KAIZEN SHEET RF No :

HINOPAK MOTORS LIMITED

Quality Control Department (MMPD-QC)

IMPROVEMENT THEME IMPROVEMENT AREAS TEAM PARTICIPANTS SECTION

SAFETY QUALITY PRODUCTIVITY COST SAVING ENERGY SAVING HOUSE KEEPING QC, BMP
Energy Saving - Ceiling
Lights
ADEEL KHAN
Jul-23

BEFORE AFTER

PROBLEM DESCRIPTION : COUNTER MEASURES :

● We were using 09 Tube lights during duty timing which are consumed large ● Now we are using only 02 Tube lights during duty timing with standard Lux of
number of energy per month. light and open all window blinds.

09 Tube Lights Electrical Energy Consumed: 02 Tube Lights Electrical Energy Consumed:
One light Watts = 80 W One light Watts = 80 W
Qty of Lights = 9 Nos Qty of Lights = 2 Nos
Working Hours = 8 Hrs Working Hours = 8 Hrs
Numbers of days = 22 Days Numbers of days = 22 Days
Months = 12 Months Months = 12 Months
Energy Consumed per Year = 1521 kWh/year Energy Consumed per Year = 338 kWh/year

Cost Incurred: Cost Incurred:

Energy Consumed per Year = 1521 kWh/year Energy Consumed per Year = 338 kWh/year
Per kWh rate = 32 Per kWh rate = 32
Cost of 1521 kWh/year = Rs 48,672 Cost of 338 kWh/year = Rs 10,816

Power saving ( 1521 - 338 ) = 1183

Saving in rupees ( 48,672 - 10,816) = Rs 37,856

DISADVANTAGE : BENEFITS :
● More energy consumption ● Energy and Cost saving.

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