Professional Documents
Culture Documents
Hi-Vac® OPERATION
Hi-Vac® Hi-Vac® Hi-Vac®
SERVICE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
& PARTS
Hi-Vac® Hi-Vac® Hi-Vac®
M A N U A L
Hi-Vac®
Hi-Vac® HVV-4915
Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac® Hi-Vac®
SERIES
Hi-Vac® Hi-Vac® Hi-Vac®
VACUUM LOADER
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac®
ULTRA-VAC Hi-Vac®
® Hi-Vac® HVV-4915
MODEL NUMBER: Hi-Vac®
SERIAL NUMBER : UV-5098
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
TABLE OF CONTENTS
Hi-Vac®
Inspection Hi-Vac®
of your new Hi-Vac®
Ultra-Vac Unit Hi-Vac®6®
Hi-Vac®
5. Hi-Vac® Hi-Vac® Hi-Vac®
Check vacuum pump for free rotation before starting under power for the first Hi-Vac®
time after installation.
6. Compare the packing list attached to each piece of each shipment.
Hi-Vac®
7. Verify the numberHi-Vac®
of pieces and descriptionHi-Vac®
of each piece shown on theHi-Vac®
packing slip.
WARRANTY
Hi-Vac®
®
Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac CORPORATION WARRANTS TO THE ORIGINAL PURCHASER OF THE Ultra-Vac UNIT QUOTED HEREIN
®
THAT THE Ultra-Vac UNIT SHALL BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP UNDER
®
NORMAL USE AND SERVICE. Hi-Vac ® CORPORATION DOES NOT WARRANT COMMERCIAL ITEMS
MANUFACTURED BY OTHERS SUCH AS DIESEL ENGINES, TRUCK CHASSIS, TIRES OR MOTORS. Hi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
CORPORATION’S OBLIGATION UNDER THIS WARRANTY SHALL BE LIMITED TO THE REPAIR OR
EXCHANGE OF ANY PART OR PARTS WHICH MAY PROVE DEFECTIVE UNDER NORMAL USE AND SERVICE
Hi-Vac®
WITHIN THE SHORTER PERIOD OF ONE (1) YEAR FROM THE DATE OF DELIVERY TO THE ORIGINAL
PURCHASER AND WHICH Hi-Vac® CORPORATION’S EXAMINATION SHALL DISCLOSE TO ITS SATISFACTION
TO BE DEFECTIVE. THIS WARRANTY REQUIRES PURCHASER TO OPERATE THE Ultra-Vac® UNIT IN
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
STRICT COMPLIANCE WITH THE PRINTED INSTRUCTIONS AND TO SERVICE THE Ultra-Vac ® UNIT
ACCORDING TO THE METHODS AND SCHEDULES CONTAINED IN THE Ultra-Vac® UNIT’S MANUAL. EVIDENCE
OF PURCHASER’S SCHEDULED MAINTENANCE MUST BE REPORTED IN WRITING TO Hi-Vac® CORPORATION
ON THE FORMS SUPPLIED TO PURCHASER IN THE Ultra-Vac® MAINTENANCE MANUAL. SHOULD PURCHASER
Hi-Vac® Hi-Vac®
The very best wishes from our entire organization Hi-Vac® Hi-Vac®
are extended to you with the assurance that you will
enjoy long and dependable service from this Ultra-Vac®.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac®
SAFETY
Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac® PRECAUTIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Hearing protection must be worn by operator and those working near the
Hi-Vac®
*
Hi-Vac®
vacuum loader.
Hi-Vac® Hi-Vac®
* Do not operate machinery without proper guards in place. Keep away from
Hi-Vac® Hi-Vac®
moving objects. Hi-Vac® Hi-Vac® Hi-Vac®
* Do not put your hand in front of the intake nozzle while in operation.
Hi-Vac®
*
Hi-Vac® Hi-Vac®
Do not vacuum any flammable liquid.
Hi-Vac®
* Check that unit is properly stopped and parking brake applied so unit will
Hi-Vac®
Hi-Vac®
not tip or roll. Hi-Vac® Hi-Vac® Hi-Vac®
* Do not lubricate, adjust or repair the Ultra-Vac® unit unless engine is shut
Hi-Vac®
down. Hi-Vac® Hi-Vac® Hi-Vac®
* Do not operate the unit with the levelprobe “ON/OFF” switch in the “OFF”
position.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
11
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION
Hi-Vac®
* NEVER raise Hi-Vac®
the body if baghouse isHi-Vac®
overloaded. Hi-Vac®
* NEVER raise body unless the tailgate is fully open.
Hi-Vac®* Hi-Vac® Hi-Vac® Hi-Vac®
NEVER operate tailgate while body is in elevated position.
Hi-Vac®
* NEVER move the Ultra-Vac® unless the body is in the fully down
Hi-Vac® position. Hi-Vac® Hi-Vac® Hi-Vac®
* Clear the area behind the Ultra-Vac® of all personnel before opening or
Hi-Vac®
Hi-Vac®
closing the tailgate. Hi-Vac® Hi-Vac® Hi-Vac®
* Never inspect or work under the raised body without the safety body
prop in place.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
* NEVER inspect or work under the open tailgate without a tailgate prop in
place.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
* Do not operate the Ultra-Vac unit while wearing loose clothing, watches
®
or rings.
Hi-Vac®
*
Hi-Vac® Hi-Vac®
Periodically check for any loose bolts or set screws.
Hi-Vac®
NOTE:
Hi-Vac® Hi-Vac® Hi-Vac®
AS WITH ANY TYPE OF HEAVY DUTY EQUIPMENT, CAUTION Hi-Vac® Hi-Vac®
MUST BE EXERCISED IN ITS PROPER USE.
WARNING:Hi-Vac® Hi-Vac®
FAILURE TO COMPLY WITH ANY OF THE ABOVE SAFETY
Hi-Vac® Hi-Vac®
INSTRUCTIONS OR THOSE THAT FOLLOW WITHIN THIS
MANUAL MAY RESULT IN DAMAGE TO EQUIPMENT AND/OR
Hi-Vac® SEVERE INJURY OR DEATH! Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
PLEASE REMEMBER:
Hi-Vac® Hi-Vac®
Safe operation begins with a safe operator. We ask you Hi-Vac® Hi-Vac®
to be that type of operator.
Hi-Vac® OPERATIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
2
Hi-Vac®
Hi-Vac® Hi-Vac®
harm to machine or operating personnel.
Hi-Vac®
Visually inspect the unit so that there are no obstructions which may cause
Hi-Vac®
5 Hi-Vac®
Check Hydraulic Hi-Vac®
oil level and add if necessary. Hi-Vac®
6 Check all Hydraulic hoses and fittings for leaks. Repair if necessary.
Hi-Vac®START-UP PROCEDURES
Hi-Vac® Hi-Vac® Hi-Vac®
Before starting up your Ultra-Vac® unit, Be sure you have done all the pre-start
procedures located on the previous page.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
1 Start the chassis engine. Be sure that the chassis parking brake has been
applied.
Hi-Vac®
2. Hi-Vac®
Allow Engine to idle until air pressureHi-Vac® Hi-Vac®
is built up before engaging Vacuum
Pump.
Hi-Vac®WARNING:
Hi-Vac®
The TransferHi-Vac® Hi-Vac®
case air system will not function properly Hi-Vac®
until air pressure is at least 60 psi.
Hi-Vac®
5 At engine idle Hi-Vac® Hi-Vac®
speed, Depress the clutch Hi-Vac®
pedal and Switch the “Blower
On/Off ” switch to the “On” position. Release the clutch. At this time the
blower will be turning.. Be sure to only engage and disengage at idle
speed only.
Hi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
WARNING: Never engage blower above 1,000 RPM’s.
6 After Vacuum Pump is engaged, switch the “Auto/Manual “ switch to the
Hi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac®
desired mode and increase the engine speed until you are at desired speed.
1 At the side control panel, move the mode switch to the OFF/RESET posi-
tion. At this point the engine should return to an idle condition.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
WARNING: Never disengage Blower above 1,000 RPM’s.
3 On the dash disengage the blower by depressing the clutch and moving
the blower switch to the off position. Move the PTO switch to the OFF or
Hi-Vac®
Hi-Vac® Hi-Vac®
Disengaged position. Release the clutch.
Hi-Vac®
4 Turn the ignition key switch to “Off ” position.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
OPERATIONS 3
Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION Hi-Vac® OPERATIONS
Hi-Vac® Hi-Vac®
DUMPING PROCEDURES
Hi-Vac®
Before Hi-Vac®
dumping material out Hi-Vac®
of the collector body, Hi-Vac®
be sure that the parking brake is
on and the unit is on level ground. Also ensure there are no personnel or obstructions
near the Ultra-Vac®. This could result in damage to machinery or injury to personnel.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
If equipped with manual dump door locks on the baghouse and cyclone hopper dump
doors, release the locks to allow the dump doors to open during each dumping of
Hi-Vac®
the collector body.
Hi-Vac®
CAUTION: Do not raise the body if Hi-Vac® Hi-Vac® Hi-Vac®
the baghouse is overloaded.
Hi-Vac® Hi-Vac®
WARNING: Failure Hi-Vac®
to do so can result Hi-Vac® Hi-Vac®
in sever injury or death, and/or damage
to equipment.
Hi-Vac®
1 Hi-Vac® Hi-Vac®
Pull the handle valve marked “Lock/Unlock” to
unlock tailgate prior to raising. Be sure that there
Hi-Vac® Hi-Vac®
are no personnel at the back of the Ultra-Vac®
unit.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
2 Pull the handle valve marked “Tailgate Open/Close” to open the tailgate.
Be sure that there are no personnel at the back of the Ultra-Vac® unit.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
WARNING: Never open the tailgate without first unlocking. This will
cause damage to the equipment.
Hi-Vac®
3 Hi-Vac®
Pull the valve marked “Raise/Lower” Hi-Vac® Hi-Vac®
to fully raise the collector
body.
Hi-Vac®WARNING:
Hi-Vac®
Be sure that Hi-Vac®
the Ultra-Vac is on aHi-Vac®
level surface before Hi-Vac®
®
4 Pull the valve marked “Vibrator On/Off ” to run the hydraulic vibra-
Hi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac®
tor to loosen materials in the collector body, baghouse and cyclone hopper.
Ensure the baghouse and cyclone hopper are completely empty of
material after each dumping cycle.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
4 OPERATIONS
OPERATIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION
Hi-Vac®
In the event of Hi-Vac®
an emergency situationHi-Vac® Hi-Vac®
press the emergency stop button.
This button will remove power from the control panel and will stop the
engine. To resume loading pull out on the Emergency Stop button and
follow the start up procedure.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
MACHINE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
SPECIFICATIONS
Hi-Vac® Hi-Vac®
Hi-Vac®
Hi-Vac®
Hi-Vac®
Hi-Vac®
Hi-Vac® Hi-Vac®
Hi-Vac®
Hi-Vac® 1 Hi-Vac®
U3807-0023 Hi-Vac® Hi-Vac®
GASKET, LOWER PLENUM Hi-Vac®
1
2 U1007-4084 LOWER PLENUM WELDMENT 1
3 18-0540 SLEEVE, 10" ID X 3" LG. 1
Hi-Vac®
4
Hi-Vac®CONTROLHi-Vac®
U4102-0586 PANEL
Hi-Vac®1
5 U1007-4157 BLOWER INLET, HIBON 8702 1
Hi-Vac® 6
Hi-Vac®
A382758
Hi-Vac® Hi-Vac®
BLOWER, HIBON 8702
Hi-Vac®
1
Hi-Vac®
9 Hi-Vac®STUB FLANGE,
U1007-4039 Hi-Vac®
EXHAUST Hi-Vac®1
10 18-0541 SLEEVE, 12" ID X 3" LGE 1
Hi-Vac®
14
15
A249437
Hi-Vac®
03-0108GASKET
Hi-Vac®
PTO, OMSI, PFT-PCV/3000
1
16 U3308-0270 COMPANION FLANGE, BLOWER, HIBON 8702 1
Hi-Vac® 17
Hi-Vac®
U3803-0032
Hi-Vac® Hi-Vac®
GASKET, INLET, HIBON 8702
Hi-Vac®
1
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 1
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®BODY
Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION
HYDRAULIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION
2
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
4
Hi-Vac®
ITEM PART # Hi-Vac® Hi-Vac®
DESCRIPTION Hi-Vac® QTY Hi-Vac®
1 U3904- 0151 VALVE,GREESEN,HYD,4 SPOOL 1
2 A135500 ADAPTER,STR,#8MSAE X #8MJIC 8
3
Hi-Vac®
A135186
Hi-Vac® Hi-Vac®
ADAPTER,STR,#10MSAE X #10MJIC
Hi-Vac®
2
4 A135420 ADAPTER,RUNTEE,#10FJICS X #10MJIC X #10MJIC 1
Hi-Vac®
5 A381192Hi-Vac® Hi-Vac® Hi-Vac®
ADAPTER,REDUCER,#10FJIC X #4MJIC 1 Hi-Vac®
6
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
4 MACHINE SPECIFICATIONS
7
Hi-Vac® Hi-Vac®SYSTEM
Hi-Vac® Hi-Vac® Hi-Vac®
®
Hi-Vac®
3 Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac® Hi-Vac®
4
Hi-Vac® Hi-Vac®
Hi-Vac®
1 U3902-0085 Hi-Vac® PUMP, HYD.
Hi-Vac® Hi-Vac®1
2 135207 ADAPTER, STR,#12MSAE X #12MJIC 1
3 A135186 ADAPTER, STR,#10MSAE X #10MJIC 1
Hi-Vac® 4 Hi-Vac®
A171545 Hi-Vac®
ADAPTER, ELBOW, 45D,Hi-Vac®
#10FJICS X #10MJIC Hi-Vac®
1
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 5
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
HYDRAULIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION
ITEM
Hi-Vac®
PART #
Hi-Vac® DESCRIHi-Vac®
PTION
Hi-Vac®
QTY
1 A110107 CYLINDER,TIPPING,120" STROKE 1
Hi-Vac®
2 A135340
Hi-Vac® Hi-Vac® Hi-Vac®
ADAPTER,STR,1/2"NPT X #8MJIC 2
Hi-Vac®
3
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
6 MACHINE SPECIFICATIONS
4
Hi-Vac® Hi-Vac®SYSTEM
Hi-Vac® Hi-Vac® Hi-Vac®
®
Hi-Vac®
1
Hi-Vac® Hi-Vac® Hi-Vac®
HYDRAULIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION
1 2
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac®
ITEM PART #
Hi-Vac® Hi-Vac®
DESCRIPTION
Hi-Vac®
QTY
1 02- 0878 BUSHING,RED,1- 1/4" X 3/4" 2
2 A380224 ADAPTR,ELBOW,90D,3/4NPTX#10MJIO C 1
Hi-Vac® 3
Hi-Vac®
A133940
Hi-Vac® Hi-Vac®
BUSHING,RED,2" X 1- 1/4"
Hi-Vac®
2
4 A132540 NIPPLE,PIPE,1- 1/4" CLOSE 2
Hi-Vac®
5
6
A140030
U4402- 0122
Hi-Vac® Hi-Vac®
VALVE,GATE,1- 1/4"
ELBOW,STREET,90D,1- 1/4"
Hi-Vac®11
7 A110515 FILTER ASSY,HYD 1
Hi-Vac® 8
Hi-Vac®
A100161
Hi-Vac® Hi-Vac®
ADAPTER,STR,3/4"NPT X #12MJIC
Hi-Vac®
1
9 ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 9
10
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
HYDRAULIC HOSE KIT
Hi-Vac® Hi-Vac® U4901-0062Hi-Vac® Hi-Vac®
Hi-Vac®ITEM Hi-Vac®
PART # Hi-Vac®
DESCRIPTION Hi-Vac® Hi-Vac®
QTY
Hi-Vac®7 Hi-Vac®
U4901- 0062- 7 Hi-Vac®
HYD TUBE TO VIBRATORHi-Vac®
HOSE ASSY,#8,20"LG,#8STR X #8STR
Hi-Vac®
1
Hi-Vac®14 Hi-Vac®
U4901- 0062- 13 Hi-Vac® Hi-Vac®
TOP DOOR LOCK TO TOP DOOR LOCK
HOSE ASSY,#8,60"LG,#8STR X #8STR
Hi-Vac®
1
VACUUM SYSTEM
A DIVISION OF Hi-Vac® CORPORATION
PNEUMATIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION
PNEUMATIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION
3
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac®
4 Hi-Vac®
A132826 Hi-Vac®
ADAPTER,TEE,STREET,1/2' Hi-Vac® 1 Hi-Vac®
5
ULTRA-VAC
A135340
OPERATIONS, PARTS, & SERVICE MANUAL
ADAPTER,ELBOW,90D,1/2"NPT X #8MJIC 1
®
14 MACHINE SPECIFICATIONS
6 A135040 BUSHING,RED,1/2"NPT X 1/4"NPT 3
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
PNEUMATIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION
Hi-Vac® Hi-Vac®
1
Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac®
ITEM PART #
Hi-Vac® Hi-Vac®
DESCRIPTION
Hi-Vac®
QTY
1 A130870 ADAPTER,ELBOW,90D,#8FJICS X #8MJIC 1
2 A131250 ADAPTER,ELBOW,90D,3/4"NPT X #8MJIC 2
Hi-Vac® 3 Hi-Vac®
A249434 Hi-Vac®
CONTROL VALVE,AIR CAHi-Vac®
NNON Hi-Vac®
1
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
4 A135250 ADAPTER,RUNTEE,#8FJICS X #8MJIC X #8MJIC SPECIFICATIONS
MACHINE 1 15
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
PNEUMATIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION
Hi-Vac® Hi-Vac®MANUAL
Hi-Vac®
DRAIN VALVE Hi-Vac® Hi-Vac®
P/N: A151550
PNEUMATIC SYSTEM
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac®
1 Hi-Vac® Hi-Vac® Hi-Vac®
2
Hi-Vac®4 Hi-Vac®
U3702- 0032
Hi-Vac® Hi-Vac®
CAGE,FILTER,STL,60" LG
Hi-Vac®
68
5 ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 17
6
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION
ELECTRICAL SYSTEM
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
1 2 3
Hi-Vac® 6
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ELECTRICAL SYSTEM
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ITEM
Hi-Vac®
1
PART #
REF
Hi-Vac®CIDRECSUCITRHi-Vac®
IPTION
BREAKER
Hi-Vac®
QTY
1
2 13- 0100 SWITCH,VACUUM,UE 1
Hi-Vac®
3 Hi-Vac®
A249447 Hi-Vac®
PRESSURE SWITCH Hi-Vac® 1Hi-Vac®
POTENTIOMETER ULTRA-VAC
1
OPERATIONS, PARTS, & SERVICE MANUAL
®
ELECTRICAL
Hi-Vac® SYSTEM Hi-Vac®
Hi-Vac® Hi-Vac®
Hi-Vac®
1
Hi-Vac®
27- 0005
Hi-Vac® Hi-Vac®
LEVEL PROBE,MONITOR,12VDC
Hi-Vac®
1
2MACHINE SPECIFICATIONS
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
20
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION
Hi-Vac® 9 Hi-Vac®
03-0108-GAS-
KET Hi-Vac® Hi-Vac®
GASKET,BLOWER TO MANIFOLD Hi-Vac®
1
Hi-Vac®14 Hi-Vac®
U4003-0140-M
Hi-Vac® Hi-Vac®
MAINTENANCE KIT
Hi-Vac®
REF
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 21
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION
MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
FILTER
Hi-Vac® BAG INSTALLATION
Hi-Vac® Hi-Vac® Hi-Vac®
1 Be sure the baghouse, tubesheets and plenum
Hi-Vac® area is clean of debris. Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
2 Slide clean bags from top of unit, down into the
tubesheet holes.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
3 When bag reaches the snapband, fold the
snapband in half and push down until the
Hi-Vac® Hi-Vac®
tubesheet fits into the groove in the snapband.Hi-Vac® Hi-Vac® Hi-Vac®
4 Unfold the snapband until it snaps back to
round.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
NOTE: Snap band groove must fit tight
in the tubesheet, or bags will not seal
Hi-Vac®
Hi-Vac® Hi-Vac®
properly causing serious damage to Hi-Vac® Hi-Vac®
Vacuum Pump.
Hi-Vac®
6 Hi-Vac®
Slide the cages Hi-Vac®
down from the top. Hi-Vac®
Be sure to slide straight down to keep fromHi-Vac®
damaging the bags. The cages should slide tight against the tubesheet completely
covering the bag.
7.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Rotate the blast pipes back to their original location and tighten the T-handled
clamp. Close the bag house doors and tighten the latches.
RECOMMENDED
Hi-Vac® Hi-Vac® LUBRICANTS
Hi-Vac® Hi-Vac®
1 Positive Displacement Vacuum Pump (Blowers)
A The positive displacement blower furnished by Ultra-Vac® for use
Hi-Vac®
Hi-Vac® Hi-Vac®
on Ultra-Vac® units will be supplied with EP/ISO 220 Hi-Vac® Hi-Vac®
synthetic gear oil.
2 Hydraulic System
Hi-Vac®
A Hi-Vac®
All hydraulic systems furnishedHi-Vac®
for use on Ultra-Vac Hi-Vac®
units will be ®
Hi-Vac®
B Hi-Vac® Hi-Vac®
Tailgate locks and Pivot Hi-Vac®
pins shall use a High Hi-Vac®
Grade, Lithium base,
No. 2 Bearing grease.
3 Engine
Hi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac®
Follow the recommendations of the motor manufacturers manual located in
the manufactures bulletins section.
Hi-Vac® Hi-Vac®
SCHEDULED LUBRICATION CHART Hi-Vac® Hi-Vac®
CHANGE 6.34
AFTER FIRST PINTS
Hi-Vac®
BLOWER
Hi-Vac®
GEAR END OIL
Hi-Vac®
CHECK DAILY 200 HRS;
CHANGE
EVERY 1000
Hi-Vac®
SYNTHETICHi-Vac®
EACH IN
DRIVE
ISO 220
OIL
END &
HIBON 8702 DRIVE END OIL CHECK DAILY HRS OR DRIVEN
EVERY 6 MO. END
THEREAFTER
Hi-Vac® Hi-Vac® Hi-Vac®
CHANGE Hi-Vac®
PTO MAIN HOUSING CHECK DAILY EVERY 300 6 QUARTS DEXRON III
HRS
Hi-Vac®
HYDRAULIC
SYSTEM Hi-Vac®
OIL RESERVOIR Hi-Vac®ANNUALLYHi-Vac®
CHECK DAILY
3
GALLONS Hi-Vac®
AW-68 OIL
Hi-Vac® Hi-Vac®
CYLINDER PINS
Hi-Vac® Hi-Vac® Hi-Vac®
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
4 MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
Hi-Vac® Hi-Vac®
LUBRICATION Hi-Vac®
MAINTENANCE Hi-Vac®
RECORD
OWNER
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
PLANT LOCATION BUILDING
Hi-Vac®
VACUUM PUMP
Hi-Vac® Hi-Vac® Hi-Vac®
N/A
HYDRAULIC
SYSTEM
Hi-Vac® Hi-Vac®
ENGINE Hi-Vac® Hi-Vac® N/A Hi-Vac®
VIBRATOR N/A
LUBRICATOR
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
CLUTCH PTO N/A N/A
NOTE:
Hi-Vac® Oil SiteHi-Vac®
Unit must be on level surface to get an accurate oil level reading.
Hi-Vac® Hi-Vac® Hi-Vac®
2 Engine Oil & Coolant Levels
Hi-Vac®b When
Hi-Vac® Hi-Vac®
engine is cool, remove Radiator Cap and Hi-Vac® Hi-Vac®
check Coolant level. Record on Daily Maintenance
Schedule Record.
Hi-Vac® Hi-Vac®
CAUTION: Never Remove Hi-Vac®
Radiator Cap Hi-Vac®
when engine is warm.
3 Hydraulic Oil
Hi-Vac®a Hi-Vac® Hi-Vac®
Check oil level on site glass on the side of the
Hi-Vac® Hi-Vac®
Hydraulic tank and record on Daily Maintenance
Hi-Vac® Hi-Vac®
a. Check the PTO fluid level in the sightglassHi-Vac®
located on the driversHi-Vac®
side frame.
Fluid level should be at the center of the sightglass. Add/remove fluid as
appropriate.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac® Hi-Vac®
DAILY CHECKS Hi-Vac®
( engine running, clutch disengagedHi-Vac®
)
Perform the daily maintenance checks listed below and record on record sheet 1.
Hi-Vac®
a When the engine Hi-Vac® Hi-Vac®
is started, watch the “Air Pressure Gauge” Hi-Vac®
mounted on the rear of the battery box and the “Low Air
Pressure” light. The light will stay lit until the gauge reaches
60 PSI. Record the air pressure at which the “Low Pressure”
Hi-Vac® Hi-Vac® Hi-Vac®
light goes out, on the Daily Maintenance Schedule Hi-Vac® Hi-Vac®
Record.
Hi-Vac®
a WhenHi-Vac® Hi-Vac®
the air cannon is turned on , listen for the air cannonHi-Vac®
to fire inside the
baghouse doors. Watch the “Air Pressure Gauge” for a drop of about 30 PSI. This
Hi-Vac®
should happen approximately every 15 to 30 seconds. Watch the air pressure gauge
pressure rise to approximately 100 psi and the air cannon should fire. Record on the
Hi-Vac® Hi-Vac®
Daily Maintenance Schedule Record. Hi-Vac® Hi-Vac®
a When the engine is started, inspect all air and hydraulic lines, fittings, and connections
Hi-Vac® Hi-Vac® Hi-Vac®
for leaks. Look on the ground under unit for drops or pools of oil and record on the Hi-Vac®
Daily Maintenance Schedule Record.
Hi-Vac®
1. Hi-Vac® Hi-Vac®
If higher than 10 inches of water, a visual inspection should Hi-Vac®
be made for excessive buildup of material on the filter Differential
bag surfaces or bridging of material between bags. This
can be done through the side access door.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
11 No Load Vacuum
A With the inlet completely open and no hoses connected, check
Hi-Vac®
Hi-Vac® Hi-Vac®
vacuum gauge reading. This “no load” reading is an important
indicator of the condition of the unit. The “no load” vacuum
Hi-Vac®
should be about 1 inch of mercury (Hg). Record vacuum
reading in (Hg).
Hi-Vac®
Hi-Vac®
1.
Hi-Vac®
If “no load” vacuum reading is zero (0),
Hi-Vac® Hi-Vac®
a. Inspect vacuum gauge plumbing for hose rupture,
Vacuum
Hi-Vac®
Hi-Vac® Hi-Vac®
loose fittings, or plugged lines. Hi-Vac®
b. Check that the box is properly seated on the standpipe and that there
are no leaks.
Hi-Vac®
Hi-Vac®
2.
Hi-Vac®
If “no load” vacuum reading is higher,
Hi-Vac® Hi-Vac®
a. Check for obstruction in the cyclones and pipings by opening the top
Hi-Vac®
Hi-Vac®
lids on each cyclone. Hi-Vac® Hi-Vac®
12 Dust Discharge
Hi-Vac®
1 Hi-Vac®
Subframe Mounts Hi-Vac® Hi-Vac® Hi-Vac®
Check bolts holding the vacuum unit to the trailer chassis and record on Weekly Maintenance
Schedule Record.
Hi-Vac®
2 Electric Cable
Hi-Vac® Hi-Vac® Hi-Vac®
Visually inspect all electrical conduit, cables, and connections for signs of abrasions or
breaks.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
3 Level Probe
Hi-Vac®Check levelHi-Vac® Hi-Vac®
probe for operation by touching Hi-Vac®
the probe. Control panel must be on Hi-Vac®
with the blower OFF. The “Hopper Full” light will turn “on” on control panel. If adjustment
is necessary, refer to the “Adjusting the Sensitivity Of the Level Probe” section located in this
manual. Record on the Weekly Maintenance Schedule Record.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
4 Compressed Air Lines and Vacuum Leaks
Inspect all compressed air lines, fittings, and connections for possible leaks. Check the
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
openings for possible damage to gaskets. With the machine running, listen for audible
leaks around doors, hose connections, flanges, etc., and repair as required. Record on Weekly
Hi-Vac®
Maintenance Schedule Record.
Check the vacuum pump standpipe screen for visible dust by raising the collector body. If dust
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
is present remove the vacuum pump standpipe and remove the bolts around the standpipe, Hi-Vac®
located on top of blower. Look for visible signs of wear on the tips of the vacuum pump lobes.
WARNING: Be sure to put safety prop in place before removing the standpipe.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac® 1
Hi-Vac®
CHECK OIL IN THE VACUUM PUMP AND
RECORD ON MAINTENANCE FORM #1
Hi-Vac® Hi-Vac®
INSPECT SIGHT TUBES (4) ON VACUUM PUMP OIL
SHOULD BE VISIBLE IN THE CENTER OF EACH
Hi-Vac®
TUBE
2 CHECK OIL IN THE ENGINE AND RECORD ON PULL THE ENGINE DIP STICK. THE OIL SHOULD BE
Hi-Vac®
3
MAINTENANCE FORM #1
Hi-Vac®
CHECK OIL IN THE HYDRAULIC TANK AND
Hi-Vac®
UP TO MARK ON STICK.
Hi-Vac®
INSPECT THE SIGHT GLASS ON THE SIDE OF THE
RECORD ON MAINTENANCE FORM #1 HYDRAULIC TANK.
Hi-Vac®
5
MAINTENANCE FORM #1
Hi-Vac®
CHECK THE AIR CANNON FUNCTION AND
Hi-Vac®
THE MAXIMUM AIR PRESSURE
Hi-Vac®
LISTEN FOR THE AIR CANNON TO EXHAUS AIR
RECORD ON MAINTENANCE FORM #1 AND FOR THE AIR PRESSURE GAUGE TO DROP
APPROXIMATELY 30 PSI. THIS SHOULD HAPPEN
APPROXIMATELY EVERY SECONDS
Hi-Vac® 6 Hi-Vac®
INSPECT COMPRESSED AIR AND Hi-Vac® Hi-Vac®
LOOK AT ALL OF THE HOSES AND FITTINGS ON Hi-Vac®
HYDRAULIC HOSES AND THE FITTINGS FOR THE MACHINE AND ALSO LOOK ON THE GROUND
WEAR AND LEAKS. RECORD ON UNDER THE MACHINE FOR DROPS OR POOLS OF
MAINTENANCE FORM #1 OIL. ALSO LISTEN FOR AIR LEAKING.
8 CHECK AND RECORD THE NO LOAD SET THE ENGINE SPEED TO 1900 RPM AND LOOK
Hi-Vac® Hi-Vac®
VACUUM ON MAINTENANCE FORM #1 Hi-Vac® Hi-Vac®
AT THE VACUUM GAUGE ON THE CONTROL
PANEL
9 INSPECT THE SILENCER DISCHARGE FOR SET THE ENGINE SPEED TO 1900 RPM AND LOOK
VISIBLE DUST. RECORD ON MAINTENANCE AT THE DISCHARGE OF THE SILENCER IF THERE IS
Hi-Vac® FORM #1
Hi-Vac® Hi-Vac® Hi-Vac®
VISIBLE DUST, STOP THE MACHINE AND FIX THE
PROBLEM Hi-Vac®
10 CHECK THE VACUUM BREAKER VALVE SET THE ENGINE SPEED TO 1900 RPM AND
SETTING AND RECORD ON MAINTENANCE COMPLETELY COVER THE INLET TO THE
FORM #1 MACHINE, THE VACUUM GAUGE SHOULD
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
INCREASE STEADILY AND THE VACUUM
BREAKER OPEN AT 27"HG AND CLOSE AT
APPROXIMATELY 25"HG
Hi-Vac®
1
Hi-Vac®
CHECK U-BOLTS HOLDING THE VACUUM
UNIT TO THE TRUCK CHASSIS AND RECORD Hi-Vac® Hi-Vac®
USE A WRENCH AND TIGHTEN EACH OF THE NUTS
ON THE U-BOLTS HOLDING THE ULTARVAC TO
ON MAINTNANCE FORM #2 THE TRUCK CHASSIS
2 CHECK OIL IN THE HYDRAULIC TANK AND INSPECT THE SIGHT GLASS ON THE SIDE OF THE
RECORD ON MAINTENANCE FORM #1 HYDRAULIC TANK.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
AFTER STARTING ENGINE BEFORE ENGAGING BLOWER
NO. ACTION PROCEDURE
Hi-Vac®
3 Hi-Vac®
CHECK HIGH LEVEL PROBE AND RECORD
ON MAINTENANCE FORM #2
Hi-Vac® Hi-Vac®
OPEN THE REAR TAILGATE AND ENTER THE
COLLECTOR BODY AND STOP THE LEVEL PROBE
PADDLE. THE HOPPER FULL LIGHT SHOULD TURN
ON
Hi-Vac® 4
Hi-Vac® Hi-Vac®
CHECK THE COMPRESSED AIR SYSTEM FOR
LEAKS AND RECORD ON MAINTENCE FORM
#2
Hi-Vac®
ALLOW THE AIR PRESSURE TO INCREASE TO
ABOVE 100PSI TURN OFF THE ENGINE AND WATCH
THE AIR PRESSURE GAUGE THE GAUGE SHOULD
Hi-Vac®
REMAIN AT THE SAME PRESSURE FOR MORE
THAN 5 MINUTES
2 CHECK CENTRIFUGAL RING WEAR PLATE VISUALLY INSPECT THE CENTRIFUGAL RING
FOR WEAR AND RECORD ON MAINTENANCE WEAR PLATE FOR SIGNS OF EXCESSIVE WEAR
FORM #3 REPAIR OR REPLACE BEFORE WORN THROUGH
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac®
NO. ACTION
Hi-Vac® Hi-Vac®
BEFORE STARTING ENGINE
GAUGE CHECKED
Hi-Vac®
NEEDS REPAIRS
READING OK REPAIR MADE
Hi-Vac® 2 Hi-Vac®
CHECK OIL IN THE ENGINE Hi-Vac® Hi-Vac® Hi-Vac®
3 CHECK OIL IN THE HYDRAULIC TANK
Hi-Vac®
NO. ACTION
Hi-Vac® Hi-Vac®
AFTER STARTING ENGINE BEFORE ENGAGING BLOWER
GAUGE
Hi-Vac®
READING CHECKED NEEDS REPAIRS
OK REPAIR MADE
Hi-Vac® 4
Hi-Vac® Hi-Vac®
CHECK COMPRESSED AIR PRESSURE
Hi-Vac® Hi-Vac®
5 CHECK THE AIR CANNON FUNCTION
Hi-Vac®
2
Hi-Vac®
CHECK ALL ELECTRICAL CONDUIT,CABLES
AND CONNECTIONS FOR SIGNS OF BREAKS
OR ABRASIONS
Hi-Vac® Hi-Vac®
AFTER STARTING ENGINE BEFORE ENGAGING BLOWER
Hi-Vac® NO. ACTION Hi-Vac® Hi-Vac®
GAUGE Hi-Vac® Hi-Vac®
READING CHECKED NEEDS REPAIRS
OK REPAIR MADE
2
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac®
ITEM PART # Hi-Vac® Hi-Vac®
D ESCRIPTION Hi-Vac®QTY
1 U3917- 0007 VIBRATO R,HYD,C3- 6.0- 2HC 1
2 A135500 ADAPTER,STR,#8MSAE X #8MJIC 2
Hi-Vac® 3 Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
4
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
CYCLONIC RING W/10” TOP INLET OPTION
UV1-9166
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
8” INLET HOSE OPTION
Hi-Vac® Hi-Vac® Hi-Vac®
UV1-9167 Hi-Vac® Hi-Vac®
6” DRAIN VALVE OPTION
Hi-Vac® Hi-Vac®UV1-9162
Hi-Vac® Hi-Vac®
PTO SIGHT GLASS OPTION
Hi-Vac® Hi-Vac® Hi-Vac®
UV1-9169
Hi-Vac® Hi-Vac®
Hi-Vac® Hi-Vac®
CLASS Hi-Vac®
5 SILENCERS OPTION Hi-Vac®
UV1-3161
Hi-Vac® Hi-Vac®
6” CAMLOCK Hi-Vac® Hi-Vac®
ON TRANK DRAIN OPTION Hi-Vac®
UV1-9173
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
INSTLN., SILENCER MNT, INTL, HVV OPTION
UV1-9172
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ETERNAL TAILGATE PROP OPTION
UV1-9175
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
MISC. PARTS DRYVAC OPTION
UV1-4202
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
MANUFACTURER’S
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac® MANUALS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®