2.4

(9) Core’s Internal Wiring
Unloader Side Loader Side
Parts Connector Connector Parts

Connector J-16 J-26 Fuse
AC Power for the J-17 J-27 BOX
Conductor J-18 J-28 Connector
EXT-MC 30B-3 30B-1 EXT-MC

board 31B-3 31B-1 Board
32B-3 32B-1 (Connect
Signals
GND for
Various
G1 Unit Cables
Connector D-J2 J-36
J-33
DC Power
Connector J-43 EXT-MC

on the J-37
Transformer J-47 Board
attachment
Pl
(Notes)Don’t misconnect 30B to 32B, because of the same shape.
Fig. S2.2-21 Diagram of Wiring between Loader and Unloader
AC Power Cable
DC Power Cable
(Module Side)
Signal Cable
Fig. S2.2-22 Wiring under The Main Line and The Inceased Line
Ver.1.0-May.2002 S2 - 17 Chapter 2.2.4

2.2.5 Analyzer Module Setup
① Attach the L pipes for both diluted and concentrated wasted water drain.
② Remove the wasted water drain cup fixed the main line or increased lines.
③ Remove the part of the vacuum pump unit for transportation.
④ Set the level the reaction disk and roughly adjust by turning the adjuster casters so that the center
of the L-line is approximately 791mm. (Should be leveled)
⑤ Connect the Analyzer module to the appropriate line base by matching it with the guide pin.
⑥ Find the level, then adjust by using the adjustment jig so that the distance between the main line
and L-line is 91-94mm and level; secure by lowering the 4 adjusters. (Adjuster casters are
raised.)
⑦ Check to see that the space between the Rack and the Guide at the stopping position of the Rack
at the E-Handling position (C2, line feed END position) is 2~3mm.
⑧ Adjust by grabbing the rack with the E-Line. When it is moved from the D-Line to the L1-Line
manually, the space between the bottom of the Rack and L1 is 1~2mm when an adjustment jig is
used.
⑨ Grab the Rack with the F-line and make sure that the rack overlap the sensor of F-D9 from 9 to
12mm when it is moved manually from the L2 line to the D-line. And then space between the
bottom of the Rack and D line is 1~2mm when an adjustment jig is used.
⑩ Fill the Raction Bath with deionized water. Adjust the water level by turning the adjuster caster
while measuring with a scale the four points; front, back, left and right of the position of water in the
Reaction Bath.
⑪ Check again to see that the difference in the water level in the Reaction Bath is within 1mm.
⑫ Secure D-module and No.1 module main line with connection bolts. (Bolt with hex hole x2)
⑬ Recheck the relationship between the L-line and the D-line of g and h by grabbing the Rack with
the E/F-lines.
⑭ Recheck the relationship between the L-line and the D-line of g and h by grabbing the Rack with
the E/F-lines.
D Module P Module
E Module On the PC/CC Table
Fig. S2.2-23 Level Setting Position
Ver.1.0-May.2002 S2 - 18 Chapter 2.2.5

Fig. S2.2-24 Hand and Line Adjustment
Fig. S2.2-25 Reaction Bath Water Adjustment
Fig. S2.2-26 Adjustment of F line
Ver.1.0-May.2002 S2 - 19 Chapter 2.2.5

2.2.6 Wiring Between the Units

(1) Power Source
c AC Power Distributions To Various Modules
Wiring for Mx (Collection) -M0-J1 (rear bottom of the Analyzer Module)
*x is the module No.
No.2 Module No.1 Module

MO-J1 MO-J1 Loader
Unloader
M2
M1
Fig. S2.2-27 Example of AC connections of the devices (7600-110)
(2) Signals
c IN/OUT for LON+Ethernet
No.2 Module CM-J10 No.1 Module

CM-J10
LON-J1
Main line 2 CM-J11 Main line 1
CM-J11
1-4 1-3 LON-P1

HUB on Loader LON on Loader
c Between CM-J10 (No.2 Module) - CM-J11 (Line base 2)
d Connections between CM-J11 (Line base 2) - 1-4 (HUB on Loader)
e Connections between CM-J11 (Line base 2) - LON-J1 (Line base 1)
f Connections between CM-J10 (No.1 Module) - CM-J11 (Line base 1)
Fig. S2.2-28 Signal Wiring 1
Ver.1.0-May.2002 S2 - 20 Chapter 2.2.6

Table S2.2-2 HUB Connection Specifications
HUB1 HUB2
Port Destination Port Destination
1 Core 1 1 M4
2 Core 2 2 M5
3 Operation PC 3 M6
4 M1 4 Not Used
5 M2 5 Not Used
6 M3 6 Not Used
7 HUB2 Port 7 For SVP
8 For Debugging 8 HUB1 Port
d Signal Cable Wiring Between No.1 Module and Line Base 1

Connect wires from No.1 Module F-Line to various units shown in Fig. S2.2-28
No.1 Module Main Line 1

E J3
E J4
E J5
C-Line Shutter
E J3
E J4
Fig. S2.2-29 Wiring Between the Units (No.1 Module)
e Signal Cable Wiring Between No.2 Module and Line Base 2

Connect wires from No.2 Module F-Line to various units shown in Fig. S2.2-29
No.2 Module Main Line 2

E-J3
E-J4
E-J5
Fig. S2.2-30 Wiring Between the Units (No.2 Module and later)
Ver.1.0-May.2002 S2 - 21 Chapter 2.2.6

2.2.7 Assembling the Duct to the back of D module

Make sure that both cables and tubes aren’t pressed with the duct.
Fig. S2.2-31 Duct for D module
2.2.8 Cooling Fan

Fix the connectors and wiring the cables without pressing cables by the covers.
Fig. S2.2-32 Connection for the Fans
Ver.1.0-May.2002 S2 - 22 Chapter 2.2.7

2.2.9 Installation of E-Module Parts
1. Mount the Beads Mixer Paddle
(1) Remove the reagent-disk cover lid.
(2) Insert the beads mixer paddle into the BM Joint (P/N 768-3509). Be certain that the paddle is fully,
approximately 17 mm, inserted until the stopper position in the BM Joint .
(3) Use a hex wrench to fasten two M3 hexagon socket head screws that fix the beads mixer paddle.
It should be better to fasten one screw completely before the other.
(4) Verify by manually turning the BM Joint that the beads mixer paddle is not eccentric. If eccentric, adjust
the installation so that the paddle is not eccentric. If the paddle were left eccentric, reagent bubbles
would be produced, which cause erroneous sensing of the reagent level.
M3 hexagon
socket head
screws (2)
M3 hex wrench
BM Joint
(P/N 768-3509)
Insert the beads mixer

paddle fully into the
BM Joint until the
stopper position.
∗ In the same manner as for the beads mixer paddle, mount the reagent probe and sample probe also
(separately packed).
Ver.1.0-May.2002 S2 - 23 Chapter 2.2.9

<Important> Attach the Beads Mixer Paddle as the following direction.
After carry out the “ RESET” on the E170, attach the Beads Mixer Paddle
as the direction of arrow part in Figure E2.2-33.
Don’t rotate the shaft of the Beads Mixer at the Home position in the meantime.
1) Prepare the stirrer C10 assembly (P/N 741-0688).

2) Referring to Figure below, remove the arm head cover so that the condition of the rotation
detection/abnormal descent detection board can be checked.
3) Perform RESET operation on the E170 unit.
4) In the above state, insert the stirrer C10 assembly (P/N 741-0688) to the rear position of the holder.
Then, set the spatula at level with respect to the arm head as shown in Fig.S2.2-33, and tighten the W
point screws (two points) alternately.
Arm head
Holder
To be secured with W point
screws (M3 × 3) (2 points)
Stirrer C10 assembly

(P/N 374-0688)
Spatura to be attached at level

with respect to arm head
Fig. S2.2-33
2. Mount the reagent nozzle

3. Mount the sample nozzle
After mounting the sample nozzle, carry out LDD voltage adjustment referring to Section 4 (Chapter 4.7).
Ver.1.0-May.2002 S2 - 24 Chapter 2.2.9

4. Measurement Cell
(1) You had better shake a reference electrode to be installed a few times against crystallization of KCl
powder filled inside the electrode. Then, install the reference electrode in the detection unit.
Measurement cell
Port for the tube for

measuring cell
Reference electrode
Port for the tube

for sipper syringe
(2). Open the lid of the detection unit, and remove cushioning material that fix the tube for sipper, the tube
for sipper syringe, and the magnet arm, which are affixed before factory shipment for transport
protection.
NOTICE: Turn off the power before opening the lid of the detection unit; the photomultiplier would be
destroyed if the lid is opened with the high voltage being applied.
(3) Remove two screws that fix the cell-mounting plate, and draw out the cell plate toward you.
(4) Fasten two M4 × 16 screws that fix the measurement cell. (The two screws are secured by a tape
inside the unit before factory shipment.)
Remove two screws that fix the cell-mounting Fasten two M4 × 16 screws that fix the
plate, and draw out the cell plate toward you. measurement cell.
Ver.1.0-May.2002 S2 - 25 Chapter 2.2.9

(5) Verify and ensure that there is no play between the cell frame and the measurement cell.
A B
B-B
Screw M4 × 16
PMT
Cushion ring (black)
Rubber cushion (white)
Cell frame
No gap is allowed here.

No gap is allowed here.
Measurement cell
Ver.1.0-May.2002 S2 - 26 Chapter 2.2.9

(6) Run the lead wires from the measurement cell not to be entangled with the magnet arm when it is in
action.
Run the lead wires above Magnet arm

the RE electrode.
(7) Connect and tighten both the tube for sipper and the tube for sipper syringe.
A loose connection of the tube can cause flow irregularities.
Ver.1.0-May.2002 S2 - 27 Chapter 2.2.9

2.2.10 Power Source, Water Supply and Vacuum Pipe Connections

(1) Connecting the Power Supply Cable with the Customer’s Power Distribution Panel
c Check voltage of the customer’s power distribution panel equipment with L and N side. AC Voltage
specification: 200V±20V
d Connect the Power supply cable from the Core module (loader or unloader) to the customer’s breaker.
(Make sure that the breaker is OFF.)
L Side (Black wire) is the HOT line
N Side (White wire) is the COMMON line
Connect GND line (Green/Yellow) to GND
Make sure that the breaker capacity is greater than the wattage on the table.
GND
Power HOT
Supply
COMMON
N L G
Main Unit
Fig. S2.2-34 AC Power Supply Wiring
Table S2.2-3 Breaker Capacity

Number of Module 1 2 3 4
Wattage 30 30 50 60
(2) Water Supply Pipe Connection

c Connect external deionized water supply (such as Mini-Clear) with the water supply port (back of the
Unloader) on the unit.
d Connect water supply ports of various modules with the water supply tank according Fig. S2.2-35
below.
(3) Water Supply Return Pipe Connection

For P-module, connect the deionized water return pipe on the back of the module with the deionized
water return pipe under the Line.
(4) Degasser tube connection

Connect the degasser tubes with the degasser pump according to Fig. S2.2-35
Ver.1.0-May.2002 S2 - 28 Chapter 2.2.10

Fig. S2.2-35 Water Supply/Drainage Piping
Ver.1.0-May.2002 S2 - 29 Chapter 2.2.10

(4) Connections between ISE and No.1 Module

Pipes that are required when attaching ISE are shown below. Follow the inscriptions on various pipes
on the ISE side.
c Temperature controlled water for controlling the temperature of the ISE (from No.1 Module)
d Vacuum (ISV5)
e Sample nozzle degasser (from Core)
f Sampling rinse water (from Core)
g ISE reagent degasser (from Core)
* (D, P Module)
(5) Connecting Waste Solution Drain Tube

[D/P/E Module]
c Connect the drain tubes to the drain receptacle at the bottom of the Line, on the back of the various
modules.
d Connect the drain tube to drain waste solution to the outside from the drain receptacle where the
waste solution is collected.
e Drain ports for low/high concentrated solutions will have a pipe connected to a drain port specified by
the customer. Then an L-pipe will be inserted to the drain port.
(Connections must be tightened with hose clamps)
Waste Solution Drain

Waste Solution Drain
Tube (inside)
(Outside)
Concentrated waste Low concentration

solution drain waste solution drain
Drains to outside Drain receptacle Connect to No.1 drain
Fig. S2.2-36 Drain Water Receptacle (No.2 Module) Fig. S2.2-37 Drain Water to Outside
[ISE Unit]
c For the concentrated waste solution, insert one end of the drain tube to ISE drain nipple located at the
back of the Loader.
d Connect the tube for the low-concentration waste solution to No.1 Module drain water receptacle (on
the low-concentration waste solution side).
Ver.1.0-May.2002 S2 - 30 Chapter 2.2.10

2.2.11 Before Turning the Power On

(1) Set the detergent
a) D-Module
Front of the Module
Detergent1: High-Alkaline D
Detergent2: Hydrogen
b) P-Module
① Front of the Module
Detergent1: High-Alkaline D
Detergent2: Hydrogen
② Reagent Refrigerator
1D1, 2D1: High-Alkaline D
1D2, 2D2: High-Calnon
2D3 : Hydrogen
c) E-Module
① Set each ProCell (two bottles) at position PC1/PC2 (on the lower front of the E170 unit).
② Set each CleanCell (two bottles) at position CC1/CC2 (on the lower front of the E170 unit).
③ Set each PreClean (two bottles) at Pos 1/2 (on the left front cover of the E170 unit).
④ Set magazines (up to 12 magazines) in the magazine storage section.
⑤ Set two waste material boxes in the solid waste box.
⑥ Set the PC reservoir and the CC reservoir in place.
(2) Place deionized water in the supply water tank and the reaction baths.
(3) Turn ON the power to the Operation area.
(4) Turn ON the main breaker after turning ON the module breaker.
2.2.12 Operation After The Power Is Turned On

(1) Switch the module breakers to ‘ON’ including unused module’s breakers.
(2) After Operator ID Screen is displayed, input the ID and the password
ID : BMSERV
Password : NAKAKOJO
(3) Make sure that both analyzing modules and the samplers initialize without any accidents.
(4) Adjust the water pressure of the return water supply by turning the needle valve (below the Collection
2
area) so that the supply water pressure is 0.6~0.65kg/mm .
(5) If the water pressure does not go up due to trapped air in the supply water pump, release the air by
removing the lid of the tube for removing the air.
(6) E-Module-Side Side Pressure Reducing Valve Adjustment.→Refer to Chapter 7
Ver.1.0-May.2002 S2 - 31 Chapter 2.2.11

(7) Press the buttons PC1/PC2, CC1/CC2, PreClean 1/2, and Solid Waste Box 1/2 of E-Module.
Functions of the PC1/PC2, CC1/CC2, PreClean 1/2, and Solid Waste Box 1/2 buttons:
Lamp Indication Meaning Remarks

Off In use
Blinking The remaining amount of PC1/PC2/CC1/CC2 system
reagent is insufficient. Replacement is required.
On Standby
2.2.13 DC Voltage Confirmation

1)Measure the DC supply voltage (Both Core and P/D Module)
Supply Measuring Point Adjusted Adjusting
Voltage (Test Pin) Voltage Position
5V TP1 (5V) 5.30 ±0.02V EWS100-5
TP11 (GND) trimmer
12V TP5 (12V) 12.25 ±0.02V EWS50,100-12
TP15 (GND) trimmer
24V TP4 (24V) 24.00 ±0.02V EWS600-24
TP15 (GND) trimmer
2) Measure the DC supply voltage (E Module)

Open the front cover L located on the front left side of the instrument.
Remove the cover from the DC power supply voltage monitor section.
At teach test pin on the LLD1 circuit board, check that each voltage is within the allowable adjustment
voltage range.
Supply Measuring Point Adjusted Adjusting

Voltage (Test Pin) Voltage Position
5V TP (5V) 5.30 ±0.02V JWS150-5
TP (GND) Trimmer
12V TP (12V) 12.10 ±0.02V JWS100-12
TP (GND) trimmer
24V TP (24V) 24.20 ±0.02V JWS600-24
TP (GND) trimmer
15V TP (24V) 15.00±0.02V JWS300-15
TP (GND) trimmer
-15V TP (24V) -15.00±0.02V JWS300-15
TP (GND) trimmer
Ver.1.0-May.2002 S2 - 32 Chapter 2.2.13

2.3 SYSTEM CHECK

2.3.1 Adjustment Confirmation
(1) Probe Rotation Position

c Select “Probe Adjustment” from “Maintenance” on Maintenance screen in the Utility Job and press
‘EXECUTE’.
d After selecting the appropriate unit and the module, confirm the adjustment status for each position by
pressing ‘F1’ at the top of the selected module.
e If it is out of adjustment, adjust by following the Unit’s adjustment instructions for each of the modules.
(2) Probe Rotation Position
c Set the rack put the jigs and select “Probe Adjustment” from “Maintenance” on Maintenance screen in
the Utility Job and press ‘EXECUTE’. The rack is transported to each module’s sampling position and
finally is sent to the unloader.
d Set the jigs on the both R1/R2 Pos.1 of reagent disk. Height of R1/R2 probe is registrated automatically.
2.3.2 Operation Confirmation

(1) Confirmation of Line Sampler Operation
[One Cycle]
c Set a general specimen rack on the A-Line rack tray. Select “Mechanical Check” from “Check” on the
Maintenance Screen in the Utility Job and press START.
d Select “Cycle” from the “Sample Check” and press START.
[Rerun Buffer Pass]
c Set a general specimen rack on the A-Line rack tray, select “Mechanical Check” from “Check” on the
Maintenance Screen in the Utility Job, and press START.
d Select “Pass” from the “Sampler Check” and press START.
[Module Pass]
To check whether a Rack comes close to E y F Handling mechanisms when passing by a module.
c Set 30 racks on the A-Line, press “START” button on the bottom right side of the screen without ordering
a test, and start the Analyzer. Racks will pass by the Modules and they will be unloaded on a tray.
[Rerun Buffer → Unloader]
To confirm that the racks are unloaded without being tested again after they are pulled-into the retest
buffer.
c Set 30 racks (150 samples) of sample for water analysis on the A-Line, perform water analysis of all
modules in retest mode.
[Rerun Buffer → Unloader]
Set the rack on the stat position and execute the rack reset.
Ver.1.0-May.2002 S2 - 33 Chapter 2.3.1

(2) Analyzer Module Operation Check
c Select “Mechanical Check” from “Check” on the Maintenance Screen in the Utility Job and press START.
d Select an “Analyzer Unit” for this operation as an operating module and press START after entering the
number of operations to be performed.
[Confirmation Items]
P-Module
c Sampling Mechanism (S, R1, R2)
a) The tip of the probe must in the center of the S-cup and not touch the bath in the Rinsing Bath.
(S probe only)
b) The tip of the probe must be cushioned within the cells. (S probe only)
c) There must be sufficient rinsing water for probes in the rinsing bath.
d Rinsing Mechanism
a) Nozzles must not touch cells while reaction disk is rotating.
b) Nozzles must be cushioned within the cells during rinsing operation.
c) There must be sufficient water for rinsing cells.
e Stirrer
a) Stir stick must not touch within the rinsing bath.
b) There must be sufficient rinsing water for stir sticks in the rinsing bath.
D-Module
c Sampling Mechanism (S)
a) The tip of the probe must be in the center of the Cell, S-Cup; it must not hit the rinsing bath.
b) The tip of the probe must be cushioned within the cells.
c) There must be sufficient rinsing water for the probes in the rinsing bath.
d Rinsing Mechanism
a) Nozzles must not touch cells during rotation of reaction disks.
b) Nozzles must be cushioned within the cells during rinsing operation.
c) There must be sufficient cell rinsing water.
Ver.1.0-May.2002 S2 - 34 Chapter 2.3.2

e Stirrer
a) Stir stick must not touch within the rinsing bath.
b) There must be sufficient rinsing water for stir stick in the rinsing bath.
f Reagent Nozzle Mechanism
a) Reagent discharge from Nozzle R1 and R2 must be sufficient.
b) There must be sufficient rinsing water for reagent nozzle in the rinsing bath.
Ver.1.0-May.2002 S2 - 35 Chapter 2.3.2

(2.5) Adjustment of water volume of the rinse unit and confirmation of vacuum pressure
Execute the mechanism check and adjust the water volume wit the valves
Fig. S2.2-34 Adjustment of water volume on D module
Fig. S2.2-35 Adjustment of water volume on P module
(3) LSS Operation Check
Check to make sure that there is no alarm related to LSS being generated with the P-Module cell rinsing
detergent, D-module reagent and ISE reagent set.
c Start the operation without reagent in the tube and make sure that the alarm is generated for all LSS.
d Fill each bottle with deionized water and let it prime sufficiently; then with tubes filled with water start the
analysis to confirm that the alarm does not go on.
e Start the analysis without reagent in the tube and confirm that the alarm is generated for all LSS.
Ver.1.0-May.2002 S2 - 36 Chapter 2.3.2

(4) Disk Check
c Execute “Disk Check” from “Check” on the Maintenance screen in the Utility Job.
d Select HD and START.
e Press “Print Cumulative Information” and select the “View” button.
f Confirm content of the HD check on the view screen.
g Print by specifying the page then pressing PRINT.
(5) BCR Check
c Execute “BCR Check” from “Check” on the Maintenance screen in the Utility Job.
d Select appropriate BCR and START.
e Press the Print button, select “Print Cumulative Information”, and press the view button.
f Confirm description of the BCR check on the view screen.
g Print by specifying the page then pressing PRINT.
(6) Automatic ON-OFF
Set according to instruction manual and confirm the operation.
(7) Cool Water Circulation Check
[Parts for confirmation]
c Reagent Refrigeration (D-Module): Check for coolness.
d Dispenser (D-Module): Check the cooling of the insulation tube.
e Lamp (both P and D): Check the water pressure by pressing the cold water tube.
f Reagent Disk (P-Module): Check for coolness.
Ver.1.0-May.2002 S2 - 37 Chapter 2.3.2

2.3.3 Adjustment Checkup Procedure for E Module
Check adjustment in each mechanisms according to the procedural steps shown below.
For details, refer to Section 4-6/4-6 - Adjustment Procedures.
Magazine drawer
Incubator
R.Probe & R.Disk
Beads Mixer
Cap Opener
S.Probe
Gripper
Sipper
W2 Gripper
W2 Sipper
Ver.1.0-May.2002 S2 - 38 Chapter 2.3.3

2.3.4 Operation/Analysis Check Procedure for E Module
1 Preparation for Operation/Analysis Check
Take the following checkup procedures after making sure that each unit has been adjusted properly.
(1) Inventory Check
① Check that each ProCell (two bottles) is set properly at position PC1/PC2 (on the lower front of the E170
unit).
② Check that each CleanCell (two bottles) is set properly at position CC1/CC2 (on the lower front of the
E170 unit).
③ Check that each PreClean (two bottles) is set properly at Pos 1/2 (on the left front cover of the E170 unit).
④ Check that at least six magazines (up to 12 magazines) are set properly in the magazine storage section.
⑤ Check that two waste material boxes are set properly in the solid waste box.
⑥ After completion of inventory check, open the "Reagent Overview" window on the control PC and check
the remaining amount of each reagent.
(2) Prime Operation Check Using Distilled Water
① On the control PC, select "Beads Mixer Wash" and specify "5" as a repeat count.
Then, carry out "Beads Mixer Wash".
Check that washing water is supplied from the beads mixer washing bath at the time of operation.
② On the control PC, select "Pipetter Air Purge" and specify "5" as a repeat count.
Then, carry out "Pipetter Air Purge".
Check that reagent pipetter inside washing water, reagent pipetter outside washing water, and sample
pipetter inside washing water are supplied at the time of operation.
③ On the control PC, select "Sipper Wash" and specify "5" as a repeat count. Then, carry out "Sipper
Wash".
Check that washing water is supplied from the shipper washing bath at the time of operation.
④ On the control PC, select "System Reagent Wash" and specify "5" as a repeat count. Then, carry out
"System Reagent Wash".
Check that washing water is fed from the PC/CC reservoir supply nozzle at the time of operation.
⑤ On the control PC, select "W2 Sipper Air Purge" and specify "5" as a repeat count.
Then, carry out "W2 Sipper Air Purge".
Check that washing water is fed from the tip of the W2 sipper probe at the time of operation.
(3) Reagent Prime Operation Check
① On the control PC, select "System Reagent" for "Reagent Prime" and specify "5" as a repeat count. Then,
carry out "Reagent Prime".
Check that PC/CC is fed from the PC/CC reservoir supply nozzle at the time of operation.
② On the control PC, select "W2 Sipper" for "Reagent Prime" and specify "5" as a repeat count.
Then, carry out "Reagent Prime".
Check that PreClean is fed from the tip of the W2 sipper probe at the time of operation.
Ver.1.0-May.2002 S2 - 39 Chapter 2.3.4

2 Operation Check
According the following procedure, carry out "Mechanism Check" to ensure that the mechanism operations
are normal.
(1) "Mechanism Check" Execution
① Set ten empty racks on the rack entry part located on the core.
② On the control PC, select "Mechanism Check" for "Check".
③ Select "All", and carry out "Mechanism Check".
④ After one hour of operation, click the STOP button on the control PC window to stop the instrument.
⑤ Check that no alarm has occurred during the operation.
3 Analytical Performance Check Procedure at Installation
At the time of installation, carry out analytical performance check according to the procedure mentioned below.
Before taking this procedure, make sure that the Service PC is connected with the instrument.
1) MC Preparation
2) System Volume Check
3) PMT HV Adjustment
4) Assay Performance Check (Artificial media check/TSH assay test)
5) BlankCell Calibration
6) Assay Calibration
(1) MC Preparation
① Check that ProCell/CleanCell is set at a predetermined position on the instrument and that the remaining
amount of ProCell/CleanCell is more than 10% per module.
② On the Service PC, select "MC Preparation" for "Maintenance" and then select channel "Detection Unit
1&2". Specify "50" as a repeat count, and click the "Start" button.
③ At the end of MC preparation, check that the "Abnormal MC Condition" alarm 318-001 or 318-003 is not
indicated. At this step, ignore the "Abnormal MC Condition" alarms 318-002 and 318-004.
④ If the "Abnormal MC Condition" alarm 318-001 or 318-003 is indicated at step (3), check whether the
measurement cell connection in the detection unit is disconnected or not.
If it is disconnected, reconnect the measurement cell connector and then carry out "MC Preparation" 50
times.
⑤ If the measurement connector is not disconnected, just carry out "MC Preparation" 50 times.
If the "Abnormal MC Condition" alarm 318-001 (Ch 1) or 318-003 (Ch 2) is indicated at the end of
execution, replace the measurement cell with a new one.
(2) System Volume Check
① Make sure that ProCell/CleanCell is set at a predetermined position on the instrument and that the
remaining amount of ProCell/CleanCell is more than 10% per module.
② On the Service PC, select "System Volume Check" for "Service" and then select channel "Detection Unit
1&2". Then, click the Start button.
③ At the end of system volume check, check that the "System Volume Check Error" alarm 321-001, 002,
003 or 004 is not indicated.
④ If the alarm 321-001, 002, 003 or 004 is indicated, check whether the joint parts of the sipper probe, tube
and detection unit are secured properly.
Ver.1.0-May.2002 S2 - 40 Chapter 2.3.4

⑤ If step 2d. is taken, carry out "System Volume Check" again.
(3) PMT HV Adjustment
② Set the BlankCell rack pack at position 1 on the reagent disc. Make sure that a barcode label for E170 is
attached on the BlankCell rack pack.
③ Close the reagent disc cover, and carry out "Reagent Registration".
④ On the control PC, open the "Reagent/Status" window and check that the BlankCell rack pack has been
registered.
⑤ Make sure that the magazine (Tip/Vessel) is set at a predetermined position on the instrument and that
more than 32 pieces remain per module.
⑥ On the Service PC, select "PMT HV Adjustment" for "Service" and then select channel "Detection Unit
⑦ At the end of PMT HV adjustment, make sure that the "PMT HV Adjustment Error" alarm 320-001 or 002
is not indicated.
⑧ If the alarm 320-001 or 002 is indicated, select "System Parameter" from the "DB List" on the "Utility"
window of the Service PC corresponding to the module in which the alarm has occurred.
Then, click the Cook button located at the lower right of the window. Then, the Excel will be launched.
Select the "PMT HV Adjust Sheet", and check the results of BCR2 measurement at PMT HV Adjustment.
(4) Assay Performance Check
② Check that PreClean (washing buffer) is set at a predetermined position on the instrument and that the
remaining amount of PreClean is more than 10% per module.
③ Check that the magazine (Tip/Vessel) is set at a predetermined position on the instrument and that more
than 130 pieces remain per module.
④ Referring to the table shown below, set the reagent rack packs on the reagent disc.
Pos. Rack Pack Name

1 BlankCell
2 CellCheck
3 CellCheck
4 iSAP
5 TSH
Ver.1.0-May.2002 S2 - 41 Chapter 2.3.4

⑤ Referring to the table shown below, set the samples on the APC rack (banana rack).
For these samples, use the Hitachi standard cups. On the APC rack, position 1 is located on the front
side and position 5 is located on the rear side.
Pos. Sample Name Volume

1 BCR2 1.0 mL
2 BeadsBuffer 1.0 mL
3 ProCell 1.0 mL
4 TSH Cal.1 1.3 mL∗
5 TSH Cal.2 1.3 mL∗
∗ As to TSH Cal. 1 and Cal. 2, the entire volume contained in the calibrator bottle should be put into each
standard cup.
⑥ On the Service PC, open the "Maintenance" window and select "Service" on it.
Then, select "Assay Performance Check" and click the Perform… … button.
⑦ The Assay Performance Check window will then open. On this window, select the "AM Test" and "TSH
Test" check boxes and then select channel "Detection Unit 1&2".
Then, click the Start button.
⑧ After completion of Assay Performance Check, carry out data processing using the data conversion Excel
file stored in the Service PC.
(5) BlankCell Calibration
② Set the BlankCell rack pack at position 1 on the reagent disc. Make sure that a barcode label of E170 is
attached on the BlankCell rack pack.
③ Close the reagent disc cover, and carry out "Reagent Registration".
④ On the control PC, open the "Reagent/Status" window and check that the BlankCell rack pack has been
registered.
⑤ Make sure that the magazine (Tip/Vessel) is set at a predetermined position on the instrument and that
more than 12 pieces remain per module.
⑥ On the Service PC, select "BlankCell Calibration" for "Service" and then select channel "Detection Unit
⑦ At the end of BlankCell Calibration, make sure that the "BlankCell Error" alarm 319-001 or 003 is not
indicated.
⑧ If the alarm 319-001 or 003 is indicated, select "System Parameter" from the "DB List" on the "Utility"
window of the Service PC corresponding to the module in which the alarm has occurred.
Then, click the Cook button located at the lower right of the window.
Then, the Excel will be launched. Select the "BlankCell Sheet", and check the results of BCR1/BCR2
measurement for deviation from any standard reference.
(6) Assay Calibration
After completion of BlankCell Calibration, carry out any required assay calibration.
Ver.1.0-May.2002 S2 - 42 Chapter 2.3.4

2.4 ASSAY CONFIRMATION

2.4.1 Pre-Assay Confirmation
[For P, D-Module and ISE Unit]
(1) Select “Maintenance” on the Maintenance screen in the Utility Job.
(2) Select the applicable module and press START.
c Air purge (P, D, ISE)
d Reaction system washing
e Photometric check
f Cell blank measurement
[P-Module]
(1) Select “Maintenance” on the Maintenance screen in the Utility Job.
(Select the applicable module and press START.
c Cell detergent prime (P)
2.4.2 Water Assay

(1) Assay Parameter Reading
c Select “Parameter Read/Write” on the Maintenance screen in the Utility Job.
d Select READ from “Function” and press START.
(2) Test Requests

c Select “Routine” from “Test Selection” in Routine Job. Input sample number and order test.
d Select READ from “Function” and press START.
(3) Registration of Calibration

c Register calibration by pressing Register button on Calibration setting screen.
d Input 100 for “Concentration of Reference Solution” of each test and press calibrate.
e Press the “Registration” button on the Reference Solution Screen and input Rack and its position for
calibration, then press renew → register.
f Select all tests in Status screen and select blank button (1) and press. Selected test will turn blue.
g Then, press “Working” button and input 10000 in “K Factor.” When input for all the tests are completed,
press the “Register” button on the Status screen.
Ver.1.0-May.2002 S2 - 43 Chapter 2.4.1

(4) Preparations and Settings for the Reagent and Samples

Prepare 0.5% hydrogen solution: D-Module/Base: Approximate 3.3L, P-Module: 2L/Base. Pipette using the
following as reference.
[Reference Sample Rack]
Set S-cup in S-rack (black) 001, position 1 and pipette approximately 500µL of 0.5% hydrogen solution.
[Routine Sample Rack]
Set S-cup (30 samples) on 6 routine sample racks (gray) and pipette approximately 1000µL of 0.5%
hydrogen solution.
(5) Reagent Prime (D only)

c Select “Prime Reagent” on the Maintenance screen in the Utility Job and press START.
d Select D-Module for the applicable unit and perform water + reagent prime.
(6) Setting the Start Criteria

c Press “START” on the bottom right side of the screen.
d For blood serum “Sample Number to Begin Analysis”, input the sample number to start the analysis.
(7) Reproducibility Check

c Press “Print” on the bottom right side of the screen.
d Select “Reproducibility Check” in the Routine Operation and input the analyzer module and press “Print.”
Ver.1.0-May.2002 S2 - 44 Chapter 2.4.2

2.4.3 4 Test Check

(1) Reading the Assay Parameter
c Select “Parameter Read/Write” on the Maintenance screen in the Utility Job and execute.
d Select READ from “Function” and execute.
(2) Test Request
c Select “Routine” from the “Test Selection” in the Routine Operation. Input Sample Number and order the
test.
d Press “Batch Registration,” and input the number of the last sample and press the Register button.
(3) Registration of Calibration
c Press the Register button on the setting screen for the Calibration Job and register the calibrator.
d Press the Register button on the Reference Solution screen and input the rack and position of the
calibrator and press in order: renew → register.
e Select all tests on the Condition screen and press the blank selection button (1). The selected test will
change to blue.
[Sample and Reagent]
c Dissolve enzyme: GOT, LDH for D and AST, LD for P.
d Dissolve Autonorm
Set S-cups in Pos.1 of S-rack (black) 001. Pipette approximately 1000µL of physiological salt solution
and set Calibrator (D) in Pos.2 and Autonorm (P) in Pos.3.
Set S-cup (30 samples) on 6 Routine Sample racks (gray) and pipette approximately 1000µL of
Autonorm.
[Reagent]
Reagent order for the D-Module
GOT: 1,7,9,15ch. LDH: 2,8,10,16ch.
TP: 3,5,11,13ch. ALB: 4,6,12,14ch.
Reagent order for the P-Module
AST:1ch. LD: 2ch. TP: 3ch. IP:4ch
(5) Reagent Prime (D only)
c Select “Reagent Prime” on the Maintenance screen in the Utility Job; input 10 as the number of times and
press START.
d Select D-Module as the applicable Unit and perform water + Reagent prime.
(6) Setting the Starting Condition
c Press “START” on the bottom right of the screen.
d Input the number of the sample to begin the analysis for the blood serum in the “Number of Sample to
Begin Analysis,” and press the large “START” button.
(7) Reproducibility Check
c Press “Print” on the bottom right of the screen.
d Select “Reproducibility Check” in the Routine Operation and input the analysis module and press “Print.”
Ver.1.0-May.2002 S2 - 45 Chapter 2.4.3

2.4.4 Carryover Test

(1) Reading the Analysis Parameter
c Select “Parameter Read/Write” on the Maintenance screen of the Utility Job and execute.
d Select READ for the “Function” and execute.
(2) Test Request
Select “Routine” on the “Select Test” of the Routine Operation. Input the number of the sample and request
test.
(3) Registration of the Calibration
c Press the Registration button on the setting screen in the Calibrations and register the Calibrator.
d Press the Registration button on the Reference Solution screen and input the rack and position of the
calibrator and press in order: renew → register.
e Select all tests in the Status screen and press the blank selection button (1). The selected tests will turn
blue.
[Sample and Reagent]
c Dissolve Autonorm.
Pipette using the following as a reference.
Set S-cups in Pos.1 of S-rack (black) 001 and pipette approximately 1000µL of physiological salt solution
Set S-cups on eight Routine Sample racks (gray) (40 samples) and pipette approximately 1000µL of
Autonorm.
[Reagent]
Reagent order for the P-Module
IP: 4ch. Phosphate buffer solution: 5c
(5) Setting the Start Conditions
c Press “START” on the bottom right side of the screen.
d Input the number for the sample to begin the analysis for the blood serum in the “Sample Number to Start
Analysis.”
(6) Calibration
c Print data by pressing “Print” button on the lower right side of the screen.
d Calibrate contamination volume by substituting data in the following manner.
{The sum of the analysis result of (302,306,310,314,318,322,326,330,334,338)
- the sum of the analysis (303,307,311,315,319,323,327,331,335,339).
Ver.1.0-May.2002 S2 - 46 Chapter 2.4.4

2.4.5 ISE Assay

(1) DIP SW Settings
c Turn OFF the POWER SW of the Unit and check the settings for the SW1 PI on the ISE DR board.
PIN No ISE 1 Unit 2 Units

1 OFF ON ON
2 OFF OFF ON
(2) Preparation
c Start ISE Mixing Check
a) Execute “ISE Check” in the “Check” on the Maintenance screen of the Utility Job. Place ISE mixing
Check Ball(s) in the diluent bath when the shutter is open.
b) Start by pressing the Function Key (F1).
c) When it is completed, set so that it can be started with the Function Key (F1) as many times as
necessary.
d) To End: Stop key.
d Confirm that a new electrolytic electrode (dummy) has been installed at shipping. (Na, K, Cl, REF)
e Set 160mL of washing solution of ISE washing solution (N) that has been diluted 4 times with deionized
water in the place of ISE reagent (IS, DIL, REF).
f Select Electrolyte unit in the “Complete Wash” in the “Maintenance” in the Utility Job.
g When washing is done, an alarm for “Standby for Reagent Replacement” will turn on, so add the washing
solution to the deionized water and press the START key.
h After the above operation is completed, wipe any moisture from the reagent tube with such as gauze;
then set the ISE reagent (IS, DIL, REF).
i Select all the reagents in the Electrolytic Reagent Prime in the “Reagent Prime” in the “Maintenance” in
the Utility Job, and execute. Set new Electrolytic Electrode and REF Electrode; perform h again.
j Implement ISE Check N=10 and it must be stable.
Specification
Na, K, Cl: 0.2mg/dL
Ref: 0.22mg/dL
(3) Execution of Calibration

c Parameter Settings
Input concentration of the Calibrator, Reference Solution LOW and HIGH in Electrolyte Parameter screen.
Reference value of the concentration of the Calibrator
Electrode Concentration (mM/L)

Na Assay value ±1
K Assay value ±0.1
Cl Assay value ±1
Ver.1.0-May.2002 S2 - 47 Chapter 2.4.5

(4) Registration of Calibrations

c Register the Calibrator by pressing the Registration button in the Calibration Setting screen.
d Press the Registration button in the Reference Solution screen, and input the rack and the position of the
Calibrator and press the button in order: renew → register.
e Select all the tests in the Condition screen and press blank selection button (1). The selected tests will
change to blue.
Types of Reference Solutions: LOW, HIGH, Calibrator
Rack No.: S020
Setting Positions: 1: LOW, 2: HIGH, 3: Calibrator
Assay Items: Na, K, Cl
(5) Preparation of Reference Reagent
c Mix ISE Calibrator
Reference Reagent Rack
Set Sample Cups in Rack S020 position 1~3 and pipette following reference reagent:
S020 Position 1: ISE Reference Solution LOW
S020 Position 2: ISE Reference Solution HIGH
S020 Position 3: ISE Reference Solution Calibrator
d Set Rack S020 in the common unit A1 line.
(6) Settings and Assay for Start Conditions
Implement Assay by pressing the START button.
(7) Confirm the Result of the Calibration
Specification
Slope Value
Na: 40.0~68.0mV
K: 40.0~68.0mV
Cl: -35.0~-68.0mV
Ver.1.0-May.2002 S2 - 48 Chapter 2.4.5

(8) Check L and H Assay

c Select “Routine” in the “Test Selection” of the Routine Operations. Input the sample number and test
request.
d Push “Batch Registration,” and input the number of the last sample (10 samples ahead) and press the
Registration button.
e Prepare for Check L and H
f Mix for Check L and H.
Set the Sample cup in Rack N001, N002 position 1~5 and pipette as shown below:
N001 Position 1~5: Check L N002 Position 1~5: Check H
g Press START button and implement assay.
h Confirm assay result
j Assay result must be within specification below.
Reference Value
Electrode Concentration (mM/L)
Check L Check H
Na Assay value 3 Assay value ±3
K Assay value ±0.2 Assay value ±0.2
Cl Assay value ±3 Assay value 3
2.4.6 Reproducibility Check

c Implement at the same time as item 4 assays test.
* Only the additional items are listed below; the other 4 assays test are the same as Assay.
d Test Request
Assay items: Na, K, Cl, Number of samples: 30 samples
e Registration of Calibration
Register the Calibrator by pressing the Registration button on the Calibration Settings screen.
Input the rack and position where the Calibrator will be loaded by pressing the Registration button on the
Reference Solution screen and press the button in order: renew → register.
Select all the tests in the Status screen and press the blank selection button (1). The selected test will
change to blue.
Types of Reference Solution: Low, High, Calibrator
Assay items: Na, K, Cl
f Preparation and Settings for the Samples
Reference Reagent Rack
Set Sample cups in Rack S020 position 1~3 and pipette the following:
S020 Position 1: ISE Reference Solution LOW
S020 Position 2: ISE Reference Solution HIGH
S020 Position 3: ISE Calibrator
g Setting the Start Condition
Implement following input in the Start screen.
Press “START” on the lower right side of the screen.
Input the number of the sample to start the analysis for the blood serum for the “Sample Number to Start
Analysis.”
h Confirmation of Reproducibility
Ver.1.0-May.2002 S2 - 49 Chapter 2.4.6

2.4.7 Performance Test Procedure for E Module
Performance test on the E170 immunoassay module will be carried out in the following sequence.
However, the entire procedures are not always required. Refer to each section when the particular
procedure is required.
System Volume Check
PMT HV Adjustment
Assay Performance Check
Blank Cell Calibration
Fig.S2.4-1 Performance Test Sequence
Ver.1.0-May.2002 S2 - 50 Chapter 2.4.7

1 System Volume Check
(1) Situations Requiring Execution
The system volume check will be carried out when one of the following situations takes place.
• After installation
• When the measurement cell is replaced
• When either the sipper tube is replaced or the tube junction is disconnected
(2) Execution from User Interface（

（CU）
）
Follow the steps given below.
① Verify that ProCell and CleanCell are installed on the equipment.
② Touch or click the Maintenance window on the Utility job.
Maintenance
Maintenance Utility
Utility
Select
Select
Fig.S2.4-2 Maintenance Window on the Operation Unit
③ Select “Service,” No. 20 of Maintenance Type, on the left of the window.
④ Select “System Volume Check,” No. 8 of Maintenance Items, on the right of the window, and then touch
or click Select button on the bottom of the window.
Ver.1.0-May.2002 S2 - 51 Chapter 2.4.7

⑤ Select a target module and channels(s) to execute the system volume check, and then touch or click
Execute button on the bottom of the window; the equipment replaces the reservoir PC, and begins the
system volume check.
Moduleの選択
Module
の選択 selection
Channel選択
Channel
選択 selection
Execute
Execute
Fig.S2.4-3 System Volume Check Window on the Operation Unit
(3) Start from Service PC（

（SmartCom）
）
① Verify that ProCell and CleanCell are installed on the equipment.
② Click the Maintenance tab to open a window similar to that shown below.
Fig.S2.4-4 Maintenance Window on the Service PC
Ver.1.0-May.2002 S2 - 52 Chapter 2.4.7

③ Select “Service” in the Category field and “System Volume Check” in the Item field.
④ Either double-click the “System Volume Check” or click Perform button on the bottom of the window.
⑤ Then, a window similar to that shown below appears. Select a target channel to execute the system
volume check, and click Start button on the bottom of the window; the equipment replaces the reservoir
PC, and begins the system volume check.
Fig.S2.4-5 System Volume Check Window on the Service PC
Ver.1.0-May.2002 S2 - 53 Chapter 2.4.7

2 PMT HV Adjustment
NOTE: The following check must be Performed with new ProCell M bottles.
The PMT HV adjustment will be carried out when one of the following situations takes place.
• When the PMT is replaced

（CU）
）
① Open the cover of the reagent disk.
② Place a blank cell rack pack on an empty position on the reagent disk, and then close the cover of the
reagent disk. Verify that the blank cell rack pack is registered on the Setting window of Reagent job
when the reagent disk scan is carried out subsequently.
③ Touch or click the Maintenance window on the Utility job.
④ Select “Service,” No. 20 of Maintenance Type, on the left of the window.
⑤ Select “PMT HV Adjustment,” No. 7 of Maintenance Items, on the right of the window, and then touch or
click Select button on the bottom of the window.
⑥ Select a target module and channels(s) to execute the PMT HV adjustment, and then touch or click
Execute button on the bottom of the window; the equipment carries out the pre-operation and then the
PMT HV adjustment.
ModuleModuleの選択
selectionの選択
Channel selection
Channelの選択
の選択
Execute
Execute
Fig.S2.4-6 PMT HV Adjustment Window on the Operation Unit
Ver.1.0-May.2002 S2 - 54 Chapter 2.4.7

⑦ PMT HV adjustment is carried out as follows: Obtain the mean of three consecutive measurement
values of BC R2. Then compare the mean with the target value specified in the bar code information
of the blank cell rack pack whether the mean satisfies the target value ± 5%. If the requirement is not
met, the PMT high voltage will be automatically modified and the measurement procedure will be
repeated until the requirement is satisfied.
⑧ However, if the requirement is not satisfied for five consecutive repetitions, an alarm message of “PMT
HV Adjustment Fail” (320-001) will be displayed, and the adjustment will be terminated.
⑨ When the alarm message of “PMT HV Adjustment Fail” (320-001) is displayed, examine the tubing of
the measurement cell in the detection unit, and carry out “MC Preparation” 50 times. Then, carry out
the PMT HV adjustment again.
(3) Start from service PC（

（SmartCom）
）
③ Click the Maintenance tab on the Service PC window.
④ Select “Service” in the Category field and “PMT HV Adjustment” in the Item field.
⑤ Either double-click the “PMT HV Adjustment” or click Perform button on the bottom of the window.
⑥ Select a target module and channels(s) to execute the PMT HV adjustment, and then touch or click
Start button on the bottom of the window; the equipment carries out the pre-operation and then the
PMT HV adjustment.
Fig.S2.4-7 PMT HV Adjustment Window on the Service PC
Ver.1.0-May.2002 S2 - 55 Chapter 2.4.7

3 Assay Performance Check
The assay performance check will be carried out when one of the following situations takes place.
• When either the sipper tube is replaced or the tube junction is disconnected
(2) Remote Execution of Assay Performance Check
The Service PC only is available for the assay performance check. Follow the steps given below.
• AM Test
② Place each kind of reagent on the reagent disk according to the requirement given in Table S2.4-1
below, and close the cover of the reagent disk.
Table S2.4-1 Requirement on Reagent Placement on the Reagent Disk
Position on Reagent Disk Reagent Test Item

1 BCR1/BCR2 Blank cell
2 BCR2-D/AB Cell check
3 CO Cell check
4 iSAP iSAP
③ Place each sample on the sample rack according to the requirement given in Table S2.4-2 below by
referring to the sample location diagram for assay performance check shown in Fig.S2.4-8.
Table S2.4-2 Sample Rack Position for Assay Performance Check
Rack Position Test Sample

1 BCR2 (500 µL/channel)
2 Beads buffer (300 µL/channel)
3 —
4 —
5 —
NOTE: Beads buffer and BCR2 are to get from RD(rack pack) position iSAP and BlankCell.
Ver.1.0-May.2002 S2 - 56 Chapter 2.4.7

Position
Position 5 5
L-Line Sampling
L-Line Sampling position
position
Washing
Washing Station
station
Incubator position
Incubator position (No.54)
(no. 54)
Tip waste position1
Tip waste position 1
Incubator
Incubator
Position11
Position
Stripper
Stripper plate
plate
Tip buffer position
Tip Buffer position
Assay The sample location

Performance Check用diagram
用 for
検体設置位置Assay Performance Check
Fig.S2.4-8 Sample Location Diagram for Assay Performance Check
④ Click the Maintenance tab on the Service PC window.
⑤ Select “Service” in the Category field and “Assay Performance Check” in the Item field.
⑥ Either double-click the “Assay Performance Check” or click Perform button on the bottom of the
window.
⑦ Then, check the “AM Test” check-box among APC Test field on the Assay Performance Check
window (Fig.S2.4-9), which appears subsequently.
⑧ On the same window, select target channel(s) to execute the assay performance check and click OK
button; the equipment carries out the pre-operation and then the assay performance check.
Fig.S2.4-9 Assay Performance Check Window
Ver.1.0-May.2002 S2 - 57 Chapter 2.4.7

⑨ When the assay performance check is complete, the assay results will be saved into “Result.dat” file in
“C¥/E-Mosys/pc/database/module1/pattern1” directory. Notice that the “module1” corresponds to the
first module (module1), the second module (module2), and so forth viewed from the core module.
⑩ Table S2.4-3 shows the test items, number of replicates, and result calculation formulae.
Table S2.4-4 shows for each test item the requirement specifications and countermeasures when the
corresponding requirement is not satisfied. If the AM test results do not satisfy the requirements, take
appropriate actions according to Table S2.4-4.
Table S2.4-3 Test Items and Calculation Formulae
Number of
Test Item Calculation Formula
Replicates
Sensitivity — {(Ru-complex concentration contained in BCR2 solution) ×
-12
(2-SD value of BCR1 photometric values) × 3 × 10 }/(mean
of BCR2 photometric values - mean of BCR1 photometric
values)
BCR1/ (BCR2 5 Mean of BCR1 photometric values/(mean of BCR2
normalized) photometric values/target value of BCR2 photometric values)
R2 10 Mean of BCR2 photometric values
luminescence
BCR2-D 10
iSAP 3
Carry-over 3 (Mean of three AB photometric values after three cycles of
alternate measurements of iSAP and AB - mean of BCR1
photometric values)/(mean of three iSAP photometric values
after three cycles of alternate measurements of iSAP and AB)
Ver.1.0-May.2002 S2 - 58 Chapter 2.4.7

Table S2.4-4 Test Item Requirements and Countermeasures
Test Item Requirements Countermeasures

BCR1/ (BCR2 ≧120 and If both the photometric value and CV of BCR1 are high, a
normalized) < 400 high dark level of PMT is suspected.
If the PMT dark level is high, turn on the PMT power and
allow it to stand for some time before conducting
measurements again.
BCR2 MV Target value If the requirement is not satisfied, carry out the PMT HV
± 10% adjustment once more.
BCR2 CV ≦ 2.0% Liquid leakage is suspected. Examine each junction
along the sipper flow-path, and tighten further relevant
fasteners.
BCR2 - D CV ≦ 2.5% Liquid leakage is suspected along the sample suction
path. Examine each junction along the sample suction
flow-path, and tighten further relevant fasteners.
Sensitivity ≦ 6.0E-15 (W) If both the photometric value and CV of BCR1 are high, a
high dark level of PMT is suspected. Examine the PMT
dark level.
iSAP Range ≦ 8.0% 1. If the CV is high, examine whether or not the
measurement cell is inclined or the magnet is off the
normal position.
2. If the photometric value is low, examine whether the
electrode cable is not entangled at the
magnet-housing hole in the measurement cell.
Carryover ≦ 100 3. Examine deformation of or liquid leakage from the
(ppm) flow-path, or replace the tubing, if needed.
4. Examine whether the working electrode (wide one) in
the measurement cell is not deformed, or replace, if
needed.
Ver.1.0-May.2002 S2 - 59 Chapter 2.4.7

• AM2 Test

1 — —
2 AB Cell check
3 CO Cell check
4 iSAP iSAP
referring to the sample location diagram for assay performance check.

1 —
3 —
4 —
5 —
window.
⑦ Then, check the “AM2 Test” check-box among APC Test field on the Assay Performance Check
window (Fig. S2.4-10), which appears subsequently.
Ver.1.0-May.2002 S2 - 60 Chapter 2.4.7

⑩ If the AM2 test results do not satisfy the requirements, take appropriate actions according to Table
S2.4-4.
• AM3 Test

1 — —
2 BCR2 - D Cell check
3 — —
4 — —

2 —
3 —
4 —
5 —
window.
⑦ Then, check the “AM3 Test” check-box among APC Test field on the Assay Performance Check
Ver.1.0-May.2002 S2 - 61 Chapter 2.4.7

⑩ If the AM3 test results do not satisfy the requirements, take appropriate actions according to Table
S2.4-4.
• TSH Test

1 — —
2 AB Cell check
3 — —
4 — —
5 TSH TSH

1 —
2 —
3 Cell check (300 µL/channel)
4 TSH Cal. 1 (500 µL/channel)
Ver.1.0-May.2002 S2 - 62 Chapter 2.4.7

window.
⑦ Then, check the “TSH Test” check-box among APC Test field on the Assay Performance Check
⑩ Table S2.4-11 shows the test items, number of replicates, and result calculation formulae.
Table S2.4-12 shows for each test item the requirement specifications and countermeasures when the
corresponding requirement is not satisfied. If the TSH test results do not satisfy the requirements, take
appropriate actions according to Table S2.4-12.
Ver.1.0-May.2002 S2 - 63 Chapter 2.4.7

Table S2.4-11 Test Items and Calculation Formulae
Number of
Test Item Calculation Formula
Replicates
TSH LDL (9) — 2-SD value of TSH Cal. 1 (results of the second through
the tenth)/tangent
TSH Cal. 1/ 8 Mean of TSH Cal. 1 photometric values (mean of results
(BCR2 of the second through the tenth)/(mean of BCR2
normalized) photometric values/target value of BCR2 photometric
values)
TSH Cal. 1/Cal.2 8:(Without PW)
5:(With PW)
TSH 1st value 8 The first photometric value of TSH Cal. 1 / (mean of TSH
High Cal. 1 photometric values of the second through the tenth)
Tangent — {(Mean of TSH Cal. 2 photometric values) - (mean of TSH
Cal. 1 photometric values of the second through the
tenth)}/{(TSH Cal. 2 concentration) - (TSH Cal. 1
concentration)}
Tangent/TSH — Tangent/mean of TSH Cal. 1 photometric values
Cal. 1
Table S2.4-12 Test Item Requirements and Countermeasures

TSH Cal. 1/ ≦1300 Reagents or calibrators are suspected. Check their
(BCR2 serviceable life or lot numbers. Replace them, if needed.
normalized)
TSH Cal. 1 CV ≦ 4.0% The junction between the sipper and the tube is suspected.
（Without PW） Replace them, if needed.
TSH Cal. 2 CV ≦ 2.0% 1. If the CV is high, examine whether or not the
（Without PW） measurement cell is inclined or the magnet is off the
normal position.
electrode cable is not entangled at the magnet-housing
hole in the measurement cell.
3. Reagents or calibrators are suspected.
Check their serviceable life or lot numbers.
Replace them, if needed.
Tangent ≧12000 1. If the TSH Cal. 1 photometric values are high, reagents
or calibrators are suspected. Check their serviceable
life or lot numbers. Replace them, if needed.
2. If the TSH Cal. 2 photometric values are low, reagents
Tangent / TSH ≧ 10 1. If the TSH Cal. 1 photometric values are high, reagents
Cal. 1 or calibrators are suspected. Check their serviceable
Ver.1.0-May.2002 S2 - 64 Chapter 2.4.7

(cont’d)
TSH LDL (9) ≦ 0.005 1. If the CV values of TSH Cal. 1 are high, the junction
(µLU/mL) between the sipper and the tube is suspected.
2. If the TSH Cal. 1 photometric values are high, reagents
TSH 1st value ≦ 8.0 % 1. If the first photometric value of TSH Cal. 1 is high,
High reagents or calibrators are suspected. Check their
serviceable life or lot numbers. Replace them, if
needed.
2. It is suspected that the electrode in the measurement
cell is unstable. Carry out “MC Preparation” 50 times,
and then, carry out the TSH test again.
3. Replace the measurement cell.
TSH Cal. 1 CV ≦ 5.0% The junction between the sipper and the tube is suspected.
（With PW） Replace them, if needed.
TSH Cal. 2 CV ≦ 3.0% 1. If the CV is high, examine whether or not the
（With PW） measurement cell is inclined or the magnet is off the
normal position.
electrode cable is not entangled at the magnet-housing
hole in the measurement cell.
3. Reagents or calibrators are suspected.
Check their serviceable life or lot numbers.
Cal.1 Factor ≧ 0.5
（With PW）
Cal.2 Factor ≧ 0.7
（With PW）
Ver.1.0-May.2002 S2 - 65 Chapter 2.4.7

• AM+TSH Test

1 BCR1/BCR2 Blank cell
2 AB Cell check
3 CO Cell check
4 iSAP iSAP
5 TSH TSH

3 Cell check (300 µL/channel)
window.
⑦ Then, check the “AM+TSH Test” check-box among APC Test field on the Assay Performance Check
Ver.1.0-May.2002 S2 - 66 Chapter 2.4.7

⑩ If the AM+TSH test results do not satisfy the requirements, take appropriate actions according to Table
S2.4-4/S2.4.11/S2.4.12.
Ver.1.0-May.2002 S2 - 67 Chapter 2.4.7

4 Blank Cell Calibration

The blank cell calibration will be carried out when one of the following situations takes place.

（CU）
）
③ Touch or click the Maintenance window on the Utility job.
④ Select “Service,” No. 20 of Maintenance Type, on the left of the window.
⑤ Select “Blank Cell Calibration,” No. 6 of Maintenance Items, on the right of the window, and then touch
or click Select button on the bottom of the window.
. Select a target module and channels(s) to execute the blank cell calibration, and then touch or click
Execute button on the bottom of the window; the equipment carries out the pre-operation and then the
blank cell calibration. Leave the default comparison limit values intact.
Moduleの選択
Module selectionの選択
Channel selection
Channelの選択
の選択 Comparison
Comparison Limit Limit
Execute
Execute
Fig.S2.4-13 Black Cell Calibration Window on the Operation Unit
Ver.1.0-May.2002 S2 - 68 Chapter 2.4.7

(3) Start from Service PC（

（SmartCom）
）
③ Click the Maintenance tab on the Service PC window.
④ Select “Service” in the Category field and “Black Cell Calibration” in the Item field.
⑤ Either double-click the “Black Cell Calibration” or click Perform button on the bottom of the window.
⑥ Select a target module and channels(s) to execute the blank cell calibration, and then touch or click
Start button on the bottom of the window; the equipment carries out the blank cell calibration.
Fig.S2.4-14 Black Cell Calibration Window on the Service PC
Ver.1.0-May.2002 S2 - 69 Chapter 2.4.7

(4) Criteria to Judge the BlankCell Calibration Result
BlankCell calibration has following four criteria. BlankCell calibration is failed and flagged when at least
one of the following quality criteria is judged as not OK.
No. Criterion Judgment

1 Missing values When at least one result is missed, it is judged as not OK
2 Comparison with When at least one result is out of the target, it is judged as not OK.
target values
3 Deviation of duplicate When the difference between the median and other signals for
limit BCR1/BCR2 is larger than the duplicate limit, it is judged as not OK.
4 Comparison with When the difference between the median of BCR2 signals on that
other channels* detection channel and mean value of the valid result of other
channels is larger than the comparison limit, it is judged as not OK.
The comparison limit can be edited from user PC. 0 to 20 can be
entered.
A formula for the comparison with other channels is as follows.
The difference was managed as absolute value.
(Mean value of (median/target) on other channels) – ((median/target) on that channel) × 100 >
comparison limit [%]
In case there is no valid result for any detection channels on that modular system, following formula is
applied.
1 – ((median/target) on that channel) × 100 > comparison limit [%]
Ver.1.0-May.2002 S2 - 70 Chapter 2.4.7

2.5 Tentative Procedure for Shut-Down of Elecsys MODULE when it is not Used for
a while a Week or so (drafted)
2.5.1. When the Elecsys MODULAR System is not Used for a while a Week or so
Before the entire Elecsys MODULAR System is shut down, the following procedure is recommended in
order to get rid of any troubles afterward.
1. Remove rackpacks placed on the reagent disk from the system.

Preserve them in a refrigerator in the same condition as other rackpacks are stored in order to keep
reagent stability and reliability.
2. Make sure that no tips/vessels are mounted on the incubator and anywhere on the system.
If any, dispose of them.
3. Make sure that no magazines are mounted on the magazine fixer. If any, remove them.
4. Remove magazines from the magazine lifter. Make sure that tips/vessels mounted on the magazine
have no foreign objects, dirt or water. Properly preserve them to avoid being deformed.
5. Remove used magazines from the magazine receiver, and dispose of them.
6. Remove solid waste bags, and dispose of them with wasted tips/vessels as well.
7. Remove PC/CC bottles from the system, and dispose of them.
8. Remove PreClean bottles from the system, and dispose of them.
9. Remove other bottles, reagent carryover bottles and so on.
10. Place four PC/CC bottles fulfilled with distilled water for each on the positions where ProCells and
CleanCells are set.
11. Place two bottles fulfilled with distilled water into the position where the PreCleans are set.
12. Select “Maintenance” screen – “Utility” on Operator PC.
13. Perform 5(five) “Reagent Prime” in “Reagent” screen.
14. Perform 5(five) “Reagent Prime” in “W2 Sipper” screen.
15. Perform “Unfilling PC/CC Reservoir” in “Maintenance” screen.
16. Perform ten(10) “Sipper Air Purge” for each channel in “Maintenance” screen.
17. Perform “MC Exchange” for each channel in “Maintenance” screen.
NOTE: Do not remove the measuring cells from the system.
18. Remove reservoir cups placed on the PC/CC reservoir.
19. Carry out all maintenance items according to E170 Operator's Manual.
Ver.1.0-May.2002 S2 - 71 Chapter 2.5.2

2.5.2. Shut-Down of the Entire Elecsys MODULAR System
Shut down the main power of the entire Elecsys MODULAR System according to an usual
shut-down procedure.
2.5.3. Start-up of the Elecsys MODULAR System after a Several-Day Shut-Down
To start up the system after a several-day shut-down, the following procedure is recommended.
1. Carry out a maintenance according to Operator’s Manual for C-MODULAR, such as washing of Water
Supply Tank and Drain/Supply water in Core.
2. Remove each bottle placed on the positions of ProCells, CleanCells and PreCleans beforehand.
3. Place each bottle for ProCell, CleanCell and PreClean to specified positions on the system.
4. Place new reservoir cups on the PC/CC reservoir.
5. Place new solid waste bags into the solid waste boxes.
6. Place magazines with tips/vessels on the magazine lifter.
7. After carrying out step 1. to 6. above in the Elecsys MODULAR system, the system switch on.
NOTE: If the system is in stand-by status, carry out the next procedures.
8. Select “Maintenance” screen – “Utility” on Operator PC.
9. Perform 5(five) “Pipetter Air Purge” .
10. Perform 5(five) “Sipper Air Purge” for each channel.
11. Perform 2(two) “Reagent Prime” .
12. Perform 10(ten) “MC Preparation” for each channel.
13. Perform 5(five) “Reagent Prime” in “W2 Sipper” screen.
14. Check LLD voltage of sample pipetter and sippers according to E170 service manual afterward.
NOTE: If the LLD voltage of the sample pipetter is out of specified range, readjust it and perform 50(fifty)
“Mechanisms Check“ according to E170 service manual..
15. Perform “PMT HV Adjustment” according to E170 service manual.
16. Perform “Assay Performance Check” according to E170 service manual.
17. Perform “BlankCell Calibration” according to E170 service manual.
18. Start the operation.
Ver.1.0-May.2002 S2 - 72 Chapter 2.5.2

2.6 SOFTWARE INSTALLATION

2.6.1 Overview
The following five methods of installation exist for CC-MODULAR.
A) Normal version upgrade

B) Replacing the Core HD (New HD)
C) When repairing HD of the PC
D) When replacing HD of the PC
E) When replacing the PC
WinNT + installation of various drivers + various settings

Repairing System files with NT’s repair disk
Hardware + WinNT + installation of various drivers + various settings
2.6.2 Upgrade Installation

1) System must be in Standby
2) Insert the CD and wait for confirmation (approximately 15sec. until LED for the CD goes OFF)
3) Wait until the Installer starts automatically (5~6sec). If it does not start automatically, re-insert the CD.
(If it does not start after 10 tries, restart the PC and start from step 1.)
4) Start the installation by clicking the “Set Up” button in the following screen.
Ver.1.0-May.2002 S2 - 73 Chapter 2.6.1

5) The following Window will open after all the files have been read (approximately 4 min), click “OK.”
6) Confirm the contents of the Log File. Check to see that “Transfer complete” is displayed after “Put
XXX” (refer to supplement for details regarding XXX). Then close this window.
7) Select “YES,” after confirming that all the transfers have been completed correctly.
Ver.1.0-May.2002 S2 - 74 Chapter 2.6.2

8) When the installation is completed remove the installation CD and select “YES” to shut down the PC.
9) Wait until “It’s now safe to turn off your computer” is displayed.
10) After Pull out the CD, press the Orange button on the device. Wait 2 minutes, then turn off the power.
Turn the power back ON with the Green button and startup again.
11) After restarting, confirm that HD check is executed and the sum value is correct.
Ver.1.0-May.2002 S2 - 75 Chapter 2.6.2

[Supplement]
Connected to 172.18.38.230.
220 VxWorks (5.1.1-SH) FTP server ready

User (172.18.38.230:(none)):
331 Password required
230 User logged in

ftp> ftp>
ftp>
cd "/sd0a"
250 Changed directory to "/sd0a"
ftp> ftp>
binary
200 Type set to I, binary mode
ftp> ftp>
put CCK
200 Port set okay
150 Opening BINARY mode data connection
226 Transfer complete
779337 bytes sent in 2.38 seconds (326.90 Kbytes/sec)
ftp> put CCK.sym

200 Port set okay
ftp> put CCKK

200 Port set okay
ftp> put CCKS

200 Port set okay
ftp> put CCKD

200 Port set okay
ftp> put SUSCCK

200 Port set okay
Ver.1.0-May.2002 S2 - 76 Chapter 2.6.2


ftp> put SUSCCX

200 Port set okay
ftp> ftp>
put CC
200 Port set okay
ftp> put CC.sym

200 Port set okay
ftp> put CC1

200 Port set okay
ftp> put CC1.sym

200 Port set okay
ftp> put CC2

200 Port set okay
ftp> put CC2.sym

200 Port set okay
ftp> put CCF

200 Port set okay
Ver.1.0-May.2002 S2 - 77 Chapter 2.6.2


ftp> put CCF.sym

200 Port set okay
ftp> ftp>
put INSTALL
200 Port set okay
ftp> put SYSVER

200 Port set okay
ftp> put sum.txt

200 Port set okay
ftp> ftp>
put SUSCC1
200 Port set okay
ftp> put SUSCC2

200 Port set okay
ftp> put SUSCCF

200 Port set okay
ftp> ftp>
ftp>
put update.bat
Ver.1.0-May.2002 S2 - 78 Chapter 2.6.2

200 Port set okay

ftp> put update.txt

200 Port set okay
ftp> ftp>
put CC.map
200 Port set okay
ftp> put CC1.map

200 Port set okay
ftp> put CC2.map

200 Port set okay
ftp> put CCF.map

200 Port set okay
ftp> put CCK.map

200 Port set okay
ftp> ftp>
ls
200 Port set okay
150 Opening ASCII mode data connection
ABS.DAT
ALM.DAT
Ver.1.0-May.2002 S2 - 79 Chapter 2.6.2

ALM_BUF.DAT
CALIB.DAT
CMD.DAT
ETHERCMM.DAT
HOST_CMM.DAT
ISEQCDT1.DAT
ISEQCDT2.DAT
LON_CMM.DAT
MAINT.DAT
PA.DAT
PCPA.DAT
QCCOM.DAT
QCDT1.DAT
QCDT2.DAT
QCDT3.DAT
QCDT4.DAT
QCDT5.DAT
QCDT6.DAT
REAG.DAT
SMPLST.DAT
SPA.DAT
TM.DAT
TM_BUF.DAT
TSRS.DAT
ZPA.DAT
SMP.BTR
CATRACE1.BTR
CATRACE2.BTR
CATRACE3.BTR
CATRACE4.BTR
CATRACE5.BTR
CATRACE6.BTR
CARES1.BTR
CARES2.BTR
CARES3.BTR
CARES4.BTR
CARES5.BTR
CARES6.BTR
CATS.BTR
CAPRETS1.BTR
CAPRETS2.BTR
CAPRETS3.BTR
CAPRETS4.BTR
CABTLTS1.BTR
CABTLTS2.BTR
CABTLTS3.BTR
CABTLTS4.BTR
NONID.BTR
MIN_SBAR.BTR
RBAR_AU1.BTR
Ver.1.0-May.2002 S2 - 80 Chapter 2.6.2

RBAR_AU2.BTR
RBAR_AU3.BTR
RBAR_AU4.BTR
RBAR_AU5.BTR
RBAR_AU6.BTR
RID_AU1.BTR
RID_AU2.BTR
RID_AU3.BTR
RID_AU4.BTR
RID_AU5.BTR
RID_AU6.BTR
RID_CORE.BTR
ABS_NE.BTR
ABS_C.BTR
SUSCCX
SUSCCK
CC
CCK
CCK.SYM
CCKK
CCKS
CCKD
CC.SYM
CC1
CC1.SYM
CC2
CC2.SYM
CCF
CCF.SYM
INSTALL
SYSVER
SUM.TXT
SUSCC1
SUSCC2
SUSCCF
UPDATE.BAT
UPDATE.TXT
CC.MAP
CC1.MAP
CC2.MAP
CCF.MAP
CCK.MAP
L

936 bytes received in 0.06 seconds (15.60 Kbytes/sec)
ftp> quit
221 Bye...see you later
Ver.1.0-May.2002 S2 - 81 Chapter 2.6.2

2.6.3 Setup For Core HD Replacement

[Prerequisite]
1. C drive is assumed to have the original settings from (Acct.) for it to work properly.
(All the files must be in C:\sd0a; and ftp server must be operating and its home directory must be in
C:\)
2. The following points must be in place for all the computers for Core, ISE and Analyzers for the
ECPU500.
➀ Voltage adjustments and electrical wiring are done correctly.
➁ Dip SW for ECPU500 board is set correctly.
➂ Dip SW for HMCNT board is set correctly.
➃ Cable for Ethernet is connected correctly.
➄ Cable for LON is connected correctly.
➅ Boot parameter is the initial factory settings.
➆ With all console cables for Core, ISE, and Analyzer computers for the ECPU500 connected an
output from the Boot ROM of the ECPU500 has been confirmed.
[Procedure]
(1) With the power OFF, install HD’s jumper pin to the new HD set to SCSI ID=6(Refer to C4.5.3.17
section or Service Memo). Then remove the SCSI cable from the Core and connect it to the ISE.
(2) Turn the power ON. Wait until the Initial Operation screen on the PC comes up.
(3) Complete the MoSys.exe in the following manner:
➀ Open “Windows NT Security” with Ctrl+Alt+Delete.
➁ Click “Task Manager” to start.
➂ Select “Process,” select “MoSys.exe,” then click “Finish Process.”
➃ Warning window will appear. Click “YES.”
Ver.1.0-May.2002 S2 - 82 Chapter 2.6.3

➄ Click the “x” button on the upper right side of the screen and close.
(4) Change PC’s IP Address to “172, 18, 38, 230” in the following manner:
➀ Open the “Control Panel” by selecting (Start) - (Settings) - (Control Panel) on the taskbar.
➁ Open the Network.
➂ Select “TCP/IP Protocol” in the “Protocol” and click “Properties.”
Ver.1.0-May.2002 S2 - 83 Chapter 2.6.3

➃ “Change “IP Address” from “172,18,38,237” to “172,18,38,230” and click “OK.”
➄ Click “OK” again and close the window.
Ver.1.0-May.2002 S2 - 84 Chapter 2.6.3

(5) Initialize HD by Logging in to ISE in the following manner.

➀ Wait approximately 2 minutes until the ISE startup before turning the power ON.
➁ Select (Start) - (Program) - (Command Prompt) on the taskbar and open “Command Prompt.”
➂ Start telnet by typing “telnet” from the keyboard.
➃ Select “Connect” – “Remote System” in the telnet.
➄ Type “172, 18, 38, 245” in “Host Name” and click “Connect.”
If “Connection Failure” occurs, wait 30 seconds and press “OK” to reconnect. Repeat 2~3 times until
the connection is made.
➅ When the connection is made “[VRT500]->” will be displayed; type (diskInit “/sd0a”).
Make sure that the following response is returned.
[ “/sd0a” Initialized
value = 0 = 0x0 ]
➆ Click the “x” button on the upper right side of the screen and end the “telnet.”
➇ Click the “x” button on the upper right side of the screen and close the “Command Prompt.”
(6) Start the Batch File for the Core HD installation in the following manner.
➀ After Select (Start) - (Run) on taskbar, type “ e:\svc_tool\stupcore\hdinit.”, then push ‘OK’.
➁ When “Press Any Key” appears on the screen, press the “Spacebar”.
➂ Click the “x” button on the upper right side of the screen and close the Explorer.
Ver.1.0-May.2002 S2 - 85 Chapter 2.6.3

(7) Restore PC’s IP Address to “172, 18, 38, 237” in the following manner:
➀ Open the “Control Panel” by selecting (Start) - (Settings) - (Control Panel) on the taskbar.
➁ Open the Network.
➂ Select “TCP/IP Protocol” in the “Protocol” and click “Properties.”
Ver.1.0-May.2002 S2 - 86 Chapter 2.6.3

➃ “Change “IP Address” from “172,18,38,230” to “172,18,38,237” and click “OK”.
➄ Click “OK” again and close the window.

(8) Shut down the personal computer.
➀ Confirm to close all files.
➁ Shut down by operation to select start to shutdown on the taskbar.
➂ Select ‘Shut Down the computer?’ , then push ‘Yes’.
➃ Wait until ‘It is now safe to turn off your computer’ is displayed.
➄ Don’t touch ‘Restart’ button.
(9) Turn off the main breaker.
(10) Then remove the SCSI cable from the ISE and connect it to the Core.
(11) Turn on the instrument. (It takes about 20 min. to turn on the instrument because of initializing HD.)
(If the instrument doesn’t turn on, check the Prerequisite.)
(12) Set up parameters in the following.
➀Type ‘BMSERV’ to ‘Operator ID’, ‘nakakojo’ to Password, login to MODULAR application.
➁Open ‘Module Configuration’ window, clicking the button on ‘Module set’ screen in ‘Utility’ Job, then
input the module configuration.
➂Open ‘Module setting’ window, clicking the button. Then change all modules to ‘active’.
➃Set up paper size for the printer to ‘81/2” ✕11’
➄Input the pulses for probe adjustment, if necessary.
(13) Push the orange button, until wait the instrument shut down.
(14) Turn on the instrument.
Ver.1.0-May.2002 S2 - 87 Chapter 2.6.3

2.6.4 Windows NT Repair

(1) Look up the License No. (Certificate of Authenticity Product ID Number).
(2) Insert “Windows NT Setup Boot Disk” in the FD drive and turn the PC ON.
(3) When “Please insert the disk labeled Windows NT Workstation Setup Disk#2 into Drive A:” appears,
remove the FD and insert “Windows NT Version 4.0 Setup Disk 2” FD.
(4) Click the “R” key in the “Welcome to Setup” screen.
(5) The “As part of the repair process, Setup will perform each optional task shown below with an ‘X’
in its check box.” screen will have “x” marks in all the selections, therefore, just press “Enter” and
execute.
(6) Press “Enter” in “Setup automatically detects floppy disk controllers and standard ESDI/IDE hard
disks without user intervention.” screen.
(7) Remove “Windows NT Version 4.0 Setup Disk 2” FD and insert “Windows NT Version 4.0 Setup
Disk 3” and press “Enter”
(8) In the screen, “Setup has recognized the following mass storage devices in your computer.” press
“Enter”
(9) In the screen, “Setup needs to know if you have the Emergency Repair Disk for the Windows NT
Version 4.0 installation which you want to repair.” press “Enter”
(10) Remove “Windows NT Version 4.0 Setup Disk 3” FD and insert “Windows NT System Repair
Disk” and press “Enter”
(11) In the screen, “Setup will now examine your hard disk(s) for corruption.” press “Enter”
(12) Insert “Windows NT4.0” CD-ROM and press “Enter”
(13) In the screen, “Setup will restore each registry file shown below with an ‘x’ in its check box.” put
“x” in all the check boxes (selected by using “↑” “↓” keys and press “Enter”)
(14) Then, (select “Continue” by using “↑” “↓” keys and press “Enter”
(15) Skip “xxx is not the original file which setup copies to the Windows NT installation.” by clicking Esc
(xxx is the name of the file)
(16) When the repair is completed remove “Windows NT System Repair Disk” and “Windows NT 4.0”
CD-ROM.
(17) Restart the PC by pressing “Enter.” Confirm that the PC starts up properly.
Perform Setup according to PC Setup for CC-MODULAR.
Ver.1.0-May.2002 S2 - 88 Chapter 2.6.4

2.6.5 CU Software Reinstallation

1. Preparing for reinstallation
1.1 Overview
This document describes how to reinstall a PC which will be used to run the 7600 Modular System
Analyzer when the PC’s hard disk file is broken.
1.2 System Situation

1.2.1 PC（Hewlett-Packard Vectra VL6/266 Series 7) must have been set up for once.
1.2.2 Touch panel I/F board has been set up in the PC.
1.2.3 PC must be cut off from the system and stand alone.
1.3 Goods must be preparing

1.3.1 Windows NT4.0 workstation “Certificate of Authenticity”（3 boot disk, one Windows NT 4.0
CD-ROM, one Windows NT 4.0 Service Pack 3 CD-ROM, a manual book）
1.3.2 CD-R labeled “7600 Modular System Install CD” (P/N: 767-5850)
(Attention to the version)
1.3.3 CD-R labeled “Drivers for HP PC VL6/266 Series7”
(If the “7600 Modular System Install CD” you used is 04-11 or later, all the drivers will be
included.)
1.3.4 a new 3.5inch FD（use for repair disk）
1.3.5 a 3.5inch FD label (P/N: 767-4331)
Ver.1.0-May.2002 S2 - 89 Chapter 2.6.5

2.1 Software Recovery

2.1.1 Power on the PC, when Vectra screen appears, Press F2 to enter PhoenixBIOS Setup Utility.
2.1.2 At PhoenixBIOS Setup Utility, Use Casorl key to chose Boot Device Priority-----> 3.Atapi CD-
ROM Drive, push F8 key to change it to the frist.(1.Atapi CD-ROM Drive) Press ESC key Twice,
then Insert Software Recovery CD-ROM and Press Enter for twice.
2.1.3 Your PC will reboot from CD-ROM drive and run recovery program.
2.1.4 When There is no Ms-dos primary partition on your hard-disk..... appears, Press Enter to
continue.
2.1.5 When Are you sure you want to continue? The recovery process will destroy all current files
on your hard disk! appears, Press Enter to continue.
2.1.6 The PC will reboot again.
2.1.7 When Please select your country : appears, chose North-America and press Enter to continue.
2.1.8 When Select the operation you want to perform: appears, type the number of 2, and press Enter
for I agree.
2.1.9 When End User license agreement appears, press space key for several times and Press Enter
for I agree.
2.1.10 When Warning: the recovery process will destroy all current files on your hard disk!
appears, press Enter to continue.
2.1.11 When Are you sure you want to continue? the recovery process will destroy all current files
on your harddisk! Press Enter to continue.
2.1.12 When the partition table of your harddisk is invalid appears, press Enter to create a new
partition table.
2.1.13 The PC will reboot.
2.1.14 The message of Warning: all data on Non-removable disk... appears and automaticly to format
Drive C:, after that starting format Drive D:. It will take about ten minutes. After formatting Drive D:,
It will run recovery process.
2.1.15 The message of The software recovery will take at least 30 minutes. the exact.... Please
don’t remove the CD-ROM or switch off your computer untill the “ Operation Successful”
screen appears. show on the monitor, PC run recovery process. And it will reboot several times.
2.1.16 When the operation was completed successfully, Romove the CD-ROM from the CD-ROM driver
and press Ctrl+Alt+Del to restart your computer.
2.1.17 When when Vectra screen appears, Press F2 to enter PhoenixBIOS Setup Utility.
2.1.18 At PhoenixBIOS Setup Utility, Use Casorl key to chose Boot Device Priority-----> 1Atapi CD-
ROM Drive, push F7key to change it to the bottom.(3.Atapi CD-ROM Drive) Press ESC key
Twice, then Press Enter for twice.
2.1.19 The PC will reboot.
2.2 Windows NT 4.0 Setup
2.2.1 After the computer is restarted, the display has changed from the character-based screen to the
Windows-style screen. Click Exit at Working in Comfort Window, the PC will Reboot again.
2.2.2 The PC will start Hewlett-Packard Windows NT Setup window automaticlly after reboot.
2.2.3 When Software License Agreement Window appears, Click I Agree.
2.2.4 Click Next at Window Windows NT Setup.
2.2.5 When name and Organization appears:
Ver.1.0-May.2002 S2 - 90 Chapter 2.6.5

For name, move a space, press Enter to select next.

2.2.6 When Registration appears, type the Product ID or CD key provided with the media. (Press the
Tab key to move between text boxes.) Press Enter.
2.2.7 For computer name, type CU. Press the Tab key to focus the Next button and press Enter.
2.2.8 For administrator Account, press Enter. (Leave the password blank)
2.2.9 Click Next at the Window Windows NT Setup.
2.2.10 After ten minutes of copying files, Windows NT 4.00 has been installed Successfully message
appears, Click Restart Computer bottom to reboot PC.
2.3 Fixation of HP Vectra specially function
2.3.1 Remove the Network Power ON and Spacebar Power on.

2.3.1.1 After your computer restart, Press F2 when Vectra screen appears.
2.3.1.2 Use Carousal key to cursor Power.
2.3.1.3 Use cursor key to choose Space-bar, change it to Disable by press Space key.
2.3.1.4 Use cursor key to choose Network Interface, change it to Disable by press Space
key.
2.3.1.5 Press ESC key for twice, Press Enter when the message Setup Configuration - Save
Configuration and exit now? appears. The PC will restart.
2.3.2 How to login the Windows NT4.0?

2.3.2.1 When PC restart, please confirm the message as follows:
Microsoft(R) Windows NT(R) Version 4.0 (Build 1381:Service Pack3).
1 System Processor [64MB Memory]
2.3.2.2 When Begin Login Window appears, Press Ctrl+Alt+Del at the same time. Input
Administrator for User name, and input nothing for Password. Then press OK for
Login.
2.3.2.3 Close Welcome Window by click Close bottom.
Ver.1.0-May.2002 S2 - 91 Chapter 2.6.5

2.3.3 Remove HP LOCK and HP Soft Power Down

2.3.3.1 Start [Add/Remove Programs Properties] Window by Click [Start]-[Programs]-
[HP Lock]- [Remove HP Lock].
2.3.3.2 Choose HP lock at the list and click [Add/Remove...] bottom.
2.3.3.3 When [Confirm File Deleting] message appears, click Yes bottom.
2.3.3.4 Uninstall Shield will be started. When Remove Shared Files? message appears,
Click Yes to All bottoms, and Click Yes bottom again at next message.
2.3.3.5 When it finished, click OK to close Uninstall Shield window. And click OK bottom
again at next message window.
2.3.3.6 Click OK bottom to close [Add/Remove Programs Properties] window.
2.3.3.7 From taskbar, Click [Start]-[Programs]-[Windows NT Update]-
[HP Soft Power Down] to start [Hewlett Packard Soft Power Down] Window.
2.3.3.8 Click Remove the ... bottom and Click NO at Reboot message window.
Ver.1.0-May.2002 S2 - 92 Chapter 2.6.5

3. Setup system startup time and virtual memory

3.1 Click the right button of the mouse on the My Computer icon of the desktop and select Properties
from the menu. The window of System Properties appears.
3.2 Change the configuration of Startup/Shutdown tag
Follow the steps below to select the options shown in the figure below:
3.2.1 For System Startup, change Show list for 30 seconds into 3 seconds.
3.2.2 For Recovery, Check the boxes of Write an event to the system log and Write
debugging information to:
3.3 Select the tag of Performance, Click the Change button of Virtual Memory.
3.4 For Page File Size for Selected Drive, Change Initial Size [MB] to 200 and change Maximum
Size[MB] to 250, then click the set button.
3.5 Click the OK button of the Window Virtual Memory, and Click the Close button to close the
window of Properties. When the below window appears, click the No button.
Ver.1.0-May.2002 S2 - 93 Chapter 2.6.5

4. Setup display (Change to 65536 color palette , 1024×768 Desktop area)

4.1 Click the right button of the mouse on the desktop where no icons are. Then select Properties on
the menu. The Display Properties Window appears.
4.2 Click the button of Display Type , the Window below appears.
Ver.1.0-May.2002 S2 - 94 Chapter 2.6.5

4.3 Click the Change button, the below window appears.
4.4 Click Have Disk button on the Window Change Display, the Install From Disk window appears.
Input d:＼
＼hpdrive＼＼nt1.70j at Copy manufacturer’s files from, and Click the OK button.
＼video＼
4.5 When the below Change Display window appears, click the OK button.
Ver.1.0-May.2002 S2 - 95 Chapter 2.6.5

4.6 When the below Third-party Drivers window appears, click the Yes button
4.7 When Setup asks you for Installing driver, click OK button at next window.
4.8 Close all other windows except System settings Change window. Then Click Yes button on below
Window. Computer will be restarted.
Ver.1.0-May.2002 S2 - 96 Chapter 2.6.5

4.9 After the computer restart up, login the Windows NT. Click the right button of the mouse on the
desktop where no icons are. Select Properties from the menu. Display Settings Window
appears.
4.10 Follow the steps below to select the options shown in the figure below:
For Color Palette, Select 65536 Colors
For Desktop Area: Select 1024 by 768 pixels
There is no change for font size and Refresh Frequency.
Click OK button to finish the setting.
4.11 When Display Settings Window appears, Click OK button to finish the change. And confirm if the
display have changed as setting.
Ver.1.0-May.2002 S2 - 97 Chapter 2.6.5

5、Setup default printer

5.1 Open Printers Window from taskbar by clicking [Start]-[Setting]-[Printers].
5.2 Double click on icon Add Printer.

5.3 Add Printer Wizard Window startup
5.3.1 When this wizard helps you... appears, Click Next button for continue.
5.3.2 When Click the checkbox to the ... appears, check LPT1 at Available Ports:
Then Click Next button.
Ver.1.0-May.2002 S2 - 98 Chapter 2.6.5

5.3.2 When Click then manufacture and model... appears, select Fujitsu for Manufactures and
Fujitsu DL 3300 for Printers. Then click Next for continue.
5.3.3 When Type in the name of printer. When... appears, click Next button for continue.
5.3.4 When Indicate whether this printer will be ...appears, click Next button for continue.
Ver.1.0-May.2002 S2 - 99 Chapter 2.6.5

5.3.5 When After your printer is installed, you can... appears, click radio button NO, then Click
Finish button to continue.
5.3.6 When Insert Disk window appears, insert Windows NT 4.0 CD-ROM to e: drive and wait until
the Windows NT CD-ROM Setup window appears. Click × to close the window of Setup
and click OK button on Insert Disk window.
5.3.7
W
h
e
n
Files Needed window appears, input e:＼

＼i386 for Copy Files From:. Click OK button to
continue.
5.3.8 Files copy to your hard disk.
Ver.1.0-May.2002 S2 - 100 Chapter 2.6.5

5.4 Click the right button of the mouse on Fujitsu DL 3300 icon and select Document Defaults... from
menu. Fujitsu DL 3300 Default Document Properties window appears.
5.5 Select Gray Scale for Color Appearance by Clicking radio button. And Click OK button to close the
window of Fujitsu DL 3300 Default Document Properties .
5.6 Click the right button of the mouse on Fujitsu DL 3300 icon and select Properties from menu.
Fujitsu DL 3300 Properties window appears.
Ver.1.0-May.2002 S2 - 101 Chapter 2.6.5

5.7 Click the tag of Device Settings . Next double click Halftone Setup... at the middle of the Windows.
Device Color/Halftone Properties windows appears.
5.8 Drug the button to change Pixel Diameter to 194.3%, then click OK button. It will return to Fujitsu
DL 3300 Properties window. Click OK button to continue.
5.9 Close Printers Window.
Ver.1.0-May.2002 S2 - 102 Chapter 2.6.5

6.1 Change the name of Workgroup

6.1.1 Right Click the Network Neighborhood icon at desktop and select Properties from the
menu list. The Network Window appears as bellow.
6.1.2 Click Change bottom at the tag of Identification. 「Identification Changes] Window
appears.
Ver.1.0-May.2002 S2 - 103 Chapter 2.6.5

6.1.3 For Workgroup, Chage it from WORKGROUP to MOSYS, and Click OK bottom.
Next Click OK bottom at Network Configuration Window. It trun back to the window of
Network.
Ver.1.0-May.2002 S2 - 104 Chapter 2.6.5

6.2 Delete the Protocols which is not used.

6.2.1 Click the tag of Protocols.
6.2.2 Select NetBEUI at Network Protocols list and Click Remove... bottom.
When the warning message appears as bellow, Click Yes bottom. NetBEUI will be Deleted
from the list.
6.2.3 Do the same as 6.2.2, NWLink IPX/SPX Compertible Transport and NWLink
NetBIOS will be deleted from the list at the same time.
Ver.1.0-May.2002 S2 - 105 Chapter 2.6.5

6.3 Setup for TCP/IP

6.3.1 Click Add.. bottom at Protocols tag , Select Network Protocols window appears.
6.3.2 Select TCP/IP Protocols from the list and Click OK bottom.
6.3.3 TCP/IP Setup Window appears as follow, then Click NO bottom to continue.
6.3.4 Input C: ＼i386 at Windows NT Setup window and click Continue bottom.
Ver.1.0-May.2002 S2 - 106 Chapter 2.6.5

6.3.5 After all files were copied, Click close bottomto back to Network window.
Ver.1.0-May.2002 S2 - 107 Chapter 2.6.5

6.3.6 Input 172.18.38.237 for IP Address, 255.255.255.0 for Subnet Mask, 172.18.38.1 for
Default Gateway at Microsoft TCP/IP Protocol window.
6.3.7 Click Yes bottom at Network Setting Change window and PC will reboot.
Ver.1.0-May.2002 S2 - 108 Chapter 2.6.5

7、Setup FTP Server

7.1 After computer restart, Login to Windows NT , If Welcome window appears, remove check of Show
this Welcome Screen... and click Close button.
7.2 Click the right button of the mouse on the Network Neighborhood icon of the desktop and select
Properties from the menu. Network window appears.
Ver.1.0-May.2002 S2 - 109 Chapter 2.6.5

7.3 Click Add button on Services tag at window Network, Select Network Service window appears,
Select Microsoft Peer Web Server of Network Service and click OK button.
7.4 When Internet Information Server--Files Needed window appears, insert Windows NT CD-ROM
to e: drive, input e:＼
＼i386 for installed from:, then click OK button.
Ver.1.0-May.2002 S2 - 110 Chapter 2.6.5

7.5 Install Microsoft Peer Web Server program

7.5.1 When Microsoft Peer Web Services Setup window appears, Click OK button.
7.5.2 Remove the check(Cross mark) for Options except Internet Services Manager and FTP
Services, then click OK button.
7.5.3 When Microsoft Peer Web Services Setup window appears, click Yes button.
7.5.4 When Publishing Directory window appears, input C:＼

＼ for FTP Publishing Directory:
and Click OK button.
Ver.1.0-May.2002 S2 - 111 Chapter 2.6.5

7.5.5 When below window appears, click OK button.
7.6 Running Internet Service Manager program to setup FTP Server.

7.6.1 Running Internet Service Manager program([Start]-[Programs][Microsoft Peer Web
Service(COMMON)]-[Internet Service Manager] from taskbar)
Microsoft Internet Service Manager window appears, double click CU icon.
Ver.1.0-May.2002 S2 - 112 Chapter 2.6.5

7.6.2 When FTP Service Properties for cu window appears, Change 1000 to 10 for Maximum
Connections at Service tag, remove the check of Allow Anonymous Connecting.
7.6.3 When below Internet Service Manager window appears, click Yes button.
7.6.4 Double click C: at tag Directories of window Microsoft Internet Service Manager ,input C:
＼ for Directory: at Directory Properties window , and click OK button.
Ver.1.0-May.2002 S2 - 113 Chapter 2.6.5

7.6.5 Click Logging tag, and check Monthly for Automatically open new log, then click OK
button.
7.6.6 Click × to close Microsoft Internet Service Manager window.
Ver.1.0-May.2002 S2 - 114 Chapter 2.6.5

8. Change file system

8.1 Open Command Prompt window from taskbar.( [Start]-[Programs]-[Command Prompt])
8.2 Input ＼>convert c: /fs:ntfs and press Enter.
C:＼
8.3 When “System restart(Y/N)?” is asked, input y and press Enter.
8.4 Click × to close Command Prompt window.

8.5 Restart Computer
8.5.1 Click [Start]-[Shut Down...] from taskbar. Shut Down Window appears.
8.5.2 Remove Windows NT CD-ROM from e: drive and press Enter. Computer will be restart.
Ver.1.0-May.2002 S2 - 115 Chapter 2.6.5

9. Setup touchpanel
9.1 Make a back up of Hardware Profiles
9.1.1 Click the right button of the mouse on the My Computer icon of the desktop and select
Properties from the menu. System Properties window appears.
9.1.2 Click the tag of Hardware Profiles and select Original Configuration of Available
Hardware Profiles, then click Copy... button, Copy Profile Window appears.
9.1.3 Input No Touch for To: and click OK button.
Ver.1.0-May.2002 S2 - 116 Chapter 2.6.5

9.1.4 Change Wait for user selection for ... of Multiple Hardware Profiles from 30 to 1.
9.1.5 Click OK button to close the System Properties window.

9.2 Install touch panel driver
9.2.1 Open the Run window from taskbar. ([Start]-[Run...]). And Run window appears.
9.2.2 Input d:＼
＼touchpnl＼＼setup for open:, and click OK button to start Elo TouchScreen
＼nt2.0＼
Software Setup program.
9.2.3 When Welcome window appears, click Next button.
Ver.1.0-May.2002 S2 - 117 Chapter 2.6.5

9.2.4 When Choose Destination Location window appears, click Next button
9.2.5 When MonitorMouse for Windows NT Instration Option window appears, click Next
button.
9.2.6 Files copy to computer’s Harddisk.
Ver.1.0-May.2002 S2 - 118 Chapter 2.6.5

9.2.7 When Information window appears, click OK button.
9.2.8 When Touch Screen Setup window appears, Check PC-Bus for Controller Type and
change AccuTouch2201 to IntelliTouch40×
×5. Then Click OK button.
9.2.9 When Warning window appears, click OK button.
9.2.10 Shut down the Computer and restart it.

(Do the same as 8.5 )
Ver.1.0-May.2002 S2 - 119 Chapter 2.6.5

9.3 Calibration of touchpanel

9.3.1 Login Windows NT after computer restart.
9.3.2 Open Control panel window from taskbar. [Start]-[Setting]-[Control Panel] Double click Elo
Touchscreen icon at Control Panel window. Touchscreen window appears.
9.3.3 Click Calibrate>> button, Calibration window appears.
Ver.1.0-May.2002 S2 - 120 Chapter 2.6.5

9.3.4 When red circle mark appears at upleft the window, touch it by finger, and the mark will
move to downright, touch it again, next the mark move to upright , touch it by finger.
9.3.5 When Check Calibration window appears, Click Yes button
9.3.6 Click OK button at Touchscreen window.

9.3.7 Click × to close Contral panel window.
Ver.1.0-May.2002 S2 - 121 Chapter 2.6.5

10. Install Windows NT Service Pack ３

10.1 Insert Windows NT4.0 Service Pack 3 CD-ROM to e: drive, CD-ROM will be autorun and
Windows NT4.0 Services Pack 3 - Microsoft Internet Explorer window appears.
10.2 Press PageDown key to find Install Service Pack(in blue Character), and double click on it.
10.3 When Confirm File Open window appears, Click Open button to continue.
Ver.1.0-May.2002 S2 - 122 Chapter 2.6.5

10.4 When Welcome window appears, click Next button to continue.

10.5 When Software License Agreement window appears, click Yes button.
10.6 When Sercice Pack Setup window appears, click Next button.
10.7 When below window appears, click Next button.
Ver.1.0-May.2002 S2 - 123 Chapter 2.6.5

10.8 When below window appears, click Finish button.
10.9 When below window appears, remove Windows NT CD-ROM from e: drive and Click OK button to
restart Computer.
Ver.1.0-May.2002 S2 - 124 Chapter 2.6.5

11. Install ODBC driver

11.1 Insert MODULAR system install CD-ROM to e: drive.
11.2 MODULAR setup system will run automatically and MODULAR System window appears. Click
Cancel button.
11.3 Open Run window from taskbar. [Start]-[Run..]

11.4 Input e:＼redist＼odbc30 for Open: and click OK button. Microsoft ODBC3.0 Setup Window
appears.
Ver.1.0-May.2002 S2 - 125 Chapter 2.6.5

11.5 Only ck ODBC Core and Access ODBC Driver for Options, click Install button.
11.6 Files copy to harddisk. When below window appears, click OK button.
11.7 Remove CD-ROM from e: drive , Shutdown the computer and restart it.
12. Install MODULAR System software
12.1 Login Windows NT after computer restart.
12.2 Insert MODULAR system Install CD-ROM to e: drive.
12.3 CD-ROM will run automatically and MODULAR System window appears. Click Setup button.
Ver.1.0-May.2002 S2 - 126 Chapter 2.6.5

12.4 Files copy to harddisk.(It will take about 4 minutes) When Information window appears, Click OK
button.
Ver.1.0-May.2002 S2 - 127 Chapter 2.6.5

12.5 When Update-Notepad window appears, Click × to close the window.
12.6 When below Question window appears, Click Yes button.
Ver.1.0-May.2002 S2 - 128 Chapter 2.6.5

12.7 When below Question window appears, Click No button.
12.9 When Information window appears, Click OK button.
Ver.1.0-May.2002 S2 - 129 Chapter 2.6.5

12.10 When User Manager window appears, select Hitachi for User Name and double click it.
12.11 Only check User cannot change password and Password never expires, and click OK button.
12.12 Click × to close User Manager window.
Ver.1.0-May.2002 S2 - 130 Chapter 2.6.5

12.14 When Shut Down window appears, remove CD-ROM from e: drive and press Enter to Restart
computer.
Ver.1.0-May.2002 S2 - 131 Chapter 2.6.5

13. Setup desktop configuration

13.1 Finish MODULAR System program
13.1.1 After computer restart, MODULAR System program will run automatically. Press
[Ctrl]+[Alt]+[Del] key at same time, Windows NT Security window appears. Click Task
Manager... button.
13.1.2 When Windows NT Task Manager window appears, click tag of Processes. Select
Mosys.exe by Image Name and click it. Then click End Process button.
13.1.3 When Task Manager Warning window appears, click Yes button. And click × to close
Windows NT Task Manager window.
Ver.1.0-May.2002 S2 - 132 Chapter 2.6.5

13.2 Delete Start Menu Icon

13.2.1 When Welcome window appears, click Close button.
13.2.2 Click the right button of the mouse on the Taskbar of desktop and select Properties from
the menu. Taskbar Properties window appears.
13.2.3 Select Start Menu Programs tag and Click Remove button. Remove Shortcuts/Folders
window appears.
Ver.1.0-May.2002 S2 - 133 Chapter 2.6.5

13.2.4 Select Accessories on Remove Shortcuts/Folders window and click Remove button to
delete. When Confirm Folder Delete window appears, Click Yes button.
13.2.5 Delete the below two programs just like what was done at 13.2.4.
Command Prompt, Windows NT Explorer
13.2.6 Click Close button at window Remove Shortcuts/Folders to close the window.
13.2.7 Click OK button to close Taskbar Properties window.
13.3 Delete Icons

13.3.1 Click Internet Explorer Icon at desktop and press Delete key.
13.3.2 When Confirm Delete window appears, click Yes button.
13.3.3 Delete below two icons just like what was done at 13.3.2.
Inbox
My Briefcase
13.3.4 Click the right button of the mouse on the desktop where is no icon and select [Arrange
Icon]-[Auto Arrange] from menu. Icon will be auto arranged.
13.4 Delete all the files in D: drive

13.4.1 Open Windows NT Explorer from taskbar [start]-[program]-[Explorer].
13.4.2 Click Edit at Windows NT Explorer , and select ‘Select All’ from menu.
13.4.3 Press Delete key, Confirm Delete window appears, Click Yes button to move the files to
Recycle Bin.
Ver.1.0-May.2002 S2 - 134 Chapter 2.6.5

13.5 Setup Screen Saver

13.5.1 Click the right button of the mouse at desktop where is no icon. Select Properties from
menu. Display Properties window appears.
13.5.2 Click Screen Saver tag, and Select Marquee Display for Screen Saver. Change Wait: to
10 minutes.
13.5.3 Click Settings button at Display Properties window. Marquee Setup window appears.
13.5.4 Setup as follow at Marquee Setup window
Position: Random
Background Color: (Black)
Text: Please touch MOUSE to leave Screen Saver.
Ver.1.0-May.2002 S2 - 135 Chapter 2.6.5

13.5.5 Click Format Text... button at Marquee Setup window, Format Text window appears.
13.5.6 Setup as follow at Format Text window.

Font: Arial
Font Style:Bold
Size: 72
Color: Silver
13.5.7 Click OK button at Format Text window.

13.5.8 Click OK button at Marquee Setup window.
13.5.9 Click OK button at Display Settings window.
Ver.1.0-May.2002 S2 - 136 Chapter 2.6.5

14. Create a Repair Disk

14.1 Open Run window from taskbar . [Start]-[Run...] And input rdisk for Open, then Click OK button.
14.2 When Repair Disk Utility window appears, insert a new Floppy Disk to a: drive and click Create
Repair Disk button.
14.3 When below Repair Disk Utility window appears, Click OK button.
Ver.1.0-May.2002 S2 - 137 Chapter 2.6.5

14.4 When below Repair Disk Utility window appears, Click OK button.
14.5 Click Exit button to close Repair Disk Utility window.

14.6 Remove the FD from a: drive, stick label on. And you should write System number and computer
P/N on the label by magic pen.
Ver.1.0-May.2002 S2 - 138 Chapter 2.6.5

15. Delete Run program Record

15.1 Insert MODULAR system install CD-ROM to e: drive. MODULAR setup system will run
automatically and MODULAR System window appears. Click Cancel button to close it.
15.2 Open Run window from taskbar. [Start]-[Run..] Input e:＼svc_tool＼delcmd＼delcmd for Open: and
click OK button. DelCmd.exe Window appears.
15.3 Click Delete button at DelCmd.exe Window.
15.4 Delete
program will
run. When
DELCMD
window
appears, click
OK button to
confirm finish.
Ver.1.0-May.2002 S2 - 139 Chapter 2.6.5

16. Empty Recycle Bin

16.1 Click the right button of the mouse on the Recycle Bin icon of the desktop and select Empty
Recycle Bin from the menu.
16.2 When Confirm Delete window appears, Click Yes button. Recycle Bin will be emptied.
17. Attention for shut down the computer

17.1 To confirm that all the windows are closed.
17.2 Open Shut Down Windows window from taskbar. [Start]-[Shut Down...]
17.3 Select Shut down the computer? and click OK button.
17.4 When Shut down Computer window appears, disconnect the plug to shut off the Power.
(Please Don’t Shut off the SW of PC and Monitor)
Ver.1.0-May.2002 S2 - 140 Chapter 2.6.5

2.6.6 Explanation of Adjust.dat /Sysprm.dat/Ref.dat （E Module）

）
Since the E170 module does not contain a hard disk component, it is required to save adjustment data and
system parameter data onto a floppy disk.
1. File Structure
Prepare a floppy disk for adjustment of each module, and indicate a serial number of the module on a label
of the floppy disk. Then, write the following data to the root directory of the floppy disk (read the data from it).
File Name Description Capacity (Byte) Remarks

Adjust.dat Adjustment data 336
Sysprm.dat Results of PMT HV adjustment 448 Measurement unit Ch1/Ch2
Results of blank cell Measurement unit Ch1/Ch2
measurement
Results of system volume Measurement unit Ch1/Ch2
check measurement
System reagent data Not to be subjected to
reading/writing.
Ref.dat Result Message 288 Measurement result
message reference
information.
NumOfDetermin.csv 40 Measurement number of
times reference information.
DiluentName.csv 160 Dilution liquid name
reference information
InstruCalibName.csv 80 InstruCalib name reference
information
CalibRef.csv 480 AssyCalibRef information
DilutionRef.csv 336 Dilution percentage reference
information
2. Error Processing in File Reading/Writing
(1) Writing
- Perform execution on the System Parameters window.

- Write parameter data from the instrument database to the floppy disk.
- If the same file name is found, a confirmation message will appear.
- If a write operation is specified, data writing is carried out after deletion of the existing file having the
same name.
- In the following cases, an alarm is issued and data writing is not carried out:
• The floppy disk is not yet formatted.
• The free space of the floppy disk is insufficient.
• The floppy disk is write-protected.
• The floppy disk is not inserted.
• The number of files to be written onto the floppy disk (the number of files residing at the root
directory) exceeds 200.
Ver.1.0-May.2002 S2 - 141 Chapter 2.6.6

(2) Reading
- Perform execution on the System Parameters window.

- Read parameter data from the floppy disk, and write it to the instrument database.
- In the following cases, an alarm is issued and data reading is not carried out:
• The floppy disk is not yet formatted.
• The floppy disk is not inserted.
• No relevant file is contained in the floppy disk.
• The floppy disk contains a previous-version file which does not allow file structure conversion.
• The floppy disk contains a new-version file other than "Adjust.dat".
Based on: FD file specifications V3.0 for hybrid modular mechanism adjustment
Ver.1.0-May.2002 S2 - 142 Chapter 2.6.6

CHAPTER 3 TROUBLESHOOTING
Section Page
3.1 ALARM LIST .......................................................................................S3-1
3.1.1 D Module S3-1
3.1.2 P-Module ..........................................................................................................S3-189
3.1.3 E-Module ..........................................................................................................S3-296
3.1.4 Core-Module ....................................................................................................S3-370
3.1.5 ISE Module .......................................................................................................S3-439
3.1.6 PC .....................................................................................................................S3-456
3.2 Retry / Event Core ..............................................................................S3-460

3.2.1 Retry Code .......................................................................................................S3-460
3.2.2 Event Code ......................................................................................................S3-473
3.3 DATA ALARM ......................................................................................S3-482

3.3.1 Alarm Table ......................................................................................................S3-482
3.3.2 Alarm Details ...................................................................................................S3-483
3.3.3 Data Alarm(E-Module) S3-489
3.4 Trouble Shooting ...............................................................................S3-492

3.4.1 How to read the Alarm Trace .........................................................................S3-492
3.4.2 Fuse Alarm trouble shooting guide ..............................................................S3-497
3.4.3 Retrieval files, Logs, Information ..................................................................S3-509
AlarmCode AlarmType AlarmNo AlarmMessage AlarmDesc AlarmRemedy Cause Remedy
1 1 1 Abnormal Stirrer 1 Movement Stirrer 1 does not reach its highest position when ascending at the rinse bath or the first time a. Remove any obstructions from the stirrer 1 mechanism pathway. Touch 1. Defective the UDP Sensor 1. Check the Sensor
after reset. Utility/Maintenance/Maintenance/Probe Adjust/Select. Execute the stirrer adjust. 2. Defective the U/D motor 2. Replace the motor
Observe the stirrer position above the reaction cell; adjust stirrer if necessary. 3. Signal Wire breaks 3. Check whether signal wire breaks or not.
b. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 4. Defective the DS2 PCB, the HMC2 PCB or DR3 PCB. 4. Check the DipSW setting and replace the PCBs.
check 10 times. Observe operation.
c. Resume operation; if alarm recurs, call Technical Support.
2 1 2 Abnormal Stirrer 1 Movement Stirrer 1 does not reach its highest position when ascending at the reaction cell. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the UDP Sensor 1. Check the Sensor
b. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 2. Defective the U/D motor 2. Replace the motor
check 10 times. Observe operation. 3. Signal Wire breaks 3. Check whether signal wire breaks or not.
c. Resume operation; if alarm recurs, call Technical Support. 4. Defective the DS2 PCB, the HMC2 PCB or DR3 PCB. 4. Check the DipSW setting and replace the PCBs.
4 1 4 Abnormal Stirrer 1 Movement Stirrer 1 does not reach the rinse bath position when moving toward the rinse bath. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the HP Sensor 1. Check the Sensor
b. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 2. Defective the Rotation motor 2. Replace the motor
5 1 5 Abnormal Stirrer 1 Movement Stirrer 1 does not move to the reaction disk. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the Cell Position Sensor 1. Check the Sensor
6 1 6 Abnormal Stirrer 1 Movement When reset, stirrer 1 does not return to the rinse bath (home) position. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the HP Sensor 1. Check the Sensor
7 1 7 Abnormal Stirrer 1 Movement When reset, stirrer 1 does not leave the rinse bath (home) position. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the HP Sensor 1. Check the Sensor
8 1 8 Abnormal Stirrer 1 Movement Stirrer 1 does not move in its highest position. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the UDP Sensor 1. Check the Sensor
9 1 9 Abnormal Stirrer 1 Movement Stirrer 1 does not leave its highest position when descending at the rinse bath. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the UDP Sensor 1. Check the Sensor
10 1 10 Abnormal Stirrer 1 Movement Stirrer 1 does not leave its highest position when descending at the reaction cell. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the UDP Sensor 1. Check the Sensor
11 2 1 Abnormal Stirrer 2 Movement Stirrer 2 does not reach its highest position when ascending at the rinse bath or the first time a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the UDP Sensor 1. Check the Sensor
after reset. b. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 2. Defective the U/D motor 2. Replace the motor
12 2 2 Abnormal Stirrer 2 Movement Stirrer 2 does not reach its highest position when ascending at the reaction cell. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the UDP Sensor 1. Check the Sensor
14 2 4 Abnormal Stirrer 2 Movement Stirrer 2 does not reach the rinse bath position when moving toward the rinse bath. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the HP Sensor 1. Check the Sensor
15 2 5 Abnormal Stirrer 2 Movement Stirrer 2 does not move to the reaction disk. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the Cell Position Sensor 1. Check the Sensor
16 2 6 Abnormal Stirrer 2 Movement When reset, Stirrer 2 does not return to the rinse bath (home) position. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the HP Sensor 1. Check the Sensor
17 2 7 Abnormal Stirrer 2 Movement When reset, Stirrer 2 does not leave the rinse bath (home) position. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the HP Sensor 1. Check the Sensor
18 2 8 Abnormal Stirrer 2 Movement Stirrer 2 does not move in its highest position. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the UDP Sensor 1. Check the Sensor
19 2 9 Abnormal Stirrer 2 Movement Stirrer 2 does not leave its highest position when descending at the rinse bath. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the UDP Sensor 1. Check the Sensor
20 2 10 Abnormal Stirrer 2 Movement Stirrer 2 does not leave its highest position when descending at the reaction cell. a. Remove any obstructions from the stirrer 1 mechanism pathway. 1. Defective the UDP Sensor 1. Check the Sensor
21 3 1 Abnormal Rinse Unit Movement The Rinse Unit does not detect its highest position when ascending. a. Check the rinse unit and the reaction disk. 1. Defective the UDP Sensor 1. Check the Sensor
c. Resume operation; if alarm recurs, call Technical Support. 4. Defective the DS2 PCB, the HMC1 PCB or DR1-D PCB. 4. Check the DipSW setting and replace the PCBs.
S3 - 1
22 3 2 Abnormal Rinse Unit Movement The rinse mechanism does not descend into the reaction cell from its highest position. a. Check the rinse unit and the reaction disk. 1. Defective the UDP Sensor 1. Check the Sensor
23 3 3 Abnormal Rinse Unit Movement The rinse mechanism does not stop at its highest position. a. Check the rinse unit and the reaction disk. 1. Defective the UDP Sensor 1. Check the Sensor
41 5 1 Reaction Disk Positioning Failure Reaction disk does not detect its stop position. a. If reaction disk has recently been washed, check for water droplets on bottom 1. Defective the UDP Sensor 1. Check the Sensor
of disk. Dry thoroughly. 2. Defective the motor 2. Replace the motor
b. Check for water droplets on the detectors below the reaction disk. Dry 3. Signal Wire breaks 3. Check whether signal wire breaks or not.
thoroughly. 4. Defective the DS2 PCB, the HMC1 PCB or DR1-D PCB. 4. Check the DipSW setting and replace the PCBs.
42 5 2 Reaction Disk Positioning Failure Reaction disk does not stop at the correct position. a. If reaction disk has recently been washed, check for water droplets on bottom 1. Defective the UDP Sensor 1. Check the Sensor
43 5 3 Reaction Disk Positioning Failure Reaction disk does not detect its home position when reset. a. If reaction disk has recently been washed, check for water droplets on bottom 1. Defective the HP Sensor 1. Check the Sensor
44 5 4 Reaction Disk Positioning Failure First reaction cell does not stop at the correct position when reset. a. If reaction disk has recently been washed, check for water droplets on bottom 1. Defective the HP Sensor 1. Check the Sensor
45 5 5 Reaction Disk Positioning Failure When reaction disk rotates, the sample probe, reagent probe, stirrer, or cell rinse a. If other alarms are present, correct them first. 1. Defective the UDP Sensor on the Serum Sampling 1. Check the Sensor
mechanism is not set at the highest point, at the reaction cell. b. If reaction disk has recently been washed, check for water droplets on bottom Mecha, or the Stirrer Mecha. or the Rinse mecha. 2. Replace the motor
of disk. Dry thoroughly. 2. Defective the motor 3. Check whether signal wire breaks or not.
c. Check for water droplets on the detectors below the reaction disk. Dry 3. Signal Wire breaks 4. Check the DipSW setting and replace the PCBs.
thoroughly. 4. Defective the DS2 PCB, the HMC1 PCB or DR1-D PCB.
d. Resume operation; if alarm recurs, call Technical Support.
51 6 1 Abnormal Sample Probe Movement Sample probe does not ascend to the highest point when leaving any position other than the a. Remove any obstructions from the sample probe’s pathway. 1. Defective the UDP Sensor 1. Check the Sensor
reaction cell or the first time after reset. b. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 2. Defective the motor 2. Replace the motor
c. If alarm recurs, call Technical Support. 4. Defective the DS2 PCB, the HMC2 PCB or DR3 PCB. 4. Check the DipSW setting and replace the PCBs.
52 6 2 Abnormal Sample Probe Movement Sample probe does not ascend to the highest point when leaving the reaction cell. a. Remove any obstructions from the sample probe’s pathway. 1. Defective the UDP Sensor 1. Check the Sensor
b. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 2. Defective the motor 2. Replace the motor
53 6 3 Abnormal Sample Probe Movement Sample probe descends abnormally at any position other than at reaction cell. a. Remove any obstructions from the sample probe’s pathway. 1. Defective the probe position over the sample cup or the 1. Check the position of the probe, the sample cup or the rinse bath.
b. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the rinse bath. 2. Check the Sensor
check 10 times. Observe operation. 2. Defective the Abn. Des. Sensor. 3. Check the mirror.
c. If alarm recurs, call Technical Support. 3. Defective the mirror. 4. Check whether signal wire breaks or not.
4. Signal wire breaks. 5. Check the DipSW setting and replace the PCBs.
5. Defective the the DS2 PCB or HMC2 PCB.
54 6 4 Abnormal Sample Probe Movement The sample probe descends abnormally into the reaction cell. a. Remove any obstructions from the sample probe’s pathway. 1. Defective the probe position over the cell. 1. Check the position of position.
b. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 2. Defective the Abn. Des. Sensor. 2. Check the Sensor
check 10 times. Observe operation. 3. Defective the mirror. 3. Check the mirror.
c. If alarm recurs, call Technical Support. 4. Signal wire breaks. 4. Check whether signal wire breaks or not.
5. Defective the the DS2 PCB or HMC2 PCB. 5. Check the DipSW setting and replace the PCBs.
55 6 5 Abnormal Sample Probe Movement Sample probe does not descend at any position other than at reaction cell. a. Remove any obstructions from the sample probe's pathway. 1. Defective the UDP Sensor 1. Check the Sensor
b. Inspect probe where it is attached to the sample probe arm. The probe is 2. Defective the motor 2. Replace the motor
spring-mounted and should travel freely up and spring down to its original position 3. Signal Wire breaks 3. Check whether signal wire breaks or not.
when released. Check sample probe for distortion. 4. Defective the DS2 PCB, the HMC2 PCB or DR3 PCB. 4. Check the DipSW setting and replace the PCBs.
c. Verify probe wire connection.
d. Check sample cup for distortion.
e. Touch Utility/Maintenance/Maintenance. Execute S.Probe Adjust (Horiz). Place
adjustment tools on rack and Execute S. Probe Adjust (Vert).
f. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the
g. If alarm recurs, call Technical Support.
56 6 6 Abnormal Sample Probe Movement Sample probe does not descend into the reaction cell. a. Remove any obstructions from the sample probe's pathway. 1. Defective the UDP Sensor 1. Check the Sensor
b. Inspect probe where it is attached to the sample probe arm. The probe is 2. Defective the motor 2. Replace the motor
spring-mounted and should travel freely up and spring down to its original position 3. Signal Wire breaks 3. Check whether signal wire breaks or not.
when released. 4. Defective the DS2 PCB, the HMC2 PCB or DR3 PCB. 4. Check the DipSW setting and replace the PCBs.
d. Touch Utility/Maintenance/Maintenance. Execute S.Probe Adjust (Horiz).
During the horizontal probe adjust, when the sample probe is entering the dilution
vessel, ensure that the probe does not come in contact with the ISE nozzles.
e. Resume operation; if alarm recurs, replace the sample probe following the
instructions in the Maintenance Guide.
f. If alarm recurs, call Technical Support.
57 6 7 Abnormal Sample Probe Movement Sample probe 1 and 2 continues to descend abnormally. Abnormal descent detector a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the UDP Sensor 1. Check the Sensor
remains ON. check 10 times. Observe operation. 2. Defective the motor 2. Replace the motor
b. Inspect probe where it is attached to the sample probe arm. The probe is 3. Signal Wire breaks 3. Check whether signal wire breaks or not.
spring-mounted and should travel freely up and spring down to its original position 4. Defective the DS2 PCB, the HMC2 PCB or DR3 PCB. 4. Check the DipSW setting and replace the PCBs.
when released.
d. Inspect cup for proper height.
e. Check sample cup for distortion.
f. Place the adjustment tool on a rack. Touch Utility/Maintenance/Maintenance.
Execute S.Probe Adjust (Vert).
g. Resume operation; if alarm recurs, call Technical Support.
S3 - 2
58 6 8 Abnormal Sample Probe Movement Sample probe cannot detect the correct cell position as it rotates to the reaction disk. a. Clean the tip of the sample probe. 1. Defective the probe position over the sample cup or the 1. Check the position of the probe, the sample cup or the rinse bath.
b. Verify sample probe wire connections. rinse bath. 2. Check the Sensor
c. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 2. Defective the Abn. Des. Sensor. 3. Check the mirror.
check 10 times. Observe operation. 3. Defective the mirror. 4. Check whether signal wire breaks or not.
d. Resume operation; if alarm recurs, replace the sample probe following the 4. Signal wire breaks. 5. Check the DipSW setting and replace the PCBs.
instructions in the Maintenance Guide. 5. Defective the the DS2 PCB or HMC2 PCB.
e. If alarm recurs, call Technical Support.
59 6 9 Abnormal Sample Probe Movement Sample probe does not leave reaction cell position when trying to rotate toward another a. Remove any obstructions from the sample probe’s pathway. 1. Defective the HP Sensor 1. Check the Sensor
position. b. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 2. Defective the motor 2. Replace the motor
60 6 10 Abnormal Sample Probe Movement Sample probe 3 and 4 continues to descend abnormally. Abnormal descent detector a. Remove any obstructions from the sample probe’s pathway. 1. Defective the UDP Sensor 1. Check the Sensor
remains ON. b. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 2. Defective the motor 2. Replace the motor
61 6 11 Abnormal Sample Probe Movement Liquid level detector is not reset when probe descending. a. Clean the tip of the sample probe. 1. Touch the probes. 1. Align the probe position.
b. Check that the DI water quality resistance is > 1.5 megaohms. 2. Defective the DS2 PCB or the HMC2. 2. Check the DipSW setting and replace the PCBs.
c. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the
62 6 12 Abnormal Sample Probe Movement Sample probe continues to descend abnormally or Probe adjustment resulted in failure a. Set adjustment tool on rack correctly and place rack in the loader. 1. Defective way of vertical probe adjustment. 1. Put the jig on the rack directly.(No tube)
during vertical probe adjustment. b. Touch Utility/Maintenance/Maintenance/Probe Adjust/Select. Execute a vertical 2. Defective the LLD. 2. Check whether signal wire break or not.
sample probe adjust. 3. Defective the DS2 PCB or HMC2 PCB. 3. Check the DipSW setting and replace the PCBs.
63 6 13 Abnormal Sample Probe Movement Sample Probe does not rotate in its highest position. a. Remove any obstructions from the sample probe’s pathway. 1. Defective the UDP Sensor 1. Check the Sensor
64 6 14 Abnormal Sample Probe Movement Sample probe does not move when it tries to rotate from its reset (home) position. a. Remove any obstructions from the sample probe’s pathway. 1. Defective the HP Sensor 1. Check the Sensor
65 6 15 Abnormal Sample Probe Movement Sample probe does not detect its reset (home) position. a. Remove any obstructions from the sample probe’s pathway. 1. Defective the HP Sensor 1. Check the Sensor
101 10 1 Sample Short There is insufficient sample volume in the specified sample container on rack. a. Add sample to the sample container. 1. Defective the sample volume 2. Defective the cup and 1. Check the sample volume.
b. If there is sufficient sample in the sample container, clean the tip of the sample tube size 2. Replace the cup or tube recommended by Hitachi.
probe and verify that the probe wire is properly connected. 3. Defective the LLD 3. Check whether signal wire breaks or not.
c. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 4. Defective the U/D motor 4. Replace the motor.
check 10 times. Observe operation. 5. Defective the DS2 PCB or the HMC2 PCB. 5. Check the DipSW setting and replace the PCBs.
131 13 1 Abnormal Sample Syringe 1 Movement Sample syringe 1 does not ascend to the highest position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the UDP Sensor. 1. Check the Sensor
check 10 times. Observe operation. 2. Defective the motor. 2. Replace the motor
b. If the sample pipettor was recently serviced, verify that retaining screw is not 3. Signal wire breaks. 3. Check whether signal wire breaks or not.
over tightened and that the seals are installed correctly. 4. Defective the DS2 PCB, the HMC3 PCB or DR3 PCB. 4. Check the DipSW setting and replace the PCBs.
c. Verify that the sample pipettor displacement rod is not bent.
d. Touch Utility/Maintenance/Maintenance/Air Purge/Select. Observe the sample
syringe for descending movement.
e. Resume operation; If alarm recurs, call Technical Support.
132 13 2 Abnormal Sample Syringe 1 Movement Sample syringe 1 will not descend from the highest position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the UDP Sensor. 1. Check the Sensor
S3 - 3
171 17 1 Abnormal Detergent Syringe Movement Detergent Syringe does not ascend to the highest position. . Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the check 1. Defective the UDP Sensor. 1. Check the Sensor
10 times. Observe operation. 2. Defective the motor. 2. Replace the motor
172 17 2 Abnormal Detergent Syringe Movement Detergent Syringe will not descend from the highest position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the UDP Sensor. 1. Check the Sensor
181 18 1 Multichange Valve 1 Multichange Valve 1 does not detect its home stop position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the MSV. 1. Clean up or replace the MSV.
check 10 times. Observe operation. 2. Defective the HP Sensor. 2.Check the Sensor.
b. Resume operation; if alarm recurs, call Technical Support. 3. Defective the motor. 3. Replace the motor
4. Signal wire breaks. 4. Check whether signal wire breaks or not.
5. Defective the DS2 PCB, the HMC1 PCB or DR1-D PCB. 5. Check the DipSW setting and replace the PCBs.
182 18 2 Multichange Valve 1 Multichange Valve 1 does not detect its dispensing stop position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the MSV. 1. Clean up or replace the MSV.
check 10 times. Observe operation. 2. Defective the Count Sensor. 2.Check the Sensor.
183 18 3 Multichange Valve 1 Multichange Valve 1 does not stop at correct position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the MSV. 1. Clean up or replace the MSV.
184 18 4 Multichange Valve 1 During reset, Multichange Valve 1 does not leave its home position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the MSV. 1. Clean up or replace the MSV.
185 18 5 Multichange Valve 1 *Asia Only Multichange Valve 1 does not stop correctly. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the MSV. 1. Clean up or replace the MSV.
Stop Trigger =Sensor check 10 times. Observe operation. 2. Defective the Count Sensor. 2.Check the Sensor.
Sensor Status = -- b. Resume operation; if alarm recurs, call Technical Support. 3. Defective the motor. 3. Replace the motor
Remaining Pulse = 0 4. Signal wire breaks. 4. Check whether signal wire breaks or not.
Stop Trigger = Not Sensor check 10 times. Observe operation. 2. Defective the Count Sensor. 2.Check the Sensor.
Sensor Status = ON b. Resume operation; if alarm recurs, call Technical Support. 3. Defective the motor. 3. Replace the motor
Remaining Pulse > 0 4. Signal wire breaks. 4. Check whether signal wire breaks or not.
Sensor Status = OFF b. Resume operation; if alarm recurs, call Technical Support. 3. Defective the motor. 3. Replace the motor
Stop Trigger = Sensor check 10 times. Observe operation. 2. Defective the Count Sensor. 2.Check the Sensor.
S3 - 4
Start Limit Counter = 1 5. Defective the DS2 PCB, the HMC1 PCB or DR1-D PCB. 5. Check the DipSW setting and replace the PCBs.
Remaining Limit Counter = 0
Stop Trigger = Not ensor check 10 times. Observe operation. 2. Defective the Count Sensor. 2.Check the Sensor.
S3 - 5

S3 - 6
S3 - 7
S3 - 8
S3 - 9
S3 - 10
19 1 Multichange Valve 2 Multichange Valve 2 does not detect its home stop position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the MSV. 1. Clean up or replace the MSV.
191 19 2 Multichange Valve 2 Multichange Valve 2 does not detect its dispense stop position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the MSV. 1. Clean up or replace the MSV.
192 19 3 Multichange Valve 2 Multichange Valve 2 does not stop at the correct position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the MSV. 1. Clean up or replace the MSV.
193 19 4 Multichange Valve 2 During reset, Multichange Valve 2 does not leave its home position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the MSV. 1. Clean up or replace the MSV.
S3 - 11
Sensor Status = -- b. Resume operation; if alarm recurs, call Technical Support. 3. Defective the motor. 3. Replace the motor
S3 - 12
S3 - 13
S3 - 14
S3 - 15
S3 - 16
S3 - 17
S3 - 18
20 1 Abnormal Reagent 1 Nozzle Movement Reagent 1 Nozzle Movement does not reach reaction cell position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the Cell Position Sensor 1. Check the Sensor
check 10 times. Observe operation. 2. Defective the F/B motor 2. Replace the motor
b. Resume operation; if alarm recurs, call Technical Support. 3. Signal Wire breaks 3. Check whether signal wire breaks or not.
4. Defective the DS2 PCB, the HMC2 PCB or DR3 PCB. 4. Check the DipSW setting and replace the PCBs.
201 20 2 Abnormal Reagent 1 Nozzle Movement Reagent 1 Nozzle Movement does not reach at rinse bath position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the HP Sensor 1. Check the Sensor
202 20 3 Abnormal Reagent 1 Nozzle Movement During reset, Reagent 2 Nozzle Movement does not leave its home position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the HP Sensor 1. Check the Sensor
203 21 1 Abnormal Reagent 2 Nozzle Movement Reagent 2 Nozzle Movement does not reach at reaction cell position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the Cell Position Sensor 1. Check the Sensor
211 21 2 Abnormal Reagent 2 Nozzle Movement Reagent 2 Nozzle Movement does not reach at rinse bath position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the HP Sensor 1. Check the Sensor
212 21 3 Abnormal Reagent 2 Nozzle Movement During reset, Reagent 2 Nozzle Movement does not leave its home position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the HP Sensor 1. Check the Sensor
213 22 1 Abnormal Reagent 1 Syringe 1 Movement Reagent syringe R1-1 does not ascend to its highest position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the UDP Sensor 1. Check the Sensor
check 10 times. Observe operation. 2. Defective the motor 2. Replace the motor
b. If the sample pipettor was recently serviced, verify that retaining screw is not 3. Signal Wire breaks 3. Check whether signal wire breaks or not.
221 22 2 Abnormal Reagent 1 Syringe 1 Movement Reagent syringe R1-1 will not descend from its highest position. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the UDP Sensor 1. Check the Sensor
S3 - 19
252 26 1 Reagent Changeover Valve Reagent Changeover Valve is not set on reagent side. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the Reagent side Sensor 1. Check the Sensor
4. Defective the RY1 PCB, DS2 PCB, the HMC3 PCB or 4. Check the DipSW setting and replace the PCBs.
DR3 PCB.
261 26 2 Reagent Changeover Valve Reagent Changeover Valve is not set on dispensing nozzle side. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the dispensing nozzle side Sensor 1. Check the Sensor
DR3 PCB.
262 26 3 Reagent Changeover Valve During reset, Reagent Changeover Valve is not set on reagent side. a. Touch Utility/Maintenance/Check/Mechanisms Check/Select. Execute the 1. Defective the Reagent side Sensor 1. Check the Sensor
DR3 PCB.
273 28 1 Inc. Water Temperature Error Water temperature in the incubation bath exceeds 40 degrees C. a. Ensure that the refrigerator condenser filter on the front of instrument is not 1. Defective the thermistor. 1. Replace the thermistor.
clogged with dust or debris. 2. Defective the heater. 2. Replace the heater.
b. Ensure that the instrument cooling fans on the back of the instrument are not 3. Defective the TEMP-M PCB. 3. Check the DipSW setting and replace the PCBs.
clogged with dust or debris. 4. Defective the magnet pump. 4. Check the magnet pump.
c. Ensure that the room temperature is 15 to 32 degrees C. 5. Defective the SV on the cooling unit. 5. Check the SV.
d. Verify that the incubation bath water is circulating and that water level is 6. Defective the cooling unit 6. Check the cooling unit.
normal. 7. Defective the tubing 7. Check whether the tubes are not crushed.
e. Touch Utility/Maintenance/Maintenance/Inc. Water Exchange/Select. Execute
the incubation bath exchange.
f. Monitor the System Overview screen to make sure the temperature returns to
37 degrees C.
281 28 2 Inc. Water Temperature Error Water temperature in the incubation bath is outside a range of 36.5 to 37.5 degrees C. a. Ensure that the refrigerator condenser filter on the front of instrument is not 1. Defective the thermistor. 1. Replace the thermistor.
clogged with dust or debris. 2. Defective the heater. 2. Replace the heater.
b. Ensure that the instrument cooling fans on the back of the instrument are not 3. Defective the TEMP-M PCB. 3. Check the DipSW setting and replace the PCBs.
clogged with dust or debris. 4. Defective the magnet pump. 4. Check the magnet pump.
c. Ensure that the room temperature is 15 to 32 degrees C. 5. Defective the SV on the cooling unit. 5. Check the SV.
d. Verify that the incubation bath water is circulating and that water level is 6. Defective the cooling unit 6. Check the cooling unit.
normal. 7. Defective the tubing 7. Check whether the tubes are not crushed.
e. Touch Utility/Maintenance/Maintenance/Inc. Water Exchange/Select. Execute
the incubation bath exchange.
f. Monitor the System Overview screen to make sure the temperature returns to
37 degrees C.
282 29 1 Inc. Water Level Too Low Incubation bath water level is too low. a. Ensure that the deionized water supply is on. 1. Defective the level balance of D module. 1. Check the level balance
b. Check that an adequate supply of Hitergent is located behind the left front 2. Defective the level sensor. 2. Check whether the sensor is not bent or get rusty and check sensor's
door. 3. Defective the manual cock. connector.
c. Touch Utility/Maintenance/Maintenance/Inc. Water Exchange/Select. Execute 4. Defective the SV32. 3. Check the manual cock
the incubation bath exchange. 4. Replace the SV32.
291 30 1 Inc. Water Exchange Interval Exceeded More than 24 hours have elapsed since the last incubation bath water exchange. a. Touch Utility/Maintenance/Maintenance/Inc. Water Exchange/Select. Execute 1. No execute the incubation bath water exchange for more 1. Execute the incubation bath water exchange .
the incubation bath exchange. than 24 hours.
301 35 1 Power Supply Unit > 70 degrees C The power supply unit's temperature is 70 degrees C or higher. a. Ensure that the instrument cooling fans on back of instrument are clean and 1. Defective the cooling fan on the PCB's rack. 1. Check whether the fan is moved.
operational. 2. Defective the thermo-sensor. 2. Replace the sensor.
b. Ensure that the refrigerator condenser filter on front of instrument is not
clogged with dust or debris.
c. Ensure that room temperature is 15 to 32 degrees C.
351 36 1 Water Supply Stop from CORE Deionized Water supply from CORE stops. a. Ensure that the deionized water supply is on. 1. Defective the water pressure. 1. Check whether deionized water supplier is on.
b. Ensure that the external water supply pressure is 15-25 psi. 2. Check the water pressure
c. Ensure that the external supply water flow rate is sufficient for your analyzer’s
module configuration.
d. Clean the inlet water filter.
e. Resume operation; if alarm recurs, call Technical Support.
361 37 1 Low Pressure in Vacuum Tank The vacuum pump is not supplying enough negative pressure. a. Ensure that there are no air leaks around the fittings on the vacuum tank. The 1. Defective the SV40 or SV41. 1. Check the SVs.
vacuum tank is located behind the left front door of the module. 2. Defective the vacuum pump. 2. Check the vacuum pump.
b. Ensure that the vacuum negative pressure is -0.02 MPa to - 0.05 MPa during 3. Defective the tube 3. Check whether the tube has the holes.
operation. The gauge is visible through the slotted metal to the left of the vacuum 4. Defective the vacuum sensor. 4. Replace the vacuum sensor.
tank. 5. Defective the DS2 PCB or the HMC2 PCB. 5. Replace the PCBs
371 38 1 Liquid in Vacuum Tank Liquid has been detected in the vacuum tank. a. Verify that drain hose to waste container is properly positioned and not 1. Defective the SV30 or SV 31 1. Check the the SVs
pinched. 2. Defective the liquid-full sensor. 2. Check the liquid-full sensor.
b. Verify that main drain tubing from instrument is not pinched. 3. Defective the DS2 PCB or the HMC2 PCB. 3. Replace the PCBs.
c. If liquid exists in vacuum tank, manually drain the tank. The vacuum tank is
located behind the left front door of the module.
391 40 1 Photometer Inner Lamp > 3.3 Abs During normal operation, the cell blank absorbance measurement (Inner Cell Ring) for one a. Verify that the incubation bath is full. If not, touch 1. Defective the lamp. 1. Replace the lamp.
wavelength is greater than 3.3 ABS more than 2 cycles. Utility/Maintenance/Maintenance/Inc. Water Exchange/Select. Execute the 2. Defective the LogADC PCB, the BCR-DIST PCB or the 2. Replace the PCBs.
incubation bath exchange. DS2 PCB. 3. Replace the cells.
b. Ensure that incubation bath is not cloudy and that there is no excessive 3. Defective the cell. 4. Clean up the incubation bath window.
foaming. If either condition exists, clean the incubation bath. 4. Defective the incubation bath window. 5. Replace the photometer.
c. Ensure that the lamp lead wires are not touching and that the wires are 5. Defective the photometer
securely fastened.
d. Verify proper photometer lamp positioning.
e. Touch Utility/Maintenance/Maintenance/Photometer Check/Select. Execute the
photometer check.
f. Resume operation; if alarm recurs, replace photometer lamp according to the
procedure in the Maintenance Guide.
S3 - 20
401 40 2 Photometer Inner Lamp > 3.3 Abs During normal operation, the cell blank absorbance measurement (Inner Cell Ring) for all a. Verify that the incubation bath is full. If not, touch 1. Defective the lamp. 1. Replace the lamp.
wavelengths is greater than 3.3 ABS 2 consecutive times. Utility/Maintenance/Maintenance/Inc. Water Exchange/Select. Execute the 2. Defective the LogADC PCB, the BCR-DIST PCB or the 2. Replace the PCBs.
securely fastened.
photometer check.
402 40 3 Photometer Inner Lamp > 3.3 Abs During normal operation, the cell blank absorbance measurement (Inner Cell Ring) for all a. Verify that the incubation bath is full. If not, touch 1. Defective the lamp. 1. Replace the lamp.
securely fastened.
photometer check.
403 41 1 Photometer Outer Lamp > 3.3 Abs During normal operation, the cell blank absorbance measurement (Outer Cell Ring) for one a. Verify that the incubation bath is full. If not, touch 1. Defective the lamp. 1. Replace the lamp.
wavelength is greater than 3.3 ABS more than 2 cycles. Utility/Maintenance/Maintenance/Inc. Water Exchange/Select. Execute the 2. Defective the LogADC PCB, the BCR-DIST PCB or the 2. Replace the PCBs.
securely fastened.
photometer check.
411 41 2 Photometer Outer Lamp > 3.3 Abs During normal operation, the cell blank absorbance measurement (Outer Cell Ring) for all a. Verify that the incubation bath is full. If not, touch 1. Defective the lamp. 1. Replace the lamp.
securely fastened.
photometer check.
412 41 3 Photometer Outer Lamp > 3.3 Abs During normal operation, the cell blank absorbance measurement (Outer Cell Ring) for all a. Verify that the incubation bath is full. If not, touch 1. Defective the lamp. 1. Replace the lamp.
securely fastened.
photometer check.
413 42 1 Inner Cell Blank out of Limits (2X) The ADC value of the cell blank measurement of one cell (Inner Cell Ring) differs from the a. Ensure that there is no excessive foaming or particles in the incubation bath. 1. Defective the cell. 1. Replace the cell
reference value of the cell blank measurement (taken from maintenance) for one b. Verify that the reaction cell is not contaminated or cracked. 2. Bubbles or foreign bodys 2. Check the Hitergent volume(3.5-7.0ml) and remove the foreign bodies.
wavelength by more than 0.1 ABS for two consecutive measurements. c. Wipe the outside of the reaction cells with gauze moistened with incubation 3. Defective the window. 3. Check whether the window is fixed sufficiently and water leakage.
Subcode 1-240 indicates the cell number. bath water. 4. Defective the LogADC PCB, the BCRDIST PCB or ,the 4. Replace the LogADC PCB.
NOTE: This cell is not used for analysis. d. Touch Utility/Maintenance/Maintenance/ Cell Wash/Select. Execute a Cell DS2 PCB.
Wash.
e. Resume operation. If alarm recurs, ensure that there is an adequate amount of
rinse water from the rinse mechanism.
f. Resume operation; if alarm recurs, touch Utility/Maintenance/Maintenance/Cell
Blank/Select. Execute a cell blank. If cells are out of specification, replace the
reaction cells according to the procedure in the Maintenance Guide.
Wash.
S3 - 21
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 22
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 23
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 24
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 25
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 26
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 27
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 28
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 29
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 30
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 31
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 32
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 33
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 34
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 35
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 36
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 37
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 38
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 39
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 40
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 41
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 42
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 43
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 44
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 45
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 46
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 47
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 48
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 49
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 50
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 51
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 52
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 53
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 54
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 55
740 43 1 Outer Cell Blank out of Limits (2X) The ADC value of the cell blank measurement of one cell (Outer Cell Ring) differs from the a. Ensure that there is no excessive foaming or particles in the incubation bath. 1. Defective the cell. 1. Replace the cell
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 56
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 57
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 58
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 59
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 60
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 61
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 62
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 63
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 64
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 65
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 66
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 67
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 68
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 69
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 70
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 71
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 72
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 73
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 74
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 75
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 76
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 77
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 78
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 79
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 80
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 81
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 82
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 83
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 84
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 85
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 86
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 87
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 88
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 89
Wash.
reference value of the cell blank measurement (taken from maintenance) for one wavelength b. Verify that the reaction cell is not contaminated or cracked. 2. Bubbles or foreign bodys 2. Check the Hitergent volume(3.5-7.0ml) and remove the foreign bodies.
by more than 0.1 ABS for two consecutive measurements. c. Wipe the outside of the reaction cells with gauze moistened with incubation 3. Defective the window. 3. Check whether the window is fixed sufficiently and water leakage.
Wash.
by more than 0.1 ABS for three consecutive measurements and more. c. Wipe the outside of the reaction cells with gauze moistened with incubation 3. Defective the window. 3. Check whether the window is fixed sufficiently and water leakage.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 90
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 91
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 92
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 93
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 94
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 95
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 96
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 97
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 98
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 99
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 100
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 101
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 102
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 103
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 104
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 105
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 106
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 107
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 108
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 109
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 110
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 111
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 112
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 113
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 114
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 115
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 116
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 117
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 118
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 119
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 120
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 121
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 122
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 123
Wash.
Wash.
Wash.
Wash.
1760 45 1 Outer Cell Blank out of Limits (3X) The ADC value of the cell blank measurement of one cell (Inner Cell Ring) differs from the a. Ensure that there is no excessive foaming or particles in the incubation bath. 1. Defective the cell. 1. Replace the cell
Wash.
Wash.
Wash.
S3 - 124
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 125
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 126
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 127
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
Wash.
S3 - 128

日立7600全自动生化分析仪

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

日立7600全自动生化分析仪

Uploaded by

Copyright:

Available Formats

RD/HITACHI

MODULAR ANALYTICS SWA

Section 6 Service PC(E170)

Chapter 5 Circuit Diagram

1.2 Standard Specifications ..................................................................................S1-2

1.3 Rack Specifications ...........................................................................S1-10

1.4 Precautionary Items ..........................................................................S1-15

1.1 Configuration Diagram of MODULAR (DPE+ISE Configuration)

Fig. S1.1-1 External view of the Modular Analytics (DPE Configuration)

Ver.1.0-May.2002 S1 - 1 Chapter 1.1

1.2 Standard Specifications

1.2.1 Common Specifications

Ver. 2.0-March 2001 S1 - 2 Chapter 1.2.1

1.2.2 Multiple Test Processing Module (D2400)

Ver. 2.0-March 2001 S1 - 3 Chapter 1.2.2

1.2.3 Multiple Test Processing Module (P800)

Ver. 2.0-March 2001 S1 - 4 Chapter 1.2.3

1.2.4 E Module (E170)

Ver. 2.0-March 2001 S1 - 5 Chapter 1.2.4

Ver. 2.0-March 2001 S1 - 6 Chapter 1.2.4

1.2.5 ISE Module

Ver. 2.0-March 2001 S1 - 7 Chapter 1.2.5

Section 1 Modular Analytics/System

Section 1 Modular Analytics/System

1.3 Rack and Sample Cup Specifications

Parity bit (odd Parity)

Fig. S1.3-1 External View of the Racks

(2) Rack Chart

Type Color Rack Number Sample Cup for Mounting

Ver.1.0-May.2002 S1 - 10 Chapter 1.3.1

1.3.2 Sample Cup

(2) Specification of Dead Volume

(3) Barcode Label

② Barcode area and scanning range

Ver.1.0-May.2002 S1 - 11 Chapter 1.3.2

Barcode Symbols Check Digit Calculation

within this range

100mm Blood 75mm Blood

Fig. S1.3-2 Barcode Scanning Range

Ver.1.0-May.2002 S1 - 12 Chapter 1.3.2

③ Allowed characters in ID digits

Bar Code Type Allowed Characters

Standard Dimension Example of the practical label

Fig. S1.3-3 Label Dimensions

Ver.1.0-May.2002 S1 - 13 Chapter 1.3.2

⑥ Reflection rate and PCS value

Ver.1.0-May.2002 S1 - 14 Chapter 1.3.2

1.4 Precautionary Items

1.4.1 Precautions for working

(1) Electrical and Screw Tightening Work

(2) Biological and Chemical

e Wear rubber gloves for operations that use hypochlorous acid.

Ver.1.0-May.2002 S1 - 15 Chapter 1.4.1

a. Name of the Assay and type of problem

Ver.1.0-May.2002 S1 - 16 Chapter 1.4.1

1.4.2 Safety alert symbol and direction words

Safety alert symbol and direction words

： This safety alert symbol arouses your attention in dangers that

DANGER ：Indicates a imminent hazardous situation which , if not

WARNING ：Indicates a potentially hazardous situation which, if not

CAUTION ：Indicates a potentially hazardous situation which, if not

No direction word “DANGER” is given in this service manual.

CAUTION： Indicates a potentially hazardous condition, if not avoided, can

(1) Instruction to Customer