CCR 980NG Abk

PT Trakindo Utama COMPONENT CONDITION REPORT
Page 1 of 13
Trakindo WO : 8600449696 Reported By : Yachya/M . Ardan Rusman

Original WO : Reported Date : 17 Mei 2022
Checked by
Approved by
Foreman / : :
Service Head
Supervisor
Foreman Supervisor
( M.Noor Wahyudi ) ( Dwi Hernandariyanto )
SIMS Information
DEALER EQUIPMENT CUSTOMER
J359 01 PT.ANUGERAH BARA KALTIM
CODE NUMBER NAME
TECHNICIAN EQUIPMENT
DATE 05/ 16 / 22 10001377 BAKUNGAN – KUTAI KARTANEGARA
IDENTIFICATION LOCATION
SERIAL No. INSTRUCTION
980 MK900238
MODEL PRE DELIVERY UNIT INSPECTION
HOURS 8.8 KILOMETERS
GROUP DID THIS INCIDENT

DESCRIPTIVE COMMENTS (20
PART NUMBER DESC,* NUMBER MAKE THE
PART NAME QTY GROUP NAME SPACES MAXIMUM PER
RESPONSIBLE CODE CONTAINING PRODUCT
INCIDENT)
PART INOPERABLE
38 7590 DELIVERY Yes No DELIVERY MACHINE
Yes No
DESCRIPTION CODES * A – Structural C – Leaks E – System Malfunction G – General Repair K - Serviceability X – Operator
(Refer SIMS Guidelines : B – Surface D – Factory Assembly F – Factory Shipping H – Adjustment N – Abuse Complaint
SEBD0850)
Component Information
Component Description : PCR Schedule Hrs : Hours
Comp Serial No / ID : Comp Hours : Hours
Comp Arr / Gp No : Life Remaining : Hours
Mach Hrs Install : Comp New Price :
Mach Hrs Removed : Cost To Repair :
Date Comp Installed : Cost/Hr Remaining :
Date Comp Failed :
Supporting Documentation Required
# Description Y/N Comments
1 Installation Check List N
2 Repair & Maintenance History N
3 SOS History N
4 Magnetic Plug Inspections N
5 ET/VIMS Data N
6 TPMS / Payload Data N
Nama file
Bagian dari / Part of : PSDV.SVTC.SOP.001.Rxx Form Number : PSDV.SVTC.FRM.001.R01
Page 2 of 13
7 Performance Test Data Y

8 Others Y PICTURE AND DOWNLOAD DATA
Failure Outline: Brief outline of what the Customer reported

CHECK MACHINE OVERHEAT
Background / Research: Include all observations made during your Failure Analysis investigation including good and bad.
Machine Model 980 , S/N : MK900238, SMU : 8.8 Hours, Machine will use operation at PT ANUGERAH BARA KALTIM, After
Inspection, bucket not installed at machine and machine new arrival from PT. Trakindo Utama
Part Number –Name – Modifier Code (RH/LH/Upper/Lower OBSERVATION

etc ) To Help Explain Progression/Stage of Failure, Use – Photos/Parts
– Notes Identify Type, Amount, Location of Wear, Deposits, Book Illustration.
Damage, Fractures etc.
View of the condition Machine 980
Nama file
Page 3 of 13
View of serial number : MK900238
View of hour meter unit : 8.8 hours
Nama file
Page 4 of 13
View of condition BUCKET and Serial Number , bucket good

and not defect
View of engine and fluid good
Nama file
Page 5 of 13
View of cooling system with
View of exhaust line found leaks
View of temperature radiator out 60.5 C
Nama file
Page 6 of 13
View of temperature radiator in 54.3 C
View of condition oil transmission
View of screen transmission found particle from disc clutch
Nama file
Page 7 of 13
View of harness to sensor transmision temperature

Found wires chipped
Nama file
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Page 10 of 13
Cat Electronic Technician 2020A v1.0

Status
5/17/2022 4:50 PM
Transmission 980 (WLC00371)

Parameter Value
Product ID MK900238
Equipment ID
Transmission Serial Number WLC00371
ECM Part Number 5133519-03
ECM Serial Number 2107160020XS001R
Software Group Part Number 5725132-00
Software Group Release Date MAR2021
Software Group Description 980 Transmission
Implement 980 (MK900238)

Parameter Value
Product ID MK900238
Equipment ID
ECM Serial Number 210724002138000H
Software Group Description 980 Implement
Indication Display
Parameter Value
ECM Serial Number 21070700J00G002J
Software Group Release Date JUN2019
Software Group Description D6G10 PROD2 Release
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Page 11 of 13
Product Link Elite (MK900238)

Parameter Value
Product ID MK900238
Machine Serial Number MK900238
Equipment ID 980
ECM Serial Number 21061800904W002P
Software Group Release Date JUN2021
Software Group Description VIMS_TELEMATICS_2021_06_03
Application Software Part Number 6026530-00
Cellular Device ECM Serial Number 20012700H033003D
Cellular Device ECM Hardware Part Number 5453987-05
Cellular Radio Module Software Part Number 5737089-00
Satellite Device ECM Serial Number NA
Satellite Device ECM Hardware Part Number NA
Satellite Radio Module Software Part Number NA
Wi-Fi Radio Hardware Serial Number NA
Wi-Fi Radio Hardware Part Number NA
Wi-Fi Radio Software Part Number NA
Steering Control #1 980

Parameter Value
Product ID MK900238
Equipment ID
ECM Serial Number 2106130010110001
Software Group Description 980M Steering
C13 980 (P4E03942)

Parameter Value
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Page 12 of 13
Equipment ID NOT PROGRAMMED

Engine Serial Number P4E03942
ECM Serial Number 21040900212P0024
Software Group Release Date FEB21
Software Group Description 980/982 PS MWL LRC AU2020
Calibration Identification Number ED113_01
Graphical Display (MK900238)

Parameter Value
ECM Serial Number 21091700B04J0046
Software Group Description Second_Disp
Description Value Unit Min Max ECM

C15
Diagnostic Clock 10.6167 hours 10.5967 10.6167 C13 980 (P4E03942)
Engine Speed 2251 rpm 649 2319 C13 980 (P4E03942)
Desired Engine Speed 2250 rpm 650 2250 C13 980 (P4E03942)
Engine Load Factor 32 % 0 71 C13 980 (P4E03942)
Boost Pressure 4 psi 0 7 C13 980 (P4E03942)
Engine Oil Pressure 71 psi 29 76 C13 980 (P4E03942)
Fuel Pressure 96 psi 76 99 C13 980 (P4E03942)
Fuel Consumption Rate 4.9 gal/h 0.0 14.0 C13 980 (P4E03942)
Battery Voltage 28.0 Volts 27.5 28.0 C13 980 (P4E03942)
Atmospheric Pressure 14.6 psi 14.5 14.6 C13 980 (P4E03942)
Engine Coolant Temperature 171 Deg F 167 171 C13 980 (P4E03942)
Fuel Temperature 91 Deg F 91 91 C13 980 (P4E03942)
Engine Power Derate 0 % 0 0 C13 980 (P4E03942)
Intake Manifold Air Temperature 95.2 Deg F 95.2 97.3 C13 980 (P4E03942)
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Page 13 of 13
Hold button has been pressed.
Conclusions (What Caused the Failure): Describe the root cause and the sequence of events that caused it
- The transmission hard to engaged when operate in first gear forward and reverse, cause clutch slips and oil temperature transmission
is too high,after check founded many particle clutch at screener transmission.
Warranty Decision or Recommendation: Please mark X in only one box below.
Not warranty: x Warranty Accepted: ASA Claim*:

Comments:
*) Application Severity Analysis
Suggestion:
-
Check SIS for Service Letters and Service Magazines related to this failure. AMT history, MIM’s history, Oil sample results, please
attach supporting documents
Nama file

CCR 980NG Abk

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PT Trakindo Utama COMPONENT CONDITION REPORT

Trakindo WO : 8600449696 Reported By : Yachya/M . Ardan Rusman

GROUP DID THIS INCIDENT

7 Performance Test Data Y

Failure Outline: Brief outline of what the Customer reported

Part Number –Name – Modifier Code (RH/LH/Upper/Lower OBSERVATION

View of the condition Machine 980

View of serial number : MK900238

View of hour meter unit : 8.8 hours

View of condition BUCKET and Serial Number , bucket good

View of engine and fluid good

View of cooling system with

View of exhaust line found leaks

View of temperature radiator out 60.5 C

View of temperature radiator in 54.3 C

View of condition oil transmission

View of screen transmission found particle from disc clutch

View of harness to sensor transmision temperature

Cat Electronic Technician 2020A v1.0

Transmission 980 (WLC00371)

Implement 980 (MK900238)

Product Link Elite (MK900238)

Steering Control #1 980

C13 980 (P4E03942)

Equipment ID NOT PROGRAMMED

Graphical Display (MK900238)

Description Value Unit Min Max ECM

Hold button has been pressed.

Warranty Decision or Recommendation: Please mark X in only one box below.

Not warranty: x Warranty Accepted: ASA Claim*:

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