PLE601 + PL640 to PLE601 + PL641iV2

Internal Antenna Job Aid

Pre-Trip Acquisition and Preparation:

_____Refer to Service Letter parts list or reference guides below for parts needed
Note: Ensure you bring the 4G cellular device
_____Install Cat® Electronic Technician (Cat® ET) 2019A or newer on laptop
_____Download the latest required PL641v2 firmware file(s) (586-5325 or newer https://sis.cat.com/)
_____Download the latest required PLE601 firmware file(s) (2019.1 or newer https://sis.cat.com/)
_____CAT Communication Adapter 3 (538-5051)
Note: An Ethernet (425-6889) service tool or a standard Cat5 cable is required to flash the radio
_____9-pin & 14-pin service cable (457-6114) 9-Pin Data Link Ethernet Cable (425-6889)
Note: Refer to schematic to determine 9-pin or 14-pin receptacle is equipped on asset
_____Verify if any additional Tools are needed (review reference guides below)
Helpful Reference Guides:

Topic Media Number (Sis.cat.com) Topics Covered

Tri-Fold Install Guide (included) UENR8671 Subscription/Registration/Wiring
Elite Installation REHS8850 Installing a PL641-Radio
System Operation & Troubleshooting UENR5824 Systems Operation

PL641V2 Tri-Fold Installation Communication Check Media Number Search

Installation PDF DSP.cat.com Sis.cat.com
UENR8671

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 PLE601 + PL640 to PLE601 + PL641iV2
Internal Antenna Job Aid
On-site Installation Instructions:
*Ensure Network Manger updated to 2019+ Firmware Prior to Swap*
_____ Step 1: Connect to Asset via Services Connector Using Cat® ET. Generate a pre-device-swap
Product Status Report (PSR)

_____ Step 2: Power down asset and switch master disconnect to “OFF”
Note: Refer to applicable safety instructions in reference guides listed above

_____ Step 3: Remove Product Link radio that is being replaced and cap any unused wiring
Note: Radio being replaced must be removed to avoid conflicting data communication

_____ Step 4: Install replacement Product Link radio

Note: Refer to PL641v2 REHS9111 installation guide)

_____ Step 5: Connect to asset with Cat® ET to verify operation of new PL device and firmware version
Note: If firmware updates are needed proceed to the WinFlash section of ET to update
Note: An Ethernet (425-6889) service tool or a standard Cat5 cable is required to flash the radio

_____ Step 6: Using WinFlash update the Network Manager firmware to 2019.1 or newer
Note: An Ethernet cable or a standard Cat5 cable is required to flash the Network Manager

_____ Step 7: Using Cat® ET, ensure Service Meter Hours (SMH) are correct

_____ Step 8: Using Cat® ET, Generate a post-swap Product Status Report (PSR)

_____ Step 9: Ensure connection to back office/web through DSP or Service Dashboard prior to leaving asset
Note: Refer to UENR5823 if you need to troubleshoot any connection issues

Available Assistance:
Subscription Assistance: Cat Digital Support

US/Canada 1-866-228-2111
International +1 51 3830 1809

Installation & Troubleshooting: Cat Digital Telematics

Note: Option #1 DSN Option #2 Telematics Support Group

1-309-636-8500 (Americas - North & South)

65 6828 7080 (EAME, APD)
61 738 038 160 (Australia)
44 3340 3660 (India)

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