Citation SERVICE LETTER cal SLS550-32-40 TITLE LANDING GEAR - CLEVELAND SERVICE BULLETIN £SB7028 BRAKE ASSEMBLY BOLT REPLACEMENT EFFECTIVITY MODEL UNIT NUMBERS $550 -0001 Thru -0160 Equipped with Cleveland Brake Assembly Models 30-161, 30-189A and -30-18902 REASON To transmit Cleveland service bulletin ESB7028 which provides information on bolt replacement for Cleveland brake assemblies, models 30-161A, 30-189A and 030-18902. (Cleveland brake model 30-1614 may also be indentified by part number 030-16101.) DESCRIPTION This service letter transmits Cleveland service bulletin ESB7028 which provides operators information for bolt replacement (with added safety wire capabilities). COMPLIANCE MANDATORY. Refer to Cleveland service bulletin ESB7028, paragraphs 4 and 5. '$550-32-40 Dec 1/92 Page 1 of 2 ——_—_—__ SSeS “To obtain satisfactory results, procedures specified in this publicalion must be accomplished in accordance with accepted industry maintenance practces and prevailing government regulations. The Cessna Aircraft Company is not responsibie for the quality of work performed in complying wih the requirements herein if the work is accomplished at other than a Cessna-owned Citation Service Center. ‘The Cessna Aircraft Company, Citation Marketing Division, PO. Box 7706, Wichita, Kansas 67277, US.A. (316) 841-6000, Telex 417370, Tolan (318) 948-5008 COPYRIGHT © 1992SERVICE LETTER SLS550-32-40 MANPOWER Refer to Cleveland service bulletin £S87028. MATERIAL - Cost and Availability Refer to Cleveland service bulletin ES87028. WARRANTY Refer to Cleveland service bulletin ESB7028, paragraphs 6.3 and 6.4. TOOLING None. REFERENCE Cleveland service bulletin ESB7028 entitled, “Replacement of 103-22700 Bolts Used In Cleveland Brake Assemblies Used on the Cessna Citation.” OTHER PUBLICATIONS AFFECTED None. $550-32-40 Dec 1/92 Page 2PREPARED BY JJoe Wojciechowski AEVaION PROD. RELEASE (307-11) NC 11-10-92 ogy Aircratt Wheel & Brake Division Parker Hannifin Corporation 1160 Center Road Avon, Ohio 44011 ENGINEERING SERVICE BULLETIN REPLACEMENT OF 103-22700 BOLTS USED IN CLEVELAND BRAKE ASSEMBLIES ON THE CESSNA CITATION ESB7028 1.0 SUBJECT: 1 Replacement of 103-2270 bolts with 103-85300 bolts in the following Cleveland Brake Assemblies, Conversion Kits and Replacement Heat Stacks. Brake Assembly Kit PN Heat Stack P/N, 30-1614 199-16900 235-01200 30-1894 199-17700 030-18902 199-16400 199-18000 2.0 PURPOSE: 2.1 103-2700 bolts do not offer any type of locking feature to insure maintainability of preload and engagement. 103-85300 bolts offer safety wire capability to insure maintainability of preload and engagement through out service life of aircrait. 3.0 APPLICABILITY: 34 Cessna Aircraft Models: 500, 501, 550, 551, S550 (or S/II) which are equipped with brake models 30-161A, 30-189A and 030-18902. 3.2 All part numbers listed in 1.1 which are in inventory. 4.0 EFFECTIVITY: Within the next ten flight hours. 4.1 Brake assemblies dated 11-92 or prior. (Ret. 7.3 for procedure.) 42 Brake Assemblies in rotating inventory or in un-installed kits - (part numbers 199-18000, 199-16400, 199-17700) dated 11-92 or prior. (Ref. 7.4 for procedure.) 43 Kit P/N 199-16900 received prior to 12-1-92. (Ref. 7.5 for procedure.) 44 Heat Stack P/N 235-0120 with a yellow tag dated 11-92 or prior. (Ref. 7.6 for procedure.) Cleveland Pagel of_i_ Wheels & Brakes posers sas6.0 7.0 PREPARED 8Y Joe Wojciechowski COMPLIANCE: 5.1 MATERIAL REQUIRED: 6.1 62 63 64 PROCEDURE - Brake assembly inspection and maintenance prior to 199-20600 kit 7A 72 73 Aircraft Wheel & Brake Division SEvSiON SSS eee 1160 Center Road Avon, Ohio 44011 307-11) NO 11-10-92 fg ENGINEERING SERVICE BULLETIN REPLACEMENT OF 103-22700 BOLTS USED IN CLEVELAND BRAKE ASSEMBLIES ON THE CESSNA CITATION ESB7028 Mandatory. Material for this upgrade will be supplied in the form of kit 199-20600 which will consist of the following: Item #1 Bolt - P/N 103-85300 5 ea. Item #2 Safety Wire - MS20995C32 36" Item #3, Service Bulletin Compliance. Each 199-20600 kit will upgrade one brake assembly or one 235-01200 neat stack. Kits will be supplied free of charge. Please place orders thru the Aftermarket Sales Department, 1-800-272-5464. Thirty minutes of labor will be reimbursed per kit based on a shop rate of $50.00 per hour. Authorization for reimbursement will be initiated by returning the Service Bulletin Compliance card. Please retum to the attention of Sandi Schickel. installation. Verify nameplate date of 11-92 or prior for the following three cases: 7.1.1 On aircraft - in service brake assembly. 7.1.2 Brake assembly to be installed on aircratt. 7.1.3. 199-16900 Kits to be used to transition crake assemblies to the one piece backplate/torque tube design. Verity yellow tag date of 11-92 or prior for the following. 7.2.1 2935-01200 Heat Stacks to be utilized dunng a brake assembly overhaul or rebuild. After correct date code has been established for in service brake assemblies, perform the following: Cleveland Page_2_ of _$_ Wheels & Brakes Pooas ssPREPARED |Joe Wojciechowski AEVEION PROD. RELEASE (307-11) NC 11-10-92 @ Aircraft Wheel & Brake Division Parker Hannifin Corporation 1160 Center Road Avon, Ohio 440° ‘Aerospace " ‘suBJECT: ENGINEERING SERVICE BULLETIN REPLACEMENT OF 103-22700 BOLTS USED IN CLEVELAND BRAKE ASSEMBLIES ON THE CESSNA CITATION ESB7028 7.3.1 Within the next ten flight hours, torque the five (5) brake assembly bolts (P/N 103-2270) to 150= 10 in.-Ibs. 7.3.2 After torquing, use torque seal or equivalent to mark torqued fasteners for visual inspection purposes. 7.3.3 Torque seal is then to be checked prior to every flight until 199-20600 kit is installed. 7.3.4 It torque seal is found to be disturbed, bolts must be re-torqued to 150+ 10 in.-lbs., re-striped and compliance to 7.3.3 continued. 7.4 After the correct date code has been established for rotating inventory brake assemblies, perform the following: 7.4.1 Prior tallation on the aircraft, torque the five (5) brake assembly bolts (P/N 103-22700) to 150+ 10 in.-Ibs. 7.4.2 After torquing, use torque seal or equivalent to mark torque fasteners for visual inspection purposes. 7.4.3 Install brake assembly on aircraft and check torque seal prior to every flight (following the first) until 199-20600 kit is installed. 7.4.4 If torque seal is found to be disturbed, bolts must be re-torqued to 150+ 10 in.-Ibs., re-striped and compliance to 7.4.3 continued. 75 After correct date code has been established during upgrading of a brake assembly to utilize the one piece torque tube/back plate design perform the fallowing: 7.5.1 Proceed with the instructions in kit No. 199-16900. 7.5.2 — Priorto installation on the aircraft, torque the five (5) brake assembly bolts to 150 10 in.-ibs. 7.5.3 After torquing, use torque seal or equivalent to mark torqued fasteners for visual inspection purposes. 7.5.4 _ Install brake assembly on aircraft and check torque seal prior to every flight (following the first) until 199-20600 kit is installed. 7.5.5 _ If torque seal is found to be disturbed, bolts must to re-torqued to 150+ 10 in.-tbs., re-striped and compliance to 7.5.4. continued. Cleveland Page_3_ of 3 Wheels & Brakes POsOTS SSPREPARED BY Joe Wojciechowski Aircraft Wheel & Brake Division REVISION Parker Hannifin Corporation | PROD. SELEASE 1960 Center Road Avon. Ohi (307-11) NC "Aerospace inter Road Avon, Ohio 44011 110-92 fp ENGINEERING SERVICE BULLETIN REPLACEMENT OF 103-22700 SOLTS USED IN CLEVELAND BRAKE ASSEMBLIES ON THE CESSNA CITATION £S87028 11-10-92 7.6 Alter correct date code has been established, (during a brake rebuild or overhaul) when installing a new 235-01200 heat stack, pertorm the following: 7.6.1 Prior to installation of the aircraft, torque the five (5) brake assembly bolts to 1504 10 in.-ibs. 7.8.2 Atter torquing, use torque seal or equivalent to mark fasteners tor visual inspection purposes. 7.8.3 Install brake assembly on aircraft and check torque seal prior to avery flight (following the first) until 199-2060 kit is installed. 7.6.4 If torque seal is found to be disturbed. bolts must be re-torque to 150+ 10 in.-lbs., r@-striped and compliance to 7.6.3 continued 8.0 INSTALLATION INSTRUCTIONS - 199-20600 KIT: 8.1 Applicability. 8.1.1 Applicability per paragraphs 3.1 arc 3.2. 82 — Etfectivity. 8.2.1 Upon receipt of 199-20600 kits. 8.3 Instructions (on installed Brake Assemblies 8.3.1 Chock wheels and release parking brake. 83.2 Remove each 103-2700 brake assembly bolt one ata time. replacing each with a new 103-85300 bolt per maintenance manual (supplied in kit 199-2060) betore proceeding to the next 103-2700 bolt. As each new| bolt is installed, snug up with appropriate wrench or socket. 8.3.3 Upon completion of new bolt installation. torque all five (5) to 150+ 10 in-los. and safety wire per MS 33540 with matenal supplied in 199-20600 kit. 83.4 Proceed to other side of aircraft and repeat per paragraph 8.3.2 and 8.3.3. of 3 Cleveland Page Wheels & Brakes osms ssPoa Aircraft Wheel & Brake Division REVISION LJoe Wojciechowski = ei ALC A i PROD. RELEASE “APPROVED OY "Aerospace 1160 Center Road Avon, Ohio 44011 (307-11) NC dude 11-10-92 & 7 2 A, ‘SUBJECT: Bong b ENGINEERING SERVICE BULLETIN REPLACEMENT OF 103-22700 BOLTS USED — IN CLEVELAND BRAKE ASSEMBLIES ON eee THE CESSNA CITATION 1 92 ESB7028 8.3.5 Select the applicable revised maintenance manual pages supplied with this service bulletin and insert. 8.3.6 Make a maintenance manual and log book entry referencing compliance with ESB 7028 and return the aircraft to service. 8.4 Instructions: (Brake Assemblies in Rotating Inventory or in un-installed kits 199-18000, 199-16400 and 199-17700). 8.4.1 Proceed as defined in paragraphs 8.3.2, 8.3.3. 8.4.2 Select the applicable revised maintenance manual pages supplied with this service bulletin and insert. 8.4.3 Make a maintenance manual entry referencing compliance with ESB 7028. 8.5 Instructions: (Un-installed 199-1690 Kits. 8.5.1 Remove existing 103-22700 bolts supplied in 199-16900 kit and discard. 8.5.2 Replace with 103-85300 bolts suppiied in 199-20600 kit. 8.5.3 When installing kit 199-16900 to transition brake assemblies to one piece as an tube design, proceed as defined in paragraphs 8.3.3 and 8.5.4 Make a maintenance manual entry and log book entry (if applicable) referencing compliance with ESB 7028. 8.6 Instructions (235-01200 Heat Stack Installation). 8.6.1 Remove existing 103-22700 bolts supplied with heat stack and discard. 8.6.2 Replace with 103-85300 bolts supplied in 199-20600 kit. 8.6.3 When installing 235-01200 heat stack proceed as defined in paragraphs 8.3.3 and 8.3.5. 8.6.4 Make a maintenance manual entry and log entry (if applicable) referencing compliance with ESB 7028. of _S Cleveland Wheels & Brakes Poses sas