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Article history: This paper proposes the microencapsulation into alginate beads of 4 isolates of lactic acid bacteria
Received 2 October 2014 (Lactobacillus spp.), previously isolated from pork meat. First, the beads were studied in relation to the en-
Received in revised form 18 August 2015 capsulation yield (EY), kinetic of cell release in a structured system, and survival throughout bead storage at
Accepted 8 October 2015
4 °C. EY was 93–96% and the survival of the encapsulated microorganisms was variable, with two isolates
Available online 13 October 2015
showing a bacterial population of 6.1–6.9 log cfu/g after 35 days under refrigerated conditions.
Keywords:
Thereafter, the paper addressed a preliminary validation in a meat model system, containing salt, nitrites
Lactic acid bacteria and nitrates, lactose, pepper, and then in a commercial preparation of pork meat. For the validation in
Alginate pork meat, free cells were used as controls.
Beads Cell released from beads were able to achieve a significant acidification; in particular, after 7 days they showed
Release the same results of free cells.
Acidification © 2015 Elsevier Ltd. All rights reserved.
Structured system
http://dx.doi.org/10.1016/j.meatsci.2015.10.005
0309-1740/© 2015 Elsevier Ltd. All rights reserved.
M.R. Corbo et al. / Meat Science 111 (2016) 198–203 199
system. Table 1
c) Evaluating bead performances (acidification) in a model system Meat broth.
where Nbead (expressed as cfu/g) and Nsuspension (expressed as cfu 2.7. Statistical analysis and data modeling
per gram of solution) are the viable counts in the beads and in cell
suspension, respectively. The experiments were performed over two different batches; for
each batch duplicate measurements were done. The results were ana-
2.3. Bacterial population within bead storage lyzed through one-way ANOVA and Tukey's test as the post-hoc com-
parison test (P b 0.05); paired comparisons (i.e. difference between 2
Beads were put into an empty sterile plate and stored at 4 °C and an- samples) were analyzed through t-test. Moreover, data from the exper-
alyzed periodically (7, 14, 21, 35 days) for the evaluation of bacterial iments on performances of encapsulated cells were modeled using the
population through the pour plate method on MRS Agar. theory of DoE (Design of Experiments); bacterial population, acidifica-
tion (decrease of pH), and pH were set as dependent variables whereas
2.4. Kinetic of cell release from capsules in agar medium nitrites, nitrates, lactose, temperature, and pepper were used as inde-
pendent variables. The statistical analyses were performed through
0.40 g of beads was put in sterile Petri plates and mixed with 20 ml of the software Statistica for Windows (StatSoft, Tulsa, OK.).
a 1.20% sterile liquid medium (Agar technical n. 3, Oxoid, autoclaved
and cooled to 45–50 °C); beads were placed into the plates after medi- 3. Results
um pouring. Then, the medium was gently mixed, let to solidify; after
solidification the plates were stored at 25 °C and analyzed periodically 3.1. Performances of microencapsulation
(immediately after sample preparation and after 2, 5, 7, 12, 14,
21 days) to evaluate the amount of cells released from beads. The agar Encapsulation yield of beads (EY) was 92.90–96.80% (data not
was gently removed from the plates, diluted (1:10) with a sterile saline shown), without any significant difference amongst the isolates (P b
solution (0.90% NaCl), and homogenized through a Stomacher for 30 s. 0.05). Concerning the survival of the isolates, the initial bacterial popu-
This kind of homogenization did not disrupt or affect the integrity of lation was 9.00 ± 0.30 log cfu/g; however, the trend within the storage
alginate beads. The viable count was assessed through the pour plate relied upon the microbial target, as the isolate 204 experienced a fast
method. death kinetic and decreased until the detection limit after 14 days. On
200 M.R. Corbo et al. / Meat Science 111 (2016) 198–203
Table 2
Factorial Fractional Design (3k − p) for the amounts of nitrites, nitrates, salt, lactose and black pepper, and storage temperature for the preliminary validation in the model system and for
bead validation in the commercial pork product. Coded levels: −1, minimum value; 0, average value; +1, maximum value.
Na-nitrites Na-nitrates NaCl T Lactose Black pepper Na-nitrites Na-nitrates NaCl (%) T Lactose (%) Black pepper (%)
(ppm) (ppm) (°C)
the other hand, the isolates 162, 178 and 239 showed a tailing effect run a black-box model, using the theory of DoE; acidification was the out-
with a residual count after 35 days of 6.10–6.90 log cfu/g for isolates put of this model (dependent variable), while the factors of the design
178 and 162 and ca. 4.5 log cfu/ml for the isolate 239 (Fig. 1). were used as independent variables. The main result of DoE theory is a
As a final step we evaluated the kinetic of bacterial release in a model set of standardized effects, which show how a factor affects the output
solid system. The beads released cells up to 6.00 log cfu/g after 2 days; (in a positive or in a negative way) and if it is significant or not. When
thereafter the amount of released cells did not undergo to a further in- running a black-box approach as in DoE theory, the main output is a poly-
crease (P N 0.05) (data not shown). nomial equation, where for each individual, quadratic or interactive ef-
fects of the factors of the design there is a mathematical coefficient and
3.2. Performance of beads into a synthetic system a standard error. The ratio mathematical coefficient vs standard error is
a standardized effect. If this value is N than a critical t-test (generally
A preliminary validation of beads was performed in a structured 2.10–2.40), the effect is significant. The standardized effects give two
model system, containing agar and some ingredients to simulate meat. main details: if a factor is significant and which is the most significant/im-
Fig. 2 shows the actual values of acidification (difference between initial portant factor (Box et al., 2005).
and final pHs) experienced in the different combinations of the design The standardized effects of lactose, salt, pepper and preservatives on
after 48 h. The combinations B (nitrites, 150 mg/kg; temperature, 30 °C; acidification in the model system are reported in Table 3; as expected,
lactose, 0.40%; black pepper, 0.10%) and C (nitrates, 250 mg/kg; temper- the only factor playing a role was lactose, as it was used as a carbon
ature, 30 °C; lactose, 0.40%) showed the highest acidification, correspond- source for fermentation. Viable count was not affected by the factors
ing to reduction of pH of ca. 2.60. Significant levels of acidification (ΔpH, of the design, as we found a bacterial population of 7.40–7.80 log cfu/g
1.0–1.7) were also recovered in the samples E (NaCl, 5%; temperature, 30 in all the samples (P N 0.05) (data not shown).
°C; lactose, 0.40%), H (nitrites, 150 mg/kg; nitrates, 250 mg/kg; NaCl, 5%;
temperature, 30 °C; lactose, 0.40%; black pepper, 0.10%) and I (nitrites,
75 mg/kg; nitrates, 125 mg/kg; NaCl, 5%; temperature, 20 °C; lactose, 3.3. Lab-scale validation
0.20%; black pepper, 0.05%). These values were used as input data to
Finally, beads were tested as carriers of the isolate 178 for the fer-
mentation of a pork infant formula; although the isolates experienced
similar performances in vitro with high EYs, the isolate 178 was selected
as it was more vigorous and showed higher value of auto-aggregation
(i.e. competition against foodborne pathogens) in a preliminary re-
search (Bevilacqua, unpublished results). Fig. 3 shows the acidification
expressed by both free and encapsulated cells after 2 days. In the com-
binations A (temperature, 30 °C, black pepper, 0.10%), E (NaCl, 5%; tem-
perature, 30 °C; lactose, 0.40%), and H (nitrites, 150 mg/kg; nitrates,
250 mg/kg; NaCl, 5.00%; temperature, 30 °C; lactose, 0.40%; black pep-
per, 0.10%), ΔpH for free cells was higher than that reported for the en-
capsulated ones; otherwise, after 7 days the differences were not
significant. As reported above these values were used for a DoE ap-
proach to evaluate the standardized effect; the outputs are reported in
Table 4. Despite the preliminary validation in the model system, the
acidification of the isolate 178 was affected by lactose as positive term
and by nitrites and nitrates as negative terms after 5 and 7 days, i.e. acid-
ification increased by increasing the amount of lactose and decreased by
adding nitrites and nitrates; a mathematical positive effect was also
found for pepper, thus confirming its positive effect on metabolism, as
reported in the past by Bacus (1984).
Finally, Fig. 4 reports the average bacterial population both for free
and encapsulated cells; after 2 days, the samples containing the alginate
Fig. 1. Viability of lactic acid bacteria (isolates 162, 178, 204, 239) throughout bead storage
beads showed a lower viable count than the sample inoculated with free
at 4 °C. Mean values ± standard deviation. The letters indicate significant differences (one- cells (8.19 vs 9.13 log cfu/g), but the differences were not significant
way ANOVA and Tukey's, P b 0.05). throughout storage (P N 0.05).
M.R. Corbo et al. / Meat Science 111 (2016) 198–203 201
Fig. 2. pH decrease after 48 h in the agar medium containing the beads with LAB (isolates 162, 178, 204, 239). Mean values ± standard deviation. The letters indicate significant differences
amongst the different combinations of the design for each isolate (one-way ANOVA and Tukey's, P b 0.05). The results of statistic are the same for all the isolates. A, pepper; B, nitrite +
pepper + lactose; C, nitrate + lactose; D, nitrite + nitrate; E, lactose + salt; F, nitrite + salt; G, nitrate + pepper + salt; H, nitrite + nitrate + lactose + pepper + salt. For these samples
the factors were set as follows: nitrite, 150 ppm; nitrate, 250 ppm; salt, 5%; lactose, 0.4%; pepper, 0.1%; temperature, 30 °C (level “+1” of the design). The sample I was the central point,
with the variable set at the level “0”: nitrite, 75 ppm; nitrate, 150 ppm; salt, 2.5%; lactose, 0.4%; pepper, 0.05%; temperature, 20 °C.
4. Discussion this approach, as they survived into the beads for at least 35 days with
a pronounced tailing effect and a residual population of 6.10–6.90 log cfu/g,
The evaluation of encapsulation efficiency is a complex process and in agreement with the data concerning the viability of the entrapped cells
relies upon many different parameters, like the ability of beads to entrap reported by many authors (Champagne & Fustier, 2007; Chávarri et al.,
cells, cell survival throughout bead storage and cell release after 2010; Corbo et al., 2013; Lee, Cha, & Park, 2004; Anal & Singh, 2007). The
immobilization. These parameters were evaluated respectively through last parameter to assess the suitability of the microencapsulation into alginate
encapsulation yield (EY), assessment of bacterial population into beads was the kinetic of cell release in a solid system; generally, the
alginate beads when stored at 4 °C and release of cells from beads in a evaluation of the kinetic of cell release was performed in liquid media
structured system. The values of EY (92.9–96.8%) were in line with (Bevilacqua et al., 2011; Corbo et al., 2013) and to the best of our knowledge
those reported by Corbo et al. (2013) (EY of ca. 93%) for the encapsula- this paper was the first attempt to define cell release in a structured medium.
tion of L. plantarum into 2%-alginate beads. The yield relies upon many The results suggested that cell release occurred within 48 h, thereafter
factors, but above all on the kind of polymer and its concentration: for the system attained a plateau corresponding to a critical viable count of ca.
example, Bevilacqua, Corbo, and Sinigaglia (2011) found EY of 54.8% 6–7 log cfu/g.
for Lactobacillus reuteri and 83.33% for Lactobacillus rhamnosus loaded The beads were generally proposed in the past as suitable carriers for
into 10% alginate beads, while Chávarri et al. (2010) reported for probiotics into the gut, although some authors reported on a possible
Bifidobacterium bifidum and Lactobacillus gasseri respectively an EY of use as biological catalyst to start a fermentation and protect the cells
40.20% and 39.20% in alginate-chitosan beads; finally, Picot and from the environment and/or as re-usable system (Corbo et al., 2013;
Lacroix (2004) found an efficiency of 25.57%, when bifidobacteria Özer et al., 2009; Picot & Lacroix, 2004; Prevost & Divies, 1992; Khali &
were encapsulated in whey protein. Mansour, 1998). In this paper we explore the possible use of beads as
The results of cell viability suggested a strong microorganism- an alternative way to add a starter culture to sausage. First, beads
dependence and the isolates 178 and 162 were the most suitable for were added to a controlled system (a structured lab medium) to evalu-
ate the ability of the microorganisms released by beads to start the fer-
mentation; thereafter, the beads containing the isolate 178 were added
to a meat product to explore bead ability to start the acidification of a
Table 3
Statistical effects of nitrites, nitrates, salt, temperature, lactose, and pepper on the acidifi-
real system.
cation expressed by lactic acid bacteria in meat broth after 48 h. –, not significant; R2ad, R2 The effects of the parameters of the design (lactose, nitrites, nitrates,
adjusted for the multiple regression. pepper, salt) were different in the model and in the real system: in the
lab medium lactose acted as a single variable leading the acidification,
Isolate 162 Isolate 178 Isolate 204 Isolate 239
while meat preparation was a complex system, thus the effects of the
Nitrites – – – –
other parameters (nitrites, nitrates, salt) become important for a possi-
Nitrates – – – –
NaCl – – – – ble strong interaction of these ingredients with the matrix.
Temperature – – – – The factors of the design (i.e. the ingredients of the mix) affected the
Lactose 5.22 4.55 4.12 4.51 acidification, but not cell release, thus suggesting that it could be influ-
Pepper – – – – enced by polymer and its concentration, kind of loaded microorganism,
R2ad 0.892 0.864 0.841 0.861
as well as the structure of the system (solid or liquid), as the kinetic
202 M.R. Corbo et al. / Meat Science 111 (2016) 198–203
Fig. 4. Box-whisker plot for the average viable count of lactic acid bacteria in the sample of
meat preparation inoculated with free cells (free) or added with alginate beads (bead)
after 2, 5, and 7 days (t2, t5, t7). SD, standard deviation. The letters indicate significant dif-
ferences (one-way ANOVA and Tukey's test, P b 0.05).
Nitrites – – −3.29
Acknowledgments
Nitrates – – _
NaCl – – −3.97
Temperature – – – This paper was supported by the Italian Ministry of Education and
Lactose – 5.77 4.71 Research (MIUR) through the project PON-01_1409 “Process and
Pepper – 11.72 10.62 product innovations aimed at increasing food safety and at diversifying
R2ad – 0.966 0.9520
pork-based products (SAFEMEAT)”.
M.R. Corbo et al. / Meat Science 111 (2016) 198–203 203
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