Professional Documents
Culture Documents
ABSTRACT
This training g.ide, developed during a project to
retrain defense industry workers at risk of job loss or dislocation
because of conversion of the defense industry, is designed for a
course in blueprint reading for welders. The following are among the
topics covered in the course: information on a blueprint;
orthographic projection; views in orthographic drawings; representing
an object; sketching an isometric drawing; surface identification;
basic lines and their identification; local and general notes; title
blocks; dimensions; dilension units; rules for dimensioning;
tolerance dimensions; welding symbols; reference lines; basic weld
symbols; types of welds; supplementary symbols; welding symbol and
elements; fillet welds and finishes; and groove, plug, slot, spot,
seam, and flange welds. IAcluded in the guide are the following:
course outline; transparency masters; student handouts; quiz; student
exercises; and reference tables. (MN)
***********************************************************************
Reproductions supplied by EDRS are the best that can be made
from the original document.
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ILep "nt
Read'g
fo
elders
Training
Oil
U S DEPARTMENT OF EDUCATION
_ of Educannai Roseanin ann
ED14CATIONAL RESOURCES INFORMATION
CENTER (ERIC)
This document has been reproduced as
received from the poison cr organqation
Guide "PERMISSION TO REPRODUCE THIS
MATERIAL HAS BEEN GRANTED BY
Originating it
0 Minor changes have been made to
impiove reproduction quality
J 5--thepsd
Points of view or opinions stated in this
clocum, do not noroccarily ioprnconl TO THE EDUCATIONAL RESOURCES
011(h-110ER! po,Ivon of policy INFORMATION CENTER (ERIC)
2
BEST COPY AVAILABLE
Tao le of Contents Page 1 Tolerance Dimensions 22
Information on a Blueprint 2 Welding Symbol 23
Team Quiz 2 Reference Lines 24
Orthographic Projection 3 Basic Weld Symbols 25
Views in Orthographic Drawings 4 Types of Welds 26
Representing an Object 5 Supplementary Symbols 27
Sketching an Isometric Drawing 6 Welding Symbol & Elements 28
Surface Identification 7 Your Notes 29
Basic Lines 8 - 10 Fillet Welds & Finishes 30-33
Your Notes 11 Groove Welds 34-38
Identifying Basic Lines 12 - 13 Plug Welds 39-40
Local and General Notes 14 Slot Welds 41-42
Title Blocks 15 Spot Welds 43-45
Dimensions 16 Your Notes 46
Dimension Units 17-19 Seam Welds 47-48
Rules for Dimensioning 20 Flange Welds 49-50
Dimensioning Practice 21 Classification of Characteristics 51
4
Itiformation-:..oti.a Bhieprint
Information found on a Team Quiz:
Look at the provided prints In your folder.
blueprint: Locate the requested Information below.
Parts to be manufactured With your partner, number the various
parts of a print.
Dimensions
1. Locate the parts, as shown in line
Notes drawings.
Material 2. Point out the dimensions.
3. Point out the notes.
Title of the drawing and part
4. Where is the material listed?
Drawing number 5. What's the title of the drawing and the
Manufactures name drawing number?
6. Where is the Onan/Cummins name
Tolerances located on the print?
Scale of the drawing 7. Point out the tolerances.
Names of the drafter, 8. What is the scale of this drawing?
engineer, and checkers 9. Who drafted this print?
2
Orthographic projection is a Orthographic projection is
cpicsellung the divided into 6 views:
true shape of an object on a
Front View: main view of the part that shows
single plane. most detail.
Every line of an object is
Top View: projection upward from front
on a single plane. view.
Every line of the object Right side: view to the right of the front.
must appear as a line or view to the left of the front.
Left side:
point on the plane of
projection. Bottom view: opposite the top view.
Lines that can be seen Back view: opposite the front view.
are shown as solid lines.
Lines that are not Principle
visible, because they are
hidden by some part of Projections:
The principle projections are TOP
the object, are called front, top and side views.
represented by dashed The process of projecting
lines. the essential views into a single
FRONT RIGHT SIDE
plane is known as orthographic
projection.
3
8
)
'.
TOP
PICTORIAL
REPRESENTATION
BOTTOM
9 4 10
OBLIQUE ISOMETRIC
TOP
RIGHT
SIDE
FRONT
(a) PICTORIAL
(13) ORTHOGRAPHIC PROJECTION (IN THREE VIEWS)
ONO.'" :
14
BEST COPY AVAILABLE
13
!:,1;;r1,......,
balloons on the
Enter the letters from the pictorial view into the corresponding
orthographic views.
00
1C
15
7
'44,01
i7 8
IS
Tytie of Line Description
Fine, straight line with an Points directly to surface for the
arrowhead or round solid dot purpose of dimensioning or
LEADER at one end. It is usually drawn adding a note. A dot may be
at an angle. used at the end of the straight
line where reference is made a
surface area.
19 9 20
Heavy, broken line made up of Indicates the location and extent
CHAIN LINE
a series of long and short of a surface area.
dashes alternately spaced.
10
25
and lines and their functions.
Refer to the drawing above to identify the types
Given the function or
functions of
of lines:
Identify to following types the following lines:
A A
Bonus Question:
What does Q have reference to?
1
2 L;
13
Local Genera Notes
construction. The note
A note is lettered information concerning the details of
refers to the material and/or processes needed to make the
explains, specifies, or
the print, and to save time in preparing the
part. Notes help to conserve space on
drawing. It is often shown as an abbreviation or symbol.
29
14
Title blocks consist of: G. Drawing Number
A. Name of part or project H. Dates
B. Quantity required I. Tolerances
C. Material description J. Onan/Cummins name
D. Scale size used K. Drawing Projection
E. Drawn by 3rd Angle vs. 1st Angle
F. Checked by
Place the corresponding
letters in the Onan/Cummins
title block below:
Illiutcottas IA WV Ilk rt
sot
«. ... 240 - 206:; .31.4
. 1 I I i roLs - - - o F.G.GUIIERREZ 05-11-12 14110111APOUS. 101/411100. 111433
DO
t t tt tt I
Pm' fisimri--- 2Z4r7iinirmal EDLl'i vAYHE A.CLEMENS 01-0112 "i rnlitr rriTrinfrtort
mon, .: V,: : Z44 : 10.10.4, GARY J.KREXER 01-05-12 rt(APIC-JIAIURlrhOl
14V
. t. . i. NI. 2
r-ttiuf-L ....11
fiNfai if41?Rilitg.Itali-rcli 240-2073
31
32
15
BEST COPY AVAILABLE
Dimensions serve two important functions on a print:
1. They give the sizes needed to fabricate a part.
of the part should be placed,
2. They indicate the location where components
assembled, machined or welded.
KEY
L.. LOCATION
S SIZE
.10,11
0 .500 DRILL
NOTE: THE
SYMBOL ct,
cs,
o".
SIGNIFIES
DIAMETER.
MEI 1.750"
16
33 34
;.;
Some dimensions are shown in fraction inches. In the Fractional Inch System, sizes
are expressed in common frac!' -)ns, the smallest division being 64ths.
FräctionäiIiichExainple
81 19
32 64
18
35 36
,
Decinial Inch-Example
100
1.38
37
17 .
AI&
11:7
Some dimensions are shown in fraction inches. In the Fractional Inch System, sizes
are expressed in common fractions, the smallest division being 64ths.
3 3
1
25 19
64
1/4 1/8 1/16 1/32
32
1.4_,
40
39
18
Some dimensions are shown in fraction inches. In the Fractional Inch System, sizes
are expressed in common fractions, the smallest division being 64ths.
3 3
14
1/4 1/8 1/16 1/32
32 64
PIA 25_1 1.4_19
42
41
18
Some projects are dimensioned in metric or millimeters. The SI Metric Unites of
Measurement shows engineering drawings in: millimeters for the linear measure
and micro meters for surface roughness. A millimeter value of less than one is
shown with a zero to the left of the decimal point.
For example:
0.2 not .2 or .20
0.26 not .26
42.5
(063 .871
25.8
19
1. Place dimensions between views
when possible (See A).
I-- I" -1 --r- r"- "
.44
.451-e." h ."
in order of their size, making the
longest dimension line the
outermost line.
(0) PLACE SMALLEST DIMENSION NEAREST
THE VIEW BEING DIMENSIONED
46
20
45 4C
t.I'l
I. BEST COPY AVAILABLE
I 1.
: t
ANSWERS
CLUESTIOtS
15. Which two dimensions (letters) in the top view 1
1. What is the name of the object?
represent distance W in the side view?
2. What is the drawing number? 2
3. How many pieces are to be made? 16. Which line or surface in the side view
represents surface in the front view? 3
4. Of what material is the part made? 7
5. What is the overall width? 17. What is the height ofline
18. Which line or surface in the ront view 4
6. What is the overall depth?
represents the surface in the side
7. What is the overall height? 5
8. Which line or surface in the side view view?
0 in the top view? 19. Which line or surface in the tap view 6
represents surface
9. Which line or surface in the side view represents surface 0? 7
represents surface in the top view? 20. Which line or surface in the front view
10. Which iine or surfac in the side view represents surface 0? a
in the top view? 21. Which line or surface in the front view
represents surface
represents surface 7 9
11. Which line or surfa in the side view
represents surface of the front 22. Which line or surface in the top view
13
view? represents surface (D ?
12. What is the vertical height in the side 23. What type of line is 11
17
19
20
21
22
23
24
25
26 8
QUANTITY 2
MS
MATERIAL
SCALE FULL SIZE
OATE
AS
DRAWN
COUNTER CLAMP
BAR
47
Tolerance is another important element of dimensioning. It is a figure given a plus
(+) or minus (-) quality.
It specifies the amount of error allowed when making a part.
Tolerances are used to ensure the accuracy and proper fit of parts. This allows
assembly and construction with the minimum of rework or adjustment.
For many parts, tolerances are standardized and are found in prepared tolerance
tables.
x X i X i 06
.;... X : -442.00
" XX: XXX: ---
0 01- 4 41 0 15/1 04 004- 214 006/. 003 (Vo. is)
w
_j 5 O I t tt 1 29/-0 10 201- 421 004/- 404
ox 10 00-11 It 1 25/1 13 Am 743 01111 005
22
48 49
Tail
To include
specification process
or other references Tail omitted when Arrow--*-
a reference is not
used
Identify:
1: Reference
Line
2: Arrow
3: Tail
23
50 51
t
1
The reference line of the weld symbol is always drawn horizontal to the bottom
of the print.
The lower side of the reference line is termed the arrow side and the upper side is
termed the other side.
The terms "arrow side" and "other side" apply to the location of the weld with
respect to the joint.
Other Side
Other Side
Arrow Side
Arrow Side
24
5 '2 53
FLANGE
SPOT OR BACK OR SURFACING
PLUG OR STUD .
SEAM BACKING CORNER
FILLET SLOT PROJECTION EDGE
le4 IC:71
ts JL 1.
N
. ' ' ''
, ... -
:
J .
"1. GROOVE ''.... ..
:' '..;";:: ''';-41;..- I..% ':. ,'
-
!:'" : :..,.,:.:....;.. . ,.;....::'::=.:4-.'''' :....'-':
........;:ti.:1%-...,,,.'",-. :
. FLARE- FLARE-
' BEVEL U J BEVEL
SQUARE
' SCARF V V
.
.
.r IC
\\ // \/ 1/ '-i-) I-)
25
54 55
1.
..
::. SINGLEY..:.:;:::..::... ...'...; DOUBLE
'WELD : SINGLE .
i .
..i: : .: : V.: .
.. tcf.>.e.5:;,,:-:..:V...3-: ., lb.:.), :::::!
4.
MOM
\ ...,:.
vi....,:.
WI-WO .1.,
'.:',,t6
:.
&."4k ft .- 1 e-
t: ,.....s.
witv ..,), , :.!..,A.
:..GROOV E!: .
4:ifi:.(:,v:(,4,- .
,riv,:',. :.-..;.,A.,..4:.
st
. ::
i---:
,i t
ttgft0 ", 1...-
:I
1"."Arlrii,ep., -
. ,. ,.-: ...
.:,
SQUARE
E=3 pRoov.E.:.;
121:::1:;,-.. pi:.....,;,?!.
Ai- t ;.:.''.:!;"2Y.
. .
1 . ::' 'I:'...t. .
. *: f: : ti.:,:':,' :
Z
,, ,L....
,...%
.
BEVEL GROOVE
k,... ip,
-GROOVE
4
26
56 57
C.
27
BEST COPY AVAILABLE
58 59
FINISH SYMBOL CONTOUR SYMBOL
ROOT OPENING; DEPTH OF GROOVE ANGLE; INCLUDED
FILLING FOR PLUG AND .ANGLE OF COUNTERSINK
SLOT WELDS FOR PLUG WELDS
DEPTH OF PREPARATION; SIZE LENGTH OF WELD;
OR STRENGTH FOR CERTAIN
LENGTH OF OVERLAP
(FOR BRAZED JOINTS)
WELDS; HEIGHT OF WELD
REINFORCEMENT; RADII OF PITCH (CENTER-TO-CENTER
FLARE-BEVEL AND FLARE-V A SPACING) OF WELDS
GROOVES; ANGLE OF JOINT CC
7.7)
FIELD WELD
(FOR BRAZED WELDS) 111 SYMBOL
TAIL OMITTED O 1-
WHEN REFERENCE sQL-P ARROW CONNECTED TO
IS NOT USED REFERENCE LINE
SPECIFICATION,
PROCESS, OR
OTHER REFERENCE
(N) WELD-ALL-
GROOVE WELD-SIZE AROUND SYMBOL
(EF FECTIVE NUMBER OF
THROAT) . SPOT, STUD OR REFERENCE LINE
PROJECTION WELDS
* BASIC WELD
SYMBOL OR DETAIL NOTE THE POSITIONING
REFERENCE OF THE TAIL ON THE
REFERENCE LINE AND
THE PLACEMENT OF
ELEMENTS IN THIS THE REFERENCE
AREA REMAIN AS
-s-SHOWN WHEN TAIL-r. INFORMATION WITH
AND ARROW ARE RELATION TO THE
REVERSED TAIL.
28
61
60
5. The length of a fillet weld, when indicated on
1. Fillet weld symbols are drawn with the
perpendicuiar leg always to the left, the welding symbol, is shown to the right of
the weld symbol.
.25 6.00 41.
/V ---Tr-\ .38 r 4.00
4r:
31 67
66
,;:..-:,-..i.:- -:,.:.'se '...:::... ':';:;..:
.., .
WELDING SYMBOL
ET4817- .39
38
ARROW SIDE
.38
OTHER SIDE
.25
AL .25
BOTH SIDES
i
i 1
n
. NG .38
NE. T. 38
WELD ALL AROUND FOR PARTS OTHER THAN ROUND
5
.38 / 7FLAT
SURFACE
CONTOUR SYMBOL
6
GROUND TO
.25 ra CONCAVE
CONTOUR
68 REST COPYAVAILABLE
be used with contour symbols to indicate the method to
Finish symbols may
be used for forming the contour of the weld.
Letter designations are used for this purpose:
C is for Chipping R is for Rolling
G is for Grinding H is for Hammering
M is for Machining U is for Unspecified
FLUSH CONTOUR
BY GRINDING
R
FLUSH CONTOUR
11
FINISH METHOD
/ UNSPECIFIED
FLUSH CONTOUR CURVED CONTOUR
BY ROLLING BY MACHINE
-70 33 70
1. Bevel-groove, J-groove, and flare bevel-
groove weld symbols are always drawn with DRAWING CALLOUT INTERPRETATION
the perpendicular leg to the left.
Oft
34
DRAWING CALLOUT INTERPRETATION
DRAWING CALLOUT INTERPRETATION
° .25
90 0°
(.50) (.38)
(.50) /10 fl/L0l
90° .50
.25
.50 ' 5 Irl 5
IIIV.k:i:, *eft
.10 11111111111111
V-GROOVE 90°
.38
35
73
(.0)
GRIND FLUSH
IMUIll
---.-1 k--.06
0
\.._ i
OTHER SIDE
4
.12 60°
60° .......\\ /.....,.
MI= V
VGROOVE ---.-1 F.-.12
0 45°
450
all
BEVEL -,--/-*- 0
111111111MMONO'
36 76
75
. .............
,'::.:T., .:',.... -'....:...::::::'..'.:..... .
DR AWINGQALLOUr INTERPAErATION
6. When the groove welds extend only partly
.75
through the member being joined, the size of (.76)
the weld is shown on the weld symboi
WIPs
SQUARE GROOVE
60°
0 60
.50
LI 11111110PAIII
0
V-GROOVE
25°
. 5
U-GROOVE
MI.
25°
(.50)
.06 45°
45°
.60
BEVEL GROOVE
-11
20
°
(.62)
- 0
I
:.'
.62 11.7%A
)
,
.1GROOVE
T ,-..120.\-/
37 Pi 0
7. A dimension not in parenthesis placed to the
DRAWING CALLOUT INTERPRETATION
left of bevel, V-, J-, or U-groove weld
symbols indicate only the depth of
preparation.
C - Chipping
G - Grinding .38
H - Hammering
M - Machining
R - Rolling
38
79 80
'INTERPRETATION.' .
DFiAWING CALLOUT .. 1. Holes in the arrow-wide member of a joint for
plug welding are specified uy placing the
1.073- weld symbol below the reference line.
OR
/
01.0010
wA
Loo \
SIZE OF PLUG WELD
2. Holes in the other-side member of a joint for
45°
.50 MN
plug welding are indicated by placing the
0.50
45° weld symbol above the reference line.
_ iNir
N.---
ANGLE OF PLUG WELD
5 .50
. 0 -..--1 1-*-0.75 3. The size of a plug weld is shown on the
same side and to the left of the weld symbol
i :PAM
\
S
S.
I 7
DEPTH OF FILLING
3.00 3,00
1.50 meg 3.00
45°
ti: N
41fl) o° 1.00
V.I.
39
81
111111111111.11 k.
C
45° 0° 'f,1
/
8. Plug welds whose faces are to be finished
6. Pitch (center-to-center spacing) of plug
approximately flush or convex by postweld
welds is she n to the right of the weld
finishing are specified by adding both the
symbol.
appropriate contour an finishing symbol to
the welding symbol. Welds that require a flat
.75
but not flush surface require and explanatory
40° note In the tail of the symbol.
.60 1 12.00
G 4
1"`
30°
.75 j 2.50
40 84
83
Fs.s. .
DETAIL A
vt
.50 I 50H
TZ, 1,00
41
86
S5
6. Slot welds whose faces are to be finished
4. Length width, spacing, included angle of approximately flush or convex by postweld
countersink, orientation, and location of slot finishing are specified by adding both the
welds cannot be specified on the welding to
appropriate contour and finishing symbol
symbol. These data are to be specified on flab
the welding symbol. Welds that require a
the drawing or by a detail with .reference to it but not flush surface require an explanation
on the welding symbol. note in the tail of the symbol.
<DET C
C
42
88
projection welds is
1. The symbol for all spot or
the welding process
a circle, regardless of
to provide
DRAWING CALLOUT
used. There is not attempt
of making a spot
symbols for different ways and electron
GTAW weld, such as resistance, arc,
.25 for a spot weld is
beam welding. The symbol
a circle placed:
0.25 indicated arrow
Below the reference line,
side
GAS TUNGSTON-ARC SPOT indicated other
Above the reference line,
side
indicating that there is
On the reference line,
no arrow or other side
RESISTANCE SPOT
SIGNIFICANCE)
(NO ARROW OR OTHER SIDE
43
90
89
3. The process reference is to be indicated in
2. Dimensions of spot welds are shown on the
the tail of the welding symbol.
same side of the reference line as the weld
symbol. or on either side when the symbol is
RSW
located astride the reference line and has
not arrow-side or other side significance.
They are dimensioned by either the size or
the strength. The side is designated as the
diameter of the weld at the faying surfaces
4. When projection welding is used, the spot
and is shown to the left of the weld symbol
weld symbol is used and the projection
The strength of the spot weld is designated
welding process is referenced in the tail of
in pounds or newtons per spot and is shown
the symbol. The spot weld symbol is located
to the left of the weld symbol.
above or below (not on) the reference line to
designate on which member the
it;
embossment is placed.
.120
//71-27:T\
SPECIFYING DIAMETER OF SPOT
44
9 ''
of either
Where the exposed surface joint is to be
less than the member of a spot welded
6. When spot welding extends in the flush or convex
distance between abrupt changes welded with approximately that surface is
than the full
direction of the welding or less faces without postweld finish,
is dimensioned. flush or convex
length of the joint, the extent specified by adding the
symbol.
contour symbol to the weld
M
\__eL MACHINE.> 0
2 00 2.00 2,00
2.50 FLAT
INTER( RETATION
SS 45 94
is a circle
1. The symbol for all seam welds
lines.
INTERPRETATION traversed by two horizontal parallel
DRAWING CALLOUT welds
II. This symbol is used of all seam
RSEW The
,25 200 - 4:00 regardless of the way they are made.
-.12,00 2,00 2.00 I-- (1) below the
1
seam welds symbol is placed
wide, (2)
reference line to indicate arrow
5 elI, other
vss% CIO ncian ow
li:Mar above the reference line to indicate
41 Hine to indicate
side, and (3) on the reference
111141111111.111111 SECTION that there is not arrow or other side
4.00 4.00 THROUGH
OF (RESISTANCE) ,...,ELD significance.
SIZE, LENGTH AND PITCH
SEAM WELD
,... EBW
200 mog
SEAM WELD
\ the
STRENGTH OF (ELECTRON BEAM) 2. Dimensions of seam welds are shown on
GTAW
line as the weld
.., same side of the reference
.25 am when the
symbol or all other either side
reference line.
1.61116111111 symbol is centered on the
. 414 .544 /
SECTION
H6,00 r-600 THROUGH WELD SPECIFYING WIDTH OF WELD
SEAM WELD
EXTENT OF (GAS TUNGSTEN ARC)
r.
BEST COPY AVAILABLE OF WELD
SPECIFYING STRENGTH
47 96
9'
Intermittent seam weld is
5. The pitch of an
indicated in the tail between centers or
shown as the distance
3. The process reference is pitch is shown to
of the welding symbol. the weld increments. The
dimension.
the right of the length
2:0C - 4:00
of either member
weld, when indicated 6. When the exposed surface
4. The length of a seam is to be welded with
is shown to the right of a seamwelded joint
on the welding symbol, flush or convex faces without
seam welding approximately
of the weld symbol. when between abrupt surface is specified by
postweld finishing that contour symbol to
extends for the full distancethe welding, not
adding the flush or convex
changes in the direction of
needs to be shown on the the weld symbol.
length dimensions
seamweld extends
welding symbol. When a
length of the join, the
less than the full be shown.
extend of the weld should <
be finished
7. Seam welds with faces to
.25 3gE 8.00 < flush or convex are specified
approximatelh
by adding both the
approximate contour and
welding symbol.
finish symbol to the
11111, It> /---
1111111/111111111Mi-
.25
2.00 12 00
48
PY AVAILABLE
98
be
':DRA:I.1G CALLOUTINTERPRETATION The following welding symbols are intended to
used for light-gage metal joints involving
the flaring
or flanging of the edges to be joined.
.09 49
NOT DETAILED DETAILED
1. 0 0
CORNER-FLANGE DIMENSIONS
3EST COPY AVAILABLE
6. Dimensions of flange welds are shown on
4. Edge-flange welds requiring complete joint
the same side of the reference line as the
penetration are specified by the edge-flange
weld symbol The radius and the height,
weld symbol with the melt-though symbol separated by a plus (+) are placed to the left
placed on the opposite side of the reference
of the weld symbol. The radius and the
line. The same welding symbol is used for height read in that order from left to right
joints either detailed or not detailed on the
along the reference line.
drawing.
R+TH I
R;H
50
102