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Series

High Precision Die & Mold Vertical Machining Center


HIGH PRECISION DIE & MOLD VERTICAL MACHINING CENTER
High Precision Die & Mold AVertical Machining
DVANCED H Center
IGH PERFORMANCE VERTICAL MACHINING CENTER

The brand-new NDV series is especially developed for die & mold
industry that demands ultra high precision and high efficiency
machining applications.

1
High Precision
Die & Mold

2
High Precision Die & Mold Vertical Machining Center

The strong mechanical structures made by MEEHANITE® casting provide the best
rigidity and stability. Three axes are equipped with oversize roller type guideways, high
precision ball screws, and direct driven servo motors for low vibration during machining.
The NDV series provides superb cutting accuracy through optimal structural design
with high damping capacity. The exclusive high performance machining mode of the
High Precision Die & Mold Vertical Machining Center
NDV series enables the fastest machining efficiency and optimal accuracy. Definitely,
the NDV series is the best choice for die & mold industry.

■ All Roller Type Guideways

+7
E x t r a L a r g e Previous Model NDV
G u i d e w a y S p a n

500m
m (19
.7”)
D E S I G N

35mm 45mm
Rigidity: 67.2kN Rigidity: 115kN
S T R U C T U R A L

+70%
高精密機型 NDV
NDV102A

35mm 45mm
剛性:67.2kN 剛性:115kN
Rigidity 剛 性 提 升 by
Increased

Z 600mm (23.6”)

600mm Y 600mm
(23.6”)
X 1,020mm
(40.2”)
Y-axisTravel
400mm
(15.7”)

850mm
(33.5”)
NDV Series Rapid Feedrate
X 24m/min. 945ipm
Y 24m/min. 945ipm
Z 24m/min. 945ipm
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Advanced Structure
Advanced design with reinforced body structure
through FEM analysis, the NDV series offers superb
cutting rigidity and low vibration to meet die & mold
machining demand.

HIGH RESOLUTION
By combining the exceptional high performance hardware and our exclusive sophisticated
software, YCM has lifted up the level of precision and craftsmanship for
various die & mold applications.

M 300
HIGH PERFORMANCE MACHINING MODE
High performance mode with 5 settings
achieves the best machining results.

High Resolution Module


SPINDLE THERMAL COMPENSATION

20 µm
Compensation through
artificial intelligence
HIGH RESOLUTION MODULE less than
x
maintains spindle growth
Ultra fine and smooth movement for the high within only 20µm. Guarantee
Z
precision cutting performance. Y

Y
2μm/div

Circularity : 2µm
X
F: 1,000mm/min.
R: 40mm

2
■ Double Nuts Ball Screw.

■ Roller Type Guideways with Heavy Frame.


µm KGM Grid Encoders
Circularity

Series ACCURACY Series 精度表


Standard ■ By going through
標 準
a well-thought-out
ISO 10791-4 JIS B 6338 ISO 10791-4
examine, the NDV series is able toJIS B 6338
maintain
Tolerances 精度項目
a perfect circularity during cutting.
Axial Travel Full Length 300mm 軸向行程 全長 
Positioning A 0.010mm (0.00039") 0.003mm (0.00012") 雙向定位精度 A 0.010mm 0.003/300mm
Repeatability R 0.007mm (0.00027") ±0.002mm (±0.00008") 雙向返復重現精度 R 0.007mm ±0.002mm
VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R. VDI/DGQ3441 之 P 值相當於上表之 A 值,PS 相當於上表之 R 值。
All data shown above is measured for machines in good air-conditioned environments. 以上為機床在空調良好環境下,所測之數據。

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■ Unique IDD Spindle
The unique IDD spindle offers low
vibration and optimal heat isolation that
results in excellent surface finish while
maximizing both spindle and tool life
under hard milling conditions.
The oversize angular ceramic contact bearings
generate very little heat and with the efficient
oil-air lubrication system, the IDD spindle
provides excellent radial and axial rigidity for
strict roughing, drilling, and tapping operations.

G
ING HIN
ISH INIS
FIN DF
ND S AN
ESA INE
LIN TL
T ES
ES CR
CR CY
CY RA ULTRA SMOOTH SURFACE FINISH
URA CU ULTRA SMOOTH SURFACE FINISH
CC H AC
HA HIG
HIG

ReflectorReflector Vacuum Vacuum


Mold Mold

Material NAK-80 (HRC-40°


) Material P20
Pre-hardened mold steel

Size W : 92mm Size ø100 x 35mm


D : 56mm
H : 26mm
Tooling R0.5-BEN Tooling R1.5-BEN
Speed 15,000rpm Speed 20,000rpm
Feed 1,500mm/min. Feed 1,200mm/min.
Time 112min. Time 240min.

IDD Spindle IDD Spindle

STANDARD 12,000rpm OPTIONAL 15,000rpm


kgf-m Ib-ft kW HP kgf-m Ib-ft kW HP

10min.
5min. 7.14 51.64
5min. 15 20.12
7.14 51.64 10min.

12.1 16.23 10min.


10min. 11 14.75
5.41 39.13 11 14.75 4.87 35.23 30min.
30min.
4.87 35.23 9 12.07
30min.
cont.
30min. 3.57 25.82 7.5 10.06
3.57 25.82
cont. 7.5 10.06
cont.
cont. 5.5 7.38
5.5 7.38

0 0 0 0
1,500 2,100 2,700 4,000 5,500 8,000 10,000 12,000rpm 1,500 3,000 12,000 15,000rpm

SPINDLE SPEED POWER TORQUE SPINDLE SPEED POWER TORQUE

Low Winding
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High Precision Die & Mold Vertical Machining Center

High Precision Die & Mold Vertical Machining Center

HIGH SPEED
Built-in Motorized Spindle
HIGH PRECISION SPINDLES
■Special spindle collet system protects bearings from distortion and
prolongs bearings lives.
■Micro oil-air lubrication system minimizes thermal deformation during
high speed machining.
■The double-faced dynamic balance provides the best cutting quality.
■BBT design for tool taper fitting ensures perfect spindle rigidity.
■Floating design of rear bearing greatly improves thermal problem.

STANDARD 12,000rpm OPTIONAL 15,000rpm


kgf-m Ib-ft kW HP kgf-m Ib-ft kW HP

10min.
5min. 7.14 51.64
5min. 15 20.12
7.14 51.64 10min.

12.1 16.23 10min.


10min. 11 14.75
5.41 39.13 11 14.75 4.87 35.23 30min.
30min.
4.87 35.23 9 12.07
30min.
cont.
30min. 3.57 25.82 7.5 10.06
3.57 25.82
cont. 7.5 10.06
cont.
cont. 5.5 7.38
5.5 7.38

0 0 0 0
1,500 2,100 2,700 4,000 5,500 8,000 10,000 12,000rpm 1,500 3,000 12,000 15,000rpm

SPINDLE SPEED POWER TORQUE SPINDLE SPEED POWER TORQUE

Low Winding
IDD Spindle Built-in Motorized Spindle

OPTIONAL 15,000rpm OPTIONAL 20,000rpm


kgf-m Ib-ft kW HP kgf-m Ib-ft kW HP
12.98 93.89 2min.
2min. 22 29.50 10min.
POWER 22 29.50
11.69 84.56 5min. 20 26.82
5min. 18.5 24.81 30min.
18.5 24.81
18 24.14
10min. 16.1 (kW)
9.74 70.45
10min. cont.
15 20.12 15 20.12
13.6 (kW)
13 17.73
7.14 51.64 30min.
cont.
30min.
11 14.75 6.70 48.46 11 14.75
cont. cont.
4.87 35.23 cont. 4.91 35.51
7.5 10.06 7.5 10.06

0 0 0 0
1,500 4,000 15,000rpm 2,180 4,400 6,000 9,000 20,000rpm

SPINDLE SPEED POWER TORQUE SPINDLE SPEED POWER TORQUE

High Winding
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DIMENSIONS & TABLE SIZE

▌NDV66A/85A/102A

TABLE SIZE

560 22.05 650 25.59


C
105 100 100 100 100 100 100 100 100 100 100 50 93 B 60
R545
3.94 3.94 3.94 3.94 3.94 3.94 1.97 R4 41 R5 2.05
A 19.
4.13 3.94 3.94 3.94 3.94
R2 R21.46
C R
B 95
R6 7.36 20BAR
R2 pump
5 (opt.)
B 1,000 39.37 C 1,120 44.09

B C 3,507 120.35
1,090 42.91
R8 5.24
B C 2,945 115.94 A
R3
840 33.07

A 3,240 127.56
A 2,747 108.15

A NDV66A B NDV85A C NDV102A

H8
T-SLOTS 18 0.71
A 3,390 133.46 B C 3,340 131.50
31 0.51

13 17.5
0.51 0.69
30.5 1.2

A NDV66A B NDV85A C NDV102A

18 0.69
32 1.26
B C 3,021 118.94

B C 2,435 95.87
A 2,434 95.83
A 2,975 117.13

20BAR
pump
(opt.)

A 460 18.1 A 1,950 76.77 B 2,150 84.65


B 470 18.5
C 165 6.50 C 2,730 107.48
A 2,787 109.72 B C 2,989 117.68

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PULL STUD & SHANK

PULL STUD AND SHANK IDD SPINDLE (12,000/15,000rpm) BUILT-IN MOTORIZED SPINDLE (20,000rpm)

BBT40 MAS-P40T-1 (YCM Supply)


1-0.005 25 Ball Diameter
0.98” ø10 ø0.39”

ø0.67”
ø17
15°
M16 x 2P

3 28 1.10” 7 0.28”
0.13”

M16 x 2P

M16 x 2P
ø0.90”
6.6 18.4

ø23

ø0.55”
0.26” 0.72”

ø14
ø10 ø0.39”
�75.7 2.98”
ø44.45 ø1.75”

�53 2.09”
�63 2.48”

30°
30°

ø0.59”

ø0.75”
ø15

ø19

ø0.67”
23 0.91”

ø17
45°
35 1.38” 5 4
0.19” 0.16” 29 1.14”
Taper 7/24 60 2.36” 54 2.13”

65.4 16.6
2.57” 0.65”

CAT40 (Special Order) (YCM Supply)


Mini mum 35 1.38”

19.05
0.75”
3.18 ø7 Ball Diameter
ø0.28”
5/8"-11UNC

0.13”
25.15 20.15 0.79”
0.99”
3.15 7 0.28”
Maxi mum ø45 ø1.77”

0.12”
ø44.45 ø1.75”

ø56.36 ø2.22”

ø72.32 ø2.85”
ø63.5 ø2.5”

5/8"-11UNC

5/8"-11UNC
32.15 5.5 26.15 5.5
1.27” 0.22” 1.03” 0.22”
53.9
Taper 7/24 2.12” 50
1.97”

68.25 11.1
2.69” 0.44”

DIN69871(#40) (Special Order) (YCM Supply)


Mini mum 35 1.38”
19.1
0.75”
3.2
0.13” ø7 Ball Diameter
ø0.28”
M16 x 2P

ø0.67”

ø0.67”
ø17

ø17
M16 x 2P

M16 x 2P

25 20
0.98”
Maxi mum ø50 ø1.97”

0.79”
ø44.45 ø1.75”

ø63.55 ø2.50”
ø56.25 ø2.21”

ø72.3 ø2.85”

32 5 4 26 6.6
1.26” 0.19” 0.16” 1.02” 0.26”
Taper 7/24 54 51
2.13” 2.01”

68.4 11.1
2.69” 0.44”

8
CONTROL
by
High performance AC digital servo & spindle drives
High resolution 10.4”color LCD monitor with dynamic graphic display
Manual guide i conversational function greatly reduces programming and setup time
Built-in AICC II and high speed JERK function
Auto switching on/off high speed high accuracy machining control function
High speed rigid tapping, helical interpolation, custom macro B, and tool path graphics
Combined uses of many high performance microprocessors, high speed memory and
the adoption of Multi-CPU system for super high speed control processing
Large program capacity with 1,280 meters of memory
Program management by program folders and file names
Power failure module
Full alphanumeric keyboard allows easy program editing
PCMCIA slot for easy file transfer and memory expansion
Dynamic display language switching function
RS-232C interface ready for fast program transfer
Powerful servo motors with super precision absolute positioning encoders (opt.)
Editing and operation of a memory card and data server (opt.)
FANUC program transfer tool (opt.)
Tool management functions (opt.)
Learning control for parts cutting and rigid tapping (opt.)

G-menu Function Calculator Function


User-friendly G-menu function Convenient calculator function
provides multiple machining provides fast calculation and
cycles that greatly simplifies setting of workpiece offsets
programming steps

Easy Shop-floor Programming Counter Function


Manual Guide i Allows user to easily keep
Easy to use conversational track on number of
software offers convenience workpieces with:
of part programming right on Main Counter
the shop-floor with 3D Periodical Counter
graphical display and full Daily Counter
simulation function Over Cycle Alarm

Intelligent Tool Data High Speed Machining


Management Mode: M400
Comprehensive tool data Combined with artificial
management function intelligence, M400 provides users
allows operators to monitor more convenient and easier
and manage all positions in ways of operation and achieves
tool magazine fast cycle time for the best
machining result.

Pop-up Alarm Display Intelligent Maintenance


Detailed troubleshooting Reminder
procedures will be automatically Pre-set maintenance
displayed when machine alarm schedules are programmed
occurs that allows users to to remind operators to
restore machine status and inspect periodically
minimize down time prolonging machine life

Automatic Tool Length Manual Tool Length


Measurement Measurement
Pre-set macros and graphical Easy setup of tool length
procedure are provided for measurement provides
automatic tool length convenient setting
measurement function of tool offsets data from
one tool to another

9
OPERATION
Software enhancement exclusively from YCM

Multi-function Display
Easily select multiple windows from the following list of display for your
monitoring needs.

G-code Status Feedrate Parts Count


M-code Status Tool Data Machining Hours
Spindle Status Work Coordination Date and Time
Controller Running Hours Spindle Load Function Display

High Performance Machining Mode: M300

High performance mode with 5 settings allows users to


select for the best machining results.

Wireless Message Notification (opt.)

Integrating GSM communication and CNC technology, YCM


developed the WMN system for wireless notification of machine
and work status report.

10
SPECIFICATIONS
NDV66A NDV85A NDV102A STANDARD ACCESSORIES
■ SPINDLE ■ Tool Kit
Spindle Speed/Power 12,000rpm 5.5/7.5/11/15kW 7/10/15/20HP
(cont./30min./10min./5min.)
■ Work Lamp
■ Pilot Lamp
Spindle Speed/Power (opt.1) 15,000rpm 5.5/7.5/11kW 7/10/15HP
(cont./30min./10min.) ■ Safty Door

15,000rpm 7.5/11/15/18.5/22kW 10/15/20/25/30HP Coolant Gun



Spindle Speed/Power (opt.2) (cont./30min./10min./5min./2min.) ■ Guideway Cover (X,Y,Z)
Spindle Speed/Power (opt.3) 20,000rpm 15/18.5/22kW
(cont./30min./10min.)
20/25/30HP ■ Coolant Equipment System
Spindle Taper BBT40 ■ Chip Augers (On Both Sides of Y-axis)
■ TRAVEL
■ Spindle Air Seal
■ Spindle Air Blast
X-axis Travel 660mm 25.98" 850mm 33.46" 1,020mm 40.16" ■ Cuttng Air Blast
Y-axis Travel 510mm 20.08" 600mm 23.62" ■ Spindle Cooling System
Z-axis Travel 560mm 22.05" 600mm 23.62" ■ Full Chip Enclosure
Distance Between 100~660mm Leveling Blocks and Foundation Bolts
100~700mm 3.94~27.56" ■

Spindle Nose & Table Top 3.94~25.98" ■ Central Lubrication System


■ TABLE ■ Rigid Tapping
840 x 560mm 1,000 x 650mm 1,120 x 650mm ■ Air Gun
Table Size 33.07 x 22.05" 39.37 x 25.59" 44.09 x 25.59" ■ Heat Exchanger for Electrical Cabinet
5 x 18mm x 100mm 6 x 18mm x 100mm Mechanical, Electrical & Operating Manuals
No. T-slots x Size x Pitch

5 x 0.71" x 3.94" 6 x 0.71" x 3.94" ■ CNC Control: MXP-200FB
Max. Load on Table 500kg 1,102.3 Ib 1,000kg 2,204.6 Ib
■ FEEDRATE
Rapid Feedrate X/Y/Z 24/24/24 m/min. 945ipm
Cutting Feedrate 1~10,000mm/min. 0.04~393.7ipm OPTIONAL ACCESSORIES
■ ACCURACY ISO 10791-4 JIS B 6338 ■ Optical Scale

Positioning A 0.010mm 0.00039" 0.003mm 0.00012"/300mm


■ Foundation Bolts
■ Chip Conveyor
Repeatability R 0.007mm 0.00027" ±0.002mm ±0.00008"
■ Chips Flush Coolant System
■ ATC
■ Oil-mist Coolant System
Tool Magazine Capacity 30T ■ Oil-mist Collector
Max. Tool Weight (Per Piece) 6kg 13.2 Ib ■ Oil Hole Holder Function
Max. Tool Dimensions ø76 x 300mm ø2.99 x 11.81" ■ Oil Skimmer
Max. Tool Dimensions ø125mm x 300mm ø4.92 x 11.81"
■ A/C. Cooler for Electrical Cabinet
(W/O Adjacent Tools) ■ Coolant Through Spindle System
Tool Change Time (Tool to Tool) 2.5 Sec. ■ 4th Axis Rotary Table
Tool Changer Method Arm Type ■ Heavy Duty Coolant Pump
Tool Selection Method Random ■ Workpiece Measurement System
■ GENERAL ■ Auto Tool Length Measurement System
Pneumatic Supplier 5.5kg/cm 78.2psi2 ■ Circular Coolant Nozzle
Power Consumption ■ STC Plus
30kVA (30/33/39kVA)
(opt.1/opt.2/opt.3) ■ STC Super
Transformer (opt.1/opt.2/opt.3) 30kVA (30/40/40kVA) ■ CNC Control: HEIDENHAIN iTNC-530
Machine Weight 6,500kg 14,330 Ib 6,800kg 14,991 Ib 7,000kg 15,432 Ib ■ CNC Control: FANUC 18i-MB
Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc. to improve the performance of the machine without notice.
All the specifications shown above are just for reference.

ACCESSORIES ■ Standard ■ Optional

14001

YEONG CHIN MACHINERY INDUSTRIES CO., LTD.


認可登錄 認可登錄

5M1E003-00

SHENGANG Tel : +886-4-2562-3211


Web Page: Email: Fax: +886-4-2562-6479

■ Air Gun & Coolant Gun ■ M.P.G. Handwhell ■ Oil Skimmer ■ Workpiece ■ Auto Tool Length

Measurement System Measurement System

14001

YEONG CHIN MACHINERY INDUSTRIES CO., LTD.


認可登錄 認可登錄

5M1E003-00

SHENGANG Tel : +886-4-2562-3211


Web Page: Email: Fax: +886-4-2562-6479
122010-E04-2000

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