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ورﻓﻊ درﺟﺔ اﻟﺣرارة ﯾﺣدث ﺗﻔﺎﻋل ﺑﯾن اﻟﻣﻧﺻﮭر ﻗﺑل اﻻﻧﺻﮭﺎر واﻷﻛﺳﺟﯾن اﻟﻣوﺟود ﺑﺎﻟوﺳط ﻓﯾﻛ ون اﻛﺎﺳ ﯾد
اﻟﻔﻠزات واﻟﺗ ﻰ ﺗﺗﺟﻣ ﻊ ﻟﺗﻛ ون اﻟﺧﺑ ث وﺗ ؤدى اﻟ ﻰ ﺗﺷ وه اﻟﺳ طﺢ ﯾ ؤدى اﻟ ﻰ ﺳ وء اﻟﺧﺻ ﺎﺋص اﻟﻣﯾﻛﺎﻧﯾﻛﯾ ﺔ
اﻟﮫﯿﺪروﺣﯿﻦ ﻣﻦ اﻟﻤﺼﮫﻮر ﻟﺘﻘﻠﯿﻞ اﻟﻀﺮر اﻻﻛﺒﺮ ﺑﻀﺮر اﺧﻒ ﻻن اﻟﻜﻠﻮر ﻟﺔ ﺿﺮر ﺑﺴﯿﻂ
ﻣﻘﺎرﻧﺔ ﺑﺎﻟﮫﯿﺪروﺣﯿﻦ
اﺳﺘﺨﺪام اﻧﻮاع ﺧﺎﺻﺔ ﻣﻦ ادوات اﻟﺼﺐ ladelsواﻟﺘﻰ ﺗﺼﺐ اﻟﻤﺼﮫﻮر ﺑﺪا ﻣﻦ اﻟﻘﺎع
وﻟﯿﺲ ﻣﻦ اﻟﺴﻄﺢ اﻟﻤﻌﺮض ﻟﻠﮫﻮاء وﻣﻨﮫﺎ اﻟﺒﻮاﺗﻖ ﺷﻜﻞ ﺑﺮاد او ﺑﻮاﺛﻖ اﻟﺼﺐ ﻣﻦ اﺳﻔﻞ
Pouring vessels
Chapter.4 pouring 2019 ٣
Pouring vessels
Chapter.4 pouring 2019 ٤
Pouring temperature درﺟﺔ ﺣﺮارة اﻟﺼﺐ
ﺣﯿﺚ ﺑﺰﻳﺎدة ھﺬة اﻟﺪرﺟﺔ ﻳﺰداد ﻣﻘﺪرة اﻟﻤﺼﮫﻮر ﻋﻠﻰ اﻻﻧﺴﯿﺎب وﻳﻌﺘﻘﺪ اﻟﺒﻌﺾ ان ﺑﺰﻳﺎدة
درﺟﺔ اﻟﺼﺐ ﺗﺤﻤﻞ ﻣﺸﺎﻛﻞ اﻻﻧﺴﺒﺎﺑﯿﺔ ووﻟﻜﻦ ﻓﻰ اﻟﺤﻘﯿﻘﺔ رﻓﻊ ھﺬة اﻟﺪرﺟﺔ ﻳﺴﺒﺐ
ﻣﺸﺎﻛﻞ وﻣﻨﮫﺎ
ﻟﻠﺬﻟﻚ ﻳﺠﺐ اﺧﺘﯿﺎر درﺟﺔ اﻟﺼﺐ ﻟﺘﺘﻮاءم ﻣﻊ زﻳﺎدة اﻻﻧﺴﯿﺎﺑﯿﺔ ﻗﺪر اﻻﻣﻜﺎن واﻟﺒﻌﺪ
ﻋﻦ ﻣﺸﺎﻛﻞ زﻳﺎدﺗﮫﺎ وذﻟﻚ ﺑﺰﻳﺎدة ٢٠ﻓﻰ اﻟﻤﺎﺋﺔ ﻋﻦ درﺟﺔ اﻻﻧﺼﮫﺎر
he type of metal, the maximum temperature required and the rate and the mode of molten
metal delivery. A furnace is an equipment to melt metals for casting or heat materials for
change of shape (rolling, forging etc) or change of properties (heat treatment). Since flue
gases from the fuel come in direct contact with the materials, the type of fuel chosen is
mportant. For example, some materials will not tolerate sulphur in the fuel. Solid fuels
generate particulate matter, which will interfere the materials placed inside the furnace.
(iii) Availability and relative cost of various fuels in the particular locality.
the sum of
(3) the heat to raise the molten metal to the desired temperature for
pouring
Chapter.4 pouring 2019 ١٥
H: total heat required to increase the temperature of the metal to the
pouring temp (inJ)
ρ: density (in g/cm3)
V: Volume of metal used for heating (in cm3)
Cs: Specific heat for the solid (in J/gC)
Tm : Melting temperature of the metal (in C)
Ta; Ambient temperature (or starting) (in C)
Hf : Heat of fusion (in J/g)
Cl: specific heat of the liquid metal (in J/gC)
Tp: Temperature of the pouring liquid (in C)
Chapter.4 pouring 2019 ١٦
Assumptions valid for the above eqn. are,
1. Specific heat and other thermal properties of a solid metal are
constant
and not dependent on temperature, but not really true especially if the
metal undergoes a phase change during heating.
2. Sometimes specific heat of metal in solid and liquid states are
assumed
same, but not really true
3. Single melting point which is not valid for alloys as there is a
temperature
range between solidus and liquidus temperature. Thus, the heat of
fusion cannot be applied so simply as indicated above.
4. There are no heat losses to the environment during heating, but not
really
true
Chapter.4 pouring 2019 ١٧
Chapter.4 pouring 2019 ١٨
Ans: Heat required = 19,082,756 J
Chapter.4 pouring 2019 ١٩
Chapter.4 pouring 2019 ٢٠
Cupola furnace is employed for melting scrap metal or pig iron for production
of various cast irons. It is also used for production of nodular and malleable cast iron. It
is available in good varying sizes. The main considerations in selection of cupolas are
melting capacity, diameter of shell without lining or with lining, spark arrester
Electric Furnaces
• Since metal does not contact heating elements, the environment can be closely
• Melting steel, cast iron, and aluminum alloys are common applications in foundry
work
After the casting is removed from the mould it is thoroughly cleaned and the excess
material usually along the parting line and the place where the molten metal was poured
The excess material in the form of sprue, runners, gates etc., along with the flashes forme
due to flow of molten metal into the gaps is broken manually in case of brittle casting or