Professional Documents
Culture Documents
C at e r p i l l a r
Parts Manual
966D
Traxcavator
S/n 99Y1 to 99Y5314
Volume 1 of 3
TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.
CT-P-996DTX99Y
INDEX
,
Name Page Name Page
A c
Adapter-Tip ......................................... 230.05 Cab ......................................................:.... 241
Adapter-Two Strap ............................. 230.02 Cab Door .................................................. 244
Adjustable Steering Column ..................... 158 Cab Heater ............................................'... 264
Air Cleaner •.•...... ..•.•.. .................................. 44 Cab Heater Arrangement .......................:.. 263
Air Compressor .......................................... 48 Cab Pressurizer ........................................ 248
Air Compressor Unes .•••..•...•............•.••....•• ,47 Cable-Battery ............................................. 72
Air Conditioner ..... ..•....... ..........•... ......•••...• 267 Cable-Parklng Brake Control ................... 149
Air Conditioner Arrahgement ....•............•.. 265 Cables-Governor and Transmission
Air Dryer •••••..•.....•......... :........................ 154A Control .................................................... 53
Air Unes-Englne ......................................... 45. Camshaft .................................................... 12
Air Pressure Gauge •...••••.•...••..•••... ........... 279 Csmshaft-Fuellnjectlon Pump Housing •••• 64
A1arm-Back-up ......................................... 117 cap-Transmission' 011 RIIer ...................... 135
Alarm-Platform Wiring ............................. 109 Cartrldge-Hydraulic Vane ........................ 210
Alternator •••••••••..••••••.•••••.•..••..••..•..••.•••..••••• 79 Circuit Breaker-15 Ampere-Platform
Arm Cushion-Seat .~.................................. 256 Wiring .................................................... 109
Arm-Bucket Contr"of; ................................. 229 Circuit Breaker-3 Ampere ..........: ................ ..13 .
Articulated Hitch ....................................... 178 CircuHBreaker-30 .
AuxIliary lighting ...................................... 102 Pressurizer ...... \,\ ..• 248 "
Ax~llating .~ ••••••.•••••••..•.•••••.•••••••..••••• 180 Circul't 1
a ............ Qn Am..........
O l t _ - U V ~1JtAl'...
"
•. • ~. 13.'
73 ..·
Circuit Breaker-8 Ampere. . •
~. blutch and Refrigerant . .., ' ' .•...• '. 212
B Combination Stoo and . ,:."; ., 103 '"
Comecting Rod and . . . • . eo • • - 12 "
Back-up Warning ...................................... 117 Coooterweight .' ,:,.: .' ~ . ~ ••. 194
Base-Englne 011 Riter ............................. 270 Crankshaft .' . '. 9;
. .. . '. '". . :.,;. .~,
~1~'.
14 :
1.4
9
Door-Platform .. ...... ....... ......... ... ...... .... ..... 182 Front Housing Fastener-Engine ..... ..... ....... 18
Drain Unes-Fuel .. .... ...... ....... .......... .... ........ 64 Front Housing-Engine ..... ........................... 17
Drive Shaft· ....... .......... .............. .... ....... ..... 137 Front Timing Gear-Engine ......................... 18
Dust Ejector .. ... .......................... ..... ...... ... ... 51 Fuel Drain Unes .......................................... 64
Fuel Injection Unes ..................................... 65
Fuel Injection Pump .... ~ ............................... 61
E Fuel Unes ................................................... 69
Fuel Priming and Primary Filter Pu,!!p ..... :.. 66
Element-Air Cleaner ................. .............. .... 44 Fuel Priming Pump ............................;.~~: .. :. "67
Element-Hydraulic Tank ........................... 198 Fuel Pump Housing ........................... ,..:... ~ ... 63
Element-Primary Fuel............... ........ ......... 66 Fuel Tank .................................................:... 70
EJement-Transmission Filter ...•................. 136 Fuel T,ank Cap Protective Cover ........... 196A
engine and Transmission Aexible Fuel J(ansfer Pump ..................................... 60
Mounting ....................... ~......................... 20 FUmrS Disposal .......................................... 29
Engine Arrangement ..................................... 4
Engine Front Housing ................................. 17
engine Front Housing Cover ...................... 17 G
Engine Uf.ting ............................................. 16
Engine oil Cooler ........................................ 36 Gasket Kits ............................................... 284
"Engine Oil Unes .................................;..... ~ .. 28 Gasket-Cylinder Head ................................ 13
Engine Oil Pump ......................................... 25 Gasket-Oil Pan ........................................... 24
Engine Support ........................................... 19 Gasket-Valve Cover ................................... 15
. ~ine Trunnion ............. ~........................... 19 Galll'lA-Air
~-. .
Pressure ..........................~;?~... ~
279
Ether Starting Aid ............... ;;:;;~ ..... ~ ............ 96 Gauge-Englne Oil Level .......................L... 25
eXhaust Manifold ........:.............:......:.......... 50 Gauge-Transmission Oil Level ................~ 135
:~. ExhauSt Manifold Fastener· ........... ~;~;........... 50 Gauges-Temperature ............................... 278
~'. . ' ..~~ . : ~:" . ..' . .
Gear-Flywheel............................................ 23
Gears-Engine Front Timing ........................ ~ 8
F GOvernor .................................................... 57
Governor and Fuel Injection Pump ............. 55
Jan Q~:..;~ .. ~.........~.~~f.l .......................~.... 22 Governor Pedal .....................................~.... 54
r·Fan PUlleY ................. ~·•• :~...•..:................l't.. 21' Grease Gun ............................................... 283
#an-;BIoW.
.~..-;..........".' ~.5'"t· ..................;..........................
.>~.. ~··.l ..
:...:195
33 Grease Unes ............. ~.............................. 219
. ~qr. ~ ..:....,~~'!.
-'i. . . \,r.:1t';··
• ........................................... .
,..... ,
Guard-Blower Fan ...................................... 33
FlJter.~.~ '-Transmisslon .................. 136 Guard-Bottom ................ " ........ ,............. 192
~ter:~~., '" leator .......................;.. 280A Guard-Crankcase .........:..• !.T~·r~.:·~~::' ............ J93
i " It . ~.. " "~.' .~"'>! '"';. 44 . Guard-Front .................... ;;:;~:~; ...........:;.... 191
;Fl....- ". . la ,:~.......................................
::.
?f.JJf.~:. ~.. .:'~ iJ·~'zer ...................,....... ;·.:;·;.. 249 ,If"
Guard-Power Train ...... .".1''. ... :.i;..
~...,. t.
................. 193
~lter-:-:Eri9lne 9i1 .... :~~ ................................. : 27 Guard-Radiator ................... ;~:: ............:.... 190
. '-"!FUel ..I'~:~t:.::'..·.~;.··.·.·
Filter- ·· ..... '. '. . ... ~- .....·.................... 68 Guard-Vandalism ...................................... 273,,; ...
FlI~er-HydraUlkfrank ................................ 198
,FI'ter-prirriar)':fiiieJ ..................................... 66
.FI,ter:-SecoItdiry-Fuel ........... .................. 67B H
.Fllter-Transmission .................................. 136
Flna"Drive and Brake Wheel .................... 141
Fire extinguisher .; ..................................... 281
Handle-Transmission
. Control ................... 'laO:,
Harness-Air Conditioner .......................... 266
-'"
Firewall ;.~; .......... :~ ........................................ 186 ,. Harness-Battery and Wiring ...................... 74
Fixed.~18 ................................................. ·179
..... -"J
Harness-Cab ............................................ 247
FJywhE!eI :............................................... ;..... 22 Harness-cab Pressurizer ........................ 250
FIywh8ei"tiouslng ....................................... 23 Harness-Engine ...... ....................... .......... 111
Frame-Rear .............................................. 1n Harness-Front-Signal Ughting ........... ..... 105
Front Dtff,erential and Bevel Gear .:........... 138'
Front' HOOSlng Cover-Engine .. ................... 17
Name Page Name
·.1.
'.' .' J! ..,... . . ' .' .
Hydraulic Oil Unes .................................... 211 Unes-Grease .................:.... ;'.;............. ~......,. 219:'.
HydraulIc Tank cap Protection Cover ...... 197 .,
, lin'es-Heater .......... .. ;......................;.:;~(; ·2S..m ,.~-
Hydraulic Tank Mounting .......................... 197 . lines-Hydraulic 011· ......·..·.......... 2_U
Ilines-Hydraulic OiICooler........: 39
U~~'Pllot .:;:~.......................~.;.. 212
Ut18$-Uft Cylinder ••• ~•.::............. ;.. :.~ •• ~.;••'Jr~ 224 .•.
,:,..U ~-~......JftI'I 011'
.1I.~~n", .
•••••••••••••••••••••.•• ' .·-!r·.;;:'~
';.~~.~;~ ... '!::,~ ..162
__ _
<. ·,~~·~taI Steering . , ·,··I;~.:··"·· '.' 166
Indicator-Filter. Ch8hge ••••.••••••.. ;••••••••••; ,;. 28Qt\
installa~ cables .••••;....;...•..·....~.t <sS. .
~~IR:RI • ..
.~..,~~:.r:.#.: ~~.: '
Ii~. Cylinder .....................:::~: ••~':~~i.1!~! ,2 2 6
Instrument panQ<-:...................................~. 275 U~TorqueConverter CooIer<I••• ;.....:m;.(~~38 .
·~OII
'.' ~.:'" ....... ~ ~ : " '.. ;~ 'r.~".~".!1j ~
.~:~ ..••• :~; ••.~.~.~.~.~.~::~~~~ 40
,'I •.
M
K Mirrilr-Cab .......................................'.~/'.",
. :!f~ ;': : .
Mirror-Rear VIeW ................................"\" ';, ,,~.A
Key-Oisconnect ........ :~.............................:~. 78 Mounting and Ptmp-Hydraullc Vane".'\'1~~
Kit-AIr Compressor Repair ~ .................... ~.... 49 Mounting and Pump-Supplemental..., .,'~
Kit-Air Horn Repair .................................. 156 Steering .................................................: 170
Kit-Alternator Repair .................................. 81 Mounting and Valve-Pilot.Operated
Kit-Parking Brake Repair ......................... 151 Hydraulic Control .......... ~ ..... ~;....:......... 205'"
Kit-Starting Motor Repair .......................... 89 Mounting and Valve-Suppl8meotal;'"',, ";d., '
Kit-Water Pump Rebuild ........................:... 34 Steering .........................~).; ... ;.... :........... 17~.,:
Knob-Parklng Brake Control .................... 149 Mounting-engine and Tr&nsmlsslon-' '~'. .'
." ".
flexible ........................................;;.... ~:.~..... 20
Mounting-Transmission 011 Cooler .......... 36A
Muffler ........................................................ 52
Name Page Name Page
N R
Name Plates and Films ............................. 285 Radiator ...................................................... 30
Non ROPS Conversion Arrangement ....... 238 Radiator Guard ......................................... 190
Non-Cab Conversion ................................ 239 Rear Differential and Bevel Gear .............. 139
Nozzle-Fuel Injection .................................. 65 Rear Washer and Wiper ........................... 261
Refrigerant Compressor ........................... 271
Regulator-Water Temperature ................... 35
o Reservoir-Air-Brake ................................. 144
Rim-Demountable .................................... 196
Oil Cooler-Engine ................................•....•. 36 Rocker Arm-Valve Mechanism .................. 15
Oil Cooler-Hydraulic ..........•........................ 37 RoIl-over Protection .................................. 240
Oil Cooler-Transmission ........................•.... 36
Oil Filler-Engine .......................................... 27
c.PiI Filter-Engine ......................................... 27 s
_Oil Level Gauge-Engine ............................• 25 . , . ..,
.Oil Pan ........................................................ 24 Sa~,ety U k " "'. .;.it·
n : ....:............................... .. :~,
"
178
Oil Pan Fastener ......................................... 24 Seal-Fuel Injection Pump Housing •...•....•.; 65
SeaI-8teering Cylinder ............................. 174
Seal-Turbocharger Coupling ..................J; 145
p Seat ........................................................:. 253
'f'.
Seat Adjuster ..........................................,:.,257
.Padlock-Hydraulic Tank ........................••. 197 Seat Belt ................................................... 251
Padlock-Vandalism Guard ....................... '273 Seat Cover-8tatic .................................... 258
... P~ng Brake Control ...............• ~ ••• ~......... 149 Seat Cover-Static ................... ;~ ............... 258
PAda.I-Go.vernor Control ••..•.....••••.••..•••••.••.• 54
F.i~":;.7:; _- -
Seat Cover-Suspension ........................... 258
Pil~t' Lines Hydraulic ..•........................... 212 Seat Support ............................................ 250
Piston Rings Engine ................................ 12 'Seat-Adjustable .........................................,251 .
Planetary Transmission ••••••.••••••••••••••.•••••• 122 Seat-8uspension ...................................... :~52~ ~
PIiltform .....~~~..........................;.................. 181 Selector and Pressure Control Valve-Pilot···:. ... ~.
.Piatform Mounting ••••.•••••••.•.•••••••••••••.•••••.•. 184 .'; .' '., ...... '" ... .,-t'.D.
Unes ........................................................ I!~ ~."
.,
v
----.
Valve Mechanism - Engine "!"~::;~~ .... ?;........... 15
Valve-AirControl-Air Horn ........••.::......... 156
Valve-Brake Foot Control ........................ 152
Valve-Check.:..&ake Control ..................... 143
Valve-Demountable Rim .......................... 196
Val~erter-SUpplemental Steering .... 172
INDEX ALPHAB!:TIQUE
Les versions fournies par les usines sont indiquees page 4.
0 ••
10
11
Admission et 6chappement
(Page 39)
Poulie de ventilateur 0 •• 0 •••••• 21
Poulie de vilebrequin ••..••.•• 21 Canalisations d'air •.•••.••.•• 45
Soupapes (couvercle) ••••••.•. 15 Canalisations d'huile
Soupapeset de turbocompresseur • 0 • • • 0 0 40
'train de commande • • • 0 • • • • 15 Collecteur d'echappement .••••• 50
Support moteur ••••••••.••. 19 Collecteu r d'echappement
TotJrilion •••••..•.•••••••. 19 (boulonnerie) ••••••••• 0 •• 50
Vilebrequ in • . . • 0 • • • • • • • • • • 9 Compresseur d'air 0 •••••• 0 •• 0 48
Volant.•...•...•.•...•... 23 Compresseur d'air
(canalisations) ••...•..•..• 47
I:jecteur automatique
Circuit de raissage de poussi6re •••.•••...•.• 51
(Page 5) Flltre lJ air •.••••••........ 44
Silencieux d'echappement •.•..• 52
Canalisations d'hu ile . . • • . . • • . 28 Turbocompresseur 0 •••••••••• 41
Filtre II hu ile • . . . • . • . • • • • • . 27 Tuyauterie de refroidisseur
Jauge de niveau d'huileo ..••••. 25 d'huile hydraulique ........ 39
Alimentation en D6slgnation Page
carbu rant et regu lateu r
(Page 53) BoTte de vitesses iI
trains planetaires . . . . . . . . . . 122
D6signation Page Convertisseur de couple ....... 118
Differentiel . . • . . . . . • • • . . 140 0 •
Installation electrique
et demarrage
(Page 71) Direction
et freinage
Alterrntteur . • . . • . . . . . • • . •. 79 (Page 144)
Avertisseur de recul •..•...... 117
Batterie iI haute capacite. . • . • •• 78
Batterie et dblage. • • • . • . • • •. 71 Avertisseur pneumatique.•..••• 155
~blage (moteur) •••••••.• 107 0 0 • Canalisations d'huile
~blage (plate-forme) ..•••.•.• 109 (direction) •. 0 0 0 0 •• 162 0 0 0 0 • 0
demarrage.ill'ether 0 96
0 0 • 0 0 0 0 Direction de secours
eclairage .0_°. • • • • • • • • • • • • • •• 98 (canalisations). 0 •••••••••• 166
t:clairage auxiliaire 0 00 0 102
• 0 ••• 0 • Frein de
Lampes de signalisation .. 100 0 •••• stationnement. • • . . . 150 0 • 0 • • 0
Lampes temoins 0 • 0 0 • 97
• • • • • •• Frein de stationnemant
Prise pour (commande). 0 • 0 149
•••••••••