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REVIEW PAPER 11

A review of current and developing potable water


treatment processes

D G Stevenson
University College, London

Abstract: The changes in water treatment technology that have occurred within the United Kingdom over
the past 25–30 years, together with the present direction of development, are reviewed. Water treatment for
public supply differs from many other process technologies, notably in the large scale of operation, the
longevity of the plant, the regulatory environment and the slow rate at which new processes can be
introduced. Thus, many developments are initiated as a result of regulatory requirements rather than
economic factors. Reliability is paramount, and this leads to mechanical simplicity.

Keywords: water treatment, potable water, granular media ltration, settlement, dissolved air otation,
lamella settlement, sand-ballasted settlement

1 INTRODUCTION and any innovation could be regarded with some suspicion.


First-hand observation indicates that many if not most treat-
This review is concerned primarily with the treatment of ment specialists in consultant companies came from treat-
water for public supply or for industrial use, on a scale of ment contractors or utilities. At that time the Water Research
several cubic metres per hour upward to perhaps 10 000 m3/h Association and some university civil engineering faculties
or more, by continuous processes. The average daily made notable contributions.
production in England and Wales is about 500 000 m3/h. In 1974 the industry was reorganized into regional water
(The newcomer will immediately notice the deant use of authorities (plus a few residual private companies) which
megalitres per day (Ml/day) and in some utilities thousand then had in-house resources to undertake major schemes and
cubic metres per day (tcmd) rather than using cubic metres development work. They were then in a position to adopt a
(m3) to describe plant ows.) more positive policy on many matters. About that time,
Treatment technology has evolved over some 200 years in process engineers started to appear in the industry. Never-
a rather haphazard manner. Initially, the various supply theless, there were government constraints and, after an
companies tended to evolve from local communities with initial surge, activity was pruned. Later, an increasing
the assistance of pioneer innovators. For most of the twen- concern about contaminants in water resources and fears
tieth century there were the water companies and boards, of a major increase in the necessary capital work programme
specialist water treatment companies and consultants with and cost of treatment led the government of the day in 1989
water treatment specialists. In the background there was to transfer the responsibility to the private sector. This
some academic expertise in civil engineering faculties. enabled many European and other companies to establish
Innovation tended to come from the specialist treatment ownership of the water industry. During the period from
contractors who were and are under nancial pressure to 1974 until the mid-1990s there was a surge in innovation by
offer the best bid for new schemes. The utilities until 1974 the utilities, but at the present time new technology is rising
were mainly small and fragmented (with some exceptions) again, mainly from specialist treatment contractors and other
and under little nancial pressure. Civil consultants played a suppliers (e.g. membrane specialists), some academic insti-
major part, as most schemes involved a considerable civil tutions and specialist research bodies such as WRc. Much
engineering component and the treatment side was often a that was previously done by the utilities is now contracted
small item. The incentive was to achieve technical success, out. Many have concerns about the loss of experience,
knowledge and skills with the swing to management and
‘outsourcing’. Fewer appreciate the reasoning and theory
The MS was received on 10 June 2002 and was accepted after revision for
publication on 23 September 2002. behind the design of existing plants.
Author’s address: Firstones, Adbury Holt, Newtown, Newbury, Berkshire The traditional requirement for the product was that it
RG20 9BN, UK should be ‘wholesome’ and non-corrosive, i.e. suitable for
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12 D G STEVENSON

drinking. More recently, various guidelines from the World 2 MAIN WATER TREATMENT PROCESSES
Health Organization, directives from the European Union
and national regulations have been issued to dene more The treatment applied to any particular source of water
precisely the criteria, not only for potentially toxic varies with the nature of the source and hence the impurities
substances and bacteriological quality but also for materials to be removed. The rst classication is between surface
of construction and purity of chemicals used. For industrial sources (lakes, reservoirs and rivers) and ground water
purposes this quality may often be the starting point for (wells and boreholes). The latter, more often than not, are
further purication. The discovery of yet more potential not treated apart from disinfection, although under the latest
health hazards in the environment has led to increasing regulations many are now being scrutinized and possibly
regulation and the introduction of additional treatment steps treated for cryptosporidium oocysts. Surface sources are
to protect the population from any risk from drinking the classied according to their quality, some being considered
product. It may be argued that some requirements are more too polluted for treatment. Individual river sources may vary
politically motivated than being necessary purely in terms of considerably and rapidly. Turbidity is a convenient primary
cost benet, hazard analysis or risk to the public at large. parameter measured in NTU (nephelometric turbidity unit),
Also, nationally, some of the funds involved might have where 1 NTU usually corresponds to 2.5 mg/l of suspended
been spent with greater benet to the population in other solids. Rivers in spate in the United Kingdom may exceed
ways. The privatization of the UK water industry in 1989 100 NTU (overseas rivers can exceed 10 000 mg/l of
freed the regulators and public sector from economic suspended solids), whereas reservoir waters and chalk or
constraints. New standards and directives have owed mountain streams will be less than 1 NTU. The treatment
freely. It is understood that some current owners of utilities process must be tailored to the source and, unless the source
are inclined to take the line that the nes imposed for is similar to another that has already been examined,
occasional failures in quality or performance are less than laboratory treatment tests are undertaken.
the capital expenditure for prevention.
Some 13 or so years ago, outbreaks of gastroenteritis were
traced back to the cryptosporidium organism, which in 2.1 Filtration
the natural environment exists as 5 mm oocysts. These
arise from livestock and are not inactivated by conventional The core process of conventional water treatment is sand
disinfection procedures. Following this discovery, the (granular media) ltration. The sand used is usually a close
government set up a committee that has convened in three cut with a 2:1 size range and, for consistency, tending to be
series (the Badenoch and Bouchier committees). They of rounded shape. The traditional bed depth is 600–700 mm.
examined ltration procedures and concluded that properly Properly operated and with the correct chemical treatment,
operated sand lters are fully effective against penetration this provides the required clarity and level of suspended
by such oocysts, and this is now the yardstick by which solids [normally 1 NTU (2.5 mg/l) maximum suspended
ltration is assessed. Indeed, to avoid the need for contin- solids with a target of less than 0.2 NTU]. Sand ltration
uous sampling, removal of particles larger than 1 mm is is not a form of straining or surface ltration but relies on
required on ground water supplies. It is interesting to note, the capture of suspended particles mainly on the leading
however, that an occurrence of the oocysts in Sydney, edge of the grains of sand or other media, much like snow
Australia, was not accompanied with illness attributable to being caught on the upwind side of trees and lamp posts.
these organisms. The various sizes of sand grain and suspended particles
An irksome restriction in the introduction of new tech- produce a mixture of exponential decays in concentration as
nology is the approval procedure for all new materials of the water passes through the bed. This adds up to an overall
construction, especially of organic origin and any new logarithmic prole that never actually reaches zero. Coagu-
chemical not already in use and on the permitted list. lants play a vital part in the process at ‘rapid’ ltration rates,
Even existing chemicals are subject to purity standards. e.g. 4–8 m/h (so-called ‘slow’ ltration is discussed below).
Such regulations are of course necessary, but unfortunately They assist adhesion and are essential if the quality is to be
they have tended to be applied blindly without taking the achieved.
conditions of use into account. The situation with water Dual-media lters with a coarser but less dense layer of
sitting in a domestic service pipe overnight is very different anthracite over sand are common. Triple-media lters with a
to that of a grommet in a treatment plant with many cubic layer of garnet below also exist, but the density difference in
metres passing over it or through it each minute. Even this case is insufcient to give sharp stratication. The
though the whole component dissolved in a few days, the additional benet is questionable. A wide media size range
treated water would still be below the limit for any toxic will lead to reverse grading, with ne media on top. This
constituents. Furthermore, it is unfortunate that there is no tends to produce a poorer performance.
coordination between the water and food industry regulators Coagulants (normally added at the preceding stage) have
so that dual approval is required. the extra advantage of agglomerating many stable suspen-
The objective of this paper is to concentrate on process sions and precipitating dissolved organic substances. The
aspects, many of which are specic to water treatment. pH is important. The particles being ltered are retained in
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CURRENT AND DEVELOPING POTABLE WATER TREATMENT PROCESSES 13

the interstitial pores of the sand, which typically have a the United Kingdom, but with the lter media used the
volume of about 40 per cent of the volume of the bed. The losses and cost are somewhat greater. The design of the oor
lter bed has a limited dirt holding capacity and normally to apply air scour and uidization evenly during backwash is
must be taken out of service after a day or so and back- more critical than the design for forward operation. Conti-
washed. Because of this there is a limit to the concentration nental practice is based on somewhat coarser media with the
of incoming solids. A primary clarication process such as combined wash, but few in the United Kingdom are willing
settlement or otation is therefore usually added. This is to move in this direction under the prevailing regulatory
continuous and able to handle a wide range of concentra- environment.
tions of solids to produce a consistent intermediate product Filter sizes of 200 m2 and above exist. Single lters can
that is suitable for ltration (typically, 2–3 mg/l of process 2000 m3/h or more, and there is an example of a
suspended solids). Although these primary processes do single plant with 60 lters. Needless to say, such lters are
not meet the quality standards on their own, the combination in open (gravity) tanks. Increasingly, such lters are being
with ltration gives a very exible and tolerant performance. enclosed in buildings to exclude avian and insect contami-
As the solids collect in the voids within the lter media, nation. At the other end of the scale, small pressure lters of
the shear stress at the surface of the grains reaches a given only 300 mm diameter are available. Pressure ltration is
limit when deposition ceases. As this condition develops, identical in principle but facilitates running to a higher
wormhole-like channels form through chains of larger pores pressure differential, although this is not often exploited.
so that a perforated clogged layer accumulates and Its main advantage is in avoiding breaking pressure and
progresses into the bed. Finally, the active deposition repumping where the plant is situated on a descending pipe-
zone, or front, which precedes the clogged layer starts to line between source and the supply area. [Unfortunately, there
emerge from the bottom of the bed, and the ltrate quality are few pressure options for pretreatment (clarication).]
deteriorates. A typical conventional lter has 700 mm of The size of pressure lters is limited to about 4.5 m diameter
0.5–1.0 mm sand, often lters at a maximum of 6 m/h and in vertical format, or 4.5 m 6 12 m length horizontally. On
runs up to 2 m headloss (0.2 bar), at which point the lter is the above scale it is difcult for other processes to compete
washed, although there are many examples outside this with sand lters for such a duty.
range (rates of up to 30 m/h and depths of 2000 mm). The alternative to ‘rapid’ ltration is ‘slow’ sand ltration
Indeed, lters can be designed for various duties and at 0.1–0.3 m/h, which is used to treat much of London’s
congurations, but the industry is very conservative and water in football pitch sized tanks. At this rate, no chemical
tends to stay close to tradition treatment is required but biological processes are involved.
The initial ltration efciency is low and increases as the The sand is progressively skimmed for cleaning each few
rst particles are deposited, increasing the effective rough- weeks and, eventually, each lter has to be resanded. Such
ness of the grains. Recently, particularly in connection with lter technology dates back to 1829, but the cost and area of
the removal of cryptosporidium oocysts, a number of land make the technology unattractive in most situations.
recommendations for good practice have been promulgated The media in both types of lter should last indenitely, say
and generally adopted by the industry. Slow start has long 25 years or more, and the structure 50 years or more.
been used but tends merely to dilute the initial turbidity Finally, it should be mentioned that upow lters have
emerging at a lower rate with more water from the matured been developed, but, as the dirty wash water emerges in the
lters. Other techniques are to hold the lters out of action same direction as the ltrate, they are not acceptable as a
for a period after washing before returning them to service, nal stage of treatment for potable water. Continuously
or better still to keep them idle until the next lter is taken moving bed lters and large cellular lter beds with a
out of service for washing. This latter procedure avoids the travelling bridge continuous wash system have been in
need to increase the rate on the operating lters while the existence since before the period under review. They have
overall plant output remains constant. A more effective but been rened and continue to be represented in potable water
complementary procedure is to run the rst ltrate to waste treatment, but most installations have been for tertiary waste
or the relter through the matured lters. The wash main, water ltration.
which is used intermittently, provides a means for imple-
menting the latter. Another recent move to minimize break-
through is to control the rate at which the ow is increased.
2.2 Coagulation, occulation and clarication
Water treatment plants give the best quality when operating
under steady state conditions. Open ‘gravity’ lters are more Coagulation with a ferric or aluminium salt produces a
tolerant in this respect as they are more able than closed voluminous hydroxide precipitate, and often the amount
pressure lters to absorb surges. required may overload the lters even without including
Cleaning (backwashing) is by reversed ow either just the suspended solids in the raw water. Hence, coagulation in
above the uidization rates, preceded by an air scour, or, most cases forms part of the primary treatment. Over the last
particularly with slightly coarser media, with combined air 30 years, water-soluble polymers (polyelectrolytes)approved
and water at subuidization rates. During the period under for use with drinking water have been available and are now
review, the combined method has become more popular in widely used to improve the settlement rate. In some cases it
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is possible to use these on their own as coagulants to reduce


the solids loading and avoid primary treatment prior to
‘direct ltration’, i.e. ltration without a primary stage of
clarication. The term ‘clarication’ in water treatment
applies specically to the primary removal of suspended
solids before ltration.
The precise doses of such chemicals and the optimum pH
are determined in laboratory ‘jar’ tests in which various
doses of the chemicals are added and mixed, and the sample
is stirred slowly to occulate or agglomerate the solids.
Slow stirring is then stopped and the suspension is allowed
to settle. A oc particle may have a diameter of up to
3–5 mm and a density of about 300 g/m3 above that of the
water. Settlement rates under optimized conditions range
from 1 to 10 m/h. The maximum size and, hence, settlement
rate are inversely related to the prevailing uid shear rate,
and therefore quiescent conditions are essential.
The setting of the coagulant and polyelectrolyte dose is
Fig. 1 Hopper-bottomed uidized oc blanket clarier
the one step in water treatment that still requires occasional
manual intervention. Streaming current measurements have
been partially successful and also algorithms based on past particles then continue the work. A mass balance is main-
experience, but large changes in raw water quality (storm tained, with excess sludge being decanted over a submerged
conditions) still defeat such systems. weir (the rim of the sludge concentrator hopper.) The rst
The rst designs of settlement plant used a continuous examples were hopper-shaped with a downward pointing
version of the jar procedure, with rapid mixing and occu- inlet (Fig. 1). Hopper tanks were popular for a period and
lation with slow-speed mechanical paddles with tip speeds tanks of up to 12 m square were built but the cost of
of about 0.5 m/s for about 45 min, followed by horizontal construction (because of the depth) made them, uncompe-
ow settlement in rectangular (linear) or circular radial ow titive compared with later developments. They were super-
tanks. It was later found that, by raising the concentration of seded by a design consisting of a matrix of downward inlets
the suspended solids in the occulation zone by recycling at 1–1.5 m centres over a at oor. (There are several
some of the sludge, the occulation time could be reduced versions, but the principle is shown in Fig. 2.) The simpler
very considerably. Also, by holding the oc in suspension design uses open feed channels with a constant ow.
for longer, the density increased and settlement improved. Another, with a pulsed inlet ow in pipes or ducts, enables
These changes enabled the size of the tanks to be reduced a wider ow range to be achieved in a single tank, but in
and led to designs with fewer moving parts. In the mid- practice the dose of polyelectrolyte can be varied to control
1930s a chance discovery paved the way for entirely non- the oc blanket over a wide range of owrates. All of these
mechanical settlement tanks exploiting the uidized-bed later designs avoid moving parts apart from sludge valves
principle. In this, the uidized mature oc particles (the and, in the case of the pulsed design, a blower exhauster
oc blanket) capture the small freshly precipitated particles with a oat-operated vent valve. Should there be fast settling
and grow until the surface shear causes them to split and two grit that is not uidized, such tanks can be tted with oor

Fig. 2 One of several designs of at-bottomed clarier


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CURRENT AND DEVELOPING POTABLE WATER TREATMENT PROCESSES 15

scrapers. Surface rates range from 1.0 to 4–5 m/h or more in seed the units. The precipitated calcium carbonate emerges
plain tanks when polyelectrolytes are used. In one Japanese as 1.5–2 mm granules. All of these types of unit can, and
design, rates of up to 100 m/h were claimed when treating are, applied to industrial uses. Where softening is still used,
clay suspensions, but polyelectrolyte doses were in excess of the nal water is blended to maintain not less than
permitted levels. Some conventional examples have an area 60–70 mg/l of CaCO3 hardness.
of 1200 m2. Practically the whole area occupied by these
tanks is productive in terms of separation area. There is little
additional hardware, such as occulation tanks, and after 2.4 Lamella clarication (settlement)
1970 the uidized blanket tanks superseded the sludge
recirculation designs that were common from about 1950 The principle of settlement in inclined tubes or plates was
to 1970. rst published in 1920. The use of closely spaced plates
The main penalty of simplicity in the uidized oc applied to water treatment evolved in about 1970. Lamella
blanket clariers and recirculation types, which rely on the clarication is based on the principle that the ow of water
accumulation of a suspension to achieve optimum purica- that can be treated is dependent on the settlement rate of
tion, is that it takes time for the solids inventory to build up the particles and the total horizontally projected area avail-
when starting with an empty tank. Indeed, in some cases it able for settlement, irrespective of depth. Thus, use can be
may take a few days, although after this operation they are made of a plain rectangular tank or a much more compact
able to continue in uninterrupted operation for many stack of horizontal ducts or indeed a stack of inclined ducts,
months. However, most plants have multiple tanks and the all of the same total horizontally projected area. The latter
oc suspension can be pumped from one to another to speed provides a truly continuous process. The angle of inclination
up restarting. Should a metering pump fail or an incorrect in the latter case must of course exceed the angle of friction
coagulant dose be added, the solids inventory may be lost for the deposit to slide out at the bottom. Horizontal tubes
and the process must start again. (Such failures can of were used in one design of small package plant but appear to
course be detected, and the response time is such that have been abandoned at an early stage.
corrective action can usually be taken.) In spite of this, the Most embodiments consist of stacks of plates or tubes set at
process is very efcient, but there is an incentive for more 55–60¯ to the horizontal. However, although this provides a
robust processes to be introduced. signicant improvement, the performance is below the theo-
The improvements in the surface rate (or reduction in size) retical expectation and limited by the tendency of the water
of settlement tanks over the past 30 years have mainly entering at the base of each tube or plate to sweep the emerging
followed the introduction of polyelectrolyte chemicals and solids back into the duct, as shown in Fig. 3. This problem was
an understanding of the correct method of use and control resolved in a Swedish design that provides entry from side
(which lagged behind their introduction). The area of sludge ducts to plate lamellae so that the oc can fall out unhindered
concentrators for the extraction of surplus solids, for exam- at the bottom while the claried water ows upwards. Plates
ple, has been increased. The changes have reduced the area are not self-supporting and are more expensive compared with
for a given ow by a factor of 2–5 or more without sacricing tubes, which can be assembled in large rigid hexagonal
the basic simplicity of a hopper or at-bottomed tank or honeycomb structures. A very spectacular reduction in the
increasing the mechanical complexity. There is now a better size of the vessel is achievable by such lamellar systems.
understanding of the operation of such tanks and bottlenecks, Initially, the occulation ion tanks followed traditional hori-
but there is a danger that this expertise will be lost as staff zontal ow practice with a retention of 30–40 min, but with the
move or retire and are replaced with increasing automation. recirculation of solids this has been reduced.
Polyelectrolytes are added as well as coagulants to maxi-
mize the throughput. One proprietary example is the Degre-
2.3 Precipitation softening
mont Densadeg clarier, which is a combination of a
Prior to 1970, when a link between soft water and cardio- compact recirculation system with a bottom-entry tube
vascular disease was postulated, precipitation softening was pack with a scraped oor below. The Passavant Turbo
fairly common, particularly where new sources contained LME (Fig. 4), on the other hand, although somewhat similar,
more calcium than previous sources. Several of the older uses the side-entry lamella plate system and the scraping
clarier designs were able to accept the process, but not the system below is designed as a thickener, giving in one
at-bottomed types with multiple inlets which would block instance a sludge with 19 per cent dry solids. In both
up with calcium carbonate scale. The surface rate could be designs, part of the nal sludge is recirculated to improve
several times that for conventional settlement (prior to the and reduce the volume of the occulation stage.
introduction of polyelectrolytes.). The pellet reactor, which In these designs, high surface rates are claimed for the
can reach surface rates of 100 m/h when used with caustic lamella section, but the total area occupied by the curious
soda or 70 m/h with lime to precipitate calcium carbonate, is shape of the parallelogram plate stacks in a circular tank
another example of the uidized-bed clarier. However, plus the reaction zones is considerably larger than that
nucleating precipitate particles will not remain in the tank implied by the surface rate. The assembly of ducts has to
at this rate. Fine sand or other heavy minerals are used to be cleaned and kept free of algae growths and other adherent
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16 D G STEVENSON

Fig. 3 Lamella settlement: left, bottom entry tubes; right, side entry plates

material. The means for achieving this are more complicated It should be noted that there are designs of upow
than a simple scraper. Lamellae are usually fabricated from uidized oc blanket clarier that have inclined plates, but
plastic material with a life signicantly shorter than concrete these are widely spaced and have deector ns under each
or steel and also requiring specic approval. In many plate. These are claimed to prevent the upward current under
instances the occulation process (which occurs simulta- each plate from entraining oc particles, but such an action
neously with settlement in the uidized blanket designs) would negate lamella-type settlement. Their role would
involves a separate compartment which remains at the seem to be as uidization stabilizers rather than true lamella
original size. Thus, overall the savings are not as much as settlers.
they might seem at rst sight.
Some examples exist in the United Kingdom, although
they are used in some other countries where so-called
2.5 Dissolved air otation
horizontal ow tanks have been more common. Passavant,
for example, claim a reference list of 80 000 m3/h In the United Kingdom, the past 30 years have seen a major
(2000 Ml/day) with just over 50 installations from 1972 to change from previous clarication practice with the intro-
the present time (none in the British Isles). This gure would duction of dissolved air otation (DAF). Indeed, the vast
be swamped by the capacity of oc blanket clariers and majority of new plants in this period have used DAF. The
otation in the same period. The main advantage of the relatively low settlement rate of the oc particles produced
lamella system is the quicker start-up compared with the by the aluminium or iron hydroxide, especially with upland
designs discussed above. It is perhaps more appropriate for coloured water and reservoir waters with low turbidity, is
industrial applications with higher solids concentrations. reversed and enhanced by attaching air bubbles. It is
The chief weakness of lamella systems as applied to the possible to improve the surface rate by a factor of 10 or
clarication of the main ow is that, while reducing the size more while still using a relatively simple system with few
of the separation section, the occulation stage remains moving parts or a large area of plastic lamella sheeting.
largely as before. There are limits to the reduction achiev- Flotation (Fig. 5) involves recycling about 10 per cent of the
able by the recirculation of sludge. However, in lter wash product to a pressure vessel at 3.5–6 bar, where it is
water and sludge treatment the suspension is already oc- saturated with air from a compressor. The chemically
culated and lamellae are providing cost savings. dosed water, after a shortened occulation period, is

Fig. 4 LME compact combined settler/thickener


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CURRENT AND DEVELOPING POTABLE WATER TREATMENT PROCESSES 17

Fig. 5 Dissolved air otation

mixed with the recycled water (after it emerges from orices assisted its adoption. Regulatory restrictions and a different
that maintain the back pressure). Air bubbles of 50–100 mm procurement procedure in the industry have hampered its use
nucleate and attach to the oc. This oats to the surface of in the United States. Flotation is not so suitable for highly
the tank and the claried water is drawn off from below. In turbid water (e.g. above 80–100 NTU) but ideal for coloured
earlier designs the resultant scum was scraped off, but the and algae-laden waters and almost all UK sources.
mechanical complexity of the scraper system and its
tendency to knock down and sink some of the scum have
led many to prefer hydraulic decanting of the scum over a 2.6 Sand-ballasted clarication
weir. The direction of ow of the water helps to carry the
Sand-ballasted clarication emerged (in Hungary) at about
scum towards the weir. In some cases the sticky scraped
the same time as dissolved air otation but did not receive the
sludge has to be diluted for conveyance. With hydroxide
same promotion by an independentand impartial body. Being
sludges a scraped sludge could be 5 per cent dry solids,
a proprietary process offered by a single contractor has
whereas a decanted sludge may be 0.5–0.75 per cent
possibly led to some scepticism. The original patents have
dry solids. Sludge from a oc blanket tank on similar
long expired (it was described in a review in 1974, when plants
water would normally be more dilute still. Although more
were already in service). There are similarities to otation in
water has to be recovered in the sludge plant, the size is
that a ballasting agent (about 100 mm sand) is added to the
not normally affected (as the size is usually determined by
stirred suspension (see Fig. 6) together with a polyelectrolyte
the underow solids ux) and the system is simpler and less
to promote adhesion. The resultant suspension is settled in a
expensive.
simple scraped tank and the sand is extracted for cleaning in a
Early DAF plants used slow-speed paddle occulators,
hydroclone system. Lamella inclined plates (plain bottom
but these have been eliminated in later designs, which
entry) are also incorporated to raise the effective settlement
exploit hydraulic energy, without moving parts. Thus, the
rate further. Again, there is little mechanical complexity. On
latest versions only involve a recycle pump and compressor
most plants the structures are in concrete. Very high rates of
as moving parts (ignoring control valves). The area occupied
separation (30–50 m/h) are claimed, but the ground plan
is usually less than half that of a modern settlement tank.
‘footprint’ area occupied, including mixing, contact and
The separation zone typically operates at 10 m/h, with an
recovery plant is not much less than that obtainable with
overall unit ground area or ‘footprint’ corresponding to
compact versions of otation or the higher rate versions of
5–8 m/h, but rates up to twice this are now being claimed.
uidized blanket settlement. Like dissolved air otation, the
It is possible to combine otation and ltration in a single
performance is governed by the density and concentration of
tank, thus saving even more on total plant area, but in this
the ballasting agent (in this case sand), not the oc suspension,
case the size is governed by the lter rating. In another
and start-up is rapid. On the other hand in contrast to otation,
arrangement the occulation zones are stacked under the
the weighting agent is not available free of charge and there is
otation zone to give a similar result. The retention time in
a constant make-up of ne sand with a close size specication.
the system can be as short as 15–20 min. In contrast to the
The treated water quality is similar to that from other methods
above settlement systems, there is no start-up period for
of clarication. In contrast to dissolved air otation,there is no
sludge to accumulate. When lled with clean water, starting
deterioration in performance at high turbidities. Blockage of
and stopping are instantaneous and the product quality is as
pipes with the ne sand is a potential hazard.
good as the best settlement systems. A further advantage is
that in most cases polyelectrolytes are not needed.
Over the past 25 years, otation units have accounted for
2.7 Magnetite clarication
the majority of new clariers in the United Kingdom and
indeed in countries such as Australia. The involvement of the To complete this review, another process, installed on three
Water Research Centre, then owned by the industry, greatly sites in the United Kingdom and also in Australia, uses
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18 D G STEVENSON

Fig. 6 Fine sand ballasted clarication

magnetite as an absorbent for colour and other organic so far it is being introduced more as secondary back-up
matter and, together with a polyelectrolyte, as a carrier for protection. One recently completed plant on a ground water
ne suspended matter. This was originally developed by the source, claimed to be the largest, has a capacity of 4900 m3/h
CSIRO in Australia and has been called the Sirooc process. (118 Ml/day). The situation on smaller supplies in outlying
Magnetite tends to be positively charged at low pH values areas is more favourable to membrane technology. The cost
and absorbs organic matter (colour). It can be regenerated at involved in manpower travel to unmanned sites and in
high pH values, for which caustic soda is used. The quantity transporting, handling and controlling chemicals is dispro-
varies with the alkalinity of the water being treated. Thus, portionately large. Ultraltration (the correct denition) is
the process is more suited to non-limestone upland water. able to remove colour, suspended solids and bacteria without
Micron-size magnetite will ‘occulate’ when magnetized coagulant chemicals. (Only cleaning chemicals are used.)
and can be settled at a high rate. Magnetic drum separators Several plants are now in operation in Scotland and in
are used in the recovery process. Like the sand-ballasted Ireland.
process, there is some loss and replacement magnetite is Membrane plants are modular and comprise large
required. In addition to the requirement for this specialized numbers of repeating units, often in tubular vessels, contain-
material, the efuent is a coloured alkaline liquid that ing bundles of hollow bres or microtubes, or membranes in
requires treatment by conventional means. The latter and ‘swiss roll’ format. Hitherto, reverse osmosis (RO) and
the reliance on a specialized grade of magnetite have made genuine ultraltration plants have been based on cross-
the process less attractive. ow technology. The running costs comprise the driving
pressures for ltration and, in the case of RO, for over-
coming the osmotic pressure plus the energy involved in
3 MEMBRANE TECHNOLOGY circulating the water to provide cross-ow scouring. The
main breakthrough in recent years has been the development
The present situation is confusing, as numerous designs and of ‘dead-end’ ltration systems, which eliminate the latter.
concepts come and go, and has yet to stabilize. Some In contrast to cross-ow ltration, no energy is used to
examples have proved spectacular and expensive failures, maintain the solids in suspension. Back ushing with ltrate
while others are beginning to prove very viable. Like any clears away the sludge, and this may be augmented by a
new product, prices are likely to fall as the scale of produc- through ush with raw water One design uses air, applied in
tion builds up. Regulatory and political pressures are tending the reverse ow direction, with a raw water cross-ow ush.
to drive the technology into directions and at a speed that A representative arrangement is shown inFig. 7. There are
may not otherwise be justied on economic grounds or levels also signs of a move away from the very complex tubular
of experience. Plants of 20 000 m3/h (500 Ml/day) capacity module and pipework labyrinths of reverse osmosis and
are now being considered, as well as many smaller plants. ultraltration technology towards exposed membrane
There is a feeling at management level that the protection bundles housed in tanks (Fig. 8, for example). In such
provided by membranes justies the investment. (Traditional examples there is a through ow with increasing solids
scientic terminology has also been corrupted. Microltra- concentration in the train of tanks. The continuing regula-
tion has been dened arbitrarily as 0.1 mm cut-off, and tory pressure to ensure removal of cryptosporidium oocysts
ultraltration as 0.02–0.03 mm cut-off, instead of the has spurred developments in this area. The performance and
previous scientic denitions, the latter normally describing economics will be inuenced by the solids concentration,
the separation of soluble molecules, e.g. colour). and such systems are being introduced particularly on
Eventually, membranes could challenge conventional suspect ground water sources where occasional penetration
treatment at all points of the treatment sequence, although from the surface may occur.
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Fig. 7 Tubular dead-end ltration membrane module

In contrast to conventional treatment, where the nal ux falls. There is a minimum in the total capital plus
reject material is solid, there is a liquid efuent, which operational cost curve at numbers well above the gure
will require further treatment for concentration, or which normally quoted by suppliers who tend to aim at lowest
may have to be discharged to a sewage treatment plant if initial cost.
available. Chemical cleaning in place (CIP) is usually Another matter that may be of concern is that membrane
provided to supplement back ushing when required. plants use proprietary components that are not interchange-
This of course produces an efuent that way require able. In a conventional plant, one contractor may build it and
neutralization. another may extend or uprate it 5 years later. Other specialist
The pressure differential across membranes used in dead- rms may refurbish lters. With a membrane plant a utility
end mode for water treatment varies from 1 m head (0.1 bar) is tied to the supplier unless the whole plant is replaced. The
to 2 bar. In the open-tank designs, the water ows by gravity membrane formulations and manufacturing techniques are
or is sucked through the membranes. Thus, the power proprietary intellectual property. Such companies cannot be
consumption is no longer a problem. At the present time, guaranteed to remain in business for the life of the plant or
membrane life is far from innite. Indeed, fouling has been a to grant favourable terms for replacement modules.
recurrent theme ever since the rst membranes were put into An important requirement on membrane plants used in
service, but mechanical deterioration and wear also limit the critical applications is the monitoring of integrity. A sand
life. Much progress has been made, but replacement in lter is a rugged device. Membranes, on the other hand, are
5 years may be necessary at a cost that corresponds to a intrinsically delicate, and the fracture of a single hollow
substantial proportion of the initial cost of the plant. bre could let through a vast number of organisms. Some
For low levels of suspended solids (e.g. ground water) suppliers use intermittent air testing to look for penetration.
disposable cartridge lters can be more cost effective and This is not applicable to membranes installed in tanks.
have been approved. In this case there is no liquid efuent. Another technique accepted by the Drinking Water
The solids are a dry waste disposal problem. A point that Inspectorate is the deliberate application of a transient
tends to be overlooked is that the cartridge replacement turbidity ‘spike’, with monitoring of the feed and ltrate
costs fall linearly as the number of cartridges rises and the responses.

Fig. 8 Submerged membrane module


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4 ANCILLARY PROCESSES 4.2 Ozone and granular activated carbon

4.1 Disinfection, etc. In the past 10–15 years within the United Kingdom, priva-
tization of the industry has paved the way for radical changes
Another essential component of a potable water treatment in the enforcement of stricter water quality requirements.
plant is the contact tank where the disinfectant (chlorine or Concern about pesticide residues has led to the installation of
chlorine dioxide) is allowed to react. Although simple in ozonization plus granular activated carbon treatment on
principle, the design requires a residence time distribution many plants treating surface waters, and indeed on some
approaching plug ow so that ideally no element of the water ground water plants. Ozone is a powerful oxidant and is
passes through in under the intended retention time. Princi- produced on site by the application of an electrical discharge
ples established many years ago in other process industries to dry air, enriched air or oxygen in a purpose-designed
are now being applied to contact or reaction tank design. reactor system, followed by a direct dissolution system and a
Unfortunately, the World Health Organization’s most recent residual ozone gas destructor. Water is contacted by granular
guidelines on disinfection, which recommend 30 min reten- activated carbon in vessels closely resembling sand lters.
tion time, appear to be based on benchtop, not plant, However, in contrast to the latter, where sand may remain in
conditions, and no advice or specication for the residence service for 25 years, carbon must be replaced possibly every
time distribution of the disinfection tanks is given. Many 3 months in severe cases. Thus, facilities for easy and
contact tanks in service are single unbafed compartments. complete removal and transfer to road tankers or on-site
Chlorine, rst used in 1905 is still the most widely used regeneration furnaces have to be included. It has been
disinfectant. In the middle of the twentieth century, bulk remarked that water treatment plants are becoming more
storage (with up to 21 t tanker deliveries) was fairly common like chemical plants. Ozone treatment may in the future
on large plants, but concerns about public safety have led to encounter competition from advanced ultraviolet treatment.
a return to drums. On-site electrolytic generation of hypo-
chlorite enjoyed a passing popularity, but electrode replace-
ment costs have proved higher than forecast and the trend is 4.3 Ion exchange
now to chilled bulk storage of sodium hypochlorite. Ultra- With the demise of municipal softening in the 1970s, ion
violet light is used on some small supplies but leaves no exchange has almost ceased to be used in mainstream
residue to protect the distribution system. municipal water treatment. It is, however, the most widely
As mentioned earlier, cryptosporidium oocysts have been a used process for removing nitrate from potable water.
major concern over the past decade. These are not killed by Biological processes using carbon sources such as sugar,
practical doses of chlorine, and, as already noted, ltration ethanol, methanol or acetic acid have been developed, but
procedures have been rened and additionalmonitoring added particularly on ground waters these result in undesirable
to ensure their removal. However, medium-pressure ultraviolet biological contamination. The disposal of the brine used for
light has been found effective and this is now approved for regeneration presents a major problem. Also, the resin being
public supply in the United States, Australia and Eire, but in in chloride form, then releases chloride into the product
the United Kingdom for sports pools only. Approval is eagerly water, making it corrosive. This is prevented by conversion
awaited, but it could be a bitter blow for the membrane to the bicarbonate form.
suppliers when it comes and it may have a major impact on A new zero-efuent process in which the regenerant is
the future direction of water treatment. recovered and the nitrogen discharged as a gas has been
There is a view that the environment surrounding children developed, under a Eureka project, jointly by Ionex Limited
is too clean and that the previous natural immunity acquired and Yorkshire Water. Potassium chloride is used as the
by the population from low dose contact with organisms is regenerant, and the nitrate in the spent regenerant is subse-
being lost. A precedent for action has been set by uorida- quently reduced efciently in a bipolar electrocatalytic cell
tion whereby in some areas the uoride content is adjusted to nitrogen gas, facilitating immediate reuse. This may well
to 1 mg/l, with benecial results on dental decay. In parallel, provide ion exchange with a new foothold.
it is common practice to dose phosphate for plumbosol-
vency control and pH correction to render the water going
into supply non-corrosive. In some areas, hexametaphos- 5 WASTE DISPOSAL
phate or silicate was added as a corrosion inhibitor and to
stabilize manganese, but revised limits on manganese Thirty years ago it was common for waste solids in the form
curtailed this practice. of clarier sludges and lter wash water to be discharged
Trihalomethanes (THMs) such as chloroform, produced directly to drying beds or lagoons or to the river from which
by the reaction of chlorine with organic matter, became the water being treated had been abstracted, although down-
another concern about 1970. This has led to a revision of stream of the intake. Regulations have now eliminated this
disinfection practice, and chlorine is now applied only after practice. It could be argued that matters have proceeded to
ltration. Chlorine dioxide produced from sodium chlorite is the point of absurdity, bearing in mind the relatively small
used as an alternative that does not produce THMs. proportion of ow that is often abstracted. Overseas, rivers

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CURRENT AND DEVELOPING POTABLE WATER TREATMENT PROCESSES 21

often contain such high levels of suspended solids that cream (Kalic) that can be pumped direct from a storage tank.
treatment to avoid discharge is impracticable. The sludge Granular carbon is transferred hydraulically. In spite of these
spoil heap would reach mountainous dimensions. developments, a 24 h lter run is always expected, even
Thirty years ago, ‘dewatering’ of hydroxide sludges was a though this may not be the optimum for minimum installed
difcult task as the gelatinous sludge was almost impossible or running cost on a fully automated plant.
to lter or centrifuge. Fortunately, at that time polyelectro- In the early days of automation, hydraulically operated
lytes (water-soluble polymers) appeared on the market and valves were used extensively, but oil hydraulic systems
eventually gained approval for use with potable water. These present a contamination hazard in a water treatment plant.
enable the sludges to be concentrated by settlement and to Electrical operation has become virtually universal. It is not
be ltered on lter presses. The latter already existed, having always appreciated that operations in water treatment plant
been developed for the pottery and other industries. Like- are not measured in milli- or microseconds. Many controls
wise, centrifuges also developed for the process industries can pause after operation for a while rather than responding
were found to give an acceptable product. Sludges, which continuously, as might be the case in aeronautical engineer-
may only be 0.5 per cent dry solids from a settlement tank, ing or robotics. Examples exist of valves wearing out from
are normally thickened to about 5 per cent by gravity and unnecessary continuous trimming. Rapid operation can lead
then converted to a cake of, say, 15–20 per cent dry solids, to water hammer, for example, and failure of actuators or
or more, for disposal. couplings, which can lead to a valve slamming shut, can
Disposal of waste from treatment plants is becoming have expensive consequences.
more difcult, with a non-scientic bureaucracy classifying As already mentioned, the setting of chemical doses is the
many wastes such as spent activated carbon as hazardous. one area where a completely satisfactory situation has yet to
Surprisingly, thermal inactivation is not an acceptable treat- be achieved. This is possibly the Achilles heel of conven-
ment for cryptosporidium, etc., in recycled water or sludges, tional treatment which may allow membranes a wider
although consumers are advised to boil water in the event of penetration.
an outbreak. The landll tax, site owner’s charges and The overall processes are fairly leisurely. It is normal to
transport can be signicant factors in the overall cost of monitor most operations such as motorized valve positions
treatment. and potential sources of failure. Metering pump failure is
Used lter wash water is fairly dilute and was once perhaps the most critical. Parameters such as pH and
returned to the front end of plants, but this often must be residual chlorine at disinfection are commonly validated
treated to prevent recycling of cryptosporidium oocysts. by triple measurement. Some may be impatient at the slow
Sand lters with chemical dosing have been found to be rate of change. The rate of automation may be a matter of
effective, but other means such as membranes and bre lters concern, but in terms of public health the priorities of the
are being used. The volume is much smaller than the main utilities probably lie elsewhere.
plant ow and economic considerations are less important.
There have from time to time been attempts to recover
aluminium and iron coagulants, but few, if any, have been 7 POWER CONSUMPTION
commercially successful. The standards now being
demanded for water treatment chemicals would indeed Power consumption in settlement is trivial (the equivalent of
prevent economical reuse. pumping up less than 1 m). Dissolved air otation uses
energy equivalent to pumping the main ow up about 6 m,
and sand-ballasted clarication uses a similar gure, mainly
6 AUTOMATION on sand cleaning and recovery. Conventional sand ltration
involves a loss from the inlet channel to the ltered water
At one time the pace of life and plant design was conditioned channel of 2.5–3.0 m. There are other losses through the
by the 24 h manning cycle. Filters were required to run for at plant with dividing weirs, etc. The new membrane plants do
least 24 h. During the 1970s, more and more plants were not exceed 20 m and some much less. The total, however, is
mechanized, but industrial action in the early 1980s led to a far less than the power involved in distribution, where a
massive programme of automation and ‘demanning’. This 100–200 m lift or more may be common, and in some cases
also demonstrated the scope for reducing operating costs. much more. The latter is of course a very variable gure and
Until then there were many examples of sons following depends on the geography and terrain. Undue concern about
fathers in the industry. This has gone. Most manual and power consumption specically on treatment plants is there-
partially manual plants are now automated, many with remote fore misplaced. The total power consumed by the large
operation from control centres. Chemical storage was pumps and blowers installed for backwashing lters and
extended to enable plants to operate without deliveries for which run for a few minutes per wash is usually much less
longer periods, and any making up of chemicals was also than the power consumed by the much smaller metering
automated. This situation has encouraged the production of pumps that run 24 h per day. The main power cost is
liquid versions of almost all chemicals, so that transfers are therefore in ‘low lift’, i.e. supplying the raw water, and
simplied. Even lime is now available as a concentrated ‘high lift’ into supply. This is not being neglected.
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8 CONSTRUCTION TECHNIQUES differences have been very aggressive both in the United
Kingdom and throughout the world. The use of combined
Water treatment differs from many other branches of process air and water for washing lters, long used on the continent,
engineering in this respect. Two aspects that stand out are took a long time to be adopted in the United Kingdom. The
the scale of the operation and the life of the installation. A regulatory environment and structure of the industry have in
plant deals with an essential service, and no interruption of general hindered change in the United States. For many
supply is normally permitted. A typical specication would years a 4 h retention time in settlement tanks was mandatory
be for structures to last for 50 years, heavy machinery to be (although this is an irrelevant parameter). Any new process
based on 25 years and instrumentation to last for, say, 10 must be demonstrated in the United States at full scale.
years. In practice, these gures may be exceeded, especially Overseas patents and publications are not recognized. Thus,
with concrete structures which may often be adapted to progress has been even slower. Dissolved air otation is still
house new processes. All moving equipment is duplicated or a suspicious novelty, whereas it is entering its third decade
provided with a standby, and it is not uncommon to provide in United Kingdom and is even older in Scandinavia.
twin independent streams through plants. This, in turn, has
had a considerable effect on the choice of treatment unit.
A tendency to consider a shorter-term horizon has opened 10 INTERDISCIPLINARY BOUNDARIES
the way for the use of steel tanks in place of concrete. Even
relatively low-cost, bolted-up, glass-coated steel tanks, The term ‘engineering’ tends to be interpreted in popular
which rst appeared for industrial and agricultural use, parlance as mechanical engineering. However, most engi-
now house water treatment processes. The cost is far neering disciplines are now involved in water treatment. For
lower, particularly in temperate and tropical areas where historical reasons and because of the scale of the operation,
frost protection is not an issue. Packaging and preassembly the primary discipline involved in water engineering is
have their place. undoubtedly civil engineering. In the academic institutions
On many contracts, civil engineering work is priced this is the faculty that usually provides the centre for
separately from mechanical and electrical work. It was not education in the subject. It might well be argued that, if
uncommon at one time for tenders to be awarded purely on the technology were to emerge today, it would probably be a
the mechanical and electrical content. This practice has led to branch of chemical engineering. This wide spread of disci-
the deliberate avoidance of steel structures and even the use plines creates problems with the exchange of information,
of concrete ducts instead of steel or ductile iron pipes. The indexing of abstracts and training of graduates. Water
hopper tank clariers already mentioned provide an extreme engineering and treatment is a hybrid technology. Examples
example. In these, mechanical equipment is almost comple- of the wheel being reinvented are not uncommon. Textbooks
tely eliminated. However, in very many cases such tanks have tend to cover ‘centreline’ subjects within established sylla-
been built with the rim close to ground level and in ground buses. Specialist water treatment topics may be overlooked.
with a high water table. They may then be expensive to build,
even though the mechanical element is small.
11 CONCLUSION

9 NATIONAL AND ARCHAIC TRADITIONS Advances in technology are slow moving and the hardware
long lasting compared with many other industries. The staff
This review applies specically to the United Kingdom. This is turnover rate is faster than the rate of evolution, and expertise
an old industry with inherited concepts and traditions. Each can therefore be lost. Although most plants in the United
country tends to have its own designs, practices and regulatory Kingdom are automated, there are fewer staff who are able to
systems. The industry also abounds in non-scientic terms that correct faults when an excursion occurs, or even able to
can be misleading to the outsider but refuse to go away. One design modications or appreciate the reasoning or princi-
example is the ‘effective size’ of lter sand, which predates the ples behind the original design. Mistakes can be repeated.
understanding of ow in porous media and has no signicance Poor performance may be the result of lost expertise.
either in lter performance or ow. Imperial screen designa- Viewed over a 25 year period, there have been several new
tions can still appear in specications for lter media. Clarier developments in the industry and plants are now much more
design and lter backwashing practices also differ. Interna- compact than previously. The rapid start of DAF and sand-
tional contractors can face frustration from regulatory proce- ballasted clarication makes them attractive, although the need
dures that favour processes already in use in the customer’s for sand make-up may prove a limitation. There is scope for
country rather than more appropriate processes well proven further innovation here. Sand ltration is likely to remain
elsewhere. Patent protection can be a further barrier to the unchallenged for medium to large-sized plants, while
transfer of expertise across national boundaries. membranes will continue to make in-roads. Possibly, sand
UK technology has been applied widely throughout the ltration will be revisited to establish a new format unshackled
world where UK consultants and contractors have been by the 24 h cycle. The approval of UV for cryptosporidium
active. French contractors using technology with certain could have major repercussions for membrane technology.
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CURRENT AND DEVELOPING POTABLE WATER TREATMENT PROCESSES 23

Public health is at stake as well as considerable capital Goss, M. H. William Paterson and Frank Candy—Pioneers in
sums in the event of failure. Consumers are more ready to Water Treatment, 1999 (Paterson Candy Limited).
resort to litigation and regulators to prosecute. Hence,
progress has to be deliberate and based on well-tested
concepts. Potable water treatment and larger industrial
treatment are a subdiscipline of several other branches of Current practice
science and engineering, which have their own specic unit Cryptosporidium in Water Supplies, 1990, 1995, 1998 (HMSO).
processes that are not often found elsewhere. The key Binnie, C., Kimber, M. and Smethurst, G. Basic Water Treatment
element is simplicity and robustness in order to achieve 3rd Edn, 2002 (Royal Society of Chemistry).
reliability for truly continuous use. Stevenson, D. G. Water Treatment Unit Processes, 1998 (Imperial
It should be noted that the gures only illustrate princi- College Press).
ples and examples. There are many proprietary variations. Twort, A. C., Law, F. M., Crowley, F. W. and Ratnayaka, D. D.
Water Supply 4th Edn, 1994 (Arnold).
Desalination and Membrane Processes (Conference Proceedings),
ACKNOWLEDGEMENTS
1997 (Terence Dalton Limited).
Advances in Rapid Granular Filtration in Water Treatment (Confer-
The author is grateful to several manufacturers and indivi- ence Proceedings), 2001 (Terence Dalton Limited).
duals for information, data and suggestions used in the Water quality regulations are published on the internet at www.dwi.
preparation of this review. gov.uk

FURTHER READING

Historical Laboratory testing


Baker, M. N. The Quest for Pure Water, 1949 (American Water- Purchas, D. B. and Wakeman, R. J. Solid/liquid Separation
works Association). Equipment Scale-up, 1986 (Uplands Press).

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