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Hi-Vac® HVV-4915

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


A DIVISION OF Hi-Vac® CORPORATION
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® OPERATION
Hi-Vac® Hi-Vac® Hi-Vac®
SERVICE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
& PARTS
Hi-Vac® Hi-Vac® Hi-Vac®
M A N U A L
Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac®


Hi-Vac Corporation Hi-Vac®
117 Industry Road
Marietta, Ohio 45750
Corporate: Tel: 740.374.2306 - Toll Free: 800.752.2400 - Fax: 740.374.5447
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Web: www.hi-vac.com - E-mail: sales@hi-vac.com Hi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® HVV-4915
Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac®
SERIES
Hi-Vac® Hi-Vac® Hi-Vac®
VACUUM LOADER
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac®
ULTRA-VAC Hi-Vac®
® Hi-Vac® HVV-4915
MODEL NUMBER: Hi-Vac®
SERIAL NUMBER : UV-5098
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
3
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

TABLE OF CONTENTS
Hi-Vac®
Inspection Hi-Vac®
of your new Hi-Vac®
Ultra-Vac Unit Hi-Vac®6®

Warranty information for your new Ultra-Vac® Unit 7


Message to new owner 8
Hi-Vac® Hi-Vac®1: SAFETY
SECTION Hi-Vac® Hi-Vac®
PRECAUTIONS Hi-Vac®
General precautions and warnings
PLEASE READ!!! SAFETY FIRST!!!
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
11
SECTION 2: OPERATIONS
Prestart procedures
Hi-Vac®
Startup Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Shutdown
DUMPING PROCEDURES
Hi-Vac®
automatic shutdowns Hi-Vac® Hi-Vac® Hi-Vac®
SECTION 3: MACHINE SPECIFICATIONS
Hi-Vac®
BODY Hi-Vac®
HYDRAULIC SYSTEM
Hi-Vac® Hi-Vac® Hi-Vac®
HYDRAULIC SCHEMATIC
VACUUM SYSTEM
Hi-Vac®
PNEUMATIC SYSTEM Hi-Vac® Hi-Vac® Hi-Vac®
PNEUMATIC SCHEMATIC
ELECTRICAL SYSTEM
Hi-Vac®
ELECTRICAL SCHEMATIC Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
RECOMMENDED SPARE PARTS LIST
bill of materials
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
SECTION 4: MAINTENANCE
Filter bag REMOVAL & INSTALLATION
Hi-Vac®
LUBRICATION INTERVALS Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
recommended lubricants
lubrication maintenance record
Hi-Vac®
DAILY CHECKS
WEEKLY CHECKS
Hi-Vac® Hi-Vac® Hi-Vac®
MONTHLY CHECKS
MAINTENANCE SCHEDULES & RECORD FORMS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
4
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


SECTION 5: OPTIONS
Hi-Vac® Hi-Vac®
HYDRAULIC VIBRATOR Hi-Vac® Hi-Vac® Hi-Vac®
CYCLONIC RING W/10” TOP INLET OPTION
8” INLET HOSE OPTION
6” DRAIN VALVE OPTION
Hi-Vac® Hi-Vac®
PTO SIGHT GLASS OPTION Hi-Vac® Hi-Vac®
CLASS 5 SILENCERS OPTION
6” CAMLOCK ON TRANK DRAIN OPTION
Hi-Vac® Hi-Vac® Hi-Vac®
INSTLN., SILENCER MNT, INTL, HVV OPTION Hi-Vac® Hi-Vac®
ETERNAL TAILGATE PROP OPTION
MISC. PART DRYVAC OPTION
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
SECTION 6: ACCESSORIES
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ACCESSORIES

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


SECTION 7: MANUFACTURERS MANUALS
BLOWER MANUAL
Hi-Vac® Hi-Vac®
OMSI PTO MANUAL Hi-Vac® Hi-Vac® Hi-Vac®
OMSI PTO PARTS MANUAL
MONITOR LEVEL PROBE
GRESEN VALVE
Hi-Vac® Hi-Vac®
DWYER PRESSURE GAUGE
Hi-Vac® Hi-Vac®
MORSE THROTTLE EMULATOR
GLOBAL AIR CANNON
Hi-Vac® Hi-Vac® Hi-Vac®
UNITED ELECTRIC VACUUM SWITCH Hi-Vac® Hi-Vac®
QIX FILTER-REGULATOR
BENDIX SYSTEM FILTER
Hi-Vac®
WATSON & CHALINHi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
5
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac®


INSPECTION PROCEDURES
Hi-Vac®
All pieces received should be inspected for damage immediately upon receipt.
Hi-Vac®1. Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Damage can be most easily detected by looking for scrapes on the paint.
2. Inspect all sheet metal and structural steel for damage such as bends, kinks or breaks.
3. Hi-Vac®
Check all wiring Hi-Vac®
for abrasions, cuts, cracks,Hi-Vac® Hi-Vac®
etc. If any are found, repair or replace
before connecting to power source.
4. Check all conduit runs and fittings for defects.

Hi-Vac®
5. Hi-Vac® Hi-Vac® Hi-Vac®
Check vacuum pump for free rotation before starting under power for the first Hi-Vac®
time after installation.
6. Compare the packing list attached to each piece of each shipment.

Hi-Vac®
7. Verify the numberHi-Vac®
of pieces and descriptionHi-Vac®
of each piece shown on theHi-Vac®
packing slip.

REPORT ANY DAMAGE, NO MATTER HOW SLIGHT, IMMEDIATELY TO:

Hi-Vac® Hi-Vac® Hi-Vac®


Hi-Vac® Corporation Hi-Vac® Hi-Vac®
117 Industry Road
Marietta, OH 45750
Attention: Service Department
Hi-Vac® Hi-Vac® Hi-Vac®
Phone: 740.374.2306 Hi-Vac®
Toll Free: 800.752.2400
Fax: 740.374.5447

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
6
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

WARRANTY
Hi-Vac®
®
Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac CORPORATION WARRANTS TO THE ORIGINAL PURCHASER OF THE Ultra-Vac UNIT QUOTED HEREIN
®

THAT THE Ultra-Vac UNIT SHALL BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP UNDER
®

NORMAL USE AND SERVICE. Hi-Vac ® CORPORATION DOES NOT WARRANT COMMERCIAL ITEMS
MANUFACTURED BY OTHERS SUCH AS DIESEL ENGINES, TRUCK CHASSIS, TIRES OR MOTORS. Hi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
CORPORATION’S OBLIGATION UNDER THIS WARRANTY SHALL BE LIMITED TO THE REPAIR OR
EXCHANGE OF ANY PART OR PARTS WHICH MAY PROVE DEFECTIVE UNDER NORMAL USE AND SERVICE
Hi-Vac®
WITHIN THE SHORTER PERIOD OF ONE (1) YEAR FROM THE DATE OF DELIVERY TO THE ORIGINAL
PURCHASER AND WHICH Hi-Vac® CORPORATION’S EXAMINATION SHALL DISCLOSE TO ITS SATISFACTION
TO BE DEFECTIVE. THIS WARRANTY REQUIRES PURCHASER TO OPERATE THE Ultra-Vac® UNIT IN
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
STRICT COMPLIANCE WITH THE PRINTED INSTRUCTIONS AND TO SERVICE THE Ultra-Vac ® UNIT
ACCORDING TO THE METHODS AND SCHEDULES CONTAINED IN THE Ultra-Vac® UNIT’S MANUAL. EVIDENCE
OF PURCHASER’S SCHEDULED MAINTENANCE MUST BE REPORTED IN WRITING TO Hi-Vac® CORPORATION
ON THE FORMS SUPPLIED TO PURCHASER IN THE Ultra-Vac® MAINTENANCE MANUAL. SHOULD PURCHASER

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


BELIEVE A DEFECT HAS BEEN DISCOVERED, THE PURCHASER SHALL RETURN THE ALLEGED DEFECTIVE
PART TO Hi-Vac® CORPORATION FOR EXAMINATION, F.O.B THE Hi-Vac® PLANT, MARIETTA, OHIO. IN THE Hi-Vac®
EVENT PURCHASER DOES NOT SERVICE AND MAINTAIN THE Ultra-Vac® UNIT ACCORDING TO THE Ultra-Vac®
MAINTENANCE MANUAL, THE WARRANTY IS TO BE CONSIDERED NULL AND VOID AND
Hi-Vac® CORPORATION’S OBLIGATION HEREUNDER SHALL BE DEEMED FULFILLED.
Hi-Vac® Hi-Vac®
THIS WARRANTY IS EXPRESSLY IN LIEU OF Hi-Vac® Hi-Vac®
ALL OTHER WARRANTIES EXPRESSED OR
IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE
AND OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF Hi-Vac® CORPORATION.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


LIMITS OF LIABILITY
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac® CORPORATION SHALL NOT BE LIABLE FOR AND PURCHASER ASSUMES RESPONSIBILITY FOR ALL
PERSONAL INJURY AND PROPERTY DAMAGE RESULTING FROM THE HANDLING, POSSESSION OR USE
OF YOUR Ultra-Vac ® INDUSTRIAL VACUUM LOADER BY THE PURCHASER. THE LIABILITY
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
OF Hi-Vac® CORPORATION ARISING OUT OF THE SUPPLYING OF YOUR Ultra-Vac ® INDUSTRIAL
VACUUM LOADER, OR ITS USE WHETHER ON WARRANTIES OR CLAIM OF NEGLIGENCE OR Hi-Vac®
OTHERWISE, SHALL NOT IN ANY CASE EXCEED THE COST OF CORRECTING DEFECTS IN YOUR
Ultra-Vac® INDUSTRIAL VACUUM LOADER AS HEREIN PROVIDED. Hi-Vac® CORPORATION SHALL
NOT IN ANY EVENT BE LIABLE FOR ANY LABOR EXPENDED BY THE PURCHASER ON ANY
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
PART OR PARTS OR FOR ANY SPECIAL DIRECT OR INDIRECT OR CONSEQUENTIAL DAMAGES.
NO MATERIAL MAY BE RETURNED WITHOUT FIRST GETTING APPROVAL FROM Hi-Vac® CORPORATION. ANY
GOODS RETURNED WITH SUCH APPROVAL MUST BE SENT BACK WITH ALL TRANSPORTATION CHARGES
PREPAID WITHIN 30 DAYS AFTER ISSUANCE OF APPROVAL. GOODS RETURNED AND ACCEPTED IN
ACCORDANCE WITH THE ABOVE CONDITIONS WILL BE CREDITED ON THE BASIS OF THE
Hi-Vac® Hi-Vac®
PRICES PAID AT TIME OF SHIPMENT. Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
7
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

MESSAGE TO NEW OWNER


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Congratulations on your purchase of a new Ultra-Vac® Vacuum
Hi-Vac® Hi-Vac® Hi-Vac®
Loader. This manual is supplied for your convenience to Hi-Vac® Hi-Vac®
assist you in adequately maintaining, servicing and
operating your Ultra-Vac® Vacuum Loader.
Hi-Vac® Hi-Vac® Hi-Vac®
Your Ultra-Vac® Vacuum Loader has been designed to give
Hi-Vac®
you many years of dependable, trouble free service, which can
be attained only through conscientious care by your personnel.
Hi-Vac® Hi-Vac® Hi-Vac®
Therefore, cooperation, practice and skill on the part of all Hi-Vac® Hi-Vac®
personnel associated with your Ultra-Vac® is necessary to
maintain maximum productivity.
Hi-Vac® Hi-Vac® Hi-Vac®
The material in this manual has been carefully and thoughtfully
Hi-Vac®
prepared to provide a simple and understandable guide. It should
be carefully read and thoroughly understood by all personnel
Hi-Vac® Hi-Vac® Hi-Vac®
responsible for your Ultra-Vac® before engaging in both Hi-Vac® Hi-Vac®
operation and the maintenance of the system.

Hi-Vac® Hi-Vac®
The very best wishes from our entire organization Hi-Vac® Hi-Vac®
are extended to you with the assurance that you will
enjoy long and dependable service from this Ultra-Vac®.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
8
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac®
SAFETY
Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® PRECAUTIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
9
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

CAUTION A DIVISION OF Hi-Vac® CORPORATION

SOME DO’S AND DON’TS BEFORE GETTING STARTED WITH YOUR


Hi-Vac® Hi-Vac®
NEW Ultra-Vac® SYSTEM. Hi-Vac® Hi-Vac®
The safety of the operator is of great importance to us at Hi-Vac® Corporation. The decals, shields,
guards and other protective features that are designed into the machine are there for your protection. A
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
high percentage of the accidents that occur are due to careless behavior or misuse of machinery. We ask Hi-Vac®
you to be a careful operator and to properly service your machine.

Hi-Vac® Hi-Vac® Hi-Vac®


PROCEED WITH CAUTION Hi-Vac®
Before attempting to operate the machine, read carefully and understand all instructions
Hi-Vac® Hi-Vac®
contained in the manual. Hi-Vac® Hi-Vac® Hi-Vac®
IT IS VERY IMPORTANT THAT YOU UNDERSTAND THE FOLLOWING SAFETY
WARNINGS IN FULL. INJURY OR DEATH TO PERSONNEL, AND/OR DAMAGE
Hi-Vac®
TO MACHINE CAN RESULT. Hi-Vac® Hi-Vac® Hi-Vac®
* Unit should only be operated by thoroughly trained personnel.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
* Do not put your face or any portion of head in front of the nozzle.

Hearing protection must be worn by operator and those working near the
Hi-Vac®

*
Hi-Vac®
vacuum loader.
Hi-Vac® Hi-Vac®
* Do not operate machinery without proper guards in place. Keep away from
Hi-Vac® Hi-Vac®
moving objects. Hi-Vac® Hi-Vac® Hi-Vac®
* Do not put your hand in front of the intake nozzle while in operation.
Hi-Vac®
*
Hi-Vac® Hi-Vac®
Do not vacuum any flammable liquid.
Hi-Vac®
* Check that unit is properly stopped and parking brake applied so unit will
Hi-Vac®
Hi-Vac®
not tip or roll. Hi-Vac® Hi-Vac® Hi-Vac®
* Do not lubricate, adjust or repair the Ultra-Vac® unit unless engine is shut
Hi-Vac®
down. Hi-Vac® Hi-Vac® Hi-Vac®
* Do not operate the unit with the levelprobe “ON/OFF” switch in the “OFF”
position.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
11
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

* NEVER raise body when parked on uneven ground.

Hi-Vac®
* NEVER raise Hi-Vac®
the body if baghouse isHi-Vac®
overloaded. Hi-Vac®
* NEVER raise body unless the tailgate is fully open.
Hi-Vac®* Hi-Vac® Hi-Vac® Hi-Vac®
NEVER operate tailgate while body is in elevated position.
Hi-Vac®
* NEVER move the Ultra-Vac® unless the body is in the fully down
Hi-Vac® position. Hi-Vac® Hi-Vac® Hi-Vac®
* Clear the area behind the Ultra-Vac® of all personnel before opening or
Hi-Vac®
Hi-Vac®
closing the tailgate. Hi-Vac® Hi-Vac® Hi-Vac®
* Never inspect or work under the raised body without the safety body
prop in place.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
* NEVER inspect or work under the open tailgate without a tailgate prop in
place.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
* Do not operate the Ultra-Vac unit while wearing loose clothing, watches
®

or rings.
Hi-Vac®
*
Hi-Vac® Hi-Vac®
Periodically check for any loose bolts or set screws.
Hi-Vac®
NOTE:
Hi-Vac® Hi-Vac® Hi-Vac®
AS WITH ANY TYPE OF HEAVY DUTY EQUIPMENT, CAUTION Hi-Vac® Hi-Vac®
MUST BE EXERCISED IN ITS PROPER USE.

WARNING:Hi-Vac® Hi-Vac®
FAILURE TO COMPLY WITH ANY OF THE ABOVE SAFETY
Hi-Vac® Hi-Vac®
INSTRUCTIONS OR THOSE THAT FOLLOW WITHIN THIS
MANUAL MAY RESULT IN DAMAGE TO EQUIPMENT AND/OR
Hi-Vac® SEVERE INJURY OR DEATH! Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
PLEASE REMEMBER:
Hi-Vac® Hi-Vac®
Safe operation begins with a safe operator. We ask you Hi-Vac® Hi-Vac®
to be that type of operator.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
12
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® OPERATIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
13
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


OPERATIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


PRESTART PROCEDURES
Hi-Vac® Hi-Vac®
Before prestarting your Ultra-Vac unit, beHi-Vac®
® Hi-Vac®
sure you have read and understood all
of the safety warnings and precautions located in the Machine Safety section.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


1 Truck must be located on level ground and set trailer brake.

2
Hi-Vac®

Hi-Vac® Hi-Vac®
harm to machine or operating personnel.
Hi-Vac®
Visually inspect the unit so that there are no obstructions which may cause

3 Check oil level in Vacuum Pump and Transfer Case.


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
4 Check oil and coolant levels in Engine.

Hi-Vac®
5 Hi-Vac®
Check Hydraulic Hi-Vac®
oil level and add if necessary. Hi-Vac®
6 Check all Hydraulic hoses and fittings for leaks. Repair if necessary.

Hi-Vac® 7 Hi-Vac® Hi-Vac®


Check that all doors are closed and locked. Hi-Vac® Hi-Vac®
8 Attach vacuum loading hose. Remove dust cap from the end of hose.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
You are now ready to start your Ultra-Vac® unit.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
OPERATIONS 1
Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION Hi-Vac® OPERATIONS
Hi-Vac® Hi-Vac®

Hi-Vac®START-UP PROCEDURES
Hi-Vac® Hi-Vac® Hi-Vac®
Before starting up your Ultra-Vac® unit, Be sure you have done all the pre-start
procedures located on the previous page.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
1 Start the chassis engine. Be sure that the chassis parking brake has been
applied.

Hi-Vac®
2. Hi-Vac®
Allow Engine to idle until air pressureHi-Vac® Hi-Vac®
is built up before engaging Vacuum
Pump.

Hi-Vac®WARNING:
Hi-Vac®
The TransferHi-Vac® Hi-Vac®
case air system will not function properly Hi-Vac®
until air pressure is at least 60 psi.

3. Depress the clutch pedal to disengage the transmission. Switch


Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac®
the “Road/ Pump” switch located on the dash to the “Pump” position. Put
the transmission in the gear indicated on the label located on the dash.
Release the clutch.
Hi-Vac®4. Hi-Vac® Hi-Vac® Hi-Vac®
At this point the rear drive shaft should be disengaged and hydraulic
Hi-Vac®
system is on.

Hi-Vac®
5 At engine idle Hi-Vac® Hi-Vac®
speed, Depress the clutch Hi-Vac®
pedal and Switch the “Blower
On/Off ” switch to the “On” position. Release the clutch. At this time the
blower will be turning.. Be sure to only engage and disengage at idle
speed only.
Hi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
WARNING: Never engage blower above 1,000 RPM’s.
6 After Vacuum Pump is engaged, switch the “Auto/Manual “ switch to the
Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac®
desired mode and increase the engine speed until you are at desired speed.

WARNING: Level Probe “ON/OFF” switch must be “ON” at all


times during vacuuming operations.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Once the unit is at operating speed, you may begin loading material. Periodically check
gauges to ensure the unit is running properly.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
The Ultra-Vac® has built-in shut downs. If a shut down occurs, immediately stop work
and remedy the situation.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
2 OPERATIONS
OPERATIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


OPERATIONAL MODES
This unit has two operational modes. They can be selected at the side control panel.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
NOTE: If your unit is equipped with a Level Probe “ON/OFF” switch the switch must
be in the “ON” position during vacuuming operations. Failure to operate the unit in
Hi-Vac® Hi-Vac® Hi-Vac®
this manner could result in damage to equipment or severe injury or death. Hi-Vac®
AUTOMATIC- The engine increases speed until it reaches a preset maximum
operational blower speed. A hopper full light will lower the engine speed
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
back to an idle condition. At this point the box must be emptied before the Hi-Vac®
operations can continue.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
MANUAL- In this mode engine speed it controlled through the throttle emulator.
Likewise a hopper full light will return the engine to a idle condition until
the hopper has been emptied.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
OFF/RESET- This switch position will allow the throttle to be used for dumping
the box.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
SHUT DOWN PROCEDURES
Hi-Vac® Hi-Vac®
Before stopping Hi-Vac®
unit, allow the Ultra-Vac Hi-Vac®
to run for a moment
®
Hi-Vac®
to let the lines clean out.

1 At the side control panel, move the mode switch to the OFF/RESET posi-
tion. At this point the engine should return to an idle condition.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
WARNING: Never disengage Blower above 1,000 RPM’s.

Hi-Vac® 2 Hi-Vac® Hi-Vac®


If time allows, let Vacuum Hi-Vac®
Pump run at low RPM to cool down. Hi-Vac®

3 On the dash disengage the blower by depressing the clutch and moving
the blower switch to the off position. Move the PTO switch to the OFF or
Hi-Vac®

Hi-Vac® Hi-Vac®
Disengaged position. Release the clutch.
Hi-Vac®
4 Turn the ignition key switch to “Off ” position.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
OPERATIONS 3
Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION Hi-Vac® OPERATIONS
Hi-Vac® Hi-Vac®
DUMPING PROCEDURES
Hi-Vac®
Before Hi-Vac®
dumping material out Hi-Vac®
of the collector body, Hi-Vac®
be sure that the parking brake is
on and the unit is on level ground. Also ensure there are no personnel or obstructions
near the Ultra-Vac®. This could result in damage to machinery or injury to personnel.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
If equipped with manual dump door locks on the baghouse and cyclone hopper dump
doors, release the locks to allow the dump doors to open during each dumping of
Hi-Vac®
the collector body.

Hi-Vac®
CAUTION: Do not raise the body if Hi-Vac® Hi-Vac® Hi-Vac®
the baghouse is overloaded.

Hi-Vac® Hi-Vac®
WARNING: Failure Hi-Vac®
to do so can result Hi-Vac® Hi-Vac®
in sever injury or death, and/or damage
to equipment.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


Dumping The Body:

Hi-Vac®

1 Hi-Vac® Hi-Vac®
Pull the handle valve marked “Lock/Unlock” to
unlock tailgate prior to raising. Be sure that there
Hi-Vac® Hi-Vac®
are no personnel at the back of the Ultra-Vac®
unit.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
2 Pull the handle valve marked “Tailgate Open/Close” to open the tailgate.
Be sure that there are no personnel at the back of the Ultra-Vac® unit.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
WARNING: Never open the tailgate without first unlocking. This will
cause damage to the equipment.

Hi-Vac®
3 Hi-Vac®
Pull the valve marked “Raise/Lower” Hi-Vac® Hi-Vac®
to fully raise the collector
body.

Hi-Vac®WARNING:
Hi-Vac®
Be sure that Hi-Vac®
the Ultra-Vac is on aHi-Vac®
level surface before Hi-Vac®
®

raising the collector body. Possible tipping may occur.

4 Pull the valve marked “Vibrator On/Off ” to run the hydraulic vibra-
Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac®
tor to loosen materials in the collector body, baghouse and cyclone hopper.
Ensure the baghouse and cyclone hopper are completely empty of
material after each dumping cycle.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
4 OPERATIONS
OPERATIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® DUMPING PROCEDURES


Hi-Vac® (continued)
Hi-Vac® Hi-Vac®
5 After inspecting the Blower Inlet Screen, lower the collector body, close the
Hi-Vac®

Hi-Vac® Hi-Vac®
tailgate, and then lock the tailgate locks.
Hi-Vac® Hi-Vac®
WARNING: Never work under body or tailgate in the raised position
unless the appropriate props are in place. Never move the
Hi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac®
Ultra-Vac® with the collector body in the raised position.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


Inlet Screen

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
OPERATIONS 5
Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION Hi-Vac® OPERATIONS
Hi-Vac® Hi-Vac®
AUTOMATIC SHUTDOWNS (MACHINE)
Hi-Vac® Hi-Vac®
There are two types of automatic shutdowns on theHi-Vac®
HVV-4915; Machine Hi-Vac®
shutdowns,
which are shutdowns directly related to the Unit, and Engine shutdowns. You will have
to correct the problem before restarting.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
MACHINE SHUTDOWNS - The following conditions will cause the engine to return
to an idle condition or stop the engine.
Hi-Vac®
1
Hi-Vac®
HOPPER FULL
Hi-Vac® Hi-Vac®
Caused by material filling up inside the collector body and activating the
Hi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac®
Level Probe. This is indicated by a light on the control panel. Simply Hi-Vac®
dump material out of the collector body and move the mode switch to the
“Vac OFF/ Reset” position. The Hopper Full light should go out. Return


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
the mode switch to either the Automatic or Manual positions and you may
then continue loading. Always return the Level Probe “ON/OFF” switch
to the “ON” position before resuming vacuuming operations.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


2 EMERGENCY STOP BUTTON

Hi-Vac®
In the event of Hi-Vac®
an emergency situationHi-Vac® Hi-Vac®
press the emergency stop button.
This button will remove power from the control panel and will stop the
engine. To resume loading pull out on the Emergency Stop button and
follow the start up procedure.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
6 OPERATIONS
OPERATIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


AUTOMATIC SHUTDOWNS (ENGINE)
Hi-Vac® Hi-Vac® - See the
ENGINE SHUTDOWNS Hi-Vac®
Chassis Manual forHi-Vac® Hi-Vac®
instructions on engine
warnings and fault displays.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
OPERATIONS 7
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

MACHINE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

SPECIFICATIONS
Hi-Vac® Hi-Vac®

Hi-Vac®
Hi-Vac®

Hi-Vac®
Hi-Vac®

Hi-Vac® Hi-Vac®
Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
OPERATIONS 9
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


BODYHi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® 1 Hi-Vac®
U3807-0023 Hi-Vac® Hi-Vac®
GASKET, LOWER PLENUM Hi-Vac®
1
2 U1007-4084 LOWER PLENUM WELDMENT 1
3 18-0540 SLEEVE, 10" ID X 3" LG. 1
Hi-Vac®
4
Hi-Vac®CONTROLHi-Vac®
U4102-0586 PANEL
Hi-Vac®1
5 U1007-4157 BLOWER INLET, HIBON 8702 1

Hi-Vac® 6
Hi-Vac®
A382758
Hi-Vac® Hi-Vac®
BLOWER, HIBON 8702
Hi-Vac®
1

7 U3803-0031 GASKET, 12" HIGH TEMP 1

8 U4201-0333 SILENCER, INJECTION 1

Hi-Vac®
9 Hi-Vac®STUB FLANGE,
U1007-4039 Hi-Vac®
EXHAUST Hi-Vac®1
10 18-0541 SLEEVE, 12" ID X 3" LGE 1

11 U4203-0019 RAIN CAP 12" 1


Hi-Vac® 12 Hi-Vac®
U1007-4050 Hi-Vac® Hi-Vac®
SILENCER, BLOWER EXHAUST Hi-Vac®
1

13 U3308-0269 DRIVE SHAFT 1

Hi-Vac®
14
15
A249437
Hi-Vac®
03-0108GASKET
Hi-Vac®
PTO, OMSI, PFT-PCV/3000

GASKET, BLOWER TO MANIFOLD


Hi-Vac®
1

1
16 U3308-0270 COMPANION FLANGE, BLOWER, HIBON 8702 1

Hi-Vac® 17
Hi-Vac®
U3803-0032
Hi-Vac® Hi-Vac®
GASKET, INLET, HIBON 8702
Hi-Vac®
1
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 1
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®BODY
Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ITEM PART # DESCRIPTION QTY
Hi-Vac®
1
Hi-Vac®
U1007- 3948
Hi-Vac® Hi-Vac®
DOOR, BAGHOUSE,FRONT &REAR 2
Hi-Vac®
2 U3807- 0064 GASKET,DOOR,BAGHOUSE,FRONT&REAR 2
3Hi-Vac®
U1007- 3949 Hi-Vac®
DOOR,BAGHOHi-Vac®
USE,CENTER Hi-Vac®
1
4 U3807- 0065 GASKET,DOOR,BAGHOUSE,CENTER 1
5 A191100 GASKET,TAILGATE 1
Hi-Vac®
6
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
2 MACHINE SPECIFICATIONS
7
BODYHi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 3
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

HYDRAULIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


3

2
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
4

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


1
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


Part #5 Not Shown

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac®
ITEM PART # Hi-Vac® Hi-Vac®
DESCRIPTION Hi-Vac® QTY Hi-Vac®
1 U3904- 0151 VALVE,GREESEN,HYD,4 SPOOL 1
2 A135500 ADAPTER,STR,#8MSAE X #8MJIC 8
3
Hi-Vac®
A135186
Hi-Vac® Hi-Vac®
ADAPTER,STR,#10MSAE X #10MJIC
Hi-Vac®
2
4 A135420 ADAPTER,RUNTEE,#10FJICS X #10MJIC X #10MJIC 1

Hi-Vac®
5 A381192Hi-Vac® Hi-Vac® Hi-Vac®
ADAPTER,REDUCER,#10FJIC X #4MJIC 1 Hi-Vac®
6
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
4 MACHINE SPECIFICATIONS
7
Hi-Vac® Hi-Vac®SYSTEM
Hi-Vac® Hi-Vac® Hi-Vac®
®

HYDRAULIC A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


2

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® 1 Hi-Vac®

Hi-Vac®
3 Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac®
4
Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac®
1 U3902-0085 Hi-Vac® PUMP, HYD.
Hi-Vac® Hi-Vac®1
2 135207 ADAPTER, STR,#12MSAE X #12MJIC 1
3 A135186 ADAPTER, STR,#10MSAE X #10MJIC 1
Hi-Vac® 4 Hi-Vac®
A171545 Hi-Vac®
ADAPTER, ELBOW, 45D,Hi-Vac®
#10FJICS X #10MJIC Hi-Vac®
1
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 5
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

HYDRAULIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


1
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® 2


Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

ITEM
Hi-Vac®
PART #
Hi-Vac® DESCRIHi-Vac®
PTION
Hi-Vac®
QTY
1 A110107 CYLINDER,TIPPING,120" STROKE 1

Hi-Vac®
2 A135340
Hi-Vac® Hi-Vac® Hi-Vac®
ADAPTER,STR,1/2"NPT X #8MJIC 2
Hi-Vac®
3
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
6 MACHINE SPECIFICATIONS
4
Hi-Vac® Hi-Vac®SYSTEM
Hi-Vac® Hi-Vac® Hi-Vac®
®

HYDRAULIC A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac®


REAR DOOR HYDRAULICS Hi-Vac®
2 1

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac®


3 4 5
Hi-Vac®
4 5

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ITEM PART # DESCRIPTION .QTY
1 110015-2 HYDRAULIC CYLINDER 1
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
KNUCKLE, REAR DOOR
Hi-Vac®
2 246182 1
CYLINDER

INTEGRATED VALVE A SS'Y


Hi-Vac®
3
Hi-Vac®
110019
Hi-Vac®
(CHECK/RELIEF) Hi-Vac®1
PIVOT PIN, REAR DOOR
4 246183 2
CYLINDER

Hi-Vac®5 Hi-Vac®107323 Hi-Vac® Hi-Vac®


COTTER PINX 2"1/4" Hi-Vac®
2
ULTRA-VAC
®
OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 7
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION
HYDRAULIC SYSTEM

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® 2


Hi-Vac® Hi-Vac®

Hi-Vac®
1
Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® 2 Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac®


4 Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


* Item #4 used only on lower door locks.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ITEM PART # DESCRIPTION QTY
1
2
Hi-Vac® 246523-P
135424
Hi-Vac® Hi-Vac®
CYLINDER & WEDGE ASS’Y
Hi-Vac®
ADAPTER, TEE, MALE BRANCH, #8 MNPT X #8MJIC
4
4
(USED ON ALL EXCEPT LOWER RIGHT CYLINDER)
3 135340 ADAPTER, ELBOW, 90D, #8MNPT X #8 MJIC 2
Hi-Vac® 4 Hi-Vac®
1007-4385 Hi-Vac®
EXTENDED WEDGE Hi-Vac® Hi-Vac®
2
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
8 MACHINE SPECIFICATIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

HYDRAULIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION

1 2
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® 8 Hi-Vac®


1

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®7 Hi-Vac®


3 4 5 6 4

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac®
ITEM PART #
Hi-Vac® Hi-Vac®
DESCRIPTION
Hi-Vac®
QTY
1 02- 0878 BUSHING,RED,1- 1/4" X 3/4" 2
2 A380224 ADAPTR,ELBOW,90D,3/4NPTX#10MJIO C 1
Hi-Vac® 3
Hi-Vac®
A133940
Hi-Vac® Hi-Vac®
BUSHING,RED,2" X 1- 1/4"
Hi-Vac®
2
4 A132540 NIPPLE,PIPE,1- 1/4" CLOSE 2

Hi-Vac®
5
6
A140030
U4402- 0122
Hi-Vac® Hi-Vac®
VALVE,GATE,1- 1/4"
ELBOW,STREET,90D,1- 1/4"
Hi-Vac®11
7 A110515 FILTER ASSY,HYD 1

Hi-Vac® 8
Hi-Vac®
A100161
Hi-Vac® Hi-Vac®
ADAPTER,STR,3/4"NPT X #12MJIC
Hi-Vac®
1
9 ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 9
10
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
HYDRAULIC HOSE KIT
Hi-Vac® Hi-Vac® U4901-0062Hi-Vac® Hi-Vac®

Hi-Vac®ITEM Hi-Vac®
PART # Hi-Vac®
DESCRIPTION Hi-Vac® Hi-Vac®
QTY

1 U4901- 0062- 1 FILTER TO HYD PUMP 1


HOSE ASSY,#12,26"LG,#12STR X #12SR90
Hi-Vac®
2 U4901- 0062- 2
Hi-Vac®
HYD PUMP THi-Vac®
O HYD VALVE ASSY Hi-Vac®
1
HOSE ASSY,#10,90"LG,#10STR X #10SR90

3 U4901- 0062- 3 VALVE ASSY TO TANK RETURN 1


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
HOSE ASSY,#10,135"LG,#10STR X#10SR90
VALVE ASSY TO HYD TUBES
Hi-Vac®
4 U4901- 0062- 4 HOSE ASSY,#8,120"LG,#8STR X #8SR90 3

VALVE ASSY TO HYD TUBES


Hi-Vac®
5 U4901- 0062- 5
Hi-Vac®
HOSE ASSY,#8,Hi-Vac®
120"LG,#8STR X #8LR90 Hi-Vac®
3

HYD TUBE TO VIBRATOR


6 U4901- 0062- 6 HOSE ASSY,#8,48"LG,#8STR X #8STR 3

Hi-Vac®7 Hi-Vac®
U4901- 0062- 7 Hi-Vac®
HYD TUBE TO VIBRATORHi-Vac®
HOSE ASSY,#8,20"LG,#8STR X #8STR
Hi-Vac®
1

8 U4901- 0062- 8 HYD TUBE TO REAR DOOR LIFT CYLINDER 2


HOSE ASSY,#8,132"LG,#8STR X #8STR
Hi-Vac®
9 U4901- 0062- 9
Hi-Vac® Hi-Vac®
VALVE STACK TO LIFT CYLINDER Hi-Vac®
1
HOSE ASSY,#8,114"LG,#8STR X #8LR90

10 U4901- 0062- 10 VALVE STACK TO LIFT CYLINDER 1


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
HOSE ASSY,#8,114"LG,#8STR X #8SLR90
Hi-Vac®
11 U4901- 0062- 10 HYD TUBE TO LOWER LEFT DOOR CYLINDER 2
HOSE ASSY,#8,108"LG,#8STR X #8STR
DOOR LOCK TO DOOR LOCK
Hi-Vac®
12 U4901- 0062- 11
Hi-Vac®
HOSE ASSY,#8Hi-Vac®
,40"LG,#8STR X #8STR Hi-Vac®
2

13 U4901- 0062- 12 DOOR LOCK TO DOOR LOCK 2


HOSE ASSY,#8,38"LG,#8STR X #8STR

Hi-Vac®14 Hi-Vac®
U4901- 0062- 13 Hi-Vac® Hi-Vac®
TOP DOOR LOCK TO TOP DOOR LOCK
HOSE ASSY,#8,60"LG,#8STR X #8STR
Hi-Vac®
1

TOP DOOR LOCK TO TOP DOOR LOCK


15 U4901- 0062- 14 HOSE ASSY,#8,67"LG,#8STR X #8STR 1
Hi-Vac®
16 U4901- 0062- 15
Hi-Vac®
VALVE STACKHi-Vac®
TO CONTROL PANEL Hi-Vac®
1
HOSE ASSY,#4,28"LG,#4STR X #4SR90

17 U4901- 0062- 16 JUMPER HOSE, DOOR LIFT CYLINDER 1


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
HOSE ASSY,#6,8.5LG,#8STR X #8SR90
Hi-Vac®
18
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 11
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

VACUUM SYSTEM
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


1
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®2 Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ITEM PART # D ESCR IPTION QTY
1 16- 0347 VALVE BUTTERFLY,12VDC 1
Hi-Vac®
2 Hi-Vac®
02- 0819- WE Hi-Vac®
ADAPTER,EXHAUST,W/ELBO W Hi-Vac® 1 Hi-Vac®
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
3
12 MACHINE SPECIFICATIONS
4
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

PNEUMATIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac®


1
Hi-Vac®
2

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®3


4
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
2

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®6

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


5

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


1 A111430 VALVE, 2 STATION, AIR,DETENTED 1
2 A162134 PLUG, BREATHER, 3/8" NPT 2
Hi-Vac®
3 A135407 Hi-Vac® Hi-Vac® Hi-Vac®
ADAPTER, ELBOW, 90D, 1/4"NPT X 5/16" TUBE SWIVEL 1
4 A176020-1 AIR LINE, 5/16" TEFLON REF
5 A176010-1 AIRLINE, 1/4" TEFLON REF
Hi-Vac®
6 Hi-Vac®
A135405 Hi-Vac® X 1/8"TUBE
ADAPTER,ELBOW,90D,1/4"NPT Hi-Vac® SWIVEL 4 Hi-Vac®
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 13
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

PNEUMATIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION

3
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


4

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


2 1

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ITEM PART # DESCRIPTION QTY
1 A131742 ADAPTER,TEE,1/2' BRASS 2
2
Hi-Vac®
A131743
Hi-Vac® Hi-Vac®
NIPPLE,BRASS,1/2" CLOSE
Hi-Vac®
2
3 15- 0453 VALVE SOLENOID,12VDC 1

Hi-Vac®
4 Hi-Vac®
A132826 Hi-Vac®
ADAPTER,TEE,STREET,1/2' Hi-Vac® 1 Hi-Vac®
5
ULTRA-VAC
A135340
OPERATIONS, PARTS, & SERVICE MANUAL
ADAPTER,ELBOW,90D,1/2"NPT X #8MJIC 1
®

14 MACHINE SPECIFICATIONS
6 A135040 BUSHING,RED,1/2"NPT X 1/4"NPT 3
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

PNEUMATIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


2
3

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac®
1
Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac®
ITEM PART #
Hi-Vac® Hi-Vac®
DESCRIPTION
Hi-Vac®
QTY
1 A130870 ADAPTER,ELBOW,90D,#8FJICS X #8MJIC 1
2 A131250 ADAPTER,ELBOW,90D,3/4"NPT X #8MJIC 2
Hi-Vac® 3 Hi-Vac®
A249434 Hi-Vac®
CONTROL VALVE,AIR CAHi-Vac®
NNON Hi-Vac®
1
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
4 A135250 ADAPTER,RUNTEE,#8FJICS X #8MJIC X #8MJIC SPECIFICATIONS
MACHINE 1 15
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

PNEUMATIC SYSTEM
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac®MANUAL
Hi-Vac®
DRAIN VALVE Hi-Vac® Hi-Vac®
P/N: A151550

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


** Mounted on the front tank leg on the driver’s side.
Hi-Vac®** DrainHi-Vac®
daily.
Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
16 MACHINE SPECIFICATIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

PNEUMATIC SYSTEM
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac®
1 Hi-Vac® Hi-Vac® Hi-Vac®
2

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ITEM PART # DESCRIPTION QTY
1 U3807- 0064 GASKET,DOOR,BAGHOUSE,FRONT & REAR 2
Hi-Vac®
2 U3807- 0065
Hi-Vac® Hi-Vac®
GASKET,DOOR,BAGHOUSE,CENTER
Hi-Vac®1
3 U3701- 0078 FILTER BAGS,21OZ DACRON 68

Hi-Vac®4 Hi-Vac®
U3702- 0032
Hi-Vac® Hi-Vac®
CAGE,FILTER,STL,60" LG
Hi-Vac®
68
5 ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 17
6
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

ELECTRICAL SYSTEM
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
1 2 3

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


4

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


9

Hi-Vac® 6
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


8

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


1 A121790 TACHOMETER 1
2 A120020 PANEL LIGHT, 12V 1
3 U4008-0002 DIFFERENTIAL PRESSURE GAUGE, 0-50"WC DWYER 1
Hi-Vac®
4 Hi-Vac®
U4008-0001 Hi-Vac® Hi-Vac®
GAUGE, VACUUM, 0-30"HG, SPAN 1 Hi-Vac®
5 A131780 HYDRAULIC PRESSURE GAUGE, O-3M PSI 1
6 U4008-0004 GAUGE, AIR PRESSURE, 0-200PSI, SPAN 1
7 A120040 HOURMETER 1
8 Hi-Vac® A120183-1 Hi-Vac® Hi-Vac®
EMERGENCY STOP SWITCH Hi-Vac® 1
9 A247069 BLOWER HIGH TEMP. SWITCH/GAUGE 1

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
18 MACHINE SPECIFICATIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

ELECTRICAL SYSTEM
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


1

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


2

Hi-Vac® Hi-Vac® Hi-Vac®3 Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

ITEM
Hi-Vac®
1
PART #
REF
Hi-Vac®CIDRECSUCITRHi-Vac®
IPTION
BREAKER
Hi-Vac®
QTY
1
2 13- 0100 SWITCH,VACUUM,UE 1

Hi-Vac®
3 Hi-Vac®
A249447 Hi-Vac®
PRESSURE SWITCH Hi-Vac® 1Hi-Vac®
POTENTIOMETER ULTRA-VAC
1
OPERATIONS, PARTS, & SERVICE MANUAL
®

4 REF MACHINE SPECIFICATIONS 19


CONTROLS ENGINE SPEED IN AUTO MO DE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

ELECTRICAL
Hi-Vac® SYSTEM Hi-Vac®
Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


1

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ITEM PART # DESCRIPTION QTY

Hi-Vac®
1
Hi-Vac®
27- 0005
Hi-Vac® Hi-Vac®
LEVEL PROBE,MONITOR,12VDC
Hi-Vac®
1
2MACHINE SPECIFICATIONS
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
20
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

SPARE PARTS LIST


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ITEM PART # DESCRIPTION QTY
Hi-Vac®
1 U3807-0064 Hi-Vac® Hi-Vac® & REAR Hi-Vac®
GASKET,DOOR,BAGHOUSE,FRONT 2
2 U3807-0065 GASKET,DOOR,BAGHOUSE,CENTER 1
3 U3803-0031 GASKET,12" HIGH TEMP 2
Hi-Vac®4 Hi-Vac®
U3803-0023 Hi-Vac® Hi-Vac®
GASKET,LOWER PLENUM Hi-Vac®
1
5 A191100 GASKET,TAILGATE 1
6 U3701-0081 FILTER BAGS,21OZ DACRON 68
Hi-Vac®
7 U3702-0032
Hi-Vac® Hi-Vac®
CAGE,FILTER,STL,60" LG
Hi-Vac®
10
8 U3803-0032 GASKET,BLOWER INLET 1

Hi-Vac® 9 Hi-Vac®
03-0108-GAS-
KET Hi-Vac® Hi-Vac®
GASKET,BLOWER TO MANIFOLD Hi-Vac®
1

10 U3809-0093 GASKET,DUMP DOORS 4


11 A110516 HYDRAULIC FILTER CARTRIDGE
Hi-Vac®
12 20-0069
Hi-Vac® Hi-Vac®
DIFFERENTIAL FILTER TUBE
Hi-Vac®11
13 15-0044-F FILTER 1

Hi-Vac®14 Hi-Vac®
U4003-0140-M
Hi-Vac® Hi-Vac®
MAINTENANCE KIT
Hi-Vac®
REF
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MACHINE SPECIFICATIONS 21
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
22 MACHINE SPECIFICATIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

FILTER BAG REMOVAL


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

1 With Ultra-Vac® unit shut off and parking


Hi-Vac® Hi-Vac® Hi-Vac®
brake on, carefully climb on top of the
Hi-Vac® Hi-Vac®
collector body. Open all baghouse doors to
gain access to filters and cages. Loosen the
Hi-Vac® Hi-Vac® Hi-Vac®
t-bolt clamps and rotate the blast pipes up and Hi-Vac®
out of the way.

2 Remove cages by carefully pulling up and out


Hi-Vac® Hi-Vac® Hi-Vac®
of the filter bag. Be sure not to catch the bag on
Hi-Vac® Hi-Vac®
the cages. The baghouse will have 68 bags
and cages.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


3 On top of the filter bags, there is a snapband
Hi-Vac® Hi-Vac® Hi-Vac®
sewn into the filter bag. Simply fold snapbands
in half and push bags through the tubesheet.
Hi-Vac®
NOTE: Do not pull filter bags up and out.
This will bring dirty material up into
Hi-Vac®

Hi-Vac® Hi-Vac®
the clean-side of the vacuum system
Hi-Vac® Hi-Vac®
which can cause serious damage to the
blower. By pushing them through the
Hi-Vac® Hi-Vac® Hi-Vac®
tubesheet you can keep all dirt in the Hi-Vac®
baghouse
4 The bags can then be removed through the baghouse access doors located at the
Hi-Vac® Hi-Vac® Hi-Vac®
front and rear of the baghouse. Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MAINTENANCE 1
Hi-Vac® Hi-Vac® Hi-Vac® MAINTENANCE
Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

FILTER
Hi-Vac® BAG INSTALLATION
Hi-Vac® Hi-Vac® Hi-Vac®
1 Be sure the baghouse, tubesheets and plenum
Hi-Vac® area is clean of debris. Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
2 Slide clean bags from top of unit, down into the
tubesheet holes.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
3 When bag reaches the snapband, fold the
snapband in half and push down until the
Hi-Vac® Hi-Vac®
tubesheet fits into the groove in the snapband.Hi-Vac® Hi-Vac® Hi-Vac®
4 Unfold the snapband until it snaps back to
round.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
NOTE: Snap band groove must fit tight
in the tubesheet, or bags will not seal
Hi-Vac®
Hi-Vac® Hi-Vac®
properly causing serious damage to Hi-Vac® Hi-Vac®
Vacuum Pump.

5 Inspect cages to be sure they are straight, no


Hi-Vac® Hi-Vac® Hi-Vac®
broken wires, and free of burrs and sharp edges
Hi-Vac®
that could tear the bags when installed.

Hi-Vac®
6 Hi-Vac®
Slide the cages Hi-Vac®
down from the top. Hi-Vac®
Be sure to slide straight down to keep fromHi-Vac®
damaging the bags. The cages should slide tight against the tubesheet completely
covering the bag.

7.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Rotate the blast pipes back to their original location and tighten the T-handled
clamp. Close the bag house doors and tighten the latches.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
2 MAINTENANCE
MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MAINTENANCE 3
Hi-Vac® Hi-Vac® Hi-Vac® MAINTENANCE
Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

RECOMMENDED
Hi-Vac® Hi-Vac® LUBRICANTS
Hi-Vac® Hi-Vac®
1 Positive Displacement Vacuum Pump (Blowers)
A The positive displacement blower furnished by Ultra-Vac® for use
Hi-Vac®
Hi-Vac® Hi-Vac®
on Ultra-Vac® units will be supplied with EP/ISO 220 Hi-Vac® Hi-Vac®
synthetic gear oil.

2 Hydraulic System
Hi-Vac®
A Hi-Vac®
All hydraulic systems furnishedHi-Vac®
for use on Ultra-Vac Hi-Vac®
units will be ®

supplied with AW-68 oil.

Hi-Vac®
B Hi-Vac® Hi-Vac®
Tailgate locks and Pivot Hi-Vac®
pins shall use a High Hi-Vac®
Grade, Lithium base,
No. 2 Bearing grease.

3 Engine
Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac®
Follow the recommendations of the motor manufacturers manual located in
the manufactures bulletins section.

Hi-Vac®4 PTO Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


Dexron III transmission fluid.

Hi-Vac® Hi-Vac®
SCHEDULED LUBRICATION CHART Hi-Vac® Hi-Vac®
CHANGE 6.34
AFTER FIRST PINTS
Hi-Vac®
BLOWER
Hi-Vac®
GEAR END OIL
Hi-Vac®
CHECK DAILY 200 HRS;
CHANGE
EVERY 1000
Hi-Vac®
SYNTHETICHi-Vac®
EACH IN
DRIVE
ISO 220
OIL
END &
HIBON 8702 DRIVE END OIL CHECK DAILY HRS OR DRIVEN
EVERY 6 MO. END
THEREAFTER
Hi-Vac® Hi-Vac® Hi-Vac®
CHANGE Hi-Vac®
PTO MAIN HOUSING CHECK DAILY EVERY 300 6 QUARTS DEXRON III
HRS

Hi-Vac®
HYDRAULIC
SYSTEM Hi-Vac®
OIL RESERVOIR Hi-Vac®ANNUALLYHi-Vac®
CHECK DAILY
3
GALLONS Hi-Vac®
AW-68 OIL

REAR DOOR CYLINDER

REAR DOOR PINS


Hi-Vac®
TANK
Hi-Vac®CHECK Hi-Vac®
REAR DOOR HINGE PINS
CHANGE
EVERY 100
1-2 Hi-Vac®
LITHIUM #2
MONTHLY SHOTS SHORT FIBER
HRS
TANK TIPPING PINS

Hi-Vac® Hi-Vac®
CYLINDER PINS
Hi-Vac® Hi-Vac® Hi-Vac®
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
4 MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

MAINTENANCE A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac®
LUBRICATION Hi-Vac®
MAINTENANCE Hi-Vac®
RECORD

OWNER
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
PLANT LOCATION BUILDING

Ultra-Vac SERIAL # UV- MODEL


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

MAINTENANCE PERFORMED BY DATE:

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


LUBRICATION OIL DRAINED & OIL ADDED GREASED
PERFORM ED CHANGED

Hi-Vac®
VACUUM PUMP
Hi-Vac® Hi-Vac® Hi-Vac®
N/A

HYDRAULIC
SYSTEM

Hi-Vac® Hi-Vac®
ENGINE Hi-Vac® Hi-Vac® N/A Hi-Vac®
VIBRATOR N/A
LUBRICATOR
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
CLUTCH PTO N/A N/A

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MAINTENANCE 5
Hi-Vac® Hi-Vac® Hi-Vac® MAINTENANCE
Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

DAILY CHECKS ( before starting engine )


Perform the daily maintenance checks listed below and record on record sheet 1.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
1 Vacuum Pump Oil Level

a Checking the vacuum pump oil level is critical and should


Hi-Vac®
Hi-Vac® Hi-Vac®
be done frequently. Some vacuum pumps have oil level Hi-Vac® Hi-Vac®
sight gauges, and others have oil level plugs. Refer to the
vacuum pump’s maintenance manual located in the manufacturer’s
bulletins section, to determine proper oil level requirements.
Hi-Vac® Hi-Vac® Hi-Vac®
If oil is needed, see “Recommended Lubricants” in the“ Hi-Vac®
Maintenance” section.

NOTE:
Hi-Vac® Oil SiteHi-Vac®
Unit must be on level surface to get an accurate oil level reading.
Hi-Vac® Hi-Vac® Hi-Vac®
2 Engine Oil & Coolant Levels

a Check engine oil when engine is cool to get a more


Hi-Vac®

Hi-Vac® Hi-Vac®
accurate reading. Record on Daily Maintenance
Hi-Vac®
Schedule Record.

Hi-Vac®b When
Hi-Vac® Hi-Vac®
engine is cool, remove Radiator Cap and Hi-Vac® Hi-Vac®
check Coolant level. Record on Daily Maintenance
Schedule Record.
Hi-Vac® Hi-Vac®
CAUTION: Never Remove Hi-Vac®
Radiator Cap Hi-Vac®
when engine is warm.

3 Hydraulic Oil
Hi-Vac®a Hi-Vac® Hi-Vac®
Check oil level on site glass on the side of the
Hi-Vac® Hi-Vac®
Hydraulic tank and record on Daily Maintenance

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
6 MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

MAINTENANCE A DIVISION OF Hi-Vac® CORPORATION

DAILY CHECKS ( before starting engine )


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Perform the daily maintenance checks listed below and record on record sheet 1.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


6 PTO

Hi-Vac® Hi-Vac®
a. Check the PTO fluid level in the sightglassHi-Vac®
located on the driversHi-Vac®
side frame.
Fluid level should be at the center of the sightglass. Add/remove fluid as
appropriate.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MAINTENANCE 7
Hi-Vac® Hi-Vac® Hi-Vac® MAINTENANCE
Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac®
DAILY CHECKS Hi-Vac®
( engine running, clutch disengagedHi-Vac®
)
Perform the daily maintenance checks listed below and record on record sheet 1.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


7 Compressed Air Pressure Switch

Hi-Vac®
a When the engine Hi-Vac® Hi-Vac®
is started, watch the “Air Pressure Gauge” Hi-Vac®
mounted on the rear of the battery box and the “Low Air
Pressure” light. The light will stay lit until the gauge reaches
60 PSI. Record the air pressure at which the “Low Pressure”
Hi-Vac® Hi-Vac® Hi-Vac®
light goes out, on the Daily Maintenance Schedule Hi-Vac® Hi-Vac®
Record.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


8 Air Cannon

Hi-Vac®

a WhenHi-Vac® Hi-Vac®
the air cannon is turned on , listen for the air cannonHi-Vac®
to fire inside the
baghouse doors. Watch the “Air Pressure Gauge” for a drop of about 30 PSI. This
Hi-Vac®
should happen approximately every 15 to 30 seconds. Watch the air pressure gauge
pressure rise to approximately 100 psi and the air cannon should fire. Record on the
Hi-Vac® Hi-Vac®
Daily Maintenance Schedule Record. Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


9 Compressed Air & Hydraulic Lines

a When the engine is started, inspect all air and hydraulic lines, fittings, and connections
Hi-Vac® Hi-Vac® Hi-Vac®
for leaks. Look on the ground under unit for drops or pools of oil and record on the Hi-Vac®
Daily Maintenance Schedule Record.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
8 MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

MAINTENANCE A DIVISION OF Hi-Vac® CORPORATION

DAILY CHECKS ( engine running, clutch engaged )


Hi-Vac® Hi-Vac®
Perform the daily Hi-Vac®
maintenance checks listed Hi-Vac®
below and record on record sheet.

10 Filter Bag Pressure Differential


Hi-Vac® Hi-Vac® Hi-Vac®
A With the inlet to your machine open, Check differential gauge. Hi-Vac® Hi-Vac®
Reading should be between 1” and 7” of water (H2O). Record the
reading on the pressure differential gauge in inches H2O (water).

Hi-Vac®
1. Hi-Vac® Hi-Vac®
If higher than 10 inches of water, a visual inspection should Hi-Vac®
be made for excessive buildup of material on the filter Differential
bag surfaces or bridging of material between bags. This
can be done through the side access door.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
11 No Load Vacuum
A With the inlet completely open and no hoses connected, check
Hi-Vac®


Hi-Vac® Hi-Vac®
vacuum gauge reading. This “no load” reading is an important
indicator of the condition of the unit. The “no load” vacuum
Hi-Vac®
should be about 1 inch of mercury (Hg). Record vacuum
reading in (Hg).
Hi-Vac®

Hi-Vac®
1.
Hi-Vac®
If “no load” vacuum reading is zero (0),
Hi-Vac® Hi-Vac®
a. Inspect vacuum gauge plumbing for hose rupture,
Vacuum
Hi-Vac®
Hi-Vac® Hi-Vac®
loose fittings, or plugged lines. Hi-Vac®
b. Check that the box is properly seated on the standpipe and that there
are no leaks.
Hi-Vac®

Hi-Vac®
2.
Hi-Vac®
If “no load” vacuum reading is higher,
Hi-Vac® Hi-Vac®
a. Check for obstruction in the cyclones and pipings by opening the top
Hi-Vac®
Hi-Vac®
lids on each cyclone. Hi-Vac® Hi-Vac®
12 Dust Discharge

Hi-Vac® A Hi-Vac® Hi-Vac®


Inspect the silencer for visible dust in the air stream. Hi-Vac® Hi-Vac®
NOTE: Shut the unit off immediately if dust is
present. Any dust discharge should be corrected
Hi-Vac®
Hi-Vac® Hi-Vac®
immediately to protect the vacuum pump. Hi-Vac®
B If dust is present, disengage the vacuum pump and shut down the engine. Check filter
bags for rupture or leaks by opening the top access doors and looking for any signs of dust on
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
top of the filter bags or under the inside of the top access door. Hi-Vac®
ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MAINTENANCE 9
Hi-Vac® Hi-Vac® Hi-Vac® MAINTENANCE
Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


THIS PAGE INTENTIONALLY
LEFT BLANK
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
10 MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

MAINTENANCE A DIVISION OF Hi-Vac® CORPORATION

WEEKLY CHECKS ( before starting engine)


Hi-Vac® Hi-Vac®
Perform the weekly maintenance Hi-Vac®
checks listed below Hi-Vac®
and record on record sheet 2.

Hi-Vac®
1 Hi-Vac®
Subframe Mounts Hi-Vac® Hi-Vac® Hi-Vac®
Check bolts holding the vacuum unit to the trailer chassis and record on Weekly Maintenance
Schedule Record.
Hi-Vac®
2 Electric Cable
Hi-Vac® Hi-Vac® Hi-Vac®
Visually inspect all electrical conduit, cables, and connections for signs of abrasions or
breaks.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MAINTENANCE 11
Hi-Vac® Hi-Vac® Hi-Vac® MAINTENANCE
Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

WEEKLY CHECKS ( engine running, clutch disengaged )


Hi-Vac® Hi-Vac®
Perform the weekly Hi-Vac®
maintenance checks listed below and record on Hi-Vac®
record sheet 2.

3 Level Probe
Hi-Vac®Check levelHi-Vac® Hi-Vac®
probe for operation by touching Hi-Vac®
the probe. Control panel must be on Hi-Vac®
with the blower OFF. The “Hopper Full” light will turn “on” on control panel. If adjustment
is necessary, refer to the “Adjusting the Sensitivity Of the Level Probe” section located in this
manual. Record on the Weekly Maintenance Schedule Record.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
4 Compressed Air Lines and Vacuum Leaks
Inspect all compressed air lines, fittings, and connections for possible leaks. Check the
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
openings for possible damage to gaskets. With the machine running, listen for audible
leaks around doors, hose connections, flanges, etc., and repair as required. Record on Weekly
Hi-Vac®
Maintenance Schedule Record.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
12 MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®

MAINTENANCE A DIVISION OF Hi-Vac® CORPORATION

MONTHLY CHECKS ( before starting engine )


Hi-Vac® Hi-Vac® Hi-Vac®
Perform the monthly maintenance checks listed below and record on record sheet 3.
Hi-Vac®
1 Vacuum Pump Lobe Wear

Check the vacuum pump standpipe screen for visible dust by raising the collector body. If dust
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
is present remove the vacuum pump standpipe and remove the bolts around the standpipe, Hi-Vac®
located on top of blower. Look for visible signs of wear on the tips of the vacuum pump lobes.

WARNING: Be sure to put safety prop in place before removing the standpipe.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


2 Centrifugal Ring
Hi-Vac® Hi-Vac®
Open tailgate and inspect the wear plate of theHi-Vac®
centrifugal ring on ceilingHi-Vac®
of box inside your
Ultra-Vac® Unit. Repair or replace before it is worn through.

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MAINTENANCE 13
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

DAILY MAINTENANCE SCHEDULE


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
BEFORE STARTING ENGINE
NO. ACTION PROCEDURE

Hi-Vac® 1
Hi-Vac®
CHECK OIL IN THE VACUUM PUMP AND
RECORD ON MAINTENANCE FORM #1
Hi-Vac® Hi-Vac®
INSPECT SIGHT TUBES (4) ON VACUUM PUMP OIL
SHOULD BE VISIBLE IN THE CENTER OF EACH
Hi-Vac®
TUBE

2 CHECK OIL IN THE ENGINE AND RECORD ON PULL THE ENGINE DIP STICK. THE OIL SHOULD BE

Hi-Vac®
3
MAINTENANCE FORM #1
Hi-Vac®
CHECK OIL IN THE HYDRAULIC TANK AND
Hi-Vac®
UP TO MARK ON STICK.
Hi-Vac®
INSPECT THE SIGHT GLASS ON THE SIDE OF THE
RECORD ON MAINTENANCE FORM #1 HYDRAULIC TANK.

Hi-Vac® NO. ACTION


Hi-Vac® Hi-Vac®
AFTER STARTING ENGINE BEFORE ENGAGING BLOWER
PROCEDURE
Hi-Vac® Hi-Vac®
4 CHECK COMPRESSED AIR PRESSURE AND IMMEDIATELY AFTER STARTING THE ENGINE
RECORD THE MAXIMUM PRESSURE ON WATCH THE AIR PRESSURE GAUGE AND NOTE

Hi-Vac®
5
MAINTENANCE FORM #1
Hi-Vac®
CHECK THE AIR CANNON FUNCTION AND
Hi-Vac®
THE MAXIMUM AIR PRESSURE
Hi-Vac®
LISTEN FOR THE AIR CANNON TO EXHAUS AIR
RECORD ON MAINTENANCE FORM #1 AND FOR THE AIR PRESSURE GAUGE TO DROP
APPROXIMATELY 30 PSI. THIS SHOULD HAPPEN
APPROXIMATELY EVERY SECONDS
Hi-Vac® 6 Hi-Vac®
INSPECT COMPRESSED AIR AND Hi-Vac® Hi-Vac®
LOOK AT ALL OF THE HOSES AND FITTINGS ON Hi-Vac®
HYDRAULIC HOSES AND THE FITTINGS FOR THE MACHINE AND ALSO LOOK ON THE GROUND
WEAR AND LEAKS. RECORD ON UNDER THE MACHINE FOR DROPS OR POOLS OF
MAINTENANCE FORM #1 OIL. ALSO LISTEN FOR AIR LEAKING.

Hi-Vac® Hi-Vac® Hi-Vac®


AFTER STARTING ENGINE AFTER ENGAGING BLOWER
Hi-Vac®
AND WITH HOSE INLET UNCAPPED AT THE INLET
NO. ACTION PROCEDURE
Hi-Vac® 7 Hi-Vac®
CHECK AND RECORD THE FILTER BAG Hi-Vac® Hi-Vac®
SET THE ENGINE SPEED TO 1900 RPM AND LOOK Hi-Vac®
DIFFERENTIAL PRESSURE ON AT THE FILTER BAG DIFFERENTIAL GAUGE ON
MAINTENANCE FORM #1 THE CONTROL PANEL

8 CHECK AND RECORD THE NO LOAD SET THE ENGINE SPEED TO 1900 RPM AND LOOK
Hi-Vac® Hi-Vac®
VACUUM ON MAINTENANCE FORM #1 Hi-Vac® Hi-Vac®
AT THE VACUUM GAUGE ON THE CONTROL
PANEL

9 INSPECT THE SILENCER DISCHARGE FOR SET THE ENGINE SPEED TO 1900 RPM AND LOOK
VISIBLE DUST. RECORD ON MAINTENANCE AT THE DISCHARGE OF THE SILENCER IF THERE IS

Hi-Vac® FORM #1
Hi-Vac® Hi-Vac® Hi-Vac®
VISIBLE DUST, STOP THE MACHINE AND FIX THE
PROBLEM Hi-Vac®
10 CHECK THE VACUUM BREAKER VALVE SET THE ENGINE SPEED TO 1900 RPM AND
SETTING AND RECORD ON MAINTENANCE COMPLETELY COVER THE INLET TO THE
FORM #1 MACHINE, THE VACUUM GAUGE SHOULD
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
INCREASE STEADILY AND THE VACUUM
BREAKER OPEN AT 27"HG AND CLOSE AT
APPROXIMATELY 25"HG

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
14 MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


WEEKLY MAINTENANCE SCHEDULE
(OR EVERY 40 HOURS OF OPERATION)

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


BEFORE STARTING ENGINE
NO. ACTION PROCEDURE

Hi-Vac®
1
Hi-Vac®
CHECK U-BOLTS HOLDING THE VACUUM
UNIT TO THE TRUCK CHASSIS AND RECORD Hi-Vac® Hi-Vac®
USE A WRENCH AND TIGHTEN EACH OF THE NUTS
ON THE U-BOLTS HOLDING THE ULTARVAC TO
ON MAINTNANCE FORM #2 THE TRUCK CHASSIS

2 CHECK OIL IN THE HYDRAULIC TANK AND INSPECT THE SIGHT GLASS ON THE SIDE OF THE
RECORD ON MAINTENANCE FORM #1 HYDRAULIC TANK.
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
AFTER STARTING ENGINE BEFORE ENGAGING BLOWER
NO. ACTION PROCEDURE

Hi-Vac®
3 Hi-Vac®
CHECK HIGH LEVEL PROBE AND RECORD
ON MAINTENANCE FORM #2
Hi-Vac® Hi-Vac®
OPEN THE REAR TAILGATE AND ENTER THE
COLLECTOR BODY AND STOP THE LEVEL PROBE
PADDLE. THE HOPPER FULL LIGHT SHOULD TURN
ON

Hi-Vac® 4
Hi-Vac® Hi-Vac®
CHECK THE COMPRESSED AIR SYSTEM FOR
LEAKS AND RECORD ON MAINTENCE FORM
#2
Hi-Vac®
ALLOW THE AIR PRESSURE TO INCREASE TO
ABOVE 100PSI TURN OFF THE ENGINE AND WATCH
THE AIR PRESSURE GAUGE THE GAUGE SHOULD
Hi-Vac®
REMAIN AT THE SAME PRESSURE FOR MORE
THAN 5 MINUTES

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MAINTENANCE 15
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

MONTHLY MAINTENANCE SCHEDULE


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® NO. ACTION


Hi-Vac® BEFOREHi-Vac®
STARTING ENGINE
Hi-Vac®
PROCEDURE
Hi-Vac®
1 CHECK VACUUM PUMP FOR LOBE WEAR CHECK VACUUM PUMP BY LOOKING FOR DUST
AND RECORD ON MAINTENANCE FORM #3 AROUND THE STANDPIPE SEAL IF DUST IS

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


PRESENT REMOVE THE STANDPIPE AND INSPECT
THE BLOWER LOBES.

2 CHECK CENTRIFUGAL RING WEAR PLATE VISUALLY INSPECT THE CENTRIFUGAL RING
FOR WEAR AND RECORD ON MAINTENANCE WEAR PLATE FOR SIGNS OF EXCESSIVE WEAR
FORM #3 REPAIR OR REPLACE BEFORE WORN THROUGH
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
16 MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

DAILY MAINTENANCE RECORD


Hi-Vac® Hi-Vac® Hi-Vac®
FORM #1
Hi-Vac®
OWNER______________________________________________________________________
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ULTRAVAC SERIAL NO.__________________ MODEL NO.__________________________
MAINTENANCE PERFORMED BY_______________________________________________
Hi-Vac®
NO. OF OPERATING HOURS ON HOURMETER____________________________________

Hi-Vac®
NO. ACTION
Hi-Vac® Hi-Vac®
BEFORE STARTING ENGINE
GAUGE CHECKED
Hi-Vac®
NEEDS REPAIRS
READING OK REPAIR MADE

1 CHECK OIL IN THE VACUUM PUMP

Hi-Vac® 2 Hi-Vac®
CHECK OIL IN THE ENGINE Hi-Vac® Hi-Vac® Hi-Vac®
3 CHECK OIL IN THE HYDRAULIC TANK

Hi-Vac®
NO. ACTION
Hi-Vac® Hi-Vac®
AFTER STARTING ENGINE BEFORE ENGAGING BLOWER
GAUGE
Hi-Vac®
READING CHECKED NEEDS REPAIRS
OK REPAIR MADE

Hi-Vac® 4
Hi-Vac® Hi-Vac®
CHECK COMPRESSED AIR PRESSURE
Hi-Vac® Hi-Vac®
5 CHECK THE AIR CANNON FUNCTION

6 INSPECT COMPRESSED AIR AND


HYDRAULIC HOSES AND THE FITTINGS FOR
Hi-Vac® Hi-Vac®
WEAR AND LEAKS Hi-Vac® Hi-Vac®
AFTER STARTING ENGINE AFTER ENGAGING BLOWER
AND WITH HOSE INLET UNCAPPED AT THE INLET
Hi-Vac® NO. Hi-Vac®
ACTION Hi-Vac® GAUGE
READING
Hi-Vac®
CHECKED
OK
NEEDS
REPAIR
Hi-Vac®
REPAIRS
MADE

7 CHECK AND RECORD THE FILTER BAG


DIFFERENTIAL PRESSURE
Hi-Vac®
8 Hi-Vac®
CHECK AND RECORD THE NO LOAD Hi-Vac® Hi-Vac®
VACUUM

9 INSPECT THE SILENCER DISCHARGE FOR


VISIBLE DUST
Hi-Vac® 10
Hi-Vac® Hi-Vac®
CHECK THE VACUUM BREAKER VALVE
Hi-Vac® Hi-Vac®
SETTING

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MAINTENANCE 17
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


WEEKLY MAINTENANCE RECORD
FORM #2

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


OWNER______________________________________________________________________
ULTRAVAC SERIAL NO.__________________ MODEL NO.__________________________
MAINTENANCE PERFORMED BY_______________________________________________
Hi-Vac® Hi-Vac® Hi-Vac®
NO. OF OPERATING HOURS ON HOURMETER____________________________________ Hi-Vac®
BEFORE STARTING ENGINE
NO. ACTION GAUGE CHECKED NEEDS REPAIRS
Hi-Vac® Hi-Vac® Hi-Vac®
READING OK Hi-Vac®
REPAIR MADE Hi-Vac®
1 CHECK U-BOLTS HOLDING THE ULTRAVAC
UNIT TO THE TRUCK CHASSIS

Hi-Vac®
2
Hi-Vac®
CHECK ALL ELECTRICAL CONDUIT,CABLES
AND CONNECTIONS FOR SIGNS OF BREAKS
OR ABRASIONS
Hi-Vac® Hi-Vac®
AFTER STARTING ENGINE BEFORE ENGAGING BLOWER
Hi-Vac® NO. ACTION Hi-Vac® Hi-Vac®
GAUGE Hi-Vac® Hi-Vac®
READING CHECKED NEEDS REPAIRS
OK REPAIR MADE

3 CHECK HIGH LEVEL PROBE


Hi-Vac®
4
Hi-Vac®
CHECK THE COMPRESSED AIR SYSTEM FOR
Hi-Vac® Hi-Vac®
LEAKS

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
18 MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

MONTHLY MAINTENANCE RECORD


Hi-Vac® Hi-Vac® Hi-Vac®
FORM #3 Hi-Vac®
OWNER______________________________________________________________________
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ULTRAVAC SERIAL NO.__________________ MODEL NO.__________________________ Hi-Vac®
MAINTENANCE PERFORMED BY_______________________________________________
NO. OF OPERATING HOURS ON HOURMETER____________________________________

Hi-Vac® Hi-Vac® Hi-Vac®


BEFORE STARTING ENGINE Hi-Vac®
NO. ACTION GAUGE CHECKED NEEDS REPAIRS
READING OK REPAIR MADE

1 CHECK VACUUM PUMP FOR LOBE WEAR


Hi-Vac® 2
Hi-Vac® Hi-Vac®
CHECK CENTRIFUGAL RING WEAR PLATE
Hi-Vac® Hi-Vac®
FOR WEAR

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
MAINTENANCE 19
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® OPTIONS Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
20 MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
HYDRAULIC VIBRATOR OPTION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


1

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

2
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac®
ITEM PART # Hi-Vac® Hi-Vac®
D ESCRIPTION Hi-Vac®QTY
1 U3917- 0007 VIBRATO R,HYD,C3- 6.0- 2HC 1
2 A135500 ADAPTER,STR,#8MSAE X #8MJIC 2
Hi-Vac® 3 Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
4
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
CYCLONIC RING W/10” TOP INLET OPTION
UV1-9166
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
8” INLET HOSE OPTION
Hi-Vac® Hi-Vac® Hi-Vac®
UV1-9167 Hi-Vac® Hi-Vac®
6” DRAIN VALVE OPTION
Hi-Vac® Hi-Vac®UV1-9162
Hi-Vac® Hi-Vac®
PTO SIGHT GLASS OPTION
Hi-Vac® Hi-Vac® Hi-Vac®
UV1-9169
Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac®
CLASS Hi-Vac®
5 SILENCERS OPTION Hi-Vac®
UV1-3161

Hi-Vac® Hi-Vac®
6” CAMLOCK Hi-Vac® Hi-Vac®
ON TRANK DRAIN OPTION Hi-Vac®
UV1-9173
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
INSTLN., SILENCER MNT, INTL, HVV OPTION
UV1-9172
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
ETERNAL TAILGATE PROP OPTION
UV1-9175
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
MISC. PARTS DRYVAC OPTION
UV1-4202
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® ACCESSORIES Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
24 MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
®
A DIVISION OF Hi-Vac® CORPORATION

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

MANUFACTURER’S
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® MANUALS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®


ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
26 MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

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