Magna
The Next
Industrial
Revolution
Key Features & Benefits:
+ Lowest Total Cost of Ownership
+ Efficient Torque Transfer
+ Accepts Misalignment
+ Cushioned Start
+ Eliminates Vibration Transfer
Between Motor and Load
+ Permits Shock Loading
+ Low Maintenance
+ Simple Installation
+ Reduces Maintenance & Operation
Costs
+ Increases Seal & Bearing Life
+ Meets ANSI B73 and AP! 610
Standards
+ "Green" Technology
Ideal for Applications Subject To:
+ Vibration
+ Periodic Load Seizure
+ Pulsating Loads
+ Thermal Expansion
* Shock Loading\ MGE-07, 20HP, 2600RPM, Oil & Gas, *
2d oil Transfer Pump, Oli Tanker, USA MGE-15, 150HP, 1800RPM, Powor Plant, Pump
eg ? 2.— Line Stuiry Scrubber, Becker, MN, USA
» MGE-11, 50HP, 3600RPW
2X HVAC, Hospital, Sait Lake City, UT, USA 11, 100HP, 3600RPM, Pulp & Paper Plant.
2X Ciean Condensate Pump, St Helens, OR, USA
About MagnaDrive
MagnaDrive Corporation was founded in 1999, and is based out of Bellevue, WA. The company's
breakthrough magnetic technology provides a cost offectve solution to increase reliability and lower
maintenance expense whilo achioving eneray savings and process control. The impact and potential of the
technology was recognized by Industry Week magazine, which selected MagnaDrive as Technology of the
Year in 2001. MagnaDrive was selected by Inc. Magazine as one of the 500 fastest growing private companies
in the United States. Recently, Deloitte named MagnaDrive one of the 100 fastest growing technology
companies in North America, MagnaDrive offers @ family of products to accomplish a broad range of operating
objectives: Reliability, Speed Control, Torque Management, Cushioned Start, Vibration Control and
Misalignment Tolerance
Deloitte,
Technology Fast 100
Indstay eck (31
Technology of the Year
DE Neer toed
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* DBSE = Distance Betwoen Shalt Endo
Hubs bore per AGUA Stanvtard SOCZ-AKB Class 1 clearance 7
Slandatc hub meerial is aley slew!
MGE Coupling Specification Data (et standard 0.125” air gap)
‘Sample Rating | Samplo Rating | ANSI :
at4,g00RPM | at3,600RPM | Power |, Meximum || | Peak
er (HP) (HP) Rating _| Perating Terat eee axe
fol
13 18 13 8 HP at RPM
Service |Service|Service Service|1,800 RPM| fib | indb | feb | Ini
Factor | Factor | Factor | Factor | (4)
Meeome 25 | 17 | 45 | 3 1 34 41 ee | 105 | 5.000
MGEOse) so | c4 | 7 | 12 5 a4 205 | 338 | 405 | 4,000
MGeore) 29 | 165 | 45 | 33 18 5 | 660 | e7 | 1.040 | 6.800
MGett] 03 | co | 165 | 120 72 2i1_| 2507 | 317 | 3800 | 4.500
MGEAs | 21 | 160 | 440 | cao | 190 soi | 6731 _| 842 | 10.100 | 9.600
GES) 417 | a02 [na | na 360 | 1.056 | 42,672 | 4.583 | 19.000 | 3.000
(i) Based on minkmin eeiency of 8% ot 1.800 RPM, Power Rating nol scalable lo oer speeds
a
MGE Coupling Data
Jiveight (less hubs)| Dimensions (inches) 3]
D L Ww
mo cee Ib (Diameter)| (Length | (Center Al
overall) {member width) Ss
50 478 218 125 |
75 6.50 400 125 t
20 ra 606 250 r
40 7.13680 250 |
8 aia | 1080 300
127 zis | 1050 300 Us
‘Meets ANSI BTS and APIG“6 Standards ee a
Standard MGE Hub Data (special sizes also available)
Woignt |Stancard Maximum,
Model (by | Pango | Standard shaft diameters (inches) | shaft
{approx (reree, diameter
(GEO
‘orside Intel | 95 gp [276.520 025750, 375 007s
[ intagrat = 180 [376, .500, 626, .760, 375
15 (526,750,675, 1.126, 4375 4378
45 | 75°29 [eps, 750,875, 1.125, 1375 |
6 B75, 4.125, 4.515, 1.026 1.750
| 25°25 fare. 1125 1.625
El 226, 4.975, 1.025, 1.675, 2.125, 2375 | 2025
9 | 2°? Fi i25, 9.376, 1.625
3544
2 £00 1c 3.500, hevemerts of 0.125 sh
a | 8-45) [£0016 3.500, increments ef 0.125 et
Hoe asa
olor si 23 1 S00 1c 5500, reverent 0.125, oo
Losdside 1a | 4? [i001 8800. hecemerts of 0125 ew)Principle of Operation
An MGE consists of two separate components that
have no physical contact -A precision machined
aluminum rotor containing powerful permanent rare-
earth magnets is mounted on one shaft. A conductor
consisting of a steel housing with copper rings mounts
tn the other shaft. The coupling’s ability to transmit
torque is created by the relative motion between the
copper conductor and the magnets. This motion
creates a magnetic field in the copper that interacts
with the permanent magnets, thus transmitting torque
across the air gap. MagnaDrive products are
designed to minimize Electro Magnetic Interference
(EMI). The flux level from each coupling is lowor than
the EMI emitted by the associated motor.
Torque vs. Efficiency
Pek toique
| Desa Opening se <
Nete: The above torque curve is a generalization of various sizes of magnetic
oupings. Coupling. sslcction = paved on each appilcalon’s speed
ne hoveepower, antl desired ellicioncy Plonso consul Megrabiva for proper
eBhidcror election bavod on you" appiiztion requirements
—Direct Coupled
Locked Rotor Current Comparison —jfercwvt
Lows ‘00
MagnaDrive Couplings provide a
disconnected, Cushioned Star Because
the motor does not have to overcome load
inertia, the Peak Demand Current and
duration of Inrush are reduced significantly
This Cushioned Start results in energy
savings (see Graph) and reduced equipment
wear. For many applications a lower Peak
Demand Current may contribute to lower
electrical power rates. Also, the Coupling air
gap can be adjusted during installation to
operate a pump, fan or blower at less than
maximum flow, with sizable energy savings nn
based on the centrifugal Affinity Laws. Se la gearviee ee
Tavera
Devend
os —
o jt
1% of Max Locked Roter Current
TEC ko Ce eum no a
reduces your total cost of ownership by lowering maintenance and
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